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Programmable Logic Controller (PLC)

The document provides information about programmable logic controllers (PLCs). It discusses how PLCs work, including their main components like the CPU, power supply, memory, input/output sections, and expansion modules. It explains that PLCs operate by continuously scanning input signals, executing a stored program to control outputs, and updating diagnostics. PLCs are programmed using a programming device and software to input ladder logic programs. Their advantages include increased flexibility, faster changes, lower costs, and easier process visualization, while disadvantages include initial costs and requiring skilled workers. PLCs are widely used for automation in factories and industrial processes.

Uploaded by

Manish Kumar sharma
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© Attribution Non-Commercial (BY-NC)
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Download as PPTX, PDF, TXT or read online on Scribd
15K views

Programmable Logic Controller (PLC)

The document provides information about programmable logic controllers (PLCs). It discusses how PLCs work, including their main components like the CPU, power supply, memory, input/output sections, and expansion modules. It explains that PLCs operate by continuously scanning input signals, executing a stored program to control outputs, and updating diagnostics. PLCs are programmed using a programming device and software to input ladder logic programs. Their advantages include increased flexibility, faster changes, lower costs, and easier process visualization, while disadvantages include initial costs and requiring skilled workers. PLCs are widely used for automation in factories and industrial processes.

Uploaded by

Manish Kumar sharma
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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PROGRAMMABLE LOGIC

CONTROLLER

PRESENTED BY :
MANISH KUMAR SHARMA
B. TECH . – IV th year
7EC042
CONTENTS

1.Intorduction

2.How it Works
>Components
> Operation
>Ladder Diagram and Programming

3.Advantages and Disadvantages

2
Introduction
 A programmable logic controller (PLC) is a digital computer
used for automation of electromechanical processes, such as
control of machinery on factory assembly lines, control of
amusement rides, or control of lighting fixtures.
 Programmable logic controllers are the most widely used
electronic devices in the control of production and assembly
process in most automated factories due to its simplicity and
versatility.
 A programmable logic controller (PLC) is a user-friendly,
microprocessor-based, specialized computer carrying out
control functions of many types and levels of complexity in
industrial applications.

3
PROGRAMMABLE LOGIC CONTROLLERS
(PLC)

4
How it works
PLC Components:

5
• CPU: is the unit containing the microprocessor

. Power supply unit: is needed to convert the mains A.C.


voltage to low D.C. Voltage.

6
• Memory unit: is where the
program is stored that is to be
used for control actions.

• Programming device: is used to


entered the required program
into the memory of the
processor.

;
• Input-output sections: are where the processor receives
information from external devices and communicates
information to external devices.

8
• Expansion Modules:

The S7-200 PLCs are expandable. Expansion modules


contain additional inputs and outputs. These are connected
to the base unit using a ribbon connector.

9
The PLC program is executed as
PLC Operation part of a repetitive process
referred to as a scan. A PLC scan
starts with the CPU reading the
status of inputs. The application
program is executed using the
status of the inputs. Once the
program is completed, the CPU
performs internal diagnostics and
communication tasks. The scan
cycle ends by updating the
outputs, then starts over. The cycle
time depends on the size of the
program, the number of I/Os, and
the amount of communication
required. 10
Programming a PLC :
 Inorder to create or change a program, the following items are
needed:
 PLC
 Programming Device
 Programming Software
 Connector Cable

11
• You can use a personal computer as a programming device

12
Advantages & Disadvantages of PLCs

Advantages of PLCs:

Increase in flexibility,
Faster implementation of changes and correction,
Lower cost,
Easy visualization of process running,
Increased operation speed,
Increased reliability and maintainability,
Increased security,
Reprogramming capability,
Elimination of wiring.

13
Disadvantages of PLCs

 Too much work required in connecting wires.


 Difficulty with changes or replacements.
 Requiring skillful work force in finding errors.
 Fixed program applications.
 High initial investment cost.

14
PLCs’ Applications

15
THANK YOU

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