Shuaibah IWPP

Cover Sheet

Client

Cons
SHUAIBAH
WATER AND ELECTRICITY COMPANY
ultin
g
Engi
neer THE CONSORTIUM OF SIEMENS AKTIENGESELLSCHAFT.
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO.,Ltd
s
PC
Shuaibah IWPP - WATER PROJECT

Owner's Engineer

Contractor

Project

Date

Name

Prepared
Checked
Approved
Dept.

Type of Doc.

Title

Contents Code

Welder Qualification Procedure

for
Potable Water Storage Tank

Reg. No.

Dept.

Rev.

Unit

Offer Var

Version

Opt.

Page-No.

Total 8 sheets

C
B
A
-

Rev.

First Issue for Approval

Date

Prepared by Signature Reviewed by

Signature

Remarks

Welder Qualification and Control Procedure

for
Potable Water
Storage Tank

PROC. No.:
REV . :
PAGE :

Table of Contents

Scope Scope

AbbreviAbbreviation

Refere Reference

Respons
Responsibility

PlanninPlanning and Preparation of Test

Test anTest and Record

Welder Welder Identification Numbering System

Maintai Maintaining Continuity of Qualification

Attach Attachments

M.S. HWANG

H.B. KIM

J.S. GAHNG

PREPARED
BY
Engineer

REVIEWED
BY
Sec.Mgr

APPROVED
BY
Gen.Mgr

Revision

2 of 18
0

Welder Qualification and Control Procedure

for
Potable Water
Storage Tank

1.0

PROC. No.:

3 of 18

REV . :

PAGE :

Scope
This procedure defines the procedure for qualifying welder and welding operators
and maintaining their qualification to meet the project specification, code and
standard for the construction of Shuaibah IWPP Project in Shuaibah ( Saudi Arabia )

2.0

Abbreviation
WPS : Welding Procedure Specification

3.0

Reference
ASME Section : Welding and Brazing Qualification

4.0

5.0

Responsibility
4.1

The subcontractor is responsible for control and implementation of this procedure.

4.2

Shuaibah Site Ham Chang QA/QC Manager is responsible for ensuring that this procedure is
correctly followed by ongoing monitoring and/or auditing of subcontractors.

4.3

Shuaibah Site Ham Chang QA/QC Manager shall notify the welder qualification test to Client
for his witness, whether done on site or elsewhere.

Planning and Preparation of Test

5.1

The subcontractor shall determine the number of qualified welders required

for his work. When the subcontractor needs for qualified welders, They shall request
for welder qualification test in writing to Shuaibah Site Ham Chang QA/QC Manager.

5.2Upon receipt of request for welder qualification test, Shuaibah Site Ham Chang QA/QC
Engineer shall provide the WPS or test specification and inform the test schedule
to subcontractor.
The subcontractor shall provide the materials which will be used for welder qualification test.
6.0

Test and Record

6.1

Prior to commencing of welding, Shuaibah Site Ham Chang QA/QC Engineer shall instruct
welders to weld test piece. Shuaibah Site Ham Chang QA/QC Engineer may stop welding
in any step when the welder is considered unable to make a sound weld.

6.2

The completed weld test coupon shall be examined and tested in accordance with

Welder Qualification and Control Procedure

for
Potable Water
Storage Tank

PROC. No.:

4 of 18

REV . :

PAGE :

the applicable code and/or standard. Shuaibuh Site Ham Chang QA/QC Engineer shall
check the operation using the Welder Qualification Test Witness Requisition/Report
of the test and make identify test coupon.

7.0

6.3

For nondestructive examination, the test coupon shall be sent to NDE subcontractor
by subcontractor. The examination report shall be sent to Shuaibuh Site Ham Chang
Discipline after approval of applicable NDE level II or III personnel.

6.4

For destructive test, the test coupon shall be prepared in accordance with the
requirement as specified ASME BPV Section IX, QW-463.2(a) and/or (b) by
subcontractor.The test report shall be sent to Shuaibuh Site Ham Chang
QA/QC Discipline after approval in accordance with ASME BPV Section IX,
QW-160 and QW-180.

Welder Identification Numbering System

For each welder, one identification number shall be assigned.
The Shuaibuh Site Ham Chang QA/QC Engineer shall give a identification number in
uniform numbering system to identify and trace all the welders.

8.0

Maintaining Continuity of Qualification

8.1

9.0

Reviewing the Welding Material Issue Slip and subcontractor's record of welder
qualification tests, the Shuaibuh Site Ham Chang QA/QC Engineer shall update the Qualified
Welder List two (2) month basis to add newly qualified welders, remove welder
whose qualifications have expired, and extend the expiration date.

Attachments
9.1

Welder Qualification Test Witness Requisition/Report,

9.2

Qualified Welder List,

9.3

Welder Performance Qualification Record,

9.4

Certificate of Qualification,

9.5

Preparetion for Welder Test Coupon

Welder Qualification and Control Procedure

for
Potable Water
Storage Tank

Preparation for Welder Test Coupon

1. Plate
Material : A285-C
Thickness : 13mm

150mm
300mm

2. Pipe
Material : A53-B
Thickness : 6" Sch. 40

150mm

3. Test Position
Plate All Vertical

Pipe

PROC. No.:
REV . :
PAGE :

5 of 18
0

Welder Qualification and Control Procedure

for
Potable Water
Storage Tank

PROC. No.:
REV . :
PAGE :

6 of 18
0

Welder Qualification Test Witness Visual / Report

Project : Shuaibuh IWPP

Subcon Name : Han Chang

Applicant
No.

Applicant Name

ID No.

HWQT-91

IN SEOUB JUNG

HQW-001

Prepared By

Requisition No. :
Base Metal

WPS No

Welding
Process

Position

WP-T-002/017

FCAW+SAW

2G

Date

Test Date :
Result of Visual

Spec.

Th'k

P-No.

A516-70

27mm

Checked By

July.28.2007

Pass

Date

Fail

Page

1 of 1

Test Method

Reason

RT

Approved By

Bend
Test

Others

Remarks

Date

Welder Qualification Test Witness Visual / Report

Project : Shuaibuh IWPP
Applicant
No.

Applicant
Name

Prepared By

Subcon Name :
ID No.

WPS No

Date

Welding
Process

Requisition No. :

Test Date :

Base Metal
Position

Spec.

Checked By

Th'k

Page

Result of Visual
P-No.

Pass

Date

Fail

Reason

of

Test Method
RT

Approved By

Bend
Test

Others

Remarks

Date

Backup TEAM Daily Report

Project : Shuaibah IWPP P.W.S TANK SITE.

DATE( . ):
Serial
No.

NO

.
Name

2007.

( J. S. PARK )

Position

40

Mohammad Ali ( )

52

Nawazish Ali ( )

18

Rifas ()

140

Hussain Cheroor ( )

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

Attendance

WORKING ORDER

WORK SHOP Daily Report

Project : Shuaibah IWPP P.W.S TANK SITE.

DATE( . ):
Serial
No.

NO

.
Name

2007.

( Y. K. KIM )

Position

Beeran ()

Mohammed Ali ( )

Gouthaman ()

16

Zubair ()

17

Nizar T ( T)

121

Rana Bahad ( )

124

Iqbal ()

131

Shalid Al Salam ( )

10

137

Abdul Khalik ( )

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

Attendance

WORKING ORDER

Erecter & Helper Daily Report

Project : Shuaibah IWPP P.W.S TANK SITE.

DATE( . ):
Serial
No.

NO

.
Name

2007.

( M. G. GO )

Position

15

Mahindar ()

58

Mehmood Ahamed ( )

46

Abdul Manaf -1 ( )

47

Aboobacker ()

49

Kunhi Mohammad ( )

50

Ummer ()

60

Abdul Majid ( )

61

Khalil ()

10

104

Ali Poolakunnan ( )

11

105

Mohammad Mehfooz ( )

12

106

Thoyub Ulla ( )

13

117

Mojeebu Rehman ( )

14

118

Yonus Hossain ( )

15

86

Salahudeen ()

16

87

Mujeeb Rahman ( )

17

88

Noushad ()

18

89

Mohammad Rafeeq ( )

19

90

Abdul Manaf -2 ( )

20

101

Umair Padiysath ( )

21

102

Ibrahim ()

22

103

Sakeer Hussain ( )

23

24

Abdul Gafoor ( )

97

Jafar ()

25

99

Abdul Razak ( )

26

141

27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

Alamgir Hossain ( )

Attendance

WORKING ORDER

Painter & Helper Daily Report

Project : Shuaibah IWPP P.W.S TANK SITE.

DATE( . ):
Serial
No.

NO

.
Name

2007.
Position

( T. G. LEE )

( H. K. KIM )

( S. Y. KIM )

( J. S. YU )

( B. M. GO )

( D. J. JEONG )

20

Said Muhammed ( )

21

Sajeed ()

34

Hamza ()

10

35

Harun Ur Rashid ( )

11

37

Moovan Dharma ( )

12

38

Shabodeen ()

13

39

Vilanathan ()

14

75

Abdul Azeez ( )

15

77

Ismail ()

16

81

Usman Balat ( )

17

122

Motiuur Rahman ( )

18

125

Abdul Alim Rajab ( )

19

126

Salim Ali ( )

20

127

Shakeeb Ul Salam ( )

21

128

Noor Alim ( )

22

129

Mahabat Rahman ( )

23

130

Jamal Miya ( )

24

135

Janir Ali ( )

25

146

M. Mohshin (M. )

26

147

K. Halihw Rohman (K. )

27

136

Abdul Halim Jalil ( )

28

145

Iblahim Syed ( )

29
30
31
32
33
34
35
36
37
38
39
40
42

S. Blast

Attendance

WORKING ORDER

Project : Shuaibah IWPP P.W.S TANK SITE.

DATE( . ):
Serial
No.

.
Name

NO

Rigger & Equipment Daily Report

2007.

( J. C. BYEON )

Position

Usman ()

31

Abdul Noor ( )

32

Homayn ()

56

Hamza Parambath ( )

57

Mohammad Saukat ( )

62

Joher Ali ( )

63

Mohammad Sahab ( )

82

Waheed Al Salam ( )

10

100

Shareef ()

11

142

Kalam MD Samsul ( MD )

12

54

Mohammad Hakam ( )

13

25

Mohammad Azhar ( )

14

71

Shahid Ali ( )

15

72

Said Mohammad ( )

16

123

17

80

18

132

Mohammad Sohel ( )

19

133

Muhammad Raees ( )

20

143

MD Arip ( MD )

40T

21

144

Abdul Razak ( )

14T

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

Mhdai Salim ( )
Mujeeb Ali ( )

14T
7T
10T

Attendance

WORKING ORDER

Welder & Helper Daily Report

Project : Shuaibah IWPP P.W.S TANK SITE.

DATE( . ):
Serial
No.

Welder Name

NO

2007.
Welder ID
No.

Position

Welding
Process

D.K CHAN KIM ( )

HQW-002

2G

SMAW

IN SEOUB JUNG ( )

HQW-001

2G&3G

SMAW
SMAW
SAW
FCAW
SMAW
SMAW
FCAW

HO JUN JIN ( )

HQW-003

2G&3G
1G
3G

JEONG CHEOL BYEON ( )

HQW-004

2G&3G

CHANG RAE CHO ( )

HQW-005

2G&3G
2G
6G

SMAW+GTAW

JE HYEON JEON ( )

24

Mohammad ASLAM ( )

HQW-006

2G
2G

23

LIAKAT Ali ( )

HQW-007

2G&3G

29

MODIUDDIN ()

HQW-011

2G&3G

SMAW
FCAW
SMAW

10

27

AZEEZ UL HAQ ( )

HQW-012

2G&3G
2G

11

30

CHUNNU MIYAH ( )

HQW-014

3G

SMAW
SMAW
FCAW
SMAW

12

42

Abu Al Kalam ( )

HQW-015

2G

SMAW

13

43

MOHAMED MOTIN ( )

HQW-016

2G

SMAW

14

44

Abdusalam()

HQW-017

2G&3G

SMAW

15

ABDUL Sukkur ( )

HQW-020

1G

SAW

16

65

Babul Huasin ( )

HQW-021

3G

SMAW

17

67

Biplob ()

HQW-026

3G

SMAW

18

68

Mojafor ()

HQW-027

3G

SMAW

19

69

Somser All ( )

HQW-028

3G

Abdul Alim ( )

HQW-032

6G
2G
2G

SMAW
GTAW
FCAW
FCAW

2G

FCAW

2G

FCAW

2G

FCAW

1G

SAW

1G

SAW

20

79

21

109

Aneed Shaikh ( )

22

113

Jamal Hussain ( )

23

114

Abdul Hameed ( )

24

111

Noor Alam ( )

25

120

Lipton ()

26

112

Luqman Hussain ( )

27

116

Nazur Lslan ( )

28

110

Roni Ahmad ( )

29

108

Saukat Hussain ( )

30

115

Mohammad Mehroot ( )

31

119

Sehkia Kadmat ( )

32

12

Rafeek Ansari ( )

HQW-037

33

91

Mohammad Rafi ( )

34

95

Ashraf ()

35

96

Mohammad Ali ( )

36

70

Abdul Rahees ( )

37

76

Mohammad ()

38
39

HQW-038

Attendance

WORKING ORDER

Welder & Helper Daily Report

WORKING ORDER

Project : GS Green Diesel Project (SMP-1)U.A.E

DATE( . ): 23. AUG. 2009.

Welding Defect & Weld Symbol

Crater
()
Crack
()
Over Lap
( )

Under Cut
( )

Blow Hole/Porosity
( /)
Tungsten Inclusion
/ ( )

Slag lnclusion
( )

Incomplete Penetration
( )

Lack of Fusion
( )

Root Concavity
( )/
Root Convexity
( )

( DEFECT CODE )
N.O

No Defect

I.P

Incomplete Penetration

Slag Inclusion

L.F

Lack of Fusion

Po

Porosity

Cr

Crack

U.C

Under Cut

R.C

Root Concavity

R.CV

Root Convexity

Tungsten Inclusion

M.M

Miss Match

B.D

Basematal Defect

O.R

Over Lap

D.B

Debris

SUNG CHANG E&C

Q/C DEPARTMENT

Radiographic Report
for
( Potable Water Storage Tank )
Project Name.
: Shuaibah IWPP
Tank No.
: C
Tank Name.
: Potable Water Storage Tank
Reference DWG. No. :W05009-XF00-GKB-554001

Report Format No.: HCIR

Reprt No.
: HCIR
Area & Location : Shuaibah Site ( Tank Area )

1. Radiographic Company : KOREA INSPECTION & ENGINEERING Co.,LTD

2. Radiographic Size : 4 x 12" Film.
3. Radiographic Total Film Sheets : TANK 1 SET - 2363 Sheets.
* 3 SETS - 7089 Sheets
Application
Point R/T Sheet Total Sheet Finish %
REMARK
R/T
Sump W/D Seam
6
6
6
6 100%
Annulal W/D Seam
18
18
18
18 100%
Sheel 1st Vertical W/D Seam
35
11
385
41 11%
Sheel 2nd Vertical W/D Seam
34
11
374
Sheel 3rd Vertical W/D Seam
34
11
374
Sheel 4th Vertical W/D Seam
34
11
374
Sheel 5th Vertical W/D Seam
34
11
374
Sheel 6th Vertical W/D Seam
4
4
4
Sheel 7th Vertical W/D Seam
4
4
4
Sh' 1st~2nd Horizontal W/D Seam
7
7
7
Sh' 2nd~3rd Horizontal W/D Seam
7
7
7
Sh' 3rd~4th Horizontal W/D Seam
7
7
7
Sh' 4th~5th Horizontal W/D Seam
7
7
7
Sh' 5th~6th Horizontal W/D Seam
7
7
7
Sh' 6th~7th Horizontal W/D Seam
7
7
7
Sh' 1st~2nd T-Cross W/D Seam
68
68
68
Sh' 2nd~3rd T-Cross W/D Seam
68
68
68
Sh' 3rd~4th T-Cross W/D Seam
68
68
68
Sh' 4th~5th T-Cross W/D Seam
68
68
68
Sh' 5th~6th T-Cross W/D Seam
68
68
68
Sh' 6th~7th T-Cross W/D Seam
68
68
68
TOTAL
##
65 2.75%
PS) 1. Revision of Inspection : R/T -> U/T (22. JULY. 2007)
Ham Chang C.M.S Corp

Site ( Tank Area )