EA C412

FMS

Topics to be covered today:

• Turning Part Programming
• Example
 G-Codes
• Majority of the earlier codes still valid
• G40- TNR compensation cancel
• G41- TNR left compensation
• G42- TNR right compensation
• G70- Finish cutting CC
• G71- Rough cutting CC
• G76- Thread cutting canned cycle
Function Fanuc

Spindle speed G96 –constant surface speed

mode G97-constant RPM
Feed rate mode G94 – IPM or mm/min
G95 –IPR or mm/rev
Inch/Metric G20 – all dimensions in inch
dimension G21- all dimensions in mm
Return to HP G28
 INTRODUCTION

Tool
X-axis

X-axis travel
Tool

Z-axis travel
Z-axis

Z-axis is the axis of the spindle and X-axis is the

direction of traverse motion of the tool post
 STEPS FOLLOWED
(TURNING OPERATION)
• Move the cutting tool to a point near the job in
the rapid mode
• Set linear interpolation (G01) and move in X-
direction to give the required depth of cut
• Move along Z-axis to the required length of the
job
• Set rapid mode (G00) and retract the tool along
X-axis
• Move to the start point using G00 mode
 EXAMPLE-1
Taper turning

Dia 20 Dia 15

15 5 15

35

Given: The raw material available is 20 mm dia bar of length

35mm.
The operations involved are:
• Facing
• Turn to 15 mm diameter over 15 mm length
• Taper turning
 Dia 20 Dia 15

15 5 15 N005 G50 S1100

N010 G21 G90 G94 EOB
35
N015 M03 S1000
Here, M06 need not be used because the tool
and the spindle are independent. So there is no N020 T0101 EOB
reason to stop the spindle for tool change. N025 G00 X22 Z0.5 EOB
N030 G01 X0 F200 EOB
G50 code followed by S1100 sets the maximum N035 Z0 EOB
RPM of the spindle. This is the rated speed of N040 X20 (FACING)
the machine.
N045 X15 EOB
N050 Z-15 EOB
T0101 : - The tool offsets (length compensation) N055 X20 Z-20 EOB
N060 Z-35 EOB
N065 G00 X25 Z20
N070 M30 EOB
 EXAMPLE-2
R5

20 R5

20 5 10
N00 G90 G21 G94 EOB
N01 G28 U0 W0
N02 T0404 Note that I have not
N03 M03 S1200
used nose radius
N04 G00 X0 Z1 EOB
compensation. It
N05 G01 Z0 F100 EOB
has to be used here.
N06 G02 X10 Z-5 I0 K-5 F150 EOB
N07 G01 Z-15 EOB
N08 G03 X20 Z-20 I5 K0 EOB
N09 M30 EOB
 Tool Nose Radius Compensation
• The cutter compensation helps in making
minor adjustments to the tool tip position in
order to accurately produce machine
features.
• Cutter compensation behaves differently
based on whether tool tip programming or
tool center programming is being used.
 Tool center programming
With tool
G42
center
programming,
G41
the tool will be
automatically
offset by the
radius value
that has been
entered into
All surfaces will be affected
the offset
with this mode
registry.
 Tool tip programming
• With tool tip programming, only tapers and
radii will be affected.
• Straight diameters and perpendicular
faces will remain unchanged.

Error in profile
 G71
Multiple Turning CC
• A G71 causes the profile to be roughed out by
turning.
• You need two blocks to specify all the values.
• Example G71 U2.0 R1.5
• G71 P10 Q20 U0.1 W0.1 F45
(i) U0.5 R1
U- Depth of cut in each pass along X-axis in
mm
R- Retraction or retardation amount in mm
(i) G71 P_ Q_ U_ W_ F_
• Example G71 U2.0 R1.5
• G71 P10 Q20 U0.1 W0.1 F45
(i) U0.5 R1 U- Depth
of cut in mm R- Retraction or retardation
amount in mm
(ii) G71 P_ Q_ U_ W_ F_
P- Starting block number
Q- End block number
U- Finishing allowance along X-axis in mm
W- Finishing allowance along Z-axis in mm
F- Feed rate
 G70
Finish Turning CC
• A G70 causes a range of blocks to be
executed.
• This is used after compilation of G71.
• It has only one block.
• G70 P10 Q20
P- First block of cycle
Q- Last block of cycle
 G72
Multiple Facing CC
• A G72 causes the profile to be roughed out by
facing.
• You need two blocks to specify all the values.
• Example G72 W2.0 R1.5
• G72 P10 Q20 U1.0 W1.0 F45
(i) W2.0 R1.5
W- Depth of cut in each pass along
Z-axis in mm R- Retraction or retardation
amount in mm
(i) G72 P_ Q_ U_ W_ F_
• Example G72 W2.0 R1.5
• G72 P10 Q20 U1.0 W1.0 F45
(i) W2.0 R1.5 W- Depth
of cut in each pass along Z-axis
in mm R- Retraction or retardation
amount in mm
(ii) G72 P_ Q_ U_ W_ F_
P- Starting block number
Q- End block number
U- Finishing allowance along X-axis in mm
W- Finishing allowance along Z-axis
in mm
F- Feed rate
 G76
Threading Cycle
• G76 is a multi-pass threading cycle.
• Here also two blocks are required.
• G76 P031560 Q150 R0.5
• G76 X17.96 Z-50 P1020 Q250 F1.5
• G76 P031560 Q150 R0.5
• G76 X17.96 Z-50 P1020 Q250 F1.5
Code Meaning

P03 No of finishing passes

15 Pull out angle

60 Angle of thread

Q150 1000XMin depth of cut in mm (Here 0.150)

R0.5 Finishing allowance in mm

X17.96 Core diameter of thread

Z-50 Length of thread

P1020 1000XHeight of thread in mm (Here it is 1.020)

Q250 1000XDepth of first cut in mm (Here it is 0.25)

F1.5 Pitch or Lead of thread

 Data table
O/DIA CORE PITCH DEPTH
1.6 1.1706 0.35 0.2147

For a metric thread

H=0.866Xp
 EXAMPLE-1
30 20
10

20

10 5 10 10 10 5

[BILLET X30 Z50]

N010 G21 G40 G98
N020 G28 U0 W0 Note that I have not
N030 T0404
used nose radius
N040 M03 S1200
compensation. It
N050 G00 X30 Z5
N060 G00 Z1
has to be used here.
N070 G71 U0.5 R1
N080 G71 P90 Q150 U0.1 W0.1
 EXAMPLE-1
30 20
10

20

10 5 10 10 10 5
N090 G01 X0
N100 Z0
N110 G03 X10 Z-5 R5
N120 G01 Z-15
N130 X20 Z-25
N140 G01 Z-35
N150 G02 X30 Z-40 R5
(# Finishing Cycle)
N160 G70 P90 Q150
N170 G28 U0 W0
N180 M05
N190 M30