Motoniveladoras
Motoniveladoras
Motoniveladoras
2Q2011
10-1
Motor Graders
4.75" (121 mm) NARROW TUNGSTEN CARBIDE CUTTING EDGES
Edge Thickness 0.75" (19 mm) Bolt Quantity
* See page 10-7 for part numbers.
4' 1219 mm
208-8866** 9
10-2
2Q2011
Motor Graders
ROTATING BIT SYSTEM
Part Number 308-8574 308-8575 307-2613 307-2615 323-1251 321-4272 358-9039 358-9040 Description Adapter Board Adapter Board Adapter Board Adapter Board Adapter Board Adapter Board Adapter Board Adapter Board Length 3' 4' 3' 4' 3' 4' 3' 4' Bolt Size 5/8" 5/8" 3/4" 3/4" 3/4" 3/4" 5/8" 5/8" Shank Size 7/8" 7/8" 7/8" 7/8" 1" 1" 1" 1" Bits/Board 21 28 21 28 21 28 21 28 Bit Part Number 348-9051 348-9051 348-9051 348-9051 322-7295 322-7295 322-7295 322-7295
Adapter Bolt Nut Mining Bit* Wide 2.36" (60 mm) Standard 1.18" (30 mm)
* Includes Snap Ring Retainer.
2Q2011
10-3
Motor Graders
GRADERBITS SYSTEM* (Part I)
Moldboard Length feet mm 10 3048 11 3353 12 3658 13 3962 14 4267 15 4572 16 4877
* **
See pages 10-12 and 10-13 for further information on GraderBits System and gap configuration. Bolts required per moldboard where holes line up.
Adapter Bolt Nut GraderBit* Wide 2.36" (60 mm) Standard 1.18" (30 mm) Penetration 0.91" (23 mm) Sharp 0.61" (15.5 mm) Snap Ring Retainer
* Includes Snap Ring Retainer.
Edge Thickness 0.50" (13 mm) 0.63" (16 mm) 0.75" (19 mm) Bolt Quantity
2' 607 mm
9W-1835
Edge Length 5' 6' 1522 mm 1826 mm 9J-3862 8D-2786 9J-3660 7D-4508 5D-9553 9J-3657 3G-7966 5D-9556 11 13
Bolt Size* 0.63" (16 mm) 0.75" (19 mm) 0.63" (16 mm) 0.75" (19 mm) 0.63" (16 mm) 0.75" (19 mm)
17
3' 912 mm
253-0214
Edge Length 4' 5' 6' 1217 mm 1522 mm 1826 mm 3G-7965 9J-3863 8D-2788 135-6738 134-1779 3G-1626 132-1088 7D-4509 5D-9562 134-1773 9J-7701 132-1087 9W-6252 5D-9558 109-3124 4Z-8131** b 7D-1576 4T-2240 4T-2244 109-3150 4T-2231 9 11 13
7' 2131 mm 8D-2789 3G-1627 5D-9561 7D-1158 5D-9559 7D-1577 4T-2242 4T-2233 15
8' 2436 mm 8J-8980 3G-1628 5D-9731 8J-9821 5D-9732 7D-1949 4T-2237 4T-2236 17
9' 2740 mm
195-7269
Bolt Size* 0.63" (16 mm) 0.75" (19 mm) 0.63" (16 mm) 0.75" (19 mm) 0.63" (16 mm) 0.75" (19 mm) 0.63" (16 mm) 0.75" (19 mm)
19
See page 10-7 for part numbers. 12" (304.8 mm) centers on bolt holes. 109-3137 uses bolt quantity of 5. 4Z-8131 uses bolt quantity of 7.
10-4
2Q2011
Motor Graders
8" (203 mm) FLAT CUTTING EDGES
Edge Thickness 0.63" (16 mm) 0.75" (19 mm) 1" (25 mm) Bolt Quantity 3' 912 mm 4' 1217 mm Edge Length 5' 6' 1522 mm 1826 mm 4T-2967 4T-2968 4Z-8120 4T-2971 4T-3034 4T-3007 4T-3033 7T-3497 7T-3499 7T-3493 11 13 7' 2131 mm 4T-2969 4T-2970 4T-3036 4T-3032 7T-3498 7T-3494 15 8' 2436 mm 4T-2966 4T9603 4T-3035 4T-3037 7T-3496 7T-3495 17 Bolt Size* 0.63" (16 mm) 0.75" (19 mm) 0.63" (16 mm) 0.75" (19 mm) 0.63" (16 mm) 0.75" (19 mm)
4Z-8129**
* See page 10-7 for part numbers. ** 12" (304.8 mm) centers on bolt holes. a 4Z-8119 uses bolt quantity of 6.
Bolt Size* 0.63" (16 mm) 0.75" (19 mm) 0.63" (16 mm) 0.75" (19 mm) 0.63" (16 mm) 0.75" (19 mm)
11
12
13
14
13
Bolt Size* 0.75" (19 mm) 0.75" (19 mm) 0.75" (19 mm)
15
* Cutting edge has 12" (304.8 mm) between bolt holes. ** Single Bevel.
2Q2011
10-5
Motor Graders
13" (330 mm) FLAT CUTTING EDGES
Edge Thickness 1.18" (28.5 mm) 1.75" (45 mm) 2.36" (60 mm) Bolt Quantity Edge Length 4' 1217 mm 109-3117 128-2577 109-3116 132-1019 9 Edge Length 8' 2436 mm Bolt Size 1" (25 mm) 0.75" (19 mm) 1" (25 mm) 1" (25 mm)
17
253-0217 7
36 mm/25 mm
Edge Thickness 0.75" (19 mm) 1" (25 mm) Bolt Quantity
Edge Length 7' Tooth Size/ 8' 2131 mm Tooth Gap 2436 mm 4Z-9020 36 mm/25 mm 132-1073 350-7200 50.8 mm/26.2 mm 350-7202 350-7201 60.3 mm/31.8 mm 15 17
Bolt Size* 0.63" (16 mm) 0.75" (19 mm) 0.75" (19 mm)
13
7T-3600 9
10-6
2Q2011
Motor Graders
10" (254 mm) FLAT SERRATED CUTTING EDGES
Edge Thickness 1.0" (25.4 mm) 1.38" (35 mm) 4' 5' Tooth Size/ 1217 mm 1522 mm Tooth Gap 4T-8800 Edge Length 7' Tooth Size/ 2127 mm Tooth Gap 8' 2436 mm Tooth Size/ Tooth Gap Bolt Size*
55.9 mm/33 mm 4Z-8056 57.2 mm/33.3 mm 0.75" (19 mm) 55.9 mm/33 mm 100-4581 57.2 mm/33.3 mm 0.75" (19 mm) 350-0182 60.9 mm/60.9 mm 350-0183 77.8 mm/58.7 mm 350-0184 102.5 mm/77.1 mm 350-0186 107.9 mm LH/63.5 mm 350-0185 107.9 mm RH/63.5 mm 253-0198 58.5 mm/51 mm 104-3631 17 62 mm/41.3 mm 0.75" (19 mm)
11
15
Bolt Size* 0.75" (19 mm) 1" (25 mm) 1" (25 mm)
17
Reducer Bushings for moldboards with " bolt holes 2 PNs/sizes: 280-4070 7/8" moldboard thickness 280-4071 1" moldboard thickness M Series grader moldboards all 3/4" hole size (exception: 24M)
2Q2011
10-7
Motor Graders
HARDWARE
Size 0.63" (16 mm) 0.75" (19 mm) 0.75" (19 mm) 0.75" (19 mm) 0.75" (19 mm) 0.75" (19 mm) 1" (25 mm) 1" (25 mm) Application All Except 14G, 16G, & H Series 140H, 143H, 160H, 163H, 14G, 14H 16G except 16' blade 16H, 16G with 16' blade (2 bolt part numbers for 16H and 16G with 16' blade) 24H (2 bolt part numbers for 24H) Bolt 3F-5108 4F-7827 5J-4773 5J-4771 (20) 5F-8933 (22) 5J-4771 (16) 1J-3527 (54) 4J-9058 Nut 4K-0367 2J-3506 2J-3506 2J-3506 2J-3506 2J-3506 2J-3507 2J-3507 Washer 5P-8247 5P-8248 5P-8248 5P-8248 5P-8248 5P-8248 5P-8250 5P-8250
Note: The 140H & 143H motor graders use both 0.63" (16 mm) and 0.75" (19 mm) bolts depending on the blade group number. See table below for application.
Blade Group No. 8X-8011 8X-8016 112-4520 112-4521 Bolt Size 0.63" (16 mm) 0.63" (16 mm) 0.75" (19 mm) 0.75" (19 mm)
All All
NOTE: For machines equipped with power blade arrangement, refer to the appropriate parts book for the correct moldboard end bit. * Use 8E-5531 End Bits on the following machines: 12G (61M11716-UP) 120G (87V08135-UP) 130G (74V02293-UP) 140G (72V09829-UP) ** 9W-2945 is 1/8" (3 mm) thicker than 7D-2052 and is recommended for use when installing overlay end bits. a Use larger 5F-8933 bolt where rear moldboard reinforcing plates are used.
10-8
2Q2011
Motor Graders
OVERLAY END BITS
Hardware Edge Curved Edge in 8 mm 203 Model Overlay End Bit 6D-1948* 7D-5583 7D-5193 7D-9999 6Y-2805 6Y-2805 9W-1768 6D-1904** 7D-5582 4D-5757/8 Type R R R R R R R R R NR Bolt (5 each) 4F-3658 1J-6762 4F-3658 1J-6762 1J-6762 1J-6762 4F-3658 4F-3658 1J-6762 4F-3658 Nut (5 each) 4K-0367 2J-3506 4K-0367 2J-3506 2J-3506 2J-3506 4K-0367 4K-0367 2J-3506 4K-0367
8 6
Flat Edge1
12, 120, 130, 140 early 14 early 16 14G, 16G 14G (96U7325-UP), 14H, 140H, 143H w/ 3/4" holes, 160H, 163H 16G (93U2778-UP) 203 12H, 120H, 135H, 140, 143H w/ 5/8" holes 152 12, 120, 130, 140, early 14 & 16 early 16 203 12, 120, 130, 140, later 14
1 Flat overlays must be used with flat edges. * Use 9W1768 overlay end bits on the following machines. ** Use 9W1767 overlay end bits on the following machines. 12G (61M11716-UP) 120G (87V08135-UP) 130G (74V02293-UP) 140G (72V09829-UP)
NR non-reversible R reversible
Dimensions W-H-T (inch) 75 x 15.25 x 0.38 63 x 15.25 x 0.38 W-H-T (mm) 1905 x 387 x 10 1600 x 387 x 10 Part 4D-5821* 4D-5820**
* Use 8W-5266 for larger radius moldboards. Radius is 16.25" (413 mm). ** Use 8W-5265 for larger radius moldboards. Radius is 16.25" (413 mm). *** Blank Plate without Bolt Holes.
2Q2011
10-9
Motor Graders
CAT GRADER EDGES . . . Job-matched for Most Efficient Blade Performance Caterpillar offers three types of grader edges curved, flat and serrated. The standard curved type is offered in two widths, four thicknesses and six lengths to fit every possible job condition and moldboard. The standard flat type is offered in two widths, four thicknesses and four lengths. All Cat grader edges are made of tough, thru-hardened DH-2 steel for strength and wear resistance. They are unconditionally guaranteed against breakage. CAT MOTOR GRADER CUTTING EDGE APPLICATION GUIDE For Most Applications Recommend curved or flat 0.63" (16 mm) or 0.75" (19 mm) thick edges. The thicker, 1" (25 mm) edges should be used when abrasive wear is a greater problem than penetration; the thinner edges when penetration is critical. Recommend 8" (203 mm) wide edges for more wear material and fewer edge changes. For Finish Grading Recommend 0.50" (13 mm) thick curved edges. They provide good penetration and stay sharp longer. There is less throw-away iron than with thicker edges. For Severe Applications Recommend 1.38" (35 mm) thick by 10" (254 mm) or 1" (25 mm) thick by 10" (254 mm) wide flat edges. They provide maximum strength and wear material. In severe applications these edges will provide the lowest material costs per hour. For Maximum Penetration Recommend 0.75" (19 mm) thick serrated edges. Serrated edges exert more down pressure per square inch of contact area for improved penetration in frozen or hard-packed materials. In heavy-duty applications, 1" (25 mm) by 10" (254 mm) flat or 1" (25 mm) by 8" (203 mm) flat or curved serrated edges may be used. In extreme conditions, serrated edges can be installed over standard 6" (152 mm) edges for extra strength. For High Abrasion/Low Impact Applications Caterpillar offers two different types of carbide edges. They are the tungsten carbide tile edges and the tungsten carbide insert edges. Both provide many times the wear life and lower cost per hour than standard DH-2 edges if used as recommended, in low to medium impact, highly abrasive applications such as maintenance of unpaved, sand and gravel roads. The tungsten carbide tile edges are manufactured by milling a flat on the front of a steel cutting edge base and brazing tungsten carbide tiles onto the flat. They are curved for excellent penetration and are available in 2' (610 mm) and 3' (914 mm) lengths and 4.75" (121 mm) and 6.75" (171 mm) widths. The tungsten carbide insert edges are manufactured by milling a slot in the bottom of a steel cutting edge and brazing a tungsten carbide insert into the slot. The tungsten carbide insert edges have the carbide sandwiched in a groove between the front and rear surfaces of the edge to protect them from impact and therefore lend themselves to higher impact applications like snow removal. In both types of edges, the life is extended substantially due to the wear characteristics of the tungsten carbide. Warranty on the carbide edges is the same as that for GraderBits, meaning the steel edge base is covered, but not the tungsten carbide tile or insert itself.
Serrated Curved
Curved
Flat
10-10
2Q2011
Motor Graders
Edge Width On motor grader cutting edges, width translates to wear material, so as a general rule, for the longest life, use the widest edge. An 8" (203 mm) edge, for example, will give you 100% more available wear material and edge life than a 6" (152 mm) edge at only about 35% more cost. In addition, hardware usage and total downtime will be cut by 50%. To extend cost savings even farther, a 10" (254 mm) cutting edge will last three times longer than a 6" (152 mm) edge when used under comparable conditions. Crowning describes a normal wear pattern in which the cutting edge conforms to the material being graded. When extreme crowning occurs or when finishing applications require tolerances less than 1/4" (6 mm), the best value may be in selecting a narrower and thinner cutting edge. This approach reduces costs by minimizing the amount of usable iron that must be thrown away.
Edge Thickness Penetration requirements determine how thick your edge should be. The easier material is to penetrate, the thicker the edge you should use. This simple chart illustrates how wear material increases with thickness.
2Q2011
10-11
Motor Graders
GRADER END BITS Cat moldboard and overlay end bits are made from tough, thru-hardened DH-2 steel. Moldboard end bits protect the moldboard itself from wear and damage. Overlays provide additional wear protection and strength for both the moldboard and the cutting edge. Moldboard End Bits Protects end of moldboard from wear and damage. Recommended for all applications. Reversible Overlays Used with curved edges. Protects and strengthens both moldboard and cutting edges. Reversible design provides second life for greater value. Flat Overlays Provides same moldboard and edge protection for flat edges. Not available for 14G or 16G graders.
10-12
2Q2011
Motor Graders
CAT GRADERBITS SYSTEM The Cat GraderBits System is a motor grader ground engaging tool system that can offer your customers many advantages over standard cutting edges. This system is made up of adapters that bolt up to the moldboard and individual bits that fit into the adapter. The Cat GraderBits System has been designed primarily for maintaining and reconditioning gravel roads; including ice and snow removal. In addition, a continuous Cat GraderBits configuration can be used on paved surfaces. There are two major customer groups that should be targeted mines and governmental bodies. Since aggregate size is often different on governmental vs. mining haul roads, each group has an adapter designed for its needs. The mining adapter has a wide gap between the Cat GraderBits to accommodate large aggregate. Since many country roads use smaller aggregates, the gap is narrower on these adapters. Either adapter can be sold in either market providing bolt hole diameters match-up. See part number information. Features/Benefits The Cat GraderBits System has many benefits. One of the most important is the increase in wear life over standard, heat-treated edges. However, the Cat GraderBits System costs much more than a set of standard edges. Successful selling will require a customers understanding of ALL benefits. Selling wear life as the only feature will result in fewer sales. Features Serrated design Tungsten carbide wear material Benefits Excellent penetration, conserves gravel and increases productivity 6-10 times greater wear life than standard cutting edge (10" x 1"; 254 mm x 25 mm) 12-15 times greater wear life than standard cutting edge (8" x 3/4"; 203 mm x 19 mm) Reduced downtime Longer tire and mechanical life, faster travel speeds Allows several edge configurations, including continuous edge
Large decrease in grade blade maintenance Smoother haulroads Four Cat GraderBit widths
Detailed Comments on Features & Benefits 1. One of the benefits that can be seen immediately is the ease of penetration compared to standard continuous edges. Using a serrated configuration, initial penetration is easier. Ridges are removed and trenches are filled in one pass. Material is allowed to pass between the Cat GraderBits which helps conserve gravel. All of these benefits help cut costs which will maximize profitability. 2. Tungsten Carbide is used on the Cat GraderBits at the wear area. This is the same material used in Cat abrasion-resistant material edges. It is an extremely hard alloy which offers excellent wear life in ground engaging tools. Cat GraderBit wear life will depend on the application. In a mining haulroad application, wear life should range between 6-8 times greater than heattreated edges. On county roads, it should average 8-10 times the life. A mine will typically have larger aggregate and higher impact than a county road, thus wear life is less than a county road application.
2Q2011
10-13
Motor Graders
3. Because of the increased wear life, blade maintenance is reduced which helps cut costs. Other systems which have rotating bits require maintenance for proper operation. The Cat GraderBit System is relatively maintenance free. 4. Proper use of this system will result in smoother haulroads. Smoother roads promote safer travel and are easier on machines and tires which cuts repair costs. Faster travel speeds are attainable on smoother roads, which can impact cycle times for off-highway trucks and other machines. 5. Four Cat GraderBits are offered wide, standard, penetration and sharp ranging in tip width from 2.36" (60 mm) to 0.61" (15.5 mm). This allows several different edge configurations. Using the narrow gap adapter, a continuous edge can be made by using all wide bits. (This is the only configuration recommended for asphalt applications.) By alternating wide with any of the other bits, the gap is reduced which may be better suited for small aggregate. Using the sharp tip alone will give the maximum gap. The same options can be used for the wider adapter, but a continuous edge is not possible because of the wider gap between adapter holes. 6. Regardless of the GraderBits used, it is recommended to place wide GraderBits in the outermost slots. This helps reduce adapter wear on these end positions. Installation The Cat GraderBit System installs easily without moldboard modification. Adapters bolt up to the moldboard like standard edges and the Cat GraderBits fit into the adapter holes and are held on with a snap ring. A snap ring pliers is the only tool necessary for installation. The tungsten carbide portion of the Cat GraderBit should point towards the front of the machine. The system can be installed on any 12, 14 or 16 foot moldboard and can be done in less than 1.5 hours. Individual bits can be removed/ installed in less than one minute. Operation Proper operation is very important to assure acceptable Cat GraderBit system life. There are five points to stress with the operators. 1. 2. 3. 4. The face of the carbide tile should be perpendicular to the ground. Moldboard sidecast angle should be between 0-10. Penetration depth should be approximately 1-1.5" (25-38 mm) maximum. Operating speed should be held to 4-6 mph. In higher impact applications, slower speeds will reduce potential for breakage. 5. If machine is equipped with an accumulator, make sure its on when operating GraderBit System.
Examples of Configurations
10-14
2Q2011
Motor Graders
ESTIMATED GRADERBIT WEAR LIFE
DH-2 Edge Size 1" x 10" 1" x 8" 3/4" x 8" 5/8" x 8" GraderBit Life Range 610 1014 1418 1520 Average GraderBit Life 8 12 16 18
Warranty The adapter, and Cat GraderBit (with the exception of the tungsten carbide) are warranted against breakage under the GET warranty. The tungsten carbide and the braze material are warranted under the standard 6-month new parts warranty.
ROTATING BIT SYSTEM Description The Cat standard rotating bit system is comprised of three or four foot long adapter boards to accommodate a 7/8" (shank) carbide-tipped bit. The adapter boards are available in either 5/8" or 3/4" bolt hole punch. There is a heavy-duty adapter board option that accepts a 1" (shank) carbide-tipped bit. The heavy-duty boards are only available in a 3/4" bolt hole punch, and are available in a three and four foot adapter board sections. All threefoot boards use 21 bits; the four-foot boards use 28 bits. The replaceable carbide bits rotate and self sharpen which allows for superior wear over conventional curved or flat carbide-insert blades. The carbide tip is also engineered with flat sides that aid in bit rotation. The rotating bit also provides improved penetration and cutting ability, which can reduce the number of passes required by the motor grader compared to conventional cutting edges. The carbide bits if maintained can last as long as 510 sets of conventional grader blades. The multiple uses of the rotating bit system include; reclaiming lost gravel cast to the shoulders or imbedded into the road surface, which reduces the cost of new material (gravel). The system is extremely useful in cutting compacted snow or ice, giving the road better traction than the smooth cutting conventional blade setup. Removing washboards or cutting potholes is another feature of this system, which substantially improves and sustains the condition of dirt or oiled roads. Installation 1. Remove existing cutting edges from moldboard. Clean moldboard of all dirt. 2. Bolt Cat adapter boards. Tighten bolts. Rap the bolt heads sharply with a hammer. Torque bolts a second time. 3. On level ground surface, set adapter boards perpendicular, or 90 degrees from the level ground surface. Set magnetic protractor (ex. Mayes Level + Angle Finder) on front of adapter board surface. Rack moldboard back until protractor reads 70 degrees, or adapter board should be racked back 20 degrees from perpendicular position. 4. Caution: If adapter angle is not set correctly, the moldboard will chatter and vibrate, and the rotating bits will not properly wear or rotate (flatten). If this occurs, readjust adapter boards to the correct operating angle. (See illustration)
2Q2011
10-15
Motor Graders
Operation 1. Insure that bits are rotating freely and the adapter boards are set in correct operating position. 2. Check rotation of bits daily. A bit not rotating will develop a flat wearing surface on the carbide tip, and leave a channel mark on the road. 3. In ice and compacted snow conditions, operate blade in float position with no down pressure. Grade in low gear (3rd or less). 4. If bits are not freely rotating, spray or power wash, or remove and clean debris from bit holder bore hole. Only lubricate with WD 40 or an environmentally approved lubricant.
Governmental Bid Specifications for Motor Grader Edges/Bits Many governmental units periodically review their bid specifications for purchasing motor grader cutting edges and end bits. It is important to be aware of when such reviews take place and provide recommendations. Caterpillar suggests that physical properties, rather than chemical properties, represent the most accurate guide to edge performance. Where chemical properties are still included in governmental bid specifications, you will want to urge the purchasing authorities to review those specifications against the following physical properties and related performance benefits. 1. Through-hardened to a minimum of Rc43 (BR 400)* Through-hardening insures a uniform wear rate and these user benefits: Fewer edges to buy. Reduced downtime for removal and installation. Less hardware expense. Lower total labor expense.
* Serrated edges thru-hardened to minimum Rc38 (Br353).
2. Standard bolt hole sizes and spacing 0.63" (16 mm) and 0.75" (19 mm) holes for No. 3 head cutting edge bolts. Standard Highway punching with either 6" (152 mm) or 12" (305 mm) spacing. This specification standardized both edge and hardware inventories, reducing the number of different parts required in stock. 3. Breakage guarantee Supplier warrants that if an edge breaks during operation, it will be replaced free of charge (with the exception of high-carbon edges). The guarantee translates into positive benefits: Fewer edges purchased. Users save money. Since the guarantee reduces the users risk, he can use 8" (203 mm) wide edges instead of 6" (152 mm) wide edges in most applications. This means two extra inches of wear material are available. Cat Motor Grader edges meet all of these requirements.
10-16
2Q2011
Motor Graders
TORQUE REQUIREMENTS FOR PLOW BOLTS
Standard Measurements Size Torque 5/8" (0.63") 200 30 ft. lb. 3/4" (0.75") 350 45 ft. lb. 7/8" (0.88") 550 65 ft. lb. 1" (1.00") 850 110 ft. lb. 1-1/4" (1.25") 1700 220 ft. lb. Metric Measurements Size Torque 16 mm 270 40 Nm 19 mm 475 60 Nm 22 mm 750 90 Nm 25 mm 1150 150 Nm 32 mm 2300 300 Nm
NOTE: DO NOT APPLY LUBRICANT OF ANY TYPE TO GET HARDWARE (nut may back off prematurely). 1. Clean all surfaces of rust, paint, nicks, and burrs. 2. Tighten nuts to listed torque spec. 3. Carefully strike plow bolt head with a hammer. 4. Re-tighten nuts to listed torque spec. SAFETY GLASSES MUST BE WORN WHEN STRIKING BOLT HEADS. Torque Specifications Decal PEEP3075
Metric
Standard Torque 1E-0279A (Nm) 12 3 28 7 55 10 100 20 160 30 240 40 460 60 800 100 1600 200 2700 300 High Torque 1E-0279G (Nm) 13 3 30 7 60 12 105 20 175 30 270 40 530 70 900 100 1800 200 3100 350 Low Torque 1E-0279E (Nm) 61 15 3 30 7 50 10 80 15 125 20 250 40 425 50 850 100 1500 200
Diameter 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2
1E-0279 Tightening. 1E-0279 provides fastener dynamic assembly tightening requirements for both inch and metric threaded fasteners, tube fittings, plugs, pipe threads, hose clamps and control rod assemblies that do not have a special tightening requirement on the drawing. 1 Nm = 0.737 lbft = 8.85 lbin
2Q2011
10-17
Motor Graders
HIGH-CARBON STEEL MOTOR GRADER CUTTING EDGES For Governmental Use in Low Impact and Finish Grading Applications Benefits Curved double bevel design for excellent penetration Standard highway bolt hole pattern fits all makes of motor graders Countersunk bolt holes to protect bolt heads Rust preventive coating for long, rust-free storage Backed by Caterpillar Parts Warranty covering defects in material and workmanship
*Subject to certain terms and conditions. See your Caterpillar Dealer for warranty statement.
Cat High-Carbon Steel Motor Grader Edges Meet or Exceed Most State and Local Government High-Carbon Bid Specifications
Material Specification: Dimensional Specifications: SAE 1084 High Carbon Steel Width 6" (152 mm) 8" (203 mm) Thickness 3/4" (19 mm) 5/8" (16 mm) 1/2" (13 mm)
Profile: Curved Double Bevel Manufacturing Specifications: Bolt Hole Dimensions: 5/8" (16 mm) or 3/4" (19 mm) Bolt Hole Pattern: Standard Highway Bolt Hole Punch
For additional strength and wear resistance specify Caterpillar Through-Hardened DH-2 Edges
10-18
2Q2011
Motor Graders
Caterpillar Curved High-Carbon Steel Cutting Edge Sizes
Length 4' (1219 mm) X X X X X X X X X X 5' (1524 mm) X X X X X X X X X X 6' (1828 mm) X X X X X X X X X X 7' (2133 mm) X X X X X X X X X X 8' (2438 mm) X X X X X X X X X X X X X X X X 10' (3048 mm) X X X 11' (3353 mm) 12' (3658 mm) X X 14' (4267 mm) X X
Thickness 1/2" (13 mm) 5/8" (16 mm) 1/2" (13 mm) 5/8" (16 mm) 3/4" (19 mm)
Width 6" (152 mm) 6" (152 mm) 8" (203 mm) 8" (203 mm) 8" (203 mm)
Bolt Hole 5/8" (16 mm) 3/4" (19 mm) 5/8" (16 mm) 3/4" (19 mm) 5/8" (16 mm) 3/4" (19 mm) 5/8" (16 mm) 3/4" (19 mm) 5/8" (16 mm) 3/4" (19 mm)
2Q2011
10-19
Motor Graders
CURVED MOTOR GRADER EDGES HIGH-CARBON & DH-2 STEEL 1/2" x 6" (13 mm x 152 mm) CURVED (1E-2693 SECTION HIGH-CARBON & 1E-2394 SECTION DH2)
Edge Length 14' 15' 16' 17' 18' 19' 10' 12' 14' (1219 mm) (1524 mm) (1828 mm) (2133 mm) (2438 mm) (2743 mm) (3048 mm) (3658 mm) (4267 mm) 5/8" (16 mm) Bolts Edge P/N High-Carbon DH-2 9W-2293 9W-2295 9W-2297 9W-2299 9W-2301 4Z-8968 9W-2303 9W-2305 9W-2307 3G-8016 9J-3862 8D-2786 8D-2787 8J-7782 3/4" (19 mm) Bolts Edge P/N High-Carbon DH-2 9W-2294 9W-2296 9W-2298 9W-2300 9W-2302 9W-2304 9W-2306 9W-2308
1/2" x 8" (13 mm x 203 mm) CURVED (1E-2694 SECTION HIGH-CARBON & 1E-2395 SECTION DH2)
Edge Length 14' 15' 16' 17' 18' 10' 12' 14' (1219 mm) (1524 mm) (1828 mm) (2133 mm) (2438 mm) (3048 mm) (3658 mm) (4267 mm) 5/8" (16 mm) Bolts Edge P/N High-Carbon DH-2 9W-2309 9W-2311 9W-2313 9W-2315 9W-2317 9W-2319 9W-2321 9W-2323 3G-7965 9J-3863 8D-2788 8D-2789 8J-8980 3/4" (19 mm) Bolts Edge P/N High-Carbon DH-2 9W-2310 9W-2312 9W-2314 9W-2316 9W-2318 9W-2320 9W-2322 9W-2324 135-6738 134-1779 3G-1626 3G-1627 3G-1628
5/8" x 6" (16 mm x 152 mm) CURVED (1E-2695 SECTION HIGH-CARBON & 1E-2195 SECTION DH2)
Edge Length 14' 15' 16' 17' 18' 11' 12' (1219 mm) (1524 mm) (1828 mm) (2133 mm) (2438 mm) (3353 mm) (3658 mm) 5/8" (16 mm) Bolts Edge P/N High-Carbon DH-2 9W-2325 7T-1640 7T-1633 7T-1645 7T-1632 *4Z-8652* *4Z-8653* 7D-4508 5D-9553 5D-9554 8J-4043 3/4" (19 mm) Bolts Edge P/N High-Carbon DH-2 9W-2326 9W-2327 7T-1637 7T-1626 7T-1629
10-20
2Q2011
Motor Graders
CURVED MOTOR GRADER EDGES HIGH-CARBON & DH-2 STEEL Continued 5/8" x 8" (16 mm x 203 mm) CURVED (1E-2697 SECTION HIGH-CARBON & 1E-2197 SECTION DH2)
Edge Length 2' 4' 5' 6' 7' 8' (610 mm) (1219 mm) (1524 mm) (1828 mm) (2133 mm) (2438 mm) 5/8" (16 mm) Bolts Edge P/N High-Carbon DH-2 9W-2328 7T-1641 7T-1636 7T-1643 7T-1631 109-3137 132-1088 7D-4509 5D-9562 5D-9561 5D-9731 3/4" (19 mm) Bolts Edge P/N High-Carbon DH-2 9W-2329 9W-2330 7T-1639 7T-1624 7T-1628 3G-2166 134-1773 9J-7701 7D-1158 8J-9821
3/4" x 8" (19 mm x 203 mm) CURVED (1E-2698 SECTION HIGH-CARBON & 1E-2198 SECTION DH2)
Edge Length 2' 4' 5' 6' 7' 8' 4' 5' (610 mm) (1219 mm) (1524 mm) (1828 mm) (2133 mm) (2438 mm) (3353 mm) (3658 mm) 5/8" (16 mm) Bolts Edge P/N High-Carbon DH-2 9W-2338 9W-2340 7T-1634 7T-1623 7T-1630 6G-8623 132-1087 9W-6252 5D-9558 5D-9559 5D-9732 8D-3428 Serrated 8D-3429 Serrated 3/4" (19 mm) Bolts Edge P/N High-Carbon DH-2 9W-2339 9W-2341 7T-1638 7T-1625 7T-1627 3G-2165 109-3124 **4Z-8131* 7D-1576 7D1577 7D1949 8J-8255 Serrated 8J-8256 Serrated
2Q2011
10-21
Motor Graders
NOTES
10-22
2Q2011
PECJ0025-03