pre-engineered steel buildings

an introduction to the concept and system by Zamil Steel Buildings Vietnam

zamil steel buildings vietnam
Introduction to ZSV

Zamil Steel Vietnam is a joint venture between

Mitsui & Co. of Japan and Zamil Industrial &
Investment Company, the largest pre-engineered
steel building and metal buildings manufacturer
in the Middle East, Asia, Africa, and Europe.
ZSV manufactures a total 120,000 MT of
fabricated steel per annum of low & high rise
steel buildings and structures for diverse
industrial, commercial, agriculture, aviation,
entertainment and military applications.
Established since 1997, ZSV has engineered,
manufactured and supplied over 6,000 steel
buildings to various part of Asia Pacific.

To learn more about ZSV, please visit

www.zamilsteel.com.vn
zamil steel global network
8 factories and 62 offices across Asia. Africa, Europe and Oceania

Egypt Factory
HQ Dammam, Saudi Arabia

st

UAE Factory – RAK

1 Vietnam Factory – Hanoi

nd

India Factory – Pune 2 Vietnam Factory – Dong Nai

pre-engineered steel buildings
Definition of Pre-Engineered Steel Building (PEB)

Pre-Engineered Steel Buildings are constructed

using a pre-determined inventory of raw
materials that can satisfy a wide range of
structural and aesthetic design requirements.

Primary framing members (columns and rafters)

are tapered or constant depth built-up “I” section,
with the larger web depths in areas of higher
stress according to the Bending Moment
Diagram.

While Pre-Engineered Buildings can be adapted

to suit a wide variety of structural applications,
the greatest economy will be realized when
utilizing standard details. An efficiently designed
Pre-Engineered Building can be lighter that the
conventional steel buildings by up to 30%
pre-engineered steel buildings
Benefits of Pre-Engineered Steel Building (PEB)

 Cost-effective  Fits various applications

Saving material on low stress areas of the primary framing • Fitted with different structural accessories
members
• Could be furnished internally to serve all
 Quick Fabrication & Installation functions

Focusing on using pre-designed connections and pre- • Accessorized externally to achieve unique
determined material stock to design and fabricate the architecture designs
building structures, thus significantly reducing the time • Fully water proof when applying our
required for design, fabrication and installation. MaxSeam

• Ideal for applications such as factories,

warehouses, workshops, showrooms,
hypermarkets, etc.
pre-engineered steel buildings
Major components

COLUMNS AND RAFTERS

Built-up “I” shape primary

structural framing members

ROOF PURLINS AND WALL GIRTS

Cold-formed “Z” and “C” shaped

secondary structural members

ROOF AND WALL PANELS

Rolled formed profiled Zincalume

sheetings

All components are fabricated under one roof with pre-stocked raw materials and
ready to be erected upon reaching the work site.
pre-engineered steel buildings
Fast track engineering solutions to high quality and cost effective steel buildings

PEB System Conventional System Truss System

•Use hot rolled steel plates to •Use hot rolled I and H beams •Use hot rolled I Beams, Circular,
form sections. sections. rectangular or Square Hollow
sections.

•Large spanning capacity due to • Spanning capacity limited. •Large spanning capacity. Depth of
flexibility of depth design. truss can be designed.

•Lightweight as members are •Beam depth dependant on •Heavy due to many members in
designed and fabricated manufacturer. the structure.
accordance to stress ratio.
•Portal frame design, High •Sizes & Load tables are fixed so •Used as simply supported design.
flexibility sizes are built using optimization is difficult. Design reasonably flexible.
different thickness of steel plates.
•Lots of (automatic) welding for •Less welding, only for joints and •Lots of manual welding involve.
web to flange. connections.

•Connection details standard, •Connection details standard and •Connection details varies
fastest fabrication. reasonable fabrication time. dependant on loads and long
fabrication time, due to too many
members.
•Simple Erection. •Simple Erection •Difficult Erection
pre-engineered steel buildings
Roof Monitor Skylight Panel

Purlins Roof Panel

Center Curved Fascia

Sliding Door

Personnel
Door

Sidewall Column
Roll-up Door

Endwall Column Girt

8
Primary Framing Systems

Clear Span

Multi –Span
Building

Pinned and Roller Roof

System Multi Gable

Clear Span
Single Slope

9
advanced technology

Design Detailing

Erection Production
engineering concept
The secrets of Pre-Engineered Steel Buildings designs – PRIMARY MEMBERS

Pre-Engineered Steel Buildings frame Conventional Steel Buildings frame

– Pre-Engineered Steel Building built-up – Conventional steel uses straight

frames are designed to be tapered and members designed for the maximum
webs often have variable depth and internal stress in the member
thicknesses
– The frame geometry matches the – The shaded area shows parts of the
shape of the internal stress diagram, member which are over-designed and
thus minimizing material wastage and in excess of design requirements
reducing the total weight
engineering concept
The secrets of Pre-Engineered Steel Buildings designs – SECONDARY MEMBERS

More savings are achieved by

nesting Z- shaped purlins
allowing them to act as
continuous members along the
length of the building
Load diagram line
as shown above Z-purlins

Purlins lapping
at main frame rafter
engineering concept
The secrets of Pre-Engineered Steel Buildings designs - SHEETINGS

Diaphragm action of sheeting

– ZSV panels fastened to supporting secondary
framing are capable of resisting loads through in-
plane shear resistance. This shear resistance
effects a shear transfer to these loads to the
foundation with minimum amount of deflection.
design process
Pre-designed template for design calculation
Pre-calculated capacity tables for different elements
design process
Special finite element models for verification complicated connections
detailing process
Library of structural details to satisfy a wide range of structural connections
detailing process
Library of architectural details to satisfy different situations
of claddings, finishes and accessories
manufacturing process
2 state of the art factories in Vietnam

All member sized are pre-

determined by engineering
Noi Bai + Dong Nai Factory upon issuing of shop
10,000 MT per month drawings to production
floor for fabrication

600 production workers with

capacity to run on 24 hrs shift
manufacturing process
PRIMARY MEMBERS – Raw Materials

All primary members of Pre

Engineered Steel Buildings
are sheared and welding
from steel plates

Up to 3 month worth of raw material

are purchased from reliable sources
and accompanied with authentic mill
certificate
manufacturing process
PRIMARY MEMBERS - Shearing

Steel Plates are being

sheared to required length
and sizes as per shop
drawings

Thicker plates will be gas cut

manufacturing process
PRIMARY MEMBERS - Splicing

Mechanized full penetration

weld will be performed at
the butt connection of the
flanges and webs
manufacturing process
PRIMARY MEMBERS – Submerged Arched Welding

Fully automatic submerged

arched welding

Flawless full penetration

weld for flange to web
connection
manufacturing process
PRIMARY MEMBERS – Manual Welding

Manual welding for fittings

and smaller connections

Rotational grab for ease of

welding
manufacturing process
PRIMARY MEMBERS – Surface Preparation

Solvent cleaned or shot

blasted for rust and dirt
removal up to SSPC-SP10
(Sa3) Standard
manufacturing process
PRIMARY MEMBERS – Painting

Materials are then air

sprayed or dip painted
manufacturing process
SECONDARY MEMBERS – Roll forming

Roll formed from GI coils for

roof purlins and wall girts
manufacturing process
SECONDARY MEMBERS – Roll forming

Roll formed from Zincalume

coils for roof and wall
panels
manufacturing process
QUALITY ASSURANCE AND CONTROL

ISO 9001:2008 certified in

house QC team
manufacturing process
SHIPPING

All jobs will be shipped via

containers (export) or
trucks (domestic)
engineering capability
*With a pool of highly skilled and efficient engineering work force, Zamil Steel offers
engineering solutions to pre-engineered steel buildings, steel structures, high-rise
buildings. Through best practices, Zamil Steel has engineered, fabricated and supplied
over 6000 steel buildings in Vietnam and Asia-Pacific region.

* Currently operating with 2 engineering offices (in Hanoi & HCMC) with a total
workforce of over 100 qualified, professional trained engineers, and utilizing cutting-
edge contemporary engineering software for structural analysis and detailing, Zamil
Steel Engineering Department is set to serve the customers with the shortest
possible engineering cycle time, providing cost-efficient and optimum design.
* Zamil Steel Global Engineering Offices network in Saudi Arabia, Egypt, India, UAE
& Vietnam can share the workload and support each other in order to provide the
best technical service to customers in all regions.
engineering strength
• Experienced & Professional Engineers
• Fully computerized and globally networked
• In-house developed design and detailing software.

 Flexibility in design to multinational and local codes

 Comprehensive design calculations
 Detailed and categorized bill of material.
 Complete detailed drawings for Approval
 Construction (Erection) drawings
 Estimation for both quotation and final stage.
engineering software
Self developed in-house engineering software

Our fully computerized engineering network makes it very easy to product precision
designs. In addition to commercially acquired software such as Autocad and X-steel,
we use in-house developed software that are fully tested and verified such as
ASFAD
- Structural Analysis and Design
optimization for advanced Steel
Frames Analysis and Design

EZ-Build
-Automated Material List, Quotation, Optimised
Design Calculation and Approval Section Dims.
Drawings with 3D walk through

EZ-Detailer
-Automatic Generation of Shop and
Erection Drawings

ORACLE
- Automatic generation of Bill of
Material

EZ-Estimate
- Intelligent Building Estimator
engineering software
ASFAD – Modes

ASFAD

Macro Detailed Crane Beam Purlins

4 5 5
2
4 7
2

1 3 6

1 3 6
engineering software
EZ-Build – Automated design, Quotation and Approval drawings
engineering software
EZ-Build - DESIGN

Near Sidewall

Far Sidewall

Mezzanine Layout
engineering software
EZ-Build - DESIGN

Cross Section
engineering software
EZ-Build – Tentative Material List
engineering software
EZ-Build – Design Calculation
engineering software
EZ-Build – 3D Walk through
engineering software
EZ-Build – 3D Walk through
engineering software
EZ-Detailer – Shop drawings
engineering software
ORACLE – Bill of Materials
engineering software
SAP2000 / STAAD Pro. / RAM – LIM Connection – Commercial Design Software
engineering software
TEKLA – Commercial Detailing Software
global service
ZSV reaches anywhere a shipping container can reach
 VIETNAM
HONDA manufacturing facility at Vinh Phuc Province

GREEN PLANT - Built with “Environmental and human friendliness” in mind, this
green plant possesses one of the most advanced and efficient technology of Honda
Global bringing total capacity of Honda Vietnam to 1.5 million units per year.
THAILAND
CANADOIL Warehouse at Rayong
SINGAPORE
JURONG SHIPYARD Mobile Yard
THE PHILIPPINES
Banana Processing Plant
MYANMAR
GREENLAND FOOD INDUSTRY
Food Processing Plant
MONGOLIA
Mill Building
MALAYSIA
AirAsia Aircraft Hangar at Kuala Lumpur LCCT

90M wide span hangar

LAOS
LAOS TOBACCO CO. Factory
JAPAN
IKEGAI Factory at Tuskuba
INDONESIA
SMOE Workshop at Batam Island
CHINA
SHEN LIU Workshop at Guangdong
MAURITIUS
SUDS Sugar Mill
AUSTRALIA
Metroll Warehouse
CORPORATE VISION
To be the world's most reliable
and innovative manufacturer,
service and solution provider
in the steel building industry.
Certifications, Accreditations & Awards
Certifications, Accreditations & Awards
Certifications, Accreditations & Awards
Certifications, Accreditations & Awards
Certifications, Accreditations & Awards
Certifications, Accreditations & Awards
total steel building solutions

www.zamilsteel.com.vn