3408 3412
3408 3412
3408 3412
Tool List
Caterpillar Service Technology Group
BASIC TOOL
GROUPS
4C-3502
September 2002
All engines
CYLINDER
BLOCK &
LINER
Recommended
6V-7840
Measures how much the cylinder block top surface has been machined
Engines:
CAT Dealer
Essential
5P-4175
Counterboring Tool
CAT Dealer
Recommended
8S-3140
CAT Dealer
Essential
8T-0455
C-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
CAT Dealer
Essential
9U-7993
CAT Dealer
Essential
4C-6325
Hone - Flex
CAT Dealer
Essential
Page 1 of 27
4C-6345
CAT Dealer
Essential
2P-8260
C-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
CAT Dealer
Essential
1U-6317
Bridge
Essential
1U-6319
Socket
CAT Dealer
Essential
5P-8665
CAT Dealer
Essential
6V-9448
Removes & installs cylinder pack (rubber plug type, 5.4"- 5.7" dia. bore)
Engines:
CAT Dealer
PISTON,
RINGS &
CONNECTING
ROD
3400, C-15/16
Recommended
139-9039
Used to remove and replace piston pin retainer rings not having holes
Engines:
CAT Dealer
5P2050
3400, C-15/16
Essential
C66570T1
CAT Dealer
Recommended
Page 2 of 27
5P-8639
Press Gp.
Requires hydraulic tools and engine specific tooling - see T&SPG for details
Reference: SMHS7295 Special Instruction
CAT Dealer
Essential
5P-8649
Essential
5P-8651
Spacer
Essential
200-3914
NEW
Piston ring compressor (heavy duty clam shell type - 5.7" bore)
Engines:
C-18, C-30
CAT Dealer
Essential
5P-3526
C79340T1
CAT Dealer
Essential
7M-3978
C79340T1
3400, C-15
CAT Dealer
Essential
132-4389
CAT Dealer
Recommended
4C-8169
Order 4C-8173 foam insert, 6V-3073 case & NEEG2639 for storage
CAT Dealer
Essential
Page 3 of 27
1U-6431
Gage Gp.
CAT Dealer
Essential
5P-3519
CAT Dealer
Essential
CRANKSHAFT,
MAIN
193-0233
Installer BEARINGS &
Used to install PTO shaft oil seal
FLYWHEEL
Engines:
3408/12 (with RPTO)
PTO Seal
Essential
2P-5518
3100, 3200, All 3300, 3176/96, C-9, C-10/12, All 3400, C-15/16
CAT Dealer
Essential
8B-7561
Step Plate
Used to remove front crankshaft pulley, gear & camshaft drive gear
Engines:
CAT Dealer
Essential
5P-1733
C09408T1
Locator As.
All 3400
CAT Dealer
Essential
5P-1737
3400
Three required
CAT Dealer
Essential
5P-7301
Locator As.
Essential
Page 4 of 27
Essential
5P-7310
Bolt
Two required
CAT Dealer
Essential
5P-7312
Distorter
Essential
5P-7314
Distorter Ring
3400, C-15/16
Essential
6V-2086
Installer
CAT Dealer
Essential
6V-2087
Installer
Used to install rear crankshaft & gear train oil seal (silicon seal)
Engines:
3400, C-15/16
CAT Dealer
Essential
6V-6142
Installer
3400, C-15/16
CAT Dealer
Essential
6V-6143
Installer
CAT Dealer
3400, C-15/16
Essential
Page 5 of 27
CAT Dealer
Essential
9S-8858
Nut As.
Essential
1P-4000
Recommended
203-6594
CAT Dealer
CAMSHAFT &
TIMING GEARS
Recommended
8B-7548
C79877T1
Push - Puller
Item #3
CAT Dealer
Essential
8S-2241
CAT Dealer
Essential
6V-4869
Adapter
Essential
6V-6174
Plug
Essential
Page 6 of 27
111-5051
Injector Wrench
3408/12E (HEUI)
CAT Dealer
Essential
131-3921
C66948T1
Puller Gp.
3408/12 (HEUI)
6
5
CAT Dealer
Recommended
164-5924
C66947T1
3412 HEUI
Essential
164-5927
Brush - Tube
3412 HEUI
Essential
165-4638
Guide - Manifold
Four required
CAT Dealer
Recommended
166-7441
C79318T1
Essential
194-2062
Tool Gp.
3408/12E, G3500
CAT Dealer
Essential
1P-7451
CAT Dealer
Recommended
Page 7 of 27
1U-9347
CAT Dealer
All 3400
Recommended
5P-0127
Socket
5/16" Deep Well Socket Used to remove and install glow plugs
Engines:
CAT Dealer
Recommended
5P-2396
Bushing
3400
Item #2
CAT Dealer
Recommended
5P-2406
CAT Dealer
3400
Recommended
5P-3536
CAT Dealer
3100, 3200, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
Recommended
5P-7275
CAT Dealer
Recommended
5P-7333
CAT Dealer
3400
Recommended
5P-7433
CAT Dealer
Essential
Page 8 of 27
5S-0276
CAT Dealer
Recommended
5S-1322
CAT Dealer
Recommended
6V-0087
CAT Dealer
Essential
6V-2032
Adapter
All engines
Recommended
6V-2033
Brush
All engines
Recommended
6V-3049
CAT Dealer
Recommended
8S-2263
Tests coil springs for print conformance (159 kg max. test force)
Engines:
CAT Dealer
Recommended
9U-6895
Recommended
C79226T1
Page 9 of 27
5P-0942
Extractor
Used to remove bridge dowels from cylinder head 11,13 mm (.438 inch)
Engines:
Essential
5P-0944
CAT Dealer
Essential
6V-7068
Gauge
Essential
5P-0961
3400
CAT Dealer
Essential
5S-1330
CAT Dealer
Essential
6V-9050
Also available: 188-3922 Exhaust Stud and Bolt Removal Tool Gp. for metrix threads
CAT Dealer
FUEL SYSTEM
TEST
Essential
1U-8857
Tube - Extension
Essential
1U-9578
Repair Kit
Recommended
Page 10 of 27
5P-4150
Tester Gp - Nozzle
CAT Dealer
Essential
6V-2170
Tube As.
Essential
8S-2270
Collector - Fuel
Essential
6V-6068
Used in fuel injection test benches, pop testers and nozzle testers
Engines:
All engines
FUEL SYSTEM
REPAIR &
ADJUST
Essential
134-2570
Wrench - Spanner
CAT Dealer
Essential
1U-9725
C54981T1
Wrench
3400
CAT Dealer
Essential
4C-8180
Recommended
5P-0144
Socket
CAT Dealer
Essential
Page 11 of 27
5P-2391
Driver - Seal
3400
CAT Dealer
Essential
5P-2392
Driver - Seal
3400
CAT Dealer
Essential
5P-3013
Tap - Special
3300, 3400
CAT Dealer
Essential
5P-5195
CAT Dealer
Essential
5P-6217
Fixture
CAT Dealer
Essential
5P-6218
Driver - Bearing
CAT Dealer
Essential
5P-6229
Extractor
CAT Dealer
Essential
6V-0022
CAT Dealer
Essential
Page 12 of 27
6V-2112
Timing Pin
CAT Dealer
Essential
6V-4089
Reamer As.
Removes carbon deposits from cylinder head bore for pencil nozzles
Engines:
CAT Dealer
Essential
6V-4180
Essential
6V-4186
Timing Pin
CAT Dealer
Essential
6V-4979
Essential
6V-6070
Tool Gp.
CAT Dealer
Essential
6V-6169
CAT Dealer
Essential
6V-7025
Guide
3400
Recommended
Page 13 of 27
6V-7050
Compressor Gp.
3400
CAT Dealer
Essential
6V-7870
Fixture Gp.
3300, 3400
CAT Dealer
Essential
6V-9128
CAT Dealer
Essential
8T-5246
Used to determine piston top dead center and fuel injection pump timing
Engines:
Recommended
8T-9173
Essential
9S-1743
CAT Dealer
Essential
9S-8100
CAT Dealer
Essential
9U-5127
CAT Dealer
3408/12 (PEEC)
Essential
Page 14 of 27
9U-5219
Used to set clearance between engine speed sensor and pulse wheel
Engines:
CAT Dealer
Essential
9U-5692
Spring Compressor
Compresses fuel pump lifter springs when plunger & barrel are removed
Engines:
CAT Dealer
Essential
9U-5120
Wrench - Spanner
Used to remove and install fuel ratio controll & rack positioning assembly
Engines:
CAT Dealer
Essential
5P-7285
Adjusting Bracket
Essential
9S-0215
Dial Indicator
Essential
6V-4980
CAT Dealer
Essential
9S-9114
Spacer
Recommended
8T-5107
Fixture As.
3400B
Recommended
Page 15 of 27
2F-2990
Plug
Used to protect fuel lines from dirt when removing them from the engine
Engines:
Essential
5F-2807
Cap
Used to protect fuel pump & nozzles from dirt when removing fuel lines
Engines:
Essential
6V-6981
3400 (diesel)
Essential
6V-7020
CAT Dealer
Essential
1U-6725
Buttress Tap
CAT Dealer
Essential
1U-6726
Buttress Tap
3400 (NSFS)
CAT Dealer
Essential
8S-2244
Extractor
Used to remove and install fuel injection pumps and retaining bushings
Engines:
CAT Dealer
Essential
8T-5287
Wrench
3300, 3400
Essential
Page 16 of 27
194-2061
Wrench As.
Item #2; Valve lash setting (3408/12E); Wastegate bypass valve adjustment (3500)
Part of 194-2062 Tool Gp.
CAT Dealer
Recommended
5P-6518
CAT Dealer
Recommended
9S-9143
Gauge Gp.
3100, C-9, 3200, All 3300, 3176/96, C-10/12, All 3400, C15/16
CAT Dealer
Essential
9S-6343
Fixture As.
Item #1
CAT Dealer
Recommended
9S-6363
CAT Dealer
LUBRICATION
SYSTEM
Recommended
175-7546
Used to cut open spin-on oil filters to inspect filter media for contaminants
Engines:
CAT Dealer
3000, 3100, 3200, C-9, 3176/96, C-10/12, All 3300, All 3400
Essential
185-3630
All engines
COOLING
SYSTEM
Essential
138-9299
Used to install pump shaft through oil seal in water pump housing
Engines:
CAT Dealer
Essential
Page 17 of 27
139-0088
Seal Installer
3400, C-15/16
CAT Dealer
Essential
4C-9045
All 3400
Recommended
5P-7385
Insert
3400
CAT Dealer
Essential
9S-8140
Pump - Pressurizing
All engines
CAT Dealer
Essential
9U-6737
CAT Dealer
Recommended
9U-6956
3408/12 (marine)
Essential
FT1760
Driver
CAT Dealer
3400
Essential
FT1762
Test Driver
3400
Essential
Page 18 of 27
169-4309
Bar - Mounting
3412E (Marine)
Two required
CAT Dealer
Essential
2P-2317
C66986T1
3408/12 (marine)
CAT Dealer
Essential
9U-6626
3408/12 (marine)
CAT Dealer
Essential
9U-6627
Installer - Seal
3408/12 (marine)
CAT Dealer
DIAGNOSTIC
TOOLS
Essential
164-2192
All engines
Essential
8T-5096
All engines
CAT Dealer
Essential
171-4400
CAT Dealer
Essential
1U-6602
Photo-Tach Gp.
CAT Dealer
All engines
Recommended
Page 19 of 27
8T-1000
Measures dynamic and static rack position & other linear measurements
Engines:
CAT Dealer
Essential
8T-2700
Recommended
8T-5200
CAT Dealer
All engines
Recommended
9U-7400
Multitach II Gp.
CAT Dealer
All engines
Recommended
156-1070
Used to set-up, service, & monitor natural gas & diesel engine emissions
Engines:
All engines
- For more information, see PELJ0020 IRM & NEHS0713 Tool Manual
- Alternate Tool 156-1060 Emission Analyzer Group (Diesel )
CAT Dealer
Recommended
146-4080
All engines
- Can be used with DataView to log any type of electrical signal (Requires 146-8488 Cable)
- For more information, see JEDG6000 Brochure & NEHS0554
CAT Dealer
Recommended
6V-9130
All engines
Essential
7X-1710
Probe Gp.
- Allows user to measure electrical signal from connector without separating connector
- Used with 6V-7070, 9U-7330, & 146-4080 Digital Multimeter Gp.
CAT Dealer
Essential
Page 20 of 27
164-3310
Infrared Thermometer
All engines
Recommended
4C-6500
CAT Dealer
All engines
Recommended
8T-2844
Recorder Gp.
All engines
CAT Dealer
Essential
146-1738
All engines
Recommended
1U-5266
All engines
Recommended
1U-5470
All engines
CAT Dealer
Essential
5P-7277
Tester - Voltage
All engines
CAT Dealer
Essential
8T-0500
All engines
Essential
Page 21 of 27
4C-6600
Battery Voltmeter
CAT Dealer
All engines
Recommended
1U-7297
All Engines
Essential
131-5051
All engines
- Uses standard Cat sensors and replaces 15+ green sensor boxes
- For more information, see NEHS0662 Tool Operating Manual & NEHP6016 Datasheet
CAT Dealer
Recommended
154-8102
Essential
179-0710
Used to measure engine burn rate on 3116, 3126, C-9, 3208, 3304, 3406/08
Engines:
Power Requirements: 11-32 Volts @ 12 amp max. Optional AC power supply available.
Includes 154-8106 Fuel Flow Display
CAT Dealer
Recommended
153-9630
Recommended
1U-9139
- Item #1
- Used with 6V-2100 Multitach, 131-5050 or 131-5051 Dataview Gp.
CAT Dealer
Recommended
151-6320
Essential
Page 22 of 27
175-3700
Essential
190-8900
Essential
7X-1715
CAT Dealer
Essential
8T-0450
CAT Dealer
All engines
Recommended
8T-5300
Essential
8T-5301
Essential
6V-7898
Measures internal diameters (50 to 200 mm) & depths (13 to 300 mm)
Engines:
All engines
LIFTING,
POSITIONING
& HOLDING
TOOLS
Recommended
5P-8700
Lifting Bracket
Used to remove & install cylinder head and exhaust manifold assemblies
Engines:
Two required
Requires (2) 0S-1618 Bolts (each)
CAT Dealer
Recommended
Page 23 of 27
8F-4423
Flywheel Lifter
Recommended
8S-6691
Two reqiured
CAT Dealer
Recommended
171-4660
3408, 3412
Recommended
1U-5749
C79737T1
All 3200, All 3300, All 3400, 3456, C-15/16 (except MY2000)
Recommended
1U-5750
Recommended
206-0030
Foot Plate
CAT Dealer
Recommended
4C-9832
3408/12, 3500
Recommended
5P-3000
Shipping Stand
CAT Dealer
Recommended
Page 24 of 27
6V-0097
CAT Dealer
Recommended
185-5321
Note: The 3406E & C-15/16 engines use 199-1418 Hook Assembly
CAT Dealer
HAND TOOLS
Recommended
1P-1855
C79895T1
CAT Dealer
Essential
1P-1858
CAT Dealer
Essential
1P-1861
CAT Dealer
Essential
1P-1862
CAT Dealer
PUMPS,
HYDRAULIC
CYLINDERS &
PULLERS
3408/12, G3408/12
Recommended
1P-2322
CAT Dealer
All engines
Recommended
1U-7600
CAT Dealer
Essential
Page 25 of 27
3H-0465
Plate
Used with tooling for removal and installation of gears, bearings, etc.
Engines:
CAT Dealer
All engines
Recommended
4C-5613
C79198T1
Puller Gp.
General purpose gear puller used to remove air compressor drive gear
Engines:
CAT Dealer
Recommended
9U-6600
All engines
MISC. TOOLS
Essential
144-0235
CAT Dealer
All engines
Recommended
1P-0510
All engines
CAT Dealer
Essential
1P-0520
CAT Dealer
Essential
5P-8718
CAT Dealer
Essential
9S-9155
Spacer
Recommended
Page 26 of 27
FT1438
CAT Dealer
Recommended
9S-9082
Turning Tool
CAT Dealer
C-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
Essential
Page 27 of 27