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TERRART Brochure Eng 2012

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ARCHITECTURAL TERRACOTTA

NBK Ceramic
ARCHITECTURAL TERRACOTTA
2 ARCHITECTURAL TERRACOTTA

While technology has continuously progressed, the


manufacture of clay-based construction materials still
centres on the three elements of fire, water and clay —
as it has done for millennia. Exploiting all the age-old
traditions, skills and workmanship necessary for proces-
sing the material clay, Niederrheinische Baukeramik
(NBK) has developed the TERRART® terracotta façade
system.

TERRART® is a ventilated curtain wall/rainscreen


system whose exposed components are made exclusi-
vely from terracotta. This was the key requirement
imposed on the NBK development team by Renzo
Piano for the Potsdamer Platz scheme — the starting
point for the presentday TERRART®-system.

The system components are manufactured so as to


maximize shape accuracy and guarantee best fit.
State-of-the-art drying and firing techniques allow a
nearly tolerance-free production of units up 180 cm
long. The TERRART®-Flex support system — a
patented developed within the TERRART® product
range — comprises a mere 15 individual components
and ensures excellent integration of the system in any
classical and contemporary wall construction.

With its “Large”, “Mid” and “Shingle” ranges, the versa-


tile TERRART®-system offers architects maximum
scope for creativity. Purpose-made project-specific
developments provide designers with practically
boundless options. The gobal success experienced by
the TERRART®-system is documented in this book.
Many of the buildings that feature a TERRART® façade
are prime examples of forwardlooking architecture.

Enthusiastic architects draw inspiration from compo-


nents whose shape, colour and finish may be suitably
orchestrated to produce striking façade designs.
Satisfied clients can delight in buildings of
tremendous aesthetic appeal, while reaping the benefits
of one of the most weather resistant construction
materials available.

TERRART® has opened up a complete ly new dimensi-


on in façade design and received worldwide acclaim.
Every new building serves as an impetus for further
projects. What all schemes share is exceptional archi-
tecture.

Today, the TERRART®-system developed by Nieder-


rheinische Baukeramik is used in all its variants across
the globe. The most distinguished of architects have
come to appreciate the tremendous creative possibili-
ties offered by this terracotta façade system, which
combines traditional craftsmanship with leading-edge
manufacturing technology. Its ability to accommodate
even the finest design details in terms of shape, colour,
texture and glaze paves the way for unique, tailored
solutions.
TERRART® 3

6 TERRART® PRODUCTS

12 COLOURS

15
TERRART® - FLEX
RAINSCREEN SYSTEM

16 DETAILS

20 TERRART®
BAGUETTE SYSTEM
4 ARCHITECTURAL TERRACOTTA
PROGRESS THROUGH DIVERSITY 5

For more information about our projects please visit our website www.nbk.de (see references)
6 TERRART®-LARGE

The TERRART®-LARGE ceramic elements are always produced individu-


ally for each project in the colour and shape desired by the customer.

Length: max. 1,800 mm


The length of the ceramic elements can be adjusted individually to
maximum 1,800mm

Height: max. 800 mm


The height of the elements can be adjusted to the desired horizontal grid.

Thickness: approx. 40 mm
Hollow chambers, according to production specifications. For corners, we
offer mitre-cut elements or cut and bond corners. Alternatively, we provide
specially designed corner plates with a maximum side length of 250 mm and a
maximum height 300 mm.

Colours:
For standard colours see our colour table. Other colours are available on
request. Glazing according to customer wishes or RAL specifications.

Surface finishes:
Natural, polished, textured, peeled, profiled, glazed.
Curved surfaces can not be polished.
Other surfaces are available on request.

Mass per unit area:


approx. 65 kg / m²
TERRART®-MID 7

The TERRART®-MID ceramic elements are always produced individually


for each project in the colour and shape desired by the customer.

Length: max. 1,400 mm


The length of the ceramic elements can be adjusted individually to
maximum 1,400mm

Height: max. 300 mm


The height of the elements can be adjusted to the desired horizontal grid.

Thickness: approx. 30 mm
Hollow chambers, according to production specifications. For corners, we
offer mitre-cut elements or cut and bond corners. Alternatively, we provide
specially designed corner plates with a maximum side length of 250 mm and a
maximum height 300 mm.

Colours:
For standard colours see our colour table. Other colours are available on
request. Glazing according to customer wishes or RAL specifications.

Surface finishes:
Natural, polished, textured, peeled, profiled, glazed.
Curved surfaces can not be polished.
Other surfaces are available on request.

Mass per unit area:


approx. 55 kg / m²
8 TERRART®-SHINGLE

The TERRART®-SHINGLE ceramic elements are always produced indivi-


dually for each project in the colour and shape desired by the customer.

Length: max. 1,800 mm


The length of the ceramic elements can be adjusted individually to
maximum 1,800mm

Height: max. 300 mm


The height of the elements can be adjusted to the desired horizontal grid.

Thickness: approx. 25/40 mm


Hollow chambers, according to production specifications. For corners, we
offer mitre-cut elements or cut and bond corners. Alternatively, we provide
specially designed corner plates with a maximum side length of 250 mm and a
maximum height 300 mm.

Colours:
For standard colours see our colour table. Other colours are available on
request. Glazing according to customer wishes or RAL specifications.

Surface finishes:
Natural, polished, textured, peeled, profiled, glazed.
Curved surfaces can not be polished.
Other surfaces are available on request.

Mass per unit area:


approx. 65 kg / m²
TERRART®-SOLID 9

The TERRART®-SOLID ceramic elements are always produced individu-


ally for each project in the colour and shape desired by the customer.

Length: max. 1,200 mm


The length of the ceramic elements can be adjusted individually to
maximum 1,200mm

Height: max. 600 mm


The height of the elements can be adjusted to the desired horizontal grid.

Thickness: approx. 20/30 mm


Solid ceramic element, without hollow chambers.
For corners, we offer mitre-cut elements.

Colours:
For standard colours see our colour table. Other colours are available on
request. Glazing according to customer wishes or RAL specifications.

Surface finishes:
Natural, polished, textured, peeled, profiled, glazed.
Curved surfaces can not be polished.
Other surfaces are available on request.

Mass per unit area:


approx. 65 kg / m²
10 TERRART®-BAGUETTE

The TERRART®-BAGUETTE ceramic elements are always produced indi-


vidually for each project in the colour and shape desired by the customer.

Length: max. 1,600 mm


The length of the ceramic elements can be adjusted individually to
maximum 1,600mm

Height:
The TERRART®-BAGUETTE is a spezial shape element with a minimum
diameter of 43 x 43 mm.

The most commonly used size is


50 x 50 mm
Special shapes and dimensions are available on request.
For corners, we offer mitre-cut BAGUETTE elements.

Colours:
For standard colours see our colour table. Other colours are available on
7,5

request. Glazing according to customer wishes or RAL specifications.

Surface finishes:
43
28

Natural, textured, peeled, glazed.


Other surfaces are available on request.
7,5

7,5 28 7,5
Mass per unit area:
approx. 3,75 kg / m run for a 50x50mm diameter 43
TERRART®-CUSTOM 11

The range of TERRART® products offers numerous


other ceramic variants.

On an individual basis, custom production is possible


for a particular property, through to elements with
varying radii for the creation of elliptic shapes.
Production is carried out according to specifications,
also as a hand-made single element if required.

All bonded single elements must additionally be fixed


mechanically on the construction site (by the
customer) in accordance with DIN 18516 part 3,
point 3.2 (both sides in the case of corners, on three
sides in the case of U-shaped elements).
12 COLOURS AND SURFACES
natural surface honed surface

1.01-0 1.01-1

2.01-0 2.01-1

3.01-0 3.01-1

4.01-0 4.01-1

5.01-0 5.01-1

6.01-0 6.01-1

6.02-0 6.02-1

7.03-0 7.03-1

7.04-0 7.04-1

8.01-0 8.01-1

9.04-0 9.04-1
COLOURS AND GLAZES 13

TERRART® glazes and honed finishes are being


increasingly exploited as a design feature in
comtemporary architecture.

NBK‘s expertise in complicated mixing techniques


and traditional firing methods, allows virtually any
colour and sorface texture specification to be met to
the letter.
This allows our company, in consultation with
designers of exclusive product assortments, to make
unique buildings.

The colours shown represent only a few of our


overall range. Any required shade can be provided
upon request.
14 TECHNICAL DATA SHEET FOR NATURAL TERRACOTTA TILES

Wasseraufnahme /water absorption EN ISO 10545 Teil /part 3


Alle erprobten Farben / all approves coulours
DIN EN 14411 Gruppe AIIa / Group AIIa 3,0 - 6,0 %
DIN EN 14411Gruppe AIIb / Group AIIb 6,0 - 10,0 %

Biegefestigkeit /bending tensile strength EN ISO 10545 Teil /part 4


Oberfläche natur und glasiert/natural and glazed finish
DIN EN 14411 Gruppe AIIa / Group AIIa > 12 N/mm²
DIN EN 14411 Gruppe AIIb / Group AIIb > 9 N/mm²

Scherbenrohdichte /raw density 2.05 - 2.20kg/dm³

Frostwiderstandsfähigkeit / EN ISO 10545 Teil /part 12 erfüllt /fulfilled


freeze / thaw resistance (100 Frost-Tau-Wechsel /cycles)

Gehalt an schädlichen und DIN 105 Teil / part 1 weit unterhalb


ausblühenden Salzen / der zulässigen
efflorescence and soluble salts Höchstgrenze /
well below the
permitted
maximum limit
Chemische Beständigkeit / DIN EN ISO 10545 Teil /part 13 erfüllt/ fulfilled
chemical resistance

Maße + Toleranzen /dimensions + tolerances

Breite / width Achsmaß in Lochrichtung / ± 1,0 mm für


400 mm - 1.800 mm center in hole direction Zuschnitte / for cuts

Höhe /height Ansichtsfläche quer ± 2.0 mm bis/to 250 mm


150 mm - 800 mm quer zur Lochrichtung / ± 2.5 mm bis/to 400 mm
opposite to hole direction ± 3.0 mm bis/to 600 mm
± 3.5 mm bis/to 800 mm

Dicke /thickness EN ISO 10545 Teil /part 2 ± 1.5 mm


Abweichung bei geschliffener
Oberfläche /deviation if surface is honed

Geradheit der Seiten in Lochrichtung / EN ISO 10545 Teil /part 2 ± 0.25 % der Länge /
straightness in hole direction of length
Mittelpunktswölbung / EN ISO 10545 Teil /part 2 ± 0.25 % der
diagonal flatness Diagonalen /
of diagonal
Kantenwölbung quer zur Lochrichtung / EN ISO 10545 Teil /part 2 ± 0,50 % der Höhe /
vertical flatness cross to hole direction of height
Windschiefe / torsion EN ISO 10545 Teil /part 2 ± 0.50 % der
Diagonalen /
of diagonal
Anmerkungen/ Remarks:
Da es sich um Keramikplatten handelt, welche aus natürlichen Rohstoffen hergestellt wurden, sind minimale Abweichungen in Farbe, Form und Beschaffenheit zum Muster unver-
meidbar. Alle anderen Formate und Abmessungen so wie Sonderformate auf Anfrage. Änderungen vorbehalten. Technisch bedingt neigen unsere Glasuren zur Craquelébildung.
Dabei handelt es sich um feinste, nicht durch den Scherben gehende Risse in der Glasur, die jedoch die mechanischen Eigenschaften des Produktes nicht nachhaltig beeinträchtigen.
The tiles are ceramics made from natural materials, so small variations in colour, size and consistency from the sample façade are unavoidable. All other formats, dimensions and spezial
sizes are available on inquiry basis.Subject change without notice.Glazed terra cotta façade tiles and elements could show hairline cracks called Craquelé. This is a well know effect on
glazed terra cotta ceramics which could appear in a short or over a longer period of time. The Craquelé will not affect any of the mechanical properties of the product.
TERRART®-FLEX RAINSCREEN SYSTEM 15
The NBK TERRART® ceramic clay tile façade system,
which is based on the rainscreen principle, is custom
designed and engineered.

The vertical joints are backed by a support system


which drains rainwater away from the cavities behind.
The gaskets, together with balanced air pressure,
discourages water from entering the wall cavities.

The tile design allows for air to flow through „open


joints“, which helps to balance air pressure in the
cavities behind the terracotta cladding elements with
that of outside air, hence, the term - pressure
equalization.

Driven rainwater will not enter the cavities because of


the overlapping joints („protected openings“) and lack
of pressure differential.

The „back ventilation“ assists in maintaining a dry


cavity and negates the build up of hot air, an additional
benefit to the TERRART® rainscreen system.
16 TECHNICAL DETAILS

The following sketches just show a small choice of design principles.

All visible items can be modified and adapted to given demands.

VERTICAL SECTION
TERRART® 17

VERTICAL SECTION PARAPET/ BASE


18 TECHNICAL DETAILS

VERTICAL SECTION WINDOW SOFFIT / SILL


PROGRESS THROUGH DIVERSITY 19

HORIZONTAL SECTION / OUTSIDE CORNER

HORIZONTAL SECTION WINDOW SOFFIT


20 TERRART®-BAGUETTE SYSTEM
FIXING DETAILS 21
22 ARCHITECTURAL TERRACOTTA

NBK products are greatly respected thanks especially to NBK‘s commitment For shipping and transport, NBK provides
around the world. Internationally to businesses, the list is getting longer all packing of all terracotta elements in
renowned architects are increasingly the time. custom made heavy duty wooden crates
exploiting the virtually unlimited options The durability, robustness and weather or on pallets. All pieces are carefully
presented by the TERRART® range to resistance of the perfectly processed ma- packed; fibreboard and styrofoam are
realise their exceptional designs. terial all serve to recommend TERRART® used as spacers so that the tiles cannot
Façades with the TERRART® elements for a use „without frontiers“. touch each other. This packing will limit
can be found in numerous countries - in damage during shipping and transport
Europe, East Asia and the USA - and under normal conditions.
PROGRESS THROUGH DIVERSITY 23

For further information on trends,


technical developments and current
construction projects please visit our
website at: www.nbk.de

CD-ROM is missing ?
Please contact us.

NBK Keramik GmbH


Reeser Straße 235
D - 46446 Emmerich
Germany

FON: + 49 (0) 28 22 / 81 11 - 0
FAX: + 49 (0) 28 22 / 81 11 - 70
E-mail: info@nbk.de
NBK Ceramic
ARCHITECTURAL TERRACOTTA

NBK Keramik GmbH


Reeser Straße 235
D - 46446 Emmerich
Germany

FON: + 49 (0) 28 22 / 81 11 - 0
FAX: + 49 (0) 28 22 / 81 11 - 70
E-mail: info@nbk.de
www.nbk.de
Member of

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