Guhring Coating and Reconditioning Services

We can restore used standard and special carbide and PCD drills, step drills, reamers, and end mills to their original factory quality, condition and performance. We also recoat in the same facility that we recondition, allowing for quicker turn-around and excellent quality control.
Utilizing the same high-precision CNC grinding machines that are used in Guhrings manufacturing plants, our Reconditioning Division is well-equipped to restore standard and special carbide and PCD tooling to its original factory quality, condition and performance. As a cutting tool manufacturer, Guhring offers a level of coating expertise without equal in the industry. Guhring was the first to introduce TiN coating (Titanium Nitride) to cutting tools in 1980 and has remained a global leader in developing and applying new coating technology to improve both cutting tool and wear part performance. Today, Guhring offers a full range of high performance PVD (Physical Vapor Deposition) coatings to meet customers diverse needs, including: TiN (Titanium Nitride) TiCN (Titanium Carbonitride) TiAlN (Titanium Aluminum Nitride) FIREX (special TiN-TiAlN multilayer hard coating) Super-ATM (Aluminum Titanium Nitride) MolyGlide (Molybdenum Disulfide-based soft coating) nano FIREX (microlayer TiN-TiAlN multilayer hard coating) nano-ATM (microlayer AlTiN - TiAlN Multilayer) Performance benefits include: significantly increased tool and part life, reduced friction and heat buildup, and high resistance to edge buildup, galling and fissure propagation.

The Tool Company

This end mill arrived with heavy chipping on the flute end (left). Guhring Reconditioning restored a correct cutting edge (right). The result: Greatly extended tool life and significant cost savings.

Guhrings Reconditioning Division is staffed with its own customer service team, allowing for extraordinary and personalized service. Combined with our in-house coating chambers, our two U.S. locations Brookfield, WI and New Hudson, MI we are in a unique position to provide unmatched quality and service. Complimentary pickup and delivery is available to customers in southern WI, northern IL, and parts of MI and OH.

High-precision CNC grinding machines Personalized customer service Reconditioning and coating at one facility Three U.S. locations; quick turnaround

Tooling for Composites and Aerospace Materials

Guhring Corporation Kitchener, ON, Canada Tel (519) 748-9664 (800) 463-5555 Fax (519) 748-2954

the Tool Company

ISO 9001:2000 CERTIFIED

www.guhring.com

Guhring Incorporated Brookfield, WI Tel (262) 784-6730 (800) 776-6170 Fax (262) 784-9096

West Coast Distribution Center Huntington Beach, CA Tel (714) 841-3582 (800) 877-7202 Fax (714) 841-3592

Diamond coated, carbide and PCD tools Routers, drills, taps and end mills Full special design capabilities

Item # 400001042

Composite Materials
DL100 2-Flute PCD Tipped End Mills Series 3867 DL 100 3-Flute PCD Tipped End Mills Series 3870
d2 l2 l1 d1 = d 2 d1

90 Drill for Composite Materials

Diameter (d1) Dec. inch 0.0980 0.1285 0.1420 0.1665 0.1734 0.1915 0.2220 0.2510 0.3135 0.3760 0.4385 0.5010 Fract. inch Wire / letter mm 2.489 3.264 3.607 4.229 4.404 4.864 5.639 6.375 7.963 9.550 11.138 12.725 Series 160 Order Code 344001454 344001455 344001456 344001457 344001458 344001459 344001460 344001461 344001462 344001463 344001464 344001465 Series 170 Order Code
(Bright)

Diamond Coated

l1 mm 43.00 49.00 52.00 58.00 58.00 62.00 66.00 70.00 79.00 89.00 95.00 102.00

l2 mm 14.00 18.00 20.00 24.00 24.00 26.00 28.00 31.00 37.00 43.00 47.00 51.00

(Diamond Coated)

Series 3867 3867 3867 3867

No. Flutes 2 2 2 2

Cutting dia. (in) 1/4 3/8 1/2 3/4

Shank dia. 1/4 3/8 1/2 3/4

Overall length 2-1/2 3 3 4

Length of cut 3/4 3/4 1 1

Order Code 6.350 9.520 12.700 19.050

Series 3870 3870 3870 3870

No. Flutes 3 3 3 3

Cutting dia. (in) 3/8 1/2 3/4 1

Shank dia. 3/8 1/2 3/4 1

Overall length 3 3 3 4

Length of cut 1/2 1/2 1/2 1

Order Code 9.520 12.700 19.050 25.400

Material-specific design and sub-micro grain carbide grade to machine carbon fiber-reinforced polymer (CFRP) composite materials by minimizing delamination and increasing tool life. A special 90 point angle increases hole quality, by lowering the thrust requirements. Diamond coated for resistance to abrasion wear. Combination of point design, substrate, and coating provides longer tool life with substantially less cutting force.

19* 17*

Series 5492 2-Flute Center Cutting Coolant Fed PCD Tipped End Mill

Series 5493 2-Flute Long Length Coolant Fed Center Cutting PCD Tipped End Mill

1/4* 5/16* 3/8* 7/16* 1/2*

380258770 380258771 380258772 380258773 380247152 380247153 380258776 380247154 380247155 380247156 380258782 380247159

*Approximate final hole size

Feeds & Speeds - Drill and Routing Machining Parameters for Composite Material
Diameter DRILLING inch 0.1719 mm 4.366 4.864 6.375 7.938 9.550 11.125 12.725 4.366 4.864 6.375 7.938 9.550 11.125 12.725 4.366 4.864 6.375 7.938 9.550 11.125 12.725 mm 6.350 9.525 12.700 19.050 6.350 9.525 12.700 15.875 12.700 19.050 25.400 500 500 500 500 800 800 800 800 800 800 800 Cutting Speed feet/min 130 130 130 130 130 130 130 295 295 295 295 295 295 295 395 395 395 395 395 395 395 200 200 200 200 200 200 200 394 394 394 394 394 394 394 820 820 820 820 820 820 820 SFM 700 700 700 700 1000 1000 1000 1000 1000 1000 1000 m/min 40 40 40 40 40 40 40 90 90 90 90 90 90 90 120 120 120 120 120 120 120 61 61 61 61 61 61 61 120 120 120 120 120 120 120 250 250 250 250 250 250 250 2889 2594 1979 1589 1321 1134 991 6557 5886 4490 3607 2998 2573 2250 8779 7881 6013 4829 4014 3446 3012 rev/min 7641 5094 3821 2547 12226 8151 6113 4890 6113 4075 3057 10698 7132 5349 3566 15283 10189 7641 6113 7641 5094 3821 RPM rev/min 4445 3990 3044 2445 2032 1745 1525 8757 7861 5997 4817 4004 3437 3005 18226 16360 12482 10026 8332 7153 6253 inch/rev 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.004 0.004 0.005 0.005 0.005 0.005 0.005 0.004 0.004 0.005 0.005 0.005 0.005 0.005 0.004 0.004 0.005 0.005 0.005 0.005 0.005 mm/rev 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.10 0.10 0.13 0.13 0.13 0.13 0.13 0.10 0.10 0.13 0.13 0.13 0.13 0.13 0.10 0.10 0.13 0.13 0.13 0.13 0.13 Feed inch/min 5.8 5.2 4.0 3.2 2.6 2.3 2.0 13.1 11.8 9.0 7.2 6.0 5.1 4.5 17.6 15.8 12.0 9.7 8.0 6.9 6.0 17.8 16.0 15.2 12.2 10.2 8.7 7.6 35.0 31.4 30.0 24.1 20.0 17.2 15.0 72.9 65.4 62.4 50.1 41.7 35.8 31.3 mm/min 147 132 101 81 67 58 50 333 299 228 183 152 131 114 446 400 305 245 204 175 153 452 405 387 311 258 222 194 890 799 762 612 508 436 382 1852 1662 1585 1273 1058 908 794

Series 5492 Series 5493 d1 = d2 mm 6.000 8.000 8.000 10.000 10.000 12.000 12.000 14.000 14.000 16.000 16.000 18.000 18.000 20.000 20.000 d3 mm 5.700 7.400 7.400 9.400 9.400 11.200 11.200 13.000 13.000 15.000 15.000 17.000 17.000 19.000 19.000 l1 mm 57.0 63.0 63.0 72.0 72.0 83.0 83.0 83.0 83.0 100.0 100.0 100.0 100.0 100.0 100.0 l1 mm 75.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 150.00 150.00 125.00 125.00 150.00 150.00 l2 mm 8.00 8.00 12.00 8.00 16.00 8.00 16.00 8.00 16.00 12.00 20.00 12.00 20.00 12.00 20.00 l3 mm 21.00 27.00 27.00 32.00 32.00 38.00 38.00 38.00 38.00 52.00 52.00 52.00 52.00 50.00 50.00 l4 mm 36.00 36.00 36.00 40.00 40.00 45.00 45.00 45.00 45.00 48.00 48.00 48.00 48.00 50.00 50.00 r mm 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 No. flutes 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Order code 6.000 8.000 8.001 10.000 10.001 12.000 12.001 14.000 14.001 16.000 16.001 18.000 18.001 20.000 20.001
Uncoated

0.1915 0.2510 0.3125 0.3760 0.4380 0.5010 0.1719 0.1915 0.2510 Diamond Coated 0.3125 0.3760 0.4380 0.5010 0.1719 0.1915 0.2510

PCD (Polycrystalline Diamond) tooling provides the ultimate in wear resistance and tool life to maximize production efficiencies. Guhring produces four stocked standard series of PCD end mills that are used for machining highly abrasive composite materials as well as many high silicon grade aluminum parts. In addition, Guhring produces an extensive array of special design PCD end mills as well as reamers, drills and counterbores. Our engineers work directly with our customers to develop tooling designs that decrease machine cycle times while dramatically increasing tool life.

CR 100 Diamond Coated Carbide Routers (square end) - Series 3083

CR 100 Diamond Coated Carbide Routers (plunging) - Series 3084

PCD

0.3125 0.3760 0.4380 0.5010

For slot and periphery milling in composite materials. Multiple flutes with maximum shearing action for high volume material removal, eliminating delamination of composite materials. Diamond coated sub-micro grain carbide for extended tool life.
d1 & d2 fract. 1/4 3/8 1/2 5/8 d1 & d2 mm 6.350 9.520 12.700 15.870 l1 inch 2.500 3.000 3.500 4.000 l2 inch 0.750 1.000 1.250 1.625 No. flutes 10 14 15 15 Order code 302284000 302284001 302284002 302284003

MILLING

inch 0.2500

m/min 152 152 152 152 244 244 244 244 244 244 244 213 213 213 213 305 305 305 305 305 305 305

inch/rev 0.003 0.004 0.005 0.006 0.003 0.004 0.005 0.006 0.004 0.006 0.008 0.006 0.008 0.010 0.012 0.006 0.008 0.010 0.012 0.0080 0.012 0.016

mm/rev 0.08 0.10 0.13 0.15 0.08 0.10 0.13 0.15 0.10 0.15 0.20 0.15 0.20 0.25 0.30 0.15 0.20 0.25 0.30 0.20 0.30 0.41

inch/min 22.9 20.4 19.1 15.3 36.7 32.6 30.6 29.3 24.5 24.5 24.5 64.2 57.1 53.5 42.8 91.7 81.5 76.4 73.4 61.1 61.1 61.1

mm/min 582 518 485 388 932 828 776 745 621 621 621 1630 1449 1359 1087 2329 2070 1941 1863 1553 1553 1553

l1 l2 d2 d1
Diamond Coated

0.3750 0.5000 0.7500

d1 & d2 fract. 1/4 3/8 1/2 5/8

d1 & d2 mm 6.350 9.520 12.700 15.870

l1 inch 2.500 3.000 3.500 4.000

l2 inch 0.750 1.000 1.250 1.625

No. flutes 10 14 15 15

Order code 302284015 302284016 302284017 302284018

PCD 2 Flute

0.2500 0.3750 0.5000 0.6250 0.5000 PCD 3 Fllute 0.7500 1.0000

To order, specify series number and order code

Aluminum
Stock Standard Drills
RT150GG straight-flute carbide drills - Series 768, 769, 5513 Self-centering point geometry has 120 cone relief point. Rigid, straight flute design allows for aggressive feed rates while maintaining excellent hole concentricity and straightness in high silicon aluminum (>10% Si) or other short-chipping material. Bright finish, reinforced shank. Available from 0.118- 0.787 (3.0- 20.0 mm) dia. GS200 3-flute carbide drills - Series 1452 and 5518 Reamer class finish is possible with the GS200 style drill. Three flutes for aggressive material removal and added stability in the cut. This 5xD drill is also excellent for uneven entry or exit, as well as interrupted cuts. Available from 0.118-0.787 (3.0-20.0 mm) dia. RT800WP/HT800WP indexable insert drill Ultra-fine grain carbide inserts feature an aggressive 140 SF point which reduces axial thrust loading and is freer cutting. The self-centering point geometry produces a narrow, easily evacuated chip. One body can be used with multiple inserts, providing flexibility and cost savings. Inserts available in dia. from 0.452-1.594 (11.5 - 40.5 mm).

Aluminum Stainless Steel, Titanium and Nickel Alloys

Stock Standard Drills
RT 100 VA drills, designed for stainless steels and titanium alloys Series 8510 (3xD), 8511 (5xD) Specialized facet-style self-centering point geometry promotes free cutting action, and the unique cutting edge and flute form aid in controlled chip formation. Coolant fed, and nano-ATM micro thin-film coated for extended tool life. Available from 0.118-0.787 (3.-20mm) dia. Coolant fed micro-precision drills - Series 60648 (8xD), 6412 (15xD) Exclusive Line Micro Drills feature a precision ground hone for improved repeatability and extended tool life. The drills have a 135 4-facet point, and are made from Guhrings own ultra-fine grain carbide. TiAlN coating increases the tool surface hardness to over 100 Rc, while providing added heat resistance. Available from 0.055-0.1188 (0.8-3.0mm) dia. RT800WP/HT800WP indexable insert drill for Aerospace alloys Ultra-fine grain carbide inserts feature an aggressive 140 U point which reduces axial thrust loading and increases metal removal rates. The point geometry is self-centering and produces a narrow, easily evacuated chip. Coolant fed body can be used with multiple inserts. Inserts available in dia. from 0.452-1.594 (11.5 - 40.5 mm).

Stock Standard End Mills

RF 100 A/WF variable helix roughing end mills for aluminum and aluminum alloys - Series 3468 and 3470 Three flute end mills designed for maximum metal removal rates. The 29/ 30/ 31 variable helix angles considerably reduce vibration and improve performance in roughing applications. Available in metric diameters from 6mm to 20mm, bright finish. GH 100 U Finish-Tech 50 multi flute end mill with corner radius Series 3112 Micro-corner protection geometry combined with a reinforced and corrected minor cutting edge greatly reduces wear, and extends tool life. Corner radii options add to the versatility of this design. Available in diameters from 6mm to 20mm, bright finish. Rough-Tech ALU Mills with and without coolant through Series 3364 (Series 3184 and 3884 have external coolant) Three flute, center-cutting, square-end mills with a 30 right hand helix. Coolant fed for maximum coolant removal. The extra course tooth design provides superior material removal rates. Available in metric diameters from 6mm to 20mm, bright finish.

Stock Standard End Mills

RF 100 VA/NF variable helix rougher/finisher for stainless steels Series 3081, 3696, 3718 Four flute, center-cutting end mills with a 36/ 38 helix. Variable helix angles reduce vibration and allow higher feed rates. Specialied NF tooth profile greatly improves tool life and surface finish. Available in inch diameters from 1/4 to 1, and metric sizes from 6mm to 25mm, in heat-resistant nano-ATM coating. RF 100 VA variable helix end mills for stainless steels Series 3080, 3804, 3805 Variable 36/ 38 helix end mills designed specifically for the challenges of stainless steels. Micro edge protection adds to tool life, and Guhrings high-performance nano-ATM coating provides exceptional heat and wear resistance. Available in inch diameters from 3/16 to 1, and metric sizes from 4mm to 20mm. RF 100 Ti variable helix end mills for Titanium and Nickel Alloys with Corner Radius - Series 3876 Standard corner radius designs are available as stocked items in both fractional and metric sizes. Variable 35/ 38 helix end mills designed for aerospace alloys; nano-ATM coating provides exceptional heat and wear resistance. Available in inch diameters from 1/4 to 1, and metric sizes from 6mm to 25mm.

Stock Standard Taps Stock Standard Taps

Guhring premium grade cobalt taps are available for forming and cut thread applications. DIN and ANSI style designs available in UNC, UNF, and Metric thread specifications. An easy to use color ring designation system allows machinists to quickly identify the correct tap for their application. Coolant fed and STI taps are also available from stock. Form (fluteless) taps are also available from stock. Thread forming through pressure deformation has multiple benefits; see the fullline High Performance Tap catalog for details. Powdered metal cobalt taps for Titanium and Nickel Alloys Series 2922, 2912, 2918, 2919 Newly redesigned cut taps excel in both nickel and titanium alloys; TiCN and TiAlN coatings provide extended tool life. Available in through hole and blind hole styles, UNC, UNF, Metric and Metric Fine series. Powdered metal cobalt taps for Stainless Steel - Series 3907-3911 Blue ring powdered metal cobalt taps are designed specifically for stainless steel, and are available in spiral point and spiral flute designs. These TiN coated taps provide superior thread quality and tool life.

Specials
Special Tools for Composite Materials
Guhring designs and manufactures special PCD and carbide tooling for composite and other aerospace materials in Brookfield, Wisconsin. We have the capacity to manufacture to customer specifications or we can utilize our highly experienced engineering staff to design tooling to meet customer requirements. Guhring not only manufactures new tools but also offers re-tip and recondition service for rejuvenating worn tools quickly and efficiently in our state-of-the-art manufacturing facility.

Special Tools for Stainless, Titanium or Nickel Applications

As one of the largest manufacturers of special design cutting tools in North America, Guhring has the capacity and expertise to handle all your blueprint special requirements. Production facilities in Brookfield, WI and New Hudson, MI are equipped with the most modern CNC grinding equipment, many of which are designed and built by Guhring to our unique and exacting specifications. Whether your requirements call for drills, reamers, end mills, taps, countersinks or counterbores, Guhring has the capability to meet your needs.

PCD Specials - Multi-flute routers, drills, oneshot drill/countersinks, piloted countersinks, countersinks and reamers

HSS and Carbide specials - NAS drills, double margin step drills, reamers, core drills, spacematics, nutplate, threaded and quick change drills, drill/countersinks
One-shot tooling with the capability of holding 0.001 hole tolerance

Special Tools for Stacked Material Drilling Carbide Specials - Drills, step drills, FK drills, reamers and core drills one-shot hand drills, tools for one-shot drilling with air motors
Guhring offers specialized tool designs for drilling stacked materials. This includes variations in layers of composite, aluminum, stainless and titanium. Guhring has developed one-shot tooling for applications that typically require reaming operations in CNC and air motor applications.

Research and Testing Capabilities

Guhrings commitment to constantly develop and improve our tooling designs is enhanced by our in-house ability to run test cuts on equipment dedicated solely to research and to training. Customers may send in material, along with part requirements, allowing Guhring to develop and test cutting tools to best suit their needs.

Special Tools for Aluminum Applications

Guhring offers a complete line of stocked standard as well as specialized tool designs for aluminum applications. Many of the worlds leading aerospace manufacturers use Guhring tools including NAS styles for high volume production drilling, along with threaded and quick change shank designs. Guhring manufactures a wide range of high speed steel, M2, M35 and M42 grade cobalt drills as well as carbide tools with and without coolant holes for precision manufacturing.

HSS, Carbide and PCD Specials - NAS drills, double margin step drills, reamers, core drills, spacematics, nutplate, threaded and quick change drills, drill/countersinks
One-shot tooling with the capability of holding 0.001 hole tolerance