The Handbook

2013 EDITION

Trust Alse you safe

Alsecure is the cable you can stake your reputation on when safety and security are critical to maintain circuit integrity for mains power, lighting, alarms, pumps, and other essential services when under fire.

ecure to keep and secure.

Nexans Olex Alsecure range is highly flexible and can be handled and installed safely and easily with standard tools just like normal building cables. For more information on these products or for information on Nexans Olex power, industrial and mining products, visit www.olex.com.au

Safety Warning
Cables are insulated and sheathed with stable materials which may contain certain toxic substances including lead. Insulation and sheathing materials should not be chewed or ingested. Should you require more detailed data regarding materials, please contact our Group Safety Manager on 03 9281 4444 or refer to our web site, www.olex.com.au Installation Cables must be installed in accordance with the requirements of Section 3 Selection and Installation of Wiring Systems in the latest issue of AS/NZS 3000 or the appropriate ruling standard in the country of installation. Cables must also be connected by a licensed electrician, as ruled in the state or country of installation. In particular your attention is drawn to Section 1.5 of the Wiring Rules (AS/NZS 3000) Fundamental Principles. Designers and installers can be assured the products provided by Nexans Olex meet the requirements of the relevant cable standard, but must ensure appropriate selection of cables for the electrical installation conditions. Hazardous Areas Installation of wiring and fittings for hazardous areas, e.g. flammable or explosive gas, liquid, dust or solids must comply with Section 7.7 Hazardous Areas, of AS/NZS 3000, and other relevant Australian Standards for specific hazards and occupancies. Technical Note PVC 90C Thermal Rating The current carrying capacities for thermoplastic cables, including flexible cords used as fixed wiring, insulated with V-90 and V-90HT PVC compounds have been based on a conductor operating temperature of 75C (refer AS/NZS 3008.101 Table 1 Note 2). Does it comply? Nexans Olex is an active Voltimum member proudly supporting Does it Comply. This promotes the use of genuine, quality products eliminating the use of non compliant electrical products and the associated commercial and safety risks. Find out more by visiting www.doesitcomply.com.au Nexans Olex as a member of Australian cable makers Association supports the Approved Cables Initiative. The focus of ACI is to ensure that electrical cables available in the Australian market are fully compliant to the relevant Australian standards. Find out more by visiting www.australiancablemakers.com

Contents

The 2013 Handbook

Alsecure Envirolex 2 & 3 Core+Earth 110C LAN Unscreened Security Unscreened Alarm Screened Data Coaxial Figure 8 Alsecure Premium INFIT 1 Core Multicore Low Voltage 1 Core 1 Core 1 Core 2 & 3 Core 2 & 3 Core+Earth 2 & 3 Core+Earth 2 & 3 Core+Earth 4 Core+Earth 4 Core+Earth 2 & 3 Core+Earth 2 & 3 Core+Earth 4 Core+Earth 4 Core+Earth Multicore+Earth Multicore+Earth 4 Core 2, 3 & 4 Core

Building Flat Flexible Data/Comms Data/Comms Data/Comms Data/Comms Data/Comms Data/Comms

10 11 12 12 12 13 13 13

Single Core Flex 90C (Ceramifiable) 90C Multicore (Ceramifiable)

16 17

PVC Insulated PVC SDI XLPE/PVC Single Core PVC Flat PVC Flat PVC Circular XLPE/PVC Multicore PVC Circular XLPE/PVC Multicore PVC SWA Circular XLPE/PVC SWA Multicore PVC SWA Circular XLPE/PVC SWA Multicore PVC Control PVC SWA Control XLPE URD Power XLPE Aerial Bundled

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Contents

Industrial 2 Core, 2, 3 & 4 Core+Earth Powerlex PVC OD Cords 39 2 & 3 Core+Earth, 1 Core Powerlex PVC HD Cords 40 Versolex HD Single Cord 41 1 Core 2, 3 & 4 Core Versolex HD Unscreened 42 4 & 5 Core Versolex HD Braid Screened 43 1 Core Titanex Single Core 44 2 Core, Multicore+Earth Titanex Multicore 45 2 Core+Earth Flexolex HD Unscreened 46 3 Core+3 Earths Varolex VSD/EMC 47 Multicore+Earth PVC Flexible Control 48-49 Multicore+Earth PVC/EMC Flexible Control 50 Silicone Single Core 51 1 Core Multicore Silicone Multicore 52 Pairs Instrolex Instrumentation 53 Pairs Instrolex Instrumentation SWA 54 Data/Comms Security Security/Audio LAN Coaxial Optical Fibre Telephone Internal Telephone External PVC Garden Lighting Fire Alarm Data Composite Traffic Current Ratings PVC Flexible Cords Aluminium Aerial Copper Aerial Single Phase 2 x 1 Core, 2 Core, PVC, XLPE, 110C Single Phase 2 Core PVC, XLPE

56 57 58 59-60 61 62 63 64 65 66 67 68

70-71 72 73 74-77 78-79

The 2013 Handbook

Current Ratings Three Phase 3 x 1 Core PVC, XLPE, 110C Three Phase 3 & 4 Core PVC, XLPE, 110C Cable Selection Cable Installation General Data Minimum Size of Copper Earthing Conductors Maximum Operating Temperatures DC Resistance 3 Phase Formulae M.C.M. & A.W.G. Conductor Size Conversion Bending Radii & Motor Current Number of Cables in Conduit Cables in Conduit Space Factors Pulling Tension Accessories EMC, UW, HUW, AW, HAW Alco Metal Cable Glands Alco Earth Tags Nickel Plated Alco Gland Shrouds Flexible Cable Cord Colours Abbreviations The Nexans Olex Cable Range The Nexans Olex Cable Range Locations Locations Handbook Subscription

80-82 83-85 86-88 89

90 90 91 92 93 94 95-96 97 97

98-102 103 104 105 106

108

110 111

Building a sustainable future with Nexans Olex.

Sustainable development has become a major concern in our society in recent years. For the construction industry, particularly in buildings, sustainable development implies a built environment which is habitable, safe and healthy. Nexans Olex recognizes the importance of sustainable development in the building and construction industry and opportunities for advancement of cable design and technology.

Environmental, re and safety cables

PVC Best Practice Manufactured Cables
All PVC used in Nexans Olex manufactured cables complies with GBCA PVC Best Practice Guidelines and can contribute to your project earning points towards your new buildings GBCA Green Star rating.

Alsecure Envirolex
Extensive range of enhanced performance cables for the construction industry engineered from low smoke halogen free materials with improved fire retardant properties (over standard PVC cables), reduced smoke, acid gas and hazardous fume generation particularly under fire conditions.

Alsecure Premium INFIT (Ceramiable)

Complete range of high performance fire safety / fire resistant cables engineered from unique polymeric insulation material which hardens into a protective ceramic shield when exposed to fire, maintaining circuit integrity and life-saving essential services.

Fire Resistant Flame Retardant Low Smoke Zero Halogen No Acid Gas and Hazardous Fume Emissions Mica Free Medium Fire Performance Flame Retardant Low Smoke Zero Halogen Reduced Acid Gas and Hazardous Fume Emissions Lead and other Heavy Metal Free

Alsecure Premium INFIT (Ceramifiable)

Alsecure Envirolex

BE

ST PRACTI

PVC Best Practice Manufactured Cables As defined by GBCA

FA C

TURED C

ABL

ES

CE

MANU

For a safer environment, you can breathe easy.

Alsecure Envirolex cables are an extensive range of enhanced performance cables for the construction industry engineered to dramatically reduce environmental impact, particularly under fire conditions, while retaining the excellent mechanical and electrical properties designed into Nexans Olex cables.
Fire Fire resistant resistant Low Low smoke smoke

ClCl BrBr Fl Fl
Halogen Halogen free free Low Low smoke smoke

Advantages of Alsecure Envirolex

 Conductor range up to 630mm2 for single core cables Improved performance in case of fire including flame  retardant/self-extinguishing, reduced acid, gas and smoke generation, non-corrosive and reduced toxicity  Halogen free (i.e. no chlorine, bromine etc.) Lead free  Easy termination and installation requirements  Made in accordance with Australian Standards

ALSECURE ENVIROLEX
Applications

Alsecure Envirolex products include readily strippable cables for general construction purposes as well as the tougher products commonly found in cables with high performance capability. Alsecure Envirolex materials can also be used as alternatives for all other low voltage power and control cables (Refer Low Voltage power and Control cable from pages 10 to 19). Cables are available on request, subject to minimum production run. Cl

Fl
Electro magnetic interference

Br

Corrosion resistant

Halogen free
Cl Br Fl

Operating temp 90C

flexibility

Get information wherever you are with the Olex Handbook app. See page Flam High 112 for details.

retar

Fire resistant

Low smoke

Corrosion resistant

Electro magnetic interference

Halogen free

Operating temp 90C

High flexibility

Flame retardant

Chemical resistance

Operating Halogen temp 90Cfree

Cl Br Fl

Flame Low Operating smoke temp 90C retardant

Flame retardant

Cl Br Fl

Alsecure Envirolex Building Flat Cables

Nom. Main cond. conductor area type mm 2

Applications Suitable for use in power circuits, consumer mains and submains including lift sub mains, pumps and essential circuits 0.6/1KV.

Nom. Nom. Earth insul. sheath cond. thick. thick. area mm mm mm 2

Nominal Approx. overall mass diameter mm kg/100m

Product code

2C+E 1.0 Solid Cu 0.6 0.9 1.0 9.0 4.2 5.7 1.5 Strand Cu 0.6 0.9 1.5 10.0 4.6 7.2 2.5 Solid Cu 0.6 1.0 2.5 11.2 5.0 11.0 2.5 Strand Cu 0.6 1.0 2.5 11.7 5.3 11.1 4.0 Strand Cu 0.7 1.1 2.5 13.4 6.2 15.2 6.0 Strand Cu 0.7 1.1 2.5 14.5 6.8 19.2 10.0 Strand Cu 0.7 1.2 4.0 17.0 7.8 29.8 16.0 Strand Cu 0.7 1.3 6.0 19.7 8.9 43.7 3C+E 1.5 Strand Cu 0.6 0.9 1.5 12.7 4.6 9.4 2.5 Strand Cu 0.6 1.0 2.5 14.9 5.3 14.6

CTCP02JA002 CTCP05JA002 CTCP06JA002 CTCP07JA002 CTCP09JA002 CTCP11JA002 CTCP13JA002 CTCP15JA002 ETCP05JA003 ETCP07JA003

Construction 2 & 3 core+earth flat, 450/750V X-90 (XLPE) insulated, HFS-90-TP sheathed to AS/NZS 5000.2, copper conductors, 90C. Note Alsecure Envirolex cables are lead and halogen free and are suitable for green building installations.

10

Alsecure Envirolex Flexible Cables

Nominal Maximum conductor diameter area of wires 2 mm mm 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 0.21 0.21 0.21 0.21 0.31 0.31 0.31 0.51 0.51 0.51 0.51 0.51 0.51 0.51 0.51

Applications Flexible cable is intended for installations with moving equipment, electric appliances and for building sites. This cable can be installed in open air or buried (with extra mechanical protection).

Nominal Approx. overall mass diameter mm kg/100m 8.5 9.8 11.3 12.6 14.2 16.2 18.3 20.7 22.6 24.6 27.7 31.0 35.4 40.0 44.0 14 20 30 40 54 74 99 125 150 179 240 290 389 498 629

Product code 110C BZHX01AA001 BZHX02AA001 BZHX03AA001 BZHX04AA001 BZHX05AA001 BZHX06AA001 BZHX07AA001 BZHE87AA001 BZHE88AA001 BZHE89AA001 BZHE90AA001 BZHE91AA001 BZHE92AA001 BZHE93AA001 BZHE94AA001

Construction 110C: 0.6/1kV cables, flexible, X-110 (XLPE) insulated and HFS-110-TP sheathed to AS/NZS 5000.1 (Power) and AS/NZS 1995 (Welding), copper conductors, 110C continuous, LSZH. Note Also available in green/yellow earth between 10mm 2 120mm 2.

11

Alsecure Envirolex Data/Comms

Applications Offering you an alternative to standard PVC sheath cables, a range of LSZH cables for security, data and fire is now available from Nexans Olex.

LAN
No. of Nom. Nom. Stranding Approx. Max. Sheath Pack cores/ cond. overall mass for cond. colour sizes pairs area diam. cable resis. @20C 2 2 mm mm No./mm kg/100m ohm/km

Product code

4 pairs 0.22 5.3 4 pairs 0.22 5.3

1/0.50 1/0.50

3.2 3.2

93.8 93.8

Blue Grey

300m reel JCAT5ELSZHA3 300m reel JCAT6LSOH

Unscreened Security
No. of Nom. Nom. Strand. Approx. Max. Sheath Pack cores/ cond. overall mass for cond. colour sizes pairs area diam. cable resis. @20C mm 2 mm 2 No./mm kg/100m ohm/km

Product code

4 cores 0.5 4.7

14/0.20 3.4

45.2

White 300m box JSC5WT4LSOHB30

Unscreened Alarm
No. of Nom. Nom. Stranding Approx. Max. Sheath Pack cores/ cond. overall mass for cond. colour sizes pairs area diam. cable resis. @20C 2 2 mm mm No./mm kg/100m ohm/km

Product code

2 cores 1.5

5.3

7/0.50

13.6

Red

300m reel JRSI502A3LSOH

12

Alsecure Envirolex Data/Comms

Applications Offering you an alternative to standard PVC sheath cables, a range of LSZH cables for security, data and fire is now available from Nexans Olex.

Screened Data
No. of Nom. Nom. Stranding Approx. Max. Sheath Pack cores/ cond. overall mass for cond. colour sizes pairs area diam. cable resis. @20C 2 2 mm mm No./mm kg/100m ohm/km 6 cores 0.22 5.5 2 pairs 0.35 4.3 7/0.20 7/0.25 4.7 3 95.3 55 Grey Grey Product code

300m box JD6CSLSOH 300m box JD2PISLSOHB30

Coaxial
No. of Nom. Nom. Stranding Approx. Max. Sheath Pack cores/ cond. overall mass for cond. colour sizes pairs area diam. cable resis. @20C mm 2 mm 2 No./mm kg/100m ohm/km N/A 6.2 1/0.60 5.5 62 Product code

Black 500m reel JBCRG59CCTVLSOH

Figure 8
No. of Nom. Nom. Strand. Approx. Max. Sheath cores/ cond. overall mass for cond. colour pairs area diam. cable resis. @20C 2 2 mm mm No./mm kg/100m ohm/km N/A 0.75 3.0x6.0 24/0.20 3.1 26.4 Pack sizes Product code

White/blk stripe 500m reel JSF75WTBKLSOH

13

Ultimate re protection.
Fire may destroy everything else in its path, but Alsecure Ceramifiable literally gets tougher. Ceramifiables insulation layer hardens into a protective ceramic shield when exposed to fire, maintaining circuit integrity and life-saving essential services. Alsecure Ceramifiable stands up to fire without mica tape, making it more flexible and easier to strip than traditional fire rated cables.

Alsecure Premium INFIT Breakthrough in Fire Safety Cables

Alsecure Premium INFIT utilises the latest in polymer composite technology. Unlike conventional polymers that breakdown in a fire emergency, the INFIT (previously known as Ceramifiable) polymer technology transforms from a flexible, plastic covering into a tough insulating ceramic barrier that preserves circuit integrity (no breaks or short circuits) of essential/critical services and equipment such as fire alarms, emergency lighting, pumps, fans and important process safety continue Cl Br to operate for period of time. Fl
Fire resistant Low smoke Corrosion resistant Electro magnetic interference Halogen free Operating temp 90C

ALSECURE PREMIUM INFIT

Applications

High flexibility

Flame retardant

Chemical resistance

Features and Benefits  SBr uperior fire performance Fl

Halogen Low Operating Flame  Zero hazardous fume emissions free smoke temp 90C retardant

Cl

Halogen free
Br resistant Fire Fl
Halogen Operating Flame  Superior thermal performance free temp 90C retardant

Cl

Environmentally friendly no mica, lead  or toxic materials

Cl Fl High flexibility
free smoke temp 110C flexibility toughness  Safe, easy to use, terminable and handle Halogen Low Operating High Physical Flame retardant Chemical resistance

Br

Get information wherever you are with the Olex Handbook app. See page 112 for details.

 Resistant to mechanical and water impacts ForFlmore details on the features and benefits, Halogen emailLow please us at olex.marketing@nexans.com
free smoke

Cl

Br

Cl Br Fl
Fire resistant Low smoke Corrosion resistant Halogen free Operating temp 90C High flexibility Flame retardant Chemical resistance

Cl Br Fl

15

Alsecure Premium INFIT

(Ceramiable) Single Core Flex 90C

Applications Suitable for use in power circuits, consumer mains and submains including lift sub mains, pumps and essential circuits 0.6/1KV.

Nom. cond. area mm 2 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630

Nom. insul. thick. mm 1.0 1.0 1.2 1.2 1.4 1.4 1.6 1.6 1.8 2.0 2.2 2.4 2.6 2.8 2.8

Nom. sheath thick. mm 1.4 1.4 1.4 1.4 1.4 1.4 1.5 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2

Nom. overall diameter mm 9.5 10.5 12.2 13.4 15.4 17.1 19.4 21.6 23.6 26.1 29.3 32.4 36.4 41.7 45.9

Approx. mass kg/100m 16 22 33 42 59 78 105 128 156 189 249 303 390 508 647

Min. bending radius during installation mm 45 50 60 80 90 105 115 130 140 155 175 195 220 250 275

Max. pulling tension kN 0.2 0.3 0.5 0.8 1.1 1.5 2.1 2.6 3.3 4.0 5.2 6.5 8.7 10.9 13.7

Product code PXKX01AA001 PXKX02AA001 PXKX03AA001 PXKX04AA001 PXKX05AA001 PXKX06AA001 PXKX07AA001 PXKE87 AA001 PXKE88AA0 01 PXKE89AA001 PXKE90AA001 PXKE91AA001 PXKE92AA0 01 PXKE93AA001 PXKE94AA0 01

Colours insulation white (natural), outer sheath red only.

Construction 0.6/1kV, single conductor, Stranded Flexible AS/NZS 1125 Plain Annealed Copper conductor, INFIT(Ceramifiable ) HFI-90-TP Insulated, (HFFR) Halogen Free Flame Retardant HFS-90-TP Sheathed to AS/NZS 5000.1, 90C, WS52W Fire Rated to AS/NZS 3013:2005.

16

Alsecure Premium INFIT

(Ceramiable) 90C Multicore

Applications Suitable for use in power circuits, consumer mains and submains including lift sub mains, pumps and essential circuits 0.6/1KV.

Number of cores

Nominal conductor area mm 2 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 4.0 4.0 4.0 4.0 4.0

Nominal insulation thickness mm 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Nominal sheath thickness mm 90C 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8

Nominal overall diameter mm 10.8 11.0 11.3 11.9 12.2 12.9 11.8 12.2 12.4 13.2 14.3 12.9 13.1 13.6 14.2 15.4

Approx. mass kg/100m 18.5 16.9 17.9 19.8 20.3 23.4 22.8 22.4 23.1 26.6 31.2 27.9 27.1 29.5 32.7 39.8

Product code

2 2+E 3 3+E 4 4+E 2 2+E 3 3+E 4+E 2 2+E 3 3+E 4+E

PEKP05AA002 PDKP05AA002 PEKP05AA003 PDKP05AA003 PEKP05AA004 PDKP05AA004 PEKP07AA002 PDKP07AA002 PEKP07AA003 PDKP07AA003 PDKP07AA004 PEKP09AA002 PDKP09AA002 PEKP09AA003 PDKP09AA003 PDKP09AA004

Colours insulation see core chart, outer sheath red only.

Construction Multicore ES90. Copper conductor 0.6/1kV INFIT (Ceramifiable ) HFI-90-TP Insulated, (HFFR) Halogen Free Flame Retardant HFS-90-TP sheathed to AS/NZS 5000.1, 90C, WS52W fire rated to AS/NZS 3013:2005.

17

Alsecure Premium INFIT

(Ceramiable) 90C Multicore

Applications Suitable for use in power circuits, consumer mains and submains including lift sub mains, pumps and essential circuits 0.6/1KV.

Number of cores

Nominal conductor area mm 2 6 6 6 10 10 10 16 16 25 25 35 35 50

Nominal insulation thickness mm 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.2 1.2 1.2 1.2 1.4

Nominal sheath thickness mm 90C 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 2.0

Nominal overall diameter mm 14.3 15.4 16.9 16.0 17.3 18.9 19.4 21.3 23.6 26.3 24.7 27.4 33.2

Approx. mass kg/100m 29 37 45 40 52 65 73 94 108 137 139 176 242

Product code

2+E 3+E 4+E 2+E 3+E 4+E 3+E 4+E 3+E 4+E 3+E 4+E 4+E

PDTP 11AA002 PDTP11 AA003 PDTP 11AA004 PDTP13 AA002 PDTP 13AA003 PDTP13 AA004 PDTP 15AA003 PDTP 15AA004 PDTC17AA003 PDTC17AA004 PDTC18AA003 PDTC18AA004 PDTC19AA004

Colours insulation see core chart, outer sheath red only.

Construction Multicore ES90. Copper conductor 0.6/1kV INFIT (Ceramifiable ) HFI-90-TP Insulated, (HFFR) Halogen Free Flame Retardant HFS-90-TP sheathed to AS/NZS 5000.1, 90C, WS52W fire rated to AS/NZS 3013:2005.

18

AGE

LOW VOLTAGE INDUSTRIAL HIGH VOLTAGE

RIAL

AGE

Powering where we live. MMS DATA COMMS

FIRE RATED
/

ATED

ING

Nexans Olex has a proud history of cable manufacturing expertise, with more than half a century of experience in the industry. Offering a comprehensive range of low voltage power and control cables, Nexans Olex has the cable you need.

MINING

PVC Insulated Cables

Nominal Main conductor conductor area type mm 2 0.5 1.0 1.0 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 1.5 2.5 Solid Cu Solid Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Compact Cu Compact Cu Compact Cu Compact Cu Compact Cu Strand Cu Strand Cu Strand Cu Compact Cu Strand Cu Strand Cu Strand Cu Strand Cu Single Core Strand Cu Strand Cu

BE

BE

ST PRACTI

ST PRACTI

ABL

FA C

TURED C

FA C

TURED C

BE

BE

0.8 2.4 1.0 BAAP01AA001 0.8 2.8 1.6 BAAP02AA001 0.8 2.8 1.5 BAAP03AA001 FA C F C A C T E D CBAAP05AA001 0.8 T U R E D 3.1 2.0 UR 0.8 3.6 3.2 BAAP07AA001 1.0 4.5 5.1 BAAP09AA001 1.0 5.1 7.1 Bes BAAP11AA001 A R s C P e T l T t BAAP13AA001 I 6.0 1.0 S 11.1 b 1.0 6.9 17 BAAP15AA001 1.2 8.4 26 BAAC17AA001 1.2 F 9.4 35 BAAC18AA001 C A 1.4 C T U R E D10.9 48 BAAC19AA001 1.4 12.4 67 BAAC20AA001 1.6 15.2 96 BAAC22AA001 1.6 17.3 118 BAAP23AA001 a r P c ti18.8 1.8 est 144 BAAP24AA001 2.0 21.1 180 BAAP25AA001 2.2 24.1 236 BAAP26AA001 2.4 26.9 296 BAAP27AA001 2.6 30.6 376 BAAP28AA001 2.8 34.1 477 BAAP30AA001 2.8 37.8 613 BAAP32AA001 PVC Insulated Copper Earth Conductor 0.6 2.7 1.8 AATP05AA001 0.7 3.4 3.0 AATP07AA001

Nominal Nominal Approximate Product insulation overall mass code thickness diameter A A R R C C mm ST P TImm kg/100m ST P TI

ES

ABL

BE

red Ca tu

ABL

ES

Note: Other temperature grades subject to minimum production runs.

ABL

ES

ABL
Practice

Single core, 0.6/1kV V-90 insulated, to AS/NZS 5000.1 (unsheathed), copper conductors, 90C.

ES

ES
CE
nuf Ma ac

CE CE
ce

CE

MANU

MANU

MANU MANU

MANU

CE

21

PVC SDI Cables

ABL

FA C

TURED C

FA C

TURED C

Nominal Main conductor conductor area type mm 2 1.0 1.5 2.5 4 6 10 16 Strand Strand Strand Strand Strand Strand Strand Cu Cu Cu Cu Cu Cu Cu

BE

BE

0.6 0.6 0.7 0.8 0.8 1.0 1.0

Nominal Nominal Nominal Approx. Product insulation sheath overall mass code thickness thickness diameter A A R R C C mm mm mm kg/100m ST P TI ST P TI 0.8 0.8 FA C 0.8 T0.9 URED 0.9 0.9 1.0

BE

red Ca tu

ST PRACTI

4.0 4.4 5.1 6.0 6.6 7.8 8.9

2.7 AABP02AA001 3.2 AABP05AA001 4.8 AABP07AA001 FA C C 7.1 T U R E D AABP09AA001 9.4 AABP11AA001 14.3 AABP13AA001 20.8 B AABP15AA001 es est l b

ES

ABL

22

t Practi es

nuf Ma ac

FA C

TURED C

ABL

ES

ABL

ES

ABL
Practice

S Single core, V-90 insulated, PVC sheathed to AS/NZS 5000, copper conductors, 90C. 1.0 to 16mm2 450/750V to AS/NZS 5000.2.
BE

BE

T PRACTI

ST PRACTI

ES

ES
CE

CE CE
ce

CE

MANU

MANU

MANU MANU

MANU

CE

BE

BE

XLPE/PVC Single Core Cables T PRACTI

Single core, 0.6/1kV X-90 insulated,S PVC sheathed to AS/NZS 5000.1, copper or aluminium conductors, 90C.

ST PRACTI

ES

ABL

FA C

TURED C

FA C

TURED C

Nom. Main cond. conductor area type mm 2 16 25 35 50 70 95 120 150 185 240 300 400 500 630 25 35 50 70 95 120 150 185 240 300 400 500 630 Strand Cu Compact Cu Compact Cu Compact Cu Compact Cu Compressed Cu Compressed Cu Compressed Cu Compressed Cu Compressed Cu Compressed Cu Strand Cu Strand Cu Strand Cu Compact Compact Compact Compact Compact Compact Compact Compact Compact Compact Compact Compact Compact Al Al Al Al Al Al Al Al Al Al Al Al Al

BE

BE

Nominal Nominal Nominal Approximate Product insulation sheath overall mass code thickness thickness diameter A A R R C C mm mm mm kg/100m ST P TI ST P TI 0.8 0.9 0.9 1.0 1.1 1.1 1.2 1.4 1.6 1.7 1.8 2.0 2.2 2.4 0.9 0.9 1.0 1.1 1.1 1.2 1.4 1.6 1.7 1.8 2.0 2.2 2.4 Copper Conductor 1.4 9.3 FA C1.4 C 10.5 T U R E D 11.5 1.4 1.4 12.9 1.4 14.7 1.5 17.2 A R C P T T S1.5 I 19.6 1.6 21.3 1.6 23.5 FA C1.7 C 26.6 D T U R E 29.4 1.8 1.9 33.3 2.0 37.0 2.2 ra 41.4 P c ti t Aluminium Conductor es 1.4 10.7 1.4 11.8 1.4 13.1 1.4 14.9 1.5 16.8 1.5 18.4 1.6 20.5 1.6 22.4 1.7 25.1 1.8 27.6 1.9 31.1 2.0 35.3 2.2 39.5

ES

21 BDBP15AA001 30 BDBC17AA001 FA C C 40 T U R E D BDBC18AA001 52 BDBC19AA001 73 BDBC20AA001 101 s Be BDBC22AA001 st e l 123 b BDBP23AA001 152 BDBP24AA001 189 BDBP25AA001 246 BDBP26AA001 306 BDBP27AA001 386 BDBP28AA001 491 BDBP30AA001 635 BDBP32AA001

ABL

BE

red Ca tu

ABL

ES

15 18 23 31 40 49 60 72 91 112 142 185 233

ABL

ES

ABL
Practice
BDBA17AA001 BDBA18AA001 BDBA19AA001 BDBA20AA001 BDBA22AA001 BDBA23AA001 BDBA24AA001 BDBA25AA001 BDBA26AA001 BDBA27AA001 BDBA28AA001 BDBA30AA001 BDBA32AA001

ES
CE
nuf Ma ac

CE CE
ce

CE

MANU

MANU

MANU MANU

MANU

CE

23

PVC Flat Cables

ABL

FA C

TURED C

FA C

TURED C

Nom. Main cond. conductor area type mm 2 1.0 1.5 2.5 4 6 10 16 1.5 2.5 Solid Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu

Nominal insulation thickness mm 0.6 0.6 0.7 0.8 0.8 1.0 1.0 0.6 0.7

BE

BE

Nominal Nominal sheath overall thickness diameter A R C mm ST P TI mm

Approximate Product mass code kg/100m ST PRACTI

ES

0.9 6.5 4.2 5.04 CACP02AA002 0.9 7.2 4.5 6.17 CACP05AA002* FA C FA C C C 1.0 T U R E D 8.9 5.4 9.68 T U R E D CACP07AA002 1.1 10.5 6.3 14.19 CACP09AA002 1.1 11.6 6.9 18.59 CACP11AA002 1.2 RA 14.2 8.3 29.42 s Be CACP13AA002 C P s e T l T tCACP15AA002 I 16.39.5 42.48 S b 1.3 3C 0.9 9.9 4.5 8.84 EACP05AA003 1.0 12.3 EACP07AA003 FA C 5.4 14.03

ABL

BE

red Ca tu

ABL

ES

CTURED

Note: * Red sheath 450/750V version available for fire alarm wiring systems. A 0.6/1kV red sheath version is also available: DACP05AA002. Alsecure Envirolex Flat refer to page 10.

24

t Practi es

ABL

ES

2C

ABL
Practice

S 2 & 3 core flat, 450/750V V-90 insulated, PVC sheathed to AS/NZS 5000.2, copper conductors, 90C.
BE

BE

T PRACTI

ST PRACTI

ES

ES
CE
nuf Ma ac

CE CE
ce

CE

MANU

MANU

MANU MANU

MANU

CE

PVC Flat Cables

ABL

FA C

TURED C

FA C

TURED C

Nom. Main cond. conductor area type mm 2

BE

BE

2C+E 1.0 Solid Cu 0.6 0.9 1.0 8.9 4.2 7.74 CNCP02AA002 1.5 Strand Cu 0.6 0.9 1.5 9.9 4.5 8.86 CNCP05AA002 FA C FA C 2.5 Strand Cu 0.7 1.0 2.5 T U R E D C 12.25.4 14.03 T U R E D CCNCP07AA002 4.0 Strand Cu 0.8 1.1 2.5 13.9 6.3 18.65 CNCP09AA002 6.0 Strand Cu 0.8 1.1 2.5 15.0 6.9 23.04 CNCP11AA002 10.0 Strand Cu 1.0 1.2 4.0 18.3 8.3 36.05 CNCP13AA002 es Best ST PRACTI 21.09.5 51.46 bl 16.0 Strand Cu 1.0 1.3 6.0 CNCP15AA002 3C+E 1.5 Strand Cu 0.6 0.9 1.5 12.6 4.5 11.54 ENCP05AA003 2.5 Strand Cu 0.7 1.0 2.5 FA C 15.75.4 18.31 ENCP07AA003

Nom. Nom. Earth insul. sheath cond. thick. thick. area ACT2 I mm mm mm ST PR

Nominal Approx. Product overall mass code diameter A R C mm kg/100m ST P TI

ES

ABL

BE

red Ca tu

ABL

ES

CTURED

Alsecure Envirolex Flat refer to page 10.

t Practi es

ABL

ES

ABL
Practice

S insulated, 2 & 3 core+earth flat, 450/750V V-90 PVC sheathed to AS/NZS 5000.2, copper conductors, 90C.
BE
CE
ce

BE

T PRACTI

ST PRACTI

CE

ES

ES
CE
nuf Ma ac

MANU

MANU

CE

MANU MANU

MANU

CE

25

PVC Circular Cables

Nom. cond. area mm 2 1.5 2.5 4 6 10 16 25 35 50 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 Main conductor type

ABL

FA C

TURED C

FA C

TURED C

Nom. insul. thick. mm 0.8 0.8 1.0 1.0 1.0 1.0 1.2 1.2 1.4 0.8 0.8 1.0 1.0 1.0 1.0 1.2 1.2 1.4 1.4 1.6 1.6 1.8 2.0 2.2 2.4

BE

BE

red Ca tu

Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Compact Cu Compact Cu Compact Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Compact Cu Compact Cu Compact Cu Compact Cu Compact Cu Strand Cu Strand Cu Strand Cu Compact Cu Strand Cu

11.0 12.3 14.1 15.1 17.5 19.6 22.2 24.6 28.0 32.0 37.6 42.4 46.3 51.7 59.4 66.2

19 26 34 42 56 78 107 141 188 264 360 442 542 686 902 1124

Note: Earth cores smaller than 25mm 2 are not compacted. 2C+E, 35mm 2 and above, subject to minimum production run.

26

nuf Ma ac

2C+E 1.8 1.5 1.8 2.5 FA1.8 C C T U R E D2.5 1.8 2.5 1.8 4 1.8 6 1.8 ST PRACTI6 1.8 10 1.8 16 3C+E FA1.8 C C T U R E D1.5 1.8 2.5 1.8 2.5 1.8 2.5 1.8 ra 4 P cti st 1.8 6 e 1.8 6 1.8 10 1.8 16 1.9 25 2.1 25 2.2 35 2.3 50 2.5 70 2.7 95 2.9 120

Nom. Earth sheath cond. thick. area mm I 2 ST PRACTmm

Nom. Approx. Product overall mass code dia. A R C mm kg/100m ST P TI

ES

10.1 11.3 13.0 14.0 16.1 18.0 20.5 22.5 25.6

ABL

21 DNHP07AA002 FA28 C C T U R E D DNHP09AA002

33 DNHP11AA002 44 DNHP13AA002 60 DNHP15AA002 es BesDNHC17AA002 80 t bl 103 DNHC18AA002 138 DNHC19AA002

BE

ABL

ES

ABL

16

DNHP05AA002

FNHP05AA003 FNHP07AA003 FNHP09AA003 FNHP11AA003 FNHP13AA003 FNHP15AA003 FNHC17AA003 FNHC18AA003 FNHC19AA003 FNHC20AA003 FNHC22AA003 FNHP23AA003 FNHP24AA003 FNHP25AA003 FNHP26AA003 FNHP27AA003

ES

ABL
Practice

2 & 3 core+earth, circular, V-90 insulated, S PVC sheathed to AS/NZS 5000, copper conductors, 90C. 1.5 to 6mm2 450/750V to AS/NZS 5000.2 10 to 300mm2 0.6/1kV to AS/NZS 5000.1.

BE

BE

T PRACTI

ST PRACTI

ES

ES
CE

CE
ce

CE

MANU

MANU

CE

MANU

MANU

CE

MANU

BE

BE

XLPE/PVC Multicore Cables T PRACTI

MANU

ABL

FA C

TURED C

FA C

TURED C

Nominal Main conductor conductor area type mm 2 16 25 35 50 70 95 120 16 25 35 50 70 95 120 150 185 240 300 Strand Cu Compact Cu Compact Cu Compact Cu Compact Cu Compact Cu Strand Cu Strand Cu Compact Cu Compact Cu Compact Cu Compact Cu Compact Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu

BE

BE

Nom. Nom. Earth Nom. Approx. Product insul. sheath cond. overall mass code thick. thick. area dia. 2 A A R R C C mm mm kg/100m T P TI ST P TI mm mm S 0.8 0.9 0.9 1.0 1.1 1.1 1.2 0.8 0.9 0.9 1.0 1.1 1.1 1.2 1.4 1.6 1.7 1.8 2C+E 1.8 6 6 FA1.8 C C 1.8 T U R E D10 1.8 16 1.8 25 1.9 RAC 25 P T T I 35 S 2.0 3C+E 1.8 6 6 FA1.8 C C D T U R E 10 1.8 1.8 16 1.9 25 2.0 25 a r P c ti 35 st e2.1 2.3 50 2.4 70 2.6 95 2.8 120

ES

BE

red Ca tu

17.1 19.3 21.3 24.0 27.6 32.5 37.3 18.6 20.8 23.2 26.3 30.5 35.2 40.3 44.3 49.7 56.8 63.3

ABL

DTHC17AA002 FA C 74 C T96 U R E D DTHC18AA002 128 DTHC19AA002 180 DTHC20AA002 240 DTHC22AA002 es Best l b 298 DTHP23AA002

ES

Note: Earth cores smaller than 25mm 2 are not compacted. For insulation thickness refer to page 9. 3 core (3 core+reduced neutral with or without earth) available on request subject to minimum production runs.

nuf Ma ac

71 98 132 175 249 337 417 516 655 856 1066

ABL

ABL

54

ES

ABL
DTHP15AA002

2 & 3 core+earth, circular, 0.6/1kV SX-90 insulated, PVC sheathed to AS/NZS 5000.1, copper conductors, 90C.

ST PRACTI

ES

ES
CE
Practice
FTHP15AA003 FTHC17AA003 FTHC18AA003 FTHC19AA003 FTHC20AA003 FTHC22AA003 FTHP23AA003 FTHP24AA003 FTHP25AA003 FTHP26AA003 FTHP27AA003

CE
ce

CE

MANU

CE

MANU MANU

MANU

CE

27

PVC Circular Cables

Nominal Main conductor conductor area type mm 2 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Compact Cu Compact Cu Compact Cu Compact Cu Compact Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu

ABL

FA C

TURED C

FA C

TURED C

BE

BE

Nom. Nom. Earth insul. sheath cond. thick. thick. area mm mm ST PRACTImm2 0.8 0.8 1.0 1.0 1.0 1.0 1.2 1.2 1.4 1.4 1.6 1.6 1.8 2.0 2.2 2.4 4C+E 1.8 1.5 2.5 FA1.8 C C 1.8 T U R E D 2.5 1.8 2.5 1.8 4 1.8 RA 6 C P T T I 6 S 1.8 1.8 10 1.9 16 25 FA2.1 C C D T 2.2 U R E 25 2.4 35 2.5 50 2.7 70 a r P c ti95 st 2.9 e 3.1 120

Nom. Approx. Product overall mass code dia. A R C mm kg/100m ST P TI

ES

Note: Earth cores smaller than 25mm 2 are not compacted.

28

nuf Ma ac

11.9 13.3 15.3 16.5 19.2 21.5 24.5 27.2 31.2 35.8 42.0 47.5 51.8 57.9 66.9 74.5

ABL

FA C30 HNHP07AA004 C 41 T U R E D HNHP09AA004

52 HNHP11AA004 70 HNHP13AA004 98 s Be HNHP15AA004 st e l b 136 HNHC17AA004 180 HNHC18AA004 242 HNHC19AA004 339 HNHC20AA004 465 HNHC22AA004 573 HNHP23AA004 700 HNHP24AA004 885 HNHP25AA004 1166 HNHP26AA004 1446 HNHP27AA004

BE

red Ca tu

ABL

ES

ABL

22

HNHP05AA004

ES

ABL
Practice

4 core+earth, circular, V-90 insulated, PVCSsheathed to AS/NZS 5000, copper conductors, 90C. 1.5 to 6mm2 450/750V to AS/NZS 5000.2 10 to 300mm2 0.6/1kV to AS/NZS 5000.1.

BE

BE

T PRACTI

ST PRACTI

ES

ES
CE

CE
ce

CE

MANU

MANU

CE

MANU MANU

MANU

CE

BE

BE

XLPE/PVC Multicore Cables T PRACTI

MANU

ABL

FA C

TURED C

FA C

TURED C

Nominal Main conductor conductor area type mm 2 16 25 35 50 70 95 120 150 185 240 300 Strand Cu Compact Cu Compact Cu Compact Cu Compact Cu Compact Cu Strand Cu Strand Cu Strand Cu Compact Cu Strand Cu

Nom. insul. thick. mm 0.8 0.9 0.9 1.0 1.1 1.1 1.2 1.4 1.6 1.7 1.8

BE

BE

Note: Earth cores smaller than 25mm 2 are not compacted.

t Practi es

nuf Ma ac

4C+E 1.8 6 6 FA1.8 C C 1.8 T U R E D10 1.9 16 2.0 25 2.1 RA 25 C P T T I 35 S 2.3 2.4 50 2.6 70 95 FA2.8 C C D T 3.0 U R E 120

Nom. Earth sheath cond. thick. area mm mm ST PRACTI 2

Nom. Approx. Product overall mass code dia. A R C mm kg/100m ST P TI

ES

20.4 22.9 25.5 29.3 34.0 39.3 45.2 49.5 55.7 63.5 71.2

ABL

HTHC17AA004 FA124 C T U R E D CHTHC18AA004 167 224 HTHC19AA004 320 HTHC20AA004 436 HTHC22AA004 es Best l b 543 HTHP23AA004 665 HTHP24AA004 842 HTHP25AA004 1100 HTHP26AA004 1385 HTHP27AA004

BE

red Ca tu

ABL

ES

ABL

89

ES

ABL
HTHP15AA004

S insulated, 4 core+earth, circular, 0.6/1kV X-90 PVC sheathed to AS/NZS 5000.1, copper conductors, 90C.

ST PRACTI

ES

ES
CE
Practice

CE CE
ce

CE

MANU

MANU MANU

MANU

CE

29

PVC SWA Circular Cables

Nom. Main cond. cond. area type mm 2 1.5 2.5 4 6 10 16 25 35 50 Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Compact Cu Compact Cu Compact Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Strand Cu Compact Cu Compact Cu Compact Cu Compact Cu Compact Cu Strand Cu Strand Cu Strand Cu Compact Cu Strand Cu

ABL

FA C

TURED C

FA C

TURED C

Nom. Earth insul. cond. thick. area mm mm 2 0.8 0.8 1.0 1.0 1.0 1.0 1.2 1.2 1.4 0.8 0.8 0.8 1.0 1.0 1.0 1.2 1.2 1.4 1.4 1.6 1.6 1.8 2.0 2.2 2.4

BE

BE

1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300

15.0 41.8 16.3 51.1 18.7 72.4 20.0 84 22.1 108 24.9 140 27.5 184 29.9 226 33.7 287 38.9 406 44.3 522 49.2 627 54.5 785 60.1 966 68.8 1219 75.6 1474

Note: 3 core (3 core+reduced neutral with or without earth) available on request subject to minimum production runs.

30

nuf Ma ac

2C+E 1.5 8.7 10.5 2.5 F 9.8 11.6 C A C 2.5 11.5 T U R E D13.3 2.5 12.7 14.5 4 14.5 17.0 6 16.4 18.9 A R C P T T I 22.1 S 6 18.9 10 20.9 24.1 16 24.0 27.2 FA C 3C+EC D T U R E 11.3 1.5 9.5 2.5 10.9 12.7 2.5 12.6 15.1 2.5 13.8 16.3 a r P c ti 18.4 t 4 15.9 es 6 18.0 21.2 6 20.6 23.8 10 23.0 26.2 16 26.4 29.6 25 30.6 34.6 25 35.8 39.8 35 40.4 44.4 50 44.5 49.5 70 49.7 54.7 95 57.2 62.2 120 63.5 68.5

Nom. Nom. dia. over dia. over bedding armour mm ST PRACTI mm

Nom. Approx. Product overall mass code dia. A R C mm kg/100m ST P TI

ES

red Ca tu

ABL

14.1 15.2 16.9 18.1 20.6 22.5 25.7 27.8 30.9

ABL

44.7 DNMP07AA002 FA C C 54.6 T U R E DDNMP09AA002

BE

62.7 DNMP11AA002 90.4 DNMP13AA002 105 s Be DNMP15AA002 st e bl 151 DNMC17AA002

182 226

ES

ABL

37.0

DNMP05AA002

DNMC18AA002 DNMC19AA002 FNMP05AA003 FNMP07AA003 FNMP09AA003 FNMP11AA003 FNMP13AA003 FNMP15AA003 FNMC17AA003 FNMC18AA003 FNMC19AA003 FNMC20AA003 FNMC22AA003 FNMP23AA003 FNMP24AA003 FNMP25AA003 FNMP26AA003 FNMP27AA003

ES

ABL
Practice

S insulated, 2 & 3 core+earth, circular, 0.6/1kV V-90 PVC bedded, steel wire armoured, PVC sheathed cable to AS/NZS 5000.1, copper conductors, 90C.
BE

BE

T PRACTI

ST PRACTI

ES

ES
CE

CE
ce

CE

MANU

MANU

CE

MANU MANU

MANU

CE

BE

BE

XLPE/PVC SWA Multicore Cables T PRACTI

MANU

ABL

FA C

TURED C

FA C

TURED C

Nom. Main cond. cond. area type mm 2 16 25 35 50 70 95 120 16 25 35 50 70 95 120 150 185 240 300 Strand Cu Compact Cu Compact Cu Compact Cu Compact Cu Compact Cu Strand Cu Strand Cu Compact Cu Compact Cu Compact Cu Compact Cu Compact Cu Strand Cu Strand Cu Strand Cu Compact Cu Strand Cu

Nom. Earth insul. cond. thick. area mm mm 2 0.8 0.9 0.9 1.0 1.1 1.1 1.2 6 6 10 16 25 25 35

BE

BE

Note: 3 core (3 core+reduced neutral with or without earth) available on request subject to minimum production runs.

nuf Ma ac

0.8 6 0.9 6 0.9 10 1.0 16 1.1 25 1.1 25 1.2 35 1.4 50 1.6 70 1.7 95 1.8 120

2C+E 15.5 18.0 20.2 FA17.7 C C 19.7 T U R E D 22.9 22.4 25.6 26.0 29.2 30.7 34.7 A R C P T T I 39.7 S 35.7 3C+E 17.0 19.5 22.4 FA19.2 C C D T U R E 24.8 21.6 24.7 27.9 29.1 33.1 33.6 37.6 a r P c ti 42.5 st 38.5 e 42.5 47.5 47.7 52.7 54.8 59.8 60.9 65.9

Nom. dia. over bedding mm ST P RACTI

Nom. dia. over armour mm

Nom. Approx. Product overall mass code dia. A R C mm kg/100m ST P TI

ES

BE

red Ca tu

21.6 98 DTMP15AA002 23.8 FA C128 CDTMC17AA002 26.6 169 T U R E D DTMC18AA002 29.3 210 DTMC19AA002 33.1 276 DTMC20AA002 38.8 377 DTMC22AA002 es Best l 44.0 b 459 DTMP23AA002 23.1 118 26.1 171 28.4 212 31.8 267 37.4 384 42.1 491 47.2 592 52.6 749 58.0 915 66.2 1157 72.7 1402

ABL

ES

ABL

ABL

ES

ABL
Practice
FTMP15AA003 FTMC17AA003 FTMC18AA003 FTMC19AA003 FTMC20AA003 FTMC22AA003 FTMP23AA003 FTMP24AA003 FTMP25AA003 FTMP26AA003 FTMP27AA003

2 & 3 core+earth, circular, 0.6/1kV SX-90 insulated, PVC bedded, steel wire armoured, PVC sheathed cable to AS/NZS 5000.1, copper conductors, 90C.

ST PRACTI

ES

ES
CE

CE
ce

CE

MANU

CE

MANU MANU

MANU

CE

31

PVC SWA Circular Cables

Nom. Main cond. cond. area type mm 2

ABL

FA C

TURED C

FA C

TURED C

BE

BE

4C+E 1.5 Strand Cu 0.8 1.5 10.4 12.2 15.9 46 HNMP05AA004 2.5 Strand Cu 0.8 2.5 11.9 13.7 17.3 58 HNMP07AA004 FA FA C C CTURED C 4 Strand Cu 1.0 2.5 13.8 16.3 20.0 83 T U R E DHNMP09AA004 6 Strand Cu 1.0 2.5 15.2 17.7 21.4 97 HNMP11AA004 10 Strand Cu 1.0 4 17.6 20.8 24.4 139 HNMP13AA004 16 Strand Cu 1.0 6 19.9 23.1 26.8 166 HNMP15AA004 A R C P es Best T T I S bl 25 Compact Cu 1.2 6 22.9 26.1 29.8 220 HNMC17AA004 35 Compact Cu 1.2 10 25.6 28.8 32.6 275 HNMC18AA004 50 Compact Cu 1.4 16 29.8 33.8 38.1 380 HNMC19AA004 70 Compact Cu 1.4 25 34.0 38.0 42.5 494 HNMC20AA004 FA C C D T URE 95 Compact Cu 1.6 25 40.0 44.0 48.8 646 HNMC22AA004 120 Strand Cu 1.6 35 45.5 50.5 55.8 824 HNMP23AA004 150 Strand Cu 1.8 50 49.6 54.6 60.1 970 HNMP24AA004 185 Strand Cu 2.0 70 55.7 60.7 67.4 1192 HNMP25AA004 a r P c ti t 240 Compact Cu 2.2 95 64.3 69.3 76.3 1516 HNMP26AA004 es 300 Strand Cu 2.4 120 71.8 78.1 85.8 1936 HNMP27AA004

Nom. Earth Nom. Nom. Nom. Approx. Product insul. cond. dia. over dia. over overall mass code thick. area bedding armour dia. mm mm 2 mm mm mm kg/100m ST PRACTI ST PRACTI

ES

ABL

BE

red Ca tu

ABL

ES

Note: 3 core (3 core+reduced neutral with or without earth) available on request subject to minimum production runs.

32

ABL

ES

ABL
Practice

4 core+earth, circular, 0.6/1kV V-90S insulated, PVC bedded, steel wire armoured PVC sheathed to AS/NZS 5000.1, copper conductors, 90C.

BE

BE

T PRACTI

ST PRACTI

ES

ES
CE
nuf Ma ac

CE CE
ce

CE

MANU

MANU

MANU MANU

MANU

CE

BE

BE

XLPE/PVC SWA Multicore Cables T PRACTI

MANU

ABL

FA C

TURED C

FA C

TURED C

Nom. Main cond. cond. area type mm 2 16 25 35 50 70 95 120 150 185 240 300 Strand Cu Compact Cu Compact Cu Compact Cu Compact Cu Compact Cu Strand Cu Strand Cu Strand Cu Compact Cu Strand Cu

Nom. Earth insul. cond. thick. area mm mm 2 0.8 6 0.9 6 0.9 10 1.0 16 1.1 25 1.1 25 1.2 35 1.4 50 1.6 70 1.7 95 1.8 120

BE

BE

Note: 3 core (3 core+reduced neutral with or without earth) available on request subject to minimum production runs.

t Practi es

nuf Ma ac

4C+E 18.8 22.0 24.5 FA21.3 C C 23.9 T U R E D 27.1 27.5 31.5 32.4 36.4 37.5 41.5 A R C P T T I 48.4 S 43.4 47.5 52.5 53.7 58.7 66.1 FA61.1 C C T U R E D 73.4 68.4

Nom. dia. over bedding mm ST P RACTI

Nom. dia. over armour mm

Nom. Approx. Product overall mass code dia. mm kg/100m ST PRACTI

ES

25.6 155 HTMP15AA004 28.2 F 203 HTMC17AA004 C A C 31.0 257 T U R E D HTMC18AA004 35.5 350 HTMC19AA004 40.9 470 HTMC20AA004 46.1 608 HTMC22AA004 les BestHTMP23AA004 53.5 b 780 57.7 925 HTMP24AA004 64.4 1134 HTMP25AA004 73.0 1443 HTMP26AA004 80.7 1759 HTMP27AA004

ABL

BE

red Ca tu

ABL

ES

ABL

ES

ABL
Practice

S insulated, 4 core+earth, circular, 0.6/1kV X-90 PVC bedded, steel wire armoured, PVC sheathed to AS/NZS 5000.1, copper conductors, 90C.
CE
ce

ST PRACTI

CE

ES

ES
CE

MANU

CE

MANU MANU

MANU

CE

33

PVC Control Cables

Number of cores 5+E 6+E 8+E 10+E 12+E 20+E 30+E 50+E 6+E 10+E 12+E 20+E 25+E 30+E 36+E 50+E

ABL

FA C

TURED C

FA C

TURED C

Nominal overall diameter mm 13.1 13.1 15.4 16.1 17.0 20.1 24.3 29.4 14.6 18.1 19.0 22.8 25.2 27.6 28.7 33.7

Approximate mass

BE

BE

34

nuf Ma ac

1.5mm2 (7/0.50mm) 22 24 FA C C T U R E D 30 35 40 59 A R C P T T I 83 S 129 2.5mm2 (7/0.67mm) 34 FA C T U R E D C 50 57 85 104 a r P c ti 122 t es 141 194

ST PRACTI

kg/100m

ST PRACTI

ES

ABL

FA C

red Ca tu

ABL

ES

BFAP05AA010 BFAP05AA012 BFAP05AA020 es Best l b BFAP05AA030 BFAP05AA050

TUR

BFAP05AA006 BFAP05AA008 ED C

BE

ABL

ES

ABL
Product code BFAP05AA005

S insulated, Multicore circular+earth, 0.6/1kV V-90 PVC sheathed to AS/NZS 5000.1, copper conductors, 90C.
BE
CE
ce

BE

T PRACTI

ST PRACTI

CE

ES

ES
CE
Practice
BFAP07AA006 BFAP07AA010 BFAP07AA012 BFAP07AA020 BFAP07AA025 BFAP07AA030 BFAP07AA036 BFAP07AA050

MANU

MANU

CE

MANU MANU

MANU

CE

PVC SWA Control Cables

Number of cores 6+E 10+E 12+E 20+E 30+E 36+E 40+E 50+E 6+E 10+E 20+E 25+E 30+E 40+E 50+E Nominal dia. over bedding mm 11.5 14.5 15.2 18.5 22.7 23.6 25.9 28.0 13.0 16.5 21.2 23.6 26.0 30.1 32.1

ABL

FA C

TURED C

FA C

TURED C

BE

BE

nuf Ma ac

1.5mm2 (7/0.50mm) 13.3 16.9 17.0 20.7 FA C C 17.7 T U R E D21.4 21.7 25.4 25.9 29.6 26.8 RA 30.7 C P T T I 32.9 S 29.1 32.0 36.2 2.5mm2 (7/0.67mm) 15.5 19.1 FA C C 19.0 T U R E D22.7 24.4 28.1 26.8 30.6 29.2 33.1 a r P c ti 38.3 t 34.1 es 36.1 40.6

Nominal Nominal dia. over overall armour diameter mm ST PRACTI mm

Approximate Product mass code kg/100m ST PRACTI

ES

BE

red Ca tu

52 BFCP05AA006 80 BFCP05AA010 FA C C 87 T U R E D BFCP05AA012 128 BFCP05AA020 167 BFCP05AA030 182 s Be BFCP05AA036 st e l 202 b BFCP05AA040 260

ABL

ABL

ES

75 100 164 191 219 299 342

ABL

ES

ABL
Practice
BFCP05AA050 BFCP07AA006 BFCP07AA010 BFCP07AA020 BFCP07AA025 BFCP07AA030 BFCP07AA040 BFCP07AA050

S insulated, Multicore circular+earth, 0.6/1kV V-90 PVC bedded, steel wire armoured, PVC sheathed to AS/NZS 5000.1, copper conductors 90C.
BE

BE

T PRACTI

ST PRACTI

ES

ES
CE

CE
ce

CE

MANU

MANU

CE

MANU MANU

MANU

CE

35

XLPE URD Power Cables

ABL

FA C

TURED C

FA C

TURED C

BE

BE

Nominal Nominal Diameter Nominal Approximate Product conductor insulation over overall mass code area thickness insulation diameter 2 A A R R C C mm mm mm mm kg/100m ST P TI ST P TI

185 240 185 240 16 25 35 50

1.6 1.7 1.6 1.7 1.5 1.7 1.7 1.8

BE

red Ca tu

LV Distribution Aluminium 17.2 43.0 280 XDDS25AA004* 20.2 F 49.8 363 F XDDS26AA004* C C A A C C 18.2 288 T U R47.5 T U R E D XDDA25AA004 ED 20.6 53.4 366 XDDG37AA004 LV Service Copper 7.9 86 HEVP15AA004 CTI PRA22.1 les BesHEVC17AA004 t 9.3 ST 25.5 127 b

ES

ABL

Note: *Solid conductor. Stranded conductor.

36

t Practi es

nuf Ma ac

FA C

TURED C

ABL

10.3 11.6

27.9 31.2

166 217

ES

ABL

ES

ABL
HEVC18AA004 HEVC19AA004

S 4 core 0.6/1kV X-90 insulated, PVC sheathed Low Voltage Underground Residential Distribution Cable to AS/NZS 4026, 90C.
BE

BE

T PRACTI

ST PRACTI

ES

ES
CE
Practice

CE
ce

CE

MANU

MANU

CE

MANU MANU

MANU

CE

XLPE Aerial Bundled Cables

Nominal Nominal conductor insulation area thickness 2 mm mm

ABL

FA C

TURED C

FA C

TURED C

BE

BE

2C 25 1.3 8.6 17.2 19 XDAB17AA002 35 1.3 9.6 19.3 25 XDAB18AA002 FA C FA C C C 50 1.5 11.2 22.3 34 TURED T U R E D XDAB19AA002 95 1.7 14.9 29.8 64 XDAB22AA002 3C 25 1.3 8.6 RA 18.5 29 s Be XDAB17AA003 P CTI st e bl 35 1.3 9.6 ST 20.8 37 XDAB18AA003 50 1.5 11.2 24.1 50 XDAB19AA003 70 1.5 12.8 27.5 70 XDAB20AA003 FA C 4C C D T 25 1.3 8.6 U R E 20.8 38 XDAB17AA004 35 1.3 9.6 23.2 50 XDAB18AA004 50 1.5 11.2 27.0 67 XDAB19AA004 70 1.5 12.8 30.8 93 XDAB20AA004 a r P c t36.0 t i 95 1.7 14.9 127 XDAB22AA004 es 120 1.7 16.3 39.3 156 XDAB23AA004 150 1.7 17.7 42.8 188 XDAB24AA004

Nominal Diameter dia. over over laid-up insulation cores A R C mm ST P TImm

Approx. mass kg/100m ST PRACTI

ES

ABL

BE

red Ca tu

ABL

ES

Note: A range of PVC insulated neutral screened cables and PVC insulated Hard Drawn Copper Aerials are also available on request.

ABL

ES

ABL
Product code

S 2, 3 & 4 core aerial bundled cable 0.6/1kV X-90UV insulated compacted aluminium conductors, to AS/NZS 3560.1, 90C.
BE

BE

T PRACTI

ST PRACTI

ES

ES
CE
Practice

CE
ce

CE

nuf Ma ac

MANU

MANU

CE

MANU MANU

MANU

CE

37

RIAL

INDUSTRIAL HIGH VOLTAGE FIRE RATED DATA/COMMS

AGE

TED

MMS

Industrial power.
Nexans Olex specialises in a range of industrial cables designed in accordance with local and international standards. The quality and toughness of these products make them much sought after on world markets from industrial power, to control cable, robotics, BUS technology, instrumentation and specialist applications.

ING

MINING

Powerlex PVC OD Cords

ABL

FA C

TURED C

FA C

TURED C

BE

BE

Nominal Maximum Nominal Approximate Product conductor diameter overall mass code area of wires diameter 2 A A R R C C P TI mm kg/100m mm mm ST ST P TI

0.75 1.0 1.5 2.5 0.75 1.0 1.5 2.5 4 0.75 1.0 1.5 2.5 4 1.0 1.5 2.5 4

2C 0.21 6.2 5 CAHR02AA002 0.21 6 F CAHR03AA002 FA C 6.6 C C A C 0.21 7.5 8 TURED T U R E D CAHR04AA002 0.21 9.2 13 CAHR05AA002 2C+E 0.21 6.6 7 EAHR02AA003 A R P es Best T S 6.9 CTI bl 0.21 8 EAHR03AA003 0.21 8.1 11 EAHR04AA003 0.21 9.9 17 EAHR05AA003 0.31 11.2 23 EAHR06AA003 FA C TUR ED C 3C+E 0.21 7.2 8 GAHR02AA004 0.21 7.8 10 GAHR03AA004 0.21 9.1 13 GAHR04AA004 t Practi 0.21 10.9 20 GAHR05AA004 es 0.31 12.3 29 GAHR06AA004 4C+E 0.21 8.5 10 APAR03AA005 0.21 10.1 15 APAR04AA005 0.21 12.1 26 APAR05AA005 0.31 13.9 36 APAR06AA005

ES

ABL

BE

red Ca tu

ABL

ES

Note: For core colour, flexible cords refer to page 105. V-90HT is available on request subject to minimum production runs.

ABL

ES

ABL
Practice

S 250/440V V-90 insulated and sheathed ordinary duty flexible cord to AS/NZS 3191 and AS/NZS 60227.
BE

BE

T PRACTI

ST PRACTI

ES

ES
CE
nuf Ma ac

CE CE
ce

CE

MANU

MANU

MANU MANU

MANU

CE

39

Powerlex PVC HD Cords

0.6/1kV V-90 insulated and PVC sheathed heavy duty flexible cord to AS/NZS 3191.

BE

BE

ST PRACTI

ST PRACTI

ES

ABL

FA C

TURED C

FA C

TURED C

BE

BE

Nominal Maximum Nominal Approximate Product conductor diameter overall mass code area of wires diameter 2 A A R R C C P TI mm kg/100m mm mm ST ST P TI 1.0 1.5 2.5 1.5 2.5 0.21 0.21 0.21 0.21 0.21 2C+E 9.0 11 14 FA C 9.9 C 11.7 21 TURED 3C+E 10.9 18 12.9 25 A R C P T T I 0.6/1kV S Core Single V-90 Insulated, Flexible Cord 2.7 1.3 1.6 FA C 2.9 C D T3.2 URE 2.1 3.8 3.3

ES

FA C

EBGR03AA003 EBGR04AA003 C T U R E D EBGR05AA003

ABL

BE

red Ca tu

GBGR04AA004 GBGR05AA004 es Best l b

Note: For core colour, flexible cords refer to page 105. Conductor stranding may vary according to production method and relevant Standard. V-90HT is available on request subject to minimum production runs.

40

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0.75 1.0 1.5 2.5

0.21 0.21 0.21 0.21

ES

ABL

ABL

ES

ABL
Practice
BAAR02AA001 BAAR03AA001 BAAR04AA001 BAAR05AA001

ES
CE

CE CE
ce

CE

MANU

MANU

MANU MANU

MANU

CE

Versolex HD Single Cord

ABL

FA C

TURED C

FA C

TURED C

BE

BE

Nominal Maximum Nominal Approx. Product conductor diameter overall mass code area of wires diameter 2 A A R R C C P TI kg/100m mm mm STmm ST P TI

red Ca tu

Alsecure Envirolex Flexible Cables refer to page 11.

t Practi es

nuf Ma ac

FA C

TURED C

ABL

ES

10 16 25 35 50 70 95 120 150

0.21 0.21 0.21 0.21 0.31 0.31 0.31 0.51 0.51

8.5 9.8 FA C 11.3 12.6 T URED 14.2 16.2 18.3 PRACTI T S 20.7 22.6

14 BDSX01AA001 20 BDSX02AA001 30 BDSX03AA001 FA C 40 T U R E D C BDSX04AA001 54 BDSX05AA001 74 BDSX06AA001 99 BDSX07AA001 s Best e l 125 BDSE87AA001 b 150 BDSE88AA001

ES

ABL

BE

ABL

ES

ABL
Practice

S and TPE-90 0.6/1kV cables, flexible X-90 insulated sheathed to AS/NZS 5000.1 (Power) and AS/NZS 1995 (Welding), copper conductors, 90C.
BE

BE

T PRACTI

ST PRACTI

ES

ES
CE

CE
ce

CE

MANU

MANU

CE

MANU MANU

MANU

CE

41

BE

BE

Versolex HD Unscreened Cables T PRACTI

MANU

ABL

FA C

TURED C

FA C

TURED C

Nom. cond. area mm 2

Max. dia. of wires mm

BE

BE

BE

red Ca tu

3C (2C+E) 1.5 0.21 0.7 1.6 9.5 12 EFGR04AA003 2.5 0.21 0.7 1.8 10.9 16 EFGR05AA003 FA C FA CTURED C D C3C+3E) 4C (3C+E T U R Eor 2.5 0.21 0.7 1.9 12.0 20 GFGR05AA004 4 0.31 0.7 2.0 13.6 29 GFGR06AA004 120 0.51 1.2 2.2 A 42.2 464 s Be FTAE87AA003 R C P s e T l T t I S b

Nom. Nom. Nom. Approx. Product ins. sheath overall mass code thick. thick. dia. A A R R C C mm mm mm kg/100m ST P TI ST P TI

ES

ABL

Note: Other sizes and conductor configurations are available on request.

42

t Practi es

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FA C

TURED C

ABL

ES

ABL

ES

ABL
Practice

S X-90 insulated 0.6/1kV multicore cords & cables, exible and TPE-90 sheathed to AS/NZS 3191 (cords) and where applicable AS/NZS 5000.1 (cables), copper conductors, 90C.

ST PRACTI

ES

ES
CE

CE
ce

CE

MANU

CE

MANU MANU

MANU

CE

BE

BE

Versolex HD Braid Screened Cables T PRACTI

MANU

ABL

FA C

TURED C

FA C

TURED C

Nom. Max. cond. dia. of area wires mm mm 2 1.5 2.5 6 10 35 50 70 95 1.5 2.5 4 6 10 16 25 35 50 70 0.21 0.21 0.31 0.21 0.21 0.31 0.31 0.31 0.21 0.21 0.31 0.31 0.21 0.21 0.21 0.21 0.31 0.31

BE

BE

Nom. Nom. dia. Nom. Nom. Approx. Product ins. under sheath overall mass code thick. braid thick. dia. A A R R C C mm mm TI ST P mm mm kg/100m ST P TI 0.7 0.7 0.7 0.7 0.9 1.0 1.1 1.1 0.7 0.7 0.7 0.7 0.7 0.8 0.9 0.9 1.0 1.1 4C (3C+E or 3C+3E) 9.1 1.7 13.9 10.2 15.2 FA C 1.9 C 13.8 T U R1.8 18.7 ED 15.0 1.8 20.0 23.2 1.8 28.9 27.1 RA1.8 32.9 C P T T I 31.1 S 1.9 37.6 35.2 2.1 41.9 5C (4C+E) 10.1 15.1 FA C 1.8 E D C 16.6 11.4 T U R2.0 12.8 2.2 18.4 15.6 1.8 21.1 17.2 1.8 22.5 a r P c ti t 21.7 1.8 26.4 es 24.9 1.8 30.1 28.5 1.9 33.7 33.7 2.1 39.9 38.4 2.3 43.9

ES

ABL

31 GETR05AA004 FA C C 42 T U R E D FTTR07AA003 66 FTTX01AA003 174 FTTX04AA003 237 s Be FTTX05AA003 st e l b 331 FTTX06AA003 428 FTTX07AA003

BE

red Ca tu

ABL

ES

nuf Ma ac

28 36 46 63 83 124 143 247 344 406

ABL

24

ES

ABL
GETR04AA004

S insulated, TPE-90 0.6/1kV multicore cords & cables exible X-90 bedded, copper wire braid screened, sheathed to AS/NZS 3191 (cords) and AS/NZS 5000.1(cables), copper conductors, 90C.

ST PRACTI

ES

ES
CE
Practice
BWTR04AA005 BWTR05AA005 BWTR06AA005 BWTR07AA005 BWTX01AA005 BWTX02AA005 BWTX03AA005 BWTX04AA005 BWTX05AA005 BWTX06AA005

CE
ce

CE

MANU

CE

MANU MANU

MANU

CE

43

Titanex Single Core Cables

0.6/1kV cables, cross-linked synthetic EPR rubber insulated and sheathed, lead free. Copper conductors to DIN VDE 0295 class 5. Core identification to HD 308 S2. Temperature Rating: 85C.
Cross Perm. current Minimum Maximum Approx. Product section rating outer outer mass code open air diameter diameter A mm mm kg/km mm 2 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 32 43 56 77 102 136 168 203 254 315 363 416 475 559 637 6.3 7.2 7.2 9.5 10.8 12.7 14.3 16.5 18.6 20.8 22.8 25.2 27.6 30.6 33.5 7.9 9 9.8 11.9 13.4 15.8 17.9 20.6 23.3 26.0 28.6 31.4 34.4 38.3 41.9 66 94 109 182 256 369 482 662 895 1164 1430 1740 2160 2730 3480 HAR1X2.5 HAR1X4 HAR1X6 HAR1X10 HAR1X16 HAR1X25 HAR1X35 HAR1X50 HAR1X70 HAR1X95 HAR1X120 HAR1X150 HAR1X185 HAR1X240 HAR1X300

Note: Permissible current rating is measured for an ambient temperature of 30C and a maximum operating and conductor temperature of 85C.

44

Titanex Multicore Cables

0.6/1kV cables, cross-linked synthetic EPR rubber insulated and sheathed, lead free. Copper conductors to DIN VDE 0295 class 5. Core identification to HD 308 S2. Temperature Rating: 85C.
No. cores Perm. current x cross rating section open air mm 2 A 2 x 2.5 32 2 x 4 43 2 x 6 56 2 x 10 77 2 x 16 102 2 x 25 136 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 G G G G G G G G G G G G G G G G G G 2.5 4 6 10 16 25 35 2.5 4 6 10 16 25 35 50 70 95 120 32 43 56 77 102 136 168 29 38 50 68 92 122 150 182 232 281 325 29 38 50 11 9 Minimum Maximum Approx. outer outer mass diameter diameter mm mm kg/km 2C 10.2 13.1 11.8 15.1 13.1 16.8 17.7 22.6 20.2 25.7 24.3 30.7 2C+E 10.9 14 12.7 16.2 14.1 18 19.1 24.2 21.8 27.6 26.1 33 29.3 37.1 3C+E 12.5 15.5 14 18 15.7 20 20.8 26.5 23.8 30.1 28.9 36.6 32.5 41.1 37.7 47.5 42.7 54 48.4 61 53 66 4C+E 13.3 17 15.6 19.9 17.5 22.2 11C+E 17.6 22.14 17C+E 20.7 26.3 161 238 279 533 744 1074 195 290 346 663 924 1345 1760 245 357 443 818 1150 1700 2180 3030 3990 5360 6500 297 453 557 510 730 Product code

HAR2X2.5 HAR2X4 HAR2X6 HAR2X10 HAR2X16 HAR2X25 HAR3G2.5 HAR3G4 HAR3G6 HAR3G10 HAR3G16 HAR3G25 HAR3G35 HAR4G2.5 HAR4G4 HAR4G6 HAR4G10 HAR4G16 HAR4G25 HAR4G35 HAR4G50 HAR4G70 HAR4G95 HAR4G120 HAR5G2.5 HAR5G4 HAR5G6 HAR12G1.5 HAR18G1.5

5 G 2.5 5 G 4 5 G 6 12 G 1.5 18 G 1.5

45

BE

BE

Flexolex HD Unscreened Cables T PRACTI

MANU

ABL

FA C

TURED C

FA C

TURED C

Nominal conductor area mm 2

BE

BE

2C+E 0.75 0.21 0.8 1.4 8.8 11 RDER52AA003 1.0 0.21 0.8 12 RDER53AA003 FA C1.4 C 9.1 FA C 1.5 0.26 0.8 1.6 15 C T U R E D RDER54AA003 T U R E D 10.5 2.5 0.26 0.9 1.8 12.5 22 RDER55AA003

Maximum Nominal Nominal Nominal Approx. Product diameter insulation sheath overall mass code of wires thickness thickness diameter A A R R C C mm mm Smm mm kg/100m T P TI ST P TI

ES

ABL

BE

red Ca tu

ST PRACTI

es Best bl

Note: Other sizes, conductor configuration and screened options are available on request.

46

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FA C

TURED C

ABL

ES

ABL

ES

ABL
Practice

S 0.6/1kV cords and cables R-EP-90 (EPR)insulated and HD-90-CPE sheathed to AS/NZS 3191 (cords) and AS/NZS 5000.1 (cables), bunched tinned copper conductors, 90C, for exible applications.

ST PRACTI

ES

ES
CE

CE
ce

CE

MANU

CE

MANU MANU

MANU

CE

BE

BE

Varolex VSD/EMC Cables T PRACTI

MANU

ABL

FA C

TURED C

FA C

TURED C

BE

BE

*Split earth not feasible, therefore a single earth conductor is utilised.

nuf Ma ac

2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300

Nominal Nomimal Combined Nominal Nominal Approx. Product conductor insulation earth size dia. over overall mass code area thickness area screen diameter 2 2 A A R R C C mm mm mm TI ST Pmm mm kg/100m ST P TI

0.7 0.7 0.7 0.7 0.8 0.9 0.9 1.0 1.1 1.1 1.2 1.4 1.6 1.7 1.8

2.5* 10.9 4.5 13.0 4.5 FA C 13.8 C 4.5 14.8 TU RED 7.5 17.0 12 19.2 18 21.9 RACTI P T S 25.1 30 30 28.1 48 33.9 48 FA C 38.9 C TU 75 42.6 RED 75 47.5 105 53.6 150 59.6 P t racti es

14.6 32 FTDP07AA003 16.6 44 FTDP09AA003 17.5 FA C51 CFTDP11AA003 18.5 62 T U R E D FTDP13AA003 20.6 86 FTDP15AA003 22.8 121 FTDC17AA003 25.6 160 B FTDC18AA003 s est e l 28.8 211 FTDC19AA003 b 32.0 277 FTDC20AA003 38.0 390 FTDC22AA003 43.2 467 FTDP23AA003 47.3 585 FTDP24AA003 52.0 711 FTDP25AA003 58.9 918 FTDP26AA003 65.2 1154 FTDP27AA003

ES

ABL

BE

red Ca tu

ABL

ES

ABL

ES

ABL
Practice

S 0.6/1kV X-90 Fixed conductor variable speed drive cables. insulated, 3 core+3 earths, PVC bedded, copper tape screened, PVC sheathed to AS/NZS 5000.1, copper conductors, 90C.

ST PRACTI

ES

ES
CE

CE
ce

CE

MANU

CE

MANU MANU

MANU

CE

47

PVC Flexible Control

300/500V cables, flexible PVC insulated and PVC sheathed to DIN VDE 0281 part 1 and HD 21.1, PVC self extinguishing and flame retardant, copper conductors. Flexing 5C to 80C, fixed 40C to 80C. Min. bending radius 7.5xcable O.D.

Number cores Nomimal Approximate x cross over mass section diameter 2 mm mm kg/km 2C+E 3 3 3 3 3 4 4 4 4 5 5 5 5 5 7 7 7 7 7 G G G G G G G G G G G G G G G G G G G 0.5 0.75 1 1.5 2.5 0.5 0.75 1 1.5 0.5 0.75 1 1.5 2.5 0.5 0.75 1 1.5 2.5 5.1 5.5 6 6.7 8.3 3C+E 5.7 6.2 6.6 7.3 4C+E 6.2 6.8 7.2 8.2 10.2 6C+E 7.4 8.1 8.6 9.8 12.1 80 110 141 184 306 65 80 104 131 221 56 66 86 109 46 54 72 90 148

Product code

CC3G0.5 CC3G0.75 CC3G1 CC3G1.5 CC3G2.5 CC4G0.5 CC4G0.75 CC4G1 CC4G1.5 CC5G0.5 CC5G0.75 CC5G1 CC5G1.5 CC5G2.5 CC7G0.5 CC7G0.75 CC7G1 CC7G1.5 CC7G2.5

Note: Black cores with continuous white numbering according to DIN VDE 0293. Not suitable for open air applications. G = green-yellow earth core.

48

PVC Flexible Control

300/500V cables, flexible PVC insulated and PVC sheathed to DIN VDE 0281 part 1 and HD 21.1, PVC self extinguishing and flame retardant, copper conductors. Flexing 5C to 80C, fixed 40C to 80C. Min. bending radius 7.5xcable O.D.

Number cores Nomimal Approximate x cross over mass section diameter 2 mm mm kg/km 11C+E 12 12 12 12 12 18 18 18 18 25 25 25 25 G G G G G G G G G G G G G 0.5 0.75 1 1.5 2.5 0.5 0.75 1 1.5 0.5 0.75 1 1.5 9.1 9.9 10.7 12.1 15.2 17C+E 10.7 11.9 12.7 14.5 24C+E 13 14.5 15.6 17.8 35C+E 36 G 1 50 G 1 17.4 49C+E 19.1 936 668 270 365 485 620 196 257 343 440 135 179 230 309 498

Product code

CC12G0.5 CC12G0.75 CC12G1 CC12G1.5 CC12G2.5 CC18G0.5 CC18G0.75 CC18G1 CC18G1.5 CC25G0.5 CC25G0.75 CC25G1 CC25G1.5 CC36G1 CC50G1

Note: Black cores with continuous white numbering according to DIN VDE 0293. Not suitable for open air applications. G = green-yellow earth core.

49

PVC/EMC Flexible Control

300/500V cables, flexible PVC insulated, tinned copper braided with transparent PVC sheath, copper conductors to DIN VDE 0295 class 5 and IEC 60228 class 5. Flexing 5C to 80C, fixed 40C to 80C. Min. bending radius 10xcable O.D.

Number cores Nomimal Approximate x cross over mass section diameter 2 mm mm kg/Km 2C+E 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 7 7 7 7 G G G G G G G G G G G G G G G G G G G G 0.5 0.75 1 1.5 2.5 0.5 0.75 1 1.5 2.5 0.5 0.75 1 1.5 2.5 4 0.5 0.75 1 1.5 7.2 7.8 8.2 9 10.7 3C+E 7.8 8.3 8.9 9.6 11.4 4C+E 8.3 9.1 9.5 10.5 12.5 14.8 6C+E 9.5 10.4 11 12.1 11C+E 12 G 0.5 12 G 0.75 12 G 1 11.3 12.5 13.1 195 292 350 136 184 219 304 108 130 169 202 347 502 94 113 146 168 267 83 98 103 152 216

Product code

CY3G0.5 CY3G0.75 CY3G1 CY3G1.5 CY3G2.5 CY4G0.5 CY4G0.75 CY4G1 CY4G1.5 CY4G2.5 CY5G0.5 CY5G0.75 CY5G1 CY5G1.5 CY5G2.5 CY5G4 CY7G0.5 CY7G0.75 CY7G1 CY7G1.5 CY12G0.5 CY12G0.75 CY12G1

Note: Black cores with continuous white numbering according to DIN VDE 0293. G = green-yellow earth core.

50

Silicone Multicore Cables

300/500V cables, silicone insulated, silicone sheathed, halogen free to IEC 60754-2, tinned copper conductors, fixed 60C to 180C (peak 220C). Min. bending radius 7.5xcable O.D.
Number cores Nomimal Approximate x cross over mass section diameter mm 2 mm kg/km 2 x1 6.6 3 G 1 7.4 4 G 1 8 5 G 1 8.8 7 G 1 9.5 12 G 1 11.5 3 G 1.5 8 4 G 1.5 8.8 5 G 1.5 9.6 3 G 2.5 9.7 4 G 2.5 10.6 5 G 2.5 11.6 59 77 94 115 144 231 98 122 147 152 188 228 Product code SF2X1 SF3G1 SF4G1 SF5G1 SF7G1 SF12G1 SF3G1.5 SF4G1.5 SF5G1.5 SF3G2.5 SF4G2.5 SF5G2.5

Note: G 2 Core 3 Core 4 Core 5 Core 6 Core

= = = = = & above =

Green-yellow earth core Brown/Blue Brown/Blue/Green-Yellow Brown/Blue/Black/Green-Yellow Brown/Blue/Black/Grey/Green-Yellow Black cores with white numbering

52

Silicone Single Core

500V cables, fixed or flexible conductor silicone insulated with or without glass fibre braiding, halogen free to IEC 60754-2, tinned copper conductors, fixed 60C to 180C. Min. bending radius 15xcable O.D.

Number cores Nomimal Approximate x cross over mass section diameter 2 mm mm kg/km 1 1 1.5 1.5 2.5 2.5 4 4 6 6 2.5 2.5 2.8 2.8 3.4 3.4 4.2 4.2 5.2 5.2 13.5 13.5 18.5 18.5 30 30 47.3 47.3 71.1 71.1

Product code

SIF2351BK SIF2351RD SIF2361.5BK SIF2361.5RD SIF2372.5BK SIF2372.5RD SIF2384BK SIF2384RD SIF2396BK SIF2396RD

Note: G = green-yellow earth core.

51

Instrolex Instrumentation Cables

Plain annealed copper conductor, V-90RP PVC insulated, twisted pairs, overall screened with aluminium polyester tape plus tinned annealed copper drain wire, rip cord, 5V-90RP PVC sheathed.
Number and Number nominal diameter of pairs of wires No./mm 7/0.30 7/0.50 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 7/0.30 Nominal outside diameter mm Approximate mass kg/100m IEB183AA001 IEB184AA001 IEC183AA002 IEC183AA004 IEC183AA006 IEC183AA008 IEC183AA010 IEC183AA012 IEC183AA016 IEC183AA020 IEC183AA024 IEC183AA036 IEC183AA050 IED183AA002 IED183AA004 IED183AA006 IED183AA008 IED183AA010 IED183AA012 IED183AA016 IED183AA020 IED183AA024 IED183AA036 IED183AA050 Product code

Single Pair Screened 1 5.2 3.5 1 6.6 6.0 Overall Screened Pairs 2 7.8 6.3 4 8.4 9.4 6 10.0 13 8 11.2 17 10 12.5 21 12 13.4 24 16 15.1 31 20 16.8 38 24 18.1 45 36 22.0 66 50 25.6 90 Individually and Overall Screened Pairs 2 8.1 7.3 4 10.4 12 6 12.2 17 8 13.9 22 10 14.6 26 12 16.0 31 16 18.0 39 20 20.1 48 24 21.9 57 36 26.3 83 50 30.6 112

Note: 1  . A complete range of 7/0.50 pairs is available. 2. 7/0.30 is equivalent to 20 AWG. 3. 7/0.50 is equivalent to 16 AWG. Alsecure Instrumentation cables refer to page 19.

53

Instrolex Instrumentation SWA

Plain annealed copper conductor, V-90 RPPVC insulated, twisted pairs, overall or individually and overall screened with aluminium polyester tape plus tinned annealed copper drain wire, rip cord, PVC bedding, steel wire armour, 5V-90 RPPVC sheathed.

Number No. of pairs Nominal & nom. dia. (or triples dia. over of wires where bedding No./mm applicable) mm 7/0.50 1

Nominal Nominal Approx. Product dia. over outside mass code armour diameter mm mm kg/100m

Single Pair Screened SWA 6.2 8.0 10.2 22 IEF184AA001 Overall Screened Pairs SWA 7/0.30 2 7.4 9.2 11.4 25 IEG183AA002 7/0.30 4 8.0 9.8 12.0 28 IEG183AA004 7/0.30 6 9.4 11.2 13.6 36 IEG183AA006 7/0.30 8 10.6 12.4 14.8 42 IEG183AA008 7/0.30 10 11.7 13.5 16.1 48 IEG183AA010 7/0.30 12 12.6 14.4 17.0 54 IEG183AA012 7/0.30 16 14.3 16.1 18.9 65 IEG183AA016 Individually & Overall Screened Pairs SWA 7/0.30 2 7.7 9.5 11.7 26 IEH183AA002 7/0.30 4 9.8 11.6 14.0 35 IEH183AA004 7/0.30 6 11.6 13.4 16.0 45 IEH183AA006 7/0.30 8 13.1 14.9 17.5 52 IEH183AA008 7/0.30 10 13.8 15.6 18.2 58 IEH183AA010 Single Triple Screened 7/0.50 1 6.9 7.8 IGB184AA001 Single Triple Screened SWA 7/0.50 1 6.6 8.4 10.6 24 IGF184AA001 Overall Screened Triples 7/0.30 4 10.0 13 IGC183AA004 7/0.30 6 11.7 19 IGC183AA006 7/0.30 12 16.1 35 IGC183AA012

Note: Other pair and triple counts available. 7/0.50 SWA pairs and triples available. Alsecure Instrumentation cables refer to page 19.

54

MMS

DATA/COMMS MINING

ING

Designed for the future.

The Nexans Olex range of data and communications cables are designed to meet the needs of customers today and in the future. Our comprehensive Datolex range has been specifically designed with the installer in mind while our Audiolex cables will provide you with superior home theatre. The Gardolex range of extra low voltage cables make garden lighting simple, reliable and economical.

Security Cables
Suitable for use in control circuits associated with security systems including detection, monitoring and access control. Designed for use in ELV Systems 50V AC, 120V DC. Not suitable for mains connection.

Unscreened Security
Number of conductors 4 6 4 6 8 Nominal conductor area mm 2 0.22 0.22 0.50 0.50 0.50 Nominal Approx. Max. DC overall mass resistance diameter @20C mm kg/100m Ohms/km 7/0.25 mm Conductor 3.6 1.4 4.9 3.1 14/0.20mm Conductor 4.7 3.2 5.6 4.7 6.5 5.8 86.5 86.5 44.5 44.5 44.5 Product code

JSC.2xx4C* JSC.2xx6C* JSC.5xx4C* JSC.5xx6C* JSC.5WT8C*

xx Sheath colour: GY Grey; WT White. *Pack size: 1 100m spool; B 300m box; C 250m spool (JSC.5xx6C only); B2 200m box (JSC.5xx6C only). Insulation colours: 4C Red, Black, White, Blue; 6C Red, Black, White, Blue, Green, Yellow. 8C Red, Blue, White, Black, Yellow, Green, Violet, Brown.

Screened Security
Number of conductors 2 pair 2 pair Nominal conductor area mm 2 0.35 0.35 Nominal Approx. Max. DC overall mass resistance diameter @20C mm kg/100m Ohms/km 7/0.25mm Conductor 4.2 2.8 4.3 2.9 55.0 55.0 Product code

JD2PIS JD2PISFPA3

*Pack size: 1 100m spool; B 300m box (JD2PIS only); A3 300m spool (JD2PISFPA3 only). Note: Grey PVC Sheath, 7/0.25mm T/C drain wire. Individually screened pairs. Also available in jelly filled version JD2PISFP3). Insulation colours: 4C Red, Blue, White, Black; 2 Pair Black and Red, Green and White. xx Sheath colour. Polypropylene insulated. Alsecure Envirolex cables refer to pages 12 and 13.

56

Audiolex Oxygen Free Copper Audio

Nom. overall diameter mm 6.5 8.5 6.9 B B B JTS1.2VT2CA3 JTS2.5VT2C* JTS1.2VT4CA3 Nom. cond. res. @ 20C ohm/km 17.2 7.8 17.2 Pack size Product code

No. of Nom. cond. Stranding cores area mm 2 No./mm 1.2 70/0.15 2 2 2.5 140/0.15 4 1.2 70/0.15 Pack size B 300m spool.

Approx. Nom. insul. mass thickness kg/100m mm 5.8 2.2 10 3.3 8.6 2.2

Security/Audio Cables

Figure 8
Max. volt. Insul. Pack drop @ thick. size mV/A.m mm 97.8 57.1 23.9 16.3 0.8 1.0 A, C A 0.5 0.8 A, C A, B, C JSF.5xx* JSF.75xx*1 JSF2.OCL* JSF2.6CL1 Product code

Nom. cond. Nominal Stranding area overall mm 2 size mm No./mm

Approx. mass area kg/100m

0.5 0.75

4.3 1.8 5.9 2.9

14/0.20 24/0.20

2.0 2.6

7.0 3.4 64/0.20 9.0 4.5 84/0.20

Maximum DC resistance Ohms/km Standard 2.0 44.5 3.0 26.0 Oxygen Free Copper 5.2 10.9 8.1 7.4

Suitable for use in audio systems for low and high power speaker connections, security applications.

Rated voltage ELV. *Pack size. xx Sheath colour.

Alsecure Envirolex Figure 8 cable refer to page 13.

57

58
Maximum Nom. Mutual Sheath Pack Product conductor impedence capacitance colour sizes code resistance @ 20C 300m 300m 305m ohm/km ohms pF/m box spool spool * JCAT5Exx

Bare copper conductor, polyolefin insulated, twisted pairs, PVC sheathed, compatible with RJ type connector.

LAN Cables

No. of Nominal Nominal Stranding Approximate Shielding pairs conductor overall mass area diameter mm2 mm No./mm kg/100m

JCAT5ELSZHA3

JCAT5EFPA3

JCAT5ESCRB30

JCAT6 JCAT6FPA3 JCAT6LSOH

Designed for use in high speed data/comms networks. Manufactured for compatibility with the RJ type connector.

Category 5E Solid 4 0.22 5.3 1/0.50 3.2 N/A 93.8 100 51 Blue, Green, Grey, Red, Yellow Category 5E Underground 4 0.22 5.7 1/0.50 3.2 N/A 93.8 100 51 Black Category 5E Low Smoke Zero Halogen (LSOH) 4 0.22 5.3 1/0.50 3.2 N/A 93.8 100 51 Black Category 5E Screened 4 0.22 5.3 1/0.50 5 Aluminium 93.8 100 50 Grey Foil + DW Category 6 4 0.22 6.3 1/0.50 4.5 N/A 93.8 100 51 Blue, Grey Category 6 Underground 4 0.22 6.3 1/0.54 4.15 N/A 93.8 100 51 Black Category LSOH 4 0.54 6.0 1/0.54 N/A 89 100 Grey

*Only in blue.

Alsecure Envirolex LAN cable refer to page 12.

Coaxial 50 Ohm

Type Nom. Stranding Approx. Shielding Dielectric Max. cond. Nom. Nom. Pack Product overall mass resistance cap. velocity size code diameter @ 20C prop. mm No./mm kg/100m Ohm/km pF/m % Coaxial 50 Ohm Solid PE 32.6 101 66 A JBCRG58CUMIL1

RG58

5.0

19/0.18 T/C 4.2

95% T/C

Coaxial Cables

Pack size: A 100m spool.

Coaxial 75 Ohm
Max. cond. Nom. resistance cap. @ 20C Ohm/km pF/m 66 66 A, B, D A, D Nom. Pack velocity size prop. % Product code

Nom. Stranding Approx. Shielding Dielectric overall mass diameter mm No./mm kg/100m

6.1 6.2

1/0.60 1/0.60

5.2 6.0

RG59 Closed Circuit Television (CCTV) 86% B/C Braid Solid PE 62.2 67 95% B/C Braid Solid PE 62.2 67

JBCRG59BUCCTV JBCRG59PREM

Designed for use in baseband and broadband video systems, digital data link applications and digital highways.

Pack sizes:  A 100m spool; B 250m spool; D 500m spool.

Alsecure Envirolex Coaxial cable refer to page 13.

59

60
Max. cond. Nom. resistance cap. @ 20C Ohm/km pF/m 53 53 55 82 A JBCTVCOAX1 83 D JBCRG11QUAD 84 A, B, C JBCRG6QUAD Nom. Pack velocity size prop. % Product code

Coaxial 75 Ohm

Nom. Stranding Approx. Shielding Dielectric overall mass dia. mm No./mm kg/100m

7.5

1/1.0

5.1

Coaxial Cables

10.3

1/1.63

8.7

6.6

1/1.0

4.5

RG6 TV Downlead Premium/Antenna Al Foil, 60% Braid. Al Foil, 40% Braid Foamed PE 100 RG11 Internal Use Al Foil, 60% Braid. Al Foil, 40% Braid Foamed PE 36.1 Air Space Al Foil, 35% B/C Braid Air Space PE 22.4

Designed for use in baseband and broadband video systems, digital data link applications and digital highways.

Pack sizes:  A 100m spool; B 300m spool; C 300m box; D 305m spool.

Alsecure Envirolex Coaxial cable refer to page 13.

Optical Fibre Cables

Designed for duct installation or direct burial, where water or termite resistance are required.

Nylon Underground
Description Nom. Approx. O.D. mass mm kg/100m 9/125m 9/125m 9/125m 9/125m SM 6 Fibre SM 12 Fibre SM 24 Fibre SM 24 Fibre 8.5 8.5 11.0 11.0 Max. Min. bending Product pulling radius mm code tension During kN installation installed 85 85 110 110 85 85 85 110 85 FIB06SMJN FIB12SMJN FIB24SMJN FIB48SMJN FIB06MMJN FIB08MMJN FIB12MMJN FIB24MMJN FIB120M3JN

62.5/125m 62.5/125m 62.5/125m 62.5/125m

MM 6 Fibre 8.5 MM 8 Fibre 8.5 MM 12 Fibre 8.5 MM 24 Fibre 11.0 8.5

50/125m MM 12 Fibre

Single Mode (0S1) 6.0 1.5 170 6.0 1.5 170 9.5 2.3 220 9.5 2.3 220 Multi Mode (0M1) 6.0 1.5 170 6.0 1.5 170 6.0 1.5 170 9.5 2.3 220 Multi Mode (0M3) 6.0 1.5 170

Options Fibre counts up to 324 fibre are available upon request for loose tube cables Corrugated Steel Tape (CST) Armouring Composite (combination of single and multi mode) ADSS (All Dielectric Self Supporting) Sacrificial Sheath Low Smoke Zero Halogen (LSZH) outer sheath Rodent Resistance Note: Minimum order quantity applies to these options. The OS1 fibre is specified to ITU-T G652.D (low water peak).

61

Telephone Internal Cables

Designed for use in networks within telephone exchanges, commercial switchboards and interconnecting wiring systems. They are also suitable for some data applications.

Internal, PVC Insulated, PVC Sheath

Pairs Nominal overall diameter mm Wire size mm Approx. mass kg/100m Sheath colour Product code

2 4.1 0.5 1.3 Cream TINT002 3 4.6 0.5 2.6 Cream TINT003 10 8.5 0.5 7.6 Grey TINT010 20 11.2 0.5 15.0 Grey TINT020 25 12.8 0.5 18.0 Grey TINT025 50 17.0 0.5 34.0 Grey TINT050 Note: 2 pair and 3 pair available in 100 metre and 300 metre spools. 10 pair available in 200 and 500 metre spools (no cuts). 20 pair and above available in bulk drum (will cut to length).

Telephone Jumper Wire

Pairs
2 core

Nominal overall diameter mm 1.0 1.9

Wire size mm 0.5

Approx. mass kg/100m 0.5

Sheath colour

Product code

Red & White JUMPRW*

*Pack Size 250m/500m.

62

Telephone External Cables

External telephone distribution cables are designed for direct burial installation in conduit, or overhead suspension between power lines. Particularly suited where security against moisture ingress is required (underground only).

Aerial
Pairs 1 10 Nominal overall size mm Max. conductor Approx. resistance mass @ 20C Ohm/km kg/100m Product code

0.64mm Diameter Conductor 7.9 4.9 58.6 4.0 TEXT64IB001A5 16.0 12.0 58.6 19 TEXT64IB010*

*Includes aluminium foil screen over the twisted pair. These cables are not power cables or for direct connection of equipment to mains power supplies.

External
No. of pairs 10 20 50 2 2 10 30 Nominal Wire Approx. Max. cond. Pack Product overall size mass resistance size code diameter @ 20C kg/100m Ohm/km mm mm Jelly Filled, Polyethylene Sheath 7.0 0.40 5.6 150 B 8.5 9.5 0.40 10.0 150 B 12.8 0.40 25.0 150 B 5.7 0.64 3.1 58.6 A Jelly Filled, Polyethylene/Nylon Sheath 9 0.90 9 27.9 B Jelly Filled, Moisture Barrier Polyethylene/Nylon 14.1 0.90 25 27.9 B 21.25 0.90 63 27.9 B TEXT40FP010 TEXT40FP020 TEXT40FP050 TEXT64FP002A5 TEXT90FN002AA Sheath TEXT90FMBN010AA(i) TEXT90FMBN030AA(i)

Pack sizes: A 1000m spool; B Bulk drum (i) Telstra Approved.

63

64
Voltage drop Current single phase rating @ 45C (A) mV/A.m 18 JSF1.3GLBK* 23 JTS1.8BK2C* 25 JSF2.5GLBK* 33 JSF4GLBK* 42 JSF6GLBK* 57 JSF10GLBK* Pack Product size code 100m spool

Figure 8, plain annealed copper, PVC insulated.

No. of cores

Nominal Stranding conductor area No./mm mm 2

Nominal Approx. Max DC overall mass resistance size @ 20C mm kg/100m ohm/km

2 2 2 2 2 2

1.3 1.8 2.5 4.0 6.0 10

26/0.25 26/0.30 76/0.20 56/0.30 81/0.30 348/0.20

4.0 8.6 7 15.3 33.6 4.0 6.7 9 9.7 20.7 4.0 9.35 10 8.0 17.6 5.0 10.4 12 4.95 10.9 6.0 12.5 16 3.30 7.25 6.7 13.9 25 1.91 4.20

Note: This cable is non divisible.

Electrical characteristics Current ratings (A) 18 23 25 33 42 57

PVC Garden Lighting Cables

Specifically engineered for outdoor AC/DC lighting applications, Gardolex is a robust PVC insulated power cable suitable for projects of all sizes. Designed for use in ELV systems 50V AC, 120V DC. Not suitable for mains connection.

Number of cores 33.6 20.7 17.6 10.9 7.25 4.20

Nominal conductor area Voltage drop single phase @ 45C mm 2 mV/A.m

2 2 2 2 2 2

1.3 1.8 2.5 4.0 6.0 10

Unscreened
Max. cond. Voltage Product resistance rating code @ 20C ohm/km 13.6 ELV JRS1502A5* 26.0 250/250 CBLR02* 21.2 450/750 CACP03* 13.6 450/750 CACP05*

Fire Alarm Cables

Nominal Stranding conductor area No./mm mm 2 1.5 7/0.50 0.75 24/0.20 1.0 7/0.40 1.5 7/0.50

Nominal Approx. Core Sheath overall mass colours colour diameter/size mm kg/100m 7.0 7 Red, White Red 3.4 5.5 4 Red, White Red 4.3 6.7 6 Red, White Red 4.6 7.3 10 Red, White Red

Screened (Aluminium Foil)

Max. cond. Voltage res. @ 20C rating ohm/km ELV Product code JRS1502SA5

Nominal Stranding conductor area mm 2 No./mm

Nom. oall diameter/ mm

Approx. Core Shielding mass colours kg/100m

1.5

7/0.50

7.0

Black, White Aluminium Foil + DW 13.6

Designed for use in evacuation systems, smoke detectors and alarms.

*Pack sizes: 200m / 500m reels.

Alsecure Envirolex Unscreened Alarm cable refer to page 12.

65

Data Cables
Designed for the interconnection of data terminal and communications equipment. This range of cables can be used to connect equipment operating on the EIA standards RS232, RS422 and RS485.

RS485 Screened (Low Capacitance)

Pairs Nominal O.D. mm Nom. pair capacitance pF/m 50 50 Product code JD1PS485A3 JD2PS485A3

1 5.9 2 8.6 Available in 300m spools.

RS422 Screened Data (Pair)

Pairs Nominal O.D. mm Nom. pair capacitance pF/m 70 70 70 Product code JD1PS JD2PS JD3PS

1 4.4 2 5.5 3 6.0 Available in 100m and 300m spools.

RS232 Screened Data (Cores)

Cores 4 6 Nominal O.D. mm 4.8 5.5 Nom. pair capacitance pF/m 90 90 Product code JD4CSAA JD6CSAA

Available in 100m spools.

Alsecure Envirolex Screened Data cable refer to page 13.

66

Composite
Detonating 2 Core (1/0.7mm) tinned copper conductor, PVC insulated. Composite Coaxial and Control Core CCTV requiring low voltage connection for motion control. Composite LAN (2 Pair and Earth) Designed for use in distributed data systems found in modern security and fire installations where components are connected over large distances and require earthing to a common point.

Detonating
No. Nom. Nom. Approx. Max. Insul. Pack sizes Product of cond. overall mass cond. colour code cores area size resis. @20C 100m 200m 500m kg/100m ohm/km spool spool spool mm 2 mm 2 Twisted Pair 2 0.38 3.2 1.6 0.8 Figure 8 2 0.38 3.2 1.6 0.8 47.6 Red/White JDW2CRDWT* JDW1PRDWT*

47.6 Red/White

Composite Coaxial and Control Core

Nom. Approx. Nom. DC resistance overall mass insul. @ 20C size thick. mm kg/100m mm ohm/km 13.0 x 7.8 12 0.8 26.0 Voltage drop Pack sizes Product single phase 100m 250m 500m code @45C mV/A.m spool spool spool 57.1 JCOMP*

Composite LAN (2 Pair and Earth)

Nominal Approximate Core Pack sizes Product code overall size mass colours 250m mm kg/100m spool 9.6 x 5.8 8.4 Black & red, Green & white J8723+2.5BW250

*Pack size.

67

Traffic Cables
Complete supply of cables for traffic signal installation management.

Trafc Signalling Multicore Power Cable

Number of cores Nominal overall Total Power Control diameter mm 13 19 29 29 51 3 x 2.5 10 x 1.5 17.6 3 x 2.5 16 x 1.5 19.9 3 x 2.5 26 x 1.5 23.7 3 x 4.0 26 x 1.5 26.0 3 x 4.0 48 x 1.5 32.3 Approximate mass kg/100m 43 59 81 92 143 Product code LXMP07AA013 LXMP07AA019 LXMP07AA029 LXMP09AA029 LXMP09AA051

Feeder Cable for Vehicle Detectors

No. Nom. Approx. Nom. Char. Mutual Cap. Water Pack sizes Product of overall mass insul. imped. cap. unbal. pene. 500m 1000m code pairs diam. thick. mm kg/100m mm ohm nF/km drum drum 1 9.3 8 0.5 80-100 65-80 <2% <3% JTCD28*002

Loop Cable for Vehicle Detectors

Insulation Nominal overall Approximate diameter mass mm XLPE PP 4.0 3.6 2.3 2.0 Pack sizes Product 500m 1000m code drum drum XDCP55A5001 ZZLM07*332

*Pack size.

68

CURRENT RATINGS, GENERAL DATA AND ACCESSORIES

Total cable solutions.

Nexans Olex is dedicated to providing industry leading service. The following information is provided to assist in the selection of cables and gland accessories and includes a comprehensive listing of general data and current ratings as calculated in accordance with the International Electrotechnical Commission Publication IEC 60287. If you require further assistance, talk to your Nexans Olex Account Manager or visit www.olex.com.au

Current Ratings Flexible Cords

Electrical Data and Current Ratings
In accordance with AS/NZS 3008.1.1.
Nominal Current Maximum DC resistance at 20C Voltage drop conductor carrying Single area capacity Multicore phase mm 2 A /km mV/A.m 0.5 0.75 1.0 1.5 2.5 4.0 3 7.5 10 15 20 25 PACW 39.0 26.0 19.5 13.3 7.98 4.95 TACW 40.1 26.7 20.0 13.7 8.21 5.09 94.9 63.3 47.5 32.3 19.4 12.0 Three phase

82.2 54.8 41.1 28.0 16.8 10.4

Current Ratings Versolex and Flexolex

Cords Flexible installation.
Nominal conductor area mm 2 0.75 1.0 1.5 2.5 4.0 Current carrying capacity A 7.5 10 15 20 25 Voltage drop Voltage drop 1 phase 3 phase mV/A.m mV/A.m 66.3 49.8 34.0 20.3 12.6 57.4 43.1 29.4 17.6 10.9

Where a flexible cord is wound on a drum, multiply current carrying capacities by the following factor: Number of layers: 1 2 3 4 Derating factor: 0.76 0.58 0.47 0.40

70

Current Ratings Flexible Cords

Current carrying capacity, welding applications.
Nom. A Max. DC Voltage con. Maximum duty cycle (AS 1995) resist. drop area 10 minute cycle 5 minute cycle at 20C mV/A.m mm 2 100% 60% 30% 25% 60% 30% 25% m /m 1 phase 3 phase 10 16 25 35 50 70 95 120 150 185 240 90 125 165 205 260 325 390 455 535 600 715 91 99 102 96 114 121 1.91 129 145 151 137 169 181 1.21 175 206 218 188 239 257 0.780 223 270 288 238 309 334 0.554 289 361 386 308 407 440 0.386 370 471 507 391 523 567 0.272 454 590 637 476 644 700 0.206 536 705 763 559 762 829 0.161 636 843 914 661 904 985 0.129 723 968 1051 747 1027 1120 0.106 870 1174 1276 895 1236 1348 0.0801 5.06 3.10 1.88 1.39 1.05 0.707 0.566 0.453 0.373 0.326 0.276 4.38 2.68 1.63 1.20 0.906 0.612 0.490 0.392 0.323 0.282 0.239

71

Current Ratings Aluminium Aerial

XLPE Aerial Cables
Nominal No. and 2 core 3 and 4 core Three phase conductor nom. dia. twisted twisted voltage drop area of wires 1.0m/s 1.0m/s at 50Hz No./mm still air wind still air wind mV/A.m mm 2 16 25 35 50 70 95 120 150 7/1.70 49 78 19/1.35 64 105 19/1.53 78 125 19/1.78 94 150 19/2.14 115 190 37/1.78 140 230 37/2.03 37/2.25 44 59 72 88 110 135 155 180 70 97 120 140 175 215 250 280 4.15 2.64 1.94 1.47 1.08 0.840 0.718 0.636

Note: The current carrying capacities are based on an air ambient temperature of 40C, a maximum conductor temperature of 80C and exposure to direct sunlight having an intensity of 1000W/m 2. The values are based on the use of black XLPE. Under normal circumstances there will always be some air movement and the rating for 1.0m/s wind is recommended. General Note applies to all following current rating tables. Reference should be made to AS/NZS 3008.1 for the following derating factors for (a) Grounded circuits (b) Cables fixed to underside of ceilings (c) Cables on perforated or unperforated trays (d) Ambient temperature

72

Current Ratings Copper Aerial

PVC Aerial Cables
Nominal No. and 1 core 2 and 3 and Three conductor nom. dia. insulated 3 core (a) 4 core (b) phase area of wires conductors parallel twisted voltage webbed drop 1.0m/s 1.0m/s 1.0m/s at 50Hz No./mm still air wind still air wind still air wind mV/A.m mm 2 6 10 16 25 35 50 70 95 120 150 185 7/1.04 7/1.35 7/1.70 19/1.35 19/1.53 19/1.78 19/2.14 37/1.78 37/2.03 37/2.25 37/2.52 35 48 65 88 105 130 165 200 235 265 310 70 30 50 26 48 96 40 68 36 65 125 52 90 47 85 165 63 115 205 240 305 360 425 475 540 6.71 4.02 2.56 1.67 1.26 0.988 0.767 0.639 0.574 0.530 0.494

Note: The current carrying capacities are based on an air ambient temperature of 40C, a maximum conductor temperature of 75C and exposure to direct sunlight having an intensity of 1000W/m 2. The values are based on the use of black PVC. (a) Also for 2 conductor neutral screened aerial cable. (b) Also for 3 and 4 conductor neutral screened aerial cable. Under normal circumstances there will always be some air movement and the rating for 1.0m/s wind is recommended.

73

74

Current Ratings 21 Core PVC

Single Phase Current Ratings Two single core V-90 PVC or PVC/PVC 0.6/1kV cables.

Unenclosed Enclosed Buried Underground ducts Single Cond. Spaced Spaced Touching Conduit Partially Completely direct phase size from in air surrounded surrounded voltage by thermal drop surface by thermal 2 insulation insulation mV/A.m mm

Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al 1 16 16 13 13 11 6 18 18 21 51.6 21 21 16 18 14 8 23 23 26 33.0 1.5 2.5 30 29 23 24 20 12 32 32 36 18.0 11.2 4 40 39 31 32 25 16 41 41 47 6 51 49 40 41 33 20 52 52 58 7.50 10 69 67 54 54 44 27 69 69 77 4.46 16 92 72 89 69 72 56 70 54 56 43 36 28 122 95 89 69 99 77 2.81 4.68 25 124 96 119 92 97 75 94 73 75 58 48 38 158 123 116 90 129 100 1.78 2.95 35 153 119 145 113 119 92 112 87 90 70 59 46 190 147 139 108 155 120 1.29 2.14 50 187 145 177 137 146 113 138 107 110 86 225 174 168 130 186 145 0.96 1.58 70 238 184 223 173 184 143 170 132 136 105 277 215 206 160 228 177 0.680 1.10 95 295 229 276 214 230 178 212 164 169 131 332 257 252 195 278 215 0.507 0.804 120 344 267 321 249 267 208 242 188 193 150 378 294 287 223 316 245 0.415 0.644 150 395 307 367 285 308 239 282 219 225 175 424 329 329 255 354 274 0.352 0.535 185 459 357 424 331 358 279 320 249 256 199 480 374 373 291 408 317 0.301 0.439 240 549 427 505 394 428 334 381 298 305 238 556 434 438 342 472 368 0.255 0.352 300 636 495 582 456 495 388 628 491 496 388 546 425 0.229 0.300 400 744 583 676 535 577 456 713 564 575 454 621 487 0.209 0.256 500 867 685 780 624 668 535 805 644 649 520 721 570 0.194 0.226 630 1014 808 897 730 770 627 904 737 750 611 816 652 0.181 0.202

Current Ratings 21 Core XLPE

Single Phase Current Ratings Two single core XLPE/PVC 90C 0.6/1kV cables.

Unenclosed Enclosed Buried Underground Cond. Spaced Spaced Touching Conduit Partially Completely direct ducts size from in air surrounded surrounded by thermal by thermal surface insulation insulation mm2

Single phase voltage drop mV/A.m

Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al 1 20 20 16 16 13 8 20 20 24 54.1 1.5 26 25 20 21 16 10 26 26 30 34.7 2.5 36 36 28 30 24 14 36 36 41 18.9 4 48 47 37 38 30 19 46 46 53 11.8 6 61 60 47 47 38 24 58 58 66 7.87 10 84 82 65 65 52 32 78 78 87 4.68 16 112 87 108 84 86 67 84 65 67 52 43 33 139 107 100 78 112 87 2.95 4.91 25 151 117 145 112 117 91 113 87 90 70 58 45 179 139 131 102 146 114 1.87 3.08 35 186 144 177 137 144 111 135 105 108 84 72 56 215 167 157 122 175 136 1.35 2.24 50 228 177 216 167 176 136 166 129 133 103 255 198 189 147 211 164 1.01 1.65 70 291 226 273 212 224 174 204 159 164 127 313 243 233 181 258 200 0.710 1.15 95 361 280 338 262 278 216 255 198 204 158 375 291 285 221 309 239 0.528 0.840 120 422 328 393 305 325 253 292 226 233 181 427 332 325 252 358 278 0.431 0.672 150 486 377 451 350 375 291 329 255 263 204 480 372 365 283 401 311 0.365 0.557 185 565 439 522 406 436 340 387 301 309 241 543 423 423 329 463 359 0.311 0.455 240 678 527 622 485 522 408 461 360 369 288 630 492 497 388 536 417 0.262 0.363 300 787 612 718 562 605 473 711 556 562 440 620 482 0.233 0.307 400 923 723 836 660 708 559 808 638 653 516 706 553 0.211 0.261 500 1078 850 966 772 821 656 913 729 739 590 800 632 0.196 0.228 630 1261 1003 1113 904 950 772 1026 833 856 695 930 740 0.184 0.204

75

76

Current Ratings 21 Core 110C

Single Phase Current Ratings Two single core R-HF-110, R-E-110 or X-HF-110 C cables.

Unenclosed Enclosed Buried Underground Cond. Spaced Spaced Touching Conduit Partially Completely direct ducts size from in air surrounded surrounded surface by thermal by thermal insulation mm2 insulation Cu 10 13 18 23 30 40 53 72 88 Cu Cu Cu Cu 31 23 26 57.4 39 29 33 36.8 55 40 46 20.1 71 53 59 12.5 89 66 74 8.35 119 88 97 4.97 154 115 127 3.12 198 148 163 1.99 238 177 195 1.43 282 214 236 1.07 346 262 288 0.751 416 321 352 0.556 473 366 400 0.453 531 420 448 0.382 601 477 517 0.323 698 561 600 0.271 789 648 694 0.240 898 738 790 0.216 1018 837 921 0.199 1148 973 1045 0.185

Single phase voltage drop mV/A.m

Cu Cu Cu Cu Cu 1 25 24 20 20 16 1.5 32 31 25 25 20 2.5 45 44 36 35 28 4 59 58 47 46 37 6 75 73 59 58 46 10 103 99 81 78 62 16 137 131 107 104 83 25 183 175 143 137 109 35 225 214 176 165 132 50 276 261 215 205 164 70 349 328 272 255 204 95 434 406 339 321 257 120 505 471 394 369 296 150 581 540 454 430 344 185 673 624 527 493 394 240 806 743 630 594 476 300 934 857 730 400 1094 998 853 500 1278 1155 990 630 1498 1334 1146

Current Ratings 2 Core

Single Phase Current Carrying Capacity Two Core R-HF-110, R-E-110, X-HF-110, HFI-90-TP.

Unenclosed Enclosed Buried Underground Cond. Spaced Touching Exposed Conduit Partially Completely direct ducts size to sun in air surrounded surrounded by thermal by thermal insulation mm2 insulation

Cu Cu-Flex Cu Cu-Flex Cu Cu-Flex Cu Cu-Flex Cu 1 23 24 22 23 20 21 19 20 15 1.5 29 30 28 28 25 26 24 24 19 2.5 41 40 39 38 36 34 33 32 27 4 55 53 51 50 47 45 45 43 36 6 69 67 65 63 59 57 56 54 45 10 95 94 89 88 81 80 76 75 60 16 126 124 118 116 107 105 102 100 81 25 168 163 158 154 142 138 133 129 107 35 206 202 194 190 174 170 166 163 133 50 251 254 236 238 211 213 200 202 160 70 317 318 298 299 265 266 256 257 205 95 392 381 367 357 326 317 312 303 250 120 455 450 426 421 377 372 368 362 294 150 519 515 486 482 429 425 417 412 333 185 598 586 559 547 491 481 486 474 389 240 708 698 662 652 580 570 588 577 470 300 815 799 760 745 664 650 670 656 536 400 941 949 878 884 763 767 768 801 615 500 1074 1 091 1000 1014 866 877 905 913 724

Cu 11 14 19 26 33 45 59 79 97 - - - - - - - - - -

Cu 29 37 51 67 84 112 145 188 226 268 330 396 452 507 573 665 751 853 957

Cu 22 28 39 51 64 85 111 144 175 208 260 313 363 409 468 554 626 711 819

Cu-Flex 23 29 37 49 62 84 109 139 171 209 259 304 357 403 456 541 611 727 820

77

78

Current Ratings 2 Core PVC

Single Phase Current Ratings Two core V-90 PVC/PVC 0.6/1kV cables. Table of ratings are also applicable to armoured cables.

Unenclosed Enclosed Buried U/ground Single ducts phase Cond. Spaced Touching Conduit Unenclosed Unenclosed direct & completely voltage size in air & partially round or surrounded surrounded drop flat cable by thermal by thermal mV/A.m insulation insulation mm 2

Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al 1 15 14 13 11 7 17 17 51.6 1.5 19 18 16 14 9 21 21 33.0 2.5 27 26 23 20 13 30 30 18.0 4 37 34 30 27 17 39 39 11.2 6 46 44 39 35 22 50 50 7.50 10 64 60 52 48 30 66 66 4.46 16 85 66 80 62 68 52 64 49 40 31 114 88 86 66 2.81 4.67 25 113 88 107 83 90 70 85 66 53 41 147 114 112 87 1.78 2.93 35 139 108 131 101 112 87 105 81 65 51 178 138 136 106 1.28 2.13 50 170 132 159 124 133 103 127 99 211 163 162 126 0.957 1.57 70 215 167 201 156 170 132 161 125 259 201 202 157 0.673 1.09 95 265 205 248 192 204 158 198 154 311 241 243 189 0.498 0.798 120 307 239 288 224 241 187 230 179 355 276 282 220 0.405 0.638 150 351 272 328 255 271 210 263 204 398 309 317 246 0.342 0.528 185 403 314 377 294 313 244 302 235 449 350 363 283 0.290 0.431 240 477 373 446 349 364 285 357 279 520 406 421 329 0.243 0.343 300 547 429 511 401 424 333 409 321 586 460 483 379 0.215 0.290 400 631 500 589 467 482 383 471 373 663 526 548 434 0.194 0.245 500 716 575 668 536 561 451 534 429 741 595 628 504 0.180 0.215

Current Ratings 2 Core XLPE

Single Phase Current Ratings Two core XLPE/PVC 90C 0.6/1kV cables. Table of ratings are also applicable to armoured cables.

Unenclosed Enclosed Buried Underground Single Cond. Spaced Touching Conduit in Unenclosed Unenclosed direct ducts phase size air round & partially & completely voltage or flat surrounded surrounded drop cable by thermal by thermal mV/A.m insulation insulation mm 2

Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al 1 18 17 16 14 9 19 19 54.1 1.5 24 22 20 18 11 24 24 34.7 16 34 34 18.9 2.5 34 31 28 25 4 45 42 37 33 21 45 45 11.8 6 57 53 46 42 27 56 56 7.85 10 78 73 63 58 36 75 75 4.68 16 104 81 97 75 82 63 78 60 49 38 132 102 98 75 2.95 4.90 25 140 109 131 102 110 85 105 81 66 51 170 132 128 99 1.86 3.08 35 173 134 162 125 132 102 129 100 81 63 205 159 154 119 1.35 2.23 50 211 163 197 153 162 126 158 122 244 189 185 144 1.00 1.65 70 268 208 250 194 200 155 200 155 300 233 228 177 0.703 1.15 95 331 257 309 239 250 194 247 192 360 279 279 216 0.520 0.835 120 385 299 359 279 285 222 287 223 410 319 318 247 0.423 0.666 150 441 342 411 319 332 257 328 255 460 357 365 283 0.355 0.550 185 509 396 473 369 377 293 379 295 520 405 413 322 0.299 0.448 240 604 472 562 439 448 350 449 351 603 471 485 379 0.249 0.355 300 694 544 645 505 523 410 516 404 680 533 558 437 0.219 0.298 400 804 636 745 590 596 472 596 472 771 610 663 501 0.198 0.249 500 915 734 848 680 695 557 678 544 862 691 728 583 0.182 0.218

79

80
Three phase voltage drop mV/A.m

Unenclosed Enclosed Buried Underground Cond. Spaced Spaced Touching Conduit Partially Completely direct ducts size from in air surrounded surrounded surface by thermal by thermal mm2 insulation insulation

Current Ratings 31 Core PVC

Three Phase Current Ratings Three single core V-90 PVC or PVC/PVC 0.6/1kV cables.

Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu 1 16 14 13 12 10 6 16 16 19 44.7 51.6 1.5 20 17 16 15 12 8 20 20 24 28.6 33.0 2.5 29 25 23 21 17 12 27 27 33 15.6 18.0 4 38 33 31 28 23 16 36 36 43 9.71 11.2 7.50 6 49 42 40 35 28 20 45 45 53 6.49 10 67 58 54 47 37 27 59 59 70 3.86 4.46 16 89 69 77 59 72 56 62 48 50 39 36 28 104 81 78 60 90 70 2.43 4.05 2.81 25 120 93 1 03 80 97 75 81 63 64 50 48 38 134 104 100 78 117 91 1.54 2.55 1.79 35 148 115 1 27 98 119 92 100 78 80 62 59 46 160 124 122 94 140 108 1.12 1.85 1.29 50 181 141 1 56 121 146 113 119 92 95 74 190 147 144 112 168 131 0.834 1.37 0.970 70 230 179 1 97 153 184 143 152 118 122 94 233 181 180 140 205 159 0.589 0.952 0.690 95 287 222 2 46 191 230 178 183 142 147 114 279 216 217 168 250 194 0.439 0.696 0.519 120 335 260 2 87 223 267 208 217 169 173 135 317 247 252 196 283 220 0.359 0.558 0.429 150 385 298 3 30 256 308 239 244 190 195 152 356 276 283 220 317 246 0.305 0.463 0.368 185 447 347 3 83 299 357 278 284 222 227 177 402 313 325 253 365 284 0.261 0.380 0.320 240 535 417 4 57 358 426 334 331 259 265 207 465 364 377 295 422 329 0.221 0.305 0.277 300 620 483 5 29 415 492 387 388 305 311 244 524 412 434 341 488 380 0.198 0.260 0.253 400 726 570 6 15 488 573 455 442 351 353 281 593 471 492 391 553 434 0.181 0.222 0.233 500 846 669 7 10 571 661 532 523 421 418 337 668 537 571 459 641 507 0.168 0.196 0.221 630 990 789 8 17 668 760 622 588 481 471 385 748 612 639 523 723 578 0.157 0.175 0.209 4.05 2.55 1.85 1.37 0.956 0.702 0.565 0.472 0.391 0.319 0.276 0.240 0.216 0.197

Al

Current Ratings 31 Core XLPE

Three Phase Current Ratings Three single core XLPE/PVC 90C 0.6/1kV cables.

Unenclosed Enclosed Buried Underground Three phase Cond. Spaced Spaced Touching Conduit Partially Completely direct ducts voltage drop size from in air surrounded surrounded mV/A.m surface by thermal by thermal mm2 insulation insulation

Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al 1 19 16 16 15 12 8 18 18 22 46.8 46.8 1.5 25 21 20 18 15 10 22 22 27 30.0 30.0 2.5 35 30 28 25 20 14 31 31 38 16.4 16.4 4 46 40 37 33 26 19 40 40 49 10.2 10.2 6 59 50 47 42 34 24 50 50 60 6.81 6.81 10 81 69 65 56 45 32 67 67 79 4.05 4.05 16 108 84 92 71 86 67 72 56 58 45 43 33 117 91 86 66 101 79 2.55 4.25 2.55 4.25 25 146 113 125 97 117 91 97 75 77 60 58 45 151 117 113 87 132 103 1.62 2.67 1.62 2.67 35 180 140 154 119 144 111 1 20 93 96 75 72 56 180 140 137 1 06 158 122 1.17 1.94 1.18 1.94 50 221 171 188 146 176 136 1 43 111 114 89 214 166 163 1 26 190 147 0.872 1.43 0.878 1.44 70 282 219 240 186 224 174 1 83 142 146 114 262 203 203 1 58 232 180 0.615 0.997 0.623 1.00 95 350 271 298 232 278 216 2 20 171 176 137 313 243 244 1 90 276 214 0.457 0.727 0.467 0.733 120 410 318 349 271 325 253 2 61 203 209 162 356 277 284 2 21 320 248 0.373 0.582 0.385 0.589 150 472 366 403 313 375 291 2 95 229 236 183 400 310 320 2 49 358 277 0.316 0.482 0.330 0.491 185 550 427 468 365 435 339 3 35 261 268 209 452 352 363 2 83 413 321 0.269 0.394 0.285 0.404 240 660 513 560 438 521 407 3 99 312 320 250 523 409 426 3 33 477 371 0.227 0.314 0.245 0.327 300 766 596 648 508 602 472 4 69 368 375 294 589 463 491 3 85 552 430 0.202 0.266 0.222 0.281 400 899 705 756 599 702 557 5 34 424 427 339 668 530 557 4 42 626 491 0.183 0.226 0.205 0.243 500 1 051 829 874 703 812 652 6 33 509 506 407 752 604 648 5 20 707 559 0.170 0.197 0.193 0.216 630 1 230 978 1 010 8 24 938 765 7 14 583 571 466 843 688 727 5 93 820 654 0.159 0.177 0.182 0.198

81

82
Three phase voltage drop mV/A.m

Current Ratings 31 Core 110C

Three Phase Current Ratings Three single core R-E-110/HFS-110-TP 110C 0.6/1kV cables.

Unenclosed Enclosed Buried Underground Cond. Spaced Spaced Touching Conduit Partially Completely direct ducts size from in air surrounded surrounded surface by thermal by thermal 2 insulation insulation mm

Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu 1 24 21 20 17 14 10 20 20 24 49.7 49.7 1.5 31 27 25 22 18 13 25 25 30 31.9 31.9 2.5 43 38 36 32 25 18 36 36 42 17.4 17.4 4 57 50 47 41 33 23 46 46 54 10.8 10.8 6 73 63 59 51 41 30 57 57 67 7.23 7.23 10 99 86 81 71 57 40 77 77 88 4.3 4.3 16 132 114 107 93 74 53 130 99 115 2.7 2.71 25 177 153 143 125 100 72 168 130 148 1.72 1.72 35 218 188 176 151 121 88 201 155 176 1.24 1.25 50 267 230 215 182 146 237 184 212 0.924 0.929 70 339 291 272 234 187 291 230 259 0.65 0.657 95 422 363 339 285 228 348 277 315 0.481 0.491 120 492 422 394 337 269 396 322 357 0.392 0.403 150 565 486 453 382 306 445 362 400 0.331 0.344 185 656 564 526 449 359 503 415 461 0.28 0.296 240 786 674 629 548 439 583 492 533 0.235 0.252 300 912 780 727 626 501 657 556 617 0.208 0.227 400 1069 910 847 718 575 746 631 700 0.187 0.208 500 1248 1053 981 865 692 843 736 815 0.172 0.195 630 1462 1217 1132 983 787 947 827 920 0.160 0.184

 Unenclosed Enclosed Buried U/ground Three ducts phase Cond. Spaced Touching Conduit Unenclosed Unenclosed direct & completely voltage size in air & partially round or surrounded surrounded drop flat cable by thermal by thermal mV/A.m insulation insulation mm 2

Current Ratings 3 & 4 Core PVC

Three Phase Current Ratings Three and four core V-90 PVC/PVC 0.6/1kV cables. Table of ratings are also applicable to armoured cables.

1 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 4.04 2.54 1.84 1.36 0.948 0.691 0.552 0.457 0.373 0.297 0.251 0.212 0.186

Cu Al Cu Al Cu Al Cu Al 13 12 11 9 16 15 14 12 23 22 20 17 31 29 25 23 40 37 33 30 54 51 44 41 72 56 68 53 58 45 54 42 97 75 91 71 76 59 73 57 120 93 112 87 94 73 90 69 146 113 137 106 112 87 109 85 185 143 172 134 142 111 138 107 228 177 213 165 177 137 170 132 265 206 247 192 202 157 198 154 303 235 282 219 228 177 226 175 348 272 324 253 263 206 259 203 412 323 383 301 316 248 307 240 472 372 438 345 544 434 504 402 616 498 571 461

Cu Al Cu Al Cu Al Cu 6 14 14 44.7 8 18 18 28.6 11 25 25 15.6 15 33 33 9.71 19 42 42 6.49 25 55 55 3.86 34 26 96 75 73 56 2.43 46 35 125 97 94 73 1.54 56 43 150 117 114 89 1.11 178 138 136 105 0.829 219 170 170 132 0.583 263 204 208 161 0.431 300 233 237 184 0.351 336 261 266 207 0.296 379 296 304 237 0.251 438 344 359 281 0.21 493 388 404 318 0.186 557 444 468 374 0.168 620 501 522 422 0.156

Al

83

84

Current Ratings 3 & 4 Core XLPE

Three Phase Current Ratings Three and four core XLPE/PVC 90C 0.6/1kV cables. Table of ratings are also applicable to armoured cables.

Unenclosed Enclosed Buried U/ground Three ducts phase Cond. Spaced Touching Conduit Unenclosed Unenclosed direct & completely voltage size in air & partially round or surrounded surrounded drop flat cable by thermal by thermal mV/A.m insulation insulation mm 2

1 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500

Cu Al Cu Al Cu Al Cu Al 16 14 13 12 20 19 16 15 28 26 24 21 38 35 30 28 48 45 38 36 66 62 53 49 88 68 83 64 68 53 66 51 119 93 111 86 91 71 89 69 147 114 137 106 114 88 110 85 180 140 168 130 136 105 134 104 229 178 213 165 173 134 170 132 283 220 263 204 209 162 210 163 330 256 306 238 246 192 245 190 377 293 350 272 277 216 280 218 436 340 404 315 322 251 323 252 517 405 479 375 386 303 383 300 594 467 549 432 685 546 632 504 779 629 718 579

Cu Al Cu Al Cu Al Cu Al 7 16 16 46.8 9 20 20 30 13 29 29 16.4 18 37 37 10.2 22 46 46 6.8 31 63 63 4.05 41 32 110 85 81 63 2.55 4.24 56 43 143 111 107 83 1.61 2.67 69 53 172 133 130 101 1.17 1.93 204 159 155 120 0.868 1.43 251 195 193 150 0.609 0.993 302 234 233 181 0.45 0.723 344 267 270 210 0.366 0.577 385 299 304 236 0.307 0.476 435 340 348 272 0.259 0.388 504 395 411 322 0.216 0.307 567 446 463 365 0.19 0.258 640 510 524 417 0.171 0.216 714 577 601 485 0.158 0.189

Cable Selection

1. Current carrying capacity and voltage drop Conductor sizes are nominated by the Wiring Rules (AS/NZS 3000) for the wiring of socket outlets and lighting circuits in domestic and commercial buildings. For other types of installations: a)  The cable must be capable of carrying the maximum continuous load of the circuit, with due regard for the insulating material and conditions of installation. b)  The voltage drop from the consumers terminals to any point in the installation must not exceed 5% of the nominal system voltage. Simplified tables of current ratings and voltage drops for commonly used cables are given on pages 70-92. In large installations where current ratings are critical, attention is drawn to the comprehensive tables given in AS/NZS 3008.1.1:2009. 2. Installation conditions Nexans Olex cables are available for aerial, underground and submarine installations as well as in conduit, on racks or trays in air. Special constructions available include:
 Brass or copper taped or nylon sheathed cables for resistance to termite and

marine borer.
Steel wire armoured for areas where there is a high risk of mechanical damage. Alsecure fire performance low smoke halogen free cables for emer gency power

and lighting and other purposes in areas of high fire risk.

Alsecure Ceramifiable is a world first in fire performance cable with a polymer

layer that hardens into a protective shield when exposed to fire.

the new high performance multipurpose cable for fixed and flexible Versolex,

applications.
Lead alloy sheathing as a barrier to moisture or hydrocarbons. Alsecure Envirolex cables with low smoke emission and no halogen or lead

for environmentally sensitive areas.

Flexolex cables for flexible applications and where flexibility provides advantages

during installation.

86

Cable Selection

3. Cable insulating and sheathing materials Standard Nexans Olex cables are available in a number of materials, including:  Nexans Olex PVC (Polyvinyl Chloride) insulated and sheathed cables are the economic choice for general wiring. They are resistant to occasional contact with most oils and solvents, clean and easy to handle and coloured to assist phase identification. PVC is suitable for operating temperatures up to 90C and 90HT, subject to the requirements of AS/NZS3000. PVC is inherently resistant to ultraviolet radiation and although some colours may fade the material will not significantly degrade due to the effects of sunlight and weather, maintaining its physical integrity if not physically abused. Care should be taken where cables are subjected to extremes of temperature or contact with crude petroleum, caustic materials or aromatic solvents.  Nexans Olex synthetic rubber (EPR/CPE) insulated and sheathed cables are more flexible and have better resistance to oils and solvents than PVC.  Nexans Olex EPR (Ethylene Propylene Rubber), while not oil resistant, has excellent dielectric properties and high voltage grades are available for cables up to 33kV. In addition, EPR is halogen free and therefore does not emit toxic or corrosive by-products when burned.  Nexans Olex CPE (Chlorinated Polyethylene) is an excellent flexible insulation and heavy duty sheathing material. Although having lower insulation resistance than EPR it is suitable for low voltage cable insulation and is used as such in welding cables because of its oil resistance.  X-90 (Cross-linked Polyethylene) has very high dielectric properties. It is halogenfree and also free of heavy metals such as lead and antimony. It has low smoke and toxicity when burned. It is a suitable alternative to PVC and is becoming more widely specified where there are environmental concerns.

87

Cable Selection

Ceramifiable An insulation material that is polymeric in its normal state,

but converts to an insulating ceramic that provides circuit integrity when burned. Normal state properties are suitable for continuous operation at 90C. It is halogen-free, lead and antimony-free, and does not emit toxic or corrosive products when burned.  HFS-90-TP. Nexans Olex offers this thermoplastic, halogen and heavy metal-free sheathing as an alternative to PVCwhen these characteristics are required. The material has reasonable oil resistance and flexibility, with a high resistance to spread of fire.

88

Cable Installation

In all cases, cables must be installed in compliance with the safety requirements of AS/NZS 3000. Particular attention should be paid to the following:  Current carrying capacities of cables depend on the temperature of the air or ground in which they are installed and the degree to which heat can escape. Except for a group of single core cables carrying the phase currents of a circuit, cables should be spaced to allow heat to escape.  Wherever cables are installed in close proximity, especially in the ground, or enclosed in such a way as to restrict heat loss, their current carrying capacities must be reduced using a derating factor appropriate to the situation.  For minimum voltage drop single core cables carrying the phase currents of a single circuit should be installed as closely as possible together, to minimise inductive reactance. The preferred formation for three phase conductors is a trefoil or cloverleaf pattern although flat formation may also be used. Sheaths should be in contact with one another in either case. A single core cable generates an alternating magnetic field around itself which can cause large increases in voltage drop and power loss due to transformer effect when ferrous metal (iron and steel) is allowed to encircle the cable. Steel racking or ladder will not cause trouble, but the following must be observed:  Steel wire or tape armour is never used on a single core cable for AC use.  Where three single phase cables pass through a steel bulkhead all must pass through the same hole. Where glanding is required it is usual to cut out a panel and replace this with a non-ferrous (metal or plastic) plate in which the three or four glands are mounted. Should plastic or non-ferrous gland plate material not be available, an alternative is to cut a slot (hacksaw blade width is adequate) between adjacent gland holes. This will provide physical and electrical isolation for the eddy current paths and stop the cable from overheating.

89

General Data

Minimum size of copper earthing conductors.

Nominal area For copper For aluminium active conductors active conductors active conductors mm 2 mm 2 mm 2 1 1.0* 1.5 1.5* 2.5 2.5 4 2.5 6 2.5 2.5 10 4 2.5 16 6 4 25 6 6 35 10 6 50 16 10 70 25 10 95 25 16 120 35 25 150 50 25 185 70 35 240 95 50 300 120 70 400 120 95 500 120 95 630 120 120 *Refer Wiring Rules, AS/NZS 3000 regarding 1.5 earthing conductors.

Maximum operating temperatures for various types of cable insulants.

Type Normal use* C Max permissible C Thermoplastic (PVC) V-75 75 75 V-90 75 90 V-90HT 90 90** Elastomer R-EP-90 90 90 R-CPE-90 90 90 R-S-150 150 150 Polyethylene low density 70 70 Cross linked polyethylene (X-90) 90 90 Nexans Olex Ceramifiable 0 HF-I-90 90 90

90

*As defined in AS/NZS 3008.1.1. **V-90HT PVC may be operated up to 105C for restricted periods only.

General Data
DC Conductor resistances for insulated cables for fixed Colour sequences are valid for conductors; standard light ordinary installations. Solid, stranded also refer and heavy duty cords. to AS/NZS 1125.

Nominal Conductor conductor type area mm 2 0.5 1.0* 1.0 1.5* 1.5 2.5* 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 Solid Solid Stranded Solid Stranded Solid Stranded Stranded Stranded Stranded Stranded Stranded Stranded Stranded Stranded Stranded Stranded Stranded Stranded Stranded Stranded Stranded Stranded Stranded

Single core or multicore Maximum DC resistance at 20C /km Copper Copper Plain Tinned 36.0 36.7 18.1 18.2 21.2 21.6 12.1 12.2 13.6 13.8 7.41 7.56 7.41 7.56 4.61 4.70 3.08 3.11 1.83 1.84 1.15 1.16 0.727 0.734 0.524 0.529 0.387 0.391 0.268 0.270 0.193 0.195 0.153 0.154 0.124 0.126 0.0991 0.100 0.0754 0.0762 0.0601 0.0607 0.0470 0.0475 0.0366** 0.0369** 0.0283** 0.0286** Aluminium

1.91 1.20 0.868 0.641 0.443 0.320 0.253 0.206 0.164 0.125 0.100 0.0778 0.0605** 0.0469**

*Single strand conductors only (solid). **Single core values.

91

General Data Useful 3 Phase Formulae

kW = kVA pf

hp 746 kW = 1000 Eff Line Amps Line Volts 1.732 pf kW = 1000 kW kVA = pf hp 746 kVA = 1000 Eff pf Line Amps Line Volts 1.732 kVA = 1000 kW 1000 Line Amps = Line Volts 1.732 pf kVA 1000 Line Amps = Line Volts 1.732 hp 746 Line Amps = Line Volts 1.732 Eff pf Horsepower kW 1000 Eff = (hp) = 746

kVA 1000 Eff pf hp = 746 Line Amps Line Volts 1.732 Eff pf hp = 746 5 1 Line Current = Supply Voltage 100 Route LengthVoltage Drop Factor

92

General Data
American conductor sizes M.C.M. & A.W.G. conversion to mm.2

M.C.M. 1300 1200 1100 1000 950 900 850 800 750 700

mm 2 659 608 557 507 481 456 431 405 380 355

M.C.M. mm 2 650 600 550 500 450 400 350 300 250 200 329 304 279 253 228 203 177 152 127 101

Note: The American term mil refers to a milli-inch (1/1000 ) NOTa millimetre. A Circular Mil. (C.M.) is the area of a circle 1 mil in diameter. The term M.C.M. refers to an area of 1000 Circular Mils and is the same as kcmil. 1.0mm 2 is approximately 1974 Circular Mils. A.W.G.

Diameter mm 2 A.W.G. Diameter mm mm 11.68 10.40 9.27 8.25 6.54 5.19 4.12 3.25 107.3 85.0 67.4 53.5 33.6 21.2 13.3 8.4 10 12 14 16 18 20 22 24 2.59 2.05 1.63 1.29 1.02 0.81 0.64 0.51

mm 2 5.3 3.3 2.1 1.3 0.8 0.5 0.3 0.2

0000 000 00 0 2 4 6 8

 ote: The American Wire Gauge (AWG) was originally known as the Brown & Sharp (B&S) N Gauge and both terms are synonymous. The gauge number can apply to a single wire or to a stranded or bunched conductor. The cross-sectional areas given apply to single wire only. The larger gauges are sometimes written using a number to denote the number of zeroes, e.g. 0 gauge can be written 1/0 and 000 as 3/0.

93

General Data

Factor Cable minimum installed bending radii. During Type Voltage Instal. instal. Fixed wiring PVC or Elastomer or XLPE (1) Single and Multicore (a) Overall diameter to & including 25mm 0.6/1kV 4 6 (b) Overall diameter over 25mm 0.6/1kV 6 9 (2) Multicore SWA or metal tape 0.6/1kV 12 18 (3) Solid aluminium, compacted or sector 0.6/1kV 8 12 Flexible cords PVC or Elastomer 250/440V 4 0.6/1kV 4 Flexible cables PVC or Elastomer (incl. Versolex ) 0.6/1kV 4 Lead sheath PVC or Elastomer 0.6/1kV 12 18 Paper insulated Single Up to 11kV 15 22 Multicore Up to 11kV 12 18 Single Core 22kV 18 27 Multicore 22kV 15 22 Single Core 33kV 20 30 Multicore 33kV 18 27 Trailing Elastomer (1) Single and Multicore 1.1kV 6 (2) Single and Multicore 3.3kV & above 12 Welding PVC or Elastomer 0.6/1kV 6 Nylon covered All cables 20 30 HDPE sheathed All cables 15 25 Factor cable overall diameter = minimum internal bending radius.

Motor current table, Amperes (approx.)

Power kW hp 0.37 0.55 0.75 1.1 1.5 2.2 4 5.5 7.5 9.3 11 15 18.5 22 Single phase 230V Three phase 400V Single phase 240V Three phase 415V 0.9 4.0 1.3 5.0 1.7 6.9 2.4 9.6 3.1 9.7 4.6 13.3 7.9 25.0 11.2 33.0 14.9 18.7 22.4 29.9 38.0 44.8 0.90 1.3 1.7 2.3 3.0 4.5 7.6 10.8 14.4 18.0 21.6 28.8 36.6 43.2 0.5 4.2 0.75 5.2 1 7.2 1.5 10.0 2 10.1 3 13.8 5 26.1 7.5 34.5 10 12.5 15 20 25 30

94

General Data
Number of cables in conduit. Recommended maximum number plastic insulated unsheathed single core 0.6/1kV of thermo copper or aluminium cables permitted in metallic and non-metallic conduit or pipe.

Nominal area mm 2 1 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630

Nominal size of conduit (mm) 16 20 20 25 25 32 32 40 40 50 50 63 63 80 LD LD HD LD HD LD HD LD HD LD HD LD HD HD 7 12 10 21 18 36 33 60 55 96 89 5 10 8 17 15 30 27 48 45 78 73 129 120 4 7 6 12 11 22 20 36 33 58 54 95 89 2 4 4 8 7 14 13 23 21 37 34 61 56 120 2 3 3 6 5 11 10 18 16 29 27 47 44 93 1 2 2 4 4 8 7 13 12 21 19 34 32 67 1 2 1 3 3 6 5 9 9 15 14 26 24 51 1 1 1 2 2 4 3 6 6 10 9 17 16 34 1 1 1 1 3 2 5 4 8 7 14 13 27 1 1 1 2 2 3 3 6 5 10 9 20 1 1 1 1 3 2 4 4 8 7 15 1 1 2 1 3 3 5 4 10 1 1 1 1 2 2 4 3 8 1 1 1 2 1 3 3 6 1 1 1 1 2 2 5 1 1 1 2 1 4 1 1 1 1 3 1 1 1 2 1 1 2 1 1 1

Notes: 1. For PVC flexible conduits, the recommendations are based on conduits used without fittings or with fittings only at the ends of the conduit run. Where intermediate fittings are used in a run of PVC flexible conduit, an appropriate reduction should be made in the number of cables drawn into the conduit. 2. One earth wire of appropriate size, as determined by the requirements of AS/NZS 3000, may be inserted in all conduits, provided that its insertion does not prevent easy drawing in of cables. 3. Table suitable for use with Nexans Olex manufactured product only.

95

General Data
Number of Cables in Conduit. Calculated maximum number of thermoplastic insulated and sheathed single core copper or aluminium cables permitted in metallic and non-metallic conduit or pipe. 1.0 to 25mm 2 450/750V to AS/NZS 5000.2 35 to 630mm2 0.6/1kV to AS/NZS 5000.1.

Nominal area mm 2 1.0 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630

Nominal size of conduit (mm) 20 25 32 40 50 63 80 100 150 HD HD HD HD HD HD HD HD HD 5 9 16 27 43 72 152 4 7 13 22 36 59 126 3 5 10 16 27 44 93 155 2 4 7 12 19 32 67 112 1 3 6 9 16 26 56 93 1 2 4 7 11 18 40 66 131 1 1 3 5 8 14 30 51 100 1 2 3 5 9 19 32 64 1 1 2 4 7 16 27 54 1 2 3 6 13 21 42 1 1 3 4 10 17 34 1 2 3 7 12 24 1 1 3 5 9 19 1 1 2 4 8 16 1 1 4 6 13 1 1 3 5 10 1 2 4 8 1 2 3 6 1 2 5 1 2 4

Notes: 1. For PVC flexible conduits, the recommendations are based on conduits used without fittings or with fittings only at the ends of the conduit run. Where intermediate fittings are used in a run of PVC flexible conduit, an appropriate reduction should be made in the number of cables drawn into the conduit. 2. One earth wire of appropriate size, as determined by the requirements of AS/NZS 3000, may be inserted in all conduits, provided that its insertion does not prevent easy drawing in of cables. 3. Table suitable for use with Nexans Olex manufactured product only.

96

General Data

Cables in conduit and pipe space factors.

One cable in conduit or pipe Two cables in conduit or pipe Three or more in conduit or pipe Note: The above values should not be exceeded. 50% 33% 40%

Maximum safe pulling tension.

Conductor area mm 2 1.5 2.5 4 6 10 16 (1kN = 102kgf) Maximum tension Conductor kN per conductor area Copper Aluminium mm 2 Maximum tension kN per conductor Copper Aluminium

0.11 0.08 25 1.75 1.25 0.18 0.13 35 2.45 1.75 0.28 0.20 50 3.50 2.50 0.42 0.30 70 4.90 3.50 0.70 0.50 95 6.65 4.75 1.12 0.80

97

RE WASHER

SEAL

THREAD LENGTH GLAND LENGTH

THREAD LENGTH

DIM Q DIM P GLAND LENGTH

Alco Metal Cable Glands EMC

Item number ALCEMC12 ALCEMC16 ALCEMC20 ALCEMC25 ALCEMC32 ALCEMC40 ALCEMC50 ALCEMC63 ALCEMC75A ALCEMC75B ALCEMC75C ALCEMC752 Mounting thread dia. len. mm Cable details Varolex Versolex Versolex PVC product 4C product 5C product shroud code code code (orange)

M12 12 ALCSG0 M1612 ALCSG2 M2012 FTDP07,P09 GETR04,R05,R06 BWTR04,R05 ALCSG3 M2512 FTDP11, * P13,P15 FTTR07,X01 BWTR07 ALCSG3 M3212 FTDC17,C18 FTTX02,X03 BWTX01,X02 ALCSG3 M4015 FTDC19,C20 FTTX04,X05 BWTX03,X04 ALCSG4 M5015 FTDC22 FTTX06,X07 BWTX05 ALCSG5 M6319 FTDP23,P24 FTTE87 BWTX06 ALCSG6 M7519 FTDP25 FTTE88 M7519 FTDP26 FTTE90AA003 M7519 FTDP27 M7519 FTTE89AA003

*FTDP11 Dimensions are within the gland working range but outside the dimension used in certification testing.

98

THREAD DIA

Accessories Glands
BODY GLAND NUT DIM OA

METAL SCREEN

BEAD CHAIN BODY

INNER SEAL (C) OUTER SEAL (A or B) SLEEVE GLAND NUT

FIBRE WASHER THREAD DIA

FIBR EPOXY MAS CONE CABLE C

DIM OA

Accessories Glands

FIBRE WASHER

SEAL

BODY

GLAND NUT

THREAD DIA

THREAD LENGTH GLAND LENGTH

Alco Metal Cable Glands Type UW (IP68)

Item number ALCUW12 UW16S ALCUW16 UW20A ALCUW20 ALCUW25 ALCUW32 ALCUW40 ALCUW50 ALCUW63 ALCUW75 ALCUW90 ALCUW105 ALCUW120A ALCUW120B Mounting Cable details PVC thread Seal B (thick) Seal A (thin) shroud dia. length OA OA OA OA mm min max min max orange* M12 10 1.5 3.5 3.5 6.0 ALCSG0 M16 10 1.5 3.5 3.5 5.0 ALCSG0 M16 10 5.0 7.5 7.5 10.0 ALCSG0 M20 10 5.0 7.5 7.5 10.0 ALCSG1 M20 10 10.0 11.0 11.0 15.0 ALCSG1 M25 12 14.5 17.0 17.0 20.0 ALCSG3 M32 12 20.0 23.0 23.0 26.5 ALCSG3 M40 15 26.0 30.0 30.0 33.5 ALCSG4 M50 15 33.0 36.0 36.0 42.0 ALCSG5 M63 19 41.5 46.0 46.0 52.0 ALCSG6 M75 19 51.0 56.0 56.0 65.0 ALCSG7 M90 30 64.0 68.0 68.0 75.0 ALCSG9 M105 30 75.0 80.0 82.0 89.0 ALCSG10 M120 30 89.0 92.0 92.0 98.0 ALCSG11 M120 30 98.0 105.0 ALCSG11

*For Black Shroud add B to part number: ALCSG2B. Note: To comply with IP68 approval, the washer supplied must be installed on mounting thread.

DIM OA

99

THREAD DIA

THREAD LENGTH GLAND LENGTH

Alco Metal Cable Glands Hazardous Area Type HUW (Grpl/IIC, Ex d, Ex e, IP68)(AUS Ex 03 3903)
Item number ALCHUW20SB ALCHUW20A ALCHUW20B ALCHUW25 ALCHUW32 ALCHUW40 ALCHUW50 ALCHUW63 ALCHUW75 ALCHUW 90 ALCHUW105 ALCHUW120A ALCHUW120B Mounting Cable details PVC thread Seal C (thickest) Seal B (thick) Seal A (thin) shroud SEAL GLAND NUT BODY FIBRE WASHER dia. length OA OA OA OA OA OA mm min max min max min max (orange) M20 12 4.0 8.0 8.0 10.0 ALCSG1 M20 12 6.5 8.0 8.0 10.0 ALCSG3 M20 12 10.0 12.0 12.0 14.0 ALCSG3 M25 12 14.0 16.0 16.0 19.0 ALCSG3 M32 15 19.0 22.0 22.0 25.0 ALCSG3 THREAD LENGTH M40 15 25.0 28.5 28.5 31.0 ALCSG4 GLAND LENGTH M50 20 31.0 36.0 36.0 39.0 39.0 42.0 ALCSG6 M63 25 42.0 46.5 46.5 50.0 50.0 53.0 ALCSG7 M75 25 53.0 57.0 57.0 61.0 61.0 64.0 ALCSG7 M90 30 64.0 68.0 70.0 75.0 ALCSG9 M105 30 75.0 80.0 82.0 89.0 M120 30 89.0 92.0 92.0 98.0 M120 30 98.0 105.0
THREAD DIA DIM OA THREAD DIA

THREAD DIA

Accessories Glands

FIBRE WASHER

SEAL

BODY

GLAND NUT

FIBR THREAD DIA DIM OA

MET

FI

*For black shroud add B to part number: ALCSG2B. Note: To comply with IP68 approval, the washer supplied must be installed on mounting thread.

100

ER

SEAL

THREAD DIA

Accessories Glands
DIM OA

BODY

GLAND NUT

FIBRE WASHER

ARMOUR WIRE DIM E BODY 'O' RING

CLAMPING RING SEAL SLEEVE

GLAND NUT THREAD DIA

FIBRE

HREAD ENGTH GLAND LENGTH

THREAD LENGTH GLAND LENGTH

Alco Metal Cable Glands Type AW (IP68)

Item number SEAL BODY Mounting thread dia. length GLAND NUT mm Cable details PVC overall over bedding SWA shroud BEAD CHAIN min. METAL max. max. dia. INNER SEAL (C) OUTER SEAL (A or B) SCREEN SLEEVE mm mm BODY mm mm (orange)
FIBRE WASHER

DIM OA

E WASHER

ALCAW16 ALCAW20SB ALCAW20MR ALCAW20 ALCAW20UR ALCAW25 THREAD LENGTH ALCAW32 GLAND LENGTH ALCAW40 ALCAW50 ALCAW50L ALCAW63 ALCAW63L ALCAW75 ALCAW90

M16 12 10.5 15.5 10.0 M20 12 10.5 15.5 10.0 M20 12 14.5 17.5 11.5 M20 12 14.5 20.0 14.0 M20 12 19.5 22.5 16.0 THREAD LENGTH M25 14 20.0 26.0 19.0 DIM Q DIM P M32 14 26.0 33.5 26.0 GLAND LENGTH M40 15 33.0 42.0 33.0 M50 15 41.5 51.0 42.0 M50 15 49.0 56.0 44.5 M63 19 51.0 64.0 55.0 M63 19 62.0 69.0 56.5 M75 19 63.0 75.0 63.0 M90 19 75.0 90.0 75.0
THREAD DIA

0.81.25 ALCSG2 0.81.25 ALCSG1 0.81.25 ALCSG1 0.81.25 ALCSG3 0.81.25 ALCSG3 1.251.6 ALCSG3 1.251.6 ALCSG4 1.62.0 ALCSG5 2.02.5 ALCSG6 2.50 ALCSG6 2.53.15 ALCSG7 2.53.15 ALCSG7 2.53.15 ALCSG8 2.53.15 ALCSG9
DIM OA

GLAND NUT

FIBRE EPOXY MAS CONE CABLE CO THREAD DIA

*For black shroud add B to part number: ALCSG2B. Note: To comply with IP68 approval, the washer supplied must be installed on mounting thread. Two weatherproof seals are provided with each gland. Fitting instructions will define the seal suitable for your application.

DIM OA

101

EEN

BEAD CHAIN BODY

ASHER

THREAD DIA

Accessories Glands
DIM Q DIM P GLAND LENGTH

INNER SEAL (C) OUTER SEAL (A or B) SLEEVE GLAND NUT

FIBRE WASHER EPOXY MASS FILLING CONE INSERT CABLE CORES

BODY CONE 'O' RING

DIM G DIM E

ARMOUR WIRE CLAMPING RING OUTER SEAL SLEEVE GLAND NUT DIM OA

THREAD LENGTH

DIM OA

THREAD LENGTH GLAND LENGTH

Alco Metal Cable Glands Hazardous Area Type HAW (Grpl/IIC, Ex d, Ex e, IP68)(AUS Ex 03.3904)
Item number Mounting Cable details Barrier PVC thread Over bedding Cable SWA gland shroud diameter diameter diameter diameter requirements length min. max. min. max. mm mm mm mm mm mm (orange) 7.8 12.7 0.700.90 ALCHAW20LR-B ALCSG1 11.5 16.0 0.801.25 ALCHAW20-B ALCSG2 14.0 18.0 0.801.25 ALCHAW20SB-B ALCSG2 16.0 20.0 0.801.25 ALCHAW25A-B ALCSG3 20.0 24.0 1.251.60 ALCHAW25B-B ALCSG3 24.0 28.0 1.251.60 ALCHAW32A-B ALCSG4 28.0 32.0 1.602.00 ALCHAW32B-B ALCSG4 32.0 37.0 1.602.00 ALCHAW40A-B ALCSG4 37.0 42.0 1.602.00 ALCHAW40B-B ALCSG5 41.0 46.0 2.002.50 ALCHAW50A-B ALCSG6 45.0 51.0 2.002.50 ALCHAW50B-B ALCSG6 51.0 57.0 2.503.15 ALCHAW63A-B ALCSG7 57.0 63.0 2.503.15 ALCHAW63B-B ALCSG7 62.0 69.0 2.503.15 ALCHAW70A-B ALCSG8 66.0 75.0 2.503.15 ALCHAW70B-B ALCSG8 73.0 82.0 2.503.15 ALCHAW90A-B ALCSG9 81.0 90.0 2.503.15 ALCHAW90B-B ALCSG9

ALCHAW20LR M20 15 5.2 8.0 ALCHAW20 M20 20 6.5 10.0 ALCHAW20SB M20 16 9.1 12.3 ALCHAW25A M25 20 10.0 14.0 ALCHAW25B M25 20 14.0 18.0 ALCHAW32A M32 20 18.0 21.5 ALCHAW32B M32 20 21.5 25.0 ALCHAW40A M40 20 25.0 29.0 ALCHAW40B M40 20 28.5 33.5 ALCHAW50A M50 20 33.0 37.5 ALCHAW50B M50 20 36.5 42.0 ALCHAW63A M63 25 42.0 47.0 ALCHAW63B M63 25 47.0 53.0 ALCHAW75A M75 25 52.5 58.5 ALCHAW75B M75 25 58.0 64.0 ALCHAW90A M90 25 63.0 69.0 ALCHAW90B M90 25 68.0 75.0

Note : Alco HAW glands are suitable for use with elastomer seals or as a barrier gland. Two seals are provided for bedding to body sealing (see fitting instructions). Alternatively, discard the seals and use the epoxy resin and insert to provide a barrier. When ordering add B to the standard code as indicated in the second last column above.

102

Dim. C

Accessories Earth Tags

Alco Earth Tags Nickel Plated
Item Description number ALCET12 ALCET12 ALCET16 ALCET20 ALCET25 ALCET32 ALCET40 ALCET50 ALCET63 ALCET75 ALCET90 ALCET105 ALCET120 EARTH EARTH EARTH EARTH EARTH EARTH EARTH EARTH EARTH EARTH EARTH EARTH EARTH TAG, TAG, TAG, TAG, TAG, TAG, TAG, TAG, TAG, TAG, TAG, TAG, TAG, 12mm, BRS, PLTD 12mm, BRS, PLTD 16mm, BRS, PLTD 20mm, BRS, PLTD 25mm, BRS, PLTD 32mm, BRS, PLTD 40mm, BRS, PLTD 50mm, BRS, PLTD 63mm, BRS, PLTD 75mm, BRS, PLTD 90mm, BRS, PLTD 105mm, BRS, PLTD 120mm, BRS, PLTD

Dim. F

Dim. B

Dim. A

Width Dim. A (+0.5, 0.0) 28.85 22.50 28.85 28.86 37.55 43.30 54.85 66.40 80.83 103.93 127.02 138.60 161.65

Width Depth Width Dim. C Dim. B Dim. F (+0.5, (+0.5, 0.0) 0.0) 12.45 12.45 16.48 20.40 25.50 32.64 40.80 51.25 63.95 76.13 91.35 106.58 121.80 1.80 1.80 1.80 1.80 1.80 1.80 1.80 2.00 2.00 2.00 2.00 2.00 2.00 7.00 7.00 7.00 7.00 10.50 12.00 13.50 13.50 13.50 13.50 13.50 13.50 13.50

103

(A+10)

(A+5)

Accessories Shrouds
Alco Gland Shrouds

B C D F

Flexible rubber shrouds for the protection of Alco glands.

Item number Cable dia. Overall Parallel Outside dia. Inside dia. (A) Length (F) Length (B) (D) (C) mm mm mm mm mm

ALCSG0 2.0 44 20 22 20 ALCSG1 6.0 69 43 28 25 ALCSG2 10.0 76 50 32 29 ALCSG2L 12.0 87 55 38 35 ALCSG3 14.0 96 60 43 40 ALCSG3L 18.0 100 65 47 44 ALCSG4 20.0 108 65 54 51 ALCSG5 29.0 115 70 65 62 ALCSG6 38.0 126 75 78 75 ALCSG6L 42.0 127 80 85 81 ALCSG7 48.0 135 85 95 91 ALCSG8 62.0 140 90 109 104 ALCSG9 62.0 170 110 120 114 ALCSG10 78.0 135 88 130 124 ALCSG11 87.0 137 88 130 144

Standard colour for all shrouds is orange. Sizes 1, 2 and 2L are stocked in black. For black shroud part numbers add B to the orange item number in the LH column.

104

Flexible Cable Cord Colours

Preferred Core Colours
For cords not installed as fixed wiring:
Nexans Olex Colour Code 2 3 4 5 Core Core Core Core Brown, Brown, Brown, Brown, Light Light Light Light Blue Blue, Green/Yellow Blue, White, Green/Yellow Blue, Orange, White, Green/Yellow JJ KA DV FS

Light blue is normally used as a neutral (where applicable).

105

Abbreviations

A.m Ampere metre ABC aerial bundled cable AC alternating current Al aluminium AS Australian Standard C core C degree Celsius CPE Chlorinated Polyethylene CSA cross-sectional area CSP Chlorosulphonated Polyethylene Cu copper dB decibel DC direct current E earth EA Ethylene Acrylic Eff efficiency ELV Extra Low Voltage EPR  Ethylene Propylene Rubber HD hard drawn H.D. heavy duty HFS-90-TP  halogen free sheath 90C thermoplastic HF-110-R  halogen free 110C rubber (sheath) hp horsepower heat resistant HR HRC high rupture capacity ISDN Integrated Services Digital Network kg kilogram kN kilonewton kV kilovolt kVA kilovoltamp kW kilowatt LAN local area network

L.D. light duty mm millimetre MM Multi Mode (Fibre) nF/km nanofarad/kilometre outside diameter OD O.D. ordinary duty plain annealed copper wire PACW PE Polyethylene power factor pf pF/m picofarad/metre paper insulated lead covered PILC PVC Polyvinyl Chloride R-CPE-90  rubber Chlorinated Polyethylene 90C R-EP-90  rubber Ethylene Propylene 90C R-HF-110  rubber halogen free 110C (insulation) Single Mode (Fibre) SM SWA steel wire armoured TACW tinned annealed copper wire TPE thermoplastic elastomer UTP unshielded twisted pairs V volt V-75 75C rated PVC V-90 90C rated PVC V-90RP  PVC 90C insulation formulated for Reduced Propagation of Fire 5V-90RP  PVC 90C sheathing formulated for Reduced Propagation of Fire V-90HT  90C rated PVC 105Cfor restricted periods X-HF-90 XLPE halogen free 90C X-90 Cross-linked Polyethylene

106

Notes

107

The Nexans Olex Cable Range

Low Voltage power and control cables
Building wires Flats PVC/PVC SDIs XLPE/PVC single cores PVC/PVC circulars XLPE/PVC multicores Armoured PVC/PVC circulars Armoured XLPE/PVC multicores Multicore control Armoured multicore control Neutral screened Aerial Varolex screened VSD/EMC Individual and overall screened armoured Thermocouple extension wire

Flexible power and control cables

Versolex  XLPE/TPE Power Welding EMC/VSD Submersible Titanex Flexolex EPR/CPE power PVC/PVC power PVC/PVC control Harmonised rubber

Fire performance cables

Alsecure Ceramiable Fire Rated (FR) single core ES90 multicore ES90 Instrumentation Fire Safe (FS) power Rolling stock Locomotive Alsecure Envirolex

Data and communications cables

Datolex  Security Figure 8 Category 5e Coaxial Gardolex Garden Lighting Audiolex  Speaker Coaxial Multi Mode Fibre  Single Mode Telephone  Internal External Data

Instrolex Instrumentation cables

Overall screened Overall screened armoured Individual and overall screened

108

Mining cables (flexible) to 33kV

Reeling and trailing cables to AS/NZS1802 and 2802 Feeder cables Machine cables

Bare overhead conductors

All Aluminium All Aluminium alloy 1120 ACSR  Steel earth wire and stay wire (galvanised or aluminium clad)

Specialised Industrial cables HV distribution cables

Airport lighting cables: Primary and secondary cables Automation cables Offshore Oil and gas cables Defence cables  AO 14,000 VG cables Milspec cables Rolling stock cables Materials handling cables Marine cables Wind turbine cables U/G XLPE to 33kV Paper insulated lead covered to 33kV Aerial bundled cable XLPE to 33kV (metallic and non-metallic screened) Covered Conductor Single Point Suspension

HV submarine cables
11kV to 33kV (EHV also) XLPE, EPR or PILC insulation Radial water barrier:  Al/HDPE, LAS, stainless steel sheath Mechanical protection:  Single, double wire armour, HDPE, hessianserved

HV transmission cables
Extra High Voltage U/G XLPE to 330kV (joints, terminations, engineering services, condition monitoring)

109

Nexans Olex Locations

Victoria
Head Office 207 Sunshine Road, Tottenham Vic 3012 Phone 03 9281 4444 Fax 03 9281 4476 Vic Sales 1300 CABLES (1300 222 537)

New South Wales/Australian Capital Territory

State Office 29 Davis Road, Wetherill Park NSW 2164 Phone 1300 CABLES (1300 222 537) Fax 1300 556 551

Queensland
State Office 541 Bilsen Road, Geebung Qld 4034 Phone 1300 CABLES (1300 222 537) Fax 07 3259 2606

South Australia/Northern Territory

State Office L1, 18 Dequetteville Terrace, Kent Town SA 5067 Phone 1300 CABLES (1300 222 537) Fax 08 7002 5229

Western Australia
State Office 857 Abernethy Road, Forrestfield WA 6058 Phone 1300 CABLES (1300 222 537) Fax 08 9353 2688

Tasmania
State Office c/ Dynamite Tas P/L 10 Farley Street, Derwent Park Tas 7009 Phone 1300 CABLES (1300 222 537) Fax 03 6273 6611

Manufacturing Locations
Tottenham 207 Sunshine Road, Tottenham Vic 3012 Lilydale 55 Main Street, Lilydale Vic 3140

International Sales Offices

Nexans Olex Head Office 207 Sunshine Road, Tottenham Vic 3012 Australia Phone 61 3 9281 4444 Fax 61 3 9314 0383 New Zealand Nexans Olex New Zealand Ltd Paraite Road, Bell Block, New Plymouth, New Zealand Phone 64 6 755 9800 Fax 64 6 755 9890

110

Subscription

Would you like the next edition of The Handbook delivered to your door?
If you would like to be kept up-to-date with the latest cabling information from Nexans Olex and receive the next edition of The Handbook please return this subscription page to Nexans Olex Australia, 207 Sunshine Road Tottenham Victoria 3012 Australia. Title* Name* Company name* Postal address* Number of copies required* Contact phone number Email *mandatory information Would you like to be kept up-to-date with industry news and information relating to the Nexans Olex range of products and services? 9 Yes, please post 9 Yes, please email 9 No thanks

Would you like to receive any further information on any Nexans Olex range of cables? (Data Comms / Industrial / Mining / High Voltage / Aerial / Fire) 9 No thanks 9 Yes, please specify
All information received on this form will be kept strictly confidential and will be used only for the purposes of sending you the next edition of The Handbook and for sending information of interest (only if you have requested above).

111

The right cable at your ngertips.

The Olex Handbook just got handier.
Now all that information is available to you in The Handbook app. Fast, easy and accurate, you can get constantly updated product and technical information wherever you are. Search your app store for Olex Handbook or scan a QR code below to download.

112

Nexans Olex has taken every precaution to ensure that the information contained in this booklet is in line with requirements of the appropriate Australian Standards and correct electrical practice. However, we accept no liability of any kind with respect to the information presented here. All information is subject to change without notice. Note: Current carrying capacity tables stated in this handbook lations Selection of Cables. are based on AS/NZS 3008.1, Electrical Instal Part 1: Cables for alternating voltages up to and including 0.6/1kV. The latest edition of this handbook and other Nexans Olex product catalogues is always available at www.olex.com.au
DISEGNO OLC13157_1013

Head Ofce 207 Sunshine Road Tottenham Victoria 3012 Australia Phone 613 9281 4444 Fax 613 9281 4476

Cable Sales

Tel 1300 CABLES Fax 1300 For more information see www.olex.com.au

556 551

LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING