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    Fanuc 0M 0T C Alarm 401

    Uploaded by

    ognen88
    The document provides troubleshooting information for various servo amplifier alarms in a CNC system. It describes potential causes and solutions for alarms 401, 403, 406, and 491 related to the DRDY signal turning off. These include checking the LED status on the servo amplifier, input power supply to the amplifier, and potential cable disconnections or faults in the amplifier, CPU board, or option board. Details of alarm 4n4 are provided in diagnosis displays 720 to 727 based on the axis number.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Fanuc 0M 0T C Alarm 401

    Uploaded by

    ognen88
    5K views3 pages
    The document provides troubleshooting information for various servo amplifier alarms in a CNC system. It describes potential causes and solutions for alarms 401, 403, 406, and 491 related to the DRDY signal turning off. These include checking the LED status on the servo amplifier, input power supply to the amplifier, and potential cable disconnections or faults in the amplifier, CPU board, or option board. Details of alarm 4n4 are provided in diagnosis displays 720 to 727 based on the axis number.

    Original Description:

    Alarm 401

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    The document provides troubleshooting information for various servo amplifier alarms in a CNC system. It describes potential causes and solutions for alarms 401, 403, 406, and 491 related to the DRDY signal turning off. These include checking the LED status on the servo amplifier, input power supply to the amplifier, and potential cable disconnections or faults in the amplifier, CPU board, or option board. Details of alarm 4n4 are provided in diagnosis displays 720 to 727 based on the axis number.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    5K views3 pages

    Fanuc 0M 0T C Alarm 401

    Uploaded by

    ognen88
    The document provides troubleshooting information for various servo amplifier alarms in a CNC system. It describes potential causes and solutions for alarms 401, 403, 406, and 491 related to the DRDY signal turning off. These include checking the LED status on the servo amplifier, input power supply to the amplifier, and potential cable disconnections or faults in the amplifier, CPU board, or option board. Details of alarm 4n4 are provided in diagnosis displays 720 to 727 based on the axis number.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    6.

    TROUBLESHOOTING

    B-- 61395E/07

    6.17

    ALARM 401, 403 406,


    491 (*DRDY SIGNAL
    TURNED OFF)

    Alarm 401, 403, 406 or 491 of servo amplifier is not turned on or turned
    off during operation.

    D C series servo amplifier


    (START)
    * When alarm 414 is also generated, LED
    shows a number. Consult with alarm 414.

    Check LED status


    of servo amplifier

    NO(Not lit)

    [ ---] ?
    YES

    Check input power supply of servo amplifier

    Check whether there is a


    voltage of 100 VAC across
    terminals 5 and 6 on terminal strip T1 of the unit.

    Servo amp. is
    faulty

    YES

    Normal ?
    NO

    NO

    100 VAC observed?


    YES

    Check magnetics
    circuit

    Cable disconnection between servo amp. and


    main CPU or option 2 board.
    Servo amp. is faulty
    Main CPU board or option 2 board is faulty

    Power on sequence (NC Servo amplifier)


    Power ON

    *Power supply unit failure


    *Input fuse disconnection

    Servo enable

    Position, velocity
    control ready (*MCON)

    Servo amp. ready (DRDY)

    227

    *SVF1 to 8 (Servo off signal)

    *System alarm *Servo alarm *Emergency


    stop (*ESP)

    * Servo amp. alarm (1-- 9,b) *Emergency


    stop signall (*ESP) *100VAC Lack of
    3-- phase input voltage

    A. ALARM LIST

    APPENDIX

    B-- 61395E/07

    (6) Servo alarms


    Number

    Meaning

    Contents and actions

    400

    SERVO ALARM: 1, 2TH AXIS


    OVERLOAD

    1-- axis, 2-- axis overload signal is on. Refer to diagnosis display No.
    720 or 721 for details.

    401

    SERVO ALARM: 1, 2TH AXIS VRDY


    OFF

    1-- axis, 2-- axis servo amplifier READY signal (DRDY) went off.

    402

    SERVO ALARM: 3, 4TH AXIS


    OVERLOAD

    3-- axis, 4-- axis overload signal is on. Refer to diagnosis display No.
    722 or 723 for details.

    403

    SERVO ALARM: 3, 4TH AXIS VRDY


    OFF

    3-- axis, 4-- axis servo amplifier READY signal (DRDY) went off.

    404

    SERVO ALARM: n-- TH AXIS VRDY


    ON

    Even though the n-- th axis (axis 1-- 8) READY signal (MCON) went
    off, the servo amplifier READY signal (DRDY) is still on. Or, when the
    power was turned on, DRDY went on even though MCON was off.
    Check that the axis card and servo amplifierr are connected.

    405

    SERVO ALARM: ZERO POINT RETURN FAULT

    Position control system fault. Due to an NC or servo system fault in


    the reference position return, there is the possibility that reference
    position return could not be executed correctly. Try again from the
    manual reference position return.

    406

    SERVO ALARM:
    7, 8TH AXIS OVER LOAD
    7, 8TH AXIS VRDY OFF

    7-- axis, 8-- axis overload signal is on. Refer to diagnosis display No.
    726 or 727 for details.
    7-- axis, 8-- axis servo amplifier READY signal (DRDY) went off.

    4n0

    SERVO ALARM: n-- TH AXIS - EXCESS ERROR

    The position deviation value when the n-- th axis stops is larger than
    the set value.
    Note) Limit value must be set to parameter for each axis.

    4n1

    SERVO ALARM: n-- TH AXIS - EXCESS ERROR

    The position deviation value when the n-- th axis moves is larger than
    the set value.
    Note) Limit value must be set to parameter for each axis.

    4n3

    SERVO ALARM: n-- th AXIS - LSI


    OVERFLOW

    The contents of the error register for the n-- th axis exceeded ^231
    power. This error usually occurs as the result of an improperly set
    parameters.

    4n4

    SERVO ALARM: n-- TH AXIS DETECTION RELATED ERROR

    N-- th axis digital servo system fault. Refer to diagnosis display No.
    720 and No.727 for details.

    4n5

    SERVO ALARM: n-- TH AXIS - EXCESS SHIFT

    A speed higher than 4000000 units/s was attempted to be set in the


    n-- th axis. This error occurs as the result of improperly set CMR.

    4n6

    SERVO ALARM: n-- TH AXIS - DISCONNECTION

    Position detection system fault in the n-- th axis pulse coder (disconnection alarm).

    4n7

    SERVO ALARM: n-- TH AXIS - PARAMETER INCORRECT

    This alarm occurs when the n-- th axis is in one of the conditions listed
    below. (Digital servo system alarm)
    1) The value set in Parameter No. 8n20 (motor form) is out of the
    specified limit.
    2) A proper value (111 or - 111) is not set in parameter No. 8n22
    (motor revolution direction).
    3) Illegal data (a value below 0, etc.) was set in parameter No. 8n23
    (number of speed feedback pulses per motor revolution).
    4) Illegal data (a value below 0, etc.) was set in parameter No. 8n24
    (number of position feedback pulses per motor revolution).
    5) Parameters No. 8n84 and No. 8n85 (flexible field gear rate) have
    not been set.
    6) An axis selection parameter (from No. 269 to 274) is incorrect.
    7) An overflow occurred during parameter computation.

    490

    SERVO ALARM: 5TH AXIS OVER


    LOAD

    5-- axis, 6-- axis overload signal is on. Refer to diagnosis display No.
    724 or 725 for details.

    271

    A. ALARM LIST

    APPENDIX

    B-- 61395E/07

    Number

    Meaning

    Contents and actions

    491

    SERVO ALARM: 5, 6TH VRDY OFF

    5-- axis, 6-- axis servo amplifier READY signal (DRDY) went off.

    494

    SERVO ALARM: 5, 6TH AXIS VRDY


    ON

    The axis card ready signal (MCON) for axes 5 and 6 is off, but the
    servo amplifier ready signal (DRDY) is not. Alternatively, when the
    power is applied, the DRDY is on, but the MCON is not. Ensure that
    the axis card and servo amplifier are connected.

    495

    SERVO ALARM: 5, 6TH AXIS ZERO


    POINT RETURN

    This is a position control circuit error. It is likely that a return to the


    reference position failed because of an error in the NC or the servo
    system. Retry a return to the reference position.

    NOTE
    If an excessive spindle error alarm occurs during rigid tapping, the relevant alarm number for
    the tapping feed axis is displayed.
    D Details of servo
    alarm No.4n4

    The detailed descriptions of servo alarm number 4n4 are displayed with
    diagnosis numbers 720 to 727 in the sequence of axis numbers.
    720 to 727

    #7
    OVL

    #6
    LV

    #5
    OVC

    #4
    HCAL

    #3
    HVA

    #2
    DCAL

    #1
    FBAL

    #0
    OFAL

    OVL : An overload alarm is being generated.


    (This bit causes servo alarm No. 400, 402, 406, 490).
    LV : A low voltage alarm is being generated in servo amp.
    Check LED.
    OVC : A overcurrent alarm is being generated inside of digital
    servo.
    HCAL : An abnormal current alarm is being generated in servo amp.
    Check LED.
    HVAL : An overvoltage alarm is being generated in servo amp.
    Check LED.
    DCAL : A regenerative discharge circuit alarm is being generated in
    servo amp. Check LED.
    FBAL : A disconnection alarm is being generated.
    (This bit causes servo alarm No.4n6.)
    OFAL : An overflow alarm is being generated inside of digital servo.

    272

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