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    Process Flow Diagram

    Uploaded by

    Pratyaksh Jain
    This document provides a process flow diagram and material balance for a thermic fluid heating system. It calculates material flow rates for thermic fluid, furnace oil, and air needed using heat transfer equations. Electricity requirements are estimated for pumps and blowers. Key operating parameters and a basic equipment list are also provided.

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    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd

    Process Flow Diagram

    Uploaded by

    Pratyaksh Jain
    51 views4 pages
    This document provides a process flow diagram and material balance for a thermic fluid heating system. It calculates material flow rates for thermic fluid, furnace oil, and air needed using heat transfer equations. Electricity requirements are estimated for pumps and blowers. Key operating parameters and a basic equipment list are also provided.

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    Power

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    This document provides a process flow diagram and material balance for a thermic fluid heating system. It calculates material flow rates for thermic fluid, furnace oil, and air needed using heat transfer equations. Electricity requirements are estimated for pumps and blowers. Key operating parameters and a basic equipment list are also provided.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    51 views4 pages

    Process Flow Diagram

    Uploaded by

    Pratyaksh Jain
    This document provides a process flow diagram and material balance for a thermic fluid heating system. It calculates material flow rates for thermic fluid, furnace oil, and air needed using heat transfer equations. Electricity requirements are estimated for pumps and blowers. Key operating parameters and a basic equipment list are also provided.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 4

    PROCESS FLOW DIAGRAM

    Material Balance

     Thermic Fluid
    Q = m x Cp x T
    10,00,000 = m x 0.5 x 20 = 100000kg/hr
    Hence, m = 1,00,000 kg/hr
    Vol flow rate = 100000/ 800 = 125 m3/hr

     Furnace Oil
    required = 10,00,000/(9650x0.83) = 124.842 kg/hr
    Vol flow rate = 124.842/900 = 0.137 m3/hr
     Air
    Basis : 100 kg fuel
    84 kg C  84/12 x 32 = 224 (CO2)
    11 kg H 11/2x16 = 88 (H2O)
    3.5 kg S
    Total = 315.5 kg
    Total O2 required theoretically = 315.5 x 124.8/100 = 393.89 kg/hr
    CONSIDERING 20 % Excess
    Therefore, O2 supplied = 472 kg/hr
    Kmoles of O2 = 472/32 = 14.78
    Hence Air required = 14.78x 29/0.21 = 2039.8 kg/hr
    Density of air at 1 atm pressure & 30 deg C
    = 29 / (22.4x303/273) = 1.167 kg/m3
    Hence, volumetric flow rate of air reqd = 2039.8 /1.167 = 1757.75
    m3/hr
    ELECTRICITY:
    1. THERMIC FLUID PUMP:
    POWER = (PRESSURE DEVELOPED X VOL. FLOW
    RATE)/ EFFECIENCY
    = (400 KPa X 125 X1000)/(3600 X 0.6 X 1000)
    = 23.14 KW (ASSUMING PRESSURE
    DEVELOPED = 4-5 BAR)
    POWER = 23 KW
    2. FUEL PUMP:
    POWER = (PRESSURE DEVELOPED X Q)/EFF.
    = 20 X 100000 X 0.1387/(3600 X 1000 X .5)
    = 0.154KW
    POWER = 0.15 KW
    3. Air blower:
    (pressure = 200 mm water column)
    Power = (.2 x 1000 x 9.81) X 1757.75)/3600 X 1000 X .8
    = 1.12 KW

    BASIS OF DESIGN
     No. of hours per day, plant is operational: 16
     No. of days per annum, plant is operational: 300
     Raw materials and utilities
    o Thermic Fluid
    o Furnace oil
    o Electricity
     Consumption of raw materials:
    o Thermic fluid = 1,00,000 Kg/ hr
    o Furnace oil = 98.04 Kg/hr
    o Electricity =
     AIR = 2039.8 Kg/hr
    EQUIPMENT LIST:
    1. Burner Assembly (2.2 x 1.5 x 3)
    2. Storage Tank
    3. Pump : a) thermic fluid pump : 22 KW (1 S + 1 W)
    b) fuel pump : 1/6 hp
    4. Expansion cum De-aerator Tank (5 – 10 % rise in volume)
    5. Blower : 2hp

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