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Port Diagram SH200

Port Diagram

Port Diagram
Pump
1. Hydraulic Pump (standard model)

Port Port name Port size


A1, A2 Discharge port SAE6000psi 3/4
B1 Suction port SAE2500psi 2-1/2 Pi1
a7
Dr Drain port G 3/4-20
P1 Proportional valve primary pressure port G 1/4-13
P2 P2 port G 1/4-13
Psv Servo assist port G 1/4-15
D
Pi1, Pi2 Negative control port G 1/4-15
a1, a2, a4 Gauge port G 1/4-15 Dr
a5, a6 Gauge port G 3/8-17
a7, a8 Gauge port G 1/4-15
A3 Gear pump discharge port G 1/2-19
B3 Gear pump suction port G 3/4-20

P2
a4

A2 A1
Pi1

a2 a1 A3
a6 a5

P1 Pi2
a8 Pi1
P1
Psv
P2
B3

B1

Pi2

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Port Diagram
Valves
1. Control Valve
(1)Relief valve

Main relief valve adjustment location details

1 Arm-out
2 Arm-in
3 Boom-up
4 Bucket-open
5 Boom-down
6 Bucket-close
7 Main a (normal use)
8 Main b (boosted pressure)
9 Standard pressure lock nut
10 Boosted pressure lock nut
11 Boosted pressure adjusting screw
12 Standard pressure adjusting screw

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Port Diagram
Pn2

Pn1

Ps1
pb5 T1

A5
T8
B5

pb8 A3
B3 D
pb7 pb3 B2

A2
pb6

B1

A1
P1

PH pb1

Port Port size Port name Port Port size Port name
P1 SAE 6000psi 1 Pressure line pb1 G1/4 Left travel backward pilot line
A1 SAE 5000psi 3/4 Left travel (forward) line pb6 G1/4 Right travel backward pilot line
B1 SAE 5000psi 3/4 Left travel (backward) line pb3 G1/4 Left swing pilot line
A2 SAE 5000psi 1 Option line pb5 G1/4 Arm-in pilot line
B2 SAE 5000psi 1 Option line pb7 G1/4 Bucket-close pilot line
A3 SAE 5000psi 3/4 Swing right line pb8 G1/4 Boom-down pilot line
B3 SAE 5000psi 3/4 Swing left line Pn1 G1/4 Negative control power save signal
A5 SAE 5000psi 3/4 Arm-out line Pn2 G1/4 Negative control power save signal
B5 SAE 5000psi 3/4 Arm-in line PH G1/4 Boosted pressure signal port
T1 Return line Ps1 G1/4 Negative control line
T8 G1/4 Heat circuit line

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Port Diagram

T2
Ps2

Pbu B8

pa5 pa9
A8
pa8
pa4 B7
A7
pa3
B6
A6
PA
pa7
PT

pa1
P2

DR3 pa6

Port Port size Port name Port Port size Port name
P2 SAE 6000psi 1 Pressure line pa7 G1/4 Bucket-open pilot line
A6 SAE 5000psi 3/4 Right travel (forward) line pa3 G1/4 Right swing pilot line
B6 SAE 5000psi 3/4 Right travel (backward) line pa8 G1/4 Boom 1-up pilot line
A7 SAE 5000psi 3/4 Bucket-open line pa4 G1/4 Boom 2-up pilot line
B7 SAE 5000psi 3/4 Bucket-close line pa9 G1/4 Arm 2-out pilot line
A8 SAE 5000psi 1 Boom-up line pa5 G1/4 Arm 1-out pilot line
B8 SAE 5000psi 3/4 Boom-down line PA G1/4 Upper side signal
T2 Return line PT G1/4 Travel signal
pa1 G1/4 Left travel forward pilot line Ps2 G1/4 Negative control line
pa6 G1/4 Right travel forward pilot line Pbu G1/4 Swing priority variable metering
valve switch signal
DR3 G1/4 Straight travel forward drain line

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Port Diagram
2. 5-stack Solenoid Valve

C2 Port Port size


C2 G1/4
C3
C3 G1/4

C1 C1 G1/4

Port Port size


B G3/8
T G3/8

B
T

View from bottom

Port Port size


C5 G1/4
C5
C4 C4 G1/4
P G3/8
P

1 Power save
2 Lever lock
3 Swing lock
4 Boosted pressure
5 Travel speed

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Port Diagram
3. 2-stack Solenoid Valve

B1
A2

B2 A1
T
B port side A port side

Port Port size


A1 G1/4
B1 G1/4
A2 G1/4
B2 G1/4
T G1/4

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Port Diagram
4. Remote Control Valves (upper side, travel)
(1)Remote control valve (left-right)

4
2 T
P

D
3 1 3
P 1
T 2
4
Right side Left side

Right side Port name Left side Port name Port name
1 Bucket-close 1 Swing right G3/8
2 Boom-down 2 Arm-in G3/8
3 Bucket-open 3 Swing left G3/8
4 Boom-up 4 Arm-out G3/8
P Pressure P Pressure G1/4
T Return T Return G3/8

(2)Remote control valve (travel)

1 3
4
2

Port Port name Port size


1 Backward left G1/4
2 Forward left G1/4
3 Backward right G1/4
4 Forward right G1/4
P Pressure G1/4
T Return G1/4

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Port Diagram
5. Cushion Valve

R
T
V
A

E C

G
I
Q
M
K
O

V
T
R
Pa5 1 2 port (arm-in)
D B
pb5 2 4 port (boom-up)
Pb8 3 1 port (swing right)
H F 4 1 port (bucket-close)
pa4
Pb3 5 D4 port (filter line)
L 6 4 port (arm-out)
S pa3
P J 7 2 port (boom-down)
Pa7
U 8 3 port (swing left)
N pb7 9 3 port (bucket-open)
10 Pressure sensor
pb

Port Port name Port size


E, F Boom-up G3/8
G, H Boom-down G3/8
O, P Bucket-open G3/8
M, N Bucket-close G3/8
C, D Arm-out G3/8
A, B Arm-in G3/8
K, L Swing left G3/8
I, J Swing right G3/8
Q Swing pressure sensor signal G1/4
U - G1/4
S Swing priority metering valve switch G1/4
V - G1/4
T Return G1/4
R Heat circuit G1/4

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Port Diagram
6. 4-way Multi-valve

8
6 4
3
2
7
5
1
A D
D
A D H
G E F
C B

Port Port name * ISO format Port size


A Right remote control valve side port / boom-up G1/4
C Right remote control valve side port / boom-down G1/4
D Right remote control valve side port / bucket-open G1/4
Right remote control valve side port / bucket-
B G1/4
close
E Left remote control valve side port / arm-out G1/4
G Left remote control valve side port / arm-in G1/4
H Left remote control valve side port / swing left G1/4
F Left remote control valve side port / swing right G1/4
1 Cushion valve side port G1/4
3 Cushion valve side port G1/4
4 Cushion valve side port G1/4
2 Cushion valve side port G1/4
8 Cushion valve side port G1/4
6 Cushion valve side port G1/4
7 Cushion valve side port G1/4
5 Cushion valve side port G1/4

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Port Diagram
7. 2-way Multi-valve

A
1

B
D

C
3 4
Remote control valve side Cushion valve side

Port Port name *ISO format Port size


A Remote control valve side / swing left port G3/8
B Remote control valve side / arm-in port G3/8
C Remote control valve side / swing right port G3/8
D Remote control valve side / arm-out port G3/8
1 Cushion valve side port G3/8
2 Cushion valve side port G3/8
3 Cushion valve side port G3/8
4 Cushion valve side port G3/8

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Port Diagram
8. Direction Valve / Shut-off Valve
(1)Direction valve

DR

A
B D
T2

T1

PP Port Port size


A G1
B G1
T1 G1
T2 G3/4
PP G1/4
DR G1/4
(2)Shut-off valve

PP DR

Port Port size


A G1
B G1
T G3/4
PP G1/4
DR G1/4

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Port Diagram
9. HBCV
B

PL
A

DR
B port opening side

Port Port size Remarks


SAE 6000psi 1 Arm HBCV
A
SAE J6000psi 3/4 Boom HBCV
SAE 6000psi 1 Arm HBCV
B
SAE J6000psi 3/4 Boom HBCV
C G1/4
DR G3/8
PL G1/4

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Port Diagram
Manifolds
1. Manifold Under Cab

Port Port size


P1 G3/8
P2 G3/8
T2 T5 P3 G3/8
T1 T3
T4 P4 G1/4
P2 P5 P5 G1/4
P1 P3
P4 T1 G3/8 D
T2 G3/8
T3 G3/8
T4 G1/4
T5 G1/4

2. Manifold (accumulator section)

P1 P3
P
P0
P2

Port Port size


P G1/2
P1 G1/4
P2 G1/4
P3 G1/2
P0 G3/8

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Port Diagram
3. Manifold (hydraulic oil tank section)

T1
G1 D
D3 T
A

A
D1
G3/4
N2 D2
B D6
B

Port Port size


D G1/2
D1 G3/8
D2 G1/4
D3 G1/4
D6 G1/4
T G1/2
T1 G3/8
N2 G1/4

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Port Diagram
Motors
1. Swing Motor
SH210-5

Mu Au

GA, GB

Dr

B
P
D
A

AGr

Dr (RG)

SGr

Port Port name Port size


Mu Make-up G1
Dr Drain G3/8
P Brake release G1/4
A Left swing G3/4
B Right swing G3/4
GA, GB Pressure measurement G1/4
Au Air bleed port G1/4
AGr Air bleed port for grease-up Rc1 / 8
Dr (RG) Reduction gear oil drain port G1/2
SGr Reduction gear grease-up port G1/4

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Port Diagram
SH240-5
DB
PA

PB

M
GIN

PR
DBG

Port Port name Port size


A Main port A G 3/4
B Main port B G 3/4
DB Drain port G1/2
PA, PB Pressure measuring ports G1/4
DBG Gear oil drain port G1/2
M Make-up port G1
PR Brake release port G1/4
GIN Gear oil fill port RC3 / 4

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Port Diagram
2. Travel Motor

Ps

Port Port name Port size


P1 , P2 Main pump G1
T Drain port G1/2
Ps Pilot port G1/4
Pm1, Pm2 Pressure detection port G1/4

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Port Diagram
3. Center Joint

C
D

E E

A B

E'
F'

A'
F F
B'

C'
D'

E E

Port Port name Port size


A , A' Main port (forward right) G3/4
B , B' Main port (forward left) G3/4
C , C' Main port (forward right) G3/4
D , D' Main port (forward left) G3/4
E , E' Drain port G1/2
F , F' Pilot port G1/4

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