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    793C Off Highway Truck: Service Training Malaga

    Uploaded by

    Jose Vidal
    This document provides information about the hoist system components and operation for a 793C off-highway truck. It includes: 1. Diagrams and descriptions of the hoist pump, control valve, cylinders and other components. 2. Explanations of how the control valve directs oil flow to raise, lower or hold the hoist based on solenoid operation. 3. Details on the integration of the hoist system with other systems like the front and rear brake cooling circuits.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    793C Off Highway Truck: Service Training Malaga

    Uploaded by

    Jose Vidal
    142 views16 pages
    This document provides information about the hoist system components and operation for a 793C off-highway truck. It includes: 1. Diagrams and descriptions of the hoist pump, control valve, cylinders and other components. 2. Explanations of how the control valve directs oil flow to raise, lower or hold the hoist based on solenoid operation. 3. Details on the integration of the hoist system with other systems like the front and rear brake cooling circuits.

    Original Title

    3_HOIST.PDF

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    This document provides information about the hoist system components and operation for a 793C off-highway truck. It includes: 1. Diagrams and descriptions of the hoist pump, control valve, cylinders and other components. 2. Explanations of how the control valve directs oil flow to raise, lower or hold the hoist based on solenoid operation. 3. Details on the integration of the hoist system with other systems like the front and rear brake cooling circuits.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    142 views16 pages

    793C Off Highway Truck: Service Training Malaga

    Uploaded by

    Jose Vidal
    This document provides information about the hoist system components and operation for a 793C off-highway truck. It includes: 1. Diagrams and descriptions of the hoist pump, control valve, cylinders and other components. 2. Explanations of how the control valve directs oil flow to raise, lower or hold the hoist based on solenoid operation. 3. Details on the integration of the hoist system with other systems like the front and rear brake cooling circuits.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    Service Training

    MALAGA
    793C OFF HIGHWAY TRUCK
    Adolfo
    August 1998
    4. HOIST SYSTEM
    1. Components Layout
    2. Operation
    3. Testing & Adjusting
    CHAPTER : HOIST
    793C OFF HIGHWAY TRUCK
    3-2 Page:
    HOIST LEVER
    HOIST LEVER POSITION SENSOR
    RAISE HOLD FLOAT LOWER
    15%-29% 33%-51% 55%-70% 76%-90%
    INPUT TO EPTC II
    C
    H
    A
    P
    T
    E
    R

    :


    H
    O
    I
    S
    T
    7
    9
    3
    C

    O
    F
    F

    H
    I
    G
    H
    W
    A
    Y

    T
    R
    U
    C
    K
    3
    -
    3
    P
    a
    g
    e
    :

    STARTER SOLENOID
    CONVERTER
    SPEED
    ENGINE
    SPEED
    KEY START
    SWITCH
    BODY UP
    A11
    A12
    A13
    A14
    A15
    A16
    B10
    B9
    A17
    A18
    A19
    A36
    A37
    A10 A21
    A22
    A23
    A24
    A25
    TRANSMISSION
    GEAR SWITCH
    TOS
    TRANSMISSION
    A26 A3
    A4 A5
    EPTC II
    A - 37 PIN CONNECTOR
    B - 10 PIN SURE-SEAL CONNECTOR
    A9
    B1
    B6
    B7
    A29
    A30
    A27
    B5
    A6
    A20
    A28
    SHIFT
    LEVER
    SWITCH
    SERVICE/
    RETARDER
    BRAKE
    SECONDARY
    BRAKE
    HOIST
    LEVER
    SERVICE "SET" AND
    "CLEAR" SWITCHES
    892 - BR
    893 - GN
    306 - GN
    E750 - PU
    706 - BR
    720 - PU
    707 - PU
    711 - BR
    712 - WH
    713 - OR
    714 - YL
    715 - GN
    716 - BU
    307 - OR
    D996 - PU
    D997 - YL
    218- BK
    217 - BK
    219 - BK
    227 - BK
    280 - BK
    7
    0
    9

    -

    O
    R
    7
    1
    0

    -

    G
    N
    7
    2
    1

    -

    B
    R
    7
    2
    2

    -

    W
    H
    7
    2
    3

    -

    O
    R
    7
    2
    4

    -

    Y
    L
    7
    2
    5

    -

    G
    N
    7
    2
    6

    -

    B
    U
    7
    0
    3

    -

    B
    U
    7
    0
    4

    -

    G
    Y
    7
    0
    5

    -

    P
    K
    DATA LINK
    UP, DOWN,
    LOCKUP
    SOLENOIDS
    450 - YL
    452- PU
    2
    10
    12
    3 4 5
    11
    6 7 8 9
    13
    D1 D2 D3
    BACK-UP ALARM
    RELAY
    B2
    321- BR
    MACHINE
    ID CODE
    RAISE SOLENOID
    A31 G714 - PU
    FLOAT SOLENOID
    A32
    G711 - BR
    LOWER SOLENOID G712- GN
    A33
    CHAPTER : HOIST
    793C OFF HIGHWAY TRUCK
    3-4 Page:
    HOIST PUMP
    1 TWO SECTION HOIST PUMP
    2 PRESSURE TAPS
    RELIEF PRESSURE DIFFERENT FOR RAISE AND
    LOWER
    1
    2
    C
    H
    A
    P
    T
    E
    R

    :


    H
    O
    I
    S
    T
    7
    9
    3
    C

    O
    F
    F

    H
    I
    G
    H
    W
    A
    Y

    T
    R
    U
    C
    K
    3
    -
    5
    P
    a
    g
    e
    :

    FROM PARKING
    BRAKE RELEASE
    VALVE
    TO HOIST CYLINDER
    HEAD END
    TO HOIST CYLINDER
    ROD END
    FROM PARKING
    BRAKE RELEASE
    VALVE
    FRONT BRAKE
    OIL COOLER
    FILTERS
    FRONT BRAKE
    OIL COOLER
    DIVERTER
    VALVE
    FRONT BRAKES
    HOIST
    PUMP
    HOIST
    SCREENS
    SUCTION
    SCREENS
    HOIST
    SYSTEM
    HOLD
    POSITION
    C
    H
    A
    P
    T
    E
    R

    :


    H
    O
    I
    S
    T
    7
    9
    3
    C

    O
    F
    F

    H
    I
    G
    H
    W
    A
    Y

    T
    R
    U
    C
    K
    3
    -
    6
    P
    a
    g
    e
    :

    TO HOIST
    CYLINDER
    ROD END
    TO HOIST
    CYLINDER
    HEAD END
    TO FRONT BRAKE
    OIL COOLERS
    FRONT BRAKE
    OIL COOLER
    RELIEF VALVE
    PARKING BRAKE
    RELEASE PRESSURE
    RAISE
    SOLENOID
    LOWER
    SOLENOID
    FLOAT
    SOLENOID
    PARKING BRAKE
    RELEASE PRESSURE
    PUMP SUPPLY PORT
    TO TANK
    LOW PRESSURE
    RELIEF VALVE
    HIGH PRESSURE
    RELIEF VALVE
    COUNTERBALANCE
    VALVE
    793C
    HOIST CONTROL VALVE
    HOLD
    DUAL STAGE
    RELIEF VALVE
    SIGNAL STEM
    ROD END VENT SLOT
    LOAD CHECK
    VALVE
    C
    H
    A
    P
    T
    E
    R

    :


    H
    O
    I
    S
    T
    7
    9
    3
    C

    O
    F
    F

    H
    I
    G
    H
    W
    A
    Y

    T
    R
    U
    C
    K
    3
    -
    7
    P
    a
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    e
    :

    ON
    FROM HOIST
    CYLINDER
    ROD END
    TO HOIST
    CYLINDER
    HEAD END
    TO FRONT BRAKE
    OIL COOLERS
    FRONT BRAKE
    OIL COOLER
    RELIEF VALVE
    PARKING BRAKE
    RELEASE PRESSURE
    RAISE
    SOLENOID
    LOWER
    SOLENOID
    FLOAT
    SOLENOID
    PARKING BRAKE
    RELEASE PRESSURE
    PUMP SUPPLY PORT
    TO TANK
    LOW PRESSURE
    RELIEF VALVE
    HIGH PRESSURE
    RELIEF VALVE
    COUNTERBALANCE
    VALVE
    793C
    HOIST CONTROL VALVE
    RAISE
    DUAL STAGE
    RELIEF VALVE
    SIGNAL STEM
    ROD END VENT SLOT
    LOAD CHECK
    VALVE
    C
    H
    A
    P
    T
    E
    R

    :


    H
    O
    I
    S
    T
    7
    9
    3
    C

    O
    F
    F

    H
    I
    G
    H
    W
    A
    Y

    T
    R
    U
    C
    K
    3
    -
    8
    P
    a
    g
    e
    :

    RAISE POSITION
    HEAD END
    SIGNAL PRESSURE
    FROM HOIST
    CYLINDER
    ROD END
    TO FRONT
    BRAKE OIL
    COOLER
    LOWER AND FLOAT POSITIONS
    TO HOIST
    CYLINDER
    ROD END
    FROM
    PUMP
    HOIST
    COUNTERBALANCE VALVE
    C
    H
    A
    P
    T
    E
    R

    :


    H
    O
    I
    S
    T
    7
    9
    3
    C

    O
    F
    F

    H
    I
    G
    H
    W
    A
    Y

    T
    R
    U
    C
    K
    3
    -
    9
    P
    a
    g
    e
    :

    ON
    ON
    TO HOIST
    CYLINDER
    ROD END
    FROM HOIST
    CYLINDER
    HEAD END
    TO FRONT BRAKE
    OIL COOLERS
    FRONT BRAKE
    OIL COOLER
    RELIEF VALVE
    PARKING BRAKE
    RELEASE PRESSURE
    RAISE
    SOLENOID
    LOWER
    SOLENOID
    FLOAT
    SOLENOID
    PARKING BRAKE
    RELEASE PRESSURE
    PUMP SUPPLY PORT
    TO TANK
    LOW PRESSURE
    RELIEF VALVE
    HIGH PRESSURE
    RELIEF VALVE
    COUNTERBALANCE
    VALVE
    793C
    HOIST CONTROL VALVE
    LOWER (POWER DOWN)
    DUAL STAGE
    RELIEF VALVE
    SIGNAL STEM
    ROD END VENT SLOT
    LOAD CHECK
    VALVE
    C
    H
    A
    P
    T
    E
    R

    :


    H
    O
    I
    S
    T
    7
    9
    3
    C

    O
    F
    F

    H
    I
    G
    H
    W
    A
    Y

    T
    R
    U
    C
    K
    3
    -
    1
    0
    P
    a
    g
    e
    :

    ON
    TO HOIST
    CYLINDER
    ROD END
    FROM HOIST
    CYLINDER
    HEAD END
    TO FRONT BRAKE
    OIL COOLERS
    FRONT BRAKE
    OIL COOLER
    RELIEF VALVE
    PARKING BRAKE
    RELEASE PRESSURE
    RAISE
    SOLENOID
    LOWER
    SOLENOID
    FLOAT
    SOLENOID
    PARKING BRAKE
    RELEASE PRESSURE
    PUMP SUPPLY PORT
    TO TANK
    LOW PRESSURE
    RELIEF VALVE
    HIGH PRESSURE
    RELIEF VALVE
    COUNTERBALANCE
    VALVE
    793C
    HOIST CONTROL VALVE
    FLOAT
    DUAL STAGE
    RELIEF VALVE
    SIGNAL STEM
    ROD END VENT SLOT
    LOAD CHECK
    VALVE
    CHAPTER : HOIST
    793C OFF HIGHWAY TRUCK
    3-11 Page:
    HOIST CONTROL VALVE
    1 OIL COOLER RELIEF VALVE
    2 PILOT OIL SUPPLY
    3 SOLENOID VALVES
    4 HOIST CYLINDER RAISE PORT
    5 HOIST CYLINDER LOWER AND FLOAT PORT
    1
    4
    5
    3
    2
    CHAPTER : HOIST
    793C OFF HIGHWAY TRUCK
    3-12 Page:
    HOIST CONTROL VALVE
    1 HOIST SCREENS
    2 HOIST SCREEN BYPASS SWITCHES
    3 RAISE SOLENOID VALVES
    4 COUNTERBALANCE VALVE
    5 HOSE TO FRONT BRAKE COOLER FILTERS
    3
    4
    5
    2
    1
    CHAPTER : HOIST
    793C OFF HIGHWAY TRUCK
    3-13 Page:
    FRONT BRAKE OIL COOLER
    1 FRONT BRAKE OIL COOLER
    2 DIVERTER VALVE
    1
    2
    C
    H
    A
    P
    T
    E
    R

    :


    H
    O
    I
    S
    T
    7
    9
    3
    C

    O
    F
    F

    H
    I
    G
    H
    W
    A
    Y

    T
    R
    U
    C
    K
    3
    -
    1
    4
    P
    a
    g
    e
    :

    REAR BRAKES
    BRAKE COOLING
    PUMPS
    SUCTION
    SCREENS
    REAR BRAKE
    COOLING CIRCUIT
    REAR BRAKE
    OIL COOLERS
    OIL COOLER
    RELIEF VALVES
    PARKING BRAKE
    RELEASE FILTER
    HOIST VALVE
    PARKING BRAKE
    RELEASE PUMP
    PUMP
    DRIVE
    PARKING BRAKE
    RELEASE VALVE
    TRACTION
    CONTROL
    SYSTEM
    (TCS)
    VALVE
    TO REAR
    BRAKES
    TO FRONT
    BRAKES
    CHAPTER : HOIST
    793C OFF HIGHWAY TRUCK
    3-15 Page:
    1 PARKING BRAKE RELEASE PUMP
    2 THREE SECTION REAR BRAKE OIL COOLING
    2
    1
    C
    H
    A
    P
    T
    E
    R

    :

    H
    O
    I
    S
    T
    7
    9
    3
    C

    O
    F
    F

    H
    I
    G
    H
    W
    A
    Y

    T
    R
    U
    C
    K
    3
    -
    1
    6
    P
    a
    g
    e
    :

    L
    A
    B

    E
    X
    E
    R
    C
    I
    S
    E
    S
    HOIST DUAL STAGE RELIEF VALVE
    PRESSURE SPEC HIGH IDLE
    RELIEF VALVE
    HIGH
    PRESSURE
    LEVER IN RAISE
    HIGH IDLE
    20370 TO 21070kPa
    2955 to 3057 psi
    RELIEF VALVE
    LOW
    PRESSURE
    LEVER IN LOWER
    HIGH IDLE
    3450 to 3800 kPa
    500 to 550 psi
    RELIEF VALVE
    FRONT BRAKE
    OIL COOLER
    LEVER IN HOLD
    790 20 kPa
    1153 psi

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