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2000 Caterpillar Inc.
793C MAINTENANCE
7
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WALK AROUND INSPECTION
793C
STEERING OIL LEVEL
BATTERIES
COOLANT LEVEL
WHEEL NUTS
ENGINE OIL LEVEL
CHECK FUEL LEVEL
AND DRAIN MOISTURE
TRANSMISSION AND
TORQUE CONVERTER
OIL LEVEL
HOIST AND
BRAKE OIL LEVEL
BELTS
TIRE INFLATION
PRESSURE
WASH WINDOWS,
CAB FRESH AIR FILTERS,
SEAT BELT,
INDICATORS AND GAUGES,
BRAKE TESTS,
SECONDARY STEERING
BACKUP ALARM, AND
TRACTION CONTROL SYSTEM
SUSPENSION
CYLINDER HEIGHT
SUSPENSION CYLINDER HEIGHT
AND GREASE BREATHERS
BRAKE CYLINDER
BREATHERS
MAINTENANCE
10 HOURS/DAILY
INSPECT FRAME
FOR CRACKS AND
BODY SUPPORT PADS
CHECK FOR LEAKS
AND TRASH BUILD-UP
DRAIN AIR RESERVOIR MOISTURE
DRAIN
AIR RESERVOIR
MOISTURE
AIR FILTERS
FRONT WHEEL BREATHERS
FINAL DRIVE
MAGNETIC PLUG
REAR AXLE
OIL LEVEL
AND BREATHER
GREASE
RESERVOIR
LEVEL
ETHER CYLINDERS
WINDSHIELD
WASHER LEVEL
AND A/C FILTERS
PRIMARY
FUEL FILTER
ENG COOL TEMP
[135]
60 Deg F
ID
OK
F1
F2 F3
GH1 JKL MNO
PRS TUV
WXY
DEF ABC
VITAL INFORMATION
MANAGEMENT SYSTEM (VIMS)
MESSAGE CENTER AND OPERATOR KEYPAD
RED
INDICATOR
DATA LOGGER
INDICATOR DOTS
GAUGE
KEY
UNIVERSAL
GAUGE
DISPLAY
ALERT
INDICATOR
TRANSMISSION/
CHASSIS
ECM
ENGINE
ECM
SERVICE
LAMP
MESSAGE
CENTER
MODULE
GAUGE
CLUSTER
MODULE
KEYPAD
MODULE
SENSORS
VIMS
INTERFACE
MODULE
VIMS
INTERFACE
MODULE
SENSORS
VIMS
SERVICE TOOL
AND
SOFTWARE
CAT DATA LINK
SERVICE
KEY SWITCH
ACTION
LAMP
ACTION
ALARM
ELECTRONIC
TECHNICIAN/ECAP
VIMS
MAIN MODULE
DISPLAY
DATA LINK
VIMS
RS-232
PORT
CAT DATA LINK
VITAL INFORMATION
MANAGEMENT SYSTEM
(VIMS)
SPEEDOMETER/
TACHOMETER
MODULE
3F 12
MPH
km/h
KEYPAD
DATA LINK
BRAKE ECM
(ARC/TCS)
3F 12
MPH
km/h
VIMS
ENGINE ECM
CAT DATA LINK
ATA DATA LINK
- GAUGES
- MONITORING
- PROGNOSTICS
- WARNINGS
- TELEMETRY
- PAYLOAD MEASUREMENT
- CLOCK SYNCHRONIZATION
- MACHINE ID
- AUTO-LUBE
- EMISSION CONTROL
- ENGINE SHUTDOWNS
- THROTTLE POSITION
- THROTTLE BYPASS
- ENGINE SPEED
- MANUAL START AID
- ENGINE PRE-LUBE
- FUEL INJECTION
- ETHER INJECTION
- WASTEGATE CONTROL
- ENGINE SPEED
- DIAGNOSTICS
- FAN CONTROL
VIMS-PC
RS232 LINK
ET SERVICE TOOL ABL2M
VIMS MAIN MODULE
TRANSMISSION/
CHASSIS ECM
- SHIFT CONTROL
- NEUTRAL-START
- BACK-UP ALARM
- OVERSPEED PROTECTION
- CTS
- ENGINE PRE-LUBE
- DIRECTIONAL SHIFT MANAGEMENT
- AUTOLUBE
- TOP GEAR LIMIT
- REVERSE NEUTRALIZE
- LOAD COUNTER
- NEUTRAL COAST INHIBIT
- BODY UP GEAR LIMIT
- STARTER PROTECTION
- BODY HOIST CONTROL
- SPEED LIMITER
BRAKE ECM
(ARC) (TCS)
- TRACTION CONTROL SYSTEM (TCS)
- AUTO RETARDER CONTROL (ARC)
- REAR AXLE COOLING
793C ELECTRONIC SYSTEMS
DASH
DIMMER SWITCH
3F 12
MPH
km/h
STEERING PRESSURE
(HIGH) SWITCH
AMBIENT AIR
TEMPERATURE SENSOR
AFTERCOOLER
COOLANT LEVEL SWITCH
JACKET WATER
COOLANT LEVEL SWITCH
STEERING OIL
TEMPERATURE SENSOR
RIGHT FRONT STRUT
PRESSURE SENSOR
LEFT FRONT STRUT
PRESSURE SENSOR
RIGHT REAR STRUT
PRESSURE SENSOR
LEFT REAR STRUT
PRESSURE SENSOR
FUEL LEVEL SENSOR
DIAGNOSTIC CONNECTOR
(ECAP, ET, FLASH)
TELEMETRY
DOWNLOAD PORT
CAB SERIAL
DOWNLOAD PORT
ECM LOCATION CODE
ALTERNATOR
R-TERMINAL
VIMS
KEYPAD
TPMS
LAMP (GREEN)
TPMS
LAMP (RED)
VIMS SERVICE
LAMP (BLUE)
VIMS
ACTION LAMP
VIMS
ACTION ALARM
FOUR GAUGE
CLUSTER
WITH 2 LIGHTS
SPEED/TACH
CLUSTER
WITH 2 LIGHTS
VIMS MESSAGE
CENTER
WITH 2 LIGHTS
INPUT COMPONENTS OUTPUT COMPONENTS
MAIN MODULE VIMS
VIMS MAIN MODULE
ABL2M
VIMS 68K MAIN MODULE
WITH TWO INTERFACE
MODULES
TORQUE CONVERTER
OUTLET SCREEN SWITCH
FRONT AFTERCOOLER
TEMPERATURE SENSOR
TORQUE CONVERTER
INLET FILTER SWITCH
RF BRAKE OIL
TEMPERATURE SENSOR
LF BRAKE OIL
TEMPERATURE SENSOR
RR BRAKE OIL
TEMPERATURE SENSOR
LR BRAKE OIL
TEMPERATURE SENSOR
OR
CRANKCASE
PRESSURE
GROUND LEVEL
SHUTDOWN SWITCH
FUEL FILTER
BYPASS SWITCH
PRE-LUBRICATION RELAY
OIL LEVEL
SWITCH (LOW)
OIL LEVEL
SWITCH (ADD)
SERVICE TOOL
CAT DATA LINK/ATA DATA LINK
ENGINE COOLANT TEMPERATURE
ENGINE
ECM
GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY START
SWITCH
SPEED/TIMING SENSOR
ENGINE OIL PRESSURE
(UNFILTERED)
COOLANT FLOW
SWITCH
TIMING CALIBRATION
CONNECTOR
ETHER AID RELAYS AND SOLENOID
DISCONNECT SWITCH
3516B ELECTRONIC CONTROL SYSTEM
COMPONENT DIAGRAM
ELECTRONIC UNIT
INJECTORS
TURBO OUTLET PRESSURE (BOOST)
RIGHT TURBO INLET PRESSURE
ATMOSPHERIC PRESSURE
ENGINE OIL PRESSURE (FILTERED)
THROTTLE
ENGINE OIL
RENEWAL SOLENOID
SHUTTER SOLENOID
REAR AFTERCOOLER TEMPERATURE
LEFT TURBO INLET PRESSURE
RIGHT TURBO EXHAUST
LEFT TURBO EXHAUST
THROTTLE BACKUP SWITCH
MANUAL ETHER
SWITCH
EXHAUST WASTEGATE SOLENOID
24 V
TRANSMISSION/CHASSIS ECM
BRAKE ECM
VIMS
USER DEFINED
SHUTDOWN
3516B LOGGED EVENTS
Air Filter Restriction Engine Oil Level Low
Low Oil Pressure High Crankcase Pressure
High Coolant Temperature Low Coolant Flow
Engine Overspeed User Defined Shutdown
Oil Filter Restriction Prelube Override
Fuel Filter Restriction Low Boost Pressure
High Exhaust Temperature High Boost Pressure
High Aftercooler Temperature
SYSTEMS CONTROLLED BY ENGINE ECM
Ether Injection
Radiator Shutter Control
Cool Engine Elevated Idle
Cold Cylinder Cutout
Engine Start Function
Engine Oil Pre-Lubrication
Exhaust Bypass At High Boost
Engine Oil Renewal System
ENGINE OIL COOLER
TORQUE CONVERTER/
TRANSMISSION OIL COOLER
JACKET WATER COOLANT FLOW
REAR BRAKE
OIL COOLERS
THERMOSTAT
HOUSING
RADIATOR
JACKET
WATER PUMP
SHUNT
TANK
RADIATOR
AFTERCOOLER
WATER PUMP
AIR
COMPRESSOR
FRONT BRAKE
OIL COOLER
DIVERTER
VALVE
SHUNT
TANK
AFTERCOOLER AFTERCOOLER
AFTERCOOLER COOLANT FLOW
ENGINE
OIL COOLER
ENGINE
OIL FILTERS
ENGINE
OIL PUMP
BYPASS
VALVE
ENGINE
OIL RENEWAL
SYSTEM SOLENOID
TO FUEL
TANK
ENGINE OIL SYSTEM
SCAVENGE
PUMP
FUEL
TANK
FUEL
TRANSFER
PUMP
PRIMARY
FUEL
FILTER
SECONDARY
FUEL FILTERS
CYLINDER
HEAD
CYLINDER
HEAD
FUEL
PRESSURE
REGULATOR
ENGINE
ECM
FUEL
PRIMING
PUMP
FUEL
HEATER
FUEL SYSTEM
ENGINE
BLOCK
ENGINE OIL
RENEWAL
SOLENOID
EXHAUST BYPASS VALVE
MUFFLER
HIGH PRESSURE
TURBOCHARGER
LOW PRESSURE
TURBOCHARGER
FROM AIR
FILTER
AFTERCOOLER
FROM BRAKE
AIR SYSTEM
PROPORTIONAL
SOLENOID
VALVE
EXHAUST SYSTEM
PRESSURE
REDUCING
VALVE
ON/OFF
SOLENOID
793C
POWER TRAIN
STATOR
TORQUE CONVERTER
CONVERTER DRIVE
LOCKUP PISTON
TORQUE CONVERTER
LOCKUP OIL PASSAGE
TURBINE
IMPELLER
FREEWHEEL
ASSEMBLY
TORQUE CONVERTER
INLET OIL
STATOR
TORQUE CONVERTER
DIRECT DRIVE
LOCKUP PISTON
TORQUE CONVERTER
LOCKUP OIL PASSAGE
TURBINE
IMPELLER
STATOR
FREEWHEEL
ASSEMBLY
TORQUE CONVERTER
INLET OIL
SUCTION
SCREEN
RETURN
SCREEN
TC LOCKUP
VALVE
TC INLET
RELIEF
VALVE
TC OUTLET
RELIEF
VALVE
TC/TRANS
PUMPS
TC OUTLET
ORIFICE
AND
SCREEN
TORQUE CONVERTER/
TRANSMISSION COOLER
TC LOCKUP
VALVE
TC CHARGING
FILTER
TRANSMISSION
CHARGING
FILTER
TRANSMISSION
MAGNETIC
SCREENS
RETURN
SCREEN
TORQUE CONVERTER AND
TRANSMISSION HYDRAULIC SYSTEM
PRIMING
BLEED
ORIFICE
BREATHER
SUCTION
MANIFOLD
LOCKUP
SOLENOID
ON
FROM
TRANSMISSION
CHARGE
PUMP
RELAY VALVE
PILOT
REDUCING
VALVE
LOCKUP
MODULATION
VALVE
PILOT OIL
PRESSURE
(RV)
TO LOCKUP
CLUTCH
FROM
TRANSMISSION
CHARGE PUMP
TORQUE CONVERTER LOCKUP CLUTCH CONTROL
DIRECT DRIVE
SHUTTLE
VALVE
SELECTOR
PISTON
TO
TRANSMISSION
LUBE PUMP
TO
STATION
"D"
SIGNAL
OIL
LOAD PISTON
PLUG
LOAD
PISTON
LOAD
PISTON
ORIFICE
RETURN
SPRING
TORQUE CONVERTER
HOUSING
DOWNSHIFT
SOLENOID
UPSHIFT
SOLENOID
LOCKUP
SOLENOID
F
G
H
E
A
B
C
D
ROTARY
SELECTOR
SPOOL
NEUTRALIZER
VALVE
PRIORITY
REDUCTION
VALVE
ROTARY ACTUATOR
DOWNSHIFT
PRESSURE
UPSHIFT
PRESSURE
TRANSMISSION CASE
CHARGING
PUMP
LUBE
PUMP
SCAVENGE
PUMP
LUBRICATION
RELIEF VALVE
PUMP
PRESSURE
SELECTOR VALVE GROUP
RELIEF VALVE
LOCKUP DUAL
STAGE RELIEF VALVE
LUBE
PRESSURE
ON
PRESSURE CONTROL
GROUP
PILOT OIL
PRESSURE
TRANSMISSION ICM
HYDRAULIC SYSTEM
NEUTRAL
TO TC
INLET
RELIEF
VALVE
TO LOCKUP CLUTCH
RELAY VALVE
TO LOCKUP
CLUTCH VALVE
SUPPLY
DOWNSHIFT
SOLENOID
UPSHIFT
SOLENOID
LOCKUP
SOLENOID
F
G
H
A
B
C
ROTARY
SELECTOR
SPOOL
NEUTRALIZER
VALVE PRIORITY
REDUCTION
VALVE
DOWNSHIFT
PRESSURE
UPSHIFT
PRESSURE
TRANSMISSION CASE
TORQUE CONVERTER
HOUSING
LUBE
PUMP
SCAVENGE
PUMP
LUBRICATION
RELIEF VALVE
PUMP
PRESSURE
SELECTOR VALVE GROUP
RELIEF VALVE
TRANSMISSION ICM
HYDRAULIC SYSTEM
LOCKUP DUAL
STAGE RELIEF VALVE
LUBE
PRESSURE
ON
PRESSURE CONTROL
GROUP
PILOT OIL
PRESSURE
D
E
ROTARY ACTUATOR
N1
3
TO TC
INLET
RELIEF
VALVE
DIRECT DRIVE
CHARGING
PUMP
TO LOCKUP CLUTCH
RELAY VALVE
TO LOCKUP
CLUTCH VALVE
SUPPLY
DRAIN
DRAIN
VALVE STATION
CLUTCH RELEASED
SELECTOR PISTON
LOAD PISTON
DECAY ORIFICE
(OPTIONAL)
LOAD
PISTON
PLUG
PILOT OIL
PASSAGE
CLUTCH
SUPPLY
RAIL
TO
CLUTCH
MODULATION
REDUCTION
VALVE
LOAD
PISTON
ORIFICE
BALL CHECK VALVE
PLUG
CLUTCH
PRESSURE
TAP
SLUG
RETURN
SPRING
DRAIN
DRAIN
SELECTOR PISTON
LOAD PISTON
DECAY ORIFICE
(OPTIONAL)
LOAD
PISTON
PLUG
PILOT OIL
PASSAGE
CLUTCH
SUPPLY
RAIL
TO
CLUTCH
MODULATION
REDUCTION
VALVE
LOAD
PISTON
ORIFICE
BALL CHECK VALVE
PLUG
CLUTCH
PRESSURE
TAP
SLUG
RETURN
SPRING
VALVE STATION
CLUTCH FILLING
DRAIN
DRAIN
SELECTOR
PISTON
LOAD
PISTON
DECAY ORIFICE
(OPTIONAL)
LOAD
PISTON
PLUG
PILOT OIL
PASSAGE
CLUTCH
SUPPLY
RAIL
TO
CLUTCH
MODULATION
REDUCTION
VALVE
LOAD
PISTON
ORIFICE
BALL CHECK VALVE
PLUG
CLUTCH
PRESSURE
TAP
SLUG
RETURN
SPRING
VALVE STATION
CLUTCH ENGAGED
DRAIN
DRAIN
SELECTOR
PISTON
LOAD
PISTON
DECAY ORIFICE
(OPTIONAL)
LOAD
PISTON
PLUG
PILOT OIL
PASSAGE
CLUTCH
SUPPLY
RAIL
TO CLUTCH
MODULATION
REDUCTION
VALVE
LOAD
PISTON
ORIFICE
BALL CHECK VALVE
PLUG
CLUTCH
PRESSURE TAP
SLUG
RETURN
SPRING
VALVE STATION
CLUTCH DECAY
DRAIN
DRAIN
CLUTCH
SUPPLY
RAIL
TO
TWO-STAGE
RELIEF
VALVE
MODULATION
REDUCTION
VALVE
BALL CHECK VALVE
PRESSURE
TAP
SLUG
RETURN
SPRING
LOAD PISTON
PASSAGE
FROM LOCKUP
SOLENOID
SELECTOR PISTON
PLUG
BLOCKING
PLATE
"D" STATION
CONVERTER DRIVE
DRAIN
DRAIN
CLUTCH
SUPPLY
RAIL
"D" STATION
DIRECT DRIVE
TO
TWO-STAGE
RELIEF
VALVE
MODULATION
REDUCTION
VALVE
BALL CHECK VALVE
PRESSURE
TAP
SLUG
RETURN
SPRING
LOAD PISTON
PASSAGE
FROM LOCKUP
SOLENOID
SELECTOR PISTON
PLUG
BLOCKING
PLATE
TIME
100
0
CLUTCH
PRESSURE
(PSI)
200
300
400
0
0.5 1.0 1.5 2.0
2.5
3.0 3.5
LOCKUP CLUTCH
PRIMARY PRESSURE
LOCKUP CLUTCH
FILL PRESSURE AND TIME
CLUTCH 2
FILL PRESSURE
AND TIME
CLUTCH 2
PRIMARY PRESSURE
LOCKUP CLUTCH FINAL PRESSURE
TRANSMISSION CLUTCH FINAL PRESSURE
TRANSMISSION
CLUTCH SLIP
CONVERTER
CLUTCH SLIP
SHIFT CYCLE
CLUTCH 1 CLUTCH 2 CLUTCH 5 LOCKUP CLUTCH
TIME
CLUTCH
PRESSURE
MAXIMUM PRESSURE
(CLUTCH RAIL PRESSURE)
HIGH PRIMARY PRESSURE
HARSH SHIFT
INITIAL CLUTCH
ENGAGEMENT
(PRIMARY PRESSURE)
LOW PRIMARY
PRESSURE
EXCESSIVE SLIP
FINAL CLUTCH
ENGAGEMENT
SHORT
FILL
LONG
FILL
CLUTCH FILL AND MODULATION PROBLEMS
NORMAL
HIGH PRIMARY
PRESSURE
SLOW
MODULATION
LOW PRIMARY
PRESSURE
SLOW
MODULATION
EXCESSIVE SLIP
HOIST LOWER SOLENOID
BACK-UP ALARM
RELAY
STARTER
SOLENOID
SHIFT LEVER
POSITION SWITCH
KEY START SWITCH
UPSHIFT SOLENOID
LOCKUP SOLENOID
BODY
POSITION SENSOR
INPUT COMPONENTS OUTPUT COMPONENTS
TRANSMISSION GEAR
SWITCH
TRANSMISSION OUTPUT
SPEED SENSOR
PARKING/SECONDARY BRAKE
PRESSURE SWITCH
SERVICE/RETARDER
BRAKE
PRESSURE SWITCH
CONVERTER OUTPUT
SPEED SENSOR
ENGINE OUTPUT
SPEED SENSOR
HOIST LEVER
POSITION SENSOR
BRAKE ECM
ENGINE ECM
ELECTRONIC SERVICE TOOL
CAT DATA LINK
VIMS
DOWNSHIFT SOLENOID
HOIST RAISE SOLENOID
AUTO LUBE SOLENOID
LOW STEERING
PRESSURE SWITCH
TRANSMISSION CHARGE
FILTER SWITCH
TRANSMISSION OIL
TEMP SENSOR
HOIST SCREEN SWITCH
TRANSMISSION LUBE
FILTER SWITCH
(NOT USED ON 793C)
TORQUE CONVERTER
OIL TEMP SENSOR
BODY UP LAMP
TRANSMISSION/CHASSIS ELECTRONIC CONTROL SYSTEM
ECM LOCATION
CODE
TRANSMISSION/CHASSIS ECM
SYSTEMS CONTROLLED BY ECM
Transmission Shifting Torque Converter Lockup
Top Gear Limit Body Up Gear Limit
Reverse Inhibitor Body Hoist Control
Starter Protection Engine Oil Pre-Lubrication
Neutral Start Fail In Gear Protection
Shift Counter Control Throttle Shifting (CTS)
Load Counter Directional Shift Management
Back-up Alarm Neutral Coast Inhibiting
Anti-Hunt Engine Overspeed Protection
Auto Lube (Grease)
TRANSMISSION/CHASSIS ECM
LOGGED EVENTS
Coasting In Neutral
Transmission Abuse
OIL COOLER OIL
FILTER
TEMPERATURE/
PRESSURE
CONTROL VALVE
REAR AXLE
OIL COOLING AND FILTER SYSTEM
TEMPERATURE AND
FLOW CONTROL VALVE
DIFFERENTIAL
OIL PUMP
SUCTION
SCREEN
REAR AXLE
FIRST REDUCTION
RING GEAR
SECOND REDUCTION
RING GEAR
SECOND REDUCTION
CARRIER
SECOND REDUCTION
SUN GEAR
SECOND REDUCTION
PLANETARY GEAR
FIRST REDUCTION
PLANETARY GEAR
FIRST REDUCTION
SUN GEAR
FIRST REDUCTION
CARRIER
FINAL DRIVE
793C
STEERING
PUMP OUTPUT
LOAD SENSING
PRESSURE
ACTUATOR PISTON
LOAD SENSING
CONTROLLER
SWASHPLATE
PISTON
FLOW
COMPENSATOR
DURING CHARGING (CUT-IN)
STEERING PUMP
ACCUMULATOR
CHARGING VALVE
TO ACCUMULATORS
FROM ACCUMULATORS
CUT-OUT
VALVE
CUT-IN
VALVE
HIGH PRESSURE
CUTOFF
LOW PRESSURE
STANDBY
PUMP OUTPUT
LOAD SENSING
PRESSURE
LOAD SENSING
CONTROLLER
FLOW
COMPENSATOR
SWASHPLATE
PISTON
ACTUATOR
PISTON
LOW PRESSURE STANDBY (CUT-OUT)
STEERING PUMP
TO ACCUMULATORS
FROM ACCUMULATORS
ACCUMULATOR
CHARGING
VALVE
CUT-OUT
VALVE
CUT-IN
VALVE
HIGH PRESSURE
CUTOFF
LOW PRESSURE
STANDBY
FROM PUMP TO PUMP CONTROL
SIGNAL PORT
CUT-OUT VALVE
CUT-IN VALVE
FROM
ACCUMULATOR
TO TANK
FEEDBACK ORIFICE
ACCUMULATOR CHARGE VALVE
DURING CHARGING (CUT-IN)
FROM PUMP
TO PUMP CONTROL
SIGNAL PORT
CUT-OUT VALVE
CUT-IN VALVE
FROM
ACCUMULATOR
TO TANK
FEEDBACK ORIFICE
ACCUMULATOR CHARGE VALVE
LOW PRESSURE STANDBY (CUT-OUT)
FROM PUMP
TO PUMP CONTROL
SIGNAL PORT
CUT-OUT VALVE
CUT-IN VALVE
FROM
ACCUMULATOR
TO TANK
FEEDBACK ORIFICE
ACCUMULATOR CHARGE VALVE
BEGINNING STAGE OF CUT-IN
BACK-UP RELIEF
VALVE
BLEED DOWN
SOLENOID
SOLENOID AND
RELIEF VALVE MANIFOLD
TO AND FROM
ACCUMULATORS
SUPPLY
FROM PUMP
TO TANK
TO STEERING
CONTROL VALVE
RELIEF/MAKEUP
VALVE
LEFT TURN
CYLINDER
BACK PRESSURE
VALVE
LEFT TURN
PILOT OIL
AMPLIFIER SPOOL
RIGHT TURN
PILOT OIL
COMBINER/CHECK
SPOOL
LOAD
SENSING PORT
FROM
ACCUMULATOR
PRIORITY SPOOL
STEERING
CONTROL VALVE
RIGHT TURN
CYLINDER
RELIEF/MAKEUP
VALVE
HAND METERING
UNIT SUPPLY AND
THERMAL BLEED
NO TURN
TO TANK
DIRECTIONAL
SPOOL
AMPLIFIER SPOOL
BACK
PRESSURE VALVE
LEFT TURN
PILOT OIL
RIGHT TURN
PILOT OIL
COMBINER/CHECK
SPOOL
LOAD SENSING PORT
FROM
ACCUMULATOR
HAND METERING
UNIT SUPPLY AND
THERMAL BLEED
STEERING
CONTROL VALVE
RIGHT TURN
RELIEF/MAKEUP
VALVE
LEFT TURN
CYLINDER
RIGHT TURN
CYLINDER
RELIEF/MAKEUP
VALVE
TO TANK
DIRECTIONAL
SPOOL
STABILIZING
ORIFICE
PILOT
ORIFICE
CONNECTING
PIN HOLE
STABILIZING
ORIFICE
MID-CONNECTING
PIN
PRIORITY SPOOL
STEERING
CONTROL
VALVE
HAND
METERING UNIT
R
L
P
T
LS
STEERING SYSTEM
NO STEER/MAXIMUM FLOW
RETURN TO TANK
PUMP SUPPLY
CL CR
FROM PARKING
BRAKE RELEASE
VALVE
TO HOIST CYLINDER
HEAD END
TO HOIST CYLINDER
ROD END
FROM PARKING
BRAKE RELEASE
VALVE
FRONT BRAKE
OIL COOLING
FILTERS
FRONT BRAKE
OIL COOLER
DIVERTER
VALVE
FRONT BRAKES
HOIST
PUMP
HOIST
SCREENS
SUCTION
SCREENS
HOIST
SYSTEM
HOLD
TO
HOIST CYLINDER
ROD END
TO
HOIST CYLINDER
HEAD END
TO FRONT BRAKE
OIL FILTERS
FRONT BRAKE
OIL COOLING
RELIEF VALVE
PARKING BRAKE
RELEASE PRESSURE
LOWER
SOLENOID
RAISE
SOLENOID
PARKING BRAKE
RELEASE PRESSURE
PUMP
SUPPLY PORT
TO TANK
LOW PRESSURE
RELIEF VALVE
HIGH PRESSURE
RELIEF VALVE
COUNTERBALANCE
VALVE
HOIST CONTROL VALVE
HOLD
DUAL STAGE
RELIEF VALVE
SIGNAL STEM
ROD END
VENT SLOT
LOAD CHECK
VALVE
FROM HOIST CYLINDER
ROD END
TO HOIST CYLINDER
HEAD END
TO FRONT BRAKE
FILTERS
FRONT BRAKE
OIL COOLING
RELIEF VALVE
PUMP
SUPPLY PORT
TO TANK
LOW PRESSURE
RELIEF VALVE
HIGH PRESSURE
RELIEF VALVE
COUNTERBALANCE
VALVE
RAISE
DUAL STAGE
RELIEF VALVE
SIGNAL STEM
ROD END
VENT SLOT
LOAD CHECK
VALVE
PARKING BRAKE
RELEASE PRESSURE
LOWER
SOLENOID
HOIST CONTROL VALVE
RAISE
SOLENOID
PARKING BRAKE
RELEASE PRESSURE
ON
RAISE
HEAD END
SIGNAL PRESSURE
FROM
HOIST CYLINDER
ROD END
TO TANK
LOWER AND FLOAT
TO
HOIST CYLINDER
ROD END
FROM
PUMP
CHECK VALVE
HOIST
COUNTERBALANCE
VALVE
ROD END
PRESSURE
PISTON
TO HOIST CYLINDER
ROD END
FROM HOIST CYLINDER
HEAD END
TO FRONT BRAKE
FILTERS
FRONT BRAKE
OIL COOLING
RELIEF VALVE
PUMP
SUPPLY PORT
TO TANK
LOW PRESSURE
RELIEF VALVE
HIGH PRESSURE
RELIEF VALVE
COUNTERBALANCE
VALVE
DUAL STAGE
RELIEF VALVE
SIGNAL STEM
ROD END
VENT SLOT
LOAD CHECK
VALVE
LOWER
SOLENOID
RAISE
SOLENOID
LOWER (POWER DOWN)
HOIST CONTROL VALVE
PARKING BRAKE
RELEASE PRESSURE
PARKING BRAKE
RELEASE PRESSURE
ON
TO HOIST
CYLINDER
ROD END
FROM HOIST
CYLINDER
HEAD END
TO FRONT BRAKE
FILTERS
FRONT BRAKE
OIL COOLING
RELIEF VALVE
PUMP
SUPPLY PORT
TO TANK
LOW PRESSURE
RELIEF VALVE
HIGH PRESSURE
RELIEF VALVE
COUNTERBALANCE
VALVE
FLOAT
DUAL STAGE
RELIEF VALVE
SIGNAL STEM
ROD END
VENT SLOT
LOAD CHECK
VALVE
LOWER
SOLENOID
RAISE
SOLENOID
HOIST CONTROL VALVE
PARKING BRAKE
RELEASE PRESSURE
PARKING BRAKE
RELEASE PRESSURE
ON
AIR SYSTEM AND BRAKES
793C
AIR COMPRESSOR
AND GOVERNOR
AIR
DRYERS
PRESSURE
PROTECTION
VALVE
SERVICE/RETARDER
BRAKE TANK
PARKING/SECONDARY
BRAKE TANK
LOW AIR
SENSOR
TO AUTO LUBE SOLENOID
TO HORN / SEAT / CLEAN-OUT
TO AIR START
SOLENOID
AND
WASTEGATE
793C AIR CHARGING SYSTEM
REMOTE
SUPPLY
SERVICE
RELAY
VALVE
SERVICE
BRAKE VALVE
RETARDER
VALVE
BRAKE CYLINDERS
ARC
VALVE
SERVICE/RETARDER BRAKE AIR SYSTEM
SERVICE BRAKES ENGAGED
ARC
RELAY
VALVE
BRAKE
LIGHT
AND
SERVICE /
RETARDER
SWITCH
RETARDER
SWITCH
FRONT BRAKE COOLER
DIVERTER VALVE
PRESSURE
PROTECTION
VALVE
PARKING
BRAKE
VALVE
SECONDARY
BRAKE
VALVE
PARKING
BRAKE
RELEASE
VALVE
PARKING/SECONDARY BRAKES
PARKING BRAKES ENGAGED
TO HOIST
PILOT SYSTEM
PARKING
BRAKE
RELEASE
PUMP
SECONDARY BRAKES RELEASED
PARKING / SECONDARY
BRAKE TANK
PARKING /
SECONDARY
BRAKE
SWITCH
INVERTER
VALVE
PARKING BRAKE
RELEASE VALVE
TOWING PUMP
AND MOTOR
PARKING
BRAKE
RELEASE
PUMP
TOWING PUMP
RELIEF VALVE
CHECK
VALVE
TO HOIST
PILOT
SYSTEM
RELIEF
VALVE
PARKING
BRAKE
RELEASE
FILTER
FROM CAB SECONDARY
OR PARKING BRAKE VALVE
TOWING SYSTEM
AIR
PISTON
ROD
SPRING
INDICATOR ROD
AIR
INLET
BRAKE CYLINDER
BRAKES ENGAGED
VALVE
OIL
PISTON
FROM
MAKEUP
TANK
TO
SLACK
ADJUSTER
BREATHER
PORT
OIL FLOW
TO BRAKE
CYLINDER
OIL FLOW
FROM BRAKE
CYLINDER
FROM
WHEEL
BRAKES
TO
WHEEL
BRAKES
TO
WHEEL
BRAKES
BRAKES ENGAGED
BRAKES RELEASED
LARGE PISTON
SMALL PISTON
FROM
WHEEL
BRAKES
BRAKE SLACK ADJUSTER
REAR BRAKES
SUCTION
SCREENS
793C BRAKE
COOLING CIRCUIT
REAR BRAKE
OIL COOLERS
REAR BRAKE
OIL COOLING
RELIEF VALVES
PARKING
BRAKE
RELEASE
FILTER
HOIST
VALVE
PARKING BRAKE
RELEASE PUMP
PARKING BRAKE
RELEASE VALVE
TRACTION CONTROL
SYSTEM (TCS) VALVE
TO FRONT
BRAKES
PUMP
DRIVE
HOIST
PUMP
HOIST
SCREENS
FRONT BRAKE
OIL FILTERS
REAR BRAKE
COOLING
PUMPS
PUMP
DRIVE
FRONT BRAKE
OIL COOLER
DIVERTER
VALVE
FRONT BRAKES
COOLER
SCREENS
PROPORTIONAL
(SERVO) SOLENOID
TCS
ENGAGED LAMP TCS SELECTOR SOLENOID
LEFT AND RIGHT
ARC SUPPLY
SOLENOID
RIGHT WHEEL SPEED SENSOR
INPUT COMPONENTS
OUTPUT COMPONENTS
ENGINE OUTPUT
SPEED SENSOR
TRANSMISSION/CHASSIS ECM
ENGINE ECM
SERVICE TOOL
CAT DATA LINK
ARC CONTROL
SOLENOID
LEFT WHEEL SPEED SENSOR
ARC ON/OFF
SWITCH
ON INPUT
OFF INPUT
RETARDER
ENGAGED LAMP
AUTO RETARDER
PRESSURE SWITCH
RETARDER
PRESSURE SWITCH
TCS TEST
SWITCH
ARC
TCS
ARC
TCS
SHIFT LEVER
SWITCH
ACTUAL GEAR
SWITCH
PARKING/SECONDARY
BRAKE SWITCH
TRANSMISSION OUTPUT
SPEED SENSOR
SERVICE/RETARDER
BRAKE SWITCH
THROTTLE
SENSOR
ENGINE
SPEED/TIMING
SENSOR
VIMS
BRAKE OVERSTROKE
SWITCH
DIFFERENTIAL
OIL LEVEL
DIFFERENTIAL
FILTER
PARKING BRAKE FILTER
DIFFERENTIAL FAN RELAY
LEFT BRAKE
RELEASE
PRESSURE
RIGHT BRAKE
RELEASE PRESSURE
DIFFERENTIAL OIL
TEMP SENSOR
BRAKE AIR PRESSURE
DIFFERENTIAL
PRESSURE
BRAKE ELECTRONIC CONTROL SYSTEM
FRONT BRAKE
FILTER SWITCH
ECM LOCATION
CODE
AUTOMATIC
RETARDER
VALVE
SUPPLY
SOLENOID
CONTROL
SOLENOID
AUTO RETARDER
PRESSURE SWITCH
VENT
RETARDER
ENGAGED
LAMP
CAT DATA LINK
ARC ON/OFF
SWITCH
ON INPUT
OFF INPUT
AIR FROM
SERVICE BRAKE
RESERVOIR
SERVICE
BRAKE
VALVE
MANUAL
RETARDER
VALVE
RETARDER
PRESSURE
SWITCH
TO SERVICE /
RETARDER BRAKE
RELAY VALVE
VENT
ENGINE SPEED
SENSOR
TO ARC
RELAY VALVE
BRAKE ECM
(ARC/TCS)
TRANSMISSION/
CHASSIS ECM
ENGINE ECM
SERVICE TOOL
VIMS
AUTOMATIC RETARDER CONTROL
BRAKE ECM
(ARC/TCS)
TRACTION CONTROL SYSTEM
PROPORTIONAL
SOLENOID
TCS
ENGAGED
LAMP
TCS SELECTOR
SOLENOID
LEFT AND RIGHT
RIGHT WHEEL
SPEED SENSOR
LEFT WHEEL
SPEED SENSOR
TCS TEST
SWITCH
ELECTRONIC
SERVICE TOOL
CAT DATA LINK
SERVICE/RETARDER
BRAKE SWITCH
TRANSMISSION
OUTPUT SPEED
SENSOR
+ 10V TO
WHEEL SENSORS
PARKING
BRAKE
VALVE
TRANSMISSION
SPEED SENSOR
SERVICE/RETARDER
BRAKE SWITCH
SELECTOR
SOLENOID
PROPORTIONAL
SOLENOID
SCREEN
ORIFICE
LEFT
DRIVE AXLE
RIGHT
DRIVE AXLE
TRACTION CONTROL SYSTEM (TCS)
ENGINE RUNNING/BRAKES RELEASED
BALL CHECK
OUTPUT
SIGNALS
INPUT
SIGNALS
TCS ENGAGED
LAMP
TEST
SWITCH
PARKING
BRAKE
VALVE
TEST
SWITCH
SELECTOR
SOLENOID
PROPORTIONAL
SOLENOID
SCREEN
ORIFICE
LEFT
DRIVE AXLE
RIGHT
DRIVE AXLE
TRACTION CONTROL SYSTEM (TCS)
ENGINE RUNNING/LEFT BRAKE ENGAGED
BALL CHECK
OUTPUT
SIGNALS
INPUT
SIGNALS
TRANSMISSION
SPEED SENSOR
SERVICE/RETARDER
BRAKE SWITCH
TCS ENGAGED
LAMP