Tata Indica V2 Petrol

Tata Indica - V2
(MPFI)
(Li, LEi, LSi, LGi & LXi)
Owner's Manual & Service Book
Passenger Car Business Unit

Mumbai Pune
( This owner's manual is advised to be kept in the vehicle, at all times)

l Should any question or query exist regarding l In the event of the vehicle being sold, please
any aspect of your car, please contact the ensure that this manual is left in the vehicle for
nearest TATA MOTORS dealers, who will be the reference of the new owner.
pleased to assist wherever possible.
l This Owner's manual and service book includes
l The recommended routine maintenance information of the operation and maintenance
servicing along with any running repairs that of various equipment installed on the different
may be required, should be entrusted to TATA versions of Tata Indica V2 car. Please note that
MOTORS dealerships or to TATA MOTORS this manual applies to all the models and
Authorised Service Centres (TASCs) or TATA explains all equipment including options not
MOTORS Authorised Service Points (TASPs) to installed on your car.
ensure that only latest methods and genuine
TATA MOTORS replacement parts are used for
the continued reliability, safely and
performance of the vehicle.
© Copyright 2004 TATA MOTORS'
All rights reserved. The material in this
manual may not be reproduced or copied, in
whole or in part, in any form without written
permission from TATA MOTORS
2
Dear Indica customer,
We are privileged to have you choose the Tata Indica V2 car. The car comes backed by the trusted Tata
brand and is part of the stable of offerings from Tata Motors in the passenger car range.
We would want you to be acquainted with the details in this user's manual, which will enable you to derive
optimum performance from your Indica. We look forward to having you as a satisfied customer and hope to
have you retain us as your first choice for any of your motoring needs.
Yours sincerely
Rajiv Dube
Vice President (Commercial)
Passenger Car Business Unit
Tata Motors Limited
3
4
INTRODUCTION 7 • Engine Belt Tension • Oil & Oil Filter
• Fuel Filter • Transaxle • Fuel Filling Cap
TAKINGCAREOFTHEENVIRONMENT 8 • Clutch & Brakes • Power Steering
We request you to spend a few minutes in going • Battery • Catalytic Converter
through our environmental concern • Spark Plug • EGR System (Diesel Engine)
• Fuses & Relays • Wheels & Tyres
WARRANTY 10
EMERGENCY SERVICE TIPS 113

INFORMATION AT A GLANCE 12
CONTENTS • Filling Station Information
• Engine • Clutch • Transaxle • Brakes
• Steering System • Electrical • Suspension
• Car Dimensions
BEFORE DRIVING 15 IMPORTANT INFORMATION 123
• Controls • Instrument Panel • Location of Aggregate Numbers

• Heating, Ventilation & Air Conditioning • Fuel, Coolants & Lubricants
• Interiors and Accessories • Technical Specifications
• Service Schedule
STARTING & DRIVING THE CAR 55
• Car Record Sheet
• Check List • Starting & Stopping
• Preparing to Drive • Fuel Economy CUSTOMERSUPPORTNETWORK 143
• Driving in adverse conditions • Tata Motors Offices & Network
• Driving Petrol cars • Driving safety • Names & Address of Tata Motors Main Dealers
(MDs),
MAINTENANCE & CAR CARE 75 Tata Motors Authorised Service Centres
• Engine Compartment Lamp (TASCs), Tata Motors Authorised Service Points
(TASPs)
• Windshield Washer
• Air Filter • Engine Cooling System
5
1800 209 6688
6
INTRODUCTION
Congratulations on acquiring the Tata Indica V2 and welcome Tata Indica V2 is a safe car designed for quality
to the family of Tata Indica car owners. performance. In order to maintain the level of performance
and reliability, it is important that only Tata Motors genuine
This owner's manual has been prepared to acquaint you with accessories are to be fitted. Any accessory that is fitted or
the operation and maintenance of your new Tata Indica V2 modification that is carried out without authorisation can
and to provide you with important safety information and tips hamper the safety & performance of the car besides
for effective driving. Please refer to it from time to time for depriving you of your warranty benefits.
enjoyable, safe and troublefree driving pleasure.
Use of genuine parts, designed and manufactured to our
This manual is an essential part of your car and should always exacting standards, is the best way to maintain your Tata
be kept in the car. Indica V2 in peak operating condition. Please do not use
substitutes. They always prove costlier in the long run.
Regular servicing of your car ensures its road worthiness and
Failure to use genuine parts can invalidate warranty
troublefree operation.
claims.
To assist you in maintaining your Tata Indica V2 we have a
The information and specifications given in this book are
network of dealers and Service Centres throughout the
valid as on the date of printing. Tata Motors reserves the
country. The list is included in this manual for your
right to make changes in design and specifications and/
convenience.
or to make additions to or improvements in this product
without obligation to install them on products previously
Happy motoring sold.
Indicates "CAUTION"
7
ENVIRONMENTAL PROTECTION Taking Care of the Environment
Taking care of the Environment engine could cause rise in the emission such as CO & HC
particulate.
Tata Motors is committed to producing cars using
environmental friendly technology. A number of features have Ø Monitor the car’s fuel consumption regularly. If it shows
been incorporated in our passenger cars which are specifically a rising trend get the car immediately attended to at the
designed to ensure environmental compatibility throughout TATA MOTORS Authorised Service Centre.
the life cycle of the car. We would like to inform you that your
Ø Switch off the engine during long stops at traffic jams or
car meets Emission norms and is being regularly validated at signals. If you need to keep the engine running, avoid
the manufacturing stages to keep up with the stringent unnecessarily revving or stopping and starting.
emission norms.
Ø Use only unleaded fuel in petrol cars.
As a user you too can protect the environment by operating
your car in a proactive manner. A lot depends on your driving Ø It is not necessary to rev up the engine before turning it
off as it unnecessarily burns the fuel.
style and the way you maintain your car. Listed below are few
tips that will help you do so. Ø For petrol cars switch off the ignition only when engine
is at idling and when the vehicle is stationary, not when
WHILE DRIVING : the vehicle is running.
Ø Avoid frequent and violent acceleration. Ø Shift to higher gears as soon as it is possible. Use each
Ø Do not carry any unnecessary weight on the vehicle as it gear upto 2/3rd of it’s maximum engine speed. A chart
overloads the engine. indicating gear shifting speeds is given in this book.
Ø Avoid using devices requiring high power consumption MAINTENANCE OF THE CAR :
during slow traffic condition.
Ø Ensure that recommended maintenance is carried out
Ø It is not advisable to warm up the engine during the first on the car regularly at the TATA MOTORS Authorised
start of the day by idling, as cold temperatures within the Service Outlets.
8
ENVIRONMENTAL PROTECTION Taking Care of the Environment
Ø As soon as you notice any leakage of oil or fuel in the car cleaned. Do not use compressed air for cleaning these
we recommend that you get it attended immediately. parts which may spread the dust in the atmosphere.
Ø Use only recommended brands and grades of lubricants While carrying out the servicing or repairs of your car, you
& coolants and clean/uncontaminated fuels.
should pay keen attention to some of the important engine
Ø Get your vehicle checked for emission periodically by our aggregates which greatly affect emission. These components
authorised dealer and regularly renew the P.U.C. are :-
Certificate.
1. Fuel pump, Injectors
Ø Ensure that fuel filter, oil filter, breathers are periodically 2. Air intake & Exhaust system especially for leakages
checked and if required, replace the same using only
genuine recommended brands. 3. Cylinder head for valve leakage
Ø Do not pour used oils or coolants into sewage drains, 4. All filters such as air, oil & fuel filters (check
garden soil or open streams. Dispose of the used filters periodically)
and batteries in compliance with the current legislation.
5. Catalytic converter
Ø Do not allow any unauthorised person to tamper with
the engine settings or to carry out modifications on the 6. Ignition system - Spark plug gap
car.
This Owner’s Manual & Service Book contains further
Ø Never allow the vehicle to run out of fuel. This will result information on driving precautions and maintenance care
in misfiring of the engine and could cause harm to the leading to environment protection. Please familiarise yourself
catalytic converter. with these aspects before driving.
Ø Parts like brake liners and clutch disc should be vacuum
9
WARRANTY Terms and Conditions
We WARRANT each Tata Indica car and 3. Any part which is found to be shall be final and binding, the car
parts thereof manufactured by us to be defective and is replaced by us under is subjected to misuse, negligence,
free from defect in material and the warranty shall be our property. improper or inadequate
workmanship subject to the following 4. As for such parts as tyres, batteries, maintenance or accident or
conditions - loading in excess of such carrying
electrical equipment, fuel injection
1. This warranty shall be for 18 months equipment,etc.not manufactured capacity as certified by us, or such
from the date of sale of the car by us but supplied by other parties, services as prescribed in our
irrespective of the distance covered. this warranty shall not apply, but Owner's Manual and Service Book
However, for the cars used for buyers of the car shall be entitled are not carried out by the buyer
commercial applications (used for through our sales or service
to, so far as permissible by law, all
hire or reward viz those operating establishments, our authorised
such rights as we may have against
with a yellow number plate), the dealers, service centres or service
warranty shall be limited to 18
such parties under their warranties
in respect of such parts. points.
months or 50,000 kms, whichever
occurs earlier. 5. This warranty shall not apply if the 6. This warranty shall not cover
2. Our obligation under this warranty car or any part thereof is repaired normal wear and tear or any
shall be limited to repairing or or altered otherwise than in inherent normal deterioration of
replacing, free of charge, such parts accordance with our standard the car or any of its parts arising
of the car which, in our opinion, are repair procedure or by any person from the actual use of the car or
defective, on the car being brought other than from our sales or service any damage due to negligent or
to us or to our dealers within the establishments, our authorised improper operation or storage of
warranty period. The parts so dealers, service centres or service the car. This warranty shall not
repaired or replaced shall also be points in any way so as, in our apply to normal maintenance
warranted for quality and judgement which shall be final and services like oils & fluid changes,
workmanship but such warranty binding, to affect its reliability, nor head lamps focussing, fastener
shall be co-terminus with this original shall it apply if, in our opinion which retightening, wheel balancing, tyre
warranty.
10
WARRANTY Terms and Conditions
rotation, adjustment of valve 8. This warranty is expressly in lieu of 10. Any claim arising from this
clearance, fuel timing, ignition all warranties, whether by law or warranty shall be recognised only
timing and consumables like bulbs, otherwise, expressed or implied, if it is notified in writing to us or to
fuel filters & oil filters, etc. This and all other obligations or our authorised dealer without any
warranty shall not apply to any delay soon after such defects as
liabilities on our part and we
damage or deterioration caused by covered and ascertained under this
neither assume, nor authorise any
environmental pollution or bird warranty.
droppings. This warranty shall not person to assume on our behalf,
apply to V-belts, hoses and gas any other liability arising from the 11. This warranty shall stand
leaks in case of air conditioned sale of the car or any agreement in terminated if the car is transferred
cars. Slight irregularities not relation thereto. or otherwise alienated by the buyer
recognised as affecting the function without our prior written consent.
or quality of the vehicle or parts, such 9. The buyer shall have no other
as slight noise or vibration, defects 12. We reserve our rights to make any
rights except those set out above
appearing only under particular or change or modification in design
irregular operations are items
and have, in particular, no right to
of the car or its parts or to introduce
considered characteristic of the repudiate the sale, or any
any improvement therein or to
vehicle. agreement or to claim any
incorporate in the car any
7. This warranty shall be null and void reduction in the purchase price of additional part or accessory at any
if the car is subjected to abnormal the car, or to demand any damages time without incurring any
use such as rallying, racing or or compensation for losses, obligation to incorporate the same
participation in any other incidental or indirect, or in the cars previously sold.
competitive sport. This warranty inconvenience or consequential
shall not apply to any repair or damages, loss of car, or loss of time,
replacements as a result of accident or otherwise, incurred or accrued.
or collision.
11
INFORMATION AT A GLANCE Filling Station Information
ENGINE OIL UPTO DIPSTICK MAX.MARK ~ 4.0 Ltrs. FUEL TANK CAPACITY 37 Ltrs.
* Premixed ready
to use Engine
Coolant = 6 Litres
Windshield Washer
reservior = 3.5 Litres
(for LXi) and 1.5 Litre
(for Li/LSi/LEi/LGi)
Brake fluid = 0.265 Lires
TYRE PRESSURE 30 PSI (2.1 bar) / 28 PSI (1.9 bar)

TRANSAXLE OIL 3.3 Ltrs.
FRONT / REAR
IMPORTANT : For petrol cars fitted with catalytic converter always use only unleaded petrol with an octane rating not less than RON 87.
For recommended oil grades and change intervals, refer lubricants chart and service schedule
12
INFORMATION AT A GLANCE Dimensions
1485 mm
unladen
785 mm 2400 mm 490 mm 1400 mm
1665 mm
1380 mm
3675 mm
Note : Co-driver's side rear view mirrors for Deluxe LGi version only 13
14
BEFORE DRIVING
• CONTROLS
• INSTRUMENT PANEL
• HEATING, VENTILATION &

AIR CONDITIONING
• INTERIORS & ACCESSORIES

Rear View Mirrors Head Rest
Sunvisors Rear Seat
Glove Box Seat Belt Adjustment
Window Winding Tailgate Opening
Power Windows Fuel Flap Opening
Tray Cover with Coin Holder Music System
Plug Socket Electrical Accessories Fitment
Rear Ashtray Load Area Lamp
Digital Clock Front Fog Lamps
Roof Mounted Interior Lights Head Lamp Leveling Switch
Front Seat & Seat Adjustments
15
BEFORE DRIVING Controls
CONTROLS
Digital Clock
Instrument
Heating, Ventilation
Panel
& A.C. Controls
Air Vent
Horn Pad
Accessory
Switches
Coin Box Headlamp Leveling
Switches
Power Window Switch
Pack
Gear Shift
Plug Lever
Socket Parking Brake
(if fitted)
16
Keys :
Your car comes with two identical keys.
With this key, you can operate - 1. Door Locks
2. Steering Lock cum ignition switch
3. Tail gate Lock 4. Glove box
It is advisable to keep one of the keys in a safe place for use in case of
an emergency.
Do not use a locally made key, but obtain a duplicate through
your Tata Motors dealer. To open
Do not leave the key inside the car. Outside swing handle
Door Locks : Lock Unlock
The front doors can be locked and unlocked from outside with the
key or from inside using the door lock lever. In your car, the driver's
door & co-driver's door have separate locking facilities. To lock from
inside turn the lever towards the inner hinged handle.
Where the central locking system is provided, if you lock/unlock the Locking /
driver door with the key, the remaining three doors get locked/ Unlocking
lever
unlocked at a time. The tail gate door is not a part of the central locking
provision.
To open the door from outside use the swing handle. After unlocking To open
the door with the key, pull the swing handle upward.The swing handles
are provided on each door.
Hinged handle Inside door handle
To open the door from inside pull the hinged handle outward.
17
On RHS Door
Childproof Lock :
Both the rear doors of the car are provided with childproof locks. Push
the lock lever located on the vertical face near the rear lock downward
before closing the door. The door which has been locked can no longer
be opened from inside.
It can be opened only from the outside.
On LHS Door
Deactivate the childproof lock when not required.
Steering lock cum ignition switch :

The steering column lock cum ignition switch has the following four
positions and is operated with the key.
1. LOCK POSITION - The key can be inserted or taken out only in this
position. When the key is removed from the switch, the steering is
locked. To unlock the steering, insert the key and also turn it to the
'OFF' (Steering unlock) position.
2. 'OFF' POSITION - In this position, the steering lock opens and the
music system is powered.
18
3. 'IGN' POSITION - This is for switching 'ON' the power supply to the
following items :
• Blower & A/C (HVAC)
• Engine cooling fan
• Horn
• Plug Socket
• Power window (if fitted)
• Head Lamp Leveling Switch Accessories Supply
• Head lamps
• Front fog lamps (if fitted)
• Load Area Lamp
• Music system (if fitted)
• Digital clock
• Engine ignition & fuel supply
• Turn signal lamps
• Wash and wiper system
• Reverse light
• Instruments and gauges and tell tale warning lamps
• Audio warning unit
• Rear windshield demister control (if fitted)
4. 'START' POSITION - In this position, which is momentary, the switch

cranks the engine. When the switch is in this position momentarily,
the devices listed under "Accessories supply" above, are switched
'OFF'.
19
The following items are operated/powered without the key in the

ignition switch :
Hazard warning system, Stop lamps, Position lamps, Registration lamps,

Illumination of A.C. control panel, Odometer display (LCD) of Instrument
Panel, Roof lamp, Reading lamps, Engine lamp,Load Area Lamp, Central
door locking, Audio warning unit, Memory of digital clock and Music
System, Rear Windshield Demister.
The switch symbol lamps may come 'ON' without the key in the 'IGN'
position on ignition switch.
Note : When the key is returned from 'OFF' position to LOCK

position, the music system continues to be powered until the key is
removed from the switch. This also helps to remind the driver if the
key is inadvertantly left in the vehicle when aligting from the vehicle,
where this is provided.
I) Do not remove the key, while the car is in motion, as the

steering will get locked and the car cannot be steered.
II) While turning the key from `LOCK 'position to ÒFF'
position slightly rotate steering wheel to relieve pressure
on steering spindle for easy operation of the key. Also
ensure the key is inserted fully before turning the key.
iii) Do not operate to START position when engine is running.
This may damage the ring gear of starter motor.
20
Combi-switch
WIPER STALK LIGHT STALK

FLASH HIGH BEAM
FLICK WIPE SPRING RETURN
SPRING RETURN DIP BEAM
OFF (NORMAL POSITION)
HIGH BEAM
FAST WIPE
LEFT TURN
SLOW WIPE (SIGNAL SELF CANCELLING)
PUSH SWITCH LANE CHANGE LEFT (SPRING RETURN)
FOR WASH & WIPE
OFF OFF
OFF OFF LANE CHANGE RIGHT (SPRING RETURN)
INT. WIPE RIGHT TURN
(SIGNAL SELF CANCELLING)
MIN.
DELAY TIMING FOR LIGHTS CONTROL SWITCH
INTERMITTENT WIPE
MAX.
21
Wiper Control Combi-Switch Lever - Left Lights Control Combi-Switch Lever - Right
G
C
B F
E
A
Selector
F C
D B
D
E
A
Wiper Control Combi-switch Lever - Left Lights Control Combi-switch Lever - Right
A. Wiper 'OFF' position A. Head lamp 'OFF' position
B. Slow Wipe B. Position lamp 'ON'
C. Fast Wipe C. Position lamp & head lamp 'ON'
D. Intermittent wipe * D. Push down the lever for high beam
E. Pull up for windshield wipe E. Pull up the lever (spring return) for high beam flash
(Flick Wipe Spring Return) F. Lane change left (spring return)
F. Press side knob for wash G. Side Indicator - LH
H. Lane change right (spring return)
* Rotate selector to set delay timing for intermittent wipe I. Side Indicator - RH
22
Accessory Switches : (if installed)

Accessory switches have been provided on the dash board
near the steering column on the right hand side.
1. Rear windshield demister (unlatched switch)
The switch is pushed and released to switch Accessory
'ON' and the knob returns to the normal Switches
position.The function indicator lights up in amber
indicating that the demister heater is 'ON'. The function is
controlled through a timer and operates for 15 minutes
(approximately) and goes 'OFF' automatically at the end
of the duration. The heater can be switched 'OFF' anytime Authorised Service Outlet/ Dealer in case of fog lights
by once again pushing and releasing the switch knob. activation requirement.
Note : Switching 'ON' and 'OFF' can be done only with key 3. Rear windshield wiper (latched switch)
in 'IGN' position. The demister heater remains 'ON' even Push to switch 'ON' - Push to switch 'OFF'
after removal of ignition switch key and goes 'OFF' at the The function indicator on the knob lights
end of 15 minutes period. up in green when the wiper function is 'ON'.
2. Rear fog lights (Unlatched switch) provision 4. Front fog lights - (Unlatched switch)
Push to switch 'ON' and push to switch 'OFF'. Push to switch 'ON' and push to switch
Rear fog lights are operative only when the 'OFF'. Front fog lights are operative only
head lights are switched 'ON' or front fog lamps when the position lamps are switched 'ON'.
are switched 'ON'. The function indicator on the knob lights The function indicator on the knob lights
up in amber when the lamps are 'ON'. Lamps 'ON' indication up in green when the lamps are 'ON'. Lamps
is provided in Instrument panel also. Please contact any 'ON' indicator is provided on instrument panel also.
23
Gearshift lever & Shifting pattern :

The gearshift lever is mounted on the central console between the
two front seats. The gearshift pattern is shown on the gear lever knob.
The reverse gear should be engaged only when the car is

stationary. Wait for 5 seconds after declutching to ensure
smooth engagement of the reverse gear.
Parking brake :
A mechanical parking brake acting only on the rear wheel is provided
on your car.The parking brake lever is located behind the gearshift lever.
To apply the parking brake, pull the lever up fully . The indicator light
on the instrument panel will become ÒN'. To release it, pull
the lever up slightly, press the release button and push the lever down.
The parking brake indicator on the instrument panel will go
'OFF' when the parking brake lever is fully released.
When parking on level ground, place the gear lever in the 'Neutral'
position. When parking on a downhill gradiant, place the gear lever in Release
'Reverse' position. When parking on uphill gradiant, place the gear lever Button
in the '1st' position
Apply the parking brake properly before leaving the car &
release it before moving. Use the parking brake for holding the
car on a gradient.
Parking Brake Lever
24
CAR IDENTIFICATION AND RECORD
OWNER'S NAME
Following items are provided
ADDRESS with your Tata Indica :
1. Owner's Manual & Service Book.
SELLING DEALER CODE
2. Battery Warranty Card.
DATE OF DELIVERY 3. First Aid Kit.
4. Advance Warning Triangle.
DATE OF REGISTRATION 5. Jack and Handle.
REGISTRATION NO. 6. Spare Headlamp bulbs - 2 Nos.
7. Spare Fuses - (Provided in fuse
CHASSIS NO. box)
8. Tool Kit
ENGINE NO.
a. Wheel Spanner
TRANSAXLE NO. b. Screw Driver
c. Open end spanner (8-10)
d. Adjustable Plier
THE WARRANTY ON THIS CAR IS VALID ONLY IF THE DETAILS ARE FILLED, SIGNED AND STAMPED
BY THE SELLING DEALER. e. Philip Head Screw Driver
f. Tube Spanner (15-16) for
DEALER'S SIGNATURE Spark plug with Handle.
AND STAMP 9. Manufacturer's Manual for Music
System
25
BEFORE DRIVING Instrument Panel
INSTRUMENT PANEL
Indicators* Engine RPM
Speedometer Meter
Temperature Gauge LCD Fuel Gauge
Set Knob Mode Selector Knob
* All indicators may not be provided on some clusters.
25
BEFORE DRIVING Instrument Panel
Turn Signal and Hazard Warning
I) Turn Signal :
Turn signal lamps can be operated only when the ignition supply
is 'ON and by using the turn indicator switch on the combiswitch.
The direction indicator (LHS) and (RHS) on the instrument
cluster flashes alongwith external indicator lights as selected.
II) Hazard Warning :

This can be operated without ignition 'ON'. Press the hazard
warning switch (red knob) on the centre of the dash board, all side
indicator lights and indicator , LHS and RHS turn indicators on
cluster will flash simultaneously to warn the other road users about
any hazardous condition of the car. Depress the knob again to
switch 'OFF' the hazard function.
Note : If light does not blink or blinks rapidly, it is an indication of

problem in the blinker electrical system or the indicator bulb at front
or rear has fused. Get it rectified immediately.
Hazard Warning Switch
26
BEFORE DRIVING Indicators
Parking Brake Indicator cum Low Brake Fluid Warning Light

When the ignition key is turned to the 'IGN' position, the symbols light
up for the following :
i) when the parking brake is applied, and/or
ii) when the brake fluid level in the container is low.
Else the indication goes 'OFF' after few seconds.
If the lamp glows while engine is running, then check the parking
brake or brake fluid oil level.
Do not drive the car if this indicator remains 'ON'. Get the
problem attended to immediately at an Authorised Service
outlet.
High Beam Indicator :

Symbol lights up when the headlamp high beam is 'ON'.
Engine Check Indicator :

This lamp indicates engine condition. When a malfunctioning occurs
in Engine or EMS, this lamp indicates as below :
1. Remains "OFF" in "IGN" position.
OR
2. Remains "ON" in running position.
27
Position Lamp Indicator :

Symbol lights up when the position lamps are switched 'ON'.
Illumination lamps for AC, HVAC or ventilation panel and switch
illumination lamps comes 'ON', when the position lamps are 'ON'.
Position lamps can be used as parking lamps.
Instrument cluster illumination turns 'ON' with key in 'IGN' position
and position lamps 'ON'.
Note : Position lamps also remain 'ON' while head lamps are 'ON'
and in this condition instrument cluster illumination lamp will not
be 'ON'.
Low Oil Pressure Indicator :

When the ignition key is turned to the 'IGN' position, symbol lights up
and goes off as soon as the required engine oil pressure is developed
after starting the engine.
If the low oil pressure indicator does not glow or remains 'ON'
with the 'IGN' on and engine is running, it indicates a fault in
the electrical circuit/lubrication system. Check & get the
problem attended to at an Authorised Service outlet.
28
Battery Charging Indicator :

Symbol lights up when the 'IGN' is turned 'ON' and should go 'OFF'
after the engine starts.
If it remains 'ON' while the engine is running, it indicates that

the battery is not being charged. Switch off all unnecessary
electrical equipment and get the problem attended to at an
Authorised Service outlet.
Front Fog Lamp Indicator (Provision) :

This symbol lights up when the front fog lamps are switched 'ON'
Rear Fog Lamp Indicator (Provision) :

This symbol lights up when the rear fog lamps are switched 'ON'
29
BEFORE DRIVING Gauges
Speedometer, Main Odometer and Tripmeter (on LCD) :

The speedometer indicates the car speed in km/hr. The odometer
records the total distance the car has been driven. The tripmeter can
be used to measure the distance travelled on each trip or between
fuel fillings.
Keep track of the odometer reading & follow the maintenance
schedule regularly for meeting service requirements.
Odometer, Tripmeter and Illumination intensity control on

instrument panel (LCD) :
The instrument panel has an LCD to display the following :
Main Odometer (Non- resettable) - Counts upto 999999 kms
Tripmeter A (Resettable) - Counts upto 1999.9 kms
Tripmeter B (Resettable) - Counts upto 1999.9 kms
Intensity level of instrument panel illumination - selection among
preset levels.
Display for Trip - A
LCD has two line display.The first line displays the Odometer count.The
second line displays either of Tripmeter A, Tripmeter B, Intensity level
of panel illumination.
The selection and control of functions are done through 'MODE' and
'SET' push buttons (knobs) provided on either side of the LCD.
The 'MODE' knob is used to select one of Tripmeter A, Tripmeter B or
Intensity level of panel illumination. Switching among the above three Display for Trip - B
functions can be done by pressing the knob.
30
The 'SET' knob is used to control the chosen function. Pressing

the knob for a few seconds resets the chosen tripmeter and
varies the intensity level of instrument panel illumination.
The panel illumination intensity varies among preset levels as
follows :
Intensity Level Indicator
= Min
= = = = Max
This display returns to Trip A after a few seconds of intensity
level selection, if left in this mode.
Note : Main odometer and tripmeter A indication will
remain on display even if the ignition key is removed.
Reduced contrast in display may occur at low and high
temperature.
RPM meter :
The meter indicates engine speed in revolutions per minute
(rpm)
Change gears at appropriate engine rpm and car speed to get
optimum fuel economy.
The permitted engine rpm upper limit is the start of Red Zone
on the dial.
If RPM meter does not indicate during initial cold starting,
gently raise the engine rpm till the battery charge lamp goes
'OFF'.
RPM Meter
31
Temperature gauge :
The gauges indicates the temperature level of the engine coolant. The
red zone at 'H' indicates temperatures higher than normal. A visual
warning indication (Red coloured) comes 'ON' indicating that when
the coolant temperature is higher than normal.
Avoid driving, when the pointer is in the red zone. It indicates engine
overheating, which may be due to insufficient coolant in the radiator
or due to any other defect. Take the car to the nearest Authorised
Service outlet for necessary attention.
Never remove the cap from the coolant reservoir when the High
engine is hot. Do not restart the engine until the problem has Temperature
Temperature Gauge
been duly attended. Warning
Fuel Gauge :
The fuel gauge indicates the approximate fuel level in the tank. Refill
the fuel tank at the earliest, when the needle touches the red band
(indicating reserve capacity has been reached.), a visual warning
indication (Amber coloured) comes 'ON' indicating the fuel level is low.
Low
Fuel Warning Fuel Gauge
32
BEFORE DRIVING Audio Warning
Audio Warning Unit

Seat Belt Reminder (Beeper) : (If installed)
When the key is in the 'IGN' position and the driver's seat belt has not
been fastened, an audio warning comes 'ON'. Please fasten the seat
belt. The warning goes 'OFF' automatically after a few seconds, even if
the seat belt is not fastened.
'Key in' Warning Beeper : (if installed)

When the ignition is turned to 'OFF' position and the key is not removed
from the switch, an audio beep comes on if driver door is open. The
beeper will go 'OFF' after a few seconds automatically if warning is
ignored or if the key is removed/door is closed.
33
BEFORE DRIVING Audio Warning / Tail Lamps
Lamps 'ON' Reminder (if installed)

An audio warning (beeper) is provided to inform the driver that the
headlamps/position lamps are left 'ON'. This comes 'ON' when the
driver removes the key and opens the door. Switch 'OFF' the lamps, 1
before leaving the car. However the lamps can be kept 'ON' ignoring
the warning, if desired. 2
3
Tail Lamp : The tail lamp assembly incorporates the following-
4
1. Stop cum position lamp
2. Position Lamp 5
3. Turn Indicator
4. Fog lamp provision on RH side. Reverse lamp on LH side. High Mounted Stop Lamp
5. Reflex reflector
Registration Plate Lamps :

Two concealed lamps are provided for illumination of the rear
registration number plate.
High Mounted Stop Lamp :

High mounted stop lamp is provided at the rear and it glows whenever
service brake is applied.
Registration Plate Lamps
34
BEFORE DRIVING Heating, Ventilation & Air Conditioning
Air Flow Pattern
Towards Windscreen (Defrost)
Side Air
Vents
Central
Air Vents
Towards Towards
Foot Board Foot Board
35
BEFORE DRIVING Heating, Ventilation & Air Conditioning
HEATING, VENTILATION & AIR CONDITIONING

(if installed)
D E
A. Temperature Control Knob :
The air temperature in the car can be controlled by operating
the temperature control knob (A) at the left hand side of the
control panel. The temperature can be increased by rotating
the knob towards the red segment and decreased by rotating
it towards the blue segment.
B. Blower Speed Regulation Knob :

The ventilation system has a three/four speed blower. The
blower speeds can be regulated to any one of the following
speeds by operating the knob (B) at the centre of the control
panel. A C
LOW • MEDIUM • HIGH • VERY HIGH B
HVAC CONTROLS
36
BEFORE DRIVING Heating, Ventilation & Air conditioning
C. Air Direction Control Knob : D

The air flow can be changed by turning the switch (C) to the
desired direction.
Towards face
Towards face and feet
Towards feet
A B C
Towards feet and windshield
(Recommended for clearing fogging on windshield)
Air demist / defrost windshield A.C. CONTROLS

(Recommended for clearing heavy fog and snow)
D
D. A.C. ON/OFF Switch :
The A.C. can be switched 'ON' by pressing the switch (D) on
the A.C. control panel provided the blower is ÒN' and the
engine is running. The indicator lamp will show that the A.C. is Indicator
ÒN'.
A.C. ON / OFF Switch
37
E. Air Circulation Switch : E

• In HVAC version to put air circulation mode in recirculation,
press switch 'E'. The indicator lamp will show air circulation
is in recirculation.
Indicator
To put vehicle in Fresh mode release switch 'E'. Indicator
lamp will be 'OFF'.
• In A.C. version, air circulation mode can be selected by Air Recirculation
rotating knob 'E'. Knob
Fresh Recirculation
• In recirculation mode, air inside the vehicle is circulated
again and again. In Fresh mode, air is taken from Notice : The A.C. compressor gets switched 'OFF'
automatically when engine gets overheated. The A.C. is
atmosphere and circulated in the vehicle.
automatically switched 'ON' when the engine cools down.
Recirculation mode can be used
• While driving in dusty condition Normal Cooling :
• To avoid traffic pollution A.C. - ON
• To get quick cooling/heating as required.
Knob 'B' - Desired speed position
Whenever discomfort is felt switch air circulation mode to
fresh. Knob 'C' - Towards face
Notice : The A.C. can be switched ÒN' only if the blower is Switch 'E' - Suitably as explained
'ON' and engine is running. When A.C. is switched 'ON' Quick Cooling :
engine idling RPM increases marginally, to adjust to the A.C.
compressor load.When desired temperature is achieved A.C. If your car is left in the sun with window closed inside
trips 'OFF' automatically. temperature increases.
38
To achieve quick cooling effect, open the windows briefly while Defrosting :
you operate the air conditioner, with air circulation switch is in (For vehicles fitted with HVAC unit)
Fresh mode, fan at higher speed and air direction towards In low temperature areas, to clear frost formation outside the
'FACE'. All vents to be opened completely. windshield glass, this setting is used.
Once temperature inside has come down sufficiently, close First start the engine and accelerate to warm up.
the windows and change air circulation suitably to fresh/ Knob 'A' - Maximum hot position
recirculation.
Knob 'B' - Very High
Demisting :
Knob 'C' - Towards windshield
In rainy season or in areas of high humidity, mist formation
inside windshield glass is observed. To clear mist dehumidified Switch 'E' - Fresh air mode condition
air is passed on the windshield glass. Once the windscreen has become clear, move the fan switch
The position of control knobs should be adjusted as follows : to desired speed.
A.C. - ON Notice : Electric heater coil is provided for demisting of tail
Knob 'B' - Desired speed position gate glass for deluxe versions.
Knob 'C' - Towards windshield Normal Heating :
Knob 'A' (for vehicles fitted with HVAC) - at suitable ( For vehicles fitted with HVAC )
temperature Knob 'A' - Suitable temperature position
Air circulation - at suitable position Knob 'B' - Suitable blower speed
Notice : When mist gets cleared switch the knob "C' position Knob 'C' - Towards face & feet
to Face mode. A.C. - OFF
In high humidity areas, if cold air continues to flow over
windshield, it may cause sudden fogging on outside surface Air Circulation- Fresh switch
of windshield.
39
Quick Heating :
All settings as explained before except air circulation switch Close
to recirculation.
Once vehicle is heated, switch back to fresh mode. Open
Air Flow Direction Control

Ventilator : Knob
The air flow can be adjusted continuously with the rotary
control knob at the vents on the dash board. The air vents can
be adjusted upward and downward. This is common for HVAC,
AC and ventilation.
Notice : Refrigerant charged in the air conditioning circuit

has been identified on the label over front body member.
Use only refrigerant as given in the label for topping up or
recharge, i.e. do not charge R12 (CFC) in the vehicle earlier
charged with R134a (Non CFC) or vice versa.
Notice : Fresh air is taken from the grill opening provided
at base of windshield glass outside the vehicle. Keep these
openings clear and free from fallen leaves etc.
40
BEFORE DRIVING Interiors and Accessories
REAR VIEW MIRRORS

Door mirrors : Driver side only (alternate) Both sides (if fitted)
The rear view mirror is fitted on the door from the outside and can be
adjusted by the lever provided inside the door. In some versions the
mirrors are provided on both the doors.
Inner Rear View Mirror :
Plain mirror (Alternate)
Antiglare mirror (if fitted)
If an antiglare mirror has been fitted inside the cab. Provision has been
made for two positions :
1. Normal position
2. Antiglare position
Use antiglare position only when necessary, as it reduces rear view
clarity.
Normal Mirror (if fitted) Operating
In some versions, a normal mirror has been fitted inside the cab. ANTIGLARE MIRROR Knob
(Only on deluxe version)
Sunvisors :
Two adjustable sunvisors are provided inside the cab above the
windshield to prevent sun glare.
Lower the sunvisors to protect the eyes from bright sunlight. The
sunvisor also moves sideways towards the door.
A vanity mirror has been provided on the back of the co-driver's
sunvisor. Vanity Mirror
41
Cup Holders
When not in use keep the sunvisors in their stowed position
otherwise they may block the driver's vision.
Glove Box :
The glove box is located on the dash board in front of the co-driver's
seat. The glove box can be locked with the ignition key.
Cup holders are provided on the inner face of glove box flap.
Do not use the cup holder while the car is in motion.

Glove Box
Window Winding :
Manually Operated Window Winding :
Window winding in the standard version is manually operated. Rotate
the handle on the door pad to raise or lower the window glass.
Window Winding Lever
42
Power Windows : (if installed)

All the window glasses can be operated by means of switches, provided
on the floor console near the gear shift lever for all the four windows.
These can be operated only when the key is in the 'IGN' position.
In some version, power windows are provided only on front doors. Push type
Lock/Unlock
Press to raise the glass Press to lower the glass Switch
In the same switch, safety locking arrangement has also been provided
using the push type switch at centre. This switch has two positions ;
LOCK - when the switch is in depressed condition
UNLOCK - when the switch is in pressed condition
In the lock position, the rear window switches become inoperative. Window Winding Switch
However the rear windows can be operated by the switches on the On floor Console
console. Illumination on rear window switches goes 'OFF' in locked
position. Press down the lock button to unlock.
Individual window winding switches have been provided only on the
rear doors.
While raising the glass take care to avoid fingers/hands getting
trapped between the glass and the frame.
Window Winding Switch On Rear Door
43
Tray Cover with coin holder :

Tray cover is provided on centre cluster for the occupants of front seat.
Inside tray cover coin holder is provided to place all types of coins.
To open tray cover, first push it gently at the middle and then pull out
slowly.
Do not pull tray cover directly. It will damage inside locking
mechanism.
Tray cover with coin holder

Plug Socket : (if fitted)
A plug socket is provided on the floor console behind the gear shift
lever . This can be used for connecting loads upto 10A maximum like
mobile charger, cigarette lighter etc. To use this socket, remove the
cap first.
Always keep this socket coverd with the cap when not
in use.
Plug Socket
44
Rear Ash Tray : (if fitted)

Ash trays are provided on both rear doors for the occupants at the
rear.
To open the rear ash tray press the lid, it will rotate outward.
To remove the ashtray open fully and press down to disengage the
top piot pin.
To refit the as tray, locate the bottom piot pin and push the top piot
pin in to place.
Do not forget to extinguish the cigarette butts, before putting

them in the ash tray.
Rear Ash tray
Do not put paper or other flammable material in the ash trays.
Digital Clock :
A digital clock is provided in the middle of the dash board. It displays
the time when the steering lock cum ignition switch is in 'IGN' position.
Three push knobs 'H', 'M' and 'Z' are provided for setting the time and
for resetting the display to zero - 'H' for hours setting, 'M' for minute
setting and 'Z' for setting minutes to zero.
H M Z
45
Roof Mounted Interior Light & Reading Lamps :
Interior roof lighting and reading lamps with inbuilt switches are
provided on the roof near the rear view mirror.
The switch for the reading lamps, has 3 positions -
LEFT SIDE OFF RIGHT SIDE
READING LAMP READING LAMP
Delayed Turn Off (for deluxe model)

Reading Lamps
This switch has 3 positions -
OFF DOOR ON
Door Switch
ON - The lamp will come 'ON' as long as switch is in this position.
DOOR - In this position the lamp comes on when either of the

front doors are opened. When the door is closed, the lamp will
not go 'OFF' immediately, but remain 'ON' for a few seconds. This
helps settling in the seat and inserting the key in the Ignition
switch.
When the key is turned to the 'IGN' position, the lamp goes 'OFF'
immediately, before the delay period.
OFF - In this position the lamp will not comes 'ON' at all.
46
Front Seats and Seat Adjustments :

Front Seats : Both the driver and co-driver seats are of bucket type to
provide maximum riding comfort.
Moving the seats forward and backward :

To adjust the seat position, lift the lever under the seat cushion front,
then move the seat to the desired position and release the lever.
Make sure the seat is locked in position.
Adjusting the angle of the seat back : Lever for sliding (Forward/Backward)
To adjust the angle of the seat back, a lever has been provided on the
sides of the front seats. By lifting the lever, you can adjust the angle of
the backrest.
Do not adjust the seat when the car is in motion.

Always adjust the seat back to an upright position and sit well
back in the seat.
Lever for reclining seat back
47
Head-rest : (Adjustable on the front seat & fixed on the rear seat)
Head-rests are designed to help reduce the risk of neck injuries in case
of accidents. For best protection, adjust the top of the headrest, so
that it is in level with one's ears. To adjust the head-rest pull /push it to Release
the desired position until it clicks. The head-rest can be adjusted up to Button
64 mm in steps of 16 mm.
If headrest is required to be removed (for cleaning fabric etc.) pull the
headrest fully up, then push notch button with a thin punch while
pulling the headrest up. To install proceed in reverse.
Seat Release Latch on 'C' pillar
Avoid driving the car with the head-rest removed as it is a
safety item. Do not attempt to adjust the head-rest while
driving the car.
Rear Seat : (Split 60 : 40)

A cushion bench 60 : 40 split seat has been provided for the rear
passengers. Any one of the split seat back can be folded by releasing
the latch, on both the 'C' pillars simultaneously. For making more
luggage space, the folded rear seat can be somersaulted further. Before
summersaulting ensure that the front seats are at 3/4 the full travel
towards rear.
For fixing the seat back upright, just push back the seat in position. It
will get locked by itself.
48
SOMERSAULTED POSITION
Lugguage space before summersault Lugguage space after summersault

operation operation
49
Seat Belt
Seat belts have been provided on the front seats (with micro swtich
on driver's side for the deluxe model)
Always wear seat belts, while driving.
Seat belt adjustment :

1. Pull the tongue across your body and insert it into the buckle.
2. Check and ensure that the belt is not twisted.
3. Position the lap portion of the belt as low as possible across your
hip bone. Front seat seat-belts arrangement
4. Pull up the shoulder part of the belt to remove the slack.
5. Make sure that the belt goes over your collar bone and across the
chest.
6. To unlatch the belt, press the red button on the buckle. Guide the
belt to the pillar as it retracts.
7. Each belt should be used by one occupant only (such as front LH/
RH, Rear outboard passenger LH/RH & Rear lap belt-location as per
sketch). The belt must not be put round a child, seated on
passenger's lap.
8. When the belt has been use in a serious accident or shows signs of
severe fraying or of having been cut, replace the belt kit.
9. The belt must not be altered or modified during use. Rear seat seat-belts arrangement
10. The belts are meant (intended) for adult occupants only. viewed from rear
50
11. The belts if required should be repaired, by authorised personnel

only.
12. The belts should not be disassembled, if required, authorised
personnel only should carry out disassembly and assembly.
Do not wear your seat belt over hard or breakable objects in

pockets or on your clothing. If an accident occurs, objects such
as glasses, pens, etc. under the seat belt can cause injury.
Fuel flap
opening lever
Tailgate opening :
A tailgate opening lever is provided on the floor between the driver's
seat and door.
Tailgate
Pull the lever up to unlock the tailgate. opening
Lift the tail gate by hand using the recess in the centre, near the bumper. lever
The two telescopic balancers will open the door automatically.
To close and lock the tailgate push it down.
The tailgate can also be opened with the key.
While tailgate opening the parcel shelf also gets lifted up by the lifting
cords and parcel shelf closes back while closing the tailgate.
Ensure proper closing of parcel shelf while closing the tailgate.
51
Fuel flap opening :

The fuel flap is located on the left rear side of the car. The fuel flap can
be opened by pulling the opening lever located near the tailgate
opening lever and can be locked by simply closing the flap. Antenna
Music System :
A provision has been made for fitment of music system.
An internal antenna comes fitted on the front windshield glass on the
inner side near the rear view mirror. Provision for the installation of
speakers is made on the dash board on both the sides and on each of
the front doors.
If the music system is originally provided in your vehicle, please refer
manufacturer's manual for operation of the music system.
Electrical Accessory fitment :
Provision has been made in your car wiring to fit the following electrical
accessories :
1. Engine Compartment Lamp
2. Front Fog lamp
3. Additional Horn (on LH side)
4. Reversing buzzer
5. Music System
6. Speakers
7. Immobilizer for vehicle security Provision for Music System
For details of fitment please contact our nearest authorised service
outlet.
52
Load Area Lamp (if installed)

A lamp is fitted in the luggage compartment to illuminate the luggage
area, when required. To operate this lamp, a simple ON/OFF switch is
provided along with this lamp. For the lamp to come 'ON' with the
opening of tailgate, the switch should be in 'ON' position.
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OFF
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ON
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Load Area Lamp
Front Fog Lamps (if installed)

The Front fog lamps are provided with halogen lamps of H3 type to
provide adequate light in the vehicle front. This enables to drive the
vehicle during rains, fog, etc.
Fog Lamp
53
Headlamp leveling switch (if installed) :

A motorised headlamp leveling arrangement with the setting knob at
the dash board is provided on the LH side of steering column.
As and when required, head lamp leveling, setting is done by rotating
the knob to select one of the 3 levels marked in the switch depending
upon the loading of the vehicle.
Sl. No. Loading condition Sw. position/
Marks assigned *
1 One person in Driver seat 0
2 Driver + One passenger in front 0
3 Driver + One passenger in front +
All the seats at rear occupied l
0
4 All the seats occupied l
5 All the seats at rear occupied +
Luggage in boot space to achieve ll
permissible load on the rear axle**
6 Driver + Luggage in boot space to 1
achieve permissible load on the ll
corresponding axle**
* Switch position / Marks assigned is for highest ULW.
** If the maximum permissible laden mass is obtained befire the
permissible load on the axle, the loading of the boot shall be limited 2
to the figure, which enables that mass to be reached.
54
STARTING AND DRIVING THE CAR
n STARTING & DRIVING n DRIVING IN ADVERSE CONDITIONS

• Opening & closing the bonnet • Driving through water
• Check list • Driving on a rainy day
• Fuel level • Night driving
• Engine oil level • Towing the vehicle
• Engine coolant level
n DRIVING A DIESEL / PETROL CAR
• Brake fluid level
n DRIVING SAFETY
n STARTING & STOPPING
n CAR SAFETY CHECKS
• Starting the engine
• Stopping the engine
n PREPARING TO DRIVE
• Preparing to drive
• Running in instructions
• Gear shifting
n FUEL ECONOMY
• Instructions to improve fuel economy
55
STARTING & DRIVING Opening & Closing the Bonnet
OPENING & CLOSING THE BONNET

Opening :
1. Ensure that the car is in neutral gear with the parking brake applied.
2. Pull the bonnet release lever located under the right hand corner Bonnet
of the dash board. The bonnet will pop up slightly. release
lever
3. Raise the bonnet slightly and with your finger lift the secondary
lock lever located under the bonnet centre.
4. Lift the bonnet up. Pull the bonnet stay rod from its clip and insert
the free end into the slot in the bonnet, slide stay rod outward to
secure.
Closing :
1. To close the bonnet disengage the stay rod & clamp it properly.
2. Lower the bonnet and drop it from a short height to shut.
Ensure that the bonnet is properly locked before driving.

Do not press the bonnet onto the bonnet lock.
Do not leave the engine running in a closed garage.
56
STARTING & DRIVING Check List
Check Adjust Ensure

1. Tyre pressure (Ref. page 12) 1. Front seat (Ref. page 47) 1. Bonnet is fully closed
2. Coolant level (Ref. page 59) 2. Rear view mirrors (Ref. page 41) 2. All doors are properly closed
3. Engine oil level (Ref. page 58) 3. Seat belts are fastened
4. Brake fluid level (Ref. page 59) 4. All switches & lamps are
5. Water in windshield washer reservoir (Ref. page 77) working
6. Power steering oil level (if installed) (Ref. page 93) 5. Gear shift lever is
7. Battery electrolyte level in neutral position
8. Fuel level 6. Parking brake is released
57
STARTING & DRIVING Fuel Level & Engine Oil Level
Fuel Level :
Check fuel level on the gauge in the instrument panel. If the pointer is
in the red zone and/or visual low fuel level warning indicator (Amber
colour LED) glows. , please ensure fuel filling at the earliest. Avoid
driving with fuel at minimum level.
Engine Oil Level :
1. Open the bonnet. Pull out the dipstick and wipe it with a clean Amber
Colour LED
cloth or a paper napkin. Fuel Guage
2. Insert it again to its original position.
3. Pull out the dipstick again and observe the oil level on the dipstick.
4. Top up oil if the oil level is below the mid point of min. and max.
marks.
Note : Oil level should not exceed the max. mark. Always check the
oil level when the car is on level ground and the engine is cold.
Check the engine oil level if low oil pressure warning comes
'ON' while driving.
Dip Stick
58
STARTING & DRIVING Engine Coolant & Brake Fluid Level
Engine Coolant Level :

The coolant level is visible through the translucent reservoir. It should
be between max. & min. marks. If it seems less, add premixed coolant
into the auxiliary tank upto the max. mark. Put the cap back properly.
Never remove the filler cap when the engine is hot. Use only Max.
branded premixed ready to use coolant.

Min.
In case of an emergency, normal water can be used, but the system

should be flushed & filled with proper coolant mixture at the earliest.
Brake Fluid Level :

The level of the brake fluid must be between the min. & max. marks on
the side of the brake fluid container. If the level falls below the min.
mark, add recommended brake fluid. (Refer chapter - Fuels, coolants &
Max.
lubricants) Min.
In case of spongy or hard pedal or low brake efficiency, please contact

the nearest Authorised Service outlet.
1. Do not allow brake fluid to make contact with the skin or

eyes.
2. Do not allow brake fluid to splash or spill on the paint
surface as it will damage the paint. In case of spillage, wipe
it off immediately.
59
STARTING & DRIVING Starting & Stopping
STARTING THE ENGINE

Before starting the engine :
• Apply the parking brake fully.
• Ensure that the gear lever is in neutral position.
Starting the engine :

• Press the clutch pedal & turn the ignition key to 'IGN' position.
Ensure the "Check Engine" lamp is "ON".
• Do not press the accelerator.
• Crank the engine, if the engine starts but fails to run then repeat
the above procedure. Release the key as soon as the engine starts Parking Brake
to return to IGN position. Ensure the "Check Engine" lamp is "OFF".
This is a normal phenomenon of "Check Engine" lamp.
Do not crank the engine for more than 10 sec. continuously. If

the engine does not start, wait for 30 sec. before cranking it
again. Release the key immediately after starting the engine,
otherwise the starter motor/flywheel ring may get damaged.
Starting the engine with a malfunction :

• Press the clutch pedal and turn the ignition key to 'IGN' position.
• Press the accelerator pedal by 1/4th of full travel. Do not depress
the accelerator pedal fully down.
60
STARTING & DRIVING Starting & Stopping
• Crank the engine. If the engine starts, car may be driven to nearest
authorised service outlet, even though "Check Engine" lamp is
indicating a malfunction.
• In the above condition engine may stall if the accelerator pedal is
released back to idle position.
• If engine stalls, repeat the above procedure from beginning & drive
the car without releasing the accelerator pedal to "Idle" position.
Stopping the Engine :
• Let the car come to a stop and engine to idle.
• Turn the key to 'OFF' position.
Parking :
• Park the car in a safe place. Switch on the indicator signal before
turning to park.
• Apply the parking brake.
• Ensure that all window glasses are closed and all lamps are turned
'OFF'.
• At night, put on the parking lights if required.
• Remove the key from the ignition switch.
• Place wheel chokes at the wheels if parked on a slope.
Do not leave the key inside the car.

Do not leave children unsupervised in the car.
Avoid parking the car over inflammable materials, such as dry
leaves, grass etc., as the exhaust system is hot enough to initiate
"FIRE".
61
STARTING & DRIVING Preparing To Drive
Preparing to Drive : Running-in instructions :

The following checks and adjustments should be carried out During running-in period i.e. first 1000 km. follow the running-
before you start driving the car. in instructions given below :
• Ensure that the windshield, all mirrors, windows and outside A. 1. After starting the engine do not rev it up.
lights are clean. Check & adjust rear view mirrors. Warm up gradually at idling speed.
• Ensure that the windshield washer reservoir is full. 2. Avoid sudden acceleration and full throttle.
• Ensure that the bonnet is properly closed. 3. It is always preferred not to rev up a cold engine lest
engine bearings get affected.
Do not put excessive pressure on top of bonnet to
avoid damage. B. Recommended car speeds during running-in period :
Gear Speed (kmph)
• Release the parking brake.
• Check that any items that you may be carrying 1st 20
inside, are fully secured. 2nd 40
• Check & adjust seat. 3rd 60
• Ensure that all doors are locked properly.
4th 80
• Fasten seat belt properly.
• Ensure that all gauges and indicator lights are 5th 90
working.
• Check for blind areas being unobstructed in front
and rear of the car.
• Before driving off check in the rear view mirror,
for oncoming traffic. Switch on side indicator
signal when getting into main stream of traffic.
62
STARTING & DRIVING Preparing To Drive
Gear Shifting :
All forward gears being synchronised, provide for easy and effortless
gear shifting. Always remember to press the clutch pedal fully while
shifting the gears and also to release the clutch pedal gently.
Avoid sudden clutching i.e. abrupt release of depressed clutch pedal.
Do not shift into reverse gear when the car is moving forward or when
the engine is not at idling r.p.m. A 5 second pause after declutching
will ensure smooth engagement of the reverse gear. Change gears at
appropriate gear change speeds.
Note : There is an interlock provided between fifth and reverse gear

to prevent accidental shift from 5th gear to reverse gear. (Shifting
from reverse gear to 5th gear is possible)
63
STARTING & DRIVING Preparing to Drive
Gear Shifting
Appropriate gear change speeds for
good pick-up : Petrol
Speed (kmph) Speed (kmph)

Upshift Downshift
1st to 2nd - 20 2nd to 1st - 20
2nd to 3rd - 40 3rd to 2nd - 40
3rd to 4th - 60 4th to 3rd - 60
4th to 5th - 80 5th to 4th - 75
Recommendedmaximumspeed,duringnormaloperation.
Gear Speed (kmph)

1 35
2 65
3 95
4 130
5 165
64
STARTING & DRIVING Fuel Economy
INSTRUCTIONS TO IMPROVE FUEL ECONOMY : Always have the engine tuned correctly through
recommended maintenance at an Authorised Service
Your car's fuel economy is mainly dependent on your style of
outlet.
driving.
To operate your car as economically as possible, use the Proper Driving Practices :
following driving suggestions.
Keep a safe distance from other vehicles to avoid braking
Avoid Excessive Idling :
suddenly.
Stop the engine and start it again, if you have to wait for more Do not rest your foot on the clutch pedal. It does not allow full
than a minute while you are stopped. engine power to be transmitted to the vehicle and reduces
Avoid fast starts & unnecessary stops : clutch life.
Start off slowly from traffic lights or stop signs to prevent

increased fuel consumption and shortening of engine life.
Avoid unnecessary deceleration (stopping or slowing down)
and then acceleration which uses more fuel.
Always maintain clean air-cleaner :
The amount of air supplied will reduce due to clogged air-
cleaner, resulting in waste of fuel due to incomplete
combustion.
Avoid incorrect tyre pressures :
Under-inflated tyres result in increased running resistance of
the tyres, leading to wastage of fuel.
65
STARTING & DRIVING Fuel Economy
Fuel economy speeds : TIPS RELATED TO FUEL SYSTEM MAINTENANCE :
Gear Speed (kmph) Basically, the fuel system of the vehicle consists of the following
main components :
1st 10
2nd 20 1. Fuel tank 2. Fuel Filter 3. Fuel Pump 4. Fuel Rail
3rd 30 5. Fuel pressure regulator and 6. Fuel injector.
4th 40
The following instructions are to be followed for reducing
5th 50 problems related to the fuel system.
MPFI System a) Avoid keeping the fuel tank empty and preferably keep it
topped up as frequently as possible.
The multi point fuel injection system has been
designed to meet various load and speed conditions Empty fuel tank may lead to inner corrosion of the tank.
of the engine and doesn't require any regular The rust particles thus formed may result in frequent
maintenance. MPFI system should be serviced by clogging of fuel filters. The rust particles enter the
authorised service personnel only, if required. system, resulting in malfunctioning of the MPFI system.
b) Replace clogged fuel filters to prevent inconsistent fuel

delivery from the fuel pump.
66
STARTING & DRIVING Driving In Adverse Conditions
Driving Through Water :

• Never venture to drive through water when it flows above
the stone guard or above the tyre centre line.
• The engine may get seriously damaged if attempts are made
to cross through deep water.
• If at all the situation demands that you have to drive through
water even at great risk then,
• Keep the engine in fast idling and 'crawl' in low gear.
• After driving through water apply the brakes several times
to dry the liners and to regain original braking.
• Check the engine and transaxle for any water ingress.
Do not attempt to start the engine if the car gets flooded
due to water.
• Tow the car to a safe place.
• Take the car to the nearest Authorised Service outlet to
check for entry of water in the engine.
• Lubricants in the engine and transaxle need to be changed
in case of water entry.
67
Driving on a Rainy Day :

• Check wiper blades for proper functioning.
• Check brakes, steering and windows.
• Check tyres for wear and tyre pressure. Worn out tyres are
unsafe on wet roads.
• Avoid harsh braking and sharp turns. It may cause loss of
steering control and lead to the car skidding.
• For slowing down, shift to lower gears and apply brakes
gently.
• Keep lights on if visibility is poor.
• Use heater and demister if required to clear off mist on the
windshield.
Night Driving :
• Dip the head lamp for oncoming traffic during night driving.
• Maintain a speed such that you can stop within illuminated
distance of the head lamps.
• Use head lamp main/dip beam to alert other users on turns/
cross roads, etc.
• Use side indicators to indicate lane change or turning.
• Put on the hazard warning switch in case of hazardous
parking or if your car is disabled to warn passing traffic. Put
on the fog lamps (for Deluxe version) if required.
68
Towing the Vehicle :

• For towing a car, the best way is to use a wrecker.
• Alternatively use a rigid tow bar.
• Avoid using a flexible cable or rope as your car may crash
into the car towing your car when it stops suddenly.
• Switch ‘ON’ the hazard warning signals of both the cars to
warn other road users.
• Where possible, keep the engine idling so that power
steering assistance and brake vacuum are available.
Towing hook front
• Limit the speed to 20-30 kmph.
• In case of brake failure, use the parking brake to control the
car.
Towing hook rear
69
STARTING & DRIVING Driving Tata Indica Diesel / Petrol Cars
DIESEL & PETROL ENGINE : ENGINE PERFORMANCE

The combustion systems of the petrol engine & diesel engine CHARACTERISTICS :
are totally different. While the former makes use of the spark 80
ignition, the latter uses compression ignition type. Due to the c Petrol
difference in compression ratios, cylinder pressure and combustion 60
cycle the performance characteristics of both the engines differ c Diesel
Power(P)
40
Power (Kw)
greatly, even if the final power out put is the same. Power(D)
20
Therefore, if the diesel car is driven in the same fashion as the
petrol car the response of the car will be entirely different for 0
equal capacity engines. 0 2000 4000 6000 8000
Engine (RPM)
120
100
c Petrol
80
c Diesel Torque(P)
Torque (Nm)
60
Torque(D)
40
20
0
0 2000 4000 6000 8000
Engine (RPM)
70
STARTING & DRIVING Driving Tata Indica Diesel / Petrol Cars
It can be observed from the characteristic performance habits......

curves of petrol and diesel engines that..........
Always start the car from halt, in the first gear.
The low end torque of the diesel engine is less as Switch off the AC and all other accessories while starting from
compared to petrol engine, at same engine speed. rest.
The maximum torque of the petrol engine is at higher engine Do not ride the clutch or drive with half clutch, instead use
rpm than of the diesel engine. parking brake, if required on gradient.
The response of the diesel engine to acceleration and Have engine properly tuned, particularly for antistall setting.
deceleration will always be slightly sluggish than the petrol
engine due to “Component Inertia” and the combustion Maintain the engine and fuel system properly.
process. Maintain correct tyre pressure.
Therefore while driving a diesel car ensure that............
While releasing the clutch pedal for marching from stop
position give little more acceleration than the petrol engine.
To avoid deceleration jerk, synchronise the clutch release with
engine speed.
While shifting to higher gear, accelerate the engine to higher
rpm (3000 to 3500) than max. torque rpm (2500) to avoid
the jerk or stalling.
Shift to the lower gear as soon as engine rpm drops to
(2000 to 2200) rpm which is less than max. torque rpm
(2500)
Apart from the above practice, following are a few good
71
STARTING & DRIVING Driving Safety
DRIVING SAFETY Mobile phones CAR SAFETY CHECKS
Seat-Belt Avoid using mobile phones while Windshield/wiper/windshield washer

driving. This could divert your attention
Seat-belts are life saving equipment and from the road and result in an accident. Always keep windshield glass clean to
their use reduces the chance of injury avoid any distraction in visibility. Ensure
and severity of injury in case of an proper working of wipers and condition
accident. It is strongly recommended of wiper blade. Ensure that windshield
that all the car occupants should always washer reservoir is full. Do not operate
wear the seat-belt, while car is in motion. wiper alone when the windshield glass
is dry, which would damage the
Influence of Alcohol windshield.
Avoid driving under the influence of
Headlights
alcohol or drugs. Alcohol and drugs will
severely impair your control on the Keep headlight lenses clean. Check for
vehicle and increase the risk of injury to Fatigue 'Rest Revive Survive'
operation of headlamp in both high/
yourself and others. low beam conditions. Check for correct
Do not attempt driving when you feel
tired or sleepy. Long distance driving focusing of headlamps. Use only
can tire you very much and fatigue can recommended type of bulbs. Do not use
dull your reflexes and judgment. Take a the high beam unless it is inevitable. Its
break and get refreshed at intervals. dazzle may glare the driver of the
oncoming car thus causing an accident.
72
STARTING & DRIVING Driving Safety
Side indicators / Hazard warning when subjected to extreme conditions, parked at the side of road, then the
such as high speed, high load and high triangle is to be kept as per instructions
Ensure that all side indicators/hazard outside temperature. Do not use worn given below :
warning lights are always in working or bald tyres on the front wheels.
condition and they are used when Remove advance warning triangle from
required. First Aid Kit : case and assemble.
Horn First aid kit is provided in your car. This Place the triangle on the road behind
is for use in case of minor injuries. It is the vehicle when it stranded on the road.
Ensure the horn is working properly. to be regularly checked for any The triangle must be at least 50 meters
Horn provides safety to other road users disintegration and should be updated behind the vehicle in the same lane of
by alerting your presence. regularly. traffic.
Brakes Increase the distance to 150 meters on

a highway or if a bad/hill top obscures
Ensure the brakes are in working the view.
condition. Check brake fluid level in
reservoir. Do not drive the car when
brake warning lamp is 'ON'.
Tyres Advance Warning Triangle :
Check the condition of tyres for any There is an advance warning triangle
abnormalities. Maintain correct tyre provided along with your vehicle. In case
pressure, it is very important particularly there is a breakdown and the vehicle is
73
74
MAINTENANCE & CAR CARE
n MAINTENANCE POINTS n CAR CARE

l Engine compartment l Washing
l Engine compartment lamp l Polishing
l Windshield washer l Cleaning of carpets
l Air Filter l Cleaning of glass
l Engine cooling system
l Wiper care
l Engine oil and oil filter
l Paint care
l Belt tension
l Fuel system
l Transaxle oil
l Cluth & clutch adjustment
l Brake & brake adjustment
l Power steering
l Battery
l Catalytic Converter
l Spark plug
l Carbon canister
l Starting the engine with jump leads
l Wheel change
l Wheel alignment
l Wheel balancing
l Tyres & tyre rotation
l Spare wheel
l Repairing a tyre / tube
l Fuses & Relays
l Head lamp and head lamp adjustment
75
76
MAINTENANCE POINTS Engine Compartment
475 MPFI Petrol Engine (BS - II)
Auxiliary Tank Brake Fluid Container Carbon Canister Fuse Box & Relay (if fitted)
Engine Oil Filling

Cap
Battery
Windshield
Washer Filling
Cap
Power Steering Air Filter

Fluid Container
(if fitted)
Dip Stick
Throttle Body
Intake Manifold
77
MAINTENANCE & CAR CARE Engine Compartment Lamp & Windshield Washer
ENGINE COMPARTMENT LAMP : (if fitted)
Engine compartment lamp is provided to illuminate the engine

compartment.
A push - pull type switch is provided to operate the lamp.

Push-Pull Switch
Do not forget to switch 'OFF' the engine compartment lamp

before closing the bonnet.
WINDSHIELD WASHER :
Windshield washer fluid container is located behind the front right

hand side panel and its filler neck is provided near auxiliary tank in the
engine compartment.
Do not add detergent or any solvent in the windshield washing

water.
Windshield Washer Filler Cap
78
MAINTENANCE & CAR CARE Air Filter
AIR FILTER :
The air filter element should be periodically cleaned. Replace the air
filter element with a new one, if necessary.
Always use a genuine air filter element.
The air filter is located on the LH side of the engine compartment.
Replacement of Air Filter Element :
a) Remove the cover of the air filter, by loosening the screws.
b) Remove the air filter element.
c) Clean it gently by tapping. Clean air filter cover and air ducting.
d) Check the element for puncture or pin holes by holding against
a bright light source.
Air Filter (Petrol)
e) If found to be OK, reinstall the filter element. Fit the cover with screws.
a) When a car is driven under dusty conditions, frequent

replacement of the air-cleaner element is necessitated.
b) Clogged air-cleaners lead to greater intake resistance and
result in increased fuel consumption. Using low pressure
compressed air, blow off dust on the air cleaner element. If
the air cleaner element appears to be choked, replace it
with a new one.
79
MAINTENANCE & CAR CARE Engine Cooling System
ENGINE COOLING SYSTEM :

If engine overheating occurs, there could be a fault in the cooling
system which may be due to :
1. Insufficient coolant in the cooling system or dirt/scales having
accumulated inside the cooling water passages especially in the
radiator core.
2. Choking or damage of radiator passages.
3. Defective thermostat.
4. Non operation of electrically operated fan. (40 Amp. fuse blown)
5. Coolant leakage.
6. Auxiliary tank cap not sealing properly.
7. A.C. condenser fan not working.
8. Excessive refrigerant charging in the A.C. system.
9. Improper bleeding of the cooling system.
Prevention of Rust Formation :

To prevent rust formation use the branded premixed engine coolant Max
.
in the radiator.
This is sufficient to operate the car upto -400C. Min
.
80
MAINTENANCE & CAR CARE Engine Cooling System
Replacing Engine Coolant :

The cooling system should be completely drained and refilled with new coolant
at specified intervals
1. Touch the engine and radiator only after ensuring that they are cold.
2. Remove the auxiliary tank cap.
3. Loosen the drain plug at the bottom of the radiator.
4. Remove the auxiliary tank from its holder, drain the coolant and refit it.
5. Flush the radiator by using reverse flow i.e. radiator drain plug to auxiliary tank
with clean water and close the drain plugs.
6. Pour the premixed ready to use engine coolant into the radiator until it is full.
7. Fill the auxiliary tank upto the 'MAX' mark and fit the cap.
8. Ensure that there is no leakage in the system.
81
MAINTENANCE & CAR CARE Engine Oil & Oil Filter
Changing of Engine Oil and Oil Filter :

Change the oil and oil filter cartridge at specified intervals (Engine oil
and oil filter cartridge may be changed earlier if the car is operating in Oil Filler Cap
sandy/dusty conditions). Changing of oil and oil filter requires access
from underneath the body. The car should be raised on a hoist at a
service station or should be parked on a service pit. Dip Stick
1. Run the engine until it reaches normal operating temperature.Then
shut it off.
2. Open the bonnet and remove the engine oil filler cap. Remove the
drain plug of the oil sump from the bottom of the engine. Drain
the oil into an appropriate container.Take proper care as the engine
oil will be hot.
3. Remove the oil filter with the help of a special wrench. Destroy the
filter to avoid reusage of the same.
4. Smear a little fresh engine oil on the rubber gasket of the new
engine oil filter. Hand tighten the engine oil filter and give a further
three fourth turn with the special tool.
Do not over tighten engine oil filter as this may damage oil Oil Filter
filter and oil may leak out. Drain Plug
5. Before filling in fresh oil in the engine, clean the drain plug and
threads on the sump. Apply Maxifix sealant on the threads.
6. Refit the drain plug using a new sealing washer.
PETROL ENGINE
Tighten the drain plug to 3.5 mkg. torque.
82
MAINTENANCE & CAR CARE Engine Oil & Oil Filter
7. Fill recommended quantity of fresh engine oil in the crank case

and secure the oil filler cap in its place.
8. Start the engine and run for a few minutes. Do not heat up the
engine. The engine oil pressure lamp should go ‘OFF’. after starting
the engine.
9. Check for engine oil leakages, rectify if any.
10. Stop the engine and recheck the engine oil level after a few minutes.
If necessary add oil to bring the level to the upper mark on the dip
stick.
Note : Use of reclaimed oil is not recommended.
83
MAINTENANCE & CAR CARE Engine Belt Tension
4 5 6
3
Belt Tension : Crankshaft
Pulley
Check the condition of belts on the engine. Examine the edges of the 2
10-11mm
belt for cracks or fraying.
Check the tension of the belt by pushing on it with your thumb midway
between the pulleys for the alternator belt, power steering pump belt
and A.C. compressor belt. If the belt tension is not proper i.e. it gets Alternator
1
deflected more than specified, get it attended to at the nearest
Belt tension adjustment : Engine with Alternator

4
3 5
6
a. Loosen bottom mounting bolt of the alternator.
b. Loosen bolt holding upper mounting of alternator to the clamping Crankshaft Alternator
piece. Pulley
2
c. Loosen the lock nut.

8-9mm
d. Adjust belt tension by turning the adjusting nut i.e. by turning
the alternator away from the engine.
e. Tighten lock nut and the bolt holding the clamping piece to 1
alternator.
A.C. Compressor
f. Tighten bottom mounting bolt. 1. Alternator mounting bottom bolt
g. Recheck belt tension. 2. Alternator mounting upper bolt Tensioner 8-9
3. Clamping piece mm
4. Clamping bolt Power Steering Pump
5. Adjusting nut
6. Lock nut Engine with A.C., Alternator and Power Steering
84
MAINTENANCE & CAR CARE Fuel Filter
Changing Fuel Filter Element :

The fuel filter is transparent and located near the fuel tank (under the
body). Inspect and replace the fuel filter at specified intervals.
Replace the fuel filter if dirt is observed in it.
The fuel filter should be replaced at any Authorised Service

outlet as the fuel system is under pressure and petrol can spurt
out from fuel line connections.
Fuel Filter
on Petrol Car
85
MAINTENANCE & CAR CARE Fuel Filling Cap
FUEL FILLING CAP :
The fuel filler cap is located on the left rear side of the car. The fuel filler
lid can be unlocked by pulling the opening lever located on the out-
board side of the driver's seat and locked by simply closing the lid.
Remove the fuel filler cap slowly. The fuel may be under
pressure & may spray out, causing injury if the cap is opened
suddenly.
The fuel cap is of the non vented type. Use correct genuine Sticker
UNLEADED PETROL ONLY - For Petrol version
cap for replacement. with catalytic converter
• To remove the fuel filler cap turn the cap anti-clockwise. Turn the
cap slowly to allow any residual pressure to escape.
• To install turn the cap clockwise till a click sound is heard.
Petrol is extremely flammable. Do not smoke when refuelling and make

sure there are no open flames or sparks nearby.
If you need to replace the fuel cap, use only a cap specified for your
car. Using an improper fuel cap can cause a serious malfunctioning
of the fuel system. You can get the correct replacement from an
Petrol
86
MAINTENANCE & CAR CARE Transaxle
Transaxle Oil :
Checking of Oil Level :

1. Clean the oil level plug and the surrounding area.
2. Remove the oil level plug and check whether oil is dripping out.
The oil level must not be below the filler plug.
Add oil to bring it to the required level.
3. Tighten the oil level plug to 3 - 4 mkg. torque.
Changing Oil in Transaxle :

1. Let the engine idle for about 5 min. in neutral gear, so that the Reverse Light Oil Filler / Level Plug
Transaxle is warmed up. Switch
2. Clean the oil level plug, drain plug and surrounding area.
3. Place a container under the transaxle to collect the oil.
4. Remove the oil level plug.
5. Remove the drain plug and let the oil drain out fully.
Drain Plug
6. Refit the drain plug with a new sealing washer. Tighten the oil drain
plug and fill new recommended oil through the oil level plug.
Tighten both the oil drain plug and oil level plug (with new sealing
washer) to 3 - 4 mkg. torque.
87
MAINTENANCE & CAR CARE Clutch & Brakes
CLUTCH :
X
Your car is provided with a single plate dry friction diaphragm type,
pre-loaded release bearing clutch which is mechanically actuated by
a cable connecting the clutch pedal & the clutch release lever.
There is no free play in the system and hence no clutch pedal free play
adjustment is required although the clutch pedal height from the floor
has to be adjusted as clutch lining wears. The clutch pedal height from
the floor keeps on increasing as the clutch lining wears.
However, ensure that clutch pedal has free movement when lifted
upward
Do not ride the clutch. It will cause premature clutch wear.
Do not release the clutch suddenly.
BRAKES : Parking Brake
Dual circuit, diagonal split hydraulic brakes through tandem master Adjustment Screw
cylinder have been provided. The front brakes are disc brakes with
floating type calipers while the rear brakes are drum brakes with
automatic adjustment.
No adjustments are required for front & rear brakes.
The parking brake is a mechanical lever type, console mounted, cable
operated, acting on rear wheels.
To operate, pull up.
To release pull up, press the button, lower handle then release the
button & handle.
Pressure reducing valves are provided on both circuits for the rear
brakes to avoid locking of wheels & skidding of the car.
88
NOTE : Vacuum Assistance : The hydraulic brake system of your car is

assisted by a vacuum booster which reduced the effort of driver during
braking. In the unlikely event of disruption in supply of vacuum to the
booster (e.g. stoppage of engine, or failure of vacuum hose) this
assistance will still be available but only for one or two brake
applications to bring the vehicle to a stop. Beyond this, vacuum
assistance will not be felt by the driver and brakes will appear to be
hard/ineffective. In order to stop the vehicle effectively the driver will
have to apply a much higher force on the brake pedal (roughly 5 times
the normal effort)
Never drive the vehicle in engine switched "OFF" condition. Bleeding Nipple Front wheel
BLEEDING PROCEDURE FOR BRAKE SYSTEM :

1. Clean all dirt from around reservoir filler cap.
2. Fill reservoir with fresh brake fluid to lower
edge of filler neck.
3. Attach bleed tube to left front caliper bleed screw and dip the
other end in jar of fresh brake fluid.
4. Start engine and open the bleed screw by 1/2 to 3/4 of turn.
5. Depress foot pedal slowly and fully. After tightening the bleed
screw, allow it to return slowly. Rear wheel
89
6. Wait for 3-4 seconds before next stroke.

7. Repeat until bubbles stop emanating from bleed tube.
8. Close bleed screw immediately after the last downward 3 2
stroke of pedal and hold pedal.
Front Rear
9. Tighten bleed screw and remove tube.
10. Replace dust cap on bleed screw. 1 4
11. Repeat same procedure on rear right, front right and then
rear left.
12. If bleeding continues without success it means air is being
drawn in past the bleed screw threads.
13. Close bleed screw at the end of each downward stroke
of pedal.
14. Allow pedal to return fully and slowly.
15. Tighten bleed screw finally after last downward stroke
of pedal .
16. Replace the dust cap on the bleed screw.
17. Apply brake pedal hard and check for any leaks.
90
Brake and clutch pedal adjustment :

1. Ensure that clutch pedal height is the same as the brake pedal
height.
2. Connect the front end of the clutch cable to the clutch release lever
and adjust the cable by setting the nut by hand so as to get clutch
pedal height same as brake pedal height, and cable is tight.
3. Due to wear of the clutch disc, the pedal lever will lift up. Readjust
the pedal height again, using clutch cable.
Note : Brake pedal height adjustment is required only in case of Clutch Adjustment Nut
component removal, etc. Adjustment is not required during normal
maintenance.
4. Adjust brake light switch, gap of 3 mm to be maintained as shown
in the fig. after loosening the lock nut on the switch. Tighten the
nut after adjustment. This should be done with brake pedal in
complete released condition.
Do not apply tightening force over the switch body/terminal

block as it may damage the switch. Electrical supply for brake 3 mm
lights is 'ON' without ignition switch. Under normal condition
the switch shall be 'OFF' and the lights are not glowing.
Any improper adjustment may result in either brake grabbing
unneccessarily or spongy brakes.
Brake Light Switch
Lock Nut
91
MAINTENANCE & CAR CARE Brake Fluid & Power Steering
Brake Fluid :
Check the level of brake fluid in the brake fluid container.
It should be between the Min. and Max. marks.
Brake Fluid Container
If not, then add brake fluid. Clean the area surrounding the cap before
opening the cap. Always use fresh brake fluid and tighten the cap fully,
otherwise moisture from the atmosphere will be absorbed by the brake
fluid, making it unserviceable.
In case of spongy or hard pedal or low brake efficiency, please contact
the nearest Authorised Service outlet and get the defect rectified.
POWER STEERING (if installed)
Power steering is fitted for lighter steering effort and easy
manoeuverability, during driving and also help absorb the road shocks.
The system consists of steering gear box, hydraulic pump and hydraulic
tank. Pump drive is through the poly ‘V’ belt from the engine. Power
assistance is available during normal operating conditions. In case of
failure in the hydraulic system, the steering can be operated
mechanically to bring the car to an Authorised Service outlet. Power Steering Fluid Container
Drive slowly as vacuum assistance for brake would not be available.
Report any external leakage to the nearest Authorised Service

outlet.
92
MAINTENANCE & CAR CARE Power Steering
Procedure for Oil Filling and Bleeding of Power Steering

(Ensure that the Power Steering fluid reservoir is clean before starting
any work)
1. Fill the reservoir till it is nearly full, when the system is newly installed
otherwise fill up to 'Max' mark on reservoir. Crank the engine for
10 seconds without allowing it to start (if possible). If engine does
start, shut the engine immediately.
Check & refill the reservoir. Repeat at least three times, each time
checking & refilling the reservoir.
2. Check for any leakage in the system and if noticed take corrective
action. MAX
3. Start the engine & steer the car from full left to full right turn 3-4 MIN
times.
4. Add fluid if necessary to maintain the level upto 'Max' mark on
reservoir.
Do not force the wheel in lock position either to the extreme

left or right.The power steering pump may get damaged. Hold
it gently.
Power Steering Fluid Container
5. When the engine is at steady speed, check for bubbles or foaming
in the oil. If present it indicates that air is getting sucked into the
system. Check the suction line/fittings and correct if necessary.
93
MAINTENANCE & CAR CARE Power Steering
6. Once the system is bled properly and free from foaming, there
should not be any appreciable change in the oil level in the
reservoir, when the engine is started or stopped repeatedly.
7. Now the car is ready to be driven.
Final oil level should be upto 'Max' mark of reservoir.
Do not allow fluid level to drop significantly or run out of the

reservoir during the above operation. This may induce air into
the system.
Severe damage could occur to the power steering pump due
to dry running (Running without sufficient oil and due to
severe cavitation on account of air entry due to low oil level).
This could lead to loss of power assistance, damage and failure
of the power steering system.
Do not start the engine without oil in the power steering
system. This will result in serious damage to the pump. In case
of an emergency, disconnect the pump drive belt and then
start the engine or drive slowly as vacuum assistance for brake
would not be available.
Always use recommended oil from sealed containers. Any
contaminated oil poured in the system will result in damage
to the pump and gear box.
Avoid mixing of different brands of oils.
94
MAINTENANCE & CAR CARE Battery
BATTERY : Coat the terminal with petroleum jelly to prevent future

Check the battery for proper electrolyte level and corrosion corrosion.
on the terminals. Use a proper wrench to loosen and remove cables from the
terminals. Always disconnect the negative (-ve) cable first
During normal operation, the battery generates gas and reconnect it last.
which is explosive in nature, a spark or open flame
can cause the battery to explode causing very serious Clean the battery terminals with a terminal cleaning tool or
injuries. wire brush.
Keep all sparks & open flames and smoking materials Reconnect and tighten the cables, coat the terminals with
away from the battery. petroleum jelly.
Getting electrolyte in your eyes or on the skin can
cause severe burns. Wear protective clothing and a If you need to connect the battery to a charger, disconnect
face shield or have a skilled technician to do the both cables to prevent damage to the vehicle’s electrical
battery maintenance. system.
The battery contains sulphuric acid (electrolyte) which
Note : Charging the battery with the cables connected can
is poisonous and highly corrosive in nature.
seriously damage your vehicle's electrical/electronic
1. Check the battery for electrolyte level against the marking equipment.
on the battery outer case.
Swallowing electrolyte can cause fatal injury if
2. Check the battery terminals for corrosion (a white or
immediate action is not taken.
yellowish powder). To remove it, cover the terminals with
a solution of baking soda. It will bubble up and turn brown. Do not reverse the battery connection on the vehicle
When this stops wash it off with plain water. Dry off the as it may damage the vehicle electricals.
battery with a cloth or paper towel.
Note : -ve terminal is connected to the body/cab.
95
MAINTENANCE & CAR CARE Catalytic Converter
Catalytic Converter :
The catalytic converter is fitted on your car to reduce exhaust pollution.
The catalytic converter will quickly heat up after starting to ensure
that it operates correctly during the warm up phase of the engine. On
a car with a catalytic converter, the fuel tank filler neck is of
reduced diameter compatible with standard unleaded petrol
supply nozzle.
Even one time use of leaded petrol may cause permanent

damage to the catalytic converter. Hence use unleaded petrol
only.
Care & Maintenance :

• Use Unleaded Petrol only, since use of Leaded Petrol will damage
(poison) the Catalytic Converter permanently.
• Consult an Authorised Service Outlet at the earliest when,
— Engine misfires or runs irregularly, following a cold start,
— a significant loss of Power is noticed.
• In the event of above symptoms, drive the car at slow speed without
rapid acceleration. If the vehicle is continuously run with misfiring,
it may cause overheating of shell, carpet etc. resulting into fire.
96
MAINTENANCE & CAR CARE Spark Plug
Avoid
• Push start or tow-starting the vehicle. (Use jump leads).
• Long (not more than 10 sec.) repeat (not more than 3 times) starting
of the Vehicle. Investigate the cause for difficulty in starting & rectify
the same.
• Long idling (to warm-up). If the engine is running rough, after a cold
start.
• Switching "off" the ignition when driving down the hill. (This will not
save fuel).
• Fuel tank getting almost empty.
• Idling the engine with any of the Spark Plug Cable disconnected,
manually, during diagnostic test. (Use appropriate test equipment).
• Pre-Coating/Painting of Catalytic Converter.
Parking Warning :
Avoid parking the vehicle over inflammable materials, such as dry
leaves, grass, etc., as the exhaust system is hot enough to initiate "FIRE". á
á 0.7mm to 0.8mm
SPARK PLUG (Petrol Engine) :
Spark Plug - Champion / MICO
Spark Plug No. - C9YC / FR 6 DC 4
Spark Plug Gap - 0.7 mm to 0.8 mm
You should inspect the spark plugs periodically for carbon deposits.
When carbon accumulates on the spark plug, a strong spark will not
be produced. Remove carbon deposits using a spark plug cleaner.
97
MAINTENANCE & CAR CARE Carbon Canister
Spark Plug Replacement :

1. Clean up any dirt or oil that is collected around the spark plug caps.
2. Pull out the spark plug cables by gripping at the connector.
3. Remove the spark plug with the help of a special socket.
4. Check and adjust the gap, it should be 0.7 mm to 0.8 mm.
5. Replace the spark plug if the gap is more than 1.2 mm.
6. Fix the spark plug and tighten it to the torque of 25 Nm (dry).
7. Fit the spark plug cable, until a "click" sound is heard.
Repeat the procedure for the other spark plugs.
Tighten the spark plug carefully. Overtightening can damage
the threads in the cylinder head. A loose spark plug or loose
spark plug cable can affect combustion and cause damage
to engine and catalytic converter.
CARBON CANISTER
As petrol evaporates in the fuel tank, hydrocarbons are discharged into
the atmosphere. The carbon canister stores these hydrocarbons from
the fuel tank.
Air drawn through the carbon canister into the engine should be
controlled to maintain exhaust emissions within desired limits as well
as to ensure good driveability.
The carbon canister should be replaced at an Authorised Service outlet.
Carbon canister is located on firewall in the engine compartment
Replace canister with a new one as per recommendation.
98
MAINTENANCE & CAR CARE Starting With Jump Leads
Starting the Engine with Jump Leads :

The engine with a discharged battery may be started by transferring
electrical power from a battery in another car.
This may be dangerous as any deviation from the following instructions
could lead to personal injury resulting from any battery explosion, as
well as damage to the electrical systems in both cars.
Do not allow battery electrolyte to come in contact with eyes,
skin, fabrics or painted surfaces. The fluid contains sulphuric
acid which can cause injury and severe damage. Wear rubber
gloves, to avoid risk of contact.
• To lessen the risk of injury, wear eye protection when working near
any battery.
• Make sure that the battery providing the jump start has the same voltage
as the battery in your car (12 V). Its capacity must be approximately the
same as the original battery capacity.The voltage and capacity are given
on the batteries.
• Do not disconnect the discharged battery from the car.
• Switch off all unnecessary electrical loads.
• Do not lean over the battery during jump starting.
• Do not allow the terminals of one lead to touch those of the other
lead.
• Apply the hand brake. Keep the gearshift lever in neutral.
99
MAINTENANCE & CAR CARE Wheels & Tyres
Connect leads in the order as shown in the sketch : _

+
• Do not connect the lead to the negative terminal of the discharged
battery.
• The connection of the -ve lead point should be as far away from
the discharged battery as possible and close to the starter motor Discharged Body
on engine/transaxle. Battery Earthing
• Route the leads so that they cannot get caught by the rotating
parts in the engine compartment.
• The engine of the car providing the jump start can be allowed to _
run during starting. +
Attempts to start the engine of the car with the discharged battery
should be made at intervals of one minute and should not last more
than 15 seconds. After starting, allow both engines to idle for Another Car Battery Body
approximately 3 minutes with the leads still connected. (Jump Start battery) Earthing
WHEELS & TYRES :
Always use only the recommended size of wheel rims & tyres. Use of
non-recommended rims and tyres may have an adverse effect on car
safety and furthermore could infringe on car regulations.
Wheel Change :
When changing wheels, use the jack provided with the car. The jack
with handle is located on tailgate inner sill.
• Park the car on a safe level ground. Engage 1st gear and also apply
the parking brake. Place wheel chocks behind the rear wheels and Location of Jack & Handle
in front of the front wheels.
100
• Loosen the wheel pins of the wheel to be changed slightly. Keep

the spare wheel to be fitted nearby.
• Jack up the car by placing the jack at the appropriate location.
• Remove the wheel pins, the wheel rim cover and the wheel.
• Fit the new wheel, wheel rim cover and tighten the wheel pins.
• Lower the jack and tighten the wheel pins to 8 mkg. torque.
Note : The jack should never be supported on any of the body sheet
metal components. This can cause damage to the body.
Do not apply oil on the wheel pins. Wipe off the oil if present.
• The jack should be placed below the body sill behind the front
wheel tyre for front wheel changing and before the rear wheel tyre
for rear wheel changing. Please refer to the sticker (Jack location)
fixed on the jack.
Do not work under the jacked up car without proper support.
Jacking Points
101
Wheel Alignment :
Correct wheel alignment helps to ensure uniform tyre wear.You should
get your car’s wheel alignment checked regularly as per
recommendation.
In case uneven tyre wear is observed, the vehicle’s wheel alignment
should be checked as soon as possible.
Wheel Balancing :
Wheels are balanced at the factory. They may need to be rebalanced
at some time.
The wheels should be checked for balance if a tyre or tube is repaired.
Whenever a tyre or wheel rim is changed, the tyre needs to be balanced.
1. Permissible imbalance for tyre with rim = 125 gm. cm. (max.)
2. Total balance weight should be within 80 gm on each side.
3. Relocate the tyre on the wheel rim if the weight required to balance
is more than 80 gm.
4. Balance weights are available from 5 gm to 80 gm, in steps of 5 gm.
5. Do not use more than one balance weight on one side.
102
Tyres :
Check for inflation and condition of your car tyres periodically.
1 2 3
Inflation :
Check the pressure in the tyres when they are cold.
Refer to the tyre information label fitted on the driver side doorpost
✔
for correct cold tyre pressure.
Recommended Tyre Pressures : (with cold tyres) X X
Refer page no. 12
You should have your own tyre pressure gauge and use it at all times.
This makes it easier for you to tell if pressure loss is caused by a tyre
problem and not by variation between gauges. 1 2 3
Keeping the tyres properly inflated gives you the best combination of
riding comfort, handling and tyre life. 1. Correct Tyre Pressure
Over inflation of tyres makes the car ride bumpy and harsh. Tyres are 2. Underinflation
more prone to uneven wear and damage from road hazards. 3. Overinflation
Under inflated tyres reduce your comfort in car handling and are prone
to failures due to high temperature. They also cause uneven wear and 1. Uniform Tyre Wear
more fuel consumption. 2. Excessive Side Tread Wear
Inspection : 3. Excessive Centre Tread Wear
Every time you check inflation pressure, you should also
examine tyres for leakage, damage, foreign objects & wear.
103
You should look for :

Tyre Rotation
• Bumps or bulges in the tread or the side of the tyre. Replace
the tyre if you find either of these conditions.
• Cuts, splits or cracks in the side of the tyre. Replace the
tyre if you notice this on the fabric or cord.
• Excessive tread wear or non uniform tyre wear.
Front
Tyre Rotation :
To help increase tyre life and distribute wear more evenly you should
have tyres rotated at specified intervals or earlier depending on the
operation of car and tyre wear pattern.
The illustration shows how to rotate tyres when a normal spare wheel
is included in tyre rotation.
Spare Wheel :
It is located in the luggage compartment.
• To take out the spare wheel, first fold in and lift up the floor cover.
• Unscrew and remove retaining bolt, at the centre.
• Lift and take out the spare wheel.
Repairing a Tyre/Tube :
Mark the tyre position suitably (if original colour dot mark is not visible)
with respect to valve stem hole to ensure that the tyre is refitted in the
original location on the wheel rim.
104
Ensure that balancing weights are not disturbed during removal of

tyres.
Check the balance weight prior to the removal of the tyre. If found
loose, mark its location on the rim & refit properly.
Balance the wheel after every dismantling and assembly of tyre on
the wheel rim.
While fitting wheels on the car ensure that wheel pins are free from
dust, scratches, dirt, dents, etc.
Ensure the tube being replaced has the correct valve.
Do not apply any oil on the wheel pins. Wipe off the oil if
present.
For replacement of the decorative wheel cover, remove only 3 wheel

pins. The 4th wheel pin, where the hole on the cover is larger need not
be removed to remove the cover.
105
MAINTENANCE & CAR CARE Electricals
Fuses & Relays : LOCATION OF FUSE BOX & RELAYS

The electrical circuits in your car have fuses to protect the wiring from
accidental short circuit or sustained overload. Fuses and relays are
located at 3 locations in your car as shown in the sketch.
Circuit connected through fuses and relays and the amperage of the
fuse is printed on the fuse box covers.
Checking and replacing fuses : 1
If any electrical unit in your car has stopped functioning, the fuses
should be checked first.
• Turn the ignition key to 'LOCK' position.
• Remove the fuse box cover, locate the fuse for the function.
• Remove the fuse & look for the fuse element inside the fuse. If it is 2
damaged replace it with a fuse of same rating and type. Push the
fuse firmly into the holder.
• Check that all other fuses are firmly in position and fix the cover 3
back in position. Spare fuses are provided in the fuse box in the
cabin.
If the replaced fuse of the correct rating burns out in short time, there
is probably a serious electrical problem in your car. Get the car attended
to at the nearest our Authorised Service outlet.
If any of the function relays is found defective, replace it by a genuine
relay.
1. Engine compartment.
Never use a fuse of higher rating than specified. 2. Cabin compartment under dashboard.
3. Cabin compartment under driver's seat
Always ensure that spare fuses are replenished. (if installed).
106
Head Lamps :
The head lamps are provided with halogen lamps of H4 type with
double filament for providing straight ahead illumination of the road
for long distance or a dip beam which illuminates the road immediately
ahead for short distance visibility. Use dip beam to avoid inconvenience
/ blinding the drivers of oncoming vehicles.
The head lamps must be properly aligned in order to obtain maximum
road illumination and reduced glare for oncoming traffic. It is
recommended to check alignment of head lamp beams periodically.
Focusing of Head Lamps & Front Fog Lamps :

Provision is made for focusing of head lamps and front fog lamps. This
should be done at the Authorised Service outlets.
Head Lamp Fog Lamp
107
Head Lamp Bulb Replacement :

• Switch 'OFF' the head lamps & ensure that the bulb is not hot. 1 2
• Open the bonnet and remove the lamp connector from the head
lamp bulb.
• Remove rubber cap. Unlock the locking clip and take out the bulb
from the holder. This should be done carefully, otherwise it may
lead to breakage of the bulb holder / holding clip.
• Note the instructions on the bulb carton.
Replace the bulb with a new one of the same type with right
orientation in the holder.
• Lock the clip, fit the rubber cap and fix the connector.
• Switch 'ON' the head lamps and check the lighting.
Do not clean or touch the head lamp reflector as it will damage
the mirror finish of the surface.
The horizontal and vertical adjustment screws are located on the back 3 4 5
of the reflector.
Precise adjustment can be carried out only in the authorised workshops.
1. Head Lamp Adjustment Screw
When replacing the head lamp bulb, handle it by gripping the cap.
2. Head Lamp Adjustment Screw
Protect the glass from contact with your skin or hard object. If you
3. Side Indicator Bulb
touch the glass, clean it with spirit & a clean cloth. After replacement 4. Rubber Cap
of the bulb in any emergency get the head lamp adjustment done at 5. Head Lamp Bulb
an Authorised Service outlet at the earliest.
Halogen head lamp bulbs get very hot when illuminated. Oil,
perspiration or a scratch on the glass can cause the bulb to
break due to the heat.
108
MAINTENANCE & CAR CARE Car Care
CAR CARE :
The car is subjected to many external influences such as climate,
road conditions, industrial pollution and proximity to the sea.
These conditions demand regular care of the car body. Dirt,
insects, bird droppings, oil, grease, fuel and stone chippings
should be removed as soon as possible.
Washing :
Do not wash the car in direct sunlight, wash in shade. Spray the
car thoroughly with a cold water jet (car on a washing pit or
hoist). Mix car shampoo in the wash water. No solvent (fuel,
thinners) need be used. Car on Washing Pit
NOTICE abrasives and solvents that remove the top layer of the finish
Avoid wiping of painted surface in dry condition as it may coat. Polish your car if the finish does not regain its original
leave scratches on the painted surface. shine after using wax.
Use a soft bristle brush, sponge or soft cloth and rinse it Cleaning of Carpets :
frequently while washing. When you have washed the whole
Vacuum clean the carpet regularly to remove dirt. Dirt will make
exterior, dry it with a chamois or soft cloth. After drying the car,
the carpet wear out faster. Periodically shampoo the carpet to
inspect it for chips and scratches that could allow corrosion to
keep it looking new.
start. Apply touch up paint where necessary.
Use carpet cleaners (preferably foam type). Follow the
Polishes :
instructions that come with the cleaner, applying it with a
Polishes and cleaners can restore shine to the painted surface sponge or soft brush. Keep the carpeting as dry as possible by
that has oxidised and become dull. They normally contain mild not adding water to the foam.
109
Cleaning of Windows, Front & Rear Glass : Inflate the tyres to 0.5 bar above the normal specified pressure
and check it at regular intervals.
Clean the windows inside and outside with commercially
available glass cleaners. Check the battery charge every six weeks.
This will remove the haze that builds up on the inside of Do not drain the engine cooling system.
windows. Use a soft cloth or paper towels to clean all glass and
plastic surfaces. Wiper Care :
Maintaining the car when not in extended use : FOR CHATTERING & NOISY PROBLEMS VIEW WITHOUT WIPER BLADE
Park the car in covered, dry and if possible well-ventilated

premises. Windshield
Glass
Engage a gear.
Remove the cables from the battery terminals (first remove
the cable from the negative terminal). OK NOT OK
Make sure the handbrake is not engaged.

Wiper blade attack angle on windshield glass should be 900
Clean and protect the painted parts using protective wax. i.e. perpendicular.
Clean and protect the shiny metal parts using commercially Remove wiper blade and root wiper arm on windshield glass
available special compounds. in the centre position. Check the gap between arm strip and
Sprinkle talcum powder on the rubber windscreen wiper and glass.
rear window wiper blades and lift them off the glass.
Adjust by twisting wiper arm as shown in the figure.
Slightly open the windows.
Cover the car with a cloth or perforated plastic sheet. Do not
use sheets of imperforated plastic as they do not allow moisture
on the car body to evaporate.
110
FOLLOWING GUIDELINES WILL HELP YOU TO BETTER PROPER PARKING :

PROTECT YOUR CAR FROM CORROSION Always park your car in shade to protect it from harsh sunlight
PROPER CLEANING : or in a well-ventilated garage so that there is no dampness on
any part of the car.
In order to protect your car from corrosion it is recommended
that you wash your car thoroughly and frequently in case : WASHING YOUR CAR :
1. There is an heavy accumulation of dirt and mud especially Follow these tips while washing your car.
on the underbody. HAND WASH :
2. It is driven in areas having high atmosphere pollution due 1. Always wash your car in shade and when the surface is at
to smoke, soot, dust, iron dust & other chemical pollutants. room temperature.
3. It is driven in coastal areas. 2. Wash with mild car wash soap like "Car Shampoo" and use
4. The underbody must be thoroughly pressure washed after a soft 100% cotton cloth to avoid scratches. Please take help
every three months. of your dealer to buy the right products.
3. Please be sure that you remove your wristwatch and wear
In addition to regularly washing your car, the following soft gloves to avoid scratches due to finger rings or nails.
precautions need to be taken. 4. To remove stubborn stains and contaminants like tar, use
PERIODIC INSPECTION : turpentine or cleaners like "Stain Remover" which is safe
for painted surfaces. Again your dealer can help you in
1. Regularly inspect your car for any damage in the paint film
selecting the right product.
such as deep scratches and immediately get them repaired
5. Avoid substances like petrol, diesel, kerosene, benzene or
from an Authorised Service Center, as these defects tend
other solvents that cause damage to paint.
to accelerate corrosion.
6. Dry your vehicle thoroughly to prevent any damp spots.
2. Inspect mud liners for damages. 7. Rinse all surfaces thoroughly to prevent any traces of soap
3. Keep all drain holes clear from clogging. and other cleaners as this may lead to the formation of
stains on the painted surface later.
111
WAXING : 4. Avoid driving on gravel roads, as the possibility of paint chip

off due to the impact of stones is high. If you are driving on
Waxing and polishing is recommended to maintain the gloss
freshly tarred road, check immediately afterwards for any
and wet-look appearance of your paint finish.
stains & clean them.
1. Use a good quality polish and wax for your car.
5. External contamination in the form of sap or industrial fall-
2. Re-wax your car when the water does not slip off the surface out may mar or develop spots on a new finish. Hence avoid
and collects over the surface in patches. parking your car near trees, which are known to drop sap,
Further tips for the care of your new INDICA finish : or near factories, which give out heavy smoke.
We recommend that you do not use an automatic car wash as 6. The acid content in bird droppings may damage the newly
the stiff brushes or sponges could mar the finish and damage painted finish and hence any bird dropping must be
the surface of your car. Wash the vehicle by hand with cool and immediately washed off.
clean water using a soft cloth or sponge. Please do not use 7. The paint finish is susceptible to damage in case petrol,
soap but a car shampoo recommended by your dealer. brake fluid, liquid from car battery, oil, antifreeze,
Please take the following precautions : transmission fluid or windshield solvent spills onto the
painted surface. In case of such a spillage immediately rinse
1. Always wash your car in shade, avoiding direct exposure to the affected area with water. Avoid wiping the area far as
sunlight during washing. possible, however if wiping is required, ensure that you wipe
2. Dry wiping your car may lead to the formation of scratches the area gently with soft cotton cloth.
and hence always use a soft cloth and clean water while 8. Avoid using sharp objects to scrap off tar or mud from a
wiping your car. painted surface as it may develop scratches or may peel
3. Always keep your car parked in a well ventilated shade. off the paint.
Exposure to heat with entrapped moisture promotes
corrosion.
112
EMERGENCY SERVICE TIPS
• ENGINE
• CLUTCH
• TRANSAXLE
• BRAKES
• STEERING SYSTEM
• ELECTRICAL / SUSPENSION
113
EMERGENCY SERVICE TIPS Engine
These tips are given for your guidance. These preliminary jobs are to be carried out in an emergency. In normal cases the problems
should be attended to in an Authorised Service outlet by following the repair procedures given in the Workshop Manual.
SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN
ENGINE (Petrol)
1. Engine not cranking Dead battery, loose or improper • Get battery checked and/or changed
battery/electrical connections • Jump start using another battery
• Clean & tighten connections
Engine stop solenoid fuse blown • Replace the fuse
2. Engine overheats Coolant level low, coolant leakages • Check and correct leakages
Top up coolant
Hose collapsed/torn • Get the hose replaced
Low engine oil level • Add oil
Cap not sealing properly • Fit the auxiliary water tank cap
correctly
A.C. condenser fan not working • Get defect rectified
Brakes binding • Get defect rectified
Electric fan not working • Get defect rectified
High delivery pressure in A.C. • Get defect rectified
refrigerant circuit
Radiator fins clogged • Clean it
Radiator water passage clogged • Get it rectified
Thermostat defective • Get it rectified
114
EMERGENCY SERVICE TIPS Engine
3. Poor pickup Accelerator cable loose • Get it adjusted correctly

Air in the fuel system • Remove the air
Clogged fuel filter • Clean / Replace the element
Clogged air filter • Clean / Replace the element
Clutch slipping/out of adjustment • Get it rectified
Brakes grabbing • Get it rectified
4. Does not accelerate Accelerator cable broken • Get cable replaced
Fuel filter choked • Replace
5. Belt squeal Loose belt • Get belt tension adjusted
Belt glazed • Get belt replaced
6. Low engine oil pressure indicator Pressure transducer faulty, • Do not run the engine extensively.
'ON' when engine is running even and/or oil pump faulty Take the car to the nearest
though engine oil level is within Authorised Service outlet & get
maximum/minimum marking the fault rectified
7. Engine not cranking Discharged battery, Loose or dirty • Get battery changed / charged
battery connections. • Clean & tighten battery connections
8. Engine cranks but does No fuel • Get the unleaded fuel filled
not start Fuel filter chocked • Get the fuel filter replaced
• Check fuse for fuel pump & EMS
Inertia Switch tripped off • Reset Inertia switch
115
EMERGENCY SERVICE TIPS Engine/Clutch
9. Check engine lamp continues Some faults are detected by the • Get the vehicle checked and
to glow, even after start fuel injection & ignition system rectified at Authorised Workshop
116
EMERGENCY SERVICE TIPS Transaxle
CLUTCH
1. Clutch slipping Improper pedal travel • Adjust pedal travel

Rusted clutch cable • Replace cable
Oil on clutch disc • Clean or replace disc at
Authorised Service outlet
2. Noisy clutch Pressure plate & diaphragm • Get car attended to by
spring rattling Authorised Service outlet
Release bearing broken/worn out • Replace

Broken damper spring of clutch disc • Replace
TRANSAXLE
1. Gears slipping out of mesh Worn/damaged grooves on shifter • Replace

shaft
Worn shift fork or synchroniser sleeve • Replace
Weak or damaged detent springs • Replace
Worn bearings on input shaft or
layshaft • Replace
Worn dog teeth on sleeve and gear • Replace sleeve and gear
2. Hard shifting Inadequate lubricant • Replenish
Inadequate clutch pedal travel • Adjust
Distorted or broken clutch disc • Replace
117
EMERGENCY SERVICE TIPS Brakes
Damaged clutch pressure plate • Replace clutch cover/disc

Worn synchrocones • Replace
Worn dog teeth on sleeve or gear • Replace sleeve or gear
Distorted shift shaft/Linkages • Replace
3. Noise Inadequate or insufficient lubricant • Replenish
Damaged or worn bearing(s) • Replace
Damaged or worn gear(s) • Replace
Damaged or worn synchroniser
parts • Replace
BRAKES
1. Poor brakes Insufficient brake fluid • Get the brake fluid filled
Air in the system • Get the air removed
Pedal travel excessive due to • Rectify automatic adjuster
excessive shoe gap
Vacuum leakage • Rectify the leakage
Brake oil (line) leaking • Replace the leaking line
Oil on the drum/liners • Get the liners cleaned/
Replace seals if leaking
Worn brake lining • Get the liners replaced
Defective/worn parts • Get them replaced
2. Brake pulling to one side Oil on the brake lining • Clean the brake lining
One side shoe/pad worn • Get the shoe/pad replaced
Loose brake anchor plate • Tighten the bolts
118
EMERGENCY SERVICE TIPS Steering System
One side brake pipe clogged • Get the brake line cleaned
Defective tandem master cylinder • Rectify/Replace tandem master
cylinder
3. Brake Squeal Defective brake lining • Replace
Glazed lining • Clean or replace lining
Loose rivets. • Install rivets properly
Wrong lining • Install correct lining
Shoe return spring broken • Replace
Front pads rubbing on the disc • Get it corrected
STEERING SYSTEM
1. Hard steering (Mechanical) Wheel alignment disturbed • Check & adjust

Rack & pinion need adjustment • Check & replace if necessary
Low tyre pressure • Adjust to correct value
Grabbing of linkages • Check & rectify
2. Poor Returnability Grabbing of linkages • Check & rectify
Steering gear disturbed • Check & adjust
3. Excessive play in steering Rack & pinion attachment loose • Get it tightened
4. Hard steering Less fluid in the power • Get the fluid topped up to the
(For power steering) steering tank correct level
Air in the system • Get the air removed by bleeding
the system
Loose pump belt • Get the belt correctly adjusted
Low tyre pressure • Adjust to correct value 119
EMERGENCY SERVICE TIPS Electrical/Suspension
ELECTRICAL
1. Battery charge & engine oil Battery terminal loose or • Check connections
pressure lamp in cluster not disconnected
operating when key is in 'IGN' Battery completely dead • Get the battery properly
position connected
Fuse blown • Get the battery charged
Loose/open connections • Get the alternator & charging
circuit checked
2. Non functioning electrical Fuse blown in the circuit • Replace the fuse if blown
accessories such as power Loose connectors. • Get the connection properly
windows, head lamps, fuel & tightened/Fixed
temperature gauge, RPM meter, Circuit relay/controllers loose in the base • Fix the relay firmly
wiper & washer unit and all Defective components • Get the defective components
lamps etc. replaced at an Authorised
Service outlet
SUSPENSION
1. Abnormal or excessive tyre wear Tyre out of balance • Check balance and/or adjust if
required
Steering geometry disturbed • Adjust steering geometry
Tyres not adequately inflated • Adjust tyre pressure
120
EMERGENCY SERVICE TIPS Suspension
Wobbly wheel or tyre • Replace wheel or tyre

Defective tyre • Replace tyre
Hub play not proper • Adjust hub play
Brake grabbing • Check and rectify
Excessive braking • Modify driving habit
2. Abnormal noise from front end Worn, sticky or loose tie • Replace tie rod end, suspension
rod ends, lower ball joints, arm, tie rod or drive shaft joints
tie rod in side ball joints or
drive shaft joints
Warning noise for pad wear • Replace pad
Damaged struts or mounting • Repair mounting or replace struts
Worn suspension arm bushings • Replace
Loose wheel nuts • Tighten wheel nuts
Loose suspension bolts or nuts • Tighten suspension bolts or nuts
Broken or damaged wheel bearing • Replace
Poorly lubricated or worn strut • Lubricate or replace strut bearings
bearings
Excessive hub play • Adjust
Loose caliper housing bolts • Check & tighten
3. Ride too soft / bumpy Faulty struts • Replace strut
4. Suspension bottoms Over loaded • Check loading
Faulty struts • Replace struts
121
122
IMPORTANT INFORAMTION
• AGGREGATE NUMBERS
• FUEL, COOLANTS & LUBRICANTS
• TECHNICAL SPECIFICATIONS
• SERVICE SCHEDULE
• CAR RECORD SHEET
123
IMPORTANT INFORMATION Aggregate Numbers
LOCATION OF AGGREGATE NUMBERS
Chassis Number Engine Number Transaxle Number
Chassis Number Plate
124
IMPORTANT INFORMATION Fuel, Coolants & Lubricants
Vehicles with catalytic converter : Filler Neck

Unleaded regular grade petrol conforming to IS 2796-1994/
DIN 51607 (or equivalent) and RON not less than 87 is Small Dia. Filler Hole
recommended to be used as fuel.
Do not use leaded petrol in a car fitted with catalytic
converter. Even single fill of leaded petrol will seriously
damage the catalytic converter.
Lubricants : (Petrol)
Engine oil : Recommended grade of engine oil conforming
to API-SF/CC specification and range of ambient temperature For Unleaded Petrol Version
at which these can be used are given in the table below.
Ambient temp. in deg. C Engine oil grade
-10 deg. & above SAE 20W/40 or SAE 20W/50
-15 deg. to 40 deg. SAE 15W/40 or SAE 15W/50
-20 deg. to 40 deg. SAE 10W/40 or SAE 10W/50
-35 deg. to 40 deg. SAE 5W/30
125
IMPORTANT INFORMATION Fuel, Coolants & Lubricants
Brand names : Power Steering :

As per chart given in the manual. ATF Type A, Suffix A
Transaxle : Coolants :
Use recommended brand of EP 80 gear oil. Presence of dirt in the coolant chokes up passages in the
Grease for axle bearings : radiator, cylinder head and cylinder block, thereby causing
Lithium base grease IPOL IPLEX LC Grease 2 insufficient cooling of engine.
Brake fluid : To prevent rust formation and freezing of coolant inside the
passages of radiator, cylinder block and cylinder head, use
IS 8654/DOT 3
branded premixed coolant (ready to use).
126
IMPORTANT INFORMATION Fuel, Lubricants & Coolants
PLEASE USE ONLY GENUINE ENGINE OILS, COOLANTS, LUBRICANTS, ANTI RUST & SOUND DEADENING
COATS, WINDSCREEN SEALANT, ADHESIVES & FUEL ADDITIVES BRANDED BY TATA MOTORS FOR
OPTIMUM PERFORMANCE OF YOUR TATA INDICA PETROL...
ITEM COMPANY BRAND QTY
ENGINE OIL CASTROL Castrol GTX 20 W/40
HPCL HP ESMO 20 W/40 4.0 Litres
COOLANT SUNSTAR Golden Cruiser 1400 M
ANCHEMCO Frostox SFD 12 6 Litres
HPCL HP Thanda Raja P
TRANSMISSION OIL HPCL Gear Oil EP 80
3.3 Litres
CASTROL Castrol Extreme Pressure 80 EP
STEERING OIL HPCL HP ATF
1.2 Litres
CASTROL Castrol Transpower TQ
BRAKE FLUID HPCL Super Duty Brake Fluid DOT-3
0.270 Litres
CASTROL Castrol Universal Brake Fluid DOT-3
HUB GREASE CASTROL Castrol Grease AP2
ANTI RUST TREATMENT DINITROL Dinitrol —
& SOUND DEADENING WUERTH Wuerth —
WIND SCREEN SEALANT ANCHEMCO Terostat 8590 Kit Form —
METAL & PLASTIC ADHESIVE ANCHEMCO Terostat 930 310 ml Cartridge
127
IMPORTANT INFORMATION Technical Specifications
1. ENGINE 2. CLUTCH
Type : Single plate dry
Model : Tata 475 MPFI
friction diaphragm type
Type : Water cooled, Outside diameter : 190 mm
(Multi Point Injection) of clutch lining
Petrol Engine
Friction area : 285 sq.cm.
No of cylinders : 4 inline
3. TRANSAXLE : Front wheel drive through
Bore/Stroke : 75 mm x 79.5 mm constant velocity joints.
Capacity : 1405 cc Model : TA65-5

with overdrive
Max. engine output : 55.2 kW at 5200 rpm
as per IS - 14599 Type : Synchromesh
on all forward
Max. Torque : 110 Nm at 3000 rpm
gears. Sliding
Compression ratio : 10 : 1 mesh for
reverse gear.
Firing order : 1-3-4-2
No. of gears : 5 Forward
1 Reverse
128
BS - II BS - III 6. STEERING
Gear ratios : 1st - 3.42 3.64
Li & LEi with A.C. : 1) Manual Rack & Pinion
2nd - 1.95 1.95
3rd - 1.36 1.275 Version Steering Gear with
4th - 0.95 0.878 collapsible steering column
5th - 0.77 0.714 LSi, LGi & Deluxe : 2) Hydraulic Power assisted
Rev. - 3.58 3.58
Version Rack & Pinion Steering
Final drive ratio 4.06 4.06
Gear with collapsible
Gear Shift Floor mounted with
International "H" pattern, steering column
with Fifth and Reverse inline. Steering Wheel : 380 mm dia
with interlock to prevent
accidental engagement from 7. BRAKES
5th to reverse
Service brakes : Dual circuit, diagonal split
4. REAR AXLE : Non driven axle
Independently suspended hydraulic brakes through
5. SUSPENSION tandem master cylinder.
Front : Independent, Lower Front : 231 mm dia disc brake
wishbone, McPherson Strut
Rear : 180 mm dia drum brake
type.
Rear : Independent, Semi-trailing Parking brake : Lever type, Console mounted,
arm with coil spring Cable operated mechanical
mounted on hydraulic shock linkages acting on rear wheels
absorbers.
Antiroll bar : At front
129
8. WHEELS & TYRES 12. PERFORMANCE

Tyres : 165/65 R13 (kmph)
Wheel rims : 4.50 J x 13 stylised steel rims Max. speed at rated : 155
No. of wheels : Front - 2 GVW
Rear - 2
Spare - 1 13. MAIN CHASSIS DIMENSIONS AS PER ISO:612 IN MM
(Nominal) TOLERANCES AS PER INTEREUROPE STVZO
9. FUEL TANK Wheel base : 2400
Track front : 1400
Capacity : 37 litres
Track rear : 1380
Front Overhang : 785
10. BODY : Semi-mono Volume, Mini size
Rear Overhang : 490
5 door hatch-back, steel
Overall length : 3675
monocoque body.
Max. Width :
Over body : 1665
11. ELECTRICAL SYSTEM
Over outer rear view mirrors
System Voltage : 12 Volts -ve earth in open condition: : 1915
Battery : 12V, MF 40 Z Overall height - unladen : 1485
Alternator : 12V 75 Amps Min. turning circle dia : 9.8 m
Min. turning clearance circle dia : 10.2 m
130
Ground clearance - unladen : 166

14. WEIGHT (kg) (TOLERANCE AS PER EEC 92/21)
Li LEi (LSi / LGi) LXi
Complete car
kerb weight as
per ISO:1176 980 995 1000 1005
(with spare
wheel & tools)
Gross Vehicle
Weight 1380 1395 1400 1405
Payload 400 400 400 400
15. PASSENGER CAPACITY : 2 front + 3 rear
16. LUGGAGE SPACE
Net inside loading space : 0.22 cubic metre

upto rear seat backrest
0.61 cubic metre
upto front seat backrest
when rear seat folded
131
IMPORTANT INFORMATION Service Schedule
Service Instructions
The Tata Indica has been manufactured to give you economical and Servicing of the car can be done at any
trouble free performance. To achieve this please follow the instructions Tata Motors Authorised Dealer
as stated. Workshop, Tata Motors Authorised
Your Car is entitled to four free services (labour only). The free Service Centre (TASC) or Tata Motors
service coupons are attached to the sales invoice. Please present
Authorised Service Point (TASP). The
these coupons to the servicing dealer while availing free services.
The free services should be availed of, at the following km. range within details of their locations are given in
18 months. this manual.
1st free service - At 5000-5500 km.
2nd free service - At 10000-10500 km. Warranty claims can be settled by any
3rd free service - At 15000-15500 km.
4th free service - At 20000-20500 km. Tata Motors Authorised Dealer for all
failures, while all warranty claims
All services other than free services are chargeable.
excluding the consideration on the
replacement of major aggregates, can
be settled by any TASC which is
authorised for handling warranty
claims. TASPs will not handle warranty
repairs.
132
100000-100500
80000-80500
85000-85500
90000-90500
95000-95500
45000-45500
50000-50500
60000-60500
65000-65500
75000-75500
30000-30500
55000-55500
70000-70500
20000-20500
25000-25500
40000-40500
10000-10500
15000-15500
35000-35500
5000-5500
SR. FREQUENCY
OPERATION
NO. IN KM
Wash and clean the car Ateveryservice x x x x x x x x x x x x x x x x x x x x

PETROLENGINE(475MPFI)
1 Clean air filter 10000 x x x x x x x x x x
2 Replace air filter element 50000 x x
3 Change coolant (Change at 40,000 kms or two years whichever is earlier) 40000 x x
4 Change engine oil (at every 10,000 kms or 6 months whichever is earlier) 10000 x x x x x x x x x x
5 Change engine oil filter (at every 10,000 kms or 6 months whichever is earlier) 10000 x x x x x x x x x x
6 Replace fuel filter 10000 x x x x x x x x x x
7 Check timing belt,adjust tension if necessary,replace if defective 10000 x x x x x x x x x
8 Replace timing belt 100000 x
9 Check alternator belt tension,adjust if necessary 10000 x x x x x x x x x x
10 Check / adjust AC compressor belt tension 10000 x x x x x x x x x x
11 Check exhaust emissions & rectify if necessary 10000 x x x x x x x x x x
12 Check engine mounting for looseness and damage to mounting 10000 x x x x x x x x x x
13 Check exhaust system for noise,leakage or defects & rectify if necessary 10000 x x x x x x x x x x
14 Check ignition wiring for damage / deterioration 20000 x x x x x
15 Check / clean & adjust spark plug 10000 x x x x x x x
16 Replace all spark plugs 30000 x x x
17 Check crankcase ventilation 20000 x x x x x
18 Check fuel vapour circuit 20000 x x x x x
19 Check & tighten engine bolts (cylinder head covers,oil sump,starter motor,alternator,fuel filter) 10000 x x x x x x x x x x
20 Replace carbon canister 50000 x x
BRAKES
1 Check brake fluid level and leakage if any 10000 x x x x x x x x x x
2 Check brake pedal (pedal to wall clearance) and brake operation 10000 x x x x x x x x x x
3 Replace brake fluid (Change at 40000 kms or two years whichever is earlier) 40000 x x
133
100000-100500
80000-80500
85000-85500
90000-90500
95000-95500
45000-45500
50000-50500
60000-60500
65000-65500
75000-75500
30000-30500
55000-55500
70000-70500
20000-20500
25000-25500
40000-40500
10000-10500
15000-15500
35000-35500
5000-5500
SR. FREQUENCY
OPERATION
NO. IN KM
4 Check parking brakes and cable for play/ damage,adjust / replace if necessary 10000 x x x x x x x x x x
5 Check brake discs and pads for wear,replace if necessary 10000 x x x x x x x x x x
6 Check brake drums and shoes wear,anchor plate mounting bracket 10000 x x x x x x x x x x
7 Check brake master cylinder,wheel cylinder,mounting bolts,caliper & PCRV for proper operation/ 30000 x x x
condition,repair if necessary
8 Check brake hoses and pipes for leakage / damage & replace if necessary 10000 x x x x x x x x x x
WHEELS&TYRES
1 Inspect wheel rims and tyres (tyre pressure and damage) Frequently
2 Rotate tyres 10000 x x x x x x x x x x
3 Check front wheel bearings for looseness/damage,tighten / replace if necessary 30000 x x x
4 Check rear wheel bearings for looseness/damage,tighten / replace if necessary 20000 x x x x x
5 Check free rotation of wheels 15000 x x x x x x
FRONTANDREARSUSPENSION
1 Check suspension strut for oil leakage / damage,replace if necessary 10000 x x x x x x x x x x
2 Check suspension arms & steering knuckle supports for looseness / damage ,tighten if required 10000 x x x x x x x x x x
3 Check rear coil spring for damage,replace if necessary 10000 x x x x x x x x x x
4 Check shock absorbers for oil leakage / damage,replace if necessary 10000 x x x x x x x x x x
5 Tighten all bolts and nuts to specified torque 10000 x x x x x x x x x x
6 Check suspension front lower link,ball joints & rear semi trailing arms for looseness of bolts, 10000 x x x x x x x x x x
tighten if necessary
7 Check suspension bushes and silencer hangers for damage,replace if necessary 10000 x x x x x x x x x x
8 Check wheel alignment 15000 x x x x x x
STEERING
1 Check steering wheel (play,looseness) 10000 x x x x x x x x x x
2 Check steering gear for looseness / leakages,pipelines,hoses 10000 x x x x x x x x x x
134
100000-100500
80000-80500
85000-85500
90000-90500
95000-95500
45000-45500
50000-50500
60000-60500
65000-65500
75000-75500
30000-30500
55000-55500
70000-70500
20000-20500
25000-25500
40000-40500
10000-10500
15000-15500
35000-35500
5000-5500
SR. FREQUENCY
OPERATION
NO. IN KM
3 Check tie rods ends (looseness,damage,wear) 10000 x x x x x x x x x x

4 Replace power steering sytem oil and oil filter element 80000 x
ELECTRICAL
1 Check battery electrolyte (level,leakage & charging) 5000 x x x x x x x x x x x x x x x x x x x x
2 Check wiring harness.Relay,fuses connections & functioning of electrical equipment 10000 x x x x x x x x x x
(looseness,damage)
3 Check functioning of lights,signals,indicators,guages,window winders,horn & central locking,etc. 10000 x x x x x x x x x x
TRANSAXLE&CLUTCH
1 Check oil level and top up if necessary (First at 5000 to 5500 kms and every 10,000 kms thereafter) 10000 x x x x x x x x x x
2 Change oil (Change transaxle oil at every 20,000 kms or 18 months whichever is earlier) 20000 x x x x x
3 Check and tighten mounting bolts (First at 5000 to 5500 kms and every 10,000 kms thereafter) 10000 x x x x x x x x x x
4 Inspection of drive shaft (C.V.joints) / boot damage 20000 x x x x x
5 Inspection of clutch pedal height & cable (First at 5000 to 5500 kms & every 10,000 kms thereafter) 10000 x x x x x x x x x x
6 Inspection of clutch slippage / drag and gear shifting (First at 5000 to 5500 kms and every 10000 x x x x x x x x x x
10,000 kms thereafter)
A.C.SYSTEM
1. Clean the fins of condenser with pressurized air and then with water
(Ensure that the fins don't get damaged) Every Service x x x x x x x x x x x x x x x x x x x x
2. Check A.C.belt tension,A.C.leakages,blower speeds & functioning
of all control knobs 10000 x x x x x x x x
3. Clean the fins of evaporator with pressurized air and then with water
(Ensure that the fins don't get damaged) 30000 x x x
Body
1 Check body and chassis for unusual noise Frequently
135
IMPORTANT INFORMATION Car Record Sheet
Date Km. reading Fuel filled Fuel consumption Remarks / Complaints
136
IMPORTANT INFORMATION Car Record Sheet
Date Km. reading Fuel filled Fuel consumption Remarks / Complaints
137
IMPORTANT INFORMATION Record of Services Performed
Recommended Date Odometer Repair Servicing Recommended Date Odometer Repair Servicing
Service reading Order Dealer's Service reading Order Dealer's
km. No. Signature & km. No. Signature &
At km. Stamp At km. Stamp
PDI Free Labour 50,000
5,000 * 55,000
10,000 * 60,000
15,000 * 65,000
20,000 * 70,000
25,000 75,000
30,000 80,000
35,000 85,000
40,000 90,000
45,000 95,000
* Labour free, material chargeable
138
IMPORTANT INFORMATION Record of Services Performed
Recommended Date Odometer Repair Servicing Recommended Date Odometer Repair Servicing
Service reading Order Dealer's Service reading Order Dealer's
km. No. Signature & km. No. Signature &
At km. Stamp At km. Stamp
1,00,000 1,50,000
1,05,000 1,55,000
1,10,000 1,60,000
1,15,000 1,65,000
1,20,000 1,70,000
1,25,000 1,75,000
1,30,000 1,80,000
1,35,000
1,40,000
1,45,000
139
Record of Warranty repairs carried out Chassis No._____________________
Odometer Repair
Date
reading (km) Order No. Particulars of Repair Servicing Dealer's Signature & Stamp
140
Record of Warranty repairs carried out Chassis No._____________________
Odometer Repair
Date
reading (km) Order No. Particulars of Repair Servicing Dealer's Signature & Stamp
141
142
ABBREVIATIONS
AC Air Conditioning LH Left Hand TASC Tata Motors Authorised

ACC Accessories Service Center
Amp Ampere Max Maximum TASP Tata Motors Authorised
MD Main Dealer Service Point
Br Branch Min Minimum
Brg Bearing mkg Meter per Kilogram V Volts
mm Millimeter
cc Cubic Centimeters Mtg Mounting W Watts
Cm Centimeter Wt Weight
No Number
Dia Diagonal
PCBU Passenger Car Business Unit
EGR Exhaust Gas Recirculation PDI Pre-delivery Inspection
PSI Pounds per Square Inch
FAW Front Axle Weight PUC Pollution Under Control
Fig Figure
FIP Fuel Injection Pump RAW Rear Axle Weight
RCSM Regional Customer Support
gm Gram Manager
GVW Gross Vehicle Weight RH Right Hand
RPM Revolution Per Minute
IGN Ignition
Sec Seconds
Sq.cm. Square Centimeter
Kg Kilogram
Km Kilometer
Km/h kilometer per hour
143
144
ALPHABETICAL INDEX
A D
Aggregate Numbers 124 Digital Clock 45 G
Air Filter 79 Door Locks 17 Gear Shift Lever & Shifting Pattern 24
Air Flow Pattern 35 Driving Controls CNG 18 Glove Box 42
Driving Controls Diesel 18
B Driving on a Rainy Day 68 H
Battery 95 Driving Through Water 67 Hazard Warning 26
Battery Charging Indicator 29 Head Lamp Leveling Switch 54
Belt Tension 84 E Head Lamps 107
Brake Fluid 92 Emergency Service Tips 113 High Beam Indicator 27
Brake Fluid Level 59 Engine Compartment 77 High Mounted Stop Lamp 34
Brake Pedal adjustment 91 Engine Compartment Lamp 78
Brakes 88 Engine Coolant Level 59 I
Engine Cooling System 80 Ignition Switch 20
C Engine Oil Level 58 Instrument Panel 25
Car Care 109 Environment Protection 8
Car Record Sheet 136 K
Catalytic Converter 96 F Keys 17
Childproof Lock 18 Filling Station Information 12
Clutch 88 Front Seat 47 L
Clutch Pedal Adjustment 91 Front Seat Adjustment 47 Low oil Pressure Indicator 28
Co-branded Oils, Coolants & Lubricants 127 Fuel Filling Cap 86 Lubricants 125
Combi-Switch 21 Fuel Gauge 32 N
Controls 16 Fuel Level 58 Night Driving 68
Coolants 126 Fuses 106
145
ALPHABETICAL INDEX
P T
Parking 61 Tail Lamp 34
Parking Brake Indicator 27 Tailgate opening 51
Position Lamp Indicator 28 Technical Specification 128
Preparing to drive 62 Temperature Gauge 32
Towing the vehicle 69
R Transaxle Oil Change 87
Reading Lamps 46 Turn Signal 26
Rear Seat 48 Tyre Pressure 103
Rear Seat Somersault position 49 Tyre Rotation 104
Rear View Mirrors 41 Tyres 103
Record of service performed 138
Record of Warranty repairs carried out 140 W
Registration Plate Lamps 34 Warranty – Terms & Conditions 10
RPM Meter 31 Wheel Alignment 102
Wheel Balancing 102
S Wheel Change 100
Seat Belt Adjustment 50 Wheels & Tyres 100
Service Instructions 132 Window Winding 42
Service Schedule 133 Windshield washer 78
Spare Wheel 104
Spark Plug 97
Speedo meter 30
Starting the engine 60
Starting the engine with jump leads 99
Steering Lock 18
Sunvisors 41
146
CUSTOMER SUPPORT NETWORK
• Tata Motors Offices

• Names & Addresses of Tata Motors
– Main Dealerships (MD)
– Tata Motors Authorised Service Centres (TASCs)
– Tata Motors Authorised Service Points (TASPs)
1800 209 6688
* This list is dated 31st August, 2004 and subject to amendments. Updated list will be available at dealerships and Regional offices
147

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Tata Indica - V2

Passenger Car Business Unit

( This owner's manual is advised to be kept in the vehicle, at all times)

EMERGENCY SERVICE TIPS 113

• Controls • Instrument Panel • Location of Aggregate Numbers

Brake fluid = 0.265 Lires

TYRE PRESSURE 30 PSI (2.1 bar) / 28 PSI (1.9 bar)

• HEATING, VENTILATION &

• INTERIORS & ACCESSORIES

Deactivate the childproof lock when not required.

Steering lock cum ignition switch :

4. 'START' POSITION - In this position, which is momentary, the switch

The following items are operated/powered without the key in the

Hazard warning system, Stop lamps, Position lamps, Registration lamps,

Note : When the key is returned from 'OFF' position to LOCK

I) Do not remove the key, while the car is in motion, as the

WIPER STALK LIGHT STALK

Accessory Switches : (if installed)

Gearshift lever & Shifting pattern :

The reverse gear should be engaged only when the car is

Temperature Gauge LCD Fuel Gauge

Set Knob Mode Selector Knob

* All indicators may not be provided on some clusters.

Turn Signal and Hazard Warning

II) Hazard Warning :

Note : If light does not blink or blinks rapidly, it is an indication of

Hazard Warning Switch

Parking Brake Indicator cum Low Brake Fluid Warning Light

High Beam Indicator :

Engine Check Indicator :

Position Lamp Indicator :

Low Oil Pressure Indicator :

Battery Charging Indicator :

If it remains 'ON' while the engine is running, it indicates that

Front Fog Lamp Indicator (Provision) :

Rear Fog Lamp Indicator (Provision) :

Speedometer, Main Odometer and Tripmeter (on LCD) :

Odometer, Tripmeter and Illumination intensity control on

The 'SET' knob is used to control the chosen function. Pressing

Audio Warning Unit

'Key in' Warning Beeper : (if installed)

Lamps 'ON' Reminder (if installed)

Registration Plate Lamps :

High Mounted Stop Lamp :

Registration Plate Lamps

Air Flow Pattern

Towards Windscreen (Defrost)

HEATING, VENTILATION & AIR CONDITIONING

B. Blower Speed Regulation Knob :

C. Air Direction Control Knob : D

Towards face and feet

Air demist / defrost windshield A.C. CONTROLS

A.C. ON / OFF Switch

E. Air Circulation Switch : E

Air Flow Direction Control

Notice : Refrigerant charged in the air conditioning circuit

REAR VIEW MIRRORS

Do not use the cup holder while the car is in motion.

Window Winding Lever

Power Windows : (if installed)

Window Winding Switch On Rear Door

Tray Cover with coin holder :

Tray cover with coin holder

Rear Ash Tray : (if fitted)