Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Manual, Craftsman Table Saw, Model 113-298720 and 750

Download as pdf or txt
Download as pdf or txt
You are on page 1of 52

[ Save This Manual

For F_ure R_erence

owners
manual

MODEL NO.
113.298720
SAW WiTH LEGS
TWO CAST iRON
TABLE EXTENSIONS
MOTOR AND
QUICK RELEASE
RiP FENCE

Serial
Number

Model and serial


number may be found
at the left-hand side
of the base.

You should record both


model and serial numoer
in a safe place for
future use.
IO-INCH TABLE SAW
CAUTION:
Read GENERAL . assembly
and ADDITIONAL
SAFETY . operating
INSTRUCTIONS e repair parts
carefully

Sold by SEARS, ROEBUCK AND CO., Chicaqo, IL. 60684 U.S.A.


Part No SP5!16 P_irqed in US.A.
FULL ONE YEAR 'WARRANTY ON CRAFTSMAN TABLE SAW
If within one year from the date of purchase, this Craftsman Table Saw fails due to a defect in
material or workmanship, Sears will repel r it, free of charge. This warranty applies only while
this product is in use in the United States.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CO NTACTI NG THE NEAREST SEARS
SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.
SEARS, ROEBUCK AND CO,, Dept. 698/731A, Sears Tower. Chicago, IL 60684

SAFETY INSTRUCTIONS FOR TASLE SAW


ed for 120 volt 15 amp circuits. The green
Safety is a combination of common sense, slaying
alert and knowing how your table saw works. Read conductor in the cord is the grounding wire. To
this manual to understand this saw. avoid electrocution, NEVER connect the green
wire to a live terminal.
BEFORE USING THE SAW:
5. To avoid injury from electrical shock, make sure
WARNING: TO AVOID MISTAKES THA'Ir L;OULD
CAUSE SERIOUS, PER MANENT INJURY, DO NOT your fingers do not touch the plug's metal prongs
when plugging in or unplugging the saw.
PLUG THE SAW IN UNTIL THE FOLLOWING STEPS
6. To avoid back n.ury, get help or use recom-
HAVE BEEN SATISFACTORILY COMPLETED:
mended casters when you need to move the saw.
1. Assembly and alignment (See pages9 - 21 ). Always get help if you need to lift the saw. Hold
the saw close to your body. Bend your knees so
2. Learn the use and function of the ON-OFF switch, you can lift with your legs, not your back.
guard, spreader, anti-kickback device, miter gauge, 7. NEVER STAND ON TOOL. Serious injury could
fence, table insert and blade elevation and bevel occur if the tool t_ps or you accidentally hit the
controls. (See page 22) cutting tool. Do not store anything above or near
the tool where anyone might stand on the tool to
3. Review and understanding of all safety instructions
reach them.
and operating procedures in this manual.
BEFORE EACH USE:
4. Review of the maintenance methods for this saw. 1. Inspect your saw.
(See page 41) a. To avoid injury from accidental starting, unplug
Read the following DANGER label found on the front of the saw, turn the switch off and remove the
the saw: switch key before raising or removing the
guard, changing the cutting tool. changing
the setup or adjusting anything.
DANGER I FOR YOUR OWN SAFETY:
REA, D AND UNDERSTAND OWNERS MANUAL BEFORL;. OPERATING MACHINE
b. Check for alignment of moving parts, binding
2 USE_;AWBLAOEGIJARDFOR ''THRUSAWING' 6 DO NOT PERFORM _) _ _E_
of moving parts, breakage of parts, mounting,
3
4
_(E[PHANOS;OUY
IJSE A "pUSH _'r_CK'
OF PATH
WIltON
OF SAWBLAOE
R_:OIJIR_O
? NEVERREACHAROUNDOROVEflSAWBLAD_
and any other conditions that may affect the
W_RNI_G: 'J_.£ 12o VOLT I$ _.MP BRANCH CIrCUiT AND UE>E 1_ AMP TIMI_ DEL_,V FUSE
way it works. If any part is missing, bent, or
broken in anyway, or any electrical parts don't
WHEN INSTALLING OR MOVING THE SAW:
work properly, turn the saw off and unplug the
1. AVOID DANGEROUS ENVIRONMENT. Use the saw.
saw in a dry place protectedfrom rain. Keep work c. Replace damaged, missing, or failed parts
before using the saw again.
2. To avoidinjury from unexpected saw movement: d. Use the sawblade guard, spreader, and anti-
kickback pawls for any thru-sawing (wher)ever
the blade comes through the top of the work-
piece). Make sure the pawls work properly.
b. Support the saw so the table is level and the Make sure the spreader is in line with the
saw does not rock. sawblade.
C Bolt the saw to the floor if it tends to stip walk; e. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit,of checking for and
or slide during normal use. ,
d. When Using table extensions Over 24;'wide _n removing keys and adjusting wrenches from
any side of ;_hesaw, bo t the saw to the floor6r tool belt;re turning it on: ....
prop Upthe outer end" of the extension from f. To avoid injury from jams, slips or thrown pieces
the floor to keep the saw from tipping, (kickback an(Jthrowback)_
3 put the saw where neither operators or bystand- 1. USE ONLY RECOMMENDED ACCESSO:
ers must stand in line with the saw blade. R|ES. Follow the instructions that come with
the accessories. Consult the owners manual
4. 'GROUND THE SAW- This saw has an approved
3-conductor cord and a 3-prong grounding type !or recommended accessories. The use of
improper accessories may cause risk of injury
plug. The plug fits grounding type outlets design-
to persons.
2. Choose the right blade orcutting accessory - Any power saw can throw foreign objects into
for the material and the type of cutting you the eyes. This can cause permanent eye
plan to do. damage, Wear safety goggles (not glasses)
3. Never use grinding wheels, abrasive cut-off that comply with ANSI Z87.1 (shown on pack-
wheels, friction wheels (metal slitting age). Everyday eyeglasses have only impact
blades) wire wheels or buffing wheel. They resistant lenses. They are not safety glasses.
can fly apart explosively. Safety goggles are available at Sears retail
4. Choose and inspect your cutting tool care- catalog stores. Glasses or goggles not in
fully. compliance with ANSI Z87,1 could seriously
hurt you when they break.
a. To avoid cutting tool failure and thrown
shrapnel (broken pieces of blade), use WEAR YOUR
only 10" or smaller blades or other cutting
tools marked for speeds of 3450 rpm or
higher.
b. Always use unbroken, balanced blades
designed to fit this saw's 5/8" arbor.
c. When thru-sawing, (making cuts where
the blade comes through the workpiece
top) always use a 10 inch diameter blade.
This keeps the spreader in closest to the
blade. - For dusty operations, wear a dust mask along
with the safety goggles.
d. Do not overtighten arbor nut. Use arbor
3. Inspect your workpiece. Make sure there are no
wrenches to "snug" it securely.
nails or foreign objects in the part of the work-
e. Use only sharp blades with properly set piece to be cut.
teeth. Consult a professional blade sharp- 4. Plan your cut toavoid KICKBACKSand THROW-
ener when in doubt.
BACKS - when a part or all of the workpiece
f. Keep blades clean of gum and resin. binds on the blade and is thrown violently back
5. Adjust table inserts flush with the table top. toward the front of the saw:
NEVER use the saw without the proper - Never cut FREEHAND: Always use either a rip
insert. fence, miter gauge or fixture to position and
6. Make sure all clamps and locks are tight guide the work. so it won't twist, bind on the
and no parts have any excessive play, blade and kickback.
2. KEEP WORK AREA CLEAN -Make sure there's no debris between the
a. Cluttered areas and benches invite accidents, workpiece and its supports.
Floor must not be slippery from wax or - When cutting irregularly shaped workpieces,
sawdus_ plan your work so it will not slip and pinch the
b. To avoid burns or ott_er fire damage, never use blade:
the saw near flammable liauids, vapors or - A piece of molding, for example, must lie
gases. flat or be held by a fixture or jig that will not
Plan ahead to protect your eyes, hands, face.' let it twist, rock or slip while being cut, Use
ears. jigs. fixtures where needed to prevent work-
piece shifting.
a. To avoid injury, don't do layout, assembly, or
setup work on the table while the blade is - Use a different, better suited type of tool for
work that can't be made stable.
spin ning. It could cut or throw anything hitting
the blade. - Use extra caution with large, very small or
AVOID ACCIDENTAL STARTING - Make sure awkward workpieces:
switch is "OFF" before plugging saw in. -Use extra supports (tables, saw horses,
Plan your work blocks, etc.) for any workpieces large
1. USE THE RIGHT TOOL - Don't force tool or enough to tip when not held down to the
attachment to do a job it was not designed for. table top. NEVER use another person as a
substitutefor a table extension, or as addi-
2. Dress for safety:
tional support for a workpiece that is longer
- Do not wear loose clothing, gloves, neckties or wider then the basic saw table, orto help
or jewelry (rings, wristwatches). They can get feed. support or pull the workpiece.
caught and draw you into moving parts.
- Never confine the piece being cut oft. That
- Wear nonslip footwear. is, the piece NOT against the fence, miter
- Tie back long hair. gauge or fixture. Never hold it. clamp it,
- Roll long sleeves above the elbow touch it, or use length stops against it. tt
- Noise levels vary widely. To avoid possible must be free to move. If confined, it could
hearing damage, wear ear plugs or muffs get wedged against the blade and cause a
when using saw for long periods of time. kickback or throwback.
- Never cut more than one workpiece at a c. Wait for all moving parts to stop.
time.
d, Check blade, spreader and fence for proper
- Never turn your table saw "ON" before alignment before starting, again.
clearing everything except the workpiece 8. To avoid throwback of small, cut off pieces:
and related support devices off the table.
a. Use the guard assembly.
b. To remove pieces trapped inside the guard:
Plan the way you will push the workpiece through.
1. Turn saw off.
- NEVER putt the workpiece through. Start and
finish the cut from the front of the table saw. 2. Remove switch key.
- NEVER put your fingers or hands in the path of 3. Unplug saw.
the sawblade or other cutting tool. 4. Wait for blade to stop before lifting the
- NEVER reach in back of the cutting tool with guard.
either hand to hold down or support the work-
piece, remove wood scraps, or for any other
reason.
- Avoid hand positions where a sudden slip could additional instructions for
cause fingers or hand to move into a saw blade o r
other cutting tool. RiP TYPE CUTS
- DON'T OVERREACH. Always keep good footing
and balance. - NEVER use the miter gauge when ripping.
- Use a push stick whenever the fence is 2 to 6
- Push the workpiece against the rotation of the
inches from the blade. Use an auxiliary fence and
blade. NEVER feed material into the cutting tool push block whenever the fence must be within 2
from the rear of the saw.
inches of the blade. (See "Basic Saw Operation
- Always push the workpiece all the way past the Using The Rip Fence" section.)
sawblade.
- Never rip anything shorter than 10" long.
- As much as possible, keep you r face and body to -When using a push stick or push block, the
one side of the sawblade, out of line with a
trailing end of the _)oard must be square. A push
possible kickback or throwback.
stick or block against an uneven end could slip
- NEVER turn the saw "ON" before clearing the off or push the work away from the fence.
table of all tools, wood scraps, etc.. except the
- A FEATHERBOARD can help guide the work-
werkpiece and related feed or support devices piece. See BASIC SAW OPERATION - USING
for the cut planned.
THE RIP FENCE. Always use featherboards for
WHENEVER SAW IS RUNNING any non-thru rip type cuts.
WARNING: DON'T LET FAMILIARITY (GAINED ,__24"___
FROM FREQUENT USE OF YOUR TABLE SAW)
CAUSE A CARELESS MISTAKE. ALWAYS KERFS ABOUT !_,
REMEMBER THAT A CARELESS FRACTION OF A
SECOND IS ENOUGH TO CAUSE A SEVERE 5/16" APART IJ_
INJURY. 4-1/2 '' _''_'.'-''_ 5
1. Before actually cutting with the saw watch it Before Starting
while it runs for a short while. If it makes an -To avoid kickbacks and slips into the blade,
unfamiliar noise or vibrates a lot, stop immedi- make surethe rip fence is parallel to the sawblade.
ately. Turn the saw off. Unplug the saw. Do not
- Check the antikickback pawls. (See BASIC SAW
restart until finding and fixing the problem.
OPERATION - USING THE RIP FENCE.) The
,2. Make sure the top of the arbor or cutting tool pawls must stop a kickback once it has started.
turns toward the front of the saw. Replace or sharpen antikickback pawls when
3. Set the cutting tool as low as possible for the cut points become dul t.
you're planning. - Plastic and composition (like hardboard) mater-
4. KEEPCHILDREN AWAY. All visitors should be ials may be cut on your saw. However, since
these are usually quite hard and slippery, the
antikickback pawls may not stop a kickback.
5. Let the blade reachfull speed before cutting. Therefore, be especially careful in your set-up
6. DON T FORCE TOOL. It will do the job bette and cutting procedures.
and,safer at its designed rate. Feed the workpiece
into the blade only fast enough to let it cut While cutting
without bogging down or binding. -To avoid kickbacks and slips into the bade
always push forward on the section of the work-
addiUonai instructions for
CROSS CUT TYPE CUTS While cutting
- To avoid blade contact, always hold the miter
Before starting gauge as shown in the BASIC SAW OPERA-
TIONS - USING THE MITER GAUGE.
- NEVER use the rip fence when crosscutting.
- An auxiliary wood facing attached to the miter
BEFORE LEAVING THE SAW
gauge can help prevent workpiece twisting and
throwbacks. Attach it to the holes provided. 1. Turn the saw off.
Make the facing long enough and big enough to 2. Wait for blade to stop spinning.
support your work, Make sure, however, it will 3. Make workshop child-proof. Lock the shop. Dis-
not interfere with the sawblade guard. connect master switches. Remove the yellow
- Use jigs or fixtures to help hold any piece too switch key. Store it away from children and
small to extend across the full length of the miter others not qualified to use the tool.
gauge face during the cut. This lets you properly 4. Unplug the saw.
hold the miter gauge and workpiece and hetps
keep your hands away from the blade.

GLOSSARY OF TERMS FOR WOODWORKING

Anti-Kickback Pawls (AKB) Push Stick


Device which, when properly maintained, is design- A device used to feed the workpiece through the saw
ed to stop the workpiece from being kicked back at during narrow ripping type operations and help
the operator during ripping operations. keep the operator's hands well away from the blade.
Arbor Push Block
The shaft on which a cutting tool is mounted. A device used for ripping type operations too narrow
Crosscut to allow use of a push stick.
A cutting or shaping operation made across the Rabbet
width of the workpiece. A notch in the edge of a workpiece.
Dado Resin
A non-through cut which produces a square sided A sticky, sap base substance that has hardened.
notch or trough in the workpiece. Ripping
Featherboard A cutting operation along the length of the work-
A device which can help guide workpqeces during np piece.
type operations. Revolutions Per Minute (RPM)
The number of turns completed by a spinning object
Freehand
in one minute.
Performing a cut without using a fence, miter gauge,
fixture, hold down or other proper device to keep the Sawblade Path
workpiece from twisting during the cut. The area of the workpsece or table top directly in line
Gum with the part of the workpiece which wil! be. or has
A sticky, sap based residue from wood products. been, cut by the blade.
Heel Set
Misalignment of the blade. The distance that the tip of the sawbJade tooth is
bent (or set) outward from the face of the blade.
Kerr
The amount of material removed by the blade in a Throw-Back
through cut or the slot produced by the blade in a Throwing of pieces in a manner similar to a kickback.
non-through or partial cut. Thru-Sawing
Kickback Any cutting operation where the blade extends
An uncontrolled grabbing and throwing of the work- completely through the thickness of the workplece.
piece back toward the front of the saw during a rip Trailing End
type operation. The workpiece end last cut bythe blade in a ripping
Leading End operation.
The end of the workp_ece which during a r_p type Workpiece
operation, is pushed into the cutting tool first. The item on which the cutting operation is being
Molding done_ The surfaces of a workpiece are commonly
A non-through cut which produces a special shape referred to as faces, ends, and edges.
in the workpiece used for joining or decorat on.
MOTOR SPECIFICATIONS AN D ELECTRICAL REQUIREMENTS
This saw is designed to use a 3450 RPM motor onmy. conductor has a green _ug _ nd _sattached to the tOOt
Do not use any motor that runs faster than 345,0 housing a[ one _nd and _o the ground prong mtrle
RPM, It is wired for operation on 110-120 volts, 60 attachrnent plu_ at tr_e otf_e _ end
Hz.. Alternating current. IT MUST NOT BE
Th_s p_ug rerau_res a rnat_ng 3-cunductor grounded
CONVERTED TO OPERATE ON 230 VOLTS.
type outlet as sr_owf_
The Black and Red motor leads are connected to
qu_ck connect tabs "A" and "g" on terminal board. If the outlet you are planmng tc _Jsefor this saw is of
the two prong type DO NOT REMOVE OR ALTER
WARNING: Do not change any of these connec- THE GROUNDING PRONG tN ANY MANNER. Use
tions with current on. an adapter as strewn and a_ways connect the
BLACK grounding _ug to a known ground
it _s recommended that y'ou have a qualified
electrician replace fh_ TWO prong outlet with a
POWER LEAD T_
REEN properly grounded THREE ;_rong outlet.
"_ GROUND SCREW A temperat, ado pter _s snown De_(_WtS avaliab;e for
connechnq ptugs to 2-prong receptacles. The green
ground ing Iug e ×ter_din(_ f torn the aoa [)terrn us| be
corlr/f_,c|_(] t_ °) a _)ermanen! _!"©_rltJ S(;Ctq B5 [o a
IB RED proper_¥ _rt-_unded o(J'Je_ D()×
POWER LEAD'---_ i
A temporary a(]aDter as _uusrrate(; m avadabte for
connecting plugs to 2-_)ronq receptacles The
ternp_}rarv adapt_:l ShOUld De use(] only _,n_tl a
CAUTION: Do not use blower or washing machine
properW _gro_Jnded out_et can be m_taHed oy a
motors or any motor with an automatic reset qt_alified elec[nc_arl
overload protector as their use may be hazardous.
GROUNDING LUG
For replacement motor refer to parts list in this
manual.
CONNECTING TO POWER SOURCE OUTLET MAK[ SURE THIS tS
3PRO_NG _ " . _,_-. CONNECTED TD A
This saw must be grounded while in use to protect KNOWN GROUND
PLUG "* I' ;_")_i
the operator from electrical shock
If power cord is worn or cut, or damaged in any wa y,
have it replaced immediately. ADAPTER
If your saw is for use on less than 150 volts it has a
WARNING: THE GREEN GROUNDING LUG
plug that looks like below.
EXTENDING FROM THE ADAPTER MUST BE
3-PRONG PLUG CONNECTED TO A PERMANENT GROUND
SUCH AS TO A PROPERLY GROUNDED OUTLET
BOX, NOT ALL OUTLET BOXES ARE PROPERLY
GROUNDED.
If you are not sure that your outlet box is properly
g rounded, have it checked by a qualified electrician.
GROUNDING PRONG NOTE: The adapter dlustrated is for use only if you
already have a properly grounded 2-prong
GROUNDED receptacle
3-PRDNG OUTLET

The use of any extension cord will cause some loss


of power_ To keep this to a minimum and to prevent
Plug power cord of fully assembled saw into 11 0-
over-heating and motor burn-out use the table
120V properly grounded type outlet protected by" a
below to determine the mm_mum w_re size (A.W.G.}
15-amp. time delay or Circuit-Saver fuse or ci rcuit
extension cord Use only 3 wire extension cords
breaker.
which have 3 prong grounding type plugs and 3-
IF YOU ARE NOT SURE THAT YOUR OUTLET iS pole receptacles which will accept the plug on the
PROPERLY GROUNDED, HAVE IT CHECKED BY A S_W.
QUALIFIED ELECTRICIAN. 1 H.P. MOTOR 110-120V
WARNING: DO NOT PERMIT FINGERS TO Extension Cord Length Wire Size A.W.G.
TOUCH THE TERMINALS OF PLUG WHEN
INSTALLING OR REMOVING THE PLUG TO CPR 0-25 Ft...................... 16
FROM THE OUTLET. 26-50 Ft ..................... 14
WARNING: IF NOT PROPERLY GROUNDED THIS 51-100 FI .................... 12
POWER TOOL CAN INCUR THE POTENTIAL
HAZARD OF ELECTRICAL SHOCK PARTICU-
LARLY WHEN USED, IN DAMP LOCATIONS, iN CHECK MOTOR ROTATION
PROX|MITY TO rk_,,
,,_U'S NG, OR OUT OF I)OOR S.
WARNING: FORYOUROWN SAFETY, MAKESURE
IF AN ELECTRICAL SHOCK OCCURS THERE IS
THE POTENTIAL OF A SECONDARY HAZARD PLUG IS NOT CONNECTED TO POWER SOURCE
SUCH AS YOUR HANDS CC)NTACTING THE OUTLET WHEN CHANGING MOTOR ROTATION.
SAWBLADE. The motor must rotate CLOCKWISE when viewed from
This saw is equipped with a 3-conductor cord and the shaft end to which you wilt mount the pulley. (See
grounding type plug which has a grounding prong, page 18.) tf it does not, change the direction according
approved by Underwriters' Laboratories and the to the instructions furnished with the motor.
Canadian Standards Association. The ground
CONTENTS

WARRANTY ............................................................... 2 Removing and Installing Sawblade ...................... 24


SAFETY INSTRUCTIONS FOR TABLE SAWS ......... 2 Exact-I-Cut ........................................................... 24
Rip Type Cuts ........................................................ 4 BASIC SAW OPERATION ....................................... 25
Cross Cut Type Cuts ............................................. 5 Work Helpers ....................................................... 25
GLOSSARY OF WOODWORKING TERMS .............. 5 Safety Instuctions for Basic Saw Operation ......... 26
MOTOR SPECIFICATIONS AND ELECTRICAL Using the Miter Gauge ......................................... 29
REQUIREMENTS .................................................. 6 Crosscutting ..................................................... 29
UNPACKING AND CHECKING CONTENTS ............ 7 Repetitive Cutting ............................................ 30
Tools Needed ......................................................... 7 Miter Cutting .................................................... 30
List of Loose Parts ................................................. 8 Bevel Crosscutting ........................................... 31
AS SEM SLY ................................................................ 9 Compound Miter Cutting .................................. 31
Installing Handwheels ............................................ 9 Using the Rip Fence ............................................ 31
Checking Table Insert ............................................ 9 Ripping ............................................................ 32
Checking Blade Squareness to Table ................... 9 Bevel Ripping .................................................. 32
Assembling Steel Legs ........................................ 10 Using Featherboards for Thru-Sawing ............ 32
Mounting Saw ...................................................... 10 Resawing ......................................................... 35
Attaching Table Extensions ................................. 11 Cutting Panels ................................................. 35
Mounting Switch .................................................. 12 Using Featherboards for Non-Thru Sawing ..... 35
Installing Rip Fence Guide Bars .......................... 12 Rabbeting ........................................................ 36
Aligning Rip Fence ............................................... 14 Ploughing and Molding .................................... 36
Adjusting Rip Scale Pointer ................................. 16 Dadoing ........................................................... 36
Installing Blade Guard ......................................... 16 Melding Cutting ................................................ 37
Mounting the Motor .............................................. 18 ADJ USTM ENTS ....................................................... 37
installing Belt Guard ............................................. 20 Miter Gauge ......................................................... 37
Plugging in Motor ................................................. 21 Heeling Adjustment or Parallelism of Sawblade
GETTING TO KNOW YOUR SAW .......................... 22 to Miter Gauge Groove ................................... 38
On-Off Switch ....................................................... 22 Blade Tilt or Squareness of Blade to Table ......... 39
Elevation Handwheel ........................................... 23 Tilt Mechanism ..................................................... 41
Tilt Handwheel ................................................... 23 MAINTENANCE ....................................................... 41
Tilt Lock Handle ................................................... 23 LUBRICATION ......................................................... 42
Rip Fence ............................................................ 23 RECOMM ENDED ACCESSORIES ........................ 42
Miter Gauge ......................................................... 23 TFIOUBLESHOQTING ............................................. 43
Blade Guard ......................................................... 23 REPAIR PARTS ....................................................... 45
Table Insert .......................................................... 23

UNPACKING AND CHECKING CONTENTS


COMBINATION SOUARE MUST BE TRUE.

NEEDED STRAIGHT EDGE OF BOARD


3/4" THICK. THIS EDGE MUST
DRAW LIGHT LINE ON BE PERFECTLY STRAIGHT.
BOARD ALONG THIS EDGE. '_
_- ,_-,=-- _ Medium Screwdriver
(_ Hammer Small Screwdriver

I
__ .................... Wrenche L_
3/8 in. 7/16 in.
1/2 in. 9/16 in.
SHOULD BE NO GAP OR OVERLAP
Combination Square 3/4 in. HERE WHEN SQUARE IS FLIPPED
O_R tN DOTTEDPosmoN.
Separate all parts from packing materials and check
each one with the illustration and the list of Loose WARNING: TO AVOID FIRE OR HEALTH HAZARD,
Parts to make certain all items are accounted for, NEVER USE GASOLINE, NAPTHA OR SIMILAR
before discarding any packing material. HIGHLY VOLATILE SOLVENTS.
If any parts are missing, do not attempt to assemble Apply a coat of automobile wax to the table.
the table saw, plug in the power cord or turn the Wipe all parts thoroughly with a clean, dry cloth.
switch on until the missing parts are obtained and
WARNING: FOR YOUR OWN SAFETY, NEVER
are installed correctly. CONNECT PLUG TO POWER SOURCE OUTLET
Remove the protective oil that is applied to the table UNTIL ALL ASSEMBLY STEPS ARE COMPLETE,
top and edges of the table, Use any ordinary house- AND YOU HAVE READ AND UNDERSTAND THE
hold type grease and spot remover. SAFETY AND OPERATIONAL INSTRUCTIONS,
Z AA

AO "_

AG AH

AL

LIST OF LOOSE PARTS


item Part Name Qty.
A Blade Guard and Spreader ............... 1
B Rip Fence. ............................. 1
C Owners Manual . ....................... 1
D Cast Iron Table Extensions .............. 2
E Miter Gauge ........................... 1 Item Part Name
F Rip Fence Guide Bar Rod ................ 1 AN Nut. Heavy Hex Jam 5/16-18 ............. 8
J Rip Fence Guide Bar with Rip Scale A0 Washer. 11/32 x 11t16 x 1/16 ............ 8
(Front) .............................. 1 Bag of Loose Parts No 62752
S Support, Motor Base .................... 1 (Containing the Following Items)
V Rip Fence Guide Bar (Rear) .............. 1 Z Screw. Hex Hd. 5/!6-18 x 1-1/4 .......... 4
AJ Leg ............................... 4 AA Nut, Hex 1/4-20 ........................ 24
AK Side Stiffener ........................... 2 AA Nut, Hex Heavy Jam 5/!6-18 ............. 4
AL End Stiffener ........................... 2 AB Lockwasher External 5/16 .............. 4
AM Motor ................................. 1 AB Lockwasher External 1/4 ............... 24
Bag of Loose Parts ..................... 2 AN Nut. Hex Jam 1/2-13 .................... 8
Bag of Loose Parts A0 Washer, 11/32 x 11/16x t/16 ............ 8
(Containing the Following Items) AP Screw, Truss Hd 1/4-20 x 5/8 ............ 24
H Outlet. 0n/0ff with Key .................. 1 AQ Foot Leveling 1/2 ...................... 4
K Handwheel ............................ 2 Bag of Loose Parts No. 62751
Bag of Loose Parts ..................... 3 (Containing the Following Items)
Bag of Loose Parts X Wrench, Hex"L" 1/8 ....................
(Containing the Following Items) X Wrench. Hex "L" 3/32 ................... 1
N Belt and Pulley Guard ................... 1 X Wrench. Hex"L" 5/32 ................... 1
0 Belt Guard Clip "S' . ...................... Y Nut, Self-Threading ..................... 2
P Screw, Pan Hd. 10-32 x 1/2" Long ........ 3 Z Screw. Hex Hd. 5/16-18 x 5/8 in. long ..... 3
Q Support, Belt Guard ..................... 1 Z Screw, Hex Hd. 5/16-18 x 3/4 in. long ...... 2
R Belt Guard Support Bracket .............. 1 Z Screw, Hex Hed. 5/16-18 x t n. long ...... 4
Bag of Loose Parts No. 62750 g Screw. Hex Hd. 5/16-18 x 1-314 in. long .. 2
(Containing the Following Items) Z Screw, Hex Hd. 114-20 x 518 in. long ...... 2
G Wrench: Arbor ..; ............. 1 AA Nut, Heavy Hex Jar_ 5/16-18 ............. 10
L Belt, V 1/2 x41 .................. ... 1 AA Nut, Hex 1/4-20 ................. 2
M Pulley, 1/2" dia. with 5t8" Bore... ........ 1 AC Carriage Bolt. 5/16-18 x 3/4 ............ 4
T Spreader, Rod.. ........................ 1 AI) Spacer, Rip Fence Guide Bar ............. 2
U Blade Guard Support wlScrew ........... 1 AE T_eWire ........ i ...................... 2
W Spreader Support .......: ........ _.... 1 AF Screw; Pan Hd 10-32 x 3/4 ............ 2
Bag of Loose Parts No. 62751 ............ 1 AG Screw, Thurnb5/16-18x 1 ............... 1
Bag of Loose Parts No. 507780 AB Lockwasher External #10 ....... 2
(Containing the Following Items) A8 Lockwasher External 1/4 .............. 2
Z Screw, He;<Hd; 5/16-t8 x 1-1/4 ... : ...... 8 AB Lock_vasher,:External 5/16 .......... 12
AB Lockwasher. External 5/16 .............. 8 A0 W'asher. 21/64 x 5/8 x 1/16 .............. 2

8
ASSEMBLY
Before mounting the saw on legs, a stand or a bench,
the Table Insert and Blade Squareness must be
checked at this time.
.OCKWASHER
iNSTALLING HANDWHEELS
1. Line up FLAT SPOTS on shaft and hardwheel,
/
push handwheel onto shaft. Install screw and
Iockwasher to lock handwheet on shaft. 10-32 x 314 IN.
PHILLIPS
ELEVATION HEAD SCREW
HANDWHEEL TILT HANDWHEEL
= =

CHECKING TABLE iNSERT


2. Insert should be flush with table top, Check as
shown. Loosen flat head screw that holds insert
and adjust the four set screws as necessary.
Tighten flat head screw. Do not tighten screw to
the point where it deflects the insert.

3/32 IN
SETSCREW WRENCH

3. To remove insert.
A) Loosen Screw
B) Lift insert from front end, and pull toward
front of saw.
4. To replace insert.
Place insert into insert opening in table and push
toward rear of saw to engage spring clip and until
keyslot m insert will drop over screw. Tighten
screw.
FLAT HEAD _"__ //
Do not tighten screw to the point where it will
deflect the insert.

CHECKING BLADE SQUARENESS TO


TABLE
iMPORTANT: BLADE must be SQUARE (90 ° ) to
TABLE, in order to proceed with assembly. MAKE SURE SQUARE
iS NOT TOUCHING
1. Turn ELEVATION handwhee! clockwise until TiP OF TOOTH
blade is up as high as it will go. /
2. Check for BLADE SQUARENESS... if blade is
not square to table, adjust it at this time.
NOTE: The combination square must be "true"
-see start of "Un packing and Checking Contents"
section on page 6 for checking method.
Refer to "BLADE TILT, OR SQUARENESS OF
BLADE TO TABLE" adjustment on page 34.
ASSEMBLING STEEL LEGS
From among the loose parts, find the following
Hardware:
24 Truss Head Screws, 1/4-20 x 5/8 in. long (top of
screw is rounded)
24 Lockwashers, 1/4 in, External Type (approx.
dia. of hote 1/4 in.)
24 Hex Nuts, 1/4-20 (approx. dia. of hole 1/4 in.)
8 Hex Nuts, 1/2-13 (approx. dia. of hole 1/2 in.)
4 Leveling feet
Assemble the legs as shown..
1. Insert the Truss Head Screws through the holes
in the legs, then through the holes in the stiffen-
ers MAKE SURE THE SCREWS TO THROUGH
THE HOLES IN THE SIDE STIFFENERS
MARKED "X'"
2. Install the Iockwashers.. _screw on the nuts but
do not tighten until completely assembled.
3. Install leveling feet. .-,+_71!2 IN. HEX NUTS

......... LEVELING FOOT

MOUNTING SAW
1. From among the loose parts, find the following
hardware:
4 Hex Head Screws, 5/16-18 x 1-1/4 in. long.
4 Hex Nuts, 5/16-18 (approx. dia. of hole 5/16 in.)
4 Lockwashers, 5/16 in. External Type (approx.
dia. of hole, 5/16 in.]
8 Flat Washers, (dia. of hole 11/32 in.)
2. Ptase saw on legs so that holes in bottom of saw
line up with holes in top of legs.
3. Install screws, washers, Iockwashersand nuts as
shown.
tf you mount the saw on any other bench, make sure 7/16 DIA. HOLES
that there is an opening in the top of the bench the /
_-- ................. 11-1/4 .....................
same size as the opening n the bottom of the saw so
that the sawdust can drop through. Recommended
working height is 33 to 37 inches from the top of the
,o,I ............
saw table to the floor.
'_{' OPENIN G

\, /
SAW BASE ]_[
I /

HEXHEAO
SC.EW 13 16 _\ 13

FLAT WASHE R'----_ _ tl


/
END f _ ""
STIFFENER--_L \
;/ \
FLAT WASHER ]/ Q__3_

FRONT OF SAW
112
2-3/4
NOTE: All dimensions in inches

IO
ATTACHING AND ASSEMBLING
TABLE EXTENSIONS
From among the loose parts find the following
hardware: (Quantity indicated is for 2 extensions)

HARDWARE FOR INSTALLING


EXTENSIONS TO SAW TABLE
Ref.
No. Description Qty,
1 Hex Hdl Screw, 5/16-18 x 1-1/4 ...... 8
2 Flat Washer (Dia: of Hole 11/32) ..... 8
3 External Lockwasher, 5/16 ........... 8
4 He× Nut, 5/16-18 .................... 8
1. |nsert four (4) 5/16-18 x 1-1/4 in. tong screws
through holes in each EXTENSION.
2. Position extension against table so screws
extend through holes in table.
3_ Install flat washer, Iockwashers, and nuts on the
screws... DO NOT TIGHTEN.

4. Line up the rear edge of extension with the rear edge


of the table. Line u0 top sudace of the extension with
the top of the table at the locations indicated by the
"X"s (see illustration). Use a combination square to
line-up these edges. SLIGHTLY TIGHTEN nutswith
a 9/16" wrench.

_'_ JCHECK WITH SQUARE


AT 2 PLACES
MARKED WITH "X"

5. If adjustment is necessary, you should tap the exten-


sion into position using a hammer and a block of
wood. Make sure the rear edge of extension is lined
up withthe rear edge of the table. Thenfirmlytigh
LOCK OF WOOD "
nuts.
\

6. Repeatthe sameprocedureto installthe otherexten-


sion.

11
MOUNTING SWITCH JAM NUT
5116-18
1. From among loose parts find the following:
2 Hex Head Screws, 5/16-18 x 3/4 in. long
2 Flatwashers (dia. of hole 21/64 in.)
2 External Lockwashers
2 Hex Nuts, 5/16-18
2. Insert two 3/4 inch screws through two flat
washers then through holes in switch.
t_---_ WASHER
3. Insert screws through holes eight and ten in front
I
fence guide bar as illustrated
HEX HEAD SCREW
4. Install two Iockwashers and nuts Tighten nuts, 5/16-18 x 3/4 IN.

INSTALLING RiP FENCE GUIDE BARS LEFT SIDE OF


FRONT GUIDE BAR
1. From among the loose parts find the following
(GUIDE BAR IS TO BE
hardware: 7TH HOLE TURNED END FOR ENE
2 Hex Head Screws. 5/16-18 x 1-3/4 in. long 3RD HOLE AFTER SCREWS ARE
INSTALLED)
2 Hex Head Screws, 5/16-18 x 1 in. long
4 External Lockwashers, 5/16 in.
(approx. dia. of hole 5/16 in.)
4 Hex Nuts, 5/16-18
(approx. dia. of hole 5/16 in.)
2 Spacers. 3/4 in. dia. x 1/2 in. long
2 Self-threading nuts
HEX HEAD
1 Fence Guide Bar Rod SCREW
5/16-18 x 1-3/4 IN
2. Lay guide bars on saw table.
NOTE: The various holes in the bar allows them
to be positioned on this saw and also makes
them adaptable to other models.
3. Insert a 1-3/4 inch long screw through the
THIRD hole IN THE FRONT BAR as illustrated
... Insert another 1-3/4 inch long screwthrough
the SEVENTH hole in bar.
4. Place spacers on screws,

5. Turn front bar end for end and insert bolts


through holes in middle and on right sides of
front of saw table as illustrated . . . install
Iockwashers and nuts. DON'T SCREW NUTS
ON ALL THE WAY, just get them started on the
screws.

4TH OR 5TH 2ND HOLE


_k"_ SELF-THR EAD|NG NUT HOLE

6. Inse[t 1 in. long screws in SECOND and _ - /"

FOURTH
to or same
table the FI FTH way
holes
as of rear bar.
front bar and attach

7. Insert ends of FEKICE GUIDE BAR ROD F


through holes in bars as illustrated. BAR ROD
NOTE: The ends of the ROD are not threaded ...
the SELl: THREADING NUTS wil! cut threads
on the rod as they are screwed on. Just start nuts c
onto ends of rod.

]2
8. Hold rod with one hand and with a 1/2 in. wrench
or pliers start screwing on ONE of the nuts only A
TURN OR TWO... screw on other nut the same
way.
9. Using TWO 1/2 in. wrenches or pliers tighten
both of the nuts.

10. Slide the bars so that screws are in the MIDDLE


of the slotted holes.
11, Position rip fence over miter gauge groove,
holding up the rear end while engaging front end
with bar lower fence onto table.

8 THICKNESSES
12. Raise blade all the way up. OF PAPER

13. Carefully move fence against blade.


14. Move front bar until "0" mark on rip scale is
approximately at tip of pointer.
15. Move FRONT bar upwards until fence is approxi-
mately 1/32 in. above table.., tighten screw at
left end of bar.
NOTE: Fold a piece of newspaper making 8
thicknesses and place between rip fence and
table to act as a spacer. This wil! hold the fence
off of the table approx. 1/32 in.
16. Adjust rear bar so that the fence is approximately
1/32 in. above table make sure it is square with
fence guide bar rod.., tighten screw at end of
bar.

8 THICKNESSES
OF PAPER

17. Move fence to RIGHT edge of table.., make sure


t is approx. 1/32 in. above table at front and rear
and tighten screws.

13
ALIGNING RiP FENCE
The fence should slide easily along the bars and
always remain in alignment (parallel to sawblade
and miter gauge grooves).
The alignment is maintained by a spring underneath
the fence which bears against the front guide bar.
TO movethe fence, loosen the lock handle and grasp
the fence with one hand at the front.

For very close adjustments, grasp theguide bar with


both hands and move the fence with your thumbs.

SELF ALIGNING ADJUSTMENT


Place fence on saw but DO NOT LOCK IT.
Move the R EAR END of the fence slightly to the right
or left. , . when you release it, the fence should
"spring" back to its original position.
If i| does not, the spring pressure must be IN-

1. Looser, the screws.


2 Move Spring slightly toward front of fence.

14
If fence does not slide easily along the bars, the
pressure of the spring can be REDUCED.
1. Loosen the screws.
2. Move spring slightly toward rear of fence . . .
tighten screws.
WARNING: TO AVOID INJURY FROM JAMS OR SPRING
KICKBACK, BE SURE TO PROPERLY ADJUST AND
PUSH LOCK LEVER ALL THE WAY DOWN UNTIL SCREWS,
THE LEVER RESTS ON THE STOP BEFORE USING
THIS RIP FENCE.

SLIDE SPRING TO
ADJUST PRESSURE

RIP FENCE LOCK LEVER ADJUSTMENT

The ripfence lock lever when locked down, should hold


the rip fence securely, it should not be difficultto push
down and lock. AD3USTING NUT

If lock lever does not lock fence securely... FENCE HEAD

1. Raise lock lever.

2. Tighten the aOjusting nut using a small screwdriver


until the lever, when locked, holds the rip fence
securely.

If lock lever is difficult to push down...

1. Raise lock lever.

2. Loosen the adjusting nut using a small screwdriver


until the lever is easy to push down and holds the rip
fence securely.

RiP FENCE ALIGNMENT ADJUSTMENT


HEX SCREWS

The riptence must be PARALLEL with the sawblade and


FENCE HEAD
Miter Gauge grooves_..Move fence until it is along side
of groove. Do NOT LOCK IT. It should be parallel to
groove. If it is not;

1. Loosen the two "Hex Head Screws".

2. Hold fence head tightly against bar.., move end of


fence so that it is parallel with groove.

3. Alternately tighten the screws.


\
4. Recheck alignment. \
5. Repeat steps as needed.

15
ADJUSTING RiP SCALE POINTER
1. Turn ELEVATION HANDWHEEL clockwise untH
blade is up as high as it will go,
IMPORTANT: BLADE must be SQUARE (90 ° ) to
TABLE. in order to ALIGN rip fence. _-K HANDLE

2. Position fenceon right side of sawblade so that it


touches the sides of the teeth.., tighten lock POINTER
handle.
3. Loosen screw holding the pointer . . . adjust
pointer so that it points to "0" .. tighten screw.
NOTE: If you cannot adjust pointer so that it
points to "0", loose n the screws holding the fro nt
guide bar and move the guide bar.

INSTALLING BLADE GUARD


1_ From among the loose parts, find:
2 Hex Head Screws, 1/4-20 x 5/8 in. long
3 Hex Head Screws, 5/16-18 x 5/8 in. long
2 Hex Head Screws, 5/16-18 x 1 in. long
2 Hex Nuts, 1/4-20 (approx. dia. of hole 1/4 in.)
2 Lockwashers, 1/4 in. External Type BLADE GUARD _,_ ''-_
(approx. dia. of hole 1/4 in.) SUPPORT 5/16-18
2 Lockwashers, 5/16 in. External Type 5/16ol 8 X:
\

\
HEX HD.
(approx. dia. of hole 5/16 in.)
1 Thumbscrew HEX HD.
SCREW
Blade Guard Support
Spreader Support
Spreader Rod

5/16 IN.
2. Before installing the blade guard, you mustcheck the LOCKWASHERS
heeling adjustment (parallelism of sawblade to miter
gauge groove). The procedure for making this check
5/16-18 X 5/8 IN
and adjusting it are found in the "Adjustments" sect ion HEX HD. SCREWS
of this manual. Refer to "Heeling Adjustment or
Parallelism ol Saw Blade to Miter Gauge Groove".

3. Lower the blade.

4. Screw the MOTOR BASE CLAMP SCREWS part


way into cradle. Screw the 5t16-18 x 5/8 inch Hex
Head screw into the blade guard support.

5. Attach BLADE GUARD SUPPORT... DO NOT


TIGHTEN SCREWS,
r

THUMB SCR EW//__

6 Insert SPREADER ROD intoSPREADER SUPPORT SPREADER

ti;thleP_nitlits int° n°tch" Insert THUMBSCREW and sFRLFATc


E
SPREADER

(INTO SUPPORT), SUPPORT

,,
7. Slide SPREADER ROD into BLADE GUARD
SUPPORT until end of ROD is even With edge of
SUPPORT . . . Tighten Hex Head _crew in
support,
8. Attach SPREADER to SPREADER SUPPORT so
that the edge of the spreader is even with the
edge of the spreader support. •, tighten screws.
9. Raise ANTIKICKBACK PAWL (hoSd it in place
with a piece of masking tape)
•.. align spreader SQUARE to table 1/4-20 HEX
HD. SCREW
• . . Tighten both 5/16-18 x ! in. HEX HEAD
1/d IN. LOCKWASHER
SCREWS. -_/4~20 HEX NUT
sPREADER EDGE
EVEN WiTH SPREADER F
SUPPORT EDGE
END OF ROD
EVEN WITH EDGE
OF SUPPORT
t
5/16-18 X 1 IN,
HEX HD. SCREWS

10. Raise blade all the way up... make sure it is


square with table.
I1. Raise Blade Guard ... lift up both ANTIKICK-
BACK PAWLS.,. insert one of the SETSCREW
WRENCHES in the notches to hold the pawls out
of the way.
12. Lay blade of square or other straightedge along-
side of blade.
13. Loosen Hex Head Screw in BLADE GUARD
SUPPORT and move spreader so that it touches
blade of square.,, tighten screw•
14. NOTE: The spreader is now square with the table
and approximately in line with the sawb_ade. The
spreader requires further adjustment to align it
PARALLEL to the blade and in the MIDDLE of the
SCREW
cut (KERF) made by the sawblade.

KERF WOOD

15.IMPORTANT: To work property, the SPREADER


BLADE
must always be PARALLEL to the sawblade and
adjusted so the cut workpiece will pass on either /
side at the spreader without binding or skewing /
to the side. iw

NOTE: The spreader is thinner than the width of SPREADER


the cut (KERF) made by the 8awblade by approxi-
mately six thicknesses of paper.

LOOKING DOWN ON SAW

17
16.Make two folds n a small piece (6 x 6 in,) of
ordinary NEWSPAPER making three thicknesses.
The folded paper will be used as a "spacing
gauge".
/ I

\
17. Place RIP FENCE on table...
CAREFULLY move it against blade so that it is
paralletto the blade and just TOUCHES tips of saw
teeth.., tighten RIP FENCE LOCK LEVER.

FOLDEDPAPER
18. Insert folded paper between SPREADER and
FENCE,

19. Using a 7/16" wrench, loosen the 1/4-20 hex head


screws so the spreader can slide sideways.

20. Hold spreader flat against fence.., tighten screws


using 7/16" wrench.
7/16 IN, WRENCH

21. To remove BLADE GUARD and SPREADER, loosen


THUMBSCREW . DO NOT LOOSEN OTHER
SCREWS. This lets you remove and replace the
guard without disturbing the spreader alignment.

MOUNTING THE MOTOR

CHECK MOTOR ROTATION


KEY
1. The motor must rotate CLOCKWISE when re- /
viewed from the 5/8 in. shaft,
2. MAKE SURE"KEY" IS REMOVED FROM SHAFT
J
3. Place the motor on your workbench or on the
floor.
5/8 IN. _ION
4. Plug the cord into a properly grounded outlet
(See "Motor Specifications and Electrical Re-
DIA, SHAFT
quirements" Section). Notice the rotation of the
shaft. If it is not turning CLOCKWISE, REMOVE
the plug from the outlet, and change the rotation
of the motor according to the instructions
furnished with the motor,

OUTLET WHEN CHANGING MOTOR ROTATION.

18
5. From among the loose parts, find the following
hardware:
4 Carriage Bolts, 5/16 - 18 x 3/4 in. long
4 Hex Nuts, 5/16-18
(approx. dia. of hole 5/t6 in.) LOCKWASHER THESE TWO CARRIAGE BOLT
5/16 IN. EDGES EVEN 5./16-18 X 3/4 IN.
4 Lockwashers, 5/16 in. External Type
(approx. dia. of hole 5/16 in.) 5/16-18
NUT l
6. Remove Blade Guard and Spreader.
SHAFT _'_ ,,_"
GUARD
7. Place motor on MOTOR BASE,.. insert bolts
through holes in base.., then through the motor.
Install Iockwashers, and nuts.
8. Position motor so that edge of MOTOR FOOT
and MOTOR BASE are even ... slide motor all the MOTOR MOUNTING
way to the RIGHT... tighten the four nuts. BASE

9. Loosen set screw in motor pulley using 5/32 in.


setscrew wrench, Slide pulley on shaft with HUB KEY

away from motor. DO NOT TIGHTEN SET-


SCREW.
10. Install 3/16 in. square key (furnished with motor)
in grooves in pulley and motor shaft. DO NOT
TIGHTEN SETSCREW.

11. Lift motor and insert the TWO PINS on motor


base into HOLES in cradle,., push motor in as
far as it will go.
12. Lower the blade.., install belt on saw pulley and
motor pulley.
13, Sight along edges of both pulleys and move
motor pulley so that belt is parallel to the edges
of both pulleys.., tighten the setscrew in the
motor pulley.
14. IMPORTANT: Measure the distance from end of
EDGE OF WASHER
motor shaft to pulley . . . mark this dimension EVEN WITH END
down: you will need it later when reinstalling the OF SLOT
1
pulley.
15, Make sure blade is 90 ° to table., raise it al! the
" MOTOR BASE
way up. CLAMP SCREWS

16. Lift motor until edge of washer is even with end of


slot., tighten pivot screw. In this position, pull
motor toward you (pins will slide out of cradle)
until belt is TIGHT.. tighten the two MOTOR
BASE CLAMP SCREWS.
17. Loosen Pivot Screw slightly.
PIVOTSCREW
18, Lower the saw blade all the way down.
MOTOR PULLEY ""
19. IMPORTANT: Motor should pivot freely down-
ward as blade is lowered. If it does not. LOOSEN
the PIVOT SCREW some more.
20. Pivot screw must be adjusted only tight enough
to allow motor to pivot FREELY as blade is raised
or lowered. This will maintain constant tension
on belt.

19
21. Loosen the two MOTOR CLAMP SCREWS on
each end of motor. Rotate the motor so that the
CAPACITOR COVER is on top.., tighten the
screws. The ventilation holes are now facing
downward which will help prevent sawdust from CAPACITOR
COVER
entering motor.
\
\

VENTILATION \
HOLES MOTOR
CLAMP SCREW

(BOTH ENDS)

iNSTALLING BELT GUARD

1. Remove the belt and motor pulley.


2. Screws furnished with guard are "self threading" BELT GUARD
• . screw them into holes in BELT GUARD
SUPPORT BRACKET, then remove them.
3. Position BELT GUARD SUPPORT BRACKET \
and BELT GUARD SUPPORT as shown and PIVOT
SCREW
install the screws •,. make sure motor shaft is in
CENTER of hole in SUPPORT.

_""J TWO HOLES CLOSEST

CENTERED
BELT GUARD (
SUPPORT BRACKET
SCREW
\
BELT GUARD SUPPORT

OPENING
/

4. Install three CLIPS (furnished with guard) 90 °


apart starting with one clip at the end of the
guard as shown.. , LONG END of clip facing BELTGUARD
AWAY from you.

LONG END

2O
BELT

5. Reinstall motor pulley the same way it was when


you aligned the belt.
6. Place belt on SAW PULLEY... insert end of belt
through opening in END of guard,
7. Slip belt over motor pulley.

8. Press guard onto support so that bottom of


guard is approximately 3/4 in. away from belt,
NOTE: To remove guard, lift up on LONG TABS
of clips.., pull guard outward, The clips should
remain on the BELT GUARD SUPPORT.

1
3/4 IN.

PLUGGING IN MOTOR
1. From among the loose parts, find two wire ties.
2. Route motor cord along right side of cabinet and
snap ties in 1/4" hole in side of cabinet. Secure
two cords in wire ties,
3. Plug motor cord into outlet on side of switch box,

WIRE TIES

EXTENSION REMOVED FOR


PICTURE CLARITY

21
GETTING TO KNOW YOUR SAW
9 SAWBLADE

7 BLADE GUARD
8 TABLE INSERT

10 EXACT-I-CUT ANTIKICKBACK
PAWLS

RIP FENCE
6 MITER GAUGE
HOLES FOR
ATTACHING FACING

RIP FENC_

LOCK HANDLE _ _,_

4 TILT LOCK HANDLE -\_.C


(UNDERNEATH TABLE)

1 \
2 ELEVATION HANDWHEEL
3 TILT HANDWHEEL
\
"_ ON-OFF SWITCH

ON-OFF SWITCH

CAUTION: Before turning switch on, make surethe


blade guard is correctly installed and operating
property.
The On-Off Switch has a locking feature. THIS
FEATURE IS INTENDED TO HELP PREVENT
UNAUTHORIZED AND POSSIBLE HAZARDOUS
USE BY CHILDREN AND OTHERS. KEY
(YELLOW PLASTIC)
A. TO turn saw ON... stand to either side of the
blade never in line with it... insert finger
under switch lever and pull END of lever out.
After turning switch ON, always allow the
blade to come up to full speed before cutting.
Do not cycle the motor switch on and off
rapidly, as this may cause the sawblacle to
loosen. In the event this should ever occur,
allow the sawblade to come to a complete
stop and retighten the arbor nut normally, not
excessively. Never leave the saw while the
power is "ON'!.
B. TO turn saw OFF.. PUSH lever in. Never
leave the saw until the cutting tool has come
to a complete stop.
C. TO lock switch in OFF position.., hold switch
= ",, ;o,....
IN with one hand ... REMOVE key with other
hand.
WARNING: FOR YOUR OWN SAFETY, LOWER
BLADE OR OTHER CUTTING TOOL BELOW TABLE
SURFACE. (IF BLADE IS TILTED, RETURN IT TO
VERTICAL (90 ° ) POSITION), ALWAYS LOCK THE
SWITCH "OFF". WHEN SAW iS NOT IN USE...
REMOVE KEY AND KEEP IT iN A SAFE PLACE... OFF... LOCK IT AND REMOVE THE KEY. THIS
ALSO... IN THE EVENT OF A POWER FAILURE WiLL PREVENT THE SAW FROM STARTING UP
(ALL OF YOUR LIGHTS GO OUT) TURN SWITCH AGAIN WHEN THE POWER COMES BACK ON.

22
2 ELEVATION HANDWHEEL...elevates or lowers If necessary, the miter gauge head can then be
the blade, Turn clockwise to elevate.,, counter- swiveled slightly to compensate and then locked.
clockwise to lower. Slots are provided in the miter gauge for attach-
ing an AUXILIARY FACING to make it easier to
3 TILT HANDWHEEL... tilts the blade for bevel cut long pieces. Be positive facing does not
cutting. Turn clockwise to tilt toward left . . . interfere with the proper operation of the saw-
counterclockwise to tilt toward right. blade guard.
When the blade is tilted to the LEFT as far as it Select a suitable piece of smooth straight wood
will go, it should be at 45 ° to the table and the •.. drill two holes through it and attach it with
bevel pointer should point 45 °. screws.
NOTE: There are LIMIT STOPS inside the saw NOTE: When bevel crosscutting, attach facing
which prevent the blade from tilting beyond 45 ° so that it extends to the right of the miter gauge
to the LEFT and 90 ° to the RIGHT. (See "Adjust- and use the miter gauge in the groove to the right
ments" section "Blade Tilt, or Squareness of of the blade.
Blade to Table").

4 TILT LOCK HANDLE.. : locks the blade in the


desired tilt position. To loosen, turn counter-
clockwise. Push handle in and turn itto another
position if necessary in order to tighten or
loosen.
IXtLIARY FACIN(
5 RIP FENCE... is locked in place by pushing the STOP PiN 45 _ SLOT
lock lever down until the lever rests on the stop. FOR STOP PIN
To move the fence, lift the lock lever and grasp
the fence with one hand at the front.
7 BLADEGUARD must always be in place and
Holes are provided in the rip fence for attaching
working properly for all thru-sawing cuts. That
a wood facing when using the dado head, or
is, all cuts whereby the blade cuts completely
molding head.
through the workpiece.
Select a piece of smooth straight wood approx.
3/4 in. thick and the same size as the rip fence. To remove the guard for special operations,
loosen the thumbscrew and slide the guard off of
Attach it to the fence with three Round Head #10
othe rod. DO NOT DISTURB THE SETTING OF
Wood Screws 2 in. long. To remove the facing,
THE ROD.
loosen the screws, slide the facing forward and
pull the screws through the round holes. When replacing the guard, make sure the PIN in
the rod engages with the NOTCH in the spreader
WOOD FACING
t
support. Make sure thumbscrew is tightened
securely.

8 TABLE INSERT is removable for removing or


o q installing blades or other cutting tools.

\
\ / ///
\ ROUND HEAD ./
# 'tO WOOD SCREWS

6 MITER GAUGE... head is locked in position for


c rosscutting or mitering by tightening the lock
knob ALWAYS LOCK IT SECURELY WHEN IN SCREW

USE.
There are two slots for the stop pin at the 45 WARNING: FOR YOUR OWN SAFETY, TURN
SWITCH "OFF" AND REMOVE PLUG FROM POWER
degree right and left positions for conveniently
SOURCE OUTLET BEFORE REMOVING INSERT.
setting the Miter Gauge to cut miters.
NOTE: The slots for the stop pin and the gradua- A. Lower the blade below the table surface.
tions are manufactured to very closetolerances B. Raise blade guard.
which provide accuracyfor average woodwor k- C. Loosen Screw.
ing. In some cases where extreme accuracy is
required, when making angle cuts, for example, D. Lift insert from the front end, and pull toward
make a trial cut and then recneck it. front of saw.
NEVEROPERATETHE SAW WITHOUT THE
PROPERINSERTIN PLACE.USE OF THE SAW
BLADEINSERTWHENSAWING. . . USE THE
COMBINATrON
DADOMOLDINGINSERTWHEN
DADOINGORMOLDING.
9 REMOVING AND iNSTALLING SAWBLADE.
WARNING: FOR YOUR OWN SAFETY, TURN
ARBOR
SWITCH "OFF" AND REMOVE PLUG FROM WRENCH
POWER SOURCE OUTLET BEFORE REMOV-
ING OR INSTALLING SAWBLADE.
/
! ARBOR NUT
A. Raise Blade Guard... remove insert. WOOD BLOCK

B. To REMOVE blade, place a block of wood


against front of blade... PULL arbor wrench BLADE GUARD NOT SHOWN
toward you to LOOSEN arbor nut. FOR PICTURE CLARITY

BLADE GUARD NOT SHOWN


C. To TIGHTEN arbor nut, place a block of wood PICTURE CLARITY
against rear of blade... PUSH wrench away
from you.
When installing the blade.., make sure the teeth
are pointing toward the front of the saw.. and
that the blade and collars are clean, and free
from any burrs.
The HOLLOW side of the collar must be against
the blade.
Always tighten the arbor nut securely.
NUT
NOTE: When using the Dado or Mold ing Head, it
is not necessary to install the loose collar.
LOOSE
To replace insert. COLLAR
ARBOR
Place insert into insert opening in table and push
towrd rear of saw to engage spring clip and until
keyslot in insert will drop over screw. Tighten
screw.
TEETH POINTING TO _ _T" -_;-
Do not tighten screw to the point where it will FRONT OF SAW _'_ .
deflect the insert.

10 EXACT-I-CUT

The "yellow" plastic disc imbedded in the table


in front of the sawblade, is provided for marking
the location of the "sawcut" on the workpiece.
A. Check disc.., if it is above table surface,
place a piece of hardwood on top of it and tap
it down.
B. With blade90 ° (squaretotable} cutoff apiece
of wood.
C. Pull miter gauge back until wood is over disc.
Using very sharp pencil, mark a line on disc.
D. With miter gauge in right hand groove, follow
8LADE
GUARD
NOTS.OW.
same procedure and mark another line on
disc.
E. These lines
..... ndcate the ,ipath 71 of the cu t
(kerf) made by the sawblade.
F. When cutting the workpiece, line up mark on
workpiece with line on disc.

24
BASIC SAW OPERATION

WORK HELPERS
Before cutting any wood on your saw, study all of the
SLIGHTLY LESS THAN
"Basic Saw Operations". THICKNESS OF WORKPIECE
Notice that in order to make some of the cuts, it is UP TO 3/8"
necessary to use certain devices "Work Helpers" like
the Push Stick, the Push Block and the Auxiliary 1-5/8
Fence/Work Support, which you can make yourself.
After you have made a few practice cuts, make up
these "helpers" before starting any projects. Make "-_i _" 1/2
the "Push Stick" first.
45 ° NOTCH

PUSH STICK AND PUSH BLOCK NOTE: All dimensions in inches


Make the Push S'_ick using a piece of 1 x 2, or rip one PUSH STICK
from a wide board, say 11-1/2 in. wide, and set the rip
fence 9-7/8 in. from the sawblade.
THESE EDGES MUST
Make the Push Block using a piece of 3/8 in. and 3/4 BE PARALLEL 3/4 PLYWOOD
in. plywood. 4-3/4 \
The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in.
should be GLUED to the plywood... DO NOT USE
NAILS. This isto prevent dulling the sawblade in the
event you mistakingly cut into the push block.
Position the handle in the center of the plywood and
fasten together with glue and woodscrews.

3/8 3/8
3/8 PLYWOOD
NOTE: All dimensions in inches
PUSH BLOCK

25
AUXILIARY FENCE/WORK SUPPORT
Make one using a piece of 3t8 in. and 3/4 in. Plywood.
Fasten together with glue and wood screws. 1-1/4
NOTE: Since the Push Block is used with the Auxiliary
Fence, the 4-3/4 in. dimensions must be held identical
on both the pieces.

THIS FACE AND


EDGE MUST BE
PARALLEL
3/8 PLYWOOD

NOTE All dimension in qches_"'_ 5"1/2

AUXILIARY FENCE!WORK SUPPORT

AUXILIARY PANEL WORK SUPPORT 3/4 PLYWOOD


Make using a piece of 3/4" and 3/8" plywood. Fasten
together with glue and wood screws. Use this auxiliary
panel work support only when cutting large panels that 3-5/8
require the rip fence to be positioned past the exposed
side of the extension,

FACE & EDGE


MUST BE "_ .I
PARALLEL _"
/ 2""
3/8 PLYWOOD
NOTE: All dimension in inches
AUXILIARY PANEL/WORK SUPPORT

SAFETY INSTRUCTIONS FOR BASIC SAW OPERATIONS


BEFORE EACH USE: Make sure the spreader is in line with the
1. Inspect your saw. sawblade,
a. To avoid injury from accidental starting, unplug REMOVE ADJUSTING KEYS AND
the saw, turP, the switch off and remove the WRENCHES. Form habit of checking for and
switch key before raising or removing the removing keys and adjusting wrenches from
guard, changing the cutting tool, changing tool before turning _ton.
the setup or adjusting anything. To avoid injury from jams, slips or thrown
b. Check for alignment of moving parts, binding pieces (kickback and throwback):
of moving parts, breakage of parts mounting, 1. USE ONLY RECOMMENDED ACCESSO-
and any other conditions that may affect the RIES (See page 42) - Follow the instructions
way it works. If any part is missing, bent, or that comewiththeaccessories. Usingother
broken in any way, or any electrical parts don't accessories may be dangerous.
work properly, turn the saw off and unplug the 2. Choose the right blade or cutting accessory
saw.
for the matedal and the type of cutting you
c. Replace damaged, missing, or failed parts plan to de.
before using the saw again. 3, Never use grinding wheels, abrasive cut-off
d. Use the sawblade guard, spreader, and anti-
wire wheels or buffing wheel. They can fly
apart explosively.

piece). Make sure the pawls work properly.


- Any power saw can throw foreign objects into
4, Choose and inspect your cutting tool care-
fully. the eyes, This can cause permanent eye
damage. Wear safety goggles (not glasses)
a, To avoid cutting toot failure a_d thrown that comply with ANSI Z87.1 (shown on pack-
shrapnel (broken pieces of blade), Ljse age). Everyday eyeglasses have only impact
only 10" or Smaller blades or other cutting resistant lenses. They are not safety glasses,
tools marked for speeds o_ 3450 rpm or Safety goggles are available at Sears retail
higher.
catalog stores. Glasses or goggles not in
b. Always use unbroken, balanced blades compliance with ANSI Z87.1 could seriously
designed to fit this saw's 5/8" arbor. hurt you when they break.
c. When thru-sawing, (making cuts where
the blade comes through the workpiece WEAR YOUR
top) always use a 10 inch diameter blade.
This keeps the spreader in closest to the
blade.
d Do not overtighten arbor nut. Use arbor
wrenches to "snug" it securely,
e. Use only sharp b_ades with properly set
teeth. Consult a professional blade
sharpener when in doubt.
f, Keep blades clean of gum and resin. - For dusty operatior_s, wear a dust mask along
with the safety goggles,
5. Adjust table inserts flush with the table top.
NEVER use the saw without the proper 3. Inspect your workpiece. Make sure there are no
insert, nails or foreign objects in the part of the work-
6, Make sure all clamps and locks are tight piece to be cut.
and no parts have any excessive play. 4. Plan your cut to avoid KICKBACKS and THROW-
2. KEEPWORK AREA CLEAN BACKS - when a part or all of the workpiece
binds on the blade and is thrown violently back
a. Cluttered areas and benches invite accrdents. toward the front of the saw:
Floor must not be slippery from wax or
sawdust. - Never cut FREEHAN D: Always use either a rip
fence, miter gauge or fixture to position and
b. To avoid burns or other fi re damage, never use
guide the work, so it won't twist, bind on the
the saw near flammable liquids, vapors or blade and kickback.
gases,
-Make sure there's no debris between the
Plan ahead to protect your eyes, hands, lace, ears. workp_ece and its supports.
a. To avoid injury from accidental blade contact, - When cutting irregularly shaped workpieces,
don't do layout, assembly, or setup work on the plan your work so it will not slip and pinch the
table while the blade is spinning It could cut or blade.
throw anything hitting me blade. - A piece of molding, for example, must lie
AVOID ACCIDENTAL STARTING - Make sure switch flat or be held by a fixture or jig that wiil not
is in "OFF" position before plugging saw Jn let it twist, rock or slip while being cut. Use
jigs, fixtures where needed to prevent work-
Plan your work
piece shifting.
1 USE THE RIGHT TOOL - Don't force toot or
- Use a different, better suited type of tool for
attachment to do a job it was not designed for.
work that can't be made stable.
2. Dress for safety:
- Use extra caution with large, very small or
- Do not wear loose ctothing, gloves, neckties awkward workpieces:
or jewelry (rings, wrist watches). They can get
- Use extra supports (tables saw horses,
caught and draw you into moving parts.
blocks, etc.) for any wor_pieces large
- Wear nonslip footwear
enough to tip when not held down ot the
- Tie back long hair. table top. NEVER use another person as a
- Roll long sleeves above the elbow. substitute for a table extension, or as addi-
- Noise levels vary widely. To avoid possible tional support fora workpiece that is longer
heanng damage, wear ear plugs or muffs or wider then the basic saw table or to help
when using saw for long periods of time. feed. support or pul! the workpiece.

:=7
- Never c0nfinethe piece being cut off.That 1. Before actually cutting with the saw. watch it
is, the piece NOT against the fence, miter while it runs for a short while. If it makes an
gauge or fixture. Never hold it. clamp it. unfamiliar noise or vibrates excessively, stop
touch it, or use length stops against it. It immediately, Turn the saw off_ Unplug the saw.
must be free to move. If confined, it could Do not restart until finding and correcting tl_e
get wedged against the blade and cause a problem.
kickback or throwback.
2. Make sure the top of the arbor or cuthng tool
- Never cut more than one workpiece at a turns toward the front of the saw.
time. 3. Set the cutting tool as low as possible for othe cut
-Never turn your table saw "ON" before you're _)tanning.
clearing everything except the workpiece 4. KEEP CHILDREN AWAY. All visitors should be
and related support devices off the table. kept a safe distance from work. Make sure
bystanders are clear of the saw and workp_ece.
Plan the way you will push the workpiece through. 5, Let the blade reach full speed before cutting.
- NEVER pull the workpiece through. Start and 6. DON'T FORCE TOOL. It will do the job better
finished the cut from the fron of the tabel saw.
and safer at its designed rate. Feed the work p=ece
- NEVER put your fingers or hands in the path of into the blade only fast enough to let it cut
the sawblade or other cutting tool. without bogging down or binding.
- NEVER reach in back of the cutting tool with 7 Before freeing any jammed material:
either hand to hold down or support the work- a. Turn switch "OFF"
piece, remove wood scraps, or for any other
D Unplug the saw.
reason.
c. Wait for all moving parts to stop.
-Avoid awkward operations and hand positions
where a sudden slip couldcause fingers or hand d. Check blade, spreader and fence for proper
to move into a sawblade or other cutting tool. alignment before starting, again.
- DON'T OVERREACH. Always keep good footing 8. T(_ avoid throwback of small, cut off pieces:
and balance. a. Use the guard assembly.
- Push the workpiece against the rotation of the b. To remove pieces trapped inside the guard:
blade. NEVER feed material into the cutting tool 1. Turn saw off.
from the rear of the saw. 2. Remove switch key.
- Always push the workpiece all the way past the 3. Unplug saw.
sawblade. 4. Wait for blade to stop before lifting-the
- As much as possible, keep your face and body to guard
one side of the sawblade, out of line with a
possible kickback or throwback.
- NEVER turn the saw "ON" before clearing the
BEFORE LEAVING THE SAW
table of all tools, wood scraps, etc, except the
workpiece and related feed or support devices 1. Turn saw off
for the cut planned. 2. Wait for blade to stop spinning.
3. Make workshop child-proof. Lock the shop. Dis-
connect master switches. Remove the yellow
WHENEVER SAW IS RUNNING switch key. Store it away from children and
others not qualified to use the tool.
WARNING: DON'T LET FAMILiARiTY (GAINED 4. Unplug the saw.
FROM FREQUENT USE OF YOUR TABLE SAW)
CAUSE A CARELESS MISTAKE. ALWAYS
REMEMBER THAT A CARELESS FRACTION OF A
SECOND IS ENOUGH TO CAUSE A SEVERE
INJURY.
USING THE MITER GAUGE
The MITER GAUGE is used when CROSSCUTTING, - An auxiliary wood facing attached to the miter
MITER CUTTING, BEVEL CUTTING, COMPOUND gauge can help prevent workpiece twisting and
MITER CUTTING, DADOING and when RABBETTING throwbacks. Attach it to the holes provided.
AND MOLDING across the end of a narrow workpiece. Make the facing long enough and big enough to
support your work. Make sure, however, it will
WARNING: FOR YOUR OWN SAFETY, ALWAYS not in.terfere with the sawblade guard.
OBSERVE THE FOLLOWING SAFETY PRECAU- - Use jigs or fixtures to help hold any piece too
TIONS IN ADDITION TO THE SAFETY INSTRUC- small to extend across the full length of the miter
gauge face during the cut. This lets you properly
TIONS ON PAGES 2, 3, 4, 5, 6, 26, 27, AND 28.
hold the miter gauge and workpiece and helps
ADDITIONAL SAFETY iNSTRUCTiONS keep your hands away from the blade.
FOR CROSS CUT TYPE CUTS While cutting
- To avoid blade contact, always hold the miter
Before starting gauge as shown in the BASIC SAW OPERA-
TIONS- USING THE MITER GAUGE.
- NEVER use the rip fence when crosscutting.
ir

CROSSCUTTING WORKPIECE

Crosscut
1
A cutting or shaping operation made across the width
of the workpiece.
l I Jt l-2
The graduations on the miter gauge provide TABLE
accuracy for average woodworking. In some cases
where extreme accuracy is required, when making \

angle cuts, for example, make a trial cut and then \

recheck it with an accurate square, or protractor.


If necessary, the miter gauge head can be swiveled
slightly to compensate for any inaccuracy.
NOTE: The space between the miter gauge barand
the groove in the table is held to a minimum during
manufacturing

For maximum accuracy when using the miter PER


gauge, always "favor" one sade of the groove in the
table. In other words, don't move the miter gauge
from side to side while cutting, but keep one side of
the bar riding against one side of the groove.
NOTE: Glue a piece of sandpaoer to the face of the
miter gauge head. This will help prevent the
workpiece from "creeping" while it is being cut.
The Hold-Down Clamp (Optional Accessory)
sP]ould be used on the miter gauge for greater
accuracy.
\
The miter gauge may _e used in either of the \
grooves m the table. Make sure it is locked. \
WARNING: TO AVOID BLADE CONTACT, HOLD THE
MITER GAUGE PROPERLY. AUXILIARY FENCE!
WORK SUPPORT

When using the miter gauge in the LEFT hand


groove, hold the workpiece firmly against the miter
gauge head with your left hand. and grip the Fock
handle with your r_ght.
When using the RIGHT Hand groove, hold the
workpiece with your right hand and the !ockhandle
with your left hand

When cutting long workpieces, insert AUXILIARY


FENCE/WORK SUPPORT and position it on top of the
guide bars to support the workpiece as near to the end
as possible. If this does not adequately support the
workpiece, you can make a simple support by clamping
a piece of plywood to a sawhorse. See first illustration Use a Hold-Down Clamp (Optional Accessory) on the
under "Crosscutting. miter gauge for greater accuracy,

29
REPETITIVE CUTTING
REPETITIVE CUTTING is known as cutting a
quantity of pieces the same length without having to
mark each piece.

1. Use the Stop Rods (optional accessory) only for


cutting duplicate pieces 6 in. long and longer,
2. Follow all safety precautions and operational
instructions for cross cutting,

When making repetitive cuts from a long workpiece,


make sure it is adequately supported.
Use the Hold-Down Clam p (Optional Accessory) on
the miter gauge for greater accuracy,

_'_ WORK
AUXILIARY SUPPORT
FENCE/

1. NEVER USE THE RIP FENCE AS A LENGTH STOP \\


BECAUSE THE CUT OFF PIECE COULD BIND \
BETWEEN THE FENCE AND THE BLADE CAUS-
BLOCK
ING A KICKBACK.

2. When making repetitive cuts shorter than 6 in,. clamp


a block of wood 2 in. tong to the table to act as a length
stop. Do not clamp directly to the bottom edge of the
table because the swivel of the clamp will not grip
properly. Place a small blcok of wood between the
bottom edge of the table and the "C" clamp.

CAUTION: When clamping the block, make sure


that the end of the block Is well in front of the
sawblade. Be sure it is clamped securely.

3. Slide the workpiece along the miter gauge until it 4. Make the cut ... turn the saw off.., remove the piece
touches the block, hold it securely or clamp it with after the blade has stopped and before cutting the
the Hold-Down Clamp (Optional Accessory). next piece.

MITER CUTTING
MITER CUTTING is known as cutting wood at an
_rngle other than 90 ° with the edge of the wood.
Follow the same procedure as you would for cross-
cutting.
Adjust the miter gauge to the desired angle, and lock
it,
The miter gauge may be used in either of the grooves
in the table,
When us=rig the mi_er gauge in the LEFT hand
groove, hold the workpiece firmly against the miter
gauge head with your left hand. and grip the lock
handle with your right.
When using the RIGHT hand groove, hold the
workpiece with your right hand and the knob with
your left hand.
Use the Hold-Down Clamp (Optional Accessory) on
the miter gauge for greater accuracy.

30
BEVEL CROSSCUTTING
BEVEL CROSSCUTTI NG is the same as crosscutting
except that the wood is also cut at an ang{e,, • other
than 90 ° with the flat side of the wood.
Adjust the blade to the desired angle.
Use the Miter Gauge in the groove to the RIGHT of
the blade. _t cannot be used in the groove to the
LEFT because the blade guard wilm interfere. Hold
the workpiece with your right hand and the lock-
handle with your left hand.
Use the AUXILIARY FENCE/WORK SUPPORT for
additional support of the workpiece_
Lay it across the guide bars to support the workpiece
as near to the end as possible.
Use the Hold-Down Clamp (Optional Accessory) on
the miter gauge for greater accuracy.

COMPOUND MITER CUTTmNG


COMPOUND MITER CUTTING is a combination of
miter cutting and bevel crosscutting. The cut is
made at an angle other than 90 ° to both the edge and
the flat side of the wood.
Adjust the miter gauge and the blade to the desired
angle... Make sure miter gauge is locked.

USING THE RiP FENCE


RIPPING, BEVEL RIPPING, PLOUGHING, MOLDING, - A FEATHERBOARD can help guide the work-
RESAWING AND RABBETTING are performed using piece.
the RIP FENCE together with the AUXILIARY FENCE/
I-- 24"
WORK SUPPORT, PUSH STICK OR PUSH BLOCK.

WARNING: FOR YOUR OWN SAFETY, ALWAYS 5/16" APART


OBSERVE THE FOLLOWING SAFETY PRECAU- KERFS ABOUT ]_,
TIONS iN ADDITION TO THE SAFETY INSTRUC-
4-1/2' 5"
TIONS ON PAGES 2, 3, 4, 5, 6, 26, 27, AND 28.
ADDiTiONAL SAFETY iNSTRUCTiONS
FOR RiP TYPE CUTS Before starting
-To avoid kickbacks and slips into the blade,
make su re the rip fence is parallel to the sawblade.
- NEVER use the miter gauge when ripping.
- Check the antikickback pawls. (See BASIC SAW
- Use a push stick whenever the fence is 2 to 6
inches from the blade. Use an auxitiary fence and OPERATION - USING THE RIP FENCE.) The
pawls must stop a kickback once it has started.
push block whenever the fence must be within 2
inches of the blade. (See "Basic Saw Operation Replace or sharpen antikickback pawls when
points become dull.
Using The Rip Fence" section.)
-When using a push stick or push block the -Plastic and composition (ike hardboard)
trailing end of the board must be square. A push materials may be cut on your saw. However,
stick or block against an uneven end could slip since these are usually quite hard and slippery,
off or push the work away from the fence. the antikickback pawls may not stop a kickback.
Therefore, be especially careful in your set-up
- Never rip anything shorter than !0" long.
and cutting procedures.

While cutting
-To avoid kickbacks and slips into the blade.
a!ways push forward on the section of the work-
piece between the saw blade and the rip fence.
Never push forward on the piece beinq cut off.

31
RIPPING

Ripping
A cutting operation along the length of the workpiece. ALWAYS SUPPORT LONG WORKPIECES

Position the fence to the desired WIDTH OF RIP and


lock in place.
Before starting to rip, be sure
A_ Rip Fence is parallel to sawblade.
B. Spreader is properly aligned with sawblade
C. Antikickback pawls are functioning properly
When ripping LONG BOARDS or LARGE PANEL_
always usea work support.
A simple one can be made by clamping a piece ol
plywood to a sawhorse.

BEVEL RIPPING NARROW WORK


When bevel ripping material 6 in. or narrower,
fence on the right side of the blade ONLY.
use
This will
/
provide more space between the fence and the
sawblade for use of a push stick. If the fence is /
mounted to the left, the sawblade guard may _nterfere
with proper use of a push stick.

USING FEATHERBOARDS FOR


THRU-SAWlNG

Featherboards are not employed for thru-sawing "C" CLAMPS


_FEATHERBOARD
operations when using the miter gauge.
FEATHERBOARD
Feat herboards are used to keep the work in contact
WORK SUPPORT..
with the fence and table as shown, and to heip stop
kickbacks.
Add 7-1/2 inch high flat facing board to the fence,
the full length of the fence.
Mount featherboards to fence and table as shown,
so that leading edges of featherboards will support
workpiece.
WARNING: MAKE SURE THE FEATHERBOARD
AGAINST THE EDGE PRESSES ONLY ON THE
UNCUT PORTION (FORWARD OF THE BLADE). IT
"C'" CLAMPS
MIGHT OTHERWISE PINCH THE BLADE IN THE
KERF AND CAUSE A KICKBACK.
Before starting the operation (switch "OFF" and
cutter below table surface):
(a) Install featherboards so they exert pressure on
the workpiece; be positive they are secure, and
(b} Make sure by trial that the featherboards will
stop a kickback if one should occur.

32
When "WIDTH OF RIP" is6 in, and WIDER use your
RIGHT Hand to feed the workpiece until it is clear of
the table,
Use LEFT hand ONLY to guide the workpiece.,, do
not FEED the workpiece with the left hand.

When "Wl DTH OF RIP" is 2 in. to 6 in, wide USE THE


PUSH STICK to feed the work.

When WIDTH OF RIP is NARROWER than 2 in., the


push stick CANNOT be used because the guard wil!
interfere, . . USE the AUX LIARY FENCE/WORK
SUPPORT and PUSH BLOCK,
Attach Auxiliary Fence/Work Support to rip fence
with two "C" clam ps.

33
Feed the workpiece by hand along the AUXILIARY
FENCE until the end is approx. 1 in. past the front
edge of the table. Continue to feed using the PUSH
BLOCK,
Hold the workpiece in position and install the PUSH
BLOCK by sliding it on top of the AUXILIARY
FENCE/WORK SUPPORT (This May Raise Guard).

BAFFLE
Narrow strips thicker than the Auxiliary Fence!Work
Support may enter the guard and strike the baffle.
CAREFULLY raise guard only enough to clear the
workpiece. Use PUSH BLOCK to complete cut.

34
RE;SAWING
RESAWING is known as ripping a piece of wood
through its thickness. Do not attempt to resaw
BOWED or WARPED material. NOTE: To RESAW a
piece of wood wider than 3-3/8 inch . . . it will be
necessary to remove the blade guard,,, and use the
AUXILIARY FENCE/WORK SUPPORT (See "Work
Helpers"). SMALL BLOCK
OF WOOD
Clamp itto the table so that the workpiece will SLIDE /
EASILY but not TILT or MOVE SIDEWAYS without /
BINDING between the two fences.
Do not clamp directly to the bottom edge of the table 2. MAKE FIRST PASS TO A DEPTH SLIGHTLY LES.€
because the "swivel" of the clamp will not grip THAN ONE-HALF THE WIDTH OF THE BOARD
properly. Place a small block of wood between the KEEP SAME FACE OF BOARD AGASINT FENCi
bottom edge of the table and the "C" clamp. FOR SECOND PASS AS THE FIRST PASS.
WARNING: FOR YOUR OWN SAFETY,.. 3. INSTALL BLADE GUARD IMMEDIATELY UPOI_
1. DO NOT "BACK UP" (REVERSE FEED) COMPLETION OF THE RESAWING OPERATION

AUXILIARY PANE

CUTTING PANELS
When cutting panels (whenever fence is positioned
outside of table surface), ALWAYS use the AUX-
ILIARY PANEL/WORK SUPPORT.
1. Unlock fence and raise rear end.
2. Position AUXILIARY FENCE/WORK SUPPORT
as shown and attach it with two "C" clamps.

USING FEATHERBOARDS FOR


NON-THRU SAWING
Featherboards are not employed during non thru- has been pushed completely past the cutte
sawing operations when using the miter gauge. (sawblade, dado head, molding head, etc.) with
Use featherboards for all other non "thru-sawlng" pushstick, as n ripping.
operations (when sawblade guard must be Before starting the operation (switch "OFF" ant
removed). Featherboards are used to keep the work cutter below table surface):
in contact with the fence and table as shown, and to
stop kickbacks. (a) Instalt featherboards so they exert pressure or
the workpiece: be positive they are secure an€
Add 7-1/2 inch high flat facing board to the fence,
(b) Make sure by trial that the featherboards wil
the full length of the fence.
stop a kickback if one should occur.
Mount featherboards to fence and table as shown,
so that leading edges of featherboards will support Replace the sawblade guard as soon as the non
workoiece until cut is complete, and the workpiece thru-sawing operation is complete.

"C" CLAMPS
BOARD
FEATHERBOARD "C'" CLAMPS
WORK SUPPORT

"'C" CLAMPS

35
RABBETING

RABBETING is known as cutting out a section of the _FIRST CUT J


corner of a piece of material, across an end or along
J
an edge RA
SECOND CUT
/
To make a RABBET requires cuts which do not go all /
the way through the material. Therefore the blade /
/
guard must be removed /
/
1 Remove blade guard. /
/

2. For rabbeting along an edge (long way of work-


piece) as shown, add facing to rip fence approxi- RABBETING ALONG
mately as high as the workplece is wide. Adjust THE EDGE
rip fence and blade to required dimensions; then
make first cut with board flat on table as any rip
(type) cut: make second cut with workpiece on
edge. Follow al! precautions, safety instructions, /
and operational instructions as for ripping, or rip
type operations, including feather boards and
push stick etc. /
3. For rabbeting across an end, for workpiece 10- /
/
1/2" and narrower make the rabbet cut with the /
board flat on the table. Using the miter gauge /
fitted with a facing, follow the same procedures RABBETING
and instructions for cross cutting making succes- ACROSS THE END
sive cuts across the width of the workpiece to
obtain the desired width of cut. DO NOT use the
rip fence for rabbeting across the end. Rabbet cuts can also be made in one pass of the
4. iNSTALL BLADE G UARD IMMEDIATELY UPON workpiece over the cutter using the dado head or
COMPLETION OF RABBETING OPERATION, molding head.
i

PLOUGHING AND MOLDaNG


PLOUGHING is grooving with the grain the long MOLDING _sshaping the worKplece w_th the grain
way of the workpiece using the fence. USE feather- the long way of the workpiece, using the fence. Use
boards and push sticks as req ui red, featherboards and push sticks as rec uired

PLOUGHING MOLDING
,, ,p ,

DADOING
Instructions for operating the Dado Head are con-
tained in booklet furnished with the Dado Head.
The Recommended Dado Head is isted under
Recommended Accessories in this manual.
The arbor on the saw, is only long enough so that the
widest cut that can be made is 13/16" wide.
It is not necessary to install the outside loose cotlar
before screwing o_ the arbor nut. Make sure the
arbor nut is tight. LOOSE COLLAR'-----_j

ALWAYS USE DADO INSERT LISTED UNDER 1


RECOMMENDED ACCESSORIES. ARBOR NUT" _SAW ARBOR

When using the dado head, it will be necessary to


removelhe Blade Guard and Spreader. Using MITER
GAUGE, FENCE, REATHERBOARDS and PUSH
STICK, etc. as required,
REMOVE SAWBLADEAND
ALWAYS REPLACE THE BLADE, GUARD AND INSTALL DADO HEAD
SPREADER WHEN YOU ARE FINISHED DADOING.
BACK OF SAW
36
MOLDING CUTTING

Instructionsfor operating the Molding Head are con- When using the molding head, it wil! be necessary to
tained in a booklet furnished with the Molding Head. remove the Blade Guard and Spreader. USE CAU-
TION. USE MITER GAUGE, FENCE, FEATHER-
The recommended molding head is listed under Recom- BOARDS, AND PUSH STICK, ETC., AS REQUIRED.
mended Accessories in this manual.
ALWAYS REPLACE THE BLADE GUARD AND
Always use Molding Insert listed under Recom- SPREADER WHEN YOU ARE FINISHED MOLDING.
mended Accessories.

ADJUSTMENTS
LOCK KNOB "0"

\
WARNING: FOR YOUR OWN SAFETY, TURN STO
SWITCH "OFF" AND REMOVE PLUG FROM POWER BAR
PIN
SOURCE OUTLET BEFORE MAKING ANY
ADJUSTMENTS.

MITER GAUGE
NOTE: The slots for the stop pin and the graduations
are manufactured to very close tolerances which
SQUARE
provide accuracy for average woodworking. In some IND|CAT(
BLOCK
cases where extreme accuracy is required, when
making angle cuts, for example, make a trial cut and
then recheck it.
f necessary, the miter gauge head can be swiveled
slightly to compensate for any inaccuracy.
1. Loosen the "knob" and pull "stop ;)in" OUT.
2. Swivel the head., position it at "0"... push the
stop pin IN... lock the handle.
3. The HEAD should be square with the Bar and the
pointer should point to "0". Readjust the pointer
if necessary.
I
4. If the head is not square with the bar. adjustments
are required.
A Loosen the "knob" (1) and the "two screws"
(2).
t
B Position the HEAD square with the BAR using
a combination square.
C PUSH the STOP PIN into the slot in the head at V
"0" .. push the pin into the slot and twist it.
Lock the knob.
D. Recheck with the square. If the head is still not
square, loosen thescrews (2) and readjust the
INDICATOR BLOCK. 1/8 IN. SETSCREw

E. With the head square with the bar and the pm WRENCH 2_
pushed into the slot adjust the pointer (3) to
point to "0". NOTE: The setscrew is located inside of the
F. The miter gauge head must rest on top of the head. To reach it, swivel the head to 60
bar without being able to move up and down degrees and turn the miter gauge upside
down.
•.. yet it must swivel freely
G. The swiveling movement of the head can be
adjusted by tightening or loosening the set-
screw (4)... using the 1/8 in. setscrew wrench.

37
HEELING ADJUSTMENT or
PARALLELISM OF SAWBLADE TO MITER
GAUGE GROOVE
While cutting, the material must move in a straight
line PARALLEL to the SAWBLADE... therefore both
the miter gauge GROOVE and the RIP FENCE must
be PARALLEL to the SAWBLADE,
If the sawblade IS NOT parallel to the miter gauge
groove, the blade will bind at one end of the cut.
(This is known as "HEELING"),
To check for parallelism:
WARNING -- FOR YOUR OWN SAFETY, TURN
SWITCH "OFF" AND REM OVE PLUG FROM POWER
SOURCE OUTLET.
1. Raise blade all the way up., • raise blade guard.
2. Mark an "'x" on one of the teeth which is SET
(bent) to the LEFT
3. Place the head of a combination square in the
GROOVE ,,. adjust blade of square so that it just
touches the tip of the MARKED tooth_
5, If tooth touches square at FRONT and REAR..
4, Move square to REAR. rotate blade to see if sawblade is PARALLEL to MITER GAUGE
MARKED tooth again touches blade of square. GROOVE.

6. If tooth does not touch the same amount .. the


mechanism underneath must be adjusted to
make the blade PARALLEL to GROOVE.
A. Rear trunnion must be moved TOWARD the
combination square if there is a space between
FRONT TRUNNION REAR TRUNNION
marked tooth and end of square in step 4
13.Rear trunnion must be moved AWAY from the
square if marked tooth pushes square out of
position in the groove,

REAR-TRUNNION
SCREWS
7, Loosen all three screwsthat hold the rear trun nion
and all three screws that hold the front trunnion,
NOTE: All six screws can be reached through
back of saw. Use a 9/16 in, wrench. To reach
left-hand front trunnion screw, tilt blade to 45 ° .
After loosening screws reposition blade at 90 ° .

i
(BEHIND HERE) (BEHIND
\ HERE)

FRONT-TRUNNION SCREWS

38
EDGE OF TRUNNION

8. Using a wood block and mallet as showm move CLAW HAMMER


rear trunnion to right or left as required to realign
the blade. If necessary, shift front trunnion in
similar manner; but do NOT move front trunnion WOOD BLOCK

unless necessary. Recheck the alignment with


the square, then securely retighten a!l six trunnion
screws.

),
PLACE BLOCK HERE_ OR HERE

EDGE OF
REAR OF SAW CRADLE

BLADE TILT, OR SQUARENESS


OF BLADE TO TABLE
90° (SQUARE) and 45 ° (BEVEL) STOP COLLARS.
When the bevel pointer is pointing directly to the "0"
mark on the bevel scale, the sawblade should makea
SQUARE cut 90° to the table.
To check for SQUARENESS:
WARNING: FOR YOUR OWN SAFETY, TURN
SWITCH "OFF' AND REMOVE PLUG FROM POWER
SOURCE OUTLET.

1. Raise blade all the way UP... raise blade guard.


2. TILT blade a few degrees to the LEFT... now dlt
blade back to the RIGHT as far as it will go.
3. Place the square against blade. Make sure square
is not touching the TIP of one of the saw TEETH.

4. Operate the tilt-lock handle (COUNTER-


CLOCKWISE) to loosen the tilt clamp screw.
5. NOTE: Handle is spring loaded for engagement "ILT LOCK HANDLE
with screw head - must be pushed inward for
disengagement whenever necessary to obtain a
new grip on screw head.

6. Rotate tilt handwheel CLOCKWISE a few turns


to tilt blade, Now rotate handwheel
COUNTERCLOCKWISE until it stops. Blade
should now be square with table and pointer
should point to "0".

TILT HANDWHEEL
BEVEL SCALE

TILLPOINTER

39
If blade is SQUARE to table;
POINTER
A. Check pointer
IF POINTER DOES NOT pointto the"0" mark on the
bevel scale:
A. Remove Elevation Handwheel. SCALE ADJUSTING
SCREW
B. Loosen screw and adjust pointer . . . using
medium screwdriver. POINTER AT
C. Install Elevation Handwheel. "O"POSITION

If blade is NOT SQUARE tc table.., the 900 LIMIT


STOP must be ADJUSTED.
1. Using amedium sizescrewdriver, loosen BOTH
setscrews in 90 ° STOP COLLAR.
NOTE: If you can't reach the setscrews, turn the
TILT HANDWHEEL slightly. 45 ° STOP COLLAR

2. ROTATE the STOP COLLAR moving it all the


way to the end of TILT SCREW (to the right).
3. TILT blade RIGHT or LEFT... checking
your square until blade is square to table+
4. ROTATE STOP COLLAR moving it to the right
until it stops,, _TIGHTEN the setscrews.
with
4
TI LT
HANDWHEEL
STOP COLLAR

5. Check POINTER. If it DOES NOT point tothe "0"


mark on the bevel scale.
A. Remove Elevation Handwheel.
B. Loosen screw and adjust pointer . . . using
medium screwdriver.
C. Install Elevation HandwheeL

45 ° POSITION
TILT blade to LEFTas farasit will go, It will stop
when the PIVOT NUT is against the 45 ° STOP
COLLAR.
A. Place an ACCURATE square against blade.
Make sure square is not touching the TiP of
one of the saw TEETH.
If bladeis45 ° to table;
A. Check pointer.
If POINTER DOES NOT point tothe45 ° mark on the
scale;
A. Remove Elevation HandwheeL
B. Loosen two screws on scale and adjust scale
unt I PC NTER points to 45 ° mark.
C. install Elevation Handwheel.

4O
If bladeisNOT45° STOPCOLLARandSCALEmust
beADJUSTED.
1.RemoveElevationHandwheel.
2. Usingasmallsizescrewdriver,reachthrucurved
slot in front trim paneland loosenBOTHset-
screwsin 45° STOP COLLAR.
NOTE: If you can't reach the setscrews, turn the
TILT HANDWHEEL slightly.
3. ROTATE the STOP COLLAR moving it IN or
OUT and TILT blade RIGHT or LEFT . . .
checking with your square until blade is 45 ° to
table.
4. TIGHTEN the setscrews.
NOTE: If you can't reach the setscrews, turn
TILT HANDWHEEL slightly.
5. Loosen two screws on scale and adjust scale
until POINTER points to 45 ° mark.
6. Install Elevation Handwheel.

TiLT MECHANISM
The handwheel should turn freely without binding.
The turning action can be adjusted by tightening or
loosening the screws in the bearing retainer. TILT HANDWHEEL

NOTE: Tilt Handwheel must be removed to adjust.


When adjusting the screws _n the bearing retainer,
hold the nut inside using a 3/8 in. wrench.

J
J
/
ADJUST THESE
TWO SCREWS

MAINTENANCE
WARNING: FOR YOUR OWN SAFETY, TURN
SWITCH "OFF" AND REMOVE PLUG FROM POWER
SOURCE OUTLET BEFORE MAINTAINING OR
LUBRICATING YOUR SAW,
Do not allow sawdust to accumulate inside the saw.
Frequently blow out any dust that may accumulate
inside the saw cabinet and the motor.
Frequently clean your cutting tools with Craftsman
Gum and Pitch Remover.
A coat of automobile-type wax applied to the table
will help to keep the surface clean and allow work-
pieces to slide more freely. 2. Rotate paw l toward rear of spreader so that tee1
If the power cord is worn or cut, or damaged in any are above top of spreader.
way, have it replaced immediately. 3. Hold spreade rwith left hand and place pawl ov
Make sure the teeth of the ANTIKICKBACK pawls corner of workbench.
are always sharp. To sharpen: 4. Using a smatl round file (Smooth Cut) sharp_
1 Remove blade guard. the teeth.

4t
LUBRiCATiON
The following parts should be oiled occasionally
with SAE No. 20 or No. 30 engine oil.
1. Tilt screw th reads and pivot nut. (First Clean with
Craftsman Gum & Pitch Remover.)
2. Elevation screw threads and pivot nut. (First
Clean with Craftsman Gum & Pitch Remover.)
3. Cradle bearing points.
4. Bearing points n guard assembly, miter gauge
and rip fence.

0
t

t BEARING POINTS

SEARS RECOMMENDS THE FOLLOWING ACCESSORIES

CAT. NO.
7" In: Dia. Adjustable Dado Head ........... 9.3263
.._. :,_:,, ,:::;, 9_22222 7' In: Dia. Dado Head ....................... 9-3257
71nl U0iding Head set i i ,;: ii :, 9:3217 sanding Wheel.. i.. :_ ......... i ......... 9-22723
7 In: Molding i 9-32i8 Miter--Gauge stop Rods ................. 9-29924
7 In! Molding Head _: ::: :i _ 9:3214 Miter'Gauge Hoid-Down Clamp ...... :.. 9-29928
8'In. Dado ;i ::. 9_32708 Taper,Jig .... ,.._.. ...................... 9'3233
Mold}ngiDad0 Universal Jig. :. i: _.:::., ................. 9=3231
Molding or Dado Power Tool KnoW How Handbooks
Mod ngiDado TabieSaW.. :.:i:!:_ ..... ..... 9-2918
Mbidi_g Or 0ad0 i::i i 9_22287
WorkUght _i:,i., :! 9_2480

nearest Sears store or Catalog


I read complete
TROUBLE SHOOTING
WARNING: FOR YOUR OWN SAFETy, TURN SWITCH "OFF" AND ALWAYS REMOVE PLUG FROM POWER SOURCE
OUTLET BE FORE TROUBLESHOOTING.

TROUBLE SHOOTING "- GENERAL

REMEDY
TROUBLE PROBABLE CAUSE
1, Discard Blade and use a different blade.
Excessive vibration. 1. Blade out of balanceL,____
Cannot make square 1. See "Adjustments" section "Miter Gauge."
1. Miter gauge not adjusted
Cut when crosscutting, properly,
Cut binds, burns or 1. Dull blade with improper 1. Sharpen or replace blade.

stalls motor when tooth set.


ripping. 2. Blade is Heeling. 2. See "Adjustments" section, "Heeling Adjustment...'"
3, Make sure concave or hollow side is facing
3. Warped board.
"down," feed slowly.

4. Rip fence not parallel 4. See "Assembly" section, "Aligning Rip Fence"

to blade,
5. Spreader out of 5. See "Assembly" section, "Installing

alignment Blade Guard."

Cut not true at B0 ° 1. Stop collars not properly 1. See "Adjustments" section, "'Blade Tilt, or

or 45 ° positions. adjusted. "Squareness of Blade to Table."


Jn " " _' " n
Tilt and elevating 1. Sawdust on threads of ti_t 1. See Maintenance and Lubrication sect o .
handwhee| turn hard. screw or elevating screw.
2. Bearing retainers 2. See "Maintenance" section

to tight, "Tilt and Elevation Mechanism."

TROUBLE SHOOTmNG -- MOTOR

NOTE: Motors used on wood-working tools are particularly


susceptible to the accumulation of sawdust and wood chips
and should be blown out or "vacuumed" frequently to
prevent interference with normal motor ventilation.

TROUBLE PROBABLE CAUSE REMEDY

Excessive noise. 1. Motor. 1. Have motor checked by qualified service

technician. Repair service is available at


your nearest Sears store.

Motor fails to develop 1. Circuit overloaded with 1, Do not use other appliances or motors on

full power. (Power lights, appliances and same circuit when using the saw.

output of motor decreases other motors.

rapidly with decrease in


voltage at motor terminals. 2. Undersize wires or circuit 2. Increase wire sizes, or reduce length of wiring.

For example, a reduction too long. See "Motor Specification and Electrical
of !0% in voltage causes Requirements" section.
a reduction of 19% in 3. General overloading of 3. Request a voltage check from the power company.
maximum power output power company
of which the motor is facilities, (In some

capable, while a reduction sections of the


country, demand for
of 20% in voltage causes
a reduction of 36% in electrical power may

maximum power output.) exceed the capacity


of existing generating
and distribution systems, }
4. Incorrect fuses or circuit 4. Install correct fuses or circuit breakers.
breakers in power line.
TROUBLE SHOOTING MOTOR (Continued)

TROUBLE I PROBABLE CAUSE REMEDY

1. Low voltage will not j 1. Request voltage check from the power company.

to full speed, 2. Windings burned out 2. Have motor repaired or replaced.


' or open.
3. Starting relay not 3. Have relay replaced.
operating.
Motor overheats, 1. Motor overloaded, I. Feed work slower into blade.

2. Improper cooling. (Air 2. Clean out sawdust to provide normal air


circulation restricted circulation through motor.
through motor due to See "Maintenance and Lubrication" section.

sawdust, accumulating
• inside of saw).
Starting switch in 1. Burned switch contacts 1. Have switch replaced and request a voltage check
motor will not (due to extended from the power company.
operate. hold-in periods caused
by low line voltage, etc.}
2. Shorted capacitor 2. Test capacitor and replace if defective.
(when equipped)
3. Loose or broken " 3. Have wiring checked and repaired.

connections. I
I. Starting switch' not 1'. Have switch replaced.
{resulting in blown t
operating.
o I o r I 1
fuses or tripped 2. Voltage to ow t pe m't I 2. Request voltage check from the power company.
circuit breakers), motor to reach operating I

, speed.
! 3. Fuses or circuit breakers 3. Install proper size fuses or circuit breakers.

do not have sufficient


t
capac=ty
I. Motor overloaded. I. Feed work slower into blade.
2. Fuses or circuit breakers i 2. Install proper size fuses or circuit breakers.

breakers, do not have sufficient


I capac=ty.
3. Starting switch not 3. Have switch replaced,
operating (motor does

not reach speed).

44
PARTS LiST FOR CRAFTSMAN 10 INCH TABLE SAW 9 10
MODEL
NO.113.298720 , /_!

I#,_ /
; &_]s

FIGURE 1 - RIP FENCE ASSEMBLY 62952

Key Part Key Part


No. No. Description No. No. Description

1 62942 Handle 10 62529 Lock, Rear Fence


2 62945 Shoe 11 62531 Roller, Rear Fence
3 62775 Indicator 12 62944 Rod. Fence Lock
4 9404336 Screw, Pan Cross Type "T" 13 62533 Spring, Head Alignment
No. 4-40 x 1/4 (Includes Key #18)
5 62941 Head. Fence 14 STD551210 *Lockwasher, External No. 10
6 423567 Screw, Sems 3/8-16 x 1/2 15 STD611005 *Screw, Hex Head Type "A"
7 62946 Channel, Fence No. 10 x 1/2
8 STD600805 *Screw. Pan Cross Type "T" 16 62532 Pad, Alignment
8-32 x 1/2 17 62940 Cam
62528 Spring, Fence Lock 18 62943 Nut, Adjustment

* Standard Hardware Item - May be purchased locally.

FIGURE 2 - ON/OFF POWER OUTLET 60381

Key iI PaN
No. No. Description

-- 60381 oOn/Off Power Outlet Complete


1 60375 Cord, Molded
2 60380 Housing. Switch
3 60256 Key, Switch
4 60374 Switch, Locking
5 60377 Cover, Switch
Screw, Pan Hd. No. 6 x 3/4
6 i448007

• Does Not Include Key No. 3


Order Separately if Required.
45
PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW
MODEL NO. 113.298720

12 13 16

32 33

27 28

29 28

! !
31 _///_ /524 23

/
Figure 3
/
i
3O
j
PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW
MODEL NO. 113.298720

Always order by Part Number - not by Key Number.

FIGURE 3 PARTS LIST

Key I Part Key Part


No. I No. Description No. No, Description

1 62579 Guard Assembly (See Fig. 6) 24 STD551210 *Lockwasher, External No. 10


2 ISTD522506 *Screw. Hex Hd. 1/4-20 x 5/8 25 62689 Handwheet Assembly
3 ISTD551225 *Lockwasher, External 1/4 26 STD511103 *Screw, Pan Hd. 10-32 x 3/8
4 ISTD541025 *Nut. Hex 1/4-20 27 62701 Panel, Front
5 ISTD523110 *Screw. Hex 5/16-18 x 1 28 STD610805 *Screw, Pan Hd. Ty "AB" No. 8 x 1/2
6 16254! Bar Fence Rear 29 62702 Scale, Adjustable Bevel
7 'STD551231 *Lockwasher, External 5/16 30 62700 Base
8 ISTD541031 *Nut, Hex 5/16-18 31 60252 Guard, Belt
9 J60313 Nut, Self-threading 32 60255 Clip, "S"
10 !627O3 Insert Assembly, 33 STD601105 *Screw, Pan Hd. Ty "T" 10-32 x t/2
(Includes Key No. 11 & 12) 34 60253 Support, Belt Guard
11 162718 Clip, Retaining 35 60254 Bracket, Support
12 ISTD501102 *Screw. Locking Set 10-32 x 3/16 36 454896 *Screw, Hex Hal. 3/8-!6 x 1/2
13 1133645 Screw. Flat Hd. 10-32 x 1 37 STD551237 *Lockwasher, External 3/8
14 162584 Rod, Separation 38 71165 Tie, Wire
15 162493 Insert, Exact-l-Cut 39 STD5414!1 Nut, Lock 10-32
16 162952 Fence Assembly, Rip (See Fig. 1) 40 62618 +Motor
17 162710 Tape, Fence 41 STD522507 *Screw, Hex Hd. 5/16-18 x 3/4
18 162709 Bar Assembly, Fence Guide 42 STD551031 *Washer, 21/64 x 5/8 x 1/16
ncludes Key No. 17) 62750 Bag of Loose Parts (Not Illustrated)
19 162539 Spacer. Fence Guide Bar (Includes Bag 62751 )
20 160381 Switch Assembly Box (See Fig. 2) 62751 Bag of Loose Parts (Not Illustrated)
21 ISTD523117 *Screw, Hex 5/16-18 x 1-3/4 SP5116 Owners Manual (Not Illustrated)
22 162704 Gauge Assembly, Miter (See Fig. 5)
23 ISTD511107 *Screw. Pan Hd. t0-32 x 3/4

* Standard Hardware Item -. May Be Purchased Locally.

NOTE: Shipping and handling charges for standard hardware items


(identified by *) such as nuts, screws, washers, etc., make
buying these items by mail uneconomical. To avoid shipping
and handling charges, you may obtain most of these locally.

+ Stock Item - May be secured through the hardware department of


most Sears Retail Stores or Catalog Order Houses.
PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW
MODEL NO. 113.298720

12 [
18 19 20
13 f
/
14
/
/ i
21
16

62

25
59 56
\
22
_. 23
58 23

39

31 41 40 29 30

44 38 37 36 35 34 34
43
33 32

Figure 4
PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW
MODEL NO. 113,298720
FIGURE 4 PARTS LIST

Key I Part Key Part


No. I No. Description No. No, Description

62587 Support, Spreader 34 STD 302111 *O-Ring


60204 Screw, Thumb 5/16-18 x 1 35 62697 Screw, Lift
STD 571812 *Pin, Roll 3/16 x 1-1/4 36 62699 Pointer
STD 523106 *Screw, Hex Hd. 5/16-18 x 5/8 37 STD 601103 *Screw, Pan Hd. Ty "T" 10-32 x 3/8
5 I STD 523110 *Screw, Hex Hd. 5/16-18 x 1 38 STD 551210 * Lockwasher, External No. !0
6 I STD 551231 * Lockwasher, External 5/16 39 62489 Cradle (Includes Key No's. 42 and 43)
62292 Support, Guard 40 30509 Washer, End Play (.005 Thick)
8 I STD 541031 *Nut, Hex 5/!6-18 41 30767 Washer, End Play (.010 Thick)
STD 532507 *Bolt, Carriage 5/16-18 x 3/4 42 62312 Link
10 t 60206 *Screw, Hex Ind. Wash. Hd. 43 6527 Ring, Retaining 3/4
1/4-20 x 1-I/2 44 STD 328022 *Pulley, 5/8 Bore (Includes Set Screw)
11 I 60205 Spring 45 STD 304410 *Belt, V 1/2 x 41
12 I STD 551037 *Washer, 380 x 47/64 x 3/32 46 30419 Housing, Arbor Assembly (Includes Key No's.
13 t 63011 Washer, Knob Clamp 44, 47, 49, 50, 51,52, 53, 54)
14 ! 62295 Spacer 47 STD 600803 *Screw, Pan Hd. Ty "T" 8-32 x 3/8
15 I 30426 Table, Trunnion
16 I 62696 Table, 10 In. Saw 49 3508 Retainer, Arbor Bearing
17 I 60175 +Blade, Saw 10 In. 5O 37158 Ring, Retaining 5/8
18 I 62498 Collar; Blade 51 3509 Bearing. Saw Arbor
19 I 6362 Nut, Arbor 52 30420 Housing, Arbor
20 I 3540 Wrench, Arbor 53 STD 580025 * Key, Woodruff
21 I 62437 Retainer, Bearing 54 6532 Arbor (Includes Key No's. 31,50, 53)
22 I 62698 Screw, Tilt 55 37825 Support, Motor Base
23 I 37900 Collar, Stop 56 37824 Base, Motor
24 t STD 523710 *Screw, Hex Hd. 3/8-16 x 1 57 37823 Pin, Hinge
26 I STD 551237 *Lockwasher, External 3/8 58 STD 581037 Ring, Retaining 3/8
26 I 37899 Nut, Tilt 59 37836 Wrench, Hex L 3/32
27 I 63054 Ring, Retaining 3/4 60 37887 Wrench, Hex L 1/8
28 I 37828 Spring, Clamp Screw 61 37837 Wrench, Hex L 5/32
29 I 18 Handle, Clamp Screw 62 30628 Screw, Pivot Arm
30 I 37829 Screw, Clamp 63 6423 Washer, Spring
31 I STD 581062 *Ring, Retaining 5/8 64 STD 551025 *Washer, 17/64 x 47/64 x 1/16
32 I 37838 Washer .629 x 7/8 x 1/64 65 62585 Rod, Spreader
33 I 60178 Washer, Spr!ng

Standard Hardware Item - May Be Purchased Locally. + Stock Item -- May be secured through the Hardware Department
nf mnst S_rs Rp,tail Storp.s or CataloQ Order Houses.
PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW
MODEL NO. 113.298720

5 I
1

12

11 ! 6

_8 10 9

FIGURE 5 - 62704 MITER GAUGE ASSEMBLY FIGURE 6 - 62579 GUARD ASSEMBLY

Key Part Key Part


No. No. Description No. No. Description

-- 62704 62579 Guard Assembly, Saw


+Gauge Assembly, Miter
1 162693 1 60297 Nut, Push
Plug, Button
2 62692 2 62391 Pin I/4 x 1-I/2'"
Knob, Miter Gauge
3 62395 Support, Guard
(Includes Key No. t)
I 3 STD 551031 4 62389 Guard, Saw
*Washer, Plain, 21/64 × 1 x 1/16
37893 5 6239O Pin, 1/4 x 1-3/4"
4 Gauge, Miter
5 STD 510803 6 STD 551025 *Washer, 17/64 x 5/8 x 1t16 °'
*Screw, Pan Hd. 8-32 x 5/15
6 135 Indicator 7 62520 Spacer, Pawl
7 37895 8 62879 Pawl
Block, Miter Gauge Indicator
9
8i 37896 Pin, Miter Gauge Stop
10
62580 Spreader, Assembly Blade
9 9417295 62410 Pin, 1/4 x 1"
Screw, Pan lid.,
11 STD 571810 *Pin, Roll, 3/16 x 15/16"
w/Lockwasher, 8-32 x 5/8
10 62230 12 62519 Spring, Pawl
Rod Assembly, Miter Gauge,
Consisting of Items 11, 12, t3
11 STD541231 *Nut, Hex., 5/16-18
12 52225 Stud, Clamp
13 62383 Stud, Pivot
14 60288 Screw, LoCking Set 1/4-20 x 3/8

" Stendard Hardware Item - May Be Purchased Locally.

+ Stock Item - May be secured through the Hardware Department


of most Sears Retail Stores or Catalog Order Houses.

5O
PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW
MODEL NO. 113.298720

5 4

\ f

I 2
_3

FIGURE 7 - LEGS FIGURE 8 - TABLE EXTENSIONS

Key Part Key! Part


No. No. Description No. No. Description

1 60314 Screw, Serrated Truss Hd. 1/4-20 x 5/8


1 62947 Extension, Table 12 x 27
2 62552 Leg 2 STD523112i *Screw, Hex Hd. 5/16-18x 1-1/4
3 62554 Stiffener, Side 3 STD551031 *Washer, 11/32 x 11/16 x 1/16
4 STD 551225' *Lockwasher,' Ext. 1/4
4 STD551131 *Lockwasher, External 5/16
5 STD 541025 *Nut, Hex 1/4-20 5 STD541031 *Nut, Hex 5/16-18
6 62553 Stiffener, End -- 507780 , Bag of Loose Parts (Not Illus.)
7 STD 541250 *Nut, Hex 1/2-13
Foot, Leveling
" Standard Hardware Item - May be purchased Iocall_
8 803835
HARDWARE FOR ATTACHING LEGS TO SAW.
9 STD 523112 *Screw, Hex'Hd. 5/16-18 x 1-1/4
10 " STD 551031 Washer, 11/32 I.D.
11 STD 551131 *Lockwasher, Ext. 5/16
12 STD 541031 *Nut, Hex 5/16-18
62752 Bag of Loose Parts (not illustrated)

Standard Hardware Items-- May be Purchased Locally.

t Stock Item - May be secured through the Hardware


Department of most Sears retail stores or
catalog order house.

51
10 iNCH TABLE SAW

SERVICE Now that you have purchased your 10-inch table saw should a
need ever exist for repair parts or service, simply contact any
Sears Service Center and most Sears, Roebuck and Co. stores.
Be sure to provide all pertinent facts when you call or visit.

MODEL NO.
113.298720
The model number of your 10-inch table saw will be found on a
plate attached to your saw, at the left-hand side of the base.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE


FOLLOWING INFORMATION:

PART NUMBER PART DESCRIPTION


HOW TO ORDER
MODEL NUMBER NAME OF ITEM
REPAIR PARTS 113.298720 10-INCH TABLE SAW

All parts listed may be ordered from any Sears Service Center
and most Sears stores. If the parts you need are not stocked
locally, your order will be electronically transmitted to a Sears
Repair Parts Distribution Center for handling.

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 6;0684 U.S.A.


Part No. SP5116 Form No. SP51t 6-4 Printedin U.S.A_2/gO

You might also like