PTTEP International Limited

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REVISIONS A1 A2 B1 B2

ATTACHMENT \ APPENDIX

A B C D E F G H I

Zawtika Development Project, Phase 1A EPCIC of Zawtika Processing and Living Quarters Platform

Document : MM-ZTK-1A-ZPQ-QUA-TPN-8055 Revision Date : A1 : 31-August-12

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CONTENTS
1.0 SCOPE ........................................................................................................................ 4 2.0 OBJECTIVE ................................................................................................................. 4 3.0 REFERENCE DOCUMENTS....................................................................................... 4 4.0 ABBREVIATIONS ........................................................................................................ 5 5.0 RESPONSIBILITIES .................................................................................................... 5 6.0 LEVEL OF INSPECTION ............................................................................................. 6 7.0 ATTACHMENT............................................................................................................. 6
7.1 Attachment - A - ITP (ELECTRICAL, INSTRUMENTATION & TELECOM ) .......................... 6

Zawtika Development Project, Phase 1A EPCIC of Zawtika Processing and Living Quarters Platform

Document : MM-ZTK-1A-ZPQ-QUA-TPN-8055 Revision Date : A1 : 31-August-12

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1.0

SCOPE This Inspection and test plan shall be used to define the type and level of fabrication inspection requirements applicable to electrical, instrumentation and telecommunication installation in Zawtika Development Project, Phase 1A - EPCIC for Processing and Living Quarters Platform.

2.0

OBJECTIVE This Inspection and Test Plan shall be used to define the type and level of inspection requirements, which are to be performed during the electrical, instrumentation and telecommunication equipment installation of the project. It also identifies the procedure to be followed, reference to a specification, codes or standards for the acceptance criteria and verifying documents which are needed to provide the documentary evidence of the successful completion of the inspection activity and compliance with specified test requirements.

3.0

REFERENCE DOCUMENTS ZGS-TEL-101 Rev.0 ZGS-INS-101 Rev.0 ZGS-ELE-102 Rev.0 ZGS-PCC-101 Rev.0 ZGS-PCC-103 Rev.0 ZGS-COR-301 Rev.0 ZGS-ELE-402 Rev.0 ZGS-GEN-004 Rev.0 ZGS-GEN-006 Rev.0 Exhibit H MM-ZTK-1A-ZPQ-MAT-PRC-8009 MM-ZTK-1A-ZPQ-QUA-PRC-8055 MM-ZTK-1A-ZPQ-QUA-PRC-8056 MM-ZTK-1A-ZPQ-QUA-PRC-8058 Design, supply and Installation of Telecommunication systems. Instrumentation Engineering, supply and Construction general requirement. Electrical requirement for Mechanical package equipment. Precommissioning and Commissioning Specification. Commissioning Execution. Painting of Offshore and Coastal Structural and Facilities. Electrical Installation Specification. Material Traceability. QA/QC inspection and Testing. Quality Assurance and Quality Control. Material Management Plan. Welder Qualification Procedure. Welding consumable control procedure. Dimensional Control Procedure.
Document : MM-ZTK-1A-ZPQ-QUA-TPN-8055 Revision Date : A1 : 31-August-12

Zawtika Development Project, Phase 1A EPCIC of Zawtika Processing and Living Quarters Platform

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MM-ZTK-1A-ZPQ-QUA-PRC-8061 MM-ZTK-1A-ZPQ-QUA-PRC-8062 4.0 ABBREVIATIONS AWS COMPANY CONTRACTOR QA/QC ITP NDT PMT WPS PQR 5.0 5.1 5.2 5.3 RESPONSIBILITIES : : : : : : : : :

Material Traceability Procedure. Visual Inspection Procedure.

American Welding Society. PTTEP International Ltd (PTTEPI) SMOE Pte Ltd. Quality Assurance and Quality Control. Inspection and Test Plan. Non-destructive Testing Project Management Team. Welding Procedure Specification. Procedure Qualification Record.

Project QA/QC Manager, assisted by Construction QA/QC Manager, is responsible for establishing and monitoring the Inspection and Test Plans. Project Director is responsible for Implementation of the Inspection and Test Plans. Construction QA/QC Manager is responsible for ensuring Inspections are carried out, documented and all the relevant parties are informed in advance about inspection schedules. Discipline lead Engineers are responsible for liasing with the respective inspectors for all day to day activities. QC Inspector of the discipline shall be responsible for documenting the inspection at every stage with the approved format report. After completion of the inspection, QC Inspector of the discipline shall be responsible for generation of the relevant inspection and test reports. Inspection and test report shall be submitted to COMPANY for signature, as agreed upon elsewhere in this ITP, on regular basis. Welding Engineer is responsible for preparation of WPS, PQR ,WQT, maintain welder records and weld repair status of individual welder and welding operator. Dimensional Surveyor is responsible for executing dimensional control surveys at various stages of installation.

5.4 5.5

5.6 5.7

Zawtika Development Project, Phase 1A EPCIC of Zawtika Processing and Living Quarters Platform

Document : MM-ZTK-1A-ZPQ-QUA-TPN-8055 Revision Date : A1 : 31-August-12

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6.0 6.1

LEVEL OF INSPECTION There are three levels of inspections to be used in the Inspection and Test Plan. These three levels may be combined to form more than one inspection in any stage of inspection, which may be needed: (H) Hold Point Hold Points are defined as critical steps in construction and testing. At Hold Point, CONTRACTOR and its SUBCONTRACTOR (where applicable) will advise COMPANY Representative, an agreed time in advance of the operation, so that, it can be witnessed by COMPANYs Quality Representative. Work shall not proceed past the Hold Point without witness by COMPANYs Quality Representative, except by prior written agreement from COMPANY Representative.

(W) Witness Inspection Witness Points are defined as critical steps in construction and testing. At Witness Point, CONTRACTOR and its SUBCONTRACTOR (where applicable) will advise COMPANY Representative, an agreed time in advance of the operation, so that, it can be witnessed by COMPANYs Quality Representative. Work may proceed past the Witness Point, if COMPANYs Quality Representative has advised CONTRACTOR that he/she cannot attend. In the event of a Witness Point being deferred by COMPANYs Quality Representative, the next same operation will be witnessed. (R) Review Points Review Points are defined as steps in construction and testing, whereby COMPANYs Quality Representative, through the reviewing process, shall confirm that all quality records and documentation applicable to the inspection activity or test, are in compliance. COMPANYs Quality Representative shall endorse the records/documents.

(M) Monitoring Points Monitoring Points are defined as steps in construction and testing, whereby COMPANYs Quality Representative, through random examination and observations, shall identify that inspections, construction steps and testing activities are being fulfilled (generally used when a repetitious process or multiple similar activities are being carried out). The Inspection Notification (Request for Inspection) shall be issued to COMPANYs Quality Representative at least 24 hrs. in advance for inspection on normal working days. However, CONTRACTORs Quality Representative shall coordinate with COMPANYs Quality Representative to agree upon for performing urgent inspections activities. 7.0 7.1 ATTACHMENT Attachment - A - ITP (ELECTRICAL, INSTRUMENTATION & TELECOM )

Attachment - A - ITP E, I & T

Zawtika Development Project, Phase 1A EPCIC of Zawtika Processing and Living Quarters Platform

Document : MM-ZTK-1A-ZPQ-QUA-TPN-8055 Revision Date : A1 : 31-August-12

- 1 -Page 1 of 7

INSPECTION AND TEST PLAN (ELETRICAL, INSTRUMENTATION & TELECOMMUNICATION) ATTACHMENT - A Project : Zawtika Development Project, Phase 1A. - EPCIC of Zawtika Processing and Living Quarters Platform. Project Reference - MPG006 Item
A 1

Page 1 of 7 Date: 31-Aug-12 Revision : A1 SMOE COMPANY

Contract Number : IMO-EMP-CT-10-1015 Document Number : MM-ZTK-1A-ZPQ-GUA-TPN-8055 Acceptance Criteria Verifying Document
N/A

Process Description
REVIEWING CONSTRUCTION PACKAGES Review specification, standards, procedures and any other relevant information to ascertain its extent and complexity RECEIVING AND STORING OF EQUIPMENT (SMOE SUPPLY AND CLIENT FREE ISSUE) Receiving and checking of incoming equipment for correct quantity, physical damages, defects and discrepancy Prepare Incoming Material Verification Report (IMVR) Prepare overage, shortage and damage (OSD) report (if any)

QC Procedure Reference
Contract documents

N/A

B 1

(1) Material traceability procedure (MM-ZTK1A-ZPQ-MAT-PRC8061) (2) Electrical requirement for Mechanical package equipment (ZGS-ELE-102 rev.0)

(1) Purchase order specification (2) Delivery order (DO)

(1) Material Receiving Report (MRR) (2) Overage, Shortage and Damage Report (OSD)

C 1

TECHNICAL/COMPLIANCE INSPECTION (SMOE SUPPLY EQUIPMENT ONLY) Inspection of received equipment for compliance with specification, data sheet and/or RFQ. Any deviation shall be recorded as: Non-Conformance Report (NCR) or Punch-list
(1)

Non-conformance control procedure

(MM-ZTK-1A-ZPQMAT-PRC-8052)

(1) Request For Quotation / Data Sheet (2) Project specification (3) Certificate FAT Punch list

(1) Incoming Material Verification Report (IMVR), (2) NCR (3) Punch list Form

(2) Material traceability and identification procedure (MM-ZTK1A-ZPQ-MAT-PRC8061)

Note

H - HOLD POINT

W - WITNESS

R - REVIEW DOCUMENT

M MONITOR

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INSPECTION AND TEST PLAN (ELETRICAL, INSTRUMENTATION & TELECOMMUNICATION) ATTACHMENT - A Project : Zawtika Development Project, Phase 1A. - EPCIC of Zawtika Processing and Living Quarters Platform. Project Reference - MPG006 Item
D 1

Page 2 of 7 Date: 31-Aug-12 Revision : A1 SMOE COMPANY

Contract Number : IMO-EMP-CT-10-1015 Document Number : MM-ZTK-1A-ZPQ-GUA-TPN-8055 Acceptance Criteria Verifying Document

Process Description
PERIODIC PRESERVATION INSPECTION Check for proper protective covers / corrosion preventive coating, physical and water/humidity damage 1)

QC Procedure Reference

Manufacturers and vendors document / recommendations. Preservation Procedure

(1) Manufacturers and vendors recommendation for preservation and maintenance. (2) PIMS preservation ITRs

Preservation Check List and records

2) E 1 WORKSHOP FABRICATION & INSPECTION OF SUPPORTS All supports and frameworks necessary for proper installation of equipment which are not supplied in prefabricated form shall be fabricated, blasted / painted and checked against mounting / installation details for dimension, quality and workmanship 1) 2)

Approved WPS Surface Preparation and Protective Coatings Procedure (MM-ZTK-1A-ZPQMAT-PRC-8070) Welding Control Procedure (MM-ZTK-1A-ZPQMAT-PRC-8052) Visual Inspection Procedure (MM-ZTK-1A-ZPQMAT-PRC-8062)

(1) AFC support typical detail drawing

1)Release note

3)

4)

Note

H - HOLD POINT

W - WITNESS

R - REVIEW DOCUMENT

M MONITOR

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INSPECTION AND TEST PLAN (ELETRICAL, INSTRUMENTATION & TELECOMMUNICATION) ATTACHMENT - A Project : Zawtika Development Project, Phase 1A. - EPCIC of Zawtika Processing and Living Quarters Platform. Project Reference - MPG006 Item
F 1

Page 3 of 7 Date: 31-Aug-12 Revision : A1 SMOE COMPANY

Contract Number : IMO-EMP-CT-10-1015 Document Number : MM-ZTK-1A-ZPQ-GUA-TPN-8055 Acceptance Criteria Verifying Document

Process Description
FIELD ERECTION & INSPECTION OF SUPPORTS, EQUIPMENTS AND COMPONENT Weld supports, frames and brackets on module and inspect for workmanship / leveling in accordance with layout drawings, installation practices and procedure 1) 2)

QC Procedure Reference

Approved WPS Surface Preparation and Protective Coatings Procedure(MM-ZTK1A-ZPQ-MAT-PRC8070) Welding Control Procedure(MM-ZTK1A-ZPQ-MAT-PRC8052) Visual Inspection Procedure(MM-ZTK1A-ZPQ-MAT-PRC8062)

(1) AFC drawing

(1) NCR (2) Surveillance Report

3)

4)

Install equipment, MCT, cable tray / ladder and cables in accordance with drawing, specification and procedure

1)

E & I Installation Procedure.

(1) AFC drawing

(1) NCR (2) Surveillance Report

Note

H - HOLD POINT

W - WITNESS

R - REVIEW DOCUMENT

M MONITOR

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INSPECTION AND TEST PLAN (ELETRICAL, INSTRUMENTATION & TELECOMMUNICATION) ATTACHMENT - A Project : Zawtika Development Project, Phase 1A. - EPCIC of Zawtika Processing and Living Quarters Platform. Project Reference - MPG006 Item
G 1

Page 4 of 7 Date: 31-Aug-12 Revision : A1 SMOE COMPANY

Contract Number : IMO-EMP-CT-10-1015 Document Number : MM-ZTK-1A-ZPQ-GUA-TPN-8055 Acceptance Criteria Verifying Document

Process Description
MECHANICAL COMPLETION Inspection of the system and its component (as follows) to ensure correct installation in accordance with project AFC drawing and specification. Inspection result to be recorded in the check sheet
(1)

QC Procedure Reference

E & I Installation Procedure

(1) AFC drawing (2) Project specification

Mechanical Completion (MC) ITRs

(2) Completion System Manual (3) Commissioning Philosophy

Check mechanical damage, alignment, mounting, mechanical operations and earthing of switch-gear, busduct and MCC

(1) E & I Installation Procedure

(1) Manufacturers recommendation (2) AFC drawing (3) Project Specification

Mechanical Completion (MC) ITRs

Check bus-bar connection bolts for switch-gear, bus-duct and MCC tighten to manufacturers recommendation torque setting and clearly marked with permanent marker

(1)

E & I Installation Procedure

(1) Manufacturers recommendation (2) AFC drawing (3) Project Specification)

Mechanical Completion (MC) ITRs

Perform ductor test on MCC and SWGR to confirm the integrity of bolted bus-bar joint

(1) E & I Installation Procedure

(1) Consistence reading on all joints (2) Project Specification

Mechanical Completion (MC) ITRs

Note

H - HOLD POINT

W - WITNESS

R - REVIEW DOCUMENT

M MONITOR

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INSPECTION AND TEST PLAN (ELETRICAL, INSTRUMENTATION & TELECOMMUNICATION) ATTACHMENT - A Project : Zawtika Development Project, Phase 1A. - EPCIC of Zawtika Processing and Living Quarters Platform. Project Reference - MPG006 Item
d

Page 5 of 7 Date: 31-Aug-12 Revision : A1 SMOE

Contract Number : IMO-EMP-CT-10-1015 Document Number : MM-ZTK-1A-ZPQ-GUA-TPN-8055 Acceptance Criteria

Process Description
Perform Hi-pot test on HV switch-gear bus-bar and HV cable

QC Procedure Reference
(1) Hi-pot Test Procedure

Verifying Document
Mechanical Completion (MC) ITRs

COMPANY

Precommissioning Execution
Commissioning Philosophy. Mechanical Completion (MC) ITRs W/R

Perform cable insulation resistance test

(1) E & I Installation Procedure

(1) (2)

ZGS-PCC-103 Precommissioning Execution

Check motor termination, earthing and measure insulation resistance of motor windings

(1) E & I Installation Procedure

(1) (2)

ZGS-PCC-103 Precommissioning Execution

Mechanical Completion (MC) ITRs

R/W

Check transformer for mechanical damage, alignment, mounting and earthing. Perform megger test between phases and phase to ground Check proper installation of heat trace cable prior to insulation / cladding works. Measure cable resistance value, continuity and megger before and after insulation

(1) E & I Installation Procedure

(1) Manufacturers recommendation (2) AFC drawing

Mechanical Completion (MC) ITRs

(1) E & I Installation Procedure (2) Electrical Heat Tracing Specification

(1) Approved detail installation drawing. (2) Manufacturers recommendation.

Mechanical Completion (MC) ITRs

R/W

Note

H - HOLD POINT

W - WITNESS

R - REVIEW DOCUMENT

M MONITOR

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INSPECTION AND TEST PLAN (ELETRICAL, INSTRUMENTATION & TELECOMMUNICATION) ATTACHMENT - A Project : Zawtika Development Project, Phase 1A. - EPCIC of Zawtika Processing and Living Quarters Platform. Project Reference - MPG006 Item
I

Page 6 of 7 Date: 31-Aug-12 Revision : A1 SMOE

Contract Number : IMO-EMP-CT-10-1015 Document Number : MM-ZTK-1A-ZPQ-GUA-TPN-8055 Acceptance Criteria

Process Description
Check Neutral Ground Resistor (NGR) for mechanical damage, alignment, mounting and earthing. Measure and verify resistors resistance against nameplate data

QC Procedure Reference
(1) E & I Installation Procedure

Verifying Document
Mechanical Completion (MC) ITRs

COMPANY

Check installation of VFD, electrical control panel, control station, socket outlet, navigational aid system, UPS system, junction boxes and lighting circuit/fixture are as per approved drawing Check for proper installation of telecommunication equipment such as speaker, antenna, telephone etc

(1) E & I Installation

(1) AFC drawing. (2) Manufacturer recommendation

Mechanical Completion (MC) ITRs

(1)

E & I Installation Procedure

(1) AFC drawing. (2) Manufacturer recommendation

Mechanical Completion (MC) ITRs

(2) Telecommunications Philosophy Specification (3) Public Address and Alarm (PAA) System Specification l Check cable final dressing on ladder/tray, cable tag, MCT packing etc. during area inspection (1) E & I Installation Procedure

(1) AFC drawing. (2) Manufacturer recommendation (1) AFC drawing. (2) Project specification and data sheet

Mechanical Completion (MC) ITRs

Defects and poor workmanship to be rectified or recorded as punch-list before proceeding further

(1) Completion System Manual

Punch-list form

Note

H - HOLD POINT

W - WITNESS

R - REVIEW DOCUMENT

M MONITOR

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INSPECTION AND TEST PLAN (ELETRICAL, INSTRUMENTATION & TELECOMMUNICATION) ATTACHMENT - A Project : Zawtika Development Project, Phase 1A. - EPCIC of Zawtika Processing and Living Quarters Platform. Project Reference - MPG006 Item
n

Page 7 of 7 Date: 31-Aug-12 Revision : A1 SMOE

Contract Number : IMO-EMP-CT-10-1015 Document Number : MM-ZTK-1A-ZPQ-GUA-TPN-8055 Acceptance Criteria

Process Description
Red mark-up to be produced for any site changes

QC Procedure Reference
(1) As Built drawing Procedure (2) Document Numbering and Control Procedure

Verifying Document

COMPANY

As-built drawing to be produced based on site changes / red mark-up

(1) As Built drawing Procedure (2) Document Numbering and Control Procedure

Red Mark-up

As-built drawing

H 1

FINAL DOCUMENTATION Compilation of MC ITRs, red line mark-up, As-built drawing, MC dossier and outstanding work list etc. (1) Document Numbering and Control Procedure (2) Completion System Manual Contract document (1) Release note (2) MC Completion Certificates (3) Final Document Punch list R

Note

H - HOLD POINT

W - WITNESS

R - REVIEW DOCUMENT

M MONITOR