Tata Indigo Petrol Manual
Tata Indigo Petrol Manual
Tata Indigo Petrol Manual
Petrol (MPFI)
GL, GLE, GLS, GLX
Owner's Manual & Service Book
The recommended routine maintenance servicing along with any running repairs that may be required,
should be entrusted to TATA MOTORS dealership or to TATA Authorised Service centres (TASCS) or TATA
Authorised Service Points (TASPS) to ensure that only latest methods and genuine TATA MOTORS
replacement parts are used for the continued reliability, safety and performance of the vehicle.
All rights reserved. The material in this manual may not be reproduced or copied, in whole or in part, in
any form without written permission from TATA MOTORS.
In the event of the Vehicle being sold, please ensure that this manual is left in the vehicle for the reference
of the new owner.
This owner's manual & service book includes information on the operation and maintenance of various
equipment installed on the different versions of Tata Indigo. Please note that this manual applies to all the
models and explains all equipment including options not installed on your car.
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Contents
INTRODUCTION 7
WARRANTY 10
INFORMATION AT A GLANCE 12
BEFORE DRIVING 15
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CAUTION
This is a warning May cause injury to people if the warning is
ignored. You are informed what you must or must not do in
order to avoid or reduce the risk to yourself and other people.
NOTICE
This is a warning May cause damage to the vehicle or its
equipment if the warning is ignored. You are informed what
you must or must not do in order to avoid or reduce the risk
of damage to your vehicle and its equipment. In this manual, you will also see a circle with a slash. This means
"Do not", "Do not do this", or "Do not let this happen".
WARNING
Indicates a strong possibility of severe personal injury or
death if the instructions are not followed.
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Thank you for choosing the Tata Indigo Sedan - another quality offering from the company's
growing range of passenger cars.
We would request you to be acquainted with the details in this owner's manual, which will
enable you to derive optimum performance from your Indigo. We look forward to having
you as a satisfied customer and hope to have you retain us as your first choice for any of your
motoring needs.
Yours sincerely
Rajiv Dube
Vice President (Commercial)
Passenger Car Division
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Taking care of the Environment Avoid using devices requiring high power consumption
during slow traffic condition.
Tata Motors is committed to producing cars using
environmental friendly technology. A number of features have Monitor the car’s fuel consumption regularly. If it shows a
been incorporated in our passenger cars which are specifically rising trend get the car immediately attended to at the
designed to ensure environmental compatibility throughout TATA MOTORS Authorised Service Centre.
the life cycle of the car. We would like to inform you that your Switch off the engine during long stops at traffic jams or
car meets Euro II norms and is being regularly validated at the signals. If you need to keep the engine running, avoid
manufacturing stages to keep up with the stringent emission unnecessary revving or stopping and starting.
norms.
It is not necessary to rev up the engine before turning it
As a user you too can protect the environment by operating off as it unnecessarily burns the fuel.
your car in a proactive manner. A lot depends on your driving Shift to higher gears as soon as it is possible. Use each
style and the way you maintain your car. Listed below are few gear upto 2/3rd of it’s maximum engine speed. A chart
tips that will help you do so. indicating gear shifting speeds is given in this book.
WHILE DRIVING :
MAINTENANCE OF THE CAR :
Avoid frequent and violent acceleration.
Ensure that recommended maintenance is carried out
Do not carry any unnecessary weight on the vehicle as it on the car regularly at the Tata Motors Authorised Service
overloads the engine. Outlets.
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As soon as you notice any leakage of oil or fuel in the car cleaned. Do not use compressed air for cleaning these
we recommend that you get it attended to immediately. parts which may spread the dust in the atmosphere.
Use only recommended brands and grades of lubricants &
coolants and clean/uncontaminated fuels. While carrying out the servicing or repairs of your car, you
should pay keen attention to some of the important engine
Get your vehicle checked for emission periodically by our
authorised dealer and regularly renew the P.U.C. aggregates which greatly affect emission. These components
Certificate. are :-
1. Fuel pump, Injectors/Nozzles
Ensure that fuel filter, oil filter, breathers are periodically
checked and if required, replace the same using only 2. Air intake & Exhaust system especially for leakage
genuine recommended brands. 3. Cylinder head for valve leakage
Do not pour used oils or coolants into sewage drains, 4. All filters such as air, oil & fuel filters (check
garden soil or open streams. Dispose of the used filters periodically)
and batteries in compliance with the current legislation. 5. Catalytic converter
Do not allow any unauthorised person to tamper with 6. Ignition system - spark plug gap
the engine settings or to carry out modifications on the
car. This Owner’s Manual & Service Book contains further
Never allow the vehicle to run out of fuel. This will result information on driving precautions and maintenance care
in misfiring of the engine and could cause harm to the leading to environment protection. Please familiarise yourself
catalytic converter. with these aspects before driving.
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We WARRANT each Tata Indigo car and with this original warranty. establishments, our authorised
parts thereof manufactured by us to be 3. Any part which is found to be dealers, service centres or service
free from defect in material and defective and is replaced by us points in any way so as, in our
workmanship subject to the following under the warranty shall be our judgement which shall be final and
terms and conditions - property. binding, to affect its reliability, nor
1. This warranty shall be for 18 months 4. As for such parts as tyres, batteries, shall it apply if, in our opinion which
from the date of sale of the car electrical equipment, fuel injection shall be final and binding, the car
irrespective of the distance covered. equipment,etc.not manufactured is subjected to misuse, negligence,
However, for the cars used for by us but supplied by other parties, improper or inadequate
commercial applications (including this warranty shall not apply, but maintenance or accident or
those used for hire or reward viz buyers of the car shall be entitled loading in excess of such carrying
those operating with a yellow to, so far as permissible by law, all capacity as certified by us, or such
number plate), the warranty shall such rights as we may have against services as prescribed in our
be limited to 18 months or 50,000 such parties under their warranties Owner's Manual and Service Book
kms, whichever occurs earlier. in respect of such parts. Our Dealer/ are not carried out by the buyer
TASC's will assist the purchaser in through our sales or service
2. Our obligation under this warranty
taking up the complaint with the establishments, our authorised
shall be limited to repairing or
respective manufacturers and their dealers, service centres or service
replacing, free of charge, such parts
decision on the warranty will be points.
of the car which, in our opinion, are
final. 6. This warranty shall not cover
defective, on the car being brought
to us or to our dealers within the 5. This warranty shall not apply if the normal wear and tear or any
period. The parts so repaired or car or any part thereof is repaired inherent normal deterioration of
replaced shall also be warranted or altered otherwise than in the car or any of its parts arising
for quality and workmanship but accordance with our standard repair from the actual use of the car or
such warranty shall be co-terminus procedure or by any person other any damage due to negligent or
than from our sales or service improper operation or storage of
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the car.This warranty shall not apply participation in any other or otherwise, incurred or accrued.
to normal maintenance services like competitive sport. This warranty 10. Any claim arising from this warranty
oils & fluid changes, head lamps shall not apply to any repair or shall be recognised only if it is
focussing, fastener retightening, replacements as a result of accident notified in writing to us or to our
wheel balancing, tyre rotation, or collision. authorised dealer without any delay
adjustment of valve clearance, fuel 8. This warranty is expressly in lieu of soon after such defects as covered
timing, ignition timing and all warranties, whether by law or and ascertained under this
consumables like bulbs, fuel filters otherwise, expressed or implied, warranty.
& oil filters, etc. This warranty shall and all other obligations or 11. This warranty shall stand
not apply to any damage or liabilities on our part and we terminated if the car is transferred
deterioration caused by neither assume, nor authorise any or otherwise alienated by the buyer
environmental pollution or bird person to assume on our behalf, without our prior written consent.
droppings. This warranty shall not any other liability arising from the
apply to V-belts, hoses and gas 12. We reserve our rights to make any
sale of the car or any agreement in
leaks in case of air conditioned cars. change or modification in design
relation thereto.
Slight irregularities not recognised of the car or its parts or to introduce
9. The buyer shall have no other rights any improvement therein or to
as affecting the function or quality except those set out above and
of the vehicle or parts such as slight incorporate in the car any
have, in particular, no right to additional part or accessory at any
noise or vibration, defects appearing repudiate the sale, or any
only under particular or irregular time without incurring any
agreement or to claim any obligation to incorporate the same
operations are items considered reduction in the purchase price of
characteristics of the vehicle. in the cars previously sold.
the car, or to demand any damages
7. This warranty shall be null and void or compensation for losses,
if the car is subjected to abnormal incidental or indirect, or
use such as rallying, racing or inconvenience or consequential
damages, loss of car, or loss of time,
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ENGINE OIL UPTO DIPSTICK MAX.MARK ~ 4.0 Litres FUEL TANK CAPACITY 42 Litres
* Premixed ready
to use Engine
Coolant = 6 Litres
Windshield Washer
reservoir = 3.5 Litres
for GLX and 1.5 Litres
for GL, GLE, GLS
IMPORTANT : For petrol cars fitted with Catalytic Converter always use only unleaded petrol with an octane rating of not less than 87 RON
For recommended oil grades and change intervals, refer lubricants chart and Service Schedule
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1540
165
1360
4150
All dimensions are in mm.
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DRIVING CONTROLS
Hazard Warning
Switch
Combi-switch
Glove Box
Horn pad
A.C. Controls
Accelerator Pedal
Gear Lever
Brake Pedal
Parking Brake Lever
Clutch Pedal
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Keys :
Your car comes with three identical keys.
With this key, you can operate - 1. Door Locks
2. Steering Lock cum ignition switch
3. Trunklid Lock 4. Glove box
It is advisable to keep one of the keys in a safe place for use in case of
an emergency.
NOTICE
Do not use a locally made key, but obtain a duplicate through
your Tata Motors dealer.
Do not leave the key inside the car.
Door Locks : Lock Unlock
The front doors can be locked and unlocked from outside with the Outside swing handle
key or from inside using the door lock lever. In your car, the driver's
Locking /
door & co-driver's door have separate locking facilities. To lock from Hinged handle
Unlocking lever
inside turn the lever towards the inner hinged handle.
Where the central locking system is provided, if you lock/unlock the
driver door with the key, the remaining three doors get locked/
unlocked at the same time. The trunklid is not a part of the central
locking provision. To Open
To open the door from outside use the swing handle. After unlocking
the door with the key, pull the swing handle upward. The swing handles
are provided on each door.
To open the door from inside pull the hinged handle outward. Inside door handle
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On RHS Door
Childproof Lock :
Both the rear doors of the car are provided with childproof locks. Push
the lock lever located on the vertical face near the rear lock downward
before closing the door. The door which has been locked can no longer
be opened from inside.
It can be opened only from the outside.
On LHS Door
CAUTION
Deactivate the childproof lock when not required.
1. LOCK POSITION - The key can be inserted or taken out only in this
position. When the key is removed from the switch, the steering is
locked. To unlock the steering, insert the key and turn it to the 'OFF'
(Steering unlock) position.
2. 'OFF' POSITION - In this position, the steering lock opens and the
music system is powered.
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The following items are operated/powered without the key in the ignition switch :
Hazard Warning System, Stop Lamps, Position Lamps, Registration Lamps, Illumination of
A.C. Control Panel and Instrument Cluster, the switch Symbol Lamps, Roof Lamp, Reading
Lamps, Engine Lamp, Central Door locking, Audio warning unit & Memory of digital clock &
Music System.
NOTICE
When the key is returned from 'OFF' position to LOCK position, the music system continue
to be powered until the key is removed from the switch. This also helps to remind the
driver if the key is inadvertently left in the vehicle when alighting from the vehicle,
where this is provided.
CAUTION
I) Do not remove the key, while the car is in motion, as the steering will get locked and
the car cannot be steered.
II) While turning the key from `LOCK' position to `OFF' position slightly rotate steering
wheel to relieve pressure on steering spindle for easy operation of the key. Also
ensure the key is inserted fully before turning the key.
III) Do not operate to START position when engine is running.This may damage the ring
gear of starter motor.
Instrument Panel Light Brightness Control (if installed)
The Brightness of instrument Panel Lights and A.C. Control Panel back lights can be
controlled by the thumb-operated rotary knob which is located on the dashboard near Instrument Panel Light
accessory switches. Brightness Control Rotary Knob
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Combi-switch
WIPER STALK LIGHT STALK
FLASH HIGH BEAM
FLICK WIPE SPRING RETURN
SPRING RETURN DIP BEAM
(NORMAL POSITION)
OFF
HIGH BEAM
FAST WIPE
LEFT TURN
SLOW WIPE (SIGNAL SELF CANCELLING)
PUSH SWITCH LANE CHANGE LEFT (SPRING RETURN)
FOR WASH & WIPE
OFF OFF
OFF OFF LANE CHANGE RIGHT (SPRING RETURN)
INT. WIPE RIGHT TURN
(SIGNAL SELF CANCELLING)
MAX.
DELAY TIMING FOR LIGHTS CONTROL SWITCH
INTERMITTENT WIPE
MIN.
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B F
E
A
Selector
F C
D B
D
E
A
Wiper Control switch Lever - Left Lights Control switch Lever - Right
A. Wiper 'OFF' position A. Head lamp 'OFF' position
B. Slow Wipe B. Position lamp 'ON'
C. Fast Wipe C. Position lamp & head lamp 'ON'
D. Intermittent wipe * D. Push down the lever for high beam
E. Pull up for windshield wipe E. Pull up the lever (spring return) for high beam flash
(Flick Wipe Spring Return) F. Lane change left (spring return)
F. Press side knob for wash and wipe G. Side Indicator - LH (self cancelling)
H. Lane change right (spring return)
* Rotate selector to set delay timing for intermittent wipe I. Side Indicator - RH (self cancelling)
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Note : Switching 'ON' and 'OFF' can be done only with key in 3. Rear windshield wiper (latched switch)
'IGN' position. The demister heater remains 'ON' even after Push to switch 'ON' - Push to switch 'OFF'
removal of ignition switch key and goes 'OFF' at the end of 15 The function indicator on the knob lights
minutes period. up in green when the wiper function is 'ON'.
2. Rear fog lights (Unlatched switch) provision 4. Front fog lights - (Unlatched switch)
Push to switch 'ON' and push to switch 'OFF'. Push to switch 'ON' and push to switch 'OFF'.
Rear fog lights are operative only when the head Front fog lights are operative only when the
lights are switched 'ON' or front fog lamps are position lamps are switched 'ON'.The function
switched 'ON'. The function indicator on the knob lights up indicator on the knob lights up in green when
in amber when the lamps are 'ON'. Lamps 'ON' indication is the lamps are 'ON'. Lamps 'ON' indicator is
provided in Instrument panel also. Please contact any provided on instrument panel also.
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The reverse gear should be engaged only when the car is stationary.
Wait for 5 seconds after declutching to ensure smooth engagement Gear Shifting
of the reverse gear. Lever
Parking brake :
A mechanical parking brake acting only on the rear wheel is provided on
your car. The parking brake lever is located behind the gearshift lever. To
apply the parking brake, pull the lever up fully . The indicator light
on the instrument panel will become `ON'. To release it, pull
Release
the lever up slightly, press the release button and push the lever down.
Button
The parking brake indicator on the instrument panel will go
'OFF' when the parking brake lever is fully released.
NOTICE
Apply the parking brake properly before leaving the car & release it
before moving. Use the parking brake for holding the car on a Parking Brake
gradient. Lever
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INSTRUMENT PANEL
( GLX )
LH Turn RH Turn
Indicator Indicator
Engine RPM Speedometer Fuel Gauge
Meter
Temperature
Gauge
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INSTRUMENT PANEL
( GL/GLE/GLS )
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I) Turn Signal :
Turn signal lamps can be operated only when the ignition supply
is 'ON' and by using the turn indicator switch on the combiswitch.
The direction indicator arrow (LHS) and (RHS) on the
instrument cluster flashes alongwith external indicator lights as
selected.
CAUTION
Note : If lights do not blink or blink rapidly, it is an indication of
problem in the blinker electrical system or the indicator bulb at front
or rear has fused. Get it rectified immediately.
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NOTICE
If it remains 'ON' while the engine is running, it indicates that the
battery is not being charged. Switch off all unnecessary electrical
equipment and get the problem attended to at an Authorised
Service outlet.
NOTICE
Tripmeter
Keep track of the odometer reading and follow the maintenance
schedule regularly for meeting service requirements.
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The red mark provided on the dial is the permitted engine rpm upper
limit. (5500 RPM for petrol vehicles)
Temperature gauge :
The gauge indicates the temperature level of the engine coolant. The
red zone at 'H' indicates temperatures higher than normal.
Avoid driving, when the pointer is in the red zone. It indicates engine
overheating, which may be due to insufficient coolant in the radiator
or due to any other defect. Take the car to the nearest Authorised
Service outlet for necessary attention.
CAUTION
Never remove the cap from the coolant reservoir when the engine
On GL/GLE/GLS version On GLX version
is hot. Do not restart the engine until the problem has been duly
attended.
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Fuel Gauge :
The fuel gauge indicates the approximate fuel level in the tank. Refill
the fuel tank at the earliest, when the needle touches the red band
(indicating reserve level has been reached.)
NOTICE
As the gauge is a high damped type, observe the reading only 60
seconds after the ignition being 'ON'. On GL/GLE/GLS version On GLX version
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Rear Lights 5
Tail Lamp : The tail lamp assembly incorporates the following-
6
1. Stop / Brake Lamp
2. Turn Indicator
3. Position Lamp High mounted
4. Position Lamp (For GL/GLE/GLS version) / Fog Lamp (For GLX) stop lamp
5. Reverse Light
6. Reflex reflector
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Central
Air Vents Towards Towards
Foot Board Foot Board
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Cool
Medium
Low High
Off Very
High
Hot
A. Temperature-Control Knob : B. Blower Speed Regulation Knob : C. Air Direction Control Knob :
The air temperature in the car can be The HVAC system has a four speed The air flow can be changed by turning
controlled by operating the temperature blower. The blower speeds can be the switch to the desired direction (C).
control knob at the left-hand side of the regulated to any one of the following
Towards face
control panel (A). The temperature can speeds by operating the knob (B) at the
be increased by rotating the knob centre of the control panel. Towards face and feet
towards the red segment and decreased
LOW • MEDIUM • HIGH • VERY HIGH Towards feet
by rotating it towards the blue segment.
Towards feet and windshield
(Recommended for clearing
fogging on windshield)
Air demist / defrost windshield
(Recommended for clearing
heavy fog and snow)
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D E E D B C
A B C
HVAC controls A.C. controls
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NOTICE
The A.C. can be switched `ON' only if
the blower is 'ON' and engine is
running. When A.C. is switched 'ON'
engine idling RPM increases
marginally, to adjust to the A.C.
compressor load. When desired
temperature is achieved A.C. trips
D. A.C. ON/OFF switch E. Air Recirculation Knob
'OFF' automatically.
D. A.C. ON/OFF Switch : • In A.C. version, air circulation mode
The A.C. compressor gets switched
The A.C. can be switched 'ON' by pressing can be selected by rotating knob 'E'.
'OFF' automatically when engine gets
the switch (D) on the A.C. control panel Fresh Recirculation overheated. The A.C. is automatically
provided the blower is `ON' and the switched 'ON' when the engine cools
engine is running. The indicator lamp will • In recirculation mode, air inside the
vehicle is circulated again and again. down.
show that the A.C. is `ON'.
In Fresh mode, air is taken from
Normal Cooling :
E. Recirculation / Fresh Air Switch : atmosphere and circulated in the
vehicle. A.C. - ON
E. Air Circulation Switch :
Recirculation mode can be used Knob 'B' - Desired speed position
• In HVAC version to put air circulation
• While driving in dusty condition Knob 'C' - Towards face
mode in recirculation, press switch 'E'.
• To avoid traffic pollution Switch 'E' - Suitably as explained
The indicator lamp will show air
• To get quick cooling/heating as
circulation is in recirculation. Quick Cooling :
required.
To put vehicle in Fresh mode release Whenever discomfort is felt switch air If your car is left in the sun with window
switch 'E'. Indicator lamp will be 'OFF'. circulation mode to fresh. closed, inside temperature increases.
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To achieve quick cooling effect, open the windows briefly while Defrosting :
you operate the air conditioner, with air circulation switch is in (For vehicles fitted with HVAC unit)
Fresh mode, fan at higher speed and air direction towards In low temperature areas, to clear frost formation outside the
'FACE'. All vents to be opened completely. windshield glass, this setting is used.
Once temperature inside has come down sufficiently, close First start the engine and accelerate to warm up.
the windows and change air circulation suitably to fresh/
Knob 'A' - Maximum hot position
recirculation.
Knob 'B' - Very High
Demisting :
In rainy season or in areas of high humidity, mist formation inside Knob 'C' - Towards windshield
windshield glass is observed. To clear mist dehumidified air is Switch 'E' - Fresh air mode condition
passed on the windshield glass.
Once the windscreen has become clear, move the fan switch to
The position of control knobs should be adjusted as follows : desired speed.
A.C. - ON
NOTICE
Knob 'B' - Desired speed position
Electric heater coil is provided for demisting of tail gate glass
Knob 'C' -Towards windshield for deluxe versions.
Knob 'A' (for vehicles fitted with HVAC) - at suitable temperature
Normal Heating :
Air circulation - at suitable position
( For vehicles fitted with HVAC )
NOTICE
Knob 'A' - Suitable temperature position
When mist gets cleared switch the knob "C' position to Face
mode. Knob 'B' - Suitable blower speed
In high humidity areas, if cold air continues to flow over Knob 'C' - Towards face & feet
windshield, it may cause sudden fogging on outside surface
of windshield. A.C. - OFF
Air Circulation- Fresh switch
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NOTICE
In case you find reduction in air flow or foul smell in the passenger
compartment clean the evaporator.
Front Windshield Demister / Defrost :
First start the engine and accelerate to warm up. Select defrost/demist
mode on air flow direction control. Then set the blower to maximum
speed and temperature control knob to maximum heat. Ensure that
Front Windscreen Demisting
A.C. is 'ON'. These settings direct all air flow to the base of the front
windshield and towards front door glasses. The hot air clears the frost Close
from the windshield and door glasses. Electrical heater coil is provided
for demisting of tail gate glass for deluxe models. Open
NOTICE
When the heater is used it is advisable to switch off A.C. for quick
heating effect. This will also help to save fuel. Fresh air option is
preferable for using heater or as per the comfort of customer.
Ventilator : Air Flow Direction
The air flow can be adjusted continuously with the rotary control knob Control Knob
at the vents on the dash board. The air vents can be adjusted upward
and downward. Provision for fresh air is also available.
NOTICE
Refrigerant charged in the air-conditioning circuit has been
identified on the label over front body member. Use only refrigerant
as given in the label for topping up or recharge, i.e. do not charge
R12 (CFC) in the vehicle earlier charged with R134a (Non CFC) or
vice versa.
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Goggle Case :
A goggle case is provided near inner rear view mirror for keeping the
goggles. Pull the cover to open, place the goggle keeping glass facing
towards antidust cloth and press to lock.
Goggle
Sunvisors : Case
Two adjustable sunvisors are provided inside the cab above the
windshield to prevent sun glare. Operating
ANTIGLARE MIRROR Knob
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Lower the sunvisors to protect the eyes from bright sunlight. The
sunvisor also moves sideways towards the door.
A vanity mirror has been provided on the back of the co-driver's sunvisor.
Reflex Reflectors :
In some versions, reflex reflectors are provided on the inner side of the
front and rear doors to warn the traffic coming from the rear that the
door is open. Reflex Reflector
The glove box is located on the dash board in front of the co-driver's
seat. The glove box can be locked with the ignition key.
Cup holders are provided on the inner face of glove box flap.
CAUTION
Do not use the cup holder while the car is in motion.
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Window Winding :
Manually Operated Window Winding :
Window winding in the standard version is manually operated. Rotate
the handle on the door pad to raise or lower the window glass.
Power Windows : (if installed) Window Winding Lever
In the same switch, safety locking arrangement has also been provided.
In the 'LOCK' position, the rear window switches become inoperative.
Window Winding Switch
However the rear windows can be operated by the switches on the
console. Illumination on rear window switches goes off in locked
position. Press down the lock button to unlock.
Individual window winding switches have been provided only on the
rear doors.
WARNING
While raising the glass take care to avoid fingers/hands getting
trapped between the glass and the frame.
Window Winding Switch On Rear Door
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Digital Clock :
A digital clock is provided in the middle of the dash board. It displays
the time when the steering lock cum ignition switch is in 'IGN' position.
H M Z
Three push knobs 'H', 'M' and 'Z' are provided for setting the time and
for resetting the display to zero - 'H' for hours setting, 'M' for minute Front Reading Lamps
setting and 'Z' for accurate setting of the clock.
Roof Lamps :
Front interior light with reading lamps :
Interior roof lighting and reading lamps with inbuilt switches are
provided on the roof near the rear view mirror.
OFF - In this position the lamp will not come 'ON' at all.
Rear Reading Lamps
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Two triangular shaped push type 'ON / OFF' switches are provided
separately for the right and left reading lamps.
A roof mounted lamp with two reading lamps is provided above the
rear seat.
Two triangular shaped push type 'ON / OFF' switches are provided
separately for the right and left reading lamps.
Rear Reading Lamp
Luggage Compartment Lamp
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Adjusting the angle of the seat back : Lever for sliding (Forward/Backward)
To adjust the angle of the seat back, a lever has been provided on the
sides of the front seats. By lifting the lever you can adjust the angle of
the backrest.
CAUTION
Do not adjust the seat when the car is in motion.
Always adjust the seat back to an upright position and sit well back
in the seat.
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Head-rest : (Adjustable on the front seat & fixed on the rear seat)
Head-rests are designed to help reduce the risk of neck injuries in case
of accidents. For best protection, adjust the top of the headrest, so
that it is in level with one's ears. To adjust the head-rest pull /push it to Release
the desired position until it clicks. The head-rest can be adjusted up to Button
64 mm in steps of 16 mm.
If headrest is required to be removed (for cleaning fabric etc.) pull the
headrest fully up, then push notch button with a thin punch while
pulling the headrest up. To install proceed in reverse.
Avoid driving the car with the head-rest removed as it is a Seat Release Latch on 'C' pillar
safety item. Do not attempt to adjust the head-rest while
driving the car.
Rear Seat :
A cushion bench seat has been provided for the rear passengers. The
seat back can be folded forward by releasing the latch, on both the 'C'
pillars simultaneously. For making more luggage space, the folded rear
seat can be somersaulted further. Before somersaulting ensure that
the front seats are at 3/4 the full travel towards rear.
For fixing the seat back upright, just push back the seat in position. It
will get locked by itself.
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Seat-Belt :
Seat-belts have been provided on the front seats and rear seat (with
micro swtich on driver's side for the deluxe model)
WARNING
Always wear seat-belts, while driving.
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Seat-belt adjustment :
1. Pull the latch plate across your body and insert it into the buckle.
2. Check and ensure that the belt is not twisted.
3. Position the lap portion of the belt as low as possible across your
hip bone.
4. Pull up the shoulder part of the belt to remove the slack.
5. Make sure that the belt goes over your collar bone and across the
chest.
6. Belt gets locked automatically in case of sudden deceleration or
roll. Red
7. To unlatch the belt, press the red button on the buckle. Guide the Button
belt to the pillar as it retracts.
Buckle
WARNING
WARNING
Do not wear your seat-belt over hard or breakable objects in pockets
or on your clothing. If an accident occurs, objects such as glasses,
pens, etc. under the seat-belt can cause injury.
Provision of Music System :
A provision has been made for fitment of music system.
An internal antenna comes fitted on the front windshield glass on the
inner side near the rear view mirror. Provision for the installation of
speakers is made on the dash board on both the sides, on each of the
front doors and on parcel tray. Antenna
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A trunk lid opening lever is provided on the floor between the driver's
seat and door. Trunk Lid
opening
Pull the lever up to unlock the trunk lid. lever
Fuel flap
opening
Lift the trunk lid by hand using the recess in the centre of registration lever
lamp cover. Two springs will open the trunk lid with slight manual
assistance.
The fuel flap is located on the left rear side of the car. The fuel flap can
be opened by pulling the opening lever located near the trunk lid
opening lever and can be locked by simply closing the flap.
WARNING
Fuel vapour is extremely hazardous. Always stop the engine before
refueling and never fuel near sparks or open flames.
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NOTICE
Do not keep heavy/sharp items in the side utility pocket.
Took Kit :
Side Utility Pocket
A tool kit is provided with your car and is located on the left side of the
luggage area
NOTICE
The tool kit should be properly secured after usage.
Jack :
The jack is provided with your car and is located in the luggage area.
The handle of the jack is provided in the tool kit.
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Closing :
1. To close the bonnet disengage the stay rod & clamp it properly.
2. Lower the bonnet and drop it from a short height to shut.
CAUTION
Ensure that the bonnet is properly locked before driving.
Do not press the bonnet onto the bonnet lock.
CAUTION
Do not leave the engine running in a closed garage.
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Fuel Level :
Check fuel level on the gauge in the instrument panel. If the pointer is in
the red zone and/or visual low fuel level warning indicator (Amber colour
LED) glows, please ensure fuel filling at the earliest. Avoid driving with
fuel at minimum level.
Engine Oil Level :
1. Open the bonnet. Pull out the dipstick and wipe it with a clean
cloth or a paper napkin. Fuel gauge Fuel gauge
2. Insert it again to its original position. On Standard version On Deluxe version
3. Pull out the dipstick again and observe the oil level on the dipstick.
4. Top up oil if the oil level is below the mid point of min. and max.
marks.
NOTICE
Oil level should not exceed the max. mark. Always check the oil level
when the car is on level ground and the engine is cold.
Check the engine oil level if low oil pressure warning comes 'ON'
while driving.
Dip Stick
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CAUTION
1. Do not allow brake fluid to make contact with the skin or eyes.
2. Do not allow brake fluid to splash or spill on the paint surface as
it will damage the paint. In case of spillage, wipe it off
immediately.
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Do not crank the engine for more than 10 sec. continuously. If the
engine does not start, wait for 30 sec. before cranking it again.
Release the key immediately after starting the engine, otherwise
the starter motor/flywheel ring may get damaged.
Starting the engine with a malfunction :
• Press the clutch pedal and turn the ignition key to 'IGN' position.
• Press the accelerator pedal by 1/4th of full travel. Do not depress
the accelerator pedal fully down.
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• Crank the engine. If the engine starts, car may be driven to nearest
authorised service outlet, even though 'Check Engine' lamp is
indicating a malfunction.
• In the above condition engine may stall if the accelerator pedal is
released back to idle position.
• If engine stalls, repeat the above procedure from beginning & drive
the car without releasing the accelerator pedal to 'Idle' position.
Stopping the Engine :
• Let the car come to a stop and engine to idle.
• Turn the key to 'OFF' position.
Parking :
• Park the car in a safe place. Switch on the indicator signal before turning
to park.
• Apply the parking brake.
• Ensure that all window glasses are closed & all lamps are turned 'OFF'.
• At night, put on the parking lights if required.
• Remove the key from the ignition switch.
• Place wheel chocks at the wheels if parked on a slope.
WARNING
Do not leave the key inside the car.
Do not leave children unattended in the car.
Avoid parking the car over inflammable materials, such as dry leaves,
grass etc., as the exhaust system is hot enough to initiate 'FIRE'.
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Gear Shifting : 1 3 5
All forward gears being synchronised, provide for easy and effortless
gear shifting. Always remember to press the clutch pedal fully while
shifting the gears and also to release the clutch pedal gently. 2 4 R
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INSTRUCTIONS TO IMPROVE FUEL ECONOMY : Always have the engine tuned correctly through
recommended maintenance at an Authorised Service
Your car's fuel economy is mainly dependent on your style of
outlet.
driving.
To operate your car as economically as possible, use the Proper Driving Practices :
following driving suggestions.
Keep a safe distance from other vehicles to avoid braking
Avoid Excessive Idling :
suddenly.
Stop the engine and start it again, if you have to wait for more Do not rest your foot on the clutch pedal. It does not allow full
than a minute while you are stopped. engine power to be transmitted to the vehicle and reduces
Avoid fast starts & unnecessary stops : clutch life.
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Petrol Basically, the fuel system of the vehicle consists of the following
Gear Speed (kmph) main components :
1st 10 1. Fuel tank 2. Fuel Filter 3. Fuel Pump 4. Fuel Rail
2nd 20 5. Fuel pressure regulator and 6. Fuel injector.
3rd 30
The following instructions are to be followed for reducing
4th 40
problems related to the fuel system.
5th 50
a) Avoid keeping the fuel tank empty and preferably keep it
MPFI System topped up as frequently as possible.
NOTICE NOTICE
The multi point fuel injection system has been designed to Empty fuel tank may lead to inner corrosion of the tank. The
meet various load and speed conditions of the engine and rust particles thus formed may result in frequent clogging
doesn't require any regular maintenance. MPFI system of fuel filters. The rust particles enter the system, resulting
should be serviced by Authorised Service personnel only, if in malfunctioning of the MPFI system.
required.
b) Replace clogged fuel filters to prevent inconsistent fuel
delivery from the fuel pump.
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Do not attempt to start the engine if the car gets flooded due
to water.
• Tow the car to a safe place.
• Take the car to the nearest Authorised Service outlet to check for
entry of water in the engine.
• Lubricants in the engine and transaxle need to be changed in
case of water entry.
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Night Driving :
• Dip the head lamp for oncoming traffic during night driving.
• Maintain a speed such that you can stop within illuminated
distance of the head lamps.
• Use head lamp main/dip beam to alert other users on turns/cross
roads, etc.
• Use side indicators to indicate lane change or turning.
• Put on the hazard warning switch in case of hazardous parking
or if your car is disabled to warn passing traffic. Put on the fog
lamps (for Deluxe version) if required.
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It can be observed from the characteristic performance Apart from the above practice, following are a few good
curves of petrol and diesel engines that.......... habits......
The low end torque of the diesel engine is less as compared Always start the car from halt, in the first gear.
to petrol engine, at same engine speed. Switch off the AC and all other accessories while starting from
The maximum torque of the petrol engine is at higher engine rest.
rpm than of the diesel engine. Do not ride the clutch or drive with half clutch, instead use parking
The response of the diesel engine to acceleration and brake, if required on gradient.
deceleration will always be slightly sluggish than the petrol Have engine properly tuned, particularly for antistall setting.
engine due to 'Component Inertia' and the combustion process.
Maintain the engine and fuel system properly.
Therefore while driving a diesel car ensure that............ Maintain correct tyre pressure.
While releasing the clutch pedal for marching from stop position
give little more acceleration than the petrol engine.
To avoid deceleration jerk, synchronise the clutch release with
engine speed.
While shifting to higher gear, accelerate the engine to higher rpm
(3000 to 3500) than max. torque rpm (2500) to avoid the jerk
or stalling.
Shift to the lower gear as soon as engine rpm drops to (2000
to 2200) rpm which is less than max. torque rpm (2500)
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Side indicators / Hazard warning such as high speed, high load and high the vehicle when it stranded on the road.
outside temperature. Do not use worn The triangle must be at least 50 meters
Ensure that all side indicators/hazard or bald tyres on the front wheels. behind the vehicle in the same lane of
warning lights are always in working traffic.
condition and they are used when First Aid Kit :
required. Increase the distance to 150 meters on
First aid kit is provided in your car. This a highway or if a bad/hill top obscures
Horn is for use in case of minor injuries. It is the view.
to be regularly checked for any
Ensure the horn is working properly.
disintegration and should be updated
Horn provides safety to other road users
regularly.
by alerting your presence.
Advance Warning Triangle :
Brakes
Check the condition of tyres for any Remove advance warning triangle from
abnormalities. Maintain correct tyre case and assemble.
pressure, it is very important particularly
when subjected to extreme conditions, Place the triangle on the road behind
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Battery
Windshield
Washer Filling
Cap
Dip Stick
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MAINTENANCE & CAR CARE — Engine Compartment Lamp & Windshield Washer
Windshield Washer :
NOTICE
Do not add detergent or any solvent in the windshield washing
water.
Windshield Washer Filler Cap
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AIR FILTER :
The air filter element should be periodically cleaned. Replace the air
filter element with a new one, if necessary.
Always use a genuine air filter element.
The air filter is located on the LH side of the engine compartment.
Replacement of Air Filter Element :
a) Remove the cover of the air filter, by loosening the screws.
b) Remove the air filter element.
c) Clean it gently by tapping. Clean air filter cover and air ducting.
d) Check the element for puncture or pin holes by holding against
a bright light source.
Air Filter
e) If found to be OK, reinstall the filter element. Fit the cover with screws.
NOTICE
a) When a car is driven under dusty conditions, frequent
replacement of the air-cleaner element is necessitated.
b) Clogged air-cleaners lead to greater intake resistance and result
in increased fuel consumption. Using low pressure compressed
air, blow off dust on the air cleaner element. If the air cleaner
element appears to be choked, replace it with a new one.
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Do not over tighten engine oil filter as this may damage oil
filter and oil may leak out.
5. Before filling in fresh oil in the engine, clean the drain plug and
threads on the sump. Apply Maxifix sealant on the threads.
6. Refit the drain plug using a new sealing washer.
Tighten the drain plug to 3.5 mkg. torque.
7. Fill recommended quantity of fresh engine oil in the crank case
and secure the oil filler cap in its place.
8. Start the engine and run for a few minutes. Do not heat up the
engine. The engine oil pressure lamp should go 'OFF' after starting
the engine.
9. Check for engine oil leakages, rectify if any.
10. Stop the engine and recheck the engine oil level after a few minutes.
If necessary add oil to bring the level to the upper mark on the dip
stick.
NOTICE
Use of reclaimed oil is not recommended. Please dispose off the used
oil in a manner that is compatible with the environment.
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Belt Tension :
Check the condition of belts on the engine. Examine the edges of the
belt for cracks or fraying.
Check the tension of the belt by pushing on it with your thumb midway
between the pulleys for the alternator belt, power steering pump belt
and A.C. compressor belt. If the belt tension is not proper i.e. it gets
deflected more than specified, get it attended to at the nearest
Authorised Service outlet.
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Fuel filter
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CAUTION
Remove the fuel filler cap slowly. The fuel may be under pressure &
may spray out, causing injury if the cap is opened suddenly.
NOTICE
The fuel cap is of the non vented type. Use correct genuine cap for Sticker
replacement. UNLEADED PETROL ONLY - For Petrol version
with catalytic converter
• To remove the fuel filler cap turn the cap anti-clockwise. Turn the
cap slowly to allow any residual pressure to escape.
• To install turn the cap clockwise till a click sound is heard.
WARNING
Petrol is extremely flammable. Do not smoke when refuelling and
make sure there are no open flames or sparks nearby.
If you need to replace the fuel cap, use only a cap specified for your
car. Using an improper fuel cap can cause a serious malfunctioning Petrol
of the fuel system. You can get the correct replacement from an (Black colour)
Authorised Service outlet.
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Transaxle Oil :
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CLUTCH :
Your Car is provided with a single plate dry friction diaphragm type, pre-
loaded release bearing clutch which is mechanically actuated by a cable
connecting the clutch pedal & the clutch release lever.
There is no free play in the system and hence no clutch pedal free play
adjustment is required although the clutch pedal height from the floor
has to be adjusted as clutch lining wears. The clutch pedal height from
the floor keeps on increasing as the clutch lining wears. However,
ensure that clutch pedal has free movement when lifted upward.
NOTICE
Do not ride the clutch. It will cause premature clutch wear.
Do not release the clutch suddenly.
BRAKES : Parking Brake
Dual circuit, diagonal split hydraulic brakes through tandem master Adjustment Screw
cylinder have been provided. The front brakes are disc brakes with
floating type calipers while the rear brakes are drum brakes with
automatic adjustment. No adjustments are required for front & rear
brakes. The parking brake is a mechanical lever type, console mounted,
cable operated, acting on rear wheels. To operate, pull up. To release,
pull the parking brake lever slightly up, press the release button and
push down the lever. Pressure reducing valves are provided on both
circuits for the rear brakes to avoid locking of wheels & skidding of the
car. If parking brake lever travel is observed to be more than 6th notch,
tighten the adjustment screw so that the parking brake lever stroke is
between 3 to 6 notches. Jack up the rear wheels and ensure that the
wheels are free to rotate in 6th notch.
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CAUTION
Never drive the vehicle in engine switched "OFF" condition. Bleeding Nipple Front wheel
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8. Close bleed screw immediately after the last downward stroke of pedal
and hold pedal.
9. Tighten bleed screw and remove tube.
10. Replace dust cap on bleed screw. 3 2
11. Repeat same procedure on rear right, front right and then rear left.
12. If bleeding continues without success it means air is being drawn in Front Rear
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Brake Fluid :
Check the level of brake fluid in the brake fluid container. Brake Fluid Container
It should be between the Min. and Max. marks.
If not, then add brake fluid. Clean the area surrounding the cap before
opening the cap. Always use fresh brake fluid and tighten the cap fully,
otherwise moisture from the atmosphere will be absorbed by the brake
fluid, making it unserviceable.
In case of spongy or hard pedal or low brake efficiency, please contact
the nearest Authorised Service outlet and get the defect rectified.
POWER STEERING (if installed)
Power steering is fitted for lighter steering effort and easy
manoeuverability, during driving and also help absorb the road shocks.
The system consists of steering gear box, hydraulic pump and hydraulic
tank. Pump drive is through the poly ‘V’ belt from the engine. Power
assistance is available during normal operating conditions. In case of
failure in the hydraulic system, the steering can be operated Power Steering Fluid Container
mechanically to bring the car to an Authorised Service outlet.
CAUTION
Report any external leakage to the nearest Authorised Service outlet.
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3. Start the engine & steer the car from full left to full right turn 3-4 MIN
MIN
times.
4. Add fluid if necessary to maintain the level upto 'Max' mark on
reservoir.
NOTICE
Do not force the wheel in lock position either to the extreme left or
right. The power steering pump may get damaged. Hold it gently. Power Steering Fluid Container
5. When the engine is at steady speed, check for bubbles or foaming
in the oil. If present, it indicates that air is getting sucked into the
system. Check the suction line/fittings and correct if necessary.
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6. Once the system is bled properly and free from foaming, there should
not be any appreciable change in the oil level in the reservoir, when
the engine is started or stopped repeatedly.
7. Now the car is ready to be driven.
Final oil level should be upto 'Max' mark of reservoir.
WARNING
Do not allow fluid level to drop significantly or run out of the
reservoir during the above operation. This may induce air into the
system.
Severe damage could occur to the power steering pump due to
dry running (Running without sufficient oil and due to severe
cavitation on account of air entry due to low oil level). This could
lead to loss of power assistance, damage and failure of the power
steering system.
Do not start the engine without oil in the power steering system.
This will result in serious damage to the pump. In case of an
emergency, disconnect the pump drive belt and then start the
engine and drive slowly.
Always use recommended oil from sealed containers. Any
contaminated oil poured in the system will result in damage to the
pump and gear box.
Avoid mixing of different brands of oils.
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BATTERY :
Check the battery for proper electrolyte level and corrosion on the
terminals.
WARNING
During normal operation the battery generates gas which is
explosive in nature, a spark or open flame can cause the battery to
explode causing very serious injuries.
Keep all sparks & open flames and smoking materials away from
the battery.
Getting electrolyte in your eyes or on the skin can cause severe
burns. Wear protective clothing and a face shield or have a skilled
technician to do the battery maintenance.
The battery contains sulphuric acid (electrolyte) which is poisonous Battery
and highly corrosive in nature.
1. Check the battery for electrolyte level against the marking on the
battery outer case.
2. Check the battery terminals for corrosion (a white or yellowish
powder). To remove it, cover the terminals with a solution of baking
soda. It will bubble up and turn brown.
When this stops wash it off with plain water. Dry off the battery
with a cloth or paper towel.
Coat the terminal with petroleum jelly to prevent future corrosion.
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Use a proper wrench to loosen and remove cables from the terminals.
Always disconnect the negative (-ve) cable first and reconnect it
last.
Clean the battery terminals with a terminal cleaning tool or wire brush.
Reconnect and tighten the cables, coat the terminals with petroleum
jelly.
If you need to connect the battery to a charger, disconnect both cables
to prevent damage to the vehicle’s electrical system.
NOTICE
Charging the battery with the cables connected can seriously
damage your vehicle's electrical/electronic equipment.
NOTICE
Negative terminal is connected to the body/cab.
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Starting the Engine with Jump Leads : Connect leads in the order as shown in the sketch :
The engine with a discharged battery may be started by transferring • Do not connect the lead to the negative terminal of
electrical power from a battery in another car. the discharged battery.
This may be dangerous as any deviation from the following instructions • The connection of the -ve lead point should be as far
could lead to personal injury resulting from any battery explosion, as away from the discharged battery as possible and close
well as damage to the electrical systems in both cars. to the starter motor on engine/transaxle.
• Route the leads so that they cannot get caught by the
CAUTION
rotating parts in the engine compartment.
Do not allow battery electrolyte to come in contact with eyes, skin, • The engine of the car providing the jump start can be
fabrics or painted surfaces. The fluid contains sulphuric acid which allowed to run during starting.
can cause injury and severe damage. Wear rubber gloves, to avoid risk
Attempts to start the engine of the car with the discharged
of contact.
battery should be made at intervals of one minute and
• To lessen the risk of injury, wear eye protection when working near should not last more than 15 seconds. After starting, allow
any battery. both engines to idle for approximately 3 minutes with
• Make sure that the battery providing the jump start has the same voltage the leads still connected.
as the battery in your car (12 V). Its capacity must be approximately the _
same as the original battery capacity.The voltage and capacity are given +
on the batteries.
• Do not disconnect the discharged battery from the car. Discharged Body
Battery Earthing
• Switch off all unnecessary electrical loads.
• Do not lean over the battery during jump starting. _
• Do not allow the terminals of one lead to touch those of the other +
lead.
• Apply the hand brake. Keep the gearshift lever in neutral. Another Car Battery Body
(Jump Start battery) Earthing
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Catalytic Converter :
The catalytic converter is fitted on your car to reduce exhaust pollution.
The catalytic converter will quickly heat up after starting to ensure
that it operates correctly during the warm up phase of the engine. On
a car with a catalytic converter, the fuel tank filler neck is of
reduced diameter compatible with standard unleaded petrol
supply nozzle.
NOTICE
Even one time use of leaded petrol may cause permanent damage
to the catalytic converter. Hence use unleaded petrol only.
Catalytic Converter
Care & Maintenance :
• Use Unleaded Petrol only, since use of Leaded Petrol will damage
(poison) the Catalytic Converter permanently.
• Consult an Authorised Service Outlet at the earliest when,
— Engine misfires or runs irregularly, following a cold start,
— A significant loss of Power is noticed.
• In the event of above symptoms, drive the car at slow speed without
rapid acceleration. If the vehicle is continuously run with misfiring,
it may cause overheating of shell, carpet etc. resulting into fire.
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Avoid
• Push start or tow-starting the vehicle. (Use jump leads).
• Long (not more than 10 sec.) repeat (not more than 3 times) starting
of the Vehicle. Investigate the cause for difficulty in starting & rectify
the same.
• Long idling (to warm-up). If the engine is running rough, after a cold
start.
• Switching 'OFF' the ignition when driving down the hill. (This will not
save fuel).
• Fuel tank getting almost empty.
• Idling the engine with any of the Spark Plug Cable disconnected,
manually, during diagnostic test. (Use appropriate test equipment).
• Pre-Coating/Painting of Catalytic Converter.
Parking Warning :
Avoid parking the vehicle over inflammable materials, such as dry
leaves, grass, etc., as the exhaust system is hot enough to initiate "FIRE".
0.7mm to 0.8mm
SPARK PLUG (Petrol Engine) :
Spark Plug - Champion
Spark Plug No. - C9YC
Spark Plug Gap - 0.7 mm to 0.8 mm
You should inspect the spark plugs periodically for carbon deposits.
When carbon accumulates on the spark plug, a strong spark will not
be produced. Remove carbon deposits using a spark plug cleaner.
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• Lower the jack and tighten the wheel pins to 8 mkg. torque. Fit the
wheel rim cover.
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NOTICE
The jack should never be supported on any of the body sheet metal
components. This can cause damage to the body.
Do not apply oil on the wheel pins. Wipe off the oil if present.
• The jack should be placed below the body sill behind the front
wheel tyre for front wheel changing and before the rear wheel tyre
for rear wheel changing. Please refer to the sticker (Jack location)
fixed on the jack.
CAUTION
Do not work under the jacked up car without proper support.
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Wheel Alignment :
Correct wheel alignment helps to ensure uniform tyre wear. You should
get your car’s wheel alignment checked regularly as per
recommendation.
In case uneven tyre wear is observed, the vehicle’s wheel alignment
should be checked as soon as possible.
Wheel Balancing :
Wheels are balanced at the factory. They may need to be rebalanced
at some time.
The wheels should be checked for balance if a tyre or tube is repaired.
Whenever a tyre or wheel rim is changed, the tyre needs to be balanced.
1. Permissible imbalance for tyre with rim = 95 gm. cm. (max.)
2. Total balance weight should be within 140 gm on each side.
3. Relocate the tyre on the wheel rim if the weight required to balance
is more than 140 gm.
4. Balance weights are available from 5 gm to 140 gm, in steps of 5
gm.
5. Do not use more than one balance weight on one side.
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Tyres :
Check for inflation and condition of your car tyres periodically.
1 2 3
Inflation :
Check the pressure in the tyres when they are cold.
Refer to the tyre information label fitted on the driver side doorpost for
✔
correct cold tyre pressure.
Recommended Tyre Pressures : (with cold tyres)
For tyre pressure (Refer page 12)
X X
You should have your own tyre pressure gauge and use it at all times.
This makes it easier for you to tell if pressure loss is caused by a tyre
problem and not by variation between gauges.
1 2 3
Keeping the tyres properly inflated gives you the best combination of
riding comfort, handling and tyre life.
Over inflation of tyres makes the car ride bumpy and harsh. Tyres are 1. Correct Tyre Pressure
more prone to uneven wear and damage from road hazards. 2. Underinflation
Under inflated tyres reduce your comfort in car handling and are prone
3. Overinflation
to failures due to high temperature. They also cause uneven wear and
more fuel consumption. 1. Uniform Tyre Wear
Inspection :
2. Excessive Side Tread Wear
CAUTION
3. Excessive Centre Tread Wear
Every time you check inflation pressure, you should also examine
tyres for leakage, damage, foreign objects & wear.
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Ensure that balancing weights are not disturbed during removal of tyres.
Check the balance weight prior to the removal of the tyre. If found
loose, mark its location on the rim & refit properly.
Balance the wheel after every dismantling and assembly of tyre on
the wheel rim.
While fitting wheels on the car ensure that wheel pins are free from
dust, scratches, dirt, dents, etc.
Ensure the tube being replaced has the correct valve.
NOTICE
Do not apply any oil on the wheel pins. Wipe off the oil if present.
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Head Lamps :
The head lamps are provided with halogen lamps of H4 type with double
filament for providing straight ahead illumination of the road for long
distance or a dip beam which illuminates the road immediately ahead
for short distance visibility. Use dip beam to avoid inconvenience /
blinding the drivers of oncoming vehicles.
The head lamps must be properly aligned in order to obtain maximum
road illumination and reduced glare for oncoming traffic. It is
recommended to check alignment of head lamp beams periodically.
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CAR CARE :
The car is subjected to many external influences such as climate,
road conditions, industrial pollution and proximity to the sea.
These conditions demand regular care of the car body. Dirt,
insects, bird droppings, oil, grease, fuel and stone chippings
should be removed as soon as possible.
Washing :
Do not wash the car in direct sunlight, wash in shade. Spray the
car thoroughly with a cold water jet (car on a washing pit or
hoist). Mix car shampoo in the wash water. No solvent (fuel,
thinners) need be used. Car on Washing Pit
NOTICE
Avoid wiping of painted surface in dry condition as it may
leave scratches on the painted surface. coat. Polish your car if the finish does not regain its original
Use a soft bristle brush, sponge or soft cloth and rinse it shine after using wax.
frequently while washing. When you have washed the whole Cleaning of Carpets :
exterior, dry it with a chamois or soft cloth. After drying the car, Vacuum clean the carpet regularly to remove dirt. Dirt will make
inspect it for chips and scratches that could allow corrosion to the carpet wear out faster. Periodically shampoo the carpet to
start. Apply touch up paint where necessary. keep it looking new.
Polishes : Use carpet cleaners (preferably foam type). Follow the
Polishes and cleaners can restore shine to the painted surface instructions that come with the cleaner, applying it with a
that has oxidised and become dull. They normally contain mild sponge or soft brush. Keep the carpeting as dry as possible by
abrasives and solvents that remove the top layer of the finish not adding water to the foam.
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Cleaning of Windows, Front & Rear Glass : Inflate the tyres to 0.5 bar above the normal specified pressure
and check it at regular intervals.
Clean the windows inside and outside with commercially
available glass cleaners. Check the battery charge every six weeks.
This will remove the haze that builds up on the inside of Do not drain the engine cooling system.
windows. Use a soft cloth or paper towels to clean all glass and
plastic surfaces.
Wiper Care :
Maintaining the car when not in extended use :
Park the car in covered, dry and if possible well-ventilated FOR CHATTERING & NOISY PROBLEMS VIEW WITHOUT WIPER BLADE
premises.
Windshield
Engage a gear. Glass
Remove the cables from the battery terminals (first remove the
cable from the negative terminal).
OK NOT OK
Make sure the handbrake is not engaged.
Clean and protect the painted parts using protective wax.
Wiper blade attack angle on windshield glass should be 900
Clean and protect the shiny metal parts using commercially i.e. perpendicular.
available special compounds.
Sprinkle talcum powder on the rubber windscreen wiper and Remove wiper blade and root wiper arm on windshield glass
rear window wiper blades and lift them off the glass. in the centre position. Check the gap between arm strip and
glass.
Slightly open the windows.
Cover the car with a cloth or perforated plastic sheet. Do not Adjust by twisting wiper arm as shown in the figure.
use sheets of imperforated plastic as they do not allow moisture
on the car body to evaporate.
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PAINT CARE : Always park your car in shade to protect it from harsh sunlight or
FOLLOWING GUIDELINES WILL HELP YOU TO BETTER in a well-ventilated garage so that there is no dampness on any
PROTECT YOUR CAR FROM CORROSION part of the car.
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We recommend that you do not use an automatic car wash as 6. The acid content in bird droppings may damage the newly
the stiff brushes or sponges could mar the finish and damage painted finish and hence any bird dropping must be
the surface of your car. Wash the vehicle by hand with cool and immediately washed off.
clean water using a soft cloth or sponge. Please do not use soap 7. The paint finish is susceptible to damage in case petrol,
but a car shampoo recommended by your dealer. brake fluid, liquid from car battery, oil, antifreeze,
Please take the following precautions : transmission fluid or windshield solvent spills onto the
painted surface. In case of such a spillage immediately rinse
1. Always wash your car in shade, avoiding direct exposure to the affected area with water. Avoid wiping the area as far
sunlight during washing. as possible, however if wiping is required, ensure that you
2. Dry wiping your car may lead to the formation of scratches wipe the area gently with soft cotton cloth.
and hence always use a soft cloth and clean water while 8. Avoid using sharp objects to scrap off tar or mud from a
wiping your car. painted surface as it may develop scratches or may peel
3. Always keep your car parked in a well ventilated shade. off the paint.
Exposure to heat with entrapped moisture promotes
corrosion.
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These tips are given for your guidance. These preliminary jobs are to be carried out in an emergency. In normal cases the problems
should be attended to in an Authorised Service outlet by following the repair procedures given in the Workshop Manual.
ENGINE (PETROL)
1. Engine not cranking Dead battery, loose or improper • Get battery checked and/or changed
battery/electrical connections • Jump start using another battery
• Clean & tighten connections
2. Engine cranks but does not start Air in the fuel system • Get the air removed by bleeding
• Check leakages & correct
Engine stop solenoid fuse blown • Replace the fuse
3. Engine overheats Coolant level low, coolant leakages • Check and correct leakages
Top up coolant
Hose collapsed/torn • Get the hose replaced
Low engine oil level • Add oil
Cap not sealing properly • Fit the auxiliary water tank cap
correctly
A.C. condenser fan not working • Get defect rectified
Brakes binding • Get defect rectified
Electric fan not working • Get defect rectified
High delivery pressure in A.C. • Get defect rectified
refrigerant circuit
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10. Engine cranks but does No fuel • Get the unleaded fuel filled
not start Fuel filter chocked • Get the fuel filter replaced
• Check fuse for fuel pump & EMS
Inertia Switch tripped off • Reset Inertia switch
11. Check engine lamp continues Some faults are detected by the • Get the vehicle checked and
to glow, even after start fuel injection & ignition system rectified at Authorised Workshop
12. Engine overheats Coolant level low • Top up coolant, Check & correct
leakages, if any
Loose fan belt • Get belt tension adjusted
Fan belt broken • Get the belt replaced
Hose collapse/torn • Get the hose replaced
Low engine oil level • Add oil to recommended max. level
Radiator cap not sealing properly • Fit the radiator cap correctly, or
replace , if defective.
13. Charging indicator continuously Battery not getting charged due • Get the belt tension adjust
remains 'ON' to loose belt drive Replace if broken
14. Poor Pickup Accelerator cable loose/too slack • Get adjusted correctly
Block fuel filter • Replace filter element
Clogged air filter • Clean/replace the element
Low fuel level • Fill unleaded fuel in tank
Air leakage in intake system • Check for loose hoses/joints/gaskets
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15. Does not accelerate Accelerator cable broke • Get cable replaced
16. Belt Squeal Loose belt • Get belt tension adjusted
Belt glazed • Get belt replaced
CLUTCH
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Worn dog teeth on sleeve and gear • Replace sleeve and gear
2. Hard shifting Inadequate lubricant • Replenish
Inadequate clutch pedal travel • Adjust
Distorted or broken clutch disc • Replace
Damaged clutch pressure plate • Replace clutch cover/disc
Worn synchrocones • Replace
Worn dog teeth on sleeve or gear • Replace sleeve or gear
Distorted shift shaft/Linkages • Replace
3. Noise Inadequate or insufficient lubricant • Replenish
Damaged or worn bearing(s) • Replace
Damaged or worn gear(s) • Replace
Damaged or worn synchroniser
parts • Replace
BRAKES
1. Poor brakes Insufficient brake fluid • Get the brake fluid filled
Air in the system • Get the air removed
Pedal travel excessive due to • Rectify automatic adjuster
excessive shoe gap
Vacuum leakage • Rectify the leakage
Brake oil (line) leaking • Replace the leaking line
Oil on the drum/liners • Get the liners cleaned/
Replace seals if leaking
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3. Excessive play in steering Rack & pinion attachment loose • Get it tightened
4. Hard steering Less fluid in the power • Get the fluid topped up to the
(For power steering) steering tank correct level
Air in the system • Get the air removed by bleeding
the system
Loose pump belt • Get the belt correctly adjusted
Low tyre pressure • Adjust to correct value
ELECTRICAL
1. Battery charge & engine oil Battery terminal loose or • Check connections
pressure lamp in cluster not disconnected
operating when key is in 'IGN' Battery completely dead • Get the battery properly
position Bulb fused connected
Fuse blown • Get the battery charged
Loose/open connections • Get the alternator & charging
circuit checked
• Get the bulb checked
2. Non functioning electrical Fuse blown in the circuit • Replace the fuse if blown
accessories such as power Loose connectors. • Get the connection properly
windows, head lamps, fuel & tightened/Fixed
temperature gauge, RPM meter, Circuit relay/controllers loose in the base • Fix the relay firmly
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wiper & washer unit and all Defective components • Get the defective components
lamps etc. replaced at an Authorised
Service outlet
SUSPENSION
1. Abnormal or excessive tyre wear Tyre out of balance • Check balance and/or adjust if
required
Steering geometry disturbed • Adjust steering geometry
Tyres not adequately inflated • Adjust tyre pressure
Wobbly wheel or tyre • Replace wheel or tyre
Defective tyre • Replace tyre
Hub play not proper • Adjust hub play
Brake grabbing • Check and rectify
Excessive braking • Modify driving habit
2. Abnormal noise from front end Worn, sticky or loose tie • Replace tie rod end, suspension
rod ends, lower ball joints, arm, tie rod or drive shaft joints
tie rod in side ball joints or
drive shaft joints
Warning noise for pad wear • Replace pad
Damaged struts or mounting • Repair mounting or replace struts
Worn suspension arm bushings • Replace
Loose wheel nuts • Tighten wheel nuts
Loose suspension bolts or nuts • Tighten suspension bolts or nuts
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IMPORTANT INFORAMTION
IMPORTANT INFORMATION
• Chassis & Aggregate Numbers
• Fuel, Coolants & Lubricants
• Technical Specifications
• Service Schedule
• Car Record Sheet
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Brand names :
As per chart given in the manual.
Transaxle :
Use recommended brand of EP 80 gear oil.
Grease for axle bearings :
Lithium base complex grease
Brake fluid :
IS 8654/DOT 3
Power Steering :
ATF Type A, Suffix A
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PLEASE USE ONLY GENUINE ENGINE OILS, COOLANTS, LUBRICANTS, ANTI RUST & SOUND DEADENING
COATS, WINDSCREEN SEALANT, ADHESIVES & FUEL ADDITIVES BRANDED BY TATA MOTORS FOR
OPTIMUM PERFORMANCE OF YOUR TATA INDIGO PETROL...
ITEM COMPANY BRAND QTY
ENGINE OIL CASTROL Castrol GTX 20 W/40
HPCL HP ESMO 20 W/40 4.0 Litres
COOLANT SUNSTAR Golden Cruiser 1400 M
ANCHEMCO Frostox SFD 12 6 Litres
HPCL HP Thanda Raja P
TRANSMISSION OIL HPCL Gear Oil EP 80
3.3 Litres
CASTROL Castrol Extreme Pressure 80 EP
STEERING OIL HPCL HP ATF
1.2 Litres
CASTROL Castrol Transpower TQ
BRAKE FLUID HPCL Super Duty Brake Fluid DOT-3
0.270 Litres
CASTROL Castrol Universal Brake Fluid DOT-3
HUB GREASE CASTROL Castrol Grease AP2
ANTI RUST TREATMENT DINITROL Dinitrol —
& SOUND DEADENING WUERTH Wuerth —
WIND SCREEN SEALANT ANCHEMCO Terostat 8590 Kit Form —
METAL & PLASTIC ADHESIVE ANCHEMCO Terostat 930 310 ml Cartridge
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1. ENGINE 2. CLUTCH
Type : Single plate dry
Model : Tata 475 SI MPFI
friction diaphragm type
Type : Water cooled, Outside diameter : 190 mm
(Multi Point Injection) of clutch lining
Petrol Engine
Friction area : 285 sq.cm.
No of cylinders : 4 inline
3. TRANSAXLE : Front wheel drive through
Bore/Stroke : 75 mm x 79.5 mm constant velocity joints.
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Petrol 6. STEERING
Gear ratios : 1st - 3.42
Standard & GLE : 1) Manual Rack & Pinion
2nd - 1.95
3rd - 1.36 Version Steering Gear with
4th - 0.95 collapsible steering column
5th - 0.71 GLS & GLX Version : 2) Hydraulic Power assisted
Rev. - 3.58
Rack & Pinion Steering
Final drive ratio 4.64
Gear with collapsible
Gear Shift Floor mounted with
International "H" pattern, steering column
with Fifth and Reverse inline. Steering Wheel : 380 mm dia
with interlock to prevent
accidental engagement from 7. BRAKES
5th to reverse
Service brakes : Dual circuit, diagonal split
4. REAR AXLE : Non driven axle
Independently suspended hydraulic brakes through
5. SUSPENSION tandem master cylinder.
Front : Independent, Lower Front : 231 mm dia disc brake
wishbone, McPherson Strut
Rear : 200 mm dia drum brake
type.
Rear : Independent, 3 Link and Parking brake : Lever type, Console mounted,
McPherson Strut type Cable operated mechanical
Antiroll bar : At front & Rear linkages acting on rear wheels
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Gross Vehicle
Weight 1510 1510 1510 1510
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Service Instructions
Servicing of the car can be done at any
The Tata Indigo has been manufactured to give you economical and
trouble free performance. To achieve this please follow the instructions Tata Motors Authorised Dealer
as stated.
Workshop or Tata Motors Authorised
Your Car is entitled to free PDI and four free services (labour only).
Service Centre (TASC). The details of
The free service coupons are attached to the sales invoice. Please
present these coupons to the servicing dealer while availing free their locations are given in this manual.
services. The free services should be availed of, at the following km.
range within 18 months. Warranty claims can be settled by any
1st free service - At 5000-5500 km. Tata Motors Authorised Dealer for all
or 6 months whichever is earlier.
2nd free service - At 10000-10500 km. failures, while all warranty claims
or 12 months whichever is earlier. excluding the consideration on the
3rd free service - At 15000-15500 km.
or 18 months whichever is earlier. replacement of major aggregates, can
4th free service - At 20000-20500 km.
be settled by any TASC which is
or 24 months whichever is earlier.
authorised for handling warranty
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100000-100500
80000-80500
85000-85500
90000-90500
95000-95500
45000-45500
50000-50500
60000-60500
30000-30500
65000-65500
75000-75500
55000-55500
70000-70500
20000-20500
25000-25500
40000-40500
10000-10500
15000-15500
35000-35500
5000-5500
SR. FREQUENCY
OPERATION
NO. IN KM
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100000-100500
80000-80500
85000-85500
90000-90500
95000-95500
45000-45500
50000-50500
60000-60500
30000-30500
65000-65500
75000-75500
55000-55500
70000-70500
20000-20500
25000-25500
40000-40500
10000-10500
15000-15500
35000-35500
5000-5500
SR. FREQUENCY
OPERATION
NO. IN KM
4 Check parking brakes and cable for play/ damage, adjust / replace if necessary 10000 l l l l l l l l l l
5 Check brake discs and pads for wear, replace if necessary 10000 l l l l l l l l l l
6 Check brake drums and shoes wear, anchor plate mounting bracket 10000 l l l l l l l l l l
7 Check brake master cylinder, wheel cylinder, mounting bolts, caliper & PCRV for proper operation/ 30000 l l l
condition, repair if necessary
8 Check brake hoses and pipes for leakage / damage & replace if necessary 10000 l l l l l l l l l l
WHEELS & TYRES
1 Inspect wheel rims and tyres (tyre pressure and damage) Frequently
2 Rotate tyres 10000 l l l l l l l l l l
3 Check front wheel bearings for looseness/damage, tighten / replace if necessary 30000 l l l
4 Check rear wheel bearings for looseness/damage, tighten / replace if necessary 20000 l l l l l
5 Check free rotation of wheels 15000 l l l l l l
FRONT AND REAR SUSPENSION
1 Check suspension strut for oil leakage / damage, replace if necessary 10000 l l l l l l l l l l
2 Check suspension arms & steering knuckle supports for looseness / damage , tighten if required 10000 l l l l l l l l l l
3 Check rear coil spring for damage, replace if necessary 10000 l l l l l l l l l l
4 Tighten all bolts and nuts to specified torque 10000 l l l l l l l l l l
5 Check suspension front lower link, ball joints & all rear suspension links for looseness of bolts, 10000 l l l l l l l l l l
tighten if necessary
6 Check suspension bushes and silencer hangers for damage, replace if necessary 10000 l l l l l l l l l l
7 Check wheel alignment 15000 l l l l l l
STEERING
1 Check steering wheel (play, looseness) 10000 l l l l l l l l l l
2 Check steering gear for looseness / leakages, pipelines, hoses 10000 l l l l l l l l l l
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100000-100500
80000-80500
85000-85500
90000-90500
95000-95500
45000-45500
50000-50500
60000-60500
30000-30500
65000-65500
75000-75500
55000-55500
70000-70500
20000-20500
25000-25500
40000-40500
10000-10500
15000-15500
35000-35500
5000-5500
SR. FREQUENCY
OPERATION
NO. IN KM
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Recommended Date Odometer Repair Servicing Recommended Date Odometer Repair Servicing
Service reading Order Dealer's Service reading Order Dealer's
km. No. Signature & km. No. Signature &
At km. Stamp At km. Stamp
5,000 * 55,000
10,000 * 60,000
15,000 65,000
20,000 65,700
22,500 70,000
25,000 75,000
30,000 80,000
35,000 82,500
37,500 85,000
40,000 90,000
45,000 # 95,000
50,000 97,500
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Recommended Date Odometer Repair Servicing Recommended Date Odometer Repair Servicing
Service reading Order Dealer's Service reading Order Dealer's
km. No. Signature & km. No. Signature &
At km. Stamp At km. Stamp
1,00,000 1,50,000
1,05,000 1,55,000
1,10,000 1,57,500
1,12,500 1,60,000
1,15,000 1,65,000
1,20,000 1,70,000
1,25,000 1,72,500
1,27,500 1,75,000
1,30,000 1,80,000
1,35,000
1,40,000
1,42,500
1,45,000
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Odometer Repair
Date Particulars of Repair Servicing Dealer's Signature & Stamp
reading (km) Order No.
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Odometer Repair
Date Particulars of Repair Servicing Dealer's Signature & Stamp
reading (km) Order No.
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ABBREVIATIONS
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ALPHABETICAL INDEX
A D Fuses 102
Accessory switch 23 Digital Clock 44
Air Filter 74 Door Locks 17 G
Ashtray 43 Driving Controls 16 Gauges 31
Audio Warning 32 Driving in Adverse Conditions 64 Gear Shift Lever & Shifting Pattern 24
Driving Petrol / Diesel Car 67 Gear Shifting & Speeds 61
B Driving Safety 69 Glass Cleaning 106
Battery 90 Glove Box 41
Belt Tension 79 E Goggle Case 40
Bonnet Opening & Closing 54 Emergency Service Tips 109
Brakes & Brake Adjustment 86 Engine Compartment 72 H
Brake Fluid Level 57 Engine Compartment Lamp 73 Hazard Warning 27
Brake Fuel, Coolants & Lubricants 123 Engine Coolant Level 57 Head Lamp & Head Lamp Adjustment 103
Engine Cooling System 75 Head Restrains 47
C Engine Oil & Oil Filter 77 Heating, Ventilation & Air Conditioning 34
Car Care 105 Engine Oil Level 56
Car Record sheet 132 Engine Starting 58 I
Car Safety Check 70 Engine Stopping 58 Indicators 28
Carbon Canister 95 Environmental Protection 8 Instrument Panel 25,26
Carpet Cleaning 105 Instrument Panel Light
Catalytic Converter 93 F Brightness Control 20
Chassis & Aggregate Numbering 120 Filling Station Information 12
Child Lock 18 Front Seat & Seat Adjustments 46 J
Cigarette Lighter 43 Fuel Economy 63 Jack 51
Clutch & Clutch Adjustment 86 Fuel Filter Change 80 Jump Lead Starting 92
Combi Switch 21 Fuel Flap Opening 50
Coolants 123 Fuel Level 56 K
Fuels 123 Keys 17
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ALPHABETICAL INDEX
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* This list is dated August 31st 2004 and subject to amendments. Updated list will be available at
dealerships and Regional offices of Tata Motors
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