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    SOP Envacol 0209

    Uploaded by

    -Niez Cyank Pipiih-
    This standard operating procedure outlines the proper use of Envacol 206, a dust suppressant chemical. It specifies the required equipment, including a mixing tank, pump, piping and nozzles. It provides an example installation using these components on a 500 MT/hour conveyor. Tables show the flow rates, chemical and water quantities needed for different conveyor loading rates. A flow diagram and safety precautions are also included.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    SOP Envacol 0209

    Uploaded by

    -Niez Cyank Pipiih-
    555 views1 page
    This standard operating procedure outlines the proper use of Envacol 206, a dust suppressant chemical. It specifies the required equipment, including a mixing tank, pump, piping and nozzles. It provides an example installation using these components on a 500 MT/hour conveyor. Tables show the flow rates, chemical and water quantities needed for different conveyor loading rates. A flow diagram and safety precautions are also included.

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    This standard operating procedure outlines the proper use of Envacol 206, a dust suppressant chemical. It specifies the required equipment, including a mixing tank, pump, piping and nozzles. It provides an example installation using these components on a 500 MT/hour conveyor. Tables show the flow rates, chemical and water quantities needed for different conveyor loading rates. A flow diagram and safety precautions are also included.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    555 views1 page

    SOP Envacol 0209

    Uploaded by

    -Niez Cyank Pipiih-
    This standard operating procedure outlines the proper use of Envacol 206, a dust suppressant chemical. It specifies the required equipment, including a mixing tank, pump, piping and nozzles. It provides an example installation using these components on a 500 MT/hour conveyor. Tables show the flow rates, chemical and water quantities needed for different conveyor loading rates. A flow diagram and safety precautions are also included.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    STANDARD OPERATING PROCEDURE (SOP)

    ENVACOL 206TM – Dust Suppressant

    Dilution Rate
    1 Liter Envacol into 40 Liter water, applied for approx. 10 MT coal.

    Required Equipment
    - Mixing Tank, capacity of 5,000 – 10,000 Liter.
    - Pumping Unit, any acceptable brand with output 3-6 Bar.
    - Piping, diameter 1 in, various pipe material can be used depend on client approval.
    - Nozzle, depends on desired flow rate output.
    Example :
    • Treatment location : conveyor with loading rate 500 MT/hour.
    • Envacol standard dosage : 1 Liter Envacol for 10 MT coal on dilution rate of 1:40.
    • Required pumping unit flow rate : 600 x 40/10 = 2,000 liter/hour.
    • With maintaining pump pressure on 3 Bar, the nozzle type can be specifically defined
    depends on how many nozzles can be installed suitably. 3 nozzles with 800 liter/hour
    flow rate or 4 nozzles with 600 liter/hour flow rate can be used on this case.
    • Daily usage base with assumption on 24 hours non stop loading operation, approx.
    1,170 liter of Envacol diluted into 46,830 liter of water will be required for this
    treatment or approx. 50 liter of Envacol and 1,950 liter of water will be required on 1
    hour operation.

    Refer to below table for various loading rate.


    Conveyor Loading Rate (MT/hour) 125 150 200 300 500
    Flow Rate (liter/hour) 500 600 800 1,200 2,000
    Qty of Envacol required (liter/hour) 12 15 20 30 50
    Qty of Water required (liter/hour) 488 585 780 1170 1,950
    Flow Diagram
    NOZZLE SPRAY
    STORAGE/MIXING
    TANK

    circulation process

    CHEMICAL
    DRUM
    PUMPING UNIT

    Personal Protection & Safety Precaution


    - Read Material Safety Data Sheet (MSDS) before start operation.
    - Operator must use Safety Shoes, Goggles and Gloves.

    Dilution Procedure
    - Use clean water (normal PH), avoid using sea water.
    - Fill the mixing tank with Envacol first following with water.
    - Start circulating procedure approx 5 minute.
    - Stop circulation process and prepare for spraying operation.

    PT. Anugerah Inti Mulia, Plaza Niaga Blok D.22, Jl. MH. Thamrin – Bogor 16810
    Tel. +62 8796 2780 Fax. +6221 8796 1376 email : info@pt-aim.co.id

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