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    Pressor Curves

    Uploaded by

    Keyren Julianto
    The document provides compressor curve data including speed, flow, head, and efficiency values for multiple compressor speeds. It also describes how to calculate a surge curve from the compressor curve data and add anti-surge control lines to model surge control in the UniSim simulation software.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Pressor Curves

    Uploaded by

    Keyren Julianto
    106 views8 pages
    The document provides compressor curve data including speed, flow, head, and efficiency values for multiple compressor speeds. It also describes how to calculate a surge curve from the compressor curve data and add anti-surge control lines to model surge control in the UniSim simulation software.

    Original Title

    4528.07.Compressor Curves (1)

    Copyright

    © © All Rights Reserved

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    XLS, PDF, TXT or read online from Scribd

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    The document provides compressor curve data including speed, flow, head, and efficiency values for multiple compressor speeds. It also describes how to calculate a surge curve from the compressor curve data and add anti-surge control lines to model surge control in the UniSim simulation software.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    106 views8 pages

    Pressor Curves

    Uploaded by

    Keyren Julianto
    The document provides compressor curve data including speed, flow, head, and efficiency values for multiple compressor speeds. It also describes how to calculate a surge curve from the compressor curve data and add anti-surge control lines to model surge control in the UniSim simulation software.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    You are on page 1of 8

    UniSim Design Automation Example - Set Compressor Curve Data

    Used in chapter 7 of training course 4528 - Dynamic Modeling using UniSim Design
    Speed
    2488 rpm
    Flow
    Head
    Efficiency
    ACT_m3/h m
    %
    3373.9
    665.1
    81.84734
    3794.7
    632.7
    82.45015
    4215.4
    596.5
    82.64101
    4325.5
    586.1
    82.56824
    4636.2
    555.0
    82.13257
    5056.9
    509.7
    81.02223
    5477.7
    459.1
    78.97281
    5898.5
    404.5
    75.92351
    6319.2
    347.0
    71.79539
    6740.0
    286.2
    66.12071
    7160.7
    221.2
    58.07434
    7581.5
    152.0
    46.42816
    8002.2
    78.2
    28.74136
    8400
    0
    1.1

    Speed
    3733 rpm
    Flow
    Head
    Efficiency
    ACT_m3/h m
    %
    5060.9
    1540.3
    81.88069
    5721.5
    1473.0
    82.80341
    6382.1
    1394.2
    83.27062
    6488.3
    1380.1
    83.27929
    7042.8
    1299.2
    82.93887
    7703.4
    1192.0
    81.9632
    8364.0
    1067.1
    79.87773
    9024.6
    930.6
    76.80314
    9685.3
    778.7
    72.11837
    10345.9
    607.4
    64.81268
    11006.5
    411.6
    52.75064
    11667.1
    182.0
    30.19721
    12000.0
    0.0
    1.1

    Add Compressor to currently open UniSim Design case with the curves specified above
    If a compressor with this name exists already then offer to replace the curves
    To add more curves simply insert more columns to the right above and copy the format of one of the existing blocks
    If the curve needs more/less rows of data simply add remove data above.
    Compressor Name
    Speed Units
    Flow Units
    Head Units

    Stage 1
    rpm
    ACT_m3/h
    m

    Go

    or Curve Data

    ng UniSim Design
    Speed
    4977 rpm
    Flow
    Head
    Efficiency
    ACT_m3/h m
    %
    6913.7
    2810.2
    81.72469
    7542.2
    2741.2
    82.59232
    8170.7
    2656.6
    83.15491
    8642.1
    2588.5
    83.50111
    8799.3
    2564.2
    83.58434
    9427.8
    2456.8
    83.70161
    10056.3
    2332.0
    83.40768
    10684.8
    2186.0
    82.58902
    11313.3
    2022.2
    81.28169
    11941.8
    1841.7
    79.47417
    12570.4
    1636.4
    76.81559
    13198.9
    1392.9
    72.59763
    13827.4
    1039.0
    63.15203
    14600
    0
    1.1

    pecified above

    format of one of the existing blocks of data.

    Speed
    6177 rpm
    Flow
    Head
    Efficiency
    ACT_m3/h m
    %
    8635.6
    4461.0
    80.97198
    9230.0
    4404.0
    81.75818
    9824.4
    4335.1
    82.42355
    10418.8
    4253.2
    82.9528
    11013.2
    4159.1
    83.35063
    11607.6
    4059.9
    83.7252
    12202.0
    3943.8
    83.90489
    12336.6
    3914.8
    83.91421
    12796.5
    3805.9
    83.81669
    13390.9
    3644.5
    83.43776
    13985.3
    3448.8
    82.54942
    14579.7
    3153.0
    80.0173
    15174.1
    2673.8
    74.19353
    16000
    0
    1.1

    Possible Units
    FrequencyAct. Gas FLength
    Hz
    ACT_m3/h m
    kHz
    ACT_m3/mcm
    MHz
    ACT_m3/s mm
    per sec
    ACFM
    micron
    rpm
    ft3/min
    ft
    1/min
    in
    per min
    miles
    per hr

    Background
    USD Anti-Surge Controller Surge curve takes the form:
    2

    Head= A + BQ +CQ + DQ

    Where Head (m) and Q (m3/s) are points on the surge curve and A,B,C and D are parameters specified by the
    We simplify this by making B and D zero, hence:
    and find A and C by fitting a curve through the lowest flow points of each of the curves we have
    A and C can be found by plotting Head vs Vol Flow Squared and determining the slope (C) and intercept (A)

    Surge Points
    Speed
    2488 rpm
    3733 rpm
    4977 rpm
    6177 rpm

    Head (m) Min Vol Flow (m3/h) Mon Vol Flow (m3/s)
    Vol Flow Squared (m6/s2)
    665.14227
    3373.9148
    0.9371985556
    0.8783411325
    1540.3053
    5060.8722
    1.4057978333
    1.9762675482
    2810.1577
    6913.6994
    1.9204720556
    3.6882129162
    4460.9873
    8635.6414
    2.3987892778
    5.7541899992

    C
    A

    774.92939
    -13.18078

    Head (m )

    5000

    Head (m ) vs Vol Flow Squared (m 6/s2)

    4500

    f(x) = 774.9293892995x - 13.180776592

    4000
    3500
    3000
    2500
    2000
    1500
    1000
    500
    0
    0

    3
    4
    Vol Flow Squared (m 6/s 2)

    Calculate Surge Curve so that it can be plotted


    Control Line
    1.1
    Flow(m3/h)
    2500
    3000
    3500
    4000
    4500
    5000
    5500

    Head(m)
    360.53131
    524.96463
    719.29492
    943.52217
    1197.6464
    1481.6676
    1795.5857

    Head(m)

    Head(m)
    360
    500
    610
    860
    1110
    1360
    1610

    2748
    3223
    3551
    4204
    4767
    5271
    5731

    6000
    6500
    7000
    7500
    8000
    8500
    9000
    9500
    10000

    2139.4009
    2513.113
    2916.722
    3350.228
    3813.631
    4306.931
    4830.1279
    5383.2218
    5966.2127

    1860
    2110
    2360
    2610
    2860
    3110
    3360
    3610
    3860
    4110
    4360
    4610
    4860
    5110
    5360
    5610
    5860

    6157
    6555
    6930
    7286
    7625
    7950
    8262
    8563
    8853
    9134
    9407
    9672
    9930
    10182
    10427
    10667
    10902

    parameters specified by the user

    ope (C) and intercept (A)

    Squared (m6/s2)

    Backup Line
    1.05
    Head(m)
    2623
    3076
    3390
    4012
    4551
    5032
    5471

    5877
    6257
    6615
    6955
    7279
    7589
    7886
    8173
    8451
    8719
    8980
    9233
    9479
    9719
    9954
    10182
    10406

    Compressor Surge Control


    4500.0

    Surge Line
    4000.0

    Head (m)

    3500.0

    Backup Line
    3000.0
    2488
    rpm
    3733
    rpm
    4977
    rpm
    6177
    rpm
    Surge
    Line

    2500.0

    2000.0

    Control Line
    1500.0

    1000.0

    500.0

    0.0
    0.0

    2000.0

    4000.0

    6000.0

    8000.0
    10000.0
    Flow (m3/h)

    12000.0

    14000.0

    16000.0

    18000.0

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