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    Itp Non Asme

    Uploaded by

    Akhilesh Kumar
    This document provides an inspection test plan (ITP) for pressure vessel fabrication for the Rabigh II Refining and Petrochemical Project. The ITP outlines 11 activities to be inspected during fabrication including receiving inspection of materials, in-process inspections of welding and fit-up, non-destructive examination of welds, dimensional checks, and documentation review. Inspections will be performed by Gulf Sky Cranes & Cont. and witnessed by Zamil Steel and GS E&C at various hold and witness points. The ITP references applicable codes and standards such as ASME Section V, VIII, and IX to define acceptance criteria.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Itp Non Asme

    Uploaded by

    Akhilesh Kumar
    186 views7 pages
    This document provides an inspection test plan (ITP) for pressure vessel fabrication for the Rabigh II Refining and Petrochemical Project. The ITP outlines 11 activities to be inspected during fabrication including receiving inspection of materials, in-process inspections of welding and fit-up, non-destructive examination of welds, dimensional checks, and documentation review. Inspections will be performed by Gulf Sky Cranes & Cont. and witnessed by Zamil Steel and GS E&C at various hold and witness points. The ITP references applicable codes and standards such as ASME Section V, VIII, and IX to define acceptance criteria.

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    This document provides an inspection test plan (ITP) for pressure vessel fabrication for the Rabigh II Refining and Petrochemical Project. The ITP outlines 11 activities to be inspected during fabrication including receiving inspection of materials, in-process inspections of welding and fit-up, non-destructive examination of welds, dimensional checks, and documentation review. Inspections will be performed by Gulf Sky Cranes & Cont. and witnessed by Zamil Steel and GS E&C at various hold and witness points. The ITP references applicable codes and standards such as ASME Section V, VIII, and IX to define acceptance criteria.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    186 views7 pages

    Itp Non Asme

    Uploaded by

    Akhilesh Kumar
    This document provides an inspection test plan (ITP) for pressure vessel fabrication for the Rabigh II Refining and Petrochemical Project. The ITP outlines 11 activities to be inspected during fabrication including receiving inspection of materials, in-process inspections of welding and fit-up, non-destructive examination of welds, dimensional checks, and documentation review. Inspections will be performed by Gulf Sky Cranes & Cont. and witnessed by Zamil Steel and GS E&C at various hold and witness points. The ITP references applicable codes and standards such as ASME Section V, VIII, and IX to define acceptance criteria.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
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    GULF SKY CRANES & CONT. COM.

    LTD
    ROAD No.118, SUPPORT INDUSTRIAL AREA, AL
    JUBAIL INDUSTRIAL CITY - 31691
    SAUDI ARABIA.
    DOCUMENT NO:

    JOB NO: GSCC-MD-2014-356

    ITEM DESCRIPTION

    PRESSURE VESSELS

    ITEM NO / DRAWING NO:

    PED-0246 & 0242 REV.1

    PROJECT

    RABIGH II REFINIG & PETROCHEMICALS


    (CP3 & CP4)

    INSPECTION TEST PLAN (ITP)

    QA/QC

    29/10/2014

    Revised to incorporate client and PIM


    comments

    QA/QCENGG
    GSCC

    5/10/2014

    For Approval

    QA/QCENGG
    GSCC

    GSCC
    QA/QC
    MANAGER
    GSCC

    REV:

    DATE:

    ISSUENCE

    PREPARED By

    REVIEWED
    By

    DOC.NO. OPR08-01

    REV.No: 02

    MANAGER

    ZS

    GSCE

    SA

    ZS

    GSCE

    SA

    ACCEPTE
    D

    APPROVED BY CLIENT

    By
    PAGE 1

    GULF SKY CRANES & CONT. CO. LTD


    INSPECTION TEST PLAN ( ITP) No:

    GSCC-ZS-PV-ITP-005-2014

    CLIENT : ZAMIL STEEL CO.LTD.

    REV. NO: 1

    DATE: 29/10/2014

    DRAWING No: PED-0242-37-001

    P.O No: 101652 REV.0

    PROJECT TITLE : RABIGH II REFINING AND PETROCHEMICAL PROJECT


    DESCRIPTION : PRESSURE VESSEL FABRICATION

    ITE
    WORK PROCESESS
    M
    ACTIVITY
    No:

    Pre-Inspection Meeting

    DOCUMENTS

    1.1

    Weld Map, WPS, PQR,


    Weld Repair
    Procedure,Welding
    Control & Consumable
    Procedure

    1.2

    Welder Qualification
    Record Review

    1.3

    NDE Personnel
    Qualification and Procedure
    Review

    CHARECTERISTIC
    TO BE CHECKED

    Review of Weld Map,WPS, Fabrication


    Drawings, & Applicable Codes &
    Specifications

    Review of Welder Qualification Recoreds

    Review of NDE (PT)


    Procedures & Codes &
    Spec.

    EQUIPMENT NAME : CWR SAMPLING BOX


    REFERENCE
    DOCUMENTS/
    ACCEPTANCE
    CRETERIA.

    INSPECTION STAGES
    INSPECTION
    FORM &
    RECORD

    GSCC
    Res

    ZS

    CLIENT
    GS E&C

    Sign Res Sign Res

    SA

    Sign Res
    -

    Approved Fabrication
    Drawings,
    ASME Sec. IX,
    ASME Sec. VIII. Div 1

    Approved GSCC
    WPS & PQR and
    & Approved
    Procedures

    As per ASME Sec. IX

    Approved 3rd Party


    WQT Records

    AMES Sec. V

    Approved 3rd Party


    Procedures

    Receiving Inspection
    Visual Inspection, Dimension Checking
    As Per Specification
    Plates, Forgings, Pipes
    Fittings & Nozzles

    2.1

    VESEEL TAG No: P 210-Z-1350

    Identification Marking Heat Number


    against MTC / Material
    Specification
    Review of MTC/ Material Specification

    ASME Sec. II Part A


    MTC & Material
    Specification

    Incoming Material
    Inspection Report,
    Doc.No:
    OPR08-40
    Mill Test
    Certificates
    As per Drawings
    ASME Sec. VIII
    Div.1

    DOC.NO. OPR08-01

    REV.No: 02

    PAGE 2

    Sign

    GULF SKY CRANES & CONT. CO. LTD


    INSPECTION TEST PLAN ( ITP) No:

    GSCC-ZS-PV-ITP-005-2014

    CLIENT : ZAMIL STEEL CO.LTD.

    REV. NO: 1

    DATE: 29/10/2014

    DRAWING No: PED-0242-37-001

    P.O No: 101652 REV.0

    PROJECT TITLE : RABIGH II REFINING AND PETROCHEMICAL PROJECT


    DESCRIPTION : PRESSURE VESSEL FABRICATION

    ITE
    WORK PROCESESS
    M
    ACTIVITY
    No:

    2.2

    Welding Consumables

    Material Traceability
    of Pressure Parts,
    Attachment to
    Pressure Parts

    4.1

    CHARECTERISTIC
    TO BE CHECKED

    VESEEL TAG No: P 210-Z-1350

    EQUIPMENT NAME : CWR SAMPLING BOX


    REFERENCE
    DOCUMENTS/
    ACCEPTANCE
    CRETERIA.

    Verification against the Requirement


    of the Consumable MTC

    As per ASME Sec. II


    Part C

    INSPECTION STAGES
    INSPECTION
    FORM &
    RECORD

    GSCC
    Res

    ZS

    CLIENT
    GS E&C

    Sign Res Sign Res

    SA

    Sign Res

    Raw Material
    Inspection
    Report.Doc. OPR08-04

    Traceability Verification As per MTC


    and approved Fabrication Drawings.

    Drawings, marking
    on Plates & Pipes
    ASME Sec. VIII
    Div.1

    Approved
    Fabrication
    Drawings,
    Incoming Materail
    Inspection Repors
    Doc.OPR08-40

    Fit-Up Alignment check, Tack Welds,


    Surveillance of welding parameters
    against the applicable WPS

    Fabrication Drawings,
    applicable WPS and
    Weld Map

    Inspection Report, DOC.


    OPR08-64

    IW

    IW

    Visual Inspection of welds 100%

    ASME Sec. VIII


    Div. 1

    Inspection Report, DCO.OPR0807

    Carry out PT (100%)

    ASME Sec.V & ASME


    Sec VIII,Div.1

    3rd PARTY,
    AIS QP-7.5.1C

    In-Process Inspection

    Fit up of Butt Welds in


    Plates, Corner welds
    between walls

    DOC.No: OPR08-01

    REV.NO: 02

    PAGE 3

    Sign

    GULF SKY CRANES & CONT. CO. LTD


    INSPECTION TEST PLAN ( ITP) No:

    GSCC-ZS-PV-ITP-005-2014

    CLIENT : ZAMIL STEEL CO.LTD.

    REV. NO: 1

    DATE: 29/10/2014

    DRAWING No: PED-0242-37-001

    P.O No: 101652 REV.0

    PROJECT TITLE : RABIGH II REFINING AND PETROCHEMICAL PROJECT


    DESCRIPTION : PRESSURE VESSEL FABRICATION

    ITE
    WORK PROCESESS
    M
    ACTIVITY
    No:

    Nozzle Fabrication

    VESEEL TAG No: P 210-Z-1350

    EQUIPMENT NAME : CWR SAMPLING BOX


    INSPECTION STAGES

    REFERENCE
    DOCUMENTS/
    ACCEPTANCE
    CRETERIA.

    INSPECTION
    FORM &
    RECORD

    Fit-up alignment check, Tack Welds,


    Surveillance of welding parameters
    against the applicable WPS.

    fabrication Drawings,
    applicable WPS & ASME
    Sec VIII. Div.1

    Inspexction Reports,
    DOC. OPR08-64

    PT on the back gouged surfaces


    & 100% Visual Inspection & 100 % PT

    ASME Sec.V

    3rd Party Procedure


    AIS QP-7.5.1A AIS-QP 7.5 1C

    As Per Fabrication
    Drawings.

    Inspexction Reports,
    DOC. OPR08-67

    CHARECTERISTIC
    TO BE CHECKED

    GSCC
    Res

    ZS

    CLIENT
    GS E&C

    Sign Res Sign Res

    SA

    Sign Res

    4.2

    Nozzle Neck

    4.3

    Nozzle layout
    Marking on shell and head

    Nozzle Orientation conformity and


    verifiaction of weld edge
    ppreparation

    DOC.No: OPR08-01

    REV.NO: 02

    PAGE 4

    Sign

    GULF SKY CRANES & CONT. CO. LTD


    INSPECTION TEST PLAN ( ITP) No:

    GSCC-ZS-PV-ITP-005-2014

    CLIENT : ZAMIL STEEL CO.LTD.

    REV. NO: 1

    DATE: 29/10/2014

    DRAWING No: PED-0242-37-001

    P.O No: 101652 REV.0

    PROJECT TITLE : RABIGH II REFINING AND PETROCHEMICAL PROJECT


    DESCRIPTION : PRESSURE VESSEL FABRICATION

    ITE
    WORK PROCESESS
    M
    ACTIVITY
    No:

    CHARECTERISTIC
    TO BE CHECKED

    Fit-Up Tack weld visual check,


    Surveillance of
    welding parameters
    against applicable
    WPS, weld Visual 100%

    4.4

    EQUIPMENT NAME : CWR SAMPLING BOX


    INSPECTION STAGES

    REFERENCE
    DOCUMENTS/
    ACCEPTANCE
    CRETERIA.

    INSPECTION
    FORM &
    RECORD

    Applicable WPS/ Weld


    Map,
    Reports

    Inspection Report
    OPR08-64 OPR08-07

    & PT

    Nozzle Neck to shell &


    head fit-up & welding

    ASME Sec.V

    GSCC
    Res

    Joints of pipe to pipe, pipe


    to elbow , pipe to flange ,
    pipe to Tee etc.. (If
    applicable)
    Verify fit-up tolerance,100 % Weld visual

    4.5

    VESEEL TAG No: P 210-Z-1350

    ZS

    CLIENT
    GS E&C

    Sign Res Sign Res

    SA

    Sign Res

    3rd Party Procedure

    AIS QP-7.5.1A AIS-QP 7.5 1D

    Fit-Up Tack weld visual check,


    Surveillance of welding parameters
    against applicable WPS, weld
    Visual
    100% .

    Applicable WPS/ Weld


    Map,
    Drawings .
    ASME
    Sec.V

    Insepection Reports Doc.


    OPR08-64

    IW /S

    IW

    PT on Nozzle to shell head weld

    ASME Sev. V

    3rd PARTY,
    AIS QP-7.5.1D

    DOC.No: OPR08-01

    REV.NO: 02

    PAGE 5

    Sign

    GULF SKY CRANES & CONT. CO. LTD


    INSPECTION TEST PLAN ( ITP) No:

    GSCC-ZS-PV-ITP-005-2014

    CLIENT : ZAMIL STEEL CO.LTD.

    REV. NO: 1

    DATE: 29/10/2014

    DRAWING No: PED-0242-37-001

    P.O No: 101652 REV.0

    PROJECT TITLE : RABIGH II REFINING AND PETROCHEMICAL PROJECT


    DESCRIPTION : PRESSURE VESSEL FABRICATION

    ITE
    WORK PROCESESS
    M
    ACTIVITY
    No:

    CHARECTERISTIC
    TO BE CHECKED

    Welding parametes, surveillance against


    applicable WPS, Verification of location
    Inspection of weld

    4.6

    External attachment
    Fit-Up & Welding on
    the vessels including
    leg support and Lifting lugs

    PT on Leg supports to Shell Attachment


    wels

    PT on all External
    attachment welds & temporary support
    removed area & Arc strikes removed area.

    4.7

    All the Internal


    Fit-UP and Welding
    on the Vessel

    Fit-Up Tack weld visual check,


    Surveillance of welding parameters
    against applicable WPS,Verify Fit-Up
    tolerance & weld Visual 100%

    Visual Inspection of of Internal surface

    4.8

    Internal Inspection of
    Vessel (Before
    closing seam)

    and verification of nozzle internal sharp

    corners rouding off.

    PT on Internal attachment welds


    DOC.No: OPR08-01

    VESEEL TAG No: P 210-Z-1350

    EQUIPMENT NAME : CWR SAMPLING BOX


    INSPECTION STAGES

    REFERENCE
    DOCUMENTS/
    ACCEPTANCE
    CRETERIA.

    INSPECTION
    FORM &
    RECORD

    Fabrication Drawings,
    Applicable WPS.

    Inspection Report
    DOC. OPR08-07

    AMES Sec. V

    3rd PARTY,
    AIS QP-7.5.1C

    AMES Sec. V

    Applicable WPS/
    Approved Drawings.
    Inspection Reports.

    ASME Sec.VIII. Div.1


    Approved Drawings,

    ASME Sec .V

    GSCC
    Res

    ZS

    CLIENT
    GS E&C

    Sign Res Sign Res

    SA

    Sign Res

    IW/S

    3rd PARTY,

    AIS QP-7.5.1C

    Inspection Report
    WPS, DOC.
    OPR08-07

    Inspection Report
    DOC. OPR08-07,

    3rd PARTY
    AIS QP-7.5.1C
    REV.NO: 02

    PAGE 6

    Sign

    GULF SKY CRANES & CONT. CO. LTD


    INSPECTION TEST PLAN ( ITP) No:

    GSCC-ZS-PV-ITP-005-2014

    CLIENT : ZAMIL STEEL CO.LTD.

    REV. NO: 1

    DATE: 29/10/2014

    DRAWING No: PED-0242-37-001

    P.O No: 101652 REV.0

    PROJECT TITLE : RABIGH II REFINING AND PETROCHEMICAL PROJECT


    DESCRIPTION : PRESSURE VESSEL FABRICATION

    ITE
    WORK PROCESESS
    M
    ACTIVITY
    No:

    CHARECTERISTIC
    TO BE CHECKED

    VESEEL TAG No: P 210-Z-1350

    EQUIPMENT NAME : CWR SAMPLING BOX


    INSPECTION STAGES

    REFERENCE
    DOCUMENTS/
    ACCEPTANCE
    CRETERIA.

    INSPECTION
    FORM &
    RECORD

    Fabrication Drawings,
    Inspection Reports.
    Fabrication Tolerence

    APPROVED DWG,
    Inspection Reports. DOC.
    OPR08-08

    GSCC
    Res

    ZS

    CLIENT
    GS E&C

    Sign Res Sign Res

    SA

    Sign Res

    4.9

    Final Dimension &


    Visual checking of Vessel

    Verification of dimension (Over all


    dimensions,Nozzles and attachments)
    and Final Visual Inspection

    4.10

    RF Pads leak Test


    (If applicable)

    Pneumatic Test of Pads at 5 PSIG

    Approved Procedures
    QP PPT-08 Rev.0

    Inspection Report OPR08-12

    4.11

    Documents Review and


    Equipment Release

    Dossier Review (IRB)

    ASME Sec.VIII , Div.1

    Approved Formates

    LEGEND:

    IW- Initial Witness , H- Hold Points , W- Witness Points , S- Surveillance , R- Review of Records

    DOC.No: OPR08-01

    REV.NO: 02

    PAGE 7

    Sign

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