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    Acid Cleaning Pro

    Uploaded by

    전상문
    Acid

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Acid Cleaning Pro

    Uploaded by

    전상문
    103 views5 pages
    Acid

    Copyright

    © © All Rights Reserved

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    XLS, PDF, TXT or read online from Scribd

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    Acid

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    103 views5 pages

    Acid Cleaning Pro

    Uploaded by

    전상문
    Acid

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    You are on page 1of 5

    DOCUMENT NO.

    : QCP-020
    ISSUED DEPT. : QC DEPT.

    ACID CLEANING PROCEDURE

    Project Name :
    Work Order No. :

    May. 30, 2002

    Form Added.

    June. 30, 1999

    First Issue

    Rev.

    Date

    Description

    Prep'd

    Rev'd

    App'd

    QUALITY CONTROL PROCEDURE

    DOC. NO.
    REV. NO.

    ACID CLEANING

    PAG E

    CO N T E N T S

    1.0 General

    2.0 Cleaning procedure

    3.0 Inspection

    QCP-020
    0
    1 OF 3

    QUALITY CONTROL PROCEDURE

    DOC. NO.

    QCP-020

    REV. NO.

    PAG E

    2 OF 3

    ACID CLEANING

    1.0 General
    1.1 Scope
    This specification covers the procedure of acid cleaning for austentic stainless steel
    equipment.
    2.0 Acid Cleaning Procdeure
    2.1 Surface Preparation
    2.1.1 Prior to cleaning, equipment shall be brushed to removed loose scale,
    and foreign matter. Especially, stainless wire brush and stainless wire wheel
    should be used for stainless equipment.
    2.1.2 Visual inspection for defect of the surface shall be carried out. If defect found,
    it shall be noted in inspection report, and depending on seriousness,
    that will be restored prior to chemical cleaning.
    2.1.3 Prior to cleaning, chemical intrusion into clearance such as reinforcing pad, nozzle
    sleeve lining etc. must be protected by screw plugging.
    2.2 Cleaning Process
    Operation process of chemical cleaning shall be as following:
    Degreasing -- Rining --Pickling & Passivation -- Drying
    2.2.1 Degreasing
    i) Degreasing will be executed by spraying the agent at surface.
    The agent is a mixture of solvent, detergent and phosphoric acid.
    Method : Coating the surface with agent by spraying or brushing.
    Time of treatment : 1 3 hours (at ambient)
    ii) Water flushing shall be done to remove all grease, oil and other foreign matter.
    iii) After removal of chemical, water flushing shall be continued until the flushed
    water become clean as same as fresh flushing water.

    QUALITY CONTROL PROCEDURE

    DOC. NO.

    QCP-020

    REV. NO.

    PAG E

    3 OF 3

    ACID CLEANING

    2.2.2 Rinsing
    i) Wash off the acid with the use of a sufficient amount of fresh water or city water.
    ii) Direct water under high pressure into the inner surface of equipment
    by a high pressure jet pump for cleaning.
    iii) The water to be used in water cleaning has usually under 25ppm of chlorine ion
    and ph 6-8.
    2.2.3 Pickling & Passivation
    i) Chemicals and operation
    Acid cleaning for Major Component parts -- Viscosity increasing agent,
    Nitric acid 68 % (HNO3), Hydrofluoric acid 55 % (HF), Sulphuric acid 98 %
    (H2SO4), Silicagel (SiO2), Distilled water, others
    ii) Method : Coating shall be done uniformly by spraying or brushing.
    iii) Time of treatment : 1~6 Hours (at Ambient)
    iv) The pickling is to completely remove oxide scales from welded areas, burnt areas
    by welding, and other iron powders which have been missed when pre-cleaning.
    Pickling shall be cleaned by coating the cleaning surface evenly with the
    chemicals to remove the oxidized scales, grease, the foreign substance.
    When the chemical is coated on the surface, ingredient of the chemical solution
    shall be split out and the quality of metal shall not be hurt even if it is left alone for long time.
    Rinsing shall be completely carried out by repeating several times using high
    pressure jet cleaner with clean water until PH of flushed water is reduced to 6-8.
    2.2.4 Drying
    To be dried naturally or blown by air
    3.0 Inspection
    When all of the acid cleaning treatment, following items shall be inspected fully by
    visual. If not accepted by inspection, recleaning is required.
    i) To be free of oxidized scale on welding seams
    ii) To be free of iron compound on the surface
    iii) To be free of welding spatters on the surface
    iv) To be free of loose chemicals
    v) Check passive film on surface

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