Bobcat 773 Service Repair Manual

Service
Manual
G Series
(S/N 517611001 & Above)
(S/N 518011001 & Above)
(S/N 518111001 & Above)
(S/N 519011001 & Above)
(S/N 519211001 & Above)
(S/N 500 K 11001 & Above)
EQUIPPED WITH
BOBCAT INTERLOCK
CONTROL SYSTEM (BICS)
6900834 (3-06)
Printed in U.S.A.
Bobcat Company 2006
MAINTENANCE SAFETY
WARNING
Instructions are necessary before operating or servicing machine. Read and

understand the Operation & Maintenance Manual, Operators Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
W-2003-0903
instructions can cause injury or death.
Safety Alert Symbol: This symbol with a warning statement, means: Warning, be alert! Your safety is
involved! Carefully read the message that follows.
CORRECT
B-10731a
Never service the Bobcat SkidSteer Loader without instructions.
WRONG
B-15734
Have good ventilation when

welding or grinding painted
parts.
Wear dust mask when grinding
painted parts. Toxic dust and gas
can be produced.
Avoid exhaust fume leaks which
can kill without warning. Exhaust
system must be tightly sealed.
CORRECT
CORRECT
B-15535
Use the correct procedure to lift or

lower operator cab.
B-15524
Cleaning and maintenance are

required daily.
WRONG
WRONG
B-15732
B-15525
Disconnecting or loosening any

hydraulic tubeline, hose, fitting,
component or a part failure can
cause lift arms to drop. Do not go
under lift arms when raised
unless supported by an approved
lift arm support device. Replace it
if damaged.
Never work on loader with lift

arms up unless lift arms are held
by an approved lift arm support
device. Replace if damaged.
Never modify equipment or add
attachments not approved by
Bobcat Company.
WRONG
WRONG
WRONG
B-15733
B-15523
B-16102
B-6589
B-16102
Stop, cool and clean engine of

flammable
materials
before
checking fluids.
Never service or adjust loader
with the engine running unless
instructed to do so in the
manual.
Avoid contact with leaking
hydraulic fluid or diesel fuel
under pressure. It can penetrate
the skin or eyes.
Never fill fuel tank with engine
running, while smoking or when
near open flame.
Keep body, jewelry and clothing

away
from
moving
parts,
electrical contact, hot parts and
exhaust.
Wear eye protection to guard
from battery acid, compressed
springs, fluids under pressure
and flying debris when engines
are running or tools are used.
Use eye protection approved for
type of welding.
Keep rear door closed except for
service. Close and latch door
before operating the loader.
Lead-acid batteries produce

flammable and explosive gases.
Keep arcs, sparks, flames and
lighted tobacco away from
batteries.
Batteries contain acid which
burns eyes or skin on contact.
Wear protective clothing. If acid
contacts body, flush well with
water. For eye contact flush well
and get immediate medical
attention.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
MSW07-0805
ALPHABETICAL INDEX
ACS SYSTEM
.................................................... 60-01
AHC SYSTEM .................................................... 60-01
AHC SYSTEM (W/PUSH BUTTON FLOAT) ....... 60-01
AIR CLEANER .................................................... 70-01
AIR CLEANER SERVICE ....................................... 10-01
AIR CONDITIONING SERVICE.............................. 80-01
AIR CONDITIONING SYSTEM FLOW ................... 80-01
ALTERNATOR ........................................................ 60-01
BASIC TROUBLESHOOTING ................................ 80-01
BATTERY................................................................ 60-01
BOBCAT CONTROLLER ........................................ 60-01
BOBCAT INTERLOCK
CONTROL SYSTEM (BICS) ....................... 60-01
BOB-TACH ............................................... 10-01, 50-01
BRAKE .................................................................... 40-01
BUCKET POSITION VALVE ................................20-01
CHAINCASE ........................................................... 40-01
CHARGE PRESSURE ............................................ 30-01
COMPONENTS ...................................................... 80-01
COMPRESSOR ...................................................... 80-01
CONDENSER ......................................................... 80-01
CONTROL HANDLE ............................................... 50-01
CONTROL PANEL .................................................. 50-01
CONTROL PEDALS ............................................... 50-01
CONVERSIONS ............................................SPEC-01
COOLING FAN ....................................................... 70-01
CYLINDER (LIFT) ................................................... 20-01
CYLINDER (POWER BOB-TACH).......................... 20-01
CYLINDER (TILT) ............................................... 20-01
DIAGNOSTICS .................................................... 60-01
DRIVE BELT ........................................................... 30-01
DRIVE COMPONENTS .......................................... 40-01
ELECTRICAL/HYD. CONTROLS REF ................... 60-01
ELECTRICAL SYSTEM INFORMATION ................ 60-01
ENGINE ................................................................. 70-01
ENGINE COMPONENTS AND TESTING .............. 70-01
ENGINE COOLING SYSTEM ................................. 10-01
ENGINE LUBRICATION SYSTEM.......................... 10-01
ENGINE SPECIFICATIONS .......................... SPEC-01
ENGINE SPEED CONTROL .................................. 70-01
EVAPORATOR .................................................... 80-01
EVAPORATOR/HEATER UNIT ........................... 80-01
EXPANSION VALVE ............................................ 80-01
FAN GEARBOX ...................................................... 10-01
FINAL DRIVE TRANSMISSION (CHAINCASE)
10-01
FLYWHEEL AND HOUSING ............................... 70-01
FRONT AUXILIARY HYD. COUPLER BLOCK....... 20-01
FRONT AUXILIARY PRESSURE RELIEF BLOCK 20-01
FUEL SYSTEM .......................................................10-01
FUEL TANK............................................................. 50-01
GENERAL AIR CONDITIONING SERVICE

GUIDELINES .................................................. 80-01
HEATER COIL
................................................... 80-01
HEATER/AC FAN. ...................................................80-01
HEATER VALVE ......................................................80-01
HYDRAULIC CONNECTION SPECS ............... SPEC-01
HYDRAULIC CONTROL VALVE .............................20-01
HYDRAULIC FILTER HOUSING .............................20-01
HYDRAULIC FLUID RESERVOIR ..........................20-01
HYDRAULIC/HYDROSTATIC
FLUID SPECIFICATIONS ........................... SPEC-01
HYDRAULIC/HYDROSTATIC SYSTEM..................10-01
HYDRAULIC PUMP ................................................20-01
HYDRAULIC SYSTEM INFORMATION ..................20-01
HYDROSTATIC MOTOR ..................................... 30-01
HYDROSTATIC PUMP ........................................ 30-01
HYDROSTATIC SYSTEM INFORMATION ..........30-01
INSTRUMENT PANEL.............................................60-01
LIFT ARM ................................................................50-01
LIFT ARM BY-PASS CONTROL VALVE .............. 20-01
LIFT ARM SUPPORT DEVICE ........................... 10-01
LIFTING AND BLOCKING THE LOADER...............10-01
LIGHTS ................................................................60-01
LOADER SPECIFICATIONS ............................. SPEC-01
LUBRICATION OF THE BOBCAT LOADER ...........10-01
MAIN RELIEF VALVE ..............................................20-01
MUFFLER................................................................70-01
OIL COOLER...........................................................30-01
OPERATOR CAB .........................................10-01, 50-01
OPERATOR SEAT...................................................50-01
OPERATOR SEAT (SUSPENSION)........................50-01
POWER BOB-TACH (OPTION) ............... 10-01, 50-01
POWER BOB-TACH BLOCK...................................20-01
PRESSURE RELIEF VALVE ...................................80-01
PRESSURE SWITCH..............................................80-01
RADIATOR ..............................................................70-01
REAR AUXILIARY DIVERTER VALVE....................20-01
REAR DOOR .......................................................50-01
REAR GRILL .......................................................50-01
RECEIVER/DRIER ..............................................80-01
RECONDITIONING THE ENGINE ..........................70-01
REGULAR MAINTENANCE ................................ 80-01
REMOTE START .................................................10-01
ALPHABETICAL INDEX (CONTD)

SAFETY .............................................................. 80-01
SEAT BAR ...............................................................50-01
SEAT BAR SENSOR ...............................................60-01
SELECT VALVE.......................................................20-01
SERVICE SCHEDULE ............................................10-01
SPARK ARRESTOR MUFFLER ..............................10-01
STARTER ................................................................60-01
SYSTEM CHARGING AND RECLAMATION ..........80-01
SYSTEM TROUBLESHOOTING CHART ...............80-01
TEMPERATURE/PRESSURE .................................80-01
THERMOSTAT.........................................................80-01
TIRE MAINTENANCE .............................................10-01
TORQUE SPECIFICATIONS FOR BOLTS .... SPEC-01
TOWING THE LOADER ..........................................10-01
TRACTION LOCK....................................................60-01
TRANSPORTING THE BOBCAT LOADER.............10-01
TROUBLESHOOTING.............................................70-01
TURBOCHARGER ..................................................70-01
ACS- ADVANCED CONTROL SYSTEM
AHC- ADVANCED HAND CONTROL SYSTEM
BICS-BOBCAT INTERLOCK CONTROL SYSTEM
SAFETY &
MAINTENANCE
CONTENTS
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
HYDRAULIC
SYSTEM
SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX

DELIVERY REPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
HYDROSTATIC
SYSTEM
BOBCAT LOADER IDENTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . X

SAFETY AND MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . 10-01
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-01
DRIVE
SYSTEM
HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01

MAIN FRAME
DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-01
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-01
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-01
ELECTRICAL
SYSTEM
ENGINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-01

HEATING, VENTILATION, AIR CONDITIONING . . . . . . . . . . . . 80-01
ENGINE
SERVICE
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-01
HVAC
SPECIFICATIONS
SPECIFICATIONS
773 Bobcat Loader

Service Manual
FOREWORD
This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment
procedures for the Bobcat loader and its component parts and systems. Refer to the Operation &
Maintenance Manual for operating instructions, Starting procedure, daily checks, etc.
A general inspection of the following items must be made after the loader has had service or repair:
1. Check lift arm support device,
replace if damaged. (Stored
Position)
9. The parking brake

function correctly.
2. Check that ROPS mounting

hardware is tightened and is
Bobcat approved.
10. Enclosure door latches must

open and close freely.
3. The seat belt must be

correctly installed, functional
and in good condition.
11. Bob-Tach
wedges
and
linkages
must
function
correctly and be in good
condition.
4. The seat bar must be

correctly adjusted, clean and
lubricated.
12. Safety treads must be in good

condition.
5. Check lift arm support device;

replace if damaged.
13. Check for correct function of

indicator lamps (Optional on
some models).
6. Machine signs must be

legible and in the correct
location.
14. Check hydraulic fluid level,

engine oil level and fuel
supply.
7. Steering levers and foot

pedals must return to neutral.
15. Inspect for fuel,

hydraulic fluid leaks.

the work lights
16. Lubricate the loader.
II
must
oil
or
773 Bobcat Loader

Service Manual
17. Check the condition of the

battery and cables.
22. Operate the loader and check

all functions.
18. Inspect the air cleaner for

damage or leaks. Check the
condition of the element.
23. Check
for
any
field
modification not completed.
19. Check the electrical charging

system.

the Bobcat Interlock Control
System (BICS) before the
machine is returned to the
customer.
20. Check tires for wear and

pressure.
Recommend to the owner that all

necessary corrections be made
before the machine is returned to
service.
21. Inspect for loose or broken

parts or connections.
CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its
constituents are known to the State of California
to cause cancer, birth defects and other
reproductive harm.
III
773 Bobcat Loader

Service Manual
IV
773 Bobcat Loader

Service Manual
SAFETY INSTRUCTIONS
The following publications provide information on the

safe use and maintenance of the Bobcat machine and
attachments:
Safety Alert Symbol

This symbol with a warning statement means:
Warning, be alert! Your safety is involved!
Carefully read the message that follows.
The Delivery Report is used to assure that complete

instructions have been given to the new owner and
that the machine is in safe operating condition.
The Operation & Maintenance Manual delivered with

the machine or attachment contains operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.
Machine signs (decals) instruct on the safe operation

and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation
& Maintenance Manual. Replacement signs are
available from your Bobcat dealer.
An Operators Handbook fastened to the operator

cab. Its brief instructions are convenient to the
operator. The handbook is available from your dealer
in an English edition or one of many other languages.
See your Bobcat dealer for more information on
translated versions.
The AEM Safety Manual delivered with the machine

gives general safety information.
The Service Manual and Parts Manual are available

from your dealer for use by mechanics to do shoptype service and repair work.
The Skid-Steer Loader Operator Training Course is

available through your local dealer or at
www.training.bobcat.com or www.bobcat.com.
This course is intended to provide rules and practices
of correct operation of the Skid-Steer Loader. The
course is available in English and Spanish versions.
Service Safety Training Courses are available from

your Bobcat dealer or at www.training.bobcat.com
or www.bobcat.com. They provide information for
safe and correct service procedures.
The Skid-Steer Loader Safety Video is available from

your Bobcat dealer or at www.training.bobcat.com
or www.bobcat.com.
WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Operators
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or
service. Untrained operators and failure to follow
W-2003-0903
WARNING
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause
injury or death.
W-2044-1285
IMPORTANT
This notice identifies procedures which must be
followed to avoid damage to the machine.
I-2019-0284
SI SSL-0206 SM
773 Bobcat Loader

Service Manual
SAFETY INSTRUCTIONS (CONTD)

The dealer and owner/operator review the recommended
uses of the product when delivered. If the owner/operator
will be using the machine for a different application(s) he
or she must ask the dealer for recommendations on the
new use.
Call Before You Dig

1-888-258-0808
When you call, you will be directed to a location in
your state/city for information about buried lines
(telephone, cable TV, water, sewer, gas, etc.)
SI SSL-0206 SM
VI
773 Bobcat Loader

Service Manual
SAFETY INSTRUCTIONS (CONTD)
Use the procedure in the Operation & Maintenance

Manual for connecting the battery and for jump
starting.
Use the procedure in the Operation & Maintenance

Manual for cleaning the spark arrestor muffler (if
equipped).
Fire Prevention
The machine and attachments have components that are
at high temperature under normal operating conditions.
The primary source of high temperatures is the engine
and exhaust system. The electrical system, if damaged
or incorrectly maintained, can be a source of arcs or
sparks.
Figure 1
Flammable debris (leaves, straw, etc.) must be removed

regularly. If flammable debris is allowed to accumulate, it
will increase fire hazard. Clean often to avoid this
accumulation. Flammable debris in the engine
compartment is a potential hazard.
The spark arrestor muffler is designed to control the
emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.
Do not use the machine where exhaust, arcs, sparks

or hot components can contact flammable material,
explosive dust or gases.
The operator cab, engine compartment, and engine

cooling system must be inspected every day and
cleaned if necessary to prevent fire hazard and
overheating.
Check all electrical wiring and connections for

damage. Keep the battery terminals clean and tight.
Repair or replace any damaged part.
Check fuel and hydraulic tubes, hoses and fittings for

damage and leakage. Never use open flame or bare
skin to check for leaks. Tighten or replace any parts
that show leakage. Always clean fluid spills. Do not
use gasoline or diesel fuel for cleaning parts. Use
commercial nonflammable solvents.
Do not use ether or starting fluids on any engine

which has glow plugs. These starting aids can cause
explosion and injure you or bystanders.
Always clean the machine, disconnect the battery,

and disconnect the wiring from the controllers before
welding. Cover rubber hoses, battery and all other
flammable parts. Keep a fire extinguisher near the
machine when welding. Have good ventilation when
grinding or welding painted parts. Wear a dust mask
when grinding painted parts. Toxic dust or gas can be
produced.
Stop the engine and let it cool before adding fuel. NO

SMOKING!
Know where fire extinguishers and first aid kits are

located and how to use them. Fire extinguishers are
available from your Bobcat dealer [Figure 1].
SI SSL-0206 SM
VII
773 Bobcat Loader

Service Manual
VIII
773 Bobcat Loader

Service Manual
SERIAL NUMBER LOCATION
Engine Serial Number
Always use the serial number of the loader when

requesting service information or when ordering parts.
Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation.
Figure 3
Loader Serial Number

Figure 2
P10560
The engine serial number is in the location shown

[Figure 3].
DELIVERY REPORT
Figure 4
N-19149
The loader serial number plate is located on the outside

of the loader frame [Figure 2].
Explanation of loader Serial Number:
XXXX
Model 1.-Model/ Engine
Combination
XXXXX
Model 2.-Production
Sequence (Series)
1. The four digit Model/Engine Combination Module

number identifies the model number and engine
combination.
B-16315
The Delivery Report must be filled out by the dealer and

signed by the owner or operator when the Bobcat loader
is delivered. An explanation of the form must be given to
the owner. Make sure it is filled out completely [Figure
4].
2. The five digit Production Sequence Number identifies

the order which the loader is produced.
IX
773 Bobcat Loader

Service Manual
BOBCAT LOADER IDENTIFICATION

FRONT LIGHTS
OPERATOR SEAT
WITH SEAT BELT
SEAT BAR
REAR AUXILIARY
QUICK COUPLERS
GRAB HANDLES
STEERING
LEVER
TILT CYLINDER
STABILIZER ROD
BUCKET
FRONT AUXILIARY
QUICK COUPLERS
BUCKET STEPS
SAFETY TREAD
zOPERATOR CAB
(ROPS & FOPS)
REAR WINDOW
LIFT ARM LINK
REAR GRILL
LIFT ARM
TAIL LIGHT
LIFT CYLINDER
LIFT ARM
SUPPORT DEVICE
REAR
LIGHT
REAR DOOR
* TIRES
B-15516
B-16275
OPTIONAL OR FIELD ACCESSORY (Not Standard Equipment)

* TIRES - The Bobcat loader is factory equipped with heavy duty flotation tires. See Specifications Section and your
Bobcat dealer for available tires.
BUCKET - Several different buckets and other attachments are available for the Bobcat loader.
z ROPS, FOPS - Roll Over Protective Structure, per SAE J1040 and ISO 3471, and Falling Object Protective Structure
per SAEJ1043 and ISO 3449, Level I. Level II is available. The Bobcat loader is base-equipped with a standard operator
cab as shown. Extra insulated cab is available as an option (Reduced noise level).
773 Bobcat Loader

Service Manual
SAFETY &
MAINTENANCE
SAFETY AND MAINTENANCE

AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1
Replacing Filter Element(s) . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1
SAFETY &
MAINTENANCE
BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-150-1
Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . 10-150-1
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . .
Checking The Coolant Level . . . . . . . . . . . . . . . . . . . . . . .
Cleaning The Cooling System . . . . . . . . . . . . . . . . . . . . . .
Replacing the Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . .
Checking Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . .
10-90-1
10-90-2
10-90-1
10-90-2
10-110-1
10-110-1
10-110-1
10-110-1
FAN GEARBOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-140-1

Checking And Maintaining . . . . . . . . . . . . . . . . . . . . . . . . 10-140-1
FINAL DRIVE TRANSMISSION (CHAINCASE) . . . . . . . . . . 10-130-1
Checking And Adding Oil . . . . . . . . . . . . . . . . . . . . . . . . . 10-130-1
Removing Oil From The Chaincase. . . . . . . . . . . . . . . . . 10-130-1
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Air From The Fuel System . . . . . . . . . . . . . . .
10-100-1
10-100-1
10-100-2
10-100-1
10-100-2
HYDRAULIC/HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . .
Breather Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . .
Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Hydraulic/Hydrostatic Filter . . . . . . . . . . . . . . .
10-120-1
10-120-3
10-120-1
10-120-1
10-120-1
DRIVE
SYSTEM
ELECTRICAL
SYSTEM &
ANALYSIS
ENGINE
SERVICE
SPECIFICATIONS
LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1

Installing Lift Arm Support Device . . . . . . . . . . . . . . . . . . . 10-20-1
Removing Lift Arm Support Device . . . . . . . . . . . . . . . . . . 10-20-2
LIFTING AND BLOCKING THE LOADER . . . . . . . . . . . . . . . 10-10-1
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
LUBRICATION OF THE BOBCAT LOADER. . . . . . . . . . . . . 10-160-1
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-160-1
Continued On Next Page
10-01
773 Bobcat Loader

Service Manual
SAFETY AND MAINTENANCE (CONTD)

OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lowering The Operator Cab . . . . . . . . . . . . . . . . . . . . . . .
Raising The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . .
10-30-1
10-30-1
10-30-3
10-30-2
10-30-1
POWER BOB-TACH (OPTION) . . . . . . . . . . . . . . . . . . . . . . 10-151-1

Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . 10-151-1
REMOTE START. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1
SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-1
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-1
SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . 10-180-1
Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-180-1
TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-170-1
10-170-1
10-170-1
10-170-1
TOWING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1
TRANSPORTING THE BOBCAT LOADER . . . . . . . . . . . . . . 10-40-1
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1
TIGHTEN ALL HARDWARE PER SIZE TO GRADE 5 TORQUE (See TORQUE SPECIFICATIONS FOR BOLTS on
Page SPEC-30-1.) UNLESS OTHERWISE SPECIFIED.
10-02
773 Bobcat Loader

Service Manual
LIFTING AND BLOCKING THE LOADER
Figure 10-10-2
Figure 10-10-1
N-18877
B-7023A
Put floor jack under the rear of the loader [Figure 10-102].
Lift the rear of the loader and install jackstands [Figure
10-10-2].
WARNING
Operation & Maintenance Manual, Handbook and
signs (decals) on machine. Follow warnings and
instructions in the manuals when making repairs,
adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained
operators and failure to follow instructions can
cause injury or death.
Figure 10-10-3
W-2003-0199
Procedure
Always park the loader on a level surface.
P-24470
WARNING
Put the floor jack under the front of the loader [Figure 1010-3].
Put jackstands under the front axles and rear corners

of the frame before running the engine for service.
Failure to use jackstands can allow the machine to
fall or move and cause injury or death.
W-2017-0286
Lift the front of the loader and put jackstands under the
axle tubes [Figure 10-10-3].
NOTE: Make sure the jackstands do not touch the
tires. Make sure tires clear the floor and any
obstacles.
10-10-1
773 Bobcat Loader

Service Manual
10-10-2
773 Bobcat Loader

Service Manual
Figure 10-20-2
LIFT ARM SUPPORT DEVICE

Installing Lift Arm Support Device
WARNING
P-24470
Never work on a machine with the lift arms up unless

the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.
W-2059-0598
N-18487
WARNING
The operator must be in the operator's seat, with the seat

belt fastened and seat bar lowered, until the lift arm
support device is installed.
Service lift arm support device if damaged or if parts

are missing. Using a damaged lift arm support or
with missing parts can cause lift arms to drop
causing injury or death.
Start the engine, and raise the lift arms all the way up.
Have a second person install the lift arm support device
(Item 1) [Figure 10-20-2] over the rod of one of the lift
cylinders.
The lift arm support device must be tight against the
cylinder rod. The tabs of the lift arm support device must
be under the cylinder as shown (Inset) [Figure 10-20-2].
Figure 10-20-3
Figure 10-20-1
1
1
P-24470
N-18485
Lower the lift arms slowly until the lift arm support device
is held between the lift arms and lift cylinder [Figure 1020-3].
N-18488
Put jackstands under the rear corners of the loader frame

(Inset) [Figure 10-20-1].
Remove the lift arm support device (Item 1) [Figure 1020-1] from storage position.
10-20-1
773 Bobcat Loader

Service Manual
LIFT ARM SUPPORT DEVICE (CONTD)

Removing Lift Arm Support Device
The operator must be in the operator's seat, with the seat
belt fastened and seat bar lowered, until the lift arm
support device is removed and the lift arms are lowered
all the way.
Start the engine, raise the lift arms all the way up.
Have a second person remove the lift arm support
device.
Lower the lift arms all the way and stop the engine.
Return the lift arm support device to storage position and
secure with clamping knobs.
Remove the jackstands.
10-20-2
773 Bobcat Loader

Service Manual
Figure 10-30-1
OPERATOR CAB
Description
The Bobcat loader has an operator cab (ROPS and
FOPS) as standard equipment to protect the operator
from rollover and falling objects. Check with your dealer if
the operator cab has been damaged. The seat belt must
be worn for roll over protection.
ROPS/FOPS - Roll Over Protective Structure per SAE
J1040 and ISO 3471, and Falling Object Protective
Structure per SAE J1043 and ISO 3449, Level I. Level II
is available.
Level I - Protection from falling bricks, small concrete
blocks, and hand tools encountered in operations such
as highway maintenance, landscaping, and other
construction site services.
P-24470
Install jackstands under the rear of the loader frame

[Figure 10-30-2].
Level II - Protection from falling trees, rocks; for

machines involved in site clearing, overhead demolition
or forestry.
Loosen the nut (both sides) at the front corners of the

operator cab [Figure 10-30-2].
Raising The Operator Cab
Figure 10-30-2
Always stop the engine before raising or lowering the

cab.
Stop the loader on a level surface. Lower the lift arms. If
the lift arms must be up while raising the operator cab,
install the lift arm support device. (See LIFTING AND
BLOCKING THE LOADER on Page 10-10-1.)
P10564
P10563
Remove the nuts and plates [Figure 10-30-2] (both

sides).
10-30-1
773 Bobcat Loader

Service Manual
OPERATOR CAB (CONT'D)
Lowering The Operator Cab
Raising The Operator Cab (Contd)
Figure 10-30-4
Figure 10-30-3
N-20120
P-24471
N-18493
WARNING
Always stop the engine before raising or lowering the

cab.
Never modify operator cab by welding, grinding,

drilling holes or adding attachments unless
instructed to do so by Bobcat. Changes to the cab
can cause loss of operator protection from rollover
and falling objects, and result in injury or death.
NOTE: Always use the grab handles to lower the cab.

Pull down on the bottom of the operator cab until it stops
at the latching mechanism [Figure 10-30-4].
W-2069-1299
Lift on the grab handle and bottom of the operator cab

slowly until the cab is all the way up and the latching
mechanism engages [Figure 10-30-3].
Release the latching mechanism (Inset) [Figure 10-30-4]

and pull the cab all the way down.
Figure 10-30-5
P10563
P10564
P10563
Install the plates and nuts [Figure 10-30-5] (both sides).

Tighten the nuts to 40-50 ft.-lbs. (54-68 Nm) torque.
10-30-2
773 Bobcat Loader

Service Manual
Figure 10-30-8
OPERATOR CAB (CONTD)

Emergency Exit
Figure 10-30-6
N-20171
Front Door (If Equipped)

P0660
The front opening on the operator cab and rear window

provide exits.
NOTE: When an Operator Cab Enclosure Kit is

installed, the window of the front door can be
used as an emergency exit. [Figure 10-30-8].
NOTE: If the loader has a Special Application Door
Kit installed, the window of the front door is
NOT an emergency exit.
Rear Window (If Equipped)

Pull on the tag on the top of the rear window to remove
the rubber cord [Figure 10-30-6].
Pull the plastic loop at the top of the window in the front
door to remove the rubber cord [Figure 10-30-8].
Figure 10-30-7
Figure 10-30-9
x
N-18495
P-24472
Push the rear window out of the rear of the operator cab.
Exit through the rear of the operator cab [Figure 10-307].
Push the window out with your foot [Figure 10-30-9] at

any corner of the window.
Exit through the front door.
10-30-3
773 Bobcat Loader

Service Manual
10-30-4
773 Bobcat Loader

Service Manual
Figure 10-40-2
TRANSPORTING THE BOBCAT LOADER

Procedure
WARNING
N-19073B
N-19048B
Adequately designed ramps of sufficient strength are

needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0494
Figure 10-40-1
ALTERNATE FRONT TIE DOWN
P-24480A
N-18520
N-18517
A loader with an empty bucket or no attachment must be

loaded backward onto the transport vehicle [Figure 1040-1].
Use the following procedure to fasten the Bobcat loader

to the transport vehicle to prevent the loader from moving
during sudden stops or when going up or down slopes
[Figure 10-40-2].
Be sure the transport and towing vehicles are of

adequate size and capacity (See Performance on Page
SPEC-10-2.), for weight of loader.
Lower the bucket or attachment to the floor.
Stop the engine.
The rear of the trailer must be blocked or supported (Item

1) [Figure 10-40-1] when loading or unloading the loader
to prevent the front end of the trailer from raising up.
Engage the parking brake.
Install chains at the front and rear loader tie down

positions (Inset) [Figure 10-40-2].
Fasten each end of the chain to the transport vehicle.
10-40-1
773 Bobcat Loader

Service Manual
10-40-2
773 Bobcat Loader

Service Manual
Figure 10-50-2
TOWING THE LOADER

Procedure
Figure 10-50-1
1
N-18409
P-21769
Press the TRACTION LOCK OVERRIDE Button

(Item 1) [Figure 10-50-2].
To prevent damage to the loaders hydrostatic system,

the loader must be towed only a short distance at slow
speed. (Example: Moving the loader onto a transport
vehicle).
The towing chain (or cable) must be rated at 1 & 1/2
times the weight of the loader. (See Performance on
Page SPEC-10-2.)
Start the engine.
If the electrical system is not functioning or the engine
does not run, part of the brake system must be
disassembled to move the loader (See Guide Removal
on Page 60-110-4.)
Turn the key switch to RUN (Item 1) [Figure 10-50-1]

(Standard Panel) OR press the RUN/ENTER Button
(Deluxe Panel).
10-50-1
773 Bobcat Loader

Service Manual
10-50-2
773 Bobcat Loader

Service Manual
Figure 10-60-2
REMOTE START
Procedure
Figure 10-60-1
P-24651
Figure 10-60-3
P16115
The tool listed below will be needed to do the following

procedure:
1
MEL1563: Remote Start Tool Kit
The remote start (Item 1) [Figure 10-60-1] is required
when the operator cab is in the raised position for service
and the service technician needs to turn the key switch
on, or start the engine. Example: control handle linkage
neutral adjustment.
P-24653
Lift and block the loader. (See LIFTING AND BLOCKING

THE LOADER on Page 10-10-1.)
Raise the lift arms (if required by the procedure) and
install an approved lift arm support device. (See Installing
Lift Arm Support Device on Page 10-20-1.)
Raise the operator cab (if required by the procedure).
(See Raising The Operator Cab on Page 10-30-1.)
Open the rear door of the loader.
Remove the plug (Item 1) [Figure 10-60-2] or disconnect
the attachment control harness (Item 1) [Figure 10-60-3]
if connected.
10-60-1
773 Bobcat Loader

Service Manual
Figure 10-60-5
REMOTE START (CONT'D)

Procedure (Cont'd)
WARNING
AVOID INJURY OR DEATH

With the 7-pin connector plugged into the loader and
Remote Start Key Switch in the OFF position, the
loader can still be started from the operator panel
inside the cab. Placing the key switch of the remote
start tool in the run position disconnects the
operator panel key switch from the start circuit. If the
service technician will be working the engine area it
is important to remove the operator panel keys.
W-2357-0899
P-16116
The remote start tool (Item 1) has three rocker switches

(Item 2) [Figure 10-60-5].
Figure 10-60-4
P-24652
Connect the remote start tool to the engine harness

connector (Item 1) [Figure 10-60-4].
NOTE: The key switch on the right-hand side
operator panel must be in the OFF position or
the Remote Start Kit will not operate.
10-60-2
773 Bobcat Loader

Service Manual
S/N 517621198 and Below, S/N 519056357 and Below,

all 500K Loaders
REMOTE START (CONT'D)

Procedure (Cont'd)
The auxiliary pressure release (Item 3) [Figure 10-60-6]

is used to release hydraulic pressure to the front and/or
rear auxiliary couplers.
Figure 10-60-6
NOTE: With the engine running; pushing and holding

the pressure release switch will cause the
engine to stop in three seconds. To relieve the
pressure; continue to press the switch after
the engine has COMPLETELY stopped.
3
S/N 517621199 and Above, S/N 519056358 and Above

Figure 10-60-7
P16118
The traction lock switch (Item 1) [Figure 10-60-6] is used

to turn traction lock on or off. Push the switch to the
override position. The switch will illuminate to indicate
traction lock OVERRIDE. In this position, the wheels are
able to turn.
P-34360
If your loader is equipped with the front auxiliary coupler

block (Item 1) [Figure 10-60-7], push the couplers
towards the block and hold for five seconds to release
the front auxiliary pressure.
The maximum flow/variable flow switch (Item 2) [Figure
10-60-6] is used to activate the auxiliary hydraulics.
Pressing the switch once will activate variable flow.
Pressing the switch again, will activate maximum flow.
The switch will illuminate to indicate which flow rate is
active. Pressing the switch a third time, will turn the flow
OFF. The switch is used when checking pressures and
flow rate.
The auxiliary pressure release (Item 3) [Figure 10-60-6]

is used to release hydraulic pressure to the rear auxiliary
couplers ONLY.
NOTE: With the engine running; pushing and holding
the pressure release switch will cause the
engine to stop in three seconds. To relieve the
pressure; continue to press the switch after
the engine has COMPLETELY stopped.
10-60-3
773 Bobcat Loader

Service Manual
10-60-4
773 Bobcat Loader

Service Manual
SERVICE SCHEDULE
Chart
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat loader.
WARNING
Instructions are necessary before operating or servicing machine. Read

and understand the Operation & Maintenance Manual and signs (decals) on
machine. Follow warnings and instructions in the manuals when making
repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
W-2408-0801
SERVICE SCHEDULE
ITEM
HOURS
SERVICE REQUIRED
Engine Oil
Check the oil level and add oil as needed.
Engine Air Filter and Air

System
Check display panel. Service only when required. Check for leaks and damaged
components.
Engine Cooling System
Clean debris from oil cooler, radiator and grill. Check coolant level in recovery tank.
Add coolant as needed.
Tires
Check for damaged tires and correct air pressure.
Seat Belt, Seat Bar and Control Interlocks
Check the condition of seat belt. Check the seat bar and control interlocks. Clean dirt
and debris from moving parts.
Safety Signs and Safety

Tread
Check for damaged signs (decals) and safety treads. Replace any
signs or safety treads that are damaged or worn.
Indicators & Lights (Opt.)
Check for correct operation of all indicators & lights.
Operator Cab
Check the fastening bolts, washers & nuts. Check the condition of
cab.
Lift Arms, Cylinders, Bob-Tach Pivot Pins and

Wedges
Lubricate with multi-purpose lithium based grease.
Fuel Filter
Remove the trapped water.
Bobcat Interlock Control

System (BICS)
Check that four BICS indicator lights and functions are activated. See details in this
Operation & Maintenance Manual.
Heater and A/C Filters
Clean or replace filters as needed during heating/cooling season.
Hydraulic Fluid, Hoses and Tubelines
Check fluid level and add as needed. Check for damage and leaks. Repair or
replace as needed.
Final Drive Transmission (Chain case), Foot

Pedals or Hand Controls, and Steering Levers
Check oil level. Check for correct operation. Repair or adjust as needed.
Wheel Nuts
Check for loose wheel nuts and tighten to 105-115 ft.-lbs.

(142-156 Nm) torque.
Parking Brake
Check operation.
Spark Arrestor Muffler
Clean the spark chamber.
Battery
Check cables, connections and electrolyte level. Add distilled water as needed.
Steering Shaft
Grease two fittings.
Engine/Hydros. Drive Belt
* Check for wear or damage. Adjust as needed.
Fan Drive Gearbox
Check gear lube level. Add as needed.
Alternator Belt
Check belt tension and adjust as needed.
Engine Oil and Filter
Replace oil and filter. Use CD or better grade oil and Bobcat filter.
Fuel Filter
Replace the filter element.
Bobcat Interlock Control

System (BICS)
Check the function of the lift arm bypass control.
Hydraulic Reservoir Breather Cap
Replace the reservoir breather cap.
Hydraulic/Hydrostatic Filter
Replace the filter element.
Hydraulic Reservoir
Replace the fluid.
Final Drive Trans.(Chaincase)
Replace the fluid
Case Drain Filters
Replace the filters.
8-10
50
100
250
500
1000
Or every 12 months.
Check wheel nut torque every 8 hours for the first 24 hours.
First oil and filter change must occur at 50 hours; 250 hours thereafter.
* Inspect the new belt after first 50 hours.
Replace filter element after the first 50 hours and when the transmission warning light comes ON.
10-70-1
773 Bobcat Loader

Service Manual
10-70-2
773 Bobcat Loader

Service Manual
AIR CLEANER SERVICE
Replacing Filter Element(s)
Checking
OUTER FILTER
Figure 10-80-1
Figure 10-80-3
1
1
P-21769A
P-31836
It is important to change the air filter element only when

the Air Cleaner icon in the right panel is ON (Item 1)
[Figure 10-80-1] and you hear three beeps from the
alarm.
Remove the wing nut (Item 1) [Figure 10-80-3] and

remove the dust cover.
Figure 10-80-4
Replace the inner filter every third time the outer filter is
replaced or as indicated on (Contents Page 70-01).
Figure 10-80-2
2
1
P-43239
Remove the wing nut (Item 1) [Figure 10-80-4] from the

outer filter element.
N-18409
Press and hold the LIGHT Button (Item 1) [Figure 10-802] for two seconds.
If the filter element needs replacement, the CODE [0117] (Air Filter Plugged) will show in the HOURMETER /
CODE DISPLAY (Item 2) [Figure 10-80-2].
10-80-1
773 Bobcat Loader

Service Manual
Figure 10-80-6
AIR CLEANER SERVICE (CONTD)

Replacing Filter Element(s) (Contd)
Figure 10-80-5
P-43241
Remove the inner filter wing nut (Item 1) [Figure 10-806].
P-31837
Figure 10-80-7
NOTE: Be sure all sealing surfaces are clean.
Install the new filter element and washer. Tighten the
wing nut.
NOTE: Be sure sealing washer is in place on each
wing nut [Figure 10-80-4].
Install the dust cover and tighten the wing nut.
Check the air intake hose and the air cleaner housing for
damage. Make sure all connections are tight.
INNER FILTER
P-31838
Only replace the inner filter element under the following

conditions:
Remove the inner filter (Item 1) [Figure 10-80-7].
Replace the inner filter element every third time the

outer filter is replaced.
Install a new filter and tighten the wing nut.
After the outer element has been replaced, start the

engine and run at full RPM. If the HOURMETER /
CODE DISPLAY shows [01-17] (Air Filter Plugged),
replace the inner filter element.
10-80-2
773 Bobcat Loader

Service Manual
ENGINE COOLING SYSTEM
Figure 10-90-2
WARNING
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-1285
Check the cooling system every day to prevent overheating, loss of performance or engine damage.
Cleaning The Cooling System
P-24673
Raise the oil cooler. Clean the top of the radiator [Figure
10-90-2].
Figure 10-90-1
NOTE: Use low air pressure or low water pressure to
clean the radiator or damage to the radiator
fins may result.
Lower the oil cooler.
Check cooling system for leaks.
Lower the rear grill and close the rear door.
P-24672
Open the rear door and raise the rear grill.

Use air pressure or water pressure to clean the top of the
oil cooler [Figure 10-90-1].
WARNING
Do not use your bare hands to remove debris from
the oil cooler. Cooling fins are sharp and may cause
injury.
W-2460-0303
10-90-1
773 Bobcat Loader

Service Manual
Replacing the Coolant
ENGINE COOLING SYSTEM (CONTD)

Checking The Coolant Level
WARNING
Figure 10-90-3
Do not remove radiator cap when the engine is hot.

You can be seriously burned.
W-2070-1285
Figure 10-90-4
N-18471
N-18467

Remove the cover from the coolant recovery tank
[Figure 10-90-3]. Check the coolant level. The level
markers are inside the tank. Coolant must be at the
bottom marker when the engine is cold; top marker when
hot.
N-18473

Lower the rear grill and close the rear door before
operating the loader.
Remove the radiator cap (Item 1) [Figure 10-90-4].
IMPORTANT
AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
Too much antifreeze reduces cooling system
efficiency and may cause serious premature engine
damage.
Too little antifreeze reduces the additives which
protect the internal engine components; reduces the
boiling point and freeze protection of the system.
Always add a premixed solution. Adding full strength
concentrated coolant can cause serious premature
engine damage.
I-2124-0497
10-90-2
773 Bobcat Loader

Service Manual
Figure 10-90-7
ENGINE COOLING SYSTEM (CONTD)

Replacing the Coolant (Contd)
LATER VERSION
KUBOTA 2203-EB
1
Figure 10-90-5
1
P-34009
Connect a hose to the engine block drain valve (Item 1)

[Figure 10-90-7]. Open the drain valve and drain the
coolant into a container.
N-18434
Recycle or dispose of used coolant in an environmentally

safe manner. Close the drain valve and remove the hose.
Connect a hose to the engine block drain valve (Item 1)
[Figure 10-90-5]. Open the drain valve and drain the
coolant into a container.
KUBOTA V2003T-EB (TURBO)
NOTE: The loader is factory filled with propylene

glycol coolant (purple color). DO NOT mix
propylene glycol with ethylene glycol.
Add premixed coolant, 47% water and 53% propylene
glycol to the recovery tank if the coolant level is low.
Figure 10-90-6
Mix the coolant in a separate container. (See Capacities

on Page SPEC-10-4 for correct capacity.)
EARLY VERSION
One gallon and one pint (4,3 L) of propylene glycol mixed

with one gallon (3,8 L) of water is the correct mixture of
coolant to provide a -34F (-37C) freeze protection.
Use a refractometer to check the condition of propylene

glycol in your cooling system.
Fill the radiator with the premixed coolant. Install the

radiator cap.
Remove the cover from the coolant recovery tank. Fill the
tank until it is at the lower marker (inside the tank).
P-21881
Run the engine until it is at operating temperature.
Release constant tension clamp (Item 1), remove plug

(Item 2) [Figure 10-90-6] and drain coolant into a
container.
Stop the engine.

Check the coolant level in the recovery tank when cool.
Add coolant as needed.
NOTE: Verify plug condition and only replace with

Bobcat approved plug from Bobcat parts.
Only use a constant tension clamp. Never use
a worm gear clamp which can damage the
plug.
10-90-3
773 Bobcat Loader

Service Manual
10-90-4
773 Bobcat Loader

Service Manual
FUEL SYSTEM
Figure 10-100-1
Fuel Specifications
Use only clean, high quality diesel fuel, Grade No. 2 or
Grade No. 1.
The following is one suggested blending guideline which
should prevent fuel gelling during cold temperatures:
Temp. F/ C
+15 (-9 )
Down to -20 / (-29 )
Below -20 / (-29 )
No. 2
100%
50%
0%
No.1
0%
50%
100%
N-18433
Contact your fuel supplier for local recommendations.

Filling The Fuel Tank
Open the rear door.

Remove the fuel fill cap (Item 1) [Figure 10-100-1]
WARNING
Figure 10-100-2
WRONG
Stop and cool the engine before adding fuel. NO

SMOKING! Failure to obey warnings can cause an
explosion or fire.
W-2063-0887
WARNING
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
B-15650
W-2103-1285
Use a clean, approved safety container to add fuel of the

correct specifications. Add fuel only in an area that has
free movement of air and no open flames or sparks. NO
SMOKING! [Figure 10-100-2].
Install and tighten the fuel fill cap (Item 1) [Figure 10100-1].
10-100-1
773 Bobcat Loader

Service Manual
FUEL SYSTEM (CONTD)
WARNING
Fuel Filter
Figure 10-100-3
Diesel fuel or hydraulic fluid under pressure can

penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0496
Figure 10-100-4
1
N-18431
See SERVICE SCHEDULE on Page 10-70-1, for the

service interval for removing water from, or replacing the
fuel filter.
1
2
Removing Water
Loosen the drain (Item 1) [Figure 10-100-3] at the
bottom of the filter element to remove water from the
filter.
Replacing Element
N-18431
Open the vent (Item 1) [Figure 10-100-4] on the fuel filter

housing.
Remove the filter element (Item 2) [Figure 10-100-3].

Clean the area around the filter housing. Put clean oil on
the seal of the new filter element. Install the fuel filter, and
hand tighten.
Squeeze the hand pump (priming bulb) (Item 2) [Figure

10-100-4] until fuel flows from the vent with no air
bubbles.
Close the vent (Item 1) [Figure 10-100-4] on the fuel
filter housing.
Remove the air from the fuel system. (See Below.)

Removing Air From The Fuel System
Open the vent (Item 3) [Figure 10-100-4] on the fuel

injection pump.
After replacing the filter element or when the fuel tank has
run out of fuel, the air must be removed from the fuel
system before starting the engine.
Squeeze the hand pump (priming bulb) (Item 2) [Figure

10-100-4] until the pump feels solid.
Tighten the vent plug (Item 3) [Figure 10-100-4].
Start the engine.
It may be necessary to open the vent plug (Item 3)
[Figure 10-100-4] briefly while the engine is running.
Close the vent when the engine runs smoothly.
10-100-2
773 Bobcat Loader

Service Manual
ENGINE LUBRICATION SYSTEM
Replacing Oil And Filter
Checking Engine Oil
Figure 10-110-2
Check the engine oil level every day before starting the
engine for the work shift.
Figure 10-110-1
1
N-20587A
1
2
N-18433

service interval for replacing the engine oil and filter.
N-20588A
N-18432
Run the engine until it is at operating temperature. Stop

the engine.
Open the rear door and remove the dipstick (Item 1)

[Figure 10-110-1].
Open the rear door.
Keep the oil level between the marks on the dipstick.
Remove the drain plug (Item 2) [Figure 10-110-1].
Use a good quality motor oil that meets API Service

Classification of CD or better (See Oil Chart below).
Drain the oil into a container and dispose of used oil in an

environmentally safe manner.
Install the dipstick and close the rear door.
Remove the oil filter (Item 1) [Figure 10-110-2].
Oil Chart
Clean the filter housing surface.

Put clean oil on the new oil filter gasket.
RECOMMENDED SAE VISCOSITY NUMBER
C (LUBRICATION OILS FOR DIESEL ENGINE CRANKCASE)
Install the filter and hand tighten.

Install and tighten the drain plug.
Open the rear grill.
Remove the fill cap (Item 2) [Figure 10-110-2].
F
*
TEMPERATURE RANGE ANTICIPATED

BEFORE NEXT OIL CHANGE(DIESEL ENGINES MUST
USE API CLASSIFICATION CD, CF4, CG4)
Can be used ONLY when available with appropriate diesel rating.
10-110-1
773 Bobcat Loader

Service Manual
ENGINE LUBRICATION SYSTEM (CONTD)

Replacing Oil And Filter (Contd)
WARNING
W-2103-1285
Figure 10-110-3
P1575
Put oil in the engine. (See Capacities on Page SPEC-104.), [Figure 10-110-3] (See Oil Chart on Page 10-110-1.)
Start the engine and let it run for several minutes.
Stop the engine and check for leaks at the oil filter.
Remove the dipstick and check the oil level.
Add oil as needed if it is not between the marks (Item 1)
[Figure 10-110-3] on the dipstick.
Install the dipstick and the fill plug.
Close the rear door.
10-110-2
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Service Manual
Replacing Hydraulic/Hydrostatic Filter
HYDRAULIC/HYDROSTATIC SYSTEM
Checking And Adding Fluid
See SERVICE SCHEDULE on Page 10-70-1 for the

correct service intervals.
Figure 10-120-1
Open the rear door.

Remove the filter element (Item 2) [Figure 10-120-2].
Clean the surface of the filter housing where the seal
contacts the housing.
Put clean oil on the seal of the new filter element.
Install and hand tighten the filter element.
Close the rear door before operating the loader.
Replacing Hydraulic Fluid
N-18445
Figure 10-120-3
Use only recommended fluid in the hydraulic system.
(See HYDRAULIC/HYDROSTATIC FLUID
SPECIFICATIONS on Page SPEC-50-1.)
1
Stop the loader on a level surface.

Lower the lift arms and tilt the Bob-Tach fully back.
P-24681
Stop the engine.

Check the fluid level in the sight gauge [Figure 10-120-1].
Figure 10-120-2
P-24672

service interval.
The fluid must be replaced if it becomes contaminated or

after major repairs. If the fluid is replaced, the hydrostatic
filter and both case drain filters must be replaced.
P-24681
Remove the reservoir fill cap (Item 1) [Figure 10-120-3].
2
P-24672
Remove the fill cap (Item 1) [Figure 10-120-2].

Add the fluid as needed to bring the level to the center of
the sight gauge [Figure 10-120-1].
Install the fill cap.
10-120-1
773 Bobcat Loader

Service Manual
Figure 10-120-5
HYDRAULIC/HYDROSTATIC SYSTEM (CONTD)

Replacing Hydraulic Fluid (Contd)
WARNING
Hydraulic fluid escaping under pressure can have

sufficient force to enter a persons body by
penetrating the skin. This can cause serious injury
and possible death if proper medical treatment by a
physician familiar with this injury is not received
immediately.
W-2145-0290
N-19018
WARNING
W-2103-1285
Figure 10-120-4
Disconnect the hose (Item 1) [Figure 10-120-5] from the

case drain filter located on the left drive motor. Use a
plug and cap on the filter and case drain hose to prevent
leakage.
Remove the case drain filters (Item 2) [Figure 10-120-4]
& [Figure 10-120-5] and drain the fluid into a container.
Replace the hydraulic/hydrostatic filter element. (See
Replacing Hydraulic/Hydrostatic Filter on Page 10-1201.)
Replace both hydrostatic motor case drain filters (Item 2)
[Figure 10-120-4] & [Figure 10-120-5].
When the fluid is removed from the reservoir, reconnect
the hose to case drain filters.
Add the correct fluid to the reservoir until the fluid level is
at the center of the sight gauge (Do not overfill).
Lower the operator cab. (See Lowering The Operator
Cab on Page 10-30-2.)
1
Start the engine and operate the loader hydraulic

controls. Stop the engine and check for leaks.
N-19017
Raise the operator cab. (See Raising The Operator Cab

on Page 10-30-1.)
Check the fluid level in the reservoir and add as needed.
Drain the hydraulic fluid reservoir. (See Fluid Removal on

Page 20-80-1.)
case drain filter located on the reservoir. Use a plug and
cap on the filter hose and case drain hose to prevent
leakage.
10-120-2
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Service Manual
HYDRAULIC/HYDROSTATIC SYSTEM (CONTD)

Breather Cap
Figure 10-120-6
P-34227

correct replacement interval.
on Page 10-30-1.)
Remove the breather cap (Item 1) [Figure 10-120-6] and
discard.
Install new cap.
10-120-3
773 Bobcat Loader

Service Manual
10-120-4
773 Bobcat Loader

Service Manual
FINAL DRIVE TRANSMISSION (CHAINCASE)
Removing Oil From The Chaincase
Checking And Adding Oil
Figure 10-130-2
Figure 10-130-1
1
1
P1616
N-18438
The chaincase contains the final drive sprockets and

chains and uses the same type of oil as the hydraulic/
hydrostatic system. (See Hydraulic System on Page
SPEC-10-3.)
Remove the cover (Item 1) [Figure 10-130-2] which is

installed over the drain plug at the bottom rear of the
chaincase.
Figure 10-130-3
Stop the loader on a level surface.

Stop the engine.
Remove the plug (Item 1) [Figure 10-130-1] from the
front of the chaincase housing.
If oil can be reached with the tip of the your finger through
the hole the oil level is correct.
If the level is low, add oil through the check plug hole until
the oil flows from the hole.
P1619
Install and tighten the plug.
Remove the drain plug (Item 1) [Figure 10-130-3] and

drain the oil into a container.
Check the drain plug and replace as necessary.
10-130-1
773 Bobcat Loader

Service Manual
10-130-2
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Service Manual
FAN GEARBOX
Checking And Maintaining
Figure 10-140-1
N-18460

correct service interval.
on Page 10-30-1.)
Remove the plug (Item 1) [Figure 10-140-1] to check the
lubricant level.
If the level is low, add SAE 90W gear lubricant through
the check plug hole until lubricant flows from the hole.
10-140-1
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Service Manual
10-140-2
773 Bobcat Loader

Service Manual
Figure 10-150-3
BOB-TACH
Inspection And Maintenance
Bob-Tach
Wedge
WARNING
Bob-Tach wedges must extend through the holes in
attachment. Levers must be fully down and locked.
Failure to secure wedges can allow attachment to
come off and cause injury or death.
W-2102-0588
Wedge Must Contact

Lower Edge Of Hole
In The Attachment
Figure 10-150-1
B-15177
The spring loaded wedge (Item 1) [Figure 10-150-1]

must contact the lower edge of the hole in the attachment
(Item 1) [Figure 10-150-2] and [Figure 10-150-3].
If the wedge does not contact the lower edge of the hole
[Figure 10-150-2] and [Figure 10-150-3], the
attachment will be loose and can come off the Bob-Tach.
Figure 10-150-4
N-17027
Move the Bob-Tach levers to engage the wedges

[Figure 10-150-1]. The levers and wedges must move
freely.
The wedges must extend through the holes in the
attachment mounting frame (Item 1) [Figure 10-150-1].
Figure 10-150-2
TS-1062
Inspect the mounting frame on the attachment and the

Bob-Tach, linkages and wedges for excessive wear or
damage [Figure 10-150-4]. Replace any parts that are
damaged, bent, or missing. Keep all fasteners tight.
Look for cracked welds. Contact your Bobcat dealer for
repair or replacement parts.
Lubricate the wedges. (See SERVICE SCHEDULE on

Page 10-70-1 and See LUBRICATION OF THE BOBCAT
LOADER on Page 10-160-1.)
N-16044A
10-150-1
773 Bobcat Loader

Service Manual
10-150-2
773 Bobcat Loader

Service Manual
Figure 10-151-3
POWER BOB-TACH (OPTION)

Inspection And Maintenance
Figure 10-151-1
FRONT ACCESSORY PANEL
1
B-15177
Wedge Must Contact Lower Edge

Of Hole In The Attachment
N-17022A
If the wedge does not contact the lower edge of the hole
[Figure 10-151-3], the attachment will be loose and can
come off the Bob-Tach.
B-15891
Push and hold the BOB-TACH "WEDGES UP" switch

until wedges are fully raised. Push and hold the BOBTACH "WEDGES DOWN" switch [Figure 10-151-1] until
the wedges are fully down. The wedges must move
freely.
Figure 10-151-4
Figure 10-151-2
TS-1062
Inspect the mounting frame on the attachment and the

Bob-Tach, linkages and wedges for excessive wear or
damage [Figure 10-151-4]. Replace any parts including
decals and lever that are damaged, bent, or missing.
Keep all fasteners tight. Inspect the hoses and fittings for
leaks.
1
N-16043A
The wedges must extend through the holes in the

attachment mounting frame (Item 1) [Figure 10-151-2]
and must contact the lower edge of the hole in the
attachment [Figure 10-151-2] and (Item 1) [Figure 10151-3].
Look for cracked welds. Contact your Bobcat dealer for

repair or replacement parts.
Lubricate the wedges. (See SERVICE SCHEDULE on
Page 10-70-1 and See LUBRICATION OF THE BOBCAT
10-151-1
773 Bobcat Loader

Service Manual
10-151-2
773 Bobcat Loader

Service Manual
Figure 10-160-2
LUBRICATION OF THE BOBCAT LOADER

Procedure
Figure 10-160-1
1
2
N-18506
N-18505
Access
Hole
Lubricate the loader as specified in the (SERVICE

SCHEDULE Contents Page 10-01), for the best
performance of the loader.
Record the operating hours each time you lubricate the
Bobcat loader.
Always use a good quality lithium based multi-purpose
grease when you lubricate the loader. Apply lubricant
until extra grease shows.
Lubricate the following locations on the loader:
1. Stabilizer Rod - Front (Both Sides) [Figure 10-160-1].
N-18504
2. Stabilizer Rod - Rear (Both Sides) [Figure 10-160-2].

3. Lift Cylinder Rod End (Both Sides) [Figure 10-160-2].
4. Lift Cylinder Base End (Both Sides) [Figure 10-1602].
Figure 10-160-3
N-18510
5. Tilt Cylinder Base End (Both Sides) [Figure 10-1603].
10-160-1
773 Bobcat Loader

Service Manual
Figure 10-160-6
LUBRICATION OF THE BOBCAT LOADER (CONTD)

Procedure (Contd)
Figure 10-160-4
10
N-18508
10. Lift Arm Pivot Pin (Both Sides) [Figure 10-160-6].

N-18509
Figure 10-160-7
6. Tilt Cylinder Rod End. [Figure 10-160-4].
7. Bob-Tach Pivot Pin (Both Sides) [Figure 10-160-4].
Figure 10-160-5
11
8
N-18511
N-18507
11. Lift Arm Link Pivot Pin (Both Sides) [Figure 10-1607].
9
P16045
8. Bob-Tach Wedge (Both Sides) [Figure 10-160-5].

9. Power Bob-Tach Cylinder (If Equipped) (Both Sides)
[Figure 10-160-5].
10-160-2
773 Bobcat Loader

Service Manual
LUBRICATION OF THE BOBCAT LOADER (CONTD)

Procedure (Contd)
Figure 10-160-8
12
P1533
12. 250 Hours: Steering Lever Shaft [Figure 10-160-8].
10-160-3
773 Bobcat Loader

Service Manual
10-160-4
773 Bobcat Loader

Service Manual
Rear tires usually wear faster than front tires. To keep tire
wear even, move the front tires to the rear and rear tires
to the front [Figure 10-170-2].
TIRE MAINTENANCE
Wheel Nuts
Figure 10-170-1
It is important to keep the same size tires on each side of

the loader. If different sizes are used, each tire will be
turning at a different rate and cause excessive wear. The
tread bars of all the tires must face the same direction.
Recommended tire pressure must be maintained to avoid
excessive tire wear and loss of stability and handling
capability. Check for the correct pressure before
operating the loader.
Mounting
Tires are to be repaired only by an authorized person
using the proper procedures and safety equipment.
Tires and rims must always be checked for correct size
before mounting. Check rim and tire bead for damage.
N-18514

service interval to check the wheel nuts.
When installing wheel nuts, tighten to 160 ft.-lbs. (217
Nm) torque.
When checking wheel nut torque, set the torque wrench
to 140 ft.-lbs. (190 Nm) to prevent over-tightening.
The rim flange must be cleaned and free of rust.

The tire bead and rim flange must be lubricated with a
rubber lubricant before mounting the tire.
Avoid excessive pressure which can rupture the tire and
cause serious injury or death.
During inflation of the tire, check the tire pressure
frequently to avoid over inflation.
Rotating
Check the tires regularly for wear, damage and pressure.
Inflate tires to the maximum pressure shown on the
sidewall of the tire.
WARNING
Figure 10-170-2
Do not inflate tires above specified pressure. Failure
to use correct tire mounting procedure can cause an
explosion which can result in injury or death.
W-2078-1285
IMPORTANT
Inflate tires to the MAXIMUM pressure shown on the
sidewall of the tire. DO NOT mix brands of tires used
on the same loader.
I-2057-0794
B-9976
10-170-1
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Service Manual
10-170-2
773 Bobcat Loader

Service Manual
SPARK ARRESTOR MUFFLER
WARNING
Cleaning Procedure
Never use machine in atmosphere with explosive

dust or gases or where exhaust can contact
flammable material. Failure to obey warnings can
IMPORTANT
This loader is factory equipped with a U.S.D.A.
Forestry Service approved spark arrestor muffler. It
is necessary to do maintenance on this spark
arrestor muffler to keep it in working condition. The
spark arrestor muffler must be serviced by dumping
the spark chamber every 100 hours of operation.
W-2068-1285
Figure 10-180-1
If this machine is operated on flammable forest,

brush or grass covered land, it must be equipped
with a spark arrestor attached to the exhaust system
and maintained in working order. Failure to do so will
be in violation of California State Law, Section 4442
PRC.
1
Make reference to local laws and regulations for

spark arrestor requirements.
I-2022-0595
P-31840
WARNING
When the engine is running during service, the
steering levers must be in neutral and the parking
brake engaged. Failure to do so can cause injury or
death.
W-2006-0284
See SERVICE SCHEDULE on Page 10-70-1, for service

interval for cleaning the spark arrestor muffler.
Do not operate the loader with a defective exhaust
system.
Stop the engine. Open the rear door and raise the rear
grill.
bottom of the muffler.
WARNING
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-1285
Start the engine and run for about ten seconds while a
second person, wearing safety glasses, holds a piece of
wood over the outlet of the muffler.
This will force contaminants out through the cleanout
hole.
Stop the engine.
WARNING
Stop engine and allow the muffler to cool before

cleaning the spark chamber. Wear safety goggles.
Failure to obey can cause serious injury.
W-2011-1285
10-180-1
773 Bobcat Loader

Service Manual
10-180-2
773 Bobcat Loader

Service Manual
HYDRAULIC SYSTEM
BUCKET POSITION VALVE . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Removal And Installation . . . . . . . . . . . . . . . . . .
Solenoid Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20-90-1
20-90-4
20-90-2
20-90-1
20-90-1
CYLINDER (LIFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . .
20-20-1
20-20-6
20-20-1
20-20-5
20-20-4
20-20-2
CYLINDER (POWER BOB-TACH) . . . . . . . . . . . . . . . . . . . . .

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20-22-1
20-22-5
20-22-1
20-22-4
20-22-3
20-22-2
CYLINDER (TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base End Pivot Pin Replacement . . . . . . . . . . . . . . . . . . .
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rod End Pivot Pin Bushing And Seal Replacement . . . . .
20-21-1
20-21-6
20-21-3
20-21-1
20-21-5
20-21-4
20-21-2
20-21-3
HYDRAULIC
SAFETY
SYSTEM &
DRIVE
SYSTEM
ELECTRICAL
SYSTEM &
ANALYSIS
ENGINE
SERVICE
SPECIFICATIONS
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK. . . . . 20-131-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . 20-131-1
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . 20-131-1
FRONT AUXILIARY PRESSURE RELIEF BLOCK. . . . . . . .
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . .
Front Auxiliary Pressure Relief Block Inspection . . . . . . .
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20-130-1
20-130-2
20-130-3
20-130-1
20-130-3
20-01
773 Bobcat Loader

Service Manual
HYDRAULIC SYSTEM (CONTD)

HYDRAULIC CONTROL VALVE (ADVANCED CONTROL SYSTEM) (ACS). . .20-41-1
Actuator Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-12
Anti-Cavitation Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-18
Anti-Cavitation Valve/Port Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-17
Auxiliary Electric Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-22
Auxiliary Spool Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-21
BICS Valve, Check Valve Removal And Installation . . . . . . . . . . . . . . . . . . .20-41-7
BICS Valve, Lift Arm By-Pass Orifice Removal And Installation . . . . . . . . . .20-41-7
BICS Valve Lock Valve Removal And Installation . . . . . . . . . . . . . . . . . . . . .20-41-9
BICS Valve Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-5
BICS Valve Solenoid Removal And Installation . . . . . . . . . . . . . . . . . . . . . .20-41-10
BICS Valve Solenoid Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-11
Cleaning And Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-24
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-1
Identification Chart (ACS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-13
Lift and Tilt Spool Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . .20-41-20
Lift Base End Restrictor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-14
Lift Spool Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-18
Load Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-14
Main Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-15
Port-Auxiliary Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-23
Port Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-16
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-1
Tilt Spool Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-19
20-02
773 Bobcat Loader

Service Manual

HYDRAULIC CONTROL VALVE (FOOT CONTROL) . . . . . . . . . . . . . . . . . . . 20-40-1
Anti-Cavitation Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-14
Anti-Cavitation Valve/Port Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-14
Auxiliary Electric Solenoid Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-28
Auxiliary Spool Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . 20-40-27
BICS Valve, Check Valve Disassembly And Assembly . . . . . . . . . . . . . . . 20-40-6
BICS Valve, Lift Arm By-Pass Orifice Disassembly And Assembly . . . . . . 20-40-5
BICS Valve Lock Valve Disassembly And Assembly . . . . . . . . . . . . . . . . . 20-40-7
BICS Valve Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-4
BICS Valve Solenoid Disassembly And Assembly . . . . . . . . . . . . . . . . . . 20-40-8
BICS Valve Solenoid Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-9
Cleaning And Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-30
Identification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-10
Lift And Tilt Lock Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-16
Lift Spool and Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-16
Load Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-40-11
Main Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-12
Port-Auxiliary Section Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-29
Port Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-13
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-1
Rubber Boot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-15
Tilt Spool Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-25
HYDRAULIC FILTER HOUSING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-70-1
HYDRAULIC FLUID RESERVOIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-80-1
Fluid Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-80-1
Removal And Installation (Early Style). . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-80-1
Removal And Installation (Later Style). . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-80-4
HYDRAULIC PUMP (ALUMINUM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-60-1
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-60-11
Checking The Output Of The Hydraulic Pump With Power Bob-Tach. . . . 20-60-3
Checking The Output Of The Hydraulic Pump Without Power Bob-Tach. . 20-60-1
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-60-7
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-60-10
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-60-6
20-03
773 Bobcat Loader

Service Manual

HYDRAULIC PUMP (ALUMINUM) (HI FLOW) . . . . . . . . . . . . . . . . . . . . . . .20-61-1
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-61-8
Checking The Output Of The High Flow Pump . . . . . . . . . . . . . . . . . . . .20-61-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-61-4
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-61-7
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-61-3
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-61-2
HYDRAULIC PUMP (CAST IRON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-62-1
Check The Output Of The Hydraulic Pump With Power Bob-Tach. . . . . . 20-62-3
Check The Output Of The Hydraulic Pump Without Power Bob-Tach . . . 20-62-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-62-8
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-62-7
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-62-5
HYDRAULIC PUMP (CAST IRON) (HI FLOW). . . . . . . . . . . . . . . . . . . . . . . 20-63-1
Check The Output Of The High Flow Pump . . . . . . . . . . . . . . . . . . . . . . 20-63-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-63-6
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-63-5
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-63-3
HYDRAULIC SYSTEM INFORMATION . . . . . . . . . . . . . . . . . 20-10-1
Tighten Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-10-5
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-10-6
LIFT ARM BY-PASS CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-50-1
Additional Inspection For Loaders With Advanced Hand Controls . . . . .20-50-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-50-2
Inspecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-50-1
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-50-1
MAIN RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-30-1
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-30-2
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-30-1
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-30-3
POWER BOB-TACH BLOCK (ALUMINUM GEAR PUMP) . . . . . . . . . . . . .20-120-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-120-2
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-120-1
POWER BOB-TACH BLOCK (CAST IRON GEAR PUMP). . . . . . . . . . . . . 20-121-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-121-3
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-121-1
20-04
773 Bobcat Loader

Service Manual

REAR AUXILIARY DIVERTER VALVE (DUAL SHUTTLE) . . .20-111-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . .20-111-3
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-111-6
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . .20-111-1
Solenoid Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-111-6
REAR AUXILIARY DIVERTER VALVE (SINGLE SHUTTLE)
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . .
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20-110-1
20-110-3
20-110-4
20-110-1
20-110-4
SELECT VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-100-1

Checking The High Flow Pump Relief Valve . . . . . . . . . . 20-100-1
Solenoid Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-100-11
TIGHTEN ALL HARDWARE PER SIZE TO GRADE 5 TORQUE (See TORQUE
SPECIFICATIONS FOR BOLTS on Page SPEC-30-1.) UNLESS OTHERWISE
SPECIFIED.
20-05
773 Bobcat Loader

Service Manual
20-06
773 Bobcat Loader

Service Manual
HYDRAULIC/HYDROSTATIC SCHEMATIC
773 (S/N 517611001 - 517621198)
(S/N 518011001 - 518012551)
(S/N 518111001 - 518112468)
(S/N 519011001 - 519024161)
(S/N 519211001 - 519212516)
(500 K 11001 AND ABOVE)
(PRINTED MARCH 2004)
V-0511legend
LEGEND
1
RESERVOIR:
Capacity . . . . . . . . . 24 Qts. (23 L)
SPRING LOADED FILTER BY-PASS

VALVE: 45-55 PSI (3,1-3,8 Bar)
DIFFERENTIAL PRESSURE SWITCH:

36-44 PSI (2,5-3,0 Bar)
Normally Closed
DRIVE MOTOR SHUTTLE VALVE
RELIEF/REPLENISHING VALVE - HIGH

PRESSURE: 5000 PSI (34,5 Bar)
RELIEF VALVE - CHARGE INLET:

185-195 PSI (12,7-13,5 Bar)
at 16.7 GPM (63. 2 L/min.)
at High Engine Idle
With 120 degrees F. (49 degrees C.) Fluid
LOAD SHUTTLE VALVE - AUXILIARY

BLEED VALVE
HYDRAULIC PUMP . . . . . . . Gear Type

16.7 GPM (63.2 L/min.) at High Engine Idle
RELIEF VALVE - MAIN:

3000 PSI (207 Bar)
at Front Quick Couplers
10
RELIEF VALVE - PORT:

3500 PSI (241 Bar)
14 LOAD CHECK VALVE

15 LIFT CYLINDER SPOOL - MADE TO
RESTRICT FLOW DURING BOOM
DOWN BUT NOT DURING BOOM UP
16 SOLENOID ACTIVATED DIRECTIONAL
CONTROL VALVE - LIFT/TILT CONTROL
PILOT ACTIVATED DIRECTIONAL

CONTROL VALVE - FOR REAR
AUXILIARY - NORMALLY OPEN
28
FILTER - DIVERTER VALVE

(SINTERED BRONZE)
29
SOLENOID ACTIVATED DIRECTIONAL

CONTROL VALVE - TO ACTIVATE
REAR AUXILIARY ("SV1")
18 PILOTED ACTIVATED DIRECTIONAL

CONTROL VALVE - BICS LOCK
VALVE - LIFT CONTROL
30

AUXILIARY - NORMALLY CLOSED
19
PULL BUTTON ACTIVATED

DIRECTIONAL CONTROL VALVE - LIFT
ARM BY-PASS

CONTROL VALVE - UNLOADING SPOOL
CONTROL VALVE - FLOW CONTROL
SPOOL
22
FLOW DIVIDER ADJUSTMENT VALVE
23

CONTROL VALVE - BLEED OFF REAR
AUXILIARY ("SV2")
24
LOAD SHUTTLE VALVE - BLEED OFF
12

CONTROL VALVE - AUXILIARY
25
13
RELIEF VALVE - PORT: . . . . . (Optional)

3500 PSI (241 Bar)

26


CONTROL VALVE - BUCKET POSITION
VALVE (ON/OFF)
41

VALVE - TILT CONTROL
11 ANTICAVITATION VALVE
Printed in U.S.A.
27
42 MUFFLER (If Equipped)

43 RELIEF VALVE - PORT:
3500 PSI (241 Bar)
44 RELIEF/ANTICAVITATION VALVE PORT (TILT BASE END)
3500 PSI (241 Bar)
45

BLEED VALVE
46
RESTRICION - 0.020 inch (0,5 mm)
47

CONTROL VALVE (TWO COIL)
31 FILTER - HYDRAULIC (CANISTER)

32 FILTER - CASE DRAIN (SINTERED
BRONZE)
CHECK VALVE - BICS CONTROL VALVE
33 FILTER - BICS CONTROL VALVE

(SCREEN)
48 RELIEF VALVE - 1200 PSI (82,8 Bar)

34 CHECK VALVE - BUCKET POSITION
VALVE
35
49 RESTRICTION - 0.090 inch (2.3 mm)
RESTRICTION
50 RELIEF VALVE - 2000 PSI (138 Bar)
36
VARIABLE CAPACITY DISPLACEMENT

BIDIRECTIONAL HYDROSTATIC PUMP
37
SHUTTLE RELIEF VALVE

(Not Adjustable - Factory Set)
65 PSI (4,5 Bar)
38 FIXED CAPACITY DISPLACEMENT

BIDIRECTIONAL HYDROSTATIC
MOTOR
39 ONE WAY RESTRICTOR VALVE
51

CONTROL VALVE - HYDRAULIC
POWER BOBTACH
52 DIVERTER VALVE (OPTIONAL) - EARLY

SYSTEM
53 SCREEN
NOTE: Unless otherwise specified

springs have NO significant
pressure value.
V-0511legend (3-3-04)
773 (S/N 517611001 - 517621198)
(S/N 518011001 - 518012551)
(S/N 518111001 - 518112468)
(S/N 519011001 - 519024161)
(S/N 519211001 - 519212516)
(500 K 11001 AND ABOVE)
DIVERTER VALVE (OPTIONAL)

28
29
PILOT
PILOT
30
FEMALE
26
FEMALE
F1
52

V-0511
D1
24
F1
D1
DRIVE MOTOR
(FRONT AUXILIARY
LEFT SIDE LIFT ARM)
(REAR QUICK
COUPLERS)
27
D2
MALE
F2
DRAIN
P1
23
24
AUXILIARY BLEED
VALVE
MALE
25
D2
P2
37
F2
1
45
DRAIN
P1
P2
32
38
HYDRAULIC FILTER
31
BUCKET POSITION VALVE (OPTIONAL)

OIL
COOLER
2
B
HYDROSTATIC PUMPS
36
34
A
5
22
3
HYDRAULIC CONTROL VAVLE
A
40
12
13
BOB-TACH
CYLINDER
(OPTIONAL)
CHARGE
INLET
HYDRAULIC
POWERED
BOB-TACH
(OPTIONAL)
20
AUXILIARY
SPOOL
36
TILT CYLINDERS
44
39
DR
INLET
C
21
12
46
BICS CONTROL VALVE
53
OUTLET
D
49
48
47
17
TILT
CYLINDER
SPOOL
43
11
14
DRIVE MOTOR
50
P1
LIFT CYLINDERS
10
P2
38
18
51
A
B
LIFT
CYLINDER
SPOOL
35
15
14
4
37
9
16
33
41
33
WORKING CIRCUITS
PILOT CIRCUITS
DRAIN CIRCUITS
COMPONENTS
LIFT ARM BY PASS VALVE
32
19
42
Printed in U.S.A.
If Equipped
V-0511 (3-2-04)
WITH HIGH FLOW OPTION
773 (S/N 517611001 - 517621198)
(S/N 518011001 - 518012551)
(S/N 518111001 - 518112468)
(S/N 519011001 - 519024161)
(S/N 519211001 - 519212516)
(500 K 11001 AND ABOVE)
V-0512legend
LEGEND
1
RESERVOIR:
Capacity . . . . . . . . . 24 Qts. (23 L)

VALVE: 45-55 PSI (3,1-3,8 Bar)

36-44 PSI (2,5-3,0 Bar)
Normally Closed

16

CONTROL VALVE - LIFT/TILT CONTROL

VALVE - TILT CONTROL

PRESSURE: 5000 PSI (34,5 Bar)

VALVE - LIFT CONTROL

185-195 PSI (12,7-13,5 Bar)
at 16.7 GPM (62.3 L/min.)
at High Engine Idle
8
9
LOAD SHUTTLE VALVE - AUXILIARY

BLEED VALVE
3000 PSI (207 Bar)
19

ARM BY-PASS

CONTROL VALVE - UNLOADING SPOOL
SPOOL
22
23
CHECK VALVE
29

CONTROL VALVE - BLEED OFF
30
LOAD SHUTTLE VALVE
45
FILTER - HYDRAULIC (CANISTER)
46
AUXILIARY HYDRAULIC PUMP:

PUMP CAPACITYY:
10,3 GPM (39 L/min.)

(SCREEN)
47

VALVE

CONTROL VALVE - AUXILIARY BLEED
VALVE
48 SCREEN
31 RESTRICTION
BRONZE)
35
RESTRICTION
36

50
37

65 PSI (4,5 Bar)

MOTOR

CONTROL VALVE - HIGH FLOW

CONTROL VALVE - DIVERTER

VALVE (ON/OFF)
12

26 RELIEF VALVE - MAIN (HIGH FLOW)

3000 PSI (207 Bar)

3500 PSI (241 Bar)
27

42 MUFFLER (If Equipped)
28
PILOT TO OPEN CHECK VALVE

3500 PSI (241 Bar)
10
13
RELIEF VALVE - PORT:

3500 PSI (241 Bar)
14 LOAD CHECK VALVE
Printed in U.S.A.

3500 PSI (241 Bar)
41
49 RESTRICTION - 0.020 inch (0,5 mm)
52

CONTROL VALVE - (TWO COIL)
RESTRICTION - 0.090 inch (2,3 mm)
53 RELIEF VALVE - 2000 PSI (138 Bar)

54

POWER BOBTACH

pressure value.
V-0512legend (3-3-04)
HYDRAULIC/HYDROSTATIC SCHEMATICS
773 (S/N 517611001 - 517621198)
(S/N 518011001 - 518012551)
(S/N 518111001 - 518112468)
(S/N 519011001 - 519024161)
(S/N 519211001 - 519212516)
(500 K 11001 AND ABOVE)
FEMALE
SELECT VALVE
C2
MALE
C1
FEMALE
28
MALE
MALE
30
28
FEMALE
(RIGHT SIDE LIFT ARM)

29
(REAR QUICK COUPLERS)

OPTIONAL

V-0512
31
31
DRIVE MOTOR
23
27
P
B
FEMALE
PRESS
(FRONT AUXILIARY
LEFT SIDE LIFT ARM)
25
4
37
26
24
47
T
AUXILIARY BLEED VALVE
32
MALE
DRAIN (MALE)
38
HYDRAULIC FILTER
45
OIL
COOLER
2
B
HYDROSTATIC PUMPS
36
34
A
5
22
3
A
40
12
12
13
BOB-TACH
CYLINDER
(OPTIONAL)
CHARGE
INLET
21
B
20
HYDRAULIC
POWERED
BOB-TACH
(OPTIONAL)
AUXILIARY
SPOOL
36
39
TILT CYLINDERS
44
5
INLET
49
BICS CONTROL VALVE
48
OUTLET
46
52
51
50
17
TILT
CYLINDER
SPOOL
43
D
C
11
DRIVE MOTOR
14
53
LIFT CYLINDERS
10
38
P1
18
54
A
B
LIFT
CYLINDER
SPOOL
P2
35
15
14
4
37
9
16
33
41
33
WORKING CIRCUITS
PILOT CIRCUITS
DRAIN CIRCUITS
COMPONENTS
32
Printed in U.S.A.
42
If Equipped
19
V-0512 (3-3-04)
773 (S/N 517621199 AND ABOVE)
(S/N 518012552 AND ABOVE)
V-0513legend
LEGEND
1
RESERVOIR:
Capacity . . . . . . . . . 24 Qts. (23 L)
14 LOAD CHECK VALVE

VALVE: 45-55 PSI (3,1-3,8 Bar)

36-44 PSI (2,5-3,0 Bar)
Normally Closed


PRESSURE: 5000 PSI (345 Bar)
7
8
10

185-195 PSI (12,7-13,5 Bar)
at 16.7 GPM (56. 8 L/min.)
at High Engine Idle
FRONT AUXILIARY MANUAL
PRESSURE
BLEED-OFF VALVE
HYDRAULIC PUMP . . . . . . . Gear Type 16.7
GPM (63.2 L/min.) at High Engine Idle
3300 PSI (228 Bar)
16

("D2" and "P2")
28
FILTER - DIVERTER VALVE (SCREEN)

INTEGRATED IN SOLENOID

CONTROL VALVE - BICS CONTROL

CONTROL VALVE - LIFT CONTROL
19

ARM BY-PASS
29

CONTROL VALVE - TO ACTIVATE
REAR AUXILIARY ("SV1")
30

("P1" and "F1")

BRONZE)

SPOOL

(SCREEN)
23

CONTROL VALVE - BLEED OFF REAR
AUXILIARY ("SV2")
24
LOAD SHUTTLE VALVE - BLEED OFF
12

25
13

3500 PSI (241 Bar)

("P2" and "F2")
26

("D1" and "P1")
42 PRESSURE COMPENSATED FLOW

CONTROL
3500 PSI (241 Bar)
3500 PSI (241 Bar)
45

POWERED BOB-TACH
46
TWO-STAGE RELIEF
1000/2000 PSI (69/138 Bar)
47


CONTROL VALVE - UNLOADING
SPOOL
22

VALVE (ON/OFF)
41

CONTROL VALVE - TILT CONTROL

3500 PSI (241 Bar)
Printed in U.S.A.
27

VALVE
35
RESTRICTION
36

37

65 PSI (4,5 Bar)

MOTOR

pressure value.
V-0513legend (3-1-04)
773 (S/N 517621199 AND ABOVE)

28
29
PILOT

V-0513
30
FEMALE
INTEGRATED QUICK
COUPLER BLOCK
26
F1
D1
FEMALE
7
(FRONT AUXILIARY
LEFT SIDE LIFT ARM)
MALE
DRIVE MOTOR
(REAR QUICK
COUPLERS)
24
MALE
23
MALE
27
25
F2
4
D2
37
DRAIN
P1
P2
32
38
D
34
HYDRAULIC FILTER
31
OIL
COOLER
2
B
HYDROSTATIC PUMPS
36
22
40
C
21
20
12
12
13
BOB-TACH
CYLINDER
(OPTIONAL)
CHARGE
INLET
B
A
HYDRAULIC
POWERED
BOB-TACH
(OPTIONAL)
36
AUXILIARY
SPOOL
39
TILT CYLINDERS
44
5
BICS CONTROL VALVE
INLET
OUTLET
48
47
A
17
B
TILT
CYLINDER
SPOOL
43
46
42
11
DRIVE MOTOR
DR
14
49
LIFT CYLINDERS
10
38
P1
45
18
P2
A
B
LIFT
CYLINDER
SPOOL
PP
35
15
14
4
37
9
16
33
41
33
WORKING CIRCUITS
PILOT CIRCUITS
DRAIN CIRCUITS
COMPONENTS
32
19
Printed in U.S.A.
V-0513 (3-1-04)
773 (S/N 517621199 AND ABOVE)
V-0514legend
LEGEND
1
RESERVOIR:
Capacity . . . . . . . . . 24 Qts. (23 L)
14 LOAD CHECK VALVE
30

VALVE: 45-55 PSI (3,1-3,8 Bar)

36-44 PSI (2,5-3,0 Bar)
Normally Closed


PRESSURE: 5000 PSI (345 Bar)
7
8

185-195 PSI (12,7-13,5 Bar)
at 16.7 GPM (63. 2 L/min.)
at High Engine Idle
FRONT AUXILIARY MANUAL
PRESSURE
BLEED-OFF VALVE
3300 PSI (228 Bar)
16

CONTROL VALVE - BICS CONTROL

CONTROL VALVE - TILT CONTROL
CONTROL VALVE - LIFT CONTROL
19

ARM BY-PASS

CONTROL VALVE - UNLOADING
SPOOL
SPOOL
LOAD SHUTTLE VALVE

BRONZE)
(SCREEN)
VALVE
35
RESTRICTION
36

37

65 PSI (4,5 Bar)

MOTOR

VALVE (ON/OFF)
41
42 PRESSURE COMPENSATED FLOW

CONTROL
3500 PSI (241 Bar)
3500 PSI (241 Bar)
45

POWERED BOB-TACH
46
TWO-STAGE RELIEF
1000/2000 PSI (69/138 Bar)
47

22
23
CHECK VALVE
24

CONTROL VALVE - HIGH FLOW
25
50 AUXILIARY HYDRAULIC PUMP:

PUMP CAPACITY:
10,3 GPM (39 L/min.) at 3000 RPM

CONTROL VALVE - DIVERTER
51 SELECT VALVE RESTRICTOR
12

26 RELIEF VALVE - MAIN (HIGH FLOW)

3300 PSI (228 Bar)
13

3500 PSI (241 Bar)
27

28
PILOT TO OPEN CHECK VALVE
29

CONTROL VALVE - BLEED OFF
10

3500 PSI (241 Bar)
Printed in U.S.A.

pressure value.
V-0514legend (3-2-04)
HYDRAULIC/HYDROSTATIC SCHEMATICS
773 (S/N 517621199 AND ABOVE)
MALE
FEMALE
C1
(RIGHT SIDE LIFT ARM
QUICK COUPLERS)
OPTIONAL
28
28
1
MALE
FEMALE
29
30
FEMALE
C2
MALE
SELECT VALVE
(REAR QUICK COUPLERS)

OPTIONAL

V-0514
51
51
23
DRIVE MOTOR
27
P
B
INTEGRATED QUICK
COUPLER BLOCK
FEMALE
PRESS
25
(FRONT AUXILIARY
LEFT SIDE LIFT ARM)
MALE
4
37
26
24
MALE
T
32
38
D
34
HYDRAULIC FILTER
31
OIL
COOLER
2
B
HYDROSTATIC PUMPS
36
22
40
C
21
20
12
12
13
BOB-TACH
CYLINDER
(OPTIONAL)
CHARGE
INLET
B
A
HYDRAULIC
POWERED
BOB-TACH
(OPTIONAL)
AUXILIARY
SPOOL
36
39
TILT CYLINDERS
44
5
BICS CONTROL VALVE
INLET
OUTLET
50
48
47
A
D
17
B
TILT
CYLINDER
SPOOL
43
46
C
42
11
DRIVE MOTOR
DR
14
49
LIFT CYLINDERS
10
38
P1
45
18
P2
A
B
LIFT
CYLINDER
SPOOL
PP
35
15
14
4
37
9
16
33
41
33
WORKING CIRCUITS
PILOT CIRCUITS
DRAIN CIRCUITS
COMPONENTS
32
19
Printed in U.S.A.
V-0514 (3-2-04)
HYDRAULIC SYSTEM INFORMATION
20-10-1
773 Bobcat Loader

Service Manual
HYDRAULIC SYSTEM INFORMATION (CONTD)
20-10-2
773 Bobcat Loader

Service Manual
20-10-3
773 Bobcat Loader

Service Manual
20-10-4
773 Bobcat Loader

Service Manual
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
Tighten Procedures
For tightening torques for hydraulic fittings, tubelines etc.,
See HYDRAULIC CONNECTION SPECIFICATIONS on
Page SPEC-40-1.
20-10-5
773 Bobcat Loader

Service Manual
WARNING
Troubleshooting Chart
The following troubleshooting chart is provided for
assistance in locating and correcting problems which are
most common. Many of the recommended procedures
must be done by authorized Bobcat Service Personnel
only.
Check for correct function after adjustments, repairs

or service. Failure to make correct repairs or
adjustments can cause injury or death.
PROBLEM
W-2004-1285
CAUSE
The hydraulic system will not operate.

The transmission warning light comes ON when hydraulics are operating.
Slow hydraulic system action.
Hydraulic action is not smooth.
Lift arms go up slowly at full engine RPM.
The lift arms or Bob-Tach will move when the pedal is in neutral position.
By-pass valve stuck.
By-pass valve stem bent or broke.
1, 2, 3, 5, 8
1, 3,
1, 3, 4, 6, 8
1, 4, 5, 6, 7
1, 3, 4, 5, 6, 7, 8, 9
4
10
11
KEY TO CORRECT THE CAUSE

1. The fluid level is not correct.
2. The pedal linkage is disconnected.
3. The hydraulic pump has damage.
4. The pedal linkage is not adjusted correctly.
5. Relief valve is not at the correct pressure.
6. Suction leak on the inlet side of the hydraulic pump.
7. Fluid is cold. Wrong viscosity fluid.(See HYDRAULIC/HYDROSTATIC FLUID
SPECIFICATIONS on Page SPEC-50-1.)
8. Using the loader for more than its rated capacity.
9. Internal leak in the lift cylinder(s).
10. Rotate shaft.
11. Replace manual spool cartridge.
20-10-6
773 Bobcat Loader

Service Manual
Figure 20-20-2
CYLINDER (LIFT)
Checking
WARNING
2
N-18786
W-2072-0496
Install a plug in the hose (Item 1) [Figure 20-20-2] and

tighten.
WARNING
Connect the negative ground cable to the battery.

W-2103-1285
Figure 20-20-1
Engage the parking brake. Lower the seat bar. Start the
engine. Press the PRESS TO OPERATE BUTTON. Push
the top (toe) of the lift pedal.
If there is any leakage from the base end cylinder port
(Item 2) [Figure 20-20-2], remove the lift cylinder for
repair.
Repeat the procedure to check the other lift cylinder.
N-18785
Lower the lift arms. Stop the engine. Pull up on the lift
arm by-pass control and move the lift pedal to release the
hydraulic pressure. Raise the seat bar.
Check only one cylinder at a time. Open the rear door.
Disconnect the negative ground cable to the battery.
lift cylinder base end port.
20-20-1
773 Bobcat Loader

Service Manual
CYLINDER (LIFT) (CONTD)
Roll the lift arm link back.
Removal And Installation
Figure 20-20-5
Figure 20-20-3
N-18783
N-18785
Remove the retainer bolt (Item 1) [Figure 20-20-5] and

nut from the lift cylinder rod end pivot pin (both sides).
Lower the lift arms. Stop the engine. Pull up on the lift
arm by-pass control and move the lift pedal to release the
hydraulic pressure.
Open the rear door.
Installation: Tighten the bolt and nut to 25-28 ft.-lbs. (3438 Nm) torque.
Figure 20-20-6
Disconnect the negative ground cable to the battery.

lift cylinder base end port.
1
Install a plug in the hose and tighten.

Figure 20-20-4
1
2
N-18784
Use a slide hammer, remove the lift cylinder rod end

pivot pin (Item 1) [Figure 20-20-6].
N-18806

nut from the lift arm pin (both sides).
Use a drift pin and hammer, remove the lift arm pivot pin
(Item 2) [Figure 20-20-4] (both sides).
20-20-2
773 Bobcat Loader

Service Manual
Figure 20-20-9

Removal And Installation (Contd)
Figure 20-20-7
N-18874
Install a smaller pin (Item 1) [Figure 20-20-7] to hold the

cylinder in place.
lift cylinder rod end port.
Install a plug in the hose and tighten.
Figure 20-20-8
N-18789
Remove the smaller pin (Item 1) [Figure 20-20-7] and lift

the lift cylinder (Item 1) [Figure 20-20-9] out from the
loader.
N-18782

nut from the lift cylinder pivot pin.
(Item 2) [Figure 20-20-8].
20-20-3
773 Bobcat Loader

Service Manual

Identification
1. Plug
2. O-ring
3. Cylinder
4. O-ring
5. Nut
6. Piston
7. Seal
8. O-ring
9. Spacer
10. Seal
11. O-ring
12. Head
13. Rod Seal
14. Wiper Seal
15. Rod
15
2
5
4
14
1
2
13
12
3
11
10
B-13593
20-20-4
773 Bobcat Loader

Service Manual
Figure 20-20-12

Disassembly
Figure 20-20-10
N-20610
Piston: Remove the seal (Item 1), and O-ring (Item 2)

from the piston (Item 3) [Figure 20-20-12].
N-20615
Figure 20-20-13
Use the following tools to disassemble the cylinder:
MEL1074 - O-ring Seal Hook
Spanner Wrench
Hold the hydraulic cylinder over a drain pan and move

the rod in and out slowly to remove the fluid from the
cylinder.
2
1
Put the base end of the cylinder in a vise.

Use a spanner wrench to loosen the head [Figure 20-2010].
Figure 20-20-11
N-20611
2
3
Remove the wiper seal (Item 1) and rod seal (Item 2), the
back up washer (Item 3) the thin O-ring (Item 4) and the
thick o-ring (Item 5) [Figure 20-20-13] from the head.
N-20552
Remove the head and the rod assembly from the cylinder
[Figure 20-20-11]. Put the rod end in a vise.
Remove the nut (Item 1), piston (Item 2), spacer (Item 3)
and head (Item 4) [Figure 20-20-11].
20-20-5
773 Bobcat Loader

Service Manual
Figure 20-20-15

Assembly
Figure 20-20-14
3
1
N-20610
Piston: Install the O-ring (Item 1) and seal (Item 2) on the

piston (Item 3) [Figure 20-20-15].
P7424
NOTE: The piston center hole (Item 4) [Figure 20-2015] has a bevel on one end. The bevel goes
toward the rod.
Use the following tools to assembly the cylinder:

MEL1396 - Seal Installation Tool
MEL1033 - Rod Seal Installation Tool
Piston Ring Compressor
Spanner Wrench
Use a ring compressor to compress the seal to the

correct size. Leave the piston in the compressor for about
three minutes.
Wash the cylinder parts in solvent and air dry them.
Figure 20-20-16
Inspect the cylinder parts for nicks, scratches or other

damage. Replace any damaged parts.
Always install new O-rings and seals during assembly.
Lubricate all O-rings and seals with hydraulic oil during
installation.
Install the new seal on the tool and slowly stretch it until it
fits the piston[Figure 20-20-14].
Allow the seal to stretch for 30 seconds before installing it
on the piston.
N-20612
Install the rod seal on the rod seal tool [Figure 20-20-16].
NOTE: During installation the O-ring side of the seal
must be toward the inside of the cylinder.
20-20-6
773 Bobcat Loader

Service Manual
Figure 20-20-19

Assembly (Contd)
Figure 20-20-17
1
2
3
P7422
Install the thin O-ring (Item 1) [Figure 20-20-19].

N-20613
Install the back-up washer (Item 2) and thick O-ring (Item

3) [Figure 20-20-19] into the groove on the head.
Rotate the handles to collapse the rod seal [Figure 2020-17].
NOTE: Clean and dry the threads before installing the

nut. Install the new nut from the seal kit.
Figure 20-20-18
Figure 20-20-20
P7425
N-20552
Install the rod seal in the head [Figure 20-20-18].

Install the wiper seal with the wiper toward the outside of
the head.
Lift Cylinder: Install the head (Item 1), and spacer (Item
2) [Figure 20-20-20].
Install the piston (Item 3) [Figure 20-20-20].
Grease the piston where the nut contacts the piston. Do
not get grease on the threads. Install the new nut (Item 4)
[Figure 20-20-20].
20-20-7
773 Bobcat Loader

Service Manual

Assembly (Contd)
Figure 20-20-21
N-20552
Tighten the nut (Item 1) [Figure 20-20-21] to 600 ft.-lbs.

(813 Nm) torque.
Figure 20-20-22
P7429
Put the base end of the hydraulic cylinder in a vise.

Install rod into the cylinder. Take care not to damage
seals on the threads inside the tube.
Tighten the head using a spanner wrench [Figure 20-2022].
20-20-8
773 Bobcat Loader

Service Manual
Figure 20-21-3
CYLINDER (TILT)
Checking
WARNING
Hydraulic fluid escaping under pressure can have
sufficient force to enter a persons body by
penetrating the skin. This can cause serious injury
and possible death if proper medical treatment by a
physician familiar with this injury is not received
immediately.
W-2145-0290
N-18802
Remove the attachment. Roll the Bob-Tach fully back.

Stop the engine. Raise the seat bar.
Install a cap (Item 1) [Figure 20-21-3] on the fitting and

tighten.
Figure 20-21-1
Engage the parking brake. Lower the seat bar.
Start the engine and push the Press to Operate button.
Push the bottom (heel) of the tilt pedal.
If there is leakage from the open port, remove the tilt
cylinder for repair.
N-18801
Figure 20-21-2
N-18550
Disconnect the hose (Item 1) [Figure 20-21-1] which

goes to the base end of the tilt cylinder (Item 1) [Figure
20-21-2].
20-21-1
773 Bobcat Loader

Service Manual
CYLINDER (TILT) (CONTD)
Use a drift pin and hammer, remove the rod end pivot pin
(Item 1) [Figure 20-21-5].

Figure 20-21-6
Figure 20-21-4
N-18550
N-18544
Remove the attachment. Roll the Bob-Tach forward. Stop

the engine. Raise the seat bar.
nut from the rod end pin.
Remove the retainer bolt (Item 1) and washer (Item 2)

[Figure 20-21-6] from the tilt cylinder rod end pivot pin.
Figure 20-21-7
WARNING

W-2103-1285
3
Figure 20-21-5
N-18553
Remove the cylinder (Item 1) [Figure 20-21-7] from the

rod end pivot pin.
Disconnect the hoses (Item 2 & 3) [Figure 20-21-7] from
the cylinder.
Remove the cylinder from the loader.
N-18545
20-21-2
773 Bobcat Loader

Service Manual
Figure 20-21-10

Rod End Pivot Pin Bushing And Seal Replacement
Figure 20-21-8
1
1
N-18554
Reverse the removal procedure to install the pivot pin

bushing and seal.
N-18556
Base End Pivot Pin Replacement

Remove the rod end of the tilt cylinder from the BobTach. (See Removal And Installation on Page 20-22-2.)
Figure 20-21-11
Use a seal pick to remove the seals (Item 1) [Figure 2021-8] on both sides of the pivot bushing.
Figure 20-21-9
N-19228
Remove the tilt cylinder from the Bob-Tach. (See

Removal And Installation on Page 20-22-2.)
N-18555
Loosen the retainer bolt (Item 1) [Figure 20-21-11] from

the tilt cylinder base end pin.
Remove and replace bushing with a driver tool and
hammer [Figure 20-21-9].
Installation: Tighten the retainer bolt to 350-360 ft.-lbs.

Strike the head of the bolt (Item 1) [Figure 20-21-11] to
push the pivot pin out.
Reverse the removal procedure to install the pivot pin.
20-21-3
773 Bobcat Loader

Service Manual

Identification
1. Case
2. Plug
3. O-ring
4. Nut
5. Piston
6. O-ring
7. seal
8. O-ring
9. Seal
10. O-ring
11. Head
12. Seal
13. Seal
14. Rod
15. Seal
16. Bushing
3
MC-1688A
2
1
4
11
12
13
7
8
9
15
14
16 15
10
MC-1688C
TS-1233A
20-21-4
773 Bobcat Loader

Service Manual
Figure 20-21-14

Disassembly
3
Figure 20-21-12
2
N-20609
Remove the seal (Item 1), and O-ring (Item 2) from the
N-20615
Figure 20-21-15
Spanner Wrench

cylinder.

Figure 20-21-13
N-20611
2
3
Remove the wiper seal (Item 1), and rod seal (Item 2),
the back up washer (Item 3) the thin O-ring (Item 4) and
the thick O-ring (Item 5) [Figure 20-21-15] from the
head.
N-20554
Remove the head and rod assembly from the cylinder

Remove the nut (Item 1), piston (Item 2) and head (Item
3) [Figure 20-21-13].
20-21-5
773 Bobcat Loader

Service Manual
Figure 20-21-17

Assembly
Figure 20-21-16
N-20609
Install the O-ring (Item 1) and seal (Item 2) on the piston

(Item 3) [Figure 20-21-17].
P7424
Use the following tools to assemble the cylinder:
Use a ring compressor to compress the seal to the

correct size. Leave the piston in the compressor for about
three minutes.

Spanner Wrench
Figure 20-21-18

installation.
fits the piston [Figure 20-21-16].
on the piston.
N-20612
20-21-6
773 Bobcat Loader

Service Manual
Figure 20-21-21

Assembly (Contd)
Figure 20-21-19
1
2
P7422

N-20613


Figure 20-21-20
Figure 20-21-22
2
1
P7425
N-20554

the head.
Install the head (Item 1), and the piston (Item 2) [Figure
20-21-22]. The small diameter of the piston goes into the
cylinder tube first.
[Figure 20-21-22].
20-21-7
773 Bobcat Loader

Service Manual

Assembly (Contd)
Figure 20-21-23
N-20554
Tighten the nut (Item 1) [Figure 20-21-23] to 600 ft.-lbs.

(813 Nm) torque.
Figure 20-21-24
P7429

Install the rod into the hydraulic cylinder, be careful not to
damage the seals on the threads inside the tube.
20-21-8
773 Bobcat Loader

Service Manual
Figure 20-22-2
CYLINDER (POWER BOB-TACH)

Checking
WARNING
W-2103-1285
1
P16330
WARNING

power Bob-Tach cylinder base end port.
Figure 20-22-3
W-2072-0496
Figure 20-22-1
P16332
Install a plug in the hose (Item 1) [Figure 20-22-3] and

tighten.
Engage the parking brake. Lower the seat bar. Start the
engine.
N-21401
Push and hold the BOB-TACH "WEDGES UP" Switch

(Front Accessory Panel).
Tilt the Bob-Tach forward, so it is parallel to the floor
[Figure 20-22-1].
If there is any leakage from the base end cylinder port

(Item 2) [Figure 20-22-3], remove the lift cylinder for
repair.
20-22-1
773 Bobcat Loader

Service Manual
CYLINDER (POWER BOB-TACH) (CONTD)

Figure 20-22-4
N-21401
Disconnect the hoses from the cylinder fittings (Item 1 &

2) [Figure 20-22-4].
Install plugs and cap on fittings.
NOTE: Connect the hose with the 45 end (Item 1)
[Figure 20-22-4] to the base end fitting on the
cylinder.
Figure 20-22-5
N-21400
Remove the bolts (Item 1) [Figure 20-22-5].

Installation: Tighten the bolts to 25-28 ft.-lbs. (34-38
Nm) torque.
Remove the washers and cylinder from the lever pivots.
20-22-2
773 Bobcat Loader

Service Manual

Identification
1. Cylinder
2. Nut
3. Piston
4. O-ring
5. Seal
6. Spacer
7. O-ring
8. Seal
9. O-ring
10. Head
11. Seal
12. Seal
13. Rod
4
5
9
10
11
12
13
B-16276
20-22-3
773 Bobcat Loader

Service Manual
Figure 20-22-8

Disassembly
3
2
Figure 20-22-6
P16295
Piston: Remove the O-ring (Item 1), and seal (Item 2)

from the piston (Item 3) [Figure 20-22-8].
P16293
Figure 20-22-9
Spanner Wrench
4
cylinder.
2
1

Figure 20-22-7
N-20611
Remove the wiper seal (Item 1), and rod seal (Item 2),
the back up washer (Item 3) the thin O-ring (Item 4) and
the thick O-ring (Item 5) [Figure 20-22-9] from the head.
2
1
P16294
Remove the head and rod assembly from the cylinder

Remove the nut (Item 1), piston (Item 2) and spacer
(Item 3) [Figure 20-22-7] from the rod.
20-22-4
773 Bobcat Loader

Service Manual
Figure 20-22-11

Assembly
Figure 20-22-10
P16295
Piston: Install the O-ring (Item 1) and seal (Item 2) on the

P7424
Use the following tools to assemble the cylinder:
NOTE: The piston center hole (Item 4) [Figure 20-2211] has a bevel on one end. The bevel goes
toward the rod.

Spanner Wrench
Figure 20-22-12

installation.
fits the piston [Figure 20-22-10].
on the piston.
N-20612
20-22-5
773 Bobcat Loader

Service Manual
Figure 20-22-15

Assembly (Contd)
Figure 20-22-13
1
2
3
P7422

N-20613


Figure 20-22-14
Figure 20-22-16
3
4
P7425
P16294

the head.
Install the head (Item 1), and spacer (Item 2) [Figure 2022-16].
Install the piston (Item 3) [Figure 20-22-16].
[Figure 20-22-16].
Tighten the nut to 90 ft.-lbs. (122 Nm) torque.
20-22-6
773 Bobcat Loader

Service Manual

Assembly (Contd)
Figure 20-22-17
P16293

Install the rod into the cylinder, be careful to not damage
the seals on the threads inside the tube.
20-22-7
773 Bobcat Loader

Service Manual
20-22-8
773 Bobcat Loader

Service Manual
Turn the key switch to the OFF position, as the engine

stops running, turn the key switch all the way to the left to
release the hydraulic pressure at the front auxiliary quick
couplers.
MAIN RELIEF VALVE

Checking

IMPORTANT
The hydraulic tester must be in the fully open
position before you start the engine.
I-2024-0284
Connect the IN port (Item 1) [Figure 20-30-1] of the

hydraulic tester to the bottom (female) quick coupler on
the loader.
Connect the OUT port (Item 2) [Figure 20-30-1] of the
hydraulic tester to the top (male) quick coupler on the
loader.
WARNING
Figure 20-30-2
When the engine is running during service, the

steering levers must be in neutral and the parking
brake engaged. Failure to do so can cause injury or
death.
W-2006-0284
WARNING

2
N-18409
W-2017-0286
Start the engine and push the PRESS TO OPERATE

Button. (Item 2) [Figure 20-30-2].
Press the AUXILIARY HYDRAULICS Button (Item 1)

[Figure 20-30-2] Maximum Flow.
Figure 20-30-1
2
1
P16340
The tools listed will be needed to do the following

procedure:
MEL10003 - Hydraulic Tester
MEL10006 - Hydraulic Test Kit
20-30-1
773 Bobcat Loader

Service Manual
MAIN RELIEF VALVE (CONTD)
Adjustment
Checking (Contd)
Figure 20-30-4
Figure 20-30-3
Right
Steering
Lever
Control
O-ring
1
Back-up
1
B-6764
P13254
If the pressure is not correct, adjust the main relief valve.

Remove the end cap (Item 1) [Figure 20-30-4].
Push the front switch (Item 1) [Figure 20-30-3] to give

the front quick couplers a constant flow of fluid.
To release from continuous operation, press the front
switch (Item 1) [Figure 20-30-3] a second time.
Watch the flow meter on the hydraulic tester to make

sure the flow is correct. Increase the engine speed to full
RPM.
Turn the adjusting screw in or out until the pressure is

correct.
NOTE: If the correct pressure can not be reached,
replace the main relief valve. Check the
pressure setting of the new relief valve.
The free flow should be approximately 16.7 GPM (63,2 L/

min.). Turn the restrictor control, on the tester, until the
main relief valve opens. The correct pressure for the
main relief is approximately 3000 PSI (20685 kPa).
If the relief pressure is not correct, stop the engine and
adjust the main relief valve. (See Adjustment on Page
20-30- 2.)
20-30-2
773 Bobcat Loader

Service Manual
Figure 20-30-6
MAIN RELIEF VALVE (CONTD)

Removal and Installation
IMPORTANT
1

damage the system.
I-2003-0888
N-19238
Figure 20-30-5
Clean the area around the control valve. Loosen and
remove the main relief valve (Item 1) [Figure 20-30-6].
Remove the O-rings and back-up washers [Figure 2030-4].
Clean the main relief valve in clean solvent. Use air

pressure to dry the valve.
Install new O-rings and back-up washers. Install the main
relief valve (Item 1) [Figure 20-30-6] and tighten. Check
the pressure again. (See Checking on Page 20-30- 1.)
1
Installation: Tighten the main relief valve to 35-40 ft.-lbs.
(47-54 Nm) torque.
N-19236
Remove the four motor cover mounting bolts (Item 1)

[Figure 20-30-5].
NOTE: The valves may appear to be different, but the

procedure is the same.
Installation: Tighten the mounting bolts to 15-20 ft.-lbs.

(20-27 Nm) torque.
20-30-3
773 Bobcat Loader

Service Manual
20-30-4
773 Bobcat Loader

Service Manual
Remove the control panel. (See Removal and Installation

on Page 50-100-1.)
HYDRAULIC CONTROL VALVE (FOOT CONTROL)

Mark all tubelines for correct installation.

Figure 20-40-2
WARNING
N-19236
W-2059-0598
Remove the right rear tire.

Figure 20-40-1
Locate and remove the two access covers (Item 1)

[Figure 20-40-2] on the right side of the machine.
Figure 20-40-3
N-19507
Lift and block the loader.

(See LIFTING AND
Raise the lift arms and install an approved lift arm
support device. (See Installing Lift Arm Support Device
on Page 10-20-1.)
P-34005
Disconnect the inlet hose (Item 1) [Figure 20-40-3] from

the bottom of the control valve.

on Page 10-30-1.)
Thoroughly clean the area around the control valve.
Drain the hydraulic reservoir. (See Fluid Removal on
Page 20-80-1.)
Disconnect the electric solenoid connectors (Item 1)
[Figure 20-40-1].
20-40-1
773 Bobcat Loader

Service Manual
Figure 20-40-6

(CONTD)
Figure 20-40-4
1
N-19511
2
Disconnect the case drain hose (Item 1) [Figure 20-40-6]
from the right hydrostatic drive motor.
N-19509
Remove the outlet tubeline (Item 1) [Figure 20-40-4]

from the control valve to the hydraulic oil cooler.
Disconnect the tubeline (Item 2) [Figure 20-40-6] from

the tilt section of the control valve.
Figure 20-40-7

lift lock valve.
Figure 20-40-5
1
2
N-19512-

N-19510
Disconnect lift lock valve drain hose (Item 1) [Figure 2040-5] from the control valve.
Remove both tubelines (Item 2) [Figure 20-40-5] from
the auxiliary section of the control valve.

tilt section of the control valve.
the lift section of the control valve.
20-40-2
773 Bobcat Loader

Service Manual
Figure 20-40-10

(CONTD)
Figure 20-40-8
N-19533
Connect a hoist to the control valve [Figure 20-40-10].

Figure 20-40-11
N-19514
Disconnect the tubelines (Item 1) [Figure 20-40-8] from

the lift section of the control valve.
Disconnect the lift lock block electric solenoid connectors

(Item 2) [Figure 20-40-8] .
Figure 20-40-9
P-34006
1
Locate and remove the two control valve mounting bolts
(Item 1) [Figure 20-40-11] through the right side access
panels.
Installation: Tighten the bolts to 25-28 ft.-lbs. (34-38 Nm)
torque.
N-19534
Remove the two mounting bolts (Item 1) [Figure 20-409] from the lift lock valve bracket.
Remove the control valve from the machine using the

hoist [Figure 20-40-10].
Reverse the removal procedure to install the hydraulic
control valve.
20-40-3
773 Bobcat Loader

Service Manual
Figure 20-40-14

(CONTD)
BICS Valve Removal And Installation
Figure 20-40-12
1
2
1
N-18697
1
1
Remove the four large O-rings (Item 1) and the small Oring (Item 2) [Figure 20-40-14] from the top of the control
valve.
N-18679
Remove the control valve.(See Removal And Installation

on Page 20-40-1.)
Install the four large O-rings (Item 1) and the small O-ring
(Item 2) [Figure 20-40-14] on the top of the control valve.
To remove the BICS from the control valve loosen and

remove the six mounting bolts (Item 1) [Figure 20-4012].
Figure 20-40-13
N-18695
Remove the BICS valve assembly from the top of the

control valve [Figure 20-40-13].
20-40-4
773 Bobcat Loader

Service Manual

(CONTD)
BICS Valve, Lift Arm By-Pass Orifice Disassembly

And Assembly
BICS Valve Removal And Installation (Contd)
Figure 20-40-16
Figure 20-40-15
1
5
4
N-18686
N-18679
Remove the fitting (Item 1) [Figure 20-40-16] from the

valve.
Install the six mounting bolts [Figure 20-40-15].

The chart below lists the correct torque specifications
and tightening sequence when reinstalling the BICS
valve assembly to the control valve. Thoroughly clean
and dry bolts and threads in valve. Use liquid adhesive
LOCTITE #242 or equivalent.
STEP
TORQUE
110-130 in.-lbs.
(12,4-14,7 Nm)
190-210 in-lbs.
(21,5-23,7 Nm)
3*
190-210 in.-lbs.
(21,5-23,7 Nm)
Figure 20-40-17
SEQUENCE
N-18685
1, 2, 3, 4, 5 & 6
N-18687
*Torque must be 190-210 in.-lbs. (21,5-23,7 Nm) for

every bolt or repeat step 3.
Using a flat blade screw driver, remove the lift arm bypass orifice (Item 1) [Figure 20-40-17] .
Orifice size is 0.078 inch.
Reverse the removal procedure to install the lift arm bypass orifice.
20-40-5
773 Bobcat Loader

Service Manual
Figure 20-40-20

(CONTD)
BICS Valve, Check Valve Disassembly And Assembly
Figure 20-40-18
P-8956
1
Clean and inspect the screen (Item 1) [Figure 20-40-20]
on the end of the valve.
N-18683
Reverse the removal procedure to install the BICS check

valve.
Remove the check valve (Item 1) [Figure 20-40-18].

Installation: Tighten the valve to 20 ft.-lbs. (27 Nm)
torque.
Figure 20-40-19
2
1
N-18684
Remove the O-rings (Item 1) and back-up ring (Item 2)

[Figure 20-40-19].
Install new O-rings (Item 1) and back-up ring (Item 2)
[Figure 20-40-19] on the check valve.
Check valve (Item 3) [Figure 20-40-19] has a rating of 510 PSI.
20-40-6
773 Bobcat Loader

Service Manual

(CONTD)
Figure 20-40-23
BICS Valve Lock Valve Disassembly And Assembly

Figure 20-40-21
1
1
1
N-18689
N-18682
Remove the lock valves (Item 1) [Figure 20-40-21],

[Figure 20-40-22] & [Figure 20-40-23] from the BICS
valve.
Installation: Tighten the lock valves to 25 ft.-lbs. (34 Nm)
torque.
Figure 20-40-22
Figure 20-40-24
1
1
N-18688
2
N-18690
Remove the O-rings (Item 1) and back-up rings (Item 2)

[Figure 20-40-24] from both the tilt and lift lock valves.
Install new O-rings (Item 1) and back-up rings (Item 2)
[Figure 20-40-24] on the tilt and lift lock valves.
Reverse the removal procedure to install the lock valve.
20-40-7
773 Bobcat Loader

Service Manual
Figure 20-40-27

(CONTD)
BICS Valve Solenoid Disassembly And Assembly
1
Figure 20-40-25
N-18692
Remove the solenoid cartridge (Item 1) [Figure 20-4027].

N-18691
Remove the mounting nut (Item 1) [Figure 20-40-25]

from the solenoid cartridge.
Installation: Tighten the cartridge to 20 ft.-lbs. (27 Nm)

torque.
Installation: Tighten the mounting nut to 53 in.-lbs. (6

Nm) torque.
Remove the solenoid (Item 2) [Figure 20-40-25].
Figure 20-40-26
1
1
N-18693
Remove the O-rings (Item 1) [Figure 20-40-26] from

both ends of the solenoid.
20-40-8
773 Bobcat Loader

Service Manual
BICS Valve Solenoid Testing

(CONTD)
Figure 20-40-29
BICS Valve Solenoid Disassembly And Assembly

(Contd)
Figure 20-40-28
3
2
P9175
1
Use an Ohm meter to measure coil resistance [Figure
20-40-29].
N-18694

[Figure 20-40-28] from the cartridge.
Clean all parts in solvent and dry with compressed air.
Coil wires do not have polarity.

NOTE: The solenoid resistance value is (8-10 ohms at
20 C).
Inspect all parts for wear and replace any showing

excessive wear.
NOTE: The screen (Item 3) [Figure 20-40-28] may be
cleaned with solvent. If it is torn or worn, it
needs to be replaced.
Use only new O-rings and apply oil to all O-rings and
back-up rings before instillation.
Install new O-rings (Item 1) [Figure 20-40-26] &[Figure
20-40-28] and new back-up rings (Item 2) [Figure 20-4028] on the solenoid cartridge.
20-40-9
773 Bobcat Loader

Service Manual

(CONTD)
Figure 20-40-30
Identification Chart
ITEM
773 LOADER
A1
Lift Cylinder Base End/Restrictor
A2
Tilt Cylinder Base End
A3
Auxiliary Hydraulics
B1
Lift Cylinder Rod End
B2
Tilt Cylinder Rod End
B3
C1
Load Check Valve/Lift Function
C2
Load Check Valve/Tilt Function
C3
Orificed Load Check Valve Auxiliary Function
C4
Outlet Fluid Flow
D1
Lift Spool Centering Spring/Detent
D2
Tilt Spool Centering Spring
D3
Auxiliary Spool/Centering Springs
E1
Port Relief Valve-3500PSI
E2
Anti-Cavitation/Port Relief Valve-3500PSI
F1
Anti-Cavitation Valve
F2
G1
Lift Spool End
G2
Tilt Spool End
G3
H1
Auxiliary Electric Solenoid
H2
Plug/Port Relief (Optional)-3500PSI
H3
MR
Main Relief Valve-3000PSI
H1
H2
H3
C4
G3
B3
G2
B2
F2
C3
A3
D3
A2
E2
D2
C2
G1
B1
A1
E1
D1
C1
F1
MR
TS-1918
Lift Base End Restrictor

Figure 20-40-31
N-21159
Remove the BICS valve assembly from the control valve.

(See BICS Valve Removal And Installation on Page 2040-4.))
Remove the restrictor (Item 1) [Figure 20-40-31] from
the lift section base end port.
20-40-10
773 Bobcat Loader

Service Manual
Figure 20-40-33

(CONTD)
Load Check Valve
IMPORTANT

damage the system.
I-2003-0888
N-18698
Figure 20-40-32
Mark each valve section, spool and related parts so that
they will be returned to its original valve section during
assembly.
1
Use bolts to fasten the control valve to a work bench for
easier disassembly and assembly procedures.
Loosen the load check valve plugs (Item 1) [Figure 2040-33].
Installation: Always use new O-ring. Tighten the plug to

35-40 ft.-lbs. (47-54 Nm) torque.
Figure 20-40-34
N-18697

(See BICS Valve Removal And Installation on Page 2040-4.))
Remove the four large O-rings (Item 1) and small O-ring
(Item 2) [Figure 20-40-32]. Always replace these O-rings
before installing the BICS valve assembly.
3
2
N-18699
Remove the load check plugs (Item 1) [Figure 20-40-34].

Remove the spring (Item 2) and poppet (Item 3) [Figure
20-40-34].
20-40-11
773 Bobcat Loader

Service Manual
Figure 20-40-37

(CONTD)
Load Check Valve (Contd)
Figure 20-40-35
1
1
N-19031
Remove the main relief valve (Item 1) [Figure 20-40-37].

2
Figure 20-40-38
N-18700
2
l
The auxiliary section (Item 1) uses an orifice load check

poppet (Item 2) [Figure 20-40-35].
l
1
NOTE: For correct port locations and valve

component value (See BICS Valve Removal
And Installation on Page 20-40- 4.)
3 4
l l
5
l
B-06764
1. Relief Valve
2. O-ring
3. Sleeve
4. Glide Ring
5. O-ring
Main Relief Valve

Figure 20-40-36
CD-15092
Remove the O-rings, sleeve, and glide ring from the main
relief valve [Figure 20-40-38].
Installation: Always use new O-rings, sleeve, and glide
ring. Tighten to 35-40 ft.-lbs. (47-54 Nm) torque.
1
N-18923
Loosen the main relief valve (Item 1) [Figure 20-40-36].
20-40-12
773 Bobcat Loader

Service Manual
Figure 20-40-41

(CONTD)
Port Relief Valve
Figure 20-40-39
1
N-18977
Remove the port relief valve (Item 1) [Figure 20-40-41].

Figure 20-40-42
N-18976
Figure 20-40-40
4
3
2
1
1. O-ring
2. Backup Washer
3. O-ring
4. Relief Valve
N-18844
Remove the O-rings and back-up washer from the port

N-18923
Loosen the port relief valve (Item 1) [Figure 20-40-39] &

[Figure 20-40-40] (Port E1 or F2).
Installation: Always use new O-rings and back-up
washers. Tighten to 35-40 ft.-lbs. (47-54 Nm) torque.
20-40-13
773 Bobcat Loader

Service Manual
Figure 20-40-45

(CONTD)
Anti-Cavitation Valve/Port Relief Valve
Figure 20-40-43
1
N-18843
Remove the O-rings (Item 1) [Figure 20-40-45] from the

anti-cavitation/port relief valve.
N-18976
Loosen the anti-cavitation/port relief valve (Item 1)
[Figure 20-40-43].
Figure 20-40-46

Figure 20-40-44
1
1
N-18923
Remove the lift lock solenoid (Item 1) [Figure 20-40-46]

& [Figure 20-40-47].
N-18978
Remove the anti-cavitation/port relief valve (Item 1)

[Figure 20-40-44] from the control valve for the tilt
section.
20-40-14
773 Bobcat Loader

Service Manual
Rubber Boot

(CONTD)
Figure 20-40-49
Anti-Cavitation Valve (Contd)

Figure 20-40-47
2
1
N-18923
Remove the two screws (Item 1) [Figure 20-40-49] on

the rubber boot retainer.
N-19032
Remove the anti-cavitation valve (Item 2) [Figure 20-4046] & [Figure 20-40-47] from the control valve for the lift
section.
Installation: Tighten the screws to 90-100 in.-lbs. (10,211,3 Nm) torque.

Figure 20-40-50
Figure 20-40-48
1
4
1
E-01509
1. Anti-Cavitation Valve
2. O-ring
3. Backup Washer
4. O-ring
N-18924
N-18839
Remove the O-rings and back-up washer from the anticavitation valve [Figure 20-40-48].
Remove the rubber boot (Item 1) and retainer (Item 2)

[Figure 20-40-50].
20-40-15
773 Bobcat Loader

Service Manual
Figure 20-40-53

(CONTD)
Lift And Tilt Lock Block
Figure 20-40-51
N-18926
2
1
Remove the block [Figure 20-40-53].

NOTE: The lock block must be clean and oil free. (Oil
can cause the solenoids not to function
properly.)
N-18923
Figure 20-40-52
Reverse the removal procedure to install the lift and tilt

lock block.
1
Lift Spool and Detent

Figure 20-40-54
1
N-18925
Remove the lock solenoids (Item 1) [Figure 20-40-51] &

[Figure 20-40-52] from the lock block.
N-18923
Remove the rubber Boot (Item 2) [Figure 20-40-51] &

[Figure 20-40-52]. (See Identification Chart on Page
20-40- 10.)
The tool listed will be needed to do the following

procedure:
MEL1278 - Detent Tool
MEL1285 - Detent Spring Tool
Remove the lift and tilt lock block (Item 1) [Figure 20-4054] from the control valve. (See Load Check Valve on
Page 20-40- 11.)
20-40-16
773 Bobcat Loader

Service Manual
Figure 20-40-57

(CONTD)
Lift Spool and Detent (Contd)
Figure 20-40-55
2
N-18971
Use a screwdriver to remove the snap ring (Item 1)

[Figure 20-40-57].
N-18927
Remove the washer (Item 2) [Figure 20-40-57].

Remove the spacer (Item 1) and O-ring (Item 2) [Figure
20-40-55] from the lift spool.
Figure 20-40-58
Figure 20-40-56
2
1
1
N-18972
N-18976
Remove the end cap (Item 1) [Figure 20-40-56].
Remove the screws (Item 1) [Figure 20-40-58] from the

detent bonnet.
Remove the detent bonnet (Item 2) [Figure 20-40-58].
IMPORTANT
The detent assembly has small springs and balls. Do
not lose these parts during disassembly and
assembly.
I-2012-0284
20-40-17
773 Bobcat Loader

Service Manual
Figure 20-40-61

(CONTD)
Figure 20-40-59
N-18975
Remove the spool assembly and seal (Item 1) [Figure

20-40-61] from the control valve.
N-18973
Put a rag around the detent assembly [Figure 20-40-59].

This will prevent the detent balls and spring from being
lost when the detent sleeve is removed.
Assembly: Put grease on all the centering spring

component parts.
Figure 20-40-62
Figure 20-40-60
2
3
1
1
N-18930
Remove the spool seal (Item 1) [Figure 20-40-62] from

the linkage end of the valve.
N-18974
Remove the detent sleeve (Item 1), detent balls (Item 2)

and spring (Item 3) [Figure 20-40-60].
20-40-18
773 Bobcat Loader

Service Manual
Figure 20-40-65

(CONTD)
Figure 20-40-63
1
2
N-18916
Put a rag around the detent assembly [Figure 20-40-65].

This will prevent the detent balls and spring from being
lost when the detent adapter is removed.
P-8988
Clamp the linkage end of the spool in a vise [Figure 2040-63].

Figure 20-40-64
Remove the detent adapter with an allen wrench.

Remove the back-up washer (Item 1) and spool seal
(Item 2) [Figure 20-40-65].
Figure 20-40-66
1
1
N-18915
N-19004
Install the spring tool (Item 1) [Figure 20-40-64] over the

centering spring.
NOTE: Be careful when removing the detent adapter
(Item 2) [Figure 20-40-64] from the centering
spring, as it is under spring pressure.
Remove the detent adapter (Item 1) [Figure 20-40-66]

from the spring assembly.
20-40-19
773 Bobcat Loader

Service Manual
Figure 20-40-69

(CONTD)
Figure 20-40-67
N-18918
Remove the stud from the end of the spool [Figure 2040-69].
N-19009
Figure 20-40-70
Remove spring tool (Item 1) [Figure 20-40-67] from the
spring assembly.
Figure 20-40-68
3
1
N-18920
Removal of the plastic plug:

Make a center point in the plug using a 1/16 inch drill.
N-18919A
Inspect the adapter (Item 1), collar (Item 2), spring (Item
3), and washer (Item 4) [Figure 20-40-68].
Drill a hole all the way through the plug using a 7/64 inch
tap drill
Turn a 6-32 tap (Item 1) [Figure 20-40-70] into the plug.
Pull the tap and plug out of the spool. Be careful, do not
break the tap.
Clean all the debris from inside the spool bore.
NOTE: DO NOT USE LOCTITE ON THE STUD
THREADS.
20-40-20
773 Bobcat Loader

Service Manual
Figure 20-40-73

(CONTD)
O-ring

Figure 20-40-71
Plastic
Plug
.60 inch
(15,2 mm)
B-14712
Install the stud and tighten until the other end of the stud
is out about 0.60 inch (15,2 mm) from the spool [Figure
20-40-73].
N-18961
Install the O-ring (Item 1) over the nipple on the plastic

plug (Item 2) [Figure 20-40-71].
Figure 20-40-74
Figure 20-40-72
1
N-18967
Clamp the collar (Item 1) [Figure 20-40-74] in a vise.

N-18963
Install the plastic plug and O-ring in the spool [Figure 2040-72].
20-40-21
773 Bobcat Loader

Service Manual
Figure 20-40-77

(CONTD)
Figure 20-40-75
1
2
N-19004
3
2
Install the spring tool (Item 1) [Figure 20-40-77] over the

washer, spring, collar and detent adapter.
N-18958
Figure 20-40-78
Apply grease on all the detent component surfaces
before assembly [Figure 20-40-75].
Install the spring (Item 1) [Figure 20-40-75] and detent
balls (Item 2) [Figure 20-40-75] into the adapter (Item 3)
[Figure 20-40-75] and compress with the detent pliers
(Item 1) [Figure 20-40-76].
Figure 20-40-76
1
N-18917
Install the spool seal (Item 1) and back-up washer (Item

2) [Figure 20-40-78].
N-18968
Install the detent adapter to the collar [Figure 20-40-76].

NOTE: The collar and the detent adapter are held
together by spring pressure when assembled
to the lift spool not the detent balls. Hold the
detent adapter and collar together to prevent
the detent balls and spring from falling out.
20-40-22
773 Bobcat Loader

Service Manual
Figure 20-40-81

(CONTD)
Figure 20-40-79
N-19007
Hold the detent balls in place with the detent pliers

[Figure 20-40-81].
N-19005
Figure 20-40-82
Install the spring assembly to the lift spool; hand tighten
[Figure 20-40-79].
Remove the spring tool.
Check the alignment of the detent adapter and the
washer.
1
Tighten the adapter to 90-100 in.-lbs. (10,2-11,3 Nm).
NOTE: The adapter must fit in the center of the
washer (Item 1) [Figure 20-40-79].
Figure 20-40-80
N-19008
Install the detent sleeve (Item 1) [Figure 20-40-82] to the

detent adapter.
CD-15051
Install the detent balls and spring [Figure 20-40-80].
20-40-23
773 Bobcat Loader

Service Manual
Figure 20-40-85

(CONTD)
Figure 20-40-83
2
N-18976
1
Install the end cap (Item 1) [Figure 20-40-85].
2
Figure 20-40-86
N-18972
Install the lift spool assembly in the spool bore [Figure

20-40-83].
Install the detent bonnet (Item 1) [Figure 20-40-83].
Install the mounting screws (Item 2) [Figure 20-40-83].
Installation: Tighten the screws to 90-100 in.-lbs. (10,211,3 Nm) torque.
Figure 20-40-84
N-18930
Install the spool seal (Item 1) [Figure 20-40-86] on the

linkage end of the valve.
2
1
N-18971
Install the washer (Item 1) and snap ring (Item 2) [Figure

20-40-84].
20-40-24
773 Bobcat Loader

Service Manual
Tilt Spool Removal And Installation

(CONTD)
Figure 20-40-89

Figure 20-40-87
2
1
N-18923
N-18927
Install the spacer (Item 1) and O-ring (Item 2) [Figure 2040-87] on the linkage end of the lift spool.
Remove the lift and tilt lock block (Item 1) [Figure 20-4089] from the control valve. (See Load Check Valve on
Page 20-40- 11.)
Figure 20-40-90
Figure 20-40-88
1
N-18928
N-18923
Install the lift and tilt lock block (Item 1) [Figure 20-4088]. (See Load Check Valve on Page 20-40- 11.)
Remove the spacer (Item 1) and O-ring (Item 2) [Figure

20-40-90] from the tilt spool.
20-40-25
773 Bobcat Loader

Service Manual
Figure 20-40-93

(CONTD)
Tilt Spool Removal And Installation (Contd)
1
Figure 20-40-91
N-18942
Put the linkage end of the spool in the vise [Figure 2040-93].
N-18686

end cap.
Install the spool tool (Item 1) [Figure 20-40-93] over the

centering spring.
Figure 20-40-94
Installation: Tighten the bolt to 90-100 in.-lbs. (10,2-11,3

Nm) torque.
1
Figure 20-40-92
N-19014
Remove the bolt (Item 1) [Figure 20-40-94] holding the

centering spring to the spool.
N-18816
Remove the spool, centering spring, back-up washer and

spool seal [Figure 20-40-92].

Nm) torque.
Remove spring tool from the spring assembly.

component parts.
Assembly: Always use a new spool seal.
20-40-26
773 Bobcat Loader

Service Manual
Auxiliary Spool Removal And Installation

(CONTD)
Figure 20-40-97

Figure 20-40-95
3
4
1
N-18976

end cap (both sides).
N-18944A

Nm) torque.
Figure 20-40-96
Figure 20-40-98
2
1
N-18943
N-18943
N-18990
Remove the spool seal(s) (Item 1) and the back-up

Remove the end cap, O-ring, springs and washer (both

sides).
Reverse the removal procedure to install the tilt spool.
20-40-27
773 Bobcat Loader

Service Manual
Figure 20-40-101

(CONTD)
Auxiliary Spool Removal And Installation (Contd)
Figure 20-40-99
2
1
N-18823
Remove the end plate (Item 1) and housing (Item 2)

[Figure 20-40-101].
N-18989
Figure 20-40-102
Remove the spool (Item 1) [Figure 20-40-99]
Assembly: Put grease on all
component parts.
centering spring
Reverse the removal procedure to install the auxiliary

spool.
2
1
Auxiliary Electric Solenoid Disassembly

Figure 20-40-100
N-18992
Remove the coil (Item 1) and end plate (Item 2) [Figure

20-40-102].
Remove the solenoid valve (Item 3) [Figure 20-40-102].
1
Installation: Tighten valve to 8-12 ft.-lbs. (11-16 Nm)
torque.
1
N-18822
Remove the nut (Item 1) [Figure 20-40-100] from both

solenoids.
Installation: Tighten the nut to 8-12 ft.-lbs. (11-16 Nm)
torque.
20-40-28
773 Bobcat Loader

Service Manual
Figure 20-40-105

(CONTD)
Plug
Auxiliary Electric Solenoid Disassembly (Contd)

Figure 20-40-103
2
1
1
1
N-18800
Figure 20-40-106
Port Relief (Optional)
N-18795

the solenoid valves.
1
Reverse the disassembly procedure to assemble the

auxiliary electric solenoid.
Port-Auxiliary Section Disassembly

1
Figure 20-40-104
N-18843
Remove the O-rings (Item 1) [Figure 20-40-105] &

[Figure 20-40-106] and back-up ring (Item 2) [Figure 2040-105] & [Figure 20-40-106] from the plug.
N-18993
Remove the plug (Item 1) [Figure 20-40-104] or optional

port relief valve from the control valve.
NOTE: Optional port relief (Item 1) [Figure 20-40-104]
is either 2500 PSI or 3100 PSI depending on
the attachment used.
20-40-29
773 Bobcat Loader

Service Manual

(CONTD)
Cleaning And Inspection
Clean all components with clean solvent and dry with
compressed air.
Check the spools for wear or scratches.
Check that the spools are not loose in their bore.
Check that the centering springs are not broken.
Check that the load check valve seats are not worn.
Check the load check poppets for damage.
Check the rubber boots and retainers.
Replace the parts as needed.
Use new O-rings and back-up rings.
Apply oil to all new O-rings and back-up rings before
installation.
20-40-30
773 Bobcat Loader

Service Manual
Figure 20-41-1
HYDRAULIC CONTROL VALVE (ADVANCED

CONTROL SYSTEM) (ACS)
Description
The Advanced Control System (ACS) includes the

Advanced Hand Controls (AHC) and/or the Selectable
Hand/Foot Control.
P-34004
Remove the right rear tire.

Locate and remove the access covers (Item 1) [Figure
20-41-1] on the right side of the machine.
WARNING
Figure 20-41-2
Fixed End Main Valve Hose

W-2059-0598
IMPORTANT
damage the system.
P-31998
Mark all tubelines and hoses for correct installation.
I-2003-0888

support device (See Installing Lift Arm Support Device on
Page 10-20-1.)
Stop the engine.
on Page 10-30-1.)
Clean the area around the control valve.
NOTE: Early model machines may not be equipped

with the fixed end main valve hose.
The fixed end main valve hose assembly (Item 1) [Figure
20-41-2] is connected to a fixed end fitting on the control
valve . The hose is routed to the back upright where the
hose is connected to a tee fitting that feeds the base end
of both lift cylinders. The hose must be removed at the
back tee fitting, located in the right side upright.
NOTE: Remember the hose routing for ease of
control valve installation.

Page 20-80-1.)
on Page 50-100-1.)
20-41-1
773 Bobcat Loader

Service Manual
Figure 20-41-5
HYDRAULIC CONTROL VALVE (ADVANCE

CONTROL SYSTEM) (ACS) (CONTD)
Removal and Installation (Contd)
Figure 20-41-3
1
P-31992
Label and disconnect the auxiliary solenoid connectors

(Item 1) [Figure 20-41-5].
P-31999
Remove the tie-strap (Item 1) [Figure 20-41-3] from the

fixed end main valve hose.
Disconnect the outlet tubeline (Item 2) [Figure 20-41-5]

from the control valve.
Figure 20-41-6
Figure 20-41-4
P-31993
P-34054

the lift arm by-pass valve.
Disconnect the drain hose (Item 2) [Figure 20-41-4] from
the control valve.
Remove the bolts (Item 3) [Figure 20-41-4] from the lift
arm by-pass control valve.
Label and disconnect the actuator electrical connectors

(Item 1) [Figure 20-41-6].
Remove the bolt (Item 2) [Figure 20-41-6] from the wire
harness clamp.
Installation: Tighten the bolt to 25-28 ft.-lbs. (34-38 Nm)
torque.
20-41-2
773 Bobcat Loader

Service Manual
Figure 20-41-9

Figure 20-41-7
4
2
6
2
1
P-31996
Remove the tilt tubeline (Item 1) [Figure 20-41-9].

Disconnect the lift tubeline (Item 2) [Figure 20-41-9].
P-31994
Disconnect the drive motor case drain hose (Item 1)

[Figure 20-41-7].
Disconnect the Power Bob-Tach drain hose (Item 2)
[Figure 20-41-7] if so equipped.
Disconnect the drain to reservoir hose (Item 3) [Figure
20-41-7].
Figure 20-41-8
Disconnect the tilt tubeline (Item 3) [Figure 20-41-9].

Disconnect the drain hose (Item 4) [Figure 20-41-9].
Remove the tilt tubeline (Item 5) [Figure 20-41-9] from
the bucket positioning valve and the control valve (if so
equipped).
Disconnect the tilt tubeline (Item 6) [Figure 20-41-9].
Figure 20-41-10
1
2
P-31995
P-31997
If loader is equipped with rear auxiliaries remove the

drain tubeline (Item 1) [Figure 20-41-8] from the control
valve and the rear auxiliary valve.
Disconnect the BICS valve electrical connector (Item 1)

[Figure 20-41-10].
Disconnect the auxiliary tubelines (Item 2) [Figure 20-418].
20-41-3
773 Bobcat Loader

Service Manual
Figure 20-41-13

Figure 20-41-11
1
1
P-34006
Locate and remove the two control valve mounting bolts

(Item 1) [Figure 20-41-13] through the right side access
panels.
P-34005
Disconnect the inlet hose (Item 1) [Figure 20-41-11]

from the bottom of the control valve.

Nm) torque.
Figure 20-41-14
Figure 20-41-12
P-34007
P-34008
Connect a hoist (Item 1) [Figure 20-41-12] to the control

valve.
Remove the control valve from the loader [Figure 20-4114].

Reverse the removal procedure to install the control
valve.
20-41-4
773 Bobcat Loader

Service Manual
Figure 20-41-17

BICS Valve Removal And Installation
Figure 20-41-15
1
1
2
1
N-18697
1
1
Remove the four large O-rings (Item 1) and the small Oring (Item 2) [Figure 20-41-17] from the top of the control
valve.
N-18679
Remove the control valve.

Installation on Page 20-41-1.)
(See Removal and
Install the four large O-rings (Item 1) and the small O-ring
(Item 2) [Figure 20-41-17] on top of the control valve.
To remove the BICS from the control valve loosen and

remove the six mounting bolts (Item 1) [Figure 20-4115].
Figure 20-41-16
N-18695
Remove the BICS valve assembly from the top of the

control valve [Figure 20-41-16].
20-41-5
773 Bobcat Loader

Service Manual

BICS Valve Removal And Installation (Contd)
Figure 20-41-18
1
5
N-18679
Install the six mounting bolts [Figure 20-41-18].

The chart below lists the correct torque specifications
and tightening sequence when reinstalling the BICS
valve assembly to the control valve. Thoroughly clean
and dry bolts and threads in valve. Use liquid adhesive
LOCTITE #242 or equivalent.
STEP
TORQUE
110-130 in.-lbs.
(12,4-14,7 Nm)
190-210 in.-lbs.
(21,5-23,7 Nm)
190-210 in.-lbs.
(21,5-23,7 Nm)
SEQUENCE
1,2,3,4,5 & 6
*Torque must be 190-210 in.-lbs. (21,5-23,7 Nm) for

every bolt or repeat step 3.
20-41-6
773 Bobcat Loader

Service Manual
Figure 20-41-21

BICS Valve, Lift Arm By-Pass Orifice Removal And
Installation
Figure 20-41-19
N-18685
Using a flat blade screw driver, remove the lift arm bypass orifice (Item 1) [Figure 20-41-20] & [Figure 20-4121].
N-18686
Orifice size is 0.078 inch.

valve.
Reverse the removal procedure to install the lift arm bypass orifice.
Figure 20-41-20
BICS Valve, Check Valve Removal And Installation

Figure 20-41-22
1
N-18687
N-18683
Remove the check valve (Item 1) [Figure 20-41-22].

Installation: Tighten the valve to 22 ft.-lbs. (30 Nm)
torque.
20-41-7
773 Bobcat Loader

Service Manual
Figure 20-41-24

BICS Valve, Check Valve Removal And Installation
(Contd)
Figure 20-41-23
P-8956
Clean and inspect the screen (Item 1) [Figure 20-41-24]

on the end of the valve.
Reverse the removal procedure to install the BICS check
valve.
N-18684
Remove the O-rings (Item 1) and back-up ring (Item 2)

[Figure 20-41-23].
Install new O-rings (Item 1) and back-up ring (Item 2)
[Figure 20-41-23] on the check valve.
Check valve (Item 3) has a rating of 5-10 PSI.
20-41-8
773 Bobcat Loader

Service Manual

Figure 20-41-27
BICS Valve Lock Valve Removal And Installation

Figure 20-41-25
1
1
1
N-18689
N-18682
Remove the lock valves (Item 1) [Figure 20-41-25],

[Figure 20-41-26] & [Figure 20-41-27] from the BICS
valve.
Installation: Tighten the lock valves to 22 ft.-lbs. (30 Nm)
torque.
Figure 20-41-26
N-18688
20-41-9
773 Bobcat Loader

Service Manual

NOTE: The solenoid resistance valve is (8.7-10.7

ohms).
BICS Valve Lock Valve Removal And Installation

(Contd)
Figure 20-41-30
Figure 20-41-28
1
1
N-18693
2
2
both ends of the solenoid.
N-18690

[Figure 20-41-28] from both the tilt and lift lock valves.
Figure 20-41-31
Install new O-rings (Item 1) and back-up rings (Item 2)

[Figure 20-41-28] on the tilt and lift lock valves.
Reverse the removal procedure to install the lock valve.

BICS Valve Solenoid Removal And Installation
Figure 20-41-29
1
N-18692
Remove the solenoid cartridge (Item 1) [Figure 20-4131].
Installation: Tighten the cartridge to 22 ft.-lbs. (30 Nm)

torque.
N-18691

from the solenoid cartridge.
Installation: Tighten the mounting nut to 53 in.-lbs. (6
Nm) torque.
Remove the solenoid (Item 2) [Figure 20-41-29].
20-41-10
773 Bobcat Loader

Service Manual
BICS Valve Solenoid Testing

Figure 20-41-33
BICS Valve Solenoid Removal And Instalaltion

(Contd)
Figure 20-41-32
3
2
P9175
1
Use an Ohm meter to measure coil resistance [Figure
20-41-33].
N-18694

[Figure 20-41-32] from the cartridge.
Clean all parts in solvent and dry with compressed air.
Inspect all parts for wear and replace any showing
excessive wear.
Coil wires do not have polarity.

Correct resistance for the BICS is 9.7 1 Ohm at 20C.
Correct resistance for the tilt and lift lock coils is 7.7 1
Ohm at 20C.
NOTE: The screen (Item 3) [Figure 20-41-32] may be

cleaned with solvent. If it is torn or worn it
Use only new O-rings and apply oil to all O-rings and
back-up rings before installation.
Install new O-rings (Item 1) [Figure 20-41-30] & [Figure
20-41-32] and new back-up rings (Item 2) [Figure 20-4132] on the solenoid cartridge.
20-41-11
773 Bobcat Loader

Service Manual
Figure 20-41-36

Actuator Removal And Installation
Figure 20-41-34
4
3
2
3
1
1
N-19114
Remove the actuator (Item 1) [Figure 20-41-36].

Remove the O-ring (Item 2) [Figure 20-41-36].
N-19112
NOTE: The lift actuator (Item 1) is the bottom actuator

and the tilt actuator (Item 2) [Figure 20-41-34]
is the top actuator.
Remove the two screws (Item 3) [Figure 20-41-34] on
the actuator retainer.
Installation: Tighten the screws to 90-100 in.-lbs. (10,211,3 Nm) torque. Alternately torque the screws graduallly
to ensure the actuator does not bind during operation.
Installation: Replace O-rings if worn or damaged.

Grease can be applied to the O-rings to hold them in
place during re-assembly.
Remove the spacer block (Item 3) [Figure 20-41-36].
Figure 20-41-37
Pull the lift actuator (Item 1) [Figure 20-41-34] away from

the control valve.
Figure 20-41-35
N-18940
1
Repeat removal for tilt actuator [Figure 20-41-37].
NOTE: The calibration procedure must be followed
when replacing handle sensor, actuator or
ACS controller. (See Calibration Procedure
on Page 60-123-14.)
N-19113
Use a drift pin and hammer to remove the actuator pin

(Item 1) [Figure 20-41-35] from the actuator and the lift
spool.
Reverse the removal procedure to install the lift actuator.
20-41-12
773 Bobcat Loader

Service Manual

Figure 20-41-38
H1
H3
Identification Chart (ACS)

ITEM
773 ACS LOADER
A1
Lift Cylinder Base End/Restrictor
A2
Tilt Cylinder Base End
A3
B1
Lift Cylinder Rod End
B2
Tilt Cylinder Rod End
B3
C1
Load Check Valve/Lift Function
C2
Load Check Valve/Tilt Function
C3
Orificed Load Check Valve/Auxiliary Function
C4
Outlet Fluid Flow
D1
Lift Spool Centering Spring/Detent
D2
Tilt Spool Centering Spring
D3
E1
E2
Anti-Cavitation/Port Relief Valve-3500PSI
F1
F2
G1
Lift Spool End
G2
Tilt Spool End
G3
H1
H2
Plug/Port Relief (Optional)-3500PSI
H3
MR
Main Relief Valve-3300PSI
H2
C4
G3
B3
A3
D3
C3
G2
B2
A2
E2
A1
E1
D2
C2
F2
G1
F1
B1
D1
C1
MR
PE1339
20-41-13
773 Bobcat Loader

Service Manual

IMPORTANT
Lift Base End Restrictor

Figure 20-41-39

damage the system.
I-2003-0888
1
Figure 20-41-41
N-21159
1
(See BICS Valve Removal And Installation on Page 2041-5.)
Remove the restrictor (Item 1) [Figure 20-41-39] from
the lift section base end port.
Load Check Valve
N-19100
Mark each valve section, spool and related parts so that

they will be returned to their original valve section during
assembly.
Figure 20-41-40
Use bolts to fasten the control valve to a work bench for

easier disassembly and assembly procedures.
1
Loosen the load check valve plugs (Item 1) [Figure 2041-41].
Installation: Always use new O-ring. Tighten the plug to

35-40 ft.-lbs. (47-54 Nm) torque.
2
N-19099

(See BICS Valve Removal And Installation on Page 2041-5.)
Remove the four large O-rings (Item 1) and small O-ring
(Item 2) [Figure 20-41-40]. Always replace these O-rings
before installing the BICS valve assembly
20-41-14
773 Bobcat Loader

Service Manual
Main Relief Valve

Figure 20-41-44
Load Check Valve (Contd)

Figure 20-41-42
N-19034
3
2
Loosen the main relief valve (Item 1) [Figure 20-41-44].
N-19101
Remove the load check plugs (Item 1) [Figure 20-41-42].
Figure 20-41-45
Remove the spring (Item 2) and poppet (Item 3) [Figure

20-41-42].
Figure 20-41-43
1
1
N-19035
Remove the main relief valve (Item 1) [Figure 20-41-45].

2
N-19102
The auxiliary section (Item 1) uses an orifice load check

20-41-15
773 Bobcat Loader

Service Manual
Figure 20-41-48

Main Relief Valve (Contd)
Figure 20-41-46
1
2
1
B-06764
1. Relief Valve
2. O-ring
3. Sleeve
4. Glide Ring
5. O-ring
N-19034
Loosen the port relief valve (Item 1) [Figure 20-41-47] &

[Figure 20-41-48] (Port E1 or F2). (See Identification
Chart (ACS) on Page 20-41- 13.)
CD-15092A
Remove the O-rings, sleeve, and glide ring from the main
Installation: Always use new O-rings, sleeve, and glide
ring. Tighten to 35-40 ft.-lbs. (47-54 Nm) torque.

Figure 20-41-49
Port Relief Valve

Figure 20-41-47
N-18981
Remove the port relief valve (Item 1) [Figure 20-41-49].
N-19000
20-41-16
773 Bobcat Loader

Service Manual
Figure 20-41-52

Port Relief Valve (Contd)
Figure 20-41-50
4
3
2
1
1. O-ring
2. Backup Washer
3. O-ring
4. Relief Valve
N-18980
Remove the anti-cavitation/port relief valve (Item 1) from

the control valve for the tilt section.[Figure 20-41-52]
N-18844
Remove the O-rings and back-up washer from the port


Figure 20-41-53
Anti-Cavitation Valve/Port Relief Valve

Figure 20-41-51
1
N-18843

anti-cavitation/port relief valve.
N-19003
Loosen the anti-cavitation valve (Item 1) [Figure 20-4151].
20-41-17
773 Bobcat Loader

Service Manual

Figure 20-41-56
2
1
Figure 20-41-54
E-1509A
1. Anti-Cavitation Valve
2. O-ring
3. Backup Washer
4. O-ring
N-18839
Remove the O-rings and back-up washer from the anticavitation valve [Figure 20-41-56].
N-19034
Lift Spool Removal And Installation

Figure 20-41-55
Figure 20-41-57
1
N-19036
N-19112
Remove the anti-cavitation valve (Item 1) [Figure 20-4154] & [Figure 20-41-55] from the control valve.
Remove the actuator (Item 1) [Figure 20-41-57] from the

control valve. (See Actuator Removal And Installation on
Page 20-41-12.)
20-41-18
773 Bobcat Loader

Service Manual
Tilt Spool Removal And Installation

Figure 20-41-60
Lift Spool Removal And Installation (Contd)

Figure 20-41-58
1
N-19112
N-19003

cap.
Remove the actuator (Item 1) [Figure 20-41-60] from the

control valve. (See Actuator Removal And Installation on
Page 20-41-12.)
Figure 20-41-61

Nm) torque.
Figure 20-41-59
1
1
N-19003

end cap.
N-18983
Remove the spool assembly (Item 1) [Figure 20-41-59]

and seal from the control valve.

Nm) torque.
20-41-19
773 Bobcat Loader

Service Manual
Figure 20-41-64

Figure 20-41-62
N-19014
Remove the bolt (Item 1) [Figure 20-41-64] holding the

centering spring to the spool.
N-18985
Remove the spool assembly (Item 1) [Figure 20-41-62]

and seal from the control valve.

Nm) torque.
Remove spring tool from the spring assembly.
Figure 20-41-65
Lift and Tilt Spool Disassembly And Assembly

Figure 20-41-63
4
1
N-18944A
N-18942
Put the linkage end of the spool in the vise [Figure 2041-63].
Install the spool tool (Item 1) [Figure 20-41-63] over the
centering spring.
20-41-20
773 Bobcat Loader

Service Manual
Auxiliary Spool Removal And Installation

Figure 20-41-67
Lift and Tilt Spool Disassembly And Assembly

(Contd)
Figure 20-41-66
2
1
1
N-19003
N-18930
Remove the spool seal(s) (Item 1)


end cap (both sides).
N-18943
and the back-up

Nm) torque.
Figure 20-41-68

component parts.
4
3
2
N-18987
Remove the end cap (Item 1), O-ring (Item 2), springs
(Item 3) and washer (Item 4) [Figure 20-41-68] (both
sides).
20-41-21
773 Bobcat Loader

Service Manual
Figure 20-41-71

Auxiliary Spool Removal And Installation (Contd)
Figure 20-41-69
N-18823
Remove the end plate (Item 1) and housing (Item 2)

[Figure 20-41-71].
N-18988
Figure 20-41-72
Remove the spool (Item 1) [Figure 20-41-69].
component parts.
Figure 20-41-70
1
N-18992
Remove the coil (Item 1) and end plate (Item 2) [Figure

20-41-72].

1
Installation: Tighten valve to 8-14 ft.-lbs. (11-16 Nm)

torque.
N-18996
Remove the nut (Item 1) [Figure 20-41-70] from both

solenoids.
torque.4
20-41-22
773 Bobcat Loader

Service Manual
Figure 20-41-75

Plug
Auxiliary Electric Solenoid (Contd)

Figure 20-41-73
2
1
1
N-18800
Figure 20-41-76
N-18795

solenoid valves.
3
Installation: Always use new O-rings and apply oil to the

O-rings prior to installation.
Port-Auxiliary Section
1
Figure 20-41-74
N-18843
Remove the O-rings (Item 1) [Figure 20-41-75] &

[Figure 20-41-76] and back-up ring (Item 2) [Figure 2041-75] & [Figure 20-41-76] from the plug.
Reverse all disassembly procedures to assemble the
hydraulic control valve.
1
N-18996
Remove the plug (Item 1) [Figure 20-41-74] or optional

port relief valve from the control valve.
20-41-23
773 Bobcat Loader

Service Manual

Cleaning And Inspection
Clean all components with clean solvent and dry with
compressed air.
Check the spools for wear or scratches.
Check that the spools are not loose in their bore.
Check that the centering springs are not broken.
Check that the load check valve seats are not worn.
Check the load check poppets for damage.
Check the rubber boots and retainers.
Use new O-rings and back-up rings.
Apply oil to all new O-rings and back-up rings before
installation.
20-41-24
773 Bobcat Loader

Service Manual
LIFT ARM BY-PASS CONTROL VALVE
Figure 20-50-1
Inspecting
2
Raise the lift arms 6 feet (2 m) off the ground. Stop the
engine. Turn the Lift Arm By-Pass Control Knob
clockwise 1/4 turn. Then pull up and hold the Lift Arm ByPass Control Knob until the lift arms slowly lower.
3
Additional Inspection For Loaders With Advanced

Hand Controls
Sit in the operator's seat and fasten the Seat Belt. Lower
the Seat Bar, start the engine and press the green
PRESS TO OPERATE Button.
N-18879
Raise the lift arms about 6 feet (2 meters) off the ground.
Turn the key OFF and wait for the engine to come to a
complete stop.
Turn the key ON. Press the green PRESS TO OPERATE
Button, move the left hand control toward the operator.
The lift arms should not lower.
Move the right hand control away from the operator. The
bucket (or attachment) should not tilt forward.
Install jackstands the rear corners of the loader.

on Page 10-20-1.)
on Page 10-30-1.)
The lift lock by-pass valve (Item 1) [Figure 20-50-1] is
located under the right side of the control panel.
Hold the by-pass control knob (Item 2) and loosen the

jam nut (Item 3) [Figure 20-50-1] on the by-pass valve
shaft.
Figure 20-50-2
WARNING
W-2059-0598
N-18898
Remove the by-pass control knob and jam nut from the
valve shaft [Figure 20-50-2].
Remove the rubber washer (Item 1) [Figure 20-50-2].
20-50-1
773 Bobcat Loader

Service Manual
LIFT ARM BY-PASS CONTROL VALVE (CONTD)
Disassembly And Assembly
Figure 20-50-4
Figure 20-50-3
1
2
3
P7939
1
N-18900
Disconnect the two hoses (or tubelines on later models)

(Item 1) from the lift lock by-pass valve (Item 3) [Figure
20-50-3].
Remove the two mounting bolts (Item 2) [Figure 20-503].
Remove the by-pass valve (Item 1) [Figure 20-50-4]

from the valve block. Inspect the by-pass valve for
damage and replace if necessary.
Installation: Tighten the valve to 33-37 ft.-lbs. (45-50
Nm) torque.
Inspect the hydraulic fittings on the valve block for
damage and replace if necessary.
Installation: Tighten the mounting bolts to 180-200 in.lbs. (21-23 Nm) torque.
Remove the lift arm by-pass valve.
Reverse the removal procedure to install the lift arm bypass control valve.
20-50-2
773 Bobcat Loader

Service Manual

HYDRAULIC PUMP (ALUMINUM)

Checking The Output Of The Hydraulic Pump
Without Power Bob-Tach.

on Page 10-20-1.)
WARNING

on Page 10-30-1.)


Connect the remote start switch. (See REMOTE START
on Page 10-60-1.)
W-2017-0286
NOTE: Photos may appear

WARNING
different
but
the
Disconnect the OUTLET hose (Item 1) [Figure 20-60-1]

from the pump.

W-2059-0598
Figure 20-60-1
N-18893

procedure:
MEL1563 - Remote Start Tool
NOTE: Make sure all the air is removed from the
hydraulic system before beginning the test.
Air in the system can give an inaccurate test.
*Relief pressure must be per specification
before the test is done.
20-60-1
773 Bobcat Loader

Service Manual
Figure 20-60-4
HYDRAULIC PUMP (ALUMINUM) (CONTD)

Checking The Output Of The Hydraulic Pump
Without Power Bob-Tach (Contd)
Reservoir
EXAMPLE: TESTER
CONNECTION
IMPORTANT
Hydraulic Pump
Out
In
Hydraulic Control
Valve
I-2024-0284
Figure 20-60-2
B-16277
1
Sample tester connection shown [Figure 20-60-4].
2
Start the engine and run at low idle RPM. Make sure the
tester is connected correctly. If no flow is indicated on the
tester, the hoses are connected wrong. With the hoses
connected correctly, increase the engine speed to full
RPM*.
Warm the fluid to 140F. (60C.) by turning the restrictor
control (Item 1) [Figure 20-60-4] on the tester to about
1000 PSI (6895 kPa). DO NOT exceed system relief
pressure. Open the restrictor control and record the free
flow (GPM) at full RPM.
N-15776
Figure 20-60-3
Push the maximum/variable flow switch (on the remote

start tool) to engage the front auxiliary hydraulics, the
light will come ON. Push the button (on the right control
lever) for fluid flow to the quick coupler (fluid pressure will
go over main relief). Record the highest pressure (PSI)
and flow (GPM). The high pressure flow must be at least
80% of free flow.
%=
HIGH PRESSURE FLOW (GPM)

FREE FLOW (GPM)
X100
A low percentage may indicate a failed pump.

*Refer to SPECIFICATIONS Section SPEC-01 for
system relief pressure and full RPM.
P-4351
Connect the INLET hose (Item 1) [Figure 20-60-2] from

the tester to the OUTLET fitting (Item 1) [Figure 20-60-3]
of the pump. Connect the OUTLET hose (Item 2) [Figure
20-60-2] from the tester to the hose (Item 2) [Figure 2060-3] which was disconnected from the pump.
20-60-2
773 Bobcat Loader

Service Manual

procedure:
Checking The Output Of The Hydraulic Pump With

Power Bob-Tach.

WARNING
W-2017-0286

on Page 10-20-1.)
WARNING

on Page 10-30-1.)
W-2059-0598
Connect the remote start switch. (See REMOTE START

on Page 10-60-1.)
NOTE: Photos may appear

IMPORTANT
different
but
the

from the top of the Power Bob-Tach block.
Figure 20-60-6
Figure 20-60-5
1
2
P-24594
P-24634
Connect the INLET hose (Item 1) from the tester to the

OUTLET fitting on the top of the Power Bob-Tach block.
Connect the OUTLET hose (Item 2) [Figure 20-60-6]
from the tester to the hose which was disconnected from
the Power Bob-Tach block.
20-60-3
773 Bobcat Loader

Service Manual

Checking The Output Of The Hydraulic Pump With
Power Bob-Tach (Contd)
Figure 20-60-7
Reservoir
EXAMPLE: TESTER
CONNECTION
Hydraulic Pump
Out
In
Hydraulic Control
Valve
1
B-16277

RPM*.
80% of free flow.
%=

FREE FLOW (GPM)
X100

20-60-4
773 Bobcat Loader

Service Manual
Remove the Power Bob-Tach block if equipped. (See


Disconnect the outlet hose (Item 1) [Figure 20-60-8]

from the back of the hydraulic pump.
the front of the hydraulic pump.
Figure 20-60-9
WARNING
3
4
W-2059-0598
2
Figure 20-60-8
N-21969
Remove the two mounting bolts (Item 3) [Figure 20-608] & (Item 4) [Figure 20-60-9] from the hydraulic pump.
Remove the hydraulic pump (Item 1) [[Figure 20-60-9]
from the hydrostatic pump.
2
3
(37-50 Nm) torque.
Remove the coupler (Item 2) [Figure 20-60-9] from the

hydraulic pump shaft.
N-18893

on Page 10-20-1.)

pump.
Installation: Use a new O-ring when installing the
hydraulic pump.

Lift and block the rear of the loader. (See LIFTING AND
For the proper procedure See Disassembly on Page 2060-7. And See Assembly on Page 20-60-11.

on Page 10-30-1.)
Drain the hydraulic fluid from the reservoir. (See Fluid
Removal on Page 20-80-1.)
20-60-5
773 Bobcat Loader

Service Manual

Parts Identification
1
2
3
4
9
7
5
4
13
12
10
11
TS-2047A
Ref. Description
Ref.
Description
1.
BOLT
7.
BEARING HOUSING
2.
END HOUSING
8.
DRIVE GEAR
3.
O-RING SEAL
9.
IDLER GEAR
4.
BACK-UP SEAL
10.
BOLT
5.
SEAL
11.
WASHER
6.
BODY
12.
END HOUSING
13.
RING
20-60-6
773 Bobcat Loader

Service Manual
Figure 20-60-12

Disassembly
IMPORTANT
1

damage the system.
I-2003-0888
N-21976
Figure 20-60-10
Figure 20-60-13
1
2
1
1
1
N-21974
N-21954
Mark the pump sections for correct assembly [Figure 2060-10].

Remove the pump housing bolts (Item 1) [Figure 20-6010].
Remove the O-ring (Item 1) [Figure 20-60-12] & [Figure

20-60-13] and bearing housing (Item 2) [Figure 20-6012] & [Figure 20-60-13] from the body.
Figure 20-60-11
N-21975
Remove the end housing (Item 1) [Figure 20-60-11].

20-60-7
773 Bobcat Loader

Service Manual
Figure 20-60-16

Disassembly (Contd)
Figure 20-60-14
1
N-21957
Remove the drive gear and idler gear [Figure 20-60-15]

& [Figure 20-60-16].
2
N-21955
Figure 20-60-17
Remove the seal (Item 1) and back-up seal (Item 2)
[Figure 20-60-14] from the bearing housing.
Figure 20-60-15
1
N-21958
Remove the ring (Item 1) [Figure 20-60-17].

N-21956
20-60-8
773 Bobcat Loader

Service Manual
Figure 20-60-20

Disassembly (Contd)
Figure 20-60-18
2
1
N-21960
Remove the O-ring (Item 1) [Figure 20-60-19] & [Figure

20-60-20] and bearing housing (Item 2) [Figure 20-6019] & [Figure 20-60-20] from the body.
N-21959
Remove the other end bearing housing (Item 1) [Figure

20-60-18].
Figure 20-60-21
Figure 20-60-19
P16170
1
N-21959

20-60-9
773 Bobcat Loader

Service Manual
Figure 20-60-24

Inspection
Figure 20-60-22
N-21962
Check the bushings in the bearing housing [Figure 2060-24].
N-21960A
Wash all parts in clean solvent and use air pressure to

dry them.
If excessive wear or damage is visible on any of the

parts, the pump must be replaced.
Check the body [Figure 20-60-22].

Figure 20-60-23
P16245
Check the gear(s) [Figure 20-60-23].
20-60-10
773 Bobcat Loader

Service Manual
Figure 20-60-27
Assembly
1
IMPORTANT
damage the system.
I-2003-0888
P16241
Figure 20-60-25
Install the back-up seal and seal (Item 1) [Figure 20-6027].
Install the large O-ring (Item 2) [Figure 20-60-27].
Figure 20-60-28
P16247
Always use new O-rings and seals when assembling the

hydraulic pump.
Install the ring (Item 1) [Figure 20-60-25] on the drive
gear.
P16242
Figure 20-60-26
Install the mounting flange housing on the pump housing
[Figure 20-60-28].
P16239
Install the bearing housing/gears assembly into the pump

housing [Figure 20-60-26].
20-60-11
773 Bobcat Loader

Service Manual

Assembly (Contd)
Figure 20-60-29
P16243
Install the back-up seal and seal (Item 1)[Figure 20-6029].

Figure 20-60-30
1
P16244
Install the end housing (Item 1) [Figure 20-60-30].

Install the four pump housing bolts [Figure 20-60-30].
Tighten the bolts to 45-50 ft.-lbs. (61-68 Nm) torque.
20-60-12
773 Bobcat Loader

Service Manual
HYDRAULIC PUMP (ALUMINUM) (HI FLOW)
Figure 20-61-2
Checking The Output Of The High Flow Pump

NOTE: The photo may appear different, but the
2
Figure 20-61-1
1
P-24594
Connect the INLET hose (Item 1) from the tester to the

OUTLET pump fitting. Connect the OUTLET (Item 2)
[Figure 20-61-2] hose from the tester to the hose which
was disconnected from the High Flow Pump.
P-34295

procedure:
Raise the cab. (See Raising The Operator Cab on Page
10-30-1.)
RPM.
control on the tester to about 1000 PSI (6895 kPa). DO
NOT exceed system relief pressure. Open the restrictor
control and record the free flow (GPM) at full RPM.
Push the mode switch (on the remote start switch) to
engage the front auxiliary hydraulics, the light will come
ON. Push the button (on the right control lever) for fluid
pressure to the quick coupler (fluid pressure will go over
main relief). Record the highest pressure (PSI) and flow
(GPM). The high pressure flow must be at least 80% of
free flow.
Disconnect the pump OUTLET hose (Item 1) [Figure 2061-1] from the high flow pump.
WARNING
W-2017-0286
20-61-1
773 Bobcat Loader

Service Manual
HYDRAULIC PUMP (ALUMINUM) (HI FLOW)

(CONTD)
Figure 20-61-3

2
WARNING
P-24423

Loosen the clamps and disconnect the pump inlet hoses

(Item 1) [Figure 20-61-3]. Cap the hoses.
Remove the inlet fitting (Item 2) [Figure 20-61-3] from
the pump.
W-2059-0598

Remove and cap the outlet hose (Item 3) [Figure 20-613] from the hi flow pump.
Figure 20-61-4

on Page 10-30-1.)
Page 20-80-1.)
1
N-18596
Loosen and remove the two pump mounting bolts (Item

1) [Figure 20-61-4]. (Both sides.)
Installation: Install a new gasket. Tighten the mounting
bolts to 25-27 ft.-lbs. (34-37 Nm) torque.
20-61-2
773 Bobcat Loader

Service Manual
HYDRAULIC PUMP (ALUMINUM) (HI FLOW) (CONTD)

1
2
3
4
6
7
9
8
5
8
4
3
11
10
12
13
14
15
16
17
16
14
13
12
19
18
22
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Bolt
Cover
O-ring Seal
Seal
Back-up Seal
Body
Dowel
Bearing Housing
Drive Gear
Idler Gear
Cover
O-ring Seal
Seal
14.
15.
16.
17.
18.
19.
20.
21.
22.
Back-up Seal
Body
Bearing Housing
Drive Gear
Idler Gear
Cover
Ring
Hex Bolt
Allen Head Bolt
20
21
TS-1078B
20-61-3
773 Bobcat Loader

Service Manual
Figure 20-61-6
HYDRAULIC PUMP (ALUMINUM) (HIGH FLOW)

(CONTD)
IMPORTANT

damage the system.
I-2003-0888
P16175
Figure 20-61-5
Remove the four pump housing bolts (Item 1) [Figure 2061-6] from the small gear pump end housing.
Remove the small gear pump end housing (Item 2)
[Figure 20-61-6].
Mark
Remove the small gear pump housing (Item 3) [Figure

20-61-6] from the center housing
Figure 20-61-7
Mark
P16173
3
2
P16176
Remove the O-ring (Item 1) [Figure 20-61-7] from the

end housing.
Remove the back-up seal (Item 2) and seal (Item 3)
[Figure 20-61-7] from the pump housing.
20-61-4
773 Bobcat Loader

Service Manual
Figure 20-61-10

(CONTD)
Disassembly And Assembly (Cont'd)
Figure 20-61-8
CD-15021
Remove the drive gear (Item 1) and idler gear (Item 2)

2
P16177
Figure 20-61-11
Remove the O-ring (Item 1) [Figure 20-61-8] from the
center housing.
3
Remove the back-up seal (Item 2) and seal (Item 3)
[Figure 20-61-8].
Figure 20-61-9
1
2
P16180
Remove the two hex head bolts (Item 1) and two allen
head bolts (Item 2) [Figure 20-61-11] from the mounting
flange housing.
Remove the mounting flange housing (Item 3) [Figure
20-61-11].
P16178
Remove the bearing housing/gear assembly from the

20-61-5
773 Bobcat Loader

Service Manual
Figure 20-61-14

(CONTD)
Figure 20-61-12
P16183

[Figure 20-61-14].
P16181
Figure 20-61-15

[Figure 20-61-12].
Figure 20-61-13
P16184
Remove the bearing housing/gears assembly from the

large pump housing [Figure 20-61-15].
1
P16182
Remove the center housing (Item 1) [Figure 20-61-13]

from the large gear pump housing.
20-61-6
773 Bobcat Loader

Service Manual
Inspection

(CONTD)
Figure 20-61-18

Figure 20-61-16
CD-15028
Wash all parts in clean solvent.
P16185
Remove the drive and idler gear from the bearing

housings [Figure 20-61-16].
Use air pressure to dry them.

Make a visual inspection of all the parts.
Remove the ring (Item 1) [Figure 20-61-16] from the

drive gear.
After visual inspection, if parts are of questionable

condition, replace the pump.
Figure 20-61-17
Check the bushings in the large and small bearing

housings [Figure 20-61-18].
If the bushings are worn, scratched, and etc., replace the
complete pump.
Figure 20-61-19
1
CD-15031
Check the connecting coupler (Item 1) [Figure 20-61-17]

in the center housing. If worn or damaged, use a press
and correct size drive tool to remove it from the center
housing.
CD-15029
Check the drive and idler gears for the large and small
pumps [Figure 20-61-19].
If excessive wear is visible on the journals, side or face of
the gears the pump must be replaced. If the splines are
worn, replace the gear pump.
20-61-7
773 Bobcat Loader

Service Manual

(CONTD)
Figure 20-61-21
Inspection (Cont'd)
Figure 20-61-20
P16185
Install the ring (Item 1) [Figure 20-61-21] onto the large

drive gear shaft.
CD-15030
Figure 20-61-22
Check the large and small pump housing [Figure 20-6120].
Check the surfaces in the gear area for scratches, wear
and etc.
1
If excessive wear is visible,replace the complete pump.

Assembly
IMPORTANT
P16184

damage the system.
Install the large drive and idler gears into the bearing
housing (Item 1) [Figure 20-61-22].
I-2003-0888
20-61-8
773 Bobcat Loader

Service Manual
Figure 20-61-25

(CONTD)
Assembly (Contd)
Figure 20-61-23
1
1
2
P16182
Install the center housing (Item 1) [Figure 20-61-25] on

the large pump housing.
P16193
Figure 20-61-26
Install the bearing housing/gears assembly into the large
pump housing [Figure 20-61-23].
Install the back-up seal and seal (Item 1) [Figure 20-6123].
Figure 20-61-24
1
P16192
Install the mounting flange housing (Item 1) [Figure 2061-26] on the large pump housing.
P16195
Turn the large pump housing around, install the back-up

seal and seal (Item 1) [Figure 20-61-24].
20-61-9
773 Bobcat Loader

Service Manual
Figure 20-61-29

(CONTD)
Assembly (Contd)
Figure 20-61-27
1
3
1
2
P16177
Install the bearing housing/gears assembly into the pump

2
P16190

Install the hex head bolts (Item 1) and allen head bolts
(Item 2) [Figure 20-61-27]. Finger tighten only.
Install the back-up seal (Item 2) and seal (Item 3) [Figure

20-61-29].
Figure 20-61-28
Figure 20-61-30
1
2
P16178
P16175
Install the drive and idler gears into the bearing housing
(Item 1) [Figure 20-61-28].
Install pump housing on the center housing [Figure 2061-30].

Install the seal and back-up seal (Item 2) [Figure 20-6130].
Install the end housing.
Install the four pump housing bolts.
20-61-10
773 Bobcat Loader

Service Manual
Figure 20-61-32

(CONTD)
Assembly (Contd)
Figure 20-61-31
N-21946
Tighten the large pump housing bolts (hex head & allen
head) to 33-41 ft.-lbs. (45-56 Nm) torque [Figure 20-6132]
P16188
Tighten the small pump housing bolts to 20-25 ft.-lbs.

(27-34 Nm) torque [Figure 20-61-31].
20-61-11
773 Bobcat Loader

Service Manual
20-61-12
773 Bobcat Loader

Service Manual
Figure 20-62-1
HYDRAULIC PUMP (CAST IRON)

Check The Output Of The Hydraulic Pump Without
Power Bob-Tach
WARNING
W-2017-0286
1
P-26071
WARNING

from the pump.

Figure 20-62-2
W-2059-0598

procedure:

on Page 10-20-1.)
on Page 10-30-1.)
P-24594


Connect the remote start tool. (See REMOTE START on
Page 10-60-1.)
IMPORTANT
I-2024-0284
20-62-1
773 Bobcat Loader

Service Manual
HYDRAULIC PUMP (CAST IRON) (CONTD)

Check The Output Of The Hydraulic Pump Without
Power Bob-Tach (Cont'd)
Figure 20-62-3
Reservoir
EXAMPLE: TESTER
CONNECTION
Hydraulic Pump
Out
In
Hydraulic Control
Valve
1
B-16277

RPM*.
start tool) to engage the front auxiliary hydraulics. The
80% of free flow.
%=

FREE FLOW (GPM)
X100

20-62-2
773 Bobcat Loader

Service Manual
Figure 20-62-4
HYDRAULIC PUMP (CAST IRON) (CONT'D)

Check The Output Of The Hydraulic Pump With
Power Bob-Tach.
WARNING
W-2017-0286
P-26682
WARNING

from the top of the Power Bob-Tach block.

Figure 20-62-5
W-2059-0598

procedure:

on Page 10-20-1.)
on Page 10-30-1.)
P-24594

on the top of the Power Bob-Tach block. Connect the
OUTLET hose (Item 2) [Figure 20-62-5] from the tester
to the hose (Item 1) [Figure 20-62-4] which was
disconnected from the Power Bob-Tach block.

Page 10-60-1.)
IMPORTANT
I-2024-0284
20-62-3
773 Bobcat Loader

Service Manual

Check The Output Of The Hydraulic Pump With
Power Bob-Tach. (Cont'd)
Figure 20-62-6
Reservoir
EXAMPLE: TESTER
CONNECTION
Hydraulic Pump
Out
In
Hydraulic Control
Valve
1
B-16277

RPM*.
start tool) to engage the front auxiliary hydraulics. The
80% of free flow.
%=

FREE FLOW (GPM)
X100

20-62-4
773 Bobcat Loader

Service Manual


Disconnect and cap the outlet hose (Item 1) [Figure 2062-7] from the back of the hydraulic pump.
Figure 20-62-8
WARNING
W-2059-0598
1
P-26068
Disconnect and cap the inlet hose (Item 1) [Figure 2062-8] from the front of the hydraulic pump.
Figure 20-62-7
Figure 20-62-9
2
1
P-26071
P-26069

on Page 10-20-1.)
on Page 10-30-1.)
Remove the two mounting bolts (Item 1) [Figure 20-629] from the hydraulic pump.
(37-50 Nm) torque.
Remove the hydraulic pump (Item 2) [Figure 20-62-9]

20-62-5
773 Bobcat Loader

Service Manual

Figure 20-62-10
P-26347
P-26347

pump.
Installation: Use a new O-ring (Item 1) [Figure 20-6210] when installing the hydraulic pump. See Disassembly
And Assembly on Page 20-60-8
20-62-6
773 Bobcat Loader

Service Manual

Identification
15
14
13
11
1
12
10
B-16050A
REF.
DESCRIPTION
REF.
DESCRIPTION
1
2
3
4
5
6
7
8
RETAINING RING
9
10
11
12
13
14
15
IDLER GEAR
PUMP END SECTION

PRE-LOAD SEAL
LOAD SEAL
SECTION SEAL
WEAR PLATE
PINS
PUMP SECTION
WEAR PLATE
SECTION SEAL
PUMP END SECTION
BOLT (4)
BOLT (4)
DRIVE GEAR
20-62-7
773 Bobcat Loader

Service Manual
Figure 20-62-12
Figure 20-62-11
1
P-26352
P-26353
Remove the pump end section (Item 1) [Figure 20-6212].
P-26351

Remove the four smaller pump housing bolts (Item 1)
[Figure 20-62-11].
Remove the four larger pump housing bolts (Item 2)
[Figure 20-62-11].
Installation: Tighten the four smaller bolts (Item 1) to 30
ft.-lbs. (40,7 Nm) torque. Tighten the four larger bolts
(Item 2) [Figure 20-62-11] to 54 ft.-lbs. (73,2 Nm) torque.
IMPORTANT
damage the system.
I-2003-0888
20-62-8
773 Bobcat Loader

Service Manual
Figure 20-62-15

Figure 20-62-13
P-26358
Figure 20-62-16
P-26354
Figure 20-62-14
4
3
P-26359
Remove the pump center section (Item 1) [Figure 20-6215] & [Figure 20-62-16] from the pump end section.
P-26355
Remove the wear plate (Item 1) [Figure 20-62-13] &

[Figure 20-62-14] and section seal (Item 2) [Figure 2062-13] & [Figure 20-62-14] from the pump end section.
NOTE: Inspect the pump center section (Item 1)

[Figure 20-62-16]. If excessive wear or
damage is visible, the pump must be
replaced.
NOTE: Position wear plate (Item 1) [Figure 20-62-14]

inlets and traps as shown with bronze side
toward gears.
NOTE: Inspect the pump end section (Item 3) and
bushings (Item 4) [Figure 20-62-14]. If
excessive wear or damage is visible, the
pump must be replaced.
20-62-9
773 Bobcat Loader

Service Manual
Figure 20-62-19

Figure 20-62-17
1
P-26391
Figure 20-62-20
P-26389
Figure 20-62-18
1
P-26362
1
P-26362
To remove the drive gear (Item 1) [Figure 20-62-19] from

the pump end section, locate and remove the retaining
ring (Item 1) [Figure 20-62-20] from the spline end of the
drive gear.
P-26390
Remove the idler gear (Item 1) [Figure 20-62-17] &

[Figure 20-62-18].
NOTE: Inspect the idler gear (Item 1) [Figure 20-6218]. If excessive wear or damage is visible, the
20-62-10
773 Bobcat Loader

Service Manual
Figure 20-62-23

Figure 20-62-21
1
2
1
P-26394

toward gears.
P-26392
Remove the drive gear (Item 1) [Figure 20-62-21] from

the pump end section.
Figure 20-62-24
1
NOTE: Inspect the drive gear (Item 1) [Figure 20-6221]. If excessive wear or damage is visible, the
P-26396
Figure 20-62-22
1
P-26395
Remove the load seal (Item 1) [Figure 20-62-24].

2
P-26393

20-62-11
773 Bobcat Loader

Service Manual

Figure 20-62-25
P-26398
P-26397
Remove the pre-load seal (Item 1) [Figure 20-62-25].

Figure 20-62-26
1
P-26374

bushings (Item 2) [Figure 20-62-26] . If
Reverse the removal procedure to assemble the pump.
20-62-12
773 Bobcat Loader

Service Manual
Figure 20-63-1
HYDRAULIC PUMP (CAST IRON) (HI FLOW)

Check The Output Of The High Flow Pump
WARNING

W-2017-0286
P-26753
WARNING

from the pump.
Figure 20-63-2
W-2059-0598

procedure:

on Page 10-20-1.)
P-24594

IMPORTANT

on Page 10-30-1.)

I-2024-0284

Page 10-60-1.)
20-63-1
773 Bobcat Loader

Service Manual

(CONTD)
Check The Output Of The High flow Pump (Cont'd)
Figure 20-63-3
Reservoir
EXAMPLE: TESTER
CONNECTION
Hydraulic Pump
Out
In
Hydraulic Control
Valve
1
B-16277

RPM*.
80% of free flow.
%=

FREE FLOW (GPM)
X100

20-63-2
773 Bobcat Loader

Service Manual

(CONTD)

Disconnect and cap the outlet hoses (Item 1) [Figure 2063-4] from the back of the hydraulic pump.
Figure 20-63-5
WARNING
1
1
P-26739
W-2059-0598
Disconnect and cap the inlet hoses (Item 1) [Figure 2063-5] from the front of the hydraulic pump.
Figure 20-63-4
Figure 20-63-6
1
2
1
P-26741
P-26740

on Page 10-20-1.)
Remove the two mounting bolts (Item 1) [Figure 20-636] from the hydraulic pump.

on Page 10-30-1.)

(37-50 Nm) torque.

20-63-3
773 Bobcat Loader

Service Manual

(CONTD)
Figure 20-63-7
P-26684
P-26684

pump.
Installation: Use a new O-ring (Item 1) [Figure 20-63-7]
when installing the hydraulic pump.
20-63-4
773 Bobcat Loader

Service Manual

(CONTD)
Identification
26
22 23
19
27
25
24
23
20
17
18
15 16
14
21
7 8
13
11
1
3 4
12
10
B-16051a
REF.
DESCRIPTION
REF.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
RETAINING RING
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PUMP CENTER SECTION
PUMP END SECTION

PRE-LOAD SEAL
LOAD SEAL
SECTION SEAL
WEAR PLATE
PINS
DRIVE GEAR
IDLER GEAR
PUMP SECTION
WEAR PLATE
SECTION SEAL
SPLINE SHAFT
20-63-5
PRE-LOAD SEAL
LOAD SEAL
SECTION SEAL
WEAR PLATE
DRIVE GEAR
IDLER GEAR
PUMP SECTION
WEAR PLATE
PINS
SECTION SEAL
PUMP END SECTION
BOLT (4)
BOLT (4)
773 Bobcat Loader
Service Manual

(CONTD)
IMPORTANT

Figure 20-63-8

damage the system.
I-2003-0888
1
P-26622
Figure 20-63-9
1
2
P-26622

Remove the four smaller pump housing bolts (Item 1)
[Figure 20-63-8].
P-26624
Remove the four larger pump housing bolts (Item 2)

[Figure 20-63-8].
Remove the pump end section (Item 1) [Figure 20-63-9].
Installation: Tighten the four smaller bolts (Item 1) to 30

ft.-lbs. (40,7 Nm) torque. Tighten the four larger bolts
(Item 2) [Figure 20-63-8] to 54 ft.-lbs. (73,2 Nm) torque.
20-63-6
773 Bobcat Loader

Service Manual
Figure 20-63-12

(CONTD)
Figure 20-63-10
P-26627
Figure 20-63-13
2
P-26625
Figure 20-63-11
4
1
3
P-26628
1
Remove the pump section (Item 1) [Figure 20-63-12] &
[Figure 20-63-13] from the pump center section.
2
P-26626

NOTE: Inspect the pumps center section (Item 1)

[Figure 20-63-13]. If excessive wear or
damage is visible, the pump must be
replaced.

toward gears.
20-63-7
773 Bobcat Loader

Service Manual
Figure 20-63-16

(CONTD)
Figure 20-63-14
P-26631
Figure 20-63-17
P-26629

[Figure 20-63-15].
Figure 20-63-15
1
P-26632
1
Remove the drive gear (Item 1) [Figure 20-63-16] &
[Figure 20-63-17].
P-26630
20-63-8
773 Bobcat Loader

Service Manual
Figure 20-63-20

(CONTD)

Figure 20-63-18
P-26636
P-26635

Figure 20-63-21
P-26633
Figure 20-63-19
P-26638
1
2
1
P-26637
P-26634

[Figure 20-63-19] and section seal (Item 2) [Figure 2063-18] & [Figure 20-63-19] from the pump center
section.
toward gears.
20-63-9
773 Bobcat Loader

Service Manual
Figure 20-63-24

(CONTD)
3
Figure 20-63-22
4
1
1
2
P-26657

toward gears.
P-26654
Remove the pump center section (Item 1) [Figure 20-6322] from the pump sections.
Figure 20-63-23
NOTE: Inspect the pump center section (Item 3) and

Figure 20-63-25
1
2
P-26655
P-26659

[Figure 20-63-24] and section seal (Item 2) [Figure 2063-23] & [Figure 20-63-24] from the pump section.
Remove the pump section (Item 1) [Figure 20-63-25]

from the pump end section.
20-63-10
773 Bobcat Loader

Service Manual
Figure 20-63-28

(CONTD)
Figure 20-63-26
1
P-26662
P-26660
NOTE: Inspect the pump section (Item 1) [Figure 2063-26]. If excessive wear or damage is visible,
the pump must be replaced.
Figure 20-63-27
P-26661

[Figure 20-63-28].
20-63-11
773 Bobcat Loader

Service Manual
Figure 20-63-31

(CONTD)
Figure 20-63-29
1
P-26666
Remove the drive gear (Item 1) [Figure 20-63-31] from

the pump end section.
P-26663
Figure 20-63-30
Figure 20-63-32
1
P-26665
1
P-26664
To remove the drive gear (Item 1) [Figure 20-63-29] from

the pump end section, locate and remove the retaining
ring (Item 1) [Figure 20-63-30] from the spline end of the
drive gear.
P-26674
Remove the spline shaft (Item 1) [Figure 20-63-32] from

the end of the drive gear.
NOTE: Inspect the spline shaft (Item 1) [Figure 20-6332]. If excessive wear or damage is visible, the
20-63-12
773 Bobcat Loader

Service Manual
Figure 20-63-35

(CONTD)
Figure 20-63-33
P-26670A
1
P-26669
Figure 20-63-36
P-26667
Figure 20-63-34
1
2
P-26671
P-26668

toward gears.
20-63-13
773 Bobcat Loader

Service Manual

(CONTD)
Figure 20-63-37
1
P-26673

pump.
20-63-14
773 Bobcat Loader

Service Manual
Figure 20-70-2
HYDRAULIC FILTER HOUSING

IMPORTANT
damage the system.
I-2003-0888
P-26756
Figure 20-70-1
Remove the hydraulic filter housing and filter.
Reverse the removal procedure to install the filter
housing and filter.
2
1
P-26755
Stop the engine and open the rear door.

Remove the muffler. (See Removal And Installation on
Page 70-30-1.)
Disconnect the wires from the charge pressure sender
(Item 1) [Figure 20-70-1] from the filter housing.
Disconnect the temperature sender connector (Item 2)
[Figure 20-70-1] from the filter housing.
Disconnect the oil cooler tubeline (Item 1) [Figure 20-702] from the filter housing.
the filter housing outlet.
Remove the two mounting bolts (Item 3) [Figure 20-702] from the filter housing mounting bracket.
(20-27 Nm) torque.
20-70-1
773 Bobcat Loader

Service Manual
20-70-2
773 Bobcat Loader

Service Manual
Drain the hydraulic fluid reservoir. (See Fluid Removal on

Page 20-80-1.)
HYDRAULIC FLUID RESERVOIR

Fluid Removal
Remove the bucket position valve if equipped.

Figure 20-80-1
Figure 20-80-2
1
P-34037
P-34113

hydraulic reservoir.
Remove the fluid from the tank with a transfer pump.
Remove the left rear tire assembly (Item 1) [Figure 2080-2].
Removal And Installation (Early Style)
Remove the access panel (Item 2) [Figure 20-80-2].

Figure 20-80-3
Start the engine. Raise the lift arms and install an

approved lift arm support device. (See Installing Lift Arm
Support Device on Page 10-20-1.)
1
2
N-19056
WARNING
W-2059-0598

hydraulic fluid reservoir to the left hydraulic drive motor
case drain.
Disconnect the hose (Item 2) [Figure 20-80-3] to the
filter.
Remove the mounting screws (Item 3) and the hydraulic
reservoir bracket (Item 4) [Figure 20-80-3].
Stop the engine.

on Page 10-30-1.)
20-80-1
773 Bobcat Loader

Service Manual
Figure 20-80-6
HYDRAULIC FLUID RESERVOIR (CONTD)

Removal And Installation (Early Style) (Contd)
Figure 20-80-4
2
N-19059
1
Disconnect the hose (Item 1) [Figure 20-80-6] on the
drive motor.
N-19057
Figure 20-80-7
Disconnect the reservoir vent hose (Item 1) [Figure 2080-4] from the hydraulic fluid reservoir.
Disconnect the hydraulic fill hose (Item 2) [Figure 20-804] from the hydraulic fluid reservoir.
Figure 20-80-5
1
2
N-19060
2
Remove the auxiliary tubeline tee fitting (Item 1) [Figure
20-80-7] (top) to slide the front auxiliary relief hoses out
of the way.
Disconnect the other end attached to the diverter valve.
N-19062
Remove the mounting nuts (Item 1) [Figure 20-80-5] of

the fan pulley guard.
Disconnect the auxiliary tubeline tee fitting (Item 2)

[Figure 20-80-7] (bottom) to slide the front auxiliary relief
hoses out of the way.
Remove the fan pulley guard (Item 2) [Figure 20-80-5].
Disconnect the other end attached to the diverter valve.
20-80-2
773 Bobcat Loader

Service Manual
Figure 20-80-10

Removal And Installation (Early Style) (Contd)
Figure 20-80-8
1
N-19065
Remove the reservoir (Item 2) [Figure 20-80-10].

N-19063

fluid resevoir.
Disconnect the hose (Item 1) [Figure 20-80-8] on the
auxiliary pressure relief from the right pump case drain.
Figure 20-80-9
N-19064

fitting (Item 1) [Figure 20-80-10] at the bottom of the
reservoir.
NOTE: The picture is shown with the tank removed
for visual clarity.
20-80-3
773 Bobcat Loader

Service Manual
Figure 20-80-11

Removal And Installation (Later Style)

1
P-34113
Remove the left rear tire assembly (Item 1) [Figure 2080-11].

Remove the two access panels (Item 2) [Figure 20-8011].
WARNING
Figure 20-80-12
W-2059-0598
IMPORTANT
damage the system.
I-2003-0888
Stop the engine.
1
P-34038N19059
Remove the hose clamp (Item 1) [Figure 20-80-12].

Remove the hydraulic fill hose (Item 2) [Figure 20-80-12]
from the hydraulic reservoir.

on Page 10-30-1.)
Remove the fluid from the hydraulic reservoir.
on Page 50-100-1.)
Remove Bucket position valve if so equipped. (See
Removal and Installation on Page 20-90-2.)
Remove the crossbar linkage. (See Crossbar Linkage
20-80-4
773 Bobcat Loader

Service Manual
Figure 20-80-15

Removal And Installation (Later Style) (Contd)
Figure 20-80-13
P-34042
Remove the hose clamp (Item 1) [Figure 20-80-15] from

the tank outlet.
P-34040
Remove the drive motor drain hose (Item 1) [Figure 2080-13] at the drain filter
Remove the hydrostatic supply hose (Item 2) [Figure 2080-15] from the bottom of the reservoir.
Figure 20-80-16
Remove the auxiliary pressure relief drain hose (Item 2)

[Figure 20-80-13] at the drain filter.
Remove the drive motor supply hose (Item 3) [Figure 2080-13].
Figure 20-80-14
2
2
P-34037
Remove the two mounting bolts (Item 1) and remove the

plate (Item 2) [Figure 20-80-16] from the loader.
P-34039
Remove the two control valve drain hoses (Item 1)

[Figure 20-80-14].
reservoir.
20-80-5
773 Bobcat Loader

Service Manual
Figure 20-80-19

Removal And Installation (Later Style) (Contd)
Figure 20-80-17
1
2
P-34053
If the loader is equipped with rear auxiliaries remove the

auxiliary tubeline (Item 1) [Figure 20-80-19] to allow the
hydraulic reservoir to roll out from under the fender.
P-34043
Remove the bolt and nut (Item 1) [Figure 20-80-17].

Loosen the bolt and nut (Item 2) [Figure 20-80-17] to
allow the hydraulic reservoir mount to drop down.
Figure 20-80-18
NOTE: Standard loaders without rear auxiliaries and

all high flow loaders will have a one-piece
auxiliary tubeline from the control valve to the
rear upright hoses. Disconnect the tubeline
(Item 1) [Figure 20-80-19] from the control
valve and loosen the fitting in the left rear
upright to allow movement of the tubeline for
the hydraulic reservoir removal.
Figure 20-80-20
1
P-34044

the fitting.
Remove the breather hose (Item 2) [Figure 20-80-18]
from the hydraulic reservoir.
P-34052
Remove the hydraulic reservoir (Item 1) [Figure 20-8020] from the loader.
fliud resevoir.
20-80-6
773 Bobcat Loader

Service Manual
Figure 20-90-3
BUCKET POSITION VALVE

Solenoid Removal And Installation
Figure 20-90-1
2
2
N-18191
Inspect the solenoid stem and replace the O-rings (Item

1) and the back-up washer (Item 2) [Figure 20-90-3].
P-34024
Solenoid Testing
Disconnect the wire harness connector (Item 1) [Figure
20-90-1].
Figure 20-90-4
Remove the solenoid nut (Item 2) [Figure 20-90-1]

Installation: Tighten the solenoid nut to 60 in. lbs. (6,78
Nm) torque.
Figure 20-90-2
P-9175
Use a test meter to measure coil resistance [Figure 2090-4]. Coil wires do not have polarity. Correct resistance
for the pressure relief (small) coil is 7-10 ohm and the
other coils 5-8 ohms.
P-34025
Replace the test meter with 12 volt power. You can see
and hear the spool shift.
Remove the solenoid stem (Item 1) [Figure 20-90-2]
from the bucket positioning valve.
Installation: Put oil on the O-rings and back-up washers
and tighten the solenoid stem to 30-35 ft. lbs. (40,8-47,6
Nm) torque.
20-90-1
773 Bobcat Loader

Service Manual
BUCKET POSITION VALVE (CONTD)
Figure 20-90-5

2
P-34166
Scribe a mark across the top of the steering linkage bars

(Item 1) [Figure 20-90-5] which are connected to the
steering shaft on the control panel.
WARNING
W-2059-0598
Remove the four steering linkage mounting bolts (Item 2)

[Figure 20-90-5].
Installation: Align the marks on the steering linkage
bars. Tighten the steering linkage mounting bolts to 2528 ft.-lbs. (34-38 Nm) torque.
Figure 20-90-6
IMPORTANT
1

damage the system.
I-2003-0888
P-34024

20-90-6].
Remove the solenoid nut (Item 2) [Figure 20-90-6].
Installation: Tighten the solenoid nut to 60 in. lbs. (6,78
Nm) torque.
20-90-2
773 Bobcat Loader

Service Manual
Figure 20-90-9

Figure 20-90-7
1
2
3
P-34027
Remove the lift tubeline (Item 1) [Figure 20-90-9] from

the A port.
P-34026
Figure 20-90-10
the C port.
the B port.

the D port.
Figure 20-90-8
P-34029
Remove the mounting bolts (Item 1) [Figure 20-90-10].

1
Remove the bucket position valve from the loader.
Reverse the removal procedure to install the bucket
position valve.
P-34028

the A port of the bucket positioning valve.
20-90-3
773 Bobcat Loader

Service Manual
Figure 20-90-13

Figure 20-90-11
1
1
N-19072
Remove the flow adjustment valve and O-ring (Item 1)

[Figure 20-90-13].
N-19069
NOTE: Always install new O-rings before any parts

are installed into the valve. Check the parts
for wear or damage and replace as needed.
Remove the solenoid nut (Item 1) [Figure 20-90-11].

Installation: Tighten the nut to 60 in.-lbs. (6,78 Nm)
torque.
Figure 20-90-14
Figure 20-90-12
1
1
N-19041
N-19070
Remove the plug (Item 1) [Figure 20-90-14].

Remove the solenoid (Item 1) and the solenoid stem
(Item 2) [Figure 20-90-12].
Installation: Tighen the solenoid stem to 30-35 ft.-lbs.
(40,8-47,6 Nm) torque.
20-90-4
773 Bobcat Loader

Service Manual
Figure 20-90-17

Disassembly And Assembly (Contd)
Figure 20-90-15
1
N-19045
Remove the plug [Figure 20-90-17].

N-18339
Figure 20-90-18
Remove the plug (Item 1), and flow control spool (Item 2)
[Figure 20-90-15].
Check the flow control spool for wear, check the O-ring
on the plug and replace as needed.
3
Figure 20-90-16
2
1
N-19046
1
Remove the plug (Item 1), spring (Item 2) and unloading
spool (Item 3) [Figure 20-90-18].
Check all parts and replace as needed. Install a new Oring on the plug before installing.
3
N-19042

bucket position valve.
Remove the tilt cylinder check valve (item 1) spring (Item
2) and plug (Item 3) [Figure 20-90-16]. Check for wear,
check the O-ring and replace as needed.
20-90-5
773 Bobcat Loader

Service Manual
20-90-6
773 Bobcat Loader

Service Manual
Figure 20-100-2
SELECT VALVE
Checking The High Flow Pump Relief Valve
Figure 20-100-1
2
1
P-28726
Remove the plugs (Item 1) & (Item 2) [Figure 20-100-2]

from the select valve.
P16353

procedure:
Connect the IN port of the hydraulic tester to the C1

port (Item 1) [Figure 20-100-2] on the loader.
Connect the OUT port of the hydraulic tester to the C2
port (Item 2) [Figure 20-100-2] on the loader.

NOTE: If the loader is not equipped with right side
front auxiliaries see [Figure 20-100-2] for
checking the relief valve.
IMPORTANT
I-2024-0284
Connect the IN port of the hydraulic tester to the female

quick coupler (Item 1) [Figure 20-100-1] (if so equipped)
on the loader.
Connect the OUT port of the hydraulic tester to the male
quick coupler (Item 2) [Figure 20-100-1] (if so equipped)
on the loader.
WARNING
W-2017-0286
20-100-1
773 Bobcat Loader

Service Manual
Figure 20-100-4
SELECT VALVE (CONTD)

Checking The High Flow Pump Relief Valve (Contd)
Figure 20-100-3
1
1
3
2
2
P09174
P16342
Figure 20-100-5
B-15551
Start the engine and run at low idle RPM. Push the flow
switch (Item 1) once (on the instrument panel) to engage
the front auxiliary hydraulics varialbe flow, the light (Item
2) [Figure 20-100-3] will come ON.
Push the high flow switch (Item 3) [Figure 20-100-3] for
fluid pressure to the secondary quick couplers.
Push the left handle rocker switch to engage the flow to
the secondary quick couplers.
Watch the flow meter on the hydraulic tester to make

sure the flow is correct. Increase the engine speed to full
RPM.
The free flow should be approximately 10.0 GPM (37,85
L/min.). Turn the restrictor control, on the tester, until the
relief valve opens. The correct pressure for the relief
valve on cast iron pumps is approximately 3300 PSI
(22754 kPa) and on aluminum pumps the pressure is
approximately 3000 PSI (20685 kPa).
P16341
If the relief pressure is not correct, stop the engine.

Remove and inspect the relief valve (Item 1) [Figure 20100-4] & [Figure 20-100-5]. Inspect the O-rings (Item 2)
[Figure 20-100-4] and back-up ring (Item 3) [Figure 20100-4] for damage.
Replace the relief valve if required. This relief valve is not
adjustable.
Release the rocker switch to disengage the flow to the

secondary quick couplers.
20-100-2
773 Bobcat Loader

Service Manual


Remove the right rear tire. (See TIRE MAINTENANCE

on Page 10-170-1.)
WARNING
Figure 20-100-6

11
W-2017-0286

P-34004
Remove the access covers (Item 1) and (Item 2) [Figure

20-100-6].
NOTE: Earlier models did not have (Item 2) [Figure
20-100-6] access panels.
Figure 20-100-7
WARNING
2
2
W-2059-0598
IMPORTANT
P-34166

damage the system.
I-2003-0888

on Page 10-30-1.)

[Figure 20-100-7].
20-100-3
773 Bobcat Loader

Service Manual
Figure 20-100-10

Figure 20-100-8
1
3
P-26414
Remove the nut from the speed control linkage (Item 1)

[Figure 20-100-10].
P-34288
Disconnect the auxiliary tubeline (earlier models had a

hose) (Item 1) [Figure 20-100-8].
Disconnect the rear lights electrical connector (Item 2)

[Figure 20-100-10].
Remove the fuel fill bracket mounting bolts (Item 3)
[Figure 20-100-10].
Figure 20-100-9
Figure 20-100-11
1
P-34298
P-34295
Disconnect the rear auxiliary tubelines (Item 1) [Figure

20-100-9] (If so equipped).
Disconnect the right side (secondary) auxiliary tubelines
(Item 2) [Figure 20-100-9] (If so equipped).
Disconnect the outlet hose from the gear pump (Item 1)

[Figure 20-100-11].
20-100-4
773 Bobcat Loader

Service Manual
High Flow (Item 4) [Figure 20-100-13] Blue.

Diverter (Item 5) [Figure 20-100-13] Yellow.

Figure 20-100-14
Figure 20-100-12
1
1
P-34299
P-34289
Disconnect the harness (Item 1) [Figure 20-100-12] from

the select valve solenoid.
NOTE: You must raise the cab to gain access to the
wire harness on earlier models, because they
did not have this access opening.
Installation: Connectors are marked with color coded
tie-straps for proper installation.
Disconnect and remove the auxiliary tubeline (hose on

earlier models) (Item 1) [Figure 20-100-14].
Disconnect the hose (Item 2) [Figure 20-100-14] from
the select valve.
Remove the two select valve mounting bolts (Item 3)
[Figure 20-100-14].
(34-38 Nm) torque.
Figure 20-100-13
Figure 20-100-15
3
2
4
1
1
5
N-18181
N-18175
P-34296
NOTE: The sta-strap colors are listed below for

identification during select valve installation.
Second Aux. Rear Rod (Male coupler) (Item 1)
[Figure 20-100-13] Brown.
Second Aux. Rear Base (Female coupler) (Item 2)
[Figure 20-100-13] White.
Second Aux. Rear Aux. (Pressure relief) (Item 3)
[Figure 20-100-13] Green.
Remove the select valve (Item 1) [Figure 20-100-15]

through the right side access panel.
Reverse the removal procedure to install the select valve.
20-100-5
773 Bobcat Loader

Service Manual
Installation: Apply a small amount of liquid adhesive

(LOCTITE #242) to the nut and tighten 5 ft.-lbs. (6,7 Nm)
torque.
Figure 20-100-16
Figure 20-100-18
3
2
2
4
5
P-26862
P-26861
P13828
NOTE: The controls wiring harness colors are listed

below for identification during select valve
assembly installation.
Inspect O-rings (Item 1) and back-up washer (Item 2)

[Figure 20-100-18] on the secondary auxiliary diverter
stem.
Rear Rod male coupler (Item 1) [Figure 20-100-16]

Brown
Rear Base female coupler (Item 2) [Figure 20-100-16]
White
Rear Aux. pressure relief (Item 3) [Figure 20-100-16]
Green
High Flow (Item 4) [Figure 20-100-16] Blue
Diverter (Item 5) [Figure 20-100-16] Yellow
Installation: Put oil on O-rings and back-up washer.

Install and tighten to 25 ft.-lbs. (39,9 Nm) torque.
Figure 20-100-19
Figure 20-100-17
2
1
2
P-26864
Remove the solenoid nut (Item 1) and solenoid (Item 2)

[Figure 20-100-19] from the hi-flow solenoid stem.

torque.
P-26863

[Figure 20-100-17] from secondary auxiliary diverter
stem.
20-100-6
773 Bobcat Loader

Service Manual
Figure 20-100-22

Figure 20-100-20
2
1
2
P13829
Inspect the O-rings (Item 1) and back-up washer (Item 2)

[Figure 20-100-22] on the solenoid stem.
P13828
Inspect the O-rings (Item 1) and back-up washer (Item 2)

[Figure 20-100-20] on the hi-flow solenoid stem.
Installation: Put oil on O-rings and back-up washers.

Figure 20-100-23

Figure 20-100-21
2
1
2
3
P-26866
Remove the solenoid nut (Item 1) and solenoids (Item 2)

[Figure 20-100-23] from the secondary rear auxiliary rod
(male couplers) and the secondary rear auxiliary base
(female coupler) solenoid stem.
1
P-26865

[Figure 20-100-21] from the second auxiliary pressure
relief solenoid.
torque.
20-100-7
773 Bobcat Loader

Service Manual
Installation: Tighten the plugs to 10 ft.-lbs. (13,6 Nm)

torque.

Remove the two orifices (Item 2) [Figure 20-100-25]

Figure 20-100-24
Figure 20-100-26
1
1
2
P13830
Assembly: The coils largest opening must be positioned

on the valve shoulder (Item 1) [Figure 20-100-24]. Install
the washer (Item 3) [Figure 20-100-23] between the
coils. Tighten all coil nuts to 5 ft.-lbs. (6,7 Nm) torque.
Inspect the O-rings and back-up washers on the solenoid
stem [Figure 20-100-24].
Installation: Put oil on O-rings and back-up washers,
install and tighten to 25 ft.-lbs. (33,9 Nm) torque.
P-26913
With the orifices in the select valve, use a small diameter

wire and compressed air to clear the orifices of any
particles.
If the orifices are removed. Clean the passages (Item 1)
and orifices (Item 2) [Figure 20-100-26] by using
compressed air to remove any particles.
Figure 20-100-27
Figure 20-100-25
2
1
P-26868
N-18182
Remove the two plugs (Item 1) [Figure 20-100-25] from

the select valve.
Remove the load shuttle (Item 1) [Figure 20-100-27]


torque.
20-100-8
773 Bobcat Loader

Service Manual
Figure 20-100-30

Figure 20-100-28
P-26870
Check the load shuttle, O-rings & back-up washers for

wear and replace as needed [Figure 20-100-30].
P13837
Installation: Tighten to 20 ft.-lbs. (27,1 Nm) torque.

Check the load shuttle, O-rings & back-up washers for
wear and replace as needed [Figure 20-100-28].
Figure 20-100-31
Installation: Tighten to 20 ft.-lbs. (27,1 Nm) torque.

2
Figure 20-100-29
1
1
P-26873
Remove the solenoids (Item 1) [Figure 20-100-31] from

the solenoid stems.
P-26869
Remove the shuttle plug (Item 1) [Figure 20-100-29]

Remove the shuttle plug (Item 2) [Figure 20-100-31]

Remove the shuttle from the select valve.
NOTE: The shuttle cannot be removed through port

(Item 2) [Figure 20-100-29].
20-100-9
773 Bobcat Loader

Service Manual
Figure 20-100-34

Figure 20-100-32
1
P-26872
The fitting (Item 1) [Figure 20-100-33] and fig. [Figure

20-100-34] has a poppet valve. The poppet valve allows
flow out of the select valve only. Inspect the poppet for
smooth opening and closing.
1
P13836
Check the O-rings and back-up washers on both shuttle

plugs (Item 1) and the shuttle (Item 2) [Figure 20-10032] and replace as needed.
NOTE: The fitting (Item 1) [Figure 20-100-33] and

[Figure 20-100-34] is a straight fitting on older
models.
Installation: Tighten the shuttle plugs to 25 ft.-lbs. (33,9

Nm) torque.
Figure 20-100-33
1
P-26871
20-100-10
773 Bobcat Loader

Service Manual
Figure 20-100-37

Figure 20-100-35
1
1
P-26914
P-26875
Figure 20-100-36
If the plugs (Item 1) [Figure 20-100-35], [Figure 20-10036] & [Figure 20-100-37] are to be removed, check the
condition of the O-rings and replace as needed.
Installation: Tighten the plugs to 10 ft.-lbs. (13 Nm)
torque.
Reverse the dissassembly procedure to assemble the
select valve.
Solenoid Testing
Figure 20-100-38
P-26877
P9175
Use a test meter to measure coil resistance [Figure 20100-38]. Coil wires do not have polarity. Correct
resistance for the pressure relief (small) coil is 9.8 ohms
and the other coils are 7.5 ohms.
20-100-11
773 Bobcat Loader

Service Manual
20-100-12
773 Bobcat Loader

Service Manual
Figure 20-110-2
REAR AUXILIARY DIVERTER VALVE (SINGLE

SHUTTLE)
WARNING
1

W-2059-0598
N-21605

on Page 10-20-1.)
on Page 10-30-1.)
Disconnect the tubeline (Item 1) [Figure 20-110-2] on

the "F1" port tee fitting.
Figure 20-110-3
1
Figure 20-110-1
N-21597
1
2
Disconnect and remove the tubeline connecting the

diverter valve "DRAIN" fitting (Item 1) to the control valve
drain fitting (Item 2) [Figure 20-110-3].
N-21606
NOTE: The single shuttle rear auxiliary diverter valve

is a silver colored block.
Disconnect the hose from "F1" port (Item 1) [Figure 20110-1].
20-110-1
773 Bobcat Loader

Service Manual
Figure 20-110-6

SHUTTLE) (CONTD)
Figure 20-110-4
1
2
N-21589
Disconnect the yellow marked mainframe harness to the

diverter harness (Item 1) [Figure 20-110-6].
4
N-21593
Disconnect and remove the tubeline connecting the "D2"

port (Item 1) on the diverter valve to the tee fitting (Item
2) [Figure 20-110-4].
4) [Figure 20-110-4].
Figure 20-110-5
Disconnect the green marked mainframe harness to the

bleed harness (Item 2) [Figure 20-110-6].
Remove the mounting nuts (Item 3) [Figure 20-110-6].
(34-38 Nm) torque.
Reverse the removal procedure to install the rear
auxiliary diverter valve.
N-21591
Disconnect and remove the tubeline connecting the "P2"

port (Item 1) on the diverter valve to the front fitting (Item
2) [Figure 20-110-5] on the control valve.
port (Item 3) on the diverter valve to the rear fitting (Item
20-110-2
773 Bobcat Loader

Service Manual
Figure 20-110-8

SHUTTLE) (CONTD)
Disassembly and Assembly
IMPORTANT
damage the system.
1
2
I-2003-0888
N-00529
Figure 20-110-7
Remove the pilot check valves from block ports PC1 and
PC2 (Item 1) [Figure 20-110-8].
Remove the shuttle check valve from block port SH1
(Item 2) [Figure 20-110-8].
Assembly: Put oil on O-rings and back-up washers.
Tighten the pilot check valves (Item 1), and shuttle check
valve (Item 2) [Figure 20-110-8] to 35 ft. lbs. (47 Nm)
torque.
Figure 20-110-9
1
1
N-00527
4
Clean the diverter block to remove dirt before
disassembly. Block ports are labeled for correct
assembly.
2
3
5
Remove the logic cartridge valves from block ports LC1

and LC2 (Item 1) [Figure 20-110-7].
2
2

Tighten the logic cartridge valves (Item 1) [Figure 20110-7] to 65 ft. lbs. (88 Nm) torque.
3
2
1
N-00528
Remove the nuts (Item 1), seal washers (Item 2), and
solenoid valve coils (Item 3) [Figure 20-110-9].
Remove the diverter control solenoid valve (Item 4) from
port SV1. Remove the pressure relieving solenoid valve
(Item 5) [Figure 20-110-9] from block port SV2.
Tighten the solenoid valves (Items 4 and 5) to 12 ft.-lbs.
(16,3 Nm) torque. Install the sealing washers (Item 2)
and coils (Item 3). Tighten the nuts (Item 1) [Figure 20110-9] to 10 in. lbs. (1,13 Nm) torque.
20-110-3
773 Bobcat Loader

Service Manual

SHUTTLE) (CONTD)
Inspection
Inspect cartridges, check valves, solenoid valves and
sealing washers for contamination or damage. Wash all
parts in clean solvent. Use air pressure for drying them.
Install new O-rings and back-up washers.
Inspect diverter block cavities for contamination. Wash
block in clean solvent. Use air pressure to dry.
Solenoid Testing
Figure 20-110-10
P9137
resistance is 6-9 ohms.
20-110-4
773 Bobcat Loader

Service Manual
Figure 20-111-2
REAR AUXILIARY DIVERTER VALVE (DUAL

SHUTTLE)
WARNING
1

W-2059-0598
N-21605

on Page 10-20-1.)
on Page 10-30-1.)

Figure 20-111-3
1
Figure 20-111-1
N-21597
2
Disconnect and remove the tubeline connecting the
diverter valve "DRAIN" fitting (Item 1) to the control valve
drain fitting (Item 2) [Figure 20-111-3].
N-21606
NOTE: The dual shuttle rear auxiliary diverter valve is

a gold colored block.
20-111-1
773 Bobcat Loader

Service Manual
Figure 20-111-6

SHUTTLE) (CONTD)
Figure 20-111-4
1
2
N-21589
2
Disconnect the yellow marked mainframe harness to the
diverter harness (Item 1) [Figure 20-111-6].
N-21593

2) [Figure 20-111-4].
4) [Figure 20-111-4].
Figure 20-111-5
Disconnect the green marked mainframe harness to the

bleed harness (Item 2) [Figure 20-111-6].
Remove the mounting nuts (Item 3) [Figure 20-111-6].
(34-38 Nm) torque.
Reverse the removal procedure to install the rear
auxiliary diverter valve.
3
1
4
N-21591

port (Item 1) on the diverter valve to the front fitting (Item
port (Item 3) on the diverter valve to the rear fitting (Item
20-111-2
773 Bobcat Loader

Service Manual
Remove the logic cartridge valves (Item 1) [Figure 20111-7] & [Figure 20-111-8] from block ports LC1 and
LC2.

SHUTTLE) (CONTD)
Installation: Put oil on O-rings and back-up

washers.Tighten to 60-65 ft.-lbs. (81,4-88 Nm) torque.
IMPORTANT
Figure 20-111-9

damage the system.
I-2003-0888
Figure 20-111-7
P16315
Figure 20-111-10
1
1
P16312
Figure 20-111-8
1
P16314
Remove the shuttle check valve (Item 1) [Figure 20-1119] & [Figure 20-111-10] from SH1 port.
Tighten to 30-35 ft.-lbs. (40,7-47,5 Nm) torque.
P16313
Clean the diverter block to remove dirt before

disassembly. Block ports are labeled for correct
assembly.
20-111-3
773 Bobcat Loader

Service Manual
Figure 20-111-13

SHUTTLE) (CONTD)
Figure 20-111-11
P16319
1
Remove the nuts (Item 1) [Figure 20-111-13] & [Figure
20-111-14] from the solenoid valve.
1
P16316
Installation: Tighten the nuts to 50-55 in.-lbs. (5,6-6,2

Nm) torque.
Figure 20-111-12
Figure 20-111-14
3
2
2
1
2
P16317
2
1
P16321
Remove the pilot check valves (Item 1) [Figure 20-11111] & [Figure 20-111-12] from block ports PC1 and PC2.
Installation: Put oil on O-ring and back-up washers.
Remove the seal washers (Item 2) and solenoid valve

coils (Item 3) [Figure 20-111-14].
20-111-4
773 Bobcat Loader

Service Manual
Figure 20-111-17

SHUTTLE) (CONTD)
Figure 20-111-15
1
P16322
Figure 20-111-18
P16323
1
Figure 20-111-16
P16325
Remove the pressure relieving solenoid valve (Item 1)

[Figure 20-111-17] & [Figure 20-111-18] from the SV2
port.
P16324
Remove the diverter control solenoid valve (Item 1)

[Figure 20-111-15] & [Figure 20-111-16] from the SV1
port.


20-111-5
773 Bobcat Loader

Service Manual
Solenoid Testing

SHUTTLE) (CONTD)
Figure 20-111-21

Figure 20-111-19
P9137
resistance is 6-9 ohms.
P16326
Figure 20-111-20
P16327
Remove the shuttle check valve (Item 1) [Figure 20-11119] & [Figure 20-111-20] from the SH2 port.
Installation: Put oil on O-ring and back-up washers.
Inspection
Inspect diverter block cavities for contamination. Wash
20-111-6
773 Bobcat Loader

Service Manual
Figure 20-120-1
POWER BOB-TACH BLOCK (ALUMINUM GEAR

PUMP)
3
2
IMPORTANT
damage the system.
1
1
I-2003-0888
N-21572A
Disconnect and cap the two solenoid connectors (Item 1)

[Figure 20-120-1] from the loader harness.
WARNING
W-2059-0598
Disconnect and cap the outlet hose (Item 2) [Figure 20120-1] from the block.
Disconnect and cap the hose (Item 3) [Figure 20-120-1]
from the block.
Figure 20-120-2

on Page 10-20-1.)

on Page 10-30-1.)
Page 20-80-1.)
N-20471
Disconnect and cap the two hydraulic hoses (Item 1)

[Figure 20-120-2] from the block.
20-120-1
773 Bobcat Loader

Service Manual

PUMP) (CONTD)
Figure 20-120-4

1
Figure 20-120-3
P16282
Clean the diverter block (Item 1) [Figure 20-120-4] to

remove dirt before disassembly. Block ports are labeled
for correct assembly.
N-20469
Remove the four mounting bolts (Item 1) [Figure 20-1203].
Figure 20-120-5

(34-38 Nm) torque.
Remove the power Bob-Tach block.
Reverse the removal procedure to install the power BobTach block.
N-22661
IMPORTANT
damage the system.
I-2003-0888
Remove the plug (Item 1) [Figure 20-120-5] & [Figure

20-120-6].
Installation: Tighten until the plug makes metal to metal
contact, then tighten until fully seated, (no more than 1/6
turn) or 22 ft.-lbs. (30 Nm) torque.
20-120-2
773 Bobcat Loader

Service Manual
Figure 20-120-8

PUMP) (CONTD)
Figure 20-120-6
1
2
P16257
1
Figure 20-120-9
N-22662
Remove the 0.02 screened orifice (Item 2) [Figure 20120-6].

Figure 20-120-7
1
1
P16258
Remove the reducing valve (Item 1) [Figure 20-120-8] &

[Figure 20-120-9].
The valve is set at 2000 PSI (1379 kPa).
Tighten to 25 ft.-lbs. (33,9 Nm).
N-22663
Check the screened orfice (Item 1) [Figure 20-120-7]

and replace as needed.
Installation: Hand tighten until snug. DO NOT use
thread locking agent.
20-120-3
773 Bobcat Loader

Service Manual
Figure 20-120-12

PUMP) (CONTD)
Figure 20-120-10
1
P16255
Installation: Put oil on O-ring. Tighten to 40 ft.-lbs. (54

Nm).
P16259
Figure 20-120-11
Figure 20-120-13
1
1
P16260
P16251
Remove the relief valve (Item 1) [Figure 20-120-10] &

[Figure 20-120-11].
Remove the P2 fitting (Item 1) [Figure 20-120-13].

Installation: Put oil on O-ring. Tighten to 40 ft.-lbs. (54
Nm).
20-120-4
773 Bobcat Loader

Service Manual

PUMP) (CONTD)
Figure 20-120-16

Figure 20-120-14
1
P16271
Figure 20-120-17
P16269
Figure 20-120-15
1
P16272
Remove the logic cartridge valve (Item 1) [Figure 20120-16] & [Figure 20-120-17].
P16270
Remove the DR fitting (Item 1) [Figure 20-120-14] &

[Figure 20-120-15].

20-120-5
773 Bobcat Loader

Service Manual
Figure 20-120-20

PUMP) (CONTD)
Figure 20-120-18
1
P16265
Remove plug (Item 1) [Figure 20-120-20].

Tighten to 108-120 in.-lbs. (12,2-13,5 Nm).
P16274
Figure 20-120-19
Figure 20-120-21
P16283
P16263
Remove the P.O. check valve (Item 1) [Figure 20-12018] & [Figure 20-120-19].
Remove Plug (Item 1) [Figure 20-120-21].

Tighten to 20 in.-lbs. (27,0 Nm).
20-120-6
773 Bobcat Loader

Service Manual

PUMP) (CONTD)
Figure 20-120-24

Figure 20-120-22
P16290
Remove the nut (Item 1) [Figure 20-120-24].

P16268
Remove ROD end fitting (Item 1) [Figure 20-120-22].
Installation: Tighten to 48-60 in.-lbs. (5,4-6,8 Nm).

Figure 20-120-25
Figure 20-120-23
P16276
1
P16267
Remove BASE end fitting (Item 1) [Figure 20-120-23].
resistance is approximately 9 ohms.
Replace the test meter with 12 volt power. You can l and
hear the spool shift.
20-120-7
773 Bobcat Loader

Service Manual

PUMP) (CONTD)
Figure 20-120-26
P16277

Tighten the solenoid valve to 12 ft.-lbs. (16,3 Nm) torque.
Figure 20-120-27
P16335
Remove the check ball (Item 1) [Figure 20-120-27].

Remove the spring (Item 2) [Figure 20-120-27].
Reverse the disassembly procedure to install the power
Bob-Tach block.
20-120-8
773 Bobcat Loader

Service Manual
Figure 20-121-1
POWER BOB-TACH BLOCK (CAST IRON GEAR

PUMP)
3
1
2
3
P-26414
WARNING
W-2059-0598
Remove the nut from the speed control linkage (Item 1)

[Figure 20-121-1].
Unplug the rear lights electrical connector (Item 2)
[Figure 20-121-1].
Remove the fuel fill bracket mounting bolts (Item 3)
[Figure 20-121-1].
Figure 20-121-2
IMPORTANT
damage the system.
I-2003-0888

on Page 10-20-1.)
on Page 10-30-1.)
P-34141
Disconnect the wire harness connectors (Item 1) [Figure

20-121-2].
Open the rear door. (See REAR DOOR on Page 50-701.)

Page 20-80-1.)
20-121-1
773 Bobcat Loader

Service Manual
Figure 20-121-5

PUMP) (CONTD)
Figure 20-121-3
3
P-34140
Remove the four mounting bolts (Item 1) [Figure 20-1215] holding the Power Bob-tach block.
P-34138

PP port on the Power Bob-tach block if so equipped.
DR port on the Power Bob-tach block.
Disconnect the outlet hose (Item 3) [Figure 20-121-3]
from the top of the Power Bob-tach block.
Installation: Replace the O-ring and tighten the

mounting bolts (Item 1) [Figure 20-121-5] to 25-28 ft.lbs. (34-38 Nm) torque.
Remove the Power Bob-tach block.
Figure 20-121-4
1
2
P-34139

BASE port on the Power Bob-tach block.
ROD port on the Power Bob-tach block.
20-121-2
773 Bobcat Loader

Service Manual

PUMP) (CONT'D)
Figure 20-121-7

Figure 20-121-6
2
1
3
P-26103
Remove the spring (Item 1) and compensator (Item 2)

[Figure 20-121-7].
P-26100
Clean the block (Item 1) [Figure 20-121-6] to remove dirt

before disassembly. Block ports are labeled for correct
assembly.
Check the O-ring (Item 3) [Figure 20-121-7] on the plug

Figure 20-121-8

Installation: Tighten the plug to 46 ft.-lbs. (62,4 Nm)
torque.
IMPORTANT
damage the system.
I-2003-0888
P-26105
Installation: Tighten the plug to 120 in.-lbs. (13,6 Nm)

torque.
20-121-3
773 Bobcat Loader

Service Manual
Figure 20-121-11

PUMP) (CONT'D)
6
Figure 20-121-9
P-26208A
2
1
4
5
2
1
P-26112
Remove the relief piston (Item 2), spring (Item 3), ball
seat spring guide (Item 4) [Figure 20-121-11].
P-26107
Remove the spring (Item 1) and check ball (Item 2)

[Figure 20-121-9].
Check the O-ring (Item 5) [Figure 20-121-11] on the

pressure reducing valve plug and replace as needed.
NOTE: The relief valve seat (Item 6) [Figure 20-12111] is a non-serviceable part. If seat is
damaged, order a new power Bob-Tach block
from Bobcat parts.
Figure 20-121-10
1
P-26109
Remove the pressure reducing valve plug (Item 1)

[Figure 20-121-10] & [Figure 20-121-11].
Installation: Tighten the pressure reducing valve plug to
to 46 ft.-lbs. (62,4 Nm) torque.
20-121-4
773 Bobcat Loader

Service Manual
Figure 20-121-14

PUMP) (CONT'D)
Figure 20-121-12
P-26116
1
Remove the nut (Item 1) [Figure 20-121-14] & [Figure
20-121-15].
P-26113
Installation: Tighten the nut to 5 ft.-lbs. (6,8 Nm) torque.

Figure 20-121-13
Figure 20-121-15
4
3
2
1
3
2
1
P-26114
P-26117

20-121-13].
torque.
Remove the first solenoid coil (Item 2), spacer (Item 3)

and the second solenoid coil (Item 4) [Figure 20-12115].
NOTE: Remember the solenoid coil orientation for
ease of installation.
Check the O-ring (Item 3) [Figure 20-121-13] and

replace as needed.
20-121-5
773 Bobcat Loader

Service Manual
Figure 20-121-18

PUMP) (CONT'D)
Figure 20-121-16
P-26123
Figure 20-121-19
P-26120
Remove the solenoid valve stem (Item 1) [Figure 20121-16].

Installation: Tighten the solenoid valve stem to 20 ft.lbs. (27,1 Nm) torque.
Figure 20-121-17
2
1
1
3
P-26309

20-121-19].
torque.
Remove the dowel pin shuttle (Item 2) [Figure 20-12119].

P-26122
Check the O-rings and back-up washers (Item 1) [Figure

20-121-17] and replace as needed.

replace as needed.

replace as needed.
20-121-6
773 Bobcat Loader

Service Manual
Figure 20-121-22

PUMP) (CONT'D)
Figure 20-121-20
P-26128
Figure 20-121-23
1
P-26125
Figure 20-121-21
1
2
P-26129
1
3

20-121-23].
P-26127

20-121-21].
torque.

torque.
replace as needed.
Remove the pilot piston (Item 2) [Figure 20-121-21].

replace as needed.
20-121-7
773 Bobcat Loader

Service Manual
Figure 20-121-26

PUMP) (CONT'D)
Figure 20-121-24
1
P-26133
Make sure orifice is clean and not plugged [Figure 20121-26].

P-26130
Figure 20-121-25
2
1
3
P-26132

20-121-25].
torque.
Remove the orifice (Item 2) [Figure 20-121-25] with a 5/
32 inch allen wrench.
Installation: Tighten the orifice to 5 ft.-lbs. (6,8 Nm)
torque.
20-121-8
773 Bobcat Loader

Service Manual
Figure 20-121-29

PUMP) (CONT'D)
Figure 20-121-27
1
P-26137

1

torque.
P-26134
Figure 20-121-28
Figure 20-121-30
1
2
1
P-26136
P-26139

20-121-28].
Remove the dowel pin orifice (Item 1) [Figure 20-12130].

torque.

replace as needed.
Remove the relief spring (Item 2) [Figure 20-121-28].

Remove the ball seat spring guide (Item 3) [Figure 20121-28].
replace as needed.
20-121-9
773 Bobcat Loader

Service Manual
Figure 20-121-33

PUMP) (CONT'D)
Figure 20-121-31
P-26141A

torque.
P-26140
Figure 20-121-32
Figure 20-121-34
2
1
2
1
3
P-26141
P-26143

20-121-32].
Remove the flow control spring (Item 1) [Figure 20-12134].

torque.
Remove the flow control (Item 2) [Figure 20-121-34].

replace as needed.

replace as needed.
20-121-10
773 Bobcat Loader

Service Manual
Remove and cap the hydraulic hose (Item 2) [Figure 20130-1] that goes from the hydraulic reservoir to the front
auxiliary pressure relief lock.
FRONT AUXILIARY PRESSURE RELIEF BLOCK

Remove and cap the two hydraulic hoses (Item 3)

[Figure 20-130-1] that go from the front auxiliary
pressure relief block to the front auxiliary tubelines.
Remove and cap the hydraulic hose (Item 4) [Figure 20130-1] that goes from the front auxiliary pressure relief
block to the control valve.
Figure 20-130-2
WARNING

W-2059-0598
1
on Page 10-20-1.)
P-24991
Remove the two mounting bolts (Item 1) [Figure 20-1302] fastening the front auxiliary pressure relief block to the
bracket.
Figure 20-130-1
Remove the front auxiliary pressure relief block from the

loader.
Reverse the removal procedure to install the front

auxiliary relief block.
2
4
3
P-24986

on Page 10-30-1.)
Page 20-80-1.)
Disconnect the electrical wire harness connector (Item 1)
[Figure 20-130-1].
Mark the hydraulic hoses on the front auxiliary pressure
relief block for proper installation.
20-130-1
773 Bobcat Loader

Service Manual
Figure 20-130-5

(CONT'D)
Figure 20-130-3
P-24995
Inspect the O-rings and back-up washer on the solenoid

valve and replace as needed [Figure 20-130-5].
P-24992
Loosen the electrical brake solenoid nut (Item 1) [Figure

20-130-3].
Assembly: Tighten the solenoid valve to 12 ft.-lbs. (16,3

Nm) torque.
Figure 20-130-6
Assembly: Tighten the solenoid nut to 15 in.-lbs. (1,7

Nm) torque.
Figure 20-130-4
1
P-24996
Remove the shuttle valve (Item 1) [Figure 20-130-6]

from the block.
2
1
P-24993
Remove the solenoid nut (Item 1) and solenoid coil (Item

2) [Figure 20-130-4].
Assembly: Tighten the shuttle valve to 30 ft.-lbs. (40,7

Nm) torque.
Remove the solenoid valve (Item 3) [Figure 20-130-4]

from the block.
20-130-2
773 Bobcat Loader

Service Manual
Solenoid Testing

(CONT'D)
Figure 20-130-8

Figure 20-130-7
P-26006
P-24998
Inspect the O-rings and back-up washers on the shuttle

valve and replace as needed [Figure 20-130-7].
front auxiliary pressure relief block.
resistance is 11 1 ohms.
Front Auxiliary Pressure Relief Block Inspection

Inspect relief block cavities for contamination. Wash
20-130-3
773 Bobcat Loader

Service Manual
20-130-4
773 Bobcat Loader

Service Manual
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK
Figure 20-131-2
IMPORTANT

damage the system.
2
4
3
I-2003-0888
Figure 20-131-1
P-34661
Figure 20-131-3
2
1
1
3
6
4
5
P-34360
Disconnect the auxiliary tubelines (Item 1) and drain

tubeline (Item 2) from the coupler block [Figure 20-1311].
P-34760
Remove the male coupler (Item 1) [Figure 20-131-2] &

[Figure 20-131-3].
Installation: Tighten the male coupler (Item 1) [Figure
20-131-2] & [Figure 20-131-3] to 59 ft.lbs. (80 Nm)
Remove the drain coupler (Item 2) [Figure 20-131-2] &
[Figure 20-131-3].
Installation: Tighten the drain coupler (Item 2) [Figure
Remove the female coupler (Item 3) [Figure 20-131-2] &
[Figure 20-131-3].
Installation: Tighten the female coupler (Item 3) [Figure
Remove the fittings (Item 4) [Figure 20-131-2] & [Figure
20-131-3] check the O-rings (Item 5) [Figure 20-131-3]
Remove the springs (Item 6) [Figure 20-131-3].
20-131-1
773 Bobcat Loader

Service Manual
Figure 20-131-6
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK

(CONTD)
Figure 20-131-4
1
2
P-34665
Check the O-rings (Item 1) backup O-rings (Item 2) for

damage and replace as needed [Figure 20-131-6].
P-34663
Figure 20-131-7
Check the O-ring (Item 1) [Figure 20-131-4] for damage
Figure 20-131-5
2
P-34664
Check the O-rings (Item 1) backup O-rings (Item 2) for

damage and replace as needed [Figure 20-131-7].
P-34701
Press center of male couplers down and check the O-ring

(Item 1) [Figure 20-131-5] for damage and replace as
needed.
.
20-131-2
773 Bobcat Loader

Service Manual
HYDROSTATIC SYSTEM
CHARGE PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Charge Pressure . . . . . . . . . . . . . . . . . . . . . . . .
Sender Removal And Installation. . . . . . . . . . . . . . . . . . . .
30-30-1
30-30-2
30-30-1
30-30-1
DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Belt Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shield Removal And Installation . . . . . . . . . . . . . . . . . . . .
Tensioner Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . .
Tensioner Pulley Disassembly . . . . . . . . . . . . . . . . . . . . . .
Tensioner Pulley Parts Identification . . . . . . . . . . . . . . . . .
Tensioner Pulley Removal And Installation . . . . . . . . . . . .
30-50-1
30-50-1
30-50-2
30-50-1
30-50-7
30-50-6
30-50-5
30-50-4
HYDROSTATIC MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-9
Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-21
Carrier Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-20
Carrier Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . 30-20-19
Carrier Removal And Installation . . . . . . . . . . . . . . . . . . . 30-60-17
Carrier Shaft Seal Replacement . . . . . . . . . . . . . . . . . . . 30-20-15
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-4
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-3
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1
HYDROSTATIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-40-1
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-40-15
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-40-9
Hydraulic Pump Removal And Installation. . . . . . . . . . . . . 30-40-8
Parts Identification (Left Half). . . . . . . . . . . . . . . . . . . . . . . 30-40-6
Parts Identification (Right Half) . . . . . . . . . . . . . . . . . . . . . 30-40-4
Pump Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-40-8
Replenishing/High Pressure Relief Valve . . . . . . . . . . . . . 30-40-1
SAFETY &
MAINTENANCE
HYDROSTATIC
SYSTEM
DRIVE
SYSTEM
ELECTRICAL
SYSTEM &
ANALYSIS
ENGINE
SERVICE
SPECIFICATIONS
HYDROSTATIC SYSTEM INFORMATION . . . . . . . . . . . . . . . 30-10-1

Replenishing Valve Function . . . . . . . . . . . . . . . . . . . . . . . 30-10-2
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-1
OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-60-1
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 30-60-1
30-01
773 Bobcat Loader

Service Manual
30-02
773 Bobcat Loader

Service Manual
HYDROSTATIC SYSTEM INFORMATION
WARNING
only.

W-2004-1285
If the service code appears in the left instrument panel,

refer to the Electrical Service Manual for the possible
cause.
PROBLEM
CAUSE
1, 2
2, 3, 4, 5
2, 3, 5, 6, 7
8, 9,
No drive on one side, in one direction.

No drive on one side in both directions.
The loader does not move in a straight line.
The hydrostatic system is overheating.

1. The hydrostatic pump replenishing valves not seating.
2.
3.
4.
5.
6.
7.
8.
9.
The steering linkage needs adjustment.

The hydrostatic pump has damage.
The final drive chains are broken.
The hydrostatic motor has damage.
The tires do not have the correct tire pressure.
The tires are not the same size.
The hydrostatic fluid is not at the correct level.
The oil cooler has a restriction.
30-10-1
773 Bobcat Loader

Service Manual
HYDROSTATIC SYSTEM INFORMATION
IMPORTANT
damage the system.
I-2003-0888
Replenishing Valve Function

Figure 30-10-1
CHARGE OIL
FUNCTION 1
FUNCTION 2
Valve Moves for Charge

Oil Replacement
Valve Stays on Seat to

Hold High Pressure for Drive
B-2804
The functions of the replenishing valves are:

1. To give replacement fluid to the low pressure side of
the hydrostatic circuit. Replacement fluid is needed
because of normal internal leakage and the controlled
flow to the oil cooler for cooling; Function 1 [Figure
30-10-1].
2. To keep high pressure fluid out of the low pressure
side of the hydrostatic circuitry; Function 2 [Figure
30-10-1].
30-10-2
773 Bobcat Loader

Service Manual

HYDROSTATIC MOTOR

on Page 10-30-1.)
Remove the front and rear wheel/tire assemblies. (See
TIRE MAINTENANCE on Page 10-170-1.)
on Page 50-100-1.)
Remove the four motor cover mounting bolts (Item 1)
[Figure 30-20-1] .
WARNING
Installation: Tighten the motor cover mounting bolts to

15-20 ft.-lbs. (20-27 Nm) torque.

Figure 30-20-2
W-2059-0598
WARNING
W-2103-1285
Figure 30-20-1
N-19238
Mark the two hoses (Item 1) [Figure 30-20-2] before

disconnecting them from the HYDROSTATIC MOTOR
for correct installation.
NOTE: Photo may appear different, but the procedure
is the same.
Remove the two hoses (Item 1) [Figure 30-20-2] from
the drive motor.
Remove the drain hose (Item 2) [Figure 30-20-2] from
the drive motor.
1
N-19231A

on Page 10-20-1.)
30-20-1
773 Bobcat Loader

Service Manual
HYDROSTATIC MOTOR (CONTD)

Figure 30-20-3
N-19240
Remove the four drive motor mounting bolts (Item 1)

[Figure 30-20-3].
Installation: Tighten the drive motor mounting bolts to
90-100 ft.-lbs. (122-136 Nm) torque.
Figure 30-20-4
P-4141
Remove the drive motor from the access hole in the

loader frame [Figure 30-20-4].
Reverse the removal
HYDROSTATIC MOTOR.
procedure
to
install
the
30-20-2
773 Bobcat Loader

Service Manual

3
10
11
9
8
13
4
16
3
5
14
6
15
3
21
6
22
20
17
19
18
19
17
20
12
Ref.
24 26
23 25
Description
Ref.
Description
HOUSING
15.
SHAFT, drive
2.
O-RING
16.
BOLT
3.
SEAL, square
17.
SPRING
1.
4.
VALVE, plate
18.
PISTON
5.
GEROLER
19.
POPPET
6.
BALL
20.
SLEEVE
7.
PLATE, balance
21.
PLUG
8.
RING, back-up
22.
O-RING
9.
SEAL
23.
O-RING
10.
RING, back-up
24.
SPRING
11.
O-RING
25.
SHIM
12.
PLUG
26.
POPPET
13.
FLANGE, mounting
14.
SEAL, face
30-20-3
D-3431A
773 Bobcat Loader

Service Manual
Figure 30-20-7
Disassembly
1
IMPORTANT
damage the system.
I-2003-0888
Figure 30-20-5
N-00623
Lift and remove the mounting flange (Item 1) [Figure 3020-7] from the motor.
NOTE: Do not scratch or damage the surfaces of the
motor sections. Always put them on a soft
surface.
Figure 30-20-8
1
2
N-00621
Drain the oil from the motor.

Seal all open ports and clean the motor with solvent.
Put a mark across the sections of the motor for correct
assembly [Figure 30-20-5].
Figure 30-20-6
N-00624
Turn the mounting flange over and remove the O-ring

(Item 1) and back-up ring (Item 2) [Figure 30-20-8].
N-00622
Remove the nine bolts (Item 1) [Figure 30-20-6] from the

motor.
30-20-4
773 Bobcat Loader

Service Manual
Figure 30-20-11

Disassembly (Contd)
Figure 30-20-9
N-00627
Remove the main drive (Item 1) [Figure 30-20-11] from

the gerolor assembly.
N-00625
Figure 30-20-12
Turn the mounting flange back over and remove the seal
(Item 1) [Figure 30-20-9] from the mounting flange.
Figure 30-20-10
1
1
1
N-00628
Remove the two check balls (Item 1) [Figure 30-20-12]

from the gerolor.
N-00626
Remove the balance plate (Item 1) [Figure 30-20-10]

from the gerolor assembly.
30-20-5
773 Bobcat Loader

Service Manual
Figure 30-20-15

Disassembly (Contd)
Figure 30-20-13
N-00631
Carefully turn the gerolor assembly over and remove the

square cut seal (Item 1) [Figure 30-20-15].
N-00629
Figure 30-20-16
Remove the square cut seal (Item 1) [Figure 30-20-13]
from the gerolor.
Figure 30-20-14
N-00632
Remove the valve plate (Item 1) [Figure 30-20-16] from

the end cap.
N-00630
Remove the gerolor assembly (Item 1) [Figure 30-2014].

NOTE: Care should be taken to keep the gerolor
assembly together.
NOTE: If rollers are removed, put them back in their
original bore.
30-20-6
773 Bobcat Loader

Service Manual
Figure 30-20-19

Disassembly (Contd)
Figure 30-20-17
1
2
N-00635
Remove the poppet and shuttle valve (Item 1) [Figure

30-20-19].
N-00633
Figure 30-20-20
Remove the square cut seal (Item 1) and small O-ring
(Item 2) [Figure 30-20-17] from the end cap.
Figure 30-20-18
1
2
N-00636
Turn the end cover over and remove the shuttle valve
plug from the end cover [Figure 30-20-20].
N-00634
Remove the spring seat (Item 1) and spring (Item 2)

[Figure 30-20-18].
30-20-7
773 Bobcat Loader

Service Manual
Figure 30-20-23

Disassembly (Contd)
Figure 30-20-21
2
1
1
2
3
N-00640
Remove the spring (Item 1) and poppet (Item 2) from

the end cover (Item 3) [Figure 30-20-23].
N-00637
Remove the spring seat (Item 1) , spring (Item 2) and

Figure 30-20-22
NOTE: The relief pressure is factory set and must not

be changed. Shims may or may not have been
used at the factory for setting the pressure. If
shims are present, make sure they are
reinstalled during assembly.
Figure 30-20-24
3
2
N-00639
N-00641
Remove the low pressure relief valve plug from the side
of the end cover [Figure 30-20-22].
The low pressure relief valve is made up of the poppet

(Item 1) , the spring (Item 2) and the plug assembly (Item
3)[Figure 30-20-24].
30-20-8
773 Bobcat Loader

Service Manual
Figure 30-20-26

Assembly
IMPORTANT
damage the system.
I-2003-0888
N-00643
Figure 30-20-25
Install the new O-ring on the plug and tighten to 300 in.lbs. (34 Nm) torque [Figure 30-20-26].
2
Figure 30-20-27
1
N-00642
Prior to assembly:
Clean all parts with solvent and dry with compressed air.
N-00644
Put grease on O-rings.

Lubricate parts with oil.
Install the poppet (Item 1) , the spring (Item 2) and the

spring seat (Item 3) [Figure 30-20-27] in the end cover.
Install the poppet (Item 1) and spring (Item 2) [Figure 3020-25] in the low pressure relief port in the end cover.
NOTE: The tapered end of the poppet must face

towards the shuttle valve.
30-20-9
773 Bobcat Loader

Service Manual
Figure 30-20-30

Assembly (Contd)
Figure 30-20-28
N-00648
Install the square cut seal (Item 1) and small O-ring (Item
2) [Figure 30-20-30] in the end cover.
N-00646
Figure 30-20-31
Install a new O-ring on the plug [Figure 30-20-28] and
tighten to 260 in.-lbs. (41 Nm) torque.
NOTE: Always use new O-rings and seals when
assembling the motor. Put a small amount of
grease on all the O-rings and seals for easier
installation.
Figure 30-20-29
4
2
N-00649
Mark the case drain port location on the outside of the

end cover for ease of assembly [Figure 30-20-31].
N-00647
Install the shuttle valve (Item 1) , poppet (Item 2) , spring

(Item 3) and spring seat (Item 4) [Figure 30-20-29] in the
port hole in the end cap.
NOTE: The tapered end of the poppet must face
towards the shuttle valve.
30-20-10
773 Bobcat Loader

Service Manual
Figure 30-20-34

Assembly (Contd)
Figure 30-20-32
N-00652
Mark the case drain port location on the outside edge of

the valve plate as shown [Figure 30-20-34].
N-00650
Figure 30-20-35
Align the case drain ports in the valve plate with the case
drain port in the end cover [Figure 30-20-32].
Figure 30-20-33
1
N-00653
Install the gerolor assembly (Item 1) [Figure 30-20-35]

by aligning the case drain hole with the case drain hole in
the valve plate.
N-00651
Install the large square cut seal (Item 1) [Figure 30-2033] in gerolor assembly.
30-20-11
773 Bobcat Loader

Service Manual
Figure 30-20-38

Assembly (Contd)
Figure 30-20-36
N-00656
Install the main drive (Item 1) [Figure 30-20-38] in the

gerolor (as shown).
N-00654
Install the square cut seal (Item 1) [Figure 30-20-36] in

the gerolor outer ring.
NOTE: Whenever the main drive is not symmetrical,

the smallest end of the main drive must be
installed into the gerolors.
Figure 30-20-37
Figure 30-20-39
N-00655
N-00657
Install the two check balls (Item 1) [Figure 30-20-37] in

their bores in the gerolor.
Mark the case drain hole on the outer ring of the gerolor
(as shown) [Figure 30-20-39].
30-20-12
773 Bobcat Loader

Service Manual
Figure 30-20-42

Assembly (Contd)
Figure 30-20-40
3
4
5
N-00660
Install the square cut seal (Item 1) , seal (Item 2) , backup seal (Item 3) , seal (Item 4) and back-up ring (Item 5)
[Figure 30-20-42] in the mounting flange.
1
N-00658
Align the case drain holes and install the balance plate
(Item 1) [Figure 30-20-40] on the gerolor assembly.
Figure 30-20-43
Figure 30-20-41
N-00661
Mark the case drain holes on the side of the balance

plate [Figure 30-20-43].
N-00659
Install the seal (Item 1) in the mounting flange [Figure

30-20-41] (as shown).
30-20-13
773 Bobcat Loader

Service Manual
Figure 30-20-46

Assembly (Contd)
Figure 30-20-44
N-00664
Install the nine bolts into the motor. Make sure all the
parts are in correct alignment [Figure 30-20-46].
N-00662
Figure 30-20-47
Align the case drain port (Item 1) [Figure 30-20-44] in
the mounting flange with the case drain port in the
balance plate (as shown).
Figure 30-20-45
MC-2230
1. Tighten the bolts to 45-55 ft.-lbs. (61-75 Nm) torque

as shown in figure [Figure 30-20-47].
N-00663
2. Tighten the bolts to 55-65 ft.-lbs. (75 -88 Nm) torque

as shown in figure [Figure 30-20-47].
Align the two case drain port (Item 1) [Figure 30-20-45]
and install the mounting flange on the balance plate.
NOTE: To prevent damage to the balance plate, never

lift or support the motor by the center shaft.
Be careful not to displace the seals and back-up rings.
30-20-14
773 Bobcat Loader

Service Manual
Figure 30-20-49

Carrier Shaft Seal Replacement
WARNING
Engine is running.
W-2019-1285
P-4456
Figure 30-20-48
Drill a .125 inch (3 mm) hole in the motor carrier seal
[Figure 30-20-49].
Figure 30-20-50
P-4153
The tool listed is necessary for the following procedure:

P-4455
MEL1420 - Carrier Seal Tool

Remove the hydrostatic motor. (See Removal And
Installation on Page 30-20-1)
Use a slide hammer to remove the seal from the motor

carrier shaft [Figure 30-20-50].
The motor carrier seal (Item 1) [Figure 30-20-48] is

located on the outside of the motor carrier shaft.
30-20-15
773 Bobcat Loader

Service Manual
Figure 30-20-53

Carrier Shaft Seal Replacement (Contd)
Figure 30-20-51
P-4149
Photo [Figure 30-20-53] shows the motor carrier seal

correctly installed.
P-4454
Installation: Install a new seal over the motor carrier

shaft [Figure 30-20-51].
Figure 30-20-52
NOTE: Before reinstalling the hydrostatic motor,

check the plug (Item 1) [Figure 30-20-53]
located in the center of the carrier shaft for
tightness. If the plug becomes loosened, case
drain lubrication oil from the hydrostatic
motor can leak into the chaincase.
P-4150
Installation: Install MEL1420 Carrier Seal Tool over the

carrier seal [Figure 30-20-52].
Hit the tool with a hammer until the seal is fully seated on
the carrier shaft [Figure 30-20-52].
30-20-16
773 Bobcat Loader

Service Manual
Remove the center chaincase cover. (See Center Cover


Carrier Removal And Installation
Remove the front chaincase cover. (See Front Cover

WARNING
W-2059-0598
Figure 30-20-54
Remove the front axle and sprocket. (See Axle Sprocket

And Bearings Removal And Installation on Page 40-203.)
Remove the hydrostatic motor. (See Removal And
Installation on Page 30-20-1)
Remove the parking brake disc (Item 1) [Figure 30-2054]. (See Disk Removal And Installation on Page 40-103.)
Remove the six motor carrier mounting bolts (Item 2)
[Figure 30-20-54] from the inside of the chaincase.
Installation: Tighten the motor carrier mounting bolts to

125-140 ft.-lbs. (170-190 Nm) torque.
Figure 30-20-55
1
P-4152
1
Raise the loader lift arms and install an approved lift arm
on Page 10-20-1.)
Raise the loader operator cab. (See Raising The
Operator Cab on Page 10-30-1.)
Drain the fluid from the chaincase. (See Removing The
Oil on Page 40-30-1.)
Remove the engine speed control. (See Removal And
P-4167
For ease of removal, fasten the front drive chain

(previously removed) to the chaincase as shown [Figure
30-20-55].
Tip the end of the sprocket toward the rear of the loader
and remove the rear drive chain (Item 1) [Figure 30-2055] from the sprocket.

on Page 50-100-1.)
Remove the lift arm by-pass control valve. (See Removal
And Installation on Page 20-50-1.)
Remove the traction lock assembly. (See Guide Removal
on Page 60-110-4.)
30-20-17
773 Bobcat Loader

Service Manual

Carrier Removal And Installation (Contd)
Figure 30-20-56
P-4165
Slide the motor carrier out of the chaincase [Figure 3020-56].

Installation: Check the motor carrier gasket (Item 1)
[Figure 30-20-56] for wear or damage and replace if
necessary.
Figure 30-20-57
P-4168
Use one of the motor carrier mounting bolts (Item 1)

[Figure 30-20-57] and install partially into one mounting
hole on the carrier.
Fasten a chain hoist to the bolt on the motor carrier and
remove the carrier from the loader.
Reverse the removal procedure to install the motor
carrier.
30-20-18
773 Bobcat Loader

Service Manual
HYDROSTATIC MOTOR
Carrier Parts Identification
1
8
4
3
REF.
DESCRIPTION
REF.
1.
2.
3.
4.
MOUNT ASSY.
SHAFT
BEARING
RACE
5.
6.
7.
8.
DESCRIPTION
HOUSING
SNAP RING
SEAL
PLUG
MC-1937A
30-20-19
773 Bobcat Loader

Service Manual
Figure 30-20-60

Carrier Disassembly
Figure 30-20-58
3.000 O.D. Diameter
(76,2 mm)
2.530 I.D. Diameter
(64,26 mm)
7.000
Length
(177,8 mm)
P-4176
Put the motor carrier in the hydraulic press as shown

[Figure 30-20-60].
MC-2102
It is necessary to locate or fabricate a press tool for this

procedure. Refer to photo [Figure 30-20-58] for the
correct dimensions of the tool needed.
Use 2-1/4 inch driver tool and press the sprocket shaft
out of the motor carrier housing [Figure 30-20-60].
NOTE: The outer bearing will now be free from the
sprocket shaft.
Figure 30-20-59
Figure 30-20-61
2
1
1
P-4372
P-4365
A hydraulic press, slide hammer with puller end and snap

ring pliers are also recommended for this procedure.
Remove the motor carrier shaft seal. (See Disassembly
on Page 30-20-4)
Remove the snap ring (Item 1) [Figure 30-20-59] from
the motor carrier shaft using the snap ring pliers.
Remove the housing from the press and install a bearing

puller (Item 1) [Figure 30-20-61] on the sprocket shaft.
Put the assembly in the hydraulic press. Use the same
tool driver and remove the bearing (Item 2) [Figure 3020-61] from the shaft.
30-20-20
773 Bobcat Loader

Service Manual
Carrier Assembly
Carrier Disassembly (Contd)
Figure 30-20-64
Figure 30-20-62
P-4369
P-4373
Put the motor carrier housing in the press as shown

[Figure 30-20-64].
Fasten the carrier motor housing to the work surface
securely with the inner bearing race (Item 1) [Figure 3020-62] facing up.
Install the slide hammer with puller end (Item 2) [Figure
30-20-62] on the bottom side of the bearing race.
Remove the bearing race from the carrier housing
[Figure 30-20-62].
Use 4-5/16 inch driver tool and press the new inner
bearing race into the motor carrier housing [Figure 3020-64].
Press the bearing race in until it is fully seated in the
carrier housing.
Figure 30-20-65
Figure 30-20-63
P-4368
P-4370
Turn the motor carrier housing over as shown [Figure

30-20-65].
Put the motor carrier housing in the hydraulic press as
shown [Figure 30-20-63].
Use a 3-7/8 inch driver tool and press the outer bearing
race from the housing.
Check all parts for wear and damage. Replace the
bearing race when new bearings are to be installed.
Use 4-5/16 inch driver tool and press the new outer
bearing race into the motor carrier housing [Figure 3020-65].
Press the bearing race in until it is fully seated in the
carrier housing.
30-20-21
773 Bobcat Loader

Service Manual
Figure 30-20-67

Carrier Assembly (Contd)
Figure 30-20-66
1
1
P-4371
P-4366
Put the motor carrier housing (Item 1) [Figure 30-20-67]

over the sprocket shaft as shown.
Use the fabricated press tool (Item 1) and 3.0 inch driver
tool, install the new inner bearing (Item 2) [Figure 30-2066] on the sprocket shaft as shown.
Remove the press and drive tools from the sprocket
shaft.
Put the outer bearing over the end of the sprocket shaft
and press the bearing on with the press tool and driver
tool [Figure 30-20-67].
Remove the press and driver tools from the sprocket
shaft.
30-20-22
773 Bobcat Loader

Service Manual
Figure 30-20-70

Figure 30-20-68
P-4374
Put the snap ring (Item 1) [Figure 30-20-68] over the end
of the sprocket shaft.
P-4375
NOTE: Use the snap ring pliers to spread the snap

ring so it will fit over the sprocket shaft.
Use MEL1420 Carrier Seal Tool (Item 1) [Figure 30-2070] and install the shaft seal.
Using the press and driver tools, press the snap ring
(Item 1) [Figure 30-20-68] over the sprocket.
Hit the tool with a hammer until the seal is fully seated on
the carrier shaft [Figure 30-20-70].
Press the snap ring on until it snaps into the groove on

the shaft.
See Carrier Shaft Seal Replacement on Page 30-20-15

for complete shaft seal installation procedure.
Figure 30-20-69
Figure 30-20-71
P-4376
N-15088
Put a new shaft seal (Item 1) [Figure 30-20-69] on the

sprocket shaft.
Check the end paly of the motor carrier as follows:

Use a rubber mallet [Figure 30-20-71], tap down on the
cluster shaft.
30-20-23
773 Bobcat Loader

Service Manual

Figure 30-20-72
N-15087
Install a dial indicator as shown in Photo [Figure 30-2072].

Use a pry bar (Item 1) [Figure 30-20-72] to lift the carrier
shaft and read the end play on the dial indicator.
The carrier shaft must turn freely with end play not to
exceed 0.007 inch (0,17 mm).
30-20-24
773 Bobcat Loader

Service Manual
Checking Charge Pressure
CHARGE PRESSURE
Sender Removal And Installation
WARNING
Figure 30-30-1
1

W-2017-0286
2
Open the rear door.
Remove the two mounting bolts (Item 1) from the oil filter
drip shield (Item 2) [Figure 30-30-1].
P-26964
Open the rear door.
Installation: Tighten the mounting bolts and nuts to 1520 ft.-lbs. (20-27 Nm) torque.
Remove the two mounting bolts (Item 1) from the oil filter
drip shield (Item 2) [Figure 30-30-1].
Disconnect the wire harness (Item 1) [Figure 30-30-2]

from the charge pressure sender.

(20-27 Nm) torque.
Remove the charge pressure sender (Item 2) [Figure 3030-2] from the fitting.
Figure 30-30-2
Install a gauge into the charge pressure sender fitting.

Start the engine.
2
The gauge must read as follows:

Aluminum Gear Pump: 150-170 PSI (1034-1172 kPa)
with approximately 140F (60C) fluid @ High Idle.
Cast Iron Gear Pump: 240-260 PSI (1655-1793 kPa)

with approximately 140 (60C) fluid @ High Idle.
P-28590
Disconnect the wire harness (Item 1) [Figure 30-30-2]

from the charge pressure sender.
Remove the charge pressure sender (Item 2) [Figure 3030-2] from the fitting.
Reverse the removal procedure to install
pressure sender.
the charge
30-30-1
773 Bobcat Loader

Service Manual
Figure 30-30-4
CHARGE PRESSURE (CONTD)

Adjusting
IMPORTANT
damage the system.
I-2003-0888
N-17231
Figure 30-30-3
Remove the plug, spring and poppet [Figure 30-30-4].
Check the poppet and spring for wear or damage.
Figure 30-30-5
N-19567
If the charge pressure is not correct loosen the charge

relief valve plug (Item 1) [Figure 30-30-3].
Installation: Always use a new O-ring. Tighten the plug
to 30-50 ft.-lbs. (41-68 Nm) torque.
N-19568
There are several different thickness of the shims (Item

1) [Figure 30-30-5] and are used to adjust the charge
pressure.
NOTE: 0.010 inch (0,254 mm) is 8 PSI (55.16 kPa)
increase in pressure.
The charge pressure should be set at:
Aluminum Gear Pump: 150-170 PSI (1034-1172 kPa)
with approximately 140F (60C) fluid @ High Idle.
Cast Iron Gear Pump: 240-260 PSI (1655-1793 kPa)
with approximately 140 (60C) fluid @ High Idle.
30-30-2
773 Bobcat Loader

Service Manual
Figure 30-40-2
HYDROSTATIC PUMP
Replenishing/High Pressure Relief Valve
1
Figure 30-40-1
2
N-19566
Remove the high pressure relief valve (Item 1) [Figure

30-40-2] from the pump.
N-19565
There are four replenishing/high pressure relief valves

(Item 1) [Figure 30-40-1] in the hydrostatic pump
assembly. Two are located at the top of the pumps and
two at the bottom of the pumps.
Assemble: Tighten the plug to 30-50 ft.-lbs. (41-68 Nm)

torque.
Check for damage and replace as needed.
(See Replenishing Valve Function on Page 30-10-2.)
Check the O-rings (Item 2 & 3) [Figure 30-40-2] for

damage and replace as needed.
NOTE: The two top valves are for the forward drive
loop and the two bottom valves are for the
reverse drive loop.
If the high pressure relief valve must be replaced, it must

be replaced as a complete unit.
NOTE: To gain access to the two bottom valves, the

pump must be removed or rotated. (See
Hydraulic Pump Removal And Installation on
Page 30-40-8.)
The pressure setting for a new high pressure relief valve

is 5000 PSI (34475 kPa).
30-40-1
773 Bobcat Loader

Service Manual
Figure 30-40-4
HYDROSTATIC PUMP (CONTD)

IMPORTANT
damage the system.
I-2003-0888
P-4236
Remove the engine/hydrostatic pump assembly from the

loader. (See Removal And Installation on Page 70-80-1.)
Loosen the drive belt tensioner (Item 1) [Figure 30-40-4]
and remove the drive belt.
Figure 30-40-3
Remove the hydrostatic pump drive pulley mounting nut

(Item 2) [Figure 30-40-4] and washer.
Installation: Tighten the pump pulley mounting nut to
175-200 ft.-lbs. (237-271 Nm) torque.
P13852
Remove the hydrostatic pump mounting bolt (Item 1)

[Figure 30-40-3] and washer(s).
Installation: Tighten the mounting bolt to 65-70 ft.-lbs.
(88-95 Nm) torque.
30-40-2
773 Bobcat Loader

Service Manual
WARNING

Figure 30-40-5

W-2103-1285
Figure 30-40-7
P-4235
Install a puller on the hydrostatic pump drive pulley and

remove the pulley from the pump shaft [Figure 30-40-5].
Figure 30-40-6
P-28850
Hold the nut (Item 1) [Figure 30-40-7] on the two

hydrostatic pump mounting bolts (Item 2) [Figure 30-406].
Remove the two hydrostatic pump mounting bolts (Item

2) [Figure 30-40-6] from the pump and drive belt
housing.
2
Installation: Tighten the pump mounting bolts to 65-70
ft.-lbs. (88-95 Nm) torque.
Reverse the removal procedure to install the hydrostatic
pump assembly.
P-4238
Installation: Install the key in the hydrostatic pump shaft

(Item 1) [Figure 30-40-6] before installing the pump drive
pulley.
30-40-3
773 Bobcat Loader

Service Manual

Parts Identification (Right Half)
5
8
4
3
6
2
1
13 14
10
11
15
12
17
19
21
16
18
23
20
25
27
22
24
29
26
28
38
30
33
36
34
32
31
37
35
47
40
42
48
45
39
46
44
49
41
43
D-2427
30-40-4
773 Bobcat Loader

Service Manual

Parts Identification (Right Half) (Cont'd)
Ref. Description
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
Ref. Description
BOLT
END CAP
PLUG
O-RING
PLUG
O-RING
O-RING
RELIEF VALVE
BOLT
GASKET
BEARING
PLUG
O-RING
O-RING
RELIEF VALVE
PIN
VALVE PLATE
RETAINER
WASHER
SPRING
WASHER
BLOCK
RETAINER
PIN
WASHER
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49
30-40-5
RETAINER
RETAINER
PISTON ASSEMBLY
PLATE
SWASHPLATE
PIN
HOUSING
PLUG
BEARING
SEAL
O-RING
COVER
BOLT
SHAFT
SNAP RING
BEARING
SNAP RING
SNAP RING
PLUG
O-RING
BEARING
O-RING
PLATE
BOLT
773 Bobcat Loader

Service Manual

Parts Identification (Left Half)
4
17
6
16
14
11
13
10
12
7
9
15
22
18
19
23
21
20
24
26
28
30
25
32
27
34
38
29
36
31
33
35
47
37
46
39
45
44
48
49
43
50
40
42
51
41 58
52
53
54
53 52
55
57
60
59
56
D-2428
30-40-6
773 Bobcat Loader

Service Manual

Parts Identification (Left Half) (Cont'd)
Ref. Description
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
Ref. Description
SNAP RING
WASHER
SEAL
SNAP RING
SNAP RING
BEARING
SNAP RING
KEY
SHAFT
HOUSING
PLUG
O-RING
BEARING
SEAL
O-RING
COVER
BOLT
PIN
O-RING
PLUG
BEARING
O-RING
PLATE
BOLT
SWASH PLATE
WEAR PLATE
PISTON ASSEMBLY
PISTON RETAINER
RETAINER
WASHER
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
30-40-7
PIN
RETAINER
BLOCK
WASHER
SPRING
WASHER
WASHER
VALVE PLATE
PIN
GASKET
BEARING
PLUG
POPPET
SPRING
SHIM
O-RING
PLUG
RELIEF VALVE
O-RING
O-RING
PLUG
PIN
O-RING
COUPLER
O-RING
BOLT
O-RING
O-RING
RELIEF VALVE
END CAP
773 Bobcat Loader

Service Manual
Pump Separation
Hydraulic Pump Removal And Installation
Figure 30-40-10
Figure 30-40-8
1
N-19569
N-21967
Remove the four mounting bolts (Item 1) [Figure 30-4010].

Remove the pump mounting bolts (Item 1) [Figure 3040-8] (both sides).
(37-50 Nm) torque.
from the hydrostatic pumps.
NOTE: Mark the pump sections (Item 2) and trunion

covers (Item 3) [Figure 30-40-10] before
disassembly, for verification of correct
orientation upon assembly.
Figure 30-40-11
NOTE: The photos may appear different, but the

procedures are the same.
Figure 30-40-9
1
N-19570
Separate the two hydrostatic pumps [Figure 30-40-11].
N-21969
Remove the O-ring (Item 1) and coupler (Item 2) [Figure

30-40-9] with the hydraulic pump.
30-40-8
773 Bobcat Loader

Service Manual
Figure 30-40-14

Pump Separation (Contd)
Figure 30-40-12
2
1
N-19551
3
Remove the pump housing end cap (Item 1) [Figure 3040-14].
N-19571
Remove the gasket (Item 2) [Figure 30-40-14].

Remove the pump coupler (Item 1) [Figure 30-40-12].
Figure 30-40-15
Remove the large O-ring (Item 2) [Figure 30-40-12].
1
Remove the two small O-rings (Item 3) [Figure 30-4012].

Disassembly
Figure 30-40-13
N-17193
Remove the valve plate (Item 1) [Figure 30-40-15].

Check the valve plate for wear. (Both Sides.)
N-19550
Remove the four bolts (Item 1) [Figure 30-40-13] from

the pump housing end cap.
30-40-9
773 Bobcat Loader

Service Manual
Figure 30-40-18

Disassembly (Contd)
1
Figure 30-40-16
2
N-17198
Remove the slipper guide and pistons (Item 1) [Figure

30-40-18] from the cylinder block.
N-17194
Check the valve plate locating pin (Item 1) [Figure 30-4016] for wear and replace if needed.
Check all the pistons (Item 2) [Figure 30-40-18] for wear

and replace the rotating group as needed.
Figure 30-40-19
Check the needle bearing (Item 2) [Figure 30-40-16] for

wear and replace if needed.
1
Figure 30-40-17
N-17199
Remove the ball guide retainer (Item 1) [Figure 30-4019] from the cylinder block.
N-17197
Remove the rotating group (Item 1) [Figure 30-40-17]

from the pump.
30-40-10
773 Bobcat Loader

Service Manual
Figure 30-40-22

Disassembly (Contd)
Figure 30-40-20
3
4
1
4
3
N-17481
Remove the driveshaft key (Item 1) the snap ring (Item 2)

and the support washer (Item 3) [Figure 30-40-22] from
the drive shaft end of the pump.
N-17200
Check the ball guide retainer (Item 1) and washer

(Item 2) [Figure 30-40-20] for wear and replace as
needed.
Figure 30-40-23
Remove the pin retainer (Item 3) [Figure 30-40-20].
Remove the four pins (Item 4) [Figure 30-40-20] from the

cylinder block.
Check the cylinder block for wear and replace as needed.
Check pins (Item 4) [Figure 30-40-20] to see if they are
all the same length.
Figure 30-40-21
N-17239
Use a seal puller and remove the seal (Item 1) [Figure

30-40-23] from the pump housing.
N-17201
Remove the thrust plate (Item 1) [Figure 30-40-21] from

the pump housing.
30-40-11
773 Bobcat Loader

Service Manual
Figure 30-40-26

Disassembly (Contd)
Figure 30-40-24
1
N-17242
Check the pump shaft (Item 1) [Figure 30-40-26] for

wear and replace if needed.
N-17240
Figure 30-40-27
the pump housing and remove the driveshaft and bearing
from the housing.
Figure 30-40-25
N-17243
1
Remove the four mount bolts (Item 1) [Figure 30-40-27]
from the lower trunnion cover. Remove the cover.
N-17241

the driveshaft and remove the bearing.
Check the bearing for wear and replace if worn.
30-40-12
773 Bobcat Loader

Service Manual
Figure 30-40-30

Disassembly (Contd)
Figure 30-40-28
2
2
1
N-17246
Remove the four mount bolts (Item 1) from the pump

housing and remove the steering linkage bracket (Item 2)
[Figure 30-40-30].
N-17244
Remove the O-ring (Item 1) and bearing race (Item 2)

Figure 30-40-31
Figure 30-40-29
1
1
2
N-17247
Remove the upper trunnion cover (Item 1) [Figure 30-4031].
N-17245
Check the bearing race (Item 1) and O-ring (Item 2)

[Figure 30-40-29] for wear and replace as needed.
30-40-13
773 Bobcat Loader

Service Manual
Figure 30-40-34

Disassembly (Contd)
Figure 30-40-32
2
1
N-17249
Inspect the bearing race (Item 1) and O-ring (Item 2)

[Figure 30-40-34] and replace as needed.
N-17250
Figure 30-40-35
Inspect the seal (Item 1) [Figure 30-40-32] in the upper
trunnion cover and replace if needed.
Figure 30-40-33
N-17251
Slide the swashplate from side to side and remove the

tapered roller bearing (Item 1) [Figure 30-40-35] from
the swashplate shaft.
N-17248
Remove the O-ring (Item 1) and bearing race (Item 2)

30-40-14
773 Bobcat Loader

Service Manual
Figure 30-40-38

Disassembly (Contd)
Figure 30-40-36
N-17252
Install the swashplate and bearing into the pump housing

[Figure 30-40-38].
N-17252
Tilt the swashplate (Item 1) [Figure 30-40-36] and

remove the swashplate and lower bearing from the pump
housing.
Assembly
Figure 30-40-37
1
N-17253
Install the lower bearing (Item 1) [Figure 30-40-37] on

the swashplate.
30-40-15
773 Bobcat Loader

Service Manual
Figure 30-40-41

Assembly (Contd)
Figure 30-40-39
1
1
2
N-17247
3
Install the upper trunnion seal (Item 1) [Figure 30-40-41]
and cover.
N-17249
Figure 30-40-42
Install the tapered bearing (Item 1) [Figure 30-40-39] on
the swashplate shaft.
Figure 30-40-40
N-17246
Install the linkage bracket (Item 1) [Figure 30-40-42] and

the four mounting bolts and tighten to 18-22 ft.-lbs. (2430 Nm) torque.
N-17248
Install the bearing race (Item 2) and O-ring (Item 3)

[Figure 30-40-39] as shown in [Figure 30-40-40].
30-40-16
773 Bobcat Loader

Service Manual
Figure 30-40-45

Assembly (Contd)
Figure 30-40-43
2
N-17243
Align the marks on the lower trunnion cover and pump

housing as shown in [Figure 30-40-45].
N-17245
Install the four mounting bolts and tighten to 18-22 ft.-lbs.

(24-30 Nm) torque.
Figure 30-40-44
Figure 30-40-46
N-17244
Install the bearing race (Item 1) and O-ring (Item 2)

[Figure 30-40-43] at the lower trunnion as shown in
[Figure 30-40-44].
N-17242
Install the snap ring (Item 1) [Figure 30-40-46] on the

pump shaft.
30-40-17
773 Bobcat Loader

Service Manual
Figure 30-40-49

Assembly (Contd)
Figure 30-40-47
1
1
1
N-17200
Install the four slipper pins (Item 1) into the cylinder

block. Use the retaining ring (Item 2) [Figure 30-40-49]
to hold the pins in place.
N-17241
Install the bearing and snap ring (Item 1) [Figure 30-4047] on the pump shaft.
Apply a small amount of grease to the washer (Item 3)

and install into the ball guide retainer (Item 4) [Figure 3040-49].
Figure 30-40-48
Figure 30-40-50
1
N-17240
N-17199
Install the pump shaft into the pump housing [Figure 3040-48].
Install the ball guide retainer and washer (Item 1) [Figure

30-40-50] onto the slipper holddown pins.
Install the snap ring (Item 1) [Figure 30-40-48].
30-40-18
773 Bobcat Loader

Service Manual
Figure 30-40-53

Assembly (Contd)
Figure 30-40-51
N-17194
Replace the needle bearing (Item 1) and valve plate

locating pin (Item 2) [Figure 30-40-53] in the charge
pump.
N-17198
Assemble the piston assemblies into the slipper guide.

Lubricate the pistons and cylinder block bores and insert
the piston assemblies into the cylinder bores [Figure 3040-51].
Figure 30-40-54
Lay the pump housing on its side and install the cylinder
block, piston assembly into the housing.
Figure 30-40-52
N-17196
The bearing cage (Item 1) [Figure 30-40-54] will

protrude from 0.08-0.10 inch (2,0-2,5 mm) from the
surface of the pump.
The valve plate locating spring pin (Item 2) [Figure 3040-54] will protrude from 0.165-0.185 inch (4,19-4,70
mm) from the surface of the pump.
N-17197
Place the pump on a work surface with the end cap

opening up [Figure 30-40-52].
30-40-19
773 Bobcat Loader

Service Manual
Figure 30-40-57

Assembly (Contd)
Figure 30-40-55
N-19550
Install the valve plate and end cap on the pump housing.
Tighten the bolts (Item 1) [Figure 30-40-57] to 35-45 ft.lbs. (47-61 Nm) torque.
N-17193
Coat the backside of the valve plate with petroleum jelly

to hold it in position and install the valve plate onto the
charge pump, bronze face up [Figure 30-40-55].
Figure 30-40-58
The notch (Item 1) [Figure 30-40-55] on the valve plate

must engage the locating pin.
Figure 30-40-56
1
3
2
1
N-19571
1
Install the two small O-rings (Item 1) [Figure 30-40-58].
Install the new large O-ring (Item 2) [Figure 30-40-58].
Install the pump coupler (Item 3) [Figure 30-40-58].
N-19551
Coat a new end cap gasket (Item 1) [Figure 30-40-56]

with petroleum jelly and install onto the end cap.
30-40-20
773 Bobcat Loader

Service Manual

Assembly (Contd)
Figure 30-40-59
N-19570
Install the two pumps together [Figure 30-40-59].

Figure 30-40-60
1
1
N-19569
Tighten the four bolts (Item 1) [Figure 30-40-60] to 35-45

30-40-21
773 Bobcat Loader

Service Manual
30-40-22
773 Bobcat Loader

Service Manual
DRIVE BELT
Drive Belt Adjusting
Shield Removal And Installation
To adjust the drive belt between the engine flywheel and

the hydrostatic pump pulley, use the following procedure:
Figure 30-50-1
Stop the engine. Open the rear door.
Disconnect the negative (-) battery cable.
Remove the belt shield (Item 1) [Figure 30-50-2].
The pulley tensioner is located between the flywheel and
pump pulley.
1
Figure 30-50-3
P-28852
Remove the three drive belt shield mounting clips (Item

1) [Figure 30-50-1].
Figure 30-50-2
P-8760
Loosen the bolt (Item 1) [Figure 30-50-3] on the spring

loaded drive idler.
NOTE: The pointer (Item 2) [Figure 30-50-3] will be at
the 1 o'clock position when the idler is not
under spring tension.
P-43217

Reverse the removal procedure to install the belt shield.
30-50-1
773 Bobcat Loader

Service Manual
NOTE: Do not set the idler against the travel stop in

the 3 o'clock position.
DRIVE BELT (CONTD)

Drive Belt Adjusting (Contd)
Run the engine for a few minutes.

Figure 30-50-4
Stop the engine and recheck the pointer position.
Readjust if necessary.
NOTE: After the idler has been in service, readjust
when the pointer reaches the 1 o'clock
position.
Install the belt shield using the fasteners.

Reconnect the negative (-) battery cable.
Drive Belt Replacement
P-8762
Using the Belt Tensioner Bar (MEL1405) or a pry bar,

push the idler assembly against the belt. The pointer
(Item 1) [Figure 30-50-4] will be at the 3 o'clock position
when the idler stop is bottomed out. Do not pry directly on
the pulley, pry on the tensioner bracket the pulley is
mounted on.
Figure 30-50-6
NOTE: If the pointer does not move when prying on

the tensioner mounting bracket, manually
move the arrow towards the 3 oclock position
with a screwdriver while putting tension on
the bracket to help get it started.
Figure 30-50-5
P-43217
Stop the engine. Open the rear door.

on Page 10-30-1.)
1
Remove the negative (-) cable from the battery. The

battery may be removed for additional working clearance.
(See Removal And Installation on Page 60-20-1.)
Remove the belt shield [Figure 30-50-6]. (See Shield
P-8761
Raise the idler assembly slightly so that the pulley is

operating on spring tension and not against the stop.
Tighten the mounting bolt (Item 1) [Figure 30-50-5] to
25-28 ft.-lbs. (34-38 Nm) torque.
30-50-2
773 Bobcat Loader

Service Manual
Figure 30-50-8
DRIVE BELT (CONTD)

Drive Belt Replacement (Contd)
Figure 30-50-7
1
2
P-4064
Remove the drive belt from the pump pulley and flywheel.
P-8760
Remove the drive belt from the loader [Figure 30-50-8].

Remove the fan drive belt (Item 1) [Figure 30-50-7].
Install the new drive belt. Install the belt tensioner

assembly.
The belt tensioner is located between the flywheel and

pump pulley. Loosen and remove the bolt (Item 2)
[Figure 30-50-7] from the belt tensioner.
Install the fan drive belt.
Remove the belt tensioner assembly.
Adjust the drive belt. (See Drive Belt Adjusting on Page

30-50-1.)
Reinstall belt shield and connect the negative (-) cable to
the battery.
Lower the cab. (See Lowering The Operator Cab on
Page 10-30-2.)
30-50-3
773 Bobcat Loader

Service Manual
Figure 30-50-10
DRIVE BELT (CONTD)

Tensioner Pulley Removal And Installation
Figure 30-50-9
P-8760
Loosen and remove the tensioner pulley mounting bolt

(Item 1) [Figure 30-50-10].
P-43217
Stop the engine. Open rear door.
Installation: Adjust the drive belt. (See Drive Belt

Adjusting on Page 30-50-1.) Tighten the bolt Item 1)
[Figure 30-50-10] to 25-28 ft.-lbs. (34-38 Nm) torque.
Remove the negative (-) cable from the battery. The

battery may be removed for additional working clearance.
Remove the belt tensioner pulley from the housing.
Remove the belt shield [Figure 30-50-9]. (See Shield

Reverse the removal procedure to install the tensioner

pulley.
30-50-4
773 Bobcat Loader

Service Manual
DRIVE BELT (CONTD)

Tensioner Pulley Parts Identification
1. Cover
2. Bolt
3. Washer
4. Pins
5. Washer
6. Spring
7. Snap Ring
8. Snap Ring
9. Bearing
10. Dust Shield
11. Pulley
12. Bushing
13. Hub
14. Washer
15. Seal
16. Arrow Indicator Plate
17. Locating Pin
18. Spring
19. Shaft
20. Bracket
11
3
12
4
5
13
14
NOTE: Drive idler parts are not

available individually. Consult
parts catalog for available
sub-assemblies.
15
16
17
18
10
19
20
E-2296
30-50-5
773 Bobcat Loader

Service Manual
Figure 30-50-13
DRIVE BELT (CONTD)

Tensioner Pulley Disassembly
Figure 30-50-11
3
1
1
4
2
P-8861
Remove the two pins (Item 1) from the hub assembly

(Item 2) [Figure 30-50-13] only if they have been
damaged.
P-8858
Remove the grease cover (Item 1) [Figure 30-50-11].
Remove the bracket assembly (Item 3) by tapping on the

shaft (Item 4) [Figure 30-50-13] with a plastic hammer.
Figure 30-50-12
Figure 30-50-14
5
2
1
1
4
P-8859
P-8862
Remove the bolt (Item 1), the flat washer (Item 2), the
retainer washer (Item 3), the spring washer (Item 4) and
the second retainer washer (Item 3) from the pulley
assembly (Item 5) [Figure 30-50-12].
Remove the spring (Item 1) from the bracket (Item 2)

[Figure 30-50-14].
30-50-6
773 Bobcat Loader

Service Manual
Figure 30-50-17
DRIVE BELT (CONTD)

Tensioner Pulley Assembly
Figure 30-50-15
1
1
P-8873
Turn the pulley assembly over and install the two pins
(Item 1) [Figure 30-50-17] into the hub.
P-8871
Figure 30-50-18
Install the spring (Item 1) on the pulley (Item 2) [Figure
30-50-15] as shown.
Figure 30-50-16
2
P-8874
Install a punch as shown and turn clockwise while

applying down pressure on the pulley.
P-8872
Install the shaft from the bracket assembly (Item 1) into

the pulley assembly (Item 2) and align the spring (Item 3)
[Figure 30-50-16] over the alignment pin on the bracket.
Turn until the pulley snaps down into place; this

procedure winds the spring and retains the end of the
spring in proper location [Figure 30-50-18].
30-50-7
773 Bobcat Loader

Service Manual
Figure 30-50-21
DRIVE BELT (CONTD)

Tensioner Pulley Assembly (Cont'd)
Figure 30-50-19
2
2
1
P-8877
Press the grease cap (Item 1) onto the pulley assembly

(Item 2) [Figure 30-50-21]. Press on the outer formed
edge of the grease cap.
P-8875
Install the first retainer washer (Item 1) and spring

washer (Item 2) [Figure 30-50-19] over the roll pins.
Figure 30-50-20
NOTE: When pressing the grease cap onto the pulley

assembly, do not press down on the arrow
indicator plate. Support the hub assembly so
that it contacts only the hub and not the arrow
indicator plate.
2
1
P-8876
Install the second retainer washer (Item 1), the washer

(Item 2) and the bolt (Item 3) [Figure 30-50-20]. Tighten
the bolt to 28-32 ft.-lbs. (38-45 Nm) torque.
Fill the grease cap 1/4 full (approximately 1/2-3/4 oz.) of
grease.
30-50-8
773 Bobcat Loader

Service Manual
Figure 30-60-2
OIL COOLER
IMPORTANT
damage the system.
I-2003-0888
N-19345
The following tool is necessary to perform this procedure:

Figure 30-60-3
MEL 1558
Figure 30-60-1
1
N-19540
N-19216
Install tool (Item 1) [Figure 30-60-2] to the outside of the

rubber sleeve (Item 1) [Figure 30-60-3].
Open the rear door of the loader and raise the rear grill
[Figure 30-60-1].
Note: If the loader has air conditioning, move the
condensor off to the side. (See Removal And
30-60-1
773 Bobcat Loader

Service Manual
OIL COOLER (CONTD)

Figure 30-60-4
N-19346
Slide the rubber sleeve in toward the radiator with the

tool. The connector will release [Figure 30-60-3] &
[Figure 30-60-4]
Disconnect the inlet and outlet hoses (Items 1 & 2) from
the oil cooler (Item 3) [Figure 30-60-1].
NOTE: When installing the cooler hoses, the fittings
should make a clicking sound when pushed
together and fully seated. Pull on the fitting
firmly to verify a seated connection.
Lift up the oil cooler and remove the cooler from the
loader.
Reverse the removal procedure to install the oil cooler.
30-60-2
773 Bobcat Loader

Service Manual
DRIVE SYSTEM
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disk Removal And Installation . . . . . . . . . . . . . . . . . . . . . .
Pedal Disassembly And Assembly . . . . . . . . . . . . . . . . . .
Pedal Removal And Installation . . . . . . . . . . . . . . . . . . . . .
Switch Operated Parking Brake. . . . . . . . . . . . . . . . . . . . .
40-10-1
40-10-3
40-10-2
40-10-1
40-10-2
CHAINCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Center Cover Removal And Installation. . . . . . . . . . . . . . .
Checking And Adding Oil . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Cover Removal And Installation . . . . . . . . . . . . . . . .
Rear Cover Removal And Installation . . . . . . . . . . . . . . . .
Removing The Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40-30-1
40-30-3
40-30-1
40-30-2
40-30-4
40-30-1
DRIVE COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Seal Removal And Installation . . . . . . . . . . . . . . . . . .
Axle Sprocket And Bearings Removal And Installation . . .
Chain Removal And Installation. . . . . . . . . . . . . . . . . . . . .
40-20-1
40-20-1
40-20-3
40-20-8

SPECIFIED.
SAFETY &
MAINTENANCE
DRIVE
SYSTEM
SYSTEM &
ANALYSIS
ENGINE
SERVICE
SPECIFICATIONS
40-01
773 Bobcat Loader

Service Manual
40-02
773 Bobcat Loader

Service Manual
Figure 40-10-2
BRAKE
Pedal Removal And Installation
The brake is applied with the earlier style foot-operated
switch (Item 2) [Figure 40-10-1], or with the later style
panel-mounted toggle switch (Item 1) [Figure 40-10-5].
The loader will have one or the other, not both.
Figure 40-10-1
2
P-4073
Remove the fuse mount bracket (Item 1) [Figure 40-102] from the front of the control panel.
1
Disconnect the electrical connector from the parking

brake pedal sensor. The connector is located behind the
control panel.
N-19075
Remove the parking brake assembly from the loader.

Reverse the removal procedure to install the parking

brake assembly in the loader.
Remove the two mounting bolts (Item 1) [Figure 40-101] from the brake pedal mounting bracket.
(20-27 Nm) torque.
40-10-1
773 Bobcat Loader

Service Manual
Figure 40-10-4
BRAKE (CONTD)
Pedal Disassembly And Assembly
Figure 40-10-3
P-4156
Photo [Figure 40-10-4] shows the parking brake

disassembled to identify the existing parts in the brake
assembly.
2
P-4189
Loosen and remove the mounting bolt (Item 1) and nut

from the spring mounting bracket (Item 2) [Figure 40-103].
on Page 10-20-1.)
Remove the brake pedal spring (Item 3) from the tension

spring mounting bracket (Item 2) and from the brake
pedal mounting bracket (Item 4) [Figure 40-10-3].
Switch Operated Parking Brake

Figure 40-10-5
Remove the two mounting bolts, washers and nuts (Item

5) [Figure 40-10-3] from the brake pedal sensor.
Remove the harness mounting clamp (Item 1) [Figure
40-10-4] from the pedal mounting bracket (Item 4)
[Figure 40-10-3].
Remove the sensor harness from the pedal mounting
bracket.
Remove the pedal mounting bolt (Item 6) [Figure 40-103], plastic spacers and bushing nut from the brake pedal.
Remove the pedal from the pedal mounting bracket.
P-21944
The parking brake switch in the front panel (Item 1)

[Figure 40-10-5] replaced the pedal parking brake. (See
Pedal Removal And Installation on Page 40-10-1.)
40-10-2
773 Bobcat Loader

Service Manual
Figure 40-10-7
BRAKE (CONTD)
Disk Removal And Installation
WARNING
W-2059-0598
1
N-19105
Figure 40-10-6
Inspect the traction lock guides (Item 1) [Figure 40-10-7]

and the brake disc for damage or wear and replace as
necessary.
1
N-19081

Disconnect and remove the engine speed control. (See
Remove the control panel from the loader. (See Removal
and Installation on Page 50-100-1.)
on Page 60-110-4.)
The parking brake discs (Item 1) [Figure 40-10-6] are
located beneath the center chaincase cover.
40-10-3
773 Bobcat Loader

Service Manual
BRAKE (CONTD)
Disk Removal And Installation (Contd)
Figure 40-10-8
N-19082
Figure 40-10-9
N-19083
A snap ring pliers with 90 tips are necessary for

removing the parking brake disc.
Remove the snap ring (Item 1) [Figure 40-10-8] from the
end of the sprocket on the hydrostatic motor carrier.
Slide the disc (Item 2) [Figure 40-10-8] off the sprocket
(Item 1) [Figure 40-10-9] and remove the disc through
the front chaincase cover.
Reverse the removal procedure to install the disc in the
loader.
(See Inspecting on Page 60-110-2.) for the traction lock
inspection procedure.
40-10-4
773 Bobcat Loader

Service Manual
Remove the hub mounting bolt (Item 1) [Figure 40-20-1]

and washer from the axle.
DRIVE COMPONENTS
Axle Seal Removal And Installation
Installation: Tighten the hub mounting bolt to 725-800

WARNING
Remove two of the wheel mounting studs (Item 2)

[Figure 40-20-1].
NEVER STAND IN-LINE OF THE HUB WHEN

REMOVING A HUB FROM AN AXLE. The hub has a
tapered fit on the axle end and can come off the axle
with great force and cause serious injury.
W-2186-0395
Figure 40-20-1
Use a wheel mounting nut on each stud and remove the

two studs with a hammer.
Installation: Support the flange of the axle hub and
install the two studs with a hammer. A hydraulic press
can also be used to install the studs.
Figure 40-20-2
2
2
1
1
P-4157
P-4159
The tools listed are needed for the following procedure:

Install the puller tool (Item 1) [Figure 40-20-2] on the
axle hub.
Axle Hub Puller Tool

MEL1399 - Seal Driver Tool
MEL1242 - Power Ram (may be used if desired)
To loosen the axle hub mounting bolt (Item 1) [Figure
40-20-1], use the following procedure:
Before lifting and blocking the loader, loosen the hub
mounting bolt (Item 1) [Figure 40-20-1].
A driver tool (Item 2) [Figure 40-20-2] can be used for

centering the threaded rod of the puller.
Use a wrench with the puller and remove the axle hub
from the axle shaft. A spacer and a power ram can be
used between the axle and the tool if available, instead of
the wrench, threaded rod and driver tool.
NOTE: If the axle and bearings are being replaced,

also loosen the sprocket mounting bolt inside
the chaincase before lifting and blocking the
loader. (See Axle Sprocket And Bearings
Removal And Installation on Page 40-20- 3.)
Remove the tire/wheel assembly.
Installation: Tighten the wheel mounting nuts to 105-115
40-20-1
773 Bobcat Loader

Service Manual
Figure 40-20-5
DRIVE COMPONENTS (CONTD)

Axle Seal Removal And Installation (Contd)
Figure 40-20-3
P-4160
Installation: MEL1399 seal driver tool is necessary for

the following procedure:
P-4161
Clean the seal area and inspect the shaft for wear.
Remove the key (Item 1) [Figure 40-20-3] from the axle.
NOTE: If the shaft is damaged or worn, an axle repair
sleeve kit is available from Bobcat Parts.
Figure 40-20-4
Place the new axle seal over the axle and into the axle
tube.
Install MEL1399 seal driver tool over the axle and put
against the axle seal [Figure 40-20-5].
Hit the seal driver tool with a hammer until the tool is
flush with the edge of the axle tube [Figure 40-20-5].
Reverse removal procedure to install the axle hub and
wheel assembly.
P-4181
Drill a small hole in the axle seal.

Install a slide hammer (Item 1) [Figure 40-20-4] with a
screw tip end in the axle seal.
Remove the axle seal.
40-20-2
773 Bobcat Loader

Service Manual
Remove the brake pedal (Item 1) [Figure 40-20-6], if

equipped. (See Pedal Removal And Installation on Page
40-10-1.)

Axle Sprocket And Bearings Removal And
Installation

WARNING
Figure 40-20-7

W-2059-0598
Figure 40-20-6
1
P-4147
Loosen the axle sprocket mounting bolt (Item 1) [Figure

40-20-7].
Remove the fluid from the chaincase. (See Removing

The Oil on Page 40-30-1.)
N-19075
Remove the axle hub. (See Axle Sprocket And Bearings

The tools listed are needed for the following procedure:

MEL1242 - Power Ram
Remove the axle seal. (See Axle Seal Removal And

MEL1202B - Axle Bearing Service Set

NOTE: The procedure shown is for removing the
front axle, bearings and sprocket. This
procedure can also be used for the rear axle,
bearings and sprocket. (See Rear Cover
Remove the sprocket mounting bolt (Item 1) [Figure 4020-7].

Installation: Tighten the sprocket mounting bolt to 300330 ft.-lbs. (407-447 Nm) torque.
Use jackstands to support the rear of the loader. (The

loader wheels should remain on the ground.)
on Page 10-20-1.)
on Page 10-30-1.)
on Page 50-100-1.)
40-20-3
773 Bobcat Loader

Service Manual
Figure 40-20-10

Installation (Contd)
Figure 40-20-8
P-4170
A bearing puller (Item 1) [Figure 40-20-10] is needed for

the following procedure:
1
P-4158
Install the MEL1242 power ram (Item 1) [Figure 40-20-8]

between the two sprockets.
Put a spacer between the power ram and axle. Push the
axle out to the end of the power ram stroke. Add another
spacer and push the axle again. Repeat this procedure
until the axle is free from the sprocket and inner bearing.
Put the axle/outer bearing assembly in the bearing puller

as shown and put in the hydraulic press [Figure 40-2010].
Figure 40-20-11
Figure 40-20-9
P-4171
Be sure the bearing puller makes good contact with the

inner race of the bearing and press the bearing off the
mounting surface of the axle.
1
P-4162
Remove the drive chain from the sprocket (Item 1)

[Figure 40-20-9] and remove the sprocket from the
chaincase.
Remove the inner bearing (Item 2) [Figure 40-20-9] and
remove the axle from the axle tube. (See Axle Sprocket
And Bearings Removal And Installation on Page 40-203.)
Be sure to hold onto the axle during removal as it will

slide freely along the axle shaft after removal from the
bearing mounting surface and until the bearing contacts
the spline on the shaft.
Press the splined end of the axle free from the bearing
[Figure 40-20-11].
Installation: Pack both axle bearings with grease before

installing them.
40-20-4
773 Bobcat Loader

Service Manual
Figure 40-20-13

Figure 40-20-12
1
P-4175
When the bearing reaches the bearing mounting surface,

continue the installation until the bearing is fully seated
[Figure 40-20-13].
P-4169
Installation: A piece of round tubing (Item 1) [Figure 4020-12] is needed to install the bearing on the axle shaft.
The tubing needs to measure approximately 0.500 inch
(12,7 mm) to 1.0 inch (25,4 mm) in length. The inside
diameter of the tubing should not be under 2.100 inches
(53,3 mm) and the outside diameter should not be over
2.400 inches (60 mm),
A bearing puller (Item 2) [Figure 40-20-12] is also
needed to install the bearing on the axle.
Put the tubing (Item 1) on the bearing puller (Item 2)
[Figure 40-20-12].
Put the bearing (Item 3) [Figure 40-20-12] on the tube as
shown.
Put the spline end of the axle shaft (Item 4) [Figure 4020-12] in the bearing and press the bearing onto the axle.
Be sure to hold onto the axle during installation, as it will
slide freely along the axle shaft after the spline end has
passed through the bearing and until it reaches the
bearing mounting surface on the axle.
40-20-5
773 Bobcat Loader

Service Manual
Figure 40-20-15

Figure 40-20-14
2
1
P-4179
To remove the outer bearing cup, place the bearing cup

tool (Item 1) [Figure 40-20-15] on the slide hammer.
P-4172
Leave the bearing cup tool loose until the tool is installed
inside the tube [Figure 40-20-15].
Use the tools provided in the MEL1202B Axle Bearing
Service Set for bearing cup removal and installation. A
slide hammer is also necessary for this procedure.
Use the long rod and bearing cup tool to remove the
inner bearing cup [Figure 40-20-14].
After the bearing cup tool is inside the axle tube, pull the
tool against the bearing cup and tighten the nut (Item 2)
[Figure 40-20-15] on the tool.
Figure 40-20-16
Hit the long rod with a hammer to remove the bearing cup
from the axle tube [Figure 40-20-14].
P-4180
Use the slide hammer and remove the bearing cup from
the axle tube [Figure 40-20-16].
40-20-6
773 Bobcat Loader

Service Manual
Put the installation tool (Item 1) [Figure 40-20-18] in the

axle tube with the threaded rod through the hole in the
tool.

Secure the tool to the threaded rod with a nut [Figure 4020-18].
Figure 40-20-17
Hold the inside nut (Item 3) [Figure 40-20-17] with a

wrench and tighten the outside nut as shown in photo
[Figure 40-20-18].
1
2
Tighten the nut until the bearing cup is seated.

Figure 40-20-19
3
P-4174
Figure 40-20-18
1
P-4173
To install the outer bearing cup, use the short rod and the
bearing cup tool used for removing the bearing cups.
Put the bearing cup tool on the short rod.
2
Put the bearing cup in the axle tube and put the tool into
the tube over the bearing cup [Figure 40-20-19].
P-4164
Use the bearing cup installation tools (Item 1) [Figure 4020-17] and (Item 1) [Figure 40-20-18] and the long
threaded rod (Item 2) [Figure 40-20-18] from the service
set to install the inner and outer bearing cups.
Hit the short rod with a hammer until the bearing cup is
seated inside the axle tube.
Reverse the removal procedure to install the axle
sprocket and bearings.
Put the inner bearing cup in the axle tube (Item 2)

[Figure 40-20-17].
Put the installation tool (Item 1) [Figure 40-20-17] in the
axle tube.
Install the long threaded rod (Item 2) [Figure 40-20-18]
into the axle tube and through the installation tool (Item
1) [Figure 40-20-17].
Secure the tool to the threaded rod with a nut (Item 3)
[Figure 40-20-17].
40-20-7
773 Bobcat Loader

Service Manual
Remove the front (or rear) chaincase cover. (See Front

Cover Removal And Installation on Page 40-30-2.)

Chain Removal And Installation
Remove the front (or rear) axle and sprocket. (See Axle
Sprocket And Bearings Removal And Installation on
Page 40-20-3.)
WARNING
W-2059-0598
Figure 40-20-20
Remove the parking brake disc (Item 1) [Figure 40-2020]. (See Disk Removal And Installation on Page 40-103.)
Remove the six carrier mounting bolts (Item 2) [Figure
40-20-20] from inside the chaincase.
Installation: Verify the motor carrier to chaincase gasket
has not been damaged. Tighten the motor carrier
mounting bolts to 125-140 ft.-lbs. (170-190 Nm) torque.
Figure 40-20-21
P-4152
on Page 10-20-1.)
Drain the fluid from the chaincase. (See Removing The
Oil on Page 40-30-1.)
P-4167
Tip the end of the sprocket on the motor carrier toward

the rear of the loader and remove the rear drive chain
from the sprocket.
NOTE: It may be necessary to tie the front drive chain
up as shown in photo [Figure 40-20-21], so the
carrier/motor assembly can be moved enough
to free the rear drive chain (Item 1) [Figure 4020-21] from the sprocket.
Remove the drive chain from the chaincase.

on Page 50-100-1.)
on Page 60-110-4.)
40-20-8
773 Bobcat Loader

Service Manual

Chain Removal And Installation (Contd)
WARNING
DO NOT exceed the recommended torque of 130 ft.lbs. (176 Nm). The tool may fail under too much
torque. Put cloth around the tool to protect yourself
from flying debris.
W-2233-0296
Figure 40-20-22
B-13504
The tool listed is needed for the following procedure:

MEL1037 - Chain Link Tool
Installation: If a new chain is installed, a connector link
must be used to connect the chain together.
Use MEL1037 Chain Link Tool and #80 chain adapter.
Secure the tool and place the connector link in the tool as
shown [Figure 40-20-22].
Turn the threaded rod of the tool and press the connector
link together on the chain [Figure 40-20-22]. Tighten the
threaded rod of the chain link tool to 130 ft.-lbs. (176 Nm)
torque.
40-20-9
773 Bobcat Loader

Service Manual
40-20-10
773 Bobcat Loader

Service Manual
CHAINCASE
Removing The Oil
Checking And Adding Oil
Figure 40-30-2
Figure 40-30-1
1
1
P1616
P-34453
The chaincase contains the final drive sprockets and

chains and uses the same type of oil as the hydraulic/
hydrostatic system. (See Specifications on Page SPEC50-1.)
To check the chaincase oil level, use the following
procedure:
To drain the oil from the chaincase, remove the cover

(Item 1) [Figure 40-30-2] which is installed over the drain
plug at the rear of the chaincase.
Installation: Tighten the cover bolts to 15-20 ft.-lbs. (2027 Nm) torque.
Figure 40-30-3
Drive the loader on a level surface. Stop the engine.

Remove the plug (Item 1) [Figure 40-30-1] from the front
of the chaincase housing.
If oil can be reached with the tip of the your finger through
the hole the oil level is correct.
If the level is low, add oil through the check plug hole until
the oil flows from the hole. Install and tighten the plug.
P1619
Remove the drain plug (Item 1) [Figure 40-30-3] and

drain the oil into a container.
NOTE: When installing the drain plug into the
chaincase, always use a NEW drain plug
gasket.
40-30-1
773 Bobcat Loader

Service Manual
Figure 40-30-5
CHAINCASE (CONTD)
Front Cover Removal And Installation
1
1
2
WARNING
P-4144

Remove the eight front chaincase cover mounting bolts

(Item 1) [Figure 40-30-5].
(20-27 Nm) torque.
W-2059-0598
on Page 10-20-1.)
Remove the front chaincase cover (Item 2) [Figure 4030-5] from the loader.
Installation: The front chaincase cover (Item 2) [Figure
40-30-5] has a gasket installed between the cover and
the chaincase. Install new gasket if necessary.
NOTE: Gasket sealant can be used on the gasket
surfaces and the cover bolts for a better seal.
Figure 40-30-4
N-19075A
Remove the brake pedal (If equipped) (Item 1) [Figure

40-30-4]. (See Pedal Removal And Installation on Page
40-10-1.)
40-30-2
773 Bobcat Loader

Service Manual

(20-27 Nm) torque.
CHAINCASE (CONTD)
Center Cover Removal And Installation
Remove the center chaincase cover from the loader.

Figure 40-30-6
Figure 40-30-8
LATER
1
1
2
P-28856
P-4152
Figure 40-30-7
Installation: The center chaincase cover has a gasket
installed between the cover and the chaincase. Install a
new gasket if necessary.
EARLIER

4
P-4132
Disconnect and remove the engine speed control from

the control panel. (See Removal And Installation on Page
70-20-1.)
Disconnect the lift control cross bar (Item 1) [Figure 4030-6] from the lift pedal linkage.
Disconnect the lift control cross bar (Item 2) [Figure 4030-6] from the lift spool on the main control valve.
Disconnect the electrical connector (Item 3) [Figure 4030-6] & [Figure 40-30-7] from the parking brake pedal
sensor.
Remove the ten center chaincase cover mounting bolts
(Item 4) [Figure 40-30-6] and [Figure 40-30-7].
40-30-3
773 Bobcat Loader

Service Manual
Figure 40-30-10
CHAINCASE (CONTD)
Rear Cover Removal And Installation
Figure 40-30-9
P-4147
1
P-34259
Disconnect the front steering linkage bars from the rear

linkage bars. (See Linkage Removal And Installation on
Page 50-100-4.)
Installation: The rear chaincase cover (Item 2) [Figure

40-30-9] has a gasket installed between the cover and
the chaincase (Item 1) [Figure 40-30-10]. Install a new
gasket if necessary. (See Linkage Adjustment on Page
50-100-7.)
Move the linkage bars to allow adequate space to

remove the rear chaincase cover.
Remove the front auxiliary bleed block, if equipped. (See
Remove the eight rear chaincase cover mounting bolts
(Item 1) [Figure 40-30-9].
(20-27 Nm) torque.
Remove the rear chaincase cover (Item 2) [Figure 4030-9] from the loader.
40-30-4
773 Bobcat Loader

Service Manual
MAIN FRAME
BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-40-1
Bob-Tach Lever And Wedge . . . . . . . . . . . . . . . . . . . . . . . . . .50-40-2
Pivot Pin Bushing And Seal Replacement . . . . . . . . . . . . . . . .50-40-3
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-40-1
SAFETY &
MAINTENANCE
CONTROL HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-110-1

Control Lever Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-110-1
Control Lever Removal And Installation. . . . . . . . . . . . . . . . . 50-110-1
CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS)
ADVANCED HAND CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . 50-113-1
Components Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-113-1
Control Handle Disassembly and Assembly . . . . . . . . . . . . . 50-113-5
Control Handle Removal and Installation. . . . . . . . . . . . . . . . 50-113-4
Control Lever Removal and Installation . . . . . . . . . . . . . . . . . 50-113-6
Handle Sensor Removal And Installation . . . . . . . . . . . . . . . 50-113-1
CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS)
SELECTABLE HAND/FOOT CONTROL. . . . . . . . . . . . . . . . . . . 50-114-1
CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC) . . 50-111-1
Handle Control Unit Removal And Installation. . . . . . . . . . . . 50-111-1
DRIVE
SYSTEM
MAIN FRAME
ELECTRICAL
SYSTEM &
ANALYSIS
ENGINE
SERVICE
SPECIFICATIONS
CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC) W/PUSH

BUTTON FLOAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-112-1
50-01
773 Bobcat Loader

Service Manual
MAIN FRAME (CONTD)

CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-100-1
Linkage Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-100-7
Linkage Neutral Adjustment. . . . . . . . . . . . . . . . . . . . . . 50-100-10
Linkage Removal And Installation . . . . . . . . . . . . . . . . . . 50-100-4
Shaft Disassembly And Assembly . . . . . . . . . . . . . . . . . . 50-100-3
Shaft Removal And Installation . . . . . . . . . . . . . . . . . . . . 50-100-3
Shock Removal And Installation . . . . . . . . . . . . . . . . . . . 50-100-3
CONTROL PEDALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crossbar Linkage Removal and Installation . . . . . . . . . . .
Lift Foot Pedal Linkage Removal and Installation . . . . . . .
Pedal Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tilt Foot Pedal Linkage Removal and Installation . . . . . . .
50-90-1
50-90-2
50-90-3
50-90-1
50-90-1
50-90-3
CONTROL PEDALS (ACS). . . . . . . . . . . . . . . . . . . . . . . . . . .

Foot Pedal Linkage Disassembly And Assembly. . . . . . . .
Foot Pedal Removal And Installation . . . . . . . . . . . . . . . . .
Foot Sensor Removal And Installation. . . . . . . . . . . . . . . .
50-91-1
50-91-3
50-91-2
50-91-1
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Fill Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Level Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50-80-1
50-80-2
50-80-2
50-80-1
LIFT ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Link Removal And Installation . . . . . . . . . . . . . . . . . . . . . .
Stabilizer Bar Removal And Installation . . . . . . . . . . . . . . .
50-50-1
50-50-5
50-50-1
50-50-6
OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Cylinder Disassembly. . . . . . . . . . . . . . . . . . . . . . . . .
Gas Cylinder Removal And Installation . . . . . . . . . . . . . . .
50-20-1
50-20-3
50-20-1
50-20-4
OPERATOR SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-30-1

Seat Belt Removal And Installation . . . . . . . . . . . . . . . . . . 50-30-1
50-02
773 Bobcat Loader

Service Manual
MAIN FRAME (CONTD)

OPERATOR SEAT (SUSPENSION) . . . . . . . . . . . . . . . . . . . .
Back Removal And Installation . . . . . . . . . . . . . . . . . . . . .
Cushion Removal And Installation . . . . . . . . . . . . . . . . . . .
Seat Belt Inspection (Suspension). . . . . . . . . . . . . . . . . . .
Shock Removal And Installation . . . . . . . . . . . . . . . . . . . .
Slide Rail Removal And Installation . . . . . . . . . . . . . . . . . .
3-Point Seat Belt Removal And Installation . . . . . . . . . . . .
50-31-1
50-31-3
50-31-2
50-31-1
50-31-1
50-31-4
50-31-2
50-31-5
POWER BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pivot Pin Bushing And Seal Replacement . . . . . . . . . . . . .
Power Bob-Tach Lever And Wedge. . . . . . . . . . . . . . . . . .
50-41-1
50-41-4
50-41-2
50-41-1
REAR DOOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Latch and Catch Adjustment . . . . . . . . . . . . . . . . . . .
Latch Removal and Installation (Early Style) . . . . . . . . . . .
Latch Removal and Installation (Later Style) . . . . . . . . . . .
Striker Disassembly and Assembly . . . . . . . . . . . . . . . . . .
Striker Removal and Installation . . . . . . . . . . . . . . . . . . . .
50-70-1
50-70-3
50-70-4
50-70-4
50-70-1
50-70-2
50-70-2
REAR GRILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-60-1

Gas Cylinder Removal And Installation . . . . . . . . . . . . . . . 50-60-1
SEAT BAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembling Components . . . . . . . . . . . . . . . . . . . . . . . . . .
Compression Spring Disassembly And Assembly . . . . . . .
50-10-1
50-10-3
50-10-5
50-10-1

SPECIFIED.
50-03
773 Bobcat Loader

Service Manual
50-04
773 Bobcat Loader

Service Manual
Figure 50-10-3
SEAT BAR
Figure 50-10-1
1
P10564
P10563
Loosen the nut (both sides) at the front corners of the

operator cab [Figure 50-10-3].
P-43383
Remove the nuts and plates (both sides) [Figure 50-103].
Raise the seat bar (Item 1) [Figure 50-10-1].

Figure 50-10-2
Installation: Tighten the nuts to 40-50 ft.-lbs. (54-68 Nm)

torque.
Figure 50-10-4
N-18463
Disconnect the seat bar sensor (Item 1) [Figure 50-10-2]

from the cab harness.
Lower the seat bar.
P-31858
Lift on the grab handle and bottom of the operator cab

slowly until the cab is all the way up and the latching
mechanism engages [Figure 50-10-4].
50-10-1
773 Bobcat Loader

Service Manual
Figure 50-10-6
SEAT BAR (CONTD)

Figure 50-10-5
P-43382
Remove the seat bar (Item 1) [Figure 50-10-6] from the

operator cab.
N-18572
Remove the seat bar mounting nuts (Item 1) [Figure 5010-5] (both sides).
Reverse the above procedure to install the seat bar into

the operator cab.
Installation: Tighten the nuts to 28 ft.-lbs. (38 Nm)

torque.
50-10-2
773 Bobcat Loader

Service Manual
Figure 50-10-8
SEAT BAR (CONTD)

Assembling Components
Figure 50-10-7
4
4
7
3
2
2
10
10
1
1
N-19383
Assemble the parts as shown for the left side of the seat
bar pivot assembly [Figure 50-10-7] & [Figure 50-10-8].
Seat Bar Mount (Item 1)
Mounting Bolt (Item 2)
Keyed Plastic Bushing (Item 3)
Seat Bar (Item 4)
Magnetic Bushing Assembly (Item 5)
Pivot Bushing (Item 6)
Sensor Bracket (Item 7)
Sensor Mounting Nut (Item 8)
Sensor Mounting Bolt (Item 9)
Mounting Nut (Item 10)
N-19219
Installation: Tighten the mounting bolt (Item 2) [Figure

50-10-7] & [Figure 50-10-8] to 50-70 in.-lbs. (5,6-7,9
Nm) torque.
50-10-3
773 Bobcat Loader

Service Manual
Figure 50-10-10
SEAT BAR (CONTD)

Assembling Components (Contd)
Figure 50-10-9
5
4
5
6
3
7
2
7
1
1
N-19340
Assemble the parts as shown for the right side of the seat
bar pivot assembly [Figure 50-10-9] & [Figure 50-1010].
Seat Bar Mount (Item 1)
Mounting Nut (Item 2)
Pivot Bushing (Item 3)
Spacer Bushing (Item 4)
Seat Bar (Item 5)
Keyed Plastic Bushing (Item 6)
Mounting Bolt (Item 7)
N-19220
Installation: Tighten the mounting bolt (Item 7) [Figure

50-10-9] & [Figure 50-10-10] to 50-70 in.-lbs. (5,6-7,9
Nm) torque.
50-10-4
773 Bobcat Loader

Service Manual
SEAT BAR (CONTD)
Figure 50-10-12
Compression Spring Disassembly And Assembly
Figure 50-10-11
1
4
2
3
2
1
N-19384
Turn the bolt (Item 1) [Figure 50-10-11] & [Figure 50-1012] out of the clevis.
Assembly: Apply LOCTITE #242 adhesive to the bolt
threads. Adjust the compression spring by turning the
bolt in past the end of the clevis three turns.
NOTE: For procedures requiring the use of LOCTITE
#242 adhesive, thoroughly clean and dry
affected parts before the application of
LOCTITE #242.
Disassemble and assemble the seat bar compression
spring and parts as shown in Fig. [Figure 50-10-12].
N-19222
Bolt (Item 1)
Bushing (Item 2)
Spring (Item 3)
Clevis (Item 4)
Retaining Pin (Item 5)
Pin (Item 6)
Bushing (Item 7)
50-10-5
773 Bobcat Loader

Service Manual
50-10-6
773 Bobcat Loader

Service Manual
Figure 50-20-2
OPERATOR CAB
Gas Cylinder Removal And Installation
WARNING
Cylinder contains high pressure gas. Do not open.

Opening cylinder can release rod and cause injury or
death.
W-2113-0288
WARNING
P1528
P1518

W-2059-0598
Remove the cab nut and holddown plate (Item 1) [Figure

50-20-2] (both sides).
torque.
Figure 50-20-3
Figure 50-20-1
1
N-19165
Remove the operator cab stop (Item 1) (both sides)

[Figure 50-20-1].
Start the engine.
N-19181
Raise the lift arms. (See Procedure on Page 10-10-1.)

Install an approved lift arm support device.
Install a strap (Item 1) [Figure 50-20-3] to the cab

handles to prevent the cab from falling forward.
Stop the engine.

Raise the operator cab (See Raising The Operator Cab
on Page 10-30-1.) to release the tension on the gas
cylinder.
50-20-1
773 Bobcat Loader

Service Manual
Figure 50-20-6

Gas Cylinder Removal And Installation (Contd)
3RD GAS SPRING
Figure 50-20-4
2
1
P-43354
Loosen the front bolt (Item 1) and remove the rear bolt
(Item 2) [Figure 50-20-5] and [Figure 50-20-6] from the
gas cylinder mounting bracket.
Installation: Tighten the bolts to 100-130 in.-lbs. (11,314,7 Nm) torque.
Figure 50-20-7
N-19186
Install a strap (Item 1) [Figure 50-20-4] from the operator

cab to the loader main frame to prevent the cab from
tipping forward when the gas cylinder(s) are removed.
Figure 50-20-5
1
DUAL GAS SPRING
1
N-19184
2
Move the mounting bracket forward to relieve any
remaining tension on the gas cylinder [Figure 50-20-7].
N-19169
Remove the front bolt (Item 1) [Figure 50-20-7] from the

gas cylinder mounting bracket.
Installation: Tighten the bolts to 100-130 in.-lbs. (11,314,7 Nm) torque.
50-20-2
773 Bobcat Loader

Service Manual
Gas Cylinder Disassembly
Gas Cylinder Removal And Installation (Contd)
Figure 50-20-10
Figure 50-20-8
DUAL GAS SPRING
2
1
1
2
P1008
N-20618
Remove the clevis (Item 1) and washer (Item 2) [Figure

50-20-10] from the end of the gas cylinder.
Figure 50-20-9
Remove the gas cylinder from the outer housing.
3RD GAS SPRING
Assembly: Install a replacement cylinder inside the
cylinder housing.
1
Figure 50-20-11
P-39601
Remove the retaining pins (Item 1) [Figure 50-20-8] and

[Figure 50-20-9] from the top pivot pin.
Remove the gas cylinders (Item 2) [Figure 50-20-8] and
[Figure 50-20-9] from the operator cab.
Reverse the above procedure to install the gas cylinders
onto the operator cab.
P1006
Apply a small amount of LOCTITE 242 on the threads of

the cylinder rod [Figure 50-20-11].
Reinstall the washer and clevis on the cylinder rod.
50-20-3
773 Bobcat Loader

Service Manual
Figure 50-20-13

WARNING

Attach a chain hoist to the grab handles of the
operator cab before removing the operator cab gas
cylinders. If the operator cab is tilted forward without
the gas cylinders operational, the cab will fall and
could cause injury or death.
W-2245-0796
N-19187
Figure 50-20-12
Remove bolt (Item 1) [Figure 50-20-13] from the cab
ground.
Remove any sta-straps connected to the harness
[Figure 50-20-13].
Figure 50-20-14
N-19185
1
Remove the mounting bolt (Item 1) [Figure 50-20-14]
(both sides) to the cab access hole covers.
N-19181
Remove the operator cab gas cylinder(s) (Item 1)

[Figure 50-20-12]. (See Gas Cylinder Removal And
Installation on page 50-20- 1.)
Use the hoist connected to the operator cab grab handles
to lower or (raise) the operator cab when the gas
cylinders are disconnected [Figure 50-20-12].
50-20-4
773 Bobcat Loader

Service Manual
Figure 50-20-16

Figure 50-20-15
N-19231
N-19186
Install lift eye (Item 1) [Figure 50-20-15] (both sides) to

the cab.
NOTE: Make sure that the hoist is holding the cab in
the upright position.
Remove the strap (Item 1) [Figure 50-20-16] preventing
the cab from tipping forward.
Lower the cab.
Start the engine.
Remove the lift arm support device. (See Removing Lift
Arm Support Device on Page 10-20-2.)
Stop the engine.
50-20-5
773 Bobcat Loader

Service Manual
Figure 50-20-18

Figure 50-20-17
1
1
2
3
N-19202
N-19165
Remove the rear mounting bolt (Item 1) [Figure 50-2018] (both sides) and nut from the operator cab.
Figure 50-20-19
N-19194
Connect the slings (Items 1,2 & 3) [Figure 50-20-17] to a

chain hoist.
NOTE: Place a protective cover between the cab and
slings to prevent damage.
N-19188
Lift the operator cab up and forward.

Disconnect the cab harness connector (Item 1) [Figure
50-20-19].
Remove the operator cab from the loader.
Reverse the removal procedure to install the operator
cab.
50-20-6
773 Bobcat Loader

Service Manual
OPERATOR SEAT
Seat Belt Removal And Installation
Figure 50-30-3
Figure 50-30-1
N-20729
N-20729

on Page 10-30-1.)
on Page 10-30-1.)
Remove the four seat mounting nuts (Item 1) [Figure 5030-1] and washers from the operator seat mounting
studs.
Locate the seat belt bolts under seat pan insulation (Item
1 & 2) [Figure 50-30-3] and peel back or cut insulation to
gain access to the head.
Figure 50-30-4
Installation: Tighten the mounting nuts to 20 ft.-lbs. (27

Nm) torque.
NOTE: Ensure the washers are installed.
Figure 50-30-2
1
2
N-20655
Remove the two nuts (Item 1 & 2) [Figure 50-30-4].
P10564
Installation: Tighten nut (Item 1) to 54 ft.-lbs. (73 Nm)

torque. Tighten nut (Item 2) [Figure 50-30-4] to 34 ft.-lbs.
(46 Nm) torque.
P10563
Repeat for other half of seat belt and guide

Lower the cab and install one of the mounting washer
and nut [Figure 50-30-2].
NOTE: With the seat removed the cab will raise.
seat.
50-30-1
773 Bobcat Loader

Service Manual
50-30-2
773 Bobcat Loader

Service Manual
OPERATOR SEAT (SUSPENSION)
Seat Belt Inspection (Suspension)
Figure 50-31-3
Figure 50-31-1
1
2
N-20974
N-20647

on Page 10-30-1.)
NOTE: Assure seat tethers are securely fastened to

seatbelt studs (Item 1) and seat rail studs
(Item 2) [Figure 50-31-3].
Figure 50-31-4
Remove the four seat mounting nuts (Item 1) [Figure 5031-1] and washers from the operator seat mounting
studs.
Installation: Tighten the mounting nuts to 20 ft.-lbs. (27
Nm) torque.
Figure 50-31-2
N-20973
NOTE: Verify the front two seat rail studs have

washers attached (Item 1) [Figure 50-31-4].
NOTE: Replace the seat belt if it is damaged.
P10564
P10563
Lower the cab and install one of the mounting washer

and nut [Figure 50-31-2].
Remove the seat from the cab.
NOTE: With the seat removed the cab will raise.
seat.
50-31-1
773 Bobcat Loader

Service Manual
Figure 50-31-7
OPERATOR SEAT (SUSPENSION) (CONTD)

Slide Rail Removal And Installation
Figure 50-31-5
N-18582
1
Figure 50-31-8
N-18587

on Page 10-30-1.)
Remove the operator seat.
(See
Removal
And
Remove the two slide rail mounting bolts (Item 1) from

each slide rail (Item 2) [Figure 50-31-5].
Remove the slide rail (Item 2) [Figure 50-31-5] from the
bottom of the seat frame.
N-18581

seat slide rail.
Remove the cushion (Item 2) [Figure 50-31-7] from the

seat frame (Item 1) [Figure 50-31-8].
Cushion Removal And Installation

Figure 50-31-6
N-18579
Press the two buttons (Item 1) [Figure 50-31-6] &

[Figure 50-31-7] and lift the seat cushion.
50-31-2
773 Bobcat Loader

Service Manual
Back Removal And Installation
Cushion Removal And Installation (Contd)
Figure 50-31-10
Figure 50-31-9
1
N-18583
N-18580
Pull the seat back adjustment lever (Item 1) [Figure 5031-10] and tilt the seat back all the way forward.
Inspect the seat ride adjustment [Figure 50-31-9].
Figure 50-31-11
seat back.
N-18578
Remove the two mounting screws (Item 1) [Figure 5031-11] from the seat back and remove the back.
seat back.
50-31-3
773 Bobcat Loader

Service Manual
Figure 50-31-14

Shock Removal And Installation
Figure 50-31-12
1
1
2
N-18586
NOTE: The seat block mounting studs (Item 1)

[Figure 50-31-14] are replaceable.
N-18584

seat shock.
Figure 50-31-13
1
2
N-18585

on Page 10-30-1.)
(See
Removal
And
Remove the seat shock retaining pin (Item 1) [Figure 5031-12] & [Figure 50-31-13] (Both ends.)
Remove the seat shock (Item 2) [Figure 50-31-12] &
[Figure 50-31-13].
50-31-4
773 Bobcat Loader

Service Manual
Installation: Be sure tether strap (Item 3) [Figure 50-3116] is on the seat belt stud behind the seat belt retractor.

3-Point Seat Belt Removal And Installation
Figure 50-31-17
on Page 10-30-1.)
(See
Removal
And
Figure 50-31-15
1
2
OUTSIDE OF CAB
P16131
1
3
Figure 50-31-18
P16285

Remove the end release buckle (Item 2) [Figure 50-3115]
2
P16126
Installation: Be sure tether strap (Item 3) [Figure 50-3115] is on the seat belt stud behind the end release
buckle.
Figure 50-31-16
INSIDE OF CAB
P16128
Remove the shoulder harness retractor (Item 1) [Figure

50-31-18]
2
Installation: Line up the bolt (Item 1) [Figure 50-31-17]

with the mounting bracket (Item 2) [Figure 50-31-18] on
the inside of the cab.
3
P16284

Remove the seat belt retractor (Item 2) [Figure 50-3116]
50-31-5
773 Bobcat Loader

Service Manual
50-31-6
773 Bobcat Loader

Service Manual
Figure 50-40-3
BOB-TACH
Figure 50-40-1
1
1
N-18547

push the pivot pin into the Bob-Tach frame.
N-18544
Remove the bolt.

Tilt the Bob-Tach forward, so it is parallel to the floor. Put
blocks (approximately 3 inches) under each side of the
Bob-Tach [Figure 50-40-1].
Figure 50-40-4
LATER STYLE
Lower the Bob-Tach onto the blocks.
EARLY STYLE

nut from the tilt cylinder rod end pin (both sides).
Installation: Tighten the retainer bolt and nut to 25-28 ft.lbs. (34-38 Nm) torque.
Figure 50-40-2
1
N-22035
P13099
Remove the snap ring (Item 1) [Figure 50-40-4]

Use a punch to drive the pivot pin and cap (Item 2)
[Figure 50-40-4] out of the Bob-Tach frame.
Remove the Bob-Tach pivot pin (both sides).
N-18545
Remove the Bob-Tach from the lift arms.

Remove the pivot pin (Item 1) [Figure 50-40-2] from the
tilt cylinder rod end (both sides).
Remove the tilt cylinder rod end from the Bob-Tach (both
sides).

Reverse the removal procedure to install the Bob-Tach.
Loosen the bolt (Item 2) [Figure 50-40-2] at the BobTach pivot pin.
Installation: Tighten the bolt to 350 ft.-lbs. (475 Nm)
torque.
50-40-1
773 Bobcat Loader

Service Manual
Figure 50-40-7
BOB-TACH (CONTD)
Bob-Tach Lever And Wedge
Figure 50-40-5
1
N-18560
Remove the Wedge (Item 1) [Figure 50-40-7].

N-18558
Always replace bent or broken wedges.

Use the following procedure to remove and install the
Bob-Tach lever (Item 1) [Figure 50-40-5], spring and
wedge.
Figure 50-40-8
Figure 50-40-6
4
1
3
2
1
N-18561
Remove the lever mounting nut (Item 1), washer (Item 2),
spring (Item 3) and lever (Item 4) [Figure 50-40-8].
N-18559
Use a punch and hammer, remove the roll pin (Item 1)

[Figure 50-40-6] from the Bob-Tach Wedge and spring
clevis.

torque.
50-40-2
773 Bobcat Loader

Service Manual
Figure 50-40-11
BOB-TACH (CONTD)
Bob-Tach Lever And Wedge (Contd)
Figure 50-40-9
N-18562
Reverse the removal procedure to install the Bob-Tach

lever and wedge [Figure 50-40-11].
P5345
Pivot Pin Bushing And Seal Replacement

If the bolt (Item 1), handle pivot (Item 2), spring (Item 3),
or clevis (Item 4) [Figure 50-40-9] are damaged, put the
assembly in a vise.
Figure 50-40-12
Remove the bolt and replace the damaged parts as

needed.
Figure 50-40-10
1
N-18557
Remove the Bob-Tach. (See Removal And Installation on

Page 50-40- 1.)
Use a seal pick to remove seal (Item 1) [Figure 50-4012] on the Bob-Tach.
N-18563
Use a punch and hammer to drive the roll pin (Item 1)

[Figure 50-40-10] flush with the face of the Bob-Tach.
Remove and replace bushing (Item 2) [Figure 50-40-12]

with a driver tool and hammer.
50-40-3
773 Bobcat Loader

Service Manual
50-40-4
773 Bobcat Loader

Service Manual
Figure 50-41-2
POWER BOB-TACH
Figure 50-41-1
2
1
3
1
N-18545
Remove the pivot pin (Item 1) [Figure 50-41-2] from the

tilt cylinder rod end (both sides).
N-21401
Tilt the Bob-Tach forward, so it is parallel to the floor. Put

blocks (approximately 3 inches) under each side of the
Bob-Tach [Figure 50-41-1].
Remove the tilt cylinder rod end from the Bob-Tach (both
sides).
Loosen the bolt (Item 2) [Figure 50-41-2] at the BobTach pivot pin.
Lower the Bob-Tach onto the blocks.

Remove the hoses to the cylinder fittings [Figure 50-411].
Installation: Tighten the bolt to 350 ft.-lbs. (475 Nm)

torque.
Figure 50-41-3
NOTE: The hose with the 45 end (Item 1) [Figure 5041-1] is connected to the base end fitting on
the cylinder.
Remove the hose clamp on the hoses and use the bolt
(Item 2) [Figure 50-41-1] on the tilt cylinder pivot pin to
secure the clamp.
nut from the tilt cylinder rod end pin (both sides).
1
Installation: Tighten the retainer bolt and nut to 25-28 ft.lbs. (34-38 Nm) torque.
N-18547

push the pivot pin into the Bob-Tach frame.
Remove the bolt.
50-41-1
773 Bobcat Loader

Service Manual
Figure 50-41-6
POWER BOB-TACH (CONTD)

Figure 50-41-4
LATER STYLE
EARLY STYLE
1
2
N-18559
N-22035
Use a punch and hammer, remove the roll pin (Item 1)

[Figure 50-41-6] from the Bob-Tach Wedge and spring
clevis.
P13099
Remove the snap ring (Item 1) [Figure 50-41-4]
Figure 50-41-7
Use a punch to drive the pivot pin and cap (Item 2)

[Figure 50-41-4] out of the Bob-Tach frame.
Remove the Bob-Tach pivot pin (both sides).
1
Power Bob-Tach Lever And Wedge
Figure 50-41-5
N-18560
Remove the Wedge (Item 1) [Figure 50-41-7].

Always replace bent or broken wedges.
1
N-21401
Use the following procedure to remove and install the

Bob-Tach lever (Item 1) [Figure 50-41-5], spring and
wedge.
50-41-2
773 Bobcat Loader

Service Manual
Figure 50-41-10

Power Bob-Tach Lever And Wedge (Contd)
Figure 50-41-8
3
4
N-18563
5
Use a punch and hammer to drive the roll pin (Item 1)
[Figure 50-41-10] flush with the face of the Bob-Tach.
N-21401
Figure 50-41-11
Remove the washers and bolts (Item 1) [Figure 50-418]. Tighten the bolts to 25-28 ft.-lbs. (34-38 Nm) torque.
Remove the cylinder off the lever pivots. Position the rod
end to the left with the grease fitting holes to the top
[Figure 50-41-8].
Remove the lever mounting nut (Item 2), washer (Item 3),
spring (Item 4) and lever (Item 5) [Figure 50-41-8].
torque.
Figure 50-41-9
N-18562
Reverse the removal procedure to install the Power BobTach lever and wedge [Figure 50-41-11].
1
2
N-20625
If the bolt (Item 1), handle pivot (Item 2), spring (Item 3),
or clevis (Item 4) [Figure 50-41-9] are damaged, put the
assembly in a vise.
Remove the bolt and replace the damaged parts as
needed.
50-41-3
773 Bobcat Loader

Service Manual

Pivot Pin Bushing And Seal Replacement
Figure 50-41-12
N-18557
Remove the Power Bob-Tach. (See Removal And

Use a seal pick to remove seal (Item 1) [Figure 50-4112] on the Bob-Tach.
Remove and replace bushing (Item 2) [Figure 50-41-12]
with a driver tool and hammer.
50-41-4
773 Bobcat Loader

Service Manual
Figure 50-50-3
LIFT ARM
Figure 50-50-1
1
N-18850
Mark the tubelines for correct installation (both sides).

Pull the tubelines down, disconnect the hoses (Item 1)
[Figure 50-50-3] (both sides).
P-31849
Roll the Bob-Tach fully forward. Stop the engine.
Install plugs into the hose and tubeline ends.
Remove the Bob-Tach frame from the lift arms. (See

Install jackstands under the rear of the loader [Figure 5050-1].
Figure 50-50-2
N-18805
Remove the tubeline clamps (Item 1) [Figure 50-50-2]

under the lift arms (both sides).
50-50-1
773 Bobcat Loader

Service Manual
Figure 50-50-6
LIFT ARM (CONTD)

Figure 50-50-4
EARLY STYLE
1
1
1
N-18792
Remove the three front step mounting bolts (Item 1)

[Figure 50-50-6].
N-18873
Figure 50-50-7
Figure 50-50-5
LATER STYLE
N-18793
P-31832
Remove the front auxiliary mount mounting bolts (Item 1)

[Figure 50-50-4] or [Figure 50-50-5].
Remove the tilt port block mounting bolt (Item 1) [Figure

50-50-7] under the step.
Remove the front auxiliary tubelines from the lift arms.
50-50-2
773 Bobcat Loader

Service Manual
Figure 50-50-10
LIFT ARM (CONTD)

Figure 50-50-8
2
1
N-18806

nut from the lift arm pin (both sides).
N-18550
Remove the tilt cylinder mounting bolt base end (Item 1)

[Figure 50-50-8].
torque.
Use a drift pin and hammer remove the lift arm pivot pin
Figure 50-50-11

on Page 10-30-1.)
Remove the tilt cylinders and tilt tubelines from the
loader.
Figure 50-50-9
N-18803

nut from the lift cylinder rod end pivot pin (both sides).
N-18851
Connect a chain to the front of the lift arm and around the
axle [Figure 50-50-9].
50-50-3
773 Bobcat Loader

Service Manual
Figure 50-50-14
LIFT ARM (CONTD)

Figure 50-50-12
1
N-18804
Use a slide hammer remove the lift cylinder rod end pivot
pin (Item 1) [Figure 50-50-12] (both sides).
Strap the lift cylinders to rear of the uprights.
N-18856
Figure 50-50-13
Connect a nylon lift strap, chain and chain hoist to the lift
arms (Item 1) [Figure 50-50-13] & [Figure 50-50-14].
Remove the retainer bolt (Item 2) [Figure 50-50-13] from
the stabilizer pivot pin.
Installation: Tighten to 25-28 ft.-lbs. (34-38 Nm) torque.
Use a slide hammer, remove the stabilizer pivot pin (Item

2) [Figure 50-50-13] (both sides).
Remove the chain from the front axle.
Remove the lift arms from the loader.
Reverse the removal procedure to install the lift arm.
N-18857
50-50-4
773 Bobcat Loader

Service Manual
Figure 50-50-16
LIFT ARM (CONTD)

Link Removal And Installation (Contd)
Link Removal And Installation
WARNING
1

Engine is running.
N-18810
W-2019-1285
Connect a chain and chain hoist on the lift arm link

[Figure 50-50-16].
Figure 50-50-15

nut from the lift arm link pivot pin.

2
Figure 50-50-17
N-18806
Lower the lift arms. Stop the engine.

1
nut from the lift arm pivot pin.
N-18811

Open the rear door.

Raise the radiator cover part way to gain access to the
pivot pin.
Lower the radiator cover. Close the rear door.
Raise the lift arm link with the chain hoist and remove it
from the loader frame.
Reverse the removal procedure to install the lift arm link
on the loader.
50-50-5
773 Bobcat Loader

Service Manual
Figure 50-50-20
LIFT ARM (CONTD)

Stabilizer Bar Removal And Installation
Figure 50-50-18
N-19433

the stabilizer link pivot pin.
N-18851
Installation: Tighten to 25-28 ft.-lbs. ( 34-38 Nm) torque.

Lower the lift arms. (See LIFTING AND BLOCKING THE
Figure 50-50-21

on Page 10-30-1.)
2
Connect a chain to the front of the lift arm and around the
axle [Figure 50-50-18].
NOTE: The Bob-Tach and front wheel are removed in
photo [Figure 50-50-18] for clarity purpose
only. The Bob-Tach and front wheel do not
need to be removed to remove the stabilizer
link.
Figure 50-50-19
N-19434
Use a slide hammer (Item 1), remove the stabilizer link

pivot pin (Item 2) [Figure 50-50-21].
Remove the stabilizer link (Item 2) [Figure 50-50-21]

from the lift arm.
Reverse the removal procedure to install the stabilizer

link.
N-18813

the stabilizer link pivot pin.
Installation: tighten to 25-28 ft.-lbs. ( 34-38 Nm) torque.
Remove the stabilizer link pivot pin (Item 2) [Figure 5050-19].
50-50-6
773 Bobcat Loader

Service Manual
Figure 50-60-3
REAR GRILL
Gas Cylinder Removal And Installation
Figure 50-60-1
N-19336
N-19337
Remove the base end of the cylinder off the stationary

ball joint mounted on the loader frame [Figure 50-60-3].
N-19204
Open the rear door and raise the rear grill [Figure 50-601].
Reverse the removal procedure to install a new gas

cylinder.
Figure 50-60-2
2
1
N-19207
Loosen the pivot bolt and nut (Item 1) [Figure 50-60-2].

Installation: Tighten the mounting nut to 15-17 ft.-lbs.
(20-23 Nm) torque.
Remove the rod end (Item 2) [Figure 50-60-2] of the
cylinder off the ball joint mount.
50-60-1
773 Bobcat Loader

Service Manual
Figure 50-60-6
REAR GRILL (CONTD)

Figure 50-60-4
N-19215
Lower the rear grill [Figure 50-60-6].

N-19216
Figure 50-60-7
Open the rear door and raise the rear grill [Figure 50-604].
Figure 50-60-5
N-19218
Remove the cotter pin (Item 1) [Figure 50-60-7] from the

pivot pin (both sides).
N-19205
Remove the pivot pin (Item 2) [Figure 50-60-7] (both

sides).
Remove the gas cylinder rod end (Item 1) [Figure 50-605] from the rear grill. (See Gas Cylinder Removal And
Installationon Page 50-60- 1.)
Lift the rear grill from the loader.

Reverse the removal procedure to install a new grill.
50-60-2
773 Bobcat Loader

Service Manual
Figure 50-70-3
REAR DOOR
Figure 50-70-1
2
3
2
P-43360
Remove the top and bottom door hinge mounting bolts

(Item 1) [Figure 50-70-3] and nuts.
P-24792
Disconnect the light harness connector (Item 1) [Figure

50-70-1] from the engine harness.
NOTE: Install the door stop (Item 2) and the door stop
retainer (Item 3) [Figure 50-70-3] in the top
hinge as shown.
Remove both rear light assemblys (Item 2) [Figure 5070-1] from the door. (See Front Removal And Installation
on Page 60-60-1.)
Installation: Tighten the mounting bolts and nuts to 2528 ft.-lbs. (34-38 Nm) torque.
Figure 50-70-2
Lift the door away from the loader frame and put the door
flat on the floor.
Installation: Reverse the removal procedure to install
the rear door.
2
P-34588
Secure the chain hooks (Item 1) [Figure 50-70-2] to the

door as shown.
Connect a chain hoist (Item 2) [Figure 50-70-2] to the
lifting chain.
50-70-1
773 Bobcat Loader

Service Manual
REAR DOOR (CONTD)
Striker Disassembly and Assembly
Striker Removal and Installation
Figure 50-70-6
LATER STYLE
Figure 50-70-4
EARLY STYLE
1
P-31320
P-28889
Remove the lock nut (Item 1) [Figure 50-70-6].

Figure 50-70-5
Remove the rollers (Item 2) and the spacer (Item 3) from

the bolt (Item 4) [Figure 50-70-6].
LATER STYLE
Check the parts for wear and replace as needed.
1
Installation: Reverse the removal procedure to install
the rear door striker.
1
P-31126
Remove the two striker mount bolts (Item 1) [Figure 5070-4] and [Figure 50-70-5].
Remove the striker assembly from the loader.
Installation: Tighten both striker mount bolts (Item 1)
[Figure 50-70-4] or [Figure 50-70-5] to 90-100 ft.-lbs.
(125-135 Nm)
50-70-2
773 Bobcat Loader

Service Manual
Figure 50-70-8
REAR DOOR (CONTD)

Door Latch and Catch Adjustment
EARLY STYLE
WARNING
Never service or adjust the machine when the engine
is running unless instructed to do so in the manual.
W-2012-0497
Figure 50-70-7
P-24793
On early style loaders, (S/N 515840618 and Below) the

tailgate latch can be adjusted also. Loosen the four
attaching bolts (Item 1) [Figure 50-70-8], adjust the latch
and then retighten to 80-90 in.-lbs. (9-10 Nm) torque.
Later style loaders do not have an adjustment here.
Close the rear door. (This will align the striker assembly
to the correct position.)
Carefully open the door.

Tighten both striker mount bolts (Item 1) [Figure 50-707] fully to 90-100 ft.-lbs. (125-135 Nm)
P-31126
Loosen the striker assembly mount bolts (Item 1) [Figure

50-70-7].
Align the striker assembly in the center of the mounting

holes.
NOTE: Tighten the striker assembly, top mount bolt
only; until it will hold the striker assembly in
the center of the mounting slots. Once the
alignment is set, you can fully tighten both
mounting bolts.
50-70-3
773 Bobcat Loader

Service Manual
Figure 50-70-11
REAR DOOR (CONTD)

Latch Removal and Installation (Early Style)
Figure 50-70-9
1
P-31127
1
Remove the spring (Item 1) [Figure 50-70-11] from the
door handle.
P-24793
Remove the door latch mounting bolts (Item 1) [Figure

50-70-9] from the door latch mechanism.
Installation: Tighten the mounting bolts to 80-90 in.-lbs.
(9-10 Nm) torque.

door latch.
Remove the door latch (Item 3) [Figure 50-70-11] from
the door handle.
Figure 50-70-12
Remove the latch and handle mechanisms from the rear

door.
Latch Removal and Installation (Later Style)
1
Figure 50-70-10
2
P-31128
Remove the door handle (Item 1) [Figure 50-70-12]

from the rear door.
1
P-31125
Disconnect the spring (Item 1) [Figure 50-70-10] from

the rear door.
Remove the bolt and nut (Item 2) [Figure 50-70-10] from
the latch.
50-70-4
773 Bobcat Loader

Service Manual
Figure 50-80-3
FUEL TANK
Figure 50-80-1
1
1
P13868

P1616

Remove the cover (Item 1) [Figure 50-80-1] which is
installed over the fuel drain near the rear of the
chaincase.
Remove the two mounting bolts (Item 1) [Figure 50-803] from the battery holder.
Installation: Tighten the cover mounting bolts to 15-20

Installation: Tighten the battery holder mounting bolts to

15-20 ft.-lbs. (20-27 Nm) torque.
Figure 50-80-2
Remove the battery holder (Item 2) [Figure 50-80-3]

from the loader.
Figure 50-80-4
P1619
Drain the fuel from the tank through the fuel drain (Item 1)
[Figure 50-80-2].
P13869
Remove the mounting bolts (Item 1) [Figure 50-80-4]

from the fuel tank retainer bracket.
(20-27 Nm) torque.
50-80-1
773 Bobcat Loader

Service Manual
FUEL TANK (CONTD)
Fuel Fill Screen
Figure 50-80-7
Figure 50-80-5
2
1
P13874
P13876
Remove the clamp (Item 1) and remove the fuel fill hose
(Item 2) [Figure 50-80-7] from the tank.
Lift the fuel tank up and remove the tank from the loader
[Figure 50-80-5].
Figure 50-80-8
Reverse the removal procedure to install the fuel tank.

Fuel Level Sender
1
Figure 50-80-6
1
P13875
Remove the fuel fill screen (Item 1) [Figure 50-80-8]

from the tank. Check the screen for damage and replace
if necessary.
P13870
Loosen the fuel level sender (Item 1) [Figure 50-80-6]

with a wrench.
Turn the fuel level sender out and remove it from the fuel
tank. Check the fuel level sender for damage and replace
if necessary.
Installation: Tighten the fuel level sender to 50-60 in.lbs. (5,7-6,8 Nm) torque.
50-80-2
773 Bobcat Loader

Service Manual
FUEL TANK (CONTD)

Fuel Fill Screen (Contd)
Figure 50-80-9
P13873
Remove the fitting (Item 1) [Figure 50-80-9] and

grommet from the tank.
Figure 50-80-10
1
P13872
Remove the fuel supply screen (Item 1) [Figure 50-8010] from the hose. Check the screen for damage and
replace if necessary.
50-80-3
773 Bobcat Loader

Service Manual
50-80-4
773 Bobcat Loader

Service Manual
Figure 50-90-2
CONTROL PEDALS
Figure 50-90-1
P-34375
Remove the two mounting bolts (Item 1) [Figure 50-902] from the pedal mounting bracket.
P-26008
Remove the pedal assembly from the loader.

Remove the bolt (Item 1) [Figure 50-90-1] and nut from
the pedal linkage.
Check the rubber bushing in the pedal for wear and
replace as needed.
Pedal Adjustment
After installing the pedal, adjust the pedal so that there is
clearance under the rear of the pedal. The valve spool
must travel full stroke without the pedal hitting the floor
panel.
50-90-1
773 Bobcat Loader

Service Manual
Figure 50-90-4
CONTROL PEDALS (CONTD)

Crossbar Linkage Removal and Installation
WARNING
P-34260

W-2059-0598
Remove the hairpin clip and cross-pin (Item 1) [Figure

50-90-4] from the control valve lift spool.
Disconnect the crossbar from the control valve.
Figure 50-90-5

on Page 10-20-1.)
on Page 10-30-1.)
Figure 50-90-3
2
P-34376
Remove the crossbar from the pivot [Figure 50-90-5].

Installation: Check the nylon bushing (Item 1) [Figure
50-90-5] for wear and replace as needed.
P-34257
Remove the bolt and nut (Item 1) [Figure 50-90-3] to

disconnect the lift pedal linkage from the crossbar.
Remove the crossbar pivot bolt (Item 2) [Figure 50-903].
50-90-2
773 Bobcat Loader

Service Manual
CONTROL PEDALS (CONTD)
Tilt Foot Pedal Linkage Removal and Installation
Lift Foot Pedal Linkage Removal and Installation
Figure 50-90-8
Figure 50-90-6
P-34258
P-34257
Remove the hairpin clip and cross-pin (Item 1) [Figure

50-90-8] from the control valve tilt spool.
disconnect the lift foot pedal linkage from the crossbar
linkage.
Figure 50-90-9
Figure 50-90-7
P-26008

disconnect the lift foot pedal.
P-24759

disconnect the lift foot pedal.
50-90-3
773 Bobcat Loader

Service Manual
50-90-4
773 Bobcat Loader

Service Manual
Figure 50-91-3
CONTROL PEDALS (ACS)

Foot Sensor Removal And Installation
Figure 50-91-1
1
P-21936
P-21927
Remove the two bolts (Item 1) [Figure 50-91-3] from the

foot sensor shield.
1
P-21938
Pull the pin (Item 1) [Figure 50-91-1] holding the foot

pedal linkage to the sensor.
Installation: Tighten the bolts to 80-90 in.-lbs. (9,0-10,2

Nm) torque.
Disconnect the two connectors (Item 2) [Figure 50-91-1]

from the sensor and lock solenoid.
Figure 50-91-2
P-21935
Tilt the foot pedal up and remove the two nuts (Item 1)
[Figure 50-91-2].
Remove the foot pedal and sensor assembly from the
loader.
50-91-1
773 Bobcat Loader

Service Manual
CONTROL PEDALS (ACS) (CONTD)
Foot Pedal Removal And Installation
Foot Sensor Removal And Installation (Contd)
Figure 50-91-5
Figure 50-91-4
1
P-21940
P-21924
Remove the pin (Item 1) [Figure 50-91-5] holding the

linkage to the sensor.
Remove foot lock solenoid (Item 1) [Figure 50-91-4].
Figure 50-91-6
Installation: Apply a drop of oil to the solenoid threads
and tighten the solenoid to 35-40 ft.-lbs. (47-54 Nm)
lubed torque.
Remove the two bolts (Item 2) [Figure 50-91-4] from the

bracket and sensor assembly.
P-21935

Nm) torque.
Remove the sensor assembly.
when replacing handle sensor, foot pedal
sensor, actuator or ACS Controller. (See
Calibration Procedure on Page 60-123-14.)
P-21934
Tip the foot pedal up and remove the two nuts (Item 1)
[Figure 50-91-6].
Remove the foot pedal assembly.
50-91-2
773 Bobcat Loader

Service Manual
CONTROL PEDALS (ACS) (CONTD)

Foot Pedal Linkage Disassembly And Assembly
Figure 50-91-7
1
P-21931
Remove the bolt (Item 1) holding the linkage (Item 2)

[Figure 50-91-7] to the side of the foot pedal.
Figure 50-91-8
2
3
1
P-21932
Remove the spacer (Item 1), linkage (Item 2), and nut
(Item 3) [Figure 50-91-8] from the foot pedal.
50-91-3
773 Bobcat Loader

Service Manual
50-91-4
773 Bobcat Loader

Service Manual
CONTROL PANEL
WARNING

W-2017-0286
Figure 50-100-2
WARNING
W-2059-0598
1
on Page 10-20-1.)
on Page 10-30-1.)
P-34166

[Figure 50-100-2].
Figure 50-100-1

2
1
P-34362
Loosen the jam nut (Item 1) from the by-pass control

knob (Item 2) [Figure 50-100-1].
Remove the control knob (Item 2), jam nut (Item 1) and
rubber washer (Item 3) [Figure 50-100-1].
Disconnect the control harness connectors (Item 4)
[Figure 50-100-1] from both control levers.
50-100-1
773 Bobcat Loader

Service Manual
Figure 50-100-5
CONTROL PANEL (CONTD)

Figure 50-100-3
P-34363
Figure 50-100-6
P-26323
Remove the fuse/relay mounting bolts (Item 1) [Figure

50-100-3].
1
Remove the fuse/relay shield (Item 2) [Figure 50-100-3].
Remove the fuse/relay cover (Item 3) [Figure 50-100-3].
Figure 50-100-4
N-19390
Remove the control panel mounting bolts (Item 1)

[Figure 50-100-5] & (Item 1) [Figure 50-100-6] from
both sides of the control panel.
Installation: Tighten the control panel mounting bolts to
15-20 ft.-lbs. (20-27 Nm) torque.
Remove the control panel from the loader.
P-26325
Reverse the removal procedure to install the control

panel.
Remove the fuse/relay block [Figure 50-100-4].
50-100-2
773 Bobcat Loader

Service Manual
Figure 50-100-8

Shock Removal And Installation
Figure 50-100-7
1
3
3
2
P-4146
Remove Control Handle Lever (Item 1) [Figure 50-1008]. (See Removal and Installation on Page 50-100-1.)
2
P-34365

from the end of the shock connected to the steering
linkage.
from the other end of the shock connected to the bracket
on the control panel.
Remove the steering shaft pivot bolt (Item 2) [Figure 50100-8] from both sides of the control panel.
Installation: Tighten the pivot bolts to 25-28 ft.-lbs. (3438 Nm) torque.
Remove the steering shaft from the control panel.
Shaft Disassembly And Assembly

(34-38 Nm) torque.
Figure 50-100-9
Shaft Removal And Installation

NOTE: The steering shaft can be removed without
removing the control panel from the loader.
Photo [Figure 50-100-8] shows the control
panel removed for clarity purpose only.
1
1
Remove the steering linkage mounting bolts (Item 3)

[Figure 50-100-7].
1
Remove the steering shock mounting nuts (Item 2)

[Figure 50-100-7].
P-4154
Disassemble the right and left steering shafts from the

cross shaft assembly [Figure 50-100-9].
Assembly: Install new nylon bushings (Item 1) [Figure
50-100-9] as needed when assembling the steering
shaft. Be sure to apply grease on the cross shaft before
installing the right and left steering shaft.
50-100-3
773 Bobcat Loader

Service Manual
Installation: Tighten the centering spring shoulder bolt

and a NEW lock nut to 25-28 ft.-lbs. (34-38 Nm) torque.

Shaft Disassembly And Assembly (Contd)
Figure 50-100-12
Figure 50-100-10
1
1
P-3736
P-26331
To remove the steering shaft mounting bracket (Item 3)

[Figure 50-100-8], remove the three mounting bolts
(Item 1) [Figure 50-100-10] from the front of the control
panel.
Remove the steering shaft mounting bracket from each
side of the control panel.
Slide the plate (Item 1) to the right and remove it from the
two guide pins (Item 2) [Figure 50-100-12].
NOTE: The two guide bushings (Item 3) will be loose
and can fall out of the plate (Item 1) as soon as
it is removed from the guide pins (Item 2)
[Figure 50-100-12].

(20-27 Nm) torque.
Linkage Removal And Installation
Figure 50-100-11
P-3729
Remove the nut (Item 1) from the end of the centering

spring shoulder bolt (Item 2) [Figure 50-100-11].
Remove the shoulder bolt/spring assembly.
50-100-4
773 Bobcat Loader

Service Manual
If the centering blocks need replacement, remove the

bolts (Item 2) [Figure 50-100-14]. Remove the centering
blocks.

Linkage Removal And Installation (Contd)
Figure 50-100-13
Installation: Tighten the centering block bolts to 25-28

Figure 50-100-15
5
6
4
1
N-15310
The centering plate/centering spring assembly consists

of the following parts;
ITEM
P-3733
If the surface of any of the four pintle cams (Item 1) are

worn, loosen the bolt (Item 2) [Figure 50-100-15] and
rotate the cams 1/4 turn.
DESCRIPTION
Shoulder Bolt
Bushings
Spring
Lock Nut
Centering Plate
When replacing the old style pintle levers, wear cams

and cam bolts, install the latest style parts.
Guide Bushings
Figure 50-100-14
1
1
N-15312
Check the wear on the centering blocks (Item 1) [Figure

50-100-14].
50-100-5
773 Bobcat Loader

Service Manual
Figure 50-100-18

Linkage Removal And Installation (Contd)
Figure 50-100-16
1
3
2
1
P-34365
Remove the nuts (Item 1) [Figure 50-100-18] from both

shock absorber ball joint ends.
P-3733
Remove the shock absorbers.

Remove the nut (Item 1) [Figure 50-100-16] from the
torsion bushing/linkage bar. The bolt is threaded into the
linkage bar, remove the bolt from underneath the pintle
lever.
torque, then tighten the nut to 21-25 ft.-lbs. (28-33 Nm)
torque.

torque.
Remove the nuts (Item 2) from the linkage bar mounting
bolt. The bolts (Item 3) are threaded into the linkage bars,
remove the bolts (Item 3) [Figure 50-100-18].
The torsion bushings can now be removed from the
steering bell cranks.
Figure 50-100-17

Nm) torque, then tighten the nuts to 21-25 ft.-lbs. (28-33
Nm) torque.
2
The linkage and the centering plate must be readjusted
for neutral after the components have been reassembled.
(See Linkage Neutral Adjustment on Page 50-100-10.)
1
P-3734
Remove the linkage bar (Item 1) and remove the torsion

bushing (Item 2) [Figure 50-100-17].
50-100-6
773 Bobcat Loader

Service Manual
Figure 50-100-19
Linkage Adjustment
WARNING
Never work on a machine with the lift arms up unless the lift
arms are secured by an approved lift arm support device.
Failure to use an approved lift arm support device can allow
the lift arms or attachment to fall and cause injury or death.
2
1
W-2059-0598
3
on Page 10-20-1.)
P-34365

WARNING

on Page 10-30-1.)

W-2017-0286
Connect the remote start tool (MEL1429). (See REMOTE

START on Page 10-60-1.)
Pre-load tension in the torsion bushings must be
removed before adjusting the steering linkage.
Loosen the nut (Item 1) 3 to 4 turns, then loosen the bolt
(Item 2). The bolt (Item 2) is threaded into the linkage bar
(Item 3). The bolt (Item 2) [Figure 50-100-19] must be
loosened enough to allow the torsion bushing to turn
freely between the steering bellcrank and the linkage bar.
50-100-7
773 Bobcat Loader

Service Manual
Figure 50-100-22

Linkage Adjustment (Contd)
Figure 50-100-20
1
2
1
3
P-3723
3
Move the right side steering lever forward and install a
15/16 inch (24 mm) thick spacer (Item 1) between the
center plate (Item 2) and the mounting plate (Item 3)
[Figure 50-100-22].
4
P-3726
Loosen the nut (Item 1) 3 to 4 turns, then loosen the bolt

(Item 2). The bolt (Item 2) is threaded into the linkage bar
(Item 3). The bolt (Item 2) [Figure 50-100-20] must be
loosened enough to allow the torsion bushing to turn
freely between the pintle arm and the linkage bar.
This will allow the pintle arms to move freely while

adjusting the steering linkage for full forward travel
speed.
Figure 50-100-21
Remove the 3/8 inch (10 mm) thick spacer (Item 1)

[Figure 50-100-22].
Figure 50-100-23
4
2
1
3
3
2
4
P-3724
Move the right side steering lever to the rear and install a
3/8 inch (10 mm) thick spacer (Item 1) between the pintle
arm cam (Item 2) and the centering block (Item 3)
[Figure 50-100-21].
P-3730
Before adjusting the linkage, check that the pintle arm

mounting bolt (Item 1) is tight, 25-28 ft.-lbs. (34-38 Nm)
torque and that there is no play between the pintle arm
(Item 2) and the square pump shaft (Item 3). Also check
that the cam mounting bolts (Item 4) [Figure 50-100-23]
are tight, 45-50 ft.-lbs. (62-68 Nm) torque.
50-100-8
773 Bobcat Loader

Service Manual
Linkage Adjustment (Contd)
After both sides of the linkage have been adjusted, the

feel of both levers at full stroke should be the same.
Readjust the linkage if necessary.
Figure 50-100-24
Figure 50-100-26
1
1
P-3727
P-3723
Loosen the two bolts and nuts (Item 1) [Figure 50-10024] on each steering linkage bar.
Remove the spacer (Item 1) [Figure 50-100-26].
Figure 50-100-25
P-3728
Move the left control lever to the full forward position

(until the lever hits the stop), then pull forward on the left
rear linkage bar until the pintle arm is rotated to the front
as far as possible [Figure 50-100-25]. Use a locking plier
and clamp the two linkage bars together.
Tighten the nuts and bolts to 25-28 ft.-lbs. (34-38 Nm)
torque.
Check the lever movement to make sure that the pintle
arm and the control lever are both at full stroke at the
same time. This will allow for maximum forward speed.
Repeat the procedure for the right side linkage.
50-100-9
773 Bobcat Loader

Service Manual
Figure 50-100-28

Linkage Neutral Adjustment
The following tool listed will be needed to do the following
procedure:
MEL1563 - Remote Start Tool Kit

Connect the remote start tool to the engine harness. (See
REMOTE START on Page 10-60-1.)
WARNING
P-3731

W-2017-0286
Loosen the four bolts (Item 1) [Figure 50-100-28] holding

the two centering blocks. Move the right hand centering
block to the right as far as possible.
NOTE: Bolt holes (Item 2) [Figure 50-100-28] are
slotted for pintle arm centering adjustment.
Figure 50-100-27
Figure 50-100-29
1
3
4
P-3726
Loosen the nut (Item 1) a couple of turns, then loosen the

bolt (Item 2). The bolt (Item 2) is threaded into the linkage
bars (Items 3 & 4) [Figure 50-100-27].
P-3725
Adjust the left centering block first [Figure 50-100-29].
The bolt (Item 2) [Figure 50-100-27] must be loose

enough to allow the torsion bushing to turn freely
between the pintle arm and the linkage bar.
50-100-10
773 Bobcat Loader

Service Manual
Figure 50-100-31

Linkage Neutral Adjustment (Contd)
Figure 50-100-30
P-3732
Adjust the right centering block [Figure 50-100-31].

P16121
Move the right control lever until the tires do not turn
(neutral position).
Start the engine and run at high RPM.
Move the traction lock override switch (Item 1) [Figure
50-100-30] to the OFF position so the traction function is
unlocked. The wheels are now able to turn.
Move the right centering block to the left until it contacts

both pintle cams and the control lever is still in the neutral
position [Figure 50-100-31].
Move the left control lever until the tires do not turn
(neutral position).
Move the left centering block to the left until it contacts
both pintle cams and the control lever is still in the neutral
position [Figure 50-100-29].
NOTE: If the centering blocks are worn, they can be
removed and rotated 180 degrees and
reinstalled. If the cams are worn, they can be
loosened and rotated 90 degrees and
reinstalled.
Test both levers by moving them backward and forward

and letting them return to neutral by the return spring
force.
If the levers do not return to neutral and the tires do not
come to a complete stop, repeat the adjustment
procedure again.
Stop the engine.
50-100-11
773 Bobcat Loader

Service Manual

Linkage Neutral Adjustment (Contd)
Figure 50-100-32
3
4
P-3726
Tighten the two bolts (Item 1) to 11-13 ft.-lbs. (15-17 Nm)

torque, then tighten the two nuts (Item 2) [Figure 50-10032] to 21-25 ft.-lbs. (28-33 Nm) torque.
Figure 50-100-33
1
2
P-34365
Tighten the two bolts to 11-13 ft.-lbs. (15-17 Nm) torque,

then tighten the two nuts to 21-25 ft.-lbs. (28-33 Nm)
torque at the steering cross shaft (Items 1 & 2) [Figure
50-100-33].
50-100-12
773 Bobcat Loader

Service Manual
CONTROL HANDLE
Control Lever Boot
Control Lever Removal And Installation
Figure 50-110-2
Figure 50-110-1
1
N-18884
1
P-34362
Disconnect the electrical connectors from the control

lever [Figure 50-110-1].
Remove the nuts from the two U-bolts (Item 1) [Figure
50-110-1] used to mount the control lever.
To replace the rubber boot (Item 1) [Figure 50-110-2] on

the control panel, remove the control lever (See above
procedure).
Drill out the four rivets (Item 2) [Figure 50-110-2] located
on the flange of the rubber boot and remove the old boot.
Install the new boot and reinstall the control lever.
Remove the U-bolts from the control lever mount.

Remove the control lever (Item 2) [Figure 50-110-1] by
sliding the lever through the rubber boot (Item 1) [Figure
50-110-2] on the front of the control panel.
Installation: Tighten the U-bolts so the lever can not be
moved either right or left when seated in the operator
seat. Be sure the control lever does not interfere with the
operator cab when lowering or raising the cab.
50-110-1
773 Bobcat Loader

Service Manual
50-110-2
773 Bobcat Loader

Service Manual
CONTROL HANDLE (ADVANCED HAND CONTROL)

(AHC)
Handle Control Unit Removal And Installation

Figure 50-111-3
Components Identification
Figure 50-111-1
1
1
2
N-17774
N-17774
Control Handle (Item 1) [Figure 50-111-1].
To remove the handle control unit, slide the rubber

handle cover (Item 1) [Figure 50-111-3] up the handle.
Remove the two mounting bolts (Item 2) [Figure 50-1113] from the control cover.
Figure 50-111-2
Remove the control cover.
Figure 50-111-4
N-17783
N-17783
Handle Control Unit (Item 1) [Figure 50-111-2].
Disconnect the loader control harness (Item 1) [Figure

50-111-4] from the handle control harness.
50-111-1
773 Bobcat Loader

Service Manual
Figure 50-111-7

(AHC) (CONTD)
(Contd)
Figure 50-111-5
2
P13737
N-17380
Using a small screwdriver remove the handle control

electrical connector from the clip [Figure 50-111-5].
Figure 50-111-6
Remove the mounting bolt and nut (Item 1) [Figure 50111-7] from the control handle and shaft.
Remove the control unit (Item 2) [Figure 50-111-7] from
the control handle.
Installation: Tighten the mounting bolt to 35 in.-lbs (3,9
Nm) torque.
Figure 50-111-8
1
2
N-17785
Using an allen wrench, remove the two mounting screws

(Item 1) [Figure 50-111-6] from the control unit.
N-17392
NOTE: A small screwdriver (Item 2) [Figure 50-111-6]

in the control unit may be needed to hold the
center spacer from turning.
NOTE: The control unit (Item 1) [Figure 50-111-8] can

only be replaced as a complete assembly.
Installation: Tighten the control unit mounting screws to

85 in.-lbs. (9,6 Nm) torque.
Check the spacer (Item 2) and screws (Item 3) [Figure

50-111-2
773 Bobcat Loader

Service Manual
Figure 50-111-11

(AHC) (CONTD)
(Contd)
Figure 50-111-9
1
2
N-17385
1
Using a small screwdriver, hold the handle spacer (Item
1) and remove the allen head screws (Item 2) [Figure
50-111-11] from the handle assembly.
N-17470
Installation: When installing the control unit into the

control handle, check the routing of the switch handle
wire harness (Item 1) [Figure 50-111-9] to assure proper
return of the control handle to neutral.
Installation: Tighten the allen head screws to 35 in.-lbs.

(4 Nm) torque.
Control Handle Disassembly and Assembly
Figure 50-111-12
Control Handle Removal and Installation

Figure 50-111-10
1
2
2
1
N-17394
Remove the handle sleeve (Item 1) and bushings (Item

2) [Figure 50-111-12] from the handle.
N-17384
Remove the handle control unit. (See Handle Control

Unit Removal And Installation on Page 50-111-1.)
Check all parts for wear and replace as needed.
Remove the switch handle. (See Switch Handle Removal

on Page 60-122-5.)
Remove the rubber handle cover (Item 1) [Figure 50111-10] from the handle.
50-111-3
773 Bobcat Loader

Service Manual
Figure 50-111-15

(AHC) (CONTD)
Control Handle Disassembly And Assembly (Contd)
Figure 50-111-13
1
N-17773
Figure 50-111-16
N-17393
Check the mounting bolt (Item 1) [Figure 50-111-13] that

connects the handle to the handle control unit for wear,
replace as needed.
18.25
Control Lever Removal and Installation
Figure 50-111-14
P-32595
Loosen the two u-clamps (Item 1) [Figure 50-111-15]

nuts.
Installation: Tighten the u-bolts so the lever can not be
seat. Control lever end (Item 2) [Figure 50-111-15]
should be flush with bellcrank. Be sure the control lever
does not interfere with the operator cab when lowering or
raising the cab. The distance between handles should be
18.25 inches [Figure 50-111-16].
N-17772
Disconnect the electrical connectors (Item 1) [Figure 50111-14] from the control lever switch handle.
Remove the control lever from the cross shaft and control
panel.
Remove the electrical connectors from the control lever

switch handle. (See Switch Handle Removal and
50-111-4
773 Bobcat Loader

Service Manual
Control Lever Boot

(AHC) (CONTD)
Figure 50-111-18
Control Lever Removal And Installation (Contd)

Figure 50-111-17
N-17775
P13734
The control lever (Item 1) [Figure 50-111-17] must be

replaced as a complete unit.
The connector clip (Item 2) [Figure 50-111-17] can be
replaced separately from the control lever.
To replace the rubber boot (Item 1) [Figure 50-111-18]

on the control panel, remove the control lever. (See
Control Lever Removal and Installation on Page 50-1114.)
Drill out the four rivets (Item 2) [Figure 50-111-18]
located on the flange of the rubber boot and remove the
old boot.
Install the new boot and reinstall the control lever. (See
50-111-5
773 Bobcat Loader

Service Manual
50-111-6
773 Bobcat Loader

Service Manual

(AHC) W/PUSH BUTTON FLOAT
Figure 50-112-2
1
Figure 50-112-1
P-24909
Handle Sensor (Item 1) [Figure 50-112-2].

sensor, actuator or AHC Controller. (See
P16572
50-112-1
773 Bobcat Loader

Service Manual
Figure 50-112-5

(AHC) W/PUSH BUTTON FLOAT (CONT'D)
Handle Sensor Removal And Installation
Figure 50-112-3
P-24910
Using a small screwdriver remove the handle sensor

electrical connector (Item 1) from the clip by pushing the
connector down out of the connector clip (Item 2) [Figure
50-112-5].
P16581
To remove the handle sensor, slide the rubber handle

cover (Item 1) [Figure 50-112-3] up the handle.
Figure 50-112-6
Figure 50-112-4
2
1
2
P-24911
P-24909
Disconnect the loader control harness (Item 1) [Figure

50-112-4] from the handle sensor harness.
Using a small screwdriver, remove the electrical

connector (Item 1) from the clip
by pushing the
connector down out of the connector clip (Item 2) [Figure
50-112-6].
Disconnect the float control harness (Item 2) [Figure 50112-4] from the handle connector.
50-112-2
773 Bobcat Loader

Service Manual
Figure 50-112-9

Handle Sensor Removal And Installation (Cont'd)
Figure 50-112-7
1
1
P-24913
Remove the spacers (Item 1) [Figure 50-112-8] &

[Figure 50-112-9] while removing the mounting pin (Item
2) [Figure 50-112-8].
P-24912
Using an allen wrench, remove one of the two mounting

screws (Item 1) [Figure 50-112-7] from the handle
sensor.
Figure 50-112-10
Installation: Tighten the handle sensor mounting screws

to 85 in.-lbs. (9,6 Nm) torque.
Figure 50-112-8
1
P-21880
2
Remove one of the two mounting screws (Item 1) [Figure
50-112-10] from the handle sensor.
Installation: Tighten bolt to 32-38 in.-lbs. (3,6-4,3 Nm)

torque.
P-24915
50-112-3
773 Bobcat Loader

Service Manual

Figure 50-112-13

Figure 50-112-11
1
3
4
3
P-24909
2
P-24918
Remove the handle sensor (Item 1) [Figure 50-112-11]

from the handle assembly.
Remove the handle sensor (Item 1) [Figure 50-112-13].

(See Handle Sensor Removal And Installation on Page
50-111- 2.)
Figure 50-112-14
NOTE: The handle sensor (Item 1) [Figure 50-112-11]

can only be replaced as a complete assembly.
Check the spacers (Item 2), screws (Item 3), mounting

pins (Item 4) [Figure 50-112-11] and replace as needed.
Figure 50-112-12
P16534
Remove the switch handle (Item 1) [Figure 50-112-14].

(See Switch Handle Removal and Installation on Page
60-121-7.)
P-24909
Installation: When installing the handle sensor into the

wire harness (Item 1) [Figure 50-112-12] to assure
proper return of the control handle to neutral and
minimize harness movement.
sensor, actuator or AHC Controller. (See
50-112-4
773 Bobcat Loader

Service Manual

Figure 50-112-17
Control Handle Removal and Installation (Contd)

Figure 50-112-15
2
2
1
N-17394

N-17384

Figure 50-112-18
Figure 50-112-16
2
1
N-22796
N-17385


connects the handle to the handle sensor unit for wear,
replace as needed.

(4 Nm) torque.
50-112-5
773 Bobcat Loader

Service Manual
Figure 50-112-21

Figure 50-112-19
18.25
1
1
B-16618

nuts.
N-22667
switch handle. (See Switch Handle Removal on Page 60122-5.)

18.25 inches [Figure 50-112-21].
panel.
Figure 50-112-20
N-22658
50-112-6
773 Bobcat Loader

Service Manual
Control Lever Boot

Figure 50-112-23
Control Lever Removal and Installation (Contd)

Figure 50-112-22
1
N-22659
P13734


old boot.
50-112-7
773 Bobcat Loader

Service Manual
50-112-8
773 Bobcat Loader

Service Manual
CONTROL HANDLE (ADVANCED CONTROL

SYSTEM) (ACS) ADVANCED HAND CONTROL

Figure 50-113-3
Figure 50-113-1
1
1
P-21864
Loosen the nuts (Item 1) [Figure 50-113-3].

Figure 50-113-4
P16572

Figure 50-113-2
1
P-21837
Tilt the control handle (Item 1) [Figure 50-113-4] to the

center of the loader.
Lift the boot cover (Item 2) [Figure 50-113-4].
P-21879
50-113-1
773 Bobcat Loader

Service Manual
Figure 50-113-7

(CONTD)
Handle Sensor Remonal And Installation (Contd)
Figure 50-113-5
1
P-21860
Remove the handle lock solenoid connector (Item1)

[Figure 50-113-7] from the clip.
NOTE: Pry out with a small screw driver and push the
connector down.
P-21836
Disconnect the harness connector (Item 1) [Figure 50113-5] from the handle sensor connector.
Figure 50-113-8
1
Disconnect the harness connector (Item 2) [Figure 50113-5] from the handle lock solenoid connector.
5
Figure 50-113-6
1
3
1
P-21862

Installation: Tighten screws to 32-38 in.-lbs. (3,6-4,3
Nm) torque.
P-21861
Remove the handle sensor connector (Item 1) [Figure

50-113-6] from the clip.
connector down.
While removing the mounting pin (Item 2) from the

handle sensor, remove the one plastic spacer (Item 3),
the spring (Item 4) and washer (Item 5) [Figure 50-1138].
50-113-2
773 Bobcat Loader

Service Manual
Check the spacer (Item 2) and screws (Item 3), mounting

pin (Item 4), spring (Item 5), washer (Item 6), bolt/nut
(Item 7), stop strap (Item 8) [Figure 50-113-10] and
replace as needed.

(CONTD)
Handle Sensor Removal And Installation (Contd)
CURRENT VERSION HAND CONTROLS:
EARLIER VERSION HAND CONTROLS ONLY:
Figure 50-113-11
Figure 50-113-9
1
1
P-21880
P-21863
Remove the top mounting bolt (Item 1) [Figure 50-113-9]

from the handle sensor.
NOTE: Be careful not to loose the recessed nut on
the other side of the handle.

torque.

torque.
Figure 50-113-10
7
3
1
8
4
3
5
2
P-21791

50-113-3
773 Bobcat Loader

Service Manual
Figure 50-113-14

(CONTD)
Figure 50-113-12
1
P-21799
4
3
5

wire harness (Item 1) [Figure 50-113-13] & [Figure 50113-14] to assure proper return of the control handle to
neutral.
2
P-21882

replace as needed.

when replacing handle sensor, actuator or
ACS Controller. (See Calibration Procedure
on Page 60-123-14.)
Figure 50-113-15
Figure 50-113-13
P-21879
1
P-21878

50-113-1.)
50-113-4
773 Bobcat Loader

Service Manual
Figure 50-113-18

(CONTD)
Control Handle Removal And Installation (Contd)
Figure 50-113-16
1
2
N-17385

P16534

(See Switch Handle Removal on Page 60-123-6.)
Figure 50-113-17

(4 Nm) torque.
Figure 50-113-19
2
1
N-17384
N-17394

50-113-5
773 Bobcat Loader

Service Manual
Figure 50-113-22

(CONTD)
Control Handle Disassembly and Assembly (Contd)
Figure 50-113-20
N-22658
1
Figure 50-113-23
N-22796

connects the handle to the handle sensor for wear,
replace as needed.
18.25

Figure 50-113-21
P-32595
1
1

nuts.
18.25 inches [Figure 50-113-23].
N-22667
panel.

50-113-6
773 Bobcat Loader

Service Manual
Control Lever Boot

(CONTD)
Figure 50-113-25
Control Lever Removal And Installation (Contd)

Figure 50-113-24
2
1
N-22659
P13734


old boot.
50-113-7
773 Bobcat Loader

Service Manual
50-113-8
773 Bobcat Loader

Service Manual
Figure 50-114-2

SYSTEM) (ACS) SELECTABLE HAND/FOOT
CONTROL
Figure 50-114-1
1
P-21879

P16572
50-114-1
773 Bobcat Loader

Service Manual
Figure 50-114-5

CONTROL (CONT'D)
Figure 50-114-3
2
P-21836
1
P-21864
Loosen the nuts (Item 1) [Figure 50-114-3].
Figure 50-114-6

Figure 50-114-4
P-21861
1
connector down.
P-21837
Tilt the control handle (Item 1) [Figure 50-114-4] to the

center of the loader.
50-114-2
773 Bobcat Loader

Service Manual
EARLIER VERSION HAND CONTROLS ONLY:

CONTROL (CONT'D)
Figure 50-114-9

Figure 50-114-7
P-21863
Remove the top mounting bolt (Item 1) [Figure 50-114-9]

from the handle sensor.
P-21860
Remove the handle lock solenoid connector (Item1)

[Figure 50-114-7] from the clip.
connector down.
NOTE: Be careful not to loosen the recessed nut on

the other side of the handle.
torque.
Figure 50-114-10
Figure 50-114-8
1
7
3
5
4
8
3
4
5
P-21791
P-21862

Installation: Tighten screws to 32-38 in.-lbs. (3,6-4,3
Nm) torque.
While removing the mounting pin (Item 2) from the
handle sensor, remove the one plastic spacer (Item 3),
the spring (Item 4) and washer (Item 5) [Figure 50-1148].

replace as needed.
50-114-3
773 Bobcat Loader

Service Manual

replace as needed.

CONTROL (CONT'D)
Figure 50-114-13
CURRENT VERSION HAND CONTROLS:

Figure 50-114-11
3
2
1
P-21878
1
Figure 50-114-14
P-21880


torque.
Figure 50-114-12
P-21799

wire harness (Item 1) [Figure 50-114-13] & [Figure 50114-14] to assure proper return of the control handle to
neutral and minimize harness movement.
4
3
5
2
P-21882

NOTE: Route wires (Item 2) [Figure 50-114-13] &

[Figure 50-114-14] as shown away from stop
strap (Item 3) [Figure 50-114-13] & [Figure 50114-14] to avoid wire damage.
50-114-4
773 Bobcat Loader

Service Manual
Figure 50-114-17

CONTROL (CONT'D)
1
Figure 50-114-15
N-17384
Figure 50-114-18
P-21879

50-114-2.)
Figure 50-114-16
2
N-17385

(4 Nm) torque.
P16534

(See Switch Handle Removal on Page 60-123-6.)
50-114-5
773 Bobcat Loader

Service Manual

CONTROL (CONT'D)
Figure 50-114-21

1
Figure 50-114-19
1
1
2
N-22667
2
N-17394



Figure 50-114-20
N-22796

connects the handle to the handle sensor for wear,
replace as needed.
50-114-6
773 Bobcat Loader

Service Manual
Figure 50-114-24

CONTROL (CONT'D)
Control Lever Removal and Installation (Contd)
Figure 50-114-22
2
1
1
P13734

N-22658
Figure 50-114-23
Control Lever Boot

Figure 50-114-25
18.25
2
1
B-16618

nuts.
18.25 inches [Figure 50-114-23].
panel.
N-22659

old boot.
50-114-7
773 Bobcat Loader

Service Manual
50-114-8
773 Bobcat Loader

Service Manual
ELECTRICAL SYSTEM
ADVANCED CONTROL SYSTEM (ACS) ADVANCED HAND
CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-122-1
ACS Controller Removal And Installation . . . . . . . . . . . . 60-122-4
Actuators Disassembly And Assembly . . . . . . . . . . . . . 60-122-10
Components Identification . . . . . . . . . . . . . . . . . . . . . . . . 60-122-1
Controller, Connector And Wire Identification . . . . . . . . . 60-122-3
Handle Sensor Connector . . . . . . . . . . . . . . . . . . . . . . . . 60-122-4
Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . 60-122-2
Switch Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . 60-122-7
Switch Handle Removal. . . . . . . . . . . . . . . . . . . . . . . . . . 60-122-5
SAFETY &
MAINTENANCE
ADVANCED CONTROL SYSTEM (ACS) SELECTABLE HAND/

FOOT CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-123-1
ACS Controller Removal And Installation . . . . . . . . . . . . 60-123-5
Actuators Disassembly And Assembly . . . . . . . . . . . . . 60-123-11
Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 60-123-14
Controller, Connector And Wire Identification . . . . . . . . . 60-123-4
Foot Lock Solenoid Connector. . . . . . . . . . . . . . . . . . . . 60-123-19
Foot Lock Solenoid Removal And Installation . . . . . . . . 60-123-19
Foot Sensor Connector . . . . . . . . . . . . . . . . . . . . . . . . . 60-123-18
Foot Sensor Disassembly And Assembly . . . . . . . . . . . 60-123-17
Handle Lock Solenoid Connector . . . . . . . . . . . . . . . . . 60-123-13
Handle Lock Solenoid Disassembly And Assembly. . . . 60-123-12
Handle Lock Solenoid Removal And Installation . . . . . . 60-123-12
Switch Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . 60-123-8
Switch Handle Removal. . . . . . . . . . . . . . . . . . . . . . . . . . 60-123-6
DRIVE
SYSTEM
ADVANCE HAND CONTROL (AHC) SYSTEM. . . . . . . . . . .

Actuators Disassembly and Assembly. . . . . . . . . . . . . . .
AHC Controller Removal And Installation . . . . . . . . . . . .
Components Identification . . . . . . . . . . . . . . . . . . . . . . . .
Handle Control Unit Connector . . . . . . . . . . . . . . . . . . . .
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch Handle Removal and Installation . . . . . . . . . . . . .
Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
60-120-1
60-120-8
60-120-4
60-120-1
60-120-4
60-120-3
60-120-5
60-122-2
ELECTRICAL
SYSTEM
ENGINE
SERVICE
ADVANCED HAND CONTROL (AHC) SYSTEM (W/PUSH BUTTON

FLOAT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-121-1
Actuators Disassembly and Assembly. . . . . . . . . . . . . . 60-121-10
AHC Controller Removal And Installation . . . . . . . . . . . . 60-121-4
Controller Connector And Wire Identification. . . . . . . . . . 60-121-3
Handle Sensor Removal And Installation . . . . . . . . . . . . 60-121-4
Switch Handle Removal and Installation . . . . . . . . . . . . . 60-121-7
60-01
773 Bobcat Loader

Service Manual
ELECTRICAL SYSTEM (CONTD)

ALTERNATOR (55 AMP). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting The Alternator Belt . . . . . . . . . . . . . . . . . . . . . . .
Alternator Output Test . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alternator Regulator Test . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rectifier Continuity (Diode) Test . . . . . . . . . . . . . . . . . . . .
Rectifier (Diode) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotor Continuity Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotor Ground Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stator Continuity Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stator Ground Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60-30-1
60-30-1
60-30-1
60-30-2
60-30-7
60-30-5
60-30-6
60-30-2
60-30-4
60-30-6
60-30-6
60-30-5
60-30-5
ALTERNATOR (90 AMP). . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjusting The Alternator Belt . . . . . . . . . . . . . . . . . . . . . . .
Alternator Identification . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alternator Regulator Test . . . . . . . . . . . . . . . . . . . . . . . . . .
Alternator Voltage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging System Check . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Voltage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low Voltage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rectifier Continuity (Diode) Test . . . . . . . . . . . . . . . . . . . .
Rotor Continuity Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotor Ground Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stator Continuity Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stator Ground Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60-31-1
60-31-1
60-31-1
60-31-6
60-31-3
60-31-8
60-31-2
60-31-7
60-31-4
60-31-3
60-31-5
60-31-4
60-31-8
60-31-8
60-31-7
60-31-7
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . .
60-20-1
60-20-1
60-20-2
60-20-3
60-02
773 Bobcat Loader

Service Manual

BICS SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-90-1
Additional Inspection For Loaders With Advanced Hand Controls (AHC) . 60-90-2
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED Key ON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-90-1
Inspecting The BICS Controller (Engine STOPPED - Key ON) . . . . . . . 60-90-1
Inspecting The Lift Arm By-Pass Control . . . . . . . . . . . . . . . . . . . . . . . . . . 60-90-2
Inspecting The Seat Bar Sensor (Engine RUNNING) . . . . . . . . . . . . . . . . 60-90-1
Inspecting The Traction Lock (Engine RUNNING) . . . . . . . . . . . . . . . . . . 60-90-1
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-90-3
Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-90-4
BOBCAT CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-70-1
Identification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-70-1
DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-80-1
Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-80-1
ELECTRICAL/HYDRAULIC CONTROLS REFERENCE . . . . . . . . . . . . . . . 60-130-1
Controls Identification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-130-1
ELECTRICAL SYSTEM INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay Switch Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60-10-1
60-10-4
60-10-5
60-10-5
60-10-6
60-10-3
INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-50-1

Changing the Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-50-6
Front Accessory Panel Removal And Installation . . . . . . . . . . . . . . . . . . 60-50-10
Left Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-50-1
Option and Field Accessory Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-50-8
Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-50-6
Right Panel - (Deluxe) (With Keyless Start) . . . . . . . . . . . . . . . . . . . . . . . . 60-50-3
Right Panel Setup Display Options (Deluxe) . . . . . . . . . . . . . . . . . . . . . . . 60-50-5
Right Panel - (Standard) (With Key Switch) . . . . . . . . . . . . . . . . . . . . . . . . 60-50-2
60-03
773 Bobcat Loader

Service Manual

LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-60-1
Front Removal And Installation . . . . . . . . . . . . . . . . . . . . . 60-60-1
Rear Removal And Installation . . . . . . . . . . . . . . . . . . . . . 60-60-2
SEAT BAR SENSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BICS Circuit Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . .
60-100-1
60-100-4
60-100-3
60-100-2
60-100-1
STARTER (NIPPONDENSO) . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-1

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-13
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-1
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-4
Inspection And Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-9
No Load Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-12
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-3
STARTER (VALEO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . .
No Load Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRACTION LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Removal And Installation . . . . . . . . . . . . . . . . .
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . .
60-41-1
60-41-1
60-41-4
60-41-6
60-41-9
60-41-3
60-41-2
60-110-1
60-110-6
60-110-4
60-110-2
60-110-2
60-110-1

SPECIFIED.
60-04
773 Bobcat Loader

Service Manual
MONITORING 3000-3999 LBL

HYDRAULIC 4000-4999 LGN
WIRES CONNECT BY LETTER

ACROSS CONNECTORS
ATTACHMENT CONTROLS 5000-5999 YEL

LIGHTS 6000-6999 PNK
B
A
A
B
ACCESSORIES 7000-7999 WHT

ENGINE 8000-8999 TAN
SOME CONNECTOR
BODIES NOT SHOWN
FOR DRAWING CLARITY
CAB
RED = RED
RNG = ORANGE
BLK = BLACK
LBL = LIGHT BLUE
DBL = DARK BLUE
LGN = LIGHT
GREEN
DGN = DARK
GREEN
YEL = YELLOW
PNK = PINK
WHT = WHITE
BRN = BROWN
TAN = TAN
PUR = PURPLE
GRY = GRAY
GROUND 2000-2999 BLK
S/N 517611001-17999
S/N 518011001-11999
S/N 518111001-11999
S/N 519011001-15999
S/N 519211001-11999
V-0001
COMMUNICATION 9000-9999 PUR
FRONT LIGHT
ACCESSORY
CONNECTORS
HARNESS 6718870
2750
6110
6120
2760
B
A
A
B
B
A
2750
A
B
6120
6110
2760
LEFT PANEL
D
G
E
HEADLIGHTS
COMPUTER POWER
9110
F
K
H
9300
CLOCK/LATCH
9310
DATA
9330
B
J
9320
BUZZER
9340
2910
HEATER
2650
30A
25A
2640
FUSE 6
FUSE 2
2630
FUEL PULL
2600
2620
2610
FUSE 10
15A
25A
FUSE 3
FUSE 11
REAR LT
6320
ALT & KITS
15A
FUEL
PULL
GLOW PLUG
FUSE 4
TRACTION
PULL
9210
C407
ATTCHMNT
30A
FUSE 8
RIGHT
TAILLIGHT
FR & MK LT
REAR LIGHT
25A
SWITCH
POWER
FUSE 7
2610
HARNESS 6716419
FRONT &
MARKER
LIGHT
1910
CONNECTS TO
C407
ON THIS PAGE
UNSWITCHED
25A
FUSE 12
STARTER
COMPUTER
ACC PLUGS
25A
25A
6100
TAILGATE/
WORK LIGHTS
FUSE 9
FUSE 1
TRACTION
9320
6330
9340
1900
11
10
9
4
2
6210
1200
FUEL SENDER 20270 ohm
9350
9
4
9100
9310
9300
1900
9120
B
A
H
DATA
2900
2
1
1200
9220
SYSTEM Rx
12
5
7
9350
1920
3900
1220
3920
12
5
7
3920
2920
K
F
E
G
3910
3910
9350
KEY/ENTER SWITCH
2740
2740
D
C
C404
C405
C406
C103
A B
A B
A B
HARNESS 6718912
3900
B1
C2
C1
B3
B2
3900
3910
A3
F2
D3
C3
9350
3920
2900
1200
1900
F3
E1
F1
E2
A1
A2
9340
9100
9200
E3
A3
3920
4320
4310
4310
4920
4920
G
E
4930
4930
4500
4810
BRAKE SW
IN
A3
B3
1400
4820
BRAKE SW
OUT
J
H
A
RNG
A3
K1
4500
C3
D3
D2
9400
9400
1480
H
J
A
H
J
A
RNG
C
B
G
C
B
G
F
9400
4830
EHC INPUT
C3
D3
4840
EHC OUTPUT
E3
9410
4360
4330
SPOOL LOCK
F3
G3
4430
TRACTION HOLD
4200
4350
4420
TWO SPEED
H3
J3
4470
4450
REAR BLEED
4940
1490
4840
4840
4830
4820
4820
4810
4810
4430
4440
F
K
4450
F3
H2
H3
4360
G3
4200
TO OPTIONS
(ACCESSORY
CONNECTOR)
4330
4340
4410
TO OPTIONS
(ACCESSORY
CONNECTOR)
4420
B
D
A
2430
9800
2090
ACD & REMOTE START

CONNECTOR
LOCATED AT REAR OF
MACHINE
WHITE TIE STRAP
2440
4460
2460
A
B
A
B
2450
RNG/DBL
RNG/WHT
A
B
C417
2480
A
B
4490
2490
A
B
7.5 ohm nominal

at 12 VDC
A
B
7.5 ohm nominal

at 12 VDC
A
B
9.8 ohm nominal

at 12 VDC
11 ohm nominal
at 14 VDC
B
FRONT ROD
4330
2330
C418
2390
3.3 ohm nominal

at 10 VDC
B
FRONT BASE
2340
A
B
C419
4340
2200
A
B
3.3 ohm nominal

at 10 VDC
30
85
30
85
85
1160
1150
30
4380
2380
UNSW
POWER
1030
1010
1060
1310
15A
FUSE 3
25A
FUSE 9
30A
FUSE 5
25A
FUSE 4
A
B
A
B
4420
A
B
7.7 ohm nominal
A
B
1070
1050
1300
100A
15A
FUSE 2
7.7 ohm nominal
BUCKET POSITION
2420
BATTERY
30A
FUSE 6
9.8 ohm nominal

at 12 VDC
TILT SPOOL LOCK
LIFT SPOOL LOCK
1130
1120
2370
C420
4100
4150
TRACTION
LOCK
86 87 87A
1110
87A 87 86
4110
8510
8550
8500
8210
8200
6210
85
87A 87 86
A
B
C422
30
GLOW
PLUG
STARTER
A
B
A
B
C423
85
REAR
LIGHT
87A 87 86
A
B
6.7 ohm nominal

at 12 VDC
TRACTION LOCK
2200
A
C
4100
4200
C425
30
6200
6310
6000
6300
6320
8110
85
87A 87 86
4370
2050
2060
1360
30
MARKE
R LIGHT
1060
2030
2040
85
87A 87 86
2060
30
RELAY GROUNDS 2000-2060

ARE CONNECTED IN SERIES
8100
8150
FUEL PULL
87A 87 86
1030
SWITCHED
POWER
1320
2010
2020
FUSE 10
25A
1330
2020
2030
FUSE 1
FUSE 12
25A
1350
2040
2050
HEATER
25A
ATTACHMENT
1710
2410
1055
1050
2000
2010
1140
2110
USED IN AHC
AHC POWER
EQUIPPED LOADERS
ONLY
4410
FUSE 11
25A
1700
2120
8000
1800
1720
2300
C421
HYD LOCK VALVE
2000
2710
7.5 ohm nominal

at 12 VDC
FRONT AUX RELIEF
C424
GREEN TIE STRAP
2370
2720
7.5 ohm nominal

at 12 VDC
2380
2730
HORN
REAR AUX RELIEF
1710
1160
A
B
C416
4450
YELLOW TIE STRAP
2410
2740
TURN
SIGNAL
YEL
2420
2390
BRN
DGN
DIVERTER
1720
2720
1150
1700
1140
2730
2100
2490
PADDLE
MOMENTARY
YEL/RED
HIGH FLOW
4480
2710
B A
SKI
CONTROL
BLU
REAR BASE
4440
9500
B A D C
WHT
YEL/LGN
C
E
120 ohm
C426
2330
LEFT HANDLE
REAR ROD
4430
D C B A G F E
2340
SKI
CONTROL
K
E
D
E
D
4460
4470
9600
C402
YEL
LGN
1450
4830
J3
F2
F1
H1
9700
2430
TO OPTIONS
(ACCESSORY
CONNECTOR)
C401
DETENT
DGN
4940
G1
J1
J2
9800
TO OPTIONS
(ACCESSORY
CONNECTOR)
2400
RIGHT
ROCKER
UP
LGN/WHT
1400
BLUE TIE STRAP
2480
2450
PWM
WHT/BLK
B3
C2
B2
A2
G2
K3
OPEN
FRONT ROD
F2
G2
REAR ROD
BUCKET
POSITION
H2
J2
DIVERTER
FUTURE
(SERIAL RIGHT)
K2
9700
9600
9500
1110
1120
1130
4150
F
G
E
D C B A G F E
2460
WHT/RED
C1
D1
4730
6300
6600
D
C
WHT
K
J
H
8250
GROUNDS
4910
4910
K3
H2
G2
G3
A1
A2
A3
K1
K2
J1
J2
D2
E2
F1
4110
2110
8510
2100
8550
8210
6210
8110
6320
E F H G C B A D
8150
C427
8250
C407
B
D
C
BRAKE SWITCH
4320
4310
PWM SIGNAL
LH AUX RIGHT
A2
B2
C2
D2
LH AUX LEFT
LH SKI DOWN
LH SKI UP
E2
PWM -
A1
RH TWO SPEED
4910
4920
RH FRONT
DETENT
B1
C1
4930
RH SKI DOWN
RH SKI UP
D1
E1
PWM +
4940
4340
FRONT BASE
F1
G1
REAR BASE
4440
4410
BICS LOCK
H1
J1
4460
HIGH FLOW
FUTURE
(SERIAL LEFT)
K1
H3
E3
D3
B1
B2
J3
B3
G1
D1
E1
H1
C3
C2
F3
F2
4320
E2
2090
2010
8200
6000
6500
6400
4300
BROWN TIE STRAP
8000
STARTER
B
1010
ENGINE
ALTERNATOR
J3
TO OPTIONS
(ACCESSORY
CONNECTOR)
4730
1800
2010
8800
CONNECTS TO
C407
ON THIS PAGE
EXC
H3
C1
S
BAT
4300
B1
K2
ALTERNATOR
1020
1010
CAB
B3
C3
D3
E3
9340
F3
2900
D2
9200
OPEN
SYSTEM Rx
E2
9350
KEY/ENTER
SWITCH
HEADLIGHT
SWITCH
F2
OPEN
GROUND
9100
1900
D1
E1
F1
1200
SYSTEM Tx
COMPUTER
POWER
PROTECTED
POWER
E3
F3
6320
6210
MARKER LT
RELAY
G3
RESERVED
(R TURN)
700 SERIES
4730
TRAVEL
CONTROL
9800
4300
A2
3910
SEATBAR
SENSOR SIGNAL
SEATBAR SENSOR
GROUND
B2
OPEN
OPEN
C2
OPEN
OPEN
3900
SEATBAR SENSOR
SUPPLY
A1
B1
OPEN
OPEN
A3
1130
1120
UNSWITCHED
BATTERY IN (3)
B3
2100
2110
GROUND
C3
8150
8110
FUEL PULL
FEEDBACK
D3
8510
4110
GLOW PLUG
RELAY
J2
WHITE
J3
F1
F2
G2
SPARE OUTPUT 2
K3
1800
SEAT
BAR
E1
E3
A1
8550
4150
GLOW PLUG
FEEDBACK
A2
A1
UNSWITCHED
BATTERY IN (2)
1110
B1
B2
C2
D2
E2
OPEN
GROUND
C1
8800
FUEL HOLD
D1
BRAKE PULL
FUEL PULL RELAY
RELAY
STARTER RELAY
8210
E1
8250
BRAKE PULL
FEEDBACK
UNSWITCHED
BATTERY IN (1)
3430
D3
C1
A3
3300
A2
SPARE DIGITIAL
IN 1
3200
HYD TEMP
SENDER
B3
C3
3420
SPARE
DIGITAL IN 2
A1
B1
3100
FUEL SENDER SPARE ANALOG

SIGNAL
IN 1
ENG COOLANT SPARE ANALOG

TEMP SENDER
IN 2
B2
C2
C1
3400
HYD CHARGE
PRESSURE
SIGNAL
OPEN
8100
8100
REAR WKLT
RELAY
E
A
6310
J4
9700
6200
9600
8250
8200
3910
RIGHT HANDLE
J4
WHITE
CAN SHIELD
8200
2800
8250
H2
8800
C
B
8500
K1
C
B
8800
CAN HIGH
PULL
C101
HOLD
FUEL SHUT OFF
1800
T
U
G
D
S
N
J2
E
A
D
8100
D3
A2
6600
K2
8800
8500
6500
2000
3920
K3
J3
BLACK
G1
HR
G
T
6400
RESERVED
(L TURN)
8500
A1
E3
A3
F1
3430
H1
GLOW PLUGS
0.4 ohm
2300
8000
3430
B
J
W
P
V
ATTACHMENT
KEY INPUT
3430
3410
J1
2300
3420
SPARE OUTPUT 1
3400
3420
9500
B
H
D
3400
3520
H
X
B
J
3420
ENG SPEED +
(hall)
3400
B3
C1
C2
E3
3310
3300
3700
E
G
A
C
F
H
X
HYD CHARGE
FILTER SIGNAL
STARTER
FEEDBACK
H
D
3420
3300
RESERVED
(HORN)
3430
3400
3300
ACCESSORY
RELAY OUTPUT
3410
G
A
C
B
3600
RESERVED
(ATT ACC)
3310
C102
F
E
3300
B2
E1
F3
C3
F3
3200
3520
3010
HARNESS 6715975
C
M
OPEN
3600
HYD FILTER
K
L
J3
J1
BLACK
D2
3200
E2
D1
D2
E2
K
L
C
M
3520
3610
C403
3600
SPEED SENSOR (VR)
3500
F2
3700
3500
D1
3100
3210
F2
B1
3500
ENG OIL
PRESSURE
SIGNAL
3010
3200
HYD CHARGE
PRESSURE +
J1
ENG OIL
PRESSURE +
6600
ENGINE COOLANT
SENDER
500-3000 30 ohm
E1
6500
7100
3600
3510
AIR FILTER
SIGNAL
6400
ENG SPEED
SIGNAL (vr)
R
W
P
V
7100
3520
F1
3500
OPEN
J4
J2
J1
SENSOR
GROUNDS
6200
A
C
3010
3710
ENG SPEED
SIGNAL (hall)
+
ENG OIL PRESSURE
SENDER 0.5-7.5 V
D2
D1
J2
3110
N
S
6310
CAN LOW
3100
3110
3710
3700
7100
HARNESS 6718871
MAIN
FRAME
GROUND
2910
2920
2930
2900
6310
6200
6500
7100
6400
6600
2600
ENGINE
PROTECTED POWER
C409
B F G D E C H A
MAIN FRAME
COMPUTER POWER
C410
A B
SYSTEM Tx
C412 C411
A B
CLOCK/LATCH
C413
6200
7100
6310
2600
TO OPTIONS
(BACKUP
ALARM SWITCH)
RIGHT PANEL
9340
B F G D E C H A
2440
BUZZER
6100
START
3900
2650
8
11
10
C414
BACKUP
ALARM
WHT TO BLK = 0.26 ohm

RED TO BLK= 10.9 ohm
START
C415
2630
7100
HYD OIL FILTER

PRESSURE SWITCH
SYSTEM Tx
9100
AIR FILTER SWITCH
-B
SYSTEM Rx
9330
2900
LEFT WORK
LIGHT
HYD CHARGE PRESS

SENDER 0.5-7.5 V
PROTECTED POWER
9200
9200
6200
6210
2620
6100
C408
2640
RIGHT
WORK
LIGHT
GROUND
2930
LEFT
TAILLIGHT
HYD TEMP SENDER

538-1824 30 ohm
2760
FRONT WORKLIGHTS
1210
FUSE 5
2750
2740
C435
BATTERY FEED 1000-1999 RED, RED/WHT, RNG
C434
773 WIRING SCHEMATIC
A
C
HOLD
PULL
WHT TO BLK =
0.26 ohm
RED TO BLK=
10.9 ohm
1040
Printed in U.S.A.
V-0001 (3-3-04)
2760
A
B
6120
HEADLIGHTS
COMPUTER POWER
9110
F
K
H
9300
CLOCK/LATCH
9310
DATA
9330
B
J
9320
BUZZER
1210
25A
FUSE 12
25A
9320
BUZZER
6210
AIR FILTER
SWITCH
FUEL SENDER
20-270 ohm
A B
A B
B F G D E C H A
C404
C405
C406
C103
A B
A B
A B
9310
9300
9120
B
A
H
DATA
2900
1900
1200
9220
12
5
7
9350
1920
3900
1220
3920
12
5
7
3920
2920
3910
3910
9350
2740
2740
MAIN FRAME
HARNESS 6718913
3900
3910
9350
3920
2900
1200
1900
9340
9100
9200
3100
3110
3710
3700
7100
B3
POWER FROM
FUSE 12
ON THIS PAGE
2000
3900
3920
3910
C432
ON THIS PAGE
RIGHT HANDLE
B1
K2
C1
D1
4930
4930
4940
4940
J
H
B3
1400
1490
A3
K1
4500
1480
1450
BRAKE SWITCH
D2
C2
B2
A2
4840
4840
4830
4830
4820
4820
4810
4810
G2
G1
J1
4430
J2
J3
F2
F1
4450
H1
F3
H2
4410
4440
PNK/BLK
WHT
WHT/RED
PWM
WHT/BLK
RIGHT
ROCKER
UP
LGN/WHT
DGN
YEL
H
A
RNG
H
J
A
H
J
A
RNG
C
B
G
C
B
G
F
F
K
DETENT
SKI
CONTROL
LGN
C411
4340
TO OPTIONS
(ACCESSORY
CONNECTOR)
TO OPTIONS
(ACCESSORY
CONNECTOR)
C412
4330
4360
4420
LEFT HANDLE
WHT
SKI
CONTROL
DBL
YEL/DGN
PADDLE
MOMENTARY
YEL/RED
K
E
D
4470
A
E
C
BRN
TURN
SIGNAL
YEL
DGN
D
B
A
RNG/DBL
RNG/WHT
BRN/RED
BRN/DGN
BRN/BLK
HORN
4200
ACD & REMOTE START

CONNECTOR
LOCATED AT REAR OF
MACHINE
A
C
4430
2430
4440
A
B
A
B
A
B
A
B
LIFT
CONTROL
REAR ROD
7.5 ohm nominal
at 12 VDC
B
REAR BASE
9800
C426
WHITE TIE STRAP
D C B A G F E
2440
7.5 ohm nominal

at 12 VDC
HIGH FLOW
1710
1160
B A
2330
2710
4460
9500
B A D C
TILT
CONTROL
PNK/DGN
G
E
K
E
D
4460
BROWN TIE STRAP
9600
C402
PNK/RED
120 ohm
9700
C401
C409
F
G
E
K
AHC
CONNECTOR
CONNECTS TO
C433
ON THIS PAGE
9800
2400
2430
2340
TO OPTIONS
(ACCESSORY
CONNECTOR)
B
D
C
B
D
C
4920
K3
H2
9700
9600
4310
4500
4810
BRAKE SW
IN
A3
B3
4820
BRAKE SW
OUT
1400
9400
4830
EHC INPUT
C3
F3
4330
4360
4200
4430
TRACTION HOLD SPOOL LOCK
F2
G2
G3
H3
4350
4420
TWO SPEED
J3
4470
K3
4450
REAR BLEED
OPEN
FRONT ROD
REAR ROD
H2
J2
K2
BUCKET
POSITION
DIVERTER
FUTURE
(SERIAL RIGHT)
F1
4340
FRONT BASE
G1
4440
REAR BASE
H1
J1
K1
4410
BICS LOCK
HIGH FLOW
FUTURE
(SERIAL LEFT)
A3
K1
K2
9500
1110
1120
4150
1130
G2
G3
A1
A2
J1
J2
D2
E2
F1
4110
2110
8510
4320
4310
4910
H3
G3
E3
D3
B1
B2
G1
8550
2100
J3
B3
D1
8210
6210
8110
6320
H1
C3
C2
F3
F2
8150
8250
8000
C1
E1
H3
4300
4320
D C B A G F E
TO OPTIONS
(ACCESSORY
CONNECTOR)
A
C
B
9410
4840
EHC OUTPUT
D3
E3
4320
4310
PWM SIGNAL
LH AUX RIGHT
A2
B2
C2
D2
LH AUX LEFT
LH SKI DOWN
LH SKI UP
E2
PWM -
4910
A1
B1
4920
RH FRONT
DETENT
C1
4930
RH SKI DOWN
D1
RH SKI UP
E1
4940
D3
E3
9340
F3
2900
D2
9200
SYSTEM Rx
OPEN
E2
9350
KEY/ENTER
SWITCH
HEADLIGHT
SWITCH
F2
9100
1900
1200
OPEN
D1
E1
F1
PWM +
4300
RH TWO SPEED
C3
4460
F3
6320
G3
6210
MARKER LT
RELAY
RESERVED
(R TURN)
H3
4730
9800
TRAVEL
CONTROL
J3
F2
G2
700 SERIES
4300
4920
4730
6300
AHC
CONNECTOR
CONNECTS TO
C432
ON THIS PAGE
4910
2090
2480
2440
C433
ON THIS PAGE
9400
E F H G C B A D
6600
GROUNDS
2450
C A B
L HANDLE
CAB
A1
8250
2460
C A B
R HANDLE
C432 C433
CONNECTS TO CONNECTS TO
SEAT
BAR
9410
2090
6000
C427
C407
2010
8200
6500
6400
ENGINE
ALTERNATOR
STARTER
B
1010
4730
1800
2010
J3
TO OPTIONS
(ACCESSORY
CONNECTOR)
CONNECTS TO
C407
ON THIS PAGE
EXC
8800
S
BAT
OPEN
C433
A3
3910
A2
SEATBAR
SENSOR SIGNAL
SEATBAR SENSOR
GROUND
3920
B2
OPEN
OPEN
C2
OPEN
OPEN
3900
SEATBAR SENSOR
SUPPLY
A1
B1
OPEN
OPEN
SYSTEM Tx
COMPUTER
POWER
PROTECTED
POWER
A3
1130
1120
UNSWITCHED
BATTERY IN (3)
B3
2100
2110
GROUND
C3
8150
8110
FUEL PULL
FEEDBACK
8510
4110
GLOW PLUG
RELAY
D3
E3
8550
4150
GLOW PLUG
FEEDBACK
A1
1110
UNSWITCHED
BATTERY IN (2)
A2
B2
B1
C2
D2
E2
OPEN
GROUND
C1
8800
FUEL PULL
RELAY
FUEL HOLD
D1
8210
STARTER RELAY
3430
BRAKE PULL
RELAY
E1
8250
BRAKE PULL
FEEDBACK
UNSWITCHED
BATTERY IN (1)
D3
3520
E3
C1
A3
3300
A2
SPARE DIGITIAL
IN 1
3200
HYD TEMP
SENDER
B3
C3
3420
SPARE
DIGITAL IN 2
A1
B1
3100

SIGNAL
IN 1

TEMP SENDER
IN 2
B2
C2
C1
1800
8100
H2
8100
OPEN
E
A
6310
SPARE OUTPUT 2
8250
J4
WHITE
K3
8200
J2
WHITE
ALTERNATOR
1020
1010
KEY/ENTER SWITCH
K3
J4
9700
8800
2800
6200
9600
A
C
B
8200
CAN SHIELD
PULL
8250
CAN HIGH
A
C
B
HOLD
FUEL SHUT OFF
C101

8500
J2
A
D
U
1800
8800
K2
8100
T
U
G
D
S
N
F1
8800
8500
6600
D3
C3
E1
E3
E2
J3
BLACK
REAR WKLT
RELAY
HR
G
T
E
6500
A1
E3
A3
F1
D3
A2
G1
8500
3430
6400
RESERVED
(L TURN)
GLOW PLUGS
0.4 ohm
3430
H1
3430
2300
8000
H
D
B
J
W
P
V
B3
C1
C2
ATTACHMENT
KEY INPUT
B
J
3420
ENG SPEED +
(hall)
3430
3410
3400
3420
3700
2300
3420
3300
3400
J1
3400
3300
SPARE OUTPUT 1
3430
A
C
B
3420
F
H
X
K1
C
B
H
F
H
X
9500
HYD OIL FILTER

PRESSURE SWITCH
3410
3400
CAN LOW
3420
3300
3310
STARTER
FEEDBACK
3400
3300
RESERVED
(HORN)
-B
F
E
G
ACCESSORY
RELAY OUTPUT
HYD CHARGE PRESS

SENDER 0.5-7.5 V
F
E
G
A
RESERVED
(ATT ACC)
3310
HYD CHARGE
FILTER SIGNAL
3300
C102
t
HYD TEMP SENDER
538-1824 30 ohm
J3
F3
3600
3010
3600
HARNESS 6715975
B2
E1
F3
C3
OPEN
C
M
3200
D2
3520
3200
E2
3520
C
M
F2
3600
K
L
J2
J1
BLACK
D1
3200
HYD FILTER
K
L
E2
D1
D2
3500
ENG OIL
PRESSURE
SIGNAL
3520
3610
C403
3500
3600
SPEED SENSOR (VR)
3500
ENG OIL
PRESSURE +
3700
3500
E1
3100
3210
3600
3200
F2
B1
AIR FILTER
SIGNAL
3010
ENG SPEED
SIGNAL (vr)
HYD CHARGE
PRESSURE +
J1
P
V
6500
3400
HYD CHARGE
PRESSURE
SIGNAL
7100
F1
6400
6600
ENGINE COOLANT
SENDER
500-3000 30 ohm
R
W
7100
SENSOR
GROUNDS
3510
3520
ENG SPEED
SIGNAL (hall)
6200
3500
J1
3710
GROUND
3010
A
C
GROUND
J4
3110
N
S
6310
SYSTEM Rx
PROTECTED POWER
C432
B1
C2
C1
B3
B2
A3
F2
D3
C3
F3
E1
F1
E2
A1
A2
E3
J2
D2
D1
HARNESS 6718871
ENG OIL PRESSURE

SENDER 0.5-7.5 V
SYSTEM Tx
COMPUTER POWER
6310
6200
6500
7100
6400
6600
2600
ENGINE
MAIN
FRAME
CLOCK/LATCH
2910
2920
2930
2900
B F G D E C H A
D
C
1740
9350
K
F
E
G
C413
6200
7100
TO OPTIONS
(BACKUP
ALARM
SWITCH)
6310
2600
2650
9100
2
1
C431
C414
BACKUP
ALARM
9
4
3900
7100
START
K H J C D E B A G F
C415
2630
9340
1200
9100
2900
LEFT WORK
LIGHT
9330
C408
6200
6210
9200
A B
1900
9200
2620
6100
11
10
9
4
2
9340
RIGHT
WORK
LIGHT
C430
RIGHT PANEL
8
11
10
1730
6100
K H J C D E B A G F
A B
2930
6330
4600
ACC PLUGS
25A
4610
COMPUTER
ADVANCED HAND CONTROL MODULE
START
4620
STARTER
4620
FUSE 4
TRACTION
PULL
4700
6320
FUEL
PULL
4710
ALT & KITS
4700
REAR LT
SYSTEM Tx
4710
25A
GLOW
PLUG
C407
ATTCHMNT
FUSE 11
15A
FUSE
8
FUSE 10
15A
9400
FR & MK LT
7 8
SYSTEM Rx
4720
2610
FUSE 2
FUSE 3
1 2 3 4 5 6
4720
30A
FUSE
7
9210
9410
2600
2620
25A
SWITCH
POWER
1 2 3 4 5 6 7 8
PROTECTED POWER
4580
FUEL PULL
2630
REAR
LIGHT
1910
CONNECTS TO
C407
ON THIS PAGE
UNSWITCHED
FRONT &
MARKER
LIGHT
C429
LIFT ACTUATOR
C410
2640
25A
FUSE 6
2640
HARNESS 6716419
LEFT
TAILLIGHT
HEATER
LIFT ACTUATOR
TILT ACTUATOR
GROUND
2240
2650
FUSE 9
FUSE 1
30A
6100
TAILGATE/
WORK LIGHTS
2610
1 2 3 4 5 6 7 8
C428
D
G
E
9340
2910
RIGHT
TAILLIGHT
1 2 3 4 5 6 7 8
TILT ACTUATOR
TRACTION
BLK
2760
LEFT PANEL
FUSE 5
RED
6110
BLK
A
B
RED
6120
2750
4600
B
A
4610
SOME CONNECTOR
BODIES NOT SHOWN
FOR DRAWING CLARITY
6110
B
A
DGN
2750
BLK
2760
FRONT WORKLIGHTS
RED
2750
2740
BLK
FRONT LIGHT
ACCESSORY
CONNECTORS
HARNESS 6718870
RED
DGN
C435
WIRES CONNECT BY
LETTER ACROSS
CONNECTORS
A
B
B
A
S/N 517611001-15809
S/N 518011001-11504
S/N 519011001-13962
S/N 519211001-11117
V-0002
CAB
RED = RED
RNG = ORANGE
BLK = BLACK
LBL = LIGHT BLUE
DBL = DARK BLUE
LGN = LIGHT GREEN
DGN = DARK GREEN
YEL = YELLOW
PNK = PINK
WHT = WHITE
BRN = BROWN
TAN = TAN
PUR = PURPLE
GRY = GRAY
C434

WITH ADVANCED HAND CONTROL OPTION
BLUE TIE STRAP
2460
7.5 ohm nominal

at 12 VDC
4450
YELLOW TIE STRAP
2450
A
B
C416
1720
2420
2720
1150
1700
2490
1140
DIVERTER
2730
2100
A
B
7.5 ohm nominal

at 12 VDC
REAR AUX RELIEF
2480
A
B
C417
A
B
4490
2490
C424
4330
2330
C418
4340
A
B
C419
2390
A
B
A
B
C420
2410
A
B
4480
2390
GREEN TIE STRAP
2240
9.8 ohm nominal

at 12 VDC
FRONT AUX RELIEF
2200
2000
2300
1030
1010
1060
1310
85
30
85
30
85
4100
30
85
85
2340
1130
30
4410
2410
UNSW
POWER
25A
FUSE 9
15A
FUSE 2
15A
FUSE 3
30A
FUSE 5
25A
FUSE 4
9.8 ohm nominal

at 12 VDC
BUCKET POSITION
4420
2420
30A
FUSE 6
3.3 ohm nominal

at 10 VDC
HYD LOCK VALVE
1120
86 87 87A
1110
87A 87 86
1160
1150
4150
4110
8510
8550
8500
8210
8200
6200
6210
6310
6000
6300
30
87A 87 86
A
B
C423
85
TRACTION
LOCK
GLOW
PLUG
STARTER
87A 87 86
A
B
6.7 ohm nominal

at 12 VDC
TRACTION LOCK
2200
A
C
4100
4200
C425
1050
1300
100A
30
REAR
LIGHT
87A 87 86
1070

BATTERY
85
MARKE
R LIGHT
3.3 ohm nominal

at 10 VDC
B
FRONT BASE
2050
2060
1360
30
87A 87 86
1060
2030
2040
HEATER
25A
FUSE 1
FUEL PULL
2060
SWITCHED
POWER
87A 87 86
1030
FUSE 10
25A
1320
2010
2020
ATTACHMENT
1710
1055
FUSE 12
25A
6320
AHC POWER
1730
1330
2020
2030
GOES TO
ADVANCED HAND
CONTROL MODULE
ON THIS PAGE
8110
1140
2110
8100
8150
1700
2710
1350
2040
2050
2120
2720
11 ohm nominal
at 14 VDC
B
FRONT ROD
FUSE 11
25A
8000
1800
1720
2730
1050
2000
2010
2740
A
C
HOLD
PULL
WHT TO BLK =
0.26 ohm
RED TO BLK=
10.9 ohm
1040
Printed in U.S.A.
V-0002 (3-3-04)
2760
6110
6120
2760
D
G
E
HEADLIGHTS
COMPUTER POWER
9110
F
K
H
9300
CLOCK/LATCH
9310
DATA
9330
B
J
9320
BUZZER
9340
2910
25A
FUSE 12
6674804 rev. B
6676153 HIBBING
ECN 54429
9320
BUZZER
6210
AIR FILTER
SWITCH
FUEL SENDER
20-270 ohm
9350
3920
12
5
7
3920
2920
3910
3910
9350
2740
2740
3900
7100
A B
A B
B F G D E C H A
C404
C405
C406
C103
A B
A B
A B
9
4
9100
9310
9300
1900
9120
B
A
H
DATA
2900
2
1
1200
9220
12
5
7
9350
1920
3900
1220
MAIN FRAME
HARNESS 6727130
3900
3910
9350
3920
2900
1200
1900
9340
9100
9200
3100
3110
3710
3700
7100
B3
3920
3910
2000
C432
ON THIS PAGE
4940
B3
1400
4940
1490
4500
1450
BRAKE SWITCH
D2
C2
B2
A2
4840
4840
4830
4830
4820
4820
4810
4810
G2
G1
J1
4430
J2
J3
F2
F1
4450
H1
F3
H2
4410
4440
4460
4640
4470
4340
4360
6675469
Push botton Float
WHT
PWM
WHT/BLK
RIGHT
ROCKER
UP
LGN/WHT
DGN
YEL
H
A
RNG
H
J
A
H
J
A
RNG
C
B
G
C
B
G
F
DETENT
SKI
CONTROL
LGN
F
K
LEFT HANDLE
WHT
SKI
CONTROL
DBL
YEL/DGN
PADDLE
MOMENTARY
YEL/RED
K
E
D
E
D
A
E
C
6675749
No Rev.
BRN
TURN
SIGNAL
YEL
DGN
D
B
A
RNG/DBL
RNG/WHT
BRN/RED
BRN/DGN
BRN/BLK
HORN
4200
AHC
CONNECTOR
CONNECTS TO
C433
ON THIS PAGE
ACD & REMOTE START

CONNECTOR
LOCATED AT REAR OF
MACHINE
A
C
4430
2430
4440
A
B
A
B
A
B
A
B
LIFT
CONTROL
REAR ROD
7.5 ohm nominal
at 12 VDC
B
REAR BASE
WHITE TIE STRAP
9800
D C B A G F E
2440
7.5 ohm nominal

at 12 VDC
HIGH FLOW
1710
1160
B A
2330
2710
4460
9500
B A D C
WHT/RED
J
H
TO OPTIONS
(ACCESSORY
CONNECTOR)
4420
C426
9600
C402
B
D
C
TILT
CONTROL
PNK/BLK
G
E
K
TO OPTIONS
(ACCESSORY
CONNECTOR)
4330
BROWN TIE STRAP
9700
C401
PNK/DGN
PNK/RED
120 ohm
9800
2400
2430
2340
TO OPTIONS
(ACCESSORY
CONNECTOR)
C409
A3
BRAKE SW
IN
4810
G
E
K
4500
1400
4820
BRAKE SW
OUT
B3
C3
9400
EHC INPUT
4830
D C B A G F E
TO OPTIONS
(ACCESSORY
CONNECTOR)
A
C
B
9410
4840
EHC OUTPUT
D3
E3
F3
4330
4360
4200
4430
G3
H3
4350
4420
TWO SPEED
J3
F2
G2
4910
K3
H2
9700
9600
4310
4910
1480
4470
K3
4450
REAR BLEED
OPEN
FRONT ROD
REAR ROD
H2
J2
K2
BUCKET
POSITION
DIVERTER
FUTURE
(SERIAL RIGHT)
F1
4340
FRONT BASE
G1
4440
REAR BASE
H1
4410
BICS LOCK
J1
K1
4460
HIGH FLOW
FUTURE
(SERIAL LEFT)
A3
K1
K2
9500
1110
1120
4150
1130
G2
G3
A1
A2
J1
J2
D2
E2
F1
4110
4310
B
D
C
4930
A3
K1
4320
4310
PWM SIGNAL
A2
LH AUX RIGHT
LH AUX LEFT
B2
C2
LH SKI DOWN
LH SKI UP
D2
E2
PWM -
4910
A1
B1
4920
RH FRONT
DETENT
C1
4930
RH SKI DOWN
D1
4940
RH SKI UP
E1
PWM +
4300
RH TWO SPEED
C3
D3
E3
9340
F3
2900
D2
9200
SYSTEM Rx
OPEN
E2
9350
KEY/ENTER
SWITCH
HEADLIGHT
SWITCH
F2
OPEN
GROUND
9100
1900
1200
D1
E1
F1
2110
8510
4320
4920
H3
G3
E3
D3
B1
B2
G1
8550
2100
J3
B3
D1
8210
6210
8110
6320
H1
C3
C2
F3
F2
8150
8250
8000
H3
C1
E1
8800
4300
4320
4930
4730
6300
4300
4920
2090
2480
2440
C433
ON THIS PAGE
RIGHT HANDLE
AHC
CONNECTOR
CONNECTS TO
C432
ON THIS PAGE
C1
D1
E F H G C B A D
6600
GROUNDS
2450
C A B
L HANDLE
CAB
B1
K2
8250
2460
C A B
R HANDLE
C432 C433
CONNECTS TO CONNECTS TO
SEAT
BAR
9400
2090
6000
C427
C407
2010
8200
6500
6400
ENGINE
ALTERNATOR
STARTER
J3
TO OPTIONS
(ACCESSORY
CONNECTOR)
CONNECTS TO
C407
ON THIS PAGE
1800
2010
4730
EXC
C
B
C410
A3
3910
A2
SEATBAR
SENSOR SIGNAL
SEATBAR SENSOR
GROUND
3920
B2
OPEN
OPEN
C2
OPEN
OPEN
A1
B1
3900
SEATBAR SENSOR
SUPPLY
OPEN
OPEN
SYSTEM Tx
COMPUTER
POWER
PROTECTED
POWER
A3
1130
1120
UNSWITCHED
BATTERY IN (3)
B3
2100
2110
GROUND
C3
8150
8110
FUEL PULL
FEEDBACK
8510
4110
GLOW PLUG
RELAY
D3
E3
F3
G3
6320
MARKER LT
RELAY
RESERVED
(R TURN)
6210
9800
H3
4730
TRAVEL
CONTROL
F2
OPEN
1800
1010
3900
16
8550
4150
GLOW PLUG
FEEDBACK
A1
1110
UNSWITCHED
BATTERY IN (2)
A2
B2
B1
C2
D2
E2
OPEN
GROUND
C1
8800
FUEL PULL
RELAY
FUEL HOLD
D1
8210
STARTER RELAY
3430
BRAKE PULL
RELAY
E1
8250
BRAKE PULL
FEEDBACK
UNSWITCHED
BATTERY IN (1)
D3
3520
ENG SPEED +
(hall)
E3
3700
HYD CHARGE
FILTER SIGNAL
D2
C1
A3
3300
A2
SPARE DIGITIAL
IN 1
3200
HYD TEMP
SENDER
B3
C3
3420
SPARE
DIGITAL IN 2
A1
B1
3100

SIGNAL
IN 1

TEMP SENDER
IN 2
B2
C2
C1
3400
HYD CHARGE
PRESSURE
SIGNAL
6310
G2
8100
6200
H2
E
A
8200
700 SERIES
J3
8250
8250
SPARE OUTPUT 2
8200
8100
J2
WHITE
J4
WHITE
K3
8800
2800
BAT
OPEN
9410
A1
ALTERNATOR
1020
1010
KEY/ENTER SWITCH
K3
J4
9700
A
C
8500
9600
8800
CAN SHIELD
A
C
PULL
T
U
G
D
S
N
CAN HIGH
HOLD
FUEL SHUT OFF
C101

6600
D3
C3
E1
E3
E2
J3
BLACK
J2
A
D
U
1800
6500
A1
E3
A3
F1
D3
A2
K2
G
T
E
8100
3430
6400
F1
8800
8500
3430
REAR WKLT
RELAY
8500
HR
2300
G1
GLOW PLUGS
0.4 ohm
B
J
W
P
V
B3
C1
C2
RESERVED
(L TURN)
3430
3420
H1
3430
3410
3400
3420
8000
2300
3420
3300
3400
ATTACHMENT
KEY INPUT
3400
3300
J1
B
H
D
F
H
X
SPARE OUTPUT 1
X
B
J
K1
H
D
F
H
3420
9500
3430
3400
STARTER
FEEDBACK
A
C
B
3420
3300
3310
3600
CAN LOW
HYD OIL FILTER

PRESSURE SWITCH
3410
3400
3300
3600
J1
BLACK
B2
E1
F3
C3
RESERVED
(HORN)
-B
F
E
G
A
C
3200
ACCESSORY
RELAY OUTPUT
HYD CHARGE PRESS

SENDER 0.5-7.5 V
A
C
F
E
G
3520
3200
RESERVED
(ATT ACC)
3310
3500
3520
J3
F3
3300
3500
C
M
3010
REV. A
t
HYD TEMP SENDER
538-1824 30 ohm
C102
HARNESS 6715975
GROUND
J4
J2
OPEN
3600
HYD FILTER
K
L
E2
L
C
M
3200
F2
3520
3610
E2
D1
D2
D1
3500
3600
SPEED SENSOR (VR)
C403
3700
3500
ENG OIL
PRESSURE
SIGNAL
3100
3210
F2
B1
ENG OIL
PRESSURE +
3010
3200
HYD CHARGE
PRESSURE +
J1
E1
6500
7100
3600
6400
6600
ENGINE COOLANT
SENDER
500-3000 30 ohm
R
W
P
V
7100
AIR FILTER
SIGNAL
3510
3520
ENG SPEED
SIGNAL (vr)
3500
J1
F1
A
C
3010
3710
SENSOR
GROUNDS
6200
ENG SPEED
SIGNAL (hall)
SYSTEM Rx
PROTECTED POWER
C432
B1
C2
C1
B3
B2
A3
F2
D3
C3
F3
E1
F1
E2
A1
A2
E3
D2
D1
J2
3110
N
S
6310
ENG OIL PRESSURE

SENDER 0.5-7.5 V
SYSTEM Tx
COMPUTER POWER
6310
6200
6500
7100
6400
6600
2600
MAIN
FRAME
B C D E A G F
POWER FROM
FUSE 12
ON THIS PAGE
Rev. A
Rev. F
HARNESS 6718871
D
C
CLOCK/LATCH
2910
2920
2930
2900
B F G D E C H A
ENGINE
K
F
E
G
C433
6200
7100
TO OPTIONS
(BACKUP
ALARM
SWITCH)
6310
2600
2650
START
C413
BACKUP
ALARM
1740
9330
C414
2630
9200
K H J
C415
LEFT WORK
LIGHT
9340
1200
9100
2900
C408
6200
6210
2620
C431
A B
1900
9200
C430
RIGHT PANEL
6100
11
10
9
4
2
9340
RIGHT
WORK
LIGHT
8
11
10
1730
6100
K H J B C D E A G F
A B
2930
6330
4600
25A
4610
ACC PLUGS
25A
4600
COMPUTER
ADVANCED HAND CONTROL MODULE
START
4710
STARTER
4700
FUSE 4
TRACTION
PULL
4620
FUEL
PULL
GLOW
PLUG
4700
ALT & KITS
4720
REAR LT
SYSTEM Tx
C411
2640
25A
15A
C407
ATTCHMNT
FUSE 11
REV. B
6320
FUSE 10
15A
C412
LEFT
TAILLIGHT
FR & MK LT
4710
2610
FUSE 2
FUSE 3
7 8
SYSTEM Rx
4720
30A
FUSE
7
1 2 3 4 5 6
4640
2600
2620
9210
1 2 3 4 5 6 7 8
PROTECTED POWER
9400
FUEL PULL
2630
25A
SWITCH
POWER
LIFT ACTUATOR
9410
FUSE 6
2640
REAR
LIGHT
1910
CONNECTS TO
C407
ON THIS PAGE
UNSWITCHED
FRONT &
MARKER
LIGHT
C429
TILT ACTUATOR
GROUND
4580
25A
LIFT ACTUATOR
C428
2240
HEATER
30A
6100
2650
FUSE 9
FUSE 1
TRACTION
FUSE
8
2610
1 2 3 4 5 6 7 8
TILT ACTUATOR
TAILGATE/
WORK LIGHTS
RIGHT
TAILLIGHT
1 2 3 4 5 6 7 8
LEFT PANEL
FUSE 5
BLK
A
B
RED
A
B
1210
HARNESS 6716419
M
2750
4620
6120
B
A
4610
SOME CONNECTOR
BODIES NOT SHOWN
FOR DRAWING CLARITY
6110
B
A
BLK
2750
RED
2760
FRONT WORKLIGHTS
DGN
2750
2740
BLK
FRONT LIGHT
ACCESSORY
CONNECTORS
Rev. C
RED
WIRES CONNECT BY
LETTER ACROSS
CONNECTORS
A
B
B
A
CAB
HARNESS 6718870
BLK
RED
DGN
C435
S/N 517615810-17999
S/N 518011505-11999
S/N 518111001-11999
ECN
S/N 519013963-15999 54429
S/N 519211118-11999
V-0066
RED = RED
RNG = ORANGE
BLK = BLACK
LBL = LIGHT BLUE
DBL = DARK BLUE
LGN = LIGHT GREEN
DGN = DARK GREEN
YEL = YELLOW
PNK = PINK
WHT = WHITE
BRN = BROWN
TAN = TAN
PUR = PURPLE
GRY = GRAY
C434

BLUE TIE STRAP
2460
7.5 ohm nominal

at 12 VDC
4450
YELLOW TIE STRAP
2450
A
B
C416
1720
2420
2720
1150
1700
2490
1140
DIVERTER
2730
2100
A
B
7.5 ohm nominal

at 12 VDC
REAR AUX RELIEF
2480
A
B
C417
A
B
4490
2490
C424
4330
2330
C418
4340
A
B
C419
2390
A
B
A
B
C420
2410
A
B
4480
2390
15
2240
GREEN TIE STRAP
9.8 ohm nominal

at 12 VDC
FRONT AUX RELIEF
2200
2000
2300
1010
1030
1060
1310
85
30
85
30
85
4100
30
85
85
2340
1130
30
4410
2410
UNSW
POWER
25A
FUSE 9
15A
FUSE 2
15A
FUSE 3
30A
FUSE 5
25A
FUSE 4
9.8 ohm nominal

at 12 VDC
BUCKET POSITION
4420
2420
30A
FUSE 6
3.3 ohm nominal

at 10 VDC
HYD LOCK VALVE
1120
86 87 87A
1110
87A 87 86
1160
1150
4150
4110
8510
8550
8500
8210
8200
6200
6210
6310
6000
6300
30
87A 87 86
A
B
C423
85
TRACTION
LOCK
GLOW
PLUG
STARTER
87A 87 86
A
B
6.7 ohm nominal

at 12 VDC
TRACTION LOCK
2200
A
C
4100
4200
C425
1050
1300
26
100A
30
REAR
LIGHT
87A 87 86
1070

BATTERY
85
MARKE
R LIGHT
3.3 ohm nominal

at 10 VDC
B
FRONT BASE
2050
2060
1360
30
87A 87 86
1060
2030
2040
HEATER
25A
FUSE 1
FUEL PULL
2060
SWITCHED
POWER
87A 87 86
1030
FUSE 10
25A
1320
2010
2020
ATTACHMENT
1710
1055
FUSE 12
25A
6320
AHC POWER
1730
1330
2020
2030
GOES TO
ADVANCED HAND
CONTROL MODULE
ON THIS PAGE
8110
1140
2110
8100
8150
1700
2710
1350
2040
2050
2120
2720
11 ohm nominal
at 14 VDC
B
FRONT ROD
FUSE 11
25A
8000
1800
1720
2730
1050
2000
2010
2740
A
C
HOLD
PULL
WHT TO BLK =
0.26 ohm
RED TO BLK=
10.9 ohm
1040
Printed in U.S.A.
V-0066 (3-3-04)
2740
1900

1200
9350
3900
3920
3910
R
B
1200
L
G
K
N
L
G
K
N
3900
DATA
A
B
7.7 ohm
PWM
START
2770
9310
9300
9220
C
B
3920
3910
9120
SEAT BAR
SENSOR
1920
1220
2910
2920
2930
9
14
9350
CAB
2920
MAIN
FRAME
2000
2740
J
B
START
A
K
H
CLOCK/LATCH
F
E
D
G
COMPUTER POWER
DATA
A
B
9.7 ohm
12V
SYSTEM Rx
SYSTEM Tx
YELLOW TIE STRAP
14
2380
A
B
A
B
RUN/ENTER SWITCH
GROUND
4450
2450
C413
7.5 ohm
12V
4490
2490
11 ohm
12V
REAR AUX RELIEF

15
4410
A
B
4480
GREEN TIE STRAP
2410
A
B
7.5 ohm
12V
FRONT AUX RELIEF
4380
2480
FRONT ROD
3.3 ohm
PWM
PROTECTED POWER
A
B
A
B
DIVERTER
2370
BICS HYDRAULIC
LOCK
A
B
9.8 ohm
12V
HIGH FLOW / 900 LOAD SENSE

4330
4460
2330
2460
BLUE TIE STRAP
A
B
A
B
A
B
7.5 ohm
12V
FRONT BASE
OPEN
A
B
3.3 ohm
PWM
CAB 6727178 Rev. C
C1
B3
B2
B1
A
B
7.7 ohm
PWM
RIGHT PANEL
9330
8
7
4370
LIFT SPOOL LOCK

(NOT Used With AHC or ACS)
BUZZER
2930
A
B
C414
BUZZER
A
B
2440
WHITE TIE STRAP
TILT SPOOL LOCK

(NOT Used With AHC or ACS)
CLOCK/LATCH
9350
2900
A2
A3
C3
C2
F1
E2
A1
9320
10
1930
BRAKE
SWITCH
6676536
1900
R
B
REAR BASE
4440
SYSTEM Tx
C416
9320
SYSTEM Rx
COMPUTER POWER
11
2770
2750
2760
E3
D2
D1
E1
6120
9330
2740
2400
F2
D3
F3
9310
15
6100
9200
2430
2340
2760
4500
1340
9340
3910
3920
3900
9350
1200
1900
9100
9200
9340
2900
2460
2450
9100
F
S
P
9300
K
A
B
J
7.5 ohm
12V
A
B
4340
2340
7.5 ohm
12V
2330
4840
4830
B3
A3
D1
C1
1400
B1
A1
E2
4920
E3
E1
K1
C3
4320
4820
4810
16
4500
SEE CAB CONNECTOR

THIS PAGE
4940
SEE
CONTROL
MODULE
J1 THIS
PAGE
4930
4910
4310
4300
29
B D C G F E K J H A
DBL
4640
4840
WHT
YEL/LGN
YEL/RED
SKI
CTRL
9410
C473
ACS
JUMPER
9420
B A
8500
6000
9400
B A
PULL 0.3 ohm
HR
6600
6500
9420
C407
A
C
E B A D D
B A
C411
C412
TO OPTIONS
(ACCESSORY
CONNECTOR)
6400
4730
6300
C
E
S
4275
1700
1140
H
R
B
1150
4550
(ALTERNATOR
& KITS)
FUSE 11
25A
Rev. C
FUSE 2
15A
30
85
FUSE 3
15A
87A 87 86
30
85
30
85
30
85
85
30
FUSE 6
30A
1110
1120
1130
4100
4150
4110
8110
8150
8100
8210
8200
8510
8550
8500
6210
6200
6320
85
TRACTION
LOCK
86 87 87A
4275
M
L
P
4550
N
K
E
4220
9720
32
9620
31
1140
2240
J
C
G
H
1740
9520
30
1160
1070
FUSE / RELAY CENTER
FUSE 9
25A
(UNSWITCHED
POWER)
FUSE 12
25A
22
1170
(ACS)
D
R
S
120
OHM
RESISTOR
FUSE 5
30A
C492
30
FUEL
PULL
87A 87 86
(COMPUTER)
25A
FUSE 4
85
STARTER
87A 87 86
2050
2060
1360
30
GLOW
PLUG
1350
2040
2050
(ATTACHMENT)
FUSE 10
25A
1710
REAR
LIGHT
87A 87 86
2060
1720
MARKER
LIGHT
87A 87 86
1030
1720
SWITCHED
POWER
87A 87 86
1060
2030
2040
2720
1320
2010
2020
TO OPTIONS
(ACS
CONNECTOR)
1055
6310
1800
1330
2020
2030
C489
TO OPTIONS
(ACCESSORY
CONNECTOR)
29
4235
RNG/WHT
6718050 Rev. A
6674450 Rev. B
HORN
TURN SIGNAL
Lever 6718049 Rev. C

Handle 6675468 Rev. A
10 Volt
Coil
6717706
HOLD 10.9 ohm
SKI
CTRL
YEL
A
C
4100
SIDE
SHIFT
LEFT HANDLE
BRN
GLOW PLUGS
0.4 ohm
C425
SEE CAB
CONNECTOR
THIS PAGE
TO OPTIONS
(BACKUP
ALARM SWITCH)
2730
L
F
D
C488
2200
4200
A
B
7100
6000
6600
6300
6500
8000
6400
G
C
RNG
YEL
E H J A F G B C K D
RNG
LGN
DGN
WHT/LGN
WHT/BLK
WHT
WHT/RED
9700
9600
9500
9800
1110
1120
1130
4150
4110
2100
2110
8110
8150
8800
8210
8250
8510
8550
6210
6320
8000
4730
C101
HOLD
PULL
Solenoid
6667992
TRACTION LOCK
6310
E
D
4830
C410
E K J H A
RIGHT HANDLE
2600
6200
1050
2000
2010
F
B
H
A
C404
C103
H
A
4820
E H J A F G B C K D
DGN
C109
B D C G F
4810
4240
1480
2520
4940
1490
4930
4910
2530
4920
4310
4320
9410
4200
4230
9400
4220
C110
C423
4460
4420
4300
J4 WHITE
C405
C105
C112 C108
4470
4350
B1
J3
G3
F1
G1
G2
K3
K1
K2
H2
A3
A2
A1
D2
E2
B3
E1
D1
E3
D3
A1
RH TWO SPEED
J2
RH FRONT
DETENT
A2
4910
LH AUX RIGHT
F2
B1
J1
4920
F3
RH SKI DOWN
B2
LH AUX LEFT
H3
H1
RH SKI UP
C1
C107
PWM +
4930
C106
FRONT BASE
C2
LH SKI DOWN
C113
REAR BASE
D1
C104
HYD LOCK
SOLENOID
HIGH FLOW /
900 LOAD SENSE
D2
4940
F
B
2600
A
F
FUSE 9
REAR
LIGHT
SWITCH
POWER
FR & MK LT
25A
FUSE 10
ATTCHMNT
1080
FRONT &
MARKER
LIGHT
UNSWITCHED
1040
HEATER
25A
2710
9710
9610
9510
25A
9800
STARTER
FUSE 12
COMPUTER
ACS
25A
25A
1050
TRACTION
PULL
FUEL
PULL
1160
ALT & KITS
GLOW
PLUG
1730
FUSE 11
REAR LT
FUSE 8
4450
C2
B2
A2
D3
G3
9.8 ohm
12V
A
B
4430
RIGHT
ROCKER
TWO UP DETENT
SPD
FLOW
J
P
M
FUSE 1
15A
FUSE 4
J1
H3
H2
D2
A
B
PWM

15A
4440
TWO
SPEED?
8100
1150
FUSE 3
A3
1130
G1
J2
J3
8200
2650
MAINFRAME HARNESS 6729056
30A
B3
2100
4360
2420
8800
(HEATER
) 1
FUSE
25A
FUSE 7
C3
8150
F3
G2
FOR
FUTURE
USE
BUCKET POSITIONING
4420
2800
TO OPTIONS
(ACCESSORY
CONNECTOR)
25A
D3
8510
LH SKI UP
7100
A
C
B
1700
FUSE 2
E3
8550
J3
BLAC
K
E1
G3
E2
H3
PWM -
J3
4300
K3
4410
4330
Rev. C
E
D
G
BACKUP
ALARM
G
K
30A
F1
6310
A
C
TO OPTIONS
(ACCESSORY CONNECTOR)
FUEL PULL
F2
UNSWITCHED
BATTERY IN (3)
H1
K3
K2
2350
8250
2610
FUSE 6
4340
8200
B
A
2620
TRACTION
FRONT ROD
B
A
0.3 ohm
2640
FUSE 5
G1
8250
10.9 ohm
2650
2630
G2
6330
4440
2640
REAR ROD
LEFT
TAILLIGHT
H1
6200
6320
H2
FUEL
SHUTOFF
1800
EXCITATION
6210
2610
4410
6210
BUCKET
POSITION
2630
RIGHT
TAILLIGHT
J1
LEFT
WORKLIGHT
J2
6200
4460
2600
2620
DIVERTER
TAILGATE / WORKLIGHTS 6716419

RIGHT
WORKLIGHT
K1
GROUND
A3
FUEL PULL
FEEDBACK
4810
GLOW PLUG
RELAY
F3
4820
1120
GLOW PLUG
FEEDBACK
6320
4830
2110
MARKER LT
RELAY
4730
4840
8110
OPEN
9800
4310
M
B
K2
J4
WHITE
B
A
STARTER
BATTERY CABLE
4330
4110
TRAVEL
CONTROL
C2
4340
C409
2010
1010
4430
4150
TWO SPEED
MAKE-UP
D2
F1
F2
SUPPLY
1020
4420
ALTERNATOR
4450
6210
CAN SELECT
B2
3200
A2
1110
BRAKE PULL
FUEL PULL RELAY
RELAY
E2
4500
3200
1800
UNSWITCHED
BATTERY IN (2)
B2
F2
BRAKE SW
IN
3210
B
A
GROUND
REAR WKLT
RELAY
G2
Rev. D
B
A
180
0
8800
OPEN
H2
J3
BLACK
B3
3200
8210
A1
1400
A
B
8250
B1
ATTACHMENT
KEY INPUT
K2
BRAKE PULL
FEEDBACK
C1
BRAKE SW
OUT
8000
UNSWITCHED
BATTERY IN (1)
FUEL HOLD
OPEN
D1
J2
CAN LOW
9700
A
B
E1
C3
A1
SPARE
ANALOG 1
9500
STARTER FEEDBACK
STARTER RELAY
9400
F1
EHC INPUT
OPEN
G1
D3
9410
OPEN
H1
EHC OUTPUT
ACCESSORY
RELAY OUTPUT
J1
E3
4320
FUEL SENDER
SIGNAL
SPARE
OUTPUT 2
K1
PWM SIGNAL
HYD CHARGE
PRESSURE +
A2
SPARE
ANALOG 2
ENGINE
COOLANT
SENDER
500-3000 ohm
F3
ENG OIL
PRESSURE +
CAN HIGH
9600
ENGINE HARNESS 6726601
4360
ENG SPEED
SIGNAL
B1
3100
C1
3400
HYD CHARGE ENG COOLANT

PRESS SIGNAL
TEMP
A3
4640
HANDLE
FLOAT
C3
G3
4200
CONTROL MODULE
RESERVED
(hall)
D1
3500
ENG OIL
PRESS SIGNAL
E1
3600
3610
B2
B3
3600
E1
3510
3200
A
B
3600
3520
AIR FILTER
SIGNAL
3520
F1
C
B
D1
D2
SENSOR
GROUNDS
3500
3300
A
B
SPEED
SENSOR
3500
C2
C
B
HYDRAULIC
TEMP
2350
C3
C
B
3420
2710
RESERVED
(AC INPUT)
ENGINE OIL
PRESSURE
SENDER
0.5-7.5 V
2120
2720
A3
4640
A3
J1
BLACK
2730
D2
DIFFERENTIAL SWITCH HARNESS 6728626 Rev. A
2740
E3
3430
SEE LEFT
HANDLE
CONNECTOR
THIS PAGE
E2
3430
SEATBAR SENSOR
GROUND
3920
F2
B3
D3
3310
C
3
B3
3300
3300
D
3
OPEN
A
B
E3
9340
3520
3410
F3
2900
E3
C2
D3
3430
A
B
3430
HYDRAULIC OIL FILTER

(DIFFERENTIAL) SWITCH
C1
3420
OPEN
3700
2600
3400
3420
A2
3910
OPEN
HYD CHARGE
FILTER SIGNAL
A
B
3400
C
B
A1
SEATBAR
SENSOR SIGNAL
B2
OPEN
F3
2300
2110
C
2
J2
WHITE
HEADLIGHT
SWITCH
GROUND
3010
6727869
3510
C
B
HYDRAULIC
TEMPERATURE
SENDER
500-3000 ohm
2800
3610
B1
OPEN
H3
2240
A
C
3710
OPEN
3900
D
2
9200
9350
SPARE
DIGITAL 2
HYDRAULIC CHARGE
PRESSURE SENDER
6674316
0.5 - 7.5 V
3010
E2
F2
3700
12
E2
C
1
OPEN
4350
2200
2000
3700
F2
OPEN
D
1
9100
SYSTEM Rx
TWO SPEED
A
B
KEY/ENTER
SWITCH
J3
2370
AIR FILTER
SWITCH
SYSTEM Tx
E1
1900
OPEN
4470
Vacuum
Switch
6665371
2390
F1
1200
SEATBAR SENSOR
SUPPLY
REAR AUX
RELIEF
2380
COMPUTER
POWER
K3
2410
PROTECTED
POWER
C2
3110
2420
4350
J2 WHITE
B1
F1
F3
3100
B2
3100
900 FLOW
CONTROL
2490
A
B
C1
C3
2100
A
B
J1 BLACK
FUEL SENDER
7000004
30-270 ohm
C406
2520
RNG/DBL
GROUNDS
F
S
P
9210
C424
9100
4500
2900
J
A
9110
A
B
C417
9200
SEE CONTROL
B
MODULE J4
THIS PAGE
M
C
D
1910
PROTECTED POWER
C415
9340
SOME CONNECTOR
BODIES NOT SHOWN
FOR DRAWING CLARITY
M
C
D
E
A B
A
B
C441
2900
4030
B A
HEADLIGHTS
C421
6100
C434 C435
LIFT ARM
RELEASE
SWITCH
D
E
F
H
2430
BROWN TIE STRAP
C420
1210
GROUND
C418
C407
SEE FUSE/RELAY
CENTER
(EUROPEAN
LIGHTING)
THIS PAGE
*
*
H
J
A
C408
WIRES CONNECT BY
LETTER ACROSS
CONNECTORS
B
A
A
B
2750
*
RED = RED
RNG = ORANGE
BLK = BLACK
LBL = LIGHT BLUE
DBL = DARK BLUE
LGN = LIGHT GREEN
DGN = DARK GREEN
YEL = YELLOW
PNK = PINK
WHT = WHITE
BRN = BROWN
TAN = TAN
PUR = PURPLE
GRY = GRAY
A B
REAR ROD
4430
C422
2910
9340
B A
2480
2440
LEFT PANEL
FRONT
WORKLIGHTS
C419
2530
RIGHT
MACHINES.
6110
S/N 517618001 AND ABOVE

S/N 500 K 11001 AND ABOVE
V-0057
LEFT
ARE NOT
* NOTE: THESE
FOUND ON ALL
MEGA
FUSE
100A
1300
26
1010
1060
1030
1310
1040
Printed in U.S.A.
BATTERY
1080
F E D A B C G
TO OPTIONS
(ATTACHMENT
CONTROL)
ACD & REMOTE
START CONNECTOR
C426
V-0057 (3-14-01)
LOCATED ABOVE
BATTERY
CAN
3-15-01 CHGD. TWO SPEED to RIGHT ROCKER UP on 773 500K Right Handle
3-22-01 Chgd. Rev. to B on Mainframe Harness 6729056 - No Visible Chgs.
3-28-01 Flipped the Traction Lock Vertically
4-4-01 Added Text to Tilt Spool Lock and Lift Spool Lock (NOT Used With AHC or ACS)
5-22-01 - Tailgate Std. Harness - Chgd. Rev. from B to C - No Visible Chgs.

TO ENGINE OR MAINFRAME
6500
6200
2600
AIR CONDITIONER SWITCH

THERMOSTAT
2100
E F C A B D
F E D C B A
REGISTRATION
LAMP
LEFT WORK
TO OPTIONS (AC)
RIGHT WORK
HERE OR TO OPTIONS
(HVAC JUMPER)
A
B
C
DBL
WHT
RIGHT TAILLIGHT
1000
1110
1700
1740
2730
2740
6530
2750
3
4
7220
TO MAINFRAME
A
B
G
E
C
F
H
D
2780
6300
6300
6440
6400
6540
6500
6600
TO LEFT HANDLE CONNECTOR

TO EUR0. LIGHTS
CONNECTOR
6510
6000
4700
1110
2
1
4
7310
TO OPTIONS
(DOME LIGHT)
B
A
6
6
2790
C
F
A
D
E
B
2735
TO OPTIONS
(HVAC OR HVAC/ACCESSORY)
1140
1700
1740
2730
2740
POWER BOB-TACH
SWITCH
1130
3
1
1180
7000
6430
7010
6530
2750
6520
3
4
TO OPTIONS
(EXTERIOR CAB)
1
2
HAZARD SWITCH
1
6010
E
D
A
C
B
2760
6420
2770
TO MAINFRAME
2725
F
A
B
6440
6400
6540
6500
6300
6600
TO LEFT HANDLE CONNECTOR

TO EUR0. LIGHTS
CONNECTOR
6510
B
C
E
6000
4700
BLK
B
A
1730
B
A
2710
2
1
A
B
DOME LIGHT
SWITCH
B A
C632
BLK
B A
AIR CONDITIONER
HARNESS 6719630 OR 6726888
DOME LIGHT
C
F
G
E
A
D
H
B
RNG
RNG/DGN
DBL/WHT
4700
2715
BLK
LEFT
TAILLIGHT
RIGHT
TAILLIGHT
LEFT
WORK
LIGHT
6
6
RNG
RNG/DGN
BACK-UP
ALARM
BACK-UP ALARM
HARNESS - 6715659
2700
2790
TO OPTIONS (FRONT WIPER)
C
F
A
D
E
B
1760
2735
RIGHT
WORK
LIGHT
TO ATTACHMENT
REAR LIGHT HARNESS - 6714350

TO
MAINFRAME
7100
TO MAINFRAME
TO
STROBE/BEACON
4 WAY FLASHER
HARNESS - 6718873
2775
2785
2780
6440
6540
C668
2
1
3
E
A
C
D
F
B
E
A
C
F
D
B
6010
7010
3
6430
A
D
C
B
E
2760
7010
2770
A
B
A
B
B
A
B
A
1720
2720
BACK-UP ALARM
SWITCHES HARNESS 6718820 OR 6807152
POWER BOB-TACH
SOLENOID
3
4
5
6700
TO MAINFRAME
G
E
D
F
A
B
C
6400
2780
6540
6500
STANDARD ACCESSORY HARNESS - 6715365
FRONT WIPER
MOTOR
7200
2110
2130
A
B
C
10
8
7
RED
WHT
BLK
3
2
1
4
5
6
5000
1200
1010
2210
TO OPTIONS
(HVAC ADAPTER)
TO OPTIONS
(HVAC ADAPTER)
7010
HVAC HARNESSES - 6717877 OR 6725275

Printed in U.S.A.
BLK
7020
POWER RELAY
1740
85
87
87A
86
30
TO OPTIONS
(HVAC/ACCESSORY)
2210
1190
2740
A
B
C
2320
7020
B
A
B
A
1140
1740
AIR CONDITIONER
CLUTCH SOLENOID
HVAC ADAPTER HARNESSES - 6726357
B
C
D
1
2
3
9600
9700
9800
1710
1160
2710
TO
MAINFRAME
A
B
C
D
E
F
G
BOOM HARNESS - 6718426
2765
7310
2735
7160
7210
2755
B
C
A
7200
C
B
E
A
D
F
C610
C
B
A
TO ATTACHMENT
(BOOM
CONNECTOR)
9500
A
C666
2200
TO OPTIONS
(DELUXE ACCESSORY)
TO OPTIONS
(DELUXE ACCESSORY)
2740
HVAC/ACCESSORY
HARNESS 6725390 OR 6807266
RED
RNG
C640
1010
BLOWER MOTOR
YEL
TO OPTIONS
(HVAC HARNESS)
C636
1200
3
2
1
4
6
5
C634
C640
BLOWER SWITCH
5000
3
2
1
4
5
6
C
B
A
C667
2200
THERMOSTAT
C636
3100
C
B
A
C426
A
B
C
1300
C638
C634
3200
C
B
A
2205
7010
C641
1000
BLK
POTENTIOMETER
A
B
C
C635
WHT
7000
A
B
C
C637
HEATER VALVE
DBL
6
5
4
3
2
1
C639
TO OPTIONS (HVAC)
2100
2745
TO OPTIONS
(HVAC)
LOW
C642
7000
DBL
RED
YEL
RNG
RNG
1740
2740
1720
2720
3100
HIGH
BLK
GRADER HARNESS 6707303
1730
V
M
MEDIUM
B
A
S
LT
TM
CENTER
GD
RT
BRN
TO MAINFRAME
(ACCESSORY CONNECTOR)
L X
1110
1740
TO OLDER
MODEL ATTACHMENTS
WHT
ADDITIONAL POWER CONNECTOR
C622
ADDITIONAL POWER
CONNECTOR
M
A
D
C
E
F
G
H
L
K
FRONT WIPER
BOTTLE AND TANK
AIR CONDITIONER SWITCH

OFF
POWER BOB-TACH HARNESS 6718652
6530
2750
6440
EXTERIOR CAB HARNESS 6718872
7000
C606
7000
C601
C401
2760
TO
MAINFRAME
1730
A
7150
6540
C669
2785
TO OPTIONS
(4 WAY FLASHER)
C668 OR C670
1
2
3
C669
2795
2790
6700
TO OPTIONS
(EXTERIOR CAB)
6440
1180
E
D
A
C
B
2770
1
2
HAZARD SWITCH
1130
3
1
TO OPTIONS
(EXTERIOR CAB)
TO OPTIONS
POWER BOB-TACH
SWITCH
1700
7110
TO OPTIONS
C427
2 1
TO OPTIONS
(POWER BOB-TACH)
2730
C607
2745
B
A
C
D
B
A
B
J
N
P
BACK-UP ALARM
SWITCHES
POWER BOB-TACH
SOLENOID
C601
2 1
C609
C
F
G
E
A
D
H
B
1190
DELUXE ACCESSORY HARNESS - 6725273
RIGHT
FLASHER
LIGHT
EVAPORATOR (AC)
PRESSURE SWITCH
4710
LEFT
FLASHER
LIGHT
DIODE
7310
7210
FLASHER
B
A
2300
7030
RED
PNK
3
4
3
4
1110
POWER
PLUG
BEACON SWITCH
6
5
4
2310
AIR CONDITIONER
CLUTCH SOLENOID
STROBE OR
BEACON
B
A
HVAC JUMPER HARNESS 6725934 OR 6725936
2
1750
TO OPTIONS
(DOME LIGHT)
C411
D
A
6410
E
C
F
H
D
10
8
7
RED
WHT
TRAVEL CONTROL
LOCKOUT SWITCH
FRONT WIPER
SWITCH
A
B
G
6300
A
B
C
BACK-UP
ALARM
1720
2780
2130
1710
6700
A
B
C
2740
REAR WIPER
SWITCH
7220
E
D
C
7200
V
M
4
6
TO OPTIONS
(DELUXE ACCESSORY)
2210
1190
87A
HEATER VALVE
A
B
C
1300
TO OPTIONS
C608
1
5
6
4
REAR WIPER
MOTOR
C601
BEACON SWITCH
2745
C670
B
A
C
1140
C427
C401
TO MAINFRAME
LIGHT SWITCH
30
C617 OR C642
TO OPTIONS
(POWER BOB-TACH)
86
85
TO OPTIONS (FRONT WIPER)
7210
FLASHER
POWER RELAY
1740
2700
1160
1150
A
D
C
B
E
F
1190
POWER
PLUG
4710
A
D
B
C
BLK
TO OPTIONS (HVAC)
TO OPTIONS (HVAC)
4700
2715
2710
BLOWER MOTOR
YEL
1
2
1730
1750
C411
D
A
B
C
E
6410
TRAVEL CONTROL
LOCKOUT SWITCH
FRONT WIPER
SWITCH
2725
6700
1720
BLK
C623
C633
7010
C608
4
6
6520
6430
10
8
7
RED
WHT
1700
BLK
DBL/WHT
HEATER VALVE
A
D
C
B
E
F
RED
RNG
HVAC HARNESS - 6725933
REAR WIPER
SWITCH
PNK
BLK
V
M
PNK
BLK
7000
2200
3
2
1
4
5
6
87
C614
HAZARD SWITCH
1
TO OPTIONS
(EXTERIOR CAB)
C670
2760
2
6010
1180
E
D
A
C
B
2770
1010
BLOWER SWITCH
C667
1130
3
1
E
D
C
F
A
B
POWER BOB-TACH
SWITCH
6420
3
2
1
4
5
6
1200
C608
C601
LIGHT SWITCH
1
6
4
C427
BEACON SWITCH
2745
REAR WIPER
MOTOR
2130
2110
BLK
TO OPTIONS
(POWER BOB-TACH)
7200
POTENTIOMETER
5000
C667
FLASHER
1120
B
A
C
C617 OR C642
1140
1150
C401
1140
A
D
C
B
E
F
1300
L
TO OPTIONS
TO MAINFRAME
BLK
3200
7020
LEFT TAILLIGHT
RIGHT TAILLIGHT
C611
DELUXE EUROPEAN
TAILLIGHT HARNESS - 6718198
REAR TAILLIGHT HARNESS - 6714546

LEFT TAILLIGHT
7000
A
B
C
C617
C605
C614
C604
A
B
C
HIGH
C506
RIGHT WORK
6210
C631
F E D C B A
LEFT WORK
2630
2205
C404
E F C A B D
REGISTRATION
LAMP
F E D C B A
2310
C402
C603
E F C A B D
7010
C491
C602
DBL/WHT
C613
F E D C B A
A
B
C103
E F C A B D
C612
2620
6340
6320
6610
2610
2640
6330
6620
BLK
BLK
PNK
BLK
PNK
DGN/YEL
DGN/YEL
BLK
PNK
LOW
MEDIUM
A
D
B
C
A
B
C
3100
OFF
C612
BLK
6310
C103
PNK
DGN
BLK/WHT
6400
BACK-UP
ALARM
C490
BACK-UP
ALARM
F
G
E
A
D
H
B
6600
ALARM
HORN
A
B
TO HANDLE CONNECT0R
2730
7200
B
A
FRONT HORN HARNESS 6719151 or 6727498
B
C
A
WIPER HARNESS - 6718295

RED = RED
RNG = ORANGE
BLK = BLACK
LBL = LIGHT BLUE
DBL = DARK BLUE
LGN = LIGHT GREEN
DGN = DARK GREEN
YEL = YELLOW
PNK = PINK
WHT = WHITE
BRN = BROWN
TAN = TAN
PUR = PURPLE
GRY = GRAY
WIRES CONNECT BY
LETTER ACROSS
CONNECTORS
A
B
A
B
SOME CONNECTOR
BODIES NOT SHOWN
FOR DRAWING CLARITY
C402
YEL
7100

V-0049 (3-3-04)
C412
DGN/YEL
C630
RNG/DGN
2650
7010
C
F
G
E
A
D
H
B
RNG
C103
EUROPEAN ONLY
C103
OPTIONS
V-0049

OPTIONS
C426
To Mainframe
Harness
2710
9600
9500
1710
9700
D F C E A B G
9800
SSL 7-PIN
CAN CONNECTOR
1160

V-0018
C450
To
Mainframe
C432
RIGHT HANDLE
PNK/
RED
PNK/DGN
PNK/BLK
C409
1160
2720
CAN SHIELD
9720
9710
SW POWER
C
1
H GROUND
F CAN SHIELD
1740
1730
B SW POWER
CAN HIGH
9503
9604
CAN LOW
9606
9501
E CAN LOW
D CAN HIGH
GROUND
2730
7-PIN
J
N
PWM
WHT/LGN
G
E
DGN
TWO
SPEED
DETENT
YEL
LGN
RNG
PUR
J
A
RNG
C
B
WHT
PNK
TAN
DBL
SKI
CONTROL
9503
9604
9606
9500
9600
A OPEN
G OPEN
BOOM-MOUNTED
ACD CONNECTORS
1750
GROUND
E OUTPUT
5100
5100
C E OUTPUT
C703
2740
F OUTPUT
5350
5350
H F OUTPUT
G OUTPUT
5400
5400
H OUTPUT
5050
5050
J G OUTPUT
B H OUTPUT
C OUTPUT
5300
5300
D OUTPUT
5150
5150
A OUTPUT
A
M
5250
5250
5200
5200
F A OUTPUT
E B OUTPUT
ID (K TO L)
5910
5000
A J OUTPUT
ID (K TO P)
5510
5450
K K OUTPUT
5900
J ID #1
A ID #2
M OUTPUT
FLOAT
SIGNAL
9501
C506
14-PIN
ATTACHMENT
CONNECTOR
C704
SKI
CONTROL
5500
C ID #4
D ID #0
E OPEN
F OPEN
G OPEN
To
Mainframe
or This
Page
C433
DGN
C
E
SSL 7-PIN
CAN CONNECTOR
A
B
RED/WHT
3
2
PUR/WHT
LIFT
CONTROL
BLK/WHT
To Mainframe
To Left
Handle
This Page
Printed in U.S.A.
SOME CONNECTOR
BODIES NOT SHOWN
FOR DRAWING CLARITY
9600
9500
1710
9700
2710
C705
KEY "RUN"
9800
UNSW POWER
1160
2720
H GROUND
CAN SHIELD
9710
9710
SW POWER
1730
1720
F CAN SHIELD
B SW POWER
CAN LOW
9620
9610
CAN HIGH
9520
9510
GROUND
C666
J1 - 8-PIN
E CAN LOW
D CAN HIGH
C OPEN
A OPEN
2730
7-PIN
ATTACHMENT
CONNECTOR
G OPEN
J
BOOM-MOUNTED
ACD CONNECTORS
N
SW POWER
1740
GROUND
2740
E OUTPUT
5100
F OUTPUT
G OUTPUT
F
G
H OUTPUT
C OUTPUT
C703
5100
C E OUTPUT
5350
5350
5400
5400
H F OUTPUT
J G OUTPUT
5050
5050
5300
5300
B H OUTPUT
G C OUTPUT
D OUTPUT
5150
5150
D D OUTPUT
A OUTPUT
5250
5250
M OUTPUT
5200
5200
F A OUTPUT
E B OUTPUT
ID (K TO L)
5910
5000
A J OUTPUT
ID (K TO P)
5510
5450
K K OUTPUT
5900
J ID #1
5500
A ID #2
C506
WIRES CONNECT BY
LETTER ACROSS
CONNECTORS
B
A
B
To
Mainframe
ADVANCED HAND CONTROL

G SERIES FLOAT
HARNESS - 6727328

G SERIES JUMPER
HARNESS - 6728742
RED = RED
RNG = ORANGE
BLK = BLACK
LBL = LIGHT BLUE
DBL = DARK BLUE
LGN = LIGHT GREEN
DGN = DARK GREEN
YEL = YELLOW
PNK = PINK
WHT = WHITE
BRN = BROWN
TAN = TAN
PUR = PURPLE
GRY = GRAY
C431
4640
(TO "B" PIN)
BLK
C410
LGN
To Left
Handle
This Page
(TO "D" PIN)
To Mainframe
Harness
HORN
LEFT HANDLE
C433
C433
RNG
C426
D F C E A B G
K OPEN
BLK
RED

(WITH PUSH BUTTON FLOAT) RIGHT STEERING LEVER - 6675742 and
LEFT STEERING LEVER 6675750
A
H OPEN
DELUXE ATTACHMENT CONTROL HARNESS - 6719434
TURN
SIGNAL
1160
To
Options
YEL
9800
To
Options
C449 C412 C411
H
BRN
J3 - 10-PIN GRAY
B ID #3
PADDLE
MOMENTARY
J2 - 10-PIN BLACK
G C OUTPUT
D D OUTPUT
J1 - 8-PIN
C OPEN
7-PIN / 14-PIN
SELECTOR SWITCH
K
B
SW POWER
WHT/BLK
C410
9800
WHT
WHT/RED
To
Mainframe
C666 ATTACHMENT
CONNECTOR
B
To
Mainframe
TILT
CONTROL
C705
KEY "RUN"
UNSW POWER
14-PIN
ATTACHMENT
CONNECTOR

C704
J2 - 10-PIN BLACK
J3 - 10-PIN GRAY
B ID #3
C ID #4
D ID #0
E OPEN
F OPEN
G OPEN
DELUXE ATTACHMENT CONTROL HARNESS - 6727177 or 6729380
H OPEN
K OPEN
V-0018 (3-3-04)
To
Mainframe
4640
4840
PUR
WHT
DBL
PNK
SIDE
SHIFT
AHC LIFT
HALL
SENSOR
RIGHT HANDLE
AHC TILT
HALL
SENSOR
RED
YEL
DGN
BRN
PUR/WHT
BLK/WHT
RED/WHT
PNK/BLK
PNK/DGN
C449
1 3 2
1 3 2
A C B
A C B
C495
B A
E B A D D
C412
C411
TO OPTIONS
(ACCESSORY
CONNECTOR)
TO OPTIONS
(ACCESSORY
CONNECTOR)
4610
4710
A C B
4600
C494
A C B
4620
To
Mainframe
9400
B A
HORN
1 3 2
C450
FLOAT
LEFT HANDLE
TURN SIGNAL
PNK/RED
C473
SKI
CTRL
BLK
FLOW
1 3 2
9410
TAN
RNG
RNG
YEL
LGN
SKI
CTRL
4720
2750
WHT/LGN
RIGHT
ROCKER
UP DETENT
4700
C496
1750
E H J A F G B C K D
E K J H A
PWM

4820
4650
SOME CONNECTOR
BODIES NOT SHOWN
FOR DRAWING CLARITY
WHT/BLK
WHT
WHT/RED
B D C G F
WIRES CONNECT BY
LETTER ACROSS
CONNECTORS
A
B
B
A
C410
C409
DGN
To
Mainframe
V-0064
4830
E H J A F G B C K D
Extra Power
Connector
4810
1480
OPTIONS
S/N 517618001-18625
S/N 518012001-12099
S/N 518112001-12059
S/N 519016001-17501
S/N 519212001-12068
RED = RED
RNG = ORANGE
BLK = BLACK
LBL = LIGHT BLUE
DBL = DARK BLUE
LGN = LIGHT GREEN
DGN = DARK GREEN
YEL = YELLOW
PNK = PINK
WHT = WHITE
BRN = BROWN
TAN = TAN
PUR = PURPLE
GRY = GRAY
C410
E H J A F G B C K D
TILT ACTUATOR
4645
4620
4610
4600
4720
4710
4700
LIFT ACTUATOR
C493
ADVANCED
HAND
CONTROL
HIBBING
HARNESS 6729054
8 7 6 5 4 3 2 1
C428
8 7 6 5 4 3 2 1
BLK
DGN
RED
BLK
BLK
RED
K H J D C E G A F B
BLK
B A
DGN
C474
K H J D C E G A F B
RED
B A
RED
2740
4580
1740
1720
2720
C489
To
Mainframe
8 7 6 5 4 3 2 1
C429
8 7 6 5 4 3 2 1
HIBBING AHC CONTROLLER

Printed in U.S.A.
V-0064 (3-3-04)
C449
1 3 2
2750
4650
A C B
1510
C472
A C B
PUR
BLK
2670
RED
4670
D F
1530
4680
4690
4690
2770
2270
4770
4780
4780
1630
4790
2500
4270
2510
4280
8 7 6 5 4 3 2 1
4790
4220
DGN
C429
8 7 6 5 4 3 2 1
1170
RED
BLK
RED
DGN
RED
BLK
BLK
8 7 6 5 4 3 2 1
C428
M
L
TO OPTIONS
(ACCESSORY
CONNECTOR)
LIFT ACTUATOR
8 7 6 5 4 3 2 1
A
N
DBL
TO OPTIONS
(ACCESSORY
CONNECTOR)
FOOT PEDAL
LOCK - TILT
C468
1 3 2
WHT
C412
TILT ACTUATOR
C467
1 3 2
BLK
BRN
B A
C411
RED
4750
E B A D D
A C B
C469
13 ohm
at 12V
HORN
1 3 2
C450
1 3 2
13 ohm
at 12V
TURN
SIGNAL
DGN
PUR/WHT
RED/WHT
PUR/WHT
BLK/WHT
RED/WHT
BLK/WHT
AHC LIFT
HALL
SENSOR
A C B
FOOT PEDAL
LOCK - LIFT
FLOAT
YEL
HANDLE
LOCK
1610
RED = RED
RNG = ORANGE
BLK = BLACK
LBL = LIGHT BLUE
DBL = DARK BLUE
LGN = LIGHT GREEN
DGN = DARK GREEN
YEL = YELLOW
PNK = PINK
WHT = WHITE
BRN = BROWN
TAN = TAN
PUR = PURPLE
GRY = GRAY
SKI
CTRL
HANDLE
LOCK LEFT HANDLE
1 3 2
TAN
SIDE
SHIFT
AHC TILT
HALL
SENSOR
SOME CONNECTOR
BODIES NOT SHOWN
FOR DRAWING CLARITY
PNK
2 1 3
1 3 2
RIGHT HANDLE
RNG/BLK
C465
C466
FLOW
WIRES CONNECT BY
LETTER ACROSS
CONNECTORS
A
B
B
A
RNG
YEL/RED
YEL/RED
YEL
RNG
WHT/LGN
RNG/BLK
2 1 3
1 3 2
PWM
RIGHT
SKI
ROCKER
CTRL
UP DETENT
C410
E H J A F G B C K D
E J H A G K
DGN
WHT
WHT/BLK
B D C F
WHT/RED
TO
MAINFRAME
C409
2650
TO
MAINFRAME
OPTIONS
V-0065
LGN
4680
2260
4260
1190
C B G E
1180
4220
4275
9520
2250
G
H
2280
1740
1500
J1
ADVANCED HYDRAULIC CONTROL MODULE
B
A
J2
BLACK
G
2760
2 3 1
C470
2 3
ADVANCED CONTROL
SYSTEM HARNESS 6726925
Printed in U.S.A.
TILT
PEDAL
1520
2240
9620
4660
9720
GRAY
J3
C
F
2660
C
G
H
B
F
P
4550
1620
D
R
S
J
4760
C492
E
TO
MAINFRAME
2 3 1
C471
2 3
LIFT
PEDAL
V-0065 (3-3-04)
WIRING SCHEMATIC
OPTIONS
A
B
A
B
A
B
A
B
BLUE TIE STRAP
2730
D
C
K
G
B
J
1700
6400
L
M
H
N
P
F
A
4235
4275
5
6
1150
A
B
2450
GREEN TIE STRAP
GREEN TIE STRAPS
4480
2480
DIVERTER
7.5 ohm nominal
at 12 VDC
HIGH FLOW
EXTENSION
HARNESS 6718645
REAR AUXILIARY
RELIEF
9.8 ohm nominal
at 12 VDC
TO
MAINFRAME
DIVERTER
RELIEF
HARNESS 6710870
STANDARD ACCESSORY HARNESS - 6727468
TO OPTIONS
1140
1740
2740
TO OPTIONS
(POWER BOB-TACH)
LIGHT SWITCH
3
1
1180
6010
HAZARD SWITCH
1
2
6700
B
F
A
6540
6300
7000
6520
6430
5
REAR WIPER
SWITCH
7220
2725
1720
6440
2710
1110
6000
POWER
PLUG
1730
1770
2
2755
TO MAINFRAME
4550
E
R
4235
4275
D
C
K
G
B
J
L
M
H
N
P
3
4
5
6
2730
6400
6500
1150
6300
6600
TO EUR0. LIGHTS
CONNECTOR
4730
1140
1700
A
B
1750
B
A
4730
2715
3
4
5
7310
6
1190
2700
2790
TO OPTIONS
(FRONT WIPER)
7210
ACS SWITCH
1
BLK
4710
1760
2735
C
F
A
D
E
B
C488
6510
2
1
1
3
4
TO OPTIONS
(DOME LIGHT)
D
A
B
C
E
DGN/YEL
A
B
TRAVEL CONTROL
LOCKOUT SWITCH
FRONT WIPER
SWITCH
2780
6410
A
B
BLK
1710
TO LEFT HANDLE
CONNECTOR
GREEN
TIE
STRAP
YEL
V
M
6530
2750
7010
E
D
A
C
B
C411
C670
E
D
1
2
2770
2760
6420
2
1130
TO OPTIONS
(EXTERIOR CAB)
POWER BOB-TACH
SWITCH
1
6
4
A
B
TO
MAINFRAME
C608
BEACON SWITCH
2745
REAR WIPER
MOTOR
C601
FLASHER
B
A
C
YELLOW
TIE
STRAP
C416
4450
C417
2745
2755
A
B
HIGH FLOW
7.5 ohm nominal
at 12 VDC
YELLOW TIE STRAP
YELLOW TIE STRAPS
4550
2460
C667
4460
C416
TO MAINFRAME
ACS SWITCH
1
2755
2780
A
B
REAR BASE
7.5 ohm nominal
at 12 VDC
C417
A
B
WHITE TIE STRAP
C617 OR C642
A
B
REAR ROD
7.5 ohm nominal
at 12 VDC
BLUE TIE STRAPS
6530
2750
6500
A
B
C413
2440
3
4
A
B
C414
6540
6440
C415
B
F
A
C
6430
4440
C416
6700
C417
SOME CONNECTOR
BODIES NOT SHOWN
FOR DRAWING CLARITY
E
D
6010
X
2430
BROWN TIE STRAP
A
B
WHITE TIE STRAPS
C488
WIRES CONNECT BY
LETTER ACROSS
CONNECTORS
A
B
B
A
1180
A
B
4430
C416
1130
2
C
B
BROWN TIE STRAPS
C417
HAZARD SWITCH
C413
A
B
C414
3
1
7010
2760
BEACON SWITCH
6
5
4
TO OPTIONS
(EXTERIOR CAB)
7000
E
D
A
2770
C601
POWER BOB-TACH
SWITCH
FLASHER
C670
RED = RED
RNG = ORANGE
BLK = BLACK
LBL = LIGHT BLUE
DBL = DARK BLUE
LGN = LIGHT GREEN
DGN = DARK GREEN
YEL = YELLOW
PNK = PINK
WHT = WHITE
BRN = BROWN
TAN = TAN
PUR = PURPLE
GRY = GRAY
TO
MAINFRAME
TO OPTIONS
(POWER BOB-TACH)
C415

(PRINTED MARCH 2004
V-0067
F
A
S

Printed in U.S.A.
V-0067 (3-3-04)
ELECTRICAL SYSTEM INFORMATION

S/N 517611001-17999
OPTIONS
S/N 518011001-17999
S/N 518111001-11999
S/N 519011001-15999
S/N 519211001-11999
V-0001

S/N 500K 11001 AND ABOVE
V-0049

S/N 517611001-15809
OPTIONS
S/N 518011001-11504
S/N 519011001-13962
S/N 519211001-11117
V-0002

V-0018

S/N 517615810-17999
S/N 518011505-11999
OPTIONS
S/N 518111001-11999
S/N 519013963-15999
S/N 519211118-11999
V-0066
S/N 517618001-18625
S/N 518012001-12099
S/N 518112001-12059
S/N 519016001-17501
S/N 519212001-12068
V-0064

OPTIONS

V-0057

V-0065
60-10-1
773 Bobcat Loader

Service Manual
ELECTRICAL SYSTEM INFORMATION (CONTD)

OPTIONS
V-0067
60-10-2
773 Bobcat Loader

Service Manual
WARNING
only.

Operation & Maintenance Manual, Handbook and
signs (decals) on machine. Follow warnings and
instructions in the manuals when making repairs,
adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained
operators and failure to follow instructions can
W-2003-0199
PROBLEM
CAUSE
Battery will not take a charge.

Alternator will not charge.
Starter will not turn the engine.
1, 2, 3, 4, 5
1, 2, 5
2, 3, 4, 6, 7, 8, 9

1. Alternator belt is loose or damaged.
2.
3.
4.
5.
6.
7.
8.
9.
Battery connections are dirty or loose.

Battery is damaged.
The ground connection is not making a good contact.
The alternator is damaged.
The engine is locked.
The starter is damaged.
The wiring or solenoid is damaged.
Check the fuses.
60-10-3
773 Bobcat Loader

Service Manual
Figure 60-10-3

Description
EARLY STYLE
IMPORTANT
Do Not use silicone base sprays and/or sealants on
harness connectors or components.
I-2123-0397
Figure 60-10-1
N-19388
Figure 60-10-4
LATER STYLE
1
P-24651
1
Figure 60-10-2
N-19659
The electrical system is also protected by fuses and

relays under the fuse panel cover (Item 1) [Figure 60-103] and [Figure 60-10-4] located in the cab on the control
panel.
The fuse panel cover (Item 1) [Figure 60-10-3], [Figure
60-10-4] & [Figure 60-10-6] has a decal inside to show
the location and amp ratings.
1
P-13848A
The loader has a 12 volt, negative ground alternator

charging system. The electrical system is protected by a
100 amp master fuse (Item 1) [Figure 60-10-1] & [Figure
60-10-2] to protect against serious system overloads that
could lead to burned up harness or loader damage. This
fuse is located in the left-hand side engine compartment,
just forward of the engine harness connector.
60-10-4
773 Bobcat Loader

Service Manual
The location and sizes are shown in [Figure 60-10-5] &

[Figure 60-10-6].
Fuse Location
Ref
Figure 60-10-5
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
P-28846
Description
Amp.
Heater / AC
Front & Marker Lights
Rear Lights
Bobcat Controller
Traction
Fuel Shutoff
Not Used
Not Used
Unswitched Attach.
Switched Attach.
Alternator & Kits
AHC Power
25
15
15
25
30
30
--25
25
25
25
Relay Switch Location

Remove the cover to check or replace the relays.
F5
F1
F6
F2
F7
F3
F8
F4
F9
The location is shown in [Figure 60-10-5] & [Figure 6010-6].
F10
Ref
B
C
D
E
F
G
H
J
F11
F12
N-18465A
Description
Switch Power
Rear Lights
Front & Marker Lights
Not Used
Glow Plugs
Fuel Shutoff
Traction
Starter
Figure 60-10-6
P-28903
Remove the cover to check or replace the fuses.
60-10-5
773 Bobcat Loader

Service Manual

Solenoid Test
Figure 60-10-7
P9175
Use a test meter to measure coil resistance [Figure 6010-7]. Coil wires do not have polarity. Correct resistance
for the pressure relief (small) coil is 7-10 ohm and the
other coils 5-8 ohms.
60-10-6
773 Bobcat Loader

Service Manual
Figure 60-20-2
BATTERY
WARNING
Batteries contain acid which burns eyes and skin on

contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
In case of acid contact, wash immediately with water.
In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.
If electrolyte is taken internally drink large quantities
of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
W-2065-1296
N-18458
Disconnect the positive (+) battery cable (Item 1) [Figure

60-20-2].
Figure 60-20-3
Figure 60-20-1
2
1
P-3873
N-18456
Remove the battery from the loader [Figure 60-20-3].
Open the rear door.

Disconnect the negative (-) battery cable (Item 1) [Figure
60-20-1].
Remove the battery hold down clamp (Item 2) [Figure
60-20-1].
60-20-1
773 Bobcat Loader

Service Manual
Servicing
BATTERY (CONTD)
WARNING
Installation:
Figure 60-20-4

minutes.
W-2065-1296
Figure 60-20-6
P9589
Figure 60-20-5
P9588
P9590
Always clean the terminals and cable ends when

installing a new battery [Figure 60-20-4] & [Figure 6020-5].
When installing the battery in the loader, do not touch
any metal parts with the battery terminal posts.
Connect and tighten the battery cables. Connect the
negative (-) cable last to prevent sparks.
Install the battery holddown clamp.
The battery cables must be clean and the connections

tight. Remove acid or corrosion from the battery and
cables with a sodium bicarbonate (baking soda) and
water solution [Figure 60-20-6].
Clean the terminals and cable ends as shown in figure
[Figure 60-20-4] and [Figure 60-20-5].
Check the electrolyte level in the battery. Add distilled
water as needed.
Put battery saver P/N (6664458) or grease on the battery
terminals and cable ends to prevent corrosion.
60-20-2
773 Bobcat Loader

Service Manual
BATTERY (CONTD)
If it is necessary to use a booster battery to start the

engine, BE CAREFUL! There must be one person in the
operator's seat and one person to connect and
disconnect the battery cables.
Using A Booster Battery (Jump Starting)
The key switch must be OFF (Standard Panel) OR the

STOP Button must be pressed (Deluxe Panel). The
booster battery must be 12 volt.
WARNING
Figure 60-20-7

minutes.
2
41
W-2065-1296
N-18532
WARNING
Keep arcs, sparks flames and lighted tobacco away
from batteries. When jumping from booster battery
make final connection (negative) at engine frame.
3
1
Do not jump start or charge a frozen or damaged

battery. Warm battery to 60F (16C) before
connecting to a charger. Unplug charger before
connecting or disconnecting cables to battery. Never
lean over battery while boosting, testing or charging.
Battery gas can explode and cause serious injury.
W-2066-1296
IMPORTANT
Damage to the alternator can occur if:
Engine is operated with battery cables
disconnected.
Battery cables are connected when using a fast
charger or when welding on the loader. (Remove
both cables from the battery.)
Extra battery cables (booster cables) are
connected wrong.
I-2023-1285
N-18531
Connect the end of the first cable (Item 1) to the positive

(+) terminal of the booster battery. Connect the other end
of the same cable (Item 2) [Figure 60-20-7] to the
positive terminal on the loader starter.
Connect the end of the second cable (Item 3) to the
negative (-) terminal of the booster battery. Connect the
other end of the same cable (Item 4) [Figure 60-20-7] to
the engine.
Keep cables away from moving parts. Start the engine.
(See STARTING THE ENGINE Contents, Page 10-01.)
After the engine has started, remove the ground (-) cable
(Item 4) [Figure 60-20-7] first.
Remove the cable from the positive terminal (Item 2)
[Figure 60-20-7]
60-20-3
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Service Manual
60-20-4
773 Bobcat Loader

Service Manual
ALTERNATOR (55 AMP)
Alternator Output Test
Adjusting The Alternator Belt
Figure 60-30-2
Figure 60-30-1
2
1
P2284
P-3877
WARNING
Stop the engine.

on Page 10-30-1.)
Loosen the alternator mounting bolt (Item 1) [Figure 6030-1].

W-2017-0286
Loosen the adjustment bolt (Item 2) [Figure 60-30-1].

Move the alternator until the belt has 5/16 inch (8,0 mm)
movement at the middle of the belt span with 15 lbs. (66
Nm) of force.
Tighten the adjustment bolt and mounting bolt.
Test the alternator as follows:
a. Alternator Output Test
b. Rectifier (Diode) Test
c. Alternator Regulator Test

Disconnect the negative (-) cable from the battery.
Disconnect the red wire (Item 1) [Figure 60-30-2] from
the alternator. Connect that wire to the negative (-) side
of the ammeter.
Connect the positive (+) side of the ammeter to the
output terminal on the alternator (Item 2) [Figure 60-302].
Disconnect the fuel stop solenoid connector.
Connect the negative (-) cable to the battery.
Turn on the lights and crank the engine for 30 seconds to
discharge the battery.
Connect the fuel stop solenoid, start the engine and run
at 2600 RPM.
The ammeter reading should be between 45-55 amps. at
2600 RPM.
If the reading is low, remove the bolts and pull the
regulator cover away from the alternator.
60-30-1
773 Bobcat Loader

Service Manual
Alternator Regulator Test
ALTERNATOR (55 AMP) (CONTD)

Rectifier (Diode) Test
WARNING
Figure 60-30-3
Output
Terminal
When an engine is running in an enclosed area, fresh

air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-1285
Figure 60-30-4
Regulator
Terminal
Positive
P1304
Negative
The alternator is removed from the loader for clarity
purposes [Figure 60-30-3].
Install the wires in their original location on the back of
the alternator.
P2282
Connect a jumper wire (Item 1) [Figure 60-30-3] to the

alternator output terminal and the regulator terminal.
Connect the positive (+) voltmeter lead to the positive (+)

battery terminal [Figure 60-30-4].
Connect the battery negative (-) cable.

Start the engine and run at 2600 RPM.
Connect the negative (-) voltmeter lead to the negative(-)

battery terminal [Figure 60-30-4].
If the reading is within 45-55 amps. at 2600 RPM replace

the rectifier (diode) assembly or replace the alternator.
Start the engine and run at 1500-2000 RPM.
If the reading is low, do the Alternator Regulator Test.
The voltmeter should read between 13.9-14.7 volts.

If the reading is low stop the engine and disconnect the
battery negative (-) cable.
60-30-2
773 Bobcat Loader

Service Manual

Alternator Regulator Test (Contd)
Figure 60-30-5
Ground
Stud
Brush
Terminal
1
P1364
The alternator is removed from the loader for clarity

purposes [Figure 60-30-5].
Remove the wires from the back of the alternator.
Remove the regulator cover from the back of the
alternator.
Install the wires on the back of the alternator.
Connect a jumper wire (Item 1) [Figure 60-30-5] from the
brush terminal to the ground stud.
Connect the negative (-) battery cable and start the
engine. Run at 1500 RPM.
If the voltmeter reading is 14.5 or above replace the
regulator.
If the voltmeter reading is below 14.5, repair or replace
the alternator.
60-30-3
773 Bobcat Loader

Service Manual
Figure 60-30-6

1
Place jackstands under the rear corners of the loader.
2
4
P-3877
WARNING

on Page 10-20-1.)
on Page 10-30-1.)
W-2059-0598

the alternator which comes from the battery.
IMPORTANT
disconnected.
connected wrong.
I-2023-1285
Disconnect the wiring harness connector (Item 2) [Figure

60-30-6] from the alternator.
Remove the adjustment bolt (Item 3) [Figure 60-30-6]
from the mounting bracket.
Remove the alternator belt from the alternator pulley.
Remove the mounting bolt (Item 4) [Figure 60-30-6] and
spacer.
Reverse the removal procedure to install the alternator.
NOTE: For proper alternator belt adjustment
procedure. (See Adjusting The Alternator Belt
on Page 60-30-1.)
60-30-4
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Service Manual
Stator Continuity Test
Disassembly
Figure 60-30-8
Figure 60-30-7
1. Nut
2. Pulley
3. Fan
4. Bolt
5. Case Half (Front)
6. Bearing
7. Rotor
8. Stator
9. Rectifier (Diode)
10. Case Half (Rear)
11. Condenser Assy.
12. Strap
13. Regulator
14. Brush
15. Cover
P1369
Use an ohmmeter to test the stator.

Touch the probes to two of the bare stator wires [Figure
60-30-8].
7
12
Move one of the probes to the third wire.

The readings should be the same.
13
If there is no continuity, replace the stator.

11
9
14
Stator Ground Test
10
Figure 60-30-9
15
C-3312
Disassemble the alternator. (See Parts Identification

Figure [Figure 60-30-7].)
Remove the regulator cover and regulator.
Remove the four bolts holding halves together.
Pry the halves apart (use a press if needed).
Use a soft jaw vise to hold rotor while removing pulley
nut.
Remove front case half from the rotor using a plastic
hammer or press.
Unsolder the stator leads from the rectifier. Remove the
stator.
P1386
Touch one probe to a bare stator lead and the other

probe to the bare metal surface of the stator [Figure 6030-9].
There should be no continuity.
Replace the stator if there is continuity.
60-30-5
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Service Manual
Rectifier Continuity (Diode) Test
Rotor Continuity Test
Figure 60-30-12
1
Figure 60-30-10
P1373
P1365
NOTE: In the diode tests there should be continuity

in one direction only. If the diode being tested
shows no continuity or continuity in both
directions, replace the rectifier assembly.
Touch the probes to the slip rings [Figure 60-30-10].

The ohmmeter should read between 3.065-33.85 ohms.
Touch the probes to the terminals (Item 1) [Figure 60-3012] of each diode and read the meter.
If there is no continuity replace the rotor.

Rotor Ground Test
Reverse the probes to check the diode in the other

direction.
Figure 60-30-11
There should be continuity in one direction only.
Figure 60-30-13
1
1
1
P1378
Touch one probe to one of the slip rings and the other
probe to the rotor shaft [Figure 60-30-11].
Replace the rotor if there is continuity.
P1370
Touch one probe to the diode (Item 1) [Figure 60-30-13]

and the other probe to the connected heatsink and read
the meter.
direction.
60-30-6
773 Bobcat Loader

Service Manual
Assembly
Rectifier Continuity (Diode) Test (Contd)
Figure 60-30-15
Figure 60-30-14
1
1
1
P1808
P1390
Reverse the order of disassembly.

and the other probe to the connected heatsink and read
the meter.
direction.
Do not assemble the rear case half.

Place the rotor in soft jaws when tightening the shaft nut.
Tighten to 50 ft.-lbs. (68 Nm) torque [Figure 60-30-15].
Install the rear case half and the remaining parts.
60-30-7
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Service Manual
60-30-8
773 Bobcat Loader

Service Manual
ALTERNATOR (90 AMP)
Alternator Identification
Adjusting The Alternator Belt
Figure 60-31-2
Figure 60-31-1
2
2
P-24416
4
1
3
P-24417
1
P-24543
Figure 60-31-3
Stop the engine.
4
on Page 10-30-1.)
Loosen the alternator mounting bolt (Item 1) [Figure 6031-1].
Loosen the adjustment bolt (Item 2) [Figure 60-31-1]

Move the alternator until the belt has 5/16 inch (8,0 mm)
movement at the middle of the belt span with 15 lbs. (66
Nm) of force.
1
2
Tighten the adjustment bolt and mounting bolt.

P-24542
The black cover has been removed to show alternator

rectifier/regulator assembly. The alternator contains field
coil diodes (low current) (Item 1) [Figure 60-31-2],
grounded heat sink (Item 2) [Figure 60-31-2] & [Figure
60-31-3], B+ power heat sink (Item 3) [Figure 60-31-2] &
[Figure 60-31-3], regulator (Item 4) [Figure 60-31-2] &
[Figure 60-31-3], and four pair of large power diodes
(Item 1) [Figure 60-31-3] on the underside of the
rectifier.
NOTE: The rectifier/regulator assembly has been
removed from the alternator and flipped over
for component identification [Figure 60-31-3].
60-31-1
773 Bobcat Loader

Service Manual
Figure 60-31-4
Charging System Check

2
WARNING
1

minutes.
W-2065-1296
P-24547
If the charging system malfunctions check the following:

Check the condition and tension of the alternator belt.
(See Adjusting The Alternator Belt on Page 60-31-1.) If
belt is worn or deteriorated replace.
Inspect the alternator wiring harness and connectors at
alternator. Harness and connectors must be clean and
tight.
WARNING
Keep arcs, sparks flames and lighted tobacco away
from batteries. When jumping from booster battery
make final connection (negative) at engine frame.
Do not jump start or charge a frozen or damaged
battery. Warm battery to 60F (16C) before
connecting to a charger. Unplug charger before
connecting or disconnecting cables to battery. Never
lean over battery while boosting, testing or charging.
Battery gas can explode and cause serious injury.
W-2066-1296
Check the fuse for the alternator in the fuse panel. If fuse
is burned, find the cause and repair/replace. If fuse is in
doubt, remove it and check for continuity.
Check the electrolyte level in the battery. Add distilled
water as needed. (Does not apply to maintenance free
batteries.)
Verify the charge of the battery. Make sure battery is fully
charged.
Disconnect the battery cables (negative first, then
positive). Inspect the cable clamps and battery posts for
corrosion. Remove acid or corrosion from the battery
and cables with a sodium bicarbonate and water
solution. Put grease on the cable ends and battery
terminals to prevent corrosion. Reconnect the cable to
the positive terminal.
IMPORTANT
With the key off, connect a test light between the

negative battery post and the disconnected negative
cable clamp.

disconnected.
connected wrong.
1. If the test light does not light up, reattach the clamp
and proceed to alternator voltage test. (See Below.)
I-2023-1285
2. If the test light lights up, there is a short (drain) in the

electrical system of the loader. The short must be
repaired before the charging system can be checked.
3. Disconnect the alternator B+ terminal (Item 1) [Figure
60-31-4] and L & S terminal connector (Item 2)
[Figure 60-31-4] and if the test light goes out, the
alternator is faulty. If the test light stays on, find the
short in the system and repair it.
60-31-2
773 Bobcat Loader

Service Manual
Low Voltage Test
Alternator Voltage Test
Figure 60-31-6
Figure 60-31-5
1
P-24547
P-24560
Turn engine OFF and remove the L & S terminal

connector (Item 1) [Figure 60-31-6] off the alternator.
Open tailgate.
Turn the remote start tool key to the ON position.
Connect the remote start tool to the loader. (See
Figure 60-31-7
Turn the engine on with the remote start tool and run at
idle. With a voltmeter, check the voltage between the B+
terminal and ground at the starter [Figure 60-31-5].
The voltage must be higher than 13.5 volts but lower than
14.7 volts at 70F (Alternator Temperature).
2
1
P-24566
P-24566
If the voltage is higher that 14.7 volts, proceed to the

following high voltage test.
If the voltage is lower than 13.5 volts, run the engine at
high idle and recheck voltage. If voltage is still below 13.5
volts, proceed with the following low voltage test.
P-24565
Check the voltage across the "L" terminal (Item 1) and

ground (Item 2) [Figure 60-31-7]. The voltage should be
what the battery voltage is. If not, check wire harness,
relay and fuses. If the wire harness, relay and fuses are
ok then remove alternator for replacement or repair. To
repair , (See Rectifier Continuity (Diode) Test on Page
60-31-5.) for further component testing.
60-31-3
773 Bobcat Loader

Service Manual
WARNING
High Voltage Test

Figure 60-31-8

P-24568
W-2059-0598
P-24569
IMPORTANT
P-24567
Turn engine OFF and remove the L & S Terminal

connector (Item 1) [Figure 60-31-6] off the alternator.
Check the continuity between the "S" terminal (Item 1)
and the positive (+) terminal on the battery or starter
terminal (Item 2) [Figure 60-31-8]. There should be
continuity. If no continuity, replace wire harness.

disconnected.
connected wrong.
I-2023-1285
Figure 60-31-9
If voltage is still above 14.7 volts at 70F (Alternator

Temperature), then remove alternator for replacement or
repair. To repair, (See Rectifier Continuity (Diode) Test
on Page 60-31-5.) for further component testing.

Place jackstands under the rear corners of the loader.
P-24547

on Page 10-20-1.)
on Page 10-30-1.)
the alternator which comes from the battery.
Disconnect the wiring harness connector (Item 2) [Figure
60-31-9] from the alternator.
60-31-4
773 Bobcat Loader

Service Manual
Figure 60-31-12

Figure 60-31-10
1
1
2
P-24532
3
NOTE: Use the diode function (Item 1) [Figure 60-3112] on the multimeter.
P-24543
Figure 60-31-13
Remove the adjustment bolt (Item 1) [Figure 60-31-10]
from the mounting bracket.
Remove the alternator belt (Item 2) [Figure 60-31-10]
from the alternator pulley.
Remove the mounting bolt (Item 3) [Figure 60-31-10].

Rectifier Continuity (Diode) Test
Figure 60-31-11
1
3
P-24527
2
Touch the probes to the terminals (Item 1) [Figure 60-3113] of each diode and read the meter.

direction.
Meter readings should be different when probes are
reversed.
1
P-24416
Remove the two screws (Item 1), nut/washer (Item 2) and

the plastic cover (Item 3) [Figure 60-31-11] from the
alternator.
NOTE: In the diode tests there should be continuity
in one direction only. Meter readings should
be different when probes are reversed. If the
diode being tested shows no continuity or
continuity in both directions, replace the
rectifier assembly.
60-31-5
773 Bobcat Loader

Service Manual
Figure 60-31-16

Rectifier Continuity (Diode) Test (Contd)
Figure 60-31-14
1
P-24535
Reverse the probes to check in the other direction

[Figure 60-31-16].
P-24558

and the other probe to each heat sink and read the
meter.
There should be continuity in one direction only. Meter

readings should be different when probes are reversed. If
there is no continuity or continuity in both directions,
replace regulator.

direction.
Meter readings should be different when probes are
reversed.
Alternator Regulator Test
Figure 60-31-15
P-24533
Touch one probe to the "L" terminal (Item 1) and the

other probe to the ground (Item 2) [Figure 60-31-15].
60-31-6
773 Bobcat Loader

Service Manual
Stator Continuity Test
Disassembly
Figure 60-31-18
Figure 60-31-17
1. Alternator
2. Nut
3. Pulley
4. Spacer
5. Bolt
6. Bracket
7. Bolt
8. Bearing
9. Retainer
10. Rotor
11. Bearing
12. Stator
13. Bracket
14. Sleeve
15. Regulator
16. Rectifier
17. Cover 7
18. Spacer
19. Nut 3
1
4 7
12
2
10
8
6
13 14
5
P-24537
11
Use an ohmmeter to test the stator.
Touch the probes to two of the bare stator wires [Figure

60-31-18].
1819
Move one of the probes to the third wire.

17
15
The readings should be the same.
16
C-3529
If there is no continuity, replace the stator.
Disassemble the alternator. (See Parts Identification

Figure [Figure 60-31-17].)
Stator Ground Test

Figure 60-31-19
Remove the regulator cover.

Remove the four bolts holding halves together.
Pry the halves apart (use a press if needed).
Use a soft jaw vise to hold rotor while removing pulley
nut.
Remove front case half from the rotor using a plastic
hammer or press.
Unsolder the stator leads from the rectifier. Remove the
stator.
Unsolder the two leads between the rectifier and
regulator. Remove the regulator from rectifier.
P-24538
Touch one probe to a bare stator lead and the other

probe to the bare metal surface of the stator [Figure 6031-19].
Replace the stator if there is continuity.
60-31-7
773 Bobcat Loader

Service Manual
Assembly
Rotor Continuity Test
Figure 60-31-22
Figure 60-31-20
1
P-24557
P-24524
Reverse the order of disassembly.

Touch the probes to the slip rings[Figure 60-31-20].
Do not assemble the rear case half.
The ohmmeter should read between 3.0-4.0 ohms.

If there is no continuity replace the rotor.
Place the rotor in soft jaws when tightening the shaft nut
(Item 1) [Figure 60-31-22]. Tighten to 72 + 14.5 ft.-lbs.
(98 + 20 Nm) torque.
Rotor Ground Test
Install the rear case half and the remaining parts.
Figure 60-31-21
P-24525
Touch one probe to one of the slip rings and the other
probe to the rotor shaft [Figure 60-31-21].
Replace the rotor if there is continuity.
60-31-8
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Service Manual
STARTER (NIPPONDENSO)
Checking
Figure 60-40-3
Figure 60-40-1
Bat
S
M
1
2
Cranking
Motor
N-19441
A-1992

The key switch must be in the OFF position.
Remove the negative (-) and positive (+) cables from the
battery.
The battery must be at full charge.

The cable connections on the battery must be clean and
tight.
Remove the starter mounting bolt (Item 1) and

disconnect the ground wire (Item 2) [Figure 60-40-3]
from the starter.
Connect a jumper wire between S terminal and BAT

terminal [Figure 60-40-1].
If the starter turns but does not turn the engine, the
starter drive has a defect.
Figure 60-40-2
Bat
S
M
Cranking
Motor
A-1991
Connect a jumper wire between the M terminal and the

BAT terminal [Figure 60-40-2].
If the starter turns, the defect is in the solenoid.
If the starter does not turn, the starter is defective.
60-40-1
773 Bobcat Loader

Service Manual
STARTER (NIPPONDENSO) (CONTD)

Figure 60-40-4
2
3
N-19442
Disconnect the engine harness power wire and positive

(+) battery cable starter solenoid terminal (Item 1)
[Figure 60-40-4].
Installation: Tighten the nut to 10.8-12.3 ft.-lbs. (14,716,7 Nm) torque.
Disconnect the tan wire (Item 2) [Figure 60-40-4] from
the R terminal on the starter solenoid.
Disconnect the brown wire (Item 3) [Figure 60-40-4]
from the S terminal on the starter solenoid.
from the starter.
Remove the starter from the engine.
Installation: Tighten the three mounting bolts to 25-28
Reverse the removal procedure to install the starter.
60-40-2
773 Bobcat Loader

Service Manual

1. Bearing
2. Armature
3. Bearing
4. Frame
5. Brush Spring
6. Brush Holder
7. Cover
8. Bolt
9. Bolt
10. Bolt
11. Cover
7
5
4
3
2
1
11
10
12. Gasket
13. Switch
14. Nut
15. Washer
16. Nut
17. Washer
18. Roller
19. Retainer
20. Idler Gear
21. Ball
22. Spring
12
15
14
20
19
16
18
17
13 15
16
23
14
22
21
36
35
34
32
26
25
24
33
30
28
29
31
27
29
23. Housing
24. Screw
25. Washer
26. O-ring
27. Housing
28. O-ring
29. Snap Ring
30. Collar
31. Pinion Gear
32. Spring Seat
33. Spring
34. Clutch
35. Spring
36. Pinion Shaft
d-2297
60-40-3
773 Bobcat Loader

Service Manual
Figure 60-40-7

Disassembly
Figure 60-40-5
1
N-15160
Remove the frame (Item 1) [Figure 60-40-7] from the

magnetic switch.
N-15158
Figure 60-40-8
Remove the cable (Item 1) [Figure 60-40-5] from the
magnetic switch.
Figure 60-40-6
1
1
1
N-15161
1
N-15159
Remove the bolts (Item 1) from the brush cover (Item 2)

[Figure 60-40-8].
Remove the cover (Item 2) [Figure 60-40-8].
60-40-4
773 Bobcat Loader

Service Manual
Figure 60-40-11

Disassembly (Cont'd)
1
Figure 60-40-9
1
2
1
1
N-15162
Remove the bolts (Item 1) [Figure 60-40-11] from the

starter housing.
N-00980
Figure 60-40-12
Using a needle nose pliers, pull the brush springs (Item
1) back and remove the brushes (Item 2) [Figure 60-409].
NOTE: The brushes are non-replaceable. If the

brushes are worn order a new brush holder
(for the negative brushes) and yoke (for the
positive brushes).
Remove the brush holder (Item 3) [Figure 60-40-9] from
the end of the armature.
Figure 60-40-10
N-15163
Remove the starter housing (Item 1) [Figure 60-40-12]

from the magnetic switch.
2
N-00981
Remove the armature (Item 1) [Figure 60-40-10] from

the frame.
Remove the bearings (Item 2) [Figure 60-40-10] from
both ends of the armature.
60-40-5
773 Bobcat Loader

Service Manual
Figure 60-40-15

Figure 60-40-13
N-15166
1
N-15164
Figure 60-40-16
Remove the ball (Item 1) [Figure 60-40-13] from the
pinion shaft.
2
Figure 60-40-14
1
N-00987
Press down on the pinion (Item 1) and retainer (Item 2)

[Figure 60-40-16].
1
N-15165
Tap the starter pinion/clutch assembly (Item 1) [Figure

60-40-14] out of the starter housing.
60-40-6
773 Bobcat Loader

Service Manual
Figure 60-40-19

Figure 60-40-17
3
1
N-00989
Remove the pinion shaft (Item 1) and spring (Item 2) from

the over running clutch (Item 3) [Figure 60-40-19].
N-15011
Figure 60-40-20
Remove the snap ring (Item 1) [Figure 60-40-17].
Figure 60-40-18
1
4
N-15167
2
magnetic switch housing.
N-00988
Remove the retainer (Item 1) and pinion (Item 2) [Figure

60-40-18].
Remove the spring seat (Item 3) and spring (Item 4)
[Figure 60-40-18].
60-40-7
773 Bobcat Loader

Service Manual
Figure 60-40-23

Figure 60-40-21
2
1
1
3
N-15150

magnetic switch.
N-15168
Figure 60-40-24
Remove the idler gear (Item 1), retainer (Item 2) and
rollers (Item 3) [Figure 60-40-21] from the magnetic
switch housing.
Figure 60-40-22
1
3
N-15151
Remove the cover (Item 1), gasket (Item 2) and switch

(Item 3) [Figure 60-40-24].
1
N-15169
Installation: Inspect all parts for wear and replace as

needed
Remove the washer (Item 1) [Figure 60-40-22] from the
idler gear shaft.
60-40-8
773 Bobcat Loader

Service Manual
Figure 60-40-27

Inspection And Repair
Figure 60-40-25
N-00997
B-14455
Inspect the brush cover for discoloration, indication the

starter has been overheated.
Armature Winding Continuity Test: Use a circuit tester,

touch the probes to two commutator segments [Figure
60-40-27]. There should be continuity at any point. If
there is no continuity, the winding is open-circuited,
replace the armature.
Figure 60-40-28
Inspect the pinion teeth for wear and damage.

Armature Short-Circuit Test: Use a growler tester, put the
armature on the growler and hold a hack saw blade
against the armature core while slowly rotating the
armature [Figure 60-40-25]. A short circuited armature
causes the blade to vibrate and be attracted to the core.
An armature which is short-circuited must be replaced.
Figure 60-40-26
B-14458
Commutator Run-Out Test: check the commutator runout as shown in [Figure 60-40-28].
Service Limit - 0.020 inch (0,4 mm)
If the commutator exceeds the service limit, repair as
needed.
N-00996
Armature Winding Ground Test: Use a circuit tester,

touch one probe to a commutator segment and the other
probe to the armature core [Figure 60-40-26]. There
should be no continuity. If there is continuity, the
armature is grounded and must be replaced.
60-40-9
773 Bobcat Loader

Service Manual
Figure 60-40-30

Inspection And Repair (Cont'd)
Figure 60-40-29
N-00999
Check the field windings for wear and damage.

B-14460
Check all the connections for clean and tight solder

joints.
Measure the segment mica depth (Item 1) [Figure 60-4029].
If it is worn, replace the armature.
Check the commutator surface for burned spots which
usually indicates an open-circuit, and correct it using
#400 sand paper.
Field Winding Ground Test: Use a circuit tester, touch

one probe to the field winding end of the brush and the
other probe to the surface of the frame [Figure 60-4030]. There should be no continuity. If there is continuity,
the field windings are grounded.
Replace the frame.
Figure 60-40-31
N-15005
Field Windings Continuity Test: Use a circuit tester, touch

one probe to the wire and the other probe to the brush
[Figure 60-40-31]. There should be continuity. If there is
no continuity, the field windings are open-circuited.
Replace the frame.
60-40-10
773 Bobcat Loader

Service Manual
Pull the pinion out (to the engaged position) [Figure 6040-33] and allow it to snap back to the retracted position.
The pinion must fully return to the retracted position.

Figure 60-40-32
The following tests should be done without the armature

assembly. Install the magnetic switch in the switch
housing.
NOTE: Each test should be performed a short time (3
to 5 seconds) to prevent the magnetic switch
winding from burning. Each test should be
performed with 12 volts.
Figure 60-40-34
C
50
N-15006
Inspect the brushes for wear and damage.

Replace the brush holder and yoke if the brushes need
replacement.
M.T.
Check brush spring, for damage or rust. Replace as

needed.
Brush Holder Insulation Test: Use a circuit tester, touch
one probe to the positive brush holder plate and the other
probe to the holder plate [Figure 60-40-32]. There
should be no continuity. If there is continuity, replace or
repair.
B-14471
Pull-In Test: Connect the wires as shown in [Figure 6040-34]. When connecting Terminal C and M.T. are
closed, the pinion should engage.
Figure 60-40-35
Figure 60-40-33
50
M.T.
B-14470
N-15012
NOTE: Assemble the over running clutch, pinion

shaft, springs, and pinion for this test.
Hold-In Test: With the same conditions as in the pull-in

test, open the connecting Terminal C [Figure 60-40-35].
The pinion should remain in the engaged position.
Inspect the pinion, it must rotate freely in the direction of

the starter rotation and lock in the opposite rotation.
60-40-11
773 Bobcat Loader

Service Manual
No Load Test
Figure 60-40-37
Ammeter
Figure 60-40-36
50
M.T.
C
50
M.T.
Starter
B-14440
B-14469
The following test should be done after reassembling the

starter:
Return Test: With the same conditions as in the pull-in
test, open the connecting Terminal 50 [Figure 60-40-36].
The pinion should return immediately.
M.T.
C
50
Main Terminal to which the main cable

from the battery is connected.
C - Terminal to which the wire from the
field windings is connected.
50 - Terminal to which the wire from the
starting switch or stator relay is
connected.
Clamp the starter in a vise. Using a 12 volt battery and

ammeter, connect the positive wire of the battery, and the
ammeter to the terminal [Figure 60-40-37]. Connect the
negative wire to the starter body. Using a jumper wire,
connect the 50 terminal to the main terminal.
The starter should show smooth and steady rotation
immediately after the pinion is engaged, it should draw
less than the specified current.
Service Limit - 220 Amp. Maximum Draw
60-40-12
773 Bobcat Loader

Service Manual
Figure 60-40-40

Assembly
Figure 60-40-38
N-15169
1
2
Install the washer (Item 1) [Figure 60-40-40] on the idler

gear shaft.
N-15151
Figure 60-40-41
Clean all parts and apply high temperature grease to the
armature bearing, return spring, steel ball, over running
clutch, and idler gear rollers.
Install the switch plunger (Item 1), gasket (Item 2) and
cover (Item 3) [Figure 60-40-38] on the switch housing.
1
needed.
Figure 60-40-39
N-15007
Install the rollers (Item 1) in the retainer (Item 2) [Figure

60-40-41].
N-15150
Install the bolts (Item 1) [Figure 60-40-39].
60-40-13
773 Bobcat Loader

Service Manual
Figure 60-40-44

Assembly (Cont'd)
Figure 60-40-42
1
N-15167
Install the spring (Item 1) [Figure 60-40-44] in the

magnetic switch housing.
N-15152
Figure 60-40-45
Install the roller/retainer assembly (Item 1) [Figure 6040-42] on the idler gear shaft.
Figure 60-40-43
3
2
N-00989
Install the spring (Item 1) over the pinion shaft (Item 2).
Install the pinion shaft (Item 2) in the over running clutch
(Item 3) [Figure 60-40-45].
N-15153
Install the idler gear (Item 1) [Figure 60-40-43] over the

retainer.
Stand the clutch assembly on end.
60-40-14
773 Bobcat Loader

Service Manual
Figure 60-40-48

Assembly (Cont'd)
Figure 60-40-46
1
1
N-15166
Install the O-ring (Item 1) [Figure 60-40-48] in the starter

housing.
N-15010
Figure 60-40-49
Install the spring (Item 1) and spring seat (Item 2)
[Figure 60-40-46] on the pinion shaft.
Figure 60-40-47
3
2
1
1
N-15165
Install the pinion shaft/over running clutch assembly

(Item 1) [Figure 60-40-49] in the starter housing.
N-15011
Install the pinion (Item 1) and retainer (Item 2) [Figure

60-40-47] on the pinion shaft.
Press down on the pinion (Item 1) and install the snap
ring (Item 3) [Figure 60-40-47] on the pinion shaft.
Pull the retainer (Item 2) over the snap ring (Item 3)
[Figure 60-40-47].
60-40-15
773 Bobcat Loader

Service Manual
Figure 60-40-52

Assembly (Cont'd)
Figure 60-40-50
1
N-15162
1
Install the bolts (Item 1) [Figure 60-40-52] in the starter
housing. Tighten the bolts to 60-104 in.-lbs. (6,7-11,8
Nm) torque.
N-15164
Install the ball (Item 1) [Figure 60-40-50] in the end of

the pinion shaft.
Figure 60-40-53
Figure 60-40-51
N-15013
N-15163
Install the starter housing (Item 1) [Figure 60-40-51] on

the magnetic switch housing.
60-40-16
773 Bobcat Loader

Service Manual
Figure 60-40-56

Assembly (Cont'd)
Figure 60-40-54
1
1
N-15154
Install the frame/armature assembly (Item 1) [Figure 6040-56] on the housing.
N-15014
Figure 60-40-57
Install the bearings (Item 1) [Figure 60-40-53] & [Figure
60-40-54] on both ends of the armature.
2
Figure 60-40-55
1
N-15155
NOTE: Make sure the notch (Item 1) in the frame

matches up with the notch (Item 2) [Figure 6040-57] in the housing.
N-00981
Install the armature (Item 1) [Figure 60-40-55] in the

frame.
60-40-17
773 Bobcat Loader

Service Manual
Figure 60-40-60

Assembly (Cont'd)
Figure 60-40-58
3
1
1
2
2
3
N-15159
Install the brush cover (Item 1) and bolts (Item 2) [Figure

60-40-60]. Tighten the bolts to 23-40 in.-lbs. (3,0-5,0 Nm)
torque.
N-15156
Install the brush holder (Item 1) [Figure 60-40-58] on the

end of the armature.
Install the thru bolts (Item 3) [Figure 60-40-60]. Tighten

the bolts to 60-104 in.-lbs. (7-12 Nm) torque.
Figure 60-40-59
Figure 60-40-61
1
2
N-15157
N-15158
Using the needle nose pliers, pull the brush springs (Item
1) back and install the brushes (Item 2) [Figure 60-4059].
Install the cable (Item 1) [Figure 60-40-61] on the

magnetic switch. Tighten the nut to 18-26 ft.-lbs. (24-35
Nm) torque.
60-40-18
773 Bobcat Loader

Service Manual
Figure 60-41-3
STARTER (VALEO)
Checking
Figure 60-41-1
2
1
Bat
S
M
Cranking
Motor
P-34673
Disconnect the negative cable from the battery. (See

A-1992
Disconnect the S terminal on the starter (Item 1) [Figure

60-41-3].
The key switch must be in the OFF position.

The battery must be at full charge.
The cable connections on the battery must be clean and
tight.
Connect a jumper wire between S terminal and BAT
terminal [Figure 60-41-1].
Hold-In Test: Use circuit tester, touch one probe to the S

terminal (Item 1) and one probe to the mounting bolt
(Item 2) [Figure 60-41-3] on the magnetic switch
(solenoid). If there is no continuity replace the magnetic
switch (solenoid).
Figure 60-41-4
If the starter turns but does not turn the engine, the
starter drive has a defect.
Figure 60-41-2
1
P-34675
Bat
S
M
2
Cranking
Motor
P-34674
Disconnect the negative cable from the battery. (See

A-1991
Disconnect the S terminal on the starter (Item 1) [Figure

60-41-4].
Connect a jumper wire between the M terminal and the
BAT terminal [Figure 60-41-2].
If the starter turns, the defect is in the solenoid.
Pull-In Test: Use circuit tester, touch one probe to the S

terminal (Item 1) and one probe to the starter motor
terminal (Item 2) [Figure 60-41-4]. If there is no
continuity replace the magnetic switch (solenoid).
If the starter does not turn, the starter is defective.

60-41-1
773 Bobcat Loader

Service Manual
STARTER (VALEO) (CONTD)

Figure 60-41-5
3
1
P-34385

Remove the negative (-) and positive (+) cables from the
battery.
Disconnect the ground wire (Item 1) [Figure 60-41-5]
from the starter.
Disconnect the engine harness power wire and positive
(+) battery cable from the starter solenoid terminal (Item
2) [Figure 60-41-5].
Installation: Tighten the nut to 10.8-12.3 ft.-lbs. (14,716,7 Nm) torque.
Disconnect the tan wire (Item 3) [Figure 60-41-5] from
the R terminal on the starter solenoid.
Disconnect the brown wire (Item 4) [Figure 60-41-5]
from the S terminal on the starter solenoid.
from the starter.
Remove the starter from the engine.
Reverse the removal procedure to install the starter.
60-41-2
773 Bobcat Loader

Service Manual

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
30
Starter
Shaft
Gear
Washer
Shaft
Stop Ring
Lever
Holder
Spring
Spring
Plate
Seal
33
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
34
13
36
8*
10*
9*
11*
Lever
Gear
Bracket
Spring
Gear
Stop
Stop Ring
Ball
Armature
Washer
Seal
Yoke
31
32
21
7*
15
12
37
16
19 18
14
17
5
20
14
6
1
29
4
3
28
27
35
22
23
25
23
24
* Not serviceable parts
26
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
Holder
Bracket
Ring
Bolt
Bolt
Switch
Seal
Bolt
Washer
Nut
Boot
Bracket
Bearing
B-19824
60-41-3
773 Bobcat Loader

Service Manual
Figure 60-41-8

Disassembly and Assembly
Figure 60-41-6
2
1
1
1
P-34596
Remove the bolts (Item 1) from the brush cover (Item 2)

[Figure 60-41-8].
P-34594
Remove the cover (Item 2) [Figure 60-41-8].

Remove the cable (Item 1) [Figure 60-41-6] from the
magnetic switch.
Figure 60-41-9

2

Nm) torque.
Figure 60-41-7
1
1
4
3
3
N-00980
Using a needle nose pliers, pull the brush springs (Item

1) back and remove the brushes (Item 2) [Figure 60-419].
P-34595
Remove the armature, yoke, brush holder and rear

bracket assemblies (Item 1) from the front assembly
(Item 2) [Figure 60-41-7].
NOTE: When separating the parts there will be a steel
ball (Item 3) located at the end of the armature
shaft (Item 4) [Figure 60-41-7].
NOTE: The brushes are non-replaceable. If the

brushes are worn order a new brush holder
(for the negative brushes) and yolk (for the
positive brushes).
Remove the brush holder (Item 3) [Figure 60-41-9] from
the end of the armature.
Disassembly and Assembly (Cont'd)
Installation: Apply grease to the steel ball (Item 3) and

install into the end of the armature shaft (Item 4) [Figure
60-41-7] .
60-41-4
773 Bobcat Loader

Service Manual
Figure 60-41-12
Figure 60-41-10
1
1
2
P-34598
P-34600
Remove the armature (Item 1) [Figure 60-41-10] from

the frame.
Remove the bearing (Item 2) [Figure 60-41-10] from the
end of the armature.
Inspect the magnetic switch (Item 1), the spring (Item

2),and the plunger (Item 3) [Figure 60-41-12] for wear
Figure 60-41-13
Figure 60-41-11
1
1
P-34601
P-34599
Remove the center bracket (Item 1) [Figure 60-41-13]

magnetic switch.

Disassembly and Assembly (Cont'd)
Installation: Tighten bolts to 34-69 in.-lbs. ( 3,8-7,8 Nm)

torque.
Remove the front assembly (Item 2) from the magnetic
switch (Item 3) [Figure 60-41-11].
60-41-5
773 Bobcat Loader

Service Manual
Figure 60-41-16
Figure 60-41-14
1
3
2
2
1
P-34602
P-34604
Remove the snap ring (Item 3) [Figure 60-41-15] &

[Figure 60-41-16]
Remove the rubber retainer (Item 1) [Figure 60-41-14].

Remove the planetary gears (Item 2) [Figure 60-41-14]
and inspect for damage.
Figure 60-41-15
Remove the retainer (Item 2) [Figure 60-41-15] &

[Figure 60-41-16] and pinion (Item 1) [Figure 60-41-15]
& [Figure 60-41-16].
Remove the spring (Item 4) [Figure 60-41-16].
needed.

starter.
Inspection And Repair

Figure 60-41-17
P-34603
Press down on the pinion (Item 1) [Figure 60-41-15] &

[Figure 60-41-16] and retainer (Item 2) [Figure 60-4115] & [Figure 60-41-16].
B-14455
Inspect the brush cover for discoloration, indication the

starter has been overheated.
Inspect the pinion teeth for wear and damage.
60-41-6
773 Bobcat Loader

Service Manual
Armature Short-Circuit Test: Use a growler tester, put the

armature on the growler and hold a hack saw blade
against the armature core while slowly rotating the
armature [Figure 60-41-17]. A short circuited armature
causes the blade to vibrate and be attracted to the core.
An armature which is short-circuited must be replaced.
Figure 60-41-20
Figure 60-41-18
B-14458
Commutator Run-Out Test: check the commutator runout as shown in [Figure 60-41-20].
N-00996
If the commutator exceeds the service limit, repair as

needed.
Armature Winding Ground Test: Use a circuit tester,

touch one probe to a commutator segment and the other
probe to the armature core [Figure 60-41-18]. There
should be no continuity. If there is continuity, the
armature is grounded and must be replaced.

Figure 60-41-21
Figure 60-41-19
B-14460
N-00997
Armature Winding Continuity Test: Use a circuit tester,

touch the probes to two commutator segments [Figure
60-41-19]. There should be continuity at any point. If
there is no continuity, the winding is open-circuited,
replace the armature.
Measure the segment mica depth (Item 1) [Figure 60-4121].

If it is worn, replace the armature.
Check the commutator surface for burned spots which
usually indicates an open-circuit, and correct it using
#400 sand paper.
60-41-7
773 Bobcat Loader

Service Manual
Figure 60-41-24
Figure 60-41-22
N-00999
N-15006
Check the field windings for wear and damage.
Inspect the brushes for wear and damage.
Check all the connections for clean and tight solder

joints.
Replace the brush holder and yoke if the brushes need

replacement.
Field Winding Ground Test: Use a circuit tester, touch

one probe to the field winding end of the brush and the
other probe to the surface of the frame [Figure 60-4122]. There should be no continuity. If there is continuity,
the field windings are grounded.
Check brush spring, for damage or rust. Replace as

needed.
Replace the frame.
Brush Holder Insulation Test: Use a circuit tester, touch

one probe to the positive brush holder plate and the other
probe to the holder plate [Figure 60-41-24]. There
should be no continuity. If there is continuity, replace or
repair.
Figure 60-41-23
N-15005
Field Windings Continuity Test: Use a circuit tester, touch

one probe to the wire and the other probe to the brush
[Figure 60-41-23]. There should be continuity. If there is
no continuity, the field windings are open-circuited.
Replace the frame.
Inspection and Repair (Cont'd)
60-41-8
773 Bobcat Loader

Service Manual
No Load Test
Figure 60-41-25
Ammeter
S
M.T.
Starter
B-14440
The following test should be done after reassembling the

starter:
Clamp the starter in a vise. Using a 12 volt battery and
ammeter, connect the positive wire of the battery, and the
ammeter to the terminal [Figure 60-41-25]. Connect the
negative wire to the starter body. Using a jumper wire,
connect the S terminal to the main terminal.
The starter should show smooth and steady rotation
immediately after the pinion is engaged, it should draw
less than the specified current.
Service Limit - 1150 Amp. Maximum @ Stall Condition
Clean all parts and apply high temperature grease to the
armature bearing, return spring, steel ball, over running
clutch, and idler gear rollers.
60-41-9
773 Bobcat Loader

Service Manual
60-41-10
773 Bobcat Loader

Service Manual
Figure 60-50-1
INSTRUMENT PANEL
Left Panel
The left instrument panel is the same for both Standard

and the Deluxe Instrument Panels [Figure 60-50-1].
The table below shows the DESCRIPTION and

FUNCTION / OPERATION for each of the components of
the left panel.
9
Press and hold LIGHTS Button (Item 4) [Figure 60-50-1]

for two seconds to view SERVICE CODES in the
HOURMETER/CODE DISPLAY (Item 2) [Figure 60-501]. If more than one SERVICE CODE is present, the
codes will scroll on the HOURMETER/CODE DISPLAY.
Ref. No
Description
12
10
13
11
14
B-15551
Function / Operation
TEMPERATURE GAUGE
Shows the engine coolant temperature.
HOURMETER / CODE DISPLAY /

GLOW PLUG COUNTDOWN
HOURMETER- Records operating hours of loader. CODE DISPLAY- Displays numeric

SERVICE CODES* relating to the loader monitoring system. COUNTDOWN- Glow
Plug time remaining.
FUEL GAUGE
Shows the amount of fuel in the tank.
LIGHTS / HOLD FOR CODES
LIGHTS- Press once for FRONT LIGHTS. Press a second time for FRONT AND
REAR lights. Press a third time to turn all lights off. HOLD FOR CODES- Press and
hold two seconds for display of SERVICE CODES*(Item 2). (CODES* show only when
there is an error found by loader monitoring system).
BUCKET POSITIONING (Option)
Press to engage the BUCKET POSITIONING function. Press again to disengage.

Press and hold 2 seconds to view BASE or SHTDN ( SHUTDOWN) feature in
HOURMETER/CODE DISPLAY.
ATTACHMENT AUXILIARY HYDRAULICS

6
HIGH FLOW (Option)
Press to engage the HIGH FLOW auxiliary hydraulics.Press again to disengage.
MAXIMUM FLOW / VARIABLE

FLOW
Press once to engage the VARIABLE FLOW auxiliary hydraulics. Press a second time
to engage MAXIMUM FLOW. Press a third time to disengage all auxiliary hydraulics.[
VARIABLE FLOW allows for slow-to-fast movement of auxiliary functions (The farther
you move the switch, the faster the movement of the auxiliary functions.) MAXIMUM
FLOW allows for only fast movement.
AUXILIARY PRESSURE RELEASE
Press and hold for two seconds.The engine will stop. Hydraulic pressure will be
released in the auxiliary circuit.
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)

For BICS SYSTEM, See Troubleshooting Guide. on Page 60-90-4
9
PRESS TO OPERATE LOADER
Press to activate BICS System when the Seat Bar is down and operator is seated in
the operating position.
10
SEAT BAR
The light comes ON when the seat bar is down.
11
LIFT & TILT VALVEf
The light comes ON when the seat bar is down and the PRESS TO OPERATE Button
is pressed. The lift and tilt functions can be operated when the light is ON.
12
TRACTION
The light comes ON when the seat bar is down, engine is running, and parking brake is
released. The loader can be moved forward or backward when the light is ON.
13
TRACTION LOCK OVERRIDE
(Functions Only When Seat Bar Is Raised And The Engine Is Running) Press to unlock
the brakes. Allows you to use the control levers to move the loader forward or
backward when using the backhoe attachment or for the loader service. (See
TRACTION LOCK on Page 60-110-1.) . Press a second time to lock the brakes.
14
ALARM
The ALARM beeps when there is an Error, WARNING or SHUTDOWN condition.
* See ELECTRICAL SYSTEM SUPPLEMENT for futher description of SERVICE CODES.

SHUTDOWN feature only in Deluxe Right Panel or Factory Option with Standard Panel.
60-50-1
773 Bobcat Loader

Service Manual
INSTRUMENT PANEL (CONT'D)
The right instrument panel shown [Figure 60-50-2] is the

Standard Panel.
Right Panel - (Standard) (With Key Switch)

The table below shows the Icons and other components
of the Right Standard Panel.
Figure 60-50-2
OR
15 17 19 21 23 25 27
SHUTDOWN feature only in Deluxe Right Panel or

Factory Option with Standard Panel. (Engine can be
restarted to move or relocate loader.)
16 18 20 22 24 26 28
* These functions are monitored and have SERVICE

CODES associated with them. See DIAGNOSTICS on
Page 60-80-1, for descriptions of SERVICE CODES.
29
B-15552
REF.
FUNCTION
OPT. OR
STD.
ICON/
LIGHT
ALARM
CODE CONDITION
DESCRIPTION
Advanced Hand Opt.

Controls (AHC)
or
Advanced Control
System (ACS)
ON
3 Beeps
Error
Error with Advanced Hand Controls (AHC)

or
Error with Advanced Control System (ACS)
Attachment
Control
Device (ACD)
Std.
Std.
ON
--FLASHING 3 Beeps
--Error
Error with Attachment Control Device (ACD)
17
General
Warning
Std.
Std.
^Opt.
ON
3 Beeps
*
ON
3 Beeps
*
FLASHING Continuous *
Error
Error with one or more engine or hydraulic functions.
WARNING
Engine speed high or in shutdown.
SHUTDOWN Engine speed very high. Engine will stop in 10 seconds.
18
NOT USED
19
Fuel
Level
Std.
Std.
ON
3 Beeps
FLASHING 3 Beeps
*
*
Error
WARNING
Fuel level sender system fault.

Fuel level low.
20
Glow
Plugs
Std.
Std.
ON
--FLAHSING 3 Beeps
--Error
Glow plugs are energized.

Error with glow plugs
System Voltage
Std.
ON
3 Beeps
WARNING
Voltage low, high or very high.
Seat Belt
Std.
ON
---
---
Light stays on for 45 seconds to remind operator to fasten seat belt.
Engine
Oil Pressure
Std.
Std.
Opt.
ON
3 Beeps
*
ON
3 Beeps
*
Error
Engine Oil Pressure sender out of range.
WARNING
Engine oil level low.
SHUTDOWN Engine oil pressure very low. Engine will shutdown in 10 seconds.
24
Hydrostatic
Charge
Pressure
Std.
Std.
Opt.
ON
3 Beeps
*
ON
3 Beeps
*
Error
Hydraulic oil pressure sender out of range.
WARNING
Hydraulic oil pressure low.
SHUTDOWN Hydraulic charge pressure very low. Engine will stop in 10 seconds.
25
Engine
Coolant
Temperature
Std.
Std.
Opt.
ON
3 Beeps
*
ON
3 Beeps
*
Error
Engine coolant sender out of range
WARNING
Engine coolant temperature high.
SHUTDOWN Engine coolant temperature very high. Engine will stop in 10 seconds.
26
Hydraulic
Oil
Temperature
Std.
Std.
Opt.
ON
3 Beeps
*
ON
3 Beeps
*
Error
Hydraulic oil temperature out of range.
WARNING
Hydraulic oil temperature high.
SHUTDOWN Hydraulic oil temperature very high. Engine will stop in 10 seconds.
Engine
Air Filter
Std.
Std.
ON
3 Beeps
FLASHING 3 Beeps
*
*
Error
WARNING
Air filter with high restriction.

Air filter switch not connected.
Hydraulic
Filter
Std.
Std.
ON
3 Beeps
FLASHING 3 Beeps
*
*
Error
WARNING
Hydraulic filter with high restriction.

Hydraulic filter switch not connected.
Key Switch
Used to start and stop the engine.
15
16
21
22
23
27
28
29
60-50-2
773 Bobcat Loader

Service Manual
Figure 60-50-4
INSTRUMENTATION PANEL (CONT'D)

Right Panel - (Deluxe) (With Keyless Start)
Figure 60-50-3
1
2
B-16656
The first screen you will see on your new loader will be as
shown in [Figure 60-50-4].
B-15553B
1. Display Panel: The Display Panel is where all system

setup, monitoring, troubleshooting, and error
conditions are displayed.
2. Function Icons: The lower left area of the Deluxe
Panel has the same Icons as the Standard Panel
(See Right Panel - (Standard) (With Key Switch) on
Page 60-50- 2.). These Icons are only visible
when the monitoring system has detected an error.
3. Selection Buttons: The four Selection Buttons allow
you to select items from the Display Panel and scroll
through screens.
4. Keypad: The numeric keypad (Item 4) [Figure 6050-3] has two functions:
To enter a number code (password) to allow starting
the engine (Keyless Start ).
To enter a number as directed for further use of the
Display Panel.
When this screen is on the display you can enter the

password and start the engine or change the Display
Panel setup features.
NOTE: Your new loader (with Deluxe Instrument
Panel) will have a Owner Password. Your
dealer will provide you with this password.
Change the password to one that you will
easily remember to prevent unauthorized use
of your loader. (See ELECTRICAL SYSTEM
SUPPLEMENT.) Keep your password in a safe
place for future needs.
Start Engine: Use the Keypad to enter the numbers
(letters) of your password and press the RUN / ENTER
key (Item 5) [Figure 60-50-3].
Press and hold the START Button (Item 6) [Figure 6050-3] until the engine starts.
Change Language: Press the Selection Button at the end
of the arrow [Figure 60-50-4] to go to the next screen.
60-50-3
773 Bobcat Loader

Service Manual

Right Panel- (Deluxe) (With Keyless Start) (Contd)
Figure 60-50-5
B-16655
Use the Keypad to select the number of the language

[Figure 60-50-5].
Press EXIT. The screen will return to [Figure 60-50-4].
You can then enter the password and start the engine.
60-50-4
773 Bobcat Loader

Service Manual

Right Panel Setup Display Options (Deluxe)
Icon
Icon Identification
Make selection by pressing SELECTION BUTTON
opposite the Icon.
YES/
NO
CLEAR
SET
Description
Answer yes/no to current setup question.
Removes previously installed password.
Set accepts current installed password.
Deluxe Panel Setup

Display Options
Press
TOOL/SETUP
Icon
Description
LOCK / UNLOCK: Allows machine to be
locked/ unlocked. You must lock machine
to activate security system.
When system is unlocked, the user can
press RUN / ENTER then press START
to begin operation.
A valid password will need to be entered
at startup to run a locked machine.
Press
LOADER FEATURES
TOOL / SETUP: ACCESS SYSTEM

OPTIONS.
Press
DISPLAY OPTIONS
Use to set clock, check system warnings,

select language, set passwords, etc.
?
EXIT
11:23
0.0
HELP: Access help on current menu

item.
EXIT returns you to previous level menu.
CLOCK / JOB CLOCK: Press to clear or
lock job clock; TOOL /SETUP to set time.
UP ARROW: Goes backward one
screen. DOWN ARROW: Goes forward
one screen.
Press
ADJUST CONTRAST
OUTLINE ARROWS: NO SCREEN

AVAILABLE (BACKWARD /
FORWARD).
NEXT
INFO
Press
UP or Down
Arrow to
change contrast.
SELECTION ARROW: Use to select

menu item.
Goes to the NEXT screen series.
EXAMPLE: The next Active Warning
screen.
Goes to more information about an
attachment.
Press EXIT to
return to
previous level
menu.
60-50-5
773 Bobcat Loader

Service Manual

Changing the Password (Contd)
Right Panel Setup Display Options (Deluxe) (Contd)

All new machines with Deluxe Instrumentation arrive at
Bobcat Dealerships with the panel in locked mode. This
means that a password must be used to start the engine.
Passwords
For security purposes, your dealer may change the
password and also set it in the locked mode. Your
dealer will provide you with the password.
Owner Password: Allows for the full use of the loader
and to setup the Deluxe Panel. Owner can select a
password to allow starting & operating the loader and
modify the setup if the Deluxe Panel. Owner should
change the password as soon as possible for security
of the loader.
User Password: Allows starting and operating the
loader; cannot change password or any of the other
setup features.
Enter Password on
Keypad
Press Enter to
Continue
Re-enter new
password. Press
Enter to Continue
(See left)
Changing the Password

Right Instrument Panel
Display Screen
Press Enter to
Continue
(See left)
Press
TOOL / SETUP
Press PASSWORD
UTILITIES
Press
MODIFY OWNER
or
MODIFY USER
60-50-6
More EXAMPLES:
Clocks
TOOL / SETUP
LOADER FEATURES
DISPLAY OPTIONS
CLOCKS
SET CLOCK
Use the keypad to set time.
Press RUN / ENTER to set clock.
Press EXIT to return to previous level menu.
RESET JOB CLOCK (Password required).
Press CLEAR to reset job clock to zero.
Press LOCK / UNLOCK to unlock.
Enter Passworf and press RUN / ENTER.
Languages
TOOL / SETUP
LOADER FEATURES
DISPLAY OPTIONS
LANGUAGES
Select the language, press RUN / ENTER
Press EXIT to return to previous level menu
773 Bobcat Loader

Service Manual

Changing the Password (Contd)
Vitals (Monitor engine, hydraulic / hydrostatic,
electrical functions when engine is running.)
TOOL / SETUP
LOADER FEATURES
VITALS
Press SELECTION ARROW to select METRIC
or ENGLISH (M/E) readouts
You can monitor real-time readouts of:
Engine Oil Pressure
Engine Coolant Temperature
Hydraulic Charge Pressure
Hydraulic Oil Temperature
System Voltage
Engine Speed
The Display Panel is easy to use. Continue to set

your own preferences for running / monitoring your
Bobcat Loader.
60-50-7
773 Bobcat Loader

Service Manual
REAR
WIPER
6
NOT
USED
NOT
USED
3
FRONT
WIPER
2
NOT
USED
POWER
PLUG
Option and Field Accessory Panels
SIDE
CONSOLE
9
7
Early Models
POWER
BOB-TACH
TURN SIGNAL
INDICATORS
NOT USED
ADVANCED
CONTROL
SYSTEM(ACS)
13
Later Models
10
ROTATING
BEACON
HAZARD
LIGHTS
14
POWER
BOB-TACH
Side Console
Ref.
No.
Description
1
POWER PLUG
2
NOT USED
3
FRONT WIPER
REAR WIPER
5
NOT USED
6
NOT USED
Front Center Panel
7
ADVANCED CONTROL
SYSTEM (ACS)
8
NOT USED
9
TURN SIGNAL
INDICATORS
10
HAZARD LIGHTS
11
ROTATING BEACON
POWER BOB-TACH
13
PARKING BRAKE
NOT USED
14
HAZARD
LIGHTS
11
TURN SIGNAL
INDICATORS
PARKING
BRAKE
NOT USED
12
11
ROTATING
BEACON
12
FRONT
CENTER
PANEL
10
NOT USED
b-16642
b-16641
b-15891 updated
Function / Operation
Provides a 12V receptacle for accessories.
--Press the top of the switch to start the front wiper (press and hold for wiper
fluid). Press the bottom of the switch to stop the wiper.
Press the bottom of the switch to start the rear wiper. Press the top of the
switch to provide washer fluid to clean the rear window.
----Press the top to select Hand Controls; bottom to select Foot Controls.
--Indicates left or right TURN SIGNALS are ON.
Press the left side to turn the HAZARD LIGHTS ON; right side to turn OFF.
Press the left side to turn the ROTATING BEACON ON; right side to turn
OFF.
Press and hold the left side to disengage the Bob-Tach wedges. Press and
hold the right side to engage the wedges into the mounting frame holes.
Press the top to engage the PARKING BRAKE; bottom to disengage.
---
60-50-8
773 Bobcat Loader

Service Manual
Figure 60-50-8

Figure 60-50-6
1
1
1
RIGHT
N-19353
Figure 60-50-9
RIGHT
P-28360
Figure 60-50-7
1
1
LEFT
N-19351
LEFT
Pull the left instrument panel down and disconnect the

wire harness connectors (Item 1) [Figure 60-50-8] or
[Figure 60-50-9] from the panel.
N-18409
Remove the front light. (See Front Removal And

Remove the three mounting bolts (Item 1) [Figure 60-506] or [Figure 60-50-7].
Remove the panel.

Reverse the removal procedure to install the instrument
panel.
Installation: Be careful to not overtighten the instrument

panel mounting bolts to prevent stripping of the threaded
holes in the panels.
60-50-9
773 Bobcat Loader

Service Manual
Figure 60-50-11

Front Accessory Panel Removal And Installation
Figure 60-50-10
P-21945
Pull the front accessory panel down and disconnect the

wire harness connector(s) (Item 1) [Figure 60-50-11]
from the switches.
P-21944

Installation: Be careful to not overtighten the front
accessory panel mounting bolts to prevent damage to the
plastic panel.
Remove the panel.

Reverse the removal procedure to install the front
accessory panel.
60-50-10
773 Bobcat Loader

Service Manual
Figure 60-60-3
LIGHTS
Front Removal And Installation
Figure 60-60-1
N-19351
Remove the bulb (Item 1) [Figure 60-60-3] from the

socket.
N-19348
Reverse the above procedure to install the bulb.

Open the rear door.
Disconnect the negative(-) cable from the battery. (See
Removal And Installation on Page 60-20-1.).
Remove the light housing (Item 1) [Figure 60-60-1] from
the operator cab.
Figure 60-60-2
N-19349
Remove the bulb assembly (Item 1) [Figure 60-60-2]

from the light housing by turning bulb assembly a 1/4
turn.
60-60-1
773 Bobcat Loader

Service Manual
LIGHTS (CONTD)
Rear Removal And Installation
Figure 60-60-4
2
3
N-19338
Remove the bulb assembly (Items 1 & 2) from the light

housing (Item 3) [Figure 60-60-4] by turning bulb
assembly a 1/4 turn.
Figure 60-60-5
N-19339
Using care press the rear light and housing from the door
[Figure 60-60-5].
Reverse this procedure for installation.
60-60-2
773 Bobcat Loader

Service Manual
BOBCAT CONTROLLER
Identification Chart
J1
BLACK 18 PIN CONNECTOR
(ALL BLUE WIRES)
VIEWED FROM MATING END

X = NO CONNECTION
J2
WHITE 18 PIN CONNECTOR
(MOSTLY BLUE AND PURPLE WIRES)
J3
BLACK 30 PIN CONNECTOR
(MULTI COLOR WIRES)
J4
WHITE 30 PIN CONNECTOR
(MOSTLY GREEN WIRES)

X = NO CONNECTION

X = NO CONNECTION

X = NO CONNECTION
TS-01941
MC-2577
60-70-1
773 Bobcat Loader

Service Manual
Figure 60-70-2
BOBCAT CONTROLLER (CONT'D)

WARNING
1

W-2059-0598
N-19391
Figure 60-70-1
Loosen the harness connectors mounting bolts (Item 1)

[Figure 60-70-2] from the Bobcat controller.
Remove the connectors.
NOTE: The connectors are keyed and will only plug

in one way.
1
Figure 60-70-3
1
N-19390

on Page 10-20-1.)
on Page 10-30-1.)
Remove the left front side panel (Item 1) [Figure 60-701].
N-19432
Loosen the two mounting bolts (Item 1) [Figure 60-70-3]

of the system controller.
torque.
Remove the system controller.
Reverse the above procedure to install the system
controller.
60-70-2
773 Bobcat Loader

Service Manual
DIAGNOSTICS
The following word errors may be displayed.
Service Codes
REPLY One or both instrument panel(s)

communicating with the controller.
not
Figure 60-80-1
INPUT
The controller not communicating with the

left instrument panel.
CODE
The controller is asking for a password.

(Deluxe instrument panel only.)
ERROR The wrong password was entered. (Deluxe

instrument panel only.)
B-15551B
The left instrument panel is the same for both the

Standard and Deluxe Instrumentation [Figure 60-80-1].
NOTE: Corroded or loose grounds can cause
multiple service codes and/or abnormal
symptoms. All dash lights flashing, buzzer
going off, headlights and taillights flashing,
could indicate a bad ground. The same
symptoms could apply if the voltage is low,
such as loose or corroded battery cables. If
you observe these symptoms, check grounds
and positive leads first.
Press and hold LIGHTS Button (Item 1) for two seconds
to view SERVICE CODES in the HOURMETER/CODE
DISPLAY (Item 2) [Figure 60-80-1]. If more than one
SERVICE CODE is present, the codes will scroll on the
HOURMETER/CODE DISPLAY.
60-80-1
773 Bobcat Loader

Service Manual
DIAGNOSTICS (CONTD)
Service Codes (Contd)
CODE
DIAGNOSTICS (CONTD)
CODE
01-16
01-17
Air filter not connected

Air filter plugged
11-05
11-06
Seat bar sensor short to battery

Seat bar sensor short to ground
02-16
02-17
Hydraulic charge filter not connected

Hydraulic charge filter plugged
12-21
12-22
12-23
Front auxiliary PWM switch out of range high

Front auxiliary PWM switch out of range low
Front auxiliary PWM switch not in neutral
03-09
03-10
03-11
03-14
03-22
Battery voltage low

Battery voltage high
Battery voltage extremely high
Battery voltage extremely low
Battery voltage out of range low
13-05
13-06
13-07
Fuel shut-off hold solenoid short to battery

Fuel shot-off hold solenoid short to ground
Fuel shut-off solenoid open circuit
04-09
04-14
04-15
04-21
04-22
Engine oil pressure low

Engine oil pressure extremely low
Engine oil pressure shutdown level
Engine oil pressure out of range high
Engine oil pressure out of range low
14-02
14-03
Fuel shut-off pull solenoid error ON

Fuel shut-off pull solenoid error OFF
15-02
15-03
Traction lock pull solenoid error ON

Traction lock pull solenoid error OFF
05-09
05-14
05-15
05-21
05-22
Hydraulic charge pressure low

Hydraulic charge pressure extremely low
Hydraulic charge pressure shutdown level
Hydraulic charge pressure out of range high
Hydraulic charge pressure of range low
16-05
16-06
16-07
Traction lock hold solenoid short to battery

Traction lock hold solenoid short to ground
Traction lock hold solenoid open circuit
17-05
17-06
17-07
Hydraulic lock valve solenoid short to battery

Hydraulic lock valve solenoid short to ground
Hydraulic lock valve solenoid open circuit
06-10
06-11
06-13
06-15
06-18
Engine speed high

Engine speed extremely high
Engine speed no signal
Engine speed shutdown level
Engine speed out of range
18-05
18-06
18-07
Spool Lock Solenoid short to battery

Spool Lock Solenoid short to ground
Spool Lock Solenoid open circuit
19-02
Bucket position solenoid error ON
19-03
Bucket position solenoid error OFF
07-10
Hydraulic oil temperature high
07-11
Hydraulic oil temperature extremely high
07-15
Hydraulic oil temperature shutdown level
20-02
Two-speed solenoid error ON
07-21
Hydraulic oil temperature out of range high
20-03
Two-speed solenoid error OFF
07-22
Hydraulic oil temperature out of range low

21-02
Glow plug error ON
21-03
Glow plug error OFF
08-10
Engine coolant temperature high
08-11
Engine coolant temperature extremely high
08-15
Engine coolant temperature shutdown level
22-02
Starter error ON
08-21
Engine coolant temperature out of range high
22-03
Starter error OFF
08-22
Engine coolant temperature out of range low

23-02
Rear base solenoid error ON
23-03
Rear base solenoid error OFF
24-02
24-03
Rear rod solenoid error ON

Rear rod solenoid error OFF
09-09
09-21
09-22
Fuel level low

Fuel level out of range high
Fuel level out of range low
60-80-2
773 Bobcat Loader

Service Manual
Service Codes (Contd)DIAGNOSTICS (CONTD)

CODE
25-02
CODE
25-03
Rear auxiliary relief solenoid error ON

Rear auxiliary relief solenoid error Off
32-61
32-62
Handle lock short to ground

Handle lock short to battery
26-02
26-03
Front base solenoid error ON

Front base solenoid error OFF
Diverter solenoid error ON

Diverter solenoid error OFF
32-63
32-64
32-65
32-66
32-67
32-68
32-69
32-70
32-71
Pedal lock short to ground

Pedal lock short to battery
Sensor supply voltage out of range
Battery voltage out of range
Switch flipped while operating
Lift handle information error
Control pattern switch flipped while operating
Right drive handle short to ground
Right drive handle short to battery
27-02
27-03
Front rod solenoid error ON

Front rod solenoid error OFF
28-02
28-03
29-02
High flow solenoid error ON
33-23
Main Controller (Bobcat Controller) not

programmed
29-03
High flow solenoid error OFF

34-04
Deluxe panel no communication to Bobcat

controller
35-02
35-03
Two-speed fan error ON

Two-speed fan error OFF
36-48
ACD multiple controllers present
37-02
37-03
Two-speed secondary error ON

Two-speed secondary error OFF
30-28
Controller Memory failure
31-28
Interrupted power failure
32-04
32-23
32-31
32-32
32-33
32-34
32-35
32-36
32-37
32-38
32-39
32-40
32-41
32-49
32-50
32-51
32-52
32-53
32-54
32-55
32-56
32-57
32-58
32-59
32-60
ACS not communicating with Bobcat Controller

ACS Not calibrated
Tilt actuator fault
Tilt actuator wiring fault
Tilt handle wiring fault
Tilt actuator not in neutral
Tilt handle/pedal not in neutral
Lift actuator fault
Lift actuator wiring fault
Lift handle wiring fault
Lift actuator not in neutral
Lift handle/pedal not in neutral
No communication
Lift actuator short to ground
Tilt actuator short to ground
Lift actuator short to battery
Tilt actuator short to battery
Lift handle/pedal short to ground
Tilt handle/pedal short to ground
Lift handle/pedal short to battery
Tilt handle/pedal short to battery
Lift actuator reduced performance
Tilt actuator reduced performance
Lift actuator wrong direction
Tilt actuator wrong direction
Service Codes (Contd)DIAGNOSTICS (CONTD)

CODE
38-04
38-05
CODE
No communication from joystick controller
Left joystick X axis not in neutral
38-53
38-54
60-80-3
Left forward drive solenoid error OFF

Left reverse drive solenoid error OFF
773 Bobcat Loader
Service Manual
CODE
CODE
38-06
38-07
38-08
38-09
38-11
38-12
38-13
38-14
38-15
38-16
38-17
38-18
38-19
38-20
38-21
38-22
38-23
38-24
38-25
Right joystick X axis not in neutral

Left joystick Y as not in neutral
Right joystick Y axis not in neutral
Control pattern switch - Short to Battery or Ground
Lift actuator not in neutral
Tilt actuator not in neutral
Lift actuator fault
Tilt actuator fault
Right wheel speed fault
Left wheel speed fault
Tilt actuator reduced performance
Lift actuator reduced performance
Left joystick X axis out of range high
Right joystick X axis out of range low
Left joystick Y axis out of range high
Right joystick Y axis out of range high
Front right steering sensor out of range high
Front left steering sensor out of range high
Rear right steering sensor out of range high
38-55
38-56
38-57
38-58
38-59
38-60
38-61
38-62
38-63
38-64
38-65
38-66
38-67
38-68
38-69
38-70
38-71
38-72
38-73
38-26
38-27
38-28
38-29
38-30
38-31
38-32
38-33
38-34
38-35
38-36
38-37
38-38
38-39
38-40
38-41
38-42
38-43
38-44
38-45
38-46
38-47
38-48
38-49
38-50
Rear left steering sensor out of range high

Lift actuator out of range high
Tilt actuator out of range high
Left joystick X axis out of range low
Right joystick X axis out of range low
Left joystick Y axis out of range low
Right joystick Y axis out of range low
Front right steering sensor out of range low
Front left steering sensor out of range low
Rear right steering sensor out of range low
Rear left steering sensor out of range low
5 volt sensor supply 1 out of range low
5 volt sensor supply 2 out of range low
Lift actuator short to ground / out of range low
Tilt actuator short to ground / out of range low
Tilt actuator wrong direction
Lift actuator wrong direction
Left forward drive solenoid error ON
Left reverse drive solenoid error ON
Right forward drive solenoid error ON
Right reverse drive solenoid error ON
Front right steering solenoid error ON
Front left steering solenoid error ON
Rear right steering solenoid error ON
Rear left steering solenoid error ON
38-74
38-75
38-76
38-77
38-78
38-79
38-80
38-81
38-82
38-83
38-84
38-85
38-86
38-87
38-88
38-89
38-90
38-91
38-92
38-93
38-94
38-98
38-99
38-51
Steering pressure solenoid error ON
38-52
Back-up alarm error ON
Right forward drive solenoid error OFF

Right reverse drive solenoid error OFF
Front right extend steering solenoid error OFF
Front right retract steering solenoid error OFF
Front left extend steering solenoid error OFF
Front left retract steering solenoid error OFF
Rear right extend steering solenoid error OFF
Rear right retract steering solenoid error OFF
Rear left extend steering solenoid error OFF
Rear left retract steering solenoid error OFF
Steering pressure solenoid error OFF
Back-up alarm error OFF
No communication from Bobcat controller
Wheel angles (alignment) not calibrated
Lift & tilt actuators not calibrated
Interrupted power
Battery out of range
Drive pump not calibrated
Steering mode / drive mode switch flipped while
operating
Uncommanded right wheel speed error ON
Uncommanded left wheel speed error ON
Undercurrent steer pressure solenoid
Undercurrent front right extend steer solenoid
Undercurrent front right retract steer solenoid
Undercurrent front left extend steer solenoid
Undercurrent front left retract steer solenoid
Undercurrent rear right extend steer solenoid
Undercurrent rear right retract steer solenoid
Undercurrent rear left extend steer solenoid
Undercurrent rear left retract steer solenoid
5 Volt sensor supply 1 out of range high
5 Volt sensor supply 2 out of range high
Front right wheel blocked (steering mechanical failure)
Front left wheel blocked (steering mechanical failure)
Rear right wheel blocked (steering mechanical failure)
Rear left steering error
Right speed sensor missing pulses
Left speed sensor missing pulses
Unresponsive right speed sensor
Unresponsive left speed sensor
Controller in drive calibration mode
Controller in wheel position calibration mode.
Service Codes (Contd)

CODE
39-04
CODE
Left joystick no communication to Bobcat
controller
85-02
ACD output F error ON
85-03
ACD output F error OFF
60-80-4
773 Bobcat Loader

Service Manual
CODE
CODE
40-04
Right joystick no communication to Bobcat

controller
44-02
44-03
Horn error ON
Horn error OFF
45-02
45-03
Right blinker error ON

Right blinker error OFF
46-02
46-03
Left blinker error ON

Left blinker error OFF
47-21
47-22
8 volt sensor supply out of range high

8 volt sensor supply out of range low
48-02
48-03
Front light relay error ON

Front light relay error OFF
49-02
49-03
Rear light relay error ON

Rear light relay error OFF
60-21
60-22
60-23
Rear auxiliary control out of range high

Rear auxiliary control out of range low
Rear auxiliary control not returning to neutral
64-02
64-03
Switched power relay error ON

Switched power relay error OFF
74-72
74-73
Bobcat controller in boot code

Left hand panel system RX error
80-02
80-03
ACD output A error ON

ACD output A error OFF
81-02
81-03
ACD output B error ON

ACD output B error OFF
82-02
82-03
ACD output C error ON

ACD output C error OFF
83-02
83-03
ACD output D error ON

ACD output D error OFF
84-02
84-03
ACD output E error ON

ACD output E error OFF
86-02
86-03
ACD output G error ON

ACD output G error OFF
87-02
87-03
ACD output H error ON

ACD output H error OFF
90-02
90-03
Service tool output C error ON

Service tool output C error OFF
91-02
91-03
Service tool output D error ON

Service tool output D error OFF
92-02
92-03
Service tool output E error ON

Service tool output E error OFF
93-02
93-03
Service tool output F error ON

Service tool output F error OFF
60-80-5
773 Bobcat Loader

Service Manual
60-80-6
773 Bobcat Loader

Service Manual
NOTE: Record what lights are blinking (if any) and

number of light flashes. See Troubleshooting
Guide. on Page 60-90-4.
BICS SYSTEM
Inspecting The BICS Controller (Engine STOPPED
- Key ON)
Inspecting Deactivation Of The Auxiliary Hydraulics

System (Engine STOPPED - Key ON)
WARNING
The Bobcat Interlock Control System (BICS) must
deactivate the lift, tilt and traction drive functions. If it
does not, contact your dealer for service. DO NOT
modify the system.
W-2151-0394
Figure 60-90-1
3. Sit in the operator's seat, lower the Seat Bar, and

press the PRESS TO OPERATE LOADER Button.
Press the auxiliary hydraulics FLOW Button. The
auxiliary FLOW Button light will come ON. Raise the
Seat Bar. The light should be OFF.
Inspecting The Seat Bar Sensor (Engine RUNNING)
4. Sit in the operator's seat, lower the seat bar, engage
the parking brake pedal and fasten the seat belt.
5. Start the engine and operate at low idle. Press the
PRESS TO OPERATE LOADER Button. While
raising the lift arms, raise the Seat Bar fully. The lift
arms should stop. Repeat using the tilt function.
Inspecting The Traction Lock (Engine RUNNING)
6. Fasten the seat belt, disengage the parking brake
pedal, press the PRESS TO OPERATE LOADER
Button and raise the Seat Bar fully. Move the steering
levers slowly forward and backward. The TRACTION
lock should be engaged. Lower the Seat Bar. Press
the PRESS TO OPERATE LOADER Button.
7. Engage the parking brake pedal and move the control
levers slowly forward and backward. The TRACTION
lock should be engaged.
N-18409
NOTE: * The TRACTION light on the left instrument

panel will remain OFF until the engine is
started, the PRESS TO OPERATE LOADER
Button is pressed and the parking brake is
disengaged.
1
4
B-15551G
1. Sit in the operator's seat. Turn key ON (Standard

Panel), press RUN / ENTER Button (Deluxe Panel,
lower the Seat Bar and disengage the parking brake
pedal. Press the PRESS TO OPERATE LOADER
Button. Three BICS lights (Items 1, 2, & 3) [PRESS
TO OPERATE LOADER, SEAT BAR, and LIFT &
TILT VALVE] on left instrument panel should be ON
[Figure 60-90-1].
2. Raise the Seat Bar fully. All four BICS lights (Items
1, 2, 3, & 4) [PRESS TO OPERATE LOADER, SEAT
BAR, LIFT & TILT VALVE and TRACTION*] on left
instrument panel should be OFF [Figure 60-90-1]
60-90-1
773 Bobcat Loader

Service Manual
BICS (CONT'D)
Inspecting The Lift Arm By-Pass Control
8. Raise the lift arms 6 feet (2 meters) off the ground.
Stop the engine.
Turn the lift arm by-pass control knob clockwise 1/4 turn.
Pull up and hold the lift arm by-pass control knob until the
lift arms slowly lower.
Additional Inspection For Loaders With Advanced
Hand Controls (AHC)
9. Sit in the operator's seat and fasten the Seat Belt.
Lower the Seat Bar, start the engine and press the
PRESS TO OPERATE LOADER Button.
10. Raise the lift arms about 6 feet (2 meters) off the
ground.
11. Turn key OFF (Standard Panel), press the STOP
Button (Deluxe Panel, and wait for the engine to come
to a complete stop.
12. Turn key ON (Standard Panel), press RUN /ENTER
Button (Deluxe Panel. Press the PRESS TO
OPERATE LOADER Button, move the left hand
control toward the operator. The lift arms should not
lower.
13. Move the right hand control away from the operator.
The bucket (or attachment) should not tilt forward.
60-90-2
773 Bobcat Loader

Service Manual
BICS SYSTEM (CONT'D)
WARNING
The following troubleshooting guide is provided for
assistance in locating and correcting BICS system
problems. It is recommended that these procedures be
done by authorized Bobcat Service Personnel only.

W-2004-1285
PROBLEM
SOLUTION#
All indicator lights flashing.

One of the indicator lights flashing.
Intermittent indicator lights.
5
1
2, 3, 4
SOLUTION SUGGESTIONS
1. Refer to BICS troubleshooting guide.
(See Troubleshooting Guide. on Page 60-90-4.)
2. Check wire connections on Bobcat controller to make sure connectors are locked into
place.
3. Check pins in connectors for pins pushed back or bent.
4. Use seatbar sensor tester MEL1428 to isolate problem between sensor and controller
and wiring.
5. Possible low or high voltage.
60-90-3
773 Bobcat Loader

Service Manual
Figure 60-90-2
BICS SYSTEM (CONTD)

Troubleshooting Guide.
The following chart shows the effects which can happen
to the loader, and the probable causes when the BICS
Instrument Panel lights are off. See [Figure 60-90-2] for
location of BICS lights and Icons. Have service
procedures performed ONLY BY QUALIFIED BOBCAT
SERVICE PERSONNEL.
Press and hold LIGHTS Button (Item 5) for two seconds

to view SERVICE CODES in the HOURMETER / CODE
DISPLAY (Item 6) [Figure 60-90-2]. If more than one
SERVICE CODE is present, the codes will scroll on the
HOURMETER / CODE DISPLAY.
Indicator
Light
SEAT BAR
Light ON
Light OFF
Effect on
Operation of
Loader When
Light is OFF
5
4
2
1
B-15551
SERVICE CODES Means System Error

(See Your Bobcat Dealer for Service)
No. of Service
Flashes Code
Causes
PRESS TO
OPERATE
LOADER Button
is pressed.
PRESS TO
OPERATE
LOADER Button
is not pressed.
Lift, tilt and

traction
functions will
not operate.
----
----
Seat Bar is
down.
Seat Bar is up.
Lift and tilt

functions will
not operate.
11-05
11-06
Seat Bar sensor circuit shorted to battery

voltage*.
Seat Bar sensor circuit shorted to ground.
1
2
3
3
17-07
17-05
17-06
17-06
Valve output circuit is open.

Valve output circuit shorted to battery voltage*.
Valve output circuit shorted to ground.
Controller not grounded or intermittent ground.
1
2
16-07
16-05
16-06
15-02
15-03
Traction lock hold solenoid circuit is open.

Traction lock hold solenoid circuit shorted to
battery voltage*.
Traction lock hold solenoid circuit shorted to
ground.
Traction lock pull solenoid circuit is shorted to
battery voltage* - ERROR ON (Should be OFF).
Traction lock pull solenoid circuit ERROR OFF
(Should be ON).
System voltage low
System voltage high
Control valve
can be used.
Control valve
Lift, tilt and
cannot be used. traction
functions will
not operate.
Loader can be
Loader cannot
moved forward & be moved
backward
forward and
backward.
LIFT & TILT VALVE3
Loader cannot
be moved
forward and
backward.
TRACTION 4
03-09
Flashing 03-10
Continuous
----
NOTES:
Multiple SERVICE CODES and/or Abnormal Symptoms can be caused by corroded or loose ground. Check grounds and
both battery connections.
ERROR OFF = shorted to ground or bad fuse, faulty wiring, faulty open relay, no voltage from relay to controller.
ERROR ON = shorted to battery voltage, faulty wiring, faulty closed relay.
*Normal BICS operating voltage is less than the electrical system voltage.
60-90-4
773 Bobcat Loader

Service Manual
SEAT BAR SENSOR
WARNING

W-2004-1285
PROBLEM
SOLUTION #
Indicator light does not come ON when seat bar is lowered.
1, 2, 3, 4, 5
1. Check sensor wire connection.
2. Use the BICS sensor tester MEL 1428 with seat bar adapter MEL1567 to check sensor and controller.
3. Check for loose hardware.
4. Check keyed bushing to make sure magnet collar rotates with seat bar.
5. Check magnet collar magnets for contamination such as metal particles.
60-100-1
773 Bobcat Loader

Service Manual
Figure 60-100-3
SEAT BAR SENSOR (CONTD)

Test
Figure 60-100-1
1
1
P-4698
If there is no power light (Item 1) [Figure 60-100-3] on

the sensor tester, check the tester or wiring harness.
N-18463
Figure 60-100-4
Use Sensor Tester (MEL1428) and seat bar sensor
tester adatper (MEL1567) for the following procedure:
Connect the seat bar adapter sensor leads (MEL1567) to
the sensor tester.
1
Disconnect the seat bar sensor connector (Item 1)
[Figure 60-100-1].
Figure 60-100-2
P-4699
Lower the seat bar. The Sensor Test light (Item 1)

[Figure 60-100-4] should illuminate.
Raise the seat bar. The Sensor Test light (Item 1)
[Figure 60-100-4] should go off.
N-19557
If the above test fails, there is a problem with the seat bar
sensor.
N-19558
Disconnect the Sensor Tester.

Connect the Sensor Tester (Item 1) inline, to the seat bar
sensor connectors. See inset [Figure 60-100-2].
Turn the key to the ON position. DO NOT START THE
ENGINE.
Replace the Seat Bar Sensor. (See Removal And

If the above test passes, run the seat bar sensor BICS
circuit test. (See BICS Circuit Test on Page 60-100-4.)
The toggle switch (Item 2) [Figure 60-100-3] can be in

either the Absent or Present position.
60-100-2
773 Bobcat Loader

Service Manual
Remove the mounting bolt (Item 1) from the seat bar

mount (Item 2) [Figure 60-100-6].

Installation: Tighten the mounting bolt to 50-70 in.-lbs.

(5,6-7,9 Nm) torque.
Figure 60-100-5
Remove the sensor mounting bolt (Item 3) [Figure 60100-6] and nut.
1
IMPORTANT
Be careful to not overtighten the sensor mounting
bolt and nut to prevent breakage of the sensor.
I-2088-1095
Figure 60-100-7
P-43382
Remove the seat bar (Item 1) [Figure 60-100-5] from the

Figure 60-100-6
N-19383
Remove the keyed plastic bushing (Item 1), magnetic

bushing assembly (Item 2) and sensor bracket (Item 3)
[Figure 60-100-7].
1
Installation: Be sure the tabs on the pivot bushing are
positioned in the slotted hole (Item 1) [Figure 60-100-7]
of the seat bar.
Inspect all parts for damage and wear and replace if
necessary.
Reverse the removal procedure to install the seat bar

sensor.
N-19219
60-100-3
773 Bobcat Loader

Service Manual
When the power light is illuminated, move the toggle

switch (Item 2) [Figure 60-100-9] on the sensor tester to
the Present position.

BICS Circuit Test
Figure 60-100-8
NOTE: The sensor test light (Item 3) [Figure 60-100-9]

is only activated by the seat bar. It will be off
with the seat bar up or on with the seat bar
down.
Figure 60-100-10
N-18463
Use Sensor Testers (MEL1428) and seat bar sensor

tester adapter (MEL1567) for the following procedure:
1
N-18409
Connect the seat bar sensor tester adapter MEL1567 to

the sensor tester.
Disconnect the seat bar sensor connector (Item 1)
[Figure 60-100-8].
The BICS seat bar indicator light (Item 1) [Figure 60100-10] should illuminate.
Figure 60-100-11
Connect Sensor Tester (Item 1) [Figure 60-100-9] inline

to the seat bar sensor connectors.
Turn the key to the ON position. DO NOT START THE
ENGINE.
Figure 60-100-9
1
P-4699
Move the toggle switch (Item 1) [Figure 60-100-11] on

the sensor tester to the Absent position.
The Seat Bar light (Item 1) [Figure 60-100-10] should go

off.
P-4703
If there is no power light on the sensor tester, check the

tester or wiring harness.
If the above test fails, there is a problem with the Bobcat

controller or the wiring harness.
60-100-4
773 Bobcat Loader

Service Manual
TRACTION LOCK
WARNING

W-2004-1285
PROBLEM
SOLUTION #
Traction lock stays engaged.

Intermittent activation of traction lock.
1, 2, 3, 4, 5, 6, 7
8, 9, 10
1. Make sure brake pedal is not engaged.
2. Maneuver loader to allow brake discs to move and remove pressure on the brake wedge so it can retract.
3. If all lights indicate the brake should be released, but it doesnt, check the brake 25 amp fuse.
4.
When checking fuse, also check other fuses. Check the fuse block for correct orientation and location of
fuses. (See Fuse Location on Page 60-10-5.)
5. To test the solenoid, the pull coil should be.4 to.5 ohms and the hold coil 10.5 to 11.0 ohms.
6. Check brake solenoid and cover mounting hardware for the correct torque.
7. Remove brake cover and check wedges for binding in the wedge guides.
8. Check wire connections for loose connector body.
9. Check for loose or bent pins in connectors.
10. Check for loose spade connectors in fuse holder.
60-110-1
773 Bobcat Loader

Service Manual
Figure 60-110-1
TRACTION LOCK (CONTD)

Inspecting
Fasten the seat belt, disengage the parking brake pedal,
press the green PRESS TO OPERATE Button and raise
the Seat Bar fully. Move the steering levers slowly
forward and backward. The Traction lock should be
engaged. Lower the Seat Bar. Press the green PRESS
TO OPERATE Button.
1
P-4712
Engage the parking brake pedal and move the steering

levers slowly forward and backward. The Traction lock
should be engaged.
Solenoid Removal And Installation
P-4135
Disconnect the electric solenoid connector (Item 1)

[Figure 60-110-1] from the main harness.
WARNING
Do not modify the electrical wiring connected to the
traction lock solenoid or any part of the traction lock
system. The traction lock provides the locking
function of the parking brake. Service work on the
traction lock system should only be performed by a
qualified technician. Use only genuine Bobcat
Company parts if repair is necessary.
Figure 60-110-2
2
W-2165-0100
1
NOTE: The loader control panel is removed for clarity
purpose only. The traction lock can be
removed without removing the control panel.
N-19077
Remove the two mounting bolts (Item 1) [Figure 60-1102] from the electric solenoid mounting bracket.
(9-10 Nm) torque.
Remove the electric solenoid (Item 2) [Figure 60-110-2]
from the chaincase cover.
60-110-2
773 Bobcat Loader

Service Manual
Figure 60-110-5

Solenoid Removal And Installation (Cont'd)
Figure 60-110-3
1
1
N-19079
Inspect the guides (Item 1) [Figure 60-110-5] for wear or

damage. Replace if necessary .
N-19078
Figure 60-110-6
Remove the two mounting bolts (Item 1) and remove the
bracket (Item 2) [Figure 60-110-3] from the chaincase
cover.
1
2

(34-38 Nm) torque.
Installation: Inspect all gaskets and replace as needed.
Be sure the solenoid mounting bracket is installed in the
same position. The solenoid mounting surface has a
slight angle which tips the top of the solenoid toward the
rear of the loader when installed correctly. See inset
photo [Figure 60-110-1].
P7926
Figure 60-110-4
Remove and inspect the compression spring (Item 1) and

spring cap washer (Item 2) [Figure 60-110-6] for wear or
damage. Replace if necessary. The spring may also stay
with the shaft when the electric solenoid and bracket are
removed from the chaincase.
Installation: Install the compression spring (Item 1)

[Figure 60-110-6] on the collar located on the electric
solenoid.
N-19108
Remove the traction lock assembly (Item 1) [Figure 60110-4] from the chaincase.
60-110-3
773 Bobcat Loader

Service Manual
Guide Removal
Solenoid Removal And Installation (Cont'd)
The part number listed will be needed to do the following

procedure:
Figure 60-110-7
P/N 6633583 - Polyurethane
WARNING

W-2059-0598
P-7964
Remove the shaft mounting bolt (Item 1), spring from the
assembly shaft (Item 2). Remove the wedge (Item 3)
[Figure 60-110-7] and inspect all parts for damage or
wear. Replace if necessary.
Installation: Thoroughly clean and dry the shaft
mounting bolt (Item 1), the shaft (Item 2) and wedge
(Item 3) [Figure 60-110-7]. Use LOCTITE #242 when
assembling these parts to the traction lock assembly.
on Page 10-20-1.)
Disconnect and remove the engine speed control. (See
Remove the crossbar linkage if equipped. (See Crossbar
Linkage Removal and Installation on Page 50-90-2.)
IMPORTANT
Failure to use LOCTITE may allow the traction lock
assembly to loosen up which can cause damage to
the traction lock system.
Remove the traction lock solenoid assembly. (See

Solenoid Removal And Installation on Page 60-110-2.)
I-2090-1095
WARNING
Reverse the removal procedure to install the solenoid.

Do not modify the electrical wiring connected to the
traction lock solenoid or any part of the traction lock
system. The traction lock provides the locking
function of the parking brake. Service work on the
traction lock system should only be performed by a
qualified technician. Use only genuine Bobcat
Company parts if repair is necessary.
W-2165-0100
60-110-4
773 Bobcat Loader

Service Manual
Figure 60-110-10

Guide Removal (Contd)
Figure 60-110-8
P11330
To remove the traction lock guides remove the four bolts

(Item 1) [Figure 60-110-10].
N-19079
Figure 60-110-11
Remove the center chaincase cover [Figure 60-110-8].
(See Center Cover Removal And Installation on Page 4030-3.)
1
3
Figure 60-110-9
2
P11332
Thoroughly clean the polyurethane from the chaincase

cover (Item 1), bolts (Item 2) and traction lock guides
(Item 3) [Figure 60-110-11] and dry.
P11331
NOTE: Bolt (Item 1) is on the rear of the chaincase

cover, notice the direction of the groove (Item
2) [Figure 60-110-9] in the traction lock
guides.
Installation: Inspect all parts for wear or damage and

replace as needed.
60-110-5
773 Bobcat Loader

Service Manual
Figure 60-110-14
INCORRECT CORRECT
Guide Installation
Figure 60-110-12
3
2
1
N-19106
N-19105
Install the traction lock guides (Item 1) to the chaincase

cover (Item 2) [Figure 60-110-14] using the four bolts
(removed earlier).
1
P11333
Apply a bead of polyurethane sealer (P/N 6633583) (Item

1) [Figure 60-110-12] around the bolt holes on the
blocks.
Do not tighten at this time.

Figure 60-110-15
Figure 60-110-13
1
2
2
4
4
1
P11337
P11334
Install the electric solenoid/bracket assembly (Item 1) to

the center chaincase cover (Item 2) [Figure 60-110-13].
NOTE: Bolt (Item 3) [Figure 60-110-13] & [Figure 60110-14] represents the rear of the chaincase
cover.
Install and tighten the two bolts (Item 4) [Figure 60-11013].
Install the traction wedge assembly (Item 1) into the

solenoid and traction lock guides (Item 2) [Figure 60110-15].
After the bolts have been tightened recheck to make sure
the shaft assembly is moving freely in the guides.
Remove the wedge assembly (Item 1) [Figure 60-11015].
NOTE: The wedge assembly must slide freely in the
grooves of the guides. Tighten the four guide
bolts to 90-100 ft.-lbs. (123-135 Nm) torque.
60-110-6
773 Bobcat Loader

Service Manual
Figure 60-110-18

Guide Installation (Cont'd)
Figure 60-110-16
1
2
1
2
1
N-19109
Install the wedge assembly (Item 1) [Figure 60-110-18]

into the grooves in the traction lock guides making sure
that there is no binding.
P11334
Remove the two bolts (Item 1) and remove the electric

solenoid (Item 2) [Figure 60-110-16] from the center
chaincase cover.
Install the gasket (Item 2) [Figure 60-110-18].
Figure 60-110-17
1
2
N-19079
Install the chaincase cover (Item 1) using the ten

mounting bolts (Item 2) [Figure 60-110-17].
Tighten to 25-28 ft.-lbs. (34-38 Nm) torque.
NOTE: Thoroughly clean and dry the bolts and apply
LOCTITE #242.
60-110-7
773 Bobcat Loader

Service Manual
Figure 60-110-20

Guide Installation (Cont'd)
Figure 60-110-19
1
1
2
2
P11341
Install the electric solenoid (Item 1), install the two

mounting bolts (Item 2) [Figure 60-110-20].
N-19078
Install the solenoid mounting bracket assembly (Item 1)

on the chaincase cover using the two bolts (Item 2)
[Figure 60-110-19].
Connect the electric solenoid connector (Item 3) [Figure

60-110-20] to the main harness..
(9-10 Nm) torque.

NOTE: Be sure the solenoid mounting bracket is
installed in the same position. The solenoid
mounting surface has a slight angle which
tips the top of the solenoid toward the rear of
the loader when installed correctly.
Install the cross bar if equipped. (See Crossbar Linkage
Install the control panel. (See Removal and Installation
on Page 50-100-1.)
Install the engine speed control. (See Removal And
Lower operator cab. (See Lowering The Operator Cab on
Page 10-30-2.)
Perform the BICS inspection procedure. (See
Inspecting The BICS Controller (Engine STOPPED Key ON) on Page 60-90-1.)
60-110-8
773 Bobcat Loader

Service Manual
Figure 60-120-3
ADVANCE HAND CONTROL (AHC) SYSTEM

Figure 60-120-1
P13797
AHC Controller (Item 1) [Figure 60-120-3].

N-17783
N-17774
Figure 60-120-4

Handle Control Unit (Item 2) [Figure 60-120-1].
Figure 60-120-2
P-21769B
AHC error indicator (Item 1) [Figure 60-120-4].

1
N-19112
NOTE: The AHC icon will illuminate when an error

occurs. The error is stored as a service code.
(See DIAGNOSTICS on Page 60-80-1.)
Control Valve Actuators (Item 1) [Figure 60-120-2].
60-120-1
773 Bobcat Loader

Service Manual

(CONT'D)
Troubleshooting Guide
The Advance Hand Control System (AHC) has a built-in diagnostic function which uses an icon on the right instrument
panel to indicate the condition of the AHC System. The system also records the alarm condition as a service code.
The control module continually checks the system in the order listed. The checks start with the lift handle controller and
then the lift actuator. If no problems are present, it will then check the tilt handle controller and the tilt actuator. The system
will stop its check at the first problem and then luminate the icon.
The system starts its diagnostics and calibration when the ignition key is turned ON.
The following list shows the probable causes when the icon is luminated.
Advanced
Hand
Controls
Attachment
Control
Device
General
Warning
Fuel Level
Two Speed
Glow Plugs
System
Voltage
Seatbelt
Engine Oil
Pressure
Hydraulic
Charge
Pressure
Engine
Coolant
Temperature
Hydraulic Oil
Temperature
Air Filter
Hydraulic
Filter
Advanced Hand Controls

Errors - lights soild with 3 beeps
32-31 - Tilt actuator fault
32-32 - Tilt actuator wiring fault
32-33 - Tilt handle wiring fault
32-34 - Tilt actuator not in neutral
32-35 - Tilt handle/pedal not in neutral
32-36 - Lift actuator fault
32-37 - Lift actuator wiring fault
32-38 - Lift handle wiring fault
32-39 - Lift actuator not in neutral
32-40 - Lift handle/pedal not in neutral
32-41 - No communication
To see what error occurred. Check the service code on the left instrument panel. (See Diagnostics Page 60-80-1.)
60-120-2
773 Bobcat Loader

Service Manual

(CONT'D)
C-428
C-430
C-431
C-429
P/N
PIN
C-430
DESCRIPTION
P/N
CONNECTOR, METRI-PACK
C-428
PIN
DESCRIPTION
CONNECTOR, 8 WAY PLUG (LIFT) (TOP
ACTUATOR)
Orange/White
SWITCHED BATTERY POWER
Dk Blue/White
LOW REFERENCE TO RESISTIVE

INPUTS
Black
GROUND
Lt Green/White
SIGNAL FRON LIFT ACTUATOR
MALE, 10 WAY
Dark Blue
HIGH REFERENCE TO RESISTIVE

INPUTS
OPEN
Brown/White
LIFT SPOOL ACTUATOR MOTOR (-)
C-431
Brown/Dk Green
SIGNAL FROM LIFT CONTROL

HANDLE INPUT
Purple/Yellow
FLOAT SWITCH ON/OFF
OPEN
Pink/Dk Green
SIGNAL FROM TILT CONTROL HANDLE

INPUT
OPEN
Dk Blue
TILT HIGH REFERENCE TO RESISTIVE

INPUTS
Brown/Yellow
LIFT SPOOL ACTUATOR MOTOR (+)
Dk Blue/White
TILT LOE REFERENCE TO RESISTIVE

INPUTS
C-429
Dk Blue/White
LIFT LOW REFERENCE TO RESISTIVE

INPUTS
Dk Blue/White

INPUTS
Dk Blue
LIFT HIGH REFERENCE TO RESISTIVE

INPUTS
Lt Blue/White
SIGNAL FROM TILT ACTUATOR
Purple/White
BICS INPUT STATUS
Dk Blue

INPUTS
OPEN
Purple/Red
AHC STATUS OUTPUT
OPEN
Pink/White
Pink/Yellow
60-120-3
CONNECTOR, 8 WAY PLUG (TILT)

(BOTTOM ACTUATOR)
TILT SPOOL ACTUATOR MOTOR (-)
OPEN
OPEN
TILT SPOOL ACTUATOR MOTOR (+)
773 Bobcat Loader

Service Manual
Figure 60-120-7

(CONT'D)
AHC Controller Removal And Installation
Figure 60-120-5
N-19643
Remove the four mounting bolts (Item 1) [Figure 60-1207] from the controller.
N-18882
Remove the controller from the loader.

Loosen the bottom bolts and remove the top bolt.
Remove the right front panel (Item 1) [Figure 60-120-5]
from the loader.
Figure 60-120-6
Reverse the removal procedure to install the AHC

controller.
Handle Control Unit Connector
Figure 60-120-8
1
1
N-19642
N-17392
Disconnect the wiring harness connectors from the

controller (Item 1) [Figure 60-120-6].
The wire connector (Item 1) [Figure 60-120-8] can be

removed from the handle control unit wires, use the
following procedure.
60-120-4
773 Bobcat Loader

Service Manual
Switch Handle Removal and Installation

(CONT'D)
Figure 60-120-11
Handle Control Unit Connector (Contd)

Figure 60-120-9
P13732
P13725
1
Remove the wedge (Item 1) [Figure 60-120-9] from the
connector.
Figure 60-120-10
N-17786
Remove the handle control unit from the control lever.

(See Control Handle Removal and Installation on Page
50-113-4.)
To remove the switch handle, the connector (Item 1)
[Figure 60-120-11] must be removed from the wires.
1
Figure 60-120-12
2
P13733
With a pointed tool, lift the tab (Item 1) [Figure 60-12010] and pull the wire from the connector.
1
Assembly: Install the wires into the connector as listed

below [Figure 60-120-10]:
P13725
P13732
1-Terminal - Red
2-Terminal - Black

connector.
3-Terminal - Green
60-120-5
773 Bobcat Loader

Service Manual
Figure 60-120-14

(CONT'D)
Switch Handle Removal And Installation (Contd)
Figure 60-120-13
2
3
1
2
N-17779
Disconnect the right switch handle connectors (Items 1 &

2) [Figure 60-120-14] from the loader wiring harness
connectors.
P13735
Using a pointed tool, press down on the tab (Item 1)

[Figure 60-120-13] and pull the wire from the connector.
Installation: Install the wires into the connector as listed
Right Control Lever Switch Handle
1-Terminal - Pink/Red
2-Terminal - Pink/Black
3-Terminal - Pink/Green
Left Control Lever Switch Handle
1-Terminal - Brown/Red
2-Terminal - Brown/Black
3-Terminal - Brown/Green
60-120-6
773 Bobcat Loader

Service Manual
D-Terminal - Blank
E-Terminal - Blank
F-Terminal - Yellow/Red
G-Terminal - Yellow/Green
H-Terminal - Blank
J-Terminal - Blank
K-Terminal - Blank

(CONT'D)
Switch Handle Removal and Installation (Cont'd)
Figure 60-120-15
Three-Pin Connector
A-Terminal - Brown/Red
B-Terminal - Brown/Black
C-Terminal - Brown/Lt. Green
Two-Pin Connector
A-Terminal - Orange/Blue
B-Terminal - Orange/White
Five-Pin Connector
A-Terminal - Dk. Green
B-Terminal - Brown
C-Terminal - Blank
D-Terminal - Yellow
E-Terminal - Blank
N-17772
Disconnect the left switch handle connectors (Items 1, 2,

3 & 4) [Figure 60-120-15] from loader wiring harness
connectors.
Figure 60-120-16
Remove the connector locks and connectors from the

wires to remove the switch handle from the control
handle.
Installation:The wire colors of the control lever harness
are as follows:
Right Switch Handle

Ten-Pin Connecter
A-Terminal - Orange
B-Terminal - White
C-Terminal - White/Black
D-Terminal - White/Red
E-Terminal - DK. Green
F-Terminal - White/Lt. Green
G-Terminal - Blank
H-Terminal - Lt. Green
J-Terminal - Yellow
K-Terminal - Blank
N-17382
Roll the grip handle cover (Item 1) [Figure 60-120-16]

down.
Using a small screwdriver, lift the handle tabs (Item 2)
[Figure 60-120-16] and slightly rotate the switch handle.
Three-Pin Connector
A-Terminal - Pink/Red
B-Terminal - Pink/Black
C-Terminal - Pink/Lt. Green
Left Switch Handle
Ten-Pin Connector
A-Terminal - Orange
B-Terminal - Dk. Blue
C-Terminal - White
60-120-7
773 Bobcat Loader

Service Manual
Actuators Disassembly and Assembly

(CONT'D)
Figure 60-120-19

Figure 60-120-17
1
1
N-18912
Remove the actuator (Item 1) [Figure 60-120-19] from

the hydraulic control valve. (See Actuator Removal And
Installation: Tighten the mount bolts to 90-100 in.-lbs.
(10,2 -11,3 Nm) torque.
Figure 60-120-20
N-17383
Pull the switch handle and wiring harness assembly (Item

1) [Figure 60-120-17] from the control lever.
Figure 60-120-18
N-18940
1
Check the mounting block (Item 1) [Figure 60-120-20]
and bolts for wear and replace as needed.
N-17471
Installation: When installing the switch handle and

wiring harness assembly into the control handle, route
the harness (Item 1) [Figure 60-120-18] to assure proper
return of the control handle to neutral position.
60-120-8
773 Bobcat Loader

Service Manual
Figure 60-120-22

(CONT'D)
Actuators Disassembly and Assembly (Contd)
Figure 60-120-21
3
2
1
1
N-17742
N-17741
Check the actuator wiring harness connector (Item 1)

[Figure 60-120-22] and replace if broken.
N-18941
Remove the rubber strap (Item 1) from the mounting

shaft collar (Item 2) [Figure 60-120-21].
Remove the mounting bracket (Item 3) [Figure 60-12021].
Check the rubber strap, mounting shaft collar, and
mounting bracket for wear and replace as needed.

below. The terminal numbers are written on the back of
the connector (Item 2) [Figure 60-120-22].
Lift and Tilt Actuator
1 - Terminal-Black/Green-Larger diameter wire (16
gauge)
2 - Terminal-Green-Larger diameter wire (16 gauge)
3 - Terminal-Red/Green-Larger diameter wire (16
gauge)
4 - Terminal-Open
5 - Terminal-Red-Smaller diameter wire (18 gauge)
6 - Terminal-Open
7 - Terminal-Open
8 - Terminal-Black-Smaller diameter wire (18 gauge)
60-120-9
773 Bobcat Loader

Service Manual
60-120-10
773 Bobcat Loader

Service Manual
ADVANCED HAND CONTROL (AHC) SYSTEM (W/

PUSH BUTTON FLOAT)
Figure 60-121-3
Figure 60-121-1
1
11
P13797
2
AHC Controller (Item 1) [Figure 60-121-3].
P16536
N-22797
Figure 60-121-4

1
Figure 60-121-2
P-21769B
AHC error indicator (Item 1) [Figure 60-121-4].
1
N-19112
NOTE: The AHC icon will illuminate when an error

60-121-1
773 Bobcat Loader

Service Manual

PUSH BUTTON FLOAT) (CONT'D)
The Advance Hand Control System (AHC) has a built-in diagnostic function which uses an icon on the right instrument
panel to indicate the condition of the AHC SYSTEM (W/PUSH BUTTON FLOAT). The system also records the alarm
condition as a service code.
The control module continually checks the system in the order listed. The checks start with the lift handle sensor and then
the lift actuator. If no problems are present, it will then check the tilt handle sensor and the tilt actuator. The system will
stop its check at the first problem and then luminate the icon.
Advanced
Hand
Controls
Attachment
Control
Device
General
Warning
Fuel Level
Two Speed
Glow Plugs
System
Voltage
Seatbelt
Engine Oil
Pressure
Hydraulic
Charge
Pressure
Engine
Coolant
Temperature
Hydraulic Oil
Temperature
Air Filter
Hydraulic
Filter
Advanced Hand Controls

Errors - lights soild with 3 beeps
32-32 - Tilt actuator wiring fault
32-33 - Tilt handle wiring fault
32-37 - Lift actuator wiring fault
32-38 - Lift handle wiring fault
32-40 - Lift handle/pedal not in neutral
32-41 - No communication
To see what error occurred. Check the service code on the left instrument panel. (See Diagnostics on Page 60-80-1.)
60-121-2
773 Bobcat Loader

Service Manual

Controller Connector And Wire Identification
C-428
C-430
C-431
C-429
P/N
PIN
C-430
DESCRIPTION
P/N
C-428
PIN
DESCRIPTION
CONNECTOR, 8 WAY PLUG (LIFT) (TOP
ACTUATOR)
Orange/White
SWITCHED BATTERY POWER
Dk Blue/White

INPUTS
Black
GROUND
Lt Green/White
SIGNAL FROM LIFT ACTUATOR
MALE, 10 WAY
Dark Blue

INPUTS
OPEN
Brown/White
LIFT SPOOL ACTUATOR MOTOR (-)
C-431
Brown/Dk Green
SIGNAL FROM LIFT CONTROL

HANDLE INPUT
Purple/Yellow
FLOAT SWITCH ON/OFF
OPEN
Pink/Dk Green
SIGNAL FROM TILT CONTROL HANDLE

INPUT
OPEN
Dk Blue
TILT HIGH REFERENCE TO RESISTIVE

INPUTS
Brown/Yellow
LIFT SPOOL ACTUATOR MOTOR (+)
Dk Blue/White
TILT LOW REFERENCE TO RESISTIVE

INPUTS
C-429
Dk Blue/White
LIFT LOW REFERENCE TO RESISTIVE

INPUTS
Dk Blue/White

INPUTS
Dk Blue
LIFT HIGH REFERENCE TO RESISTIVE

INPUTS
Lt Blue/White
SIGNAL FROM TILT ACTUATOR
Purple/White
BICS INPUT STATUS
Dk Blue

INPUTS
OPEN
Purple/Red
AHC STATUS OUTPUT
OPEN
Pink/White
Pink/Yellow
60-121-3
CONNECTOR, 8 WAY PLUG (TILT)

(BOTTOM ACTUATOR)
TILT SPOOL ACTUATOR MOTOR (-)
OPEN
OPEN
TILT SPOOL ACTUATOR MOTOR (+)
773 Bobcat Loader

Service Manual
Figure 60-121-7

AHC Controller Removal And Installation
Figure 60-121-5
1
1
N-19643
Remove the four mounting bolts (Item 1) [Figure 60-1217] from the controller.
N-22656

Loosen the bottom bolts and remove the top bolt.
Remove the right front panel (Item 1) [Figure 60-121-5]
from the loader.
Figure 60-121-6
Reverse the removal procedure to install the AHC

controller.
Figure 60-121-8
1
1
N-22673
P16581
Disconnect the wiring harness connectors from the

controller (Item 1) [Figure 60-121-6].
60-121-4
773 Bobcat Loader

Service Manual
Figure 60-121-11

Figure 60-121-9
1
1
N-22790
1
Use an allen wrench, remove one of the two mounting
screws (Item 1) [Figure 60-121-11] from the handle
sensor.
N-22801
Figure 60-121-12
Figure 60-121-10
1
2
1
P16580
N-22793
Remove the two plastic spacers (Item 1) and the metal

spacer (Item 2) [Figure 60-121-12] from the handle
sensor.
N-22803

connector down.
60-121-5
773 Bobcat Loader

Service Manual
Figure 60-121-15

Figure 60-121-13
N-22799

wire harness (Item 1) [Figure 60-121-15] to assure
proper return of the control handle to neutral.
P16574
Remove the top mounting bolt (Item 1) [Figure 60-12113] from the handle sensor.
Handle Sensor Connector

Figure 60-121-16
Figure 60-121-14
3
1
3
P16578
P16576


removed from the handle sensor wires, use the following
procedure.
NOTE: The sensor (Item 1) [Figure 60-121-14] can

only be replaced as a complete assembly.
Check the spacers (Item 2) and screws (Item 3) [Figure
60-121-6
773 Bobcat Loader

Service Manual
Switch Handle Removal and Installation

Figure 60-121-19
Handle Sensor Connector (Contd)

Figure 60-121-17
1
1
1
N-22794
P13725
To remove the switch handle, the connector (Item 1)

[Figure 60-121-19] must be removed from the wires.
P13732

connector.
Figure 60-121-20
Figure 60-121-18
1
2
1
P13725
P13732

connector.
P13733
1-Terminal - Red
2-Terminal - Black
3-Terminal - Green
60-121-7
773 Bobcat Loader

Service Manual
Figure 60-121-22

Switch Handle Removal And Installation (Contd)
1
Figure 60-121-21
2
1
3
2
N-17779

connectors.
P13735

Right Control Lever Switch Handle
1-Terminal - Red/White
2-Terminal - Black/White
3-Terminal - Purple/White
Left Control Lever Switch Handle
60-121-8
773 Bobcat Loader

Service Manual
Left Switch Handle

Ten-Pin Connector
A-Terminal - Orange
C-Terminal - White
D-Terminal - Purple
E-Terminal - Blank
F-Terminal - Tan
G-Terminal - Pink
H-Terminal - Blank
J-Terminal - Blank
K-Terminal - Blank

Figure 60-121-23
2
1
3
4
Three-Pin Connector
A-Terminal - Red/White
B-Terminal - Black/White
C-Terminal - Purple/White
Two-Pin Connector
A-Terminal - Black
B-Terminal - Red
N-17772
Five-Pin Connector
B-Terminal - Brown
C-Terminal - Blank
D-Terminal - Yellow
E-Terminal - Blank

3 & 4) [Figure 60-121-23] from loader wiring harness
connectors.
Remove the connector locks and connectors from the
wires to remove the switch handle from the control
handle.
Figure 60-121-24
Installation:The wire colors of the control lever harness

are as follows:
Right Switch Handle
Ten-Pin Connecter
A-Terminal - Orange
B-Terminal - White
E-Terminal - Dk. Green
G-Terminal - Blank
J-Terminal - Yellow
K-Terminal - Blank
Three-Pin Connector
A-Terminal - Pink/Red
B-Terminal - Pink/Black
C-Terminal - Pink/Lt. Green
N-22783
Roll the pistol grip handle cover (Item 1) [Figure 60-12124] down.
60-121-9
773 Bobcat Loader

Service Manual
Actuators Disassembly and Assembly

Figure 60-121-27

Figure 60-121-25
N-18912
N-22784

Figure 60-121-26
Remove the actuator (Item 1) [Figure 60-121-27] from

the hydraulic control valve. (See Actuator Removal And
Installation: Tighten the mount bolts to 90-100 in.-lbs.
(10,7 - 11,3 Nm) torque.
Figure 60-121-28
1
1
N-22794
N-18940
Installation: When installing the switch handle and

wiring harness assembly into the control handle, route
the harness (Item 1) [Figure 60-121-26] to assure proper
return of the control handle to neutral position.

60-121-10
773 Bobcat Loader

Service Manual
Figure 60-121-30

Actuators Disassembly And Assembly (Contd)
Figure 60-121-29
3
2
N-17742
N-17741

N-18941
Remove the rubber strap (Item 1 from the mounting shaft

collar (Item 2) [Figure 60-121-29].
Remove the mounting bracket (Item 3) [Figure 60-12129].
Check the rubber strap, mounting shaft collar, and
mounting bracket for wear and replace as needed.

gauge)
3 - Terminal-Red/Green-Larger diameter wire
(16 gauge)
4 - Terminal-Open
6 - Terminal-Open
7 - Terminal-Open
60-121-11
773 Bobcat Loader

Service Manual
60-121-12
773 Bobcat Loader

Service Manual
Figure 60-122-3
ADVANCED CONTROL SYSTEM (ACS) ADVANCED

HAND CONTROL
Figure 60-122-1
1
1
P-21767
ACS Controller (Item 1) [Figure 60-122-3].

P-30209
Control Handle (Item1) [Figure 60-122-1].

Figure 60-122-4
P-24909

1
Figure 60-122-2
P-21769A
ACS error indicator (Item 1) [Figure 60-122-4].
NOTE: The ACS icon will illuminate when an error

P-24203

60-122-1
773 Bobcat Loader

service Manual

HAND CONTROL (CONT'D)
The Advanced Control System (ACS) has a built-in diagnostic function which uses an icon on the right instrument panel
to indicate the condition of the ACS SYSTEM. The system also records the alarm condition as a service code.
Advanced
Control
System
General
Warning
Fuel Level
System
Voltage
Engine Oil
Pressure
Attachment
Control
Device
Two Speed
Glow Plugs
Seat belt
Hydraulic
Charge
Pressure
Engine
Coolant
Temperature
Hydraulic Oil
Temperature
Air Filter
Hydraulic
Filter
Advanced Control System

Errors - lights solid with 3 beeps
32-04 - ACS not communicating with Bobcat Controller
32-23 - ACS not calibrated
32-40 - Lift handle/ pedal not in neutral
32-49 - Lift actuator short to ground
32-50 - Tilt actuator short to ground
32-51 - Lift actuator short to battery
32-52 - Tilt actuator short to battery
32-53 - Lift handle/pedal short to ground
32-54 - Tilt handle/pedal short to ground

32-55 - Lift handle/pedal short to battery
32-56 - Tilt handle/pedal short to battery
32-57 - Lift actuator reduced performance
32-58 - Tilt actuator reduced performance
32-59 - Lift actuator wrong direction
32-60 - Tilt actuator wrong direction
32-61 - Handle lock short to ground
32-62 - Handle lock short to battery
32-63 - Pedal lock short to ground
32-64 - Pedal lock short to battery
32-65 - Sensor supply voltage out of range
32-66 - Battery voltage out of range
32-67 - Switch flipped while operating
To see what error occurred. Check the service code on the left instrument panel. (See Diagnostics on Page 60-80-1.)
60-122-2
773 Bobcat Loader

Service Manual

Controller, Connector And Wire Identification
G
F
H
J
K
E
D
A
B
C
J3
J1
H
J
K
G
F
F
E
D
E
D
G
H
A
B
C
J2
J3
J2
J1
C
J3
J1
J2
P-21843
P/N
J1
Orange
Orange
Green
Purple
Purple
Purple
Black
Black
J2
Green
Green
Green
Green
Green
Green
PIN
A
B
C
D
E
F
G
H
A
B
C
D
E
F
G
H
J
K
DESCRIPTION
P/N
5V HALL EFFECT SUPPLY
SWITCHED AHC POWER
HAND/FOOT INPUT
CAN SIGNAL HIGH AHC
CAN SIGNAL LOW AHC
CAN SHIELD AHC
AHC GROUND
AHC GROUND
OPEN
OPEN
OPEN
OPEN
TILT SPOOL SIGNAL
LIFT HANDLE SIGNAL
TILT HANDLE SIGNAL
LIFT SPOOL SIGNAL
LIFT PEDAL SIGNAL
TILT PEDAL SIGNAL
J3
Red
Red/White
Red/White
Black
Green
Red
Green
Black
Black
Black
60-122-3
PIN
DESCRIPTION
A
B
C
D
E
F
G
H
J
K
TILT ACTUATOR FORWARD
UNSWITCHED AHC POWER

LIFT ACTUATOR REVERSE
HANDLE LOCK POWER
LIFT ACTUATOR FORWARD
PEDAL LOCK POWER

AHC GROUND
AHC GROUND
TILT ACTUATOR REVERSE
773 Bobcat Loader

service Manual

Figure 60-122-7
ACS Controller Removal And Installation

Figure 60-122-5
P16578
P-28964
Remove control panel. (See Removal and Installation on

Page 50-100-1.)

procedure.
Figure 60-122-8
Remove the two mounting bolts (Item 1) [Figure 60-1225] from the controller mounting bracket.
Figure 60-122-6
1
1
2
1
P13725
P13732

connector.
P-28966
Lift controller out from mounting location. Disconnect the

wiring harness connectors (Item 1) [Figure 60-122-6]
from the controller.
Remove two mounting bolts (Item 2) [Figure 60-122-6]
to remove controller from bracket.
60-122-4
773 Bobcat Loader

Service Manual

Disconnect the harness connector (Item 2) [Figure 60122-10] from the blank handle connector.
Figure 60-122-9
Figure 60-122-11
1
2
P13733
P13732
P13725
With a pointed tool, lift the tab (Item 1) [Figure 60-122-9]

and pull the wire from the connector.

harness connector (Gray) that connects to the handle
sensor connector.
Figure 60-122-12
1-Terminal - Red
2-Terminal - Black
3-Terminal - Green
Switch Handle Removal
Figure 60-122-10
3
1
P13735

P-24909
NOTE: Switch handle can be removed and installed

while in loader.
60-122-5
773 Bobcat Loader

service Manual
Figure 60-122-15

Switch Handle Removal (Cont'd)
Figure 60-122-13
2
1
N-17779

connectors.
1
P13732
P13725

harness connector (Black) that connects to the blank
handle connector (Item 2) [Figure 60-122-10].
Figure 60-122-16
Figure 60-122-14
1
2
3
1
N-17772

3 & 4) [Figure 60-122-16] from the loader wiring harness
connectors.
P13735

60-122-6
773 Bobcat Loader

Service Manual
Figure 60-122-19

Switch Handle Removal (Cont'd)
Figure 60-122-17
2
P-24234
1
Pull harness (Item 1) [Figure 60-122-19] out the bottom
of the control lever tube.
N-22783
Switch Handle Installation

Figure 60-122-20

Figure 60-122-18
Tape back 1/2 of Wires
Tape 1/2 of Wires
N-24233
P-21699
When installing the new switch handle, tape the wire

terminals together.
N-22784

Cut the wires (Item 2) [Figure 60-122-18] below the
switch handle and remove switch handle.
NOTE: Only cut the wires if the switch handle is bad
and needs replacement. If the switch handle is
good and just needs to be removed for control
handle or lever replacement, then remove the
connectors on the end of the harness and pull
switch handle up out of lever tube.
The switch handle comes with a 6 inch piece of heat

shrink tube side on the end of the wires. Remove the
heat shrink tube from the end of the wires before routing
through handle and control lever tube.
NOTE: Leave all the other heat shrink tube on the
wires for protection.
Tape half of the wires back and half forward [Figure 60122-20] to keep the harness small enough to route
through the control lever tube.
60-122-7
773 Bobcat Loader

service Manual

Inspect the wire terminal tabs (Item 2) [Figure 60-12222] and re-bend tabs if necessary.
Switch Handle Installation (Cont'd)
Install the wires into the connectors as listed below:
Figure 60-122-21
Right Switch Handle

Ten-Pin Connector
A-Terminal - Orange
B-Terminal - White
G-Terminal - Yellow/Red
J-Terminal - Yellow
K-Terminal - Orange/Black
P-21700
Install the new switch handle and wires from the top of
the control lever.
Route wire (Item 1) [Figure 60-122-21] through the
casting, along side the handle sensor and into the control
lever tube.
NOTE: Do not pull the wire harness tight, allow a
small amount of slack or slight bend at the
handle pivot area. Verify the control handle
returns to neutral position.
Figure 60-122-22
Three-Pin Connector
Left Switch Handle
Ten-Pin Connector
A-Terminal - Orange
C-Terminal - White
D-Terminal - Purple
E-Terminal - Yellow/Red
F-Terminal - Tan
G-Terminal - Pink
H-Terminal - Orange/Black
J-Terminal - Blank
K-Terminal - Blank
Three-Pin Connector
Two-Pin Connector
A-Terminal - Black
B-Terminal - Red
P-21695
Remove tape from wires for installation and install the 6

inches of heat shrink tube (Item 1) [Figure 60-122-22]
approximately 3 inches into the control lever. Apply heat
to the exposed heat shrink tube.
Five-Pin Connector
B-Terminal - Brown
C-Terminal - Blank
D-Terminal - Yellow
E-Terminal - Blank
60-122-8
773 Bobcat Loader

Service Manual
Figure 60-122-25

Figure 60-122-23
1
1
3
2
P13735
Left and Right Control Lever Switch Handle [Figure 60122-25]

N-17779
Figure 60-122-24
Figure 60-122-26
1
1
2
N-17772
Connect the handle harness connectors (Item 1) [Figure

60-122-23] & [Figure 60-122-24] to the loader harness
connectors.
P13735

1-Terminal - Yellow/Red
2-Terminal - Open
3-Terminal - Orange/Black
60-122-9
773 Bobcat Loader

service Manual
Figure 60-122-29

Figure 60-122-27
1
N-17742
N-17741

P-21804
Connect the handle harness connector to the sensor and

blank handle connector [Figure 60-122-27].

gauge)
3 - Terminal-Red/Green-Larger diameter wire
(16 gauge)
4 - Terminal-Open
6 - Terminal-Open
7 - Terminal-Open
Actuators Disassembly And Assembly

Figure 60-122-28
N-18940
Remove the actuator from the hydraulic control valve.

(See Actuator Removal And Installation on Page 20-4112.)
60-122-10
773 Bobcat Loader

Service Manual

Figure 60-123-1
Figure 60-123-3
ADVANCED CONTROL SYSTEM (ACS) SELECTABLE

HAND/FOOT CONTROL
1
2
P-30209
P-21879
P-24203
The Advanced Control System (ACS) is a selectable foot/

hand control system.
Control Valve Actuators (Item 1)[Figure 60-123-3].
The ACS system allows the operator to quickly switch

between foot and hand control modes.

Figure 60-123-4
Handle sensor (Item 2) [Figure 60-123-1].

Figure 60-123-2
2
1
P-21767
ACS Controller (Item 1) [Figure 60-123-4].

1
P-30077

P-21939
Foot control/sensor assembly (Item 1) [Figure 60-123-2].

Foot sensor (Item 2) [Figure 60-123-2].
60-123-1
773 Bobcat Loader

Service Manual

HAND/FOOT CONTROL (CONTD)
Components Identification (Contd)
Figure 60-123-5
P-21769A
ACS error indicator (Item 1) [Figure 60-123-5].

NOTE: The ACS icon will illuminate when an error
60-123-2
773 Bobcat Loader

Service Manual

The Advanced Control System (ACS) has a built-in diagnostic function which uses an icon on the right instrument panel
to indicate the condition of the ACS SYSTEM. The system also records the alarm condition as a service code.
The system starts its diagnostics and calibration when the ignition key is turned on.
Advanced
Control
System
General
Warning
Fuel Level
System
Voltage
Engine Oil
Pressure
Attachment
Control
Device
Two Speed
Glow Plugs
Seat belt
Hydraulic
Charge
Pressure
Engine
Coolant
Temperature
Hydraulic Oil
Temperature
Air Filter
Hydraulic
Filter
Advanced Control System

Errors - lights solid with 3 beeps
32-04 - ACS not communicating with Bobcat Controller
32-23 - ACS not calibrated
32-40 - Lift handle/ pedal not in neutral
32-49 - Lift actuator short to ground
32-50 - Tilt actuator short to ground
32-51 - Lift actuator short to battery
32-52 - Tilt actuator short to battery
32-53 - Lift handle/pedal short to ground
32-54 - Tilt handle/pedal short to ground

32-55 - Lift handle/pedal short to battery
32-56 - Tilt handle/pedal short to battery
32-57 - Lift actuator reduced performance
32-58 - Tilt actuator reduced performance
32-59 - Lift actuator wrong direction
32-60 - Tilt actuator wrong direction
32-61 - Handle lock short to ground
32-62 - Handle lock short to battery
32-63 - Pedal lock short to ground
32-64 - Pedal lock short to battery
32-65 - Sensor supply voltage out of range
32-66 - Battery voltage out of range
32-67 - Switch flipped while operating
To see what error occurred, check the service code on the left instrument panel. (See Diagnostics on Page 60-80-1)
60-123-3
773 Bobcat Loader

Service Manual

Controller, Connector And Wire Identification
G
F
H
J
K
E
D
A
B
C
J3
J1
H
J
K
G
F
F
E
D
E
D
G
H
A
B
C
J2
J3
J2
J1
C
J3
J1
J2
P-21843
P/N
J1
Orange
Orange
Green
Purple
Purple
Purple
Black
Black
J2
Green
Green
Green
Green
Green
Green
PIN
A
B
C
D
E
F
G
H
A
B
C
D
E
F
G
H
J
K
DESCRIPTION
P/N
5V HALL EFFECT SUPPLY
SWITCHED AHC POWER
HAND/FOOT INPUT
CAN SIGNAL HIGH AHC
CAN SIGNAL LOW AHC
CAN SHIELD AHC
AHC GROUND
AHC GROUND
OPEN
OPEN
OPEN
OPEN
TILT SPOOL SIGNAL
LIFT HANDLE SIGNAL
TILT HANDLE SIGNAL
LIFT SPOOL SIGNAL
LIFT PEDAL SIGNAL
TILT PEDAL SIGNAL
J3
Red
Red/White
Red/White
Black
Green
Red
Green
Black
Black
Black
60-123-4
PIN
DESCRIPTION
A
B
C
D
E
F
G
H
J
K
TILT ACTUATOR FORWARD

LIFT ACTUATOR REVERSE
HANDLE LOCK POWER
LIFT ACTUATOR FORWARD
PEDAL LOCK POWER

AHC GROUND
AHC GROUND
TILT ACTUATOR REVERSE
773 Bobcat Loader

Service Manual


Figure 60-123-8
ACS Controller Removal And Installation

Figure 60-123-6
P16578
P-28964
Remove control Panel. (See Removal and Installation on

Page 50-100-1.)

procedure.
Figure 60-123-9
Remove the two mounting bolts (Item 1) [Figure 60-1236] from the controller mounting bracket.
Figure 60-123-7
1
1
P13725
P13732

connector.
P-28966
Lift controller out from mounting location. Disconnect the

wiring harness connectors (Item 1) [Figure 60-123-7]
from the controller.
Remove two mounting bolts (Item 2) [Figure 60-123-7]
to remove controller from bracket.
60-123-5
773 Bobcat Loader

Service Manual

Figure 60-123-10
Figure 60-123-12
2
3
P13733
P13725
P13732

harness connector (Gray) that connects to the handle
sensor connector.
Figure 60-123-13
1-Terminal - Red
2-Terminal - Black
3-Terminal - Green
Switch Handle Removal
Figure 60-123-11
1
2
1
P13735

2
P-28961
NOTE: Switch handle can be removed and installed

while in loader.
60-123-6
773 Bobcat Loader

Service Manual

Figure 60-123-16
Switch Handle Removal (Contd)
Figure 60-123-14
2
1
N-17779
1
P13725

connectors.
P13732

harness connector (Black) that connects to the handle
lock solenoid connector.
Figure 60-123-17
Figure 60-123-15
1
1
N-17772

3 & 4) [Figure 60-123-17] from the loader wiring harness
connectors.
P13735
Use a pointed tool, press down on the tab (Item 1)

60-123-7
773 Bobcat Loader

Service Manual

Figure 60-123-20
Switch Handle Removal (Contd)

Figure 60-123-18
P-24234
1
Pull harness (Item 1) [Figure 60-123-20] out the bottom
of the control lever tube.
N-22783
Switch Handle Installation

Figure 60-123-21

Figure 60-123-19
Tape back 1/2 of Wires
Tape 1/2 of Wires
P-24233
P-21699
1
When installing the new switch handle, tape the wire
terminals together.
N-22784

Cut the wires (Item 2) [Figure 60-123-19] below the
switch handle and remove switch handle.
NOTE: Only cut the wires if the switch handle is bad
and needs replacement. If the switch handle is
good and just needs to be removed for control
handle or lever replacement, then remove the
connectors on the end of the harness and pull
switch handle up out of lever tube.
The switch handle comes with a 6 inch piece of heat

shrink tube side on the end of the wires. Remove the
heat shrink tube from the end of the wires before routing
through handle and control lever tube.
NOTE: Leave all the other heat shrink tube on the
wires for protection.
Tape half of the wires back and half forward [Figure 60123-21] to keep the harness small enough to route
through the control lever tube.
60-123-8
773 Bobcat Loader

Service Manual

Inspect the wire terminal tabs (Item 2) [Figure 60-12323] and re-bend tabs if necessary.
Switch Handle Installation (Contd)
Figure 60-123-22
Right Switch Handle

Ten-Pin Connector
A-Terminal - Orange
B-Terminal - White
G-Terminal - Yellow/Red
J-Terminal - Yellow
K-Terminal - Orange/ Black
P-21700
Install the new switch handle and wires from the top of
the control lever.
Route wire (Item 1) [Figure 60-123-22] through the
casting, along side the handle sensor and into the control
lever tube.
NOTE: Do not pull the wire harness tight, allow a
small amount of slack or slight bend at the
handle pivot area. Verify the control handle
returns to neutral position.
Figure 60-123-23
Three-Pin Connector
Left Switch Handle
Ten-Pin Connector
A-Terminal - Orange
C-Terminal - White
D-Terminal - Purple
E-Terminal - Yellow/Red
F-Terminal - Tan
G-Terminal - Pink
H-Terminal - Orange/Black
J-Terminal - Blank
K-Terminal - Blank
Three-Pin Connector
Two-Pin Connector
A-Terminal - Black
B-Terminal - Red
P-21695
Remove tape from wires for installation and install the 6

inches of heat shrink tube (Item 1) [Figure 60-123-23]
approximately 3 inches into the control lever. Apply heat
to the exposed heat shrink tube.
Five-Pin Connector
B-Terminal - Brown
C-Terminal - Blank
D-Terminal - Yellow
E-Terminal - Blank
60-123-9
773 Bobcat Loader

Service Manual

Install the wires into the connector as listed below:

Figure 60-123-26

Figure 60-123-24
1
2
P13735
1
N-17779
Figure 60-123-25
Figure 60-123-27
1
1
2
N-17772
Connect the handle harness connectors (Item 1) [Figure

60-123-24] & [Figure 60-123-25] to the loader harness
connectors.
P13735

1-Terminal - Yellow/Red
2-Terminal - Open
3-Terminal - Orange/Black
60-123-10
773 Bobcat Loader

Service Manual

Figure 60-123-30

Figure 60-123-28
1
N-17742
N-17741

P-21804
Connect the handle harness connectors to the sensor

and lock solenoid connectors [Figure 60-123-28].

1 - Terminal - Black/Green - Larger diameter wire (16
gauge)
2 - Terminal - Green - Larger diameter wire (16
gauge)
3 - Terminal - Red/Green - Larger diameter wire (16
gauge)
4 - Terminal - Open
5 - Terminal - Red - Smaller diameter wire (18 gauge)
6 - Terminal - Open
7 - Terminal - Open
8 - Black - Smaller diameter wire (18 gauge)
Actuators Disassembly And Assembly

Figure 60-123-29
N-18940
Remove the actuator from the hydraulic control valve.

(See Actuator Removal And Installation on Page 20-4112.)
60-123-11
773 Bobcat Loader

Service Manual

Handle Lock Solenoid Disassembly And Assembly

Figure 60-123-33
Handle Lock Solenoid Removal And Installation

Figure 60-123-31
2
1
P-21787
1
Remove solenoid (Item 1) from the solenoid mount (Item
2) [Figure 60-123-33].
P-21836
Installation: Apply a drop of oil to the solenoid threads

and tighten solenoid tp 35-40 ft.-lbs.(47-54 Nm) lubed
torque.
Figure 60-123-34
Figure 60-123-32
P-21789
1
P-21832
Remove the two screws (Item 1) [Figure 60-123-32]

holding the handle lock solenoid to the handle.
Check the O-ring (Item 1) [Figure 60-123-34] for

damage. Replace as necessary.
Installation: Tighten the screws to 32-38 in.-lbs. (3,6-4,3

Nm) torque.
Remove handle lock solenoid assembly from handle.
60-123-12
773 Bobcat Loader

Service Manual

Figure 60-123-37
Handle Lock Solenoid Connector

Figure 60-123-35
P-21802
P-21787

removed from the solenoid, use the following procedure.

below [Figure 60-123-37].
1 - Terminal - Black
2 - Terminal - Open
Figure 60-123-36
.
NOTE: During the calibration cycle, the system will

beep three times. The calibration process
generates two codes 32-35 (tilt handle not
calibrated) and 32-40 (lift handle not
calibrated). Ignore these two codes, this is
normal during the calibration procedure.
Release the control handles.
1
1
P-21800
NOTE: After pushing the PRESS TO OPERATE

button, the handle position does not affect the
calibration process.
P-21801

connector.
NOTE: The ACS controller cycles the actuators,

records the values and optimizes the system
automatically in approximately 5 seconds.
Calibration is complete.
60-123-13
773 Bobcat Loader

Service Manual

With the seat bar down, turn the ignition key ON (keyless
panel press RUN/ENTER) [Figure 60-123-39].
Calibration Procedure
NOTE: Do not start the engine.
Switchable Hand/Foot Controls
Figure 60-123-40
The new controller uses a calibration sequence to

optimize the control system. The optimizing ensures full
spool stroke (full flow) while preventing over stroke
(loading) of the actuator.
NOTE: This calibration procedure must be followed
when replacing a handle sensor, actuator or
ACS controller. Failure to calibrate after
component replacement may result in poor
performance or reduced life of actuator(s).
Figure 60-123-38
1
B-16627
Push the PRESS TO OPERATE button (Item 1) [Figure

60-123-40] to unlock the hand controls.
Figure 60-123-41
1
Stroke Both Handles Fully In and Hold Them
P-24826
Update the loader service software to the latest version.

Place the rocker switch (Item 1) [Figure 60-123-38] in
the hand control mode.
Figure 60-123-39
B-16628
Fully stroke both control handles in toward the center of

the cab and hold the handles [Figure 60-123-41].
Turn the Key On
Lift the seat bar, high enough for the PRESS TO

OPERATE light (Item 2) [Figure 60-123-40] to go OFF.
or
Lower the seat bar.
Press the RUN/ENTER
B-16626
60-123-14
773 Bobcat Loader

Service Manual

Figure 60-123-43
Calibration Procedure (Cont'd)

Switchable Hand/Foot Controls (Contd)
Figure 60-123-42
2
B-16628
1
Fully move both handles in toward the center of the cab
and hold the handles for one second (Item 1) [Figure 60123-43].
Fully move both handles out toward the cab side screens
and hold for one second (Item 2) [Figure 60-123-43].
B-16627

60-123-42] to begin calibration.
NOTE: The ACS icon will light up and if you listen
closely the cycling of the actuators can be
heard. The ACS icon will stay lit until the
ignition key is cycled or the loader is started
and a function is operated.
Allow both handles to return to neutral.

Figure 60-123-44

generates two codes 32-35 (tilt handle not in
neutral) and 32-40 (lift handle not in neutral).
Ignore these two codes, this is normal during
the calibration procedure.

NOTE: The remaining portion of the procedure must
be completed in twenty seconds or less. If not
the handles and pedals will lock and the
procedure must be started over from the
beginning.
B-16628
Fully press the toe of the lift and tilt pedals (Item 1)
[Figure 60-123-44] down and hold for one second.
Fully press the heel of the lift and tilt pedals (Item 2)
[Figure 60-123-44] down and hold for one second.
Allow both pedals to return to neutral.
At the end of the twenty second time frame, the handles
and pedals will lock.
60-123-15
773 Bobcat Loader

Service Manual

Figure 60-123-46
Calibration Procedure (Contd)

Hand Controls
The new controller uses a calibration sequence to
optimize the control system. The optimizing ensures full
spool stroke (full flow) while preventing over stroke
(loading) of the actuator.
Then Turn Key On

or
Press RUN/ENTER
NOTE: This calibration procedure must be followed

when replacing a handle sensor, actuator or
ACS controller. Failure to calibrate after
component replacement may result in poor
performance or reduced life of actuator(s).
Figure 60-123-45
B-16626
Turn the ignition key ON (keyless panel press RUN/

ENTER) [Figure 60-123-46].
NOTE: Do not start engine.
Figure 60-123-47
B-16628
Update the loader service software to the latest version.

With the seat bar down and the ignition key off (keyless
panel power off), fully stroke both control handles in
toward the center of the cab and hold the handles
[Figure 60-123-45].
1
B-16627

60-123-47] to begin the calibration.
NOTE: The ACS icon will light up and if you listen
closely the cycling of the actuators can be
heard. The ACS icon will stay lit until the
ignition key is cycled or the loader is started
and a function is operated.
generates two codes 32-35 (tilt handle not in
neutral) and 32-40 (lift handle not in neutral).
Ignore these two codes, this is normal during
the calibration procedure.
NOTE: The remaining portion of the procedure (See
Page 60-130-17.) must be completed in twenty
seconds or less.
60-123-16
773 Bobcat Loader

Service Manual

Foot Sensor Disassembly And Assembly

Figure 60-123-49
Calibration Procedure (Contd)

Hand Controls (Contd)
Figure 60-123-48
1
2
1
1
P-24269
Remove the two bolts (Item 1) [Figure 60-123-49] from

the end of the foot sensor.
B-16628
Fully move both handles in toward the center of the cab

and hold the handles for one second (Item 1) [Figure 60123-48].
Installation: Tighten the bolts to 90 in.-lbs. (10,2 Nm)

torque. Apply LOCTITE #242 to the threads.
Figure 60-123-50
5
Fully move both handles out toward the cab side screens
and hold for one second (Item 2) [Figure 60-123-48].
Allow both handles to return to neutral.
4
3
2
1
P-24270
Remove the boot retainer (Item 1), boot (Item 2), spool
stop plate (Item 3) and O-ring (Item 4) [Figure 60-12350].
NOTE: Do not disassemble the sensor assembly
(Item 5) [Figure 60-123-50]. The sensor
assembly is a calibrated assembly and cannot
be serviced. Order through Bobcat Parts.
60-123-17
773 Bobcat Loader

Service Manual

Foot Sensor Connector

Figure 60-123-53
Foot Sensor Disassembly And Assembly (Contd)

Figure 60-123-51
1
P-24271
1
P-24269

the end of the foot sensor.

removed from the sensor wires, use the following
procedure.
Figure 60-123-54
Installation: Tighten the bolts to 90 in.-lbs. (10,2 Nm)

torque. Apply LOCTITE 242 to the threads.
1
Figure 60-123-52
5
4
2
1
P-24272
P-24273
3
connector.
P-24270
Remove the boot retainer (Item 1), boot (Item 2), spool
stop plate (Item 3), O-ring (Item 4) [Figure 60-123-52].
NOTE: Do not disassemble the sensor assembly
(Item 5) [Figure 60-123-52]. The sensor
assembly is a calibrated assembly and cannot
be serviced. Order through Bobcat Parts.
60-123-18
773 Bobcat Loader

Service Manual

Figure 60-123-57
Foot Sensor Connector (Contd)
Figure 60-123-55
1
2
P-30078
Disconnect the foot lock solenoid connector (Item 1)

[Figure 60-123-57] from the harness.
P-24274
Remove foot lock solenoid (Item 2) [Figure 60-123-57].

1 - Terminal - Red
3 - Terminal - Green
Installation: Apply a drop of oil on the solenoid threads

and tighten the solenoid to 35-40 ft.-lbs. (47-54 Nm)
lubed torque.
Figure 60-123-58
Foot Lock Solenoid Removal And Installation

Figure 60-123-56
2
1
P-21790
Check the O-ring (Item 1) [Figure 60-123-58] for

damage. Replace as necessary.
Foot Lock Solenoid Connector
P-30077

the foot sensor shield.

removed from the solenoid wires, use the following
procedure.

Nm) torque.
60-123-19
773 Bobcat Loader

Service Manual

Figure 60-123-60
Foot Lock Solenoid Connector (Contd)

Figure 60-123-59
3
2
1
P-21802
1
1
P-21800
P-21801

connector.

2 - Terminal - Open
60-123-20
773 Bobcat Loader

Service Manual
ELECTRICAL/HYDRAULIC CONTROLS REFERENCE

Controls Identification Chart
Left Side
Control Handle
Switches
B-16447
xxxxxxxxx
Switch
Number
Solenoid Number
Activated
RH
HFH
Attachment
Harness
Terminal
Activated
1, 8
1, 8
2, 3
6, 7
K, A, D
1, 3
5, 7
K, A, C
1, 3
5, 7
K, E
1, 3
5, 7
K, F
1, 3
5, 7
K, G
1, 3
5, 7
K, H
10, 11, 12,

13, 14
--
--
Attachment Harness
Connector
Right Side
Control Handle
Switches
Fourteen Pin
Connector Viewed
from front
(pin side of
connector)
of loader.
B-16449
B-16448
Early
Version
1
Later
Version
NOTE: All diagnostics must be done at the fourteen pin connector (Item 1).
On earlier versions, the switch (Item 2) must be in the fourteen pin position. The later version ACD
(Attachment Control Device) without switch, automatically recognizes the use of the seven or fourteen pin
connector when connected.
If the ACD light flashes, check for diagnostic service codes. See the Electrical System Service Manual for
the proper procedure.
RH - Loaders with Rear Hydraulics Option.
HFH - Loaders with High Flow Hydraulics Option.
* If harness terminals K & L are jumped together, switches 4 thru 9 will function the same as switch 1 & 2.
* Terminal K is activated with Key switch ON.
60-130-1
773 Bobcat Loader

Service Manual
ELECTRICAL/HYDRAULIC CONTROLS REFERENCE

(CONTD)
Controls Identification Chart (Contd)
Standard Flow
Solenoid
Number
1
1
2
3
3 (Top)
4 (Bottom)
High Flow
5
8
9
2
7
6
7 (Bottom)
8 (Middle)
9 (Top)
MC-2314
Hydraulic
Coupler
Front
Female
(Rod)
Front
Male
(Base)
Diverter
Bleed - Rear
Male & Female
Rear
Female
(Rod)
Rear
Male
(Base)
Diverter
High
Flow
Bleed - Rear
Male & Female
Wiring
Number
4330
4340
4450
4480
4430
4440
4450
4460
4480
NOTE: Pushing the Hydraulic Pressure release button ON activates solenoids number 1, 4 and 9. The high flow
button in the left side instrument panel must be pushed ON to activate solenoid number 8.
60-130-2
773 Bobcat Loader

Service Manual
ENGINE SERVICE
AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-40-1
Removal And Installation (Non Turbo) . . . . . . . . . . . . . . . . 70-40-1
Removal And Installation ( Turbo) . . . . . . . . . . . . . . . . . . . 70-40-2
COOLING FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-60-1
Blower Disassembly And Assembly. . . . . . . . . . . . . . . . . . 70-60-4
Blower Housing Grill Removal And Installation . . . . . . . . . 70-60-4
Drive Tension Pulley Removal And Installation . . . . . . . . . 70-60-1
Gearbox Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-60-11
Gearbox/Blower Housing Removal And Installation . . . . . 70-60-2
Gearbox Checking Backlash . . . . . . . . . . . . . . . . . . . . . . 70-60-16
Gearbox Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-60-7
Gearbox Parts Identification. . . . . . . . . . . . . . . . . . . . . . . . 70-60-6
ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-80-1
Engine Mount Replacement. . . . . . . . . . . . . . . . . . . . . . . . 70-80-7
ENGINE COMPONENTS AND TESTING. . . . . . . . . . . . . . . . 70-70-1
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-70-4
Compression Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-70-1
Fuel Injection Pump Removal And Installation . . . . . . . . . 70-70-5
Fuel Injector Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 70-70-13
Fuel Injector Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-70-12
Fuel Injector Disassembly . . . . . . . . . . . . . . . . . . . . . . . . 70-70-12
Fuel Injector Removal And Installation . . . . . . . . . . . . . . 70-70-10
Fuel Shut-Off Solenoid, Adjusting . . . . . . . . . . . . . . . . . . . 70-70-3
Fuel Shut-Off Solenoid, Checking . . . . . . . . . . . . . . . . . . . 70-70-3
Fuel Shut-Off Solenoid Removal And Installation . . . . . . . 70-70-4
Glow Plugs Checking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-70-2
Glow Plugs Removal And Installation . . . . . . . . . . . . . . . . 70-70-2
Rocker Arm And Shaft Checking . . . . . . . . . . . . . . . . . . . 70-70-14
Timing The Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . 70-70-8
Valve Clearance Adjustment . . . . . . . . . . . . . . . . . . . . . . 70-70-13
Valve Timing, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . 70-70-14
ENGINE
SERVICE
ENGINE SPEED CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . 70-20-1

Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-20-1
FLYWHEEL AND HOUSING. . . . . . . . . . . . . . . . . . . . . . . . . .
Flywheel Removal And Installation . . . . . . . . . . . . . . . . . .
Housing Removal And Installation . . . . . . . . . . . . . . . . . . .
Ring Gear Removal And Installation . . . . . . . . . . . . . . . . .
70-90-1
70-90-1
70-90-2
70-90-2
70-01
773 Bobcat Loader

Service Manual
ENGINE SERVICE (CONTD)

MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-30-1
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-30-1
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-50-1
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-50-1
RECONDITIONING THE ENGINE-KUBOTA V2203-EB AND V2003T-EB (TURBO). 70-100-1
Checking Engine Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-17
Checking The Cylinder Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-27
Checking The Valve Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-4
Connecting Rod Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-21
Crankshaft And Bearings Removal And Installation . . . . . . . . . . . . . . . . . . . . . . 70-100-22
Crankshaft Gear Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-14
Cylinder Head Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-2
Cylinder Head Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-1
Cylinder Head Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-3
Cylinder Head Top Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-3
Fuel Camshaft Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-14
Fuel Camshaft Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-13
Idler Gear And Camshaft Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . 70-100-9
Oil Pump Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-15
Oil Pump Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-15
Piston And Connecting Rod Removal And Installation . . . . . . . . . . . . . . . . . . . . 70-100-18
Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-17
Reconditioning The Valve And Valve Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-5
Rocker Arm And Shaft Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-7
Servicing The Idle Gear And Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-12
Servicing The Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-10
Servicing The Crankshaft And Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-23
Servicing The Piston And Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-19
Timing Gearcase Cover Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . 70-100-7
Timing Gears Checking Backlash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-13
Valve Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-6
Water Pump Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-100-27
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-10-1
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-10-1
TURBOCHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-110-1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-110-2
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-110-2
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-110-1
70-02
773 Bobcat Loader

Service Manual
TROUBLESHOOTING
Chart
The following troubleshooting chart is provided for assistance in locating and correcting problems which are most
common. Many of the recommended procedures must be done by authorized Bobcat Service Personnel only.
PROBLEM
Slow cranking speed.
Engine will not start.
Difficult to start.
No power for engine.
Engine is mis-firing.
Too much fuel consumption.
Black exhaust.
Blue/white exhaust.
Low oil pressure.
Engine knocking.
Engine running rough.
Vibration.
High oil pressure warning.
Overheating.
Too much crankcase pressure.
Poor compression.
Start and stop.
CAUSE
1, 2, 3
2, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 19, 27, 28, 29
1, 2, 5, 7, 8, 9, 10, 11, 12, 13, 15, 16, 17, 18, 19, 20, 25, 27, 28, 29
8, 9, 10, 11, 12, 13, 15, 16, 17, 18, 20, 21, 22, 23, 27, 28, 29
8, 9, 11, 12, 13, 15, 16, 17, 21, 22, 24, 25, 26, 28
10, 12, 13, 15, 16, 17, 19, 20, 21, 23, 24, 25, 27, 28, 29
10, 12, 13, 15, 16, 17, 19, 20, 21, 23, 24, 25, 27, 28, 29
4, 10, 15, 16, 17, 21, 23, 27, 29, 30, 50
4, 31, 32, 33, 34, 35, 37, 38, 39, 52
13, 15, 16, 19, 22, 24, 25, 27, 29, 31, 40, 41, 53
7, 8, 9, 10, 11, 12, 13, 17, 18, 22, 24, 25, 26, 29, 40, 53
12, 13, 17, 21, 22, 25, 26, 29, 40, 42, 43
4, 33, 36
10, 12, 13, 15, 16, 20, 21, 40, 44, 45, 46, 47, 48, 51
22, 27, 29, 30, 40, 49
10, 16, 21, 24, 25, 27, 28, 29, 30, 41, 53
9, 10, 11
70-10-1
773 Bobcat Loader

Service Manual
TROUBLESHOOTING (CONTD)
Chart (Contd)
1. Alternator belt is loose or damaged.
2. Bad electrical connections.
3. Faulty starter motor.
4. Incorrect grade of oil.
5. Low cranking speed.
6. Fuel tank empty.
7. Faulty stop control operation.
8. Plugged fuel line.
9. Plugged fuel filter.
10. Restriction in the air cleaner.
11. Air in the fuel system.
12. Faulty fuel injection pump.
13. Faulty fuel injectors.
14. Broken injection pump drive.
15. Incorrect injection pump timing.
16. Incorrect valve timing.
17. Poor compression.
18. Plugged fuel tank vent.
19. Incorrect grade of fuel.
20. Exhaust pipe restriction.
21. Cylinder head gasket leaking.
22. Overheating.
23. Cold running.
24. Incorrect tappet adjustment.
25. Sticking valves.
26. Incorrect fuel lines.
27. Worn cylinder bores.
28. Worn valve and seats.

29. Broken or worn piston rings.
30. Worn valve stems or guides.
31. Worn or damaged bearings.
32. Not enought oil in the crankcase.
33. Switch/sensor is defective.
34. Oil pump worn.
35. Relief valve is sticking open.
36. Relief valve is sticking closed.
37. Broken relief valve spring.
38. Faulty suction pipe.
39. Plugged oil filter.
40. Piston seizure.
41. Incorrect piston height.
42. Faulty engine mounting.
43. Incorrect flywheel alignment.
44. Faulty thermostat.
45. Restriction in water jacket.
46. Loose alternator belt.
47. Plugged radiator.
48. Faulty water pump.
49. Plugged breather pipe.
50. Damaged valve stem deflectors.
51. Coolant level to low.
52. Plugged oil pump pipe strainer.
53. Broken vavle spring.
70-10-2
773 Bobcat Loader

Service Manual
Figure 70-20-2
ENGINE SPEED CONTROL

WARNING
P-4072

W-2059-0598
Pull the speed control away from the loader frame and
disconnect the speed control rod (Item 1) [Figure 70-202] from the control.
Installation: Be sure to install the control rod in the
bottom hole of the speed control.
Figure 70-20-3
Figure 70-20-1
1
1
2
2
P-4068
N-18878
Raise the lift arms and install an approved lift arm device.
(See Installing Lift Arm Support Device on Page 10-201.)
Installation: Install the stop bracket (Item 1) [Figure 7020-3] in the same location. It is necessary for the front
and rear stop on the bracket to be located correctly.

on Page 10-30-1.)
Reverse the removal procedure to install the engine

speed control.
Remove the two mounting bolts (Item 1) [Figure 70-201] and nuts from the speed control mounting bracket.
Disassembly
Installation: Tighten the mounting bolts and nuts evenly

until the speed control lever moves back and forth at a
comfortable tension.
Loosen the two control lever mounting bolts (Item 2)

[Figure 70-20-1] and remove the mounting nuts (Item 2)
[Figure 70-20-3].
Assembly: Do not lubricate the engine speed control.
Replace any worn or damaged parts if necessary.
70-20-1
773 Bobcat Loader

Service Manual
70-20-2
773 Bobcat Loader

Service Manual
Figure 70-30-2
MUFFLER
Figure 70-30-1
1
3
N-19198
Remove the right side mounting bolt (Item 1) [Figure 7030-2] from the muffler.
N-19199
Installation: Tighten the muffler mounting bolts to 25-28

Remove the exhaust pipe clamp (Item 1 from the muffler

(Item 2) [Figure 70-30-1].
Remove the muffler from the loader.
Disconnect the exhaust pipe from the muffler.
Reverse the removal procedure to install the engine

muffler.
Remove the left side mounting bolt (Item 3) [Figure 7030-1] from the muffler.
70-30-1
773 Bobcat Loader

Service Manual
70-30-2
773 Bobcat Loader

Service Manual
Figure 70-40-3
AIR CLEANER
Removal And Installation (Non Turbo)
Figure 70-40-1
2
N-19437
Remove the lower mounting bolt (Item 1) and engine

harness mounting bracket (Item 2) [Figure 70-40-3] from
the air cleaner.
N-19436

70-40-1] from the air cleaner sensor on the air cleaner.

Figure 70-40-2
Remove the air cleaner from the engine compartment.

Reverse the removal procedure to install the air cleaner.
N-19435
Loosen the hose clamp (Item 1) [Figure 70-40-2] on the

air cleaner hose.
Loosen the clamp (Item 2) [Figure 70-40-2] from the
hose on the engine manifold.
Remove the two mounting bolts (Item 3) [Figure 70-402] from the top mount of the air cleaner.
70-40-1
773 Bobcat Loader

Service Manual
Figure 70-40-6
AIR CLEANER (CONTD)

Removal And Installation ( Turbo)
Figure 70-40-4
1
1
2
2
P-28915
Remove the lower mounting bolt (Item 1) and engine

harness mounting bracket (Item 2) [Figure 70-40-6] from
the air cleaner.
P-34449

70-40-4] from the air cleaner sensor on the air cleaner.

Loosen the clamp (Item 2) [Figure 70-40-4] from the

hose on the engine manifold
Remove the air cleaner from the engine compartment.

Reverse the removal procedure to install the air cleaner.
Figure 70-40-5
P-34450
Loosen the hose clamp (Item 1) [Figure 70-40-5] on the

air cleaner hose.
Remove the two mounting bolts (Item 2) [Figure 70-405] from the top mount of the air cleaner.
70-40-2
773 Bobcat Loader

Service Manual
Remove the rear grill. (See Removal And Installation on

Page 50-60-2.)
RADIATOR
Remove the oil cooler. (See Removal and Installation on

Page 30-60-1.)
WARNING
Figure 70-50-3
Do not remove radiator cap when the engine is hot.

You can be seriously burned.
W-2070-1285
Figure 70-50-1
1
N-19211
Remove the radiator bracket mounting bolt (Item 1)

[Figure 70-50-3].
Figure 70-50-4
P-3971

Open the drain valve (Item 1) [Figure 70-50-1] on the
engine block and drain the coolant into a container. (Also
See Replacing the Coolant on Page 10-190-2.)
Figure 70-50-2
2
1
N-19212
Remove the two coolant recovery tank mounting bolts

(Item 1) [Figure 70-50-4].
Remove the coolant recovery tank (Item 2) [Figure 7050-4].
N-19200
Loosen the radiator cap (Item 1) [Figure 70-50-2] from

the radiator fill neck.
70-50-1
773 Bobcat Loader

Service Manual
Figure 70-50-7
RADIATOR (CONTD)
Removal And Installation (Cont'd)
Figure 70-50-5
1
2
N-19436
Remove the two hydraulic fill tube mounting bolts (Item 1)

[Figure 70-50-7].
N-19382
Figure 70-50-8
the inlet hose.
Figure 70-50-6
2
1
3
N-19213
Remove the hydraulic fill tube (Item 1) [Figure 70-50-8].

N-19381
Lift the radiator up and remove it from the loader.

the outlet hose.
Reverse the above procedure to install the radiator.
Remove the two radiator mounting bolts (Item 2) [Figure

70-50-5] & [Figure 70-50-6].
Remove the clamp (Item 3) [Figure 70-50-6] from the
hydraulic fill tube.
70-50-2
773 Bobcat Loader

Service Manual
Figure 70-60-3
COOLING FAN
Drive Tension Pulley Removal And Installation
Figure 70-60-1
P0581
P0580
Installation: Put a small amount of grease around the

outside edge (Item 1) [Figure 70-60-3] on the grease
rings.
P0585
Loosen the idler pulley bolt [Figure 70-60-1].
Figure 70-60-4
Installation: Install the retainer bracket (Item 1) [Figure

70-60-1] for the fan belt at the 3 o'clock position.
3
Figure 70-60-2
4
3
2
5
N-00303
Remove the bolt (Item 1) [Figure 70-60-2] & [Figure 7060-4] from the idler pulley pivot arm (Item 6) [Figure 7060-4].
P0582
Remove the spacers, bolt and washer from the arm

[Figure 70-60-2].
Remove the thrust washer (Item 2), O-rings (Item 3) and

spring (Item 4) [Figure 70-60-4].
Check all parts for damage or wear and replace them as
needed.
NOTE: When making any repairs, replace the bronze
bushing (Item 5) [Figure 70-60-4] with a new
style nylon bushing. Clean all parts and
assemble dry. Do not lubricate. (See Parts
Manual for correct part numbers.)
Reverse the removal procedure to install the tension
pulley.
70-60-1
773 Bobcat Loader

Service Manual
Figure 70-60-6
COOLING FAN (CONTD)

Gearbox/Blower Housing Removal And Installation
Put jackstands under the rear corners of the loader
1
2
N-19188
WARNING
Remove the nuts (Item 1) from the u-bolt which mounts

the fan belt shield (Item 2) [Figure 70-60-6] to the blower
fan.
Remove the fan belt shield (Item 2) [Figure 70-60-6]
from the blower fan.
W-2059-0598
Installation: The shield must not interfere with the fan

belt. Torque the nuts to 15-17 ft.-lbs. (21-23 Nm).
Figure 70-60-5
Figure 70-60-7
2
N-19169
Oil Level
N-19375
Raise the lift arms and install an approved lift arm device.
(See Installing Lift Arm Support Device on Page 10-201.)
Disconnect the breather hose (Item 1) [Figure 70-60-7]

from the electrical harnesses on the loader frame.

on Page 10-30-1.)
Installation: Make sure the breather hose is unrestricted

when routing.
Remove the left gas cylinder mounting bracket (Item 1)

[Figure 70-60-5]. (See Gas Cylinder Removal And
Remove the fan drive belt (Item 2) [Figure 70-60-7] from

the pulley on the blower fan.
NOTE: When checking the fan gearbox oil level, be
sure the level does not go above the top of the
shaft in the gearbox [Figure 70-60-7]. Use a
light colored 90W gear lube if the level is low.
70-60-2
773 Bobcat Loader

Service Manual
Figure 70-60-10
COOLING FAN (CONTD)

Gearbox/Blower Housing Removal And Installation
(Cont'd)
Figure 70-60-8
2
1
P13920
Lower the blower fan from the housing until it rests on the
steering linkage plate [Figure 70-60-10].
N-19376
Figure 70-60-11
Figure 70-60-9
N-19378
P-4301
Remove the strip of sealant along the top of the blower

Remove the two mounting bolts (Item 1) and the two
spacer tubes (Item 2) [Figure 70-60-8] from the blower
fan.
Installation: Use R.T.V. sealant to reseal the blower

housing.
Remove the rear mounting bolt (Item 3) [Figure 70-608].
Loosen the electrical harnesses from the frame of the

loader.
Remove the front mounting bolt (Item 4) [Figure 70-608].
Slide the blower fan and housing forward and remove

both from the loader.
NOTE: Mounting bolts (Item 3 & 4) [Figure 70-60-8]

use wave washer (Item 1) [Figure 70-60-9] to
prevent tubes and bolts from falling out of the
housing during installation.
Installation: Tighten the four mounting bolts to 25-28 ft.lbs. (34-38 Nm) torque.
70-60-3
773 Bobcat Loader

Service Manual
Blower Disassembly And Assembly
COOLING FAN (CONT'D)

Blower Housing Grill Removal And Installation
WARNING
Figure 70-60-12

Wear safety goggles to prevent eye injury when
drilling or grinding.
W-2108-1186
Figure 70-60-13
P-43448
To replace the blower housing grill, remove the four

mounting screws (Item 1) [Figure 70-60-12] from the
grill.
Install the new grill and replace the mounting bolts.
CD-9952
Remove the lock nut and spacer [Figure 70-60-13].

torque.
70-60-4
773 Bobcat Loader

Service Manual
Figure 70-60-16

Blower Disassembly And Assembly (Cont'd)
Figure 70-60-14
1
1
1
CD-9954
To remove the blower housing mounting plate, remove

the six bolts (Item 1) [Figure 70-60-16].
P3006
Figure 70-60-17
Use the following procedure to remove the fan from the
shaft.
Install the nut (Item 1) [Figure 70-60-14] on the tapered
shaft to protect the shaft and threads.
Install the puller on the fan as shown [Figure 70-60-14].
As the center bolt (Item 2) [Figure 70-60-14] is tightened,
periodically strike the bolt head to loosen the fan from the
shaft.
Figure 70-60-15
CD-8954
Installation: Clean the surface where the blower housing

contacts the loader frame. Put a bead of R.T.V. sealant
on the blower housing [Figure 70-60-17]
CD-9953
Remove the fan from the tapered shaft [Figure 70-6015].
70-60-5
773 Bobcat Loader

Service Manual
COOLING FAN (CONTD)

Gearbox Parts Identification
1. Seal
2. Snap Ring (Small)
3. Shims (1.0 inch O.D.)
4. Bearing
5. Shaft (Long)
6. Shims (2.0 inch O.D.)
7. Long Key
8. Shaft (Short)
9. Short Key
10. Long Housing
11. Nut
12. Gear
13. Washer
14. Screw
15. Square Shim
*16. Short Housing
17. Bolt
18. Snap Ring (Large)
19. Cap
20. Long Housing Assy.
21. Short Housing Assy.
22. Fill Plug
1
18
1
8
22
4
12
13
14
9
21
10
*16
11
15
17
12
20
3
4
13
14
18
19
* Individual Part not available. (See Note Page 70-60-7.)
70-60-6
t s-1002a
773 Bobcat Loader

Service Manual
WARNING
Gearbox Disassembly
NOTE: When repairing the
following as needed.
1.
2.
3.
4.
5.
gearbox
order
the
Complete Assembly
Long Housing Assembly
Long Housing
Short Housing Assembly (See Note Below)
Internal Parts
W-2108-1186
Figure 70-60-19
NOTE: The short housing is only available as an

assembly. (See Gearbox Parts Identification
on Page 70-60-6.) (Order parts from Melroe
Parts Sales.)
Part Number
Tag
NOTE: Be sure to count the number and thickness of

shims during disassembly. Install the shims
in the original location during assembly.
NOTE: Always replace seals during assembly.
Replace the parts in the gearbox as needed.
Remove the fan and blower housing mounting plate.
(See Gearbox/Blower Housing Removal And Installation
on Page 70-60-2.)
P2983
Remove the four mounting bolts and the part number tag
[Figure 70-60-19].
Figure 70-60-18
Remove the oil from the gearbox.

Figure 70-60-20
2
1
3
P-37891
Long Housing:
P2999
Loosen the set bolts (Item 1) and remove the pulley (Item
2) [Figure 70-60-18].
Remove the long key (Item 3) [Figure 70-60-18].
Drill an 1/8 inch (3 mm) hole in the seal. Use a slide

hammer tool to remove the seal [Figure 70-60-20].
70-60-7
773 Bobcat Loader

Service Manual
Figure 70-60-23
COOLING FAN (CONTD)

Gearbox Disassembly (Cont'd)
Figure 70-60-21
P2966
P2964
Remove the screw and washer from the shaft [Figure

70-60-23].
Figure 70-60-24
Remove the small snap ring [Figure 70-60-21].

Figure 70-60-22
P3004
P2963
Remove the small shims [Figure 70-60-22].
Support the lower flange and press the shaft from the
bearing [Figure 70-60-24].
NOTE: The gear and the other bearing (pulley end) will
be removed with the shaft.
70-60-8
773 Bobcat Loader

Service Manual
Figure 70-60-27
COOLING FAN (CONTD)

WARNING
W-2108-1186
Figure 70-60-25
P2996
Drill an 1/8 inch (3 mm) hole in the seal. Use a slide

hammer tool to remove the seal [[Figure 70-60-27]
Figure 70-60-28
P3298
Support the bearing and press the shaft from the bearing
[Figure 70-60-25].
Short Housing:
P2970
Figure 70-60-26
Remove the large snap ring from the flange end of the
P2997
Remove the end cap [Figure 70-60-26].

Use care not to damage the housing.
70-60-9
773 Bobcat Loader

Service Manual
Figure 70-60-31
COOLING FAN (CONTD)

Figure 70-60-29
P2973
Remove the snap ring from the cap end of the housing
[Figure 70-60-31].
P2969
Figure 70-60-32
Remove the large shims from the housing [Figure 70-6029].
NOTE: Use the same size and thickness of shims
during assembly.
Figure 70-60-30
1
P2998
Press the shaft from the housing [Figure 70-60-32].

NOTE: Both bearings may come out of the housing
with the shaft. If one bearing remains in the
housing use a non metal object to tap the
bearing from the housing.
P2978
Remove the screw and washer (Item 1) [Figure 70-6030] from the shaft.
70-60-10
773 Bobcat Loader

Service Manual
Figure 70-60-35
COOLING FAN (CONTD)

Figure 70-60-33
P2972
Remove the key from the shaft [Figure 70-60-35].

P3088
Gearbox Assembly
Press the bearing from the tapered end of the shaft
[Figure 70-60-33].
Figure 70-60-36
Figure 70-60-34
P2961
NOTE: See Gearbox Parts Identification on Page 7060-6. When ordering parts for the Fan
Gearbox.
P3001
Press the bearing, shims and gear from the shaft [Figure
70-60-34].
NOTE: Do not install the seals and cap in the housing

until after the backlash has been checked.
NOTE: Use care when pressing the bearings into the
aluminum housing. The housing can be
damaged if too much pressure is used.
LOCTITE #242.
70-60-11
773 Bobcat Loader

Service Manual
Figure 70-60-39
COOLING FAN (CONTD)

Gearbox Assembly (Cont'd)
Long Housing:
Press a bearing on the short keyed end of the long shaft
[Figure 70-60-36].
Figure 70-60-37
P2963
Install on the bearing, the same number and size shims

that were removed during disassembly [Figure 70-6039]
Figure 70-60-40
P2960
Install the long housing on the shaft [Figure 70-60-37].

Be sure the bearing is seated in the bore at the lower end
of the housing.
Figure 70-60-38
P2964
Install the small snap ring in the groove above the shims
[Figure 70-60-40].
P2962
Install a bearing on the long keyed end of the shaft

[Figure 70-60-38].
Support the lower bearing and press the other bearing in
the housing until the bearings seat in the housing [Figure
70-60-38].
70-60-12
773 Bobcat Loader

Service Manual
Figure 70-60-43
COOLING FAN (CONTD)

Figure 70-60-41
P2966
Install the washer (Item 1) [Figure 70-60-43]

P2965
Put liquid adhesive (LOCTITE #242) on the screw

threads. Install and tighten the screw [Figure 70-60-43].
Install the gear key in the flange end of the shaft [Figure
70-60-41].
Short Housing:
Figure 70-60-42
Figure 70-60-44
P2967
P2968
Align the key and gear. While supporting the bearing on

the other end, press the gear on the shaft until it seats
against the bearing [Figure 70-60-42].
Install a bearing in the flanged end of the housing

[Figure 70-60-44].
70-60-13
773 Bobcat Loader

Service Manual
Figure 70-60-47
COOLING FAN (CONTD)

Figure 70-60-45
1
P2971
Install the short key (Item 1) [Figure 70-60-47].

P2969
Align and press the gear on the shaft (teeth toward the
tapered end of the shaft) [Figure 70-60-47].
Install the large shims on the bearing (flanged end)
[Figure 70-60-45].
Figure 70-60-48
Figure 70-60-46
P2975
P2970
After the gear is seated, drive the key down inside the
gear key way [Figure 70-60-48].
Install the large snap ring in the groove above the shims
[Figure 70-60-46].
NOTE: This will prevent damage to the shims when

the bearing is installed later.
70-60-14
773 Bobcat Loader

Service Manual
Figure 70-60-51
COOLING FAN (CONTD)

Figure 70-60-49
P2974
Install the bearing on the gear end of the shaft [Figure

70-60-51].
P2976
Figure 70-60-52
Install the shaft in the housing, tapered end in the bearing
at the round flange end of the housing [Figure 70-60-49].
Figure 70-60-50
P2973
Install the snap ring in the groove above the bearing

[Figure 70-60-52].
P2977
Install on the shaft, the same number and size shims that
were removed during disassembly [Figure 70-60-50].
70-60-15
773 Bobcat Loader

Service Manual
Figure 70-60-55
COOLING FAN (CONTD)

Gearbox Assembly (Contd)
Figure 70-60-53
P2981
Install the same size and number of square shims (if

present during disassembly) between the two housings
[Figure 70-60-55].
P2978
Install the washer (Item 1) on the shaft. Put liquid

adhesive (LOCTITE #242) on the screw threads and
install the screw [Figure 70-60-53].
Set the long housing on the short housing with the

sealant (LOCTITE 242) which is a gasket eliminator that
cures to flexible seal between the mounting surfaces.
Gearbox Checking Backlash
NOTE: If square shims are used, put a small amount

of (LOCTITE 242) on both sides of all shims.
Figure 70-60-54
Figure 70-60-56
Part Number
Tag
P2987
P2983

LOCTITE #242.
Install the four mounting bolts through the flange holes

[Figure 70-60-56].
Install the part number tag [Figure 70-60-56].
The backlash tolerance between the gears should be

0.005-0.008 inch (0,127-0,203 mm).
Install and tighten the nut to 25-28 ft.-lbs. (34-38 Nm)

torque.
To check the gear backlash use the following procedure:

Put the short housing in a vise, square flange facing up
as shown [Figure 70-60-54].
70-60-16
773 Bobcat Loader

Service Manual
Figure 70-60-59
COOLING FAN (CONTD)

Gearbox Checking Backlash (Cont'd)
Figure 70-60-57
2
1
1.0
(25,4 mm)
P-37893
Using a magnetic based dial indicator mounted on a

bench vise, touch the dial stem on the bolt (Item 1)
[Figure 70-60-59].
P-37894
Install the long key (Item 1) and the pulley (Item 2)

[Figure 70-60-57].
Install a bolt in the set screw hole to maintain a 1.0 inch
(25,4 mm) distance from the shaft center to the bolt head
(to be used with a dial indicator) [Figure 70-60-57].
Figure 70-60-58
Hold the locking pliers against the long housing and

rotate the pulley back and forth to read the dial gauge
[Figure 70-60-59].
If the backlash is GREATER than 0.008 inch (0,203 mm),
do the following:
1. Remove a square shim(s) (if present) between the
two housings.
2. Remove a large shim(s) from the tapered end of the
short shaft and add a small shim (s) of the same
thickness between the bearing and the gear on the
screw end of the shaft.
If the backlash is LESS than 0.005 inch (0,127 mm) do
the following:
1. Add a square shim(s) between the two housings.
2. Remove a small shim(s) between the bearing and the

gear on the screw end of the short shaft and add a
large shim(s) of the same thickness between the snap
ring and the bearing on the tapered end of the shaft.
P-37892
Put the fan nut (Item 1) [Figure 70-60-58] on the shaft

and tighten snugly.
Install a locking pliers on the fan nut and support the
handle against the long housing [Figure 70-60-58].
70-60-17
773 Bobcat Loader

Service Manual
Figure 70-60-61
COOLING FAN (CONTD)

Gearbox Checking Backlash (Cont'd)
LONG HOUSING
Figure 70-60-60
P2985
Figure 70-60-62
P3089
SHORT HOUSING
When the backlash is correct, install the seals, cap and
gear oil as follows:
Remove the bolts from the flanges and separate the two
housings.
Put liquid adhesive (LOCTITE #242) on the outside
diameter of the seal(s) [Figure 70-60-60].
P2986
Install the seal(s) flush with the housing surface [Figure

70-60-61] & [Figure 70-60-62].
Clean any oil from the flange surface.
Install the long housing on the short housing flange.
Install the four bolts and part number tag.
Install and tighten the nuts to 25-28 ft.-lbs. (34-38 Nm)
torque.
NOTE: When filling the fan gearbox with oil, be sure
the level does not go above the top of the
shaft in the gearbox. Use a light colored 90W
gear lube.
70-60-18
773 Bobcat Loader

Service Manual
ENGINE COMPONENTS AND TESTING
Disconnect the fuel stop solenoid.
Compression Checking
Crank the engine with the starter at 200-300 RPM.
Figure 70-70-1
NOTE: Repeat this procedure more than twice to

verify accurate readings.
If the measurement is below the allowable limit, check
the cylinder, piston ring, top clearance, valve and cylinder
head.
Compression Pressure should be 412-440 PSI (28403233 kPa)

Allowable Limit (minimum) is 355 PSI (2255 kPa)
No more than 10% variance among cylinders.
Figure 70-70-3
P-4305

procedure:
MEL10630 - Engine Compression Kit
MEL1352 - Compression Adapter
The engine must be at operating temperature.
Remove the glow plugs. (See Glow Plugs Removal And
Install the correct compression adapter (Item 1) [Figure
70-70-1] into the cylinder head.
Figure 70-70-2
P-4309
Push the button on the compression gauge to release

pressure [Figure 70-70-3].
Connect the fuel stop solenoid.
P-4308
Connect the compression gauge to the adapter [Figure

70-70-2].
Make sure the engine speed control is fully backward
(engine idle).
70-70-1
773 Bobcat Loader

Service Manual
ENGINE COMPONENTS AND TESTING (CONTD)
Glow Plugs Removal And Installation
Glow Plugs Checking
Figure 70-70-6
Figure 70-70-4
1
3
2
P-4300
P-4304

Disconnect the glow plug cables and leads.
Remove the nut (Item 1) [Figure 70-70-6] from the top of

each glow plug.
Use an ohmmeter to check the glow plugs [Figure 70-704].
Disconnect the engine harness wire (Item 2) [Figure 7070-6] from the glow plug.
Figure 70-70-5
Remove the glow plug connecting strap (Item 3) [Figure
70-70-6].
Figure 70-70-7
P-4310
Touch one probe to the end of the glow plug and the
other probe to the body of glow plug [Figure 70-70-5].
The reading must be between 1 and 2 ohms [Figure 7070-4]. If the resistance is infinite, the coil of the glow plug
is broken.
Repeat the procedure for each glow plug.
P-4302
Loosen and remove the glow plug (Item 1) [Figure 7070-7]].

Installation: Tighten the glow plug to 14.5-18.1 ft.-lbs.
(19,6-24,5 Nm) torque.
70-70-2
773 Bobcat Loader

Service Manual
Figure 70-70-10
ENGINE COMPONENTS AND TESTING (CONT'D)

Glow Plug Removal And Installation (Contd)
Figure 70-70-8
N-19450
The reading between Red to Black must be between 10.5

and 11 ohms [Figure 70-70-10].
P-4307
Photo [Figure 70-70-8] shows the glow plug assembly

removed from the engine. Inspect the glow plugs and
replace when necessary.
Reverse the removal procedure to install the glow plugs.
The reading between White to Black must be between .4.5 ohms.

Fuel Shut-Off Solenoid, Adjusting
Figure 70-70-11
Fuel Shut-Off Solenoid, Checking

Linkage
Figure 70-70-9
Lever
0.050
(1,27 mm)
Stop
B-13704
Adjust shut-off linkage for maximum distance of 0.050

inch (1,27 mm) between the lever and stop when
solenoid plunger is seated [Figure 70-70-11].
N-19338
Stop the engine and open the rear door [Figure 70-70-9].
Disconnect the connector (Item 1) [Figure 70-70-9] from
the fuel shut-off solenoid.
Use an ohmmeter to check the fuel shut-off solenoid.
70-70-3
773 Bobcat Loader

Service Manual
Figure 70-70-14

Fuel Shut-Off Solenoid Removal And Installation
Figure 70-70-12
N-19426
Remove the linkage mounting nut (Item 1) [Figure 7070-14] from the fuel injector pump.
N-19338
Figure 70-70-15
Stop the engine and open the rear door [Figure 70-7012].
Figure 70-70-13
1
N-19425
N-19424
Disconnect the connector (Item 1) [Figure 70-70-13].
Removing the mounting bolts (Item 1) [Figure 70-70-15]

of the fuel shut-off solenoid.
Reverse the removal procedure to install the fuel shut-off
solenoid.
Checking
WARNING
70-70-4
773 Bobcat Loader

Service Manual

Fuel Injection Pump Removal And Installation
W-2072-0496
IMPORTANT
Figure 70-70-16
Do not bend the high pressure fuel injection tubes

when removing or installing them.
I-2029-0289
Figure 70-70-17
1
1
2
B-8235
The injection pump contains parts which have a very

close tolerance and its operation has a direct effect on
the performance of the engine.
procedure:
P-4319
Clean the area around the injection pump thoroughly.
MEL1237 - Adapter Fuel Line

MEL1173A - Pressure Gauge
To check the discharge pressure at the fuel injection
pump, use the following procedure:
Disconnect the high pressure fuel lines (Item 1) [Figure

70-70-17] from the fuel injectors.
Disconnect a high pressure fuel line from the injection

pump. Loosen the other end of the same fuel line so it
can be turned away from the fitting.
Connect the adapter fuel line (Item 1) to the fitting and
connect the pressure gauge (Item 2) [Figure 70-70-16].
Turn the flywheel to increase the pressure. If the
pressure can not reach the allowable limit, replace the
injection pump assembly.
Fuel Tightness of Pump Element
Allowable Limit
2133 PSI (14707 kPa)
Measure the time needed to decrease the pressure from

2133-1990 PSI (14707 -13721 kPa). If the measurement
is less than the allowable limit, replace the delivery valve.
Fuel Tightness of Delivery Valve
Allowable Limit
5 Seconds
70-70-5
773 Bobcat Loader

Service Manual
Figure 70-70-20

(Cont'd)
Figure 70-70-18
P-4316
Cap the inlets on the injection pump vent where the

hoses were removed [Figure 70-70-20].
P-4306
Remove the high pressure fuel lines (Item 1) [Figure 7070-20] from the injection pump.
Disconnect the fuel shut-off linkage (Item 1) [Figure 7070-18].
Figure 70-70-21
Figure 70-70-19
2
2
1
1
P-4356
P-4312
Remove the seven mounting bolts (Item 1) from the

intake manifold (Item 2) [Figure 70-70-21].
Disconnect the fuel inlet hose (Item 1) and the fuel return
hose (Item 2) [Figure 70-70-19] from the injection pump
vent.

(22-27 Nm) torque.
Remove the intake manifold from the engine.
Installation: Replace the manifold gasket if it is worn or
damaged.
70-70-6
773 Bobcat Loader

Service Manual
NOTE: The pin (Item 2) [Figure 70-70-23] located on

the control rack, needs to be installed
correctly during installation. See the following
procedure for correct installation.

(Cont'd)
IMPORTANT
IMPORTANT
Do not attempt to maintain or adjust unless you are

trained and have the correct equipment.

I-2028-0289
I-2028-0289
Figure 70-70-22
Figure 70-70-24
2
P-4357
P-4363
Remove the four mounting bolts (Item 1) and two nuts

(Item 2) [Figure 70-70-22] from the injection pump.
Installation: Remove the side cover (Item 1) [Figure 7070-24] from the injection pump chamber.

(22-27 Nm) torque.
Figure 70-70-25
Figure 70-70-23
1
P-4362
Be sure the spring (Item 1) [Figure 70-70-25] is located

in the injection pump chamber as shown.
P-4359
Remove the injection pump (Item 1) [Figure 70-70-23]

and shim(s) from the engine.
70-70-7
773 Bobcat Loader

Service Manual
IMPORTANT

(Contd)
If the pin is not correctly installed in the fork lever,

the engine will run over maximum speed, resulting in
serious damage to the engine.
Figure 70-70-26
I-2086-1195
Timing The Injection Pump
IMPORTANT
I-2028-0289
P-4364
Figure 70-70-28
Install the shim(s) (Item 1) [Figure 70-70-26] on the
injection pump mounting surface. (See Timing The
Injection Pump on Page 70-70-8.) for information on
number of shims used.
2
Figure 70-70-27
P-4306
Timing the injection pump is done by changing the

number of shims between the injection pump and the
injection pump mounting surface.
2
P-4360
Disconnect the number one cylinder high pressure line

from the injection pump.
Install the injection pump in the engine.

Put the pin (Item 1) on the control rack in the slot of the
fork lever (Item 2) [Figure 70-70-27] located inside the
injection pump chamber.
Disconnect the fuel shut-off linkage (Item 1) [Figure 7070-28] from the injection pump.
Turn the fuel supply lever (Item 2) [Figure 70-70-28] to
the ON position (to the right).
Install the side cover removed in [Figure 70-70-24]
70-70-8
773 Bobcat Loader

Service Manual
Rotate slowly until fuel just starts to flow upward into the
plastic tube.

Timing The Injection Pump (Contd)
At this instant, the 18 BTDC timing mark on the flywheel

should be aligned with the mark in the window (Item 1)
[Figure 70-70-30].
Figure 70-70-29
Figure 70-70-31
1
P-4361
Install a short plastic tube (Item 1) [Figure 70-70-29] in

the number one cylinder port of the injection pump. The
tube should fit securely in the port and point upward.
P-4364
Add or subtract shim(s) (Item 1) [Figure 70-70-31] as

needed to adjust the fuel delivery timing.
Figure 70-70-30
14.5
NOTE: Adding or removing one shim will vary the

timing by 1.5. Adding shims retards timing.
18
Rotation
MC-1542A
Rotation
Direction
P-4315
Rotate the engine in the direction shown [Figure 70-7030].

Continue rotation until flywheel timing mark just appears
in the window (Item 1) [Figure 70-70-30].
NOTE: The flywheel has two timing marks. The first
mark to appear in the window with the rotation
shown is 18. The first mark is used for 773
loaders. The second mark to appear in the
window is 14.5 which is used for 753 (Non
BICS) loaders with a maximum governed
engine speed of 2400 RPMS.
70-70-9
773 Bobcat Loader

Service Manual
Figure 70-70-33

Fuel Injector Removal And Installation
WARNING
P-4318
W-2072-0496
The following are some problems caused by faulty

injectors:
- Engine is hard to start or will not start
- Rough engine operation and idle
- Engine will not have full power
- Excessive exhaust smoke
Disconnect the fuel return hoses (Item 1) [Figure 70-7032] & [Figure 70-70-33] from the injectors.
Figure 70-70-34
IMPORTANT
Do not bend the high pressure fuel injection tubes
when removing or installing them.
I-2029-0289
NOTE: Clean the area around the fuel injectors

thouroughly.
Figure 70-70-32
P-4330
Disconnect the high pressure fuel lines (Item 1) [Figure

70-70-34] from the fuel injectors and from the injection
pump.
Remove the high pressure fuel lines from the engine.
P-4311
70-70-10
773 Bobcat Loader

Service Manual
Figure 70-70-37

Fuel Injector Removal And Installation (Cont'd)
Figure 70-70-35
1
2
1
P-4358
Photo [Figure 70-70-37] shows the injector nozzle

removed from the cylinder. Inspect the injector and
replace if necessary.
P-4353
Remove the retainer nut from the top of the fuel injectors
(Item 1) [Figure 70-70-35].
Remove the fuel return tube (Item 2) [Figure 70-70-35]
from the fuel injectors.
Installation: Be sure the nozzle cap (Item 1) and copper

washer (Item 2) [Figure 70-70-37] are in the correct
position. Replace the nozzle cap and copper washer
when installing new or used injectors.
Figure 70-70-36
P-4354
Remove the injector nozzle (Item 1) [Figure 70-70-36]

from the cylinder head.
70-70-11
773 Bobcat Loader

Service Manual
Fuel Injector Disassembly
Fuel Injector Checking
Figure 70-70-39
IMPORTANT
Do not disassemble or test the injector nozzles
unless you have the correct service and testing
tools.
I-2121-0297
2
3
Figure 70-70-38
4
5
6
CORRECT WRONG
(1) Nozzle Holder

(2) Adjusting Washer
(3) Nozzle Spring
(4) Push Rod
(5) Distance Piece
(6) Nozzle Piece
(7) Nozzle Retaining Nut
PI-9981
Disassemble and clean the injector nozzle.

The nozzle release pressure can be adjusted by adding
or removing spacer(s) (Item 2) from the top of the nozzle
spring (Item 3) [Figure 70-70-39].
A-2621
The tool listed will be needed to do the following

procedure:
Fuel Injection Pressure 1991-2133 PSI

(13728-14707 kPa)
Each spacer will change the release pressure by about
142 PSI (980 kPa).
OEM1064 - Injector Nozzle Tester

Check for inside leakage. Operate the hand lever until
the pressure is 1850 PSI (12755 kPa). Keep the nozzle
under this pressure for 10 seconds, check to see if fuel
leaks from the nozzle. If fuel leaks, replace the nozzle.
Check that the spray pattern is correct [Figure 70-7038]:
1. Fuel does not come out the side of the nozzle.
2. Drops of fuel are not present at the nozzle.
3. The injector has an even flow coming from the nozzle.
70-70-12
773 Bobcat Loader

Service Manual
Fuel Injector Assembly
NOTE: The clearance is measured between the rocker

arm and valve stem tip (Item 3) [Figure 70-7041].
Figure 70-70-40
Adjust the valve clearance as follows:
0.008 inch (0,20 mm)
Intake & Exhaust
Figure 70-70-42
A-2513
Assemble the injector nozzle. Connect the nozzle to the

tester with the nozzle down [Figure 70-70-40].
Operate the hand lever at a slow rate and record the
opening pressure. If the pressure is not correct,
disassemble the nozzle and add or remove spacers (Item
2) [Figure 70-70-39] as needed.
When the injector nozzle is assembled, tighten the
nozzle body to 43-58 ft.-lbs. (59-79 Nm) torque.
B-5569
Figure 70-70-43
Cylinder Number
Valve Clearance Adjustment

Figure 70-70-41
Valve Number
Valve
I = Intake
E = Exhaust
Use the following sequence to set the valves [Figure 7070-42]& [Figure 70-70-43]:
With the rocker arm rocking (valves 7 & 8) on No. 4
cylinder set clearance at No. 1 cylinder (valves 1 & 2).
3
B-5568
Adjust the valve clearance as follows:

Loosen the lock nut (Item 1) [Figure 70-70-41].

Turn the adjustment screw (Item 2) [Figure 70-70-41]

until the correct clearance is obtained.

70-70-13
773 Bobcat Loader

Service Manual
Valve Timing, Checking
Rocker Arm And Shaft Checking
Figure 70-70-45
Figure 70-70-44
5
2
1
1
2
(1) Idle Gear

(2) Idle Collar
(3) External Snap Ring
(4) Cam Gear
(5) Camshaft
B-14341
B-3697

Measure the rocker arm I.D. (Item 1) [Figure 70-70-44]
with the inside micrometer.
Remove the engine. (See Removal And Installation on

Page 70-80-1.)
Measure the rocker arm shaft O.D. (Item 2) [Figure 7070-44] with a outside micrometer.
Remove the timing gearcase cover. (See Timing

Gearcase Cover Removal And Installation on Page 70100-7.)
If the clearance exceeds the allowable limit, replace the

bushing.
Make sure the timing marks are in correct alignment

[Figure 70-70-45]
If the clearance still exceeds the allowable limit after the

bushing is replaced, replace the rocker arm shaft.
Oil Clearance Between Rocker
Arm & Shaft
0.0006-0.0015 inch
(0,016-0,038 mm)
Allowable Limit
.0.006 inch (0,15 mm)
Rocker Arm Shaft O.D.
0.550-0.551 inch
(13,97-13,98 mm)
Rocker Arm I.D.
0.5512-0.5516 inch
(14,0-14,01 mm)
70-70-14
773 Bobcat Loader

Service Manual
Figure 70-80-2
ENGINE
WARNING
N-19539


70-80-2] from the fuel level sender on the fuel tank.
Figure 70-80-3
W-2059-0598
Figure 70-80-1
N-19188
Remove the blower fan belt shield (Item 1) [Figure 7080-3].

N-18895
Put jackstands under the rear corners of the loader.

on Page 10-20-1.)
on Page 10-30-1.)
Page 20-80-1.)
Disconnect the steering linkage (Item 1) [Figure 70-801]. (See Linkage Removal And Installation on Page 50100-4.)
70-80-1
773 Bobcat Loader

Service Manual
Figure 70-80-6
ENGINE (CONTD)
Figure 70-80-4
3
2
N-18893
Disconnect the pilot pressure hose (Item 1) [Figure 7080-6] from the fitting on the hydraulic pump if equipped.
P-48164
NOTE: Plug all hoses and cap all fittings to prevent

contamination.
Disconnect the outlet tube/hose (Item 2) [Figure 70-806] to the main control valve, from the fitting on the
hydraulic pump.
Mark the four drive motor hoses (Item 1) [Figure 70-804] for correct installation.

the hydraulic pump.
Disconnect the four drive motor hoses (Item 1) [Figure

70-80-4] from the hydrostatic pump.
Figure 70-80-7
Figure 70-80-5
N-19244
1
Remove the nut (Item 1) [Figure 70-80-7] and mounting
bolt from the right front engine mount.
N-20272
Remove the mounting bolt (Item 1) [Figure 70-80-5] and

nut from the left front engine mount.
ENGINE (CONTD)
Installation: Tighten the mounting bolts to 70 ft.-lbs. (95

Nm) torque.
70-80-2
773 Bobcat Loader

Service Manual
Disconnect the engine harness connector (Item 1)

[Figure 70-80-10] from the loader electrical harness. If
there is no connector, remove the electrical harness from
the engine.
Figure 70-80-8

1
Figure 70-80-11
N-20285
Remove the battery cable bracket (Item 1) [Figure 7080-8] from the loader. (See Removal And Installation on
Page 60-20-1.)
Figure 70-80-9
N-18478
Remove the air cleaner (Item 1) [Figure 70-80-11]. (See

AIR CLEANER on Page 70-40-1.)
ENGINE (CONTD)
Figure 70-80-12
N-20282
Remove the battery (Item 1) [Figure 70-80-9] from the

loader.
Figure 70-80-10
N-19338
1
Disconnect the rear light harness connector (Item 1)
[Figure 70-80-12] from the engine harness.
N-19437
70-80-3
773 Bobcat Loader

Service Manual
Figure 70-80-15
Figure 70-80-13
N-19198
N-19424

Page 70-30-1.)
Disconnect the engine speed control rod (Item 1) [Figure

70-80-15] from the linkage.
Figure 70-80-14
2
1
N-19427
Remove the tubeline (Item 1) [Figure 70-80-14].

Remove the hydraulic filter housing (Item 2) [Figure 7080-14]. (See Removal And Installation on Page 20-70-1.)
70-80-4
773 Bobcat Loader

Service Manual
Figure 70-80-18
ENGINE (CONT'D)
Figure 70-80-16
1
1
N-20277
Figure 70-80-19
N-20279

from the fuel fill mount and belt shield.
Figure 70-80-17
N-19382
1
Disconnect the radiator hoses (Item 1) [Figure 70-80-18]
& [Figure 70-80-19] from the engine.
Figure 70-80-20
P-3971
Drain the engine coolant from the cooling system. (See

Replacing the Coolant on Page 10-190-2.)
1
1
N-20267
Remove the battery cables (Item 1) [Figure 70-80-20]

from the starter and flywheel housing.
70-80-5
773 Bobcat Loader

Service Manual
Figure 70-80-23
ENGINE (CONTD)
Figure 70-80-21
1
N-19423
Remove the mounting bolt and nut (Item 1) [Figure 7080-23] from the left rear engine mount.
N-20172
Disconnect the fuel return hose (Item 1) [Figure 70-8021] from the injector.
Installation: Tighten the mounting bolt to 70 ft.-lbs. (95

Nm) torque.
Figure 70-80-24
Figure 70-80-22
13
2.5
1-1/2 I.S. Dia.

2-1/2 O.S. Dia.
1/4 (4)
Thick Gusset
1-1/2 Square Tubing
2.5
1
28
45
1
N-20268
Remove the mounting bolt and nut (Item 1) [Figure 7080-22] from the right rear engine mount.
.5
.3125(2)
4
1
.375
Installation: Tighten the mounting bolt to 70 ft.-lbs. (95

Nm) torque.
Disconnect the hand pump (Item 2) [Figure 70-80-22]
from the fuel line connected to the fuel tank. Cap the fuel
lines.
Use Two 3/8x1-1/4 Bolts

for Drilled and Tapped Holes.
MC-1799C
A tool needs to fabricated to be used in the removal

procedure. This tool allows the engine/hydrostatic pump
assembly to be lifted evenly for easier removal. Use the
dimensions shown in [Figure 70-80-24] to make the
engine removal tool.
70-80-6
773 Bobcat Loader

Service Manual
Figure 70-80-27
ENGINE (CONTD)
1
Figure 70-80-25
N-20309
Remove coolant tube (Item 1) [Figure 70-80-25] from the

flywheel housing.
Install a lift eye (Item 2) [Figure 70-80-25].
N-20306
Fasten securely one end of the chain to the lifting eye.

Install the chain hoist on the eyelet (Item 1) [Figure 7080-27] of the removal tool.
Figure 70-80-26
Fasten a chain to other end of the removal tool with two

bolts as shown in [Figure 70-80-27].
loader.
Reverse the removal procedure to install the engine.
ENGINE (CONTD)
Engine Mount Replacement
N-20308
Fasten securely one end of the chain to one of the lifting

brackets on the engine [Figure 70-80-26].
NOTE: You may need to adjust the chain which
fastens to the engine a couple of times to
reach the correct lifting position.
70-80-7
773 Bobcat Loader

Service Manual
Figure 70-80-29
Figure 70-80-28
1
Engine
Mounting
Bracket
Washer
4
Engine
Mount
Loader
Frame
5
6
Spacer
Snubbing
Washer
7
MC-1771
MC-1765
Use the following procedure to install new engine

mounts:
Install the new engine mount as shown in the cut away

side view [Figure 70-80-29].
Remove the existing mount from the engine. Refer to

engine removal and installation for engine mount
locations.
Tighten the mounting bolts to 70 ft.-lbs. (95 Nm) torque.
Replace all four engine mounts two front and two rear.
Use the parts shown to install the new engine mounts
[Figure 70-80-28]:
Square Nut - (Item 1) - Used on left side engine mounts
Hex Nut - (Item 2) - Used on right side engine mounts
Mount Washer - (Item 3)
Engine Mount - (Item 4)
Tube Spacer - (Item 5)
Snubbing Washer - (Item 6)
Mounting Bolt - (Item 7)
70-80-8
773 Bobcat Loader

Service Manual
Figure 70-90-3
FLYWHEEL AND HOUSING

Flywheel Removal And Installation
Figure 70-90-1
1
1
3
1
2
P-4234
Remove the six mounting bolts (Item 1) from the engine

flywheel (Item 2) [Figure 70-90-3].
P-4230
Remove the three belt shield clips (Item 1) [Figure 7090-1] and remove the shield from the drive belt housing.
Installation: Apply engine oil to the threads and seats

before tightening. Tighten to 72-80 ft.-lbs. (98-108Nm)
torque.
Figure 70-90-2
Remove the flywheel from the engine.

Installation: Be sure to align the hole (Item 3) [Figure
70-90-3] in the flywheel with the pin located on the
crankshaft.
Reverse the removal procedure to install the flywheel.
1
P-4223
Loosen and remove the drive belt tension pulley (Item 1)

[Figure 70-90-2].
Remove the drive belt. (See Drive Belt Adjusting on Page
30-50-1 for drive belt adjustment procedure.)
70-90-1
773 Bobcat Loader

Service Manual
FLYWHEEL AND HOUSING (CONTD)
Housing Removal And Installation
Ring Gear Removal And Installation
Figure 70-90-5
Figure 70-90-4
P-4223
1
P-4237
Loosen the drive belt tensioner bolt (Item 1) [Figure 7090-5] from the housing and remove the drive belt.
NOTE: Photos may be different but the procedure is
the same for all models.
The ring gear (Item 1) [Figure 70-90-4] on the flywheel is
an interference fit. Heat the ring gear enough to expand
the gear. Hit the ring gear evenly around the gear to
remove it from the flywheel.
Installation: Tighten the bolt to 25-28 ft.-lbs. (34-38Nm)

torque.
Adjust the drive belt. (See Drive Belt Adjusting on Page
30-50-1.)
Figure 70-90-6
Clean the outer surface of the flywheel thoroughly so the

new ring gear will fit smoothly onto the flywheel.
Clean the new ring gear and heat it to a temperature of
450-500 F. (232-260 C.)
Fit the ring on the flywheel and be sure the gear is seated
correctly.
NOTE: The ring is installed with the edge with the
chamfered teeth facing up.
P-4234
Remove the six flywheel mounting bolts (Item 1) [Figure

70-90-6] and remove the engine flywheel.
Installation: Apply engine oil to the threads and seats
before tightening. Tighten the mounting bolts to 72-80
ft.lbs. (98-108 Nm) torque.
70-90-2
773 Bobcat Loader

Service Manual
Figure 70-90-9

Housing Removal And Installation (Contd)
Figure 70-90-7
1
2
1
P-4238
Remove the two mounting bolts (Item 1) [Figure 70-909] from the drive belt housing which mount the
hydrostatic pump to the housing.
P-4236
Remove the hydrostatic pump drive pulley mounting nut

(Item 1) [Figure 70-90-7] and washer.

(88-95 Nm) torque.
Installation: Tighten the mounting nut to 175-200 ft.-lbs.

Remove the drive belt tensioner (Item 2) [Figure 70-909] from the drive belt housing. (See DRIVE BELT on
Page 30-50-1.)
Figure 70-90-8
Figure 70-90-10
1
P-4235
P-4231
Install a puller in the drive pulley and remove the pulley

from the hydrostatic pump shaft [Figure 70-90-8].
Installation: Install the pulley key in the shaft before
installing the drive pulley.

from engine coolant tubeline mounting bracket which is
attached to the belt shield housing.
Installation: Tighten the mounting bolt to 25-28 ft.-lbs.
(34-38 Nm) torque.
Remove the blower fan drive belt tensioner assembly
(Item 2) [Figure 70-90-10] from the housing.
70-90-3
773 Bobcat Loader

Service Manual

Housing Removal And Installation (Contd)
Figure 70-90-11
P-51795
Remove the starter (Item 1) [Figure 70-90-11] from the

housing. (See Removal And Installation on Page 60-40-1
or See Removal And Installation on Page 60-41-2)
Remove the seven mounting bolts (Item 2) [Figure 7090-11] which fasten the housing to the engine.
(48-54 Nm) torque.
Remove the bolts (Item 3) [Figure 70-90-11] which
fasten the housing to the engine.
(82-88 Nm) torque.
Reverse the removal procedure to install the housing.
70-90-4
773 Bobcat Loader

Service Manual
Figure 70-100-3
RECONDITIONING THE ENGINE-KUBOTA V2203-EB

AND V2003T-EB (TURBO)
Cylinder Head Removal And Installation
Figure 70-100-1
B-14333
Remove the water return hose [Figure 70-100-3]

PI9982A
Figure 70-100-4
Remove the nuts from the valve cover, remove the valve
cover and gasket [Figure 70-100-1]
6
14
Remove the fuel injector nozzles. (See Fuel Injector

11
18
10
17
15
Remove glow plugs. (See Glow Plugs Removal And

Remove the belt shield. (See Shield Removal And
13
Remove the alternator. (See Removal And Installation on

Page 60-31-4.)
16
12
FRONT
PI9985A
Figure 70-100-2
Remove the cylinder head bolts in order of #18 to #1

[Figure 70-100-4].
Installation: Put oil on the bolt threads. Tighten the bolts

in the correct sequence to 68-72 ft.-lbs. (93-98 Nm)
torque.
NOTE: Retighten the cylinder head bolts in the
correct sequence #1 to #18 after the engine
has been run for 30 minutes.
B-14332A
B-14332
Remove the rocker arm and shaft assembly (Item 1)

[Figure 70-100-2].
Remove the push rods (Item 2) [Figure 70-100-2].
Remove the intake and exhaust manifolds.
70-100-1
773 Bobcat Loader

Service Manual
Figure 70-100-7

AND V2003T-EB (TURBO) (CONTD)
Cylinder Head Removal And Installation (Contd)

Figure 70-100-5
4
3
6
Valve
Spring
Retainer
Seal
Collets
Cap
B-4122A
Use a valve spring compressor to compress the valve

spring [Figure 70-100-6].
B-14334
Remove the cylinder head from the engine block.
Remove the valve cap (Item 1) [Figure 70-100-6] &

[Figure 70-100-7] and valve spring collet (Item 2)
[Figure 70-100-6] & [Figure 70-100-7].
Installation: Always use new head gasket and new Oring. Make sure the O-ring is seated over the dowel
[Figure 70-100-5].
Remove the valve spring retainer (Item 3) [Figure 70100-6] & [Figure 70-100-7] and the spring (Item 4)
[Figure 70-100-6] & [Figure 70-100-7].
Cylinder Head Disassembly And Assembly
Remove the seal (Item 6) [Figure 70-100-6] & [Figure

70-100-7] and the valve (Item 5) [Figure 70-100-6] &
[Figure 70-100-7].
Figure 70-100-6
Figure 70-100-8
1
3
2
PI9987A
B-3643
Remove the thermostat housing. Remove the thermostat

from the cylinder head [Figure 70-100-8].
70-100-2
773 Bobcat Loader

Service Manual
Cylinder Head Top Clearance

Figure 70-100-11
Cylinder Head Servicing

Figure 70-100-9
2
1
1
3
PI9989A
Install the cylinder head gasket. Put the piston (Item 1)

[Figure 70-100-11] being checked at T.D.C.
A-2735
Clean the surface of the cylinder head.

Put a straight edge (Item 1) [Figure 70-100-9] on the
cylinder head.
NOTE: Do not put the straight edge across the
combustion chambers.
Put the feeler gauge (Item 2) [Figure 70-100-9] between
the straight edge and the surface of the cylinder head.
Figure 70-100-10
Put three pieces of 0.060 inch (1,5 mm) diameter solder

(Item 2) [Figure 70-100-11] on the top of the piston. Use
grease to hold them in position.
NOTE: Position the solder so they do not touch the
valves.
Turn the piston to bottom dead center.
Install the cylinder head and tighten to the correct torque
in the correct sequence (See Cylinder Head Removal
Turn the crankshaft until the piston exceeds T.D.C.
Remove the cylinder head.
Remove the solder wire (Item 3) [Figure 70-100-11] and
measure it.
If the measurement exceeds the specifications, check the
oil clearace of the crank pin journal or the piston pin.
Top Clearance
0.022-0.025 inch (0,55-0,7 mm)
PI9988
Put the straight edge on the cylinder heads four sides

and two diagonal as shown in figure [Figure 70-100-10].
The maximum distortion of the head surface is 0.002
inch ( 0,05 mm). If the measurement exceeds the
specification, replace the cylinder head.
70-100-3
773 Bobcat Loader

Service Manual
Figure 70-100-14

Checking The Valve Guide
Figure 70-100-12
B-14335
Remove the carbon from the valve guide.

Measure the valve stem O.D. [Figure 70-100-14].
B-3634
Remove the valve and spring from the cylinder head.

(See Cylinder Head Removal And Installation on Page
70-100-1.)
Measure the valve guide I.D. [Figure 70-100-14].

Calculate the clearance, if the clearance exceeds the
allowable limit, replace the valve and/or valve guide.
Clean the valve seat and combustion chamber.
Valve Guide I.D.
Install the valve into the guide. Measure the valve

recessing or protrusion with a depth gauge [Figure 70100-12].
Valve Stem O.D.

Clearance Between Valve
Stem and Guide
Allowable Limit
Figure 70-100-13
2
0.3156-0.3161 inch
(8,015-8,03 mm)
0.3134-0.3142 inch
(7,96-7,98 mm)
0.0016-0.0026 inch
(0,04-0,07 mm)
0.004 inch (0,1 mm)
Figure 70-100-15
7.87 (200 mm)
0.787
0.51-0.511
(20 mm) (12,96-12,98
mm)
1.57
(40 mm)
3.15 (80 mm)
0.295-0.303
(7,5-7,7 mm)
1. Cylinder Head Surface

2. Recessing
3. Protrusion
0.393
(10,0 mm)
0.2
(5,0 mm)
0.71
(18,0 mm)
PI9990A
0.31
(8,0 mm)
If the measurement exceeds the allowable limit, replace

the valve or cylinder head [Figure 70-100-13].
Protrusion
Recessing
Allowable Limit
(Recessing)
0.002 inch (0,05 mm)

0.006 inch (0,15 mm)
0.016 inch (0,4 mm)
0.59
(15,0 mm)
0.51
(13,0 mm)
MC-1364
To remove and replace the valve guide, make the driver

tool as shown in figure [Figure 70-100-15].
70-100-4
773 Bobcat Loader

Service Manual
Figure 70-100-18

Checking The Valve Guide (Contd)
15
Intake
Exhaust
Figure 70-100-16
45 (60)
PI9994A
2
Grind the valve seat surface in the cylinder head to the
correct angle [Figure 70-100-18].
PI9992A
Figure 70-100-19
Press the used valve guide out of the cylinder head using
the special driver tool [Figure 70-100-16].
Intake
Exhaust
15 30
Put oil on the outside diameter of the new valve guide.

Press the new valve guide into the cylinder head from the
top side. Use the special driver tools (Items 1 & 2)
[Figure 70-100-16], press the new guide until the tool
contacts the cylinder head.
Ream the valve guide to the correct specifications.
Reconditioning The Valve And Valve Seat
(a)
(a)
Figure 70-100-17
PI9995A
Check the seat surface and valve face (Item 1) [Figure

70-100-19].
If the seat surface is too wide, use a 15 degree cutter
(Item 2) to get the correct width (Item 3) [Figure 70-10019].
Valve Seat Width
Intake (a)
Exhaust (a)
Intake
Exhaust
PI9993
0.084 inch (2,12 mm)

0.084 inch (2,12 mm)
Valve Seat & Face Angle
60
45
Grind the valve face to the correct angle using a valve

refacer [Figure 70-100-17].
70-100-5
773 Bobcat Loader

Service Manual
RECONDITIONING THE ENGINE-V2003T-EB (TURBO)

(CONTD)
Figure 70-100-21
Valve Spring
Figure 70-100-20
A-2759
Place the spring on a tester and compress to specified

length [Figure 70-100-21].
B-3680
Measure the length of the valve spring. If the

measurement is less than the allowable limit, replace the
spring [Figure 70-100-20].
Free Length
Allowable Limit
Read the compressed load on the gauge. If the

measurement exceeds allowable limit, replace the
spring.
1.642-1.661 inch (41,7-42,2 mm)

1.622 inch (41,2 mm)
Setting Length
Setting Load
Allowable Limit
1.378 inch (35,0 mm)

26.4 lbs. (117,6 N)
22.5 lbs. (100,0 N)
Put the spring on a flat surface, place a square on the

side of the spring [Figure 70-100-20].
Rotate the spring and measure the maximum tilt. If the
measurement exceeds the allowable limit, replace the
spring.
Tilt Allowable Limit
0.040 inch (1,0 mm)
70-100-6
773 Bobcat Loader

Service Manual
Timing Gearcase Cover Removal And Installation

Figure 70-100-23
Rocker Arm And Shaft Checking

Figure 70-100-22
1
2
B-14336
Remove the fuel injection pump. (See Fuel Injector

B-3697
Measure the rocker arm I.D. (Item 1) [Figure 70-100-22]

with the inside micrometer.
Measure the rocker arm shaft O.D. (Item 2) [Figure 70100-22] with a outside micrometer.
bushing.
Remove the cylinder head, rocker arms and push rods.

(See Cylinder Head Removal And Installation on Page
70-100-1.)
Disconnect the two governor springs (Item 1 & 2) from
the fork lever (Item 3) [Figure 70-100-23].
Figure 70-100-24
If the clearance still exceeds the allowable limit after the

bushing is replaced, replace the rocker arm shaft.
Kubota V2203-EB
Oil Clearance Between
Rocker Arm & Shaft
Allowable Limit
Rocker Arm I.D.
0.0007-0.0026 inch
(0,018-0,070 mm)
0.0059 inch (0,15 mm)
0.5501-0.5506 inch
(13,973-13,984 mm)
0.5512-0.5519 inch
(14,00-14,01 mm)
B-14337
Kubota V2003T-EB (Turbo)

Rocker Arm & Shaft
Allowable Limit
Rocker Arm I.D.
0.0006-0.0018 inch
(0,016-0,045 mm)
0.006 inch (0,15 mm)
Remove the speed control plate with the governor

springs [Figure 70-100-24].
0.5501-0.5506 inch
(13,973-13,984 mm)
0.5512-0.5519 inch
(14,0-14,018 mm)
70-100-7
773 Bobcat Loader

Service Manual
Figure 70-100-27

(Contd)
Figure 70-100-25
2
2
B-14339
1
Remove the crankshaft pulley (Item 1) and key (Item 2)
[Figure 70-100-27].
Remove the bolts from the timing gearcase cover.
B-14338
Remove the start spring (Item 1) from the fork lever (Item
2) [Figure 70-100-25].
Installation: Be careful; do not drop the spring into the
gearcase.

Nm) torque.
Figure 70-100-28
Figure 70-100-26
B-4095
Remove the timing gearcase cover [Figure 70-100-28].

B-3694
Remove the crankshaft pulley nut.

Installation: Tighten the nut to 101-116 ft.-lbs. (137-157
Nm) torque.
Use a puller and remove the crankshaft pulley [Figure
70-100-26].
70-100-8
773 Bobcat Loader

Service Manual
NOTE: When a new timing gearcase cover is

installed, to establish the correct position of
the injection pump fuel rack stop before
removing it from the old timing gearcase
cover, the distance from the machined
surface of the gearcase (gasket surface) to
the end of the stop should be measured. The
stop should then be installed in the new
gearcase and set to the same distance that
was previously measured. Do not try to test
operate the engine to establish if it has
enough power. The adjustment must bet set
by a qualified service personnel for the
injection pump.

(Contd)
Figure 70-100-29
1
2
Idler Gear And Camshaft Removal And Installation

Figure 70-100-31
4
B-14340
Remove the crankshaft oil slinger (Item 1), O-ring (Item

2) and collar (Item 3) [Figure 70-100-29].
3
Figure 70-100-30
(1) Idle Gear

(2) Idle Collar
(3) External Snap Ring
(4) Cam Gear
(5) Camshaft
1
2
B-14341

Oil Seal
O-rings
B-3617A
Installation: Install new O-rings and oil seal into the

timing gearcase cover [Figure 70-100-30].
Remove the snap ring (Item 3) from the idler gear shaft
(Item 1) [Figure 70-100-31].
Installation: Make sure the timing marks are in correct
alignment when installing the timing gears [Figure 70100-31].
70-100-9
773 Bobcat Loader

Service Manual

Figure 70-100-34
Idler Gear And Camshaft Removal And Installation

(Contd)
Figure 70-100-32
0.003-0.009
(0,07-0,22mm)
2
PI-10002
Installation: Check the camshaft end play, if the

clearance exceeds the allowable limit, replace the
camshaft retainer plate [Figure 70-100-34].
B-3699
Camshaft End Play
0.003-0.009 inch (0,07-0,22 mm)
Allowable Limit
Remove the idler gear (Item 1) [Figure 70-100-32].

Remove the idler gear collar (Item 2) [Figure 70-100-32].
Remove the idler gear shaft mounting bolts.
0.0112 inch (0,3 mm)
Servicing The Camshaft

Figure 70-100-35

(23-27 Nm) torque.
Align the holes on the camshaft gear with the camshaft
retainer plate bolts.
Remove the bolts.
Installation: Tighten the camshaft retainer bolts to 17-20
Figure 70-100-33
B-3620
Measure the camshaft bearing in the engine block

[Figure 70-100-35].
B-3655
Remove the camshaft from the engine block [Figure 70100-33].
70-100-10
773 Bobcat Loader

Service Manual

If the measurement is less than the allowable limit,

replace the camshaft.
Servicing The Camshaft (Contd)
Kubota V2203-EB
Figure 70-100-36
Cam Lobe Height

Allowable Limit
1.3177 inch (33,47 mm)

1.3157 inch (33,42 mm)

Cam Lobe Height
(Intake)
Allowable Limit
Cam Lobe Height
(Exhaust)
Allowable Limit
1.3346 inch (33,90 mm)

1.3328 inch (33,85 mm)
1.3177 inch (33,47 mm)
1.3157 inch (33,42 mm)
Figure 70-100-38
A-2761
Measure the camshaft journal [Figure 70-100-36].

Calculate the oil clearance. If the clearance exceeds the
allowable limit, replace the camshaft.
Bearing I.D.
Journal O.D.
Oil Clearance of
Camshaft Journal
Allowable Limit
1.578-1.5758 inch
(40,0-40,025) mm
1.5722-1.5728 inch
(39,934-39,95) mm
0.002-0.0036 inch
(0,05-0,09) mm
0.006 inch (0,15) mm
A-2760
Put the camshaft in V-blocks. Install a dial indicator

[Figure 70-100-38].
Figure 70-100-37
Turn the camshaft at a slow rate. If the misalignment

exceeds the allowable limit, replace the camshaft.
Kubota V2203-EB
Camshaft Alignment
Allowable Limit
0.0004 inch (0,01 mm)

Camshaft Alignment
Allowable Limit
0.0004 inch (0,01 mm)
B-5001
Measure the cam lobes at their highest point [Figure 70100-37].
70-100-11
773 Bobcat Loader

Service Manual

Figure 70-100-40
Servicing The Idle Gear And Shaft

1.378 (35 mm)
Figure 70-100-39
6.38 (162 mm)

1.575
(40 mm)
1.575
(40 mm)
1.258-1.259
(31,96-35,97 mm)
1.413-1.415
(35,9-35,95 mm)
MC-1366
To replace the idler gear bushing, make a driver tool as

shown in figure [Figure 70-100-40].
PI-10003
Figure 70-100-41
Measure the O.D. of the idler gear shaft [Figure 70-10039].
Measure the I.D. of the idler gear busing [Figure 70-10039].
bushing.
Kubota V2203-EB
Idler Gear Shaft O.D.
Idler Gear Bushing I.D.
Clearance Between Idler
Shaft & Gear Bushing
Allowable Limit
1.258-1.259 inch
(31,96-31,98 mm)
1.2598-1.2608 inch
(32,0-32,03 mm)
0.001-0.0026 inch
(0,025-0,07 mm)
0.004 inch (0,1 mm)
PI-10004
Use a press and special driver tool to remove the old

bushing and install the new bushing [Figure 70-100-41].

Idler Gear Shaft O.D.
Idler Gear Bushing I.D.
Allowable Limit
Clearance Between Idler
Shaft & Gear Bushing
Allowable Limit
1.4944-1.4951 inch
(37,959-37,975 mm)
1.4961-1.4970 inch
(38,0-38, 025 mm)
0.0039 inch (0,10 mm)
0.0010-0.0026 inch
(0,025-0,066mm)
0.0039 inch (0,10 mm)
70-100-12
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Service Manual

Fuel Camshaft Removal And Installation

Figure 70-100-43
Timing Gears Checking Backlash

Figure 70-100-42
B-14342
PI-10005
When the gears are installed, check the backlash of the

gears.
Install the dial indicator [Figure 70-100-42].
Hold one gear while turning the other gear [Figure 70100-42].
If the backlash exceeds the allowable limit, check the oil
clearance of the shaft and gear. If the oil clearance is
correct, replace the gear.
Crank Gear & Idler
Gear
Allowable Limit
Cam Gear & Idler
Gear
Allowable Limit
Injection Pump
Gear & Idler Gear
Allowable Limit
Oil Pump Gear &
Crank Gear
Allowable Limit

Remove the idler gear. (See Idler Gear And Camshaft
Remove the bolt (Item 1) from the retainer plate (Item 2)
[Figure 70-100-43].
Figure 70-100-44
0.0016-0.0044 inch
(0,0415-0,1122 mm)
0.0059 inch (0,15 mm)
0.0016-0.0045 inch
(0,0415-0,1154 mm)
0.0059 inch (0,15 mm)
0.0016-0.0045 inch
(0,0415-0,1154 mm)
0.0059 inch (0,15 mm)
0.0016-0.0043 inch
(0,0415-0,109 mm)
0.0059 inch (0,15 mm)
B-14343
Remove the fuel camshaft and fork lever assembly (Item

1) [Figure 70-100-44] at the same time.
70-100-13
773 Bobcat Loader

Service Manual

Crankshaft Gear Removal And Installation

Figure 70-100-46
Fuel Camshaft Governor

Figure 70-100-45
1
2
9
12
6
7
B-3686
10
11
13
1. Start Spring
2. Governor Spring
3. Governor Spring
4. Fork Lever
5. Fork Lever
6. Fork Lever Shaft
7. Fork Lever Holder
8. Governor Lever
9. Fuel Camshaft.
10. Governor Ball Case
11. Steel Balls
12. Governor Sleeve
13. Steel Ball
Remove the idler gear. (See Idler Gear And Camshaft

Remove the crankshaft gear with a puller [Figure 70100-46].
Remove the crankshaft key.
Installation: Install the crankshaft key. Heat the
crankshaft gear to 176F (80C) and fit it on the
crankshaft.
PI-10008A
The governor serves to keep the engine speed constant

by automatically adjusting the amount of fuel supplied to
the engine according to changes in the load.
Disassemble and assemble the governor and fuel
camshaft as shown in figure [Figure 70-100-45].
Check all the parts for wear or damage and replace as
needed.
70-100-14
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Service Manual

Oil Pump Service

Figure 70-100-48
Oil Pump Removal And Installation

Figure 70-100-47
2
B-3616
Measure the clearance between the lobes of the inner

rotor and outer rotor [Figure 70-100-48].
B-3658

Remove the crankshaft gear.
Remove the nut from the oil pump shaft. Use a puller to
remove the oil pump gear (Item 1) [Figure 70-100-47].
Installation: Tighten the nut on the oil pump shaft to 4654 ft.-lbs. (62-73 Nm) torque.
Remove the oil pump mounting bolts. Remove the oil
pump (Item 2) [Figure 70-100-47].
Installation: Tighten the oil pump mounting bolts to 6072 in-lbs. (6,9-8,1 Nm) torque.
70-100-15
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Service Manual

Figure 70-100-50
Oil Pump Service (Contd)

Figure 70-100-49
PI-10009
Put a piece of press gauge on the rotor face [Figure 70100-50].

A-2732
Install the cover and tighten the bolts.

Measure the clearance between the outer rotor and
pump body [Figure 70-100-49].
Remove the cover carefully. Measure the width of the

press gauge [Figure 70-100-50].

oil pump.

oil pump.
Clearance Between
Inner & Outer Rotor
Clearance Between
Outer Rotor & Body
0.0039-0.0063 inch
(0,10-0,16 mm)
0.0043-0.0075 inch
(0,11-0,19 mm)
End Clearance
70-100-16
0.0041-0.0059 inch (0,105-0,15 mm)
773 Bobcat Loader

Service Manual

Relief Valve
Figure 70-100-52
Checking Engine Oil Pressure

Figure 70-100-51
PI-10011A
The relief valve prevents damage of the lubricating

system due to high pressure. This relief valve is a ball
type.
PI-10010
Remove the oil pressure sensor.

Install a pressure gauge [Figure 70-100-51].
Remove the valve seat (Item 2), ball (Item 3) and spring
(Item 1) [Figure 70-100-52].
If the oil pressure is less than the allowable limit, check

the following items:
Check the parts for wear or damage and replace as

needed.
* Engine Oil Level Low

* Oil Pump Defective
* Oil Galley Plugged
* Oil Strainer Plugged
* Excessive Clearance at the Rod & Main Bearings
* Relief Valve Stuck
At Idle Speed
Allowable Limit
At Idle Speed
At Rated Speed
Allowable Limit
7 PSI (49 kPa)

14 PSI (97 kPa)
43-64 PSI (294-441 kPa)
36 PSI (245 kPa)
70-100-17
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Service Manual

Figure 70-100-54
Piston And Connecting Rod Removal And

Installation
Figure 70-100-53
PI-10013A
PI-10013B
Remove the rod cap and bearing [Figure 70-100-54].

Use a hammer handle and push the piston/connecting
rod assembly out of the cylinder bore [Figure 70-10054].
B-14344
Remove the cylinder head. (See Cylinder Head Removal

NOTE: Make sure the pistons are marked so they will

be returned to the same cylinder bore.
Remove the top edge from the cylinder bore with a ridge
reamer.
Figure 70-100-55
Remove the oil pan.

Remove the oil pump strainer (Item 1) [Figure 70-10053].
82.8
Turn the flywheel and put a pair of connecting rods at

bottom dead center.
Remove the connecting rod bolts.
82.8
Installation: Tighten the connecting rod bolts to the

following torque.
W/O Flange Bolt
W/Flange Bolt
A-2903A
27-30 ft.-lbs. (37-41 Nm)

33-36 ft.-lbs. (45-49 Nm)
Installation: When inserting the piston into the cylinder,

face the mark on the connecting rod to the injection pump
[Figure 70-100-55].
Repeat the procedure to remove the other piston/
connecting rod assemblies from the engine block.
70-100-18
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Service Manual

Figure 70-100-58

Figure 70-100-56
1
2
3
1
PI-10014B
Installation: When reassembling, align the marks

(Item 1) on the connecting rod and piston (Item 2). Heat
the piston to 176-212F. (80-100C.) and tap the piston
pin into position. Place the piston rings so that there are
gaps every 120 degrees (Items 3, 4 & 5) [Figure 70-10058] with no gaps facing the piston pin in the cylinder.
4
B-3621
Remove the piston rings [Figure 70-100-56].

Remove the snap ring (Item 3) and piston pin (Item 1)
[Figure 70-100-56].
Servicing The Piston And Connecting Rod

Figure 70-100-59
Seperate the piston (Item 2) from the connecting rod

(Item 4) [Figure 70-100-56].
Figure 70-100-57
2
180
A-2733
3
Measure the I.D. of the piston pin bore in both horizontal
and vertical directions [Figure 70-100-59].
PI-10015A
PI-10015B
Installation: When installing new rings, assemble the

ring so the mark (Item 1) near the gap, faces the top of
the piston. When installing the oil ring, place the
expander joint (Item 2) on the opposite side of the oil ring
gap (Item 3) [Figure 70-100-57].

the piston.
70-100-19
Piston Pin Bore I.D.

Allowable Limit
0.9843-0.9848 inch
(25,0-25,013 mm)
0.9862 inch (25,05 mm)
773 Bobcat Loader

Service Manual

Figure 70-100-61

6.38 (162 mm)

1.063 (27 mm)
Figure 70-100-60
1.378 (35 mm)
1.098-1.1004
(27,9-27,95 mm)
0.984-0.985
(25,0-25,011 mm)
MC-1366
2
To replace the connecting rod small end bushing, make a
driver tool as shown in figure [Figure 70-100-61].
1
Figure 70-100-62
B-3633
Measure the O.D. of the piston pin (Item 1) [Figure 70100-60].

Measure the I.D. of the connecting rod small end (Item 2)
[Figure 70-100-60].
Calculate the oil clearance. If the clearance exceeds the
allowable limit, replace the bushing. If it still exceeds the
specifications, replace the piston pin.
Piston Pin O.D.
Small End-Bushing I.D.
Piston Pin & Small EndBushing
Allowable Limit
0.9843-0.9847 inch
(25,002-25,011 mm)
0.9852-0.9858 inch
(25,025-25,04 mm)
0.006-0.0015 inch
(0,014-0,038 mm)
0.0059 inch (0,15 mm)
PI-10016
Use a press and special driver tool to remove the small

end bushing [Figure 70-100-62].
Installation: Clean the small end bushing and bore. Put
oil on the bushing and press into the connecting rod until
it is flush [Figure 70-100-62].
70-100-20
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Service Manual


piston.
Servicing The Piston And Connecting Rod (Contd)
Compression Ring
Figure 70-100-63
Allowable Limit
Oil Ring
Allowable Limit
0.0037-0.0047 inch
(0,093-0,120 mm)
0.0079 inch (0,2 mm)
0.0008-0.002 inch
(0,02-0,052 mm)
0.0059 inch (0,15 mm)
Connecting Rod Alignment

Figure 70-100-65
B-3622
Install new piston ring into the lower part of the cylinder
bore. Measure the ring gap with a feeler gauge [Figure
70-100-63].
If the gap exceeds the allowable limit, replace the
cylinder liner.
Compression Ring Gap
Oil Ring Gap
Allowable Limit
0.0118-0.0177 inch
(0,3-0,45 mm)
0.0098-0.0177 inch
(0,25-0,45 mm)
0.0492 inch (1,25 mm)
Figure 70-100-64
B-4067
NOTE: The small end bushing is the basis of this

check, check the bushing for wear before
doing this check.
Install the piston pin into the connecting rod.
Install the connecting rod on an alignment tool.
Put the gauge over the piston pin and move it against the
face plate.
If the gauge does not fit squarely against the face plate,
measure the space between the gauge and face plate
[Figure 70-100-65].
the connecting rod.
Rod Alignment
0.002 inch (0,05 mm)
PI-10017
Remove the carbon from the ring grooves. Measure the

clearance between the ring and groove with a feeler
gauge [Figure 70-100-64].
70-100-21
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Service Manual

Crankshaft And Bearings Removal And Installation
Installation: When installing the cover (Item 1), make

sure the casting mark (Item 2) [Figure 70-100-67] is in
the down position.
Figure 70-100-68
Figure 70-100-66
B-9565
B-3648
Remove the piston and connecting rod assemblies (See

Piston And Connecting Rod Removal And Installation on
Page 70-100-18.)
Before removing the crankshaft/main bearings, check the

end play. Install a dial indicator. Measure the end play by
moving the crankshaft back and forth [Figure 70-10068].
Remove the engine flywheel. (See Flywheel Removal

Remove the bolts which fasten the bearing case cover to
the block.
End Play
Allowable Limit
0.0059-0.0122 inch
(0,15-0,31 mm)
0.0197 inch (0,5 mm)
Figure 70-100-69
Installation: Tighten the bearing case cover bolts to 1315 ft.-lbs. (18-21 Nm) torque.
Install two bolts into the bearing case cover and pull the
cover out [Figure 70-100-66].
Figure 70-100-67
B-14346
Remove the main bearing case bolt (Item 1) [Figure 70100-69].
B-14345
Installation: Make alignment of the bearing case hole

(Item 2) [Figure 70-100-69] with the hole in the block.
Put oil on the bolt threads and tighten to 51-54 ft.-lbs.
(69-73 Nm) torque.
70-100-22
773 Bobcat Loader

Service Manual

Figure 70-100-72
Crankshaft And Bearings Removal And Installation

(Contd)
Figure 70-100-70
PI-10021
Installation: When installing the main bearing case

assemblies, face the mark FLYWHEEL to the flywheel
side of the engine block [Figure 70-100-72]. Be sure the
thrust washers with its oil grooves face outward.
PI-10020
Remove the crankshaft/main bearing assembly from the

engine block [Figure 70-100-70].
Servicing The Crankshaft And Bearings

Figure 70-100-73
Mark the bearing case halves for correct installation.

Figure 70-100-71
A-2763
Put the crankshaft on V-blocks. Install a dial indicator on

the center journal [Figure 70-100-73].
B-4092
Remove the two bearing case bolts [Figure 70-100-71].
Turn the crankshaft at a slow rate.

If the misalignment exceeds the allowable limit, replace
the crankshaft.
Remove the bearing case and bearing.

Installation: Tighten the bearing case bolts to 34-38 ft.lbs. (46-52 Nm) torque.
70-100-23
Alignment (Allowable Limit)
0.0008 inch
(0,02 mm)
773 Bobcat Loader

Service Manual

Calculate the oil clearance.

Crankpin
Bearing I.D.
CrankpinO.D.
Servicing The Crankshaft And Bearings (Contd)

Figure 70-100-74
Oil Clearance
Allowable
Limit
1.8504-1.8522 inch
(47,0-47,046 mm)
1.8488-1.8494 inch
(46,959-46,975 mm)
0.0009-0.0034 inch
(0,025-0,087 mm)
0.0079 inch (0,2 mm)
Figure 70-100-76
120
A-2727
Tighten the connecting rod cap bolts as follows [Figure

70-100-74].
W/O Flange Bolt
W/Flange Bolt
27-30 ft.-lbs. (37-41 Nm)

33-36 ft.-lbs. (45-49 Nm)
PI-10022
Figure 70-100-75
Check the wear on the crankshaft sleeve [Figure 70100-76].
Wear of Sleeve
0.004 inch (0,1 mm)
A-2716
Measure the crankpin O.D. [Figure 70-100-75].
70-100-24
773 Bobcat Loader

Service Manual

Figure 70-100-79

Figure 70-100-77
2
1
B-3618
Measure the O.D. of the crankshaft journal [Figure 70100-79].

PI-10023A
PI-10023B
Calculate the oil clearance.

The special tool set (Kubota Code Number: 0791632091) will be needed to replace the crankshaft sleeve.

crankshaft bearing.
Remove the sleeve.
Bearing I.D.
Install the sleeve guide (Item 1) and stop (Item 2) [Figure

70-100-77].
2.0465-2.0488 inch
(51,98-52,039 mm)
2.0441-2.0449 inch
(51,921-51,94 mm)
0.0016-0.0046 inch
(0,04-0,118 mm)
0.0079 inch (0,2 mm)
Journal O.D.
Oil Clearance
Heat the sleeve to about 300F (150C). Install the

sleeve on the crankshaft using the special driver tool
(Item 3) [Figure 70-100-77].
Allowable Limit
Figure 70-100-80
Figure 70-100-78
REMOVAL TOOL
5.31 (135 mm)
0.8
(20 mm)
2.83
(72 mm)
2.0413-2.0433
(51,85-51,90 mm)
0.8 (20 mm)

1.57 R
(40 mm)
B-3631A
0.4
(10 mm)
2.2328-2.2402
(56,85-56,90 mm)
MC-1367
Measure the I.D. of the No. 1 crankshaft bearing [Figure

70-100-78].
To remove the front bearing make the driver tool as

shown in figure [Figure 70-100-80].
70-100-25
773 Bobcat Loader

Service Manual

Figure 70-100-83

Figure 70-100-81
5.12 (130 mm)
INSTALLATION
TOOL
0.8
(20 mm)
0.35
(9 mm)
2.83
(72 mm)
2.2328-2.2402
(56,85-56,90 mm)
PI-10025
0.8 (20 mm)

1.57 R
(40 mm)
0.4
(10 mm)
Clean the crankshaft journal and bearing. Put a strip of

press gauge on the center journal.
2.0412-2.0433
(51,85-51,90 mm)
MC-1365
To install the front bearing make the driver tool as shown

in figure [Figure 70-100-81].
Figure 70-100-82
Install the main bearing case halves and tighten the bolts.
Remove the bearing case halves.
Measure the flattened press gauge [Figure 70-100-83].
crankshaft bearing.
0.165-0.177
(4,2-4,5 mm)
Crankshaft Journal O.D.

Bearing I.D.
Oil Clearance
Allowable Limit
2.0441-2.0449 inch
(51,92-51,94 mm)
2.0465-2.0482 inch
(51,98-52,03 mm)
0.0016-0.0041 inch
(0,04-0,104 mm)
0.0079 inch (0,2 mm)
PI-10024A
Remove the front bearing (Item 1) [Figure 70-100-82]

with the special removal tool.
Installation: Clean the new bearing and bore, apply oil
on them. Install the new bearing with the installation
driver tool [Figure 70-100-82].
70-100-26
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Service Manual

Water Pump Disassembly And Assembly

Figure 70-100-86
Checking The Cylinder Bore

Figure 70-100-84
B-5318
Remove the water pump from the timing gearcase cover

[Figure 70-100-86].
B-4066
Use a guage to check the inside measurement of the

cylinder bore [Figure 70-100-84].
Figure 70-100-87
Figure 70-100-85
B-5324A
Put the water pump in a vise and remove the nut [Figure
70-100-87].
A-2717
Measure the six points show in figure [Figure 70-100-85]

to find the maximum wear.
Remove the pulley using a puller. Remove the key and

snap ring.
Kubota V2203-EB
The specification is 3.4252-3.4261 inches (87,0-87,022
mm). The wear limit is +0.0059 inch (+0,15 mm)
The specification is 3.2677-3.2686 inches (83,0-83,022
mm). The wear limit is +0.0059 inch (+0,15 mm).
If the cylinder bore is not within specifications, re-bore the
cylinder for oversize piston.
70-100-27
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Service Manual

Figure 70-100-89
Water Pump Disassembly And Assembly (Contd)

Figure 70-100-88
A-2783A
Install the new seals [Figure 70-100-89]. Install the shaft.

B-5325
Drive the shaft out of the impeller side of the water pump
Installation: Put the water pump in a vise and tighten the

new to 50-57 ft.-lbs. (68-77 Nm) torque. Always use a
new gasket when installing the water pump on the timing
gearcase cover.
70-100-28
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Service Manual
TURBOCHARGER
Troubleshooting
The chart below is given to assist in the correct diagnosis of turbocharger faults.
PROBLEM
CAUSE
Not enough power

Black Smoke
Blue Smoke
High Lubricating Oil Consumption
Too Much Lubricating Oil at Turbine End
Too Much Lubricating Oil at Compressor End
Not Enough Lubrication
Lubricating Oil In the Exhaust Manifold
Inside the Induction Manifold Wet
Damaged Compressor Impeller
Damaged Turbine Rotor
Rotating Assembly Does Not Turn Freely
Worn Bearings, Bearing Bores, Journals
Noise From Turbocharger
Sludge or Carbon Deposit In Bearing Housing
1, 4, 5, 6, 7, 8, 9, 10, 11, 18, 20, 21, 22, 25, 26, 27, 28

1, 4, 5, 6, 7, 8, 9, 10, 11, 18, 20, 21, 22, 25, 26, 27, 28
1, 2, 4, 6, 8, 9, 17, 19, 20, 21, 22, 30, 31, 32
2, 8, 15, 17, 19, 20, 28, 29, 31, 32
2, 7, 8, 17, 19, 20, 22, 28, 30, 31, 32
1, 2, 4, 5, 6, 8, 19, 20, 21, 28, 31, 32
8, 12, 14, 15, 16, 23, 24, 29, 32, 33, 34, 35
2, 7, 17, 18, 19, 20, 22, 28, 31, 32
1, 2, 3, 4, 5, 6, 8, 10, 11, 17, 18, 19, 20, 21, 28, 32, 36, 37
3, 4, 6, 8, 12, 15, 16, 20, 21, 23, 24, 29, 32, 33, 35, 36
7, 8, 12, 13, 14, 15, 16, 18, 20, 22, 23, 24, 25, 27, 29, 32, 33, 34, 35
3, 6, 7, 8, 12, 13, 14, 15, 16, 18, 20, 21, 22, 23, 24, 29, 32, 33, 34, 35
6, 7, 8, 12, 13, 14, 15, 16, 23, 24, 29, 33, 34, 35
1, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 20, 21, 22, 23,
24, 29, 32, 33, 34, 35
2, 11, 13, 14, 15, 17, 18, 24, 29, 33, 34, 35

1. Air filter element dirty.
2. Restricted crankcase breather.
3. Air filter element missing, leaking or not sealing correctly.
Loose connection to turbocharger,
4. Internal distortion or restriction in pipe from air filter to
turbocharger.
5. Damaged/restricted crossover pipe, turbocharger to
induction manifold.
6. Restriction between air filter and turbocharger.
7. Restriction in exhaust system.
8. Turbocharger loose or clamps/setscrews loose.
9. Induction manifold cracked or loose, flanges distorted.
10. Exhaust manifold cracked or loose, flanges distorted.
11. Restricted exhaust system.
12. Delay of lubricating oil to turbocharger at engine start.
13. Insufficient lubrication.
14. Dirty lubricating oil.
15. Incorrect lubricating oil.
16. Restricted lubricating oil supply pipe.
17. Restricted lubricating oil drain pipe.
18. Turbine housing damaged or restricted.
70-110-1
19. Leakage from turbocharger seals.

20. Worn turbocharger bearings.
21. Excessive dirt in turbocharger housing.
22. Excessive carbon behind turbine rotor.
23. Engine speed raised too rapidly at initial start.
24. Insufficient engine idle period.
25. Faulty fuel injection pump.
26. Worn or damaged fuel injectors.
27. Valves burned.
28. Worn piston rings.
29. Lubricating oil leakage from supply pipe.
30. Excessive starting fluid (on initial engine start).
31. Excessive engine idle period.
32. Restriction in turbocharger bearing housing.
33. Restriction in lubricating oil filter.
34. Engine stoped too soon from high load.
35. Insufficient lubricating oil.
36. Fuel leakage from fuelled starting aid.
37. Crack in back plate of compressor.
773 Bobcat Loader

Service Manual
The turbocharger should only be serviced by an

authorized dealer or repair shop.
TURBOCHARGER (CONT'D)
Description

Figure 70-110-3
WARNING
Turbochargers, operate at high speed and high
temperatures. Keep fingers, tools and other objects
away from the inlet and outlet ports. Avoid contact
with hot surfaces.
W-2257-1196
1
Figure 70-110-1
P16226

Page 70-30-1.)
Remove the compressor outlet hose (Item 1) [Figure 70110-3] from the turbo.
Figure 70-110-4
P16199
The turbocharger (Item 1) [Figure 70-110-1] is placed

between the exhaust and intake manifolds. It is driven by
hot exhaust gases and supplies air at more than
atmospheric pressure to the intake. It is lubricated by oil
from the main oil galley.
Figure 70-110-2
1
P16227
Remove the air cleaner hose (Item 1) [[Figure 70-110-4]

from the turbocharger.
1
P16201
The oil flows from the fittings (Item 1) [Figure 70-110-2]

on the front of the engine.
70-110-2
773 Bobcat Loader

Service Manual
Figure 70-110-7
TURBOCHARGER (CONT'D)
Removal and Installation (Cont'd)
Figure 70-110-5
1
1
P16231

from the oil return line (Item 1) [Figure 70-110-8].
P16216
Installation: Tighten to 84-132 in.-lbs. (9,5-15,0 Nm)

torque.
Figure 70-110-6
Figure 70-110-8
2
1
P16230
Remove the oil supply line fitting (Item 1) [Figure 70-1105] and the brass washer(s) (Item 1) [Figure 70-110-6]
from the turbocharger.
Installation: Tighten to 12-15 ft.-lbs. (16,0-20,3 Nm)
torque.
P16233

from the oil return line.
Installation: Tighten to 84-132 in.-lbs. (9,5-15,0 Nm)
torque.
70-110-3
773 Bobcat Loader

Service Manual
Figure 70-110-11
Figure 70-110-9
P16234
P16236

from the exhaust muffler flange.
Remove the mounting nut and washer (Item 1) [Figure

70-110-11] from the turbocharger.

torque.

torque.
Figure 70-110-10
Figure 70-110-12
2
P16206
P16230

from the exhaust muffler flange.
Remove the turbocharger assembly (Item 1) [Figure 70110-12] from the engine.

torque.
Reverse the
turbocharger.
removal
procedure
to
install
the

torque.
Remove the flange.
70-110-4
773 Bobcat Loader

Service Manual
HEATING, VENTILATION, AIR CONDITIONING

AIR CONDITIONING SERVICE . . . . . . . . . . . . . . . . . . . . . . . 80-90-1
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-90-1
AIR CONDITIONING SYSTEM FLOW . . . . . . . . . . . . . . . . . . 80-10-2
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-10-3
Principals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-10-2
BASIC TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 80-50-1
Checking The Electrical System . . . . . . . . . . . . . . . . . . . . 80-50-4
Cleaning The A/C Evaporator Coil & Heater Coil . . . . . . . 80-50-1
Compressor Drive Belt Inspection: . . . . . . . . . . . . . . . . . . 80-50-4
Engine Coolant By-Passing The Heater Valve . . . . . . . . 80-50-12
Heater Valve Not Opening Or Closing . . . . . . . . . . . . . . . 80-50-13
Poor A/C Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-50-1
SAFETY &
MAINTENANCE
DRIVE
SYSTEM
COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-20-1
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-20-1
COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-110-1
Compressor Clutch Disassembly. . . . . . . . . . . . . . . . . . . 80-110-2
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . 80-110-1
CONDENSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-120-1
ELECTRICAL
SYSTEM &
ANALYSIS
ENGINE
SERVICE
EVAPORATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-190-1
EVAPORATOR/HEATER UNIT . . . . . . . . . . . . . . . . . . . . . . . 80-160-1
HVAC
EXPANSION VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-180-1

GENERAL AIR CONDITIONING SERVICE GUIDELINES . . .
Component Replacement And Refrigeration Leaks. . . . . .
Compressor Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compressor Oil Check. . . . . . . . . . . . . . . . . . . . . . . . . . . .
80-60-1
80-60-3
80-60-1
80-60-2
HEATER COIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-200-1

Removal And Installation With A/C . . . . . . . . . . . . . . . . . 80-200-1
Removal And Installation Without A/C . . . . . . . . . . . . . . . 80-200-2
80-01
773 Bobcat Loader

Service Manual
HEATING, VENTILATION, AIR CONDITIONING (CONTD)

HEATER/AC FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . .
Wire Connector Removal and Installation . . . . . . . . . . . .
80-210-1
80-210-2
80-210-1
80-210-4
HEATER VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-220-1

PRESSURE RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . 80-140-1
PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-150-1
RECEIVER/DRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-130-1
REGULAR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning The Condenser . . . . . . . . . . . . . . . . . . . . . . . . . .
Compressor Drive Belt Inspection . . . . . . . . . . . . . . . . . . .
Filter Elements Removal And Installation . . . . . . . . . . . . .
80-40-1
80-40-2
80-40-2
80-40-1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-30-1
Safety Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-30-1
SYSTEM CHARGING AND RECLAMATION . . . . . . . . . . . .
Charging Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging Procedure With A Manifold Gauge Set . . . . . .
Reclamation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . .
80-100-1
80-100-5
80-100-4
80-100-1
SYSTEM TROUBLESHOOTING CHART . . . . . . . . . . . . . . . . 80-70-1

Gauge Pressure Related Troubleshooting. . . . . . . . . . . . . 80-70-2
TEMPERATURE/PRESSURE. . . . . . . . . . . . . . . . . . . . . . . . . 80-80-1
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-80-1
THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-170-1
80-02
773 Bobcat Loader

Service Manual
80-10-1
773 Bobcat Loader

Service Manual
AIR CONDITIONING SYSTEM FLOW

Principals
In an air conditioning system the refrigerant is circulated under pressure through five major components in a closed circuit.
At these five points in the system the refrigerant goes through pressure and temperature changes.
The compressor (Item 1) See Chart on Page 80-10-3. takes in heated, low pressure refrigerant gas through the suction
valve (low pressure side) and as the name indicates, pressurizes the heated refrigerant and forces it through the discharge
valve (high pressure side) on the condenser (Item 2) See Chart on Page 80-10-3.
Ambient air passing through the condenser removes the heat from refrigerant resulting in physical state change in the
refrigerant from a gas to a liquid.
The liquid refrigerant moves on to the receiver/drier (Item 3) See Chart on Page 80-10-3. where impurities such as
moisture and dirt are filtered out. The receiver/drier also serves as the storage tank for the liquid refrigerant. The liquid
refrigerant (still under high pressure) flows to the expansion valve (Item 4) See Chart on Page 80-10-3.
The expansion valve meters the amount of refrigerant into the evaporator coil (Item 5) See Chart on Page 80-10-3. As the
refrigerant passes through the expansion valve, it again changes its physical state. It becomes a low temperature, lowpressure liquid and saturated vapor. The low pressure liquid immediately starts to boil and vaporize as it enters the
evaporator. The hot humid air of the machine's cab is drawn through or blown into the evaporator by the evaporator fan
(Item 6) See Chart on Page 80-10-3. Since the refrigerant is colder than the air, it absorbs the heat from the air and
produces cooled air, which is pushed into the cab by the fan. The moisture in the air condenses on the evaporator coil and
drips into the drain pan, which directs the water out of the cab.
The refrigerant cycle is completed when the heated low pressure gas is again drawn into the compressor.
80-10-2
773 Bobcat Loader

Service Manual
AIR CONDITIONING SYSTEM FLOW (CONT'D)

Chart
Thermostat
Cold Air
Evaporator
5
Evaporator
4
Expansion Valve
Blower
1 Compressor
2 Condenser
Sight
Glass
Pressure
Switch
Fan
Dessicant
3
Receiver Drier
Status Of R134a_______________________________________________
High Pressure Gas
Low Pressure Liquid
High Pressure Liquid
Low Pressure Gas

b-16691
80-10-3
773 Bobcat Loader

Service Manual
80-10-4
773 Bobcat Loader

Service Manual
Figure 80-20-3
COMPONENTS
Identification
Figure 80-20-1
1
1
P-24219
P-24288
Compressor: The compressor (Item 1) [Figure 80-20-1]

is the pump that circulates the refrigerant throughout the
system. It raises the pressure of the refrigerant for heat
transfer through the condenser and evaporator.
Receiver/Drier: The receiver/drier (Item 1) [Figure 80-203] is the unit that receives the liquid refrigerant from the
condenser and removes moisture and foreign matter
from the system. It also serves as a storage tank for the
extra liquid refrigerant until it is needed by the
evaporator.
Figure 80-20-4
NOTE: The
A/C
system
(Compressor)
is
recommended to be turned on for at least 5
minutes weekly throughout the year to
lubricate the internal components.
Figure 80-20-2
1
N-22206
Pressure Relief Valve: The pressure relief valve (Item 2)

[Figure 80-20-3] is located on the receiver drier
assembly. This small brass valve (Item 1) [Figure 80-204] is a safety feature that is designed to open and release
the A/C charge if the pressure reaches 535 PSI.
P-24215
Condenser: The condenser (Item 1) [Figure 80-20-2] is

the unit that receives the high pressure, high temperature
refrigerant vapor from the compressor and condenses it
into a high temperature liquid.
80-20-1
773 Bobcat Loader

Service Manual
Figure 80-20-7
COMPONENTS (CONT'D)
Identification (Cont'd)
Figure 80-20-5
1
2
N-22087
1
Evaporator Coil: The evaporator coil (Item 1) [Figure 8020-7] cools and dehumidifies the air before it enters the
cab.
P-24227
Heater/Evaporator Unit: The heater/evaporator unit (Item

1) [Figure 80-20-5] is located behind the loader cab. The
unit delivers the cold air for the A/C and warm air for heat
into the cab. The unit contains the blower, heat & A/C
coils , thermostat and expansion valve.
Thermostat: The thermostat (Item 2) [Figure 80-20-7]

controls the temperature of the evaporator coil.
Heater Coil: The heater coil (Item 3) [Figure 80-20-7]
supplies the warm air into the cab by passing air through
the coil.
Figure 80-20-6
Figure 80-20-8
1
P-21902
N-22100
Expansion Valve: The expansion valve (Item 1) [Figure

80-20-6] controls the amount of refrigerant entering the
evaporator coil.
Heater/Evaporator Blower: The blower (Item 1) [Figure

80-20-8] is used to push air through the heater and
evaporator coils and into the cab.
80-20-2
773 Bobcat Loader

Service Manual
Figure 80-20-11
COMPONENTS (CONT'D)
Identification (Cont'd)
Figure 80-20-9
2
3
4
P-24229
N-22261
Control Panel: The panel (Item 1) [Figure 80-20-9] has

three separate components.
Pressure Switch: The pressure switch (Item 1) [Figure

80-20-11] will disengage the compressor clutch at high
pressure readings over 384 PSI. (2647 kPa) on the high
side, or at very low pressure of 28 PSI (193 kPa) or less
on the high side, which indicates loss of refrigerant.
Fan Switch: This is a four position rotary switch (Item 2)

[Figure 80-20-9]. When the fan switch is in the off
position the A/C will not engage, but the heat valve will
operate, as it is controlled by the ignition power.
A/C Switch: The rocker switch (Item 3) [Figure 80-20-9]
will be illuminated when the A/C is engaged.
Potentiometer: The potentiometer (Item 4) [Figure 8020-9] controls the Heat Valve from fully Off to fully On.
This can be used in conjunction with the A/C for defrost
of the windows and temperature control.
Figure 80-20-10
P-24232
Heater Valve: The heater valve (Item 1) [Figure 80-2010] is used to control the amount of engine coolant that
flows to the heater coil.
80-20-3
773 Bobcat Loader

Service Manual
80-20-4
773 Bobcat Loader

Service Manual
SAFETY
WARNING
Safety Equipment
Figure 80-30-1
In the event of a leakage, wear safety goggles.

Escaping refrigerant can cause severe injuries to
eyes. In contact with a flame, R134a refrigerant gives
a toxic gas.
W-2371-0500
R-134a inside a canister or in an A/C system is a liquid

under pressure. When it escapes or releases into the air,
ITS TEMPERATURE DROPS TO 21.6 F DEGREES
"INSTANTLY". If it spills on your skin or in your eyes you
should flood the area with cool water and SEEK
MEDICAL ATTENTION FAST! It is a good idea to wear
gloves [Figure 80-30-2] to prevent frost bite if you should
get refrigerant on your hands.
P16398
WARNING
Figure 80-30-2
HFC 134A refrigerant can be dangerous if not

properly handled. Liquid 134A may cause blindness
if it contacts the eyes and may cause serious
frostbite if it contacts the skin.
Gaseous 134A becomes lethal (phosgene) gas
when it contacts open flame or very hot
substances.
NEVER SMOKE when there is the possibility of
even small amounts of 134A in the air.
Any servicing work that involves release or addition
of 134A to the system must be done by a competent
refrigeration dealer who has the proper equipment,
knowledge, and experience to service refrigeration
equipment.
P16399
W-2373-0500
In servicing A/C and heater systems you will be exposed

to high pressures, temperatures and several chemical
hazards. Moving belts and pulleys are normal shop
hazards.
In addition to exercising caution in your work, DO WEAR
SAFETY GLASSES OR A FACE SHIELD [Figure 8030-1] when you are using R-134a or a leak detector,
adjusting service valves or the manifold gage set
connectors. Safety glasses or a transparent face shield
are practical safety items and one or the other is
absolutely required.
80-30-1
773 Bobcat Loader

Service Manual
80-30-2
773 Bobcat Loader

Service Manual
Figure 80-40-3
REGULAR MAINTENANCE
Filter Elements Removal And Installation
Figure 80-40-1
1
P-21906
Remove the filter (Item 1) [Figure 80-40-3] from the

cover.
P-21904
Remove the two mount bolts (Item 1) [Figure 80-40-1]

from the fresh air filter cover at the rear of the loader cab.
Figure 80-40-2
The fresh air filter must be cleaned sometimes as often

as twice a day, depending on the operating environment.
The filter can be cleaned by removing and shaking it. A
small amount of air pressure can be used to clean the
filter. However the fresh air filter should be changed at
least 2-4 times per year in normal conditions. In
extremely dusty conditions the fresh air filter may need to
be changed weekly.
Figure 80-40-4
P-21905
Remove the filter cover and filter (Item 1) [Figure 80-402] from the loader.
1
N-22153
Remove the two retaining knobs (Item 1) [Figure 80-404] from the recirculating air filter cover, at the back of the
cab.
Remove the retaining cover (Item 2) [Figure 80-40-4]
from the loader cab.
80-40-1
773 Bobcat Loader

Service Manual
REGULAR MAINTENANCE (CONT'D)
Compressor Drive Belt Inspection
Filter Elements Removal And Installation (Cont'd)
Figure 80-40-7
Figure 80-40-5
P-24288
P-21907
It is a good rule to regularly inspect (weekly) the

compressor drive belt for tension and wear.
Remove the recirculating air filter (Item 1) [Figure 80-405] from the rear of the cab.
Open the rear door.
Figure 80-40-6
Remove the drive belt cover.

Check the tension on the compressor belt (Item 1)
[Figure 80-40-7].
Cleaning The Condenser
Figure 80-40-8
1
N-22274
The recirculating air filter [Figure 80-40-6] is made of

open cell foam and should be cleaned with water. A mild
detergent may also be used. It does not require cleaning
as frequently as the fresh air intake filter.
P-24215
Open the rear door.

Raise the rear grill on the loader.
Check the condenser (Item 1) [Figure 80-40-8] for mud
or dirt.
80-40-2
773 Bobcat Loader

Service Manual
Figure 80-40-10
REGULAR MAINTENANCE (CONTD)

Cleaning The Condenser (Contd)
Figure 80-40-9
2
P-24313
1
P-24213A
With water or air, the condenser (Item 1) [Figure 80-4010] can be cleaned.
P-24213
Lift the rear of the condenser and pull towards rear of

machine until the front tabs (Item 1) slide out of mount
(Item 2) [Figure 80-40-9].
With the condenser removed from the machine, the oil
cooler can also be lifted.
80-40-3
773 Bobcat Loader

Service Manual
80-40-4
773 Bobcat Loader

Service Manual
Check the belt tension on the A/C compressor. (See

Compressor Drive Belt Inspection: on Page 80-50-4.)
BASIC TROUBLESHOOTING
Poor A/C Performance
Check the A/C condenser for dirt or mud, and clean if

necessary. (See Poor A/C Performance on Page 80-501.)
Figure 80-50-1
Check the A/C evaporator coil for dirt or mud, and clean if
necessary. (See Poor A/C Performance on Page 80-501.)
Inspect the sight glass located on the receiver/drier for air
bubbles. (See RECEIVER/DRIER on Page 80-130-1.)
Check the engine coolant to see if it is bypassing the

heater valve. (See Engine Coolant By-Passing The
Heater Valve on Page 80-50-12.)
Cleaning The A/C Evaporator Coil & Heater Coil
N-22273
Figure 80-50-3
Figure 80-50-2
N-22122
N-22411
Start the loader, engage the parking brake. Engage the

A/C system with the blower fan on high. Run the loader at
full RPM for approximately 15 minutes, with the loader
cab door closed.
Check the temperature at the louvers (Item 1) [Figure
80-50-1] with a thermometer [Figure 80-50-2].

on Page 10-20-1.)
on Page 10-30-1.)
At the rear of the cab, disconnect the thermostat wiring
The louver temperature should be between 36-53F.

(2,2-11,6C) depending on the amount of humidity in the
air.
If louver temperature is too high, (See SYSTEM
TROUBLESHOOTING CHART on Page 80-70-1.)
Check the blower fan for proper operation or noise, and
replace if necessary. (See Removal And Installation on
Page 80-210-1.)
80-50-1
773 Bobcat Loader

Service Manual
Figure 80-50-6
BASIC TROUBLESHOOTING (CONT'D)

(Cont'd)
Figure 80-50-4
1
2
N-22119
Remove the two mounting nuts (Item 1) [Figure 80-50-6]

Figure 80-50-7
N-22130
Remove the mount bolt (Item 1) [Figure 80-50-4] from

the left side cab access cover.
Remove the access cover (Item 2) [Figure 80-50-4] from
the loader.
1
Figure 80-50-5
N-22120
Remove the two mounting nuts (Item 1) [Figure 80-50-7]

1
N-22129
Disconnect the blower fan wiring connector (Item 1)

[Figure 80-50-5] from the loader wiring harness.
80-50-2
773 Bobcat Loader

Service Manual
Figure 80-50-10

(Cont'd)
Figure 80-50-8
N-22125
Remove the three mount bolts (Item 1) and the one

center mount bolt (Item 2) [Figure 80-50-10] from the
Evaporator/Heater Unit rear cover.
N-22123
Remove the rear cover from the unit.

Remove the Evaporator/Heater Unit from the rear of the
cab. Place it on the fenders of the loader supported with
2x4's (blocking) [Figure 80-50-8].
Figure 80-50-11

from the Evaporator/Heater Unit rear cover.
1
Figure 80-50-9
2
N-22127
With air or water, clean the heater coil (Item 1) and

evaporator coil (Item 2) [Figure 80-50-11]
N-22124

80-50-3
773 Bobcat Loader

Service Manual
Push the A/C switch (Item 1) to the ON position. Turn the

blower fan switch (Item 2) [Figure 80-50-13] to the first
On position.

Compressor Drive Belt Inspection:
Figure 80-50-12
The compressor clutch should make a click sound, which

indicates the clutch is engaging.
Figure 80-50-14
P-24288
Regularly inspect (weekly) the compressor drive belt for

wear.
Open the rear door.
P-21912
If the compressor clutch does not engage, check the

loader fuse (Item 1) [Figure 80-50-14] located on the
control panel in the loader cab.
Remove the drive belt cover.

Check the tension on the compressor belt (Item 1)
[Figure 80-50-12].
Replace the fuse if burned out.
Checking The Electrical System
NOTE: The decal inside the fuse cover, refers to the

fuse as HEATER. This fuse controls the power
for both the Heater and the A/C systems.
Figure 80-50-13
N-22284
Check to see if the compressor clutch is engaging.

With an operator in the loader seat and the cab door
open, turn the loader key switch to RUN (Standard
Panel) OR press the RUN/ENTER Button (Deluxe
Panel),without starting the loader.
80-50-4
773 Bobcat Loader

Service Manual
Figure 80-50-17

Checking The Electrical System (Cont'd)
Figure 80-50-15
1
1
P-24314
With a multimeter, check the voltage to the compressor

clutch at the loader harness (Item 1) [Figure 80-50-17]
P-24300
The voltage reading should be around 12 volts.

on Page 10-20-1.)
If there is no power at the clutch, check the wiring

harness for broken wires.

on Page 10-30-1.)
If there is power at the clutch, reconnect the wiring

harness to the compressor clutch.
Disconnect the loader harness (Item 1) [Figure 80-5015] from the compressor clutch wire.
Figure 80-50-18
Figure 80-50-16
P-24299
Disconnect the loader harness (Item 1) from the pressure

switch (Item 2) [Figure 80-50-18].
P-24314
With a multimeter, check the resistance to

compressor clutch (Item 1) [Figure 80-50-16].
the
If there is no resistance value, replace the compressor

clutch.(See Compressor Clutch Disassembly on Page
80-110-2.)
80-50-5
773 Bobcat Loader

Service Manual
Figure 80-50-21

Figure 80-50-19
N-22258
Disconnect the thermostat wiring connector (Item 1)

P-24315
Figure 80-50-22
Using a multimeter check the loader wiring harness (Item
1) [Figure 80-50-19] for voltage.
The voltage should be around 12 volts.
If there is no voltage at the wiring harness, check the
Figure 80-50-20
1
N-22259
Check the loader harness (Item 1) [Figure 80-50-22] for

voltage. The voltage should be 12 volts.
1

P-24315
If there is voltage at the harness, check the resistance at

the pressure switch (Item 1) [Figure 80-50-20].
If there is no resistance value, check for low refrigerant
level. (See Component Replacement And Refrigeration
Leaks on Page 80-60-3.)
If a resistance value is observed, the pressure switch is
good.
Reconnect the loader harness to the pressure switch.
80-50-6
773 Bobcat Loader

Service Manual
Figure 80-50-25

Figure 80-50-23
N-22129

N-22259
Figure 80-50-26
If there is voltage at the wiring harness, check the
thermostat (Item 1)[Figure 80-50-23] for resistance.
The resistance value of the thermostat should be 10
Ohms at 68 F (20 C).
If there is no resistance value, replace the thermostat.
1
If there is a resistance value, check the blower fan.

Figure 80-50-24
N-22260
2
1
N-22130

Remove the access cover (Item 2) [Figure 80-50-24]
from the loader.
80-50-7
773 Bobcat Loader

Service Manual
Figure 80-50-29

Figure 80-50-27
N-22262
Remove the control panel and wiring harnes from the cab
[Figure 80-50-29].
N-22260
Figure 80-50-30
resistance to the blower fan at the blower fan wiring
If there is no resistance value replace the blower fan.
1
If there is a resistance value check the climate controls at
the control panel inside the loader cab.
Figure 80-50-28
N-22265
Disconnect the loader wiring harness (Item 1) [Figure

80-50-30] from the blower switch.
Check the loader harness for voltage. The voltage should
be 12 volts.
1
N-22261
Remove the three mount bolts (Item 1) [Figure 80-50-28]

from the cab control panel.
80-50-8
773 Bobcat Loader

Service Manual
Figure 80-50-32

Figure 80-50-31
1
C
N-22264
At the loader cab, disconnect the loader harness (Item 1)

[Figure 80-50-32] from the A/C switch.
N-22288
If there is voltage at the wiring harness, check the blower

switch [Figure 80-50-31] for resistance.
With the switch in the OFF position, there should be zero
resistance between all terminals.
Check the harness for voltage. The voltage should be 12

volts.
With the switch in the 1 position, there should be

resistance between C terminal and the B terminal,
between the C terminal and the L terminal, and also
between the B terminal and the L terminal [Figure 80-5031].
between the C terminal and the M terminal, and also
between the B terminal and the M terminal [Figure 8050-31].
between the C terminal and the H terminal, and also
between the B terminal and the H terminal [Figure 8050-31].
If any of the above resistance tests fail, replace the
blower switch.
If the above resistance tests are good, check the A/C
switch.
80-50-9
773 Bobcat Loader

Service Manual
If heater valve does not open, or close, or the A/C does

not work, check the potentiometer.

At the loader cab, disconnect the loader harness (Item 1)

[Figure 80-50-34] from the potentiometer.
Figure 80-50-33
Figure 80-50-35
1
2
1
N-22289
N-22263
If there is voltage at the wiring harness, check the A/C

switch [Figure 80-50-33] for resistance.
With the switch in the OFF position there should be no
resistance between any of the three terminals on the A/C
switch.
With the switch in the ON position there should be
resistance between both terminals (Item 1) and (Item 2)
[Figure 80-50-33].

Figure 80-50-36
If no resistance value is found, replace the A/C switch.

If a resistance value is found, check the potentiometer.
Figure 80-50-34
C
N-22290
1
potentiometer [Figure 80-50-36] for resistance.
The resistance should be 10 K Ohm's between wire
terminal A and wire terminal C frame [Figure 80-50-36].
N-22262
If no resistance is found replace the potentiometer.

The potentiometer will effect the A/C system and also
affect the operation of the heater.
80-50-10
773 Bobcat Loader

Service Manual
Figure 80-50-39

Figure 80-50-37
B
1
N-22290
The resistance between the wire terminal A and wire

terminal B frame [Figure 80-50-39] should be
approximately 49 K Ohm's.
N-22201
The white wire B, (Item 1) [Figure 80-50-37], on the

potentiometer, is a resister wire.
Check the resistance between the wire terminal C and

wire terminal B frame [Figure 80-50-39] should be
Figure 80-50-38
Figure 80-50-40
1
1
N-22175
N-22175
To check the resistance of the white wire, turn the

potentiometer control (Item 1) to the full A/C position
[Figure 80-50-38].
To check the resistance of the white wire, turn the

potentiometer control (Item 1) [Figure 80-50-40] to the
full Heater position.
80-50-11
773 Bobcat Loader

Service Manual
Engine Coolant By-Passing The Heater Valve
Figure 80-50-42
Figure 80-50-41
3
1
B
N-22284
N-22290
Check the resistance between the wire terminal A and

Check the resistance between the wire terminal C and

on Page 10-20-1.)
Push the A/C switch (Item 1) to the OFF position. Turn
the fan switch (Item 2) to the High Speed position. Turn
the temperature control (Item 3) [Figure 80-50-42] to the
High A/C position, with the loader ignition switch OFF.
Figure 80-50-43
If the resistance is not found replace the potentiometer.
P-24232

on Page 10-30-1.)
Start the loader and run at high idle, for ten minutes.
Check the heater hose (Item 1) [Figure 80-50-43] for
temperature.
If the hose is hot, the heater valve is leaking by, and
80-50-12
773 Bobcat Loader

Service Manual
Figure 80-50-45

Heater Valve Not Opening Or Closing
Figure 80-50-44
3
1
P-24225
N-22284

on Page 10-20-1.)
Push the A/C switch (Item 1) to the OFF position. Turn
the fan switch (Item 2) to position 1. Turn the temperature
control (Item 3) [Figure 80-50-44] to the High A/C
position, with the loader ignition switch OFF.
Place the remote start tool on the left fender of the

loader, so the heater valve can be clearly seen. Watch
the valve shaft (Item 1) [Figure 80-50-45], as the key of
the remote start is turned to the ON position without
starting the loader. The heater valve should rotate.
See Heater Valve Not Opening Or Closing on Page 8050-13. If it does not rotate,check the potentiometer for
proper function.
Replace the heater valve. (See Removal and Installation
on Page 80-220-1.)

on Page 10-30-1.)
Place the remote start tool on the left fender of the
loader, so the heater valve can be clearly seen. Watch
the valve shaft (Item 1) [Figure 80-50-45], as the key of
the remote start tool is turned to the ON position without
starting the loader. The heater valve should rotate. Place
a mark on the loader shaft.
Turn the key of the remote start tool to the OFF position
and remove the remote start tool from fender.
Lower operator cab.
Turn the temperature control (Item 3) [Figure 80-50-44]
to the High Heater position, with the loader ignition switch
OFF.
on Page 10-30-1.)
80-50-13
773 Bobcat Loader

Service Manual
80-50-14
773 Bobcat Loader

Service Manual

GUIDELINES
Compressor Oil
Figure 80-60-1
N-22243
The compressor (Item 1) [Figure 80-60-1] is factory filled

with 150-170 cc's of PAG oil (Poly Alkelene Glycol).
Unlike engine oil, it is not necessary to frequently check
or change the compressor oil.
It is necessary to check, replenish or replace the
compressor oil in the following cases:
1. When the evaporator, condenser or receiver-drier is
replaced.
2. When refrigerant has leaked from the system.
3. When refrigerant is suddenly released from the
cooling cycle.
4. When any oil related problems occur in the cooling
cycle.
When one of the components (the evaporator, condenser
or receiver-drier) is replaced, one ounce (30 cc) of PAG
oil should be added for each component replaced.
If the A/C compressor is changed, no oil should be added
to the system, because the compressor comes factory
filled with oil.
NOTE: Only PAG oil should be used. Never mix R-12
and R-134a Oils.
80-60-1
773 Bobcat Loader

Service Manual

GUIDELINES (CONT'D)
Run the compressor for at least 20 minutes at 800-1200

RPM.
Compressor Oil Check
Remove the compressor from the loader. (See Removal

Figure 80-60-2
Remove the oil drain plug (Item 1) [Figure 80-60-2] and

drain the oil through the connectors and the oil drain hole
[Figure 80-60-3].
Installation: Tighten the oil drain plug to 9.4-10.8 ft.-lbs.
(13-15 Nm) torque.
Figure 80-60-4
1
N-22245
Figure 80-60-3
1
N-22246
NOTE: After draining the oil through the drain hole

and the connectors, extract the remaining oil
through the discharge-side connector by
rotating the drive pulley (Item 1) [Figure 80-604] several times by hand.
P-16534A
The compressor oil should be checked as follows when

oil is being added to an in service loader.
There is a close affinity between oil and refrigerant.
During normal operation, part of the oil circulates with the
refrigerant in the system. Therefore, when checking the
amount of oil in the system or replacing any system
component, the compressor must be run in advance to
insure return of oil to the compressor.
If the amount of refrigerant in the system has decreased,
charge the system. (See SYSTEM CHARGING AND
RECLAMATION on Page 80-100-1.)
Open the cab door and windows.
Run the blower at maximum speed.
80-60-2
773 Bobcat Loader

Service Manual
Component Replacement And Refrigeration Leaks

GUIDELINES (CONT'D)
Figure 80-60-6
Compressor Oil Check (Cont'd)

Figure 80-60-5
P-24229
Whenever the A/C system is opened to the atmosphere

or there has been a leak in the system, the receiver/drier
(Item 1) [Figure 80-60-6] must be changed.
N-22245
Measure the drained oil in a measuring cylinder.

Check the oil for contamination, dirt, metal shavings, or
varnish color, discard the oil if contaminated.
Never leave hose fittings, compressor fittings or

components uncapped while working on the A/C system.
NOTE: If metal shavings are found in the compressor

oil, replace the complete compressor
assembly.
Add new compressor oil through the suction side
Installation: Add 150 -170 cc's of PAG oil.
NOTE: The suction port on the compressor is marked
with an S and is the larger port on the
compressor.
80-60-3
773 Bobcat Loader

Service Manual
80-60-4
773 Bobcat Loader

Service Manual
SYSTEM TROUBLESHOOTING CHART

Blower motor does not operate
Possible Cause
Inspection
1. Blown fuse.
Inspect the fuse/wiring.
2. Broken wiring or bad
Check the fan motor ground and connectors.
connection.
3. Fan motor malfunction.
Check the lead wires form the motor with a circuit
tester.
4. Resistor malfunction.
Check resistor using a circuit tester.
5. Fan motor malfunction.
Check power into and out of the fan switch.
Blower motor operatesnormally, but air flow is insufficient
Possible Cause
Inspection
1. Evaporator inlet
Check evaporator for plugging.
obstruction.
2. Air leak.
Check to make sure air hoses are properly hooked

to Louvers, and air ducts.
Check thermostat using a circuit tester.
3. Defective thermo. switch

(frozen evaporator).
Insufficient cooling although air flow and compressor operation are normal
Possible Cause
Inspection
1. System low on refrigerant.
The high side pressure will be low and bubbles
may be present in sight glass on receive drier.
2. Excessive refrigerant.
The high pressure side pressure will be high.
The compressor does not operate at all, or operates improperly

Possible Cause
Inspection
1. Loose drive belt.
The belt is vibrating or oscillating.
2. Internal compressor
The compressor is locked up and the belt slips.
malfunction.
Magnetic clutch related
3. Low battery voltage.
Clutch slips.
4. Faulty coil.
Clutch slips.
5. Oil on the clutch surface.
Clutch slips.
6. Open oil.
7. Broken wiring or poor

ground.
8. Wiring harness
components.
Clutch does not engage and there is no reading

when a circuit tester is connected between the coil
and terminals.
Clutch will not engage. Inspect the ground and
connections.
Test the conductance of the pressure switch,
thermostat, Relay, etc.
80-70-1
Solution
Replace fuse/repair wiring.
Repair the wiring or connector.
Replace Motor.
Replace Resistor.
Replace Fan Switch.
Solution
Remove obstruction and clean
evaporator fins with air or
water.
Repair of adjust.
Replace thermostat.
Solution
Repair any leaks and recharge
the refrigerant to the correct
level.
Use refrigerant recovery
equipment to capture excess
refrigerant. Charge to the
correct refrigerant level.
Solution
Adjust tension.
Replace compressor.
Recharge the battery.

Replace the magnetic clutch.
Replace or clean the clutch
surface.
Replace clutch.
Repair.
Check operation.
773 Bobcat Loader

Service Manual
SYSTEM TROUBLESHOOTING CHART (CONT'D)

Gauge Pressure Related Troubleshooting
Normal compressor suction (low side) and discharge (high side) pressure at ambient temperatures of 86-96 degrees F
(30-38 degrees C) and compressor speed of approximately 2000 RPM are:
High pressure side pressure: 210-265 PSI
Low pressure side pressure: 15-33 PSI
As a rule of thumb the high side pressure will be around eight times greater then the low side pressure.
Possible Cause
Low pressure side
Too high.
1. Expansion valve
opens too far.
2. Dective compressor.
Low pressure side
Too low.
1. Low refrigerant
charge.
2. Clogged or closed
expansion valve.
3. Restriction between
drier and expansion
valve.
High pressure side
Too high.
1. Poor condenser
performance.
2. Excessive
refrigerant.
Inspection
The low pressure side pressure normally becomes too
high when the high pressure side pressure is too high. As
this is explained below, the following inspection is only
used when the low pressure side is too high.
Frost is present on the suction hose.
Solution
Replace expansion valve.
The high and low pressure side gauge pressures

equalize when the magnetic clutch is disengaged.
Replace compressor.
The high side pressure will be low and bubbles may be

present in sight glass on receive drier.

level.
Clean or replace the
expansion Valve.
Flush system or replace hose.
The expansion valves inlet side is frosted. Moisture or

other Contaminants can be the cause.
Frost on the line between drier and expansion valve. A
Negative low pressure reading may be shown.
Dirty or clogged condenser fins. Condenser fans not

Operating.
The high pressure side pressure will be high.
3. Excessive oil charge.
The high pressure side will be high.
4. Air in system.
Pressure is high on both high and low sides.
5. Restriction in drier,
condenser or high
pressure line.
High pressure side
Too low.
1. Low refirgerant
charge.
High pressure side will be high, and low pressure side

will be low.
The high side pressure will be low and bubbles may be

present in sight glass on receive drier.
80-70-2
Clean fins, and/or repair the

fan.
Use refrigerant recovery
equipment to capture excess
refrigerant. Charge to the
correct refrigerant level.
Evacuate system. Remove oil
from condenser and
compressor. Measure oil from
compressor and add correct oil
charge back into compressor.
Flush system with nitrogen.
Replace drier.
Evacuate and recharge with
Refrigerant.
Evacuate and flush system
replacing defective parts.

level.
773 Bobcat Loader

Service Manual
SYSTEM TROUBLESHOOTING CHART (CONT'D)

Gauge Pressure Related Troubleshooting (Cont'd)
Possible Cause
System pressures Equal
1. Clutch not operating.
2. Compressor not
pumping.
Inspection
See magnetic clutch retlated topics above.
Equal high and low pressures.
80-70-3
Solution
Replace compressor.
773 Bobcat Loader

Service Manual
80-70-4
773 Bobcat Loader

Service Manual
TEMPERATURE/PRESSURE
Chart
NORMAL EVAPORATOR RANGE
NORMAL CONDENSER RANGE
TEMP F.
PSIG
TEMP F.
PSIG
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
45
50
55
60
65
70
75
80
85
90
91
92
15.69
17.04
18.43
19.87
21.35
22.88
24.47
26.10
27.79
29.52
31.32
33.17
35.07
37.03
39.05
40.09
45.48
51.27
57.47
64.10
71.19
78.75
86.80
95.40
104.40
106.30
108.20
93
94
95
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
135
140
145
150
155
160
165
170
110.20
112.10
114.10
124.30
128.50
132.90
137.30
141.90
146.50
151.30
156.10
161.10
166.10
171.30
176.60
182.00
187.50
193.10
198.90
213.70
229.40
245.80
263.00
281.10
300.10
320.10
340.80
Evaporator
Pressures represent gas temperatures inside the coil. not the coil surface. For an estimate of the temperature of the air
coming off the coil add 8-10 degrees F. to the temperature on the chart.
Condenser
Temperatures are not ambient temperatures but condensing temperatures. Add 40 degrees F. to the ambient temperature
to get the condensing temperature and then refer to the pressure chart to see appropriate pressure for ambient
temperature.
Example:
Ambient Temperature=90 degrees F.

90 degrees F.
+40 degrees F.
130 degrees F. condenser temperature=200 psig
Conditions and pressures will vary from system to system.
80-80-1
773 Bobcat Loader

Service Manual
80-80-2
773 Bobcat Loader

Service Manual
AIR CONDITIONING SERVICE

Chart
Service Company/Phone Number:

Date:
Machine Model:
Machine Serial Number:
Machine Hours:
Pre Service Conditions
Ambient Temperature:
Louver Temperature:
Cab Temperature At Head Position:
Temperature Into Condenser:
High Side Pressure
Low Side Pressure
Ambient Humidity
Observations:
Machine Dealer:
Customer:
15 Minutes
30 Minutes
Notes
15 Minutes
30 Minutes
Notes
Explain Services Required:
Post Service Conditions

Ambient Temperature:
Louver Temperature:
Cab Temperature at Head Position:
Temperature Into Condenser:
High Side Pressure
Low Side Pressure
Ambient Humidity
Observations:
80-90-1
773 Bobcat Loader

Service Manual
80-90-2
773 Bobcat Loader

Service Manual
NOTE: This test is run with the loader engine OFF,

and the A/C switch in the OFF position.
SYSTEM CHARGING AND RECLAMATION

Reclamation Procedure
Figure 80-100-3
WARNING

a toxic gas.
W-2371-0500
Figure 80-100-1
N-23024
P-24208
Open the tailgate and locate the low pressure port

(Item 1), and high pressure port (Item 2) [Figure 80-1001].
NOTE: Before reclaiming a refrigeration system, it is

recommended to identify the type of
refrigerant that is in the A/C system and if it is
pure enough to use. The tool MEL 1592,
Refrigerant Identifier (Item 1) [Figure 80-100-3]
will determine, the kind of refrigerant and any
possible harmful or dangerous substances
that may be present in the system. Thus
preventing mixing of dangerous material with
your reclaimed R-134a in your reclaimer, and
further contamination to other A/C systems
that are reclaimed and charged from your
MEL 1581 Recovery/Recycling/Recharging
Machine.
Figure 80-100-2
P-24230
NOTE: Do not use this port (Item 1) [Figure 80-100-2]

for testing or charging.
80-100-1
773 Bobcat Loader

Service Manual
SYSTEM CHARGING AND RECLAMATION (CONT'D)
WARNING
Reclamation Procedure (Cont'd)

Figure 80-100-4
HFC 134A refrigerant can be dangerous if not

properly handled. Liquid 134A may cause blindness
if it contacts the eyes and may cause serious
frostbite if it contacts the skin.
Gaseous 134A becomes lethal (phosgene) gas
when it contacts open flame or very hot
substances.
NEVER SMOKE when there is the possibility of
even small amounts of 134A in the air.
Any servicing work that involves release or addition
of 134A to the system must be done by a competent
refrigeration dealer who has the proper equipment,
knowledge, and experience to service refrigeration
equipment.
W-2373-0500
P-24316
Remove the protective cap and connect the Refrigerant

Identifier to the low pressure hose (Item 1) [Figure 80100-4].
Figure 80-100-5
Connect the Refrigerant Identifier to its power source.

Follow the steps displayed on the refrigerant identifier
screen.
Allow two minutes for the refrigerant identifier to display
the type of refrigerant and air content. An alarm will
sound if potentially flammable hydrocarbons are present
and will also indicate on the visual display.
Disconnect the refrigerant identifier from the loader A/C.
N-22291
If the refrigerant is dangerous or flammable, it must be

evacuated from the A/C system into a separate container
and properly and safely disposed of.
If R134a is found , evacuate the system.
IMPORTANT: Only A/C trained technicians should

perform the reclaiming and recharging.
Use an approved recovery/charging unit [Figure 80-1005] to evacuate the system.
80-100-2
773 Bobcat Loader

Service Manual
Figure 80-100-8

Reclamation Procedure (Cont'd)
Figure 80-100-6
1
2
N-22381
P-24317
Connect the reclaimer to the loader A/C charge ports.

Connect the Red hose (Item 1) [Figure 80-100-6] to the
high pressure port and open the valve.
NOTE: The reclaimer unit, has a complete step by

step set of instructions [Figure 80-100-8] to
follow for reclimation and recharging of the A/
C system. A trained technician should follow
these instructions as they may very slightly
depending on the model and brand of
reclaimer used.
Connect the Blue hose (Item 2) [Figure 80-100-6] to the

low pressure port and open the valve.
Figure 80-100-7
N-22292
Turn the reclaimer unit [Figure 80-100-7] to the ON

position and follow the on screen instructions.
80-100-3
773 Bobcat Loader

Service Manual
Figure 80-100-10

Charging Procedure With A Manifold Gauge Set
WARNING
a toxic gas.
W-2371-0500
Figure 80-100-9
P-24319
Connect the gauges to the loader A/C charge ports.

Connect the Red hose (Item 1) [Figure 80-100-10] to the
high pressure port and open the valve.
Connect the Blue hose (Item 2) [Figure 80-100-10] to the
low pressure port and open the valve.
Figure 80-100-11
1
P-24318
Open the rear door.
Check to see that the hand valves (Item 1) [Figure 80100-9] are closed on the manifold gauge set.
If there is any refrigerant in the A/C system, it must be
recovered by an approved A/C reclamation procedure.
(See Reclamation Procedure on Page 80-100-1.)
P-24320
Connect the Yellow hose (Item 1) [Figure 80-100-11] to

the vacuum pump.
80-100-4
773 Bobcat Loader

Service Manual
Figure 80-100-14

Charging Procedure With A Manifold Gauge Set
(Contd)
Figure 80-100-12
1
P-24322
A thermistor vacuum gauge (Item 1) [Figure 80-100-14]

can be used to determine the critical vacuum level during
evacuation. It is a solid state instrument that constantly
monitors and visually indicates the vacuum level.
P-24321
Start the vacuum pump and open ISO-valve (Item 1)

[Figure 80-100-12] on the vacuum pump.
Run the vacuum pump for at least 5-10 minutes to insure
that a vacuum has been pulled on the system.
Close the ISO-valve (Item 1) [Figure 80-100-12] (which
isolates the vacuum pump from the A/C system) and turn
OFF the vacuum pump.
The thermistor vacuum gauge is used with the vacuum

pump [Figure 80-100-14].
Start the vacuum pump and open ISO-valve on the
vacuum pump.
Be sure that both hand valves, and both charge port
valves are open.
Run the vacuum pump for at least 45 minutes to insure
that all the moisture is boiled out of the system.
Charging Procedure
Figure 80-100-13
Stop the vacuum pump and close the ISO-valve on the

vacuum pump.
Close both hand valves on the manifold gauge set and
remove the yellow hose from the vacuum pump that goes
to the manifold gauge set.
Remove the vacuum pump and thermister vacuum
gauge.
1
P-24319
Note vacuum pressure indicated on the low pressure

(Blue) gauge (Item 1) [Figure 80-100-13]. Let stand for
5-10 min. and recheck the pressure for changes.
If the pressure drops, this may be an indication of a leak
in the A/C system.
Determine the problem with the A/C system and repair it.
80-100-5
773 Bobcat Loader

Service Manual
Figure 80-100-17

Charging Procedure (Cont'd)
Figure 80-100-15
2
3
N-22284
2
P-24323
Place a refrigerant container with R134a (Item 1) on a

charging scale (Item 2) [Figure 80-100-15] and zero out
the scale.
Connect the yellow hose (Item 3) [Figure 80-100-15]
from the manifold gauge set to the valve on the
refrigerant tank.
Figure 80-100-16
Press the A/C (Item 1) [Figure 80-100-17] switch to ON

position.
Turn fan switch (Item 2) [Figure 80-100-17] to HIGH
position.
Start loader engine, with the remote start switch, and run
at medium speed.
Watch the scale and run system until the predetermined
amount of refrigerant is added to the A/C system.
The A/C system holds 2.0 lbs. (1,13 kg) of refrigerant.
Turn OFF the valve on the refrigerant container, and
hand valves on the manifold gauge set.
Turn OFF the engine, and remove the A/C charging

equipment from the loader.
1
P-24324
Open the valve on the refrigerant container (Item 1) and

open the low pressure hand valve (Blue) (Item 2) [Figure
80-100-16] on the manifold gauge set. Allow the vacuum
to pull in the refrigerant until the pressure stabilizes.
80-100-6
773 Bobcat Loader

Service Manual
COMPRESSOR
WARNING

Figure 80-110-1

a toxic gas.
W-2371-0500
Remove the compressor hoses (Item 3) [Figure 80-1102] from the compressor.
Installation: Tighten the compressor hoses to 22 ft.-lbs.

(29,8 Nm) torque.
1
Cap and plug the compressor hoses and the fittings with
with the proper A/C caps and plugs.
P-24325
Figure 80-110-3
Remove drive belt guard.
Remove A/C belt guard (Item 1) by removing the
mounting bolt and nut (Item 2) [Figure 80-110-1].
Evacuate the A/C system. (See SYSTEM CHARGING
AND RECLAMATION on Page 80-100-1.)
Remove the compressor adjustment bolt (Item 1) [Figure

80-110-1].
Installation: Tighten the compressor adjustment bolt to
34 ft.-lbs. (46 Nm) torque.
P-24327
Figure 80-110-2
Remove the compressor mount bolt (Item 1) [Figure 80110-3].

Remove the compressor from the loader.
Reverse the removal procedure to install the compressor.
3
1
2
P-24326
Remove the compressor belt (Item 2) [Figure 80-110-2].

Mark the compressor hoses for proper installation.
80-110-1
773 Bobcat Loader

Service Manual
Figure 80-110-6
COMPRESSOR (CONT'D)
Compressor Clutch Disassembly
Figure 80-110-4
1.32
1.32
1.32
1
N-22275
The armature plate puller, (Item 1) can be constructed by

drilling three 10 mm holes in a flat circular plate, located
1.32 inches apart [Figure 80-110-6].
N-22244
Remove the center armature bolt (Item 1) [Figure 80110-4].
Attach the puller to the armature plate using three 8 mm

bolts (Item 2) [Figure 80-110-6].
Installation: Tighten the armature bolt to 8-10 ft.-lbs.

(12-14 Nm) torque.
Figure 80-110-7
Figure 80-110-5
N-22278
Turn the bolts into the three 8 mm holes (Item 2) on the

armature plate as shown in Fig. [Figure 80-110-7].
N-22277
To remove the armature plate (Item 1) [Figure 80-110-5]

from the clutch face, you must make an armature plate
puller.
80-110-2
773 Bobcat Loader

Service Manual
Figure 80-110-10
COMPRESSOR (CONT'D)
Compressor Clutch Disassembly (Cont'd)
Figure 80-110-8
N-22283

the pulley assembly.
N-22279
Figure 80-110-11
Attach a slide hammer puller (Item 1) [Figure 80-110-8]
to the armature puller disk.
Remove the armature plate from the compressor clutch.
Figure 80-110-9
1
N-22369
Install the pulley puller tool MEL 1595 on the compressor

pulley [Figure 80-110-11].
N-22280
Remove the shims (Item 1) [Figure 80-110-9] from either

the armature shaft or armature plate.
Installation: Insure that the clutch has the correct
clearance by adding the shims (Item 1) [Figure 80-1109].
The specified clearance for the clutch is 0.01-0.02 in.
(0.3-0.6 mm). Adjusting shims are available in the
following thicknesses:
0.0039 in. (0.1 mm)
0.0118 in. (0.3 mm)
0.0197 in. (0.5 mm)
80-110-3
773 Bobcat Loader

Service Manual
Figure 80-110-14
COMPRESSOR (CONT'D)
Figure 80-110-12
N-22373
Slide the wire grommet (Item 1) [Figure 80-110-14] from

the wire holder.
N-22370
Figure 80-110-15
Remove the pulley from the compressor [Figure 80-11012].
Figure 80-110-13
N-22374
Remove the coil lead wire (Item 1) [Figure 80-110-15]

from the wire holder on the compressor.
N-22371
The pulley assembly and bearing [Figure 80-110-13]

must be replaced as a complete unit.
80-110-4
773 Bobcat Loader

Service Manual
Figure 80-110-17
COMPRESSOR (CONT'D)
Figure 80-110-16
N-22375
The compressor [Figure 80-110-17] must be replaced as

a complete unit.
N-22372
Remove the three coil mount bolts (Item 1) [Figure 80110-16] from the compressor.
Installation: Tighten the mount bolts to 2.9-4.3 ft.-lbs. (46 Nm) torque.
Remove the coil from the compressor.
80-110-5
773 Bobcat Loader

Service Manual
80-110-6
773 Bobcat Loader

Service Manual
Figure 80-120-2
CONDENSER
WARNING
a toxic gas.
W-2371-0500
Figure 80-120-1
P-24328
Lift the rear of the condenser [Figure 80-120-2], and pull

toward the rear of the loader until the front tabs (Item 1)
[Figure 80-120-4] slide out of bracket (Item 2) [Figure
80-120-4]
Figure 80-120-3
P-24213
Remove the refrigerant from the A/C system. (See

GENERAL
AIR
CONDITIONING
SERVICE
GUIDELINES on Page 80-60-1.)
P-24313
Open the rear grill on the loader.

Mark the two A/C hoses (Item 1) [Figure 80-120-1] for
proper installation.
Remove the condenser from the loader [Figure 80-1203].
Disconnect the two hoses from the condenser (Item 1)

[Figure 80-120-1].
Cap and plug the hoses and the condenser fittings with
the proper A/C caps and plugs.
80-120-1
773 Bobcat Loader

Service Manual
CONDENSER (CONTD)
Figure 80-120-4
P-24303
Installation: Make sure to insert tabs (Item 1), into the

mounts (Item 2) [Figure 80-120-4], evenly for ease of
installation.
80-120-2
773 Bobcat Loader

Service Manual
RECEIVER/DRIER
WARNING

Figure 80-130-1

a toxic gas.
W-2371-0500
Remove the two A/C hoses (Item 2) [Figure 80-130-2]

from the receiver/drier.
Cap and plug the hoses and the receiver/drier fittings
Loosen the hose clamps (Item 3) [Figure 80-130-2] that
holds the receiver/drier to the mount.
P-24299
Remove the receiver/drier from the loader.

on Page 10-20-1.)
NOTE: When replacing a receiver/drier in an A/C

system 1 fl. oz. (30 cc) of PAG oil must be
added to the system when recharging.

on Page 10-30-1.)
Figure 80-130-3
Remove the refrigerant from the A/C system.(See

GENERAL
AIR
CONDITIONING
SERVICE
GUIDELINES on Page 80-60-1.)
Mark the A/C hoses (Item 1) [Figure 80-130-1] for proper

installation.
NOTE: Both fittings on the drier are the same size, so
the hoses can be hooked up incorrectly.
Figure 80-130-2
P-24295
1
from the receiver/drier mount bracket.
P-24298
Note the flow direction on the drier (Item 1) [Figure 80130-2] for proper installation.
80-130-1
773 Bobcat Loader

Service Manual
80-130-2
773 Bobcat Loader

Service Manual
Figure 80-140-2
PRESSURE RELIEF VALVE

Figure 80-140-1
N-22206
The pressure relief valve [Figure 80-140-2] is designed

to open and release the A/C charge if the pressure
reaches 535 PSI (3689 kPa).
N-22205
The pressure relief valve (Item 1) [Figure 80-140-1] is

located on the receiver drier assembly.
This will cause the A/C system to shut down, saving the
compressor.
The Pressure Relief Valve is a secondary protection
device in the A/C system, with the Pressure Switch
shutting down the system at 384 PSI (2648 kPa).
NOTE: If a Pressure Relief Valve is found open, check
the A/C system for problems. Replace the
complete receiver/drier unit.
80-140-1
773 Bobcat Loader

Service Manual
80-140-2
773 Bobcat Loader

Service Manual
PRESSURE SWITCH
WARNING

Figure 80-150-1

a toxic gas.
W-2371-0500
Remove the pressure switch (Item 1) [Figure 80-150-2]

from the A/C high pressure hose.
Remove the pressure switch from the loader.
Schraeder Valve Removal And Installation

Figure 80-150-3
P-24299
on Page 10-20-1.)
on Page 10-30-1.)
1
Disconnect the loader wire harness (Item 1) [Figure 80150-1] from the pressure switch wire harness.
NOTE: The pressure switch can be changed without
evacuating the A/C system.
N-22166
Figure 80-150-2
The schraeder valve (Item 1) [Figure 80-150-3] is
located in the A/C high pressure hose and is located
under the pressure switch.
on Page 10-20-1.)

on Page 10-30-1.)
Remove the refrigerant from the A/C system. (See
SYSTEM CHARGING AND RECLAMATION on Page
80-100-1.)
P-24298
Remove the pressure switch.

With a tire valve core removal tool, remove the valve core
from the hose.
Replace with a new core.
80-150-1
773 Bobcat Loader

Service Manual
80-150-2
773 Bobcat Loader

Service Manual
Figure 80-160-3
EVAPORATOR/HEATER UNIT
Figure 80-160-1
1
1
N-22129

N-22122
Figure 80-160-4
on Page 10-20-1.)
on Page 10-30-1.)
1
At the rear of the cab, disconnect the thermostat wiring
Figure 80-160-2
N-22119
Remove the two mounting nuts (Item 1) [Figure 80-1604].
1
N-22130

Remove the access cover (Item 2) [Figure 80-160-2]
from the loader.
80-160-1
773 Bobcat Loader

Service Manual
Figure 80-160-7
EVAPORATOR/HEATER UNIT (CONT'D)

WARNING
In the event of a leak, wear safety goggles. Escaping
refrigerant can cause severe injuries to eyes. In
contact with a flame, R134a refrigerant gives off a
toxic gas.
W-2371-0500
1
Figure 80-160-5
N-22128

from the expansion valve.
Installation: Tighten the A/C hoses to 22 ft.-lbs. (29,8
Nm) torque.
Cap and plug the hoses and the expansion valve fittings
Remove the heater hoses (Item 1) [Figure 80-160-7]
from the heater coil.
Installation: Tighten the Heater hoses to 22 ft.-lbs. (29,8
Nm) torque.
N-22120
Remove the two mounting nuts (Item 1) [Figure 80-1605].
Remove the evaporator/heater unit from the loader.
Figure 80-160-6
Reverse the removal procedure to install the evaporator/

heater unit.
N-22126
Remove the Evaporator/Heater Unit from the rear of the

cab. Place it on the fenders of the loader supported by
2X4's (blocking) [Figure 80-160-6].
80-160-2
773 Bobcat Loader

Service Manual
EVAPORATOR/HEATER UNIT (CONT'D)

Figure 80-160-8
N-22065
Remove the eight mount bolts (Item 1) [Figure 80-160-8]

Remove the rear cover from the unit.
80-160-3
773 Bobcat Loader

Service Manual
80-160-4
773 Bobcat Loader

Service Manual
Figure 80-170-3
THERMOSTAT
Figure 80-170-1
1
N-22072
Remove the thermostat from the unit [Figure 80-170-3].

N-22069
Figure 80-170-4
A
NOTE: The thermostat can be changed without

evacuating the A/C system, or removing the
evaporator/heater unit from the loader.
Remove the rear cover from the evaporator/heater unit.

Remove the two thermostat mount bolts (Item 1), and

remove the wiring harness and grommet (Item 2) [Figure
80-170-1] from the evaporator/heater housing.
Figure 80-170-2
N-22072

changed. The wiring position and color in the connector
is:
A
B
C
Blue
White
Black
Reverse the removal procedure to install the thermostat.

N-22071
Remove the thermostat probe (Item 1) [Figure 80-170-2]

from the A/C evaporator coil.
80-170-1
773 Bobcat Loader

Service Manual
80-170-2
773 Bobcat Loader

Service Manual
Figure 80-180-2
EXPANSION VALVE
WARNING
1
In the event of a leak, wear safety goggles. Escaping

refrigerant can cause severe injuries to eyes. In
contact with a flame, R134a refrigerant gives off a
toxic gas.
W-2371-0500
Figure 80-180-1
N-22073
Remove the two evaporator fittings (Item 1) [Figure 80180-2] from the expansion valve.
Installation: Tighten the two evaporator fittings to 22 ft.lbs. (29,8 Nm) torque.
Remove the two mount bolts (Item 2) [Figure 80-180-2].

Remove the expansion valve from the loader.
Figure 80-180-3
N-22150
NOTE: The expansion valve can be changed without

removing the evaporator/heater unit from the
loader.

on Page 10-20-1.)
on Page 10-30-1.)
N-22074

from the expansion valve.
Cap and plug the evaporator tubelines (Item 1) [Figure

80-180-3] and the expansion valve fittings with the
proper A/C caps and plugs.
Installation: Tighten the two A/C hose fittings to 22 ft.lbs. (29,8 Nm) torque.
Cap and plug the hoses and the expansion valve fittings
80-180-1
773 Bobcat Loader

Service Manual
Figure 80-180-5
EXPANSION VALVE (CONT'D)

Figure 80-180-4
1
1
N-22085
The expansion valve [Figure 80-180-5] is replaced as a

complete unit.
N-22074

from the expansion valve mount.
Reverse the removal procedure to install the expansion

valve.
Remove the expansion valve mount from the unit.
80-180-2
773 Bobcat Loader

Service Manual
Figure 80-190-3
EVAPORATOR
Figure 80-190-1
N-22075
Remove the two mount bolts (Item 1) from the mount

plate (Item 2) [Figure 80-190-3].
1
N-22073
Remove the mount plate from the unit.

on Page 10-20-1.)
Figure 80-190-4

on Page 10-30-1.)
Evacuate the A/C system. (See Reclamation Procedure
on Page 80-100-1.)
Remove the evaporator/heater unit from the back of the
cab. (See Removal And Installation on Page 80-160-1.)
Remove the expansion valve (Item 1) [Figure 80-190-1]
from the unit. (See Removal And Installation on Page 80180-1.)
1
N-22076
Figure 80-190-2
Remove the two retaining clips (Item 1) [Figure 80-1904] that connect the evaporator coil, to the heater coil.
Remove the evaporator coil from the unit.
N-22074
Remove the expansion valve mount bracket (Item 1)

[Figure 80-190-2] from the unit.
80-190-1
773 Bobcat Loader

Service Manual
EVAPORATOR (CONT'D)
Figure 80-190-5
N-22078
Inspect the evaporator coil [Figure 80-190-5] for leaks,

Clean with low water or air pressure.
Reverse the removal procedure to install the evaporator.
80-190-2
773 Bobcat Loader

Service Manual

HEATER COIL
Removal And Installation With A/C

from the heater coil at the expansion valve end of the
unit.
Figure 80-200-1
Figure 80-200-3
N-22128

on Page 10-20-1.)
on Page 10-30-1.)
N-22087
Remove the two retaining clips (Item 1) [Figure 80-2003] that connect the evaporator coil, to the heater coil.
Figure 80-200-4
Mark the heater hoses (Item 1) [Figure 80-200-1] for

Remove the two heater hoses from the heater coil.
Cap the hoses and the heater coil with hydraulic caps
and plugs to prevent oil loss from the system.
2
Installation: Tighten the two heater hose fittings to 22 ft.lbs. (29,8 Nm) torque.
2
Figure 80-200-2
N-22089
1
and remove the mount plate from the end of the unit.
that support the heater coil tubelines to the unit.
Remove the heater coil from the unit.
1
N-22086
80-200-1
773 Bobcat Loader

Service Manual
HEATER COIL (CONT'D)
Remove the two heater hoses from the heater coil.
Removal And Installation With A/C (Cont'd)
Cap the hoses and the heater coil with hydraulic caps
Figure 80-200-5
Installation: Tighten the two heater hose fittings to 22 ft.lbs. (29,8 Nm) torque.
Figure 80-200-7
2
N-22090
2
The heater coil [Figure 80-200-5] can be cleaned with
low air or water pressure.
If the heater coil needs replacement it must be replaced
as complete unit.
N-22093

Removal And Installation Without A/C

and remove the mount plate from the end of the unit.
Figure 80-200-6

that support the heater coil tubelines to the unit.
Figure 80-200-8
1
N-22128

on Page 10-20-1.)
on Page 10-30-1.)
Remove the heater unit from the back of the cab. (See
N-22094

from the heater coil.
Remove the heater coil from the unit.
Mark the heater hoses (Item 1) [Figure 80-200-6] for

80-200-2
773 Bobcat Loader

Service Manual
Figure 80-210-3
HEATER/AC FAN
Figure 80-210-1
1
1
N-22098
If the metal is not cut out on the housing, mark the area
(Item 1) [Figure 80-210-3] and remove it with a metal
shears.
N-22096

on Page 10-20-1.)
Figure 80-210-4

on Page 10-30-1.)
NOTE: The heater/AC fan assembly can be removed

from the evaporator/heater unit without
disconnecting the heater or A/C plumbing.
The unit is removed here for photo clarity.
Remove the grommet (Item 1) [Figure 80-210-1] from
the side of the evaporator/heater unit.
N-22099
Figure 80-210-2
Remove the blower fan wiring harness and grommet

(Item 1) [Figure 80-210-4] from the unit
N-22097
NOTE: On some early evaporator/heater units the

metal was not cut out, so the blower wiring
harness (Item 1) [Figure 80-210-2] could not
be removed without removing the wiring
connector.
80-210-1
773 Bobcat Loader

Service Manual
HEATER/AC FAN (CONT'D)
Remove the fan motor mount.
Remove the fan motor assembly from the housing.
Figure 80-210-5
Figure 80-210-7
1
2
N-22100
N-22107

from the blower fan housing.
Remove the blower fan housing from the evaporator/
heater unit.
Check the blower housing (Item 1) and fan motor mount

(Item 2) [Figure 80-210-7] for wear and replace as
needed.
Figure 80-210-8
Reverse the removal procedure to install the heater/AC

fan.

1
Figure 80-210-6
2
N-22108
1
Remove the outside rings (Item 1) and fan wheel covers
(Item 2) [Figure 80-210-8] from the fan motor and blower
wheels.
2
N-22102
Remove the eight mount bolts (Item 1) [Figure 80-210-6]

from the blower wheel cover.
Remove the blower wheel cover from the fan housings.
Remove the four mount bolts (Item 2) [Figure 80-210-6]
from the fan motor mount.
80-210-2
773 Bobcat Loader

Service Manual
Figure 80-210-11

Figure 80-210-9
N-22112
Remove the outside blower wheel clamp (Item 1) [Figure

80-210-10] & [Figure 80-210-11] from the blower wheel.
N-22109
Figure 80-210-12
Inspect the end rings and fan wheel covers for wear and
replace as needed [Figure 80-210-9].
Figure 80-210-10
N-22111
N-22110
Remove the inside blower wheel clamp (Item 1) [Figure

80-210-12] from the blower wheel.
80-210-3
773 Bobcat Loader

Service Manual
Figure 80-210-15

Figure 80-210-13
1
2
N-22104
Remove the plastic wedge (Item 1) [Figure 80-210-14] &

[Figure 80-210-15] from the center of the blower fan
motor wiring connector.
N-22116
NOTE: Before removing the blower wheels, mark their

orientation to ensure the wheels are
assembled back on the correct side and the
fins are facing the same direction as before.
Figure 80-210-16
Remove the blower wheel (Item 1) and inside ring (Item

2) [Figure 80-210-13] from the blower fan motor shaft.
Repeat the procedure for the other blower wheel.
heater/AC fan.
Wire Connector Removal and Installation

Figure 80-210-14
N-22105
With a pointed screw driver lightly press in on the tabs

(Item 1) [Figure 80-210-16] and remove the individual
wires from the connector.
1
N-22103
80-210-4
773 Bobcat Loader

Service Manual

Wire Connector Removal and Installation (Cont'd)
Figure 80-210-17
N-22106
The wiring code for the blower fan connector [Figure 80210-17]is:
Number on Connector
1
2
3
4
5
6
Wire Color
Orange
Red
Yellow
Black
Open
Open
80-210-5
773 Bobcat Loader

Service Manual
80-210-6
773 Bobcat Loader

Service Manual
Figure 80-220-3
HEATER VALVE
Figure 80-220-1
P-24225
Disconnect the loader wiring harness (Item 1) [Figure

80-220-3] from the heater valve.
P-24225
Remove the two heater hoses (Item 1) [Figure 80-220-1]

from the heater valve.
Reverse the remaval procedure to install the heater

valve.
Cap the hoses and the heater valve with hydraulic caps
Figure 80-220-4
Figure 80-220-2
N-22155
P-24232

from the heater valve actuator.
from the heater valve mount bracket.
Remove the heater valve and mount bracket from the
loader.
80-220-1
773 Bobcat Loader

Service Manual
Figure 80-220-7
HEATER VALVE (CONT'D)

Figure 80-220-5
N-22158
Remove the mount plate (Item 1) [Figure 80-220-7] from

the heater valve bracket.
N-22156
Figure 80-220-8
Remove the actuator (Item 1) and the three mounting
spacers (Item 2) [Figure 80-220-5] from the heater valve
mount plate.
Figure 80-220-6
N-22159
Remove the two mounting bolts (Item 1) [Figure 80-2208] from the heater valve.
N-22157
Remove the three mounting bolts (Item 1) [Figure 80220-6] from the heater valve mount plate.
80-220-2
773 Bobcat Loader

Service Manual
HEATER VALVE (CONT'D)

Figure 80-220-9
N-22160
Remove the heater valve mount bracket (Item 1) [Figure

80-220-9] from the heater valve.
heater valve.
80-220-3
773 Bobcat Loader

Service Manual
80-220-4
773 Bobcat Loader

Service Manual
SPECIFICATIONS
CONVERSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-60-1
Decimal And Millimeter Equivalents. . . . . . . . . . . . . . . . . . . . . SPEC-60-1
U.S. To Metric Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-60-1
ENGINE SPECIFICATIONS - KUBOTA V2003T-EB (TURBO). . . SPEC-21-1
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-2
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-3
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-4
Crankshaft Re-Grind Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-5
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-1
Cylinder Liner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-3
Fuel Injection Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-1
Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-1
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-3
Pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-3
Piston Rings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-3
Rocker Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-2
Tappet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-2
Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-4
Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-4
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-1
Valve Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-2
Valve Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-21-2
ENGINE SPECIFICATIONS - KUBOTA V2203-EB. . . . . . . . . . . . SPEC-20-1
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-2
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-3
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-4
Crankshaft Re-Grind Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-5
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-3
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-1
Fuel Injection Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-1
Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-1
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-3
Pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-3
Piston Rings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-3
Rocker Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-2
Tappet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-2
Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-4
Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-4
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-1
Valve Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-2
Valve Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-20-2
SAFETY &
MAINTENANCE
DRIVE
SYSTEM
ELECTRICAL
SYSTEM &
ANALYSIS
ENGINE
SERVICE
SPECIFICATIONS
SPEC-01
773 Bobcat Loader

Service Manual
SPECIFICATIONS (CONTD)
HYDRAULIC CONNECTION SPECIFICATIONS . . . . . . .
Flare Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring Face Seal Connection. . . . . . . . . . . . . . . . . . . .
O-ring Flare Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Port Seal Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight Thread O-ring Fitting. . . . . . . . . . . . . . . . . . . .
Tubelines And Hoses . . . . . . . . . . . . . . . . . . . . . . . . . .
SPEC-40-1
SPEC-40-2
SPEC-40-1
SPEC-40-3
SPEC-40-5
SPEC-40-1
SPEC-40-1
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS . SPEC-50-1

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-50-1
LOADER SPECIFICATIONS (773) . . . . . . . . . . . . . . . . . .
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loader Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPEC-10-1
SPEC-10-4
SPEC-10-2
SPEC-10-4
SPEC-10-4
SPEC-10-2
SPEC-10-3
SPEC-10-1
SPEC-10-2
SPEC-10-5
TORQUE SPECIFICATIONS FOR BOLTS . . . . . . . . . . . . SPEC-30-1

Torque For General Metric Bolts . . . . . . . . . . . . . . . . . SPEC-30-2
Torque For General SAE Bolts. . . . . . . . . . . . . . . . . . . SPEC-30-1
SPEC-02
773 Bobcat Loader

Service Manual
LOADER SPECIFICATIONS (773)

Loader Dimensions
Dimensions are given for loader equipped with standard tires and dirt bucket and may vary with other bucket types.
All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.
B
A
TIRE DESCRIPTION
10-16.5 Tires
31x15.5-15 Tires
66.0 (1676mm) or
60.0 (1524mm)
54.5 (1385mm) or
48.5 (1232mm)
62
BUCKET WIDTH
62.0 (1575mm)
68
68.0 (1727mm)
72.0 (1829mm)
55.9 (1420mm)
74
74.0 (1880mm)
* Recommended Pressure-Inflate tires to MAXIMUM

pressure shown on the side wall of the tire. DO NOT mix
brands of tires used on the same loader.
Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the
loader parts.
SPEC-10-1
773 Bobcat Loader

Service Manual
LOADER SPECIFICATIONS (773) (CONTD)

Performance
Rated Operating Capacity (ISO)
773/773H
773T
1750 lbs. (794kg)
1850 lbs. (839kg)
Tipping Load (SAE)
3900 lbs. (1769 kg)
Operating Weight (SAE)
5808 lbs. ( 2635 kg)
SAE Breakout Force-Lift
3400 lbs. ( 15123 N)
-Tilt
3240 lbs. (14412 N)
Axel Torque
4900 ft.-lbs. (6644Nm)
Travel Speed
7 MPH (11,3 km/hr.)
Controls
Vehicle Steering
Loader Hydraulics Lift and Tilt
Direction and speed controlled by two hand levers

Controlled by separate foot pedals or optional hand controls.
Front Auxiliary (Std.)
Controlled by electrical switch on RH steering lever.
Rear Auxiliary (Option)
Controlled by electrical switch on LH steering lever.
Engine
Starting Aid
Service Brake
Secondary Brake
Parking Brake
Hand lever throttle: Key-type starter switch and shutdown.

Keyless start and shutdown with deluxe instrumentation.
Glow Plugs
Automatically activated by standard or deluxe instrumentation.
Two independent hydrostatic systems controlled by two hand opertated steering
levers.
One of the hydrostatic transmissions.
Mechanical Disc, foot operated pedal or switch in control panel.
Engine
Make/Model
Kubota V2203-B
Kubota V2003-T-EB
Fuel/Cooling
Diesel/Liquid
Diesel/Liquid
Horsepower (SAE Net)
46 HP (34kW)
56 HP (42kW)
2800 RPM
2800 RPM
102.5 ft.-lbs. (139Nm)
120.8 ft.-lbs. (164Nm)
Four
Four
134 cu.in. (2,2L)
122 cu.in. (2,0L)
Bore/Stroke
3.425/3.638 (87.0/92.4)
3.268/3.638 (83.0/92.4)
Lubrication
Pressure System W/Filter
Pressure System W/Filter
Open Breathing
Open Breathing
Air Induction
Naturally aspirated
Turbocharged
Air Cleaner
Dry replaceable cartridge w/safety

element
Dry replaceable cartridge w/safety

element
Diesel-Compression
Diesel-Compression
Maximum Governed RPM
2800 RPM
2800 RPM
High Idle RPM
2860-3000
2860-3000
Low Idle RPM
1125-1175
1125-1175
Maximum Governed RPM

Torque @ 2600 RPM (SAE Net)
Number of Cylinders
Displacement
Crankcase Ventilation
Ignition
SPEC-10-2
773 Bobcat Loader

Service Manual

Hydraulic System
773/ 773H
Pump
773T
Engine driven, Gear type
Pump Capacity
High Flow (Option)
16.7 GPM (63,1 L/min.) at High Idle

27 GPM (102 L/min.) at High Idle
System Relief at Quick Couplers

Filter
3000 PSI (206 Bar)

Full flow replaceable, 3 micron synthetic media element
Hydraulic Cylinders
Doubleacting;
Tilt cylinders have cushioning feature on dump
Bore Diameter: Lift Cylinder (2)
2.50 (63,5)
Tilt Cylinder (1)
2.75 (69,9)
Rod Diameter: Lift Cylinder (2)
1.50 (38,1)
Tilt Cylinder (1)
1.375 (34,9)
Stroke: Lift Cylinder (2)
23.67 (601,2)
Tilt Cylinder (1)
13.19 (335,0)
Control Vavle
3-spool, open center type w/float detent on lift and electrically controlled
auxiliary spool.
Fluid Type
Bobcat Fluid (P/N 6563328). If fluid is not available, use 10W-30/10W-40 Class
SE motor oil for temperatures above 0F (-18C) or 5W-30 motor oil for
temperatures below 0F (-18C).
Fluid Lines
SAE standard tubelines, hoses and fittings.
Hydraulic Function Time:

Raise Lift Arms
3.62 Seconds
Lower Lift Arms
2.54 Seconds
Bucket Dump
2.37 Seconds
Bucket Rollback
1.85 Seconds
SPEC-10-3
773 Bobcat Loader

Service Manual

Electrical
Alternator
Belt driven, 50 amp. or 90 amp., open
Battery
12 volt, 600 cold cranking amps. @ 0F. (-18C);

115 minute reserve capacity at 25 amps.
Starter
12 volt; Gear Reduction Type; 3.62 HP (2,7 kW)
Instrumentation
Gauges: Hourmeter, Fuel, Engine Temperature.

Warning lights: Engine Coolant Temperature, Engine Oil Pressure, Hydraulic
Oil Temperature & Charge Pressure, Hydraulic Filter, Engine Air Filter,
Seat Belt, Fuel Level, General Warning, System Voltage.
Indicators: Attachment Control Device (ACD), Advanced Hand Controls (AHC)
or Advanced Control System (ACS), BICS Functions, glow plugs, Headlights,
Bucket Positioning, Attachment Auxiliary Hydraulics modes
Optional Deluxe Instrumentation:
* Same gauges and warning lights as standard Instrumentation.
*Additional bar-type gauges for: Engine Oil Pressure, System Voltage,
Hydrostatic Charge Pressure and Hydraulic Oil Temperature.
Additional Features Incl.:
Keyless Start with password capability, Digital Clock, Attachments, Attachments
Information, Digital Tachometer, High Flow & Two-Speed Lockouts, MultiLanguage Display, Help Screens, Diagnostic Capability & Engine/Hydraulic
Systems Shutdown Function.
Drive System
773/773H
Main Drive
Transmission
Final Drive
773T
Hydrostatic 4 wheel drive
Infinitely variable tandem hydrostatic piston pumps, driving 2 fully reversing

hydrostatic motors.
#80 HSOC endless roller chain & sprockets in sealed chaincase with oil
lubrication.
Total Engine to Wheel Reduction
33:1
Axle Size
2.00 (50,8)
Wheel Bolts
Capacities
(8) 9/16
Cooling Systen
13.5 qts. (12,8 L)
11.5 qts. (10,9 L)
Fuel
23.0 gals. (87,1 L)
23.0 gals. (87,1 L)
Engine/Cooling Oil W/Filter
7.5 qts. (7,1 L)
7.5 qts. (7,1 L)
Hydraulic/Hydro. Reservoir
4.8 gals. (18,2 L)
4.8 gals. (18,2 L)
Hydraulic/Hydro. System
8.5 gals. (32,2 L)
8.5 gals. (32,2 L)
9 gals. (34,1 L)
9 gals. (34,1 L)
Chaincase Reservoir
SPEC-10-4
773 Bobcat Loader

Service Manual

Tires
Flotation
10-16.5, 8 Ply Rating
Ultra Grip
31 x 15.5-15, 8 Ply Rating
Recommended Pressure
Inflate Tires to Maximum Pressure Shown On The Side Wall Of The Tire. Do Not
Mix Brands Of Tires Used On The Same Loader.
SPEC-10-5
773 Bobcat Loader

Service Manual
SPEC-10-6
773 Bobcat Loader

Service Manual
ENGINE SPECIFICATIONS - KUBOTA V2203-EB

All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by
parentheses.
Fuel Injection Nozzles
Opening Pressure
Fuel Tightness Nozzle Seat
1991-2133 PSI (13721-14707 kPa)

Dry Nozzle at 1849 PSI (12749 kPa)
Fuel Injection Pump

Fuel Tightness Plunger
Limit Permitted
Injection Timing
High Idle
Low Idle
Cylinder Bore
I.D. of Bore
Allowable Limit
10 sec: initial pressure 2133-1990 PSI (14707-13721 kPa)

5 seconds
17-19 degrees B.T.D.C.
2860-3000 RPM
1125-1175 RPM
3.4252-3.4261 (87,0-87,022)
+0.006 (+0,15)
Cylinder Head
Cylinder Head Surface Distortion
Thickness of Gasket (Used)
(New)
Top Clearance (Piston to Head)
Compression
Allowable
Difference Between Cylinders
0.002 (0,05) Max.

0.0453-0.0492 (1,15-1,25)
0.0512-0.0551 (1,3-1,4)
0.0217-0.0276 (0,55-0,70)
512-540 PSI (3,53-3,72 MPa)
355 PSI (2,45 MPa)
10% or less
Valves
Valve Seat Width (Intake & Exhaust)
Valve Seat Angle
O.D. of Valve Stems
I.D. of Valve Guides
Clearance Between Valve Stem & Guide
Allowable Limit
Valve Clearance (Cold)
Valve Recessing (Protrusion)
(Recess)
0.0835 (2,12)
Intake 60 degrees, exhaust 45 degrees
0.3134-0.3140 (7,96-7,98)
0.3156-0.3161 (8,015-8,03)
0.0016-0.0026 (0,04-0,07)
0.0039 (0,1)
0.0071-0.0087 (0,18-0,22)
0.002 (0,05)
0.006 (0,15)
SPEC-20-1
773 Bobcat Loader

Service Manual
ENGINE SPECIFICATIONS - KUBOTA V2203-EB

(CONTD)
parentheses.
Valve Springs
Free Length
Allowable Limit
Fitted Length
Compress to Fitted Length
Allowable Limit
1.6417-1.6614 (41,7-42,2)
1.622 (41,2)
1.378 (35,0)
26.4 lbs. (117,4 N)
22.5 lbs. (100,0 N)
0.039 (1,0)
Valve Timing
Intake Valve (Open)
(Close)
Exhaust Valve (Open)
(Close)
12 degrees B.T.D.C.
36 degrees A.T.D.C.
60 degrees B.T.D.C.
12 degrees A.T.D.C.
Rocker Arms
O.D. of Rocker Arm Shaft
I.D. of Rocker Arm Bushings
Clearance Between Rocker Arm & Bushing
Allowable Limit
0.5501-0.5506 (13,973-13,884)
0.5512-0.5519 (14,0-14,018)
0.0006-0.0018 (0,016-0,045)
0.0059 (0,15)
Camshaft
Journal O.D.
Bearing I.D.
Oil Clearance
Allowable Limit
Alignment Allowable Limit
Cam Lobe Height
Allowable Limit
End Clearance
Allowable Limit
1.5722-1.5728 (39.934-39,95)
1.5748-1.5758 (40,0-40,025)
0.002-0.0036 (0,05-0,091)
0.0059 (0,15)
0.0004 (0,01)
1.318 (33,47)
1.316 (33,42)
0.0028-0.0087 (0,07-0,22)
0.012 (0,3)
Tappet
Clearance Between Tappet & Guide
Allowable Limit
Tappet O.D.
Tappet Guide I.D.
0.0008-0.0024 (0,02-0,062)
0.0028 (0,07)
0.9433-0.9441 (23,959-23,98)
0.9449-0.9457 (24,0-24,021)
SPEC-20-2
773 Bobcat Loader

Service Manual
ENGINE SPECIFICATIONS - KUBOTA V2203-EB (CONTD)

parentheses.
Cylinders
Cylinder Bore I.D.
Allowable Limit
3.4252-3.4261 (87,00-87,022)
+0.0059 (+0,15)
Piston Rings
Ring Gap (Top & 2nd Ring)
Allowable Limit
Ring Gap (Oil Ring)
Allowable Limit
Side Clearance of Ring Groove:
Top Ring
Second Ring
Allowable Limit
Oil Ring
Allowable Limit
0.0118-0.0177 (0,3-0,45)
0.0492 (1,25)
0.0098-0.0177 (0,25-0,45)
0.0492 (1,25)
Zero Clearance
0.0037-0.0047 (0,093-0,12)
0.0079 (0,20)
0.0008-0.002 (0,02-0,052)
0.0059 (0,15)
Pistons
Piston Pin Bore
Allowable Limit
0.9843-0.9848 (25,0-25.013)
0.9862 (25,05)
Connecting Rod
Piston Pin O.D.
Small End Bushing I.D.
Clearance Between Piston Pin & Small End Bushing
Allowable Limit
Connecting Rod Alignment Allowable Limit
0.9843-0.9847 (25,002-25,011)
0.9852-0.9858 (25,025-25,04)
0.0006-0.0015 (0,014-0,038)
0.0059 (0,15)
0.002 (0,05)
Oil Pump
Oil Pressure Rated RPM
Allowable Limit
Idle Speed
Allowable Limit
Clearance Between Inner Rotor & Outer Rotor
Clearance Between Outer Rotor & Pump Body
End Clearance Between Inner Rotor & Cover
42.7-64 PSI (294,2-441 kPa)

36 PSI (245 kPa)
14 PSI (98 kPa)
7 PSI (49 kPa)
0.0039-0.0063 (0,1-0,16)
0.0043-0.0075 (0,11-0,19)
0.0041-0.0059 (0,105-0,15)
SPEC-20-3
773 Bobcat Loader

Service Manual
ENGINE SPECIFICATIONS - KUBOTA V2203-EB (CONTD)

parentheses.
Crankshaft
Crankshaft Alignment Allowable Limit
Oil Clearance Between Crankshaft Journal & Bearing #1
Allowable Limit
Crankshaft Journal O.D. #1
Crankshaft Bearing I.D. #1
Allowable Limit
Oil Clearance Between Crank Pin & Bearing
Allowable Limit
Crank Pin O.D.
Crank Pin Bearing I.D.
Crankshaft Side Clearance
Allowable Limit
0.00079 (0,02)
0.0016-0.0046 (0,04-0,118)
0.0079 (0,2)
2.0441-2.0449 (51,921-51,94)
2.0465-2.0488 (51,98-52,039)
0.0016-0.0041 (0,04-0,104)
0.0079 (0,2)
2.0441-2.0449 (51,921-51,94)
2.0465-2.0482 (51,98-52,025)
0.0009-0.0034 (0,025-0,087)
0.0079 (0,2)
1.8488-1.8494 (46,959-46,975)
1.8504-1.8522 (47,0-47,046)
0.0059-0.0122 (0,15-0,31)
0.0197 (0,5)
Timing Gear
Timing Gear Backlash:
Crank Gear-Idle Gear
Allowable Limit
Idle Gear-Cam Gear
Allowable Limit
Idle Gear-Injection Pump Gear
Allowable Limit
Crank Gear-Oil Pump Gear
Allowable Limit
Clearance Between Idle Gear Shaft & Idle Gear Bushing
Allowable Limit
Idle Gear Bushing I.D.
Idle Gear Shaft O.D.
Idle Gear Side Clearance Idle Gear
Allowable Limit
0.0016-0.0044 (0,0415-0,1122)
0.0059 (0,15)
0.0016-0.0045 (0,0415-0,1154)
0.0059 (0,15)
0.0016-0.0046 (0,0415-0,1154)
0.0059 (0,15)
0.0016-0.0043 (0,0415-0,109)
0.0059 (0,15)
0.001-0.0026 (0,025-0,066)
0.0039 (0,10)
1.2598-1.2608 (32,0-32,025)
1.2582-1.2589 (31,959-31,975)
0.0079-0.020 (0,2-0,51)
0.0354 (0,9)
Thermostat
Valve Opening Temperature
Valve Fully Open
157.1-162.5F (69.5-72.5C)
185F (85C)
SPEC-20-4
773 Bobcat Loader

Service Manual
ENGINE SPECIFICATIONS - KUBOTA V2203-EB (CONT'D)

6. The crank journal side surface must be fine-finished
to higher than 0.4-S (0.000016''-S).
Crankshaft Re-Grind Data

If the standard size bearing cannot be employed due to
excessive wear of the crank pin and crank journal use
undersize or oversize bearings.
Figure SPEC-20-1
For undersize or oversize bearing use, follow the

precautions noted below.
Grind the crankpin and journal with a wheel which has
specified round corner and width without shoulder
[Figure SPEC-20-1].
1. 0.1299-0.1457'' (3,3-3,7 mm)
2. 0.1102-0.1260'' (2,8-3,2 mm)
3. Be sure to chamfer the oil hole circumference to
0.0394-0.0591 (1,0-1,5 mm) radius width and oil
stone.
PI-10026A
4. The crankpin must be fine finished to higher than .04S (0.000016-S)

5. The crank journal must be fine-finished to higher than
0.4-S (0.000016-S)
SIZE
-0.008
(-0,2 mm)
-0.008
(-0,2 mm)
-0.016
(-0,4 mm)
-0.016
(-0,4 mm)
-0.008
(-0,2 mm)
-0.016
(-0,4 mm)
+0.008
(+0,2 mm)
CODE NO.
17331-2391-1
17331-2393-1
17331-2392-1
17331-2394-1
17331-2297-1
17331-2298-1
15221-2395-1
19202-2397-1
+0.016
(+0,4 mm)
15221-2396-1
19202-2398-1
NAME OF BEARING
Crankshaft Bearing 1
0.008 minus (0,2 minus)
Crank Pin Bearing
Crank Pin Bearing
Thrust Bearing 1-0.008plus
(0,2 mm plus)
(0,2 mm plus)
(0,4 mm plus)
(0,4 mm plus)
SPEC-20-5
BEARING MARK
CRANKSHAFT PROCESSING
DIM.
020 US
2.0363-2.037
(51,721-51,74mm)
020 US
A
040 US
2.0284-2.0291
(51,521-51.54mm)
040 US
020 US
B
040 US
1.8409-1.8415
(46,759-46,775mm)
1.8330-1.8337
(46,559-46,575mm)
1.0315-1.0335
(26,20-26,25mm)
020 OS
C
040 OS
1.0394-1.0413
(26,40-26,45mm)
773 Bobcat Loader

Service Manual
SPEC-20-6
773 Bobcat Loader

Service Manual
ENGINE SPECIFICATIONS - KUBOTA V2003T-EB (TURBO)

parentheses.
Fuel Injection Nozzles
Opening Pressure
Fuel Tightness Nozzle Seat
1991-2133 PSI (13721-14707 kPa)

Dry Nozzle at 1849 PSI (12749 kPa)
Fuel Injection Pump

Fuel Tightness Plunger
Limit Permitted
Injection Timing
High Idle
Low Idle
Cylinder Bore
I.D. of Bore
Allowable Limit
10 sec: initial pressure 2133-1990 PSI (14707-13721 kPa)

5 seconds
17-19 degrees B.T.D.C.
2860-3000 RPM
1125-1175 RPM
3.2677-3.2686 (83,0-83,022)
+0.006 (+0,15)
Cylinder Head
Cylinder Head Surface Distortion
Thickness of Gasket (Used)
(New)
Top Clearance (Piston to Head)
Compression
Allowable
Difference Between Cylinders
0.002 (0,05) Max.

N/A
N/A
0.0217-0.0276 (0,55-0,70)
512-540 PSI (3,53-3,72 MPa)
355 PSI (2,45 MPa)
10% or less
Valves
Valve Seat Width (Intake & Exhaust)
Valve Seat Angle
O.D. of Valve Stems
I.D. of Valve Guides
Clearance Between Valve Stem & Guide
Allowable Limit
Valve Clearance (Cold)
Valve Recessing (Protrusion)
(Recess)
0.0835 (2,12)
Intake 60 degrees, exhaust 45 degrees
0.3134-0.3140 (7,96-7,98)
0.3156-0.3161 (8,015-8,03)
0.0016-0.0026 (0,04-0,07)
0.0039 (0,1)
0.0071-0.0087 (0,18-0,22)
0.002 (0,05)
0.006 (0,15)
SPEC-21-1
773 Bobcat Loader

Service Manual
ENGINE SPECIFICATIONS - KUBOTA V2003T-EB (TURBO) (CONTD)

parentheses.
Valve Springs
Free Length
Allowable Limit
Fitted Length
Compress to Fitted Length
Allowable Limit
1.6417-1.6614 (41,7-42,2)
1.622 (41,2)
1.378 (35,0)
26.4 lbs. (117,4 N)
22.5 lbs. (100,0 N)
0.039 (1,0)
Valve Timing
Intake Valve (Open)
(Close)
Exhaust Valve (Open)
(Close)
20 degrees B.T.D.C.
45 degrees A.B.D.C.
55 degrees B.B.D.C.
14 degrees A.T.D.C.
Rocker Arms
O.D. of Rocker Arm Shaft
I.D. of Rocker Arm Bushings
Clearnace Between Rocker Arm & Bushing
Allowable Limit
0.5501-0.5506 (13,973-13,884)
0.5512-0.5519 (14,0-14,018)
0.0006-0.0018 (0,016-0,045)
0.0059 (0,15)
Camshaft
Journal O.D.
Bearing I.D.
Oil Clearance
Allowable Limit
Alignment Allowable Limit
Cam Lobe Height (Intake)
Allowable Limit (Intake)
Cam Lobe Height (Exhaust)
Allowable Limit (Exhaust)
End Clearance
Allowable Limit
1.5722-1.5728 (39.934-39,95)
1.5748-1.5758 (40,0-40,025)
0.002-0.0036 (0,05-0,091)
0.0059 (0,15)
0.0004 (0,01)
1.3346 (33,90)
1.3328 (33,85)
1.3177 (33,47)
1.3157 (33,42)
0.0028-0.0087 (0,07-0,22)
0.0118 (0,3)
Tappet
Clearance Between Tappet & Guide
Allowable Limit
Tappet O.D.
Tappet Guide I.D.
0.0008-0.0024 (0,02-0,062)
0.0028 (0,07)
0.9433-0.9441 (23,959-23,98)
0.9449-0.9457 (24,0-24,021)
SPEC-21-2
773 Bobcat Loader

Service Manual

parentheses.
Cylinder Liner
Cylinder Liner I.D.
Allowable Limit
Oversized Cylinder Liner I.D.
Allowable Limit
3.2677-3.2686 (83,0-83,022)
+0.0059 (+0,15)
3.2874-3.2883 (83,5-83,522)
+0.0059 (+0,15)
Piston Rings
Ring Gap (Top & 2nd Ring)
Allowable Limit
Ring Gap (Oil Ring)
Allowable Limit
Side Clearance of Ring Groove:
Top Ring
Second Ring
Allowable Limit
Oil Ring
Allowable Limit
0.0118-0.0170 (0,3-0,45)
0.0492 (1,25)
0.0098-0.0177 (0,25-0,45)
0.0492 (1,25)
Zero Clearance
0.0037-0.0047 (0,093-0,12)
0.20 (0,0079)
0.0008-0.002 (0,02-0,052)
0.0059 (0,15)
Pistons
Piston Pin Bore
Allowable Limit
0.9843-0.9848 (25,0-25,013)
0.9862 (25,05)
Connecting Rod
Piston Pin O.D.
Small End Bushing I.D.
Clearance Between Piston Pin & Small End Bushing
Allowable Limit
Connecting Rod Alignment Allowable Limit
0.9843-0.9847 (25,002-25,011)
0.9852-0.9858 (25,025-25,04)
0.0006-0.0015 (0,014-0,038)
0.0059 (0,15)
0.002 (0,05)
Oil Pump
Oil Pressure Rated RPM
Allowable Limit
Idle Speed
Clearance Between Inner Rotor & Outer Rotor
Clearance Between Outer Rotor & Pump Body
End Clearance Between Inner Rotor & Cover
42.7-64 PSI (294,2-441 kPa)

36 PSI (245 kPa)
14 PSI (98 kPa)
0.0039-0.0063 (0,1-0,16)
0.0043-0.0075 (0,11-0,19)
0.0041-0.0059 (0,105-0,15)
SPEC-21-3
773 Bobcat Loader

Service Manual

parentheses.
Crankshaft
Crankshaft Alignment Allowable Limit
Allowable Limit
Allowable Limit
Oil Clearance Between Crank Pin & Bearing
Allowable Limit
Crank Pin O.D.
Crank Pin Bearing I.D.
Crankshaft Side Clearance
Allowable Limit
0.0008 (0,02)
0.0016-0.0046 (0,04-0,118)
0.0079 (0,2)
2.0441-2.0449 (51,921-51,94)
2.0465-2.0488 (51,98-52,039)
0.0016-0.0041 (0,04-0,104)
0.0079 (0,2)
2.0441-2.0449 (51,921-51,94)
2.0465-2.0482 (51,98-52,025)
0.0009-0.0034 (0,025-0,087)
0.0079 (0,2)
1.8488-1.8494 (46,959-46,975)
1.8504-1.8522 (47,0-47,046)
0.0059-0.0122 (0,15-0,31)
0.0197 (0,5)
Timing Gear
Timing Gear Backlash:
Crank Gear-Idle Gear
Allowable Limit
Idle Gear-Cam Gear
Allowable Limit
Idle Gear-Injection Pump Gear
Allowable Limit
Crank Gear-Oil Pump Gear
Allowable Limit
Clearance Between Idle Gear Shaft & Idle Gear Bushing:
Idle Gear
Allowable Limit
Idle Gear Bushing I.D.
Allowable Limit
Idle Gear Shaft O.D.
Idle Gear Side Clearance Idle Gear
Allowable Limit
0.0016-0.0044 (0,0415-0,1122)
0.0059 (0,15)
0.0016-0.0045 (0,0415-0,1154)
0.0059 (0,15)
0.0016-0.0045 (0,0415-0,1154)
0.0059 (0,15)
0.0016-0.0043 (0,0415-0,109)
0.0059 (0,15)
0.001-0.0026 (0,025-0,066)
0.0039 (0,10)
1.4961-1.4970 (38,0-38,025)
0.0039 (0,10)
1.4944-1.4951 (37,959-37,975)
0.0079-0.020 (0,2-0,51)
0.0315 (0,8)
Thermostat
Valve Opening Temperature
Valve Fully Open
157.1-162.5F (69.5-72.5C)
185F (85C)
SPEC-21-4
773 Bobcat Loader

Service Manual

6. The crank journal side surface must be fine-finished
to higher than 0.4-S (0.000016''-S).
Crankshaft Re-Grind Data

If the standard size bearing cannot be employed due to
excessive wear of the crank pin and crank journal use
undersize or oversize bearings.
Figure SPEC-21-2
For undersize or oversize bearing use, follow the

precautions noted below.
Grind the crankpin and journal with a wheel which has
specified round corner and width without shoulder
[Figure SPEC-21-2].
1. 0.1299-0.1457'' (3,3-3,7 mm)
2. 0.1102-0.1260'' (2,8-3,2 mm)
3. Be sure to chamfer the oil hole circumference to
0.0394-0.0591 (1,0-1,5 mm) radius width and oil
stone.
PI-10026A
4. The crankpin must be fine finished to higher than .04S (0.000016-S)

5. The crank journal must be fine-finished to higher than
0.4-S (0.000016-S)
SIZE
-0.008
(-0,2 mm)
-0.008
(-0,2 mm)
-0.016
(-0,4 mm)
-0.016
(-0,4 mm)
-0.008
(-0,2 mm)
-0.016
(-0,4 mm)
+0.008
(+0,2 mm)
CODE NO.
17331-2391-1
17331-2393-1
17331-2392-1
17331-2394-1
17331-2297-1
17331-2298-1
15221-2395-1
19202-2397-1
+0.016
(+0,4 mm)
15221-2396-1
19202-2398-1
NAME OF BEARING
Crank Pin Bearing
Crank Pin Bearing
(0,2 mm plus)
(0,2 mm plus)
(0,4 mm plus)
(0,4 mm plus)
SPEC-21-5
BEARING MARK
020 US
CRANKSHAFT PROCESSING
DIM.
A
2.0363-2.037
(51,721-51,74mm)
020 US
2.0284-2.0291
(51,521-51.54mm)
040 US
040 US
020 US
040 US
C
020 OS
040 OS
1.8409-1.8415
(46,759-46,775mm)
1.8330-1.8337
(46,559-46,575mm)
1.0315-1.0335
(26,20-26,25mm)
1.0394-1.0413
(26,40-26,45mm)
773 Bobcat Loader

Service Manual
SPEC-21-6
773 Bobcat Loader

Service Manual
TORQUE SPECIFICATIONS FOR BOLTS

Torque For General SAE Bolts
The following table shows standard torque specifications for bolts with zinc phosphate coating. Bolts purchased from
Melroe that have zinc phosphate coating are specified by the letter H following the part number.
INCH.
LBS.
(Nm)
FOOT
LBS.
(Nm)
Thread
size
.250
.3125
.375
.4375
.500
.5625
.625
.750
.875
1.000
1.125
1.250
1.375
1.500
1.625
1.750
1.875
2.000
sae grade 5
80-90
(9,0-10,2)
180-200
(20,3-22,6)
25-28
(34-38)
40-45
(54-61)
65-70
(88-95)
90-100
(122-136)
125-140
(170-190)
220-245
(300-330)
330-360
(450-490)
475-525
(645-710)
650-720
(880-975)
900-1000
(1200-1360)
1200-1350
(1630-1830)
1500-1650
(2040-2240)
2000-2800
(2720-2980)
2500-2750
(3390-3730)
3150-3500
(4270-4750)
3800-4200
(5150-5700)
sae grade 8
110-120
(12,4-13,6)
215-240
(24,2-27-1)
35-40
(47-54)
60-65
(81-88)
90-100
(122-136)
125-140
(170-190)
175-190
(240-260)
300-330
(410-450)
475-525
(645-710)
725-800
(985-1085)
1050-1175
(1425-1600)
1475-1625
(2000-2200)
2000-2200
(2720-2980)
2600-2850
(3530-3870)
3450-3800
(4680-5150)
4300-4800
(5830-6500)
5500-6100
(7450-8300)
6500-7200
(8800-9800)
SPEC-30-1
773 Bobcat Loader

Service Manual
TORQUE SPECIFICATIONS FOR BOLTS (CONTD)

Torque For General Metric Bolts
THREAD SIZE
(DIA. X PITCH)
MATERIAL
HEAD MARK 4
M 5 x 0.8
M 6 x 1.0
M 8 x 1.25
M 10 x 1.25
M 12 x 1.25
M 14 x 1.25
6-9 ft.-lbs.
(8-12 Nm)
13-18 ft.-lbs.
(18-24 Nm)
22-30 ft.-lbs.
(30-41 Nm)
36-50 ft.-lbs.
(49-68 Nm)
HEAD MARK 7
3-4 ft.-lbs.
(4-5 Nm)
6-7 ft.-lbs.
(8-9 Nm)
11-16 ft.-lbs.
(15-22 Nm)
22-30 ft.-lbs.
(30-41 Nm)
40-54 ft.-lbs.
(54-73 Nm)
58-80 ft.-lbs.
(79-108 Nm)
SPEC-30-2
HEAD MARK 10
6-9 ft.-lbs.
(8-12 Nm)
18-25 ft.-lbs.
(24-34 Nm)
36-50 ft.-lbs.
(49-68 Nm)
69-87 ft.-lbs.
(94-118 Nm)
116-137 ft.-lbs.
(157-186 Nm)
773 Bobcat Loader

Service Manual
HYDRAULIC CONNECTION SPECIFICATIONS
Straight Thread O-ring Fitting
O-ring Face Seal Connection
Figure SPEC-40-4
IMPORTANT
damage the system.
Nut
Washer
Nut
Washer
O-ring
O-ring
I-2003-0888
Figure SPEC-40-3
A-1852
Lubricate the O-ring before installing the fitting. Loosen

the jam nut and install the fitting. Tighten the jam nut until
the washer is tight against the surface [Figure SPEC-404].
Tubelines And Hoses
Replace any tubelines that are bent or flattened. They will
restrict flow, which will slow hydraulic action and cause
heat.
Replace hoses which show signs of wear, damage or
weather cracked rubber.
B-7575
When the fitting is tightened, you can feel when the fitting
is tight to eliminate leakage caused by under or over
torqued fittings. Use vaseline petroleum jelly to hold the
O-ring in position until the fittings are assembled [Figure
SPEC-40-3].
Always use two wrenches when loosening and tightening

hose or tubeline fittings.
SPEC-40-1
773 Bobcat Loader

Service Manual

(CONT'D)
Use the following procedure to tighten the flare fitting:

Tighten the nut until it makes contact with the seat. Make
a mark across the flats of both the male and female parts
of the connection (Item 1) [Figure SPEC-40-5].
Flare Fitting
Figure SPEC-40-5
Use the chart below to find the correct tightness needed

(Item 2) [Figure SPEC-40-5]. If the fitting leaks after
tightening, disconnect it and inspect the seat area for
damage.
1
TS-1619
Flare Fitting Tightening Torque

Wrench Size
Tubeline
Outside
Diameter
Thread Size
TORQUE
Ft.-Lbs.
(Nm)
NEW
Rotate No.
of Hex Flats
RE-ASSEMBLY
Rotate No.
of Hex Flats
5/8
11/16
7/8
1
1-1/4
1-3/8
5/16
3/8
1/2
5/8
3/4
1
1-2-20
9/16-18
3/4-16
7/8-14
1-1/16-12
1-5/16-12
17 (23)
22 (30)
40 (54)
60 (81)
84 (114)
118 (160)
2-1/2
2
2
1-1/2
1
3/4
1
1
1
1
3/4
3/4
SPEC-40-2
773 Bobcat Loader

Service Manual
Figure SPEC-40-7

(CONT'D)
Hex Flat Tightening Method

O-ring Flare Fitting
Figure SPEC-40-6
1
O-ring Flare
Primary
Seal
2
TS-1619
Use the following procedure to tighten the O-ring flare

fitting.
Secondary
Seal
P13009
The flare is the primary seal, the O-ring is the secondary

seal and helps absorb vibration and pressure pulses at
the connection [Figure SPEC-40-6].
If necessary, the O-ring-flare fitting can be used without
an O-ring.
Tighten the nut until it contacts with the seat. Make a

mark across the flats of both the male and female parts of
the connection (Item 1) [Figure SPEC-40-7].
Use the chart below to find the correct tightness needed
(Item 2) [Figure SPEC-40-7]. If the fitting leaks after
tightening, disconnect it and inspect the seat area for
damage.
O-ring Flare Fitting Tightening Torque
Wrench Size
Tubeline
Outside
Diameter
Thread Size
TORQUE
Ft.-Lbs.
(Nm)
NEW
Rotate No.
of Hex Flats
RE-ASSEMBLY
Rotate No.
of Hex Flats
5/8
11/16
7/8
1
1-1/4
1-3/8
5/16
3/8
1/2
5/8
3/4
1
1-2-20
9/16-18
3/4-16
7/8-14
1-1/16-12
1-5/16-12
17 (23)
22 (30)
40 (54)
60 (81)
84 (114)
118 (160)
2-1/2
2
2
1-1/2
1
3/4
1
1
1
1
3/4
3/4
SPEC-40-3
773 Bobcat Loader

Service Manual
Figure SPEC-40-9

(CONT'D)
O-ring Flare Fitting (Cont'd)
Figure SPEC-40-8
Copper Bonnet Orifice
1
P13573
Always remove the O-ring (Item 1) [Figure SPEC-409] from the flare face as shown.
P13572
NOTE: O-ring flare fittings are not recommended in

all applications. Use the standard flare fittings
in these applications.
An O-ring (Item 2) [Figure SPEC-40-9] is added to the

flat boss of the fitting to seal the connection in this
application.
Do not use a O-ring flare fitting when a copper bonnet

orifice is used. When tightened the connection at the
bonnet may distort the flare face and prevent it from
sealing.
Use a standard flare fitting (Item 1) [Figure SPEC-40-8]
as shown.
When a O-ring flare fitting is used as a straight thread
port adapter the O-ring flare face is not used to seal. The
O-ring may come off the fitting and enter the system.
SPEC-40-4
773 Bobcat Loader

Service Manual

(CONT'D)
Port Seal and O-ring Boss

Tightening Torque
Port Seal Fitting

Figure SPEC-40-10
Fitting Nut
Wrench Size
Thread Size
Torque Ft.Lbs. (Nm)
11/16
15/16
1-1/8
1-1/4
1-1/2
9/16-18
3/4-16
7/8-14
1-1/16-12
1-5/16-12
22 (30)
40 (54)
60 (81)
84 (114)
118 (160)
NOTE: If a torque wrench cannot be used, use the

hex flat tightening method as an approximate
guideline.
NOTE: Port seal fittings are not recommended in all
applications. Use O-ring boss fittings in these
applications.
Nut Seals
to Fitting
Figure SPEC-40-11
Nut Seals
to Port
2
Secondary O-ring Seal
P13008
1
The nut is the primary seal, the O-ring is the secondary
seal and helps absorb vibration and pressure pulses at
the connection [Figure SPEC-40-10].
P13571
The hex portion of the nut does not contact the surface of
the component when the nut is tight.
Use the following procedure to tighten the port seal
fitting:
Port seal and nut, washer and O-ring (O-ring Boss)
fittings use the same tightening torque valve chart.
Do not use port seal fittings when a thread in orifice (Item

1) [Figure SPEC-40-11] is used in the port. The orifice
may interfere with the fitting and prevent it from sealing.
Use an O-ring boss fitting (Item 1) [Figure SPEC-4011] as shown.
If a torque wrench cannot be used, use the following

method.
Tighten the nut until it just makes metal to metal contact,
you can feel the resistance.
Tighten the nut with a wrench no more than one hex flat
maximum.
Do not over tighten the port seal fitting.
SPEC-40-5
773 Bobcat Loader

Service Manual
SPEC-40-6
773 Bobcat Loader

Service Manual
HYDRAULIC/HYDROSTATIC FLUID
SPECIFICATIONS
Specifications
Use Bobcat hydraulic transmission fluid (P/N 6563328). If
this fluid is not available, use 10W-30 or 10W-40 SAE
Motor Oil (5W-30 for 0F [-18C] and Below).
When temperatures below zero degree F (-18C) are

common, the loader must be kept in a warm building.
Extra warm-up time must be used each time the loader is
started during cold temperature conditions. Cold fluid will
not flow easily and it makes action on the hydraulic
function slower. Loss of fluid flow to the hydrostatic
transmission pump (indicated by TRANS light ON) can
cause transmission damage in less than 60 seconds.
DO NOT use automatic transmission fluids in the loader

or permanent damage to the transmission will result.
WARNING
WARNING
W-2072-0496
During cold weather (32F [0C] and below), do not

operate machine until the engine has run for at least
five minutes at less than half throttle. This warm-up
period is necessary for foot pedal operation and safe
stopping. Do not operate controls during warm-up
period.
When temperatures are below -20F (-30C), the
hydrostatic oil must be heated or kept warm. The
hydrostatic system will not get enough oil at low
temperatures. Park the machine in an area where the
temperature will be above 0F (-18C) if possible.
W-2027-1285
SPEC-50-1
773 Bobcat Loader

Service Manual
SPEC-50-2
773 Bobcat Loader

Service Manual
CONVERSIONS
Decimal And Millimeter Equivalents
U.S. To Metric Conversion
SPEC-60-1
773 Bobcat Loader

Service Manual
SPEC-60-2
773 Bobcat Loader

Service Manual
ROUTE TO
ATTENTION
PARTS MANAGER
SERVICE MANAGER X
SALES MANAGER
SERVICE MANUAL
REVISION
NOTICE
Revision No:
Date:
Product:
Model:
Manual No:
Insert This Sheet With The Above Listed Manual For Future Reference.
773/773H-1
10 September 1999
Bobcat Loader
773/773H
6900834 (8-99)
The following pages are a revision to the above Service Manual.

Take out existing pages and put in the new pages as listed below:
TAKE OUT
PUT IN
60-10-1
60-10-1
REVISION DECRIPTION
773 - WIRING SCHEMATIC

WITH ADVANCED HAND
CONTROL OPTION
S/N 517611001 & ABOVE
S/N 518011001 & ABOVE
S/N 518111001 & ABOVE
(Printed September 1999)
6718828
Printed in U.S.A.
ROUTE TO
ATTENTION
PARTS MANAGER
SERVICE MANAGER X
SALES MANAGER
SERVICE MANUAL
REVISION
NOTICE
Revision No:
Date:
Product:
Model:
Manual No:
773/773H-2
7 October 1999
Bobcat Loader
773/773H
6900834 (8-99)

TAKE OUT
PUT IN
Contents Page -i-ii
Contents Page - i-ii
10-01 thru 10-02

10-20-1 thru 10-20-2
10-40-1 thru 10-40-2
10-170-1 thru 10-170-2
10-01 thru 10-02

10-20-1 thru 10-20-2
10-40-1 thru 10-40-2
10-170-1 thru 10-170-2
20-50-3 thru 20-50-4

20-51-5 thru 20-51-6
20-60-1 thru 20-60-2
20-80-1 thru 20-80-2
20-90-1 thru 20-90-2
20-110-3 thru 20-110-4
20-50-3 thru 20-50-4

20-51-5 thru 20-51-6
20-60-1 thru 20-60-2
20-80-1 thru 20-80-2
20-90-1 thru 20-90-2
20-110-3 thru 20-110-4
40-01 thru 40-02

40-30-1 thru 40-30-4
40-01 thru 40-02

40-30-1 thru 40-30-4
50-80-1 thru 50-80-4
50-80-1 thru 50-80-4
60-120-3 thru 60-120-4
60-120-3 thru 60-120-4

60-130-1 thru 60-130-2
REVISION DECRIPTION
TAKE OUT
PUT IN
70-60-1 thru 70-60-4

70-80-1 thru 70-80-10
70-60-10 thru 70-60-4

70-80-1 thru 70-80-10
80-01 thru 80-02

80-10-1 thru 80-10-16
80-01 thru 80-02

80-10-1 thru 80-10-4
80-20-1 thru 80-20-4
80-30-1 thru 80-30-2
80-40-1 thru 80-40-2
80-50-1 thru 80-50-4
80-60-1 thru 80-60-2
80-70-1 thru 80-70-2
REVISION DECRIPTION
ROUTE TO
ATTENTION
PARTS MANAGER
SERVICE MANAGER X
SALES MANAGER
SERVICE MANUAL
REVISION
NOTICE
Revision No:
Date:
Product:
Model:
Manual No:
773/773H-3
7 October 1999
Bobcat Loader
773/773H
6900834 (8-99)

TAKE OUT
PUT IN
Cover
Cover
Cartoon
Cartoon
i thru viii
i thru viii
10-20-1 thru 10-20-2

10-40-1 thru 10-40-2
10-70-3 thru 10-70-4
10-90-1 thru 10-90-2
10-130-1 thru 10-130-2
10-20-1 thru 10-20-2

10-40-1 thru 10-40-2
10-70-3 thru 10-70-4
10-90-1 thru 10-90-2
10-130-1 thru 10-130-2
20-01 thru 20-02

HYDRAULIC CHARTS
20-10-5 thru 20-10-6
20-20-1 thru 20-20-14
20-01 thru 20-04

HYDRAULIC CHARTS
20-10-5 THRU 20-10-6
20-20-1 thru 20-20-8
20-21-1 thru 20-21-10
20-22-1 thru 20-22-6
20-30-1 thru 20-30-2
20-40-5 thru 20-40-6
20-51-7 thru 20-51-8
20-70-3 thru 20-70-10
20-71-1 thru 20-71-12
20-30-1 thru 20-30-2

20-40-5 thru 20-40-6
20-51-7 thru 20-51-8
20-70-3 thru 20-70-6
REVISION DECRIPTION
TAKE OUT
PUT IN
20-110-1 thru 20-110-2
20-110-1 thru 20-110-2

20-120-1 thru 20-120-4
20-130-1 thru 20-130-4
20-131-1 thru 20-131-6
20-140-1 thru 20-140-8
30-20-1 thru 30-20-2

30-30-7 thru 30-30-8
30-40-17 thru 30-40-18
30-60-7 thru 30-60-8
30-20-1 thru 30-20-2

30-30-7 thru 30-30-8
30-40-17 thru 30-40-18
30-60-7 thru 30-60-8
50-30-1 thru 50-30-2
50-30-1 thru 50-30-2
60-10-1 thru 60-10-2

ELECTRICAL CHARTS
60-10-1 thru 60-10-2

ELECTRICAL CHARTS
70-01 thru 70-02

70-70-3 thru 70-70-4
70-70-11 thru 70-70-12
70-01 thru 70-02

70-70-3 thru 70-70-4
70-70-11 thru 70-70-12
70-110-1 thru 70-110-6
REVISION DECRIPTION
ROUTE TO
ATTENTION
PARTS MANAGER
SERVICE MANAGER X
SALES MANAGER
SERVICE MANUAL
REVISION
NOTICE
Revision No:
Date:
Product:
Model:
Manual No:
773/773H-4
13 June 2000
Bobcat Loader
773/773H
6900834 (8-99)

TAKE OUT
PUT IN
REVISION DECRIPTION
Cover
Cover
Logo change
Cartoon
Cartoon
Text revised
Alpha Index
Alpha Index
Text revised
i thru ii
i thru ii
Text revised
Section 10
Section 10
20-03 thru 20-04

20-10-5 thru 20-10-6
20-20-7 thru 20-20-8
20-70-1 thru 20-70-2
20-131-3 thru 20-131-6
20-140-3 thru 20-140-4
20-03 thru 20-04

20-10-5 thru 20-10-6
20-20-7 thru 20-20-8
20-70-1 thru 20-70-2
20-131-3 thru 20-131-6
20-140-3 thru 20-140-4
30-01 thru 30-02
30-01 thru 30-02

30-32-1 thru 30-32-6
Text revised
Added Steering Lever And Component Removal, Push
Button Float
40-30-1 thru 40-30-2
40-30-1 thru 40-30-2
Text revised
Added Breather Cap, Added Fan Gearbox, Added Spark

Arrestor Cleaning Procedure, Added Replacing Filter
Elements
Text revised
Text revised
Text revised
Text revised
Text revised
Text and photos revised
TAKE OUT
PUT IN
50-01 thru 50-02

50-30-1 thru 50-30-6
50-01 thru 50-02

50-30-1 thru 50-30-2
50-31-1 thru 50-31-6
60-01 thru 60-02
60-01 thru 60-02

60-121-1 thru 60-121-12
70-01 thru 70-02

70-30-1 thru 70-30-2
70-40-1 thru 70-40-4
70-01 thru 70-02

70-30-1 thru 70-30-2
70-40-1 thru 70-40-2
Section 80
Section SPEC
REVISION DECRIPTION
Text revised
Added Standard Seat & Revised Suspension Seat
Text revised
Added AHC System W/Push Button Float
Text revised
Removed Spark Arrestor Cleaning Procedure
Removed Replacing Filter Elements
Changed page numbers system from 80 to SPEC
ROUTE TO
ATTENTION
SERVICE MANUAL
REVISION
NOTICE
Revision No:
Date:
Product:
Model:
Manual No:
PARTS MANAGER
SERVICE MANAGER X
SALES MANAGER
773/773H-5
2 March 2001
Bobcat Loader
773/773H (Inclued High Flow)
6900834 (3-01)

Please discard your old 773/773H Service Manual (P/N 6900834) Dated 8-99 and replace it
with the revised 773/773T G Series Service Manual (P/N 6900834) Dated 3-01. The revised
773/773T G Series Service Manual (P/N 6900834) dated 3-01 contains previous revisions 1
thru 4 dated 8-99.
ROUTE TO
ATTENTION
SERVICE MANUAL
REVISION
NOTICE
Revision No:
Date:
Product:
Model:
Manual No:
PARTS MANAGER
SERVICE MANAGER X
SALES MANAGER
Insert This Sheet With The Below Listed Manual For Future Reference.
773-6
8 March 2004
Bobcat Loader
773 (Inclued High Flow)
6900834 (3-04)
Please discard your 773/773T G Series Service Manual (P/N 6900834) Dated 3-01. The revised
773 Service Manual (P/N 6900834) dated 3-04. Contains previous revisions 1 thru 5.
This Service Manual is in a new format with added updates.
ROUTE TO
ATTENTION
SERVICE MANUAL
REVISION
NOTICE
Revision No:
Date:
Product:
Model:
Manual No:
PARTS MANAGER
SERVICE MANAGER X
SALES MANAGER
Insert This Sheet With The Below Listed Manual For Future Reference.
773-7
23 March 2006
Bobcat Loader
773
6900834 (3-04)
773 Service Manual (P/N 6900834) Dated (3-06) contains updated service information which replaces the previous
773 Service Manual (P/N 6900834) Dated (3-04).
Printed in U.S.A.

Bobcat 773 Service Repair Manual

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What safety precautions are mentioned regarding maintenance?

What safety precautions are mentioned regarding maintenance?

What components does the alphabetical index cover?

What components does the alphabetical index cover?

Service

Bobcat Company 2006

Instructions are necessary before operating or servicing machine. Read and

Never service the Bobcat SkidSteer Loader without instructions.

Have good ventilation when

Use the correct procedure to lift or

Cleaning and maintenance are

Disconnecting or loosening any

Never work on loader with lift

Stop, cool and clean engine of

Keep body, jewelry and clothing

Lead-acid batteries produce

GENERAL AIR CONDITIONING SERVICE

ALPHABETICAL INDEX (CONTD)

SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX

BOBCAT LOADER IDENTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . X

HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01

ENGINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-01

773 Bobcat Loader

9. The parking brake

2. Check that ROPS mounting

10. Enclosure door latches must

3. The seat belt must be

4. The seat bar must be

12. Safety treads must be in good

5. Check lift arm support device;

13. Check for correct function of

6. Machine signs must be

14. Check hydraulic fluid level,

7. Steering levers and foot

15. Inspect for fuel,

8. Check for correct function of

16. Lubricate the loader.

773 Bobcat Loader

17. Check the condition of the

22. Operate the loader and check

18. Inspect the air cleaner for

19. Check the electrical charging

24. Check for correct function of

20. Check tires for wear and

Recommend to the owner that all

21. Inspect for loose or broken

773 Bobcat Loader

773 Bobcat Loader

The following publications provide information on the

Safety Alert Symbol

The Delivery Report is used to assure that complete

The Operation & Maintenance Manual delivered with

Machine signs (decals) instruct on the safe operation

An Operators Handbook fastened to the operator

The AEM Safety Manual delivered with the machine

The Service Manual and Parts Manual are available

The Skid-Steer Loader Operator Training Course is

Service Safety Training Courses are available from

The Skid-Steer Loader Safety Video is available from

773 Bobcat Loader