3034 00 Ed PM PCR Aa401 A3 PDF
3034 00 Ed PM PCR Aa401 A3 PDF
3034 00 Ed PM PCR Aa401 A3 PDF
STAR OIL
COMPANY
BAGCR
JV
REF.No.:3034-PM-PCR-AA401 (A3)
DOCUMENT CODE
PAGE 1 OF 147
PROJECT:
BANDAR ABBAS
GAS CONDENSATE
REFINERY PROJECT
Bina
Consulting
Engineers
CONT. No.:
316800 / 00-ZA-E-00009401
PLAN/PRJ
UNIT
PHASE
DISC.
DOC. TYPE
3034
00
ED
PM
PCR
AA401
A3
DATE
26MAY2008
Golden Group
EP GmbH
P&IDS DEVELOPMENT
PROCEDURE
A3
A2
A1
A0
26MAY2008
21MAR2008
06NOV2007
09JUL2007
FINAL ISSUE
APPROVED FOR DESIGN
ISSUED FOR APPROVAL (REVISED WHERE INDICATED)
ISSUE FOR APPROVAL (INCLUDING KOM COMMENTS)
REV.
DATE
DESCRIPTION
F. ZANELLOTTI
A. CORRENGIA
S. SCAFFIDI
A. CORRENGIA
E.NICOLI
S.SCAFFIDI
A. CORRENGIA
E.NICOLI
S.SCAFFIDI
P. MOREO
E.NICOLI
S.SCAFFIDI
PREPARED
CHECKED
APPROVED
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REFINERY
PAGE 2 OF 147
TABLE OF CONTENTS
1
GENERAL
2.1
Abbreviations
REFERENCES
DRAFTING SYSTEM
5.1
5.2
5.3
10
P&IDS DEVELOPMENT
11
7.1
12
13
8.1
13
8.2
15
8.3
15
8.4
16
17
10
18
10.1
18
10.2
23
10.3
24
10.4
Sample connection
29
10.5
30
10.6
30
10.7
32
10.8
39
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PAGE 3 OF 147
10.9
42
10.10
42
10.11
Trim line
49
10.12
50
10.13
51
10.14
51
10.15
53
10.16
55
10.17
Indication Levels
63
10.18
64
10.19
Control valve
66
10.20
67
10.21
67
10.22
68
10.23
68
10.24
69
10.25
Miscellaneous
70
10.26
71
10.27
Condensate
72
10.28
75
10.29
76
10.30
77
10.31
78
10.32
80
83
10.34
84
10.35
85
10.36
86
10.37
87
10.38
88
89
ATTACHMENT 6 (Notes)
90
10.33
10.39
10.40
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10.41
11
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PAGE 4 OF 147
91
INSTRUMENTATION
92
11.1
Scope
92
11.2
General
92
11.3
Instrumentation Numbering
93
11.4
Symbols
96
99
100
101
147
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PAGE 5 OF 147
GENERAL
The purpose of this procedure is to define the methodology to be followed for the preparation of Piping and
Instrumentation Diagrams drawings for the Bandar Abbas Gas Condensate Refinery Project.
This document presents minimum requirement with respect to the preparation and presentation of the Piping
and Instrument Diagrams (P&IDs) for the detail design phase of Bandar Abbas Gas Condensate Refinery
Project.
These minimum requirements shall be applied but not limited to the Process Units, Utilities Units and Offsite
Units P&IDs, Utility Distribution P&IDs and P&IDs prepared by Vendors.
This procedure describes the work process, operating practices and responsibilities for the issue of piping
and instrument diagrams.
The document is applicable to the entire project P&IDs included therein (primary and secondary systems
and packages), even when supplied by others (client, licensors, suppliers).
2.1
Abbreviations
Contractor Department
PRC
TUB
HSEQ
MAPAF
SMAUT
Process Departments
Plant Layout & Piping
Health, Safety, Environment & Quality
Machinery, Packages & Furnaces
Instrumentation, Control & Telecommunications
Project Organization
COM
FEM
PM
PPL
PSL
TM
Commissioning Manager
Field Engineering Manager
Project Manager
Project Process Leader
Project Specialist Leader
Technical Manager
Other Abbreviations
CAD
ESD
HAZOP
P&ID
PFD
PRC
UT
JV
CLIENT
Computer-Aided Design
Emergency Shut-Down
Hazard and Operability Review
Piping and Instrumentation Diagram
Process Flow Diagram
Process Departments
Technical Departments
Joint Venture (Contractor)
Persian Gulf Star Oil Company
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PAGE 6 OF 147
REFERENCES
The following referenced documents shall, to the extent specified herein, form a part of this specification:
NIOEC-SP-00-76
NIOEC-SP-00-77
NIOEC-SP-50-04
NIOEC-SP-50-08
NIOEC-SP-70-01
NIOEC-SP-90-53
IPS-E-PR-230
IPS-E-PR-420
IPS-E-PR-450
IPS-E-PR-460
IPS-E-PR-470
IPS-E-PR-725
IPS-E-PI-240
IPS-G-IN-160
IPS-D-AR-010
IPS-D-AR-011
PFD
P&IDs
P&IDs
P&IDs
P&IDs
P&IDs
P&IDs
P&IDs
P&IDs
NIOEC-SP-00-10
NIOEC-SP-00-50
NIOEC-SP-00-55
NIOEC-SP-00-82
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PAGE 7 OF 147
ISA-S18.1
ISA-S50.1
ISA-S51.1
ISO 3098:
ISO 3511:
ISO 6708
OPR.GS.XE.0205
OPR.MO.XE.5012
OPR.GS.XE.0201
OPR.PR.XE.0001
OPR.GM.XE.5013
ILA.GG.EDM.0030
ILA.PT.GEN.0001
PRG.IP.MEC.0008
ILA.SM.GEN.0015
PRG.GG.GEN.0001
PRG.GG.SIM.0001
3034-00-ED-PM-DBSAA002
3034-00-ED-PM-PCRAA003
3034-00-ED-PM-PCRAA008
3034-00-ED-HS-JSPAA010
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PAGE 8 OF 147
For the Piping and Instrumentation Diagrams numbering rules reference shall be made to Project Numbering
Procedure (3034-00-ED-PM-PCR-AA003 and 3034-00-ED-PM-PCR-AA008).
The first drawing of each Unit shall be numbered with the drawing serial number 0XXX-01, where the P&ID
0XXX is the first Unit P&ID. On this P&ID all the Unit P&IDs with the relevant equipment of the Unit shall be
listed.
An Utilities Identification Table shall be provided on the second sheet of drawing 0XXX.
Typical details, Unit general notes, sample connections arrangement, pumps seal arrangement, particular of
the Unit, shall be shown on the sheets following the first drawing (for example 0100-02, 0100-03, etc).
Additional P&IDs, often necessary to show particular package/machinery details, (for example vendor
P&IDs) could be numbered as additional sheets of the P&IDs where the equipment is shown.
5
DRAFTING SYSTEM
5.1
5.3
In general, the main direction of flow proceeds from left to right and from top to bottom. Inlet and outlet
arrows are used for indicating the inlet and outlet of flows into or out of the diagram. If a diagram consists of
several sheets, the incoming and outgoing flow lines or piping on a sheet may be drawn in such a manner
that the lines continue at the same level when the individual sheets are horizontally aligned.
Process lines entering and leaving the diagram from/to other drawings in the Unit shall be terminated at the
left-hand or right-hand side of the drawing. Lines from/to higher number drawings shall enter and leave the
drawing on the right-hand end and vice versa. Deviation from this point will be allowed by Employer in order
to have an optimized P&IDs graphical appearance.
Each process line entering or leaving the side of the drawing should indicate the following requirements in an
identification box (see Project Symbols & Legends P&IDs):
a)
b)
c)
a)
The service
The origin or destination equipment item number
Continuation drawing number with the relevant coordinates.
Process lines to/from other Units shall be terminated at the bottom of the
drawing at a box indicating (see Project Symbols & Legends P&IDs):
b) The service
c) Source or destination Unit name and number
d) The drawing number of the connecting flow diagrams with the relevant
coordinates.
All utility lines entering or leaving the diagram shall be terminated at any convenient location at a box
indicating the relevant utility service abbreviation. An Utilities Identification Table showing utility services with
the reference drawings should be provided at top or left hand side of each drawing title block.
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PAGE 9 OF 147
Instrument, control system and software linkage signals from sheet to sheet shall be terminated preferably at
the side of sheet or in an appropriate location at a box indicating the continuation instrument number,
location, and drawing number.
Equipment descriptions of towers, vessels, tanks, furnaces, exchangers, mixers and other equipment except
machinery shall be located along the top of the flow diagram. Machinery descriptions shall be along the
bottom.
In any case, the most logical process flow should be reflected in the P&IDs graphical arrangement. If
applicable, the equipment preferred arrangement is such that:
only one tower will be shown on the same drawing. If the tower has a reboiler, the reboiler will
be shown on the same P&ID. Further equipment will be shown in different P&IDs.
only one fired heater will be shown on the same drawing. The firing system of the fired heater
will be shown in a different P&ID. The Fuel Gas K.O: Drum will be shown on a different P&ID.
Further equipment will be shown in different P&IDs.
only one compressor (reciprocating/centrifugal) will be shown on the same drawing. Details of
auxiliary piping such as, cooling water, plant water, steam and condensate, mechanical seal
flush fluid, etc., which are required as per compressor data sheet shall be shown on a
separate drawings. Reference to the auxiliary piping drawing shall be noted under the
compressor description.
not more than three pumps will be shown on the same drawing. Further equipment will be
shown in different P&IDs. Details of auxiliary piping such as, cooling water, plant water,
steam and condensate, mechanical seal flush fluid, etc., which are required as per pump data
sheet shall be shown on a separate drawing. Reference to the auxiliary piping drawing shall
be noted under the pump description.
not more than two pumps and relevant suction vessel will be shown on the same drawing.
Further equipment will be shown in different P&IDs.
not more than one vessel/separator will be shown on the same drawing if the vessel/separator
has more than one level bridle and the level transmitters are linked to ESD system. Further
equipment will be shown in different P&IDs.
not more than one air cooler will be shown on the same drawing and not more equipment
than one air cooler and relevant trim cooler. When multiple bundles are required, headers
arrangement as separate detailed sketch shall be indicated; Further equipment will be shown
in different P&IDs.
not more than four shells of heat exchanger will be shown on the same drawing. In any case
not more than two different heat exchanger will be shown in the same P&IDs. Further
equipment will be shown in different P&IDs.
not more than one package will be shown on the same drawing. Vendor supplied packages
with an outline of the main components shall be shown in a dashed/dotted box. Letter "P"
referring to package shall be indicated adjacent to each piping and instrument material of the
package. Packages are referred to a combination of completely prefabricated equipment with
their accessories on a skid frame or delivered as prefabricated components for further field
erection. Details of the package including but not limited to auxiliary piping such as, cooling
water, plant water, steam and condensate, mechanical seal flush fluid, etc., which are
required as per package data sheet shall be shown on a separate drawing. Reference to the
drawing shall be noted under the package description.
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PAGE 10 OF 147
This Specification is also intended to establish uniform symbols for equipment, piping and instrumentation on
P&IDs.
General legends and symbols for P&IDs, electrical, HVAC, civil and structure drawings and abbreviations
shall be in accordance with NIOEC standard drawings. For symbols and abbreviations refer to the following
general P&IDs:
P&ID DWG No.
DWG TITLE
3034-00-ED-PR-PID-0100-01
3034-00-ED-PR-PID-0100-02
3034-00-ED-PR-PID-0100-03
3034-00-ED-PR-PID-0100-04
3034-00-ED-PR-PID-0100-05
3034-00-ED-PR-PID-0101-01
ABBREVIATIONS (I)
3034-00-ED-PR-PID-0101-02
ABBREVIATIONS (II)
3034-00-ED-PR-PID-0103-01
3034-00-ED-PR-PID-0103-02
Graphical symbols presented in the above mentioned drawings shall be used throughout all the project
P&IDs in order to establish uniform symbols for equipment, piping and instrumentation. This includes also
Vendor drawings with the same purpose.
The graphical symbols shown for equipment may be turned or mirrored, if their meaning does not depend on
the orientation. The representation of some graphical symbols (i.e., columns, vessels, etc.) can be adjusted
to the actual scale with respect to the process plant.
The instrumentation symbol size may vary accordingly as required and as per type of document. However,
consistency should be followed in all similar documents.
For all equipment or instrumentation symbols, logic diagrams, loop diagrams and graphical symbols not
shown in this Symbols and Legends, reference should be made to the latest revision of the ISA standards.
For equipment description typical labels, refer to attachment No. 2
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P&IDS DEVELOPMENT
The first Contractors duty is to verify the P&IDs included in the BEDP.
The following items shall also be checked:
System operability
Symbology for Project Specification
Equipment configuration (No. of shells and type of exchangers, static equipment dimensions
with elevation requirement and connecting nozzles, machineries and heater arrangement)
Piping Information (line class and identification code, with class break point, utility
connections for start-up and shutdown, line up of start-up and shutdown, piping arrangement
special requirements)
Instrument Information (DCS and Control System definition, Emergency shut-down system
indication, instrumentation, relief and control valves with relief valve set pressure and control
valve failure action
Vendors scope
The P&IDs will be issued to Licensors and to Employer for review. (IFR)
After the above issue, both Process and Engineering department, will mechanize (1st P&IDs mechanization)
the document including the information coming from the detail engineering activities; the minimum
information shall be in compliance with IPS-E-PR-230 (Para. 11.2.1, 11.2.2, 11.2.3), ILA.PT.GEN.0001 (Para
3.2.6, 3.2.7, 3.3), ILA.PR.GEN.0003 (Appendix II, sh.13), PRG.IP.MEC.0008 and ILA.SM.GEN.0015 (Para
3.31).
At the same time, internal review meetings between Process Leaders and Discipline Leaders are organized
to define any necessary variation due to the development of project engineering and procurement or
comments received by Licensor and Employer.
The P&IDs will be sent to Licensor and to Employer for approval (IFA) and a formal P&IDs review meeting
with Licensors and Employer will be held.
Actions recorded during P&IDs review will be followed up. Upon agreement with Employer, P&IDs will be
issued Approved for design. (AFD)
After the above issue, the HazOp review will be held. All HazOp recommendations will be transferred on the
next P&IDs issue. HAZOP Review is the most intensive review performed during the project. It will be
performed under the direction of a Chairman with participation of Clients representative and related
discipline engineers. The Licensor will be requested to attend the HazOp Review for their units.
Also manufacturer of critical packages could be requested to attend the HazOp of such supply.
Contractor will incorporate all HAZOP recommendation with necessary resolution, Vendor information, detail
design development and requirements to generate the issue approved for design including HazOp
recommendation.
The SIL Analysis will be performed on the above mentioned P&IDs revision.
After the approved for design including HazOp recommendation issue, necessary changes will be
controlled by issuing notification of P&ID change. Notifications will be reviewed and registered by Team
Engineering Management. They will indicate whether additional HAZOP review is required for the change.
After the above issue Contractor will incorporate Vendor information, detail design development and
requirements, final control valves / safety valves sizing in order to generate the P&IDs issue for Construction.
(IFC)
At the end of the Project the as-built P&ID will be issued in order to incorporate all the changes required
during construction, pre-commissioning and commissioning. (As Built)
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Where the identical Twin Units are involved it is assumed that at first instance the engineering activities will
only be developed for one of such trains.
Based upon this assumption, Contractor has foreseen to issue only one set of the project documentation
during engineering development, until the Issue for Construction status will be reached.
After the completion of the issue for contraction, a complete set of P&IDs also for outstanding twin units will
be issued.
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The aim of the work process is to ensure the correct issue and management of P&IDs within the framework
of project execution activities.
The objective is to graphically represent equipment, piping and instrumentation consistently with the plant
functions, in order to facilitate the execution of engineering activities.
The work process could be summarized in accordance with the workflow shown in the attached table
(attachment No. 1).
The workflow is applicable to each single Unit P&IDs and should be customized in consideration of the
particular characteristics of the Unit, of the Unit P&IDs number, etc.
8.1
The P&IDs for primary and auxiliary systems are developed according to the following phases.
8.1.1.1
The preparation of P&IDs is carried out by the PRC on the basis of the information indicated in the PFDs,
material and heat balances, equipment process data sheets and in line specifications plan prepared by TUB
using the Material Selection Diagram produced by PRC.
P&ID shall be checked by PRC to include the minimum process information required at this stage, according
to operating procedure and responsibilities; these data are summarized and listed in the following
procedures:
ILA.PT.GEN.0001 (Para 3.2.6, 3.2.7, 3.3);
Those working documents are jointly verified by TUB and SMAUT up to their issue.
Preliminary versions of the P&IDs are however made available to HSEQ for performing the hazard and
operability review and to any other departments involved in supporting the PRCs.
In this phase, the process Systems and Subsystems are also identified.
The PPL, with the support of the control team, issues the document in the advanced basic version (rev. A0).
8.1.1.2
Basing on the process issue of the P&IDs, a single P&IDs Project Master Copy will be created by DTM
(process) to be used by UT to include on the document its updated information, Client/Licensor comments
and the result of the mechanization activities. The PPL of each unit will be responsible to manage the project
master copy of the unit P&IDs and, in any case, he will be available for any possible clarification / assistance
to TUB and SMAUT during their mechanization activity. At the same time of mechanization, PRC shall
include all the updated process information required at this stage and Licensor/Employer comments, in order
to share this information with all the project team involved in the P&IDs development.
The TUB Dept. shall include the minimum piping information required at this stage, according to operating
procedure and responsibilities; these data are summarized and listed in procedure PRG.IP.MEC.0008
At the end of the this activity, the TUB PSL shall sign each P&ID, and transmit the master copy to the
SMAUT Dept informing PRC Dept.
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The SMAUT Dept. shall include on the project P&IDs master copy the minimum instrumentation and
automation information required at this stage, according to operating procedure and responsibilities; these
data are summarized and listed in procedure ILA.SM.GEN.0015 (Para 3.31)
At the end of this activity, the SMAUT PSL shall sign each P&ID, transmit the master copy to the PRC Dept
and to the TUB Dept.
If available during the first mechanization phase, the preliminary vendor P&IDs will be incorporated in the
P&IDs. The mechanization activity will be handled by the UT responsible for the package, with the
contribution from the other disciplines, as applicable.
The Deputy TM (Process), Process Leader for Process Unit or Process Leader for Auxiliary and Offsite shall
organize the internal P&IDs review meeting based on the project P&IDs master copy as reference.
PRC, TUB and SMAUT Depts will discuss and share in the multidisciplinary design review, the information
included in the P&IDs. The coordination and management of the design review will be provided by Deputy
TM (Process), Process Leader for Process Unit or Process Leader for Auxiliary and Offsite or by any their
delegate.
On Deputy TM (Process), Process Leader for Process Unit or Process Leader for Auxiliary and Offsite
request, others technical departments (HSEQ, MAPAF, etc) could be involved in the design review in order to
support and assist the team.
The design review team shall guarantee that the minimum information which should be included/added on
the P&IDs at this stage are in compliance with Client requirement IPS-E-PR-230 (Para. 11.2.1, 11.2.2,
11.2.3).
The PPL shall draw up a Minute of Meeting where all the most important themes and, especially, the
multidisciplinary themes, discussed in the meeting, will be summarized. Each PSL involved in the design
review, as minimum, shall sign the minute of meeting and each P&ID discussed.
At the end of the design review, the PPL will be responsible of drafting the shared P&IDs project master
copy and the PPL will issue the first mechanized P&IDs (rev.A1) for approval by the TM (or Deputy TM).
8.1.1.3 Second P&ID mechanization
The operating practices and fields of responsibility for second mechanization P&IDs are the same as those
for the first mechanization.
The eventual modifications, intermediate between the existing revision of the P&IDs and the subsequent,
shall be transmitted by Internal Communication to all the involved depts.
From this stage of the project, also the vendor P&IDs will start to be available: these P&IDs handled by the
MAPAF Dept., shall be submitted to PRC, TUB, and SMAUT for the relevant comments and mechanization
in parallel with the other project P&IDs.
In any case the design review team shall guarantee that the minimum information which should be
included/added on the P&IDs at that stage shall be in compliance with Employer requirement for that stage.
After the P&I Diagram have been issued for construction, TM should start the Engineering Close-out
procedure, according to ILA.GS.QUA.0001 for all the hold information of the P&IDs issued for Construction.
8.1.2
Since these P&IDs are depending from the units layout, they are developed by TUB dept.
For both types of P&IDs, the line sizing is carried out by the PRC, while the PSL of the TUB department:
- checks and issues the first mechanization of the document, making it available to the project team for the
relevant comments;
- checks the P&IDs, after incorporating the agreed comments;
- revises at a later stage the document, involving only the project positions directly interested.
For the first revision of the P&IDs the PPL of the Unit (Process, Utility, Offsite) will be responsible for the line
sizing (accordingly to the available information at that time, highlighting hold points) of all the unit utilities
distribution P&IDs. Starting from the second revision of the P&IDs, for the complex utilities network, like
flare, cooling water, HP steam, MP steam, LP steam, Boiler Feed Water, etc, the relevant Utilities Unit PPLs,
basing on their advanced and detailed process analysis, shall be responsible to check and eventually
size/resize the lines of all the unit utilities distribution and unit interconnections for these Utilities.
Basing but not limiting the analysis to the battery limit table, for the Interconnections P&IDs, the following
lines shall be sized by Process Unit PPLs (by the PPL responsible for the origin of the line):
From Process Unit to Process Unit
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PAGE 15 OF 147
The P&IDs for interconnections and utilities distribution will be, in any case, discussed and eventually
commented in the internal design review before their issue.
8.1.3
The P&ID prepared by vendors shall strictly comply with the requirements included in this document. The
Vendors shall, in any case, provide the drawing native file.
P&IDs for package systems and complex supplies on machine (auxiliaries side) are issued by the supplier.
The control activity is handled by the UT responsible for the package, aided by the other project team for the
relevant comments.
After inputting the project documentation in the electronic management system, the UT shall:
ensure distribution to the other project team for the relevant comments;
The P&IDs for package systems and complex supplies on machine and auxiliaries side will be, in any case,
discussed in the internal design review before their issue.
8.2
The responsibilities for the preparation and checking of documents are summarized as follows:
System represented
Department
involved
PRC
Interconnection systems
TUB
TUB
MAPAF
The approval of the P&IDs is assured by the TM (or by Deputy TM or their delegate) appointed for the
project, while the PSL is responsible for the approval of those P&IDs originated by the suppliers of packages
or complex systems.
8.3
The PPL or PSL shall keep the following documentary evidence in the project records:
- communication requesting comments from departments;
- comments received from the various departments;
- minutes of meetings, if any;
- control copy of internal audit, carried out according to department instructions;
- communications convening design review meetings and minutes of the meetings;
- comments, if any, from the Client, Licensor or Partners
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8.4
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PAGE 16 OF 147
The management of P&IDs on site is carried out by the FEM up to mechanical completion. Before being
carried out, all changes in construction affecting the P&IDs shall be submitted to the FEM who shall obtain
the necessary authorizations from the PPL/TM (or deputy TM). the FEM introduces the changes in the
master copy. Upon mechanical completion, the FEM indicates the changes on the P&ID originals and sends
them to the head office for checking by the PPL and approval by the TM (or Deputy TM).
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PAGE 17 OF 147
Provided that requirements as outlined in the previous paragraphs of this procedure are followed, the P&I
Diagram can be revised in general for the following reasons:
- for correction of typographical and/or engineering errors;
- as per the Clients instructions;
- for implementation of pertinent information in the course of execution of the
relevant engineering work on P&I Diagram;
- for addition of information concerning vendors.
Upon agreement with the Client, revisions made after the issuance of the P&IDs "Approved for Design" may
not be needed by directly revising the P&I Diagram but by issuing the NPIC "Notification of P&I Diagram
Change".
9.1.1
Revisions
The P&I Diagram shall be revised depending on necessity at each step in addition to the required edition(s)
which shall be issued per each step. Accordingly it does not follow that the step No. and revision No. coincide
with each other. At the time of revising the P&I Diagram the NPIC issued up to that time and information
concerning vendors obtained up thereto shall be incorporated on the P&I Diagram.
9.1.2
NPIC
Issuance of Notification of P&I Diagram Change (NPIC) and manner of presentation shall be agreed in
advance with the Client. NPIC shall be issued in a NPIC form finalized with the Client. In general issuance of
NPIC should consider:
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10
10.1
PAGE 18 OF 147
10.1.1
General Detail
Specification Concerned:
If Rating 300 #RF
Globe type shall be applied, if specified by Licensor
If larger size piping than PSV size is required according to hydraulic calculation
Reducer and block valve arrangement shall be as shown on the left
A3
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
This arrangement could be changes according to licensee request.
Thermal relief valve to be provided without by-pass.
10.1.2
General Detail
Specification Concerned:
If Rating 600 #RF
Globe type shall be applied, if specified by Licensor
If larger size piping than PSV size is required according to hydraulic calculation
Reducer and block valve arrangement shall be as shown on the left
A3
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
This arrangement could be changes according to licensee request.
Thermal relief valve to be provided without by-pass.
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PAGE 19 OF 147
General Detail
Specification Concerned:
If Rating 300 #RF
Globe type shall be applied if specified by Licensor
If larger size piping than PSV size is required according to hydraulic calculation
Reducer and block valve arrangement shall be as shown on the left
A3
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
This arrangement could be changes according to licensee request.
Thermal relief valve to be provided without by-pass.
10.1.4
General Detail
Specification Concerned:
If Rating 600 #RF
Globe type shall be applied if specified by Licensor
A3
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
This arrangement could be changes according to licensee request.
Thermal relief valve to be provided without by-pass.
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PAGE 20 OF 147
NOTE:
A3
Reducing / enlargement of line size should be in accordance with hydraulic calculation as agreed
between JVs.
The pressure drop between vessel and safety valve shall be not exceed 3% of design pressure of
the vessels.
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
This arrangement could be changes according to licensee request
Thermal relief valve to be provided without by-pass.
.
- Block valves on inlet of safety valves
a) Block valves in accordance with the applicable inlet Piping Material service specifications shall be used.
b) Reducer and Block valve arrangement inlet and outlet of PSV valve shall be as shown on above detail.
c) The line shall be increased in size where necessary to reduce the pressure drop in the inlet piping to that
essential for proper operation of the safety valve.
- Block valves on outlet of safety valves
a) Block valves in accordance with the Piping Material service Specifications for the service involved at the
discharge may be used.
b) Reducer and Block valve arrangement inlet and outlet of PSV valve shall be as shown on above detail.
c) They shall be increased in size as necessary to reduce the pressure drop in the outlet piping to that
essential for proper operation at the capacity required.
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PAGE 21 OF 147
NOTE:
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
10.1.7
NOTE:
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
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PAGE 22 OF 147
NOTE:
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
10.1.9
NOTE:
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PAGE 23 OF 147
NOTE:
1) Jack screw are not required for flange 10 and smaller for all the rating. See IDS-D-PI-120
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For heat exchanger with nozzle 2 is not possible to install the connection
for any instrumentation. In this case the instrumentation shall be installed on
the line.
10.3.2
NOTE:
1) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#
2) On equipment for critical service and materials (Titanium/Cu-Ni/Monel) only.
* Number of piping assembly
10.3.3
NOTE:
1) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#
2) On equipment for critical service and materials (Titanium/Cu-Ni/Monel) only.
* Number of piping assembly
PAGE 24 OF 147
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PAGE 25 OF 147
NOTE:
1) Destination of PSV relief is At grade (NO funnels required)
2) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#
* Number of piping assembly
10.3.5
NOTE:
1) Destination of PSV relief is At grade (No funnels required)
2) Globe valve for line up 6 gate valve for line 8 and over.
3) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#
* Number of piping assembly
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PAGE 26 OF 147
Machinery cooling water for critical service and special materials (Titanium/Cu-Ni/
Monel) on size 3
NOTE:
1) Destination of PSV relief is At grade (No funnels required)
2) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#
* Number of piping assembly
10.3.7
Machinery cooling water for critical service and special materials (Titanium/Cu-Ni/
Monel) on size 4
NOTE:
1) Destination of PSV relief is At grade (No funnels required)
2) Globe valve for line up to 6 gate valve for line 8 and over.
3) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#
* Number of piping assembly
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PAGE 27 OF 147
Valve type and size of LO valve of PSV inlet line around sea water heat exchanger.
NOTE:
1) Destination of PSV relief is To grade (No funnels required). At safe location if possible to
discharge hot water (T > 55C).
2) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#[
Number of piping assembly.
When there is a different rating between two connected flanges, see attachment 2 for
the definition option number of the piping component.
10.3.9
A3
Valve type and size of LO valve of PSV inlet line around sea water heat exchanger.
NOTE:
1) Destination of PSV relief is To grade (No funnels required). At safe location if possible to
discharge hot water (T > 55C).
2) For piping class for the trim line on exchanger, shall be used a piping class minimum
rating 300#
A globe valve shall be provided on the water return line 6 and lower
Number of piping assembly.
When there is a different rating between two connected flanges, see attachment 2 for
the definition option number of the piping component.
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10.3.10
DELETED
10.3.11
PAGE 28 OF 147
Valve type and size of LO valve oil PSV inlet line around sea water heat exchanger.
NOTE:
1) For piping class for the trim line on exchanger, shall be use a piping class with
minimum rating 300#
2) Destination of PSV relief is To grade (No funnels required). At safe location if possible
discharge hot water (T > 55C).
*
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Sample connection
PAGE 29 OF 147
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PAGE 30 OF 147
Nitrogen purge
NOTE:
1) Block valve to be indicated in utility P&ID distribution diagram. See IPS-E-PR-230 point
8.7.2.1 (Fig. 7)
*
Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
10.6
NOTE:
1) The number of CDH maintain the same number of header.
2) When the CDH header is buried provide I.F. on AG/UG connection.
* Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component .
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PAGE 31 OF 147
NOTE:
A3
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PAGE 32 OF 147
For minimum straight pipe length upstream of the pump suction nozzle, see Appendix A IPS-E-PM-385 (1)
10.7A.1
Top-Top (Open-Drain)
NOTE:
1) If the suction\discharge nozzle of a pump is smaller the reduction will be installed closed to
the nozzle.
A3
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PAGE 33 OF 147
End-Side (Open-Drain)
NOTE:
A3
1) If the suction\discharge nozzle of a pump is smaller the reduction will be installed closed to
the nozzle.
2) All the eccentric reducer on suction will be positioned flat on top.
3) For self venting pump will not provided the vent.
4) On the suction line of pumps will be provide a filter Y type for line size 12 and T type
for the line size 14. This arrangement could be changed according to licensee request.
5) Only where required.
* Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
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PAGE 34 OF 147
Chemical pumps
NOTE:
1) On the suction line of pumps will be provide a filter Y type for line size 12 and T type for the line
size 14. This arrangement could be changes according to licensee request.
2) The number of CDH maintain the same number of header.
3) When the CHD header is buried provide I.F. on AG/UG connection.
(
) NPT F- drain
For pump gland packing
Leakage where required by pump Vendor
* Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
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PAGE 35 OF 147
NOTE:
1) On the suction line of pumps will be provide a filter Y type for line size 12 and T type for the line
size 14. This arrangement could be changes according to licensee request.
* Number of piping assembly
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10.7A.6
PAGE 36 OF 147
NOTE:
1) When the close drain system is in trench, the line size remain equal as per P&I D until the header.
2) When the close system is in underground, the line size change with min. size diameter 2 after the
block valve until the header.
3) Line number of CDH maintain the same number of header.
4) On the suction line of pumps will be provide a filter Y type for line size 12 and T type for the line
size 14. This arrangement could be changed according to licensee request.
5) Follow size according to 10.41.2
6) When the CDH header is buried provide I.F. on AG/UG connection.
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
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NOTE:
*
PROJECT:
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PAGE 37 OF 147
BAGCR
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10.7A.8
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NOTE:
*
PROJECT:
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PAGE 38 OF 147
BAGCR
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PAGE 39 OF 147
NOTE:
1) The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.
B Class break point for high press. /low press. Mixed line
NOTE:
1) The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.
* Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
C Utility supply line
NOTE:
1) The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.
Is necessary change the line number on the block valve downstream of control valve when change
the rating or when change the valve of design conditions.
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PAGE 40 OF 147
NOTE:
1) The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.
A3
NOTE:
1)
2)
3)
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PAGE 41 OF 147
NOTE:
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
A3
10.8.1
A3
NOTE:
-deleted-
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PAGE 42 OF 147
NOTE:
1) Free draining (with no pocket) shall be indicated as above.
A2
10.10
Level instrumentation minimum flange rating 300# SP-00-50 (1) para 5.3.1 process nozzles size
shall be minimum 1.
10.10.A
LT Top/Side type
NOTE:
A3
A2
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PAGE 43 OF 147
LT Side/Side type
NOTE:
A3
A2
10.10.C
A3
NOTE:
A3
1) For piping class of the instrument trim line and all nozzles 1.1/2 on the equipment, shall be use a
piping class with minimum rating 300#.
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PAGE 44 OF 147
NOTE:
A3
A2
1) When connection for stand pipe is on top and bottom of the vessel, vent and drain must be provided.
2) Drainages to be collected to proper sewer defined by process.
3) For piping class of the instrument trim line and all nozzles 1.1/2 on the equipment, shall be use a
piping class with minimum rating 300#.
4) When the level gauge (LG) is magnetic type, to provide a flange connection size between
instrument and piping for vent and drain, and 1.1/2 for standpipe connection.
For vent and drains 2 the piping class remain as per piping class of the equipment, in this case it
necessary provide two number of trim line, one for instrument and the other one for the vent & drain.
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
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PAGE 45 OF 147
NOTE:
A3
A2
1) When connection for stand pipe is on top and bottom of the vessel, vent and drain must be provided.
2) Drainages to be collected to proper sewer defined by process.
3) For piping class of the instrument trim line and all nozzles 1.1/2 on the equipment, shall be use a
piping class with minimum rating 300#.
4) When the level gauge (LG) is magnetic type, to provide a flange connection size between
instrument and piping for vent and drain, and 1.1/2 for standpipe connection.
For vent and drains 2 the piping class remain as per piping class of the equipment, in this case it
necessary provide two number of trim line, one for instrument and the other one for the vent & drain.
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PAGE 46 OF 147
NOTE:
1) When the CDH header is buried provide I.F. on AG/UG connection.
2) Line number of CDH maintain the same number of header.
3) For piping class of the instrument trim line and all nozzles 1.1/2 on the equipment, shall be use a
piping class with minimum rating 300#.
For vent and drains 2 the piping class remain as per piping class of the equipment, in this case it
necessary provide two number of trim line, one for instrument and the other one for the vent & drain.
For Horizontal Vessel, drain from LG/LT should be routed to flare (Free draining).
When the level gauge (LG) is magnetic type, to provide a flange connection size between
instruments and piping for vent and drain, and 1.1/2 for process connection.
Vent and drain valves will be provided by piping dpt. according to drawing
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
Number of piping assembly
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PAGE 47 OF 147
NOTE:
1) For piping class of the instrument trim line and all nozzles 1.1/2 on the equipment, shall be used a
piping class with
minimum rating 300#.
1) The number of CDH maintain the same number of header.
2) When the CDH header is buried provide I.F. on AG/UG connection.
A2
4) When the level gauge (LG) is magnetic type, to provide a flange connection size between
instruments and piping for vent and drain, and 1.1/2 for process connection.
For vent and drains 2 the piping class remain as per piping class of the equipment.
In this case it necessary provide two number of trim line, one for instrument and the other one for the
vent & drain.
A3
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
Number of piping assembly.
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Open Drain (for LPG service RVP 15 psi) with membrans level.
PAGE 48 OF 147
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PAGE 49 OF 147
Trim line
DESIGN TEMPERATURE= 35 C
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Thermowell connections
SKETCH A
SKECTH B
SKETCH C
PAGE 50 OF 147
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NOTE:
1) In case of hydrogen service to provide flanged drain.
10.14
PAGE 51 OF 147
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Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component.
A3
10.14.2
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component.
PAGE 52 OF 147
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PAGE 53 OF 147
Piping shall be designed to permit steam blowing up to inlet and outlet flanges of the turbine before
start up.
A3
NOTE:
1) On the suction line of pumps will be provide a filter Y type for line size 12 and T type for the line
size 14. This arrangement could be changed according to licensee request.
2) The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.
* Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component.
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PAGE 54 OF 147
NOTE:
1) Piping shall be designed to permit steam blowing up to the inlet and outlet flanges of the turbine.
2) On the suction line of pumps will be provide a filter Y type for line size 12 and T type for the line
size 14. This arrangement could be changed according to licensee request.
3) Requirement for pressurization by-pass. To be specified on a case-by-case basic.
4) The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
Number of piping assembly
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A2
10.16
NOTE:
1)
2)
3)
4)
*
PAGE 55 OF 147
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B) For HPS
NOTE:
1)
2)
3)
4)
*
PAGE 56 OF 147
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A3
NOTE:
1) Not required for lines in exit of the unit.
Number of piping assembly
A3
NOTE:
A3
NOTE:
* Number of piping assembly
PAGE 57 OF 147
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NOTE:
* Number of piping assembly
A3
NOTE:
* Number of piping assembly
NOTE:
* Number of piping assembly
PROJECT:
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PAGE 58 OF 147
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NOTE:
* Number of piping assembly
A3
NOTE:
* Number of piping assembly
PROJECT:
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REFINERY
PAGE 59 OF 147
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NOTE:
* Number of piping assembly
N) For NIT
NOTE:
* Number of piping assembly
PROJECT:
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PAGE 60 OF 147
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PAGE 61 OF 147
NOTE:
* Number of piping assembly
A3
Type of valve:
For natural gas (NG) and fuel gas (FLG): Ball valve
For fuel oil (FOS, FOR): Gate valve
A3
P) Process, caustic soda CAU and hydrogen line HYD on battery limit, if not otherwise
required by process dept.
NOTE:
1) Only if shown on P&I D
2) If not on process line.
* Number of piping assembly
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NOTE:
1) If not on process line.
*
PAGE 62 OF 147
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Indication Levels
VESSELS
VESSELS
(1) For levels related to ON/OFF pump operation, HLL and LLL shall be indicated.
C
TANKS
PAGE 63 OF 147
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PAGE 64 OF 147
NOTE:
1) After the insulating joint is not possible to put the line in contact through support, etc. with the shell
or roof of the tank.
Provide tag number for all nozzles on vessels, columns, exchangers, tanks accord to data sheet.
(see above detail).
* Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
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DELETED
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PAGE 65 OF 147
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PAGE 66 OF 147
Control valve
Control valve block and by-pass valves sizes (See NIOEC-SP-70-01 (2))
The following table, based on API-RP-553, shall be followed for Control Valve manifold block and
by-pass Valve sizing.
NOTE:
*
The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.
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PAGE 67 OF 147
10.21
NOTE:
1) Block valve shall be provided with each user basis, shown the above
2) Block valve for sub header is not required
3) For vessel, is steam out connection and hose connection is branched from one line, block
valve is required for each branch
4) H:C: hose connection
* Number of piping assembly
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*
A3
10.23
NOTE:
*
PAGE 68 OF 147
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PAGE 69 OF 147
Flange rating, different from Equipment rating, shall be indicated on P&ID as follow (example):
A
VESSEL
PUMP
NOTE:
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component.
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Miscellaneous
A
Basically, horizontal line has the priority to cut vertical line in case of line crossing.
1 Same line size
b)
PAGE 70 OF 147
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PAGE 71 OF 147
All monel trim valves should be indicated on P&ID even if piping service class specifies monel trim
valve requirement. (For example = CLASS A1A1)
C
Valve position and piping assembly No. should be indicated on P&ID as explained in legend
sheet 00-ED-PR-PID-0100.
Reference number shown at vents, drains, pressure taps, air taps, orifice flange taps,
temperature taps, typical for steam trap, orientation of orifice flanges taps, piping arrangements
at orifice plates is explained in Spec No. 00-GA-E-60802.
Valve position is shown at each valve is referred in piping project specification.
10.26
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Condensate
1)
HEATLET OUTLET
NOTE:
* Number of piping assembly
A3
2)
NOTE:
For size of condensate tracer line see 3034-PI-JSP-50003
For size of jacket line see 3034-PI-DCR-50003
* Number of piping assembly
PAGE 72 OF 147
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NOTE:
*
Number of piping assembly
A3
4)
NOTE:
*
Number of piping assembly
PAGE 73 OF 147
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NOTE:
*
Number of piping assembly
A3
6)
NOTE:
*
Number of piping assembly
PAGE 74 OF 147
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PAGE 75 OF 147
NOTE:
*
Steam traps shall be as near as possible to the condensate outlet of the unit to be drained, unless a
cooling leg is required. Traps shall be at all low points or at natural drainage points, e.g. in front of
risers, expansion loops, changes of direction, valves regulators and on straight pipe for each 30
40 mm.
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PAGE 76 OF 147
BAGCR
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PAGE 77 OF 147
NOTE:
UTILITY STATION LOCATION
(1) Process and utilities production area:
At ground floor: hose station will be arranged to reach all equipment or pipes concerned, min
hose length shall be 15000 mm
On structures: hose station will be arranged to serve all the floor
The water hose station shall be limited to the first floor.
On columns: hose stations will be provided on all manholes platform and on the highest
platform, with the exception of water (unless P&I required).
For vertical structures and vessels: in general utilities stations will be installed on every other
floor
(2) Hose connection for furnace (cylindrical type) will be provided on first platform
(3) Hose connection for furnace (box type) will be provided on top platform with two hose opposite
each other
(4) Hose connection for air cooler will be provided at the platform under the electrical motor. (Hose
air service only is required)
(5) Off-Site area for storage and loading: hose station will be provided in pump room, in tank truck
and/or railway loading area , in additive and waste water treatments area.
A3
10.30
Example for process No. line and jacket steam line number:
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PAGE 78 OF 147
NOTE:
A3
1) For branch line sizing to utility stations, simultaneous consumption of any utility stations is
not considered
2) Branch line sizing with two or more utility connections shall be on one size larger than utility
connection.
3) Valid for utility unit only.
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PAGE 79 OF 147
PLANT AIR
When connection for stand pipe is on top and bottom of the vessel, vent and drain must be
provided
NOTE:
A3
1) For branch line sizing to utility stations, simultaneous consumption of any utility stations
is not considered
2) Branch line sizing with two or more utility connections shall be on one size larger than
utility connection.
3) Valid for utility unit only.
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PAGE 80 OF 147
Typical piping arrangement for sea cooling water supply/return with four way
valve
A. DELETED
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PAGE 81 OF 147
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C. DELETED
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PAGE 82 OF 147
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A2
10.33
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BANDAR ABBAS GAS CONDENSATE
REFINERY
PAGE 83 OF 147
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PAGE 84 OF 147
The connection of the discharge piping to the blow-down headers shall be positioned in the upper part,
and shall be made at 90, for lines with ND 1 1/ 2 (40 mm), or at 45 in the direction of the flow for
lines with ND 2 (50 mm). This configuration is necessary for the following reason:
Pressure drops, due to the low pressure inside the line, shall be limited, as far as possible;
The stresses, due to pulsations on the couplings, shall be reducer as far as possible.
For drain and vents of pumps, levels, control valves, manual drains with ND 2 to discharge
on the blow down header, its better to provide a 2 subheaders to recovery them (max five or
six of lines).
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ATTACHMENT 1
NOTE:
1) Block valve will be provide near the header on LPS, MPS and HPS only.
PAGE 85 OF 147
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Golden Group
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PAGE 86 OF 147
ATTACHMENT 2
Piping Component Options
Description
Flange
type
c
c
c
c
c
s
s
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
Default spc.
1
11
12
13
14
1
1
3
1
1
1
91
31
11
12
99
14
2
22
4
94
41
42
44
6
64
62
ratings
150
1
300
3
600
5
900
6
1500
7
2500
8
11
12
13
14
1
1
31
32
33
34
3
3
51
52
53
54
5
5
61
62
63
64
6
6
71
72
73
74
7
7
81
82
83
84
8
8
1
1
1
13
15
16
17
18
31
11
12
33
35
36
37
38
23
25
26
27
28
43
45
46
57
48
51
41
42
53
55
56
47
58
63
65
66
67
68
7
8
54
59
71
81
70
80
72
82
73
83
75
85
76
86
77
87
78
88
93
95
96
97
98
61
69
7
8
89
50
60
92
49
21
NOTE:
The options it is possible to use only when there is a greater then of piping class.
For lines greater or equal of 12", where there is spectable blind between flange it is necessary to
provide a flange with jack screw (11).
For lines greater or equal of 12 ,from and to exchanger, where there is a spectable blind between
the flange it is necessary to provide a flange with jack screw (11), and a kit for insultaing flange (I.F.)
and a flange FF in spec RF e viceversa (12), if necessary.
For lines up to 10 ,from and to exchanger, where there is a spectable blind between the flange if is
necessary to provide a kit for insultaing flange (I.F.) and a flange in spec RF e viceversa (12).
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PAGE 87 OF 147
ATTACHMENT 3
Lines Number System
UNIT No.
21
21
21
21
21
22
22
22
22
22
22
02/52/72
02/52/72
02/52/72
08/58
08/58
09
09
45
45
45
45
UNIT
ABBREVIATION
STM, PWG
STM, PWG
STM, PWG
STM, PWG
STM, PWG
WTR
WTR
WTR
WTR
WTR
WTR
NHT/CCR
NHT/CCR
NHT/CCR
AMN/SWS
AMN/SWS
SRU/SSU
SRU/SSU
Interconnecting
Interconnecting
Interconnecting
Interconnecting
SUBMIT NAME
Condensate Treatment
Condensate Recovery
Steam, Power and BFW System
Demineralized water system
Caustic Dissolving Unit
Sea Water System
Potable Water System
Plant Water System
Firefighting Water system
Machinery Cooling Watr System
Desalination Water System
Naphtha Hydrotreater Unit
Octanizer Unit
Regen. & Circul. Sect. of Octanizer
Sour Water Stripper Unit
Amine Treating Unit
Sulphur Recovery Unit/Sulphur Solidificat.
TGTU
Interconnecting
Recovery Condensate / Steam
K.O. Drum Flare
Chemical System
NUMERICAL RANGE
Units
Designation
2 DIGITS
01-19
20-39
40-49
70-79
90-99
01-09
10-14
15-19
20-24
25-29
30-49
01-49
50-69
70-99
01-49
50-99
01-59
60-99
01-39
40-59
60-79
80-89
Lines Number
3 DIGITS
001-199
200-399
400-499
700-799
900-999
001-099
100-149
150-199
200-249
250-299
300-499
001-499
500-699
700-999
001-499
500-999
001-599
600-999
001-399
400-599
600-799
800-899
4 DIGITS
0001-1999
2000-3999
4000-4999
7000-7999
9000-9999
0001-0999
1000-1499
1500-1999
2000-2499
2500-2999
3000-4999
0001-4999
5000-6999
7000-9999
0001-4999
5000-9999
0001-5999
6000-9999
0001-3999
4000-5999
6000-7999
8000-8999
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ATTACHMENT 4
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PAGE 88 OF 147
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ATTACHMENT 5
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PAGE 89 OF 147
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PAGE 90 OF 147
ATTACHMENT 6
10.40.2
Vents and drain for process and pressure test purposes shall be sized as
follows:
This table is not valid for vent/drain on control valves and PSVs. In this cases we use a size
with assembly number 09
10.40.3
All vents, drains and bleeder valves are plugged or blind flanged as per piping
specification; for all these components it shall be provided double isolation
valves on LPG services with rating 300# and for all other services with rating
900#.
10.40.4
For pressure point shall be provided double isolation valves on LPG services
with rating 300# and for all other services with rating 900#.
10.40.5
ETH
ETW
ETTH
ETTW
IAC
IC
IH
PTIS
SJH
SJW
STH
STW
STSH
STSW
STTH
STTW
ETB
STB
ETBB
STBB
PT
NP
UCW
UW
NOTE:
Painting shall not be applied to galvanized and stainless steel pipes (escluded Fire Fighting line)
Type of line surface finishing to be use during the mechanization of the P&ID.
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ATTACHMENT 7
Typical for pit close drain purge
PAGE 91 OF 147
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PAGE 92 OF 147
INSTRUMENTATION
11.1
Scope
The purpose of this paragraph is to establish basic criteria to be followed for the identification of
instrumentation and automation components on P&IDs, in order to provide a P&ID symbology which gives a
reasonable understanding of the functions to be performed.
Definition
In the context of this specification the following definitions apply:
ASCS
CR
CONTRACTOR
C&E
DCS
EMPLOYER
ESD
FGS
ISA
I/P
ITB
MCC
MMS
MOV
PLC
PROJECT
P&ID
SPI
SRR
TGS
11.2
General
Instruments shall be identified on P&IDs by a system of letters and sequential numbers (Tag Numbers) in
accordance with this specification which, in general, is based on ISA 5.1 and ISA 5.3 codes.
It is not intended to depict detailed hardware aspects of instrumentation on P&IDs, only the functional
requirements. To identify all aspects of the control and instrumentation, P&ID must be read in conjunction
with the following documents:
Balloons for field mounted I/P or P/I transducers, unless for stand alone installation (e.g.: I/P
converters separately mounted from control valves).
Local process variable indicators on transmitter output, unless specifically required for
operational reasons or to designate a special location for the indicator. In the first case an
additional balloon, tangential to the transmitter balloon will be used, in the second case a note
next to the tagging balloon shall be added.
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PAGE 93 OF 147
A2
11.3
Instrumentation Numbering
11.3.1
Loop numbering
where:
IZ
xxx
The full name of ESD logics to be shown in the ESD logic diagrams shall have the following format:
IZ-hh-xxx
where:
IZ
nn
xxx
DCS
Each Distributed Control System Logic and Sequence shall be represented and shall be allocated a unique
reference number:
I
xxx
where:
I
xxx
-DCS logic
-Serial number, ranging from 001 to 999
The full name of DCS logics to be shown in the DCS logic diagrams shall have the following format:
I-hh-xxx
where:
I
nn
xxx
-DCS logic
-Unit number
-Serial number, ranging from 001 to 999
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PAGE 94 OF 147
PLC
Each PLC System Logic and Sequence shall be represented and shall be allocated a unique reference
number:
I
xxx
PLC
where:
PLC
I
xxx
The full name of PLC logics to be shown in the PLC logics shall have the following format:
I-hh-xxx
where:
I
nn
xxx
11.3.1
-PLC logic
-Unit number
-Serial number, ranging from 001 to 999
Numbering Procedure
Due to the implementation of the numbering code in SPI Tools, the prescriptions of the present specification
are mandatory and deviations are not allowed. The use of the letters and digit codes is strictly restricted to
the ones clearly listed in ATTACHMENT 3, tables IV, V, VI and VII. Codes not listed in the mentioned tables
cannot be used unless previously agreed with EMPLOYER/CONTRACTOR.
Measured or initiating variable letter code and function letter code
For measured or initiating variable letter a single capital letter only shall be used.
For function letter code a maximum of five (5) letters shall be used.
For function letter code capital letter only shall be used.
The measured or initiating variable letter shall identify the process condition/property measured or initiating
variable, as per column 2 of the Table I in ATTACHMENT 3. The measured or initiating variable letter shall
be followed by the function letter code without hyphens (refer to ATTACHMENT 3 - Table I, columns 3, 4 and
5).
Where there are two or more succeeding letters, the priority of lettering shall be in the sequence
TQIBRCSZAV e.g. PICA not PIAC, FQI not FIQ etc
For computing functions the succeeding letter Y shall be used (HY where operator access is required) with
qualifiers shown outside the balloon (refer to ATTACHMENT 3 - Table II).
The relevant primary function letter shall be added to the Y, e.g. FY.
Loop where initiating variable is not a process variable may use a letter code of more than one character
(e.g. UV, XV, MOV , PSV, etc.).
Refer to DOC. No. 3034-00-ED-IN-JSP-70087 Job Specification for Smartplant Instrumentation.
Measured or initiating variable letter available codes and function letter available codes are summarized in
the ATTACHMENT 3 - Table IV.
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PAGE 95 OF 147
Unit identification
Two (2) digits code only shall be used.
Process units, auxiliary units and offsite units identification numbers are summarized in the ATTACHMENT 3
- Table VII.
Serial number
For numbers three (3) digits shall be used (001 up to 999), with the possible addition of one letter to identify
specific functions of components which otherwise would have the same tag, e.g.:
YHS-xx-001M and YHS-xx-001P respectively for Maintenance and Process Override Switches of the
transmitter YZT-xx-001 connected to ESD.
For the not-licensed units, numbering shall be parallel, i.e. a numerical sequence will start for each
instrument function code first letter 'Y' and for each process unit designation 'xx'.
All instruments part of the same loop shall have the same serial number 'zzz'.
For numbering ranges reference is made to the ATTACHMENT 3 - Table VI.
The process instruments and process loops serial number relevant to the Licensed Units shall follow the
numbering philosophy specified in this procedure and not the Licensor philosophy (refer to ATTACHMENT 3
- table VII for the Licensed Unit list).
Suffix
In general. for suffix letter a single capital letter and digits shall be used. The suffix must not exceed three (3)
letters/digits length.
Suffix letter shall be used only for in case two or more instruments are required to satisfy the same process
requirement.
Such instruments shall be suffixed as follows:
Level Gauges:
A = Top, B/C = Lower
Transmitters (general):
A = High Range, B = Low Range
Transmitters (2ooN):
A, B, . . , N
Valves:
A = Positive (Pressure/Heat),
B = Negative (Vent/Cool)
Chromatographs:
A1An = First Stream Components
(components from 01 to 99)
B1Bn = Second Stream Components
(components from 01 to 99)
Z1Zn = Last Stream Components
(components from 01 to 99)
In general no suffix letter shall be used in the Loop numbering tag numbers.
11.3.2
Instruments supplied in packaged units shall be tagged according to the above mentioned criteria and within
the serial number range shown in ATTACHMENT 3 - Table VI.
However, due to presence of more packaged supplies in the same unit, it is necessary to assign restricted
number ranges for each package supply. This range assignment will be defined at a later stage by
Contractor.
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PAGE 96 OF 147
Symbols
Function letters
Unit
identification
xx
YFF..
HH
zzz
LL
Qualifier (condition)
Serial number
Unit identification may be omitted on P&IDs related to the same unit; in such case a note on P&ID shall
clearly specify that: All instruments shown on this P&ID are part of the unit xx .
11.4.2 Instrument symbols
For available instrument symbols refer to the following Tables in ATTACHMENT 3:
TABLE VIII
TABLE IX
TABLE X
TABLE XI
TABLE XII
TABLE XIII
TABLE XIV
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For vibration and temperatures monitoring of machinery refer to the following Tables in ATTACHMENT 3:
TABLE XXVII
TABLE XXVIII
TABLE XXIX
TABLE XXX
Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Axial Displacement
Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Radial Vibration
Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Piston Rod Drop
Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Velometer/Accelerometer for
casing vibration monitoring
TABLE XXXI Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Key Phasor
TABLE XXXII Typical for Vibr. & Temp. Monitoring of Machinery - Examples -Vibraton Monitoring for
Coolers
TABLE XXXIII Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Bearings Temperature
TABLE XXXIV Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Motor Winding Temperature
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ATTACHMENTS
ATTACHMENT 1 PROCESS WORK FLOW
ATTACHMENT 2 EQUIPMENT DESCRIPTION TYPICAL LABELS
ATTACHMENT 3 - TABLES
A2
TABLE I
TABLE II
TABLE III
TABLE IV
Alarms identification
TABLE V
TABLE VI
Loop numbering
TABLE VII
TABLE VIII
TABLE IX
TABLE X
TABLE XI
TABLE XII
TABLE XIII
TABLE XIV
TABLE XV
TABLE XVI
TABLE XVII
TABLE XVIII
TABLE XIX
TABLE XX
TABLE XXI
TABLE XXII
TABLE XXIII
Typical Instrument Loops - Examples - DCS function - On-off valve with single solenoid
TABLE XXIV
DELETED
TABLE XXV
Typical Instrument Loops - Examples - ESD function - On-off valve with single solenoid
TABLE XXVI
Typical Instrument Loops - Examples - ESD function - On-off valve with double solenoid
TABLE XXVII TABLE XXXIV Typicals for vibrations & temperatures Monitoring of machinery
ATTACHMENT 4 TIE-IN NUMBERING PROCEDURE
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Flow Diagram
Client Approval
P&ID's Drafting
Process P&ID's
Piping specification.
Equipment data sheets.
Definition of battery limits.
Bulk instruments.
Supplier data.
st
st
st
HaZop report
SIL report
Instrumentation data
sheets (PSV, CV sizing,
etc.).
Supplier Data
Supplier Data
Start-up, shutdown and operating
logic.
nd
P&ID AFC
PAGE 99 OF 147
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Pumps
Item number
Service
Rated Capacity: m3/h (dm3/h if injection pump
Diff. Press.:
Sp. Gravity @ Pumping Temp.:
Indication of insulation / tracing
Miscellaneous auxiliary piping
Compressors, blowers
Tanks
Item number
Service
I.D. / Height: mm / mm
Nominal Capacity: m3
Des. Press.: bar(g)
Des. Temp.: C
Indication of insulation
Miscellaneous equipment
Fired Heaters, boilers, incinerators
Item number
Service
Design Duty: MW
Coils Des. Press.: bar(g)
Coils Des. Temp.: C
Air Coolers
Item number
Service
Design Duty: MW
Tube Side Des. Press. (int./ext.): bar(g) / bar(g
Tube Side Des. Temp.: C
Item number
Service
Indication of insulation / tracing
Des. Press. / Temp.: bar(g) / C
Capacity:
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A
B
C
D
E
2
FIRST LETTER
MEASURING OR
INITIATING VARIABLE
ANALYSIS (1)
BURNER FLAME
COMPUTATION
FLOW RATE
EQUIPMENT STATUS
READ OUT OR
PASSIVE FUNCTION
ALARM
OUTPUT FUNCTION
MODIFIER
BY PASS
CONTROL
SENSOR
(PRIMARY ELEMENT)
VOLTAGE
MODIFIER
4
SUCCEEDING LETTER(S)
DIFFERENTIAL
G
H
HAND (MANUALLY
INITIATED)
CURRENT
(ELECTRICAL)
POWER
TIME OR TIME
SCHEDULE, KEY
PHASOR
LEVEL
MOTOR OPERATED
(MOV)
RATIO (FRACTION)
INDICATING
(GAUGE)
HIGH/OPEN (2)
DO NOT USE WITH
CONTROL LOOPS
INDICATE (2)
(ANALOGUE)
SCAN
MULTIPLEXER OR TREND
LOGIC
(SEQUENCE/SWITCHING)
LOW/CLOSED (2)
MIDDLE OR
INTERMEDIATE
N
ORIFICE
(RESTRICTION)
POINT (TEST)
CONNECTION
O
P
PRESSURE OR VACUUM
QUANTITY
RADIATION (NUCLEAR)
INTEGRATE OR
TOTALISE
RESTRICTION
SPEED/FREQUENCY
SAFETY
T
U
V
W
X
Y
TEMPERATURE
MULTIVARIABLE
VIBRATION
WEIGHT OR FORCE
UNCLASSIFIED
COMPUTING FUNCTION
POSITION
RECORD OR PRINT
MULTIFUNCTION
WELL
UNCLASSIFIED
ESD
SWITCH(ING)
(SEQUENCE CONTROL)
TRANSMITTER
MULTIFUNCTION
VALVE , DAMPER OR LOUVRE
UNCLASSIFIED
RELAY/COMPUTE
DRIVE, ACTUATE OR
UNCLASSIFIED FINAL
CONTROL ELEMENT
MULTIFUNCTION
UNCLASSIFIED
Notes to Table I
1. First letter A covers all type of analysis. Type of analysis shall be defined outside
the tagging balloon on the P&ID according to Table III.
2. Designation of alarm or switch, i.e. high, high-high, low, low-low, shall appear
outside the tagging balloon as H, HH, L & LL. For analogue devices only 'I' to be
shown in balloon (without additional 'A'). For Process trip Alarms H, HH, L & LL
shall be part of the function code, follow the 'A' in the balloon (e.g. PZAHH).
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Table II - Qualifiers for relays and computing functions for complex loops
The functional designations associated with relays and computers may be used individually or in
combination.
SYMBOL
FUNCTION
ON-OFF
AUTOMATICALLY
CONNECT,
DISCONNECT
OR
TRANSFER ONE OR MORE CIRCUITS,
PROVIDED IT IS NOT THE FIRST SUCH DEVICE IN A
LOOP
SUMMATE (ADD)
SUBTRACT
BIAS
AVG
AVERAGE
MULTIPLY
DIVIDE
10 F(X)
CHARACTERISE
11 >
12 <
13 REV
REVERSE OR INVERT
14
15 D
DERIVATIVE OR RATE
16 I/D
INVERSE DERIVATIVE
17 AS REQUIRED
NOT CLASSIFIED
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SYMBOL
FUNCTION OF ANALYSIS
CONDUCTIVITY
CHL
CHLORINE-METER
CO
CO-ANALYZER
CO2
CO2-ANALYZER
DENSITY
DENSITY
FP
FLASH POINT
GC
GAS CHROMATOGRAPH
H2
HYDROGEN
H2S
H2S-ANALYZER
HC
HYDROCARBON-ANALYZER
HF
HYDROFLUORIC-ANALYZER
MOISTURE
O2
OXYGEN-ANALYZER
OP
OPACIMETER
RE
REFRACTOMETER
SULPHUR
SO2
SO2-ANALYZER
VISCOSITY
VP
VAPOR PRESSURE
pH
PH-METER
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PROCESS VARIABLE
A
B
E
F
I
J
L
LD
P
PD
S
T
TD
U
V
W
X
Z
ANALYSIS
AA (Sensor Fault)
BURNER
VOLTAGE
FLOW
CURRENT
POWER
LEVEL
LEVEL INTERFACE
PRESSURE
DIFF. PRESSURE
SPEED
TEMPERATURE
DIFF. TEMPERATURE
MULTIVARIABLE
VIBRATION
VAHH - VAH - VAL - VALL
WEIGHT
UNCLASSIFIED
XA - XAHH - XAH - XAL - XALL
POSITION
ZAH - ZAL
ESD ALARMS
AZAHH
AZALL
BZAL
EZAHH
EZALL
FZAHH
FZALL
IZAHH
IZALL
JZAHH
JZALL
LZAHH
LZALL
LDZAHH
LDZALL
PZAHH
PZALL
PDZAHH
PDZALL
SZAHH
SZALL
TZAHH
TZALL
TDZAHH
TDZALL
UZA (Trip activated)
VZAHH
WZAHH
WZALL
XZAHH
XZALL
ZZAH
ZZAL
(*) DCS alarms from analogue input signals with console indications are internal
system functions not listed as dedicated tag numbers.
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Alarm shall be indicated with a dedicated tag numbers only for the following services:
- Shut down alarms
- Alarms generated by dedicated switches/thresholds (e.g. Vibration monitoring)
- Process Override Switch Alarm
All the DCS alarms from analogue input signals with console indication are internal system
functions not listed as dedicated tag numbers.
Note 2
I/P converters shall be identified with a dedicated tag only if installed remote from the relevant
control valve.
Note 3
The use of any switch located in field (like Pressure Switch, Level Switch, etc.) shall be subject
to agreement from EMPLOYER/CONTRACTOR.
For the full list of allowable instrument Function Codes refer to Job Specification for Smart Plant
Instrumentation DOC N 3034-00-ED-IN-JSP-70087.
PT
PDT
PI
PDI
PG
PDG
PV
PDV
PRESSURE TRANSMIT.
DIFF. PRESS. TRANSM.
PRESSURE INDC.
DIFF. PRESS. INDIC.
PRESSURE GAUGE
DIFF.PRESS.GAUGE
P.CONTROL VALVE
D.P.CONTROL VALVE
LEVEL TRANSMITTER
LEVEL INDICATOR
LEVEL GAUGE
LEV.CONTROL VALVE
RESTRICTION ORIFICE
NUMBERING OF
INSTRUMENTS
SUPPLIED WITH
MACHINE OR
/PACKAGE
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PRESSURE
DIFF. PRESSURE
PRESSURE
DIFF. PRESSURE
PRESSURE
DIFF. PRESSURE
PRESSURE
DIFF. PRESSURE
LT
LI
LG
LV
RO
FLOW
FLOW TRANSMITTER
FLOW INDICATOR
FLOW ELEMENT
LOCAL PD METER
FL CONTROL VALVE
NUMBERING OF
INSTRUMENTS
INSTALLED IN THE
PROCESS PLANT
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LEVEL
LEVEL
LEVEL
LEVEL
FT
FI
FE
FQ
FV
TYPE OF
INSTRUMENTS
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FLOW
FLOW
FLOW
FLOW
FLOW
DESCRIPTION OF
MEASURED VARIABLES
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PAGE 106 OF 147
ON-OFF VALVES
UV
UZV
MOV
HS
HV
HIC
AT
MANUAL CONTROL
STATION
SELECTOR SWITCH
MANUAL CONTROL
VALVE
ANALYSER TRANSMIT.
316800 / 00-ZA-E-00009401
AUXILIARY
ANALYSERS
TEMPERAT.TRANSMIT.
TEMPERAT. INDICAT.
TEMPERAT. ELEMENT
TEMPERAT. WELL
TEMPERAT. GAUGE
T. CONTROL VALVE
NUMBERING OF
INSTRUMENTS SUPPLIED
WITH MACHINES
NUMBERING OF
INSTRUMENTS INSTALLED IN
THE PROCESS PLANT
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TT
TI
TE
TW
TG
TV
PCV
PRESSURE
RUPTURE DISKS
SAFETY VALVES
TYPE OF
INSTRUMENTS
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TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
PSE
PSV
PRESSURE
PRESSURE
DESCRIPTION OF
MEASURED VARIABLES
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PAGE 107 OF 147
A3
Note:
Above range allocation is valid for all units except 02 (52, 72), 08 (58), 09 (59), 21 and 22. For these units,
where subunits are present, range allocation will be defined case by case.
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CODE
UNIT
LICENSOR
Process
18,68,88
01,51,71
02,52,72
04
05,55
08,58
09,59
16,66
17,67
Isomerization
Condensate Distillation Unit (CDU)
Naphta, Octanize
Kerosene
LPG Recovery
Amine, Sour Water
Sulphur Recovery
Gas Oil Hydrotreater
LPG Merox
Interconnecting
Water System Units
Waste Water Treatment
Steam / Power / BFW
Plant & Instrument Air Unit
Nitrogen System
Liquid Fuel & Natural Fuel Gas
LPG Tank Load Unit
Flare System
Tankage Area, Blending Unit
& Product Transfer
UOP
AXENS
HALDOR TOPSOE
KTI
HALDOR TOPSOE
UOP
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Pneumatic signal
Electrical signal
Capillary tube
Hydraulic signal
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Turbine meter
PD Meter
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Globe Valve
Ball Valve
Butterfly Valve
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ADDITIONAL CHARACTERISTICS
3-Way Valve
Angle Valve
SOLENOID VALVE
S
IA
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SET
Safety valve (Relief) spring actuated
actuated
SET
Safety valve (Relief) pilot operated
SET .
Rupture disc for Pressure Relief
(Relief) pilot operated
SET
Pressure and Vacuum Relief valve
or Safety valve
SET
SET .
Rupture disc for Vacuum Relief
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FF
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TGS
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UZV,
when connected to an ESD trip function
UV,
for DCS or other functions
Serial number shall be progressive in the range 001 to 999 and the relevant loop shall be identified as 'UZVuu-zzz', 'UV-uu-zzz'.
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Table XVI - Typical Instrument Loops - Examples - Electrical Motor Operated Valves
Electrical motor operated valves not associated to other instruments, shall have 'M' as function letters; serial
number shall be progressive in the range 001 to 999 and the relevant loop shall be identified as 'MOV-uuzzz'.
The pushbuttons (MHS) and the limit switches (MZSH / MZSL) associated to an electrical motor operated
valve shall have the same serial number.
STANDARD MOV ARRANGEMENT - DCS FUNCTION TYPICAL 1A - EXPLODED VIEW
Valid for all the Project P&ID
LOC/REM
MXL
xxxA
OPEN
FAULT
MHS
xxxA
MXA
xxxB
OPEN
CLOSE
MHS
xxxB
MZLH
xxx
CLOSED
STOP
MHS
xxxC
MZLL
MZLH
OPEN
CLOSE
MHS
MHS
MZSH
xxx
MZLL
xxx
MXS (NOTE 2)
MHY (NOTE 2)
MZSL
xxx
MOV
xxx
STOP
LOC/REM
MHS
MHS
NOTE 1
Note 1 - Located on valve (integral in Electric Actuator housing). TAG not required
Note 2 The following signal from/to DCS logic to/from valve shall be considered:
OPEN Command
CLOSE Command
STOP Command
LOC/REM Status
FAULT Alarm
MHY-xxxA
MHY-xxxB
MHY-xxxC
MXS-xxxA
MXS-xxxB
(Digital Output)
(Digital Output)
(Digital Output)
(Digital Input)
(Digital Input)
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CLOSE
MZHS
xxxC
FAULT
NOTES 3,4
MZXA
xxxB
OPEN
OPEN
MZHS
MZZLH
xxx
xxxA
CLOSED
CLOSE
MZHS
IZ
MZZLL
xxx
xxxB
MZZLL
MZZLH
OPEN
CLOSE
MZHS
MZHS
MZZSH
xxx
MZXS (NOTE 2)
MZHY (NOTE 2)
MZZSL
xxx
MOV
xxx
LOC/REM
MZHS
NOTE 1
Note 1 - Located on valve (integral in Electric Actuator housing). TAG not required
Note 2 The following signal from/to DCS logic to/from valve shall be considered:
OPEN Command
CLOSE Command
LOC/REM Status
FAULT Alarm
MZHY-xxxA
MZHY-xxxB
MZXS-xxxA
MZXS-xxxB
(Digital Output)
(Digital Output)
(Digital Input)
(Digital Input)
A3
BAGCR
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316800 / 00-ZA-E-00009401
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M
MOV
xxx
MOV accessories will not be shown on P&ID, unless involved in functions not included in above mentioned
arrangements, e.g. position switch connected to a logic/shutdown function.
In such a case the involved accessory only, with the relevant interconnections, shall be added to the above
representation.
BAGCR
JV
316800 / 00-ZA-E-00009401
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=
=
=
=
M
CURRENT
INDICATOR
(MV MOTORS ONLY)
IIY
HZYY
(NOTE 3)
IZ
HZSY NOTE 1
xx.nA
xx.n
GSY (NOTE 2)
HYY (NOTE 2)
GLY
HSY
xx.nA
xx.nA
RUNNING
STOP
GLY
xx.nB
LOC/REM
GAY
xx.nC
NOT AVAILABLE
GAY
xx.nD
ELEC. FAULT
(MV MOTORS ONLY)
General Note Manual start from DCS is not foreseen. When the motor is in remote control (i.e. the motor
A/M field switch in Auto position) the following commands are enabled:
- DCS Operator Manual Stop
- DCS Auto Start (if required by the logic)
- DCS Auto Stop (if required by the logic)
BAGCR
JV
316800 / 00-ZA-E-00009401
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Golden Group
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HYY-xx.nA
HYY-xx.nB
GSY-xx.nA
GSY-xx.nB
GSY-xx.nC
GSY-xx.nD
(Digital Output)
(Digital Output)
(Digital Input)
(Digital Input)
(Digital Input)
(Digital Input)
LOC/REM Status is dependent from the position of the motor A/M field switch. Field switch in MAN means
LOCAL control. Field switch in AUTO means REMOTE control.
Note 3 The following signal from ESD logic to MCC shall be considered:
TRIP Command
HZYY-xx.n
(Digital Output)
IZ
HZSY NOTE 1
xx.nA
Not all motors commands and signalisations show in the previous typical will be associated to each of the
motors. On P&IDs Legend sheets, a table indicating the required signals for each listed motor will be
provided.
BAGCR
JV
316800 / 00-ZA-E-00009401
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Golden Group
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TI
xxx
I
Bearings Temperature
VSHH
xxx
xxx
VAHH
xxx
xxx
M
M
Note 1. One vibration switch for alarming and/or trip of the motor
(NOTE 1.)
BAGCR
JV
316800 / 00-ZA-E-00009401
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Golden Group
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YHS
xxxP
YHL
xxxP.B
YHS
xxxM
YHL
xxxP.A
PROCESS OVERRIDE
(IF ANY)
YZI
xxx
IZ
YHL
xxxM
YZAHH
xxx
H (or L)
(or YZALL)
MAINTENANCE OVERRIDE
YZT
xxx
P&IDs REPRESENTATION
YHL
xxxP.B
YHS
xxxP
IZ
YZT
xxx
YHL
xxxP.A
PROCESS OVERRIDE
(IF ANY)
YZAHH
xxx
(or YZALL)
BAGCR
JV
316800 / 00-ZA-E-00009401
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Golden Group
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YHS
xxxM
YHS
xxxP
YHL
xxxP.B
YHL
xxxP.A
H (or L)
YZI
xxx
A/B/../N
YZA
xxx
IZ
A/B/../N
DISCREPANCY
YHL
xxxM
YZAHH
xxx
A/B/../N
MAINTENANCE OVERRIDE
YZT
xxxA
YZT
xxxB
(or YZALL)
2ooN
YZAHH
xxx
YZT
xxxN
P&IDs REPRESENTATION
PROCESS OVERRIDE
(IF ANY)
YHL
xxxP.B
YHS
xxxP
YHL
xxxP.A
IZ
YZT
xxxA
YZT
xxxB
YZAHH
xxx
YZT
xxxN
(or YZALL)
2ooN
(or YZALL)
A/B/../N
BAGCR
JV
316800 / 00-ZA-E-00009401
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REFINERY
TG
TW
TT
TI
TE
TT
TT
TIC
TI
H
L
FC
BAGCR
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316800 / 00-ZA-E-00009401
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REFINERY
FT
Flow Transmitter
(Orifice Plate, Tappings and
Valves only)
FT
Ultrasonic flowmeter
RO
Restriction Orifice
FIC
FI
L
FI
FT
FV
FT
FO
BAGCR
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316800 / 00-ZA-E-00009401
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REFINERY
FZAHH
xxx
FZALL
xxx
IZ
FIC
yyy
H
L
FT
FV
yyy
yyy
FC
FZT
xxx
FV
zzzA
FIC
zzz
FT
zzzA
0-x%
x - 100 %
FC
FV
zzzB
FC
FT
zzzB
Flow Control Loop DCS based - High/Low range and Split range
1.
2.
Two Transmitters required - High Range (suffix A) and Low Range (suffix B)
'zzz' is same sequence number for all elements
BAGCR
JV
316800 / 00-ZA-E-00009401
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REFINERY
Golden Group
EP GmbH
LG
LG
A/B/n
Level gauge
LZAHH
xxx
LT
LIC
LZT
xxx
LV
IZ
FC
BAGCR
JV
316800 / 00-ZA-E-00009401
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Golden Group
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PG
PG
PT
PZT
PZALL
xxx
xxx
PDG
PI
PIC
H
L
PT
PV
FO
IZ
BAGCR
JV
316800 / 00-ZA-E-00009401
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Golden Group
EP GmbH
Table XXIII - Typical Instrument Loops 7A - Examples - DCS function On-Off Valve with single solenoid
OPEN
CLOSE
OPEN
CLOSE
UHS
UHS
UHS
UHS
zzzA
zzzB
zzzC
zzzD
NOTE 1,3
NOTE 1,3
NOTE 1,2
NOTE 1,2
UZLH
zzz
UEV
zzz
UZLL
zzz
S
IA
UZSL
zzz
FC
UV
zzz
UZSH
zzz
BAGCR
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316800 / 00-ZA-E-00009401
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Golden Group
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- UV P&IDs REPRESENTATION
OPEN
CLOSE
OPEN
CLOSE
UHS
UHS
UHS
UHS
zzzA
zzzB
zzzC
zzzD
NOTE 1,3
NOTE 1,3
NOTE 1,2
NOTE 1,2
FC
UV
zzz
BAGCR
JV
316800 / 00-ZA-E-00009401
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BAGCR
JV
316800 / 00-ZA-E-00009401
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Golden Group
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Table XXV - Typical Instrument Loops 3A - Examples - ESD function On-off valve with single solenoid
RESET
CLOSE
UZHS
zzzE
UZHS
zzzD
NOTE 1,4
NOTE 1,2,5
RESET
RESET
CLOSE
UZHS
UZHS
UZHS
UZHS
zzzA
zzzB
zzzC
zzzF
CLOSE
NOTE 1,4,5
NOTE 1,4
NOTE 1,3
IZ
NOTE 1,3,5
UZZLH
zzz
UZEV
zzz
UZZLL
zzz
S
IA
UZZSL
zzz
UZZSH
zzz
FC
UZV
zzz
A3
BAGCR
JV
316800 / 00-ZA-E-00009401
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Golden Group
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A3
RESET
CLOSE
UZHS
zzzE
UZHS
zzzD
NOTE 1,4
NOTE 1,2,5
RESET
RESET
CLOSE
UZHS
UZHS
UZHS
zzzA
zzzB
zzzC
UZHS
zzzF
CLOSE
NOTE 1,4,5
NOTE 1,4
NOTE 1,3
IZ
UZV
zzz
A3
FC
NOTE 1,3,5
BAGCR
JV
316800 / 00-ZA-E-00009401
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Golden Group
EP GmbH
Table XXVI - Typical Instrument Loops 4A - Examples - ESD function On-off valve with double solenoid
RESET
CLOSE
UZHS
UZHS
RESET
RESET
CLOSE
UZHS
UZHS
UZHS
zzzA
zzzB
zzzC
UZHS
zzzF
CLOSE
zzzD
zzzE
NOTE 1,4
NOTE 1,2,5
NOTE 1,4,5
NOTE 1,4
NOTE 1,3
NOTE 1,3,5
IZ
UZZLH
zzz
UZEV
zzzA
UZZLL
zzz
ISA
UZEV
zzzB
UZZSL
zzz
UZZSH
zzz
FC
UZV
zzz
A3
A3
BAGCR
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316800 / 00-ZA-E-00009401
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REFINERY
Golden Group
EP GmbH
CLOSE
UZHS
UZHS
zzzE
zzzD
NOTE 1,4
A3
RESET
RESET
CLOSE
UZHS
UZHS
UZHS
zzzA
zzzB
zzzC
UZHS
zzzF
CLOSE
NOTE 1,2,5
NOTE 1,4,5
NOTE 1,4
NOTE 1,3
IZ
UZV
zzz
A3
FC
NOTE 1,3,5
BAGCR
JV
316800 / 00-ZA-E-00009401
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Golden Group
EP GmbH
PROJECT:
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REFINERY
Table XXVII - Typical for Vibr. & Temp. monitoring of machinery Examples
Axial Displacement
APPLICABLE FOR:
PUMPS
COMPRESSORS
STEAM TURBINE
GEAR BOXES
FANS / BLOWER
BAGCR
JV
316800 / 00-ZA-E-00009401
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REFINERY
Table XXVIII - Typical for Vibr. & Temp. monitoring of machinery Examples
Radial Vibration
(ALARM for HIGH and TRIP for HIGH HIGH in logic 1oo2)
Trip 1oo2 Logic
APPLICABLE FOR:
PUMPS
COMPRESSORS
STEAM TURBINE
GEAR BOXES
FANS / BLOWER
MV MOTORS >1500Kw
BAGCR
JV
316800 / 00-ZA-E-00009401
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EP GmbH
PROJECT:
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Table XXIX- Typical for Vibr. & Temp. monitoring of machinery Examples
Piston Rod Drop
APPLICABLE FOR:
RECIPROCATING COMPRESSORS
BAGCR
JV
316800 / 00-ZA-E-00009401
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EP GmbH
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REFINERY
Table XXX- Typical for Vibr. & Temp. monitoring of machinery Examples
Velometer/Accelerometer for Casing Vibration Monitoring
APPLICABLE FOR:
PUMPS
COMPRESSORS
STEAM TURBINE
FUNS / BLOWER
MV MOTORS up to1500kW
AIR COOLER
MIXER/AGITATORS
GEAR BOXES
BAGCR
JV
316800 / 00-ZA-E-00009401
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EP GmbH
PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY
BAGCR
JV
316800 / 00-ZA-E-00009401
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Engineers
Golden Group
EP GmbH
PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY
Table XXXI- Typical for Vibr. & Temp. monitoring of machinery Examples
Key Phasor
BAGCR
JV
316800 / 00-ZA-E-00009401
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Golden Group
EP GmbH
PROJECT:
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REFINERY
Table XXXII- Typical for Vibr. & Temp. monitoring of machinery Examples
Vibration Monitoring for coolers
APPLICABLE FOR:
AIR COOLER
COOLING TOWER
CONDENSOR
The VSHH shall be DPDT contact.
BAGCR
JV
316800 / 00-ZA-E-00009401
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Golden Group
EP GmbH
PROJECT:
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REFINERY
Table XXXIII- Typical for Vibr. & Temp. monitoring of machinery Examples
Bearings Temperature
APPLICABLE FOR:
PUMPS
COMPRESSORS
FANS / BLOWER
STEAM TURBINES
MOTORS with sleeve Brgs. (1000kW and above)
GEAR BOXES
BAGCR
JV
316800 / 00-ZA-E-00009401
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Golden Group
EP GmbH
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REFINERY
Table XXXIV- Typical for Vibr. & Temp. monitoring of machinery Examples
Motor Winding Temperature
BAGCR
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316800 / 00-ZA-E-00009401
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Golden Group
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AAA
BBB-CC
AAA: Is the abbreviation of the related discipline (e.g. CIV or PIP or ELE),
BBB: Is the abbreviated Term regarding the Nature of Service, Media or other Character; the
Abbreviated term shall be maintained in dedicated log.
CC: is the two digit progressive Serial Nember for each Engineering Department (e.g. from 01 to 99 for
Piping Dept.)
Note: for Instrumentation Discipline as per PSL SMAUT discretion, the Serial number can be increased.
Examples:
SWR-03 for Sea Water Return Tie-in
CAT-03 for Catodic Protection Tie-in
POW-002 for Power Tie-in