ManualOmronE5CWL, Controlador
ManualOmronE5CWL, Controlador
ManualOmronE5CWL, Controlador
E5CSL/E5CWL
Temperature Controller
CAUTION
EN
Warning Symbols
Instruction Manual
CAUTION
OMRON CORPORATION
All Rights Reserved
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination
of the products in the customer's application or use of the product. Take all necessary steps to determine the suitability
of the product for the systems, machines, and equipment with which it will be used.
Know and observe all prohibitions of use applicable to this product.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY
WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND
THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
See also product catalog for Warranty and Limitation of Liability.
CL1
Wiring
Model Number Legends
Installation (mm)
Dimensions (mm)
Specifications
64
60
4848
4
+0.6
45 0
Control output
Alarm output
Control method
100,000 operations
Sampling period
250 ms
Malfunction vibration
Vibration resistance
Malfunction shock
Shock resistance
25% to 85%
Storage temperature
Altitude
Recommended fuse
2,000 m max.
T2A, 250 VAC, time-lag, low-breaking capacity
Weight
Degree of protection
58
45 0
60 min.
3 Sensor type
Thermocouple (K, J, T, R, or S)
DO NOT
USE
TC
Package Contents
Temperature Controller
Adapter
Instruction Manual
Insert the Controller through the hole in the panel. Push the adapter on from the
rear to secure the Controller.
Make sure that the surrounding temperature does not exceed the allowable
operating temperature given in the specifications, especially when two or more
Controllers are mounted.
Adapter
*The dimensions are the same for the E5CSL.
Control output
+0.6
+0.6
45 0
Non-volatile memory
(number of write operations: 100,000)
Memory protection
1 Control output
Indication accuracy
1 digit max.
(ambient temperature: 23C) R, S thermocouple at 200C or less: 3C 1 digit max.
Control Output
Relay output: 250 VAC, 3 A (resistive load)
Voltage output (for driving SSR): 12 VDC, 21 mA
Side-by-side Mounting
1 2 3
1 3
Thermocouple: K, J, T, R, or S
(JIS C 1602-1995 and IEC 60584-1)
Platinum resistance thermometer: Pt100
(JIS C 1604-1997 and IEC 60751)
Sensor type
Connections
Individual Mounting
44.844.8
Be sure to observe the following precautions to prevent operation failure, malfunction, or adverse affects on
the performance and functions of the product. Not doing so may occasionally result in unexpected events.
(1) The product is designed for indoor use only. Do not use the product outdoors or in any of the following
locations.
Places directly subject to heat radiated from heating equipment.
Places subject to splashing liquid or oil atmosphere.
Places subject to direct sunlight.
Places subject to dust or corrosive gas (in particular, sulfide gas and ammonia gas).
Places subject to intense temperature change.
Places subject to icing and condensation.
Places subject to vibration and large shocks.
(2) Use/store within the rated temperature and humidity ranges.
Provide forced-cooling if required.
(3) To allow heat to escape, do not block the area around the product.
Do not block the ventilation holes on the product.
(4) Be sure to wire properly with correct polarity of terminals.
(5) Use specified size (M3.5, width 7.2 mm or less) crimped terminals for wiring. To connect bare wires to
the terminal block, use copper braided or solid wires with a rated temperature of over 70C and a
gauge of AWG24 to AWG14 (equal to a cross-sectional area of 0.205 to 2.081 mm2). (The stripping
length is 5 to 6 mm.) Up to two wires of same size and type, or two crimped terminals can be inserted
into a single terminal.
(6) Do not wire the terminals which are not used.
(7) Allow as much space as possible between the controller and devices that generate a powerful highfrequency or surge.
Separate the high-voltage or large-current power lines from other lines, and avoid parallel or common
wiring with the power lines when you are wiring to the terminals.
(8) Use this product within the rated load and power supply.
(9) Make sure that the rated voltage is attained within two seconds of turning ON the power using a switch
or relay contact. If the voltage is applied gradually, the power may not be reset or output malfunctions
may occur.
(10) Make sure that the Controller has 30 minutes or more to warm up after turning ON the power before
starting actual control operations to ensure the correct temperature display.
(11) A switch or circuit breaker should be provided close to this unit.
The switch or circuit breaker should be within easy reach of the operator, and must be marked as a
disconnecting means for this unit.
(12) Do not use paint thinner or similar chemical to clean with. Use standard grade alcohol.
(13) Design system (control panel, etc) considering the 2 second of delay that the controllers output to be
set after power ON.
(14) The output may turn OFF when shifting to certain levels. Take this into consideration when performing
control.
(15) The number of non-volatile memory write operations is limited.
10
Pt input
Alarm Output
Relay output: 250 VAC, 1 A
(resistive load)
Input power supply:
100 to 240 VAC,
50/60 Hz
TC input
The voltage output (control output) is not electrically isolated from the internal
wiring. One or the other of the control output terminals must therefore be left
ungrounded when using a grounded thermocouple thermometer. (If both are
grounded, measurements will be unreliable due to sneak current.)
(1)
(5)
(3)
(10) D
(11) U
Show the relation between the process value and the set point.
(12) O+M
Press these keys for at least 3 seconds in Operation Level or Adjustment Level to go to Protect Level.
Lit: The process value is more than 5C/F higher than the set point.
Lit: The process value is more than 5C/F lower than the set point.
Lit: The process value is within 5C/F of the set point.
The relevant deviation indicator will flash during autotuning.
(13) M+D
Press these keys for at least 1 second in Protect Level to return to Operation Level.
Press these keys for at least 2 seconds to start or stop autotuning.*1
(14) M+U
(7)
(2)
(6)
(4)
(6)
(9)
(10) (9)
(12)
(10)
(8)
(11)
(8)
(4) SP
(7)
(11)
(13)
(12)
E5CSL
(13)
E5CWL
(14)
Lit while the set point is displayed on display No. 1 (E5CSL only).
*1: These keys are disabled when starting and stopping autotuning has been disabled with operation control key protection.
*2: These keys are disabled when starting and stopping operation has been disabled with operation control key protection.
(5) ALM
Lit while the alarm is ON. Not lit while the alarm is OFF.
(6) OUT
Lit while the control output is ON. Not lit while the control output is OFF.
(7) STOP
(8) O
(9) M
(14)
Operation Menu
Alarms
Parameter Operations
POWER ON
Press
Press
Press
Setting
Press
Protect
Level
+
for at least
1 second.
0
Press
for less
than 1 second.
inpt
Initial
Setting
Protect
okpt
Operation
Control Key
Protect
Adjustment
Level
in-t
oapt
SP
25 PV/SP
at
ins
Temperature
Input Shift
M
Point
100 Set
*E5CSL only
SP
al-1
Alarm Value
*E5CWL only
cntl
PID ON/OFF
cp
Control Period
oreV
Direct/Reverse
Operation
RUN/STOP
p
i
Integral Time
Derivative
Time
of-r
hys
ON
OFF
ON
OFF
alt1
SP
Alarm Type
*E5CWL only
Manual Reset
Value
10
11
ON
OFF
Deviation
alarm
SP
X
SP
Deviation
alarm
Always OFF
Deviation
alarm
SP
SP
X
SP
X
0
X
0
X
0
X
0
Always OFF
X
Deviation
alarm
ON
OFF
ON
OFF
SP
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Press the U or D Key at the display for the parameter for which the
setting is to be changed. The parameter setting display will appear.
Use the U or D Key to change the setting.
Example: Changing the Input Type from 0 to 1
Proportional
Band
r-s
d-u
4
Temperature
Unit
SP
X
ON
OFF
Deviation
alarm
Always ON
X
ON
OFF
SP
Input Type
AT Execute/
Cancel
ON
OFF
l.adj
Operation/
Adjustment
Protect
Initial Setting
Level
Output OFF
No alarm
Adjustment
Level
Operation
Level
Deviation Alarm
Use a deviation alarm to link the alarm to the SP.
If the SP is changed, the alarm operating point will also change.
Set this difference. Alarm
operating
Linked
point
Set the difference
SP
(deviation) from the SP.
+
for at least
3 seconds.
Deviation/ab
solute value
alarm
Negative alarm
value (X)
Positive alarm
value (X)
Alarm type
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Alarm
operating
point
Deviation
alarm
SP
X
Deviation
alarm
SP
X
0
X
0
X
0
Process value
Time
Absolute
value alarm
Absolute
value alarm
Hysteresis
The standby sequence is cleared when the alarm OFF condition has been met.
The standby sequence is started again when any of the following conditions is met.
Operation is started (power is turned ON or operation is switched from stop to run).
The alarm value is changed.
The temperature input offset is changed.
The set point is changed.
Do not set.
12
in-t
D Key or U Key
Input Type
Parameter Display
Parameter Setting
Display
After
2 seconds
Flashes quickly.
d-u
Setting confirmed.
Parameter Tables
Parameter name
Input
Description
Setting/monitoring range
Default
Input Type
d-u
Temperature Unit
Set the unit for temperature input to Celsius (C) or Fahrenheit (F).
c(C)/f(F)
cntl
PID ON/OFF
onof/pid
ON/OFF
0.5, 1 to 99
20 or 2 (s)
cp
Control Period
ore?
Direct/Reverse Operation Set either reverse option (heating control) or direct operation (cooling control).
Alarm Type
Parameter name
Description
Setting/monitoring range
al-1
Alarm value
Set the alarm value. The location of the decimal point depends on the input type. *E5CWL only.
r-s
RUN/STOP
Default
-1999 to 9999
0 (C)
run/stop
RUN
l.adj
Adjustment Level
200 to 1300
20.0 to 500.0
0.0 to 900.0
100 to 850
100 to 1500
20.0 to 400.0
0.0 to 750.0
Operation/Adjustment Protection
200 to 400
300 to 700
199.9 to 400.0
199.9 to 700.0
0 to 1700
0 to 3000
0 to 1700
0 to 3000
Level
Setting
300 to 1500
199.9 to 500.0
199.9 to 900.0
Setting/monitoring range
Default
off/on
OFF
AT Execute/Cancel
Starts and stops autotuning. (Displayed only when PID control is selected.)
ins
Set a compensation value for the temperature input in increments of 0.1C or 0.1F.
-199.9 to 999.9
0.0 (C)
Proportional Band
Set the proportional band in increments of 0.1C or 0.1F.(Displayed only when PID control is selected.)
0.1 to 999.9
8.0 (C)
Integral Time
Set the integral time in increments of 1 s. (Displayed only when PID control is selected.)
0 to 3999
233 (s)
Derivative Time
Set the derivative time in increments of 1 s. (Displayed only when PID control is selected.)
0 to 3999
40 (s)
of-r
Set the manipulated value to use for P or PD control (I = 0). The offset will be canceled.
0.0 to 100.0
50.0 (%)
hys
Hysteresis
Set the hysteresis to use to achieve stable operation when switching the control output
ON/OFF during ON/OFF control. (Displayed only when ON/OFF control is selected.)
0.1 to 999.9
1.0 (C)
Description
Setting/monitoring range
Default
oapt
Operation/Adjustment Protect
inpt
okpt
Set protection for the AT Key and RUN/STOP Key (operation control keys).
Level
Initial Setting Level
Do not set.
Default: 1
: Can be displayed and changed.
: Display or changing to another level is not possible.
Adjustment Level
s.err
(S.ERR)
e111
(E111)
e111/sum
(E111)/(SUM) *3
Meaning
Input error*1
AT Execute/Cancel (M+D)
RUN/STOP (M+U)
Default: 0
: Operation control keys are enabled but operation control using
parameters is disabled.
: Operation control keys are disabled but operation control using
parameters is enabled.
: Operation control keys and operation control using parameters
are disabled.
Action
Check the wiring of inputs, disconnections, short circuits
and input type.
Turn the power OFF then back ON again.*2
Press the U and D Keys for at least 3 seconds to
initialize the settings and clear the non-volatile memory error.*2
The control output and the alarm output will turn OFF when an error occurs.
(For s.err, the alarm output will be processed for a high temperature error.)
If the input value exceeds the display limit (-1999 to 9999) but it is still within the control range,
[[[[ will be displayed for values under -1999.
Under these conditions, the control output and alarm output will operate normally.
Setting
3
Troubleshooting
Display
*1*2
Default: 0
: Can be displayed and changed.
: Can only be displayed.
: Display or changing to another level is not possible.
Process value
Operation
PV/SP
Level
Others (Alarm Value)
Description
at
Display
Setting
300 to 2300
Pt100
Step 3 Adjustment Level: Used to tune parameters and set control parameters.
Parameter name
Protection
Setting range (F)
PV/SP
Display
Step 2 Operation Level: Used to monitor the process value and to set the set point, alarm value, etc.
Display
Setting
in-t
alt1
Alarm hysteresis
(always 0.2 C/F)
Alarm value
Absolute
value alarm
0
Alarms with a Standby Sequence
The alarm is blocked until the first safe-state is reached.
Unwanted alarm during start-up are prevented.
Absolute
value alarm
Fixed
*1: This error is displayed only when the process value and set point are displayed.
*2: If the display does not change, the Controller needs to be repaired.
If operation returns to normal, then noise may have caused the problem. Check for noise.
*3: On the E5CSL, e111 and sum will alternate on the display at 1-second intervals.
On the E5CWL, e111 will be displayed on display No. 1 and sum will be displayed on display No. 2.
OMRON Corporation
Shiokoji Horikawa, Shimogyo-ku, Kyoto 600-8530 JAPAN