Freese
Freese
Freese
C. E. FREESE
Mechanical Engineer, The
Fluor Corporation, Ltd., Los
Angeles, Calif. Mem. ASME
This paper is primarily concerned with the vibration of vertical pressure vessels
known as columns or towers.
The procedure for estimating the period of first mode of vibration for columns which
are the same diameter and thickness for their entire length is outlined. A graph is
included for this purpose which recommends limits between vessels considered to be
static structures and those considered dynamic.
A method for designing vessels considered as dynamic structures is described as well
as a detailed procedure for estimating the period of vibration of multithickness (stepped
shell) vessels and/or vessels built to two or more diameters with conical transitions where
the difference in diameter is small.
There is a brief resume of the Karman vortexes effect and a discussion regarding
vibration damping by liquid loading and the benefit of ladders and platforms which help
reduce the effect of periodic eddy shedding.
The design procedure outlined will be useful to the practical vessel designer
confronted with the task of investigating vibration possibilities in vertical pressure
vessels.
Introduction
For many years it was customary to apply guy wires
to tall ,slender pressure vessels. In, recent years, refinery and
petro-chemical officials have demanded self-supporting vessels
from the standpoint of plant appearance and safety.
In order to design a self-supporting vessel of this type, the
following problems must be carefully analyzed:
1 When it is necessary to deviate from the common practice
of designing a vertical vessel as a static structure and consider it as
a dynamic structure?
Contributed by the Petroleum Division and presented at the ASME
Petroleum-Mechanical Engineering Conference, Denver, Colo., September
21-24, 1958, of THE AMERICAN SOCIETY OF MECHANICAL
ENGINEERS.
NOTE: Statements and opinions advanced in papers are to be
understood as individual expressions of their authors and not those of the
Society. Manuscript received at ASME Headquarters, July 9, 1958. Paper
No. 58 - PET-13.
Nomenclature
f = lowest natural frequency of vibration,
cycles per second
T = 1 = period of vibration, sec
f
g = acceleration due to gravity
W = total weight of vessel or vessel section
above horizontal plane under construction, lb
WS = shear load at end of section, lb
w = unit weight; lb/ft
w' = weight of vessel element or internal
part, lb
L = total length, ft
l = length of element or section, ft
D = vessel diameter, ft
d = vessel diameter, in.
k = Strouhal number
= end slope of element in bending as a
cantilever beam, radian4 (tan = )
P = internal pressure, psig
S = allowable stress of vessel material, psi
M = moment about vessel seam or
horizontal plane under consideration, lb - ft
MT = moment at end of vessel section
resulting from weight of sections to the right
section under consideration
C = corrosion allowance
R = Reynolds number
FEBRUARY 1959 / 77
Design
Procedure
Pd
48 M
W
C
4 SE 0.8 P d 2 SE dSE
(1)
The terms within the absolute value signs are positive for tensile
stresses and negative for compressive stresses. The first term gives
the thickness required for the longitudinal stress resulting from
internal pressure and is positive for pressures above atmospheric
and negative for pressures below atmospheric. The second term is
the thickness required to resist the longitudinal bending stress and
both positive and negative values exist at the same time. The third
term is the thickness required for the weight of the vessel above the
seam being investigated and, since this is a compressive stress, it
has a negative value. The combination giving the highest value
establishes the thickness required to resist the longitudinal stresses.
Consider equation (1) for a typical vessel operating at an
internally pressure greater than atmospheric:
shell is of constant diameter and thickness for its full length, the
period of vibration maybe easily found from the graph shown in
Fig. 1. This graph is plotted from the general formula for the
period of the first mode of vibration of a cantilever beam [7]:
T
2 wL4
352
. E ' Ig
wL4
1785
.
E ' Ig
12
12
(3)
T 764
. x106 wL3
12
D h
(4)
T 7.64 x106 L
D
wD
12
(5)
the variables (L/D) and (wD/h) are used as parameters to plot the
graph in Fig. 1.
One of the first graphs of equation (4) was issued by a major oil
company for their refinery work. In its original form, all vessels
having a period of vibration over 0.4 sec were ordered designed
as dynamic structures and those having a vibration period of 0.4
sec or less were ordered designed as static structures. Experience
t 0.275 0.307 0.063 0.125
has shown that a more practical limit for this division is a line
drawn from 0.4 sec at the extreme left of the graph to 0.8 sec at the
The required thickness within the absolute value signs will have extreme right and considering vessels having a period of vibration
two values; namely, +0.519 in. and -0.095 in. Therefore the above this line to require dynamic consideration and those below
minimum thickness required is 0.519 + 0.125 in. corrosion to require designing as a static structure. The reason for revising
allowance = 0.644 in.
the former limit is the fact that many vessels having small (L/D)
Next consider equation (1) to appear as follows for the same
ratios and large values of (wD/h) have given satisfactory service
vessel operating under vacuum conditions:
although their period of vibration exceeded 0.4 sec. In general,
vessels having an (L/D) ratio less than 15 are not apt to be critical
t 0123
.
0.307 0.063 0.125
from a vibration, standpoint. One exception to this statement,
For this case, the two values within the absolute value signs are unofficially reported to the author, involved two vessels operating
-0.493 and + 0.121 in. resulting in a minimum thickness of 0.493 near a railroad whereby they were vibrated by railroad equipment.
Both vessels had a period of vibration considerably less than 0.4
+ 0.125 in. = 0.618 in.
As previously stated, the moment M is the longitudinal bending sec and their frequency probably coincided with the frequency of
moment due to wind or earthquake, either of which may be the exciting force, thereby causing resonance. This type of
combined with eccentric loads imposed by mounting heavy response is difficult, if not impossible, to predict accurately and
equipment on the vessel. All designers are accustomed to should be considered as a special case.
If investigation indicates that the vessel should be designed as a
evaluating moments due to eccentric and wind loads, but there are
a few who may not be familiar with the method used for estimating dynamic structure, the method of seismic analogy is
moments due to earthquake. Therefore, the following brief outline recommended. This method consists of designing the vessel for
is presented because this method is recommended as a design earthquake conditions using a seismic factor F3 = 0.20, regardless
of the geographical location. In most cases, the vessel will have
procedure for vessels where dynamic considerations are required.
thicker shell and head material in the lower section. As an
The weight of each vessel element (shell, head, tray, or internal
example, consider a vessel 10 ft 0 in. diameter by 13/16 in. thick by
part) is calculated. and then multiplied by the vertical distance
190 ft 0 in. high which has an (L/D) ratio of 19, and period of
from the circumferential seam (or horizontal plane) under
vibration (after being designed as a static structure) of 1.65 sec.
consideration to the center of gravity of the element. The
This vessel, when designed as a dynamic structure by the method
summation of the moments so found is multiplied by the seismic
l3
factor for the area where the vessel is to operate, thereby yielding a of seismic analogy, resulted in a shell thickness of /16 in. for the
7
15
moment due to earthquake or seismic disturbance. For vessels, the upper 137 ft 0 in. and three 1ower sections consisting of /8, /16,
and
1-in.
thick
material
(the
supporting
skirt
increased
from
1
to l
seismic factor will usually have a value of 0.03 to 0.12, depending
9
/
in.).
The
period
of
vibration
was
reduced
to
approximately
1.4
16
upon the geographical location. Expressed mathematically,
sec.
Whereas the application of this method actually consists of trial
M F3 w' y '
(2) and error, the experienced pressure vessel designer becomes very
proficient in estimating how far down the vessel he can utilize the
After the vessel has been designed in the regular manner material thickness which is based on pressure-temperature
(considered as a static structure) it should be investigated regarding requirements, as well as the length of successive sections of
thicker material. It is usually unnecessary to carry the seismic
its possible behavior under vibration conditions. If the vessel
analogy into the design of the anchor bolts because this method is
1
Numbers in brackets designate References at end of paper.
78 / FEBRUARY 1959
AS M E
Fig. 1
Earthquake coefficient
0.20
0.08 divided by period
0.08
FEBRUARY I 959 / 79
Wy2
T 2
g Wy
(6)
is probably the easiest and safest method for the designer who is not a
specialist in vibration to apply. This equation follows the Rayleigh
method of approximation for finding the fundamental period of
vibration as applied to a shaft or loaded beam on too supports. It will
be shown that this equation is reasonably accurate for estimating the
period of the first mode of vibration of vertical pressure vessels.
Equation (6) will result in an estimated period of vibration slightly
lower than the actual period. The degree of accuracy is dependent
upon the number of sections calculated in estimating the static
deflections when the vessel is considered as a cantilever beam
deflecting under its own weight. As an example, the period of
vibration of a cylindrical shell 3 ft 0 in. diam by 3/4 in. thick by 90 ft
0 in. high was estimated under two separate conditions. In order to
eliminate nonuniformly distributed masses, this shell was considered
to have tray sections at one-foot intervals from the top to the ground
and the heads were omitted. When calculated to equation (4), the
period of vibration was found to be 1.088 sec. Dividing the shell into
nine sections, each 10 ft 0 in. long and calculating the period to
equation (6) resulted in an estimated period of 1.08 sec. which is
0.735 per cent low. On the other hand, when this same shell is divided
into five sections having lengths of 30 ft 0 in., 20 ft 0 in., 15 ft 0 in.,
15 ft 0 in., and 10 ft 0 in., the estimated period of vibration to equation
(6) was 1.068 sec which is 1.84 per cent lower than the results from
equation (4). Most vessels designed as dynamic structures have five to
ten sections similar to the latter division and the weight is not always
uniformly distributed. Field test have shown the calculated period of
vibration to be 1.5 to 4.5 per cent lower than the observed periods for
several different size vessels. This is in good agreement for large
structures and it is reasonable to assume that the period of vibration
obtained by the numerical integration of equation (6) will be
approximately 5 per cent lower than the actual period .
Equation (6) is not difficult to integrate numerically, but care must
be exercised to make certain that all factors affecting deflection are
included. Instead of following a complete numerical integration, some
designers prefer to estimate the deflections at the center of each
section graphically by either the area-moment or conjugate beam
method. The same results will be obtained. The choice of method
depends upon the personal preference of the individual. An outline for
the numerical integration of equation (6) when applied to vertical
pressure vessels is given in the Appendix of this paper.
fD D
k
Tk
(7)
The difference between the values reported from field data and the
graph is probably due to the size of cylinders tested and the method of
support. When the velocity of the wind is such that the frequency f in
the equation corresponds to the natural frequency of the vessel,
resonance occurs and the vessel will oscillate at an excessive
amplitude. Since aerodynamic stability theory and calculation methods
are beyond the scope of this paper, the reader should refer to
Steinman's paper [10] and similar publications for additional
information in this subject.
One vessel, not designed to the seismic analogy method outlined
herein, gave trouble due to wind induced vibration. This vessel is
identified as Case II under Field Data. It was found to be free from
vibration when the wind was blowing from a direction such that
nearby equipment disturbed the flow pattern and it is conceded by
some individuals that the external attachments also helped to reduce or
nullify the effect of periodic eddy shedding. It is recommended that
any vessel, where possible vibration trouble is indicated, should have
the external appurtenances located around its circumference and not
placed on only one or two sides as was done with this vessel. The
break in vertical ladder runs demanded by some states helps to
accomplish this because intermediate platforms and ladders are
distributed circumferentially. The same vessel which gave trouble
when empty has been satisfactory after liquid loading. Therefore the
additional damping effect of liquid loading cannot be ignored - on the
other hand, neither can too much confidence be put in it as a cure-all.
Some engineers are also concerned regarding the possibility of the
vessel being vibrated at a frequency corresponding to its second mode
of vibration. The second mode of vibration for cantilever beam has a
frequency of 6.37 times the frequency of the first mode [7]. This
relationship will not necessarily hold true for multithickness and/or
multidiameter vessels and more involved methods of analysis for the
second mode frequency have to be employed. The Ritz method [8]
which is a further development of Rayleigh's method can be used for
these cases. It is sometimes referred to as the Rayleigh-Ritz method
and should be applied by designers specializing in vibration problems.
For the average vessel, it is not unreasonable to assume that the second
mode frequency might occur between five to six times the frequency
of the first mode. If a wind velocity of thirty miles an hour has been
estimated to induce vibration in the first mode, it is reasonable to
conclude that vibrations in the second mode will not be induced by any
wind less than one hundred fifty miles per hour. On the other hand, a
vessel subject to vibration in the first mode by winds of only ten miles
an hour might be vibrated in the second mode by winds of fifty to sixty
miles per hour if external attachments do not interfere with the
periodic eddy shedding. Surrounding structures and terrain will also
have some bearing on the considerations involved.
It is not the intention of this paper to overamplify the possibility of
the second mode of vibration. Some engineers maintain that
vibrations in the second mode could be catastrophic; how
80 / FEBRUARY 1959
ever, to the knowledge of this author no case of this type of failure has
ever been recorded. In fact, no one has reported a second mode
vibration in a self-supporting vertical pressure vessel and vessels are
in service which have (L/D) ratios in the neighborhood of 40:1.
Steinman's paper refers to the Meier-Windhorst tests at the Hydraulic
Institute at Munich (1939) wherein the hydrodynamic oscillations of
cylinders yielded sharply defined results for (a) the low velocity range,
(b) critical range, and (c) high velocity range, and further states that,
"In these vortex induced oscillations, there is no 'catastrophic range' of
increasing amplification with unlimited increase of steam velocity"
[13].
FEBRUARY I959 / 81
Field Data
54 in. I.D. x 146 ft-0 in. High Vessel Shown in Fig. 5.
This vessel was designed to the seismic analogy method described
in this paper. Field engineers checked the period of vibration by
setting the vessel in motion and observing its frequency and amplitude
with a surveyor's transit sighted on a target rod mounted horizontally
at the top of the vessel. A stop watch was used to time the number of
cycles. This vessel could be oscillated by two men exerting a
back-and-forth motion at the top platform.
Case I
82 / FEBRUARY 1959
Whereas format data were not retained, the engineering records show
that they found the period of vibration to be 1.67 sec. Calculating the
period of vibration by the Rayleigh approximation (6), using six
sections gives a period of vibration of 1.61 sec which is 3.6 per cent
lower than the observed period.
Although the calculated wind velocity required to cause
resonance is only 10-12 mph, this vessel has operated without any
difficulty. The external attachments were well distributed about the
circumference.
Case II 84 in. I.D. x 145 ft-6 in. high Vessel Shown in Fig. 6.
This vessel was not designed to the seismic analogy method. The
thickness of the shell was increased in the lower section to withstand a
high wind loading. During the construction period, this vessel was
observed to be vibrating under certain wind conditions and, not only
was the amplitude great enough to be alarming, but the anchor bolts
stretched and an adjoining reboiler was loosened at its foundation.
Research engineers were sent to the field and made a
comprehensive study of the installation. It was observed that
resonance occurred at wind velocities in the neighborhood of 27 mph.
As previously mentioned, critical vibration was induced when the
wind came from a certain direction and, although the vessel could be
mechanically vibrated from any direction, the vessel was
"frequency-polarized'' due to the orientation of the trays and welded
downcomers. The maximum amplitude was 0.45 ft during resonance.
During the investigation, the Strouhal number for this column (7.67
ft O.D. of insulation) and another 3 ft D column was obtained. These
are reported in the Design Procedure section of this paper.
Using the term "per cent decrement," defined as each amplitude
having a swing equal to a certain percentage less than that of its
predecessor, this column was found to have a 31/2 per cent decrement
when the vessel was empty and a 14 per cent decrement when the
trays were liquid loaded
The logarithmic decrement for this column is approximately 0.035
without liquid loading and approximately 0.133 loaded with liquid.
The calculated period of vibration of 1.42 sec is 4.05 per cent lower
than the observed period of 1.48 sec.
Case III 36 in. I.D. x 42 in I.D. x 131 ft-0 in. High Vessel Shown in
Fig. 7.
This vessel, which was designed to the seismic analogy method, has
a calculated period of vibration of 1.61 sec. Field readings were taken
in the manner outlined under Case I. The readings shown
in Table l were taken before the insulation was applied. The average
observed period of vibration is 1.64 sec.
The readings shown in Table II were taken after the insulation was
applied. The column was also pressurized at 210 psig and had a bottom
temperature of 340 F and a top temperature of 90 F. There was no liquid on
the trays but there was about four feed of liquid in the bottom. Both sets of
readings were taken in still air. The average observed period is 1.69 sec.
The calculated period of vibration is only 1.83 per cent lower than the
average from Table I and 4.15 per cent lower than the average from Table II.
The numerical integration of equation (6) consisted of considering the
skirt to be 51 in. average diameter and the 42 in. D section as extending to
the top of the conical reducer. In addition, the upper 51 ft 9 in. consisting of
3/4 in. thick plate was divided into three sections as was the 46 ft 7 in. of
7/8 in thick plate of the 42 in. D section, making a total number of 9
sections.
Calculations indicate a critical wind velocity in the neighborhood of 8-10
mph for this vessel. No excessive movement has
FEBRUARY 1959 / 83
TABLE I
Observer
1
2
3
1
2
3
Time Seconds
38
51.5
49
67
50.2
50.4
Number of
Cycles
24
31
30
40
30
31
Amplitude at
Start - Feet
.15
.20
.20
.20
.20
.20
Amplitude at
Finish - Feet
.05
.05
.05
.03
.05
.05
Aver.
Period Seconds
1.58
1.66
1.64
1.67
1.68
1.62
1.64
Percent
Decrt.
4.66
4.52
4.67
4.75
4.67
4.52
4.63
Acknowledgment
The author wishes to acknowledge and express his appreciation for
the co-operation of the Standard Oil Company of California, Salt Lake
Refining Company, and the Research Division of The Fluor
Corporation. The assistance of Mr. R. C. Baird as well as many
individuals of The Fluor Corporation helped to make this paper
possible and is gratefully acknowledged.
References
TABLE II
Observer
3
1
3
1
Time Seconds
31
33.2
38.2
38.2
Number of
Cycles
19
20
22
22
Amplitude at
Start - Feet
.25
.30
.30
.30
Amplitude at
Finish - Feet
.05
.05
.05
.05
Aver.
Period Seconds
1.63
1.66
1.74
1.74
1.69
Percent
Decrt.
8.55
9.00
8.18
8.18
8.48
been reported and here again, the external attachments are well
distributed about the circumference.
The increased per cent decrement in Table II is partly due to the addition
of insulation which would have a more noticeable effect on a small
diameter column. Internal pressure is believed to increase the stiffness
and probably was a contributing factor. Whereas the bottom liquid is
near the base and would not be expected to contribute to the increase in
per cent decrement, it could conceivably have some effect.
The corresponding logarithmic decrements for the two conditions are
0.045 and 0.082.
I
J. P. Den Hartog, Mechanical Vibrations," third edition, McGraw-Hill Book
Company, Inc., New York, N.Y.
2
Stephen Timoshenko, Vibration Problems in Engineering, second edition. D.
Van Nostrand Company, Inc., New York, N.Y.
3
N.O. Myklestad, Fundamentals of Vibration Analysis, first edition, McGrawHill Book Company, Inc., New York, N.Y.
4
Reference [1], p.373
5
R. L. Solnick and R.H. Bishop, Noise, Vibration, and Measurement Problems,
Resulting from Fluid-Flow Disturbances,TRANS,ASME, vol.79, 1957, pp. 10451048.
6
R.C. Baird, Wind-Induced Vibration of a Pipe-Line Suspension Bridge, and Its
Cure,TRANS.ASME vol. 77, 1955, pp. 797-804.
7
References[1], p. 459
8
Reference [2], pp. 370 to 382 incl.
9
E.O. Bergman , The Design of Vertical Pressure Vessels Subjected to Applied
Forces, TRANS.ASME, vol. 77, 1955, pp. 863-867.
10 D. B. Steinman, Problems of Aerodynamic and Hydrodynamic Stability,
Proceedings, Third Hydraulic Conference, June, 1946, Univ. of Iowa Bulletin No. 31,
Page 139. Graph shown in Fig.2 reproduced by permission.
11 R.C. Baird , Aerodynamic Vibration of Tall Cylindrical Columns, Paper No. 58
-PET - 4.
12 Report of Fluor Research, unpublished
13 Reference [10] pp. 144 and 145.
APPENDIX
Conclusion
1 Self-supporting vertical pressure vessels should always be
investigated regarding their possible behavior under vibrating
conditions.
2 If the statically designed vessel has a period of vibration such
that it is necessary to consider it as a dynamic structure, it should be
designed to the seismic analogy method using a 0.20 seismic factor.
It is not necessary to apply this analogy to anchor bolts, if they are
not stressed over 15,000-16,000 psi.
3 The period of vibration of multithickness vessels and most
multidiameter vessels may be estimated by the numerical integration
of equation (6). The length of the sections used for solving equation
(6) should not exceed twenty to twenty five feet in order to have the
estimated period within approximately 5 per cent of the true period.
Complicated units with long, conical transitions (making it
impractical to consider the cone as a straight shell having uniform
properties) require more involved methods of approximation, or
recognition that the estimated period for these units, if estimated to
equation (6), may be more than 10 per cent in error.
4 The evaluation of wind velocity effects should include
considerations pertaining to the distribution of external vessel
attachments as well as the surrounding equipment and terrain. It
should be borne in mind that liquid loading in vessels having trays
will help dampen vibration, but should not be relied upon as a cureall.
5 Anchor bolts must be properly pretightened to a torque which
will prestress them an amount equal to their estimated working
stress, otherwise they may stretch sufficiently to affect the period of
vibration and possibly work loose.
84 / FEBRUARY l 959
1
2
3
4
Wy 2
T 1108
.
Wy
(8)
A 1
100
=
=
=
X
AX
A2X
A(N-1)X
100(1-A)
The term per cent decrement is of value when comparing the damping
effect of different loading conditions for the same column.
FEBRUARY 1959/ 85
86/FEBRUARY 1959
DISCUSSION
M. Ludwig
(10)
1 .7 6 E
This paper deals with a problem that has long challenged this writer
and his associates. His recommended procedure for calculation of
dynamic wind forces can, however, lead to much more costly designs
than we have found to be necessary. The author is primarily concerned
with the possibility of forced resonant vibrations stimulated by
transverse cyclic wind forces associated with the Karman vortex trail
and, to deal with this possibility, suggests that flexible vertical
pressure vessels be designed to resist a lateral force equal to 20 per
cent of the gravity force. This lateral force is, for most flexible vessels
(those with shell thicknesses greater than 0.4 in. if the total mass is
twice the mass in the shell) greater than our customary design for
either wind or earthquake. The justification for use of this seismic
force is not presented, either as factor for a seismic design or for
avoiding wind-induced vibrations.
An anomalous feature of the author's seismic analogy method of
design is that it logically leads to the conclusion that a simple vertical
cylindrical shell, such as a steel smokestack up to 0.8 in. thick,
requires no special consideration because of possible wind vibration,
whereas a fractionating column of the same thickness and diameter
must be strengthened because of the added mass due to the insulation,
trays and fluid thereon, ladders, piping, and other appurtenances. Such
a conclusion cannot be supported by past experience; excessive
vibration of steel stacks has occurred, whereas vibration of
fractionating columns has seldom been a problem. The author notes
one case of fractionating column vibration but this stopped when the
column was put into operation; either the liquid on the trays provided
adequate damping or the added mass of the liquid increased the
natural period to a less critical value.
Our own experience is that the fractionating columns can be safely
designed for static wind loads alone. The possibility of excessive
wind vibration simply appears too remote to justify any added expense
to prevent such vibration. Strengthening of the steel shell, by adding
thickness, merely reduces the natural period of vibration and increase
the wind velocity necessary to produce forced oscillations; it is not at
all safe to assume that it would eliminate or reduce the amplitude of
vibrations that might otherwise occur.
Why is it that tall vertical pressure vessels, such as fractionating
columns, are far less severely affected by wind vibration than are
self-supporting steel smokestacks? The greater mass per unit of gross
cross-sectional area cannot alone be responsible since large
above-ground oil pipelines have been observed to vibrate in the wind.
There will be added aerodynarnic damping because of attached
platforms, piping, etc., but it can be shown that the energy absorbed
by this form of damping is probably not enough to limit the vibration
amplitude to reasonable values. The external irregularities due to
platforms, piping, etc., could, however, reduce the applied periodic
wind force.
A sound theoretical analysis for forced vibration of the resonant
frequency will answer the question raised in the previous paragraph.
Actual numerical values for the possible vibration amplitude and
resulting stress can be evaluated if the damping constant for the
column can be determined or estimated. The detailed analysis,
although straightforward, is too lengthy for inclusion in this brief
review, but the final equations are listed. It is assumed that the vessel
vibrates in a sustained wind as a uniform cantilever beam in the
fundamental mode.
Am 3.30 106
2
D2
S In Bt
C
D Am
L2
or
5.81 10 6 E
in which
D3
2
(9)
(11)
S In BtL
2
FEBRUARY I 959 / 87
where
B = short diameter of the base in feet
H = distance between the base and the center of gravity of the
foundation and vessel
ds = coefficient of dynamic subgrade reaction
q = static soil pressure per unit of area
From this equation the following conclusions can be drawn. The
softer the supporting soil, the lower is the natural frequency and the
frequency may be raised by increasing the area if the foundation base
[16].
In general, observed frequencies have been lower than the
calculated frequencies. This is probably due to the vessel and
foundation acting together in a manner somewhere in between the two
extreme assumptions. If the supporting soil is relatively strong, the
first assumption is more nearly correct. If the
3
4
5
88 / FEBRUARY 1959
References
14
Stacks Under the Action of Wind," TRANS. ASME, vol. 78, 1956, pp. 1381-1391.
16
Karl Terzaghi, Theoretical Soil Mechanics, John Wiley & Sons, Inc., New
L. Acquaviva
Donald J. Bergman
Engineering and Development Department. Universal Oil Products Company, Des Plaines, III.
Mem. ASME.
FEBRUARY I 959 / 89
Author's Closure
Before replying to specific questions or comments, the author
wishes to thank the discussers for their review and comments
pertaining to the design of vertical vessels subject to vibration.
It is hoped that sufficient interest has been stimulated in this subject
to result in obtaining more field data than we presently have at our
disposal. Up to the present time very little has been done to obtain
information pertaining to tall, slender vessels. If no complaint was
received from the operators, it has been assumed that no critical
vibration would ever occur. This is a normal and expected attitude;
however, it has not contributed to our knowledge of vessel behavior as
heights have increased.
As pointed out in this paper and described more in detail in the
paper given by Mr. Baird, we have had definite experience with one
vessel which did give trouble and, after completing this paper the
author was informed that this vessel still has to have anchor bolts
retightened at intervals which indicates that some excessive vibration
may still be taking place.
The author does not agree with Mr. Ludwig that we can generalize
regarding the relationship of total mass to the mass of the shell itself.
Mr. Ludwig's use of a mass equal to twice the mass of the shell in his
4-ft 0-in. diam X l-in. thick example would result in very heavy
internals. To me, each vessel should be considered individually during
the design stage. Obviously, there will be those where conditions of
terrain and prevailing winds will cast doubt regarding the justification
of added cost to the vessel.
The cost angle of designing to the method recommended in this
paper has been overemphasized. Taking Mr. Ludwig's example and
designing it to the 0.2 seismic analogy results in the following
thicknesses:
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104 ft
16 ft
8 ft
8 ft
8 ft
6 ft
mph, and apparently used a 4-ft 0-in. diam with his selected Strouhal
number of 0.20. Adding 3 in. of insulation, and using a Strouhal number
of 0.18 (based on field data for two vessels reported in the paper) gives a
critical velocity of 7.1 mph for the vessel as originally outlined and 7.8
mph for the design as recommended in the paper. (The period of vibration
decreased from 2.39 to 2.19 sec.) It is agreed that the recommended
design does not materially affect the critical wind velocity for most vessels.
It is also agreed that stacks may cause more trouble from vibration than
vessels, because they do not have liquid loading and are usually lighter in
weight. However, the inference pertaining to ignoring a stack of 0.8 in.
thick should be further clarified, because the L/D ratio would determine
whether or not the stack should be designed for vibration. Also, there is no
mention of stacks in this paper and it is not recommended that this design
procedure should be applied to them. Since processing is not involved,
stack designers usually increase the resistance to vibration by a generous
conical section in the lower zone which sometimes runs from
to 1/3 the height of the stack. The pressure vessel designer can seldom
resort to this because of internal construction. In order to clarify the
statements concerning stacks, the following tabulation is based on Mr.
Ludwig's definition of a flexible vessel; i.e., one with a shell thickness
greater than 0.4 in. if the total mass is twice the mass in the shell:
Diam,
in.
36
48
60
72
a
Shell th,
in.
7/16
7/16
7/16
7/16
Vessels
wt/ft,a
lb
360
480
600
720
L/D
20
18
17
15
Max L,
ft
60
72
85
90
L/D
24
21
19
18
Max L,
ft
72
72
84
108
Diam,
in.
36
48
60
72
b
Shell th,b
in.
7/16
7/16
7/16
7/16
Vessels
wt/ft,
lb
180
240
300
360
L/D and max L values for stacks actually are independent of shell thickness
because the value of the abscissa (wD/h) of the graph shown in Fig. 1 does not change
as the material thickness is changed ( w and h are proportional).
Transactions of ASME
ing stresses. Also, Mr. Ludwig's stress is based on his estimate of the
amplitude and ignores the fact that a deflection exceeding the normal
amplitude might result if resonance occurs, as reported for the vessel
outlined as Case II and reported by Baird.
Mr. Hicks and Mr. Sellers discuss the possibility of the foundation
and soil-bearing capacity as contributing to the flexibility of the
system. This possibility has not been ignored. However, there has
been no observation to justify this assumption. A check into the effect
of anchor bolt stretch did not affect the period of vibration estimate
sufficiently to bother with itother than to require pretightening to
reduce elongation during vessel deflection. When the total mass of
concrete and the surface charge of earth is considered, it is difficult to
agree that they materially influence the natural frequency. If the soil
bearing capacity is low, it is usually necessary to drive piles to support
vessels and similar heavy equipment.
The desire for analytical approach is appreciated. However,
pressure vessels do not always lend themselves to a true scientific
analysis. In this case, so many variables exist that assumptions made
in order to solve equations are apt to produce misleading results. The
fact that a number of successful vessels have been built using this
sornewhat empirical approach is reasonable justification for its
consideration. If we cannot justify a design method on the basis of
successful operation, then we would be forced to discard many of our
practices which are based on experience, including earthquake design.
It is also noted that some reviewers are equally positive that it is
unnecessary to take any precautionary measures because they have not
experienced any difficulty in the past. Therefore, we have one more
instance where the variables are too many to draw a definite
conclusion and data pertaining to location, terrain, wind currents,
detail vessel design, and vibration for each case are not available. If
we had at our disposal sufficient data taken from existing units, we
probably could work out a more analytical approach.
To my knowledge there have been no wind-tunnel tests pertaining
to vertical vessels except those mentioned in Reference [10].
Investigation of testing models for tall, slender columns will
immediately reveal that, in order to obtain reliable data for L/D ratios
of 30 and 40 to one, the model size will be difficult to work with,
because the diameter is so small in order to avoid excessive height.
Some of the larger wind tunnels could probably handle models large
enough to be practical, but the cost would be very high.
Connecting critical vessels to nearby structures of to adjacent
vessels is always desirable if the location of the equipment permits.
This cannot be accomplished in many instances.
I do not agree that the use of a single liquid chamber is comparable
to Frahm antiroll tanks. The type of motion differs and I believe that
there is very little possibility of the liquid amplifying vibration.
However, as pointed out in Conclusion No. 6 in the paper, any
proposed remedy must be carefully analyzed to avoid additional
trouble from some other source.
The paper does imply that the vessel reported under Case II
FEBRUARY 1959 / 91