FQP
FQP
FQP
765/400/220 KV HAPUR
SUBSTATION
Index of Revision
07.01.2016
04.01.2016
0
Rev.
Date
TPS
AKV
TPS
Prepared
VKV
GL
Checked
SECOND ISSUE
VKV
Approved
FIRST ISSUE
Details of Revision
Client
TPS
Document no
Checked by
GL
Approved by
VKV
1081-FLG-FQP-FPS-01
1
S.NO.
A
CHARACTERISTICS
REV. - 00
4
CLASS
TYPE OF CHECK
QUANTUM OF
CHECK
10
FORMAT OF
RECORD
MATERIAL RECEIPT
A.1
Verification of documents
(i) Packing List/LR/Delivery
challan/MDCC
A.2
Document verification
Visual / Review of
documents
Visual / Verification /
Correlation
100%
do
LEGEND:
MANUFACTURER/
SUPPLIER
SUB-
MAIN- SUPPLIER
SIGNATURE
DOCUMENT NO.
Compaliance with
packing list/ Challan/
MDCC/Data sheet /
Dwg./Apprvd BBU/ No
discrepancy
do
FQP NO:
SR
IMIR
1081-FLG-FQP-FPS-01
REVIEWED BY
APPROVED BY APPROVEL
SEAL
SHEET NO.
Sheet 1
REV. - 00
S.NO.
CHARACTERISTICS
CLASS
TYPE OF CHECK
QUANTUM OF CHECK
REFERENCE
DOCUMENT
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
10
visual
Storage manual
visual
do
do
storage manual
visual
storage manual
B.1.B Valves
do
SR
do
Free movement of valve
stem/ storage manual
SR
SR
visual
do
visual
do
do
SR
visual
do
do
SR
visual
do
do
SR
B.1.H Flanges
visual
do
do
SR
visual
storage manual
do
visual
B.2.C Hoses
do
visual
do
do
do
visual
do
do
B.2
CLOSED STORAGE
B.2.B
B.2.E
SR
1.Structure &Open
storage items to be kept
on elevated platform
2.Doors of all Junction
Box/House boxes to be
in closed condition to
avoid ingress of
dust,water/moisture
3.Manufacturer
recommendation to be
followed for storing the
material
visual
SR
SR
storage manual
LEGEND:
MAIN- SUPPLIER
MANUFACTURER/
SUB-SUPPLIER
SIGNATURE
DOCUMENT NO.
do
SR
do
SR
Stored as per
manufacturer's
recommendations
SR
REVIEWED BY
SHEET NO.
Sheet 2
APPROVED
BY
APPROVEL SEAL
S.NO.
COMPONENT &
OPERATIONS
CHARACTERISTICS
CLASS
TYPE OF CHECK
QUANTUM OF
CHECK
REFERENCE
DOCUMENT
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
10
100%
Manufacturer's TCs
Manufacturer's TCs
ASME sec IX
ASME sec IX
1
C
REV. - 00
WELDING
C.1
Welding Electrodes
Approval
MTCs/Appvd. WPS
C.2
Welder Qualification
Test
ASME format
LEGEND:
FQP NO:
MAIN- SUPPLIER
MANUFACTURER/
SIGNATURE
DOCUMENT NO.
1081-FLG-FQP-FPS-01
APPROVED
BY
SHEET NO.
Sheet 3
APPROVEL
SEAL
REV. - 00
S.NO.
COMPONENT &
OPERATIONS
CHARACTERISTICS
CLASS
TYPE OF CHECK
QUANTUM OF
CHECK
REFERENCE DOCUMENT
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
10
visual
100%
visual
Random
Relevant Code/Standard
Relevant Code/Standard
visual
100%
Appd. Drg
Appd. Drg
Register
visual
10%
ASME E 165
No linear indication
IR
100%
Appd. Procedure/tech
seps/appd drg.
Appd. Procedure/tech
seps/appd drg.
Register ()
Appd. Procedure
Holiday test
report ()
D.1
E.1
F
F.1
F.2
F.3
FABRICATION AND
ERECTION OF PIPING
Register
FLANGE, VALVE,
NOZZLE,FITTING
Dimension/Orientation
(a) DPT
B
B
LEGEND:
MAIN- SUPPLIER
MANUFACTURER/
SIGNATURE
DOCUMENT NO.
visual
visual/ Measurement
100%
Appd. Procedure
FQP NO:
1081-FLG-FQP-FPS-01
APPROVED BY APPROVEL
SEAL
SHEET NO.
Sheet 4
REV. - 00
S.NO.
COMPONENT &
OPERATIONS
CHARACTERISTICS
CLASS
TYPE OF CHECK
QUANTUM OF
CHECK
REFERENCE DOCUMENT
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
10
Size/Type
Flow direction
Alignment
Free movement
Properplacement
Jointing / bolting
visual
100%
Register
visual
100%
Appd. Drg
Appd. Drg
Register
Fire Extinguishers
Size/Type
Flow direction
Alignment
visual
100%
G
G.1
G.2
G.3
MANUFACTURER/
MAIN- SUPPLIER
SUB-
SIGNATURE
DOCUMENT NO.
LEGEND:
CLASS: A= CRITICAL, B= MAJOR, C=MINOR;
DEFINATION OF LEGEND :
'C' (MINOR) - WITNESSED BY SUB CONTRACTOR'S FQA ENGR & RANDOM
SURVELLIANCE BY OWNER'S EXECUTION.
'B' (MAJOR) - WITNESSED BY CLIENT'S EXECUTION, FQA, OWNER'S
EXECUTION & SURVELLIANCE BY OWNER'S FQA.
'A' (CRITICAL) - WITNESSED BY CLIENT, FQA,OWNER'S EXECUTION & FQA,
SURVELLIANCE BY OWNER'S HEAD FQA/CM: SITE REGISTER,W :100%
WITNESS,RW: RANDOM WITNESS, MDCC: MATERIAL DISPATCH
CLEARANCE CERTIFICATE, RN: RELEASE NOTE:, R: REVIEW. RECORDS,
IDENTIFIED WITH "TICK" () SHALL BE ESSENTIALLY INCLUDED BY
SUPPLIER IN QA DOCUMENTS
IMIR- Incoming Material Inspection Report
IR- Inspection Report , BTC- Batch Test Certificate
IR/BTC
1081-FLG-FQP-FPS-01
REVIEWED BY
SHEET NO.
Sheet 5
S.NO.
1
COMPONENT &
OPERATIONS
2
REV. - 00
CHARACTERISTICS
CLASS
TYPE OF CHECK
REFERENCE DOCUMENT
ACCEPTANCE NORMS
FORMAT OF
RECORD
9
REMARKS
10
HYDRO TESTING
H.1
A&B
visual
100%
Protocol ()
H.2
A&B
visual
100%
Protocol ()
LEGEND:
MANUFACTURER/
MAIN- SUPPLIER
SUB-
SIGNATURE
DOCUMENT NO.
FQP NO:
CHP
1081-FLG-FQP-FPS-01
SHEET NO.
Sheet 6
S.NO.
1
COMPONENT &
OPERATIONS
2
REV. - 00
CHARACTERISTICS
CLASS
TYPE OF CHECK
QUANTUM OF
CHECK
6
REFERENCE DOCUMENT
ACCEPTANCE NORMS
FORMAT OF
RECORD
9
REMARKS
10
I.1
Surface Preparation
Manual
visual
100%
Register
I.2
Manual
visual / Meas.
100% (Random)
Protocol
LEGEND:
FQP NO:
MANUFACTURER/
MAIN- SUPPLIER
SUB-
SIGNATURE
DOCUMENT NO.
1081-FLG-FQP-FPS-01
REVIEWED BY
SHEET NO.
Sheet 7
REV. - 00
S.NO.
COMPONENT &
OPERATIONS
CHARACTERISTICS
CLASS
TYPE OF CHECK
QUANTUM OF
CHECK
REFERENCE
DOCUMENT
ACCEPTANCE
NORMS
FORMAT OF
RECORD
REMARKS
10
A&B
Measurement
100%
Appd. Procedure
Appd. Procedure
J
J.1
LEGEND:
MANUFACTURER/
SUB-
MAIN- SUPPLIER
SIGNATURE
DOCUMENT NO.
FQP NO:
Protocol ()
1081-FLG-FQP-FPS-01
SHEET NO.
Sheet 8