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Jntuworld: (Common To Advanced Manufacturing Systems, Design For Manufacturing)

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Code No: D3306, D5206 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD M.TECH II - SEMESTER EXAMINATIONS, APRIL/MAY-2012 TOOL DESIGN
(COMMON TO ADVANCED MANUFACTURING SYSTEMS, DESIGN FOR MANUFACTURING)

R09

Time: 3hours Answer any five questions All questions carry equal marks --1.a) b)

Max. Marks: 60

Discuss in brief the essential requirements of a tool material. List the various cutting tool materials used in industry. Discuss the role of chromium, molybdenum, cobalt, vanadium and tungsten in tool steels. Explain the effect of rake angle and clearance angel on cutting tools. Discuss the effect of negative rake angle on tools in brief. Describe the nomenclature of twist drill with the help of a neat sketch. What is meant by locating? Explain the principle of 3-2-1 location with a neat sketch. With the help of neat sketches explain the various clamping devices in use. Define a jig. Differentiate between a jig and a fixture. Name the essential elements which make up a jig. List the various types of jigs. Describe any two of them with suitable sketches. Describe the various types of pressure in brief. State the merits and demerits of hydraulic press over mechanical press. Explain the construction and working of progressive die with a neat sketch. Differentiate between bending and forming. Describe the various methods of bending with the help of simple sketches. A 300mm long, 25mm wide and 2.5mm thick metal strip is to be bent in a v-shaped die. Calculate the bending force required if the material has 500MPa tensile strength. Discuss the important variables that affect metal flow during drawing operation in brief. What is a double-action draw die? Describe a double action draw die with a neat sketch. Write short notes on any THREE of the following: Coated carbide tools. Grinding fixtures. Materials handling equipment Die clearance and its importance Determination of blank size.

2.a) b) 3.a) b) 4.a) b) 5.a) b) 6.a) b)

7.a) b)

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8. a) b) c) d) e)

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