HV Catalogue 0902
HV Catalogue 0902
HV Catalogue 0902
Our Philosophy
At LS Cable, we understand our responsibility and our potential in leading society to remarkable improvements in varied facets of human life and society. For the past many decades we successfully took the challenge of providing our clients with solutions and support systems to service their globe-spanning businesses. We recognize the significance of our contributing customer-oriented services for the betterment of the society and its operations. We believe that our responsibility should not end in mere execution of our customers' project, but should extend towards contributing our knowledge and expertise in returning value to their company and to the society within which they live. Our vision is to provide world class services and products to our clients with a sense of responsibility and accountability towards them, their employees and ultimately the society We are determined to shoulder our responsibility of serving the society by protecting the environment. We bear the vision of alleviating the illeffects on the ecosystem and human life using more advanced technology. We are persistently in the process of putting our philosophy in action.
Contents
1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 Design & Construction of XLPE Cable Manufacturing Process & VCV Line Cable Construction & Continuous Current Ratings XLPE Insulated Cables Correction Factors for Various Laying Conditions Permissible Short Circuit Currents Accessories for EHV Cable Systems Monitoring & Diagnosis System Appendix 08 10 12 13 35 36 37 54 57 62
Insulation
Conductor Conductor Screen Insulation Insulation Screen Metallic Screen Outer Sheath
Conductor
The conductor consists of annealed copper or hard aluminum stranded wires and classified into three (3) major types of concentric, compacted circular and segmental compacted circular. The concentric is the wires wounded up concentrically, the compacted circular conductor consists of segments wounded up and then compacted. Normally the segmental compacted circular conductor has four (4) segments and is applied for the cross-section over than 800mm2, to prevent the increase of A.C. resistance caused by skin effect. When the conductors cross-section is less than 630mm2, the compacted circular is applied generally.
The insulation material is extruded cross-linked polyethylene. The conductor screen, the insulation and the insulation screen mentioned to the following clause are extruded simultaneously in one process to ensure that the screen and insulation are intimately bonded together and free from all possibilities of voids between layers. The extrusion process is carried out under strictly controlled atmospheric conditions. The thickness of the insulation layer is the maximum value figured out from the design of the impulse voltage and A.C. voltage. The conventional cross-linking process by saturated steam has frequently caused deterioration of the electrical characteristics of the insulation as treeing phenomena arose when put to use for long time. But the new process by N2 gas has enabled to protect the electrical characteristics from being deteriorated and to lessen the thickness of the insulation and accordingly the cables outer diameter itself.
Insulation Screen
The insulation screen is provided over the insulation by extruding the semi-conducting compound concentrically and circularly to minimize the possibility of ionization on the outer surface of the dielectric.
Metallic Screen
The metallic screen consists of the wire shield, the corrugated aluminum sheath or the lead sheath. The corrugated aluminum sheath and the lead sheath is also adopted where the surface of duct is poor and where moisture is high.
Conductor Screen
The conductor screen consists of an extruded semi-conducting polyethylene to minimize electrical stresses due to the stranded configuration of the conductor. The semi-conducting material used for conductor screen has no deleterious effect on the conductor. Semi-conducting tape is sometimes applied as a separator.
Outer Sheath
To protect the metallic sheath from electrical or chemical corrosion, it is covered by PE or PVC.
1. Conductor
1. Conductor
2. Conductor Screen 3. XLPE Insulation 2. Conductor Screen 3. XLPE Insulation 4. Insulation Screen 4. Insulation Screen 5. Semi-Conducting Tape 5. Semi-Conducting Tape
6. Lead Sheath
1. Conductor
1. Conductor
2. Conductor Screen 3. XLPE Insulation 4. Insulation Screen 5. Semi-Conducting Tape 6. Copper Wire Screen
2. Conductor Screen 3. XLPE Insulation 4. Insulation Screen 5. Semi-Conducting Tape 6. Copper Wire Screen
Conductor
Drawing
Ri p Co rd
Segmental Compact
Compact Circular
Pa pe r
Stranding
Segment Stranding
SemiConductingTape
Al B ille t
In su lat ion
In ne rl ay er O ut er L ay er
Taping
Corrugated AlSheath Wire Shield Lead Sheath
Testing
Shipping
10
PV C, P E
Outer Sheath
Le ad
Extrusion
The conductor screen, the insulation and the insulation screen are simultaneously extruded with the compounds supplied from the clean room.
Pay Off
The conductor wound up around the drum is set at pay off to run to metering capstan.
Take Up
The cable comes to be wound up again around the drum to go into the next process.
11
Laying Conditions
1) Ground Temperature : 25 2) Depth of Laying : 1.5m 3) Soil Thermal Resistivity : 1.0 m/W 4) Ambient Temperature : 40 5) Max. Conductor Temperature : 90 6) Cable Formation : Flat (S=2D) S : Distance between cables / D : Cable diameter 7) Frequency : 50Hz 8) Load factor : 100%
1) Normal Operation Normal operation is meant to be maintained through out a given period of time everyday or continuously, without affecting the operation. 2) Emergency Load Emergency load is meant to be maintained for a short time under the condition of system breakdown or under the state of excessively loaded operation, without causing a defect. 3) Short Circuit Short circuit is meant to cause no defect of the cable when an irregular current, flows for short time due to shorting or earthing.
12
4.04 64/110 (123) kV with Aluminum Sheath 4.05 64/110 (123) kV with Lead Sheath 4.06 64/110 (123) kV with Copper Wire Shield
4.07 76/132 (145) kV with Aluminum Sheath 4.08 76/132 (145) kV with Lead Sheath 4.09 76/132 (145) kV with Copper Wire Shield
4.10 87/161 (170) kV with Aluminum Sheath 4.11 87/161 (170) kV with Lead Sheath 4.12 87/161 (170) kV with Copper Wire Shield
4.13 127/230 (245) kV with Aluminum Sheath 4.14 127/230 (245) kV with Lead Sheath 4.15 127/230 (245) kV with Copper Wire Shield
4.16 190/345 (362) kV with Aluminum Sheath 4.17 190/345 (362) kV with Lead Sheath
4.18 220/400 (420) kV with Aluminum Sheath 4.19 220/400 (420) kV with Lead Sheath
4.20 290/500(525)kV with Alumimum Sheath 4.21 290/500(525)kV with Lead Sheath
13
Aluminum Sheath
Construction
Copper Conductor Aluminum Sheath XLPE Insulation PE (or PVC) Outer Sheath
240 300 400 500 630 800 1000 1200 1600 2000 Segment Stranded (Miliken) Compact Round Stranded
18.1 20.4 23.2 26.3 30.2 34.0 38.7 41.8 48.1 54.3
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
1.6 1.6 1.7 1.8 1.8 1.9 2.0 2.1 2.2 2.4
3.5 3.5 3.5 4.0 4.0 4.0 4.0 4.5 4.5 4.5
69 72 75 79 83 87 92 98 105 112
5.5 6.3 7.2 8.6 10.1 12.0 14.4 16.7 20.9 25.4
0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.0151 0.0113 0.0090
0.20 0.21 0.23 0.25 0.28 0.30 0.33 0.36 0.40 0.44
14
Lead Sheath
36/66 (72.5) kV
Construction
Copper Conductor Lead Sheath XLPE Insulation PE (or PVC) Outer Sheath
64/110 (123) kV
190/345 (362)
240 300 400 500 630 800 1000 1200 1600 2000
Segment Stranded (Miliken) Compact Round Stranded
18.1 20.4 23.2 26.3 30.2 34.0 38.7 41.8 48.1 54.3
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
2.1 2.2 2.3 2.4 2.4 2.6 2.7 2.8 3.0 3.2
3.5 3.5 3.5 4.0 4.0 4.0 4.0 4.5 4.5 4.5
62 64 67 72 76 80 85 91 97 104
8.1 9.1 10.5 12.5 14.2 16.9 19.9 23.0 28.0 33.4
0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.0151 0.0113 0.0090
0.20 0.21 0.23 0.25 0.28 0.30 0.33 0.36 0.40 0.44
15
240 300 400 500 630 800 1000 1200 1600 2000 Segment Stranded (Miliken) Compact Round Stranded
18.1 20.4 23.2 26.3 30.2 34.0 38.7 41.8 48.1 54.3
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40
3.5 3.5 3.5 4.0 4.0 4.0 4.0 4.5 4.5 4.5
58 60 63 66 71 75 80 85 91 97
4.4 5.1 5.9 7.2 8.6 10.4 12.7 14.7 18.7 22.7
0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.0151 0.0113 0.0090
0.20 0.21 0.23 0.25 0.28 0.30 0.33 0.36 0.40 0.44
16
Aluminum Sheath
36/66 (72.5) kV
Construction
Copper Conductor Aluminum Sheath XLPE Insulation PE (or PVC) Outer Sheath
64/110 (123) kV
190/345 (362)
240 300 400 500 630 800 1000 1200 1600 2000 2500 Segment Stranded (Miliken) Compact Round Stranded
18.1 20.4 23.2 26.3 30.2 34.0 38.7 41.8 48.1 54.3 63.0
1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
14.0 14.0 14.0 14.0 14.0 14.0 14.0 14.0 14.0 14.0 14.0
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
1.7 1.8 1.8 1.9 2.0 2.0 2.1 2.2 2.4 2.5 2.6
3.5 3.5 3.5 4.0 4.0 4.0 4.0 4.5 4.5 4.5 4.5
6.3 7.0 8.0 9.3 11.0 12.9 15.4 17.7 22.1 26.5 33.0
0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.0151 0.0113 0.0090 0.0072
0.17 0.18 0.20 0.21 0.23 0.25 0.28 0.30 0.33 0.36 0.40
17
Lead Sheath
Construction
Copper Conductor Lead Sheath XLPE Insulation PE (or PVC) Outer Sheath
240 300 400 500 630 800 1000 1200 1600 2000 2500 Segment Stranded (Miliken) Compact Round Stranded
18.1 20.4 23.2 26.3 30.2 34.0 38.7 41.8 48.1 54.3 63.0
1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
14.0 14.0 14.0 14.0 14.0 14.0 14.0 14.0 14.0 14.0 14.0
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
2.3 2.4 2.5 2.5 2.6 2.7 2.9 3.0 3.2 3.4 3.6
3.5 3.5 3.5 4.0 4.0 4.0 4.0 4.5 4.5 4.5 4.5
9.6 10.9 12.3 13.8 16.0 18.5 21.9 24.7 30.1 35.7 42.0
0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.0151 0.0113 0.0090 0.0072
0.17 0.18 0.20 0.21 0.23 0.25 0.28 0.30 0.33 0.36 0.40
18
Construction
Copper Conductor Copper Wire Shield XLPE Insulation PE (or PVC) Outer Sheath
64/110 (123) kV
190/345 (362)
240 300 400 500 630 800 1000 1200 1600 2000 2500 Segment Stranded (Miliken) Compact Round Stranded
18.1 20.4 23.2 26.3 30.2 34.0 38.7 41.8 48.1 54.3 63.0
1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
14.0 14.0 14.0 14.0 14.0 14.0 14.0 14.0 14.0 14.0 14.0
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40 1.2 x 40
3.5 3.5 3.5 4.0 4.0 4.0 4.0 4.5 4.5 4.5 4.5
64 66 69 73 77 81 86 91 97 103 111
5.0 5.7 6.6 7.9 9.4 11.2 13.6 15.6 19.6 23.7 29.0
0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.0151 0.0113 0.0090 0.0072
0.17 0.18 0.20 0.21 0.23 0.25 0.28 0.30 0.33 0.36 0.40
19
Aluminum Sheath
Construction
Copper Conductor Aluminum Sheath XLPE Insulation PE (or PVC) Outer Sheath
240 300 400 500 630 800 1000 1200 1600 2000 2500 Segment Stranded (Miliken) Compact Round Stranded
18.1 20.4 23.2 26.3 30.2 34.0 38.7 41.8 48.1 54.3 63.0
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0
1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
1.8 1.8 1.9 2.0 2.1 2.2 2.2 2.3 2.4 2.6 2.8
4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5
7.1 7.9 8.9 10.2 11.9 14.0 16.6 18.6 22.9 27.4 34.3
0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.0151 0.0113 0.0090 0.0072
0.16 0.17 0.18 0.20 0.21 0.23 0.25 0.27 0.30 0.32 0.36
20
Lead Sheath
36/66 (72.5) kV
Construction
Copper Conductor Lead Sheath XLPE Insulation PE (or PVC) Outer Sheath
64/110 (123) kV
190/345 (362)
240 300 400 500 630 800 1000 1200 1600 2000 2500 Segment Stranded (Miliken) Compact Round Stranded
18.1 20.4 23.2 26.3 30.2 34.0 38.7 41.8 48.1 54.3 63.0
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0
1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
2.4 2.5 2.6 2.7 2.7 2.9 3.0 3.1 3.3 3.5 3.7
4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5
11.2 12.3 13.8 15.6 17.5 20.4 23.6 26.5 31.7 37.7 44.3
0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.0151 0.0113 0.0090 0.0072
0.16 0.17 0.18 0.20 0.21 0.23 0.25 0.27 0.30 0.32 0.36
21
240 300 400 500 630 800 1000 1200 1600 2000 2500 Segment Stranded (Miliken) Compact Round Stranded
18.1 20.4 23.2 26.3 30.2 34.0 38.7 41.8 48.1 54.3 63.0
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0
1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80
4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5
6.5 7.1 8.1 9.5 11.0 12.9 15.3 17.1 21.2 25.8 31.4
0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.0151 0.0113 0.0090 0.0072
0.16 0.17 0.18 0.20 0.21 0.23 0.25 0.27 0.30 0.32 0.36
22
Aluminum Sheath
36/66 (72.5) kV
Construction
Copper Conductor Aluminum Sheath XLPE Insulation PE (or PVC) Outer Sheath
64/110 (123) kV
190/345 (362)
300 400 500 630 800 1000 1200 1600 2000 2500 Segment Stranded (Miliken) Compact Round Stranded
20.4 23.2 26.3 30.2 34.0 38.7 41.8 48.1 54.3 63.0
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
17 17 17 17 17 17 17 17 17 17
1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
1.9 1.9 2.0 2.1 2.2 2.3 2.3 2.5 2.6 2.8
4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5
8.4 9.4 10.7 12.3 14.4 17.0 19.0 23.5 28.0 34.5
0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.0151 0.0113 0.0090 0.0072
0.16 0.18 0.19 0.21 0.22 0.24 0.26 0.28 0.31 0.34
23
Lead Sheath
Construction
Copper Conductor Lead Sheath XLPE Insulation PE (or PVC) Outer Sheath
300 400 500 630 800 1000 1200 1600 2000 2500 Segment Stranded (Miliken) Compact Round Stranded
20.4 23.2 26.3 30.2 34.0 38.7 41.8 48.1 54.3 63.0
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
17 17 17 17 17 17 17 17 17 17
1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
2.5 2.6 2.7 2.8 2.9 3.0 3.2 3.4 3.6 3.7
4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5
12.5 14.0 15.7 18.0 20.5 23.8 26.7 32.2 37.9 44.9
0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.0151 0.0113 0.0090 0.0072
0.16 0.18 0.19 0.21 0.22 0.24 0.26 0.28 0.31 0.34
24
Construction
Copper Conductor Copper Wire Shield XLPE Insulation PE (or PVC) Outer Sheath
64/110 (123) kV
190/345 (362)
300 400 500 630 800 1000 1200 1600 2000 2500 Segment Stranded (Miliken) Compact Round Stranded
20.4 23.2 26.3 30.2 34.0 38.7 41.8 48.1 54.3 63.0
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
17 17 17 17 17 17 17 17 17 17
1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80 1.5 x 80
4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5
6.3 7.2 8.6 10.1 12.0 14.4 16.7 20.9 25.4 31.1
0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.0151 0.0113 0.0090 0.0072
0.21 0.23 0.25 0.28 0.30 0.33 0.36 0.40 0.44 0.34
25
Aluminum Sheath
Construction
Copper Conductor Aluminum Sheath XLPE Insulation PE (or PVC) Outer Sheath
400 500 630 800 1000 1200 1600 2000 2500 Segment Stranded (Miliken) Compact Round Stranded
26
Lead Sheath
36/66 (72.5) kV
Construction
Copper Conductor Lead Sheath XLPE Insulation PE (or PVC) Outer Sheath
64/110 (123) kV
190/345 (362)
400 500 630 800 1000 1200 1600 2000 2500 Segment Stranded (Miliken) Compact Round Stranded
27
400 500 630 800 1000 1200 1600 2000 2500 Segment Stranded (Miliken) Compact Round Stranded
28
Aluminum Sheath
36/66 (72.5) kV
Construction
Copper Conductor Aluminum Sheath XLPE Insulation PE (or PVC) Outer Sheath
64/110 (123) kV
Shape
Diameter mm
Thickness of Insulation mm
Weight of Cable kg / m
190/345 (362)
Capacitance / km
6 6 6 6 6 6 6
220/400 (420) kV
290/500 (525) kV
29
Lead Sheath
Construction
Copper Conductor Lead Sheath XLPE Insulation PE (or PVC) Outer Sheath
30
Aluminum Sheath
36/66 (72.5) kV
Construction
Copper Conductor Aluminum Sheath XLPE Insulation PE (or PVC) Outer Sheath
64/110 (123) kV
Shape
Diameter mm
Thickness of Insulation mm
Weight of Cable kg / m
190/345 (362)
Capacitance / km
6 6 6 6 6 6 6 6
220/400 (420) kV
290/500 (525) kV
31
Lead Sheath
Construction
Copper Conductor Lead Sheath XLPE Insulation PE (or PVC) Outer Sheath
32
Aluminum Sheath
36/66 (72.5) kV
Construction
Copper Conductor Aluminum Sheath XLPE Insulation PE (or PVC) Outer Sheath
64/110 (123) kV
Shape
Diameter mm
Thickness of Insulation mm
Weight of Cable kg / m
190/345 (362)
Capacitance / km
6 6 6 6 6 6 6
220/400 (420) kV
290/500 (525) kV
33
Lead Sheath
Construction
Copper Conductor Lead Sheath XLPE Insulation PE (or PVC) Outer Sheath
Shape
Diameter mm
Thickness of Insulation mm
Weight of Cable kg / m
Capacitance / km
34
35
Copper Conductor
According to IEC 60949 curves based on formula
Cu
where, Is = Permissible Short Circuit Current (A) = Factor to allow for heat loss into the Adjacent Components S = Cross-Sectional Area of Conductor (mm2) t = Duration of Short Circuit (s) f = Final Temperature (250 ) i = Initial Temperature (90 )
Aluminum Conductor
According to IEC 60949 curves based on formula
Al
where, Is = Permissible Short Circuit Current (A) = Factor to allow for heat loss into the Adjacent Components S = Cross-Sectional Area of Conductor (mm2) t = Duration of Short Circuit (s) f = Final Temperature (250 ) i = Initial Temperature (90 )
36
7.01 Outdoor Terminations for 66kV~110kV 7.02 Outdoor Terminations for 132kV~275kV 7.03 Outdoor Terminations for 345kV~500kV
37
Porcelain(Polymer) Insulator
Figure 1
Figure 2
38
The outdoor terminations for 66~110kV are classified on two types. One is based on silicone rubber sleeve(so called Pre-moulded type, Figure1). The other is based on silicone rubber housing(so called dry type, Figure2). Pre-moulded silicone rubber sleeve is designed to fit with controlled interference over the cable insulation and is able to follow the cable's diameter variations still guaranteeing under any service condition a sufficient positive pressure to control the electric field concentration. This uses elastic retention of silicone material itself. The termination is filled with an insulating compound up to a level where the electric field is substantially reduced. The termination base plate and the cable's metallic sheath are electrically insulated from the supporting structure by means of stand off insulators designed to withstand both mechanical and electrical stresses in services. Upon request of the customer, either porcelain or composite hollow insulator can be supplied. And the insulator can be supplied in brown or grey color. The maximum allowable cable conductor size is 3000mm2(6000kcmil). The latter uses pre-moulded silicone housing with built in sleeve. They completely free from any Liquid insulating materials. The high electrical field area of the termination surface covered with skirts. The housing is whole preformed and can be supplied in grey color. This has advantage like easier installation. The maximum allowable cable conductor size 3000mm2(6000kcmil). The main insulation components are fully examined and tested in the factory.
BIL
kV
Max. Height
mm
Max. Weight
kg
72.5 123
325 550
1000 1500
100 200
2500 4300
BIL
kV
Max. Height
mm
Max. Weight
kg
72.5 123
325 550
980 1350
100 200
2500 4300
39
Porcelain(Polymer) Insulator
Porcelain(Polymer) Insulator
Supporting Insulator
Supporting Insulator
Figure 3
Figure 4
40
The outdoor termination for 132~275kV is classified into two types. One is based on the EPR-based rubber stress relief cone with an epoxy housing(so called pre-fabricated type, figure3). The other is based on the silicone rubber sleeve(so called pre-molded type, figure4). The former uses mechanical devices to maintain the interface pressure. The latter uses elastic retention of silicone material itself. Pre-moulded silicone rubber sleeve is designed to fit with controlled interference over the cable insulation and is able to follow the cable's diameter variations still guaranteeing under any service condition a sufficient positive pressure to control the electric field concentration. The termination base plate and the cable's metallic sheath are electrically insulated from the supporting structure by means of stand off insulators designed to withstand both mechanical and electrical stresses in services. Upon request of the customer, either porcelain or composite hollow insulator can be supplied. And the insulator can be supplied in brown or grey colour. In addition upon request of the customer, arcing horn and shield ring can be supplied. The termination is filled with an insulating compound up to a level where the electric field is substantially reduced. The main insulation components are fully examined and tested in the factory. The maximum allowable cable conductor size is 3000mm2(6000kcmil).
BIL
kV
Max. Height
mm
Max. Weight
kg
41
Porcelain(Polymer) Insulator
Porcelain(Polymer) Insulator
Condenser Cone
Supporting Insulator
Figure 5
Figure 6
42
The outdoor termination for 345~500kV is classified into two types. One is based on the EPR-based stress relief cone with the epoxy housing and the oil-impregnated cylindrical capacitor cone is added to secure the uniform longitudinal voltage distribution all along the termination(so called condenser cone type, figure 5). The other is based on silicone rubber sleeve(so called pre-molded type, figure 6). The former uses mechanical devices to maintain the interface pressure and the latter uses elastic retention of silicone material itself. Pre-moulded silicone rubber sleeve is designed to fit with controlled interference over the cable insulation and is able to follow the cable's diameter variations still guaranteeing under any service condition a sufficient positive pressure to control the electric field concentration. The termination base plate and the cable's metallic sheath are electrically insulated from the supporting structure by means of stand off insulators designed to withstand both mechanical and electrical stresses in services. Upon request of the customer, either porcelain or composite hollow insulator can be supplied. And the insulator can be supplied in brown or grey colour. In addition upon request of the customer, arcing horn and shield ring can be supplied. The termination is filled with an insulating compound up to a level where the electric field is substantially reduced. The main insulation components are fully examined and tested in the factory. The maximum allowable cable conductor size is 3000mm2(6000kcmil).
BIL
kV
Max. Height
mm
Max. Weight
kg
43
Epoxy insulator
Epoxy insulator
Spring Unit
Spring Unit
44
The construction of SF6 gas insulated terminations is based on the EPR(Ethylene-Propylene Rubber)-based stress relief cone and the epoxy resin housing. They are mechanical devices to maintain the interface pressure. Stress relief cone and mechanical devices are designed to fit with controlled interference over the cable insulation and is able to follow the cable's diameter variations still guaranteeing under any service condition a sufficient positive pressure to control the electric field concentration. They also use epoxy insulating plate to isolate between cable sheath and GIS chamber. The SVLs(Sheath Voltage Limiter) can be installed to protect epoxy insulating plate from switching impulse. Upon request of the customer, we can supply three type of leading conductors. That is normal type, blind-ended type, plug-in type. Design and scope of delivery are fully complying with IEC60859 , IEC62271-209 and possibly adjusted to various needs of customers. The main insulation components are fully examined and tested in the factory. They are currently available at the voltage range up to 500kV and the maximum allowable cable conductor size is 3000mm2(6000kcmil).
BIL
kV
Max. Height
mm
Max. weight
kg
45
Epoxy insulator
Epoxy insulator
Below 220kV
Above 345kV
46
The construction of oil immersed terminations is based on the EPR(Ethylene-Propylene Rubber)- based stress relief cone and the epoxy housing. This is similar to gas insulated sealing end. But they use shield ring with insulating paper or epoxy insulated layer to prevent flashover in transformer. They are mechanical devices to maintain the interface pressure. Stress relief cone and mechanical devices are designed to fit with controlled interference over the cable insulation and is able to follow the cable's diameter variations still guaranteeing under any service condition a sufficient positive pressure to control the electric field concentration. The main insulation components are fully examined and tested in the factory. Dimensions of base paste are complying with various needs of customers. They are currently available at the voltage range up to 500kV and the maximum allowable size is 3000mm2(6000kcmil).
BIL
kV
Max. Height
mm
Max. weight
kg
47
Ferrule
Coffin Box
Ferrule
Joint Sleeve
48
Coffin Box
The single piece pre-moulded type rubber joint is based on silicone insulation embedded with two semi-conductive stress relief cones and one high voltage electrode. Without any mechanical devices, the interface pressure is safely maintained with elastic retention of material itself. Semi-conductive stress relief cones and electrode are designed to fit with controlled interference over the cable insulation and is able to follow the cable' s diameter variations still guaranteeing under any service condition a sufficient positive pressure to control the electric field concentration. Upon request of the customer, outer casing is designed(metalic casing, coffin box, and metalic casing with coffin box). They use filling compound in outer casing. In case of sheath sectionalizing joint, we use insulating plate made of epoxy or FRP to disconnect between cable sheathes. The main insulation components and outer casing components are factorymade and fully tested before delivering to the site. The cost-efficient and simplified design along with easy and fast installation meets the various needs of customers. Installation tools can be provided if requested by customers. They are currently available at the voltage range up to 500kV and the maximum allowable conductor size is 3000mm2(6000kcmil).
Max. Lenght
mm
Max. Weight
mm
49
50
Link Boxes are used at the end of cable termination to gain easy access to the cable metallic sheath and to limit the transient over-voltage induced on the metallic sheath by the lighting, switching operations and fault currents. Cross bonding(C.B.) link boxes allow metallic sheath to be transposed at cable joints with surge voltage suppression and reduction of circulation currents. Sheath voltage limiters(SVLs) in link box are the gapless ZnO arresters, which have the insulation resistance above 100M at test voltage so that the sheath insulation can be checked without disconnection SVLs.
Standard Product
Box Type
Approx. Size
mm
Bonding Lead
Approx. Weight
kg
Link Box for Earthing(1-1Way) Link Box for Earthing(3-1Way) Link Box with SVLs(3-1Way) Link Box for Cross-Bonding .(3-1Way) Link Box for Bonding & Earthing (3-1Way) Link Box for Earthing with SVL (3-1way)
Gantry Mounted / Buried Gantry Mounted / Buried Gantry Mounted / Buried Gantry Mounted / Buried Buried Buried
150X150 200X200 300X500 350X600 450X500 500X550 500X550 550X600 700X500 700X500
15 30 30 50 40 70 50 80 80 50
51
Bell Mouth
Epoxy Unit
Spring Unit
Ferrule
The transition joint connects between existing oil-filled cables and extruded dielectric cables. They comprise the stop joint with oil-impregnated paper insulation and epoxy bell mouth at side of oil-filled cables. They also comprise prefabricated type joint with stress relief cone based EPR(Ethylene-Propylene Rubber) and mechanical devices at side of extruded dielectric cables. They are designed to fit with controlled interference over the cable insulation and is able to follow the cable's diameter variations still guaranteeing under any service condition a sufficient positive pressure to control the electric field concentration. Each components fully examined and tested in the factory. They are currently available at the voltage range up to 300kV and the maximum allowable cable conductor size is 3000mm2(6000kcmil).
Max. Lenght
mm
Max. Weight
mm
52
These type for power cable are very useful to measure distributed temperature. Especially optical cable located the sensing fiber to the cable core provides a better indication of conductor temperature. We can supply optical joint to connect optical fiber cable.
53
54
Real time thermal monitoring cooperated with DTS* system using optical fiber as the sensor provides high efficiency and reliability of power cable system.
Personal Computer
SCADA
Temperature Monitoring
Right : Sensor fiber embedded cable (under the sheath) Left : Sensor fiber attached cable
Thermal models and real-time temperature measurement can provide dynamic rating system. And this system allows qualification of actual cable capacity, cable conditions and environmental parameters critical to the stability and longevity of the cable system.
These types of power cable are very useful to measure distributed temperature. Especially, the right cable, located the sensing fiber closer to the cable core, provides a better indication of conductor temperature.
*Distributed Temperature Sensor : Supplied by Sensa, UK. For more information, refer to www.sensa.org
55
On-Site PD Detection based on high frequency PD measurement can be a highly effective method to increase the reliability of XLPE power cable system not only as afterlaying test but also as on-site insulation diagnosis.
Sensor Type
HFCT Installation on Ground Wire or Cross-Bonding Wire of Joint Measuring Frequency Range : More than 2MHz (Depends on the type of HFCT)
OuterTypeCapacitiveSensor Installation on Outer Sheath of Joint (Applicable only for Insulating Joint) Measuring Frequency Range : 1MHz ~ 50MHz
Sensor
InnerTypeCapacitiveSensor
Sensor
56
9.00 Appendix
9.01 Type Test/Pre-Qualification Test Certificates 9.02 ISO Certificates
Appendix
57
The reliability of XLPE cable systems are fully verified by internationally accredited independent laboratories, KEMA (Netherlands), CESI (Italy), Kinetrics (Canada) and KERI (Korea).
Spec. IEC62067
Test Items Cable, PJ, GIS & Outdoor Termination Cable, PMJ, GIS & Outdoor Termination
Certificate Issued by KEMA KEMA KERI(KEPCO) KERI(KEPCO) KEMA KEMA KEMA KEMA SGS KEMA KEMA KEMA KERI(KEPCO)
Test Type Test Type Test Type Test PQ PQ Type Test PQ Type Test Type Test Type Test Type Test Type Test Type Test
IEC62067 Cable, PJ, GIS & Outdoor Termination Cable, PJ, GIS & Outdoor Termination IEC62067 400kV, 1200mm2 Cable, PJ, GIS & Outdoor Termination IEC62067 Cable, PJ, GIS & Outdoor Termination Cable, GIS & Outdoor Termination IEC62067 400kV, 2500mm2 230kV 800SQ Cable, PMJ, GIS & Outdoor Termination Cable, GIS, Outdoor Termination IEC62067 345kV 2500SQ 345kV1500SQ Cable, PMJ, Outdoor Termination Cable, PMJ, Outdoor Termination IEC62067 380kV2500SQ Cable, GIS, Outdoor Termination IEC62067 Cable, GIS, PMJ, Outdoor Termination 345kV2500SQ
2003
2004
2006
2007
2008
58
Appendix
We do what it takes to earn quality certifications like ISO 14001, ISO 9001, and ISO/TS 16949 which sets standards for process control and manufacturing flow.
Appendix
59
LS Cable
Koreas foremost cable maker in both product list and service range, LS Cable has an integrated supply system from basic raw materials to ultranhigh voltage cables, optical fiber cables, system engineering and installation works. In non-cable sector as well, LS Cable flourishes as a top-rate supplier of information and communication networks, connectors, lead frames, industrial rubber, and aluminum products. Reputed for its outstanding technology and quality, LS Cable is at the service of customers within and oytside Korea. Armed with the worlds leading technology in electric power and optic fiber, it has been successful with four joint ventures in Malaysia and Vietnam. It has thus demonstrated leadership in establishing a global network in the domains of electric power, other energy and information.
www.lscable.com
12F~17F,LSTower,1026-6,Hogye-dong,Dongan-gu,Anyang-si,Gyeonggi-do,431-080,Korea Tel.82-2-2189-9114
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