WRC 1992 PDF
WRC 1992 PDF
WRC 1992 PDF
D. j. KOTECKI is Technical Director for Stainless and High Alloy Product Development,
The Lincoln Electric Co., Cleveland, Ohio.
T. A. SIEWERT is Group Leader, Materials
Reliability Div., National Institute of Standards and Technology, Boulder, Colo.
Contribution of NIST not subject to copyright.
KEY WORDS
Ferrite Number
WRC-1992 Diagram
WRC-1988 Diagram
Stainless Steel
Cu Coefficient
Ni Equivalent
Dilution
SS Weld Metals
Dissimilar Joints
Ferrite Prediction
CURVC 4 M n S
"0
10
12
14
16
IS
20
22
24
26
26
JO
J2
34
56
IB
40
'
D Alloy
developed
'
O D /
80
data
s_
Q n ^
60
o OD
o Jr^
o
O
6)
2205
_CJ
"5
1 1
(Ref.
o Alloy 255
100
LL
TD
Lake
40
>o
20
n
0
10
20
30
40
50
60
70
80
90
100
110 120
Measured FN
Fig. 2 Data for the predicted vs. measured FN values using a coefficient of 0.25 for Cu.
172-s I M A Y 1992
Table 1Measured FN vs. FN Calculated by WRC-88 Diagram, Data from Ref. 12 Nieq + 0.25
(%Cu)
Weld
Number
Type
CT e q
9292-622
9276-999
9276-057
9276-014
9292-678
9276-998
9276-854
9292-650
9292-136
9276-056
9292-112R
9276-996
9292-109
9276-012
9276-013
9276-864
9276-984
9292-174
9276-997
9292-358
9292-137
9292-112
9292-203
9276-004
9292-231
9276-904
9276-863
9276-853
9292-161
9276-053
9276-817
9276-055
9276-844
9292-204
9276-054
9292-202
255
2205
255
255
255
2205
2205
255
255
255
255
2205
2205
255
255
2205
2205
255
2205
255
255
255
255
255
255
2205
2205
2205
255
255
2205
255
2205
2205
255
255
28.61
25.25
28.14
28.70
29.69
25.79
23.13
28.32
26.70
28.43
27.69
25.33
24.75
28.03
28.24
25.61
25.18
27.08
25.56
29.66
27.08
27.69
28.09
27.69
28.53
25.95
25.63
23.72
27.19
29.55
24.02
28.71
24.08
25.71
29.49
28.19
Ni e q
15.81
12.57
14.57
16.33
16.46
12.57
10.81
15.93
12.54
14.30
13.20
12.24
11.70
14.57
14.94
11.66
12.36
13.70
12.62
15.32
12.74
12.88
13.38
14.29
13.36
12.03
11.44
10.36
13.24
12.78
9.81
12.78
9.39
10.92
12.99
10.66
Calculated
FN
Measured
FN
Measured
Minus Calculated
FN
36
39
46
32
39
46
J6
33
57
51
58
45
46
45
43
57
41
46
42
50
58
63
60
45
65
56
61
54
52
81
69
73
81
71
77
99
34
34
35
36
36
38
40
42
42
44
45
46
46
47
49
49
50
50
53
53
53
53
54
56
58
60
61
62
64
73
75
75
76
88
88
100
-2
-5
-11
4
-3
-8
4
9
-15
-7
-13
1
0
2
6
-8
9
4
11
3
-5
-10
-6
11
-7
4
0
8
12
-8
6
2
-5
17
11
1
Material
30% Dilution
Cladding
AISI
E312-16
1050 All-V
C %
0.50
Mn %
0.30
Si %
0.02
Cr %
Ni %
N %
0.004
Cr e q
0.00
Ni e q
17.58
WRC-1988 FN
-
0.060
1.20
0.60
29.00
8.60
0.06
29.00
11.90
88.2
Material
C %
Mn %
Si%
Cr %
Ni %
Mo %
N %
Cr eq
Ni e q
WRC-1988 FN
0.192
0.93
0.43
20.30
6.02
0.043
20.30
13.60
4.6
AISI
304
0.05
1.60
0.40
18.75
9.90
0.08
0.04
18.83
12.45
3.2
ASTM
A36
0.20
0.80
0.20
0.004
0.00
7.08
g" 10
22
24
Cr eq = Cr Mo
26
+
0.7 Nb
E309L-16
All-Weld-Metal
0.03
1.40
0.60
24.40
12.70
0.20
0.06
24.60
14.95
17.4
0.059
1.34
0.51
19.89
10.38
0.15
0.049
20.04
13.39
4.3
(due to unequal plate thickness of a complex joint design, for example), then
Point F would slide along this line proportionately toward the greater contributor. In any case, the average base metal
contribution to the weld pool would lie
along this line.
The all-weld-metal Cr e q and N i e q
(24.60 and 1 4.95, respectively) for the
E309L-1 6 electrode is shown as Point G
in Fig. 5, and a 17.4 FN w o u l d be predicted for that electrode. The root pass
weld metal, consisting of the E309L-1 6
electrode and equal parts of the two base
metals, must lie along the line from Point
G to Point F in Fig. 5. Again assuming
normal 3 0 % base metal dilution w i t h
the shielded metal arc process, the root
pass weld would lie 30% of the distance
along the line from Point G to Point F.
This is shown as Point H in Fig. 5. The
calculations to reach Point H are shown
below.
174-s I M A Y 1992
0.5
/,
'///.
'V
/*,
,.
sy
!<* WW
YY/%
^YYv Y^ ^
v>
'3'
nf^
^5 ^
r/jnf&j
V 7
mm
Mm
YY
10
11
12
13
14 15
Cr,eq = Cr
Fig. 4 Illustration of dilution calculation
16 17 18 19 20
M o 0.7 Nb
21 22
15
14
13
fa /
/' /
S /
AF
/
U /
FA
AV
16
CM
26 27
28 29 30 31
17
25
in Example 1.
18
23 24
^s*
Y/J
yv
ty
'/
%
'46YY^Y
m
PA
VYY/Y
Yfr0 ^
y)
<
^
<"
_-_^a
V^
\i,
YY
'4<
^
Ijt
10
11
12
13
14
15
16
17
18
19 20
21 22
23 24
25
26 27
28 29 30 31
Cr eq = Cr Mo 0.7 Nb
Fig. 5 Illustration of dilution calculation
in Example 2.
fr
CN
O
CN
oo
no gs'o N os + o ge + IN =
CD
CM
CN
CN
II
0j
Oj
><
*CD
*
tb
ons.
*>
cura
CO
CN
is only
diagram. The FN predict
that are drawn o n the d agr am. Th
nes could result i n erron 'Ol s predi
CD
s.2t
Fig. 6. WRC-19
FN lines (0 to 100
and extension of tt
00
C\J
O
CO
t J
QJ
- c
u o
co
o
CO
en
oj
co
CM
CM
CM
CNJ
rvj
lib
wi
sol
-j-s r
ro
-TjO
xes a
the
thee
* i 5
o -Qo aX
Al
-5 x
-a
5 -S T ,
TD -C
o _
"5 ^ ^
CM - Q
S JS c
cu ^5 &
t o
+
lO
O
n
S
o
'=
-S
o c
o. ^
c =c
D .3
"O
8 *
.0 U
o -c
w>
-=: ra o o
s a
Tj
3 j-2
t- uU "S u
-a "ri
-S
*- o
ded scale
n is only
am The
cr
While
sitions
7 were
<X)
*-g
O
CNJ
c .2 =o
HI
CO
S-^^
*?J{
ra Q.
03
O
OJ
c
UJ
.c
-T
5
3
O
-c 52: o
^ * c
S Oj |
cu
c
0)
o
c
o
'"fl
1 . 0 c-
LT)
os
^ C & ^I ' OJ
C
? o ,c ic
cc
o o r - t o i o ^ j - c o c M r i o c n o o
T - T
tO
LO
no S20 N 02 0 9C !N =
b3
CO
C\J
t-
!N
o n t h e d i a g r a m is useful i n t h a t it g i v e s
a clearer p i c t u r e o f the s i t u a t i o n , so that
o n e c a n a p p r e c i a t e t h e risks o f h i g h e r
than expected dilution.
It is also possible to e x t e n d the W R C 1992 diagram to higher N i e q , to e x a m ine dissimilar metal joints i n v o l v i n g
n i c k e l - b a s e a l l o y s . It is reasonable to expect that other c o m b i n a t i o n s c o u l d be
f o u n d that w o u l d p r o d u c e w e l d metal
c o m p o s i t i o n s f a l l i n g w i t h i n the l i m i t s o f
the d i a g r a m .
T o f a c i l i t a t e t h e use o f this n e w d i a g r a m , Figs. 6 a n d 7 a r e c o p i e s of t h e
W R C - 1 9 9 2 d i a g r a m a n d an e x t e n d e d
v e r s i o n for d i s s i m i l a r metal w e l d p r e d i c tions.
Conclusions
W e propose a n e w diagram, the
W R C - 1 9 9 2 d i a g r a m f o r t h e FN p r e d i c t i o n of stainless steel w e l d s . It i m p r o v e s
t h e FN p r e d i c t i o n a c c u r a c y f o r stainless
steel w e l d m e t a l s t h a t h a v e s i g n i f i c a n t
Cu c o n t e n t s . For w e l d s w i t h l o w - C u c o n tents, its p r e d i c t i o n s are not s i g n i f i c a n t l y
different f r o m those of the W R C - 1 9 8 8
diagram.
W e also offer the d i a g r a m o n ext e n d e d axes ( s i m i l a r t o t h e range of t h e
Schaeffler diagram) for i m p r o v e d pred i c t i o n of FN for dissimilar w e l d and
cladding applications.
References
1. O l s o n , D. L. 1985. Prediction of
austenitic w e l d metal microstructure and
properties. Welding journal 64(10):281 -s to
295-s.
2. Schaeffler, A. L. 1949. Constitution diagram for stainless steel w e l d metal. Metal
Progress 56(11 ):680-680B.
3. DeLong, W . T. 1974. Ferrite in
austenitic stainless steel weld metal. Welding Journal 53(7):273-s to 286-s.
4. Siewert, T. A., M c C o w a n , C. N., and
Olson, D. L 1988. Ferrite number prediction
to 100 FN in stainless steel weld metal. Welding Journal 67(1 2):289-s to 298-s.
5. Kotecki, D. ). 1988. Verification of the
NBS-CSM ferrite diagram. International Institute of Welding Document ll-C-834-88.
6. Lake, F. B. 1990. Effect of Cu on stainless steel w e l d metal ferrite content, Paper
presented at AWS Annual Meeting.
178-s I M A Y
1992