Parts Manual: Engine CPCB Compliant
Parts Manual: Engine CPCB Compliant
Engine
CPCB Compliant
S 3.8 G3
S 3.8 G4
S 3.8 G6
S 3.8 G7
Table of Contents
Description Page
SECTION A (Base Engine Parts)
Alternator....................................................................... ........................................................................ 7
Camshaft & Rocker Arm......................................................................................................................... 9
Connecting Rod Assembly..................................................................................................................... 11
Cooling System......................................................... ............................................................................. 13
Crankshaft ............................................................ ................................................................................ 15
Cylinder Block......................................................... ............................................................................... 17
Gasket Set............................................................. ................................................................................ 17
Cylinder Head.......................................................... .............................................................................. 19
Dipstick Arrangment............................................................................................................................... 20
Exhaust Manifold....................................................... ............................................................................ 21
Fuel Filter....................................................................... ........................................................................ 22
Fuel injection Pump.................................................... ........................................................................... 23
Flywheel............................................................... .................................................................................. 24
Injector....................................................................... ............................................................................ 25
Lubricating System..................................................... ........................................................................... 27
Piston Assembly..................................................................................................................................... 28
Srarter....................................................................... ............................................................................. 29
Turbocharger.......................................................................................................................................... 30
Description Page
SECTION A
(Base Engine Parts)
Alternator
2
5
27 28
12
13
10
15
16
15
26 20
30
19
9
11
14
17 18
8 21
24
7
29 23 5
22
4
3
25
6 2
Cooling System
14
13
12
13
16
11
15
4
3
7
2
10
Cooling System
Crankshaft
7
8
1
2
5 4
Cylinder Block
17
9
2
18
23
15
1
22
21
26
16
14 13
5
20 4
19
3
8 12
7 6
10
25
24
11
Cylinder Block
Gasket Set
Cylinder Head
2 7
3
6
13
9
1
12
11
10
14
4
5
Cylinder Head
6 0520-2699 STUD 17
11 0520-2704 STUD 2
Dipstick Arrangment
Exhaust Manifold
8
Fuel Filter 3
9
6
4
7
6
1
7
6
5
3 0122-0973 HEAD-FILTER 1
7 0509-0495-02 WASHER-SEALING 6
9 0509-0495-01 WASHER-SEALING 2
10 0800-6594-62 SCREW-HEX HD 2
11 0526-2400-31 WASHER-FL 2
5
3
Flywheel
— 0406-1252 PLATE-LOCK 4
— 0800-6612 SCREW-HEX HD 8
Injector
Lubrication System
12
11
5 6
9
4
10
Lubrication System
1 0120-0963 HEAD-FILTER 1
7 0509-0585 WASHER-SEALING 4
9 0800-6608 SCREW-HEX HD 8
10 0800-6609 SCREW-HEX HD 27
Piston Assembly
Starter
Turbocharger
SECTION B
(Upfit Parts)
8
Air Cleaner (S 3.8 G4/G6/G7)
3
5
11 4
9
10
1
4
6
2
7
8
Air Cleaner (S 3.8 G3)
2 5
4
9
11 10 12
4
6
7
3
Control Installation
6
6
2
3
4
5
Control Installation
1 2
2
3
4
1
2
3
1 5
2
3
5
1
2
3
23
8
9
7
10
16
4 15
14
12
11
5 17
3 13
25
22 2
24
19
6
20
18
21
8
14 13
9
12
15 2
16 17
18
11
10
5
6 4
7
23
22
2
14
4 13
14
4 8
15
10 7
20
21 23
12
22
10
11
19
18
10
20
21
13