Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • CNC

    Uploaded by

    Venky Venkatesh
    397 views43 pages
    The document provides information on various turning operations and cycles that can be used in CNC turning programs, including: - Facing operations like single, step, and taper facing using cycle G94 - Turning operations like box, multiple, and taper turning using cycles G90 and G71 - Subprograms using M98 to call additional programs - Cycles for operations like multiple grooving (G75), pattern repeating (G73), and multiple threading (G76 and G92)

    Original Description:

    Original Title

    cnc

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PPT, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    The document provides information on various turning operations and cycles that can be used in CNC turning programs, including: - Facing operations like single, step, and taper facing using cycle G94 - Turning operations like box, multiple, and taper turning using cycles G90 and G71 - Subprograms using M98 to call additional programs - Cycles for operations like multiple grooving (G75), pattern repeating (G73), and multiple threading (G76 and G92)

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as ppt, pdf, or txt
    397 views43 pages

    CNC

    Uploaded by

    Venky Venkatesh
    The document provides information on various turning operations and cycles that can be used in CNC turning programs, including: - Facing operations like single, step, and taper facing using cycle G94 - Turning operations like box, multiple, and taper turning using cycles G90 and G71 - Subprograms using M98 to call additional programs - Cycles for operations like multiple grooving (G75), pattern repeating (G73), and multiple threading (G76 and G92)

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as ppt, pdf, or txt
    of 43

    Prepared by

    External operations Facing Turning

    Internal operations Drilling Grooving

    Grooving
    threading

    Boring
    Internal multiple turning 1

    G00-Positioning in Rapid G01-Linear Interpolation G02-Circular Interpolation (CW) G03-Circular Interpolation (CCW) G04-Dwell G07-Feed rate sine curve control G10-Data setting G11-Data setting cancel G17-XY Plane G18-XZ Plane G19-YZ Plane G20-Inch Units G21-Metric Units G22-Stored stroke check function ON G23-Stored stroke check function OFF G25-Spindle speed fluctuation detection OFF G26-Spindle speed fluctuation detection ON G27-Reference point return check G28-Automatic Zero Return G29-Return from Zero Return Position

    G31-Skip function

    CODES

    G32-Thread cutting G34-Variable lead thread cutting G36-Automatic tool compensation G40-Tool Nose Radius Compensation Cancel

    G41-Tool Nose Radius


    Compensation Left G42-Tool Nose Radius Compensation Right G46-Automatic Tool Nose Radius Compensation G50-Coordinate system setting and maximum rpm G52-Local coordinate system setting G53-Machine coordinate system setting G61-Exact stop check mode 2

    G30-2nd reference point return

    G62-Automatic corner override G63-Tapping mode G64-Cutting mode G65-User macro simple call G66-User macro modal call G67-User macro modal call cancel

    G87-Side Drilling Cycle

    G88-Side Tapping Cycle

    33

    G89-Side Boring Cycle G90-Absolute Programming G91-Incremental Programming G92-Thread Cutting Cycle G94-Endface Turning Cycle G96-Constant surface speed control G97-Constant surface speed control cancel G98-Linear Feed rate Per Time

    G68-Mirror image for double turrets ON


    G69-Mirror image for double turrets OFF G70-Finishing Cycle G71-Turning Cycle G72-Facing Cycle G73-Pattern repeating G74-Peck Drilling Cycle G75-Grooving Cycle G76-Threading Cycle G80-Canned cycle for drilling cancel G83-Face Drilling Cycle G84-Face Tapping Cycle G86-Face Boring Cycle

    G99-Feed rate Per Revolution


    G107-Cylindrical Interpolation

    contents
    Structure of program

    Cycles involved
    -Facing-single(or Box),step,taper facing -Turning-Box,multiple Turning,Taper Turning -Sub programming -Box turning ,Multiple Turning

    -multiple facing
    -Pattern Repeating cycle -Multiple grooving
    4

    -Multiple Threading

    Structure of program
    Start up of program
    Body of program End of program

    Start up of program
    O1000 [ BILLET X20 Z60

    G21/G20 G98/G99 G40


    G50 S1800 G28 U0 W0

    M06 T0101
    M03/M04 S1000 G00 X21 Z1 G28 U0 W0 M05 BODY OF PROGRAM
    7

    M30

    Metal Cutting Parameters for XL-turn Lathe


    Operations speed(rpm) feed(mm/min) depth of cut (mm) Turning Grooving Threading 1000-1500 600-800 300-350 45-55 15-25 0.5-1 0.25-0.5 0.03-0.04

    FACING

    Box /Single facing cycle(G94)


    Syntax: G94 X-diameter Z-length of w.p F-feed No of cuts=4
    22

    10

    [BILLET X22 Z70; G21 G98; G28 U0 W0; 22 M06 T01; M03 S1500;

    G00 X23 Z1; G94 X0 Z-0.5 F30; Z-1;

    Z-1.5
    Z-2 G28 U0 W0;

    M05;
    M30;]
    11

    Step Facing(G94)
    [BILLET X22 Z70;
    22 10 G21 G98; G28 U0 W0; 2 M06 T01; M03 S1500; G00 X23 Z1; G94 X10 Z-0.5 F30; Z-1; Z-1.5 Z-2 G28 U0 W0; M05; M30;]
    12

    Taper facing(G94)
    Syntax:
    G94 X Z R F Where
    52
    10

    (X,Z)=Target points
    R=Length of taper F=Feed

    13

    [BILLET X22 Z70;


    G21 G98; G28 U0 W0; 10 M06 T01; M03 S1500; 52 G00 X23 Z1; G94 X10 Z-0.5 F30;

    G00 X22 Z-2;


    G94 X10 Z-2 R-0.5 F30; X10 R-1.0; X10 R-1.5; X10 R-2.0; X10 R-2.5; X10 R-3.0;

    Z-1;
    Z-1.5 Z-2

    X10 R-3.5;
    X10 R-4; X10 R-4.5;

    (X,Z)

    G28 U0 W0

    X10 R-5.0; G28 U0 W0;


    M05; M30;]
    14

    Alternate method:
    X,z

    G94 X21 Z-2 R-5 F35 X20 X19

    X18
    X17 X16

    M05 M30

    X15
    X14 X13 X12 X11 X10 G28 U0 W0
    15

    TURNING

    16

    BOX TURNING CYCLE(G90)


    Syntax:
    G90 X Z F X-Diameter

    Z-Length
    F-feed

    17

    [BILLET X22 Z70; G21 G98; G28 U0 W0; M06 T01;

    15

    M03 S1500;

    G00 X23 Z1;

    20

    G90 X21 Z-20 F35; X20; X19; X18; X17; X16 X15; G28U0W0 M05
    18

    M30

    MULTIPLE TURNING [BILLET X25 Z60; CYCLE(G90) G21 G98;


    G28 U0 W0; M06 T01;
    15 20 25

    M03 S1500; G00 X26 Z1; G90 X24 Z-30 F35;

    15

    15

    X23;
    X22; X20; X19 Z-15; X18 X17; X16
    19

    G28U0W0

    M05
    M30

    TAPER TURNING CYCLE(G90)


    Syntax:
    G90 X Z R F R=Difference in radius=(D-d)/2

    CONVENTION

    R -ve

    R +ve

    (X,Z)=Target Point

    20

    [BILLET X25 Z60;


    2 box turning operations
    15 20 25

    G00 X25 Z-30;

    G90 X25 Z-35 R-0.5 F35


    5 15 15

    X25 R-1; X25 R-1.5; X25 R-2.0 X25 R-2.5;

    G28U0 W0;
    M05; M30;]
    21

    SUBPROGRAMMING
    [BILLET X25 Z60
    5 5 15 25

    G21 G98 G28U0 W0 M06 T01 M03 S1500 G00 X25 Z0; M98 P003333;

    G28U0 W0
    M05 M30]
    22

    [SUB PROGRAM O3333

    G90 X25 W-5 R0.5 F35

    G90 X25 W-5 R-0.5 F35


    X25 R-1.0 X25 R-1.5

    X23 R1.0
    X22 R1.5 X21 R2.0

    X25 R-2.0
    X25 R-2.5 X25 R-3.0 X25 R-3.5 X25 R-4.0

    X20 R2.5
    X19 R3.0 X18 R3.5 X17 R4.0 X16 R4.5

    X25 R-4.5
    X25 R-5.0 G00 X25 W-5;

    X15 R5.0
    G00 X25 W-5; M99;
    23

    MULTIPLE TURNING CYCLE(G71)


    Syntax: G71 U R
    G71 P Q U W F

    U-Depth of cut, R-Retract

    P-starting block number


    Q-Ending block number U-Finishing allowance in diameter(0.1)

    W-Finishing allowance in length(0.1)


    F-feed
    24

    p7 p6 p4 p2 p5 p3

    Co-ordinates
    P1=X15 Z0
    p1

    P2= X15 Z-10


    15 20 25 30

    P3=X20 Z-10
    P4=X20 Z-20 P5= X25 Z-20 P6=X25 Z-30

    10 10

    10

    P7= X30 Z-30;

    25

    [BILLET X25 Z70 G21G98 G28 U0 W0 M06 T01 G01 X20 Z-20 G01 X25 Z-20 G01 X25 Z-30 N10 G01 X30 Z-30 G70 P1 Q10 S2000 F25

    M03 S1500
    G00 X26 Z1 G71 U0.5 R1.0 G71 P1 Q10 U0.1 W0.1 F40 N1 G01 X15 G01 Z0 G01 X15 Z-10 G01 X20 Z-10

    G28 U0 W0
    M05 M30

    26

    27

    MULTIPLE FACING CYCLE(G72)


    Syntax:
    G72 W R W-depth of cut(0.5),R-retract example
    p1 p2 p3 p4 p5 p6

    G72 PQUW F P-starting block number Q-Ending block number U-Finishing allowance in diameter(0.1) W-Finishing allowance in length(0.1) F-feed

    28

    Pattern Repeating Cycle(G73)


    Syntax:

    G73 U W R
    G73 P Q U W F U-Total material removed radially i.e.., (D-d)/2 W-(0 for turning ) Relief in z- axis U 1 R- Number of passes= depth of cut(0.5)

    29

    P6 P5 P4

    P3

    P2 P1 10 20 25

    25 10 15 U 7.5 2 2 7.5 R 1 16 0.5


    passes

    5 15

    15

    20

    10

    Co-ordinates:
    P1=X10 Z0 P2 =X20 Z-10

    P3=X20 Z-30
    P4=X20 Z-45 P5=X20 Z-60,P6=X25 Z-65
    30

    [BILLET X25 Z80 G21G98 G28U0 W0 M06 T01 M03 S1500 G00 X26 Z1

    G02 X20 Z-45 R7.5


    G01 X20 Z-60 N20 G01 X25 Z-65

    G70 P10 Q20 S2000 F25


    G28 U0 W0 M05 M30]

    G73 U7.5 W0 R16


    G73 P10 Q20 U0.1 W0.1 F35 N10 G01 X10 G01 Z0 G01 X20 Z-10 G01 X20 Z-30

    31

    GROOVING

    32

    MULTIPLE GROOVING(G75)
    Syntax:
    G75 R G75 X Z P Q F R-Retract

    X-Root Diameter of groove


    Z-Position of end of groove in x-axis P-pecking/depth of cut in microns

    Q-Shifting of tool in microns


    F-feed
    33

    Ex:for single groove

    [BILLET X22 Z50


    G21G98 G28 U0 W0

    15

    22

    M06 T02
    M03 S500

    2mm Grooving Tool

    G00 X23 Z-7

    G75 R1
    G75 X15 Z-10 P100 Q1000 F15 G28 U0 W0 M05 M30;]
    34

    THREADING

    35

    36

    P = Pitch = 1/Number of threads per inch (tpi) H = Angular Depth = 0.866025 x P H/8 = Shortening of major dia = 0.108253 x P H/4 = Shortening of minor dia = 0.216506 x P d = Actual Depth = 0.541266 x P r = Radius at the Root = 0.1443 x P Hn = Basic height of Internal Thread = 0.54127 x P Hs = Basic height of External Thread = 0.61344 x P

    37

    38

    MULTIPLE THREADING CYCLE(G76)


    SECOND BLOCK Syntax: G76 P Q R G76 X Z P Q F FIRST BLOCK:

    X-Minor diameter(mm)
    Z-Thread Length P-Thread height (microns) Q-Depth of cut for first pass in microns

    Q-depth of cut for each passF-Pitch of the thread R-Finishing Allowance

    Ex Thread calculations for M32X1mm pitch


    d=D-2P P-thread height=0.613Xpitch of the thread
    39

    So d=32-2X0.613=30.774mm

    [BILLET X32 Z70


    G21 G98 G28 U0 W0 -settings

    M06 T01
    M03 S400 G00 X33 Z1 G76 P031560 Q50 R0.015

    -load the tool

    -Rapid positioning -cuts the entire thread in one block

    G76 X30.774 Z-12 P0613 Q100 F1

    G28 U0 W0
    M05 M30] -program end
    40

    THREADING CYCLE(G92) G92 X Z F X-minor dia| Z-thread length F-pitch EX:M32x1 mm pitch

    41

    [BILLET X32 Z70 G21 G98 SETTINGS

    G28 U0 W0
    M06 T01 M03 S400 G00 X33 Z1 LOAD THE TOOL SET THE SPINDLE SPEED RAPID POSITON

    G92 X31.8 Z-12 F1


    X31.7 X31.6 X31.5 X31.4 X31.3 X31.0 X30.9 X30.8 X30.774 G28 U0 W0 M05 M30]

    FIRST THREADING CYCLE REMOVING 0.2mm MATERIAL

    FINAL CUT PROGRAM END

    42

    43

    You might also like