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Trellebrog Katalog

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Multi-purpose

Fenders
Section 3

Trelleborg Marine Systems

www.trelleborg.com/marine
Ref. M1100-S03-V1-3-EN

SO14750_TMS_text.indd 53

Cylindricals
Extrusions
Composites
Fender Bars
MPP
Ramp & Cope
Shear
13/04/2011 2:45 PM

32

CYLINDRICAL
FENDERS
Cylindrical Fenders have protected
ships for more years than any other
fender type. Cylindrical fenders are
simple and versatile as well as being
easy to install. Their progressive
reaction makes them ideal for berths
serving large and small vessels. The
wide range of available sizes (as well
as almost any intermediate size)
means Cylindrical Fenders can be
closely matched to each application.

Features
B
B
B
B
B

Simple and economical design


Easy to install and maintain
All sizes up to 2700mm diameter
Thick wall resists abrasion and wear
Progressive load-deflection curve

Applications
B
B
B
B
B
B

Bulk cargo berths


General cargo quays
RoRo and ferry terminals
Fishing and workboat berths
Pontoons and floating structures
Tug havens

OD
ID

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

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33

CYLINDRICAL FENDERS
OD ID
(mm)

OD / ID

E
(kNm)

R
(kN)

P*
(kN/m2)

Weight
(kg/m)

100 50

2.00

0.8

43

547

7.2

125 65

1.92

1.3

51

500

11.0

150 75

2.00

1.8

65

552

16.3

175 75

2.33

2.7

92

781

24.1

200 100

2.00

3.3

86

547

29.0

250 125

2.00

5.1

108

550

45.3

300 150

2.00

7.4

129

547

65.2

380 190

2.00

11.8

164

550

105

400 200

2.00

13.1

172

547

116

450 225

2.00

16.6

194

549

147

500 250

2.00

28

275

700

181

600 300

2.00

40

330

700

255

800 400

2.00

72

440

700

453

1000 500

2.00

112

550

700

707

1200 600

2.00

162

660

700

1018

1400 700

2.00

220

770

700

1386

1400 800

1.75

208

649

516

1245

1500 750

2.00

253

825

700

1591

1600 800

2.00

288

880

700

1810

1750 900

1.94

340

929

657

2124

2000 1200

1.67

415

871

462

2414

2400 1200

2.00

647

1321

701

4073

2700 1300

2.08

818

1486

728

5154

Typical fixing
arrangements

*excludes effect of fixing accessories.


Deflection, (D) = ID.
Performance per metre length.

140

120

Nominal rated deflection may


vary at RPD. Refer to p1235.

Reaction (%)

100

80
140
120

60

80

40

60
40

20

Energy (%)

100

20
0
0

10

20

30

40

50

60

70

80

90

100

0
110

Deflection (% of ID)

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

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34

CYLINDRICAL FENDERS
Small cylindricals

0.1L (min)
OD
1.5D
L < 6000mm
Small cylindricals (600mm) are often suspended from chains connected to
brackets or U-anchors on the quay wall.

OD
100
125
150
175
200
200
250
300
380
400
450
500
600

ID
50
65
75
75
90
100
125
150
190
200
225
250
300

Chain
14
14
16
16
18
18
20
24
28
28
28
32
35

Shackle
16
16
16
16
19
19
22
28
35
35
35
38
44
[ Units: mm ]

Large cylindricals
OD

ID

800 400

OD ID

B
1000 500

L
Large cylindricals (9001600mm) often use a central support bar
connected at each end to chains which go back to brackets or U-anchors
on the quay wall.

1200 600

1400 800

1600 800

L
1000
1500
2000
2500
3000
1000
1500
2000
2500
3000
1000
1500
2000
2500
3000
1000
1500
2000
2500
3000
1000
1500
2000
2500
3000

B Chain Shackle
35 24
28
45 28
35
55 32
38
65 34
44
70 40
50
45 28
35
55 32
38
65 38
44
75 40
50
85 44
50
50 28
35
65 34
44
75 40
50
85 44
50
100 50
56
65 38
44
70 38
44
80 44
50
90 48
56
100 52
64
75 40
50
80 40
50
90 46
50
110 48
56
120 54
64
[ Units: mm ]

Very large cylindricals (1600mm) may require special ladder brackets due
to their weight. These are specially designed for each application.

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

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35

CYLINDRICAL FENDERS
Proven
in practice

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

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36

EXTRUDED
FENDERS
Extruded fenders are simple rubber
profiles, usually attached with bolts
to the structure. Extrusions can be
made in virtually any length then cut
and drilled to suit each application.
Pre-curved sections and special
sizes are available on request.
Usually black in colour, extruded
fenders can also be supplied in
creamy white as an option.

Applications
B
B
B
B
B

Jetties and wharves for small craft


Tugs and workboats
Pontoon protection
Inland waterways
General purpose fendering

Fender
E
size (kNm)

R
(kN)

E
(kNm)

R
(kN)

DC-fenders
Flat
bar

Bolt
size

Weight

90130 200300

50 6

M12

10.1

110150 250350

60 8

M16

20.6

80 10

M20

38.5

20

140200 350450 100 10

M24

59.0

60

25

140200 350450 110 12

M24

83.7

70

25

140200 350450 120 12

M30

113

35

80

30

140200 350450 130 15

M30

146

200

35

80

30

140200 350450 130 15

M30

137

250

35

100

30

140200 350450 130 15

M36

214

100

100

30

15

25

10

150

150

65

20

30

12

200

200

75

25

45

15

130180 300400

250

250

100

30

50

300

300

125

30

350

350

150

35

400

400

175

400

400

500

500

[ Units: mm, kg/m ]

SC-fenders

100

1.9

157

2.7

173

150

4.2

235

6.4

259

200

7.5

314

11.3

345

250

11.7

392

17.7

431

300

16.9

471

25.5

518

350

22.9

549

34.3

604

400

29.4

628

45.1

690

500

46.0

785

70.5

863

100
150
165
200
200
250
250
300
300
350
350
400
500

100
150
125
200
200
200
250
250
300
350
350
400
500

30
65
65
75
100
80
100
100
125
150
175
200
250

15
20
20
25
25
30
30
30
30
35
35
35
45

25
30
30
45
40
45
50
50
60
65
65
70
90

10
12
15
15
15
20
20
25
25
25
25
30
40

90130
110150
110150
130180
130180
140200
140200
140200
140200
140200
140200
140200
150230

200300
250350
250350
300400
300400
350450
350450
350450
350450
350450
350450
350450
400500

Values are per metre.

Rated Reaction

100
80
60

120
100
80
60
40
20
0

on

ti
ac

Re

40

rg
ne

20

0
0

10

20

30

40

Energy (% of Rated)

Reaction (% of Rated)

120

Flat
bar
50 6
60 8
60 8
80 10
80 10
90 10
100 10
100 10
110 12
120 12
120 12
130 15
150 20

Bolt
size
M12
M16
M16
M20
M20
M24
M24
M24
M24
M30
M30
M30
M36

Weight
11.4
23.6
21.3
43.8
39.5
55.3
67.2
82.6
95.6
126
121
158
247

[ Units: mm, kg/m ]

D
C

50

Deflection (%)

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

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37

EXTRUDED FENDERS

DD-series

Fender
E
size (kNm)

R
(kN)

E
(kNm)

R
(kN)

A
80
100
125
150
200
200
250
250
300
350
380
400
400
500

B
70
100
125
150
150
200
200
250
300
350
380
300
400
500

C
45
50
60
75
100
100
125
125
150
175
190
175
200
250

D
30
45
60
75
80
100
100
125
150
175
190
150
200
250

E
30
30
40
40
50
50
60
60
60
75
75
75
75
90

F
15
15
20
20
25
25
30
30
30
35
35
35
35
45

G
90130
90130
110150
110150
130180
130180
140200
140200
140200
140200
140200
140200
140200
160230

H
200300
200300
250300
250300
300400
300400
350450
350450
350450
350450
350450
350450
350450
400500

Flat bar Bolt size Weight


35 5
M12
4.8
40 5
M12
8.5
50 6
M16
13.2
60 8
M16
18.5
80 10 M20
23.1
80 10 M20
32.9
90 12 M24
39.9
90 12 M24
51.5
110 12 M24
74.1
130 15 M30
101
140 15 M30
119
130 15 M30
99
150 15 M30
132
180 20 M36
206

100

1.4

77

2.7

136

150

3.2

115

6.4

206

200

5.7

153

11.3

275

Flat bar

250

8.9

191

17.6

343

100

100

50

45

30

15

90130

200300

40 5

M12

9.9

300

12.9

230

25.5

412

150

150

70

65

40

20

110150 250300

50 8

M16

22.7

350

17.6

268

34.3

471

165

125

80

60

40

20

110150 250300

60 8

M16

20.3

200

150

90

65

50

25

130180 300400

70 10

M20

30.8

200

200

90

95

50

25

130180 300400

70 10

M20

39.8

250

200

120

95

60

30

140200 350450

90 12

M24

49.4

250

250

120

120

60

30

140200 350450

90 12

M24

61.1

300

250

140

115

60

30

140200 350450 100 12

M24

75.0

300

300

125

135

60

30

140200 350450 100 12

M24

92.0

400

400

200

200

75

35

140200 350450 150 15

M30

153

500

500

250

250

90

45

160230 400500 180 20

M36

239

400

23.0

306

45.2

589

500

35.9

383

70.7

736

[ Units: mm, kg/m ]

SD-series

Values are per metre.

Rated Reaction

100
80
60

120
100
80
60
40
20
0

on
cti

40

Re

20

En

erg

0
0

10

20

30

40

[ Units: mm, kg/m ]

Energy (% of Rated)

Reaction (% of Rated)

120

Bolt size Weight

G
25

B
D

E C A

50

Deflection (%)

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

SO14750_TMS_text.indd 59

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38

COMPOSITE
FENDERS
Composite fenders* are composites
of rubber for resilience and UHMWPE for low-friction and wear resistant
properties. The two materials are
bonded with a special vulcanising
method which is stronger and more
reliable than a mechanical joint.
Composite fenders are used
where the simplicity of extrusions are
required but with lower shear forces.

Features
B
B
B
B
B

Resilient rubber body


Low-friction UHMW-PE face
Strong molecular bond
Easily drilled and cut
Many standard sizes

Shear deformations
= 0.81.0

Applications
B
B
B
B

= 0.150.2

Jetties and wharves for small craft


Mooring pontoons
Pile guides on floating structures
Inland waterways

* Also called Rubbylene


Rubber

Composite

100 100

4.0

222

80 80

1.6

76

200 200

11.5

334

100 100

2.2

154

250 250

24.3

565

120 120

3.0

188

300 300

42.0

624

150 150

6.0

377

Values are per metre. [ Units: kNm, kN ]


Performance values are at bore closure.

Values are per metre. [ Units: kNm, kN ]


Performance values are at bore closure.

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

SO14750_TMS_text.indd 60

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39

COMPOSITE FENDERS
CF-A series

CF-B series

C*

Flat
bar

Bolt
size

Std
Length

100
150
165
200
200
250
300

100
150
125
200
200
250
300

30
65
65
75
100
100
125

20
20
20
25
25
30
30

15
20
20
25
25
30
30

25
30
35
45
45
50
60

10
12
15
20
20
25
30

90130
110150
110150
130180
130180
140200
140200

200300
250350
250350
300400
300400
350450
350450

50 6
60 8
60 8
80 10
80 10
100 10
110 12

M12
M16
M16
M20
M20
M24
M24

3000
3000
3000
3000
3000
2000
3700

* Dimension only applies to CF-A fender.

[ Units: mm, kg/m ]

B
E

Weight
CF-A
CF-B
10.3
11.1
21.5
27.0
19.2
24.8
40.2
48.0
36.2
48.0
60.2
75.0
92.1
108

D
C

CF-C series

CF-D series

C*

Flat
bar

Bolt
size

Std
Length

80
100
120
150

80
100
120
150

42
45
62
73

60
74
88
110

40
50
60
75

44
56
67
83

10
10
12
15

15
15
20
20

25
25
30
30

6
8
10
12

90130
90130
110150
110150

200300
200300
250350
250350

45 6
45 6
60 8
60 8

M12
M12
M16
M16

2000
2000
2000
3000

* Dimension only applies to CF-C fender.

B
E

[ Units: mm, kg/m ]

G
t

Weight
CF-C
CF-D
5.4
7.0
8.4 11.0
12.2 15.8
19.7 24.8

D
C

a A

b
c
Composite fenders are supplied undrilled. Drilled and counterbored holes,
special cuts, etc are available on special request.

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

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310

FENDER
BARS
Fender Bars are available in three
different versions:
B ML-type for exposed locations
B MLS-type for low reaction
B Delta PU for visibility and
non-marking
All Fender Bars can resist high
impacts and are suitable for a
wide range of general purpose
applications.

ML Fender Bars
The ML Fender Bar is intended for
heavy duty applications everything
from ferry berths to bumpers on
barges. The vulcanised internal
steel plate provides very strong
fixing points and reduces bending
moments in the bolts.

MLS Fender Bars


MLS Fender Bars have a special
modified profile to reduce reaction
forces and allow a high degree of
flexibility in all directions. Being
softer, MLS Fender Bars are ideal
for protecting smaller workboats,
pontoons and load-sensitive
structures.

Delta PU Bars
The Delta PU Bar meets the
challenges of berthing light craft with
aluminium or GRP hulls by combining
high performance and low friction
properties in a competitively priced
unit. Available in highly visible, nonmarking colours, the Delta PU Bar
can also improve safety or identify
berths and danger areas.

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

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311

FENDER BARS
Dimensions
W

Anchors

Weight

150
150
150
150
200
200
200
200
200
200
200
200
140/80

150
150
200
200
200
200
250
250
300
300
300
300
100

1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000

250
250
250
250
250
250
250
250
250
250
250
250
50

500
500
500
500
500
500
500
500
500
500
500
500
450

2 M24
3 M24
2 M24
3 M24
2 M30
3 M30
2 M30
3 M30
2 M30
3 M30
2 M30
3 M30
3 M12

38
56
43
65
65
98
77
116
88
132
63
95
9.5

16.7
24.5
16.7
24.5
26.5
40.2
26.5
40.2
26.5
40.2
23.0
38.0

638
961
441
667
824
1236
657
991
530
795
355
593

Type
ML
ML
ML
ML
ML
ML
ML
ML
ML
ML
MLS
MLS
DPU

Performance

Please ask for other dimensions

[ Units: mm, kg ]

[ Units: kNm, kN ]

L
H

ML/MLS
20

L
A

DPU

40

125

Strong Fixings
Fender Bars have
a low-profile fixing
which prevents
bending of the
bolt even under
large deflections
and shear. With
timber fenders
the bolts easily
bend and the
wood cracks and
splinters.

100

75

150
45

50

100

25

50

Energy (%)

Reaction (%)

Reaction Energy
ML
MLS

150
0

0
0

10

20

30

40

50

Deflection (%)
Nominal rated deflection may vary at RPD. Refer to p1235.

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

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312

MARINE
PROTECTION
PLATE (MPP)
Marine Protection Plates (MPP) are
resilient bumpers designed for quays
where small vessels are moored,
protecting both the quay face and
vessel from abrasion. MPP fenders
have also been used at the push
knee on some tugs.
MPP are ideal for applications
where the distance between the boat
and dock must be minimised. The
design includes a heavy-duty steel
back plate which is vulcanised into
the rubber body so only a few fixing
bolts are required.
MPP are available with a flat or
wave-patterned surface design.

Type

T
12
W

50

600

MPP

75

600

1000

MPP

100

100
1000

500

100

MPP

125

600

1000

500

100

MPP

150

600

1000

1500

100

600
750

300
450
300
450

1000

300

150

500

500
150

450

150

100

750
MPP

300

100

750
600

450

150
100

750
125

300

100
1500

500
MPP

450

150

750
600

300

150
100

500
100

450

100
1500

750
MPP

300

150

750
600

450

150

500

600

300

150

100

500
75

25

100
1500

750
MPP

750
600

100

500
50

E
C

750
MPP

500
MPP

450
300

150

450

100
1500

300

150
100

450

Tailor-made corner elements and other dimensions available on request.

54

Anchors

800
700

45
4 M20

67
6 M20

59
4 M20

88
6 M20

73
4 M20

109
6 M20

87
4 M20

130
6 M20

100
4 M20

121
151

650
600

156
195

800
700

104
130

650
600

131
164

800
700

88
109

650
600

106
132

800
700

71
88

650
600

80
100

800
700

54
67

650
600

Weight

151
6 M20

181
227

[ Units: mm, kg ]

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

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313

RAMP
AND COPE
PROTECTORS
Ramp and Cope Protectors are
special wedge-shaped rubber
elements which are fitted together to
form a flexible extension to steel and
concrete structures. Their internal
steel plate gives a strong connection
and the grooved rubber face provides
a high friction surface that prevents
slipping.

Ramp Protectors
Used as Ramp Protectors, they
allow easy loading and unloading of
vehicles and trailers whilst protecting
the front edge of the ramp from
wear. Noise levels are also much
lower compared to steel ramps.
Ramp Protectors weigh much less
than steel too so they are easier to
install and place less stress on the
structure.

20

900

1000

162

312

RCP-1000 shown.
Other dimensions are
available on request.
500
260

200

Cope Protectors
Used as Cope Protectors, the
elements form a flexible extension
to the cope or top edge of the quay.
This reduces the gap between quay
face and ship where loose or bulk
cargoes can fall into the harbour.
Cope Protectors are also flexible, so
will bend out of the way if hit by a
ship during berthing.

Reduced gap to
berthing line
1000

Vehicle

Due to their flexibility,


Cope Protectors are not
designed to support the weight
of people, vehicles, etc.

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

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314

SHEAR
FENDERS
Shear Fenders are unique because
they have a linear load-deflection
characteristic in shear but remain
stiff in compression to support heavy
loads. Their simple concept makes
Shear Fenders easy to install and
ideal for low energy applications. The
top and bottom steel plates are fully
encased in rubber which protects
them from corrosion and minimises
maintenance.
Piles and simple frontal panels
are often used in conjunction with
Shear Fenders. Movement in shear
should be limited by chains or
other mechanical stops to prevent
overload.

Features
B Linear reaction curve
B Omnidirectional
B Supports large weights

Applications
B
B
B
B
B

General cargo berths


Ferry terminals
Offshore boat landings
Bridge protection
Pontoon yokes

Type-SF

Type-E46

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

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315

SHEAR FENDERS
Type-SF Shear Fender
Fender

Bolt

Weight

SF 400-180

525

525

405

405

180

136

22

400

M24

115

SF 500-260

700

550

80

430

440

260

190

35

500

M30

190

SF 500-275

610

610

510

510

275

231

22

500

M24

183

[ Units: mm, kg ]

Shear

Compression

Fender
DS

ES

RS

DC

EC

RC

SF 400-180

136

10.0

147

20

1.2

118

SF 500-260

190

23.8

250

29

3.8

265

SF 500-275

231

24.9

216

35

4.5

255

T J T

[ Units: mm, kNm, kN ]

Type-E46 Shear Fender


Fender

Bolt

Weight

E46498

305

352

489

21

127

430

127

310

22

77

E46502

406

471

641

24

178

575

178

423

25

136
[ Units: mm, kg ]

W
D

B
Shear

Compression

Fender
DS

ES

RS

DC

EC

RC

E46498

484

14.0

57.9

155

2.5

61.8

E46502

660

32.7

99.1

212

6.2

116

[ Units: mm, kNm, kN ]

120
Nominal rated deflection may
vary at RPD. Refer to p1235.

80
60

120

40

80

20

40

100

Energy (%)

Reaction (%)

100

0
0

20

40

60

80

100

Shear Deflection (%)

Standard manufacturing and performance tolerances apply (see pages 1236 to 1239)
M1100-S03-V1-3-EN. Trelleborg AB, 2011

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