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Architectual Concrete Pavers & Accessories

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Architectual Concrete

Pavers & Accessories


Speciication & Installation Information
ADA Installation Guide
Nine Paver Types

NEW Lok-Down System

INTRODUCING
THE LOK-DOWN SYSTEM
BY WAUSAU TILE
The new Lok-Down is speciically designed to resist wind uplift on paver roof deck installations
Allows for precise alignment using Wausau Tile pavers
Performance tested
Four components include:
1. Cover with crown design for added strength
2. Screw for easy removal of paver
3. Paver with recess to maintain monolithic deck
4. Base with grooves for drainage and spacer for alignment
Available in six standard colors

Screw
Paver

Red

Grey

Tan
Brown Cream
Special order White

Black

Top

Base

www.wausaupaving.com

Colors and Finishes


TYPE 1 Exposed

TYPE 2 Exposed Granite Aggregate

(Direct washed surface)

(Direct washed surface)

Natural stone in aggregate sizes of 3/8 to 5/8 is exposed at the


surface. Nine standard colors are available by blending the aggregate
colors with the matrix color tones; custom colors are available as an
option. Available up to 36.

Six colors are achieved by blending crushed


granite in sizes of 3/16 to 9/16 with complementing colored matrixes; custom colors are
available as an option. Available up to 36.

Type 2
Series A
EA5208
EA5408

EA3038

EG5228

EG6728
EA4458
EA3079
EG4218

EA2258

EG4908
EA2648
EA1088
EG2758

EA2228

EG7669

Please call for color options and samples


Custom colors available upon request

800.388.8728 / www.wausautile.com

TYPE 2 Granitex
(Direct washed surface)

Custom-sized granite aggregates in 3/16 minus sizes are blended in different matrix colors to give a uniform-dense surface.
Twelve standard GTX colors are available. Manufacturing custom colors to match or blend with natural granite
is our speciality. Available in sizes up to 36.

Type 2
Series A

* GTX7068

GTX4028

GTX6118

* GTX1168
GTX2098

* GTX2048

GTX8088

GTX6208

GTX2018

* GTX2078

Please call for color options and samples


* Stocked in 24 Sized Pavers

www.wausaupaving.com

* GTX2108

GTX4058

Granitex
(Direct washed surface)

Type 2 Series B

GTX1216

GTX1616

GTX2416

GTX2486

GTX2556

GTX3126

GTX3726

GTX4416

SX3418

GTX7136

GTX7216

GTX7386

GTX7416

SX1419

GTX7916

GTX7716

GTX8416

GTX8226

Terra-Pavers Product Summary


Standard Sizes (Nominal): 12, 16, 18, 24, 30 and 36 square
Rectangular Sizes also available
Thickness: 2 to 2 3/4 - Weight: 24 to 33 lbs./sq. ft.
Dimensional Tolerance: +/ - 1/16 (Length, width, height, convex, concave)
Custom sizes and thicknesses are available upon request.

Warranty: 3 year standard. Extended warranty available.


Contact Wausau Tile for full warranty information.

GTX9216

GTX9326

Terra-Pavers Physical Properties


Property
Value
Compressive Strength =>8,000 psi avg.
Flexural Strength
=>700 psi
Water Absorption
< 6%

Test Method
ASTM C140
ASTM C293
ASTM C140

Property
Freeze-Thaw
Center Load

Value
=< 0.5% loss of dry
weight (50 cycles)
1,850 lbs.

Test Method
ASTM C67
WTCL 99

800.388.8728 / www.wausautile.com

TYPE 3 Cotillion FDX

TYPE 3 Cotillion SX

(Shot-blasted surface)

(Shot-blasted surface)

FDX colors are made by coloring the cement matrix with


standard-sized aggregate. Six standard colors are available
with the option of custom colors. Sizes up to 36.

SX colors are a combination of granite and stone blended


with colored matrix. Consistency in color is achieved by
the exposure of aggregate in the paver surface. Custom
colors are available in sizes up to 36.

Type 3
Series A

Type 3
Series A

* SX2418

* FDX2008

* FDX4008
* FDX7008

* FDX1009

SX4418

* SX7418

FDX3008

* FDX5008

Please call for color options and samples


* Stocked in 24 Sized Pavers

www.wausaupavingcom

SX5418

TYPE 3 Fabritex

TYPE 4 Stoney Creek

(Texture pattern surface)

(Natural mottled color blended on stone textured surface)

Fabritex surfaces are available in slate, flagstone,


travertine, sand, broomed and wood-grained finishes.
All surfaces can be produced in our standard or
custom colors in sizes up to 36.

Available in a ten-color spectrum that can be blended


to give a wide range of color within the family. This natural
stone appearance, in which no two pavers have the exact
same color, can also be made in custom colors.
Available in sizes up to 36. Factory sealed.

Type 3
Series B
BR4008

* SC7779

SC7782

TRV7008

SC7569
* SC7509

FL6008

SD2008

SC2728
* SC2228

SLT3008

WD5008

SC7869

SC7662

Terra-Paver colors and finishes shown are only


a representation of the actual colors. Request
samples for approved colors and finishes.
SC4303
Please call for color options and samples
* Stocked in 24 Sized Pavers
SLT/SC3519

800.388.8728 / www.wausautile.com

TYPE 5 Ground Pavers


(With 5/8 aggregate)
Available with a ground, shot blast and sealed finish. Eighteen
standard colors; also custom colors. Nominal sizes: 12, 16, 18
and 24.

BP1105 Type 5A

BP1110 Type 5A

BP1315 Type 5A

BP1425 Type 5A

BP1475 Type 5A

BP1503 Type 5B

BP2105 Type 5A

BP3105 Type 5B

BP4105 Type 5A

BP4215 Type 5A

BP4345 Type 5A

BP5105 Type 5A

BP6625 Type 5A

BP7105 Type 5A

BP7755 Type 5A

BP8415 Type 5A

BP9105 Type 5B

BP9905 Type 5B

Please call for color options and samples

www.wausaupaving.com

TYPE 6 Cool Pavers

TYPE 7 Ocean View Pavers

Cool Pavers have a minimum of 72% solar reflectance (SRI)


absorbing less heat than a standard ballast material on roof decks.
The pavers will maintain a minimum of 50% reflectivity in a
three-year period. Cool Pavers are available in eight colors and six
different textures. The same sizes and thicknesses as our standard
pavers are also available in the Cool Pavers. Available up to 36.

This beautiful series of pavers will give your design a


look and feel like no other paver, while maintaining
the same quality you have come to expect. Available
in sizes up to 24. The seashell pavers have a ground
and blasted finish.

Shell Series

Bright White

Hemp

Pleasant

Softness

Carous

Mimosa

Skyline Blue

Coral Series

Forest Light

OVGRB0003

OV1025

OVGRB0004

OV5005

OVGRB0007

OV5085

OVGRB0008

OV6075

OVGRB0009

OV8455

Pandora

Snow White

Ultra Tan

TYPE 6 Solar White

CPX1119

CPX1999

Youve got our guarantee that any product


with this logo meets Energy Star ratings.
Meet SRI of 78

800.388.8728 / www.wausautile.com

Glass Pavers
Our pavers are manufactured with 100% recycled glass and
available in a wide variety of colors. Recycled Glass Pavers
meet or exceed the ASTM industry standards for compressive

TYPE 8 Glass Washed Pavers

strength, flexural strength, water absorption and


freeze-thaw testing. Available in sizes up to 36.

GW1-0011

GW1-1010

GW1-1110

GW1-1093

GW1-1109

GW1-1006

TYPE 9 Glass Blasted Pavers

GB1-0011

GB1-1010

GB1-1110

GW1-1009

GW1-1091

GW1-0096

GB1-1093

GB1-1109

GB1-1006

GW1-9009

GW1-1039

GW1-1939

GB1-1009

GB1-1091

GB1-0096

GW1-9099

GW1-1339

GW1-6006

GB1-9009

GB1-1039

GB1-1939

GW1-6309

GW1-6010

GW1-6910

GB1-9099

GB1-1339

GB1-6006

Recycled glass products from Wausau Tile qualify


for Green Status and LEED certification.
GB1-6309

10

GB1-6010

www.wausaupaving.com

GB1-6910

Stoney Creek

Pre-designed Original Patterns


Save design time when you use our
pre-designed Ashlar patterns. The pavers
are available in nine architectural paving
styles with five patterns to choose from.
The hardest part will be choosing which
style to use for your next project.
Please call for more information, or check
us out on our web site,
www.wausautile.com

WT3

Ashlar patterns available

WT2

WT1

WT5

WT4

Ballast Pavers 24 In stock


Get more information about our unique way to turn roofs and plazas into functional space with
Terra-System One Roof Deck Systems in section 077200/WAU and 077600/WAU of Sweets.

FDB200

FDB354

FDB454

FDB554

FDB654

800.388.8728 / www.wausautile.com

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Our textured pavers come in five standard patterns


and 15 standard colors. Custom patterns, colors
and sizes are available upon request.

Standard Colors

Stock Pavers

Stock Size = Nominal


12 and 24 Sq.

Standard Textures
*U5008
*FDX5008

U7008
FDX7008
ADA-1 Truncated Dome

U2008
FDX2008

** ADA-2 Truncated Dome


*U3008
*FDX3008

*FDX1008

*U1008

** ADA-3 Truncated Dome

*U4008

*FDX4008

Directional Bar (12 only)


*FDXSY7008
*USY7008

12

Tactile Warning

** Stock Pattern
* Stock Color

*Federal Yellow
33538
FY7008

ADA Paver Designs and Patterns

PAV E R

OF

C A LI

RN

S T AT E

TITLE 24
COMPLIANT

IA

DA

ADA-1 Staggered Pattern

ADA-2 Straight Row 2.375 Spacing Pattern

800.388.8728 / www.wausautile.com

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PAV E R

OF

C A LI

IA

RN

TITLE 24
COMPLIANT

S T AT E

Directional Bar Pattern

DA

ADA-3 Straight Row 1.67 Spacing Pattern

Tactile Warning Pattern

* Details available for download at www.wausaupaving.com

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Typical ADA Intallation


W ADA Paver Installation Guide With
E
N Wausau Tiles Reusable Block-Out Frame

1- Prepare area to receive concrete and ADA detectable pavers.

2- Drive in rebar to the approximate height to receive Wausau


Tiles block-out frame. The framework has small feet to help locate
where rebar should be located.

3- Set block-out frame so rebar sits inside the frame legs.

4- Set block-out frame to final grade by tapping on framework.

5- Pour concrete into and around framework. Level concrete and


bull float area.

6- Level concrete with a straight edge inside of the framework


adding concrete as needed. Note: Standard frame designed for 2
thick paver.

7- Pull out frame. Bull float area to receive ADA pavers.

8- Allow concrete to cure. Use the following guidelines based on


installation method. Note: If using wet set, do not allow concrete
to cure.

800.388.8728 / www.wausautile.com

15

Typical ADA Intallation


ADA Paver Guide For Sand Set Installation With
Wausau Tiles Reusable Block-Out Frame

Step #1 - Sand Set Installation - Create weep holes for drainage.


Core drill hole once concrete has set or, while concrete is still wet,
make a hole with pipe.

Step #2 - Sand Set Installation - Add masonry sand to recessed


area.

Step #3 - Sand Set Installation - Screed 1/4 masonry sand.

Step #4 - Sand Set Installation - Set pavers in sand. Leave 1/16


to 1/8 between units to allow for sand.

Step #5 - Sand Set Installation - Sweep sand into joints after


installation.

Complete.

Extension Block-Out Frame


12 x 24 $75.00

12 Standard Blok-handle $65.00

Main Block-Out Frame


24 x 36 $125.00
*Prices subject to change without notice

16

www.wausaupaving.com

Typical ADA Intallation


ADA Paver Guide For Thin Set Installation With
Wausau Tiles Reusable Block-Out Frame

Step #1 - Thin Set Installation - Apply thin set with 1/4 x 3/8
notched trowel. Exterior grade.

Step #2 - Thin Set Installation - Spread fully and evenly.

Step #3 - Thin Set Installation - Set pavers. Be sure pavers are


fully set into thinset. (Back buttering may be neccessary.)

Step #4 - Thin Set Installation - Grout all joints with an exterior


based grout. Complete.

ADA Paver Guide For Wet Set Installation With


Wausau Tiles Reusable Block-Out Frame

Step #1 - Wet Set Installation - While concrete is still wet, inbed


pavers into cavity.

Step #2 - Wet Set Installation - Level pavers by tapping with rubber


hammer. Note: Joints may or may not be grouted; contractor option.

Complete.

800.388.8728 / www.wausautile.com

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Hex Pavers
Our new precast concrete Hex Pavers
are available in a nominal 8 size. The thickness
ranges from 2 to 2 3/4. The concrete hexagonal
pavers are manufactured in shot-blasted inish, as
well as in standard and custom blends.

Water Jet Pavers


Distinquish your project from others
Easy installation
Able to cut intricate designs
Cost effective
Durable, high quality inish

Installation
City of Southfield, OH

18

www.wausaupaving.com

Open Joint Installation


Pedestrian use only

Terra System One Sloped Installation Method

Terra System One Level Installation Method


Terra-Paver

Structural
base

Waterproof
membrane

WaffleReducer
Terra-Tab

Terra-Paver
Terra-Tab

Waterproof membrane
Terra-Stand Pedestal System
60 psi insulation
> optional
or protection board

Structural base

The Terra-Stand pedestal


screws up and down from
2 to 21 in height and
compensates for slope up to
5/8 per foot providing a level
installation. The Terra-Stand
allows for a maximum weight
load of 3,000 lbs. per
pedestal. Our Waffle-Reducer
consists of a base with four
rings for height adjustment
between 1/2 and 2 1/8.

60 psi insulation > optional


or protection board
Top

Terra-Stand

Nut
Washer

Bottom
Top
Los Angeles approval
#RR25699

Core Size from 5 to 20


Bottom
Waffle-Reducers

Waffle-Reducers

800.388.8728 / www.wausautile.com

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Terr-Adjust Pedestal, Terra-Tabs and Terra-Shims


Extender

Terr-Adjusts

Rubber tabs and shims


are used on both systems as the
contact between paver and pedestal,
allowing for expansion joints, proper
alignment and minimal sound
transmission.
The Terr-Adjust pedestal
Spacers
telescopes from 2 to 5 1/2 in
height and slope compensates
up to 2 per foot to provide
level installation. The reducers
and extenders allow for system
adjustment from 1/2 to 10
in height. Pedestals are filled
on site with pre-blended
Terra System
concrete mix.
One Mix
The Terra-Tabs and Terra-Shims
are used in conjunction with
the Reducers, Terr-Adjust and
Terra-Stand Systems. If a level
deck is not needed, Terra-Tabs
can be used alone for quick and
easy installation.

Reducers
Terra-Tabs

Terra-Shim Plates

Terra-Tabs are available with


1/8 or 3/16 spacing.

Rubber parts made with 23% recycled material. 1/16 to 1/4

Blok Handles

Easier installation
Labor cost savings
Helps prevent back and hand injuries
Can be ordered with your other Terra
System One Accessories

Big Blok w/wheel


attachment $200.00
Complete Unit
$450.00

Blok Handles aid in the installation or


removal of Terra-Pavers. Use the standard
Blok Handle for pavers up to 24, the Big
Blok Handle or Back Saver for pavers 24
and larger.
Back Saver
$1,300.00

20

Standard
$65.00

Prices subject to change without notice


www.wausaupaving.com

Big Blok
$250.00

Typical Architectural Details


Wall/Building Termination
Using Terra-Adjust

Wall/Building Termination
Using Terra-Stand

SEALANT

TERRA-TAB
1/2 UNIT

SEALANT
METAL FLASHING

METAL FLASHING
TERRA-TAB
1/2 UNIT

PAVING UNIT

PAVING UNIT

PROTECTION COURSE
TERR-ADJUST

SEALANT

SEALANT
MEMBRANE/WATERPROOFING
INSULATION
60 PSI (MIN) OPTIONAL

TERRA-STAND

APPROVED
SUBSTRATE

PROTECTION
COARSE
INSULATION
60 PSI (MIN) OPTIONAL
MEMBRANE/
WATERPROOFING

Wall/Building Termination

APPROVED
SUBSTRATE

SEALANT

TERRA-TAB
1/2 UNIT

METAL FLASHING
PAVING UNIT
SEALANT
PROTECTION COURSE

Paving Joint

MEMBRANE/WATERPROOFING
INSULATION
60 PSI (MIN) OPTIONAL

PAVING UNIT

3/16" STANDARD

APPROVED
SUBSTRATE

TERRA-TAB

Paving Joint

TERRA-STAND
2" TO 21"
ADJUSTMENT

3/16"

TERRA-TAB

PROTECTION COARSE

STANDARD *

PAVING UNIT
OPTION 1

PROTECTION
COURSE

OPTION 2

OPTION 2

OPTION 1
INSULATION
60 PSI (MIN) OPTIONAL

MEMBRANE/WATERPROOFING

APPROVED SUBSTRATE

INSULATION
60 PSI (MIN) OPTIONAL

Los Angeles approval


#RR25699

MEMBRANE/
WATERPROOFING

APPROVED
SUBSTRATE

* 1/8" JOINT OPTIONAL

800.388.8728 / www.wausautile.com

21

Mortar Set Installation


Thin Mortar Method
Vehicular Installation

Terra-Paver
(2 3/4 thick
11 13/16 sq.)

Thin Mortar Method


Pedestrian Installation

Terra-Paver
(2 - 2 3/4 thick)
Latex Thin Set
mortar bed with spread
per manufacturers
recommendations.

Latex Thin Set mortar


bed with spread per
manufacturers
recommendations.

4 - 6 Concrete

6 - 8 Concrete
8 - 12 Compacted road
grade gravel (#6)

6 - 8 Compacted road
grade gravel (#6)

For vehicle use, select pavers that are 2 3/4 thick x 12 square.

For projects requiring a grouted look, mortar set installation may be used. Stability of the sub-base and concrete
substructure is critical. The joints are grouted and all components (setting bed, grout and mortar) must be used
with a latex or acrylic admixture for waterproofing. The use recommendations of the admixture manufacturer must
be followed. Perimeter and interior expansion joints must be designed to allow for all movement in the installation.

Thick Mortar Method


Pedestrian Installation

Thick Mortar Method


Vehicular Installation

Terra-Paver
(2 - 2 3/4 thick)

Terra-Paver
(2 3/4 thick
11 13/16 sq.)
Slurry Bond Coat
1 1/4 Mortar bed
with reinforcing

6 - 8 Concrete
1 1/4 Mortar bed
with reinforcing
4 - 6 Concrete

6 - 8 Compacted road
grade gravel (#6)

8 - 12 Compacted road
grade gravel (#6)

For vehicle use, select pavers that are 2 3/4 thick x 12 square.

*A 100% bond between Terra-Paver and setting bed is recommended. To achieve this,
the Back Butter method and a 3/8 x 1/2 notched trowel should be used.

22

www.wausaupaving.com

Sand Set Installation


Vehicular Installation

Pedestrian Installation

Terra-Paver
(2 3/4 thick
x 11 13/16 sq.
or smaller)

Terra-Paver
(2 - 2 3/4)

Sand setting bed


(3/4 - 1 thick)

Sand setting bed


(3/4 - 1 thick)

6 - 8
Compacted road
grade gravel (#6)

8 - 12
Compacted road
grade gravel (#6)

For vehicle use, select pavers that are 2 3/4 thick x 12 square.
When Terra-Pavers are installed on inclines, the use of a filter cloth is recommended to stabilize the sand setting bed.

In addition to being economical, the sand set method of installing Terra-Pavers allows for easy replacement, repair or
adjustment of the pavers. Sand set installation can be utilized with soil conditions that drain well and are stable with
no settling. Proper compaction of the sand setting bed and the road grade gravel sub-bed is critical to prevent settling and
movement of the pavers after installation. For stability, the sand bed should be no thicker than 1. Joints should be 1/16 to
1/8 and swept with sand.

Bituminous Installation
Vehicular Installation
Terra-Paver
(2 3/4 thick
11 13/16 sq.)

Pedestrian Installation
Terra-Paver
(2 - 2 3/4 thick)
2% Modified
Neoprene
Tackcoat

2% Modified
Neoprene Tackcoat
3/4 Bituminous
setting bed

3/4 Bituminous
setting bed
4 Concrete or 2 - 4
Bituminous Binder or 6
compacted gravel

6 Concrete or 3 - 6
Bituminous Binder
6 - 8 Compacted road
grade gravel (#6)

8 - 12 Compacted road grade


gravel (#6) or 10 - 12
compacted gravel

For vehicle use, select pavers that are 2 3/4 thick x 12 square.

In applications where stability is critical, Terra-Pavers may be installed using the bituminous method over compacted
gravel, bituminous or concrete sub-bases. As with the sand set method, the subgrade must be stabilized to prevent settling.
Bituminous setting beds thicker than 3/4 should be applied in multiple layers, each layer not to exceed 3/4 in
thickness. Bituminous bed can be rolled in with 12 pavers or smaller only. Do not roll on pavers larger than 12.
Installation of the Tackcoat should be done according to the manufacturers instructions to assure proper bonding
and to prevent water from getting underneath the pavers. Joints should be 1/16 to 1/8 and swept with sand.
800.388.8728 / www.wausautile.com

23

PRSRT STD
U.S. POSTAGE
PAID
PERMIT 182
WAUSAU, WI

PO Box 1520
Wausau, WI 54402-1520
800.388.8728
Fax: 715.359.7456
www.wausautile.com
www.wausaupaving.com
wtile@wausautile.com

Retroit of a Plaza Deck

After

Before

Water entrapment is a
major cause of failure in
plaza decks.

Project: City of Southfield, Michigan - Municipal Complex Plaza


Architect: Noreen Kozlowski
Installing Contractor: RAM Construction Services
The completed retrofit resulted in a totally new plaza with patterns and colors to complement the existing buildings.

Mission Statement

24

Wausau Tile, founded in 1953, is dedicated to the principle of manufacturing the highest quality
products while providing the best customer service in our industry.

5/09

Terra System One is a cost-effective solution for failed roof and plaza decks, allowing removal of damaged areas, replacement of new sub-base,
installation of a new membrane, protection material, and insulation. Steps, curbs, copings, planters, benches and other components are available
to complete the project.

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