Peb Brochure
Peb Brochure
Peb Brochure
QUALITY
FASTEST
DELIVERY
BEST
SERVICE
Product Brochure
Pre-Engineered Buildings
January 2001
Welcome to
Zamil Steel
Pre-Engineered
Buildings Division
U
PA P O
NIE F
S
.A
A.
O
GR M
L - Z A M I L CO
Zamil
Aluminum Systems
The PreEngineered
Building System
EAVE STRUT
RIGID FRAME
RAFTER
FASCIA
SINGLE
PERSONNEL
DOOR
WINDOW
LOUVER
ROLL-UP DOOR
ENDWALL COLUMN
GIRT
ENDWALL RAFTER
BASE ANGLE
GRAVITY RIDGE
VENTILATOR
PURLIN
ROOF MONITOR
ROOF PANEL
SKYLIGHT
ROOF
EXTENSION
GUTTER
DOUBLE SLIDING
DOOR
WALL PANEL
DOWNSPOUT
DOUBLE
PERSONNEL
DOOR
CABLE BRACING
FLANGE BRACE
RIGID FRAME
COLUMN
Strength in
Engineering
Aircraft maintenance facility utilizing a Zamil Steel MultiGable framing system having a 20 m eave height and
comprises of 3 clear spans: 63 m - 24 m - 63 m. The roof
and walls are clad with 80 mm thick insulated panels.
A Culture Based
on Innovation
Every member of the PEB division, be it at the head office or the sales offices, is
equipped with a PC that is networked to all computers in the company. This
promotes the fast flow of information both vertically and horizontally across the
whole company. Innovative ideas are quickly recognized and implemented.
Z a m i l S te e l h a s c re ate d a
unique social architecture that
is conducive to learning and to
the release of innovative ideas
at all levels. The organizational
environment is not only fast,
focused, flexible and friendly,
but also fun.
The Products Research & Development Department:
Continually refines building
details with the goal of
making components more
economical, more aesthetically
pleasing and easier to erect.
Develops the software necessary to enable the PEB
division to reduce the cycle
time of its services to
customers.
In-house developed programs
i n c l ude t h e fo l l ow i n g
proprietary software:
AGOSED (Automatic
Generator of Shop and
Erection Drawings).
INTELEST (Intelligent
Building Estimator)
The Products & Research & Development Department is an example of Zamil Steels commitment to innovation.
The department is staffed with the most talented engineers and architects in the company.
Learning is an ongoing
activity throughout the
Zamil Steel organization.
A Training Group within
the Products Research &
Development Department
undertakes continuous
training of all technical
staff at the head office in
addition to providing extensive technical & sales
training to new sales executives & engineers.
va
lity E luation
ua
on
AB
S
fic
lit y
a ti
Qua
As
sura
nce
r
Ce
ti
A Pleasure to do
business with
Competitive Prices
We are the industrys lowest cost
p r o du c e r. Ou r p r o du c t i o n
capacity, enhanced with stateof-the-art engineering and
production processes, enables
us to offer the most competitive
prices in the industry.
.
Inc
s,
The Zamil
Steel Advantage
Accredited by
the Dutch Council
for Certification
ISO 9001
Certificate Number: 32481
Fastest Delivery
Simple buildings (irrespective of
size) with low engineering
complexity can be designed,
detailed, fabricated, and shipped
from our plant in less than
Certified Builders
Zamil Steel has a wide network of
Certified Builders working closely
with our area offices to quote for
Turnkey Projects or Erection of
building only. The safety and
quality of their work is constantly
monitored to ensure that Zamil
Steels high quality standards are
maintained throughout.
Proven Track Record
We have designed and manufactured more than 20,000 preengineered steel buildings since
1977. These range in complexity
from a simple warehouse to a 95 m
clear span aircraft hanger to a
4,500 M.T. complex steel rolling mill.
Strong Values
At Zamil Steel our aim is not only
to obtain your current business but
to make you our lifetime partner.
We make sure that your business
interests are perceived by our staff,
at all levels, to be as important to
us as they are to you. Our goal is
to earn your trust, your confidence,
and all your future business.
Global Experience
Our area offices span the globe.
We maintain 35 sales offices in
30 countries.
International Quality
Standards
Unless otherwise required by
local conditions, all Zamil Steel
buildings are designed and
manufactured in accordance
with the latest editions of the
following American codes :
Basic Building
Parameters
RIGID FRAME
ENDWALL
ENDWALL
COLUMN
10
200 mm
BUILDING WIDTH
Th e m o s t c o m m on b ay
lengths are 6 m, 7.5 m and
9 m. Any bay length up to
15 m is possible.
Building Height : Building
height is the eave height
w h i c h u s u a l ly i s t h e
distance from the bottom of
the main frame column base
plate to the top outer point
o f t h e e ave s t r u t . E ave
heights up to 30 m are
possible. When columns are
recessed or elevated from
finished floor, eave height is
the distance from finished
floor level to top of eave strut.
Roof Slope (x/10) : This is
the angle of the roof with
respect to the horizontal. The
most common roof slopes are
0.5/10 and 1/10. Any practical
roof slope is possible.
RIDGE
LINE
X
1100 mm
1500 mm
400 mm
(TYPICAL)
CORNER
COLUMN
END BAY
INTERIOR BAY
END BAY
BUILDING LENGTH
EAVE
STRUT
EAVE STRUT
PURLIN
EAVE HEIGHT
385 mm
200 mm
ROOF
SHEETING
RAFTER
GIRT
FINISHED
FLOOR
LEVEL
COLUMN
200 mm
WALL
SHEETING
200 mm
BUILDING WIDTH
Example: A 100 m long building will have 10 interior bays
at 9 m and 2 end bays at 5 m or 11 interior bays at 8 m
and 2 end bays at 6 m.
Design Loads :
Primary
Framing Systems
The most common primary framing systems are shown below. All are shown
symmetrical about the ridge line. Framing systems unsymetrical about
the ridge line and Multispan Framing Systems with unequal width
modules are possible but may require more engineering time and possibly longer deliveries. Practically any frame geometry is possible. Consult a
Zamil Steel representative for your specific requirements.
RIDGE LINE
RIDGE LINE
WIDTH MODULE
WIDTH MODULE
BUILDING WIDTH
BUILDING WIDTH
Clear Span ( CS )
WIDTH MODULE
WIDTH MODULE
WIDTH MODULE
BUILDING WIDTH
Single Slope ( SS )
BUILDING WIDTH
RIDGE LINE
BUILDING WIDTH
BUILDING WIDTH
Roof System ( RS )
RIDGE LINE
WIDTH MODULE
WIDTH
Lean-To ( LT )
WIDTH MODULE
BUILDING WIDTH
Multi-Gable ( MG )
10
Structural
Subsystems
For more details refer to the Zamil Steel Technical Manual for PreEngineered Buildings.
GABLE TRIM
ROOF PANEL
PURLIN
SOFFIT PANEL
(OPTIONAL)
ENDWALL PANEL
ENDWALL
RAFTER
ROOF PANEL
MAIN FRAME
RAFTER
SOFFIT PANEL
(OPTIONAL)
GUTTER
SOFFIT
TRIM
ROOF EXTENSION
RAFTER
GIRT
GUTTER
CANOPY ROOF PANEL
SOFFIT TRIM
CANOPY RAFTER
SOFFIT PANEL
(OPTIONAL)
WALL PANEL
Canopy
11
ROOF PANEL
ROOF PANEL
PURLIN
OPTIONAL
WALL PANEL
PURLIN
MAIN FRAME
RAFTER
PARTITION
COLUMN
PARTITION
COLUMN
PARTITION
GIRT
PARTITION
GIRT
PARTITION
WALL PANEL
PARTITION
WALL PANEL
Transverse Partition
Longitudinal Partition
ANCHOR
BOLT
BASE
ANGLE
BASE
ANGLE
MASONRY
NAIL
FINISHED
FLOOR LEVEL
MASONRY
NAIL
ROOF PANEL
OPTIONAL
WALL PANEL
ANCHOR
BOLT
FINISHED
FLOOR LEVEL
PURLIN
CURVED PANEL
GIRT
RIGID FRAME
TRIM
CLIP
VALLEY GUTTER
ROOF PANEL
PURLIN
CURVED PANEL
WALL PANEL
GIRT
RIGID FRAME
WALL PANEL
GIRT
Structural
Subsystems
For more details refer to the Zamil Steel Technical Manual for PreEngineered Buildings.
CAP
FLASHING
BACK UP PANEL
Vertical FasciaB
with back up panelB
and valley gutter
FASCIA
PANEL
VALLEY GUTTER
SOFFIT PANEL
(OPTIONAL)
RIGID
FRAME
CAP FLASHING
BACK UP PANEL
(STANDARD WITH VALLEY GUTTER)
Center CurvedB
Fascia
FASCIA
PANEL
VALLEY GUTTER OR
EAVE GUTTER
SOFFIT PANEL
(OPTIONAL)
GIRT
RIGID
FRAME
CAP FLASHING
BACK UP PANEL
(STANDARD WITH VALLEY GUTTER)
VALLEY GUTTER
OR EAVE GUTTER
WALL
PANEL
13
CURVED
FASCIA PANEL
RIGID
FRAME
Bottom CurvedB
Fascia
TOP CURVED
FASCIA PANEL
TRIM
BACK-UP PANEL
(STANDARD WITH VALLEY GUTTER)
VALLEY GUTTER
OR EAVE GUTTER
FASCIA
WALL
PANEL
FASCIA
WALL
PANEL
CAP FLASHING
DOWNSPOUT
WALL
PANEL
BACK UP PANEL
RIGID
FRAME
BOTTOM CURVED
FASCIA PANEL
VALLEY GUTTER
RIGID
FRAME
Parapet Fascia
GIRT
GRATING
STUB POST
STUB POST
BRACKET
ROOF PANEL
PURLIN
Roof Platform
RIGID FRAME
RAFTER
14
Building
Accessories
For more details refer to the Zamil Steel Technical Manual for PreEngineered Buildings.
Fixed Louver
Window
Adjustable Louver
Wall Light
15
Roof Skylight
Ridge Ventilator
Roof Curb
(Roof Curb is shown supporting a Power Ventillator)
Personnel Door
Insulation
Power Ventilator
Sliding Door
Roll-up Door
16
Crane
Systems
RIGID FRAME
CRANE BRIDGE
CRANE BEAM
HOIST
COLUMN BRACKET
RIGID FRAME
CRANE BEAM
CRANE BRIDGE
RAFTER BRACKET
HOIST
Underhung Crane
RIGID FRAME
RAFTER BRACKET
MONORAIL BEAM
MONORAIL CRANE
Monorail Crane
17
Mezzanine
Systems
W h e re ve r p o s s i b l e , t h e
primary mezzanine beams
should run across the width
of the building and be
located under the main
frame rafters. Joists should
run parallel to the roof
purlins along the length of
the building.
M u l t i - le ve l m e z z a n i n e s ,
interior equipment platforms,
catwalks and staircases may
also be accommodated if
complete design data is available at time of quotation.
200mm
MEZZ.
DECK PANEL
REINFORCED
CONCRETE SLAB
(NOT BY ZAMIL STEEL)
MEZZANINE
EDGE TRIM
MEZZ.
JOIST
SIDEWALL PANEL
MEZZANINE BEAM
SIDEWALL GIRT
MAIN FRAME COLUMN
REINFORCED
CONCRETE SLAB
(NOT BY ZAMIL STEEL)
MEZZ.
DECK
PANEL
MEZZ.
JOIST
MEZZ.
JOIST
MEZZ.
BEAM
MEZZ.
JOIST
ENDWALL PANEL
MEZZ.
DECK PANEL
MEZZ. EDGE
TRIM
ENDWALL
STEEL LINE
MEZZ.
BEAMS
ENDWALL
COLUMN
UP
INTERMEDIATE
MEZZ.
COLUMN
MEZZ. JOIST
MEZZ. BEAM
ENDWALL GIRT
MEZZANINE PLAN
18
Structural
Components
PrimaryB
Built upB
Members
H igh g ra d e s te e l p late
conforming to ASTM A572
grade 50.
Factory painted with a
minimum of 35 microns (DFT)
of red oxide primer.
Typical Rafter
SecondaryB
Members
200 mm
200 mm
Typical Column
74 mm
Typical C section
Typical Z section
Bracing Systems
galvanized cable
19
Panels
Single Skin Panels
900 mm
300
300
300
150
150
150
25
EXTERIORN
COLOR
150
150
150
N
PROFILE A
PANEL
[ Available in Saudi only ]
125
70
125
EXTERIOR COLOR
30
30
32
EXTERIOR COLOR
40
40 40
40 40
320
40 40
320
41 41
320
333.3
333.3
333.3
1000 mm
960 mm
N PANEL
PROFILE B
[ Available in Saudi only ]
B a s e m e ta l i s e i t h e r
Zincalume coated steel confo r m i n g to A S T M A 79 2
grade 50B or aluminum
conforming to ASTM B209
Alloy 3003 Temper H26.
Zincalume coating is 55%
aluminum and 45% zinc by
weight.
1065 mm
28.6 (TYP)
27
19 (TYP)
6.4
EXTERIOR COLOR
N
188
177.5
177.5
177.5
193
177.5
N PANEL
PROFILE C
[ Available in Saudi only ]
20
34
145
34 34
213
30
(TYP)
EXTERIOR COLOR
145
34 34
145
213
34 34
213
34 34
145
145
213
Th e e x te r i o r s u r fa c e o f
painted panels is coated
with 25 microns of modified
polyester polymer finish.
34
213
1065 mm
PROFILE N F PANEL
[ Available in Saudi only ]
Th e i n te r i o r s u r fa c e o f
painted panels is coated
with 12 microns of plain
polyester finish.
50
25
EXTERIOR COLOR
EXTERIOR COLOR
30 30
75
200
200
200
150
75
200
300 mm
800 mm
PROFILE G
PANEL
N
[ Available in Saudi only ]
213
213
213
30
213
167
177.5
177.5
177.5
177.5
188
1065 mm
188
177.5
177.5
177.5
177.5
167
167
177.5
177.5
177.5
177.5
188
26
20
Standard
Panel Colors
Plain Zincalume
Frost White
Cactus Green
Desert Gold
Shasta Blue
Arabian Beige
Aztec Brown
Terra Cotta
Roof Drainage
Components
190
405
180
25
370
25
73
INSIDE
EXTERIORN
COLOR
29.
TYPE I
SEAM
170
197.5 mm
21
Eave Gutter
158
190
52.5
158
52.5
105
INSIDE
100
154
180
10
EXTERIORN
COLOR
Downspout
100
400
TYPE II
Valley Gutter
100
Trims
Trims are made of the same material as single skin panels and are
available in all standard panel colors. Shown below are the most
common trims used in Zamil Steel pre-engineered buildings.
89
25
25
89
30
145 +
EXTERIORN
COLOR
12
HEM
19
70
103
37
EXTERIORN
COLOR
276
10
EXTERIORN
COLOR
35
19
15
15
25
EXTERIORN
COLOR
70
25
40
15
DRIP TRIMN
CAP FLASHING
115
112
10
EXTERIORN
COLOR
EXTERIORN
COLOR
EXTERIOR COLOR
60
25
406
155
25
180
29.2
60
22
29.2
EXTERIORN
COLOR
25
20 20
10
205
185
13
10
410
10
13
13
HOOD TRIM N
AT ENDWALLS ONLY
Sundry
Items
ANCHO
R BOLTS
HILLSIDE WASHERS
FASTENERS
(SELF DRILLING SCREWS & POP RIVETS)
TS
SEALAN
R
& CLOSU
ES
22
Diversity of
Projects
Applications of pre-engineered
buildings include:
Factories
Commercial Showrooms
Supermarkets
Office Buildings
Warehouses
Convention Halls
Sports Halls
Workshops
Labor Camps
Distribution Centers
Aircraft Hangars
Restaurants
Schools
Almost any one, two, or
three storey building.
23
BB-2604 Sports Center for General Org. for Youth & Sports, Bahrain
24
25
26
NB-4099 Vina Kyoei Steel VI Factory, Ba Ria Vung Tau Province, Vietnam
27
28
29
30
31
DB-5383 Middle East Power Co., (MEPCO) (General ElectricTamimi), Dammam, Saudi Arabia
DB-5383 Middle East Power Co., (MEPCO) (General ElectricTamimi), Dammam, Saudi Arabia
32
33
The information contained herein is accurate as of the date of its issue. Zamil Steel reserves the right to make changes, without prior notice, when deemed necessary
for the purpose of product improvement or otherwise. Please contact your nearest Zamil Steel representative for current offerings.
34
HEAD OFFICE
PO Box 877 Dammam 31421
Saudi Arabia
Phone (966 3) 847 1840
Fax
(966 3) 847 1291
Telex 801414 ZSBLDG SJ
E-mail pebmarketing@zamilsteel.com
Web
www.zamilsteel.com
AREA OFFICES
AREA OFFICES
Saudi Arabia (Dammam, Riyadh & Jeddah)
Kuwait (Kuwait City), Bahrain (Manama), Qatar
(Doha), UAE (Dubai & Abu Dhabi), Oman
(Muscat), Yemen (Sanaa)
Jordan (Amman), Lebanon (Beirut), India
(Chennai), Pakistan (Lahore), Sri Lanka
(Colombo), Bangladesh (Dhaka), Czech
Republic (Prague), Romania (Bucharest),
Greece (Athens), France (Paris), Poland
(Warsaw)
Egypt (Cairo, Alexandria, Port Said & Assuit),
Sudan (Khartoum), Ethiopia (Addis Ababa),
Ghana (Accra), South Africa (Johannesburg)
Thailand (Bangkok), Myanmar (Yangon),
Vietnam (Ho Chi Minh, Hanoi & Haiphong),
China (Shanghai), Philippines (Manila), South
Korea (Seoul)