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Kenr6122kenr6122-08 - 330D

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KENR6122-08

May 2010

Component Locations
Part
Machine Schematic
Number Location Location

Attachment: Universal Quick Coupler

E-2

Valve Gp - Check (Quick Coupler)

123-4750

B-2

Valve Gp - Shuttle (Quick Coupler)

123-2549

C-5

Valve Gp - Quick Coupler

254-3080

E-2

Valve Gp - Solenoid (Quick Coupler)


258-6749
Standard Machine

E-2

Accumulator Gp

Note B

20

A-4

Block

Note B

21

D-7

Cylinder Gp - Boom

Note A

22

E-6

Cylinder Gp - Bucket

Note A

23

E-7

Cylinder Gp - Stick

Note A

24

E-7

Filter Gp - Case Drain

Note B

25

A-6

Filter Gp - Pilot Hydraulic

Note B

26

A-3

Filter Gp - Return Oil

Note B

27

A-6

MAIN

MM

Note B

29

F-5

Motor Gp - Travel Left

Note B

30

F-4

Motor Gp - Travel Right

Note B

31

F-3

Pump GP - Main Hydraulic

Note B

32

B-2

Sensor As - Left Pump Pressure

Note B

33

B-3

Sensor As - Right Pump Pressure

Note B

34

A-3
D-7

36

B-7

Switch As - RH Travel Pressure

Note B

37

D-6

Swivel Gp

Note B

38

E-4

Tank Gp - Hydraulic Oil

Note B

39

A-4

Valve Gp - Cooler Bypass

Note B

40

B-7

Valve Gp - Heavy Lift Solenoid

Note B

41

B-3

Valve Gp - LH Joystick

Note B

42

C-7

Valve Gp - Load Control Boom Cylinder

Note B

43

D-2

45

MM

Note B

44

D-5

Note B

45

C-2 thru C-5

Valve Gp - Pilot Travel

Note B

46

D-6, D-7

Valve Gp - Press Reducing Boom/Swing

Note B

47

B-3

Note B

48

B-4

Note B

49

C-6

Note B

50

C-6, C-7

Valve Gp - Swing Cushion

Note B

51

E-5

Valve Gp - Travel LT Counterbalance

Note B

52

E-4

Note B

53

32

EE

28

QUICK COUPLER CIRCUIT

Valve Gp - Shuttle

Valve Gp - Travel RT Counterbalance

38

LL

Valve Gp - Load Control Stick Cylinder

Valve Gp - Press Reducing Boom/Swing

LOCK
SOLENOID

E-3
TRAVEL
SPEED
SOLENOID

NOTE A: Check the parts manual for the correct cylinder part number.
NOTE B: Check the parts manual or the Standard Machine Hydraulic Schematic for
specific part numbers that match the effectivity of the machine.

SWING
SOLENOID

Schematic
Location

Description

EE

Left Pump Delivery Pressure

B-2

FF

Right Pump Delivery Pressure

A-2

GG

Pilot Pump Delivery Pressure

A-3

HH

Left Pump Power Shift Pressure

B-2

JJ

Case Drain Pressure

B-2

KK

Right Pump Power Shift Pressure

A-2

LL

Quick Coupler Unlock Pressure

E-3

MM

Quick Coupler Lock Pressure

E-2

SOS

Hydraulic Oil Sampling Port

A-3

30 52

40

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

ONE POSITION

320D, 321D, 323D, 324D, 325D, 329D


330D, 336D, and 336D MHPU Excavator
Hydraulic System - Attachment
320D:
A6F1-UP
A8F1-UP
A9F1-UP
KGF1-UP
MCH1-UP
TDH1-UP
FAL1-UP
KLM1-UP
SPN1-UP
WBN1-UP
GDP1-UP
PCX1-UP
PHX1-UP
321D:
TXA1-UP
PBD1-UP
NAS1-UP

Tap Locations
Pressure, Sampling, and Sensor
Tap
Number

FWD

EE

Valve Gp - Main Control

Valve Gp - RH Joystick

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(FIXED)

PUMP
(2 - SECTION)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

324D:
EJC1-UP
MND1-UP
T2D1-UP
JJG1-UP
BTK1-UP
SYM1-UP
JAT1-UP

323D:
RAC1-UP
SDC1-UP
WGC1-UP
CYD1-UP
SED1-UP
YSD1-UP
NDE1-UP
WNE1-UP
ZMF1-UP
JLG1-UP
BYM1-UP
PBM1-UP
NES1-UP
DKW1-UP
SBZ1-UP

325D:
GPB1-UP
PKE1-UP
LAL1-UP
MCL1-UP
AZP1-UP
A3R1-UP
GBR1-UP
T2S1-UP
CYW1-UP

329D:
XDB1-UP
BFC1-UP
CZF1-UP
JBF1-UP
WDK1-UP
EBM1-UP
TPM1-UP
YFW1-UP
SCY1-UP
DTZ1-UP

330D:
GGE1-UP
B6H1-UP
THJ1-UP
LRM1-UP
ERN1-UP
JLP1-UP
MWP1-UP
RAS1-UP
EDX1-UP
T2Y1-UP

336D:
LMG1-UP
MYG1-UP
KDJ1-UP
WRK1-UP
PPN1-UP
MYP1-UP
JWR1-UP
DTS1-UP
WET1-UP
PGW1-UP

VALVE PORTS

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CHECK VALVES

A B

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SHUTTLE

SPRING
LOADED

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

PRESSURIZED

VENTED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

SOLENOID &
PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH - PULL LEVER

GENERAL MANUAL

LINES CROSSING

VARIABLE DISPLACEMENT
NON-COMPENSATED

FIXED
DISPLACEMENT

SINGLE ACTING

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS
INFINITE
POSITIONING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

LINES JOINING

UNIDIRECTIONAL

Universal Quick Coupler

COMPLETE

HYDRAULIC MOTORS

HYDRAULIC PUMPS

SPRING

REMOTE SUPPLY PRESSURE

CROSSING & JOINING LINES

GAS CHARGED

FIXED
DISPLACEMENT

PEDAL

SIMPLIFIED

INTERNAL RETURN

ACCUMULATORS

SPRING LOADED

PUSH BUTTON

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

EXTERNAL RETURN

336D MHPU:
M3M1-UP
M3N1-UP

ATTACHMENT

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

VALVES

TWO POSITION

P T

Motor Gp - Swing

35

VARIABILITY

RESTRICTION

CONTROL VALVES

B-4 , B-5

Note B

CONTROL VALVES

AB

28

Note B

SPRING

VALVE ENVELOPES

32

Note B

Switch As - LH Travel Pressure

FLUID CONDITIONER

LL

Manifold Gp - Control

Switch As - Pilot Pressure

PUMP OR MOTOR

AUX

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

28
CONTROL MANIFOLD

38

49

42

21

2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

36

HYDRAULIC SYMBOLS (ELECTRICAL)

35

50

37 46

43
44 45

22

TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

24
27

3 20
28 41

ELECTRICAL SYMBOLS (ELECTRICAL)

47 48

22

23

KK

32

JJ

EE

PRESSURE
SWITCH

2 32

TEMPERATURE
SWITCH

HYD.
TANK

33 34

31

25 26

53

27

39

29

51

LEVEL
SWITCH

WIRE NUMBER IDENTIFICATION CODES

25

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS AG
WIRE
CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

43

40

44 45

3 20

FLOW
SWITCH

42

49

CIRCUIT NUMBER
IDENTIFICATION

WIRE
COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD

GG

WIRE

28 41

WIRE COLOR

325-PK-14

24

47 48

CIRCUIT NUMBER
IDENTIFICATION

FF

2 32

WIRE COLOR

34

HH

33 26

WIRE GAUGE

(EXAMPLE VALVE)

SOS

22

26 27
30 31
52 53

29
39

51

38

21

35

36 50

37 46

MACHINE COMPONENT LOCATIONS

45
MAIN PUMP and FILTER CIRCUITS

MAIN CONTROL VALVE

)
(2
OM

BO

K(
IC
ST

G
IN
SW

EL

1)

(L

AV

AV
TR

ST

TR

)
(R
EL

ME

AV
TR

CH

ET

TA
AT

CK

(1
OM

BU

23

BO

25

ST

IC

K(

2)

NT

EL

33 34

(Dimensions: 34 inches x 28 inches)

148-8321

BASIC COMPONENT SYMBOLS

24 Page,

Connector As - Quick Coupler

FLUID POWER SYMBOLS

KENR6122-08

Description

SWING MOTOR

TRAVEL MOTOR (LEFT)

TRAVEL MOTOR (RIGHT)

MOTOR GP
TRAVEL LEFT
MOTOR GP
TRAVEL RIGHT

F
PG

MOTOR GP
SWING

DR

MU
BOOM
CYLINDER

BUCKET CYLINDER

STICK CYLINDER

Pp3

UNLOCK

Pp3

DR

A1

A
a

LL
B1

LOCK

BOOM
CYLINDER

VALVE GP
QUICK COUPLER
254-3080

MM
VALVE GP
SOLENOID
(QUICK COUPLER)
258-6749

VALVE GP
TRAVEL LT
COUNTERBALANCE
FINE
SWING

VALVE GP
SWING
CUSHION

AL3

dr2

BL3
AR3

BR3

AR4

BR4
dr

E
P

B
TP

TT

TRAVEL(L)

BL2

VALVE GP
PILOT TRAVEL

AL2

VALVE GP
TRAVEL RT
COUNTERBALANCE

dr1

Pp

CONNECTOR AS.
148-8321

BL1

TRAVEL(R)

AL1

BR1

AR1

SWIVEL GP

FWD

BACK
T1

T5

FWD

BACK
T6

T4

T2

aL1

bL1

bR1

T3

VALVE GP
LOAD CONT.
STICK CYL.

aR1

aL2
AR1

SWITCH AS.
RH TRAVEL
PRESSURE

SWITCH AS.
LH TRAVEL
PRESSURE

AL4

BL3

SP3

SPi

aL4 (UP)

SDr

BL1

BL2

aL3

aL1

AL1

AL2

AL3

aR1

Pi4

(REV)

VALVE GP
LOAD CONT.
BOOM CYL.

AR4

aR3

BR1

Di4

(L)

(IN)

aR4

BR3

aR2 BR2 AR2

AR3

BP3 BDr BPi

Pi1

AR5

BR5

aR5 R3
VALVE GP
MAIN CONTROL

BP2

(DOWN)

(CLOSE)

(REV)

BR4

BLOCK

VALVE GP
LH JOYSTICK

CLOSE
JR2

DOWN
JR3

UP
JR1

A4

A5

A6

A7

A8

(OUT)
VALVE GP
SHUTTLE

HL

Di2

Pi3

Pi2

TRAVEL(R)

TRAVEL(L)

A3

SWING

A2

STICK(1)

A1

BOOM(2)

(FWD)

(R)
Di3

DST Pi5

bL3

PR

PL

bL1

bL2

HR

bR5

Di1

bR2

bR1

(OUT)

(UP)

(OPEN)

(FWD)

STICK(2)

OPEN
JR4

BOOM(1)

L
JL4

BUCKET

bR4

bR3

bL4
B1

B2

B4

B3

B5

B6

B7

B8
VALVE GP
SHUTTLE (QC)
123-2549

aR4

bR3

bR4

bL2

bL4

EE
G2

SWITCH AS.
PILOT PRESS

P2

Pi1

PSA2

P-IN

DR1 PSA1

NO.3
(LOCK)

A1

FR
A2

Pn2

HH

Ps2
PsM2

A2
VALVE GP
HEAVY LIFT
SOLENOID

B1

A1

B2

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


RIGHT MAIN PUMP OUTPUT
PILOT PUMP OUTPUT
LEFT MAIN PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT

S3

A2
S1

P2

Dr1

LEFT TRAVEL MOTOR CONTROL CIRCUIT


SWING MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT

P1
MANIFOLD GP
CONTROL

VALVE GP
COOLER BYPASS
FILTER GP
RETURN OIL

G3

T
DR3

DR4

Pi2

DR5

T-OUT1 DR6

P1

PsM1
Ps1

VALVE GP
PRESS REDUCING
BOOM/SWING
PRIORITY

P2

ACCUMULATOR GP

OUT

VALVE GP
PRESS REDUCING
BOOM/SWING
PRIORITY

FILTER GP
PILOT HYDRAULIC

PG

GG

LINE PATTERNS
Pressure Line

Pn1

T
TANK GP
HYDRAULIC
OIL

SWING BRAKE CONTROL CIRCUIT

KK

A3
FILTER GP
CASE DRAIN

STICK CYLINDER CONTROL CIRCUIT

A1

IN

SUPPLY LINE
DRAIN / RETURN LINE
LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
ATTACHMENT CONTROL CIRCUIT
HEAVY LIFT CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CONTROL CIRCUIT

JJ

Dr2
P1

SENSOR AS
LEFT PUMP
PRESSURE

bL3

A
D

M2

G2

NO.2
(SWING)

B1

aR3

U
B2

PUMP GP
MAIN HYD.

RR

VALVE GP
PRESS REDUCING
(BOOM UP PRIORITY)

T-OUT2 DR2

VALVE GP
CHECK (QC)
123-4750

aL2

NO.1
(TRAVEL)

(Dimensions: 34 inches x 28 inches)

24 Page,

KENR6122-08

R
JL2

IN
JL3

BOOM

JL1

BUCKET

SWING

STICK

JRT

JRP

ATCH

JLT

JLP

OUT

VALVE GP
RH JOYSTICK

PC

Pilot / Load Sensing Pressure


Drain / Return Lines

Pi
SENSOR AS
RIGHT PUMP
PRESSURE

SOS

Component Group

G1

M1

FF

Attachment

Pm

Air Line

CALLOUTS

YY

Taps (Pressure, Sampling, Sensor - by letter)

52

Components (By number)

THIS SCHEMATIC IS FOR THE 320D, 321D, 323D, 324D,


325D, 329D, 330D, 336D, and 336D MHPU EXCAVATOR
ATTACHMENT: UNIVERSAL QUICK COUPLER
MEDIA NUMBER: KENR6122-08
PART NUMBER: 262-3421, CHANGE: 02, VERSION: HE
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications.

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