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    Surface Treatments

    Uploaded by

    Vaibhav Gupta
    This document provides an overview of various surface treatment techniques. It begins by explaining the purposes of surface treatments, such as improving durability, controlling friction, and reducing adhesion. It then describes several types of treatments, including mechanical treatments like peening, mechanical plating and cladding, case hardening, thermal spraying, vapor deposition, and laser treatments. The document provides details on specific processes within each treatment type and concludes by discussing surface cleaning techniques.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Surface Treatments

    Uploaded by

    Vaibhav Gupta
    43 views15 pages
    This document provides an overview of various surface treatment techniques. It begins by explaining the purposes of surface treatments, such as improving durability, controlling friction, and reducing adhesion. It then describes several types of treatments, including mechanical treatments like peening, mechanical plating and cladding, case hardening, thermal spraying, vapor deposition, and laser treatments. The document provides details on specific processes within each treatment type and concludes by discussing surface cleaning techniques.

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    This document provides an overview of various surface treatment techniques. It begins by explaining the purposes of surface treatments, such as improving durability, controlling friction, and reducing adhesion. It then describes several types of treatments, including mechanical treatments like peening, mechanical plating and cladding, case hardening, thermal spraying, vapor deposition, and laser treatments. The document provides details on specific processes within each treatment type and concludes by discussing surface cleaning techniques.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    43 views15 pages

    Surface Treatments

    Uploaded by

    Vaibhav Gupta
    This document provides an overview of various surface treatment techniques. It begins by explaining the purposes of surface treatments, such as improving durability, controlling friction, and reducing adhesion. It then describes several types of treatments, including mechanical treatments like peening, mechanical plating and cladding, case hardening, thermal spraying, vapor deposition, and laser treatments. The document provides details on specific processes within each treatment type and concludes by discussing surface cleaning techniques.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 15

    Surface Treatments

    SUBMITTED TOMAMTA SHARMA

    SUBMITTED BYPULKIT AGRAWAL


    11108028

    Introduction

    Surface Treatments
    Why?
    Types

    Cleaning
    Mechanical Measurements
    Standards
    Types
    Dimensioning

    Why use a surface treatment?

    Improves
    durability

    Controls Friction

    Reduces Adhesion

    Why use surface treatment? (cont)

    Improves
    Lubrication

    Rebuild Surfaces

    Aesthetics

    Types of Treatments

    Mechanical Surface Treatments


    Mechanical Plating & Cladding
    Case Hardening
    Thermal Spraying
    Vapor Deposition
    Laser Treatments

    Mechanical Surface Treatments

    Peening

    Shot Peening
    Laser Shot Peening
    Water-jet Peening
    Ultrasonic Peening

    Roller Burnishing

    Explosive
    Hardening

    Mechanical Plating & Cladding

    Mechanical Plating

    Cladding

    Laser Cladding

    Case Hardening and Hard Facing

    Case Hardening

    Hard Facing

    Spark Hardening

    Thermal Spraying

    Combustion
    Spraying

    Thermal Wire
    Spray

    Thermal MetalPowder Spray

    Plasma Spray

    Electroplating, Electroless Plating,


    and Electroforming

    Electroplating

    Workpiece (cathode) is
    plated with other metal
    (anode) through a
    water-based
    electrolytic solution
    A SLOW Process!!!
    75 micrometers/hour
    Solution must be
    replenished
    Sacrificial anode
    Additional salts of
    metal

    Electroplating, Electroless Plating,


    and Electroforming

    Electroless Plating

    Chemical Reaction
    More Expensive $$
    Uniform Thickness

    Electroforming

    Metal-fabrication
    Metal electrodeposited
    on a mandrel

    Conversion Coatings

    Anodizing

    The workpiece is
    the anode in an
    electrolytic cell

    Coloring

    Alters color of
    metals, alloys, and
    ceramics
    Conversion of
    surfaces into
    chemical
    compounds:
    oxides, chromates,
    and phosphates

    Hot Dipping

    Workpiece is dipped
    into molten metal

    Zinc- galvanized-steel
    sheet
    Tin- food containers

    Hot-dipped Galvanizing
    line

    Surface Texturing & Painting

    Texturing Techniques

    Etching
    Electric Arcs
    Lasers
    Atomic oxygen

    Paint Classification

    Enamels
    Lacquers
    Water-based paints

    Cleaning of Surfaces

    3 types

    Mechanical Cleaning

    Electrolytic Cleaning

    Physically disturb
    contaminants
    Abrasive bubbles aid
    in contaminant
    removal

    Chemical Cleaning

    Solution
    Saponification
    Emulsification
    Dispersion
    Aggregation

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