This civil job pack provides the scope of work for replacing an existing vessel (2D-501.1) with a new one. The scope involves constructing a concrete bund and slab to collect service water from the new vessel. Key aspects of the scope include:
- Excavating and preparing the foundation for the slab and bund
- Installing formwork and reinforcing bars
- Pouring and curing the concrete
- Installing a gateway penstock and sealing joints
- Connecting drainage piping to an existing manhole
- Backfilling and finishing site works
The scope also involves rearranging the existing earthing system for the vessel due to the new concrete structures, including installing a new
This civil job pack provides the scope of work for replacing an existing vessel (2D-501.1) with a new one. The scope involves constructing a concrete bund and slab to collect service water from the new vessel. Key aspects of the scope include:
- Excavating and preparing the foundation for the slab and bund
- Installing formwork and reinforcing bars
- Pouring and curing the concrete
- Installing a gateway penstock and sealing joints
- Connecting drainage piping to an existing manhole
- Backfilling and finishing site works
The scope also involves rearranging the existing earthing system for the vessel due to the new concrete structures, including installing a new
This civil job pack provides the scope of work for replacing an existing vessel (2D-501.1) with a new one. The scope involves constructing a concrete bund and slab to collect service water from the new vessel. Key aspects of the scope include:
- Excavating and preparing the foundation for the slab and bund
- Installing formwork and reinforcing bars
- Pouring and curing the concrete
- Installing a gateway penstock and sealing joints
- Connecting drainage piping to an existing manhole
- Backfilling and finishing site works
The scope also involves rearranging the existing earthing system for the vessel due to the new concrete structures, including installing a new
This civil job pack provides the scope of work for replacing an existing vessel (2D-501.1) with a new one. The scope involves constructing a concrete bund and slab to collect service water from the new vessel. Key aspects of the scope include:
- Excavating and preparing the foundation for the slab and bund
- Installing formwork and reinforcing bars
- Pouring and curing the concrete
- Installing a gateway penstock and sealing joints
- Connecting drainage piping to an existing manhole
- Backfilling and finishing site works
The scope also involves rearranging the existing earthing system for the vessel due to the new concrete structures, including installing a new
INTRODUCTION Tengizchevroil, a joint venture Company between Chevron, Exxon-Mobil, LUKoil, and the Kazakhstan Government (hereinafter known as the TCO), intends to replace the existing 2D-501.1 vessel with a new one. This Job Pack is for the construction of a slab with protective bund to collect service water from 2D-501.1. The design comprises a concrete bund around the perimeter of a concrete slab. The slab has a slope for draining technical water to a sump which drains to an existing K3 manhole. A penstock in the sump will control the discharge. Joints between the existing foundations and new slab are sealed with a polysulfide sealant.
1.2
SCOPE This scope of work shall be read in conjunction with the TCO Project Drawings, the documentation referenced in Section 2 of this scope of work, as well as revision 3 of Addendum to Standard Job Pack for all disciplines FE-A-JP-0001. By reference hereinafter, these drawings and documentation form an integral part of the WORK to be performed by the CONTRACTOR. The scope of work shall essentially comprise the following:
1.2.1 CIVIL WORKS
1. The CONTRACTOR shall be responsible for obtaining all special permits and work permits to allow construction and installation of the works. 2. The CONTRACTOR shall prepare detailed method statements for the works and submit them to TCO for approval. Construction works shall not start until this method statement approval is obtained. 3. The CONTRACTOR shall be responsible for accurately setting out the works as per the project drawings. 4. The CONTRACTOR shall demolish and later re-install 8No typical bollards 0.5 meters to the North from existing location. The CONTRACTOR should demolish concrete blinding a width of about 600mm where it adjoins to existing foundation; cable trays are adjacent to outer side of existing foundation shall be relocated on top of concrete. 5. The CONTRACTOR shall excavate by hand only to the required founding level as shown on the project drawings, taking all necessary precautions as required including temporary shoring, bridging and bracing. 6. The CONTRACTOR shall stockpile material suitable for reuse on site. All other material, including unsuitable or contaminated material, shall be shall be tested for contamination and removed to in accordance with the TCO representatives instructions to a designated TCO site. 7. The CONTRACTOR shall provide all necessary equipment (pumps, dewatering equipment etc) to ensure that the excavations are kept free from water such that all works can be performed in dry conditions.
8. The CONTRACTOR shall compact the soil at the bottom of excavation, lay geotextile membrane and structural fill compacted in layers of 300mm. Structural fill will be available from the TCO borrow pit within 20km of the site. The CONTRACTOR shall provide the material transportation. 9. The CONTRACTOR shall place 50mm of blinding concrete then install waterproof membrane as shown on the drawings. 10. The CONTRACTOR shall provide and install all formwork required to neatly cast the concrete slab and bund to the dimensions and falls as shown on the project drawings. Slab should provide a continuous fall to the sump. 11. The CONTRACTOR shall bend and install the reinforcement bars and cast in items to the dimensions shown on the project drawings. 12. The CONTRACTOR shall install compressible bitumen impregnated filler board at locations where slab is adjacent the existing foundations, in accordance with the project drawings. 13. The CONTRACTOR shall cast concrete and manufacture and test concrete test cubes and maintain records in accordance with specification Q-ST-2020. It is the CONTRACTORS responsibility to ensure that the concrete is correctly cured after casting. 14. The CONTRACTOR shall coat all concrete from a depth of 150mm below ground and up to 300mm above ground with a low viscosity primer followed by two coats of light grey coloured epoxy paint with an overall thickness of 250 microns. 15. The CONTRACTOR shall coat the surfaces of all concrete below ground with 3 coats of modified bitumen to give a total thickness of 1.0mm, overlapping the epoxy coating by 75mm. 16. The CONTRACTOR shall install manufacturers recommendations.
gateway
penstock
in
accordance
with
17. The CONTRACTOR shall seal all concrete joints with pouring grade polysulphide sealant in accordance with manufacturers instructions and as shown on the project drawings. 18. The CONTRACTOR shall break out an opening in the wall of existing manhole and install a section of GRE pipe with puddle flange, using hydrophilic sealant around the pipe. Cast EMACO S88CT concrete repair mortar around the pipe. Coat external face of concrete with 3 coats of modified bitumen to give a total thickness of 1 mm. 19. The CONTRACTOR shall lay GRE (glass reinforced epoxy) pipe from the sump to the existing sewer manhole with continuous falls minimum, 1 in 100. Pipe to be bedded and surrounded with 6mm granular material wrapped in geotextile as shown on TCO Standard drawing L-ST-2000. Carry out pipe testing prior to backfilling trench. 20. The CONTRACTOR shall backfill pipe trench and around the manholes with selected excavated material, compacting in layers to achieve 95% modified Proctor. Place detectable green marker tape above pipeline. 21. The CONTRACTOR shall remove all debris, construction materials tools etc are removed from site and ensure that the site is left in a clean and tidy state.
This part of the job pack covers electrical activities related with modification of the existing earthing system and shall be carried out in conjunction with the works described in civil part of this job pack. Because of installation of the concrete bund around the perimeter of the 2D-501.1 vessel existing earthing system of this vessel shall be rearranged. PLEASE COORDINATE WITH OPERATIONS TO COMPLETE THE FOLLOWING WORK:
Before any type of work is started a work permit is to be issued.
Before a work permit is issued Operations should confirm the area is safe where work is to be performed. All relevant TCO safety instructions are to be followed during work performance. All relevant TCO PTE and PTB instructions are to be followed during work performance.
1.2.2.1 SCOPE OF WORK
CONTRACTOR shall verify all equipment is isolated and all required permits / JHA are available. CONTRACTOR shall ensure safe and efficient performance of the works under TCO Representative Supervision CONTRACTOR shall follow all electrical safety requirements as per PTB and PTE 1.2.2.2 Installation Scope of Work )
Earthing system (1) CONTRACTOR shall perform all necessary installation works detailed herein and shall coordinate with TCO Construction Group Representative. (2) CONTRACTOR shall excavate new trench for installation earth cable according drawing 2-500_1-P-5154. Install new earthing cable into the trench. (3) CONTRACTOR shall connect new cable to existing earth circuit in two points - in the earth pit P3 and in location near from the point connection stair to earth system (4) CONTRACTOR shall backfill the new trench after completion of all activities related with installation new earth cable.
B)
As Built Mark up (1) CONTRACTOR shall perform As Built mark ups (in Red) of any changes made at site with respect to the AFC Drawings / Documents. (2) Other drawings which do not require any updates will have a NO CHANGE remark. (3) CONTRACTOR shall provide all required checking and testing protocols. All protocols to be submitted when completed and in a timely manner. (4) A set of completed as-built documents shall be handed over to Design Engineering TCOV
A) Unless otherwise notified during the bid process, TCO requests the Contractor to use his Republic of Kazakhstan (RoK) approved Nature Use Permit (NUP) covering the current calendar year estimated emissions. In compliance with this NUP, the Contractor is responsible for payment of any fees associated with emissions generated during the execution of a TCO project. All costs related to late payment penalties or interest is for Contractor's account. B) Some TCO projects will require the Contractor to apply for a project specific RoK NUP. When applicable, the Contractor will be notified during the bidding process, either by specific instructions in the Job Packs, or other written communication, that a Project specific RoK NUP is required to execute the Project. In these instances, the Contractor shall submit documentation of their Project specific RoK NUP to the TCO Construction Engineer prior to the start of work. Contractor shall provide proof of fee payment(s) at the end of the project, and prior to submitting final invoice for works completed. All costs related to late payment penalties or interest is for Contractor's account.
1.3.2
COMMUNICATION
Communication to TCO FE Projects Engineering or Construction Engineering
Representatives shall be: Richard Adams Facilities Engineering FE Project Engineer TCOV, Building B6, Room 236 Tengiz, Kazakhstan Tel #: (8)712-302-5808 E-Mail: tkaya@tengizchevroil.com
Michelle Coleman / MariBeth Lock
Facilities Engineering FE Construction Engineer TCOV, Building B7, Room 115 Tengiz, Kazakhstan Tel #: (8)712-302-7331 E-Mail: fece5@tengizchevroil.com
CONTRACTOR shall designate, in a similar fashion, a contact representative for
technical supervision and communication. Please refer to TCO Project Number 12-378 in all communications to ensure proper routing to the responsible parties.
1.4 SCAFFOLDING 1.4.1 CONTRACTOR shall supply all scaffolding materials needed to perform the work, including fireproof scaffolding boards etc., per TCO requirements. All necessary scaffolding materials needed to perform the work shall be in compliance with the requirements of TCOs Safety Instruction SI-152.
Safe Operations Procedure for the Issue and Receipt of Bulk Materials in the TCO Gravel Yard TCO Safety in Designs Handbook Safety in Design Checklist
1 2 4 0
NATIONAL STANDARDS AND CODES
Document No. SN RK 1.03-14-2011 SN RK 1.03-00-2011
SNIP RK 2.02-05-2009 SNIP RK 5.04-18-2002
Title
Rev. No.
Occupational Safety and Health Protection in
Construction Industry Construction Operations. Organization of Construction of the Enterprises, Buildings and Structures Fire Safety of Buildings and Constructions
ATTACHMENT "A" (Input by Discipline Engineer) Project Drawings (For Construction) Drawing No. 2-500_1-S-5018
Rev. No. 0
2-500_1-S-5019
2-500_1-S-5020
2-500_1-P-5154
Drawing Title DRAINAGE LAYOUTS. PLAN ON BUNDING FOR 2D-501.1 DRAINAGE DETAILS. DETAILS OF BUNDING FOR 2D-501.1 DRAINAGE DETAILS. RS DETAILS BUNDING FOR 2D-501.1 EARTHING LAYOUT. NEW COOLING TOWER 2D-501.1
Page 27 of 27 The current revision 15 of St. Job Pack FE-S-JP-0001 was approved by TCO FE Constr. Supt. on 24-Aug- 2012 Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\01Civil.Std.JP_FE-S-JP-0001
