Cci Heat Pipe Design Guide: Rev: D01

CCI HEAT PIPE DESIGN GUIDE
Rev: D01
Prepared by：CCI RD01 Heat Pipe Team
Date：27. June. 2006

*Contents
z Feature descriptions & Geometry limitation
z Test methodology descriptions
z Screen Mesh
z Groove
z Sintering Powder
z Composite
z Approval sheet
2
*Feature Descriptions
z Dimensions List
Tail
Head
Bend
1.Mass Production Diameter : D= φ4, φ5, φ6, φ8 for Screen Mesh Pipe
D= φ4, φ5, φ6, φ8 for Grooved Pipe
D= φ6, φ8 for Sintering Powder Pipe
D= φ6, φ8 for Composite Pipe
2.Mass Production Length : L= 100 ~ 350 mm
3
*Test Methodology
Heater: Copper dummy heater , heat source area = 15x W mm
Condenser: Copper fin with fan , cooling length = 60~80mm
Theater (℃): Heater temperature, sensor is embedded between
Heater and evaporator section of heat pipe.
Thp1 (℃): Evaporator temperature of heat pipe, measurement
on heat pipe top side.
Thp2 (℃): Adiabatic temperature of heat pipe, measurement on Heater
Condenser
heat pipe top side. Keep this point at 45oC by Fan speed
control.
Thp3 (℃): Condenser temperature, sensor is embedded
between HP and condenser section of heat pipe.
Thp3
Theater Thp1 Thp2
4
Q(watts) : Input power
Rheat pipe (oC/W)= R(Evaporator Local contact effect) + R(pipe dimension effect) + R(Condenser Local contact effect)
= (Therter– Thp1)/Q + (Thp1-Thp3)/Q + (Thp3-Tsink)/Q
= (Therter-Tsink)/Q
--- Term R(Evaporator contact effect) is concerned about ‘’Local dry out’’ in case of sharp heat flux loading on heat pipe.
--- Term R(Pipe structure effect) is concerned about the capability of dimension and wick structure of heat pipe itself.
--- Term R(Condenser contact effect) is concerned about “Flooding” in case of over cooling on heat pipe.
Qmax(watts) : Thermal resistance Rheat pipe is significant increase when Power input is larger than a certain Power.
Qdryout(watts) : Thermal resistance Rheatpipe is ramp up and almost unsteady when Power input is larger than a
certain Power.
5
*Screen Mesh type
D t t :Tolerance W W:Tolerance Rc Shrinking length
3.0 4.72
2.5 5.02
Head end: 7.0
2.0 5.33
φ4 ±0.05 ±0.1 Rc≧20
1.8 5.43
1.6 5.54
Tail end: 3.5
1.5 5.59
3.0 6.40
2.5 6.64
Head end: 7.5
2.0 6.86
φ5 ±0.05 ±0.1 Rc≧25
1.8 6.95
1.6 7.04
Tail end: 4.0
1.5 7.09
4.0 7.41
3.5 7.66
Head end: 11.0
3.0 7.95
φ6 ±0.05 ±0.1 Rc≧30
2.5 8.23
2.0 8.48
Tail end: 5.0
1.5 8.73
5.0 10.03
4.0 10.59
3.5 10.91
Head end: 14.5
3.0 11.13
φ8 ±0.05 ±0.1 Rc≧40
2.8 11.23
2.5 11.38
Tail end: 8.0
2.0 11.63
1.5 11.88
6
*Grooved type
3.0 6.37
2.8 6.49 Head end: 10.0
φ5 2.5 ±0.05 6.64 ±0.1
Rc≧20
2.0 6.91 Tail end: 3.0
1.8 7.02
4.0 7.40
3.5 7.68
3.0 8.01 Head end: 11.5
φ6 2.8 ±0.05 8.08 ±0.1
Rc≧24
2.5 8.25 Tail end: 3.0
2.0 8.51
1.8 8.61
5.0 10.07
4.5 10.36
4.0 10.65
3.5 10.93 Head end: 15.0
φ8 3.0 ±0.05 11.21 ±0.1 Rc≧32
2.8 11.32 Tail end: 3.0
2.5 11.49
2.0 11.77
1.5 12.05
Remark: All definition of dimension and tolerance is excluded from the Dent of pipe, especially on both
end and bend location of a pipe.
7
*Sintering Powder type
3.0 4.70
2.8 4.83
Head end: 7.0
2.5 4.96
φ4 ±0.05 ±0.1 Rc≧12
2.0 5.25
1.8 5.35
Tail end: 3.0
1.6 5.44
3.0 6.34
2.8 6.45
Head end: 10.0
2.6 6.53
φ5 ±0.05 ±0.1 Rc≧15
2.5 6.6
2.4 6.66
Tail end: 3.0
2.0 6.86
4.5 7.09
4.0 7.39
3.5 7.66 Head end: 11.5
φ6 3.2 ±0.05 7.79 ±0.1 Rc≧18
3.0 7.9 Tail end:3.0
2.8 8.02
2.5 8.15
6.0 9.54
5.5 9.84
5.0 10.11
Head end: 15
4.5 10.37
φ8 ±0.05 ±0.1 Rc≧24
4.0 10.62
3.5 10.89
Tail end: 3.0
3.2 11.02
3.0 11.12
8
*Composite type
Shrinking
D t t :Tolerance W W:Tolerance Rc
length
4.0 7.40
3.5 7.68
3.0 8.01 Head end: 11.5
φ6 2.8 ±0.05 8.08 ±0.1
Rc≧27
2.5 8.25 Tail end: 3.0
2.0 8.51
1.8 8.61
5.0 10.07
4.5 10.36
4.0 10.65
3.5 10.93 Head end: 15.0
φ8 3.0 ±0.05 11.21 ±0.1 Rc≧36
2.8 11.32 Tail end: 3.0
2.5 11.49
2.0 11.77
1.5 12.05
9
* Performance Reference 1: Screen Mesh type
•Orient : Horizontal
•Working Temperature (Adiabatic) : 70 oC
Pipe Thermal Resistance Operating Max. Power

Diameter D: (mm) Flat t: (mm)
Rpipe (℃/W) Q (W)
φ4 Round
3.0
0.50 ~ 0.70
0.50 ~ 0.70
20
20
Length:150mm 2.5 0.55 ~ 0.80 18
Straight Pipe 2.0 0.65 ~ 0.90 15

Rpipe (℃/W) Q (W)
φ5 Round
3.0
0.40 ~ 0.55
0.45 ~ 0.60
25
25
Length:150mm 2.5 0.45 ~ 0.65 22
Straight Pipe 2.0 0.50 ~ 0.80 18

Rpipe (℃/W) Q (W)
φ6 Round
3.0
0.20 ~0.35
0.25 ~0.35
50
50
Length:100mm 2.5 0.25 ~0.40 45
Straight Pipe 2.0 0.35 ~0.60 35
10
Rpipe (℃/W) Q (W)
φ6 Round
3.0
0.20 ~ 0.35
0.25 ~ 0.35
45
45
Length:150mm 2.5 0.25 ~ 0.40 40
Straight Pipe 2.0 0.35 ~ 0.60 35

Rpipe (℃/W) Q (W)
φ8 Round
3.0
0.15 ~0.30
0.20 ~0.30
60
60
Length:100mm 2.5 0.20 ~0.35 55
Straight Pipe 2.0 0.30 ~0.55 50

Rpipe (℃/W) Q (W)
φ8 Round
3.0
0.15 ~0.30
0.20 ~0.30
60
65
Length:150mm 2.5 0.20 ~0.35 50
Straight Pipe 2.0 0.30 ~0.55 45
Note: Increase ~ 50mm of pipe length, Operating max. will drop ≈ 12%
11
* Performance Reference 2: Grooved type
Conditions •Heating / Cooling: Evaporator section Le＝15 ㎜ electric resistance heater,
Condenser section Lc＝60 ㎜ with fin air cooling
•Working Temperature (Adiabatic) : 70 oC Tc
Qout
Te
Rpipe＝（Te－Tc）/ Qin
Qin

Rpipe (℃/W) Q (W)
φ5 Round
3.0
0.02 ~ 0.04
0.03 ~ 0.05
40
40
Length:100mm 2.5 0.03 ~ 0.06 30
Straight Pipe 2.0 0.20 ~ 0.45 5
12
Rpipe (℃/W) Q (W)
φ5 Round
3.0
0.03 ~ 0.05
0.03 ~ 0.05
35
30
Length:150mm 2.5 0.04 ~ 0.06 25
Straight Pipe 2.0 0.40 ~ 0.70 5
Rpipe (℃/W) Q (W)
Round 0.02 ~ 0.03 75
3.0 0.02 ~ 0.05 70
φ6 2.8
2.6
0.02 ~ 0.05
0.03 ~ 0.05
60
50
Length:100mm 2.5 0.03 ~ 0.05 45
Straight Pipe 2.4 0.03 ~ 0.05 45
2.2 0.05 ~ 0.10 25
2.0 0.10 ~ 0.32 5

Rpipe (℃/W) Q (W)
Round 0.02 ~ 0.03 65
3.0 0.03 ~ 0.04 60
φ6 2.8
2.6
0.03 ~ 0.05
0.03 ~ 0.05
50
45
Length:150mm 2.5 0.03 ~ 0.05 40
Straight Pipe 2.4 0.04 ~ 0.06 35
2.2 0.10 ~ 0.20 20
2.0 0.40 ~ 0.60 5
13
Rpipe (℃/W) Q (W)
φ6 Round
3.0
0.02 ~ 0.03
0.03 ~ 0.08
45
40
Length:200mm 2.5 0.03 ~ 0.10 35
Straight Pipe 2.0 0.03 ~ 0.70 5

Rpipe (℃/W) Q (W)
φ8 Round 0.002 ~ 0.007 80
Length:150mm
Straight Pipe 4.5 0.003 ~ 0.015 70

Rpipe (℃/W) Q (W)
φ8 Round 0.002 ~ 0.007 75
Length:200mm
Straight Pipe 4.5 0.003 ~ 0.015 65
Note: φ6 heat pipe Increase ~50mm of pipe length, Operating max. power will drop ≈ 15%
φ8 heat pipe Increase ~50mm of pipe length, Operating max. power will drop ≈ 7%
14
Diameter D: (mm) θ: (°)
Rpipe (℃/W) Q (W)
180 0.03 ~ 0.05 40
φ6 150 0.03 ~ 0.08 35
Length:150mm
Rc:18mm 120 0.03 ~ 0.10 35
Flat:2.5mm 90 0.03 ~ 0.12 30
Rc
Note: Through one 90o bend, Operating max. power will drop ≈ 25%.
15
* Performance Reference 3: Sintering Powder type
•Orient : Horizontal Tc
Qout
•Working Temperature (Adiabatic) : 70 oC
Rpipe＝（Te－Tc）/ Qin Te
Qin

Rpipe (℃/W) Q (W)
φ5
Round 0.02 ~ 0.04 40
3.0 0.03 ~ 0.05 40
Length:100mm 2.5 0.03 ~ 0.06 30
Straight Pipe 2.0 0.15 ~ 0.40 5

Rpipe (℃/W) Q (W)
φ5
Round 0.03 ~ 0.05 35
3.0 0.03 ~ 0.05 30
Length:150mm 2.5 0.04 ~ 0.06 25
Straight Pipe 2.0 0.35 ~ 0.60 5
16
Rpipe (℃/W) Q (W)
φ6 Round 0.02 ~ 0.03 75
Length:100mm 3.0 0.02 ~ 0.04 70
Straight Pipe 2.5 0.03 ~ 0.05 45

Rpipe (℃/W) Q (W)
φ6 Round 0.02 ~ 0.03 65
Length:150mm 3.0 0.03 ~ 0.04 60
Straight Pipe 2.5 0.03 ~ 0.05 40

Rpipe (℃/W) Q (W)
φ6 Round 0.02 ~ 0.03 50
Length:200mm 3.0 0.03 ~ 0.06 45
Straight Pipe 2.5 0.03 ~ 0.08 35
Note: Increase ~50mm of pipe length, Operating max. power will drop ≈ 12%

Rpipe (℃/W) Q (W)
φ8 Round 0.002 ~ 0.004 80
Length:150mm
Straight Pipe 4.5 0.003 ~ 0.011 70
17
Rpipe (℃/W) Q (W)
φ8 Round 0.002 ~ 0.004 80
Length:275mm
Straight Pipe 4.5 0.003 ~ 0.012 70

Diameter D: (mm) θ: (°)
Rpipe (℃/W) Q (W)
φ6 180 0.02 ~ 0.04 40
150 0.02 ~ 0.07 35
Length:150mm
Rc:18mm 120 0.03 ~ 0.08 35
Flat:2.5mm 90 0.03 ~ 0.10 30
Rc
Note: Through one 90o bend, Operating max. power will drop ≈ 25%.
18
* Performance Reference 2: Composive type (Groove Powder)
•Working Temperature (Adiabatic) : 70 oC Tc
Qout
Te
Rpipe＝（Te－Tc）/ Qin
Qin

Rpipe (℃/W) Q (W)
Round 0.002 ~ 0.003 65
3.0 0.003 ~ 0.004 60
φ6 2.8
2.6
0.003 ~ 0.005
0.003 ~ 0.005
50
45
Length:150mm 2.5 0.003 ~ 0.005 40
Straight Pipe 2.4 0.004 ~ 0.006 35
2.2 0.010 ~ 0.020 20
19
Rpipe (℃/W) Q (W)
φ6 Round
3.0
0.002 ~ 0.003
0.003 ~ 0.008
45
40
Length:200mm 2.5 0.003 ~ 0.010 35
Straight Pipe 2.0 0.03 ~ 0.070 5

Rpipe (℃/W) Q (W)
φ8 Round 0.002 ~ 0.007 80
Length:150mm
Straight Pipe 4.5 0.003 ~ 0.015 70

Rpipe (℃/W) Q (W)
φ8 Round 0.002 ~ 0.007 75
Length:200mm
Straight Pipe 4.5 0.003 ~ 0.015 65
Note: φ6 heat pipe Increase ~50mm of pipe length, Operating max. power will drop ≈ 15%
φ8 heat pipe Increase ~50mm of pipe length, Operating max. power will drop ≈ 7%
20
*Approval List:
ITEM SPECIFICATION
ROUND φ4～φ8
SHAPE
FLAT T = 1.6~3.5 mm
BENDING / SHAPE Drawing
MATERIAL OF CONTAINER C1020
WORKING FLUID DI Water
Grooved / Screen Mesh /
WICK STRUCTURE
Powder / Composite
FAIL TEMP ROUND 300 ℃ Leakage
（No cooling） FLAT 110~140 ℃ Inflation
MAX. HEAT TRANSFER RATE 0～80 W
APPLICATION INCLINATION Horizontal
GUARANTY 3 Years
21
*Quality Control: 1. Sintered Powder and Grooved are good in case of block
high >= 4.0mm
2. Mesh is good in case of all pipe need to flat to >= 1.6 mm
3. Grooved is good in case of all pipe need to flat to >= 2.5
Heat Pipes after bending mm
4. Bending Rc>= 4.5 times of D is good
and flatten 5. Bending θ >= 90o is good
120℃,48hrs Thermal Oven Qmxa Go/NG Test Burst Temp. Test

Accelerated Life (100﹪) (Sampling)
(100﹪)
22

Cci Heat Pipe Design Guide: Rev: D01

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Cci Heat Pipe Design Guide: Rev: D01

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CCI HEAT PIPE DESIGN GUIDE

Prepared by：CCI RD01 Heat Pipe Team

Date：27. June. 2006

z Feature descriptions & Geometry limitation

z Test methodology descriptions

2.Mass Production Length : L= 100 ~ 350 mm

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

Pipe Thermal Resistance Operating Max. Power

120℃,48hrs Thermal Oven Qmxa Go/NG Test Burst Temp. Test

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