ITP For CW and ACW Piping Work

VIETNAM OIL AND GAS GROUP
LONG PHU 1 POWER PROJECT MANAGEMENT BOARD
1.
EPC CONSORTIUM:
POWER MACHINES OJSC;
PETROVIETNAM TECHNICAL SERVICES CORPORATION - PTSC
INSPECTION AND TEST PLANT (ITP)

FOR CW & ACW PIPING WORK
Document No: LP1-LLM-10XXX-QA-G1-PRO-0019
CONTRACTOR: PTSC
SUBCONTRACTOR: LLM
PREPARED BY
NAME
SIGN
DATE
APPROVED BY
NAME
SIGN
DATE
REVIEWED BY
NAME
SIGN
DATE
REVIEWED BY
NAME
SIGN
DATE
APPROVED BY
NAME
SIGN
DATE
LP1PP
PM-PTSC
LONG PHU 1 THERMAL POWER PLANT PROJECT

Document No.: LP1-LLM10XXX-QA-G1-PRO-0019
Page: 2 of 16
ITP FOR CW & ACW PIPING WORK
Revision No.: A
Date: 10.Sep.16
REVISION COVER SHEET

NO.
1
REV.
A
CONTEN
CONTENT OF REVISION
Issue for Approval
DATE OF REVISION
10.Sep.2016
LP1PP
PM-PTSC

Revision No.: A
Page: 3 of 16

Date: 10.Sep.16
1.0
PURPOSE............................................................................................................................................................................2
2.0
SCOPE OF APPLICATION...........................................................................................................................................2
3.0
REFERENCE STANDARDS AND PROCEDURES............................................................................................2
4.0
ABBREVIATIONS...........................................................................................................................................................3
5.0
ITP FOR CW & ACW PIPING SYSTEM.................................................................................................................4
LP1PP
PM-PTSC

Page: 4 of 16
Revision No.: A
1.0
Date: 10.Sep.16
PURPOSE
The procedure inspection and test plan is a document which describes CONTRACTOR practice
and involvement during various phases of installation of CW and ACW Piping System. It
describes our control, inspection requirement, acceptance/ rejection criteria and inspection format
required.
2.0
SCOPE OF APPLICATION
This procedure covers all inspection point of the activities related to the works during preassembly, installation, testing, painting of CW & ACW Piping System.
3.0
3.1
REFERENCE STANDARDS AND PROCEDURES

AWWA M11: Steel Pipe A Guide for Design and Installation, Edition 4.
3.2
AWWA C203: Standard for Coal-Tar Protective Coatings and Linings for Steel Water
Pipelines - Enamel and Tape - Hot Applied.
3.3
AWWA C209: Standard for Cold-Applied Tape Coatings for Steel Water Pipe, Special
Sections, Connections, and Fittings.
3.4
AAWWA C210: Standard for Liquid-Epoxy Coating Systems for the Interior and Exterior of
Steel Water Pipelines.
3.5
CW & ACW Piping Drawings.
3.6
LP1-PTSC-10XXX-QA-G1-PRO-0003: Welding control procedure.
3.7
ASME section IX: Qualification standard for Welding, Brazing, and fusing procedures;
welders, brazers; and welding, brazing, and fusing operators.
3.8
NDE procedures.
3.9
Hydro Test Procedure.
LP1PP
PM-PTSC

Page: 5 of 16
Revision No.: A
4.0
Date: 10.Sep.16
ABBREVIATIONS
RT: Radiographic Test
PQR: Procedure Qualification Record
UT: Ultrasonic Test
ITP: Inspection & Test Plan
MT: Magnetic Particle Test
PWHT: Post Weld Heat Treatment
PT: Dye Penetrant Test
WQT: Welder Qualification Test
WPQT: Welding Procedure Qualification Test
NDE: Non-Destructive Testing
WPS: Welding Procedure Specification
N/A: Not Application
Legends:
I:
Subcontractor shall be responsible for undertaking the inspection or test and

generating the appropriate report and record.
H:
Subcontractor is not allowed to proceed with the test/inspection unless a written

release is issued by the Employer and/or Contractor. Subcontractor shall submit
inspection notification to Contractor.
W:
Subcontractor can proceed with the test/inspection when Employer and/or

Contractor's inspector is not present at the notified time. Subcontractor shall submit
inspection notification to Contractor.
Subcontractor is requested to notify Contractor of the initial inspection date/time.

Subcontractor can proceed with the test/inspection when Employer and/or
IW:
Contractor's inspector is not present at the notified time. Subsequent test/inspection
will not be witnessed unless any deficiencies are found at the initial inspection.
S:
Subcontractor is not requested to notify Contractor. Employer and/or Contractor's

inspector will monitor manufacturing conditions, workmanship and test/inspection
during his visit or periodical inspection.
R:
Subcontractor is not requested to notify Contractor. Subcontractor shall perform the

required test/inspection and provide relevant documents such as certificate, report
and Quality Control record. This documents shall be submitted to Contractors
inspector for review.
LP1PP
PM-PTSC

Page: 6 of 16
Revision No.: A
Date: 10.Sep.16
5.0
ITP FOR CW & ACW PIPING SYSTEM
6.0
QC FORMS
6.1
LP1-CW-01
6.2
6.3
LP1-CW-03
6.4
LP1-CW-04
6.5
LP1-CW-05
6.6
LP1-CW-06
6.7
LP1-CW-07
6.8
LP1-CW-08
6.9
LP1-CW-09
6.10
LP1-CW-10
6.11
LP1-CW-11
6.12
LP1-CW-12
6.13
LP1-CW-13
P1-CW-02
Item
No.
Activity
Material Inspection
1.1
Quanity
1.2
Identification marking
1.3
Dimensions and sizes including

material grade
1.4
Visual check on damages
Reference
Documents
- Material Certificates
- Material Test Results
- Shop inspection
reports
- Material Control
Procedure
- Packing list
Method of
inspection
testing
Visual
examination
Acceptance Criteria
Freque
ncy
Verifying
Document
As per Packing List
100%
As per Packing List
100%
As per Approved
Drawing
100%
No defect
100%
LP1-CW-03
AWS D1.1
100%
WPS/PQR
100%
Welder
LP1-CW-01,
LP1-CW-02
Welder Qualification
2.1
WPS/PQR review
2.2
WQT
AWS D1.1
Review
Witness
LP1PP
PM-PTSC

Page: 7 of 16
Revision No.: A
Item
No.
Activity
Date: 10.Sep.16
Reference
Documents
Method of
inspection
testing
Acceptance Criteria
Freque
ncy
Verifying
Document
Certificates
Welding Inspection
Fit-up inspection:
- Edge preparation
3.1
3.2
4
Root gap
Roundness matching of two

pipes
Misalignment
WPS/PQR
AWS D1.1
Approved Drawings &
WPS
AWS D1.1
As per
Approved Drawings &
WPS
100%
LP1-CW-04
Review/
Witness
AWS D1.1
100%
WPS & PQR
Visual
examination
Measuring
As per Approved
Drawings
100%
LP1-CW-08
Visual
As per WPS, AWS

D1.1
100%
LP1-CW-05
Dimension and Final Inspection
4.1
Dimension inspection
Approved Drawings
4.2
Visual inspection of welding
WPS, AWS D1.1
Visual
examination
Measuring
NDE examination
5.1
Kerosene test for all site

circumferential weld seams
Approved Drawing
Visual
examination
No leak
100%
LP1-CW-07
5.2
RT applied for entire field butt

joint
API 1104
Approved Drawings
RT procedure
Review
As per API 1104
10%
LP1-CW-06
RT Films
5.3
Cleaning of internal pipe after

completion of all work
Witness
As required
100%
Bolt Torque check (if

applicable)
Witness
Bolt Manufacture or
Supply specification
& instruction
100%
LP1-CW-13
Records
Review
As per required
100%
Approved Drawing
Visual check
As per Approved
Drawing
100%
LP1-CW-10
Bolts & Nuts tightening
Hydrostatic test
7.1
Recording of all Pressure joints

weld NDE
7.2
Line system check for Hydro test
LP1PP
PM-PTSC

Page: 8 of 16
Revision No.: A
Item
No.
Activity
Date: 10.Sep.16
Reference
Documents
Method of
inspection
testing
Acceptance Criteria
Freque
ncy
Verifying
Document
7.3
Clearing of Punch list before

hydro test which is related to
hydro test essential punch
LP1-CW-10
Hydro Test Procedure
Review
As Hydro Test
Procedure
100%
LP1-CW-11
7.4
Test Pack indicating Test

boundary limits in accordance
with Hydro test procedure
Approved Drawing
Review
As Hydro Test
Procedure
100%
7.5
Ensure availability of Calibrated

Pressure Gauges
Hydro test procedure

Calibration Certificate
Review
Not expiry
100%
Calibration
Certificate
7.6
Fill in complete system, check for

leak
Witness
As Hydro test
procedure
100%
7.7
Pressure the system to hydrostatic

test pressure
Witness
As Hydro test
procedure
100%
LP1-CW-09
7.8
Reduce the test pressure to

working pressure for inspection
Witness
As Hydro test
procedure
100%
LP1-CW-09
Painting Procedure
Witness
As Painting Procedure
100%
As Painting
Procedure
8
8.1
9
Coating Inspection
Painting Inspection for CW pipe
Final piping inspection handing over for next activity
9.1
Punch list (if applicable)
Visual
Witness
Full
100%
LP1-CW-11
9.2
Check List for Before backfilling
Visual
Review
Full
100%
LP1-CW-12

ITP For CW and ACW Piping Work

Uploaded by

Copyright:

Available Formats

ITP For CW and ACW Piping Work

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ITP For CW and ACW Piping Work

Uploaded by

Copyright:

Available Formats

What is the purpose of the document?

What is the purpose of the document?

What activities does the document cover?

What activities does the document cover?

VIETNAM OIL AND GAS GROUP

LONG PHU 1 POWER PROJECT MANAGEMENT BOARD

INSPECTION AND TEST PLANT (ITP)

LONG PHU 1 THERMAL POWER PLANT PROJECT

ITP FOR CW & ACW PIPING WORK

REVISION COVER SHEET

LONG PHU 1 THERMAL POWER PLANT PROJECT

ITP FOR CW & ACW PIPING WORK

REFERENCE STANDARDS AND PROCEDURES............................................................................................2

ITP FOR CW & ACW PIPING SYSTEM.................................................................................................................4

LONG PHU 1 THERMAL POWER PLANT PROJECT

ITP FOR CW & ACW PIPING WORK

REFERENCE STANDARDS AND PROCEDURES

CW & ACW Piping Drawings.

LP1-PTSC-10XXX-QA-G1-PRO-0003: Welding control procedure.

Hydro Test Procedure.

LONG PHU 1 THERMAL POWER PLANT PROJECT

ITP FOR CW & ACW PIPING WORK

PQR: Procedure Qualification Record

UT: Ultrasonic Test

ITP: Inspection & Test Plan

MT: Magnetic Particle Test

PWHT: Post Weld Heat Treatment

PT: Dye Penetrant Test

WQT: Welder Qualification Test

WPQT: Welding Procedure Qualification Test

NDE: Non-Destructive Testing

WPS: Welding Procedure Specification

N/A: Not Application

Subcontractor shall be responsible for undertaking the inspection or test and

Subcontractor is not allowed to proceed with the test/inspection unless a written

Subcontractor can proceed with the test/inspection when Employer and/or

Subcontractor is requested to notify Contractor of the initial inspection date/time.

Subcontractor is not requested to notify Contractor. Employer and/or Contractor's

Subcontractor is not requested to notify Contractor. Subcontractor shall perform the

LONG PHU 1 THERMAL POWER PLANT PROJECT

ITP FOR CW & ACW PIPING WORK

ITP FOR CW & ACW PIPING SYSTEM

Dimensions and sizes including

Visual check on damages

As per Packing List

As per Packing List

LONG PHU 1 THERMAL POWER PLANT PROJECT

ITP FOR CW & ACW PIPING WORK

Roundness matching of two

WPS & PQR

As per WPS, AWS

Dimension and Final Inspection

Visual inspection of welding

WPS, AWS D1.1

Kerosene test for all site

RT applied for entire field butt

As per API 1104

Cleaning of internal pipe after