This document outlines the steps to review a WPS (welding procedure specification) and associated PQR (procedure qualification record). It involves checking that the WPS references the correct PQR number, reviewing the PQR test results for tensile, bend, and toughness tests, and comparing the WPS and PQR details to the applicable codes and standards. If all criteria are met, the WPS and PQR are accepted.
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WPS Road Map
This document outlines the steps to review a WPS (welding procedure specification) and associated PQR (procedure qualification record). It involves checking that the WPS references the correct PQR number, reviewing the PQR test results for tensile, bend, and toughness tests, and comparing the WPS and PQR details to the applicable codes and standards. If all criteria are met, the WPS and PQR are accepted.
Download as XLS, PDF, TXT or read online on Scribd
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WPS ROAD MAP
Start at reverse side of PQR.
Review Test Results
NO
START
Is the WPS supported by a PQR? Does the WPS reference the PQR No.?
NO
YES YES YES
NO
NO
YES
YES
NO
NO NO
Accept for Detailed
Review
NO
NO
For tensile test, are the qty of
specimens, area and unit stress QW-451.1 calculations right? YES Is the location of failure stated? YES Is unit stress = or > than STMS QW-153 of base? NO YES Was break in Weld? NO QW-153 Is unit stress = or > than 95% of SMTS of base?
NO Is the PQR Signed and Dated?
QW-140
YES NO
Has the PQR been
revised?
Are the results for the tensile and bend
test stated? Toughness test only when impact testing is required
Is the Bend Test Qty and Type
stated and correct? YES Are the result stated and OK? YES Are the results of Toughness Test (if req.) OK? YES Place WPS & PRQ side by side Go to Tables as follows: SMAW-QW-253 SAW-QW-254 Check WPS/PQR for QW 402 to QW 410 for following: WPS: EV, NEV-PQR: EV Are the documents acceptable?
YES NO
Ref. QW 422, 432 and 442. Do the
P, F and A No's match with Mat. Spec. No. & filler AWS No. ?
YES
NO
If the welder is to be qualified on
the basis of the PQR, is his ID recorded on the PRQ? YES ACCEPT