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Air Handling Units: Catalogue

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The document describes Nuaire's various air handling unit products and control systems for ventilation as well as details about the company such as their pedigree, services, and commitment to quality.

The document describes various air handling unit products from Nuaire including OpusXBOX, XBOXER, Classaire, Ecosmart models, underbench units, and Boxer Modular Supply systems.

Besides manufacturing air handling units, Nuaire provides optional on-site services, EcoSmart controls, research and development, and technical sales engineers located around the world.

AI R H ANDL I NG UNI TS C ATA LO G UE

FO R T H E CO MPL E T E V E N TIL AT ION SOLUTION

Uniclass

EPIC

CI/SfB (57.6)

OUR COMPANY

INTRODUCTION NUAIRES PEDIGREE PROVEN TRACK RECORD INNOVATION OPTIONAL ON-SITE SERVICES ECOSMART CONTROLS

SPECIFICATION A GUIDE TO COMMERCIAL BUILDING SERVICES LEGISLATION INSTALLATION GUIDELINES USEFUL INFORMATION

17

PRODUCT GUIDE COMPLETE SOLUTION FOR VENTILATION INDEX OF PRODUCTS

30

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OUR PRODUCTS

SECTION OPUSXBOX XBOXER HEAT EXCHANGE XBOXER 55 XBOXER HEAT EXCHANGE TWIN FANS CLASSAIRE ECOSMART SQURBO ECOSMART BOXER UNDERBENCH CLASSROOM UNIT XBOXER THERMAL WHEEL XBOXER RUN AROUND COIL XBOXER CUSTOM AIR HANDLING UNITS BOXER MODULAR SUPPLY

PAGE 34 40 56 64 90 94 98 116 118 124 144 154

nuaire.co.uk

OV ERVI EW OF NUAIRES HISTORY AN D PEDIGREE

NUAIRE. THE AIR OF TRUE INNOVATORS

Nuaire is a world leader in the innovation, development and manufacture of fans and ventilation systems. Despite its name, the company isnt new. In fact, Nuaires innovative approach has its origins in the 1930s, while its tradition of excellence in ventilation goes back to 1963. Since then, the Nuaire name has been at the forefront of innovation in the industry, so much so that today the company is recognised worldwide for its expertise, commitment to innovation and the outstanding quality of its products and customer service.
SETTING NEW STANDARDS Theres more to Nuaire than technological innovations. Nuaires people make these innovations possible. The company has over 400 committed and talented staff at its UK headquarters and its French subsidiary, with technical sales engineers in every major city in Britain, as well as dedicated partners across the globe. Nuaires staff include industry-leading experts who are constantly setting new standards by developing innovative products at the companys research and development unit, the largest and most advanced in the UK. The passion of our people and their commitment to excellence has produced a large, loyal and growing customer base. Professional bodies have also recognised the companys landmark achievements with numerous industry awards.

A SMARTER, MORE ECO-FRIENDLY APPROACH TO VENTILATION Research tells us that over 80% of the life cycle cost of a ventilation system comes from energy usage. As the leading energy-saving ventilation controls technology system on the market today, Ecosmart uses less electricity and operates only when needed, dramatically reducing energy costs year on year and over the systems natural life.

FRESH APPROACH

CUSTOM DESIGN

COMMITMENT TO QUALITY

Like the fresh, clean environments its products create, Nuaires fresh approach to ventilation has brought its own rewards. Business is growing, with innovative new products being developed all the time, setting new standards in energy efficiency and reduced carbon emissions.

The latest manufacturing technology and accredited test facilities enable us to take a flexible approach to the design and build of the right fan solution. More importantly we consider the interface with the clients equipment and processes, which can usually lead to a reduction in assembly costs.

At Nuaire, quality control and a commitment to constant improvement are ingrained in everything we do. We were not only the first fan manufacturer to achieve the quality standard ISO9001 but we are also currently approved to BS EN ISO 9000:2000, the very latest quality standard.

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P ROV EN TRACK RECORD COM PLETE SOLUTIONS

INTERFACING WITH THE CUSTOMERS EQUIPMENT, INTERFACING WITH THE CUSTOMER

At Nuaire, we pride ourselves on working closely with our customer at every stage of the development process, while the latest manufacturing technology and accredited test facilities enable us to offer a flexible approach to the design and build of the right fan solution.
We dont believe in focussing solely on the ventilation system. A key aspect of Nuaires approach consists of the way we interface with our customers equipment and manufacturing process leading, in the majority of cases, to a significant reduction in assembly costs. With this approach we achieve great results and the satisfaction of our customers. The following examples demonstrate not just how we approach things but some of the results we achieve. PUTTING CUSTOM SOLUTIONS INTO CIRCULATION: THE MOST FLEXIBLE AHU RANGE ON THE MARKET TODAY The XBOXER range offers a solution for every conceivable application and environment, whether inside a plant room or on a roof. There are XBOXER solutions for applications in industrial premises and public buildings as well as domestic dwellings, schools, offices, shops and hospitals.

CASE STUDIES

MANCHESTER SCHOOLS Ventilation: XBOXER heat recovery XBOXER 55 high efficiency plate heat exchangers were installed below classroom ceilings to provide enhanced air quality and improve energy efficiency within the school. The units required a high quality paint finish, low depth, high performance with tested & approved noise levels to meet client and relevant regulations.

SWISS RE, LONDON Ventilation: Ecosmart Boxer The iconic Swiss Re was designed to provide an energy efficient alternative to other office buildings. The steel and glass design maximises daylight penetration and minimises the requirement for artificial light. Light level and movement sensors prevent unnecessary lighting helping to reduce energy consumption and cooling loads. Ecosmart Boxer provided the required high levels of ventilation whilst being one of the most energy efficient AHUs on the market.

HOLIDAY INN, BIRMINGHAM INTERNATIONAL AIRPORT Ventilation: XBOXER thermal wheel The 141 room hotel at Birmingham Airport recently underwent a multimillion pound refurbishment programme. Nuaires XBOXER thermal wheel size T6 was installed on the roof top. The inclusion of the unit in the hotels mechanical design not only provides year round savings in heating and cooling costs, it also helps to increase the indoor air quality.

nuaire.co.uk

MO R E THA N JUST FAN S

INNOVATION IN THE AIR

Nuaire has built a loyal customer base over the years and not just because of the quality of its fans. The fact is, the company also has a long and successful history in heat recovery and has been developing and manufacturing AHUs for many years. In order to ensure quality control and optimum energy conservation, the company manufactures the majority of the components itself.
Contemporary AHUs are called upon to meet all conceivable air handling requirements and standards throughout Europe. Every AHU in the Nuaire range meets the requirements laid down by the classification in the CEN standard and is manufactured in a factory that has been certified for its quality control (ISO 9001) and environmental policy (ISO 14001).

PUTTING OUR QUALITIES TO THE TEST

The company's rigorous product testing regime is unrivalled in the industry, which is hardly surprising given multi-million pound test facilities considered to be amongst the most modern and comprehensive in the world. Its all designed to ensure that our customers benefit from the best ventilation solutions on the market today. The facilities have been designed to meet the latest industry standards and carry the appropriate approvals including those from the British Standards Institute and the Air Movement and Controls Association. The two reverberant chambers at the facility (Type D and Type A configurations) test for both aerodynamic and acoustic performance, allowing Nuaire to selfcertify products, including those for the French market, as well as ensuring that products meet the high standards consistent with Nuaires reputation.

No two AHUs are the same whether you need to satisfy the most budget demanding contract or the most sophisticated, energy conscious, bespoke project the XBOXER range can fulfil your requirements. Nuaires experienced team can provide technical information and support for any project that requires an AHU. The team utilise the latest parametric quoting software and can provide quick and accurate estimates. The software also reduces time during specification changes. The team comprise of specialist engineers, project managers and technical estimators all highly trained to ensure that your AHU project runs as smoothly as possible from enquiry through to installation.

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O PTI ONAL ON-SITE SE RVICES

NUAIRE. THE AIR OF TRUE INNOVATORS

The Nuaire Group offer a number of optional services, details of which can be found below. Please contact us to obtain further information on the available options.
ON-SITE PRODUCT ASSEMBLY Avoid costly cranage, road closures and failing deadlines. Products prepared during manufacture for disassembly on site, shifted to final location and reassembly by trained and qualified engineers. Discuss product & project applications with trained and qualified engineers. AHUs & HEAT RECOVERY & ECOSMART CONTROLS Final connection of interfacing electrical components and sensors. Pre commission and configuring. Functional demonstration. CHANGES IN SYSTEM PERFORMANCE If your final commissioning is indicating the system is under or over performing: Send us your as fitted drawings and commissioning results. Well reselect, up rate, de rate, select an alternative unit and arrange to get the work done with trained and qualified service teams. ACCESS AND SPIGOT PROBLEMS Duct spigot in the wrong location? Our site engineers will modify the fan case in situ. A variety of spigot options on most fans. Twinfans supplied with conventional top access can be converted to bottom access. Well reselect and arrange to get the work done with trained and qualified service teams. PRODUCT REFURBISHMENT Ageing equipment can be refurbished in situ. Modernised with efficient fans and controls. Well reselect and arrange to get the work done with trained and qualified service teams. PLANNED MAINTENANCE All plant and equipment requires a maintenance regime: 1. To ensure continued system efficiency. 2. To extend product working life. 3. To maintain regulatory compliance. 4. To maintain health & safety standards. 5. Modernised with efficient fans and controls. Well reselect and arrange to get the work completed with trained and qualified service teams. All work certified. OLD FANS FOR NEW We'll conduct a site survey dilapidation report and advise on the best solution. Well quote for modern efficient fans with energy conscious controls. Regulation compliant. Well attend to all the site works, set to work and commission. Well follow up with the first maintenance visit free and recommend frequency of future planned maintenance.

nuaire.co.uk

EC O SMART ENER G Y SAVING CONTROLS

Nuaires Ecosmart energy saving ventilation control is the most flexible system on the market with full BMS interface. All controls are preassembled, configured and installed directly into the fan or air handling unit, this includes 3-port motorised valves and actuators, pipework, off coil thermostats and sensors, frost protection, etc. Site time is kept to a minimum, and quality and efficiency is maintained.
SIMPLE, PRECISE COMMISSIONING As recommended in Part L, Ecosmart enables the system to be accurately commissioned via an integrated speed control, minimum and maximum speeds easily adjusted via commissioning panel integral to the control. QUIETER SYSTEMS With Ecosmart your system is only at maximum design duty when absolutely necessary. The noise levels within your systems are lower because the fans or air handling units are rarely at full speed. IMPROVED LIFECYCLE Ecosmart enables the fan or air handling unit to be run at lower speeds. This reduces the maximum load and wear and therefore increases the overall working life of the units. DEMAND VENTILATION Only ventilates the area when you want it to - why fully ventilate a room when its not occupied - maximum savings possible achieved. HEALTHY ATMOSPHERE Ecosmart has a trickle function as standard which when activated, via a simple switch, enables you to set a background ventilation rate, keeping the rooms fresh when unoccupied, whilst still saving energy. System will boost or ramp to maximum design duty when triggered by an Ecosmart or other external device. Ecosmart has a 5 year warranty. OTHER CONTROL OPTIONS AVAILABLE Refer to Commercial catalogue.

Ecosmart plug-in system and control example.

Touch screen user control.

ES-PIR2 sensor.

ES-CO2 RM sensor.

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ECO SMART INCLUDES A WIDE RA NG E O F O PT IO N S


Simple SELV wired, plug-in enablers start and stop the fan, when activated from either start-up or trickle ventilation mode. These enablers include time clocks, infra-red detectors, switch live contacts, humidistats, thermostats and BMS contacts. All systems must include at least one enabler. (NB. When used, BMS control and time clocks take over all other enablers). Integrated speed control (inverter or electronic) is included with all Ecosmart controlled fans and air handlers. ES-ISC are external to some fans and need to be hard wired e.g. SQF, Airmover. Once the fan is activated the sensor takes over. They will maintain comfort/ design conditions by automatically adjusting fan speed up and down and power or flows through elements or heating/cooling coils. The sensors include temperature, relative humidity, CO2 or as determined by the BMS. Stylish and simple to operate user control facilitates manual operation where desired.

BMS
0-10V dc signal to activate the system and modulate fan speed. Select/Deselect H&C. Note: this will override any other devices (eg. ES-UCF) fitted (except in Constant Pressure fans).

ECOSMART ENABLERS & DETECTORS ES-PIR2 (Passive Infra-Red)


Detects movement and activates system. Incorporates a system status LED, overrun timer and timer adjustment.

ECOSMART SPEED CONTROLLING SENSORS ES-TEMP2 Temperature Sensor


Modulate fan speed based on room temperature. Incorporates two system status LEDs (Green = OK, Red = Failure) and temperature set point level adjustment.

Simple Plug-in System

ES-LCD
Touch screen user control in white incorporating time clock facility. This can control the function of the fan by manual setting or using a set of timed programs.

ES-RH2 Relative Humidity Sensor


Modulate fan speed based on RH level. Incorporates two system status LEDs (Green = OK, Red = Failure) and RH set point level adjustment.

ES-LCDM
Touch screen user control in metal incorporating time clock facility. This can control the function of the fan by manual setting or using a set of timed programs.

ES-UCF Manual user control


Manual on and off system user/speed control. Incorporates two system status LEDs (Green = OK, Red = Failure).

Simple low voltage sensors complete with pre-plugged cable means that any control function is easily achieved. You decide which conditions to monitor and the system will operate at the optimum speed.

ES-HUMIDISTAT2
Activates the system when the RH level is above set point. Incorporates two system status LEDs (Green = OK, Red = Failure) and RH set point level adjustment.

ES-CI Semi-automatic user control


Fan, heating & cooling selected by external volt free switch, speed selected by 0-10V signal.

ES-THERMOSTAT2
Activates the system when the temperature is above set point. Incorporates two system status LEDs (Green = OK, Red = Failure) and temperature set point level adjustment.

ES-JB Junction box


Designed to be compatible with Ecosmart System this unit is supplied with a pre-plugged 10 metre length of communications cable and has 8 further ports.

ES-AVI2
When fan failure occurs the AVI will flash a warning. Supplied with pre-plugged 10m length of communication cable.

ES-CO2 Sensor
Duct mounted sensor to modulate fan speed based on CO2 levels. Connect to fan directly. Pre-wired with 2m cable (not adjustable).

ES-CO2RM & ES-CO2RMPP


Surface mounted room carbon dioxide (CO2) sensors which incorporate a temperature sensor. RM = SELV option, RMPP is complete with SELV ac power supply.

Switched Live by others


Any mains voltage signal connected to the switched live terminal (S/L) in the unit. This affects the connected fan only.

ES-HTCSIG
Signal conditioning circuit for humidity, temperature and CO2 sensors.

nuaire.co.uk

ECOSMART, BMS AND COMMISSIONING CONTROL OPTIONS


Nuaire fans and Air Handling Units can be provided with the following preselected control options, simply and easily by adding letters to the end of the fan code, there is no need to select or specify the controls individually if one of these options are chosen :

The Ecosmart control module has the following two options fitted as standard.

BMS interfaces
The Ecosmart control module can be pre-configured to provide the following integrated BMS interfaces. 0 - 10 volt input to provide a full BMS interface. This will enable the following functions:Switch the unit ON/OFF. Switch heating or cooling ON/OFF (AHUs with relevant coils). Switch from low speed to high speed - variable. Switch from low speed to high speed - trickle and boost principle. Full speed control facility. 2 No. Volt free contacts to provide fan run and failure indication to provide system status. An integrated commissioning/speed control to accurately commission the system, with minimum and maximum speeds easily adjusted via a miniature dial, as recommended in Part L. This will enable the unit to be configured to run between set parameters thus saving motor power and limiting noise. Pre-programmed with soft start function.

ES Ecosmart controls
The compact Ecosmart control module comes complete with a factory fitted Ecosmart PCB which will control the fan unit within the desired design parameters and provide the interface between all external control devices detailed on these pages. The Ecosmart control module has the following energy saving components integrally mounted, pre-wired to interface with the purpose made PCB, all components pre-wired, configured and factory fitted by the manufacturer: (Not pre-wired to eg. SQF, Airmover). Integral Frequency inverter/speed controller. Integral maximum and minimum speed adjustment for commissioning. Integral adjustable run on timer. Integral BMS interfaces - 0- 10V speed adjustment. Integral BMS interfaces - Volt free failure and status indication. Integral background ventilation switch (trickle switch). Multiple IDC sockets for interconnection of sensors or fans using pre-plugged 4-core low voltage cable. Pre-programmed with soft start function.

COMMISSIONING SET UP
The Ecosmart control module can be pre-configured to provide the following integrated commissioning features only. Integrated commissioning/speed control to accurately commission the system, as recommended in Part L, This will enable the unit to be configured to run between set parameters thus saving motor power and limiting noise. Minimum and max speeds easily adjusted via miniature dial. The commissioning set up facility directly controls the integrated speed control/frequency inverter. Pre-programmed with soft start function.

Ecosmart Control Device

N
240V 1 ph 50Hz Switch live signal 100-230V Damper Open 230V 1A Close 230V 1A Neutral Return 230V signal Contacts Volt Free Run & Fail
NET L Link wire 0V SL Fan 2 Fan 1 0-10V OP CL F3 F4 N RET Run Run Fault Fault

*Sensor

ENABLING SENSOR ES-PIR2 Sensor


The sensor operates with Safe Extra Low Voltage (SELV) with power supplied from the fan unit via the communications cable. The ES-PIR sensor will activate the system when movement is detected. An adjustable 1-60 minute timer is incorporated to provide a run on facility. Up to 10m directly in front of lens and up to 2m at 40 to the lens axis. When adjustments are made to the sensor, the LED light on the sensor front will flash on and off to show the set point. First, green flashes will indicate the set point in TENS, then red flashes will indicate UNITS. For example 1 green flash and 5 red flashes show you that the PIR timer is set to fifteen minutes.

0V = No BMS 0-10V BMS Signal 0.25V = Off or Trickle 0.5V = Speed 1 Important: The Fan will not control external 0.75V = Speed 1 & Cooling Heating/cooling equipment, will only provide 1V = Speed 1 & Heating Heat & cool signal via NET to ES-VF ON/OFF Signal
*Not included as standard.

SET UP/COMMISSIONING BOX


LED indicators
Pwr Standby

= Minimum speed adjustment MAX = Maximum speed adjustment SL Run on = Switched Live Run-On Timer adjustment TRICKLE = Selects trickle running: 0 = off, 1 = selected TEST = Test button MIN

ES-Thermostat2
The ES-Thermostat will enable the fan when the ambient temperature is 1C above the set point and will stop the fan when the temperature is at or below set point. The sensor operates with Safe Extra Low Voltage (SELV) with power supplied from the fan unit via the communications cable. Adjusting the sensor set points. Adjustable temperature setting 10 - 35C. After adjustments are made to the sensor, the LED light on the sensor front will flash on and off to show the set point. First, green flashes will indicate the set point in TENS, then red flashes will indicate UNITS. For example 2 green flashes and 3 red flashes show a temperature set point of 23C.

Min

Max

SL run on

Fan 1 Fan 2 Heating Cooling Fault

0
Trickle

1
Test

Frost Tx Rx

10

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ES-Humidistat2
The ES-Humidistat will enable the Ecosmart fan when the measured humidity level is 2% above the set point and will stop the fan when the humidity is at or below set point. The sensor operates with Safe Extra Low Voltage (SELV) with power supplied from the fan unit via the communications cable. Adjusting the sensor set points - Adjustable RH setting 65 - 85%. After adjustments are made to the sensor, the LED light on the sensor will flash indicating via a small aperture on the side of the sensor the set point. First, green flashes will indicate the set point in TENS, then red flashes will indicate UNITS. For example 7 green flashes and 3 red flashes show a RH set point of 73%.

ES-CO2 Carbon Dioxide Sensor - Operation


The CO2 Sensor will adjust the fan speed in response to the CO2 concentration in the airflow. The fan speed is divided into 10 steps from minimum (step 1) to maximum (step 10). See table below for response details. Speed 1 2 3 4 5 6 7 8 9 10 CO2 PPM 502 580 659 737 834 902 980 1059 1137 1215

ES-LCD and ES-LCDM (Time clock included)


The ES-LCD/M Time clock will switch the system on and off at pre-determined times set by the user. This digital time clock will override the user control for effective on/off operation or any other enabling device eg. PIR. The time clock operates on Safe Extra Low Voltage and is powered from the fan control module. The connection is made into any NET socket on the fans integral control module. See I&M for further details.

SPEED CONTROLLING DEVICES ES-RH2 Humidity Sensor


The ES-RH Sensor will vary the ventilation rate automatically according to the measured humidity. Voltage (SELV) with power supplied from the fan unit via the communications cable. The sensor has an adjustable 65 - 85% RH set point. After adjustments are made to the sensor, the LED light on the sensor front will flash on and off to show the set point. First, green flashes will indicate the set point in TENS, then red flashes will indicate UNITS. For example 7 green flashes and 5 red flashes show a set point of 75% RH. Note: fan speed = 0 (i.e. off) at or below the set point.

ES-LCD and ES-LCDM includes:


Ventilation, Automatic Heating & Cooling Enable/Disable. Temperature is set at main control of unit.

ES-TEMP2
This will modulate fan speed based on room temperature. The sensor operates with Safe Extra Low Voltage (SELV) with power supplied from the fan unit via the communications cable. After adjustments are made to the sensor, the LED light on the sensor front will flash on and off to show the set point. First, green flashes will indicate the set point in TENS, then red flashes will indicate UNITS. For example 2 green flashes and 3 red flashes show a temperature set point of 23C. Note: fan speed = 0 (i.e. off) at or below the set point.

ES-CI (Ecosmart control interface)


Enables any Ecosmart unit to be controlled via any remote non Ecosmart switching device or item of plant.

STATUS PWR Connect to fan via 4-core data cable OV O - IOV Min Select Max (B) Switch to select max or min speed (A) O- IOV signal to select fan speed only Volt free contacts to select heating and cooling operations Volt free contact to switch on fan

Fan Heat Cool

Sensor Response - Normal operation (Proportional band over ten 10C steps)
When temperature RISES, the fans will increase speed. (See above) which shows a set point at 19C. For single phase fans, the speed steps are approximate and actual running speeds will be dictated by the operating pressure of the system and the type of impeller used in the blower. Fan is switched off at set point unless the trickle switch is selected.

nuaire.co.uk

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ES-CO2RM AND ES-CO2RMPP CO2 SENSOR

ES-CO2 RM CO2 and temperature sensor requires SELV power supply by others. ES-CO2 RMPP CO2 and temperature sensor supplied with SELV ac power supply. The sensor will monitor the carbon dioxide (CO2) and temperature (see note 1) within the room. If either reading reaches the low threshold values (i.e. C1 & T1) see opposite, then a signal will be sent to start running the fan at minimum speed. As the room CO2 and temperature rises, the fan speed will progressively increase in steps until the upper threshold values are reached. When both CO2 and temperature readings are in operation, whichever reading that results in higher fan speed will be used by the fan unit. The threshold values and other operations can be adjusted by setting DIL switches on the PCB to different positions. Note 1: As supplied; the default operation of the sensor will be based on carbon dioxide reading. If operation with both carbon dioxide and temperature is desirable then change position of switch 7 to ON. Note 2: use switch 8 to change the off state (see table below).

The lower and upper threshold values can be adjusted as shown in the following tables below and overleaf.

Max speed

0.15V Min speed

Off See note 2 T1 or C1 Adjustable Lower threshold CO2 or Temperature signal T2 or C2 Adjustable Upper threshold

T E MPE RAT U R E T H R E SH OL D S W I T C H E S 1- 9
Switch settings 3 2 1 Threshold temperatures T1 (C) T2 (C) 25 24 23 22 25 24 23 22 28 28 28 28 30 30 30 30

Note: Default operation is CO2 only. To select temperature option as well please refer to I&M.

Off Off Off Off On On On On

Off Off On On Off Off On On

Off On Off On Off On Off On

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CONTROL CHECKLIST - WHATS INCLUDED


The controls indicated in the checklist are incorporated in the units as standard, enabling you to co-ordinate your controls to avoid duplication and reduce costs. Please refer to this when checking the controls specification. www.nuaire.co.uk/specifications

Motorised control valve (c/w actuator)

Plug in sensors (see overleaf)

Speed control (single phase)

Inverter control (3 phase)

Run/Fail signal (volt free)

Pre-piped coil (c/w DRV)

Trickle and Boost switch

Heat dissipation run on

Commissioning control

Fan Code
Ecosmart Boxer LPHW Ecosmart Boxer Electric Ecosmart Squrbo Ecosmart Squrbo Extract Quietscroll EST Constant Pressure Extractor ESX Ecosmart Airmover ESAM* Ecosmart Squif* Ecosmart Twin Squif* Ecosmart Axus* XBOXER Plate heat exchanger XBOXER Thermal wheel (size 4 to 6) XBOXER Thermal wheel (size 1 to 3) XBOXER Run around coil ES-OPUS (Not compatible with ES-LCD)
* ** *** ****

Fan Type
Air Handling Air Handling Supply Unit Inline Single fan Twin Fan Twin/Single Fan Inline Single fan Inline Single fan Inline Single fan** Inline Twin fan** Inline Single fan Heat Recovery Heat Recovery Heat Recovery Heat Recovery Inline/surface/recessed

G G G G G G G G G G G G G G G G

G G G G G G G G G G G G G G G G

G G G G G G G G G G G G G G G G

G G

G G G G G G

G G G

G G

G G G

G G G G G G G G G G G

G G G G G G G G G G G G G G G G G G G G

G G G G G G G G G G G

G G G G G G G G G G G G G G G G G G G G G G G G G G G G **** **** G

G G G G G

ESAM, Squif, Twin Squif and Axus have a separate Ecosmart control pack that needs to be hard wired. Motor out of airstream. Does not apply to 'NC' (no control) XBOXER units. Supplied by others.

Ecosmart fans and Air Handling Units are pre-programmed and use simple plug and go control interfaces reducing the need for complicated controls. Ecosmart enables multiple fans to be interconnected & controlled by the same sensors. Fully BMS compatible using 0-10V interfaces and volt free contacts, simplifying all your control requirements. Ecosmart ES-OPUS. For units with heating/cooling coils provided with Ecosmart control. An enable signal needs to be provided for heating/cooling to operate ie. ES-LCD, BMS O-10V and ES-CI. Note: For other control options refer to Commercial catalogue.

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Automatic Bypass

Air off Temp stat

Frost protection

BMS compatible

NAT URA L V E NT I L AT I O N - SAVI NG MONEY COMES NATURAL LY


OUR NATURAL VENTILATION SOLUTION USES A COMBINATION OF NATURAL VENTILATION TECHNIQUES TO KEEP BUILDINGS SUPPLIED WITH FRESH CLEAN AIR 365 DAYS A YEAR WHILST REDUCING ENERGY COSTS.

By employing upward displacement in the summer and a patented mixing mode solution in the winter, e-stack uses natural ventilation to reduce CO2 levels and energy bills while helping to maintain a constant room temperature, enabling occupants to work more efficiently and more healthily.
.

Cold

Hot

Low

High

IN SUMMER Natural displacement ventilation can be utilised allowing opening windows/louvres to provide make up air for the natural stack effect through the e-stack unit. This can be boosted in very high temperatures to purge the rooms and return the space to a comfortable level. In night cooling mode the system allows cool air in through the e-stack unit to take advantage of the thermal mass and again can be boosted to provide additional supply air and cooling. IN WINTER Fresh air is allowed to enter the space via the divided shaft in the e-stack unit where it is mixed with warm room air in the mixing box section. The mixed air is then distributed in to the space at the desired temperature avoiding cold drafts by constantly measuring internal and external temperatures. The remaining warm stale air is allowed to rise from the space to the atmosphere. Internal CO2 sensors ensure the system operates within building regulations 365 days a year. The combination of natural ventilation and mixed mode systems ensure ideal room conditions for the occupants 365 days a year by intelligently monitoring and controlling the ventilation system. We believe that using this combination you can create environments that are perfectly suited for all applications and buildings.
A-Series e-stacks: innovative low energy approach for buildings where rooms are connected to a central atrium. R-Series e-stacks: Designed specifically for rooms occupied by 10 to 35 people, ideal for classrooms and offices.

For further details visit www.nuaire.co.uk/e-stack


Intelligent all-year-round ventilation.

S-Series e-stacks: Suited to spaces with higher heat gains and for rooms with more than 35 occupants, such as halls and theatres.

F-Series e-stacks: Designed for spaces which have access to the external wall and where sloping roofs are used for high level windows.

For further details refer to the Commercial catalogue.

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NATURAL & MECHANICAL VENTILATION AT THE HUB BUDMOUTH COLLEGE


CLIENT: DORSET COUNTY COUNCIL ARCHITECT: ATKINS BUILDING SERVICES: DORSET COUNTY COUNCIL CONTRACTOR: INTERSERVE

The state-of-the-art hi-tech hub which was designed by Atkins and installed by Interserve, encompasses 14 laboratories, four ICT suites, 30 teaching spaces, and associated administration and ancillary features, spanning in total 6,500m2. The hubs main atria provides an avenue between two teaching blocks and is a weatherised space serviced by low velocity fans. Mechanical ventilation housed in the buildings roof voids includes stacked Xboxer heat recovery, while
Tim Pestridge Architectural Photography LLP (CSCS compliant). Members of the British Institute of Professional Photographers (BIPP).

constant pressure twin fans were chosen to aid ventilation in other areas including ICT suites, toilets and administrative facilities. A series stacks situated on the roofs are served by shafts taken through the building, which serve all classrooms and laboratories, delivering fresh air efficiently and quietly to ensure that students and staff are not disturbed during lesson time. Both the natural and mechanical systems are designed to work throughout the year.

LINTON COLLEGE, CAMBRIDGESHIRE


At Linton College in Cambridgeshire, the effectiveness of the e-stack system was highlighted through its ability to limit internal temperatures even when external temperatures soared.

Through a combination of passive and assisted night cooling as well as controlled daytime ventilation rates, the peak internal temperature observed was 27.5C even when external temperatures exceeded 29C (BB101 allows up to 120 hours over 28C, and a peak temperature of 32C). As you would expect in summer, CO2 levels remained well below those required to meet BB101. Additional savings were observed in winter due to the heat gains in the space being used to temper incoming air in a reliable, controllable manner. The limited amount of thermal mass available for temperature buffering was maximised, and the low

energy fans in the units were only activated when the internal spaces benefitted from increased airflow through the rooms. This low energy mixing negates the need for preheating of air, which causes many naturally ventilated buildings to actually consume more energy than their mechanically ventilated counterparts. In fact, space heating is only required for pre-heating prior to occupancy, and in the coldest weather. As buildings become increasingly well insulated and airtight, the e-stack system becomes an ever-increasingly attractive option from an energy perspective.

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OUR SPECIFI C ATION

17

A GUIDE TO COMMERCIAL BUILDING SERVICES LEGISLATION INSTALLATION GUIDELINES USEFUL INFORMATION

Download specification from www.nuaire.co.uk/specifications

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A GUIDE TO C O MMERCI AL B UILDING SERV I C ES LEGISLATION

BUILDING REGULATIONS PART L2 (CONSERVATION OF FUEL AND POWER IN NON-DOMESTIC DWELLINGS) EFFECTIVE FROM OCTOBER 2010 The new part L2 Part A for new buildings and Part B for work on existing buildings came into force in October 2010. To fall in Line with the EU Energy Performance in Buildings Directive (EPDB), the new L2 2010 , Part F (Northern Ireland update due 2012) and the Technical Handbook - Section 6 (Scotland) 2011 documents require a major change in the way buildings are to be assessed for compliance with energy efficiency and carbon emission standards. The new approach taken is to compare the CO2 emissions for the actual building (Building Emission rate BER) with those of a notional building of the same size and shape, and constructed to a concurrent specification laid down in the National Calculation Methodology (NCM) the approved procedure for demonstrating compliance with the UK building regulations (Target Emission rate TER). This approach has been adopted because of the variations in improvement potential across a variety of building types. Extensive research was carried out into the main building categories, and appropriate levels of CO2 emission reductions were identified based on the cost of achieving them in the various building types. When factored together with the likely build mix and build rates, the aggregate CO2 emissions reduction over 2006 emissions rates is 25 %. Part L requires a reasonable provision for the conservation of fuel and power in buildings by: a. limiting heat gains and losses: i. through thermal elements and other parts of the building fabric: and; ii. from pipes, ducts and vessels used for space heating and space cooling and hot water services: b. providing and commissioning energy efficient fixed building services that are fitted with effective controls and; c. providing the building owner with sufficient information about the building and the fixed building services and their maintenance requirements, to allow their efficient operation.

Approved Documents offer technical guidance on means of compliance with the Buildings regulations. They are not intended to represent the only methods available, but they do provide reference points that are useful in the practical process of compliance. If the guidance is followed, there is a presumption that the compliance requirements will be met. Approved Document Part L2A covers work on new non-domestic buildings and major extensions to existing non-domestic buildings i.e. where the additional useful floor area is greater than 100m2 and 25% of the original buildings floor area. Approved Document Part L2B addresses works on existing buildings including extensions (smaller than those mentioned above), change of building use, provision or extension of controlled services and fittings, replacement of thermal elements and consequential improvements. The latter being general fabric or services upgrades triggered by a complex set of criteria related to intended works. The new regulations require the submission of a checklist that demonstrates that compliance has been met against five defined criteria. These criteria are detailed in Approved Document L2A. Criteria1 is mandatory and refers directly to Building regulation 17C. Criteria 2-5 are considered as guidance. Criteria Main Points 1. The Building emission rate (BER) must be less than the Target emissions rate (TER) as calculated under the approved methodology. 2. The performance of the building fabric and heating, hot water and fixed lighting systems should achieve reasonable overall standards of energy efficiency. To avoid a situation where poorly performing systems or construction details are compensated for by other means, limits on design flexibility are imposed for building fabric and services. For building services, this includes the use of appropriate controls, equipment with minimum efficiency levels (verified by testing to acceptable standards) see Associated Documents below, and appropriate levels of metering and monitoring.

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3. The building shall be provided with appropriate passive control measures to limit solar gains to reduce the need for, or capacity of air conditioning systems. (note that compliance with the suggested assessment method does not imply that acceptable levels of comfort will be achieved in the space. 4. The performance of the building, as built, is consistent with the BER. Credits are given in the emissions calculation procedures where this can be demonstrated. Particular attention is required to building air-tightness, where extensive guidance exists and to the continuity of thermal insulation, for which it is suggested that reference be made to accredited construction details and third party verification of design detail. Building services are required to be commissioned effectively (where possible) according to the approved procedures in CIBSE guide M Commissioning Management. Documentary evidence of the use of the approved procedure is required for Building Control to issue a final compliance certificate. Air leakage testing of ductwork may be required, depending on the classification claimed in the BER calculation. 5. The necessary provisions for energy-efficient operation of the building are put in place. This is best achieved by using the guidance in CIBSE TM31 Building Log Book toolkit. Information on the building services equipment may be cross referenced to the specification documentation and the manufacturers operation and maintenance manuals. Data used to calculate the TER and BER should be included in the Log Book along with the recommendations for improvements that are generated by the assessment software package used. ASSESSMENT TOOLS - SOFTWARE The carbon emissions calculation methodology required when generating the BER, TER and the compliance checklist, is implemented in the Simplified Building Energy Model (SBEM) with its user interface - iSBEM freely obtainable from the National Calculation Methodology web site. Local authorities are authorised to accept calculations only from persons deemed by Building Control Bodies as suitably competent. Several dynamic thermal modelling software tools have also been approved for the purpose of assessment and are commercially available, and offer additional functionality. Note that it is required to provide Building Control with the design based TER / BER calculations, together with details of the building specifications upon which they have been based, prior to the commencement of construction works.

At the end of construction, calculations based on the completed design, and details of changes in construction method or specification must also be submitted. ASSOCIATED DOCUMENTS Because of the large amount of technical data and information that is now required to prove compliance with the Building Regulations, and the relative inflexibility of the Approved document as a design tool, it has become necessary to refer to additional documentation for much of the technical detail. These associated documents again offer guidance on requirements without necessarily providing absolute limits of performance. In many cases, reference is made to a wide variety of relevant harmonised European technical standards that exist to support the important EU directives such as the Energy performance in Buildings Directive, and the Energy Using / Energy Related Products Directive. For building services products, the Non Domestic Building Services Compliance Guide describes performance standards for the majority of equipment types that are encountered in current designs, including heating, cooling, hot water, pipe and duct insulation, lighting, pumping and, of most relevance to Nuaire products Section 10: Air Distribution systems. This guidance considers the following system types :Central air conditioning systems, central mechanical ventilation systems with heating, cooling or heat recovery, all other central systems, zonal supply and extract systems where the fan is remote from the zone and ducting is required for example in a ceiling void or on the roof, and local systems serving one room directly (un-ducted) such as a window mounted fans. The principal means of efficiency regulation for ventilation systems is the use of limiting Specific Fan Power (SFP). As a straight-forward, easily calculated location and duty specific measure, this single figure reference effectively combines the actual efficiency rating of the product, and the adequacy of the actual system design. Calculated as the mains delivered power (W) divided by the system delivered airflow (l/s), the guide provides SFP limits for each system type. The variations shown are related to assumptions made about the efficiencies of the available impellers / motors / drives employed, and the aerodynamic resistances of the internal components for example coils and filters within air handling units, and of the distribution ductwork etc.

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Additional SFP allowances are given for various system elements. Some of the application classes defined are extremely tightly specified in this regard, and this leads to a situation where fan types that may have practical benefits (for example in acoustic properties) cannot be used. There are practical limits to the efficiency of commercially available components, and this will ultimately constrain the types of distribution systems that may be used in terms of the operational system resistance. The latest edition of the Scottish Technical handbook Section 6, includes limiting values for external system resistance (this was also planned for the England and Wales version, but deleted late on in the process). The guide very clearly states (10.3 Key Terms) that the specific fan power of an air distribution system should be calculated according to the procedure given in BS EN 13779 2007 Annex D:- Ventilation for Nonresidential buildings Performance requirements for ventilation and room conditioning systems. This important and informative standard describes in Annex D: - the SFP value for the entire building, defined as the weighted average of the SFPE values of individual units and fans. For variable air volume flow systems, the SFPE shall be defined at a partial operating air flow and related external pressure drop - specified for the fan or air handling unit. If the operating profile (of flow rate with respect to time) of the unit is known, then this can be used to establish the partial flow rate, and if not known, then a default value of 65% of design maximum is suggested as a realistic mean annual value for normal comfort ventilation. Additional design criteria are defined for the equipment: - for SFP at 25% of maximum duty to be no more than that at full speed; provision of variable speed drives for fans with motors of over 1100 W; and for the enclosure leakage grade to be L2 as defined in BS EN 1886:2007 Ventilation for buildings - Air handling units - Mechanical performance. Ducting leakage standards are also defined. Minimum control packages are suggested for each system type, and it is stated that Heat recovery devices

should be included where supply and extract ventilation systems include heating and/or cooling. PART F BUILDINGS OTHER THAN DWELLINGS Almost in complete contrast to the extreme detail given concerning residential ventilation systems, Approved Document F sets out guidance for the following non-domestic buildings offices, car parks & other building types. General guidance is given on indoor air quality criteria to facilitate the development of alternative ventilation solutions (from first principles). Guidance is given on provision for maintenance access, and the necessity to ensure the cleanliness of ventilation systems and the security of a clean fresh air supply for the protection of occupant health. For office ventilation (for which a considerable amount of technical research exists) several outline methods are proposed for system design. Alternative approaches (including natural and mixed mode ventilation) are referred to via the appropriate CIBSE guides. For Car Parks, including those below ground simple criteria are expressed for the provision of adequate ventilation by means of accurate Carbon Monoxide level control. Although not referred to in ADF, CO based ventilation alone may not control visual contamination levels, particularly where diesel engined vehicles predominate. Approved Document B is also very relevant to car parks and should be cross referenced. An alternative approach using natural ventilation openings is given, and also mechanical systems with simple air change rate limits are described, and references given to additional sources of guidance. For other buildings, Table 6.3 details an extensive list of reference documents covering the ventilation requirements of a wide range of buildings. For more details about ventilation systems that can help you meet part F contact Nuaire on 02920 858 200.

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SCHOOL BUILDINGS. Compared to most other types of buildings, schools and hospitals are extreme environments. They have high occupancy levels and house many different activities and functions within them. Areas include offices, classrooms/study areas, canteens, commercial kitchens and accommodation a great mix and more varied than most buildings. Part F of the Building regulations applies to schools. Ventilation provisions in schools can be made in accordance with the guidance in DfES Building Bulletin. BB101 exists as a complete design guide to ventilation in schools, covering design rules for natural and mechanical ventilation systems and concepts involved. All major school building projects must now undergo formal environmental assessment using the Building Research Establishments environmental assessment method BREEAM schools and the application of new building regulations should reduce carbon emissions significantly. HOSPITAL BUILDINGS Nuaire has been supplying ventilation systems to hospitals for many years and are aware of the issues for ventilating clinical environments. Health Technical Memorandum 03-01 specialised ventilation in healthcare premises (published in two parts): i part A deals with the design and installation of ventilation systems ii part B covers operational management. The guidance applies to new installations and major refurbishments of existing installations. The above memorandum also includes a revision to reflect current guidance on theatre suite layout and room sizes whilst including other key issues such as: Issues relating to patient comfort and the prevention of health care associated infections. Specialist systems play important roles in these areas. Methods of controlling the casual exposure of staff to anaesthetic substances The design and acceptance testing of general and ultra-clean ventilation (UCV) systems. Setting out the minimum requirements for the design of air-handling units with the regards to the control of Legionella and other dangerous contaminants, and safe access for routine inspection and maintenance.

For further details on school and hospital ventilation system please contact Nuaire on 02920 858 200.

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NUAIRE PRODUCTS AC O USTIC GUIDELINES

All Nuaire products are tested in accordance with UK, European and International industry Standards for performance and sound levels.

IT IS AT LEAST TEN TIMES MORE EXPENSIVE TO CORRECT AN ACOUSTIC PROBLEM THAN TO PREVENT IT.

These laboratory test standards are designed to provide a consistent test method and which to a limited extent that simulate the ways that a fan may be used in a variety of installations. Nuaire generally quote the noise levels separately for the unit inlet, outlet and casing radiated (or breakout) sources, to enable the system designer to properly evaluate the product in the application. The noise level measured on site, for example during the commissioning process, is the sound pressure level and this cannot be directly compared with the sound power levels quoted in our fan selection tools (Nuaire catalogue and Fan Selector). Nuaire typically also quote a free field dBA level at 3m, and this figure, whilst useful for comparison with other products, has a very specific definition and cannot be used for acoustic design purposes. The dBA@3m figure quoted will never correspond to a dBA measurement taken at 3m from a product in a real building. Acoustics is a complicated subject and must be treated with caution as part of the services design process. Our sales engineers and technical support staff will often be able to offer advice on appropriate product types for an application, but it is often necessary to refer to acoustic specialists for a definitive design solution. Nuaire have put together the following bullet points for your information and assistance :SYSTEM DESIGN GENERAL AND COMMON SENSE ISSUES Position the fan for minimum noise impact Position grilles and diffusers for minimum noise impact Design the system for low pressure drop and smooth air flow = low velocity ducting and grilles etc. Where appropriate, use barriers and enclosures of a suitable specification ensuring that they are properly installed (eg ceiling tiles and bulkheads). Special acoustic grade materials are generally

available, and the first principle is to add mass to the system eg layers of plasterboard. Use appropriately specified attenuators and AntiVibration mounts again - properly installed and not bridged to the support structure. Flexible or lightweight supporting structures, or slow running fans, can require higher levels of mechanical isolation, and this can only be achieved with high deflection spring type mounts. Flexible Connectors are often a particular source of breakout noise if they must be used in sensitive areas, then an acoustic grade should be specified. Single skinned rectangular attenuators can also be vulnerable to breakout at the fan connection consider this carefully in your specification. Ideally, use attenuators that have been specified with breakout protection, and fit the flexible connectors at inlet attenuator entry and outlet attenuator exit. Any deviation from a straight inlet/outlet condition, whether by crumpled flexible connectors, bends, or offset transformation pieces, will lead to an increase in the quoted induct noise levels. Specify the correct duty with minimal allowances - and commission the systems properly. As a very rough rule of thumb, due to the combined effects of an acoustic room property known as directivity and a distance correction for a real room situation, it is possible that the dBA level measured in a room with a ceiling void mounted fan above it, can be increases of 8-9 dBA up to 14 dBA higher than the Free Field figure. In general terms, a specification of NR 35 or 40 dBA represents a very acceptable level for most people in an office environment. A requirement to achieve levels of NR 30 or 35 dBA or less in a working space, can be considered as challenging, and may require specialist acoustic assistance. At the very least, with such a specification, the acoustic requirements should be a major design consideration. Designated Quiet areas and bedrooms will need to operate at these levels and preferably lower. A final note: It is at least ten times more expensive to correct an acoustic problem than prevent it.

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USEF UL INFORMATION

RULES OF THUMB
Plant/System Ductwork Selection requirement Rule of thumb Typical duct velocities Low velocity systems 3 5 m/s High velocity systems 7.5 15 m/s Inlet louvres 2.5m/s through free areas Maximum pressure drop rates Low velocity systems 1 Pa/m run High velocity systems 8 Pa/m run Typical system resistances (including air handling plant) Low velocity supply 900 Pa Low velocity extract 300 Pa High velocity supply 1.5 2kPa Air leakage allowance 5% in low velocity systems Environmental Building Application Factor Comfort Noise Levels: Recommended maximum background noise levels for: very quiet rooms, eg concert halls, sound studios quiet rooms, eg bedrooms, theatres, churches private rooms, eg small offices, libraries, living rooms public rooms, eg general offices, classrooms, small shops general areas, eg reception areas, restaurants work areas, eg kitchens, computer rooms, large shops Rule of thumb

Ductwork

Ductwork

NR20 NR25 NR30 NR35 NR40 NR45

Intelligibility of telephone conversations at background noise levels of: up to NR50 Satisfactory up to NR60 up to NR75 up to NR75 Slightly difficult Difficult Unsatisfactory

VENTILATION RATES
The points which affect this are: (a) the size of the building or room (b) the purpose for which it is used (c) the number of occupants (d) the type of work they are doing (e) heat gains from other sources, e.g., electric motors and equipment (f) the amount of steam, dust and odours from production processes (g) whether the customer has any particular temperature requirement for the building The table of recommended ACH given in information leaflets, and the more extensive and detailed list given for different types of rooms and buildings is based on a combination of practical experience and theory, and can safely be used as a guide for all normal conditions in this country. ACH = Air changes per hour

AIR CHANGE RATINGS


The simplest method of determining the ventilation rate required is to make use of the accumulated experience of the industry expressed in a table of air change rates. The volume in cubic metres (m3) of the space to be ventilated is calculated and multiplied by the number of air changes per hour to give the ventilation rate in the m3 per hour. Division by 3.6 converts this to litres per second. Ventilation rate (litres/s) = Volume (m3) x air changes per hour 3.6

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USEFUL INFORMATION

RECOMMENDED AIR CHANGES


While the Building Regulations detail the level of ventilation required in specific premises many engineers will also refer to the Recommended Air Change Rates detailed within the CIBSE (Chartered Institute of Building Services Engineers) guides. Application Banks Cafes/Coffee Bars Cellars Changing Rooms Cinemas/Theatres Conference Rooms Dance Halls Dark rooms Dental Surgeries Entrance Halls Factories/worshops Garages Gymnasiums Hospital Wards Kitchens commercial Laundries Libraries Offices Public House Bars Restaurants Schoolrooms Shops/supermarkets Showers/Bathrooms Stores/Warehouses Swimming Baths Toilets public Utility rooms Air changes per hour 4 to 6 10 to 12 3 to 10 6 to 10 6 to 10 8 to 10 10 to 12 10 to 15 12 to 15 3 to 5 8 to 10 6 to 10 6 to 8 6 to 8 15 to 30 10 to 15 3 to 4 4 to 6 6 to 10 10 to 15 4 to 6 8 to 10 15 to 20 3 to 6 15 to 20 6 to 8 15 to 20

RULES OF THUMB FOR AIR TIGHTNESS


The Building Regulations require all commercial and industrial buildings with a gross floor area greater than 500m2 to be tested for air tightness to a minimum standard of 10m3/h.m2 at 50 Pascals. Note that many passive and low energy comfort control systems, such as Termodeck, require values of fabric airtightness considerably better than required by the Building Regulations for them to perform optimally.
Source: Building regulations

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BENCHMARKS FOR GOOD PRACTICE ENERGY CONSUMPTION


(kWh/m2/y treated floor area) Cellular natural ventilation Gas Good practice Typical Electricity Good practice Typical 79 151 Open plan natural ventilation 79 151

ENERGY CONSUMPTION BREAKDOWN


Offices Naturally ventilated (%) 60 20 12 0 8 Air Conditioned (%) 48 16 6 10 20

Standard air Prestige air conditioned conditioned 97 178 114 210

Space heating Lighting Hot water Cooling Other electricals

Source: BSRIA Blue Book 2008 www.bsria.co.uk

33 54

54 85

128 226

234 358

Source: BSRIA Blue Book 2008 www.bsria.co.uk

ENERGY BENCHMARKS
Offices Energy efficiency rating (kWh/m2 per year) Good Air conditioned over 2000m2 <250 Air conditioned 2000m2 or under <220 Computer centre Natural ventilation over 2000m2 Natural ventilation 2000m2 or under
Source: BSRIA Blue Book 2007 www.bsria.co.uk

COST OF M&E SERVICES


Type of building and service Type of building Offices Type of Service and Building Air conditioned (owned) Air conditioned (let) Not air conditioned (owned) Not air conditioned (let) Purpose built for owner High bay (owned) Secondary/middle school District general Private M&E services /m3 480 411-426 291-301 260-270 120-180 95-185 180-350 425-600 630-650

Fair 250-410 220-310 340-480 230-290 200-250

Poor >410 >310 >480 >290 >250

<340 <230 <200

Factory Warehouse Education Hospitals

HISTORIC U VALUES (W/M2/K)


Non-domestic buildings 2002 0.35 0.16 0.25 1985 0.6 0.6 0.6 1972 1.7 1.42 1.42 1965 1.7 1.42 1.42 1958 1.7

Source: BSRIA Blue Book 2008 www.bsria.co.uk

Walls Roof Floor

Source: BSRIA Blue Book 2008 www.bsria.co.uk

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THERMAL LOADS

Thermal load Heating load

Total cooling load

Typical buildings

Solar Heat gains Other heat gains

Type of Building or load Offices Industrial Educational Retail Residential General office Interior zones (more than 7m from windows) Perimeter zones 65% glazing 60% glazing Retail Banks Restaurants Hotels Computer suites Windows with internal blinds south facing, June-Sept Windows with internal blinds east-west facing, June-Sept Metabolic Lighting Office machinery

Load per unit area 70 W/m2 80 W/m2 100 W/m2 110 W/m2 60 W/m2 125 W/m2 75 W/m2 180 W/m2 120 W/m2 140 W/m2 160 W/m2 220 W/m2 150-300 W/m2 400 W/m2 250W/m2 of glass 150W/m2 of glass 10 W/m2 12 W/m2 15 W/m2

Source: Rules of Thumb, BG 14/2003. BSRIA Blue Book 2008 www.bsria.co.uk

HEATING DEGREE DAYS


10 year average September to May Area Thames Valley South East Southern South West Severn Valley Midlands West Pennines North West Borders North East East Pennines East Anglia West Scotland East Scotland N E Scotland Wales N Ireland N W Scotland Sept 52 71 62 54 43 78 79 95 99 90 77 70 103 106 115 68 96 117 Oct 132 158 134 123 120 169 165 182 179 173 167 152 190 194 202 140 174 199 Nov 226 248 217 201 200 254 250 271 262 259 260 257 269 282 284 216 254 259 Dec 315 332 302 280 294 348 341 354 343 345 350 345 361 367 375 296 333 326 Jan 313 334 307 285 293 349 341 358 346 348 353 346 351 367 361 310 337 327 Feb 276 302 277 254 257 298 289 308 292 285 293 311 300 309 312 271 288 298 Mar 228 252 246 235 219 264 259 288 281 273 260 270 285 290 303 254 273 305 Apr 177 201 199 194 178 213 203 227 238 229 206 213 226 234 253 211 221 255 May 100 124 114 114 97 135 129 147 179 166 133 135 154 177 198 143 153 199

Source: BSRIA Blue Book 2008 www.bsria.co.uk

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RECOMMENDED COMFORT CRITERIA


Building/room type Offices Executive General Open-Plan Retail Shopping Malls Small Shops Supermarkets Banks, building societies, post office Counters Public areas Relative humidity for comfort
Source: CIBSE Guide A 2006

Winter dry resultant temperature (C) 21-23 21-23 21-23 12-19 19-21 9-21 19-21 19-21 40-60%

Summer dry resultant temperature (C) 22-24 22-24 22-24 21-25 21-23 21-23 21-23 21-23

Suggested air supply (l/s/person) 10 10 10 10 10 10 10 10

Maintained illuminance (lux) 300-500 300-500 300-500 50-300 500 750/1000 500 300

ANNUAL SERVICE CHARGES


(lettable areas) Design area Application Offices (let)1 Air-conditioned for heating and air conditioned maintenance Non air-conditioned Lifts Shopping centres2 Average service charge by size, location and type Other information Average service charge Rule of thumb* 1.29/ft2

ANNUAL M&E MAINTENANCE COSTS


(Gross floor area) Design area M&E maintenance Application Factories Factory/office Warehouses Offices air conditioned Offices non air conditioned Call centres Banks/building societies Shopping centres air conditioned Shopping centres non air conditioned Supermarkets Shops (non food) Hospitals Nursing homes and hospices Swimming pools Sports centres Sports centres with swimming pools Primary schools Secondary Schools Universities Museums Libraries Computer buildings Rule of thumb 800/100m2 800/100m2 700/100m2 2250/100m2 1300/100m2 2400/100m2 2150/100m2 950/100m2 750/100m2 1550/100m2 1100/100m2 1800/100m2 1100/100m2 1900/100m2 1400/100m2 1850/100m2 1250/100m2 950/100m2 1500/100m2 1400/100m2 1700/100m2 2400/100m2

Average service charge 0.67/ft2 for heating maintenance Averageservice charge 0.23/ft2 for lift maintenance Enclosed air-conditioned small 4.60-5.30/ft2 medium 5.45-6.96/ft2 large 4.60-5.30/ft2 Enclosed non air-conditioned small 3.48-4.51/ft2 medium 3.98-5.28/ft2 large 3.48-4.51/ft2

Source: 1 Office Oscar 2006, Jones Lange LaSalle 2 Retail/Oscar 2006, Jones Lange LaSalle. As referenced BSRIA Blue Book 2008

Source: BSRIA Blue Book 2008 www.bsria.co.uk

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CONVERSION FACTORS
Length 25.4mm 0.3048m 1609m 6.4516cm2 0.0929m2 16.39cm3 28.32dm3 0.7646m3 0.4047 hectares 4.4546dm3 0.3048m/s 0.00508m/s 0.45359kg 1.016 tonne 16.019kg/m3 0.354km/litre 91 807N 3.6 MJ 1055J 1055J 105.5MJ 745.7W 0.2931W 3.517kW 746.08W 2326J/kg 37.259kJ/m3 4187J/KgK 0.039in 3.28ft 0.00062 miles 0.155in2 10.76ft2 0.061m3 0.035ft3 1.307yd3 2.471 acres 0.224 UK gallon 3.28ft/s 196.85ft/min 2.205lb 0.984imperial ton 0.062lb/ft3 2.82mpg 0.0000108kgf 0.278kWh 0.239callT 0.00095btu 0.0095therm 0.00134hp 3.412btu/h 0.284ton refrigeration 0.00134hp 0.00043btu/Ib 0.0269btu/ft3 0.00024btu/lbf

Area

Capacity Speed Mass Density Fuel Consumption Force Energy

Power

Specific Energy Heat Content (volume basis) Specific Heat Capacity


Source: BSRIA Blue Book 2008 www.bsria.co.uk

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USEF UL INFORMATION

KEY INDUSTRY CONTACTS


American Society for Heating, Refrigerating & Aircon Engineers (ASHRAE) T: 0800 962130 www.ashrae.org Asbestos Removal Contractors Association (ARCA) T: 01283 531 126 www.arca.org.uk Association for Consulting and Engineering (ACE) T: 0207 222 6557 www.acenet.co.uk Association for Environment Conscious Building T: 0845 4569773 www.aecb.net Association for the Conservation of Energy T: 0207 359 8000 www.ukace.org Association of Fire Consultants T: 08700 114 514 www.afc.eu.com Association of Noise Consultants T: 01727 896092 www.association-of-noise-consultants.co.uk BRE Environmental Assessment Method (BREEAM) T: 01923 664 000 www.bre.co.uk British Approvals for Fire Equipment T: 0208 541 1950 www.bafe.org.uk British Automatic Sprinkler Association Ltd T: 01353 659187 www.basa.org.uk British Council for Offices (BCO) T: 0207 283 0125 www.bco.org.uk British Institute of Facilities Management T: 0845 058 1356 www.bifm.org.uk British Refridgeration Association T: 0118 940 3416 www.feta.co.uk/bra Building Research Establishment (BRE) T: 01923 664 000 www.bre.org.uk British Standards Institution T: 0208 996 9000 www.bsi-global.com Building Services Research and Information Association (BSRIA) T: 01344 456 600 www.bsria.co.uk Climate Change Action Plan T: 0207 983 4100 www.london.gov.uk The Carbon Trust T: 0800 085 2005 www.carbontrust.co.uk Chartered Institute of Building T: 01344 630700 www.ciob.org.uk Chartered Institution of Building Services Engineers T: 0208 6755211 www.cibse.org Commissioning Specialists Association T: 01403 754133 www.csa.org.uk Construction Design and Management Regulations 2007 (CDM) HSE T: 0745 345 0055 www.hse.gov.uk Construction Industry Research & Information Association T: 0207 549 3300 www.ciria.org.uk Energy Institute T: 0207 467 7100 www.energyinst.org.uk Energy Saving Trust T: 0207 222 0101 www.est.org.uk Environment Agency T: 01454 624400 www.environment-agency.gov.uk Heat Pump Manufacturers Association T: 0118 940 3416 www.heatpumps.org.uk Heating and Hot Water Information Council T: 0845 600 2200 www.centralheating.co.uk Heating and Ventilating Contractors Association T: 0207 313 4900 www.hvca.org.uk HEVAC Association T: 0118 9403416 www.feta.co.uk/hevac Institute of Acoustics T: 01727 848195 Institute of Maintenance & Building Management T: 01252 710994 Institute of Swimming Pool Engineers T: 01603 499959 Institution of Engineering and Technology T: 0207 2401871 Institution of Mechanical Engineers T: 0207 222 7899 Institution of Structural Engineers www.ioa.org.uk www.imbm.org.uk www.ispe.co.uk www.theiet.org www.imeche.org.uk

T: 0207 235 4535 www.istructe.org.uk Lifetime Homes for Individual and Community Well Being T: 0207 822 8700 www.lifetimehomes.org.uk Lift and Escalator Industry Association T: 0207 935 3013 www.leia.co.uk The London Plan T: 0207 983 4100 www.london.gov.uk National Association of Chimney Engineers T: 01526 322555 www.nace.org.uk Royal Institute of British Architects T: 0207 580 5533 www.riba.org Royal Institution of Chartered Surveyors T: 0207 222 7000 www.rics.org Smoke Control Association T: 0118 9403416 www.feta.co.uk Solar Trade Association T: 01908 442290 www.greenenergy.org.uk/sta Specification Expert T: 01344 899280 www.barbour.info The Climate Group T: 0207 960 2970 www.theclimategroup.org.uk UK Thermography Association T: 01604 630124 www.ukta.org
Source: BSRIA Blue Book 2008 www.bsria.co.uk

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TYP I C A L AP PLIC ATION

ALL BUILDINGS HAVE THEIR OWN UNIQUE REQUIREMENTS FOR VENTILATION. WITH THE NEW GOVERNMENT GUIDELINES ON ENERGY EFFICIENCY IT IS MORE DIFFICULT TO MAINTAIN A COMFORTABLE, HEALTHY ENVIRONMENT WHILST PROVIDING AN ENERGY EFFICIENT SOLUTION.

NATURAL VENTILATION Provides low energy ventilation systems, using the principles of natural mixing ventilation in the winter and natural upward displacement in the summer. MECHANICAL EXTRACT FOR OFFICES & COMMUNAL AREAS Extract fans are the simplest form of ventilation for office and communal environments. Whether duct, wall, window or ceiling mounted these fans will extract moisture from wet rooms and offices to provide continuous fresh air. STAIRWELL PRESSURISATION & SMOKE EXTRACT FOR MULTI-FLOOR REQUIREMENTS Nuaire have manufactured smoke and car park ventilation for over 30 years and a design service is available to complement the complete range of smoke pressurisation and extract fans (duct or roof mounted) for 300/400C for 1 & 2 hours, certified to EN12101-3 2002. CAR PARK EXTRACT The comprehensive range of AXUS smoke fans together with the Impulse car park fan meets the ever increasing need to provide smoke extract for car parks.

SMOKE SOLUTIONS STAIRWELL PRESSURISATION & SMOKE EXTRACT APPLICATIONS XS RANGE Wall, window, ceiling and roof extract fans (up to 530l/s).

AXUS SMOKE & AXT High temperature & ambient axial extract fans up to 85m3/s.

MULTI-ROOM VENTILATION

NATURAL VENTILATION

CONSTANT PRESSURE VARIABLE VOLUME Twin fan - high performance extract up to 2.65m3/s.

CONSTANT PRESSURE VOLUME Control damper - energy efficient volume damper for use with constant pressure twin fan.

E-STACK (F, A, S & R SERIES UNITS) Range of low energy systems developed as a solution for use in new buildings.

30

029 2085 8200

NUAIRE HAS OVER 40,000 PRODUCT LINES TO SELECT FROM WHATEVER YOUR REQUIREMENTS. WE HAVE THE SOLUTION FROM A SMALL EXTRACT FAN TO LARGE AIR HANDLING UNITS.

MECHANICAL EXTRACT FOR OFFICES AND COMMUNAL AREAS CAR PARK EXTRACT OPTIONS ES-OPUSDC Energy efficient range of inline, surface and recessed fans up to 115l/s.

XBOXER TAILOR MADE AHUS 23 sizes covering airflow range up to 20m3/s.

IMPULSE HIGH TEMPERATURE EXTRACT Powerful impulse fan certified to EN12101-3 (300C for 2 hours).

ECOSMART SQURBO Energy efficient make up air supply and extract units up to 0.5m3/s.

XTRACTOR High efficiency centrifugal fan up to 6.2m3/s.

TERMINATOR Horizontal discharge roof extract fan.

XBOXER THERMAL WHEELS Available in 6 sizes up to 10m3/s.

XBOXER PACKAGED HEAT RECOVERY Low depth, high performance range up to 5m3/s.

SQUIF RANGE Run and standby units ideal for out of airstream applications such as commercial kitchens. Twin fan option.

MRXBOX95 WALL & LOFT HEAT RECOVERY High efficiency up to 95% efficient.

nuaire.co.uk

31

TEST, INSTRUMENTATION, RESEARCH AND CONSULTANCY


FROM THE BUILT ENVIRONMENTS EXPERTS

2,500m2 UKAS accredited laboratory or on-site testing Over 50 years of experience and 150 staff Product and building energy efficiency Supporting design, installation, operation and maintenance

For independent worldwide services contact BSRIA t +44 (0) 1344 465600 f +44 (0) 1344 465626 e bsria@bsria.co.uk

www.bsria.co.uk
32 029 2085 8200

A I R HA ND L ING UNITS (AHUS)

33

VENTILATION UNIT TYPE

UNIT LOCATION

MAX PERFORMANCE 75l/s 5.0m3/s 0.65m3/s 1.7m3/s

PAGE

OPUSXBOX XBOXER HEAT EXCHANGE XBOXER 55 XBOXER HEAT EXCHANGE TWINFANS CLASSAIRE ECOSMART SQURBO ECOSMART BOXER

SUPPLY/EXTRACT SUPPLY/EXTRACT SUPPLY/EXTRACT SUPPLY/EXTRACT

34 40 56 64

CLASSROOM APPLICATIONS SUPPLY/EXTRACT INLINE SUPPLY/EXTRACT

PROJECT SPECIFIC 0.5m3/s 5.0m3/s 0.3m3/s 10m3/s 10m3/s 20m3/s

90 94 98 116 118 124 144

UNDERBENCH CLASSROOM UNIT SUPPLY/EXTRACT XBOXER THERMAL WHEEL XBOXER RUN AROUND COIL XBOXER CUSTOM AIR HANDLING UNITS BOXER MODULAR SUPPLY SUPPLY/EXTRACT SUPPLY/EXTRACT SUPPLY/EXTRACT

SUPPLY

6.0m3/s

154

nuaire.co.uk

33

OP USXB OX - SM A L L CO M MERCIAL HEAT RECOVERY SYSTEM


LOW DEPTH, HEAT RECOVERY UNIT WITH MULTIPLE SPIGOTS AND ECOSMART CONTROLS.

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A I R H A NDL ING UNI TS ( A H US) O P USXBOX TEC H NIC A L INFO R MATI O N

B E NE F I T S
LOW DEPTH 185MM
The shallowest available, ideal for applications where space is at a premium.

PLUG AND GO
Ecosmart controls and sensors, (please refer to controls section) simply plug directly into the unit supply and extract then respond to the conditions being monitored. An ES-CI will also be required.

LOW MAINTENANCE COSTS


Heat exchanger block and filters are easily removed from below and cleaned ensuring longer fan life whilst maintaining efficiencies.

HIGH EFFICIENCY
Heat recovery efficiency in excess of 70% possible, this together with low watt D.C. motors gives all round energy savings.

QUIETEST UNIT AVAILABLE FLEXIBLE SOLUTION


Supply and extract airflows are easily fine tuned using integral speed adjustment and built in balancing dampers at each spigot. Acoustically lined with advanced impeller technology, ensuring the quietest system possible.

QUIET, COMPACT & POWERFUL


Low noise levels, compact design and a high performance, provides the perfect engineering solution.

5 YEAR WARRANTY
For peace of mind.

QUICK INSTALLATION
A single point fixing bracket with anti-vibration strip enables quick and easy installation.

ECOSMART EFFICIENCY
Supplied with Ecosmart control, providing a simple to install, easy to commission, energy efficient solution.

TYPICAL INSTALLATION:
Ceiling Grid Mounted Supply Diffuser Ceiling Mounted Extract Grille

OPTIONS INCLUDE:

Extract Air

Easy access to filters. Fresh inlet

Min and max speed and run on timer adjustment.

Exhaust to outside

opusXbox in ceiling void Extract fan section and commissioning controls. Knockout spigots.

nuaire.co.uk

35

A I R HA NDL ING UNITS ( A H US) O P USXB OX TEC HNI C A L I NFO R MATI O N

PERFORMANCE - OPUSXBOX OPUSXBOX


(m3/hr) 0 450 400 Fan Static Pressure (Pa) 350 300 250 200 3 150 100 50 0 0 10 20 30 40 50 60 70 80 11 25% 2 50% 75% 4 100% 36 72 108 144 180 216 252 288

Casing

ISO 5801 2007 AMCA 300

V
Type D Air Density 1.2 kg/m3

Code descriptions

OPUSXBOX

Air volume flow rate (l/s)

OPUSXBOX E L E CT R I C AL , SOU N D & W E I GH T


Curve 1 (25%) Ref Supply fan Extract fan 2 (50%) Supply fan Extract fan 3 (75%) Supply fan Extract fan 4 (100%) Supply fan Extract fan W* * 5 5 17 17 51 51 120 120 FLC (amps) 0.05 0.05 0.1 0.1 0.3 0.3 0.7 0.7 SC* (amps) 0.05 0.05 0.1 0.1 0.3 0.3 0.7 0.7 Sound figures Induct sound power level re 1pW 125 250 500 1K 2K 29 31 28 15 16 19 26 23 14 8 18 26 17 7 4 35 39 43 34 34 45 47 44 31 32 35 42 39 30 24 34 42 33 23 19 51 55 59 50 50 55 57 54 41 42 45 52 49 40 34 44 52 43 33 29 61 65 69 60 60 62 64 61 48 49 52 59 56 47 41 51 59 50 40 36 68 72 76 67 67 4K 7 4 5 26 23 12 9 42 33 22 19 52 40 29 26 59 8K 2 4 5 16 15 9 9 32 25 19 19 42 32 26 26 49 Breakout Weight dBA @3m (Kg) 15 25

Inlet Outlet Inlet Outlet Inlet Outlet Inlet Outlet Inlet Outlet Inlet Outlet Inlet Outlet Inlet Outlet

29

38

44

*Fans are programmed with a soft start, therefore starting current is the same as the FLC. Please note step curves shown are for information purposes only and are not individual units. The units actual duty range is infinitely variable. **W = Watts are total power consumption.

INSTALLATION
Bracket tongues engage with casing slots, then unit rotated up to align with fixing screw hole.

Fixing screw hole.

Slots in casing either side of unit to allow alternative mounting option.

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A I R H A NDL ING UNI TS ( A H US) O P USXBOX TEC H NIC A L INFO R MATI O N

OPUSXBOX CONFIGURATIONS View from underside with cover removed

Extract fan and commissioning controls Communications terminal box Supply fan and commissioning controls Mains voltage terminal box Filter

Air Discharge to outside via 125 dia spigot

22mm condensate tray and drain 100 dia spigot c/w V.C.D 125 dia spigot c/w V.C.D

Fresh air inlet via 125 dia spigot

4 x 100mm dia spigots c/w V.C.D Mounting bracket with A.V. strip Filter 100 dia spigot c/w V.C.D 125 dia spigot c/w V.C.D

DIMENSIONS (mm) OPUSXBOX


10 Mounting bracket Single screw unit fixing

SIDE VIEW 185 Condensate drain 22mm OD

4 x spigot knockouts. 1 x 125mm dia. and 3 x 100mm dia. for each supply and extract system VIEW FROM UNDERSIDE WITH COVER REMOVED 125 dia. 100 dia. extract extract

Cable entry 20mm END VIEW MOUNTING BRACKET TOP VIEW 250

125 dia. Intake

100 dia. extract 100 dia. extract 685

Junction box for sensors etc

4 x end spigot knockouts 100mm dia.

100 dia. supply 100 dia. supply Drain

Mains connection box Bracket fixing 4 holes 7.5mm dia.

125 dia. 100 dia. supply supply 850

125 dia. discharge

Weight: 25kg

Download specification from www.nuaire.co.uk/specifications

nuaire.co.uk

637

37

A I R HA NDL ING UNITS ( A H US) O P USXB OX WI R ING TEC HNI C A L I NFO R MATI O N

WIRING FOR OPUSXBOX


The supply and extract fan within the unit are pre-wired to an external wiring box for ease of connection. All field wiring must be routed through a suitable local isolator. Basic wiring. Both supply and extract will run at constant speed. The fan duty is controlled via the 'Boost' setting. 2
LVT NET TR

Circuit board wiring. Other control wirings are available on each fan. Open the cover of the unit to gain access to these connections.
DO NOT USE Pre-wired to junction box

Trickle Link

230V - 50Hz

Isolator by others N L
3A fuse

1 N L L
Factory fitted links 240V 1ph supply pre-wired to terminal box Switch live input pre-wired to terminal box

N 1 E 2

TEST

N L SL

60 30
Run-on (mins)

0 100
Max Airflow (%)

25 100
Min Airflow (%)

230V - 50Hz

Isolator and switch by others N L


3A fuse Boost switch

2 1 N L L N 1
2

25 Status

Remove factory fitted link from 'L' to '1'

Trickle and Boost operation. Both supply and extract will run at trickle and boost speed together. Closing the boost switch will cause both fans to run at boost setting.

230V - 50Hz

Isolator and switches by others N L


3A fuse Boost switches

2 1 N L L N 1
2
Boost signal for extract fan Boost signal for supply fan

Remove all factory fitted links

Wiring for independent boost. The supply and extract fan will trickle and boost independently.

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A I R H A NDL ING UNI TS ( A H US) O P USXBOX TEC H NIC A L INFO R MATI O N

CO NSULTA NT S SP E CI FIC ATION


OPUSXBOX OPERATION
The supply and extract ventilation unit shall be as indicated on the drawings and shall be in accordance with the particular fan schedule in the specification. Where a stand alone heater battery it will raise the temperature of the supply air to the design room temperature after the air has passed through the heat exchanger. The ventilation unit shall automatically vary the ventilation rate, as it receives signals from one of the optional interconnected sensors. When signals are received, the fan shall either vary its speed proportionally or on a trickle and boost principle. The unit shall have the facility to commission the supply and extract fans individually via inbuilt minimum and maximum speed adjustment, the fans themselves shall have infinitely variable speed control.

OPUSXBOX CONTROL OPTIONS


All versions shall have the following functions integrally mounted within the fan unit on a purpose made PCB, all such components pre-wired and factory fitted by the manufacturer: Integral speed control on supply and extract. Integral background ventilation control/set point. Integral boost ventilation control/set point. Integral run on timer. Integral S/L terminal for boost from remote switch, e.g. lightswitch. The fan unit will have a 5 year warranty. Units shall be the OPUSXBOX as manufactured by Nuaire.

OPUSXBOX - UNIT SPECIFICATION


The fans shall be acoustically lined with high density class O flame retardant insulation, giving extremely low noise levels. The unit shall have a heat exchanger block manufactured from aluminium with a thermal efficiency of approximately 70% which shall be protected by G2 grade filters on supply and extract. It shall come complete with a condensate drip tray and drain connection, integral minimum and maximum speed controls, run on timer and facia mounted failure indication. The breakout noise level and power requirements shall be as detailed by the unit manufacturer and as detailed in the ventilation equipment schedule. The unit shall have low energy, high efficiency d.c. fan/motor assemblies with sealed for life bearings. The depth of the low profile unit shall not be greater than 185mm and shall incorporate a low profile single point mounting bracket, with a pre-stressed synthetic anti vibration strip. The unit shall be constructed with two removable panels allowing full maintenance access to all components. To facilitate the interconnection of branch ducts the unit shall have multiple spigot connections with integrated balancing dampers. Spigot connections provided.

Download specification from www.nuairegroup.com/specifications

nuaire.co.uk

39

XBOXE R HE AT E XCHA NG E UNITS


WIDE RANGE OF ENERGY EFFICIENT HEAT RECOVERY UNITS WITH OPTIONAL INTEGRATED CONTROLS.

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B E NE F I T S
HIGH EFFICIENCY
Heat exchanger efficiency of up to 70%, alongside high efficiency motors and backward curved impellers.

EASY INSTALLATION
All XB models (sizes 2 - 6) are supplied in one piece. XBH and XBV models (sizes 6, 7, 8, 9 & 10) are supplied in 3 sections (unless otherwise specified) for delivery, ready for site assembly.

DX COIL OPTION AVAILABLE


Please contact Nuaire.

CONSTANT PRESSURE CONTROL AVAILABLE


For further details please contact Nuaire.

ENERGY EFFICIENT CONTROLS


Full Ecosmart control compatibility provides a simple plug & go control solution with BMS interface and trickle and boost as standard.

EASY MAINTENANCE
Left or right hand options (in direction of airflow) will provide full access to components. For access requirements contact Nuaire.

HEATER BATTERY OPTIONS


Unit with integral battery, LPHW or electric.

NO CONTROL OPTION AVAILABLE


Now available on all sizes.

ANCILLARIES INTEGRATED SUMMER BYPASS


Operates automatically via integrated factory set temperature sensors. A range of ancillaries are available including manometers, bulkhead lights, view ports, drain trays & traps. For further details please contact Nuaire.

SPACE SAVING SOLUTIONS


Stacked or horizontal units, provide the most effective solution.

WEATHERPROOF DETAIL
Can be factory or fitted on site, please refer to page 53 for details. Note: weather proof enclosure for XB2 XB5 is supplied as a separate component.

QUIETEST SOLUTION
Units are double skinned keeping breakout noise to the lowest possible levels. Optional acoustic enclosure available.

5 YEAR WARRANTY
On Ecosmart models for peace of mind. No control models have a 2 year warranty. Contact Nuaire for details.

ADVANCED CONDENSATE REMOVAL WIDE RANGE


Horizontal, stacked and twinfan options available up to 5m3/s. Miniature condensate pump option, for applications where the distance to discharge is great. Pump also enables a micro bore type pipe to be used.

QUICK COMMISSIONING
Integrated supply and extract fan allows precise system duty can be quickly and accurately set. (Ecosmart models only).

FILTER OPTIONS
G4 fitted as standard. Higher grade integrated filters available. Duct mounted ancillary also available.

FEATURES INCLUDE:

With electric heater.

With LPHW.

Constant Pressure control option.

Filter option.

Bottom access available (XB2-5).

nuaire.co.uk

41

AIR HANDLING UNITS (AHUS) XBOXER HEAT EXCHANGE TECHNIC AL INFORMATION

PERFORMANCE - XBOXER HEAT EXCHANGE XBOXER Horizontal sizes: (XB2-5) and (S1-XB and S6-XB) and stacked sizes (S2-5 XBV)
(m3/hr) 700 0 720 1440 2160 2880
ISO 5801 2007 AMCA 300

Casing

600 XB55 500 Fan Static Pressure (Pa) 6 400

Type D Air Density 1.2 kg/m3

Code descriptions

XB2 - R L 2 AE | | | | | |
1 2 3 4 5 6
1. Xboxer (S1-XB or XB2-5 or S6XB or S2-5 XBV) 2. Curve ref. 3. Component layout L = Left hand R = Right hand 4. Type of heater battery fitted N= No heater L = LPHW E = Electric 5. 2 = 2 row coil or 3 = 3 row coil 6. Optional Acoustic Enclosure (sizes XB2 - 5 only) *For coil options please see page 74.

300 3 200 2 100 1 4

0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

Air volume ow rate (m3/s) Note: refer to page 56 for XB55 horizontal unit for internal mounting only.

XBOXER Horizontal sizes: (S6-10 XBH) and stacked sizes: (S6-10 XBV)
(m3/hr) 600 0 3600 Full speed 500 7200 Full speed 10800 14400 18000
ISO 5801 2007 AMCA 300

Casing

V
Type D Air Density 1.2 kg/m3

Fan Static Pressure (Pa)

10 400 8 7 300 6 200 75% speed 100 80% speed 0 0 1 2 3 4 5 7 9 9

Code descriptions

S6NC - XBV - R L 3 WP | | | | | | |
1 2 3 4 5 6 7
1. Curve Ref. (S6-10XBH) or S6-10XBV 2. Ecosmart control as standard NC = No control (sizes 1 - 10) 3. Xboxer (XB/H or XBV) 4. Component layout L = Left hand R = Right hand Handings in direction of supply air. 5. Type of heater battery fitted N= No heater L = LPHW E = Electric 6. 2 = 2 row coil or 3 = 3 row coil 7. Optional weather proof kit *For coil options please see page 74.

Air volume ow rate (m3/s)

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A I R H A NDL ING UNI TS ( A H US) XB OXER H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N

PERFORMANCE - XBOXER HORIZONTAL XB AND XBH AND STACKED XBV E L E C T RIC AL , SOU N D & W E I GH T
Motor power Phase watts 1 172 Start current (amps) 1.28 Full load current (amps) 1.28 Electric Heater (kW) Heater FLC (amps) 1.28 LPHW Heater (kW) * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply * Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract Induct Sound Power Levels dB re 1pW 63 125 250 500 1K 2K 60 55 54 47 41 37 64 67 63 59 62 60 68 69 64 61 62 60 61 60 56 48 41 37 71 71 69 66 62 54 64 64 64 62 57 57 67 70 65 69 60 59 60 62 53 50 47 37 69 69 67 68 63 59 67 65 63 57 55 58 67 70 65 67 61 55 59 60 58 52 48 47 75 75 73 70 66 58 68 68 68 66 61 61 71 74 69 73 64 63 64 66 57 58 51 41 73 73 71 72 67 63 71 69 67 61 59 62 71 74 69 71 65 59 63 64 62 56 52 51 76 75 71 70 69 60 64 62 63 61 59 56 74 73 70 73 70 68 67 63 55 57 54 45 74 73 69 72 70 65 67 63 62 57 57 57 74 73 70 72 71 64 66 61 60 55 55 55 80 79 75 74 73 64 68 66 67 65 63 60 78 77 74 77 74 72 71 67 59 61 58 49 78 77 73 76 74 69 71 67 66 61 61 61 78 77 74 76 75 68 70 65 64 59 59 59 82 86 80 68 67 64 76 79 76 67 62 59 85 86 80 74 72 68 77 80 73 64 59 55 76 79 76 67 62 59 82 86 80 68 67 64 77 80 73 64 59 55 85 86 80 74 72 68 75 77 76 74 68 67 81 81 83 84 78 77 76 71 73 79 72 69 80 83 86 79 74 75 78 82 79 77 71 72 84 87 86 87 81 82 79 76 76 82 75 74 83 89 89 82 77 80 84 77 76 78 74 69 89 84 84 84 85 80 84 77 74 79 79 72 89 84 86 83 80 77 86 79 81 80 75 71 92 87 90 87 86 82 87 80 80 82 80 74 91 86 91 85 81 79 Breakout dBA Weight @3m (Kg) 33 75

Curve Code 1 S1-XB-**

XB2-**

270

1.7

1.7

4.5

18.7

S2-XBV-**

270

1.7

1.7

4.5

18.7

XB3-**

410

1.9

1.9

4.5

18.7

S3-XBV-** 1

410

1.9

1.9

4.5

18.7

XB4-**

423

2.8

2.8

4.5

18.7

S4-XBV-**

423

2.8

2.8

4.5

18.7

XB5-**

690

3.6

3.6

4.5

18.7

S5-XBV-**

690

3.6

3.6

4.5

18.7

S6-XB-**

850

25

S6-XBH-** S6-XBV-**

S7-XBH-** S7-XBV-**

1 3 1 3 3

980 980 4.400 kW

6 6 9

6 6 9

6 12 6 12 27

25 16.7 25 16.7 38

S8-XBH-** S8-XBV-**

4.400 kW

54

75

S9-XBH-** S9-XBV-**

8.000 kW

17

17

10

S10-XBH-** 3 S10-XBV-**

11.000 kW 22

22

4K 33 57 56 32 52 40 56 29 58 44 55 42 56 44 60 33 62 48 59 46 57 46 63 37 63 50 62 50 61 50 67 41 67 54 66 54 57 50 61 47 50 57 47 61 65 75 67 73 72 82 74 80 64 74 66 72 66 75 67 74

8K 29 53 51 28 49 28 49 25 54 33 51 34 53 32 53 29 58 37 55 38 53 36 56 30 58 41 58 39 57 40 60 34 62 45 62 43 51 40 54 44 40 51 44 54 56 66 53 69 58 68 55 71 52 66 53 65 56 70 57 69

34

153

36

90

36

153

38

90

36

155

39

94

38

155

43

94

47

212

39

595

47

630

50

954

46

1517

48

1930

Units are supplied c/w with 2 No.G4 filters as standard. F5 & F7 filters are available as integrated options on supply. Motor power and current loads are the total for both fans running together. Unit has a soft start function therefore the starting current is identical to the full load. ** Add relevant code for handing and heater type. * For details on coils, codes and selection please refer to page 74. Note: Size 6 - 1 phase = supply for fan, 3 phase = supply for electric heater battery.

Download specification from www.nuaire.co.uk/specifications

nuaire.co.uk

43

A I R HA NDL ING UNITS ( A H US) XB OXER H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Horizontal size S1-XB DI ME NS ION S (m m )


Code S1-XB A 1361 B 1000 C 340 D 250

Filter

Heat Exchanger

LPHW Coil B

Filter C

A D

Model shown: S1-XB-LL (left hand with LPHW).

Model shown: S1-XB-RL (right hand with LPHW).

Model shown: S1-XB-LN (left hand with no heater).

Model shown: S1-XB-RN (right hand with no heater).

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A I R H A NDL ING UNI TS ( A H US) XB OXER H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Horizontal sizes XB2, 3, 4, 5 and S6-XB DI ME N SION S (m m )
Code XB2 XB3 XB4 XB5 S6-XB A 1700 1700 1700 1700 1700 B 1150 1150 1150 1150 1150 C 340 340 340 340 700 D 315 315 315 315 500 A D C B

Model shown: XB2-5-LL (left hand with LPHW).

Model shown: XB2-5 and S6-XB-RE (right hand with electric heater).

Model shown: XB2-5 and S6-XB-LE (left hand with electric heater).

Model shown: XB2-5 and S6-XB-LL (left hand with LPHW).

Model shown: XB2-5 and S6-XB-RL (right hand with LPHW).

Model shown: XB2-5 and S6-XB-LN (left hand with no heater).

Model shown: XB2-5 and 6-XB-RN (right hand with no heater).

For weatherproof cowls refer to page 53

Download specification from www.nuaire.co.uk/specifications

nuaire.co.uk

45

A I R HA NDL ING UNITS ( A H US) XB OXER H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Horizontal size S6-XHB DI ME NS ION S (m m )


Code S6-XBH A 2800 B 2000 C 530 D 400

Supply Fan

LPHW

Heat Exchanger B

Filter Filter

Extract Fan D

Model shown: S6-XBH-LL (left hand with LPHW).

Model shown: S6-XBH-LE (left hand with electric heater).

Model shown: S6-XBH-RE (right hand with electric heater).

Model shown: S6-XBH-LL (left hand with LPHW).

Model shown: S6-XBH-RL (right hand with LPHW).

Model shown: S6-XBH-LN (left hand with no heater). Note: Control box is integral.

Model shown: S6-XBH-RN (right hand with no heater).

For weatherproof cowls refer to page 53

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A I R H A NDL ING UNI TS ( A H US) XB OXER H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Horizontal sizes S7 and 8-XHB

Supply Fan

Control

LPHW

DI ME N SION S (m m )
Code S7-XBH S8-XBH A 2600 3800 B 1600 2000 C 800 1000 D 1200 2200 E 600 600 F 800 1000 G 600 600 H 350 450

Filter

30 Filter 30 30 H G Heat Exchanger Extract Fan A

30 Model shown: S7-8-XBH-LL (left hand with LPHW).

Model shown: S7-8-XBH-LE (left hand with electric heater).

Model shown: S7-8-XBH-RE (right hand with electric heater).

Model shown: S7-8-XBH-LL (left hand with LPHW).

Model shown: S7-8-XBH-RL (right hand with LPHW).

Model shown: S7-8-XBH-LN (left hand with no heater).

Model shown: S7-8-XBH-RN (right hand with no heater).

Download specification from www.nuaire.co.uk/specifications

nuaire.co.uk

47

A I R HA NDL ING UNITS ( A H US) XB OXER H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Horizontal sizes S9 and 10-XHB DI ME NS ION S (m m )


Code S9-XBH S10-XBH A 4600 4600 B 2600 2600 C 1000 1300

Supply Fan Control

LPHW

Heat Exchanger B

Filter C Filter

30

Extract Fan A

30 30

30 Model shown: S9/10-XBH-LL (left hand with LPHW).

Model shown: S9/10-XBH-LL (left hand with LPHW).

Model shown: S9/10-XBH-RL (right hand with LPHW).

Model shown: S9/10-XBH-LN (left hand with no heater).

Model shown: S9/10-XBH-RN (right hand with no heater).

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029 2085 8200

A I R H A NDL ING UNI TS ( A H US) XB OXER H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Stacked sizes S2, 3, 4 and 5-XBV DIME NSION S (m m )
Code S2-XBV S3-XBV S4-XBV S5-XBV A 2500 2500 2500 2500 B 550 550 550 550 C 820 820 820 820 D

Filter

Control Box

Heat Exchanger Supply Fan

Filter

LPHW

C 250 250 250 250 D

Extract Fan B

Model shown: S2-5-XBV-LL (left hand with LPHW).

Model shown: S2-5-XBV-LE (left hand with electric heater).

Model shown: S2-5-XBV-RE (right hand with electric heater).

Model shown: S2-5-XBV-LL (left hand with LPHW).

Model shown: S2-5-XBV-RL (right hand with LPHW).

Model shown: S2-5-XBV-LN (left hand with no heater).

Model shown: S2-5-XBV-RN (right hand with no heater).

Download specification from www.nuaire.co.uk/specifications

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49

A I R HA NDL ING UNITS ( A H US) XB OXER H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Stacked size S6-XBV DI ME NS ION S (m m )


Code S6-XBV A 2000 B 954 C 1060 D 400

Filter

Fan + Control

Heat Exchanger

Filter

Supply Fan + Control LPHW

A B

LPHW connections

Model shown: S6-XBV-LL (left hand with LPHW).

Model shown: S6-XBV-LE (left hand with electric heater).

Model shown: S6-XBV-RE (right hand with electric heater).

Model shown: S6-XBV-LL (left hand with LPHW).

Model shown: S6-XBV-RL (right hand with LPHW).

Model shown: S6-XBV-LN (left hand with no heater). Note: control box is integral.

Model shown: S6-XBV-RN (right hand with no heater).

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A I R H A NDL ING UNI TS ( A H US) XB OXER H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Stacked sizes S7 and 8-XBV DIME NS ION S (m m )
Code S7-XBV S8-XBV A 2600 3800 B 800 1000 C 1600 2000 LPHW

Filter

Fan + Control

Heat Exchanger

Filter

Supply Fan + Control

30 A B 30 Model shown: S7-8-XBV-LL (left hand with LPHW).

Model shown: S7-8-XBV-LE (left hand with electric heater).

Model shown: S7-8-XBV-RE (right hand with electric heater).

Model shown: S7-8-XBV-LL (left hand with LPHW).

Model shown: S7-8-XBV-RL (right hand with LPHW).

Model shown: S7-8-XBV-LN (left hand with no heater).

Model shown: S7-8-XBV-RN (right hand with no heater).

Download specification from www.nuaire.co.uk/specifications

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51

A I R HA NDL ING UNITS ( A H US) XB OXER H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Stacked sizes S9 and 10-XBV DI ME NS ION S (m m )


Code S9-XBV S10-XBV A 4300 4300 B 1300 1300 C 2000 2600 D 479 638 E 557 638 LPHW Supply Fan + Control

Filter

Fan + Control Heat Exchanger

Filter

D E 30 A B 30

Model shown: S9-10-XBV-LL (left hand with LPHW).

Model shown: S9-10-XBV-LL (left hand with LPHW).

Model shown: S9-10-XBV-RL (right hand with LPHW).

Model shown: S9-10-XBV-LN (left hand with no heater). Note: control box is integral.

Model shown: S9-10-XBV-RN (right hand with no heater).

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029 2085 8200

A I R H A NDL ING UNI TS ( A H US) XB OXER WEATH ER P RO O F K I TS TEC H NIC A L INFO R MATI O N

FACTORY FITTED WEATHERPROOF KIT Horizontal (size 6 - 10) Stacked (size 2 - 10)

DIMENSIONS FOR WEATHERPROOF KITS


Up to 100mm

Code descriptions

S7 - XBH - LE WP | | | |
1
B A

4
RL = Right hand, LPHW LN = Left hand, no heater RN = Right hand, no heater 4. Weatherproof kit fitted to unit and delivered to site

Note: Dimension A = equals the length of XBOXER unit selected from this brochure. B = equals the width of XBOXER unit selected from this brochure. Height of weatherproof kit is up to 100mm. For twin fan Weather Kit use codes SXB - HTWP (Horizontal sizes 2 - 5) and SXB - VTWP (Stacked sizes 2 - 5).

1. Size of XBOXER unit 2. XBH = Horizontal unit XBV = Stacked unit 3. LE = Left hand, electric RE = Right hand, electric LL = Left hand, LPHW

WEATHERPROOF KIT FOR ON-SITE FITTING Horizontal (size 6 - 10) Stacked (size 2 - 10)

Code descriptions

SXBH - 7 - LE WP | | | |
1 2 3 4
RL = Right hand, LPHW LN = Left hand, no heater RN = Right hand, no heater 4. Weatherproof kit for on-site fitting 1. SXBH = Horizontal unit SXBV = Stacked unit 2. Size of XBOXER unit 3. LE = Left hand, electric RE = Right hand, electric LL = Left hand, LPHW

Download specification from www.nuaire.co.uk/specifications

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53

A I R HA NDL ING UNITS ( A H US) XB OXER W EATH ER PROTEC TI O N TEC HNI C A L I NFO R MATI O N

WEATHER PROTECTION FOR XBOXER HORIZONTAL UNIT Sizes XB2 - 5 and XB6
Weatherproof construction Can be retro fitted on site (Please contact Nuaire) Complete with bird/vermin mesh and internal airflow divider Available in 2 sizes

Note: The enclosure above is supplied as a separate component as standard.

DIMENSIONS (mm)
View from end View from side

External access both sides D E Vermin mesh guard (can be removed and cut for duct access).

Base frame View from top

Ducts to treated space (by others)

DI ME N S ION S (m m )
Unit Code SXB-WP SXB6-WP Unit size 2-5 6 A 2400 2400 B 1400 1400 C 530 880 D 100 100 E 1800 1800 Weight (Kg) 65 79

Code example for on-site fitting

SXB - WP
Code example for factory fitting

XB2 - LEWP

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029 2085 8200

A I R H A NDL ING UNI TS ( A H US) XB OXER AC O USTI C ENC L O SUR E TEC H NIC A L INFO R MATI O N

ACOUSTIC ENCLOSURE FOR XBOXER HORIZONTAL UNIT Sizes XB2 - 5


The additional breakout reduction of a standard 25mm double skinned pentapost enclosure (close coupled to the unit inside) is as shown below.

B R E A KOU T R E DU C T I ON
Frequency (Hz) 125 Sound reduction index Db 8 250 14 500 21 1K 23 2K 24 4K 23 8K 19

Code example for factory fitting

XB2 - RL - AE

It is recommended the Acoustic Enclosure (see code example below) be ordered with the XBOXER unit and fitted at the factory.

DIME NSION S (m m )
Unit Code XB2-5 Unit size 2-5 A 1800 B 1450 C 470 Weight (Kg) 298

Download specification from www.nuaire.co.uk/specifications

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55

XB5 5 HE AT E XCHA NG E UNITS


ENERGY EFFICIENT HEAT RECOVERY UNITS WITH SPECIALIST ACOUSTIC TREATMENT PROVIDING LOW NOISE LEVELS.

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A I R H A NDL ING UNI TS ( A H US) XB 55 H EAT EXC H A NG E UNI TS TEC H NIC A L INFO R MATI O N

B E NE F I T S
QUIETEST SOLUTION
Units are double skinned with specialist acoustic treatment keeping breakout noise to the lowest possible levels. Designed to meet BB101 & BB93.

NO CONTROL OPTION AVAILABLE


Allowing for controls by others for integration into a specific BMS system.

FILTER OPTIONS
G4 fitted as standard. Higher grade integrated filters available. Duct mounted ancillary also available.

ANCILLARIES ENERGY EFFICIENT CONTROLS


Full Ecosmart control compatibility provides a simple plug & go control solution with BMS interface and trickle and boost as standard. A range of ancillaries are available including room mounted CO2 temperature sensors, and matched silencers. For further details please contact Nuaire.

DX COIL OPTION AVAILABLE


Please contact Nuaire.

CONSTANT PRESSURE CONTROL AVAILABLE


For further details please contact Nuaire.

SPACE SAVING SOLUTION LOW PROFILE


Installed horizontally where space is a premium, depth is 470mm.

EASY MAINTENANCE
Left or right hand options (in direction of airflow) will provide full access to components. For access requirements contact Nuaire.

HEATING COIL OPTIONS


Unit supplied with integral electric , LPHW or cooling coil variations.

GUARANTEED LOW COST VENTILATION & HEATING


Optional full re-circulation on start up ensures that the room is quickly and efficiently heated.

INTEGRATED SUMMER BYPASS


Operates automatically via integrated factory set temperature sensors.

5 YEAR WARRANTY
On Ecosmart models for peace of mind. No control models have a 2 year warranty. Contact Nuaire for details.

ADVANCED CONDENSATE REMOVAL QUICK COMMISSIONING


Integrated supply and extract fan allows precise system duty can be quickly and accurately set. (Ecosmart models only. Miniature condensate pump option, for applications where the distance to discharge is great. Pump also enables a micro bore type pipe to be used.

FEATURES INCLUDE:

Integrated supply and extract fans.

CO2 Sensors: ES-CO2RM (for Ecosmart) and CO2RM (for non-Ecosmart).

Constant Pressure control option.

Filter option.

nuaire.co.uk

57

AIR HANDLING UNITS (AHUS) XB55 HEAT EXCHANGE UNITS TECHNIC AL INFORMATION

PERFORMANCE XB55 Heat Recovery Unit


900 800 700 600 500 400 300 200 100 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
ISO 5801 2007 AMCA 300

Casing

V
Type D Air Density 1.2 kg/m3

Fan Static Pressure (Pa)

Code descriptions

XB55NC - L L 1 | | | | | |
1 2 3 4 5 6
1. XBOXER 2. 55 = unit 3. Ecosmart as standard NC = No control 4. Component layout L = Left hand R = Right hand Handings in direction of supply air 5. Type of heater battery N = No heater L = LPHW E = Electric 6. 1 = 1 row coil
Free field hemisherical rad. dBA@3m

Air volume ow rate (m 3/s)

ELECTRICAL & SOUND


Product Code Electrical data Summary of sound power levels Freq/ Hz 63 125 250 Sound power levels 83 81 81 83 77 74 80 74 75 87 81 85 71 65 60 500 73 65 64 71 49

1K 66 59 63 72 45

2K 60 55 57 70 42

4K 60 47 47 66 40

8K 61 36 37 61 26

XB55-****

FLC/ A SC/ A Input power/kW 6.9 6.9 1.1

Operation Fresh air intake Supply Extract Discharge Breakout

Induct Induct Inlet Induct Outlet Induct Inlet Induct Outlet

38

Note: Air performance shown is for unit with "high duty" DX coil.

XB55 - COIL INFORMATION


XB55 - L version
Air volume flow rate at 0.6m3/s Water Water Coil in out Ref 82 82 82 82 80 80 80 80 60 60 60 60 71 71 71 71 60 60 60 60 40 40 40 40 L1 L1 L1 L1 L2 L2 L2 L2 L2 L2 L2 L2 Air on -3 3 9 15 -3 3 9 15 -3 3 9 15 Air off 18 23 27 32 15 19 24 28 9 14 18 22 kW 17 15 13.8 12 14 13 11.5 10 9.6 8.2 7 5.6 Air volume flow rate at 0.4m3/s Water Water Water Water flow l/s dp KPA in out 0.37 0.34 0.31 0.28 0.17 0.16 0.14 0.12 0.12 0.10 0.08 0.07 19 16 13.5 11 4.8 3.9 3.2 2.5 2.3 1.8 1.3 0.9 82 82 82 82 80 80 80 80 60 60 60 60 71 71 71 71 60 60 60 60 40 40 40 40 Coil Ref L1 L1 L1 L1 L2 L2 L2 L2 L2 L2 L2 L2 Air on -3 3 9 15 -3 3 9 15 -3 3 9 15 Air off 23 27 31 35 19 23 27 31 12 16 20 24 kW 13.5 12 11 10 11.6 10.5 9 8 7.8 6.7 5.6 4.5 Water Water flow l/s dp KPA 0.30 0.27 0.25 0.22 0.14 0.13 0.11 0.10 0.09 0.08 0.07 0.05 13.5 11 9 7.4 3.2 2.6 2.1 1.7 1.6 1.2 0.9 0.6

XB55 - L2 version
Air volume flow rate at 0.2m3/s Water Water in out 82 82 82 82 80 80 80 80 60 60 60 60 71 71 71 71 60 60 60 60 40 40 40 40 Coil Ref L3 L3 L3 L3 L4 L4 L4 L4 L4 L4 L4 L4 Air on -3 3 9 15 -3 3 9 15 -3 3 9 15 Air off 31 52 54 56 44 47 49 51 30 33 35 37 l/h kW 13.8 12.6 11.4 10 12.5 10 10 9 8.8 7.7 6.6 5.5 Water flow l/s 0.31 0.28 0.25 0.23 0.15 0.14 0.12 0.11 0.11 0.09 0.08 0.07 Water dp KPA 20 17 14 12 5.7 4.7 4 3 3 2.4 1.83 1.3

15 mm

15 mm

15 mm

*Please note above tables are based on indicative selections. For more specific selection, contact Nuaire.

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029 2085 8200

Connection size

AIR HANDLING UNITS (AHUS) XB55 HEAT EXCHANGE UNITS TECHNIC AL INFORMATION

DIMENSIONS (MM) - XB55 UNIT, MATCHING ATMOSPHERIC & ROOM SIDE SILENCERS
Plan view Optional atmospheric silencer Intake Filter Supply Fan XB55 unit 1000 Optional room side silencer Control module Heating or cooling coil

Intake 1560 Discharge

Supply

Extract

Extract Fan

Bypass Damper Plate Heat Exchanger

Extract Filter Face Damper Mounting brackets located on each side of the units 25 470

Side view

Optional atmospheric silencer

XB55 unit

Face Damper

Optional room side silencer

1000 End view XB55 unit 400 sq

1900

1600

450

720 1560

XB55 - SILENCER INFORMATION


Silencer Type Application Room Side Supply/Extract Intake/Exhaust Supply/Extract Intake/Exhaust Atmospheric Side Frequency/Hz 63 125 Attenuation/db 7 14 5 9 11 12 8 12 250 17 11 26 20 500 18 12 27 29 1K 21 11 25 32 2K 19 11 21 30 4K 19 11 24 29 8K 20 16 29 23

Matched Matched Conventional Conventional

The resistance to airflow details provided are pressure drops for the individual duct connections to the unit. Silencer Type Application Room Side Fixed Supply Extract Exhaust Intake Supply Extract Exhaust Air Volume flow rate/cu.m/s 0.1 0.2 0.3 Resistance to Airflow/Pa 1 5 10 1 5 12 2 7 16 2 6 14 4 17 39 2 9 20 5 10 49 23 37 52

Matched Matched Matched Matched Conventional Conventional Conventional Conventional

Atmospheric Side Fixed Intake

470

Note: The drawings above include optional atmospheric and room side silencers for information purposes.

0.4 18 22 29 24 69 35 88 67

0.5 26 34 45 35 108 55 128 82

0.6 41 49 65 54 156 79 167 96

Note: The values quoted are based on test undertaken at NAL test facilities and show the influence of system effect on unit. Note: Contact Nuaire for project specific silencer applications. Note: All insertion losses are dynamic for a flow rate of 0.5cu.m/s.

Download specification from www.nuaire.co.uk/specifications

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59

A I R HA NDL ING UNITS ( A H US) XB 55 W I R I NG TEC HNI C A L I NFO R MATI O N

XB55 WITH ECOSMART FAN ONLY CONTROL

0-10V

Ecosmart
Min Max SL run on

ES-CO2 BMS Connection Input Signal

Extract
0 1 Test

Trickle

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost TX RX

NET connections for Ecosmart devices

0-10V

Ecosmart
Min Max SL run on

ES-CO2 BMS Connection Input Signal

Supply
0 1 Test

Trickle

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost TX RX

0V

0V

NET connections for Ecosmart devices

Link wire see note*


RET DP CL SL N N E L

Heat Demand Run

Link wire see note* Fault


RET DP CL SL N N E L

Heat Demand Run

Fault

Damper Connections
L N

Run Signal

Fault Signal

Damper Connections

Heat Demand Signal

Run Signal

Fault Signal

All inter-connections between circuit boards, blowers and sensors are made at the factory. This diagram only shows the essential field wiring points for clarity.
N L

230V - 50Hz Supply

*Remove link wire if switched live signal, an enabler or BMS signal is connected.

Local isolator (by others)

XB55 WITH ECOSMART FAN AND LPHW COIL CONTROL

Ecosmart
0-10V 0V

ES-CO2 BMS Connection Input Signal

Min

Max

SL run on

Extract
0 1

NET connections for Ecosmart devices

Trickle

Test

Cool Frost Demand Alarm DX-1 Link wire see note*


RET DP CL SL N N E L

DX-2

Inlet Outlet Sensor Sensor Link wire see note* Heat Demand Run
RET CL N

Heat Demand Run

Fault
DP SL N E L

Damper Connections
L N

Run Signal

Fault Signal

20 15

25 30
o

Heater Temperature Setting


N L

230V - 50Hz Supply

Local isolator (by others)

60

029 2085 8200

Cool DX Sensor Coil

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost TX RX

Ecosmart
0-10V 0V

ES-CO2 BMS Connection Input Signal

Min

Max SL run on

Supply
0 1

Trickle

Test

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost TX RX

NET connections for Ecosmart devices

Fault

Damper Connections

Heat Demand Signal

Run Signal

Fault Signal

All inter-connections between circuit boards, blowers and sensors are made at the factory. This diagram only shows the essential field wiring points for clarity. *Remove link wire if switched live signal, an enabler or BMS signal is connected.

A I R H A NDL ING UNI TS ( A H US) XB 55 W IR ING TEC H NIC A L INFO R MATI O N

XB55 WITH ECOSMART CONTROL AND ELECTRIC HEATER

0-10V

Ecosmart
Min Max SL run on

ES-CO2 BMS Connection Input Signal

Extract
0 1 Test

Trickle

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost TX RX

NET connections for Ecosmart devices

0-10V

Ecosmart
Min Max SL run on

15

20

25 30
o

ES-CO2 BMS Connection Input Signal

Supply
0 1 Test

Heater Temperature Setting

Trickle

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost TX RX

0V

0V

NET connections for Ecosmart devices

Link wire see note*


RET DP CL SL N N E L

Heat Demand Run

Link wire see note* Fault


RET DP CL SL N N E L

Heat Demand Run

Fault

Damper Connections
L N

Run Signal

Fault Signal

Damper Connections

Heat Demand Signal

Run Signal

Fault Signal

All inter-connections between circuit boards, blowers and sensors are made at the factory. This diagram only shows the essential field wiring points for clarity.
N L

230V - 50Hz Supply

*Remove link wire if switched live signal, an enabler or BMS signal is connected.

Local isolator (by others)

Download specification from www.nuaire.co.uk/specifications

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61

A I R HA NDL ING UNITS ( A H US) XB 55 W I R I NG TEC HNI C A L I NFO R MATI O N

WIRING - FOR UNITS SUPPLIED WITHOUT ECOSMART CONTROL


The wiring illustrations below are for the fans, bypass damper and electric heater for units without control. All wiring is terminated in junction boxes fitted to the specified side of the unit. It is the installers responsibility to select and fit the appropriate control equipment to produce the desired output. Note that any heating/cooling coils fitted are supplied without control valve and actuator.

XB55 Fan wiring. Two per unit i.e. one for each fan.

XB55 with electric heater, heat exchanger, bypass damper and electric heater wiring.

XB55 Fan only or with LPHW coil, heat exchanger bypass damper wiring.

Fuse
Electric Heater Thermal Overload Connection to Electric Elements Bypass Damper Power to open Auto Close N N L N L L Isolator by others N L 230V-50Hz Isolator by others N L 230V-50Hz

3A (T) FAN 1
NEUTRAL Bypass Damper Power to open Auto Close Isolator by others N L 230V-50Hz Isolator by others N L 230V-50Hz

EARTH

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029 2085 8200

LIVE L

A I R H A NDL ING UNI TS ( A H US) XB 55 TEC H NIC A L INFO R MATI O N

CO NSULTA NT S SP E CI FIC ATION


XB55 OPERATION
The supply and extract ventilation unit shall be as indicated on the drawings. The heat recovery ventilation unit shall ensure that the rooms design conditions are maintained by the effective and continuous control of the integrated heat exchanger matrix, heat exchanger bypass, and the heating/cooling coils. The ventilation unit shall automatically vary the ventilation rate in the classroom dependant upon the signals received from the interconnected sensors. When signals are received, the fan shall vary its speed proportionally until the desired level is met. The unit shall have the facility to commission the supply and extract fans individually via inbuilt minimum and maximum speed adjustment, the fans themselves shall have infinitely variable speed control. The unit shall be the XB55-**** as manufactured by Nuaire. Matching atmospheric & room side silencer can also be provided. Atmospheric silencer can be provided with an optional mixing box arrangement. The unit shall be constructed with removable panels allowing full maintenance access from both sides depending on specific handing (access handing to be confirmed and verified on site prior to order). The removable panels shall provide access to the following: Supply and extract fan. Supply & extract filter. Heater battery temperature adjustment (where included). Mixing box (where included)

ECOSMART CONTROL OPTION


provides the facility for energy saving via an intelligent stand-alone AHU function, or for convenient integration with the client BMS with minimal coordination requirement. The factory fitted control includes:- integral infinitely variable speed / duty control for the supply and extract fans, with independent minimum and maximum adjustment for accurate commissioning. A run on timer and background ventilation function. The unit is provided as is unit status indication, run and fail relay and interface connection for Ecosmart sensors/enablers and system dampers. The Ecosmart control module can additionally be pre-configured to provide the following integrated BMS interfaces. 0 - 10 volt contacts to provide a full BMS interface. This will enable the following functions:- Switch the unit ON/OFF. Variable speed / duty control Switch from low speed to high speed, enable heating/cooling 2 No. Volt free contacts to provide fan run and failure indication to provide system status.

UNIT SPECIFICATION
The heat recovery ventilation unit together with the room side silencer, atmospheric silencer with optional bolt on mixing box shall have a maximum depth of 470mm. The ventilation unit and attenuators shall all be manufactured utilising the latest specialist acoustic treatment to ensure that the noise impact on the room occupants is minimal and in accordance with the specification. They shall be supplied complete with an integrated mounting system. The unit shall have a high efficiency aluminium heat exchanger matrix with a thermal efficiency of up to 70%. The heat exchanger matrix shall be protected by G4 grade pleated filters on supply and extract; the filters shall be split to facilitate removal. The heat exchanger shall incorporate a full automatic bypass arrangement with actuator and pre-programmed control logic. The unit shall have low energy, high efficiency EC fan/motor assemblies with sealed for life bearings with an anticipated working life of 70,000 hours (L10) and shall be suitable for single phase supply. Impellers shall be high efficiency centrifugal type. The heating/cooling coil shall be sized to meet the room specific requirements. The control for the coils shall be fully integrated and shall maintain a constant off coil temperature matched to meet the rooms requirements. The ventilation unit shall comprise the following:Supply and extract fans, high efficiency heat exchanger matrix, supply and extract filters, full automatic heat exchanger bypass, heating/cooling coil & condensate drip tray (an additional condensate drip tray is provided if a cooling coil is required).

NO CONTROL OPTIONAL
Unit provides side access to direct supply and extract fan motor wiring (terminal boxes) for interface to custom built control panels. For this option, no sensors are fitted to the unit, but note that in the case of plate heat exchanger units, the bypass damper actuator is included, and for thermal wheel units, the wheel motor and drive unit is included. The unit shall be the XB55-**** as manufactured by Nuaire.

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63

XBOXE R T WI NFA N HE AT EXCHA NGE UNITS


RUN AND STANDBY HEAT RECOVERY SOLUTION WITH INTEGRATED CONTROLS.

64

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A I R H A NDL ING UNI TS ( A H US) XB OXER TWINFA N H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N

B E NE F I T S
HIGH EFFICIENCY
Heat exchanger efficiency of up to 70%, alongside high efficiency motors and backward curved impellers.

QUICK COMMISSIONING
Integrated supply and extract fan allows precise system duty can be quickly and accurately set.

ADVANCED CONDENSATE REMOVAL


Miniature condensate pump option, for applications where the distance to discharge is great. Pump also enables a micro bore type pipe to be used.

EASY INSTALLATION ENERGY EFFICIENT CONTROLS


Full Ecosmart control compatibility provides a simple plug & go control solution with BMS interface and trickle and boost as standard. All XB twin fans are supplied in one piece plus 2nd extract fan. All XBV twin fans are supplied in 3 sections plus extract fan for delivery ready for site assembly.

FILTER OPTIONS
G4 fitted as standard. Higher grade integrated filters available or as a duct mounted ancillary.

SPACE SAVING SOLUTION


Stacked option reduces over space requirements and the horizontal units depth from only 340mm deep.

EASY MAINTENANCE
Left or right hand options (in direction of airflow) will provide full access to components recommended clear space should be full width of vertically stacked units.

DX COIL OPTION
Please contact Nuaire.

HEATER BATTERY OPTIONS


Unit with integral battery, LPHW or electric.

QUIETEST SOLUTION
Units are double skinned keeping breakout noise to the lowest possible levels.

INTEGRATED SUMMER BYPASS


Operates automatically via integrated factory set temperature sensors.

ANCILLARIES
A range of ancillaries are available including manometers, bulkhead lights, view ports, drain trays & traps. For further details please contact Nuaire.

GUARANTEED VENTILATION
Ecosmart units with auto-change over and duty share.

WEATHERPROOF DETAIL
Can be factory or fitted on site, please refer to page 00 for details.

5 YEAR WARRANTY
For peace of mind.

WIDE RANGE
12 options available up to 1.7m3/s.

FEATURES INCLUDE:

OPTIONS INCLUDE HORIZONTAL & STACKED UNITS:

Removable side access.

Condensate pump (optional).

Horizontal unit.

Supply and extract commissioning.

Bypass damper.

Stacked unit.

nuaire.co.uk

65

A I R HA NDL ING UNITS ( A H US) XB OXER TW INFA N H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N

PERFORMANCE - XBOXER HEAT EXCHANGE TWINFANS XBOXER SIZES: S2T-S6T-XBV stacked, XB2-5T and S6T-XB horizontal twinfans
(m3/hr) 700 0 720 1440 2160 2880
ISO 5801 2007 AMCA 300

Casing

600

Type D Air Density 1.2 kg/m3

500 Fan Static Pressure (Pa)

Code descriptions

400 6 300 5 3 200 2 100 4

XB2T - R N 3 | || | | |
1 23
1. 2. 3. 4.

4 5 6

0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

Air volume ow rate (m 3/s)

Xboxer (XB2-5T or S6T) Curve Ref. Twinfan Component layout L = Left hand R = Right hand Handings in direction of supply air 5. Type of heater battery fitted N = No heater L = LPHW E = Electric 6. 2 = 2 row coil or 3 = 3 row coil *Please refer to page 74 for coils

XBOXER S8T-XBV stacked and S8T-XBH horizontal twinfans


700
ISO 5801 2007 AMCA 300

Casing

600

Type D Air Density 1.2 kg/m3

500 Fan Static Pressure (Pa) 8 400

Code descriptions

300

S8T - XBH - R N 3 || | | | |
12 3 4 5 6
1. 2. 3. 4.
0 0.5 1.0 1.5 2.0

200

100

Curve Ref. Twinfan XBV = vertical unit or XBH = horizontal unit Component layout L = Left hand R = Right hand Handings in direction of supply air 5. Type of heater battery fitted N = No heater L = LPHW E = Electric 6. 2 = 2 row coil or 3 = 3 row coil *Please refer to page 74 for coils

66

029 2085 8200

A I R H A NDL ING UNI TS ( A H US) XB OXER TWINFA N H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N

PERFORMANCE - XBOXER HEAT EXCHANGE TWINFANS - STACKED XBV AND HORIZONTAL XB & XBH E L E C T RIC A L , SOU N D & W E I GH T
Motor power Phase watts 1 270 Start current (amps) 1.7 Full load current (amps) 1.7 Electric Heater (kW) 4.5 Heater FLC (amps) 18.7 LPHW Heater (kW) * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract Induct Sound Power Levels dB re 1pW 63 125 250 500 1K 2K 69 69 67 68 63 59 67 65 63 57 55 58 67 70 65 67 61 55 59 60 58 52 48 47 73 73 71 72 67 63 71 69 67 61 59 62 71 74 69 71 65 59 63 64 62 56 52 51 74 73 69 72 70 65 67 63 62 57 57 57 74 73 70 72 71 64 66 61 60 55 55 55 78 77 73 76 74 69 71 67 66 61 61 61 78 77 74 76 75 68 70 65 64 59 59 59 82 86 80 68 67 64 76 79 76 67 62 59 85 86 80 74 72 68 77 80 73 64 59 55 76 79 76 67 62 59 82 86 80 68 67 64 77 80 73 64 59 55 85 86 80 74 72 68 79 83 80 78 72 73 85 88 87 88 82 83 80 77 77 83 76 75 84 90 90 83 78 81 Breakout dBA Weight @3m (Kg) 36 187 220

Curve Code 2 XB2T-** S2T-XBV-**

XB3T-** 1 S3T-XBV-**

410

1.9

1.9

4.5

18.7

XB4T-** 1 S4T-XBV-**

423

2.8

2.8

4.5

18.7

XB5T-** 1 S5T-XBV-**

690

3.6

3.6

4.5

18.7

S6T-XB-** 1

850

25

S6T-XBV-** 1 3

980

6 12

25 16.7

S8T-XBH-** 3 S8T-XBV-**

4.35 kW

54

75

4K 58 44 55 42 62 48 59 46 63 50 62 50 67 54 66 54 57 50 61 47 50 57 47 61 73 83 75 81

8K 54 33 51 34 58 37 55 38 58 41 58 39 62 45 62 43 51 40 54 44 40 51 44 54 59 69 56 72

38

187 220

39

187 220

43

187 220

47

230

39

322

50 50

790 858

Units are supplied c/w with 2 No.G4 filters as standard. F5 & F7 filters are available as integrated options on supply. Motor power and current loads are the total for both fans running together. Unit has a soft start function therefore the starting current is identical to the full load. ** Add relevant code for handing and heater type. * For details on coils, codes and selection please refer to page 74. Note: Size 6 - 1 phase = supply for fan, 3 phase = supply for electric heater battery.

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67

A I R HA NDL ING UNITS ( A H US) XB OXER TW INFA N H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Horizontal twinfan sizes XB2-5T DI ME NS ION S (m m )


Code XB2T XB3T XB4T XB5T A 2300 2300 2300 2300 B 1150 1150 1150 1150 C 350 350 350 350 D 315 315 315 315 Weight ( kg) 187 187 187 187 A

Model shown: XB2-5T-LN (left hand with no heater).

Model shown: XB2-5T-LE (left hand with electric heater).

Model shown: XB2-5T-RE (right hand with electric heater).

Model shown: XB2-5T-LL (left hand with LPHW).

Model shown: XB2-5T-RL (right hand with LPHW).

Model shown: XB2-5T-LN (left hand with no heater).

Model shown: XB2-5T-RN (right hand with no heater).

68

029 2085 8200

AIR HANDLING UNITS (AHUS) XBOXER TWINFA N HEAT EXCHANGE TECHNIC AL INFORMATION

DIMENSIONS AND CONFIGURATIONS XBOXER Horizontal twinfan size S6T-XB DIMENSIONS (mm)
Code S6T-XB A 2300 B 1150 C 700 D 500 Weight (kg) 230

Standby Fan

Main Fan

Filter Supply Fan Heat Exchanger Control Filter

22mm dia. condensate drain. 15mm dia. connection for XB2-5.

Model shown: S6T-XB-LL (left hand with LPHW).

Model shown: S6T-XB-LE (left hand with electric heater).

Model shown: S6T-XB-RE (right hand with electric heater).

Model shown: S6T-XB-LL (left hand with LPHW).

Model shown: S6T-XB-RL (right hand with LPHW).

Model shown: S6T-XB-LN (left hand with no heater).

Model shown: S6T-XB-RN (right hand with no heater).

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69

A I R HA NDL ING UNITS ( A H US) XB OXER TW INFA N H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Horizontal twinfans size S8T-XB DI ME NS ION S (m m )


Code S8T-XBH A 4800 B 2000 C 1000 D 1000 Weight (kg) 790

Standby Fan Main Fan

Filter Supply Fan Heat Exchanger Control Filter

22mm dia. condensate drain.

Model shown: S8T-XB-LL (left hand with LPHW).

Model shown: S8T-XBH-LE (left hand with electric heater).

Model shown: S8T-XBH-RE (right hand with electric heater).

Model shown: S8T-XBH-LL (left hand with LPHW).

Model shown: S8T-XBH-RL (right hand with LPHW).

Model shown: S8T-XBH-LN (left hand with no heater).

Model shown: S8T-XBH-RN (right hand with no heater).

70

029 2085 8200

A I R H A NDL ING UNI TS ( A H US) XB OXER TWINFA N H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Stacked twinfans sizes 2, 3, 4 and S5T-XBV DI ME N SION S (m m )
Code S2T-XBV S3T-XBV S4T-XBV S5T-XBV A 2500 2500 2500 2500 B 550 550 550 550 C 820 820 820 820 D 250 250 250 250 Weight (kg) C 220 220 220 220 D

A B

Model shown: S2T-XBV-LL (left hand with LPHW).

Model shown: S2-5T-XBV-LE (left hand with electric heater).

Model shown: S2-5T-XBV-RE (right hand with electric heater).

Model shown: S2-5T-XBV-LL (left hand with LPHW).

Model shown: S2-5T-XBV-RL (right hand with LPHW).

Model shown: S2-5T-XBV-LN (left hand with no heater).

Model shown: S2-5T-XBV-RN (right hand with no heater).

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71

A I R HA NDL ING UNITS ( A H US) XB OXER TW INFA N H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Stacked twinfans size S6T-XBV DI ME N S ION S (m m )


Code S6T-XBV A 2000 B 954 C 1060 D 342 Weight (kg) 322

Filter

Run Fan + Control

Standby Fan

Heat Exchanger

Filter

C D Supply Fan + Control LPHW

Model shown: S6T-XBV-LL (left hand with LPHW).

Model shown: S2-5T-XBV-LE (left hand with electric heater).

Model shown: S2-5T-XBV-RE (right hand with electric heater).

Model shown: S2-5T-XBV-LL (left hand with LPHW).

Model shown: S2-5T-XBV-RL (right hand with LPHW).

Model shown: S2-5T-XBV-LN (left hand with no heater).

Model shown: S2-5T-XBV-RN (right hand with no heater).

72

029 2085 8200

A I R H A NDL ING UNI TS ( A H US) XB OXER TWINFA N H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N

DIMENSIONS AND CONFIGURATIONS XBOXER Stacked twinfans size S8T-XBV DI ME N SION S (m m )


Code S8T-XBV A 4800 B 1000 C 2000 D 1000 Weight (kg) 858 C D

A B

Model shown: S8T-XBV-LL (left hand with LPHW).

Model shown: S8T-XBV-LE (left hand with electric heater).

Model shown: S8T-XBV-RE (right hand with electric heater).

Model shown: S8T-XBV-LL (left hand with LPHW).

Model shown: S8T-XBV-RL (right hand with LPHW).

Model shown: S8T-XBV-LN (left hand with no heater).

Model shown: S8T-XBV-RN (right hand with no heater).

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73

A I R HA NDL ING UNITS ( A H US) XB OXER C O I L S FO R L P H W UNI TS TEC HNI C A L I NFO R MATI O N

Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 6.3 10 3 5.6 15 82/71 9 5 19 15 4.6 24 -3 80/60 3 9 15 -3 60/40 3 9 15 6.1 4.7 4.2 3.7 4.4 2.9 2.4 1.9 9.7 13 18 23 6.2 9 14 19

Water flow rate (l/s) 0.14 0.126 0.115 0.104 0.075 0.058 0.052 0.046 0.054 0.035 0.029 0.023

0.4 Water dp (kPa) 6.9 5.6 4.7 3.9 1.98 1.18 0.95 0.74 1.03 0.43 0.30 0.19

Heat Air Off Water flow Output C rate (kW) C (l/s) 5.5 12 0.122 5.1 17 0.113 4.7 22 0.104 4.2 26 0.095 4.8 4.3 3.8 3.4 4 2.6 2.2 1.7 10 15 19 24 8 10 15 20 0.058 0.052 0.047 0.042 0.048 0.032 0.026 0.021

0.3 Water dp (kPa) 5.2 4.5 3.9 3.3 1.18 0.94 0.77 0.62 0.80 0.36 0.24 0.15 0.3 Water dp (kPa) 11.5 10 8.6 7.3 3.2 2.72 2.27 1.85 1.53 1.18 0.87 0.58

Heat Output (kW) 4.3 4 3.7 3.4 3.6 3.3 3 2.7 3.1 2 1.7 1.3

Air Off C C 15 19 24 29 12 17 21 26 10 11 16 20

Water flow rate (l/s) 0.095 0.088 0.082 0.075 0.044 0.041 0.037 0.033 0.037 0.025 0.02 0.016

0.2 Water dp (kPa) 3.3 2.83 2.46 2.06 0.71 0.61 0.50 0.40 0.50 0.23 0.15 0.09 0.2 Water dp (kPa) 7.1 6.3 5.4 4.6 1.98 1.69 1.41 1.16 0.95 0.74 0.53 0.35

Heat Air Off Water flow Output C rate (kW) C (l/s) 2.5 18 0.056 2.3 22 0.052 2.2 27 0.048 2 31 0.044 2.15 2 1.8 1.6 1.6 1.1 1 0.9 15 19 24 28 10 12 17 22 0.026 0.024 0.022 0.019 0.019 0.014 0.013 0.012

0.1 Water dp (kPa) 1.1 0.95 0.81 0.68 0.24 0.20 0.17 0.13 0.13 0.07 0.06 0.05 0.1 Water dp (kPa) 2.74 2.40 2.08 1.78 0.76 0.65 0.55 0.45 0.35 0.27 0.19 0.16

15 mm

15 mm

15 mm

XBOXER Size 1, 2, 3, 4 and 5


Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 14 26 3 13 30 82/71 9 12 33 15 10.8 37 -3 3 9 15 12 11 9.9 8.8 8 6.9 5.7 4.5 22 26 29 33 13 17 21 24 Water flow rate (l/s) 0.32 0.292 0.267 0.242 0.149 0.135 0.12 0.11 0.097 0.083 0.069 0.054

2 ROW
0.4 Water dp (kPa) 14.5 12.5 10.7 9 3.9 3.3 2.74 2.36 1.91 1.46 1.07 0.70 Heat Air Off Water flow Output C rate (kW) C (l/s) 12.5 31 0.278 11,5 35 0.257 10.5 38 0.236 9.6 41 0.214 10.7 9.7 8.8 7.8 7 6 5 4 26 30 33 36 16 20 23 26 0.13 0.119 0.107 0.095 0.085 0.073 0.061 0.048 Heat Output (kW) 9.5 8.8 8 7.4 8 7.5 6.7 6 5.3 4.6 3.8 3 Air Off C C 36 39 42 45 30 33 36 39 19 22 24 27 Water flow rate (l/s) 0.212 0.196 0.18 0.16 0.1 0.091 0.082 0.073 0.065 0.056 0.046 0.036 Heat Air Off Water flow Output C rate (kW) C (l/s) 5.4 41 0.121 5 44 0.112 4.6 47 0.103 4.2 50 0.094 4.7 4.3 3.9 3.5 3 2.5 2 1.8 35 38 41 43 21 24 26 28 0.057 0.052 0.047 0.042 0.036 0.031 0.025 0.023

15 mm

80/60

15 mm

-3 60/40 3 9 15

15 mm

XBOXER Size 6

Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 11 12 3 10.2 17 82/71 9 9.4 22 15 8.4 26 -3 80/60 3 9 15 -3 60/40 3 9 15 9.6 8.6 7.6 6.8 8 5.2 4.4 3.4 10 15 19 24 8 10 15 20

1 ROW
Water flow rate (l/s) 0.244 0.226 0.208 0.19 0.116 0.104 0.094 0.084 0.096 0.064 0.052 0.042 0.6 Water dp (kPa) 5.2 4.5 3.9 3.3 1.18 0.94 0.77 0.62 0.80 0.36 0.24 0.15 Heat Air Off Water flow Output C rate (kW) C (l/s) 8.6 15 0.19 8 19 0.176 7.4 24 0.164 6.8 29 0.15 7.2 6.6 6 5.4 6.2 4 3.4 2.6 12 17 21 26 10 11 16 20 0.088 0.082 0.074 0.066 0.074 0.05 0.04 0.032 0.4 Water dp (kPa) 3.3 2.83 2.46 2.06 0.71 0.61 0.50 0.40 0.50 0.23 0.15 0.09 0.4 Water dp (kPa) 7.1 6.3 5.4 4.6 1.98 1.69 1.41 1.16 0.95 0.74 0.53 0.35 0.5 Water dp (kPa) 2.2 1.93 1.68 1.38 0.55 0.48 0.37 0.28 0.20 0.13 0.05 Heat Output (kW) 5 4.6 4.4 4 4.3 4 3.6 3.2 3.2 2.2 2 1.8 Air Off C C 18 22 27 31 15 19 24 28 10 12 17 22 Water flow rate (l/s) 0.112 0.104 0.096 0.088 0.052 0.048 0.044 0.038 0.038 0.028 0.026 0.024 0.2 Water dp (kPa) 1.1 0.95 0.81 0.68 0.24 0.20 0.17 0.13 0.13 0.07 0.06 0.05 0.2 Water dp (kPa) 2.74 2.40 2.08 1.78 0.76 0.65 0.55 0.45 0.35 0.27 0.19 0.16 0.3 Water dp (kPa) 1.37 1.26 1.05 0.85 0.37 0.31 0.22 0.17 0.12 0.07

22 mm

15 mm

15 mm

XBOXER Size 6

Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 25 31 3 11.5 35 82/71 9 21 38 15 19.2 41 -3 3 80/60 9 15 -3 3 60/40 9 15 21.4 19.4 17.6 15.6 14 12 10 8 26 30 33 36 16 20 23 26

2 ROW
Water flow rate (l/s) 0.556 0.514 0.472 0.428 0.26 0.238 0.214 0.19 0.17 0.146 0.122 0.096 0.6 Water dp (kPa) 11.5 10 8.6 7.3 3.2 2.72 2.27 1.85 1.53 1.18 0.87 0.58 Heat Air Off Water flow Output C rate (kW) C (l/s) 19 36 0.424 17.6 39 0.392 16 42 0.36 14.8 45 0.32 16 15 13.4 12 10.6 9.2 7.6 6 30 33 36 39 19 22 24 27 0.2 0.182 0.164 0.146 0.13 0.112 0.092 0.072 Heat Output (kW) 10.8 10 9.2 8.4 9.4 8.6 7.8 7 6 5 4 3.6 Air Off C C 41 44 47 50 35 38 41 43 21 24 26 28 Water flow rate (l/s) 0.242 0.224 0.206 0.188 0.114 0.104 0.094 0.084 0.072 0.062 0.05 0.046

22 mm

15 mm

15 mm

XBOXER Size 6H 6V

Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 28 30.5 3 26 33 82/71 9 24 37 15 21 40 -3 3 80/60 9 15 -3 3 9 5 23 20 17 15 13 10 6 5 21 25 29 32 11 14 16 21

2 ROW
Water flow rate (l/s) 0.633 0.58 0.53 0.47 0.28 0.25 0.22 0.18 0.15 0.12 0.07 0.07 0.7 Water dp (kPa) 3 2.59 2.22 1.81 0.75 0.62 0.50 0.35 0.26 0.18 0.07 0.07 Heat Air Off Water flow Output C rate (kW) C (l/s) 24 37 0.54 22 40 0.5 20 42 0.46 18 45 0.41 20 17 15 13 11 8 5 27 30 33 36 14 16 17 0.24 0.22 0.19 0.16 0.13 0.1 0.06 Heat Output (kW) 18 17 15 14 15 14 12 10 8 6 Air Off C C 48 48.5 50 53 36 38 40 42 18 17 Water flow rate (l/s) 0.41 0.39 0.35 0.31 0.19 0.17 0.14 0.12 0.1 0.07

1.25

15 mm

60/40

15 mm

74

029 2085 8200

*Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire.

Connection size

Connection size

Connection size

Connection size

Connection size

XBOXER Size 1, 2, 3, 4 and 5

1 ROW

A I R H A NDL ING UNI TS ( A H US) XB OXER C O IL S F O R L P H W UNI TS TEC H NIC A L INFO R MATI O N

Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 60 26 55 29 82/71 3 9 50 33 15 45 37 -3 80/60 3 9 15 -3 60/40 3 9 15 50 45 40 35 32 27 22 17 21 25 28 32 12 16 20 23

XBOXER Size 7

2 ROW
1.7 Water flow rate (l/s) 1.32 1.22 1.1 0.97 0.61 0.55 0.49 0.43 0.39 0.33 0.27 0.2 Water dp (kPa) 11 9.6 8.2 7 3.4 2.83 2.37 1.93 1.66 1.28 0.94 0.59 Heat Air Off Output C (kW) C 54 31 50 35 46 38 41 41 45 41 37 33 29 25 20 15 26 29 32 36 15 19 22 24 1.3 Water flow rate (l/s) 1.2 1.1 1 0.92 0.56 0.5 0.45 0.4 0.35 0.3 0.24 0.19 Water dp (kPa) 9.4 8.3 7.2 6.2 2.9 2.42 2.06 1.71 1.39 1.10 0.78 0.54 Heat Air Off Output C (kW) C 46 35 43 38 40 41 36 44 39 36 32 28 25 21 17 14 29 32 35 38 17 20 23 26 1 Water flow rate (l/s) 1 0.96 0.88 0.8 0.48 0.44 0.39 0.35 0.3 0.26 0.21 0.16 Water dp (kPa) 7.4 6.6 5.8 5 2.33 2.07 1.72 1.45 1.14 0.92 0.66 0.43

1.25

Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 94 34 87 37 82/71 3 9 80 40 15 73 43 -3 80/60 3 9 15 -3 60/40 3 9 15 81 74 67 60 54 47 39 32 29 32 35 38 18 21 24 27

2.1 Water flow rate (l/s) 2.1 1.9 1.78 1.62 0.99 0.91 0.82 0.73 0.66 0.57 0.48 0.38

Water dp (kPa) 12.9 11.3 9.8 8.4 3.9 3.4 3.00 2.51 2.15 1.71 1.31 0.91

Heat Air Off Output C (kW) C 86 36 79 39 73 42 67 45 74 68 61 55 49 43 36 29 31 34 37 40 19 22 25 28

1.8 Water flow rate (l/s) 1.9 1.77 1.63 1.48 0.91 0.83 0.75 0.67 0.6 0.52 0.43 0.35

Water dp (kPa) 11 9.7 8.5 7.3 3.4 3.05 2.60 2.19 1.84 1.48 1.10 0.80

Heat Air Off Output C (kW) C 72 39 67 42 61 45 56 48 62 57 51 46 41 36 30 24 34 37 39 42 21 24 26 29

1.4 Water flow rate (l/s) 1.6 1.48 1.36 1.24 0.76 0.69 0.63 0.56 0.5 0.43 0.36 0.29

Water dp (kPa) 8.2 7.3 6.4 5.5 2.59 2.23 1.93 1.61 1.35 1.07 0.81 0.58

1.25

1.25

Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 157 30 3 144 34 82/71 9 132 37 15 119 40 -3 80/60 3 9 15 -3 60/40 3 9 15 131 118 106 93 83 70 56 42 25 28 31 35 14 18 21 24

3.9 Water flow rate (l/s) 3.5 3.2 2.9 2.6 1.6 1.44 1.29 1.13 1 0.85 0.68 0.51

Water dp (kPa) 11.8 10.4 9.1 7.9 3.9 3.4 2.92 2.42 2.04 1.63 1.19 0.80

Heat Air Off Output C (kW) C 139 35 128 38 117 41 106 44 116 105 94 83 73 62 50 37 29 32 35 38 17 20 23 25

3 Water flow rate (l/s) 3.1 2.85 2.61 2.36 1.42 1.28 1.15 1 0.89 0.75 0.61 0.45

Water dp (kPa) 9.9 8.8 7.7 6.7 3.3 2.87 2.47 2.03 1.73 1.36 1.02 0.66

Heat Air Off Output C (kW) C 106 40 98 43 90 46 81 48 89 81 72 64 56 47 37 25 33 36 38 41 20 22 24 25

2 Water flow rate (l/s) 2.35 2.17 1.99 1.8 1.1 0.99 0.88 0.78 0.67 0.57 0.45 0.31

Water dp (kPa) 6.6 5.9 5.3 4.6 2.28 1.97 1.67 1.41 1.14 0.91 0.65 0.39

1.5

1.5

XBOXER Size 10

Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 201 31 3 184 35 82/71 9 168 38 15 151 41 -3 3 9 15 -3 3 9 15 161 145 128 111 96 79 61 39 25 28 31 34 13 16 19 22

2 ROW
4.8 Water flow rate (l/s) 4.5 4.1 3.7 3.4 1.97 1.77 1.56 1.36 1.16 0.96 0.74 0.48 Water dp (kPa) 13 11.2 9.8 8.4 4 3.5 2.95 2.43 1.95 1.49 1.04 0.57 Heat Air Off Output C (kW) C 189 34 174 37 158 40 143 43 152 137 121 106 91 75 58 36 27 30 33 36 15 18 20 22 4.2 Water flow rate (l/s) 4.2 3.9 3.5 3.2 1.86 1.67 1.48 1.29 1.1 0.91 0.7 0.43 Water dp (kPa) 11.7 10.3 9 7.7 3.8 3.3 2.72 2.24 1.79 1.37 0.95 0.48 Heat Air Off Output C (kW) C 166 40 153 42 139 45 125 47 134 121 107 93 80 66 50 29 32 34 37 39 18 20 22 23 3.2 Water flow rate (l/s) 3.7 3.4 3.1 2.8 1.64 1.48 1.31 1.14 0.97 0.8 0.61 0.35 Water dp (kPa) 9.6 8.5 7.5 6.4 3.2 2.66 2.24 1.85 1.47 1.12 0.77 0.35

80/60

1.5

60/40

1.5

For further assistance please call Nuaire. Note: dp figures do not include 3 port valve, approximately divide these figures if valves are included. *Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire.

Code descriptions

S10 - XBV - R L 2 | | | | |
1
1. 2. 3. 4. 5.

3 4 5

Unit reference XBOXER V stacked R = Right hand component layout L = LPHW No number = 1 row coil 2 = 2 row coil or 3 = 3 row coil

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Connection size

Connection size

XBOXER Size 9

2 ROW

Connection size

XBOXER Size 8

2 ROW

Connection size
1 1

75

A I R HA NDL ING UNITS ( A H US) XB OXER P ER FO R MA NC E TEC HNI C A L I NFO R MATI O N

HEAT RECOVERY PERFORMANCE


To determine the temperature of the supply air - after the heat exchanger module (but before the heater if fitted), refer to the following table. When selecting heater batteries, use this temperature as the Air On temperature in the coil selection tables.

Heat Exchanger Temperature Ratio (%) ("efficiency")

Intake Air Temperature (deg C) (External) -5 0 5 10 15 -5 0 5 10 15 -5 0 5 10 15 -5 0 5 10 15 -5 0 5 10 15 -5 0 5 10 15 -5 0 5 10 15 -5 0 5 10 15

(ROOM) Extract Air Temperature (deg C) 5 10 15 20 25 30

Supply Air Temperature (deg C) 1 3 5 7 10 1 3 5 7 9 2 3 5 7 9 2 4 5 7 8 3 4 5 6 8 3 4 5 6 7 4 4 5 6 7 4 5 5 6 6 3 6 8 10 12 4 6 8 10 12 5 7 8 10 12 6 7 9 10 12 6 8 9 10 11 7 8 9 10 11 8 9 9 10 11 9 9 10 10 11 6 8 11 13 15 7 9 11 13 15 8 10 12 13 15 9 11 12 14 15 10 11 13 14 15 11 12 13 14 15 12 13 14 14 15 13 14 14 15 15 9 11 13 16 18 10 12 14 16 18 11 13 15 17 18 13 14 16 17 19 14 15 16 18 19 15 16 17 18 19 16 17 18 19 19 18 18 19 19 20 12 14 16 18 21 13 15 17 19 21 15 16 18 20 22 16 18 19 21 22 18 19 20 21 23 19 20 21 22 23 21 21 22 23 24 22 23 23 24 24 14 17 19 21 23 16 18 20 22 24 18 20 21 23 25 20 21 23 24 26 21 23 24 25 26 23 24 25 26 27 25 26 26 27 28 27 27 28 28 29

55

60

65

70

75

80

85

90

Other conditions may be calculated using the equation: = Thermal efficiency ( supply - intake) / ( extract intake) This table and equation assume that the supply and extract mass flow rates are equal. Note: for specific fan power ratings contact Nuaire for details.

76

029 2085 8200

A I R H A NDL ING UNI TS ( A H US) XB OXER PER FO R MA NC E TEC H NIC A L INFO R MATI O N

HOW MUCH ENERGY DOES THE EXCHANGER SAVE?


In a building ventilation system that does not have a heat recovery facility, the air used for ventilation enters the building at the external ambient temperature, and is expelled from the building at approximately room temperature. This increase in temperature may be caused directly by heaters intended to raise the air temperature to a suitable value for supply to occupied rooms, or indirectly by heat transfer from the buildings internal surfaces and existing air content. This ventilation heat loss can be quantified as: Air Mass Flow rate (kg/s) (Air volume flow rate (m3/s) x Air density (kg/m3) x Temperature difference (deg C) [Ta internal Ta external] x Specific Heat Capacity of air (kJ/kg deg C) (Approx = 1) Using some typical (heating season) values, the power required to heat unit air flow, and which is then lost is: = 1m3/s x 1.2 kg/m3 x (22-6) deg C x 1 = 19.2 kW Heat recovery systems reduce this heat loss by transferring the heat contained in the extracted air to the supply air. A system with a heat exchange efficiency of 70% will recover 70% of the energy supplied therefore reducing the power required. There is of course an energy penalty in terms of the additional pressure loss due to the heat exchanger element itself, and this needs to be minimized by optimal selection of the system fans, motors and control systems. Generally, it can be demonstrated that the additional system losses are small compared to the reduction in heating load.

ELECTRIC HEATING
To find the final supply air temperature when an electric heater is required, use the following table:

Air Volume Flow rate m3/s

Intake Air Temperature (deg C)

Electric heater kW 2 3 6 9 12 15 18 21 24 27 54

Supply Air Temperature (deg C) -5 0 5 10 15 -5 0 5 10 15 -5 0 5 10 15 -5 0 5 10 15 -5 0 5 10 15 -5 0 5 10 15 -5 0 5 10 15 -5 0 5 10 15 -5 0 5 10 15 12 17 22 27 32 20 25 30 35

0.1

0.2

8 13 18 23

8 13 18 23 28

20 25 30 35

33 38

0.4

9 14 19

6 11 16 21

8 13 18 23 28

14 19 24 29 34 8 13 18 23 28

20 25 30 35

26 31 36

33 38

0.6

8 13 18

9 14 19

8 13 18 23

12 17 22 27 32 8 13 18 23 28 5 10 15 20 25

16 21 26 31 36 11 16 21 26 31 8 13 18 23 28

20 25 30 35

24 29 34 39

28 33 38

33 38

0.8

7 12 17

8 13 18

6 11 16 21

9 14 19 24

14 19 24 29 34 10 15 20 25 30 5 10 15 20 25

17 22 27 32 37 13 18 23 28 33 7 12 17 22 27

20 25 30 35

23 28 33 38

7 12 17

8 13 18

5 10 15 20

8 13 18 23

15 20 25 30 35 8 13 18 23 28 5 10 15 20 25

18 23 28 33 38 10 15 20 25 30 6 11 16 21 26

40

1.5

6 11 16

7 12 17

8 13 18

5 10 15 20

7 12 17 22

8 13 18 23

25 30 35 40

6 11 16

6 11 16

8 13 18

9 14 19

5 10 15 20

6 11 16 21

8 13 18 23

9 14 19 24

18 23 28 33 38 10 15 20 25 30

6 11 16

6 11 16

7 12 17

8 13 18

8 13 18

9 14 19

5 10 15 20

6 11 16 21

7 12 17 22

8 13 18 23

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77

A I R HA NDL ING UNITS ( A H US) XB OXER W IR I NG TEC HNI C A L I NFO R MATI O N

WIRING FOR XB2-5 & S6-XB-R/L E EXTRACT/SUPPLY

S1-XB & S6-XB-R/L N EXTRACT/SUPPLY

0 - 10V BMS Signal Connection for ES - CO2

'Net' connection for Ecosmart devices

Bypass controller

0 - 10V BMS Signal Connection for ES - CO2

'Net' connection for Ecosmart devices

Bypass controller

Remove link if switched live signal, an enabler or BMS signal is connected


DAMPER HEAT DEMAND RUN FAULT

Remove link if switched live signal, an enabler or BMS signal is connected


DAMPER HEAT DEMAND RUN FAULT

RET

Mains connection 230V 50Hz 1 phase

Damper connection Heat demand signal Run signal Fault signal

Mains connection 230V 50Hz 1 phase

Damper connection Heat demand signal Run signal Fault signal

E Heater controller

WIRING FOR S1-XB, XB2-5 & S6-XB-R/L L EXTRACT/SUPPLY


Bypass controller

0 - 10V BMS Signal Connection for ES - CO2

'Net' connection for Ecosmart devices

Remove link if switched live signal, an enabler or BMS signal is connected


DAMPER HEAT DEMAND RUN FAULT

Mains connection 230V 50Hz 1 phase

Damper connection Heat demand signal Run signal Fault signal

78

029 2085 8200

Mains connection 230V 50Hz 1 phase

0 - 10V BMS Signal Connection for ES - CO2

Remove link if switched live signal, an enabler or BMS signal is connected

Damper connection Heat demand signal Run signal

DAMPER

HEAT DEMAND

Fault signal

E L N

RET

DP

CL

SL

Mains connection 230V 50Hz 1 phase

0 - 10V BMS Signal Connection for ES - CO2

Remove link if switched live signal, an enabler or BMS signal is connected

Damper connection Heat demand signal Run signal

DAMPER

HEAT DEMAND

Fault signal

RUN

RUN

'Net' connection for Ecosmart devices

'Net' connection for Ecosmart devices

FAULT

FAULT

Mains connection 230V 50Hz 1 phase

0 - 10V BMS Signal Connection for ES - CO2

Remove link if switched live signal, an enabler or BMS signal is connected

Damper connection Heat demand signal Run signal

DAMPER

HEAT DEMAND

Fault signal

E L N

E L N

RET RET

DP

DP

CL

SL

CL

SL

DP

RET

CL

SL

DP

CL

SL

RUN

'Net' connection for Ecosmart devices

FAULT

E Heater controller

RET

DP

CL

SL

A I R H A NDL ING UNI TS ( A H US) XB OXER WIR ING TEC H NIC A L INFO R MATI O N

XB2-5 WITH ECOSMART FAN ONLY CONTROL

0-10V

Ecosmart
Min Max SL run on

ES-CO2 BMS Connection Input Signal

Extract
0 1 Test

Trickle

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost TX RX

NET connections for Ecosmart devices

0-10V

Ecosmart
Min Max SL run on

ES-CO2 BMS Connection Input Signal

Supply
0 1 Test

Trickle

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost TX RX

0V

0V

NET connections for Ecosmart devices

Link wire see note*


RET DP CL SL N N E L

Heat Demand Run

Link wire see note* Fault


RET DP CL SL N N E L

Heat Demand Run

Fault

Damper Connections
L N

Run Signal

Fault Signal

Damper Connections

Heat Demand Signal

Run Signal

Fault Signal

All inter-connections between circuit boards, blowers and sensors are made at the factory. This diagram only shows the essential field wiring points for clarity.
N L

230V - 50Hz Supply

*Remove link wire if switched live signal, an enabler or BMS signal is connected.

Local isolator (by others)

XB2-5 WITH ECOSMART CONTROL AND ELECTRIC HEATER

0-10V

Ecosmart
Min Max SL run on

ES-CO2 BMS Connection Input Signal

Extract
0 1 Test

Trickle

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost TX RX

NET connections for Ecosmart devices

0-10V

Ecosmart
Min Max SL run on

15

20

25 30
o

ES-CO2 BMS Connection Input Signal

Supply
0 1 Test

Heater Temperature Setting

Trickle

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost TX RX

0V

0V

NET connections for Ecosmart devices

Link wire see note*


RET DP CL SL N N E L

Heat Demand Run

Link wire see note* Fault


RET DP CL SL N N E L

Heat Demand Run

Fault

Damper Connections
L N

Run Signal

Fault Signal

Damper Connections

Heat Demand Signal

Run Signal

Fault Signal

All inter-connections between circuit boards, blowers and sensors are made at the factory. This diagram only shows the essential field wiring points for clarity.
N L

230V - 50Hz Supply

*Remove link wire if switched live signal, an enabler or BMS signal is connected.

Local isolator (by others)

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79

A I R HA NDL ING UNITS ( A H US) XB OXER W IR I NG TEC HNI C A L I NFO R MATI O N

XB2-5 WITH ECOSMART FAN AND LPHW COIL CONTROL


Ecosmart
0-10V 0V

ES-CO2 BMS Connection Input Signal

Min

Max

SL run on

Extract
0 1

NET connections for Ecosmart devices

Trickle

Test

Cool Frost Demand Alarm DX-1 Link wire see note*


RET DP CL SL N N E L

DX-2

Inlet Outlet Sensor Sensor Link wire see note* Heat Demand Run
RET CL N

Heat Demand Run

Fault
DP SL N E L

Damper Connections
L N

Run Signal

Fault Signal

20 15

25 30
o

Heater Temperature Setting


N L

230V - 50Hz Supply

Local isolator (by others)

WIRING - FOR UNITS SUPPLIED WITHOUT ECOSMART CONTROL


The wiring illustrations below are for the fans, bypass damper and electric heater for units without control. All wiring is terminated in junction boxes fitted to the specified side of the unit. It is the installers responsibility to select and fit the appropriate control equipment to produce the desired output. Note that any heating/cooling coils fitted are supplied without control valve and actuator.

ELECTRICAL DETAILS
Fan motor ratings Unit size XB2 XB3 XB4 XB5 flc 2 x 0.75A 2 x 0.75A 2 x 1.2A 2 x 1.2A sc 2 x 3A 2 x 3A 2 x 4.8A 2 x 4.8A Electric heater ratings (if fitted) kW 4.5kW 4.5kW 4.5kW 4.5kW flc 18.7A 18.7A 18.7A 18.7A

Bypass damper rated at 3W, 13mA for all unit sizes.

(Unit sizes XB2-5) Fan wiring. Two per unit and one per blower.

(Unit sizes XB2-5) with electric heater, heat exchanger bypass damper and electric heater wiring.

Fuse
Electric Heater Thermal Overload Connection to Electric Elements Bypass Damper Power to open Auto Close

3A (T) FAN 1
NEUTRAL Bypass Damper Power to open Auto Close

EARTH

LIVE

Isolator by others N L 230V-50Hz

Isolator by others N L 230V-50Hz N L 230V-50Hz

80

029 2085 8200

Cool DX Sensor Coil

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost TX RX

Ecosmart
0-10V 0V

ES-CO2 BMS Connection Input Signal

Min

Max SL run on

Supply
0 1

Trickle

Test

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost TX RX

NET connections for Ecosmart devices

Fault

Damper Connections

Heat Demand Signal

Run Signal

Fault Signal

All inter-connections between circuit boards, blowers and sensors are made at the factory. This diagram only shows the essential field wiring points for clarity. *Remove link wire if switched live signal, an enabler or BMS signal is connected.

(Unit sizes XB2-5) Fan only or with LPHW coil, heat exchanger bypass damper wiring.

N1 L

L Isolator by others N L 230V-50Hz

Isolator by others

A I R H A NDL ING UNI TS ( A H US) XB OXER WIR ING TEC H NIC A L INFO R MATI O N

WIRING FOR S6-XB V/H-R/L E EXTRACT


Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N L SL DP
DAMPER

S6-XB V/H--R/L E SUPPLY


Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N
Pwr Standby Fan 1

Bypass controller

0V 0-10V

0V 0-10V

Ecosmart
Min Max SL run on

Ecosmart
Min Max SL run on

Fan 2 Heating Cooling Fault

Adjustment for air off temperature. Do not set temperature above 30O C

L SL DP

Pwr Standby Fan 1 Fan 2 Heating Cooling

N RET

Frost Tx

N RET

DAMPER

Connections to Damper

CL

Electric heater control

Connections to Damper

CL
0 1

Fault Frost Tx

HEAT DEMAND

Heat demand signal Run signal Fault signal

Heat demand signal Run signal


L3 L2

RUN

FAULT

Fault signal Earth

230V 50Hz 1ph mains

N E

Earth

NET connections for ECOSMART devices

400V 50Hz 3ph +N mains supply for fan and heater

L1 N E

FAULT

RUN

HEAT DEMAND

Trickle

Test

Rx

Trickle

Test

Rx

NET connections for ECOSMART devices

WIRING FOR S6-XB V/H-R/L N EXTRACT


Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N L SL DP
DAMPER

S6-XB V/H-R/L N SUPPLY


Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N
Pwr Standby Fan 1

0V 0-10V

Bypass controller

0V 0-10V

Ecosmart
Min Max SL run on

Ecosmart
Min Max SL run on

L SL DP N RET
DAMPER

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault

Fan 2 Heating Cooling Fault

Connections to Damper

CL N RET
0 1

Frost Tx

Connections to Damper

CL
0 1

Frost Tx

HEAT DEMAND

Heat demand signal Run signal Fault signal

Heat demand signal Run signal Fault signal

RUN

FAULT

230V 50Hz 1ph mains

N E

Earth

NET connections for ECOSMART devices

FAULT

RUN

HEAT DEMAND

Trickle

Test

Rx

Trickle

Test

Rx

230V 50Hz 1ph mains

N E

Earth

NET connections for ECOSMART devices

WIRING FOR S6-XB V/H-R/L L EXTRACT


Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N L SL DP
DAMPER

S6-XB V/H-R/L L SUPPLY


Set air off temperature of LPHW coil

0V 0-10V

Bypass controller

Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N L SL DP N RET
AUTO HEATER/COOL DAMPER

0V 0-10V

Ecosmart
Min Max SL run on

Standby Fan 1 Fan 2 Heating Cooling Fault


0 1

25

Pwr

30

Ecosmart
Min Max SL run on

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault

Connections to Damper

CL N RET

Frost Tx

HEAT DEMAND

RUN

FAULT

Fault signal

Fault signal

230V 50Hz 1ph mains

N E

Earth

NET connections for ECOSMART devices

FAULT

RUN

Run signal

ON OFF

Heat demand signal

Heat demand signal Run signal

HEAT DEMAND

Trickle

Test

Rx

Cooling demand signal

Frost alarm signal

Signal for DX1 coil if fitted

Download specification from www.nuaire.co.uk/specifications

25

Connections to Damper

CL
0 1

Frost Tx

Trickle

Test

Rx

Signal for DX2 coil if fitted

230V 50Hz 1ph mains

L N E

Earth

NET connections for ECOSMART devices

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81

A I R HA NDL ING UNITS ( A H US) XB OXER W IR I NG TEC HNI C A L I NFO R MATI O N

WIRING FOR S7, 8-XB V/H-R/L E EXTRACT


L1 L2 L3 E

Bypass controller

Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V

BMS signal
N
12 13 14 15 5 6 7 8 9 12 13 14 15 10 11

0-10V

Ecosmart
Min Max SL run on

L SL DP N RET
DAMPER

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault

L3 L2

Connections to Damper

CL
0 1

Frost Tx

Heat demand signal


L1
(U) (V) (W)

Fault signal
A1

FAULT

RUN

Run signal

HEAT DEMAND

Trickle

Test

Rx

NET connections for ECOSMART devices


CONTACTER

1 (U) 2

3 (V) 4

5 (W) 6

Earth

L3 L2 L1 N

400V 50Hz 3ph +N mains

A2

WIRING FOR S7, 8-XB V/H-R/L E SUPPLY


L1 L2 L3 E

A B
Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N

HTR
0V 0-10V

Make connection after the unit has been assembled

Ecosmart
Min
DAMPER

Heater over-temperature stat


Pwr Standby Fan 1

12 13 14 15 5 6 7 8 9 10 11

L SL DP
Max SL run on

Fan 2 Heating Cooling Fault

1 2

12 13 14 15

Electric heater control


R T

L3 L2

Connections to Damper

CL N RET

Frost Tx

HEAT DEMAND

Trickle

Test

Rx

Heat demand signal


L1
(U) (V) (W)

FAULT RUN

Run signal Fault signal


A1

NET connections for ECOSMART devices

Adjustment for air off temperature. Do not set temperature above 30O C

LINE 1

LINE 2

LINE 3

Earth

HEAT SENS

L1

L2

L3

CONTACTER

1 (U) 2

3 (V) 4

5 (W) 6

400V 50Hz 3ph supply for heater

C
A2

L3 L2 L1 N E

400V 50Hz 3ph +N mains supply for fan

Make connection after the unit has been assembled

Note: these controls are located in the electric heater section

Important: Section A is an adjacent module in which additional controls and sensors are installed. Ensure these devices are connected to the Ecosmart control by terminating at points B & C.

82

029 2085 8200

Sensor

A I R H A NDL ING UNI TS ( A H US) XB OXER WIR ING TEC H NIC A L INFO R MATI O N

WIRING FOR S7, 8, 9 AND 10-XB V/H-R/L N EXTRACT


L1 L2 L3 E

Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V

BMS signal
N
12 13 14 15 5 6 7 8 9 12 13 14 15 10 11

0-10V

Ecosmart
Min Max SL run on

L SL DP N RET
DAMPER

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault

L3 L2

Connections to Damper

CL
0 1

Frost Tx

Heat demand signal


L1
(U) (V) (W)

Fault signal
A1

FAULT

RUN

Run signal

HEAT DEMAND

Trickle

Test

Rx

NET connections for ECOSMART devices


CONTACTER

1 (U) 2

3 (V) 4

5 (W) 6

Earth

L3 L2 L1 N

400V 50Hz 3ph +N mains

A2

WIRING FOR S7, 8, 9 AND 10-XB V/H-R/L N SUPPLY

L1 L2 L3 E

Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V

BMS signal
N
12 13 14 15 5 6 7 8 9 12 13 14 15 10 11

0-10V

Ecosmart
Min Max SL run on

L SL DP N RET
DAMPER

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault

L3 L2

Connections to Damper

CL
0 1

Frost Tx

Heat demand signal


L1
(U) (V) (W)

Fault signal
A1

FAULT

RUN

Run signal

HEAT DEMAND

Trickle

Test

Rx

NET connections for ECOSMART devices


CONTACTER

1 (U) 2

3 (V) 4

5 (W) 6

Earth

L3 L2 L1 N

400V 50Hz 3ph +N mains

A2

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83

A I R HA NDL ING UNITS ( A H US) XB OXER W IR I NG TEC HNI C A L I NFO R MATI O N

WIRING FOR S7, 8, 9 AND 10-XB V/H-R/L L EXTRACT


L1 L2 L3 E

Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V

BMS signal
N
12 13 14 15 5 6 7 8 9 12 13 14 15 10 11

0-10V

Ecosmart
Min Max SL run on

L SL DP N RET
DAMPER

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault

L3 L2

Connections to Damper

CL
0 1

Frost Tx

Heat demand signal


L1
(U) (V) (W)

Fault signal
A1

FAULT

RUN

Run signal

HEAT DEMAND

Trickle

Test

Rx

NET connections for ECOSMART devices


CONTACTER

1 (U) 2

3 (V) 4

5 (W) 6

Earth

L3 L2 L1 N

400V 50Hz 3ph +N mains

A2

WIRING FOR S7, 8, 9 AND 10-XB V/H-R/L L SUPPLY


L1 L2 L3 E

Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V

BMS signal
N L
12 13 14 15 5 6 7 8 9 10 11

0-10V

Ecosmart
Min Max SL run on

Pwr Standby Fan 1 Fan 2 Heating Cooling

SL DP

12 13 14 15

N RET

DAMPER

Connections to Damper
L3 L2 L1
(U) (V) (W)

CL
0 1

Fault Frost Tx

HEAT DEMAND

Trickle

Test

Rx

Heat demand signal Run signal Fault signal

Set air off temperature of LPHW coil

FAULT

RUN

25
25

NET connections for ECOSMART devices


1 (U) 2 3 (V) 4 5 (W) 6

CONTACTER

GREEN BROWN WHITE A2

3 2 1

Connect to LPHW actuator motor SM24 motor set at position A

AUTO HEATER/COOL

Important: Actuator and sensors (A) are positioned in adjacent modular sections and will require wiring and connection to the Ecosmart control.

Earth

L3 L2 L1 N E
Inlet sensor Outlet sensor

400V 50Hz 3ph +N mains Cooling demand signal Frost alarm signal Signal for DX1 coil if fitted Signal for DX2 coil if fitted Connect to inlet sensor after unit is assembled

ON OFF

84

029 2085 8200

30

A1

A I R H A NDL ING UNI TS ( A H US) XB OXER WIR ING TEC H NIC A L INFO R MATI O N

WIRING FOR TWINFAN UNITS XB6T AND XB8T (STANDBY EXTRACT FAN)
Below is the wiring diagram for the Xboxer twin/standby fan relay box. This box is located on the standby fan and is connected at works to an Ecosmart direct drive control. The customer has to connect the fault terminals of the Ecosmart control to the relay box. If the main Xboxer extract fan should fail then the fault contact will close and therefore energise the relay. The normally open contacts will then close powering up the SL contact of the standby fan. It therefore follows that the customers wiring is 240V and not low voltage.

Note: Internal connections between the supply terminals, output contactors the PCB and inverter are made at the factory.

Remove this link wire if: 1. A switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V

BMS signal
N L SL
Min Max SL run on

0-10V

Ecosmart

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault

DP
DAMPER

CL N RET

Frost Tx

Trickle

Test

Rx

A1

A1

FAULT

RUN

'NET' connection
CONTACTER CONTACTER

1 (U) 2

3 (V) 4

5 (W) 6

13 14

1 (U) 2

3 (V) 4

5 (W) 6

13 14

L1 L2 L3

A2

A2

Pre-wired to Fan 1

Pre-wired to Fan 2

L1 L2 L3

Note: Run and standby extract fans are supplied bolted together.

400V 3~50Hz supply Via local isolator (by others)

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85

A I R HA NDL ING UNITS ( A H US) XB OXER TEC HNI C A L I NFO R MATI O N

CONSULTA NT S SP E CI F I C ATION
XBOXER STACKED UNITS OPERATION
The supply and extract ventilation unit shall be as indicated on the drawings and shall be in accordance with the particular fan schedule in the specification. Supply air to the room shall be pre-heated by the extract air via the integrated heat exchanger matrix. Where fitted an integrated heater battery shall raise the temperature of the supply air to the design room temperature after the air has passed through the heat exchanger. The ventilation unit shall automatically vary the ventilation rate, as it receives signals from one of the optional interconnected sensors. When signals are received, the fan shall either vary its speed proportionally or on a trickle and boost principle. The unit shall have the facility to commission the supply and extract fans individually via inbuilt minimum and maximum speed adjustment, the fans themselves shall have infinitely variable speed control.

XBOXER STACKED - STANDARD CONTROLS


All versions shall incorporate the following functions integrally mounted, prewired and factory fitted by the manufacturer: Integral infinitely variable speed control on supply and extract. Integral background ventilation control/set point. Integral boost ventilation control/set point. Integral BMS interfaces summer/winter switching, heating control**, 0-10V speed adjustment. Integral run on timer. Volt free failure indication (direct from individual fan). Integral S/L terminal for boost trigger from remote switch, e.g. lightswitch. Integral air off coil temperature adjustment** Volt free frost alarm/heat demand interface** Frost protection/hold off stat** The unit shall be controlled by the ECOSMART control devices (enablers & sensors) as detailed in the schedule on the drawings. LPHW pipework connections c/w diverting valve and actuator.** ** Versions incorporating heater sections.

XBOXER STACKED - UNIT SPECIFICATION


Unit codes XB shall be manufactured in aluminium alloy with 25mm double skinned infil panels and extruded aluminium frame. Unit codes XBV and H shall be manufactured from Aluzinc with 25mm infill panels, giving extremely low noise levels. It shall be come c/w a high efficiency heat exchanger matrix, supply and extract filters, automatic summer bypass, integral minimum and maximum infinitely variable speed controls, run on timer and facia mounted failure indication. The unit shall have low energy, high efficiency a.c. fan/motor assemblies with sealed for life bearings. The Impellers shall be high efficiency mixed flow or centrifugal type. The unit shall have a robust plastic/aluminium heat exchanger matrix with a thermal efficiency of up to 55 - 70% that shall be protected by G4* grade pleated filters on supply and extract. It shall come complete with a condensate drip tray and 22mm drain connection. Alternatively a condensate pump shall be provided if specified. The unit shall be constructed with removable panels allowing full maintenance access from the sides (access handing to be confirmed in product code and verified on site prior to order). The removable panels shall provide access to the following: Supply or extract fan. Supply & extract filter. Heat exchanger block. Heater battery temperature adjustment (where included). LPHW Heater pipe connections. (where included). Speed control commissioning adjustment (min & max). Electrical connection terminal blocks. Units shall be as manufactured by Nuaire. * Other filter specifications including high capacity filters & grade F7 available as integrated options. (contact Nuaire).

INVERTER DRIVES
Sizes 2 - 5 have AC control, size 6 has EC control and sizes 7, 8, 9 and 10 have integral frequency inverter/speed control.

COIL TYPES AND CONTROLS


The control for the coils shall be fully integrated and shall maintain a constant off coil temperature between 15 - 30 degrees due to Ecosmart limitations. The system shall have frost protection which shall, at temperatures below 4 degrees C, fully open the 3 or 4-port valve and only start the fan when the temperature at the filter has risen above the designated set point.

LOW PRESSURE HOT WATER


The Low Pressure Hot Water heating coil shall be factory fitted with a 3 or 4 port valve, drain cocks and air vents. The actuator controlling the 3 or 4 port valve shall be controlled via the on-board PCB by the off coil temperature sensor. All components pre-piped, assembled and tested by the manufacturers.

ELECTRIC
The Electric Heater Battery shall be factory fitted and pre-wired to an integral closed loop thyristor control. When the unit is switched off, the fan shall continue to run to dissipate heat from the electric heater battery before stopping. The Ecosmart control unit shall have a 5 year warranty. The manufacturers recommendations should be observed at all times. The unit shall be the XBOXER and shall be manufactured by Nuaire.

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AIR HANDLING UNITS (AHUS) XBOXER TECHNIC AL INFORMATION

CONSULTA NTS SPECIFIC ATION


XBOXER HORIZONTAL UNITS OPERATION
The supply and extract ventilation unit shall be as indicated on the drawings and shall be in accordance with the particular fan schedule in the specification. Supply air to the room shall be pre-heated by the extract air via the integrated heat exchanger matrix. Where fitted an integrated heater battery shall raise the temperature of the supply air to the design room temperature after the air has passed through the heat exchanger. The ventilation unit shall automatically vary the ventilation rate, as it receives signals from one of the optional interconnected sensors. When signals are received, the fan shall either vary its speed proportionally or on a trickle and boost principle. The unit shall have the facility to commission the supply and extract fans individually via inbuilt minimum and maximum speed adjustment, the fans themselves shall have infinitely variable speed control.

XBOXER HORIZONTAL - ECOSMART CONTROLS


All versions shall incorporate the following functions integrally mounted, prewired and factory fitted by the manufacturer: Integral infinitely variable speed control on supply and extract. Integral background ventilation control/set point. Integral boost ventilation control/set point. Integral BMS interfaces summer/winter switching, heating control**, 0-10V speed adjustment. Integral run on timer. Volt free failure indication (direct from individual fan). Integral S/L terminal for boost trigger from remote switch, e.g. lightswitch. Integral air off coil temperature adjustment** Volt free frost alarm/heat demand interface** Frost protection/hold off stat** The unit shall be controlled by the ECOSMART control devices (enablers & sensors) as detailed in the schedule on the drawings. LPHW pipework connections c/w diverting valve and actuator.** ** Versions incorporating heater sections.

XBOXER HORIZONTAL - UNIT SPECIFICATION


Unit codes XB shall be manufactured in aluminium alloy with 25mm double skinned infil panels and extruded aluminium frame. Unit codes XBV and H shall be manufactured from Aluzinc with 25mm infil panels, giving extremely low noise levels. The unit shall have a high efficiency aluminium heat exchanger matrix, supply and extract filters, automatic summer bypass, integral minimum and maximum infinitely variable speed controls, run on timer and facia mounted failure indication. The unit shall have low energy, high efficiency a.c. fan/motor assemblies with sealed for life bearings. Impellers shall be high efficiency mixed flow or centrifugal type. The unit shall have a heat exchanger block with a thermal efficiency of up to 70%, that shall be protected by G4* grade pleated filters on supply and extract. Complete with condensate drip tray and 22mm drain connection (XB2-5 has a 15mm drain connection). Alternatively a condensate pump shall be provided if specified. The unit shall be constructed with removable panels allowing full maintenance access from both sides (access handing to be confirmed in product code and verified on site prior to order). The removable panels shall provide access to the following: Supply or extract fan. Supply & extract filter. Heat exchanger block. Heater battery temperature adjustment (where included). LPHW Heater pipe connections. (where included). Speed control commissioning adjustment (min & max). Electrical connection terminal blocks.

INVERTER DRIVES
Sizes 2 - 5 have AC control, size 6 has EC control and sizes 7, 8, 9 and 10 have integral frequency inverter/speed control. Unit provides side mounting of termination box to connect supply and extract fan motor wiring (terminal boxes) for interface to custom built control panels. For this option, no sensors are fitted to the unit, but with plate heat exchanger units the bypass damper actuator is included.

COIL TYPES AND CONTROLS


The control for the coils shall be fully integrated and shall maintain a constant off coil temperature. The system shall have frost protection which shall, at temperatures below 4C, fully open the 3 or 4-port valve and only start the fan when the temperature at the filter has risen above the designated set point.

LOW PRESSURE HOT WATER


The Low Pressure Hot Water heating coil shall be factory fitted with a 3 or 4 port valve, drain cocks and air vents. Shall be controlled by a motorised control valve. The actuator controlling the 3 or 4 port valve shall be controlled via the on-board PCB by the off coil temperature sensor. All components prepiped, assembled and tested by the manufacturers.

ELECTRIC
The Electric Heater Battery shall be factory fitted and pre-wired to an integral closed loop thyristor control. When the unit is switched off, the fan shall continue to run to dissipate heat from the electric heater battery before stopping. The Ecosmart control unit shall have a 5 year warranty. The manufacturers recommendations should be observed at all times. The unit shall be the XBOXER and shall be manufactured by Nuaire.

Units shall be as manufactured by Nuaire. *Other filter specifications including high capacity filters & grade F7 available as integrated options. (contact Nuaire).

Download specification from www.nuaire.co.uk/specifications

nuaire.co.uk

87

A I R HA NDL ING UNITS ( A H US) XB OXER TEC HNI C A L I NFO R MATI O N

CONSULTA NT S SP E CI F I C ATION
XBOXER TWINFAN UNITS OPERATION
The supply and extract ventilation unit shall be as indicated on the drawings and shall be in accordance with the particular fan schedule in the specification. Supply air to the room shall be pre-heated by the extract air via the integrated heat exchanger matrix. Where fitted an integrated heater battery shall raise the temperature of the supply air to the design room temperature after the air has passed through the heat exchanger. The ventilation unit shall automatically vary the ventilation rate, as it receives signals from one of the optional interconnected sensors. When signals are received, the fan shall either vary its speed proportionally or on a trickle and boost principle. The unit shall have the facility to commission the supply and extract fans individually via inbuilt minimum and maximum speed adjustment, the fans themselves shall have infinitely variable speed control.

XBOXER TWINFANS - ECOSMART CONTROLS


All versions shall incorporate the following functions integrally mounted, pre-wired and factory fitted by the manufacturer: Integral infinitely variable speed control on supply and extract. Integral background ventilation control/set point. Integral boost ventilation control/set point. Integral BMS interfaces summer/winter switching, heating control**, 0-10V speed adjustment. Integral run on timer. Volt free failure indication (direct from individual fan). Integral S/L terminal for boost trigger from remote switch, e.g. lightswitch. Integral air off coil temperature adjustment** Multiple IDC sockets for interconnection of up to 6 Ecosmart sensors, controllers or fans using pre-plugged 4-core low voltage cable. Volt free frost alarm/heat demand interface** Frost protection/hold off stat** The unit shall be controlled by the ECOSMART control devices (enablers & sensors) as detailed in the schedule on the drawings. 2 fans incorporate auto change over in the event of one fan failing. LPHW pipework connections c/w diverting valve and actuator.** ** Versions incorporating heater sections.

XBOXER TWINFANS - UNIT SPECIFICATION


Unit codes XB shall be manufactured in aluminium alloy with 25mm double skinned infil panels and extruded aluminium frame. Unit codes XBV and H shall be manufactured from Aluzinc with 25mm infill panels, giving extremely low noise levels. It shall be come c/w a high efficiency heat exchanger block, supply and extract filters, automatic summer bypass, integral minimum and maximum infinitely variable speed controls, run on timer and facia mounted failure indication. The unit shall have low energy, high efficiency a.c. fan/motor assemblies with sealed for life bearings. Impellers shall be high efficiency mixed flow or centrifugal type. The unit shall have a robust plastic/aluminium heat exchanger matrix with a thermal efficiency of up to 55 - 70% that shall be protected by G4* grade pleated filters on supply and extract. It shall come complete with a condensate drip tray and 22mm drain connection. Alternatively a condensate pump shall be provided if specified. The unit shall be constructed with removable panels allowing full maintenance access from the side (access handing to be confirmed in product code and verified on site prior to order). The removable panels shall provide access to the following: Supply or extract fan. Supply & extract filter. Heat exchanger block. Heater battery temperature adjustment (where included). LPHW Heater pipe connections. (where included). Speed control commissioning adjustment (min & max). Electrical connection terminal blocks. Units shall be the as manufactured by Nuaire. 2 fans incorporate auto change over in the event of one fan failing. * Other filter specifications including high capacity filters & grade F7 available as integrated options.

INVERTER DRIVES
Sizes 2 - 5 have AC control, size 6 has EC control.

NO CONTROL OPTION (SIZES 7-10 XBH + XBV)


Unit provides side mounting of termination box to connect supply and extract fan motor wiring (terminal boxes) for interface to custom built control panels. For this option, no sensors are fitted to the unit, but with plate heat exchanger units the bypass damper actuator is included.

COIL TYPES AND CONTROLS


The control for the coils shall be fully integrated and shall maintain a constant off coil temperature. The system shall have frost protection which shall, at temperatures below 4 degrees C, fully open the 3 or 4-port valve and only start the fan when the temperature at the filter has risen above the designated set point.

LOW PRESSURE HOT WATER


The Low Pressure Hot Water heating coil shall be factory fitted with a 3 or 4 port valve, drain cocks and air vents. The actuator controlling the 3 or 4 port valve shall be controlled via the on-board PCB by the off coil temperature sensor. All components pre-piped, assembled and tested by the manufacturers.

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CO NSULTA NT S SP E CI FIC ATION


XBOXER TWINFAN UNITS CONT. ELECTRIC
The Electric Heater Battery shall be factory fitted and pre-wired to an integral closed loop thyristor control. When the unit is switched off, the fan shall continue to run to dissipate heat from the electric heater battery before stopping. The Ecosmart control unit shall have a 5 year warranty. The manufacturers recommendations should be observed at all times. The unit shall be the XBOXER and shall be manufactured by Nuaire.

Download specification from www.nuaire.co.uk/specifications

nuaire.co.uk

89

CL A SSA I RE A I R HA ND L I NG UNI TS
THE IDEAL SOLUTION FOR SCHOOL CLASSROOM VENTILATION AND HEATING WHILST MINIMISING ENERGY USE.

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A I R H A NDL ING UNI TS ( A H US) C L A SSA IR E TEC H NIC A L INFO R MATI O N

B E NE F I T S
QUIETEST SOLUTION
High performance unit with very low noise levels provide one of the quietest systems for classroom applications.

ENERGY EFFICIENT
Latest EC motor technology provides high performance with lower power consumption than other units.

GUARANTEED LOW COST VENTILATION & HEATING


Fresh air is supplied into the room when damper is open an LPHW coil heats existing air within the room and re-circulates it.

FLEXIBLE CONTROLS
Classaire has a simple built in control signal, but can also be fully integrated into a specific BMS system.

MATCHING ANCILLARIES
Grilles, louvres and attenuation solutions are available from Nuaire.

LOW PROFILE
Classaire is installed horizontally in ceiling voids and is ideal for applications where space is of a premium. Full width access panel provides easy access to G3 filters (contact Nuaire for other grade filters).

WARRANTY
Models have a 2 year warranty.

PEACE OF MIND
Classaire is designed to meet therequirements of both BB101 & 93 and ensures that CO2 levels & energy usage is kept to a minimum.

FEATURES INCLUDE:
The Classaire ventilation unit is mounted within a ceiling void above a classroom. Fresh air is ducted from outside directly to the unit and into the classroom. A heating coil is provided to raise the incoming air temperature to the required room temperature. In order to reduce energy consumption and assist in pre-heating the room a damper arrangement is provided in the base of the unit that will re-circulate tempered air from the classroom into the system. When the classroom is occupied and when dictated by the CO2 sensors the dampers revert to full fresh air mode. This operation can also be programmed to top up the heat in the classroom during periods when it is unoccupied and can be used intermittently during periods of occupation but should be overridden by the CO2 sensor to ensure that fresh air requirements are maintained. The operation of the unit shall generally be in accordance with BB93 and BB101.

Fresh air

Classaire unit Discharge Grille

Ducted extract air

Return air grille

Discharged air into classroom

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A I R HA NDL ING UNITS ( A H US) C L A SSA I R E TEC HNI C A L I NFO R MATI O N

PERFORMANCE - CLASSAIRE S U MMARY OF SOU N D POW E R L E V E L S


Air Volume Flowrate @ 20 Pa (l/s) Inlet, outlet and casing radiated 150 200 246 300 Inlet 150 200 246 300 150 200 246 300 Sound power levels 63 125 250 Freq/Hz 500 1K 2K 4K 8K Free field dBA@3m

Casing

43 44 46 48 43 43 45 46 43 45 46 48

45 48 50 52 44 46 48 50 45 47 49 51

50 52 56 56 45 47 50 50 48 50 54 53

51 54 56 58 47 49 52 54 47 50 52 54

47 50 52 55 39 42 44 47 45 48 51 53

41 45 47 50 34 38 41 43 40 44 46 49

33 37 41 44 31 33 36 39 32 36 39 43

27 29 35 37 34 34 34 34 34 34 34 36

34 37 39 42 29 31 34 36 31 34 37 40

Code

CLASSAIRE

Outlet

T YPI C A L DU T Y POIN T S
Supply Voltage (V) 230 230 230 230 Supply Current (A) 0.21 0.30 0.37 0.48 Power Consumed (Watts) 24.7 40.8 50.7 66.8 Fan air Flowrate (l/s) 150 200 246 300 Static Press (Pa) 20 20 20 20 SFP (Watts/l/s) 0.16 0.20 0.21 0.22

DIMENSIONS (mm)
Top view 854

Top view *

*6 Filters * 1760 1301 * * * * * Damper * *

LPHW Coil

* Fixing holes

*4 Blowers End view 260 202 Side view

Inlet at back or bottom

Unit weight 90 Kg

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A I R H A NDL ING UNI TS ( A H US) C L A SSA IR E TEC H NIC A L INFO R MATI O N

CO NSULTA NT S SP E CI FIC ATION


CLASSAIRE OPERATION
The Classaire ventilation unit is mounted within a ceiling void above a classroom. Fresh air is ducted from outside directly to the unit and into the classroom. A heating coil is provided to raise the incoming air temperature to the required room temperature. In order to reduce energy consumption and assist in pre-heating the room a damper arrangement is provided in the base of the unit that will re-circulate tempered air from the classroom into the system. When the classroom is occupied and when dictated by the CO2 sensors the dampers revert to full fresh air mode. This operation can also be programmed to top up the heat in the classroom during periods when it is unoccupied and can be used intermittently during periods of occupation but should be overridden by the CO2 sensor to ensure that fresh air requirements are maintained. The operation of the unit shall generally be in accordance with BB93 and BB101. The unit shall be Classaire as manufactured by Nuaire. Access to the unit is achieved via full size panels at the lower face of the unit to the filter section, which allows for regular maintenance. The removable panels shall provide access to the following: EC fan module. Filters. LPHW coil. Damper actuator. The unit shall be the Classaire as manufactured by Nuaire.

CLASSAIRE - UNIT SPECIFICATION


The unit is rectangular in section and have rectangular, flanged connections at the inlet and outlet ends and at the lower face for a recirculation connection. The unit shall be manufactured from self finish galvanised steel. The units shall not have a depth greater than 260mm. The ventilation unit, shall all be manufactured utilising the latest specialist acoustic treatment to ensure that the noise impact on the classroom occupants is minimal and shall be in accordance with the specification and government guidelines. The entire assembly shall be mounted in accordance with the manufacturers installation & maintenance recommendation. The unit shall have low energy, high efficiency EC fan/motor assemblies with sealed for life bearings with an anticipated working life of 70,000hours (L10). The Classaire unit shall comprise the following:A two position damper, a set of panel filters, 4 fan modules (operating simultaneously) and a LPHW coil.

CONTROL
Unit control is by others, unless otherwise specified by Nuaire.

Download specification from www.nuaire.co.uk/specifications

nuaire.co.uk

93

E CO SM A RT SQ URB O - SUPP LY OR EXTRACT


LOW DEPTH SUPPLY OR EXTRACT FANS THAT AUTOMATICALLY REACT TO THE ENVIRONMENTAL CONDITIONS.

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A I R H A NDL ING UNI TS ( A H US) EC O SMART SQ UR B O TEC H NIC A L INFO R MATI O N

B E NE F I T S
ENERGY EFFICIENT
All models have Ecosmart controls which provide the most energy efficient and cost effective solution by varying fan speed to suit the required units.

EFFICIENT PACKAGED SOLUTION


All fans and controls are an integrated package providing a simple to select and install system eliminating the need for traditional control panels.

Code descriptions

ESS 2 - E | | |
1 2 3
1. ESS = Ecosmart Squrbo supply fan 2. Case Size/Curve Reference 3. No suffix = without heater E = With electric heating L = Heating 2L = with 2 row LPHW heating
Note: Performance curves make allowance for the internal filter and heater battery and you only need apply the resistance external to the unit and any additional units eg. HX, Filter etc.

SIMPLE COMMISSIONING EXACT VENTILATION


Low voltage plug-in sensors allow the extract rate to be automatically adjusted to suit the rooms specific requirement. Plug-in sensors and controls reduce the installation time on site. On board control pad allows for pre-setting of minimum and maximum fan speeds to suit design requirements no main balancing damper required.

DESIGN FLEXIBILITY
Available in 6 case sizes, supply unit with LPHW or electric heater.

COMPACT DESIGN
Low case height makes this unit ideal for restricted ceiling spaces. Unique, removable mounting bracket and integral AV mounts ensure quick and efficient installation and maintenance.

ANCILLARIES
Full range of heat exchangers, attenuators, smart heaters and cowls etc. are available to complete your installation.

QUIETER UNITS
Casing is fully lined to provide high acoustic and thermal insulation properties ensuring very low noise.

WARRANTY
Ecosmart squrbo has a 5 year warranty. For a more comprehensive description of Ecosmart Squrbo supply and extract units please see the Nuaire commercial catalogue.

ESSE 2- WP | | |
1 2 3
1. ESSE = Ecosmart Squrbo extract fan 2. Case Size/Curve Reference 3. WP = Weatherproof enclosure

COST EFFECTIVE
All sensors are safe extra low voltage therefore eliminating the need for expensive main wiring between fan and controls.

ECOSMART SUPPLY & EXTRACT VENTILATION SYSTEM

CONVENTIONAL SUPPLY & EXTRACT VENTILATION SYSTEM


10 11 3 1 2 9

3 5 8 8

5 12

1 2 3 4 5

Supply Unit Extract Unit Integral Controls User Controls (on/off, speed, heating) or BMS control Safe Extra Low Voltage (SELV) 12V Cable

6 7 8

CO2 Sensor (optional) PIR (Occupancy Sensor) optional 230V electricity supply to fan

1 2 3 4 5 6

7 8

Supply Fan 8 Electrical Air Heater Filter 6 Extract Fan Control Panel Equivalent Nuaire Control Panel (User Control) for comparative 9 purposes 10 230V/400V Electrical Supply 11 Various Control & 230v/400v 12 Electricity Cabling

Temperature Switch Air Pressure Switch PVC Tubing Time Clock

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A I R HA NDL ING UNITS ( A H US) EC O SMA RT SQ UR BO TEC HNI C A L I NFO R MATI O N

PERFORMANCE - ECOSMART SQURBO Ecosmart Squrbo Supply


600
ISO 5801 2007 AMCA 300

PERFORMANCE - ECOSMART SQURBO Ecosmart Squrbo Extract


600
ISO 5801 2007 AMCA 300

500 Fan Static Pressure (Pa) 400 300 200 6 100 1 0 0 0.1 0.2 0.3
3

500 Fan Static Pressure (Pa)

V
Type D Air Density 1.2 kg/m3

Type D Air Density 1.2 kg/m3

400 300

200 3 100 0 1 2 5 4 6

3 2

0.4

0.5

0.6

0.1

0.2

0.3
3

0.4

0.5

0.6

Air volume ow rate (m /s)

Air volume ow rate (m /s)

PERFORMANCE - ECOSMART SQURBO SUPPLY E L E CT RI C AL & S OU N D


Motor Power (kW) 0.083 0.095 0.19 0.24 0.26 0.46 Electric Heater (kW) 1.0 1.5 2.0 3.0 4.5 12* LPHW kW L 3 4.5 5 5.5 FLC (amps) 0.32 0.32 0.34 0.34 0.72 0.72 0.92 0.92 0.92 0.92 2.95 2.95 Inlet/ Outlet Type I O I O I O I O I O I O Sound Power levels (dB re 10-12W) Octave Band mid frequency (Hz) 125 250 500 1K 61 69 62 70 67 74 68 74 73 79 71 76 62 62 63 66 72 73 72 74 71 74 67 74 61 63 63 66 71 74 71 74 72 76 59 73 49 51 55 59 63 68 67 72 67 72 60 73 Breakout dBA@3m 30 30 34 34 42 42 43 43 43 43 45 45

Curve 1 2 3 4 5 6

Code ESS1-E ESS1

Phase 1 1

RPM 2724 2285 2544 2313 2313 1110 -

2L 4.5 6 8.5 10 12

2K 43 45 53 57 60 67 63 71 63 72 56 71

4K 34 42 44 53 54 64 60 68 62 69 51 67

8K 26 32 34 42 46 53 56 64 58 66 46 62

ESS2-E 1 ESS2-L/2L 1 ESS3-E 1 ESS3-L/2L 1 ESS4-E 1 ESS4-L/2L 1 ESS5-E 1 ESS5-L/2L 1 ESS6-E ESS6-2L 1 1

Note: there is no LPHW coil available for size 1 (ESS1). Unit has facility to open a remote motorised damper if frost protection is required. *3 - phase electrical supply required to electric heating coil.

PERFORMANCE - ECOSMART SQURBO EXTRACT E L E CT R I C AL & SOU N D


Motor Power (kW) 0.083 0.095 0.19 0.24 0.26 0.66 FLC (amps) 0.32 0.34 0.72 0.92 0.92 2.95 SC (amps) 0.32 0.34 0.72 0.92 0.92 2.95 Data Type I O I O I O I O I O I I Sound Power levels (dB re 10-12W) Octave Band mid frequency (Hz) 125 250 500 1K 63 68 64 71 70 76 70 76 74 78 71 76 59 62 64 66 75 75 75 75 70 69 67 74 63 65 66 68 75 76 75 79 73 77 59 73 50 51 57 61 66 70 66 69 68 73 60 73 Breakout dBA@3m 30 30 34 34 42 42 43 43 43 43 45 45

Curve 1 2 3 4 5 6

Code ESSE1 ESSE2 ESSE3 ESSE4 ESSE5 ESSE6

Phase 1 1 1 1 1 1

RPM 2724 2285 2544 2313 2313 1110

2K 45 48 52 56 63 69 64 69 66 72 56 71

4K 37 44 57 65 57 66 61 63 64 70 51 67

8K 27 34 37 44 49 55 58 65 60 66 46 62

The electrical and sound information in the table is nominal. Breakout dBA@3m is spherical, free field. Start currents (sc) are DOL other than for motors of 4 kW and above which is star delta. * Motor electrical supply, 1=1 phase (230V, 50Hz) 3=3phase (400V, 50Hz). Unit has facility to operate motorised damper fan frost protection. I = Induct inlet. O = Induct outlet. Please note: With Ecosmart, Ecosmart BMS & Ecosmart Commissioning options the units are pre-programmed with a soft start facility.

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CO NSULTA NT S SP E CI FIC ATION


ECOSMART SQURBO SUPPLY & EXTRACT FANS SPECIFICATION
The unit shall be configured and arranged as detailed on the drawings and in accordance with the schedule of equipment. The unit shall be manufactured from acoustically lined, heavy gauge pregalvanised, corrosion resistant steel. The units shall provide exceptional thermal and acoustic insertion. The general construction is to class A leakage. The unit will be manufactured to provide a low height solution to enable it to be located in low depth ceiling and floor voids. For ease of installation the unit shall be provided with a single point mounting bracket with integrated, anti vibration strips. The fan impeller and motor shall be selected to provide the most energy efficient solution conforming to part L regulations and shall be direct drive with high efficiency motors to BS5000 as standard. The fan impeller shall be a high efficiency backward curved centrifugal design, manufactured in galvanised steel. The contractor shall allow for all necessary ductwork transformations to and from the fan unit and any associated components in accordance with the manufacturers recommendations, DW 144 and general good practice. The unit and ancillaries shall be of the Ecosmart Squrbo type as manufactured by Nuaire Ltd. All other components shall be in accordance with the manufacturers specification. The unit shall have the following energy saving components integrally mounted, pre-wired to interface with the purpose made PCB, all components pre-wired, configured and factory fitted by the manufacturer: Integral Frequency inverter/speed controller. Integral maximum and minimum speed adjustment for commissioning. Integral adjustable run on timer. Integral BMS interfaces summer/winter switching, heating control, 0-10V speed adjustment. (using ES - UCFT). Volt free failure and status indication. Integral air off temperature adjustment. Facility for remote temperature control. Integral background ventilation switch (trickle switch). Multiple IDC sockets for interconnection of sensors or fans using pre-plugged 4-core low voltage cable. Volt free frost alarm/heat demand interface. Frost protection/hold off stat.

COIL TYPES AND CONTROLS (SUPPLY UNIT ONLY)


Low Pressure Hot Water. The Low Pressure Hot Water heating coil shall be factory fitted with a 4-port valve, double regulating valve, drain cocks and air vents. The actuator controlling the 4-port valve shall be controlled via the on-board PCB by the off coil temperature sensor. All components pre-piped, assembled and tested by the manufacturers. The control for the coils shall be fully integrated and shall maintain a constant off coil temperature. The system shall have frost protection which shall, at temperatures below 4 degrees C, fully open the 4-port valve and only start the fan when the temperature at the filter has risen above the designated set point. Unit shall have contacts which shall act as a frost alarm and/or signal boiler and circulating pumps to switch on.

CONTROL SPECIFICATION
The fan unit shall be supplied with one of the following control options:-

ECOSMART CONTROLS
The compact Ecosmart control system complete with all necessary controls to facilitate the operation of the ventilation system. It shall be come complete with an integral factory fitted Ecosmart PCB which will control the fan unit within the desired design parameters and provide the interface between all external control devices and the unit itself.

ELECTRIC HEATER BATTERY (SUPPLY UNIT ONLY)


The Electric Heater Battery shall be factory fitted and pre-wired to an integral closed loop thyristor control. The Ecosmart Supply and Extract Fan unit shall have a 5 year warranty. All equipment to be as manufactured by Nuaire Ltd.

Download specification from www.nuaire.co.uk/specifications

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97

E CO SM A RT B OX E R A HU STA NDARD CONFIGURATIONS


COMPLETE PACKAGED AIR HANDLING UNITS WITH ALL THE NECESSARY CONTROLS.

98

029 2085 8200

A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER TEC H NIC A L INFO R MATI O N

B E NE F I T S
VERY QUIET
25mm double skinned panels provide better acoustic and thermal properties over conventional AHUs.

PART L AND ENERGY EFFICIENT


Fan impellers are selected for optimum efficiency and noise characteristics. Motors are IE2 to BS 5000 direct drive and high efficiency belt drive.

COIL OPTIONS
DX & chilled water coils are available, call Nuaire for further details. Note: Undressed coils are also available.

REDUCE INSTALLATION TIME


All components are pre-assembled, wired and tested at the Nuaire manufacturing facility. Units are delivered conveniently in sections for easy site assembly.

IMPROVED LIFE CYCLE/NO SYSTEM OVERLOADS


Ecosmart is pre-programmed to automatically give a soft start function which prevents electrical overloading and minimises mechanical wear.

WARRANTY
Ecosmart Boxer has a 5 year warranty.

SIMPLE PRECISE COMMISSIONING


Minimum and maximum ventilation rates precisely set and limited at AHU requiring no throttling dampers.

LONG LASTING
Each section is manufactured from a highly rigid pentapost framework with heavy gauge AluzincY, corrosion resistant steel panels.

ENERGY EFFICIENT
All models have Ecosmart controls built in, which provide the most energy efficient and cost effective solution.

CONSTANT PRESSURE CONTROL AVAILABLE


For further information contact Nuaire.

ANCILLARIES & COMPONENT OPTIONS:

Weather terminals.

Silencers.

Dampers.

Monometrer.

Vertical and horizontal heat exchangers.

Base frames.

DX Coils.

Filter sizes 1 & 2 = G4 panel, sizes 3 - 7 = G4 bag or G4 bag & F7 bag.

nuaire.co.uk

99

A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER TEC HNI C A L I NFO R MATI O N

PERFORMANCE - ECOSMART BOXER SIZES 1 and 2 Ecosmart Boxer supply unit filter and heating coil
600
Tested in duct

Casing

500

ISO 5801 2007

Fan Static Pressure (Pa)

400

1H

2H

300

200

1
100

2 Ecosmart Boxer sizes 1 and 2.

0.5
3

1.0

1.5

Code descriptions

Air volume ow rate (m /s)

Ecosmart Boxer supply Unit filter and heating and cooling coil
600
Tested in duct

ESBH S - 2 - LC | | | |
1 2 3 4
1. Ecosmart Boxer range 2. S = Supply EX = Extract 3. Size 1 - 2 4. L = Low Pressure hot water heater battery LC = Low Pressure hot water heater battery and CHCW chilled water cooling coil LD = Low Pressure hot water heater battery and DX cooling coil ED = Electric heater battery and DX = Direct expansion (refrigerant type coil) Note: If no Ecosmart control is required example code would be: BHS2NC-LC. If fan control only is required (undressed coils) example code would be: BHS2FC-LC.

500

ISO 5801 2007

Fan Static Pressure (Pa)

400

1H

2H

300

200

1
100

0.5
3

1.0

1.5

Air volume ow rate (m /s)

Ecosmart Boxer fan unit only


600
Tested in duct

500

V
ISO 5801 2007

Fan Static Pressure (Pa)

400

1H 2H

300

200

1
100

0.5

1.0

1.5

Air volume ow rate (m3/s)

100

029 2085 8200

AIR HANDLING UNITS (AHUS) ECOSMART BOXER TECHNIC AL INFORMATION

PERFORMANCE - ECOSMART BOXER SIZES 1 and 2 ELECTRIC AL & SOUND


Motor Rating (kW) 1.11 1.13 1.6 1.6 Electric Coil Data (kW) 18 18 24 24 Fan Input Power (watts) 1110 1620 1620 1600 Ducted sound power levels dB re 1pW Data 125 250 500 1K 2K 73 77 72 77 72 77 79 81 67 75 66 74 66 74 74 81 57 77 62 75 62 75 69 76 59 78 58 76 58 76 69 76 59 78 58 76 58 76 65 72 Breakout dBA@ 3m 25 24 24 33

Curve 1 1H 2 2H

RPM 1272 1480 960 1065

Type I inlet O outlet I inlet O outlet I inlet O outlet I inlet O outlet

4K 54 73 52 72 52 72 60 69

8K 45 67 42 64 42 64 54 63

EXTRACT
Curve 1 1H 2 2H Code ESBHEX1 ESBHEX1H ESBHEX2 ESBHEX2H Phase 1 1 1 1 FLC (amps) 4.84 7.3 6.4 9.4 SC (amps) 4.84 7.3 6.4 9.4

SUPPLY WITH ELECTRIC HEATER


Curve 1 1H 2 2H Code ESBHS1-E ESBHS1H-E ESBHS2-E ESBHS2H-E Phase 3 3 3 3 Total FLC (amps) 29.9 32.2 40.7 42.8 Total SC (amps) 4.9 7.22 7.32 9.4

SUPPLY WITH ELECTRIC HEATER & COOLING COIL


Curve 1 1H 2H Code ESBHS1-EC ESBHS1H-EC ESBHS2H-EC Phase 3 3 3 FLC (amps) 29.5 32.2 42.4 SC (amps) 4.8 7.2 9.0

SUPPLY WITH ELECTRIC HEATER & DX COOLING COIL


Curve 1 1H 2 2H Code ESBHS1-ED ESBHS1H-ED ESBHS2-ED ESBHS2H-ED Phase 3 3 3 3 FLC (amps) 29.5 32.2 40.7 42.8 SC (amps) 4.84 7.22 7.32 9.4

SUPPLY WITH LPHW HEATER


Curve 1 1H 2 2H Code ESBHS1-L ESBHS1H-L ESBHS2-L ESBHS2H-L Phase 1 1 1 1 FLC (amps) 4.84 7.2 6.4 9.0 SC (amps) 4.84 7.2 6.4 9.0 Unit Size 1 2

Flow valve setting

DX COIL DATA
Max Air kW Evap. Flow Rating temp m3/s R407C deg C 0.4 0.7 8 13.5 5 5 PD Conn through size Coil KPa 10 16 2x12&16od 2x12&22od

SUPPLY WITH LPHW HEATER & DX COOLING COIL


Curve 1 1H 2 2H Code ESBHS1-LD ESBHS1H-LD ESBHS2-LD ESBHS2H-LD Phase 1 1 1 1 FLC (amps) 0.0 5.2 0.0 9.4 SC (amps) 0.0 5.2 0.0 9.4

Unit Size 1

Frost Coils In 0.75BSP 0.75BSP

Out 0.75BSP 0.75BSP

Cooling Coils In 1 BSP 1.25BSP

Out 1 BSP 1.25BSP

Heating Coils In 1.25BSP 1.25BSP

Out 1.25BSP 1.25BSP

SUPPLY WITH LPHW HEATER & COOLING COIL


Curve 1 1H 2 2H Code ESBHS1-LC ESBHS1H-LC ESBHS2-LC ESBHS2H-LC Phase 3 3 3 3 FLC (amps) 4.84 5.2 6.4 9.0 SC (amps) 4.84 5.2 6.4 9.0

For wiring diagrams refer to pages 110.

Download specification from www.nuaire.co.uk/specifications

nuaire.co.uk

101

A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER TEC HNI C A L I NFO R MATI O N

DIMENSIONS AND CONFIGURATIONS Ecosmart BOXER sizes 1 and 2 DI ME N S ION S (m m ) & W E I GH T S ( K G)


ESBHEX* Size L 1 2 700 1000 W 84 117 ESBHS*L/E L 1000 1130 W 132 185 ESBHS* LC/LD, ED/EC Heating & Cooling L W B C 1600 1730 170 264 954 530 954 670 Length B

D dia D1 400 500 342 342 D dia

NB: Units are handed left hand side as standard. (L=Length, W=Weight). Right hand side is available on request. For component Z factors please refer to page 109.

D1

Airflow

Airflow

Model shown: size 1 and 2 (right hand extract).

Model shown: size 1 and 2 (left hand extract).

Model shown: size 1 and 2 (right hand LPHW supply).

Model shown: size 1 and 2 (left hand LPHW supply).

Model shown: size 1 and 2 (right hand electric supply).

Model shown: size 1 and 2 (left hand electric supply).

102

029 2085 8200

A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER TEC H NIC A L INFO R MATI O N

PERFORMANCE - ECOSMART BOXER SIZES 3 - 7 Ecosmart Boxer supply unit filter and heating coil
1200
Tested in duct

Casing

1000

ISO 5801 2007

Fan Static Pressure (Pa)

800

600

7 6 4 3 5 Ecosmart Boxer sizes 3 - 7

400

200

0.5

1.0

1.5

2.0

2.5

3.0
3

3.5

4.0

4.5

5.0

Code descriptions

Air volume ow rate (m /s)

Ecosmart Boxer Supply unit filter and heating and cooling coil
1200
Tested in duct

ESBH S - 3 - LC | | | |
1 2 3 4
1. Ecosmart Boxer range 2. S = Supply EX = Extract 3. Size 3 - 7 4. L = Low Pressure hot water heater battery LC = Low Pressure hot water heater battery and CHCW chilled water cooling coil LD = Low Pressure hot water heater battery and DX cooling coil ED = Electric heater battery and DX = Direct expansion (refrigerant type coil) Note: If no Ecosmart control is required example code would be: BHS3NC-LC. If fan control only is required (undressed coils) example code would be: BHS3FC-LC. Please note: Sizes 3 - 7 do not have filters included as standard.

1000

ISO 5801 2007

Fan Static Pressure (Pa)

800

7
600

6
400

5 3 4

200

0.5

1.0

1.5

2.0

2.5

3.0
3

3.5

4.0

4.5

5.0

Air volume ow rate (m /s)

Ecosmart Boxer fan unit only


1200
Tested in duct

1000

ISO 5801 2007

Fan Static Pressure (Pa)

800

600

5
400

4 3

200

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

Air volume ow rate (m3/s)

N.B. Unit air volume flowrates are calculated by component velocity.

Download specification from www.nuaire.co.uk/specifications

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103

A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER TEC HNI C A L I NFO R MATI O N

PERFORMANCE - ECOSMART BOXER SIZES 3 - 7 E L E CT RI C AL & S OU N D


Motor Rating (kW) 2.2 3 4 4 5.5 Electric Coil Data (kW) 27 36 54 54 54 Fan Input Power (watts) RPM 1.584 2.407 3.132 4.035 5.177 1920 2160 2340 1780 1630 Ducted sound power levels dB re 1pW Data 125 250 500 1K 2K 84 87 87 90 89 92 84 84 86 87 81 82 84 85 86 87 86 84 91 90 82 81 85 84 87 86 83 84 85 87 76 75 79 78 81 80 80 85 81 86 73 71 76 74 78 76 77 80 79 82 Breakout dBA@ 3m 40 43 45 43 45

Curve 3 4 5 6 7

Pole 4 2 2 4 4

Phase 3 3 3 3 3

Type I inlet O outlet I inlet O outlet I inlet O outlet I inlet O outlet I inlet O outlet

4K 67 66 70 69 72 71 72 74 74 75

8K 62 62 65 65 67 67 65 66 69 70

CODI N G
Supply with LPHW Heater Code ESBHS3-L ESBHS4-L ESBHS5-L ESBHS6-L ESBHS7-L Supply with LPHW Heater & Cooling Coil Code ESBHS3-LC ESBHS4-LC ESBHS5-LC ESBHS6-LC ESBHS7-LC Supply with LPHW Heater & DX Cooling Coil Code ESBHS3-LD ESBHS4-LD ESBHS5-LD ESBHS6-LD ESBHS7-LD

Curve 3 4 5 6 7

Extract Code ESBHEX3 ESBHEX4 ESBHEX5 ESBHEX6 ESBHEX7

FLC (amps) 5 7 8 8.5 11

SC (amps) 5 7 8 8.5 11 Flow valve setting.

CODI N G
Supply with Electric Heater & DX Cooling Coil Code ESBHS3-ED ESBHS4-ED ESBHS5-ED ESBHS6-ED ESBHS7-ED Supply with Electric Heater Code ESBHS3-E ESBHS4-E ESBHS5-E ESBHS6-E ESBHS7-E Supply with Electric Heater & Cooling Coil FLC Code (amps) ESBHS3-EC ESBHS4-EC ESBHS5-EC ESBHS6-EC ESBHS7-EC 5 57 83 83.5 86

DX COIL DATA
SC (amps) 27 7 8 8.5 11 Unit Size 3 4 5 6 7 Max Air kW Evap. PD Conn Flow Rating temp through size m3/s R407C deg C Coil KPa 1.0 1.4 1.9 2.5 3.5 19 27 37 48 68 5 5 5 5 5 18 15 13 11 11 2x12&22od 2x12&28od 2x22&35od 2x22&35od 2x22&42od

Curve 3 4 5 6 7

Z FACTOR S FOR AN C I L L AR I E S
Casing Module Silencer Damper Frost coil LPHW Frost coil electric Weather cowl Plate heat exchanger H or V For wiring diagrams refer to pages 110. 1 102 61 122 122 61 612 2 41 25 50 50 25 148 3 20 12 23 23 12 117 4 11 6.8 14 14 6.8 68 5 8 4.8 9.6 9.6 4.8 48 6 3.1 1.9 3.8 3.8 1.9 1.9 7 2 1.2 2.4 2.4 1.2 12 Unit Size 3 4 5 6 7 Frost Coils In 1 BSP 1 BSP 1.25BSP 1.25BSP 1.5BSP Out 1 BSP 1 BSP 1.25BSP 1.25BSP 1.5BSP Cooling Coils In Out 1.25BSP 1.25BSP 1.5BSP 2 BSP 2 BSP 1.25BSP 1.25BSP 1.5BSP 2 BSP 2 BSP Heating Coils In Out 1.25BSP 1.5BSP 2 BSP 2 BSP 2 BSP 1.25BSP 1.5BSP 2 BSP 2 BSP 2 BSP

104

029 2085 8200

A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER TEC H NIC A L INFO R MATI O N

DIMENSIONS AND CONFIGURATIONS Ecosmart BOXER size 3 - 7 DIME NS ION S (m m ) & W E I GH T S ( K G)


ESBHEX* Size L 3 4 5 6 7 W ESBHS*L/E ESBHS* Heating & Cooling L W L W B C 2400 402 2400 442 2400 490 2700 702 2700 913 3000 529 3000 590 3000 600 3300 858 800 800 Length

E 373 373

F 403 535 535 479 638

G 600 600 600 600 600

H 350 450 450 500 500 H G E F C

1200 199 1200 243 1200 255 1500 390 1500 507

1000 800

1000 1000 373 1300 1000 557

3300 1115 1300 1300 638

NB: Units are handed left hand side as standard. (L=Length, W=Weight). Right hand side is available on request.

Airflow

Airflow

Model shown: size 7 (right hand with cooling coil).

Model shown: size 7 (left hand with cooling coil).

Model shown: size 7 (right hand with DX cooling coil).

Model shown: size 7 (left hand with DX cooling coil).

Model shown: size 7 (right hand supply with electric heater).

Model shown: size 7 (left hand supply with electric heater).

Download specification from www.nuaire.co.uk/specifications

nuaire.co.uk

105

A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER TEC HNI C A L I NFO R MATI O N

ECOSMART BOXER SIZES 3 - 7

Model shown: size 7 (right hand supply with electric heater and cooling coil).

Model shown: size 7 (left hand supply with electric heater and cooling coil).

Model shown: size 7 (right hand supply with electric heater and DX coil).

Model shown: size 7 (left hand supply with electric heater and DX coil).

Model shown: size 7 (right hand supply with LPHW heater).

Model shown: size 7 (left hand supply with LPHW heater).

Model shown: size 7 (right hand supply with LPHW heater and cooling coil).

Model shown: size 7 (left hand supply with LPHW heater and cooling coil).).

106

029 2085 8200

A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER TEC H NIC A L INFO R MATI O N

ECOSMART BOXER SIZES 3 - 7

Model shown: size 7 (right hand supply with LPHW heater and DX cooling coil).

Model shown: size 7 (left hand supply with LPHW heater and DX cooling coil).

Model shown: size 7 (right hand with extract). Please note: Sizes 3 - 7 do not have filters included as standard.

Model shown: size 7 (left hand with extract).

Download specification from www.nuaire.co.uk/specifications

nuaire.co.uk

107

A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER C O I L S F O R L P H W TEC HNI C A L I NFO R MATI O N

ECOSMART BOXER Size 1 and 2

Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 25 31 3 11.5 35 82/71 9 21 38 15 19.2 41 -3 3 9 15 -3 3 9 15 21.4 19.4 17.6 15.6 14 12 10 8 26 30 33 36 16 20 23 26

2 ROW
0.6 Water flow rate (l/s) 0.556 0.514 0.472 0.428 0.26 0.238 0.214 0.19 0.17 0.146 0.122 0.096 Water dp (kPa) 11.5 10 8.6 7.3 3.2 2.72 2.27 1.85 1.53 1.18 0.87 0.58 Heat Air Off Output C (kW) C 19 36 17.6 39 16 42 14.8 45 16 15 13.4 12 10.6 9.2 7.6 6 30 33 36 39 19 22 24 27 0.4 Water flow rate (l/s) 0.424 0.392 0.36 0.32 0.2 0.182 0.164 0.146 0.13 0.112 0.092 0.072 Water dp (kPa) 7.1 6.3 5.4 4.6 1.98 1.69 1.41 1.16 0.95 0.74 0.53 0.35 Heat Air Off Output C (kW) C 10.8 41 10 44 9.2 47 8.4 50 9.4 8.6 7.8 7 6 5 4 3.6 35 38 41 43 21 24 26 28 0.2 Water flow rate (l/s) 0.242 0.224 0.206 0.188 0.114 0.104 0.094 0.084 0.072 0.062 0.05 0.046 Water dp (kPa) 2.74 2.40 2.08 1.78 0.76 0.65 0.55 0.45 0.35 0.27 0.19 0.16

22 mm

80/60

15 mm

60/40

15 mm

ECOSMART BOXER Size 3

Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 60 26 82/71 3 55 29 9 50 33 15 45 37 80/60 -3 3 9 15 -3 3 9 15 50 45 40 35 32 27 22 17 21 25 28 32 12 16 20 23

2 ROW
1.7 Water flow rate (l/s) 1.32 1.22 1.1 0.97 0.61 0.55 0.49 0.43 0.39 0.33 0.27 0.2 Water dp (kPa) 11 9.6 8.2 7 3.4 2.83 2.37 1.93 1.66 1.28 0.94 0.59 Heat Air Off Output C (kW) C 54 31 50 35 46 38 41 41 45 41 37 33 29 25 20 15 26 29 32 36 15 19 22 24 1.3 Water flow rate (l/s) 1.2 1.1 1 0.92 0.56 0.5 0.45 0.4 0.35 0.3 0.24 0.19 Water dp (kPa) 9.4 8.3 7.2 6.2 2.9 2.42 2.06 1.71 1.39 1.10 0.78 0.54 Heat Air Off Output C (kW) C 46 35 43 38 40 41 36 44 39 36 32 28 25 21 17 14 29 32 35 38 17 20 23 26 1 Water flow rate (l/s) 1 0.96 0.88 0.8 0.48 0.44 0.39 0.35 0.3 0.26 0.21 0.16 Water dp (kPa) 7.4 6.6 5.8 5 2.33 2.07 1.72 1.45 1.14 0.92 0.66 0.43

1.25

60/40

ECOSMART BOXER Size 5

Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 94 34 3 87 37 82/71 9 80 40 15 73 43 80/60 -3 3 9 15 -3 3 9 15 81 74 67 60 54 47 39 32 29 32 35 38 18 21 24 27

2 ROW
2.1 Water flow rate (l/s) 2.1 1.9 1.78 1.62 0.99 0.91 0.82 0.73 0.66 0.57 0.48 0.38 Water dp (kPa) 12.9 11.3 9.8 8.4 3.9 3.4 3.00 2.51 2.15 1.71 1.31 0.91 Heat Air Off Output C (kW) C 86 36 79 39 73 42 67 45 74 68 61 55 49 43 36 29 31 34 37 40 19 22 25 28 1.8 Water flow rate (l/s) 1.9 1.77 1.63 1.48 0.91 0.83 0.75 0.67 0.6 0.52 0.43 0.35 Water dp (kPa) 11 9.7 8.5 7.3 3.4 3.05 2.60 2.19 1.84 1.48 1.10 0.80 Heat Air Off Output C (kW) C 72 39 67 42 61 45 56 48 62 57 51 46 41 36 30 24 34 37 39 42 21 24 26 29 1.4 Water flow rate (l/s) 1.6 1.48 1.36 1.24 0.76 0.69 0.63 0.56 0.5 0.43 0.36 0.29 Water dp (kPa) 8.2 7.3 6.4 5.5 2.59 2.23 1.93 1.61 1.35 1.07 0.81 0.58

1.25

60/40

1.25

Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 157 30 3 144 34 82/71 9 132 37 15 119 40 80/60 -3 3 9 15 -3 3 9 15 131 118 106 93 83 70 56 42 25 28 31 35 14 18 21 24

3.9 Water flow rate (l/s) 3.5 3.2 2.9 2.6 1.6 1.44 1.29 1.13 1 0.85 0.68 0.51

Water dp (kPa) 11.8 10.4 9.1 7.9 3.9 3.4 2.92 2.42 2.04 1.63 1.19 0.80

Heat Air Off Output C (kW) C 139 35 128 38 117 41 106 44 116 105 94 83 73 62 50 37 29 32 35 38 17 20 23 25

3 Water flow rate (l/s) 3.1 2.85 2.61 2.36 1.42 1.28 1.15 1 0.89 0.75 0.61 0.45

Water dp (kPa) 9.9 8.8 7.7 6.7 3.3 2.87 2.47 2.03 1.73 1.36 1.02 0.66

Heat Air Off Output C (kW) C 106 40 98 43 90 46 81 48 89 81 72 64 56 47 37 25 33 36 38 41 20 22 24 25

2 Water flow rate (l/s) 2.35 2.17 1.99 1.8 1.1 0.99 0.88 0.78 0.67 0.57 0.45 0.31

Water dp (kPa) 6.6 5.9 5.3 4.6 2.28 1.97 1.67 1.41 1.14 0.91 0.65 0.39 For further assistance please call Nuaire. Note: dp figures do not include 3 port valve. Approximately double these figures when valves are included.

1.5

60/40

1.5

Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 201 31 3 184 35 82/71 9 168 38 15 151 41 80/60 -3 3 9 15 -3 3 9 15 161 145 128 111 96 79 61 39 25 28 31 34 13 16 19 22

4.8 Water flow rate (l/s) 4.5 4.1 3.7 3.4 1.97 1.77 1.56 1.36 1.16 0.96 0.74 0.48

Water dp (kPa) 13 11.2 9.8 8.4 4 3.5 2.95 2.43 1.95 1.49 1.04 0.57

Heat Air Off Output C (kW) C 189 34 174 37 158 40 143 43 152 137 121 106 91 75 58 36 27 30 33 36 15 18 20 22

4.2 Water flow rate (l/s) 4.2 3.9 3.5 3.2 1.86 1.67 1.48 1.29 1.1 0.91 0.7 0.43

Water dp (kPa) 11.7 10.3 9 7.7 3.8 3.3 2.72 2.24 1.79 1.37 0.95 0.48

Heat Air Off Output C (kW) C 166 40 153 42 139 45 125 47 134 121 107 93 80 66 50 29 32 34 37 39 18 20 22 23

3.2 Water flow rate (l/s) 3.7 3.4 3.1 2.8 1.64 1.48 1.31 1.14 0.97 0.8 0.61 0.35

Water dp (kPa) 9.6 8.5 7.5 6.4 3.2 2.66 2.24 1.85 1.47 1.12 0.77 0.35

1.5

60/40

1.5

*Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire.

108

029 2085 8200

Connection size

ECOSMART BOXER Size 7

2 ROW

Connection size

ECOSMART BOXER Size 6

2 ROW

Connection size

Connection size
1 1

Connection size

A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER A NC I L L A R I ES TEC H NIC A L INFO R MATI O N

SILENCER MODULES
Splitters are faced with perforated sheet lined to prevent particle migration and filled with high density mineral wool.

MOTORISED DAMPERS
Opposed blade design with quick fit flanges. 240V Open/Shut model (B) for efficient back draught protection and 24V modulating version (M) for balancing and control.
B A

VERTICAL HEAT EXCHANGER


A plate exchanger core assembly providing efficient heat transfer between supply and extract air streams. An integral drip tray is incorporated with a 22mm drain connection. The tray is insulated to prevent secondary condensation.
A B

C C

Unit Code ESBSIL1 ESBSIL2 ESBSIL3 ESBSIL4 ESBSIL5 ESBSIL6 ESBSIL7

A 900 900 900 900 900 900 900

B 954 954 800 1000 1000 1300 1300

C 530 670 800 800 1000 1000 1300

Weight (Kg) 70 90 95 96 124 150 192

Unit ESBD1 ESBD2 ESBD3 ESBD4 ESBD5 ESBD6 ESBD7

A 165 165 165 165 165 165 165

Weight (Kg) 12 14 19 23 28 30 34 Unit Length A Width B 954 954 800 1000 1000 1300 1300 Height C 1060 1340 1600 1600 2000 2000 2600 Weight (Kg) 150 180 210 263 360 440 594

ESBHX1 1000 ESBHX2 1130 ESBHX3 1200 ESBHX4 1400 ESBHX5 2200

Note: Dimensions B & C are to suit unit supplied.

DYNAMIC ATTENUATION VALUES (at maximum velocity)


Length 900 1200 125 250 6 7 8 11 500 1K 18 26 22 31 2K 20 30 4K 16 23 8K 15 20

ESBHX6 2200 ESBHX7 2500

Also available: motor open/spring return option. Code: ESBD* MO/SR.

FROST COIL = LPHW & ELECTRIC


600mm long section to suit unit size selected. For details contact Nuaire.

HORIZONTAL HEAT EXCHANGER


Heat exchanger complete with integral drop tray with a 22mm drain connection.
A

Note: silencer cross sectional area matches the Ecosmart Boxer unit.

WEATHER ROOF FOR ECOSMART BOXER


For further information please contact Nuaire.
B C

Length Example of horizontal unit with weather kit. Unit A

Width B 2000 2000 1600 2000 2000 2600 2600

Height C 530 670 800 800 1000 1000 1300 Weight (Kg) 150 180 200 280 360 600 594

ESBHX1H 1750 ESBHX2H 1425 ESBHX3H 1200 ESBHX4H 1625 ESBHX5H 2000 ESBHX6H 2200 Example of stacked unit with weather kit. ESBHX7H 2200

ESBBF2* - Available in a variety of lengths to suit unit sizes 1 - 7.

Z FACTOR S FOR AN C I L L AR I E S
Casing Module Silencer Damper Frost coil LPHW Frost coil electric Weather cowl Plate heat exchanger 1 102 61 122 122 61 612 2 41 25 50 50 25 148 3 20 12 23 23 12 117 4 11 6.8 14 14 6.8 68 5 8 4.8 9.6 9.6 4.8 48 6 3.1 1.9 3.8 3.8 1.9 1.9 7 2 1.2 2.4 2.4 1.2 12

BASE FRAME
(Please contact Nuaire for further details). Provided as standard on sizes 3 - 7. Optional extras on sizes 1 and 2.

80mm

For further ancillaries please refer to Ducting and Ancillaries section or call Nuaire.

Download specification from www.nuaire.co.uk/specifications

nuaire.co.uk

109

A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER WIR I NG TEC HNI C A L I NFO R MATI O N

WIRING - ECOSMART BOXER SIZES 1 AND 2 ESBHS1, ESBHS2, ESBHEX1 and ESBHEX2
Remove this link wire if: 1. a switched live signal is connected. 2. an ES-PIR, ES-TC or BMS signal is connected.
BMS signal N L SL DP CL N RET DAMPER

WIRING - ECOSMART BOXER SIZES 1 AND 2 ESBHS1-L, ESBHS2-L, ESBHS1-LD and ESBHS-2LD
Set air off temperature of LPHW coil

Speed Controller

Remove this link wire if: 1. a switched live signal is connected. 2. an ES-PIR, ES-TC or BMS signal is connected.
Speed Controller BMS signal
N L SL DAMPER DP CL N RET HEAT DEMAND Trickle Test Min Max SL run on

0V 0-10V

0V

0-10V

Ecosmart
Min Max SL run on

Ecosmart

Pw r

30

Pw r Standby Fan 1 Fan 2 Heating Cooling Fault

Fan 2 Heatin g Coolin g Fault

Connections to Damper Heat demand signal Run signal Fault signal

1 Test

Frost Tx Rx

HEAT DEMAND

Trickle

AUTO HEATER/COOL

ON OFF

FAULT RUN

Run signal Fault signal

FAULT RUN

230V 50Hz 1ph mains

L N E

NET connections for ECOSMART devices Earth


Cooling Frost demand alarm signal signal Signal for DX1 coil if fitted Signal for DX2 coil if fitted

ESBHS1-E and ESBHS2-E


Remove this link wire if: 1. a switched live signal is connected. 2. an ES-PIR, ES-TC or BMS signal is connected.
Speed Controller Adjustment for air off temperature. Do not set temperature above 30 OC Connections to Damper Electric heater control Heat demand signal Run signal Fault signal
L3 L2 L1 N E N L SL DAMPER DP CL N RET HEAT DEMAND Trickle Test Min Max SL run on

FAULT RUN

400V 50Hz 3ph +N mains supply for fan and heater

WIRING - ECOSMART BOXER SIZES 3 - 7 BMS MODES 1 AND 2


Actuator head, type Honeywell model M7410E1028
0V 0-10V

BMS MODES 3 TO 7
Actuator head, type Belimo model SM24-SR
0V 0-10V

Remove this link wire Speed Controller BMS signal for fan speed Note: Do not reverse the polarity as it may cause damage to the circuit
N L SL DAMPER FAULT RUN HEAT DEMAND DP CL N RET

L1 L2 L3 E

Ecosmart
Min Max SL run on

12 13 14 15

Connections to Damper This contact is not applicable to BMS models Run signal Fault signal

Connections to Damper
L3 L2

DAMPER FAULT RUN HEAT DEMAND

Trickle

Test

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost Tx Rx

12 13 14 15 5 6 7 8 9 10 11

Brown Actuator

24 Vac

L1

(U)

(V)

(W)

Fault signal Green 0 - 10 Vac A1 Common CONTACTER


1 (U) 2 3 (V) 4 5 (W) 6

230V 50Hz 1ph mains

L N E

NET connections for ECOSMART devices Earth

NET connections for ECOSMART devices Earth


L3 L2 L1 N

Whi ite

A2

110

029 2085 8200

400V 50Hz 3ph +N mains

25

Fan 1

25

Standby

Connections to Damper Heat demand signal

Frost Tx Rx

230V 50Hz 1ph mains

L N E

NET connections for ECOSMART devices Earth

0V

BMS signal

0-10V

Ecosmart

Pw r Standby Fan 1 Fan 2 Heating Cooling Fault

Frost Tx Rx

Earth

230V 50Hz 1ph mains

L N E

NET connections for ECOSMART devices Earth

Remove this link wire BMS signal for fan speed Note: Do not reverse the polarity as it may cause damage to the circuit
N L SL DP CL N RET

Ecosmart
Min Max SL run on

This contact is not applicable to BMS models Run signal

Trickle

Test

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost Tx Rx

24 Vac Warning: connect via safety isolating transformer ~ Y1 0...10V DC Y2 0...20V phase cut U 2...10V DC 2 3 4 5

Y1 Y2 U

SM24-SR

A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER W I R I NG TEC H NIC A L INFO R MATI O N

WIRING - ECOSMART BOXER SIZES 3 - 7 ESBHS3-L,ESBHS4-L, ESBHS5-L, ESBHS6-L AND ESBHS7, ESBHS3-LD, ESBHS4-LD, ESBHS5-LD, ESBHS6-LD AND ESBHS7-LD
L1 L2 L3 E

WIRING - ECOSMART BOXER SIZES 3 - 7 ESBHS3-LC, ESBHS4-LC, ESBHS5-LC, ESBHS6-LC AND ESBHS7-LC
L1 L2 L3 E

Remove this link wire if: 1. a switched live signal is connected. 2. an ES-PIR, ES-TC or BMS signal is connected.

0V

BMS signal
N L SL DP

0-10V

Ecosmart
Min DAMPER Max SL run on

Pw r Standby Fan 1 Fan 2 Coolin g Faul t Heatin g

Remove this link wire if: 1. a switched live signal is connected. 2. an ES-PIR, ES-TC or BMS signal is connected.

0V

BMS signal
N L SL DP

0-10V

Ecosmart
Min DAMPER Max SL run on

Pw r Standby Fan 1 Fan 2 Heatin g Coolin g Faul t

12 13 14 15 5 6 7 8 9 10 11

Connections to Damper Heat demand signal Run signal

CL N RET

12 13 14 15 5 6 7 8 9 10 11

1 Test

Frost Tx Rx

Connections to Damper Heat demand signal Run signal

CL N RET

1 Test

Frost Tx Rx

RU N HEAT DEMAND

Trickle

RUN HEAT DEMAND FAULT

12 13 14 15

12 13 14 15

Trickle

L3

L3

L2

L2

Fault signal
L1
(U) (V) (W)

FAULT

L1

(U)

(V) (W)

Fault signal

NET connections for Ecosmart devices A1 CONTACTER A1 CONTACTER

NET connections for Ecosmart devices

1 (U) 2

3 (V) 4

5 (W) 6

1 (U) 2

3 (V) 4

5 (W) 6

GREEN BROWN WHITE

3 2 1

Connect to LPHW actuator motor SM24 motor set at position A

GREEN

3 2 1

BROWN WHITE

GREEN BROWN WHITE AUTO HEATER/COOL AUTO HEATER/COOL


L3 L3 3 2 1

Earth

L1 N E

Earth

L2 L1 N E

400V 50Hz 3ph +N mains

400V 50Hz 3ph +N mains

Inlet Outlet sensor sensor

Inlet sensor

Outlet sensor

Cooling demand signal

Frost alarm signal

Signal for DX1 coil if fitted

Signal for DX2 coil if fitted

Connect to inlet sensor after unit is assembled

Cooling demand signal

Frost alarm signal

Signal for DX1 coil if fitted

Signal for DX2 coil if fitted

Connect to inlet sensor after unit is assembled

ON OFF

L2

ON OFF

ESBHEX3, ESBHEX4, ESBHEX6 AND ESBHEX7

ESBHS3-E, ESBHS4-E, ESBHS5-E, ESBHS6-E AND ESBHS7-E


A

L1 L2 L3 E

Remove this link wire if: 1. a switched live signal is connected 2. an ES-PIR, ES-TC or BMS signal is connected. 0V
BMS signal
N L 0-10V

L1 L2 L3 E

B
Remove this link wire if: 1. a switched live signal is connected HTR 2. an ES-PIR, ES-TC or BMS signal 0V is connected. 0-10V

Make connection after the unit has been assembled Heater over-temperature stat

Ecosmart
Min
DAMPER

BMS signal

Pwr Standby Fan 1

N
12 13 14 15 5 6 7 8 9 10 11

Ecosmart
Min Max SL run on

12 13 14 15 5 6 7 8 9 10 11

SL DP

L SL DP

Pw r Standby Fan 2 Heating

Heatin g Coolin g Faul t

1 2

12 13 14 15

N RET

1 Test

Frost Tx

L3

L3

Connections to Damper Heat demand signal


(U) (V) (W)

CL N RET

DAMPER

Connections to Damper Heat demand signal

CL

12 13 14 15

Electric heater control


R T

Coolin g Fault

1
Test

Frost Tx Rx

HEAT DEMAND

Trickle

Rx

HEAT DEMAND

L2

L2

Trickle

Adjustment for air off temperature. Do not set temperature above 30OC

L1

(U)

(V) (W )

RUN

Run signal Fault signal

L1

FAULT RUN

Run signal Fault signal A1 CONTACTER NET connections for ECOSMART devices

FAULT

NET connections for ECOSMART devices LINE 1 LINE 2 LINE 3 Earth

A1 CONTACTER Earth
1 (U) 2 3 (V) 4 5 (W ) 6

HEAT SENS

L1

L2

L3

L3 L2 L1 N

1 (U) 2

3 (V) 4

5 (W) 6

400V 50Hz 3ph supply for heater

A2

400V 50Hz 3ph +N mains

B
A2
L3 L2 L1 N E

400V 50Hz 3ph +N mains

Make connection after the unit has been assembled

Note: these controls are located in the electric heater section

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111

Sensor

Max SL run on

Fan 2

Fan 1

30

30

A2

Set air off temperature of LPHW coil

25

A2

Set outlet air temperature of CW cooling coil

25
25

30

Set outlet air temperature of LPHW coil

25
25

25

Connect to LPHW actuator motor SM24 motor set at position A Connect to CW coil actuator motor SM24 motor set at position A

A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER WIR I NG TEC HNI C A L I NFO R MATI O N

ECOSMART BOXER WITH CONSTANT PRESSURE CONTROLS

Airflow D 2D min Silencer Fan Control Locate Pressure Tapping here Heater Filter

SUPPLY FANS SIZE 1 AND 2

EXTRACT FANS SIZE 1 AND 2

Pressure Sensor

Pressure setting pot Set differential Pressure

Pressure Sensor

Pressure setting pot Set differential Pressure

Ecosmart
High Low
Connector Min Max SL run on

Pre-wired in factory to main control PCB via PVC Tubing connector labelled 'P in' (supplied) To fan outlet, connection to be made on site To atmosphere through fan casing

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost Tx Rx

Ecosmart
High Low
Connector Min Max SL run on

Trickle

Test

Pre-wired in factory to main control PCB via connector labelled 'P in' To atmosphere through fan casing

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost Tx Rx

Trickle

Test

Main control PCB

Main control PCB To fan inlet chamber

SUPPLY FANS SIZE 3 AND ABOVE

EXTRACT FANS SIZE 3 AND ABOVE

Pressure setting pot Set differential Pressure

Pressure setting pot Set differential Pressure


Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost Tx Rx

Ecosmart
Min Connector Max SL run on

Ecosmart
Min Connector Max SL run on

Inverter

Inverter

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost Tx Rx

Trickle

Test

Trickle

Test

Main control PCB To fan outlet; connection to be made on site To atmosphere through fan casing Low High Pre-wired in factory to main control PCB via connector labelled 'P in' To atmosphere through control casing To fan inlet chamber

Main control PCB Pre-wired in factory to main control PCB via connector labelled 'P in'

Low High

Pressure Sensor

Pressure Sensor

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ECOSMART BOXER FAN CONTROL ONLY Power requirements


Model BHSEX1FC, BHS1FC-L BHS1FC-E BHSEX2FC, BHS2FC-E BHSEX3FC, BHS3FC-L BHS3FC-E BHSEX4FC, BHS4FC-L BHS4FC-E BHSEX5FC, BHS5FC-L BHS5FC-E BHSEX6FC, BHS6FC-L BHS6FC-E BHSEX7FC, BHS7FC-L BHS7FC-E Flc fan only (1) 4.8A 4.8A 7.3A 7.2A 4.6A 4.6A 6.1A 6.1A 7.8A 7.8A 8.2A 8.2A 11.4A 11.4A 54 75A 54 75A 54 75A 36 50A 27 38A 24 33A 18 25A Electric heater max Kw Flc heater (2)

i There are no inrush starting currents quoted because the Ecosmart control incorporates a soft starting speed control feature. ii. The inverters are preset to match the fan requirements. Under normal circumstances it should not be necessary to adjust them. iii. Pay particular attention to the model type, recorded on the product rating plate and connect as follows.

SIZES 1 AND 2
Note: Inter connections between circuit boards are made in the factory.

Speed Controller

Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V

BMS signal
N L SL DP
HEAT DAMPER DEMAND

0-10V

Ecosmart
Min Max SL run on

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault

Connections to Damper

CL N RET
0 1

Frost Tx

Trickle

Test

Rx

Fault signal

FAULT RUN

Note: (1) Sizes 1 and 2 fans are rated at 230V ac, 50Hz single phase. All other sizes are rated at 400V ac 50 Hz 3 phase. (2) All electric heaters are rated at 400V ac 50 Hz 3 phase.

Heat demand signal Run signal

230V 50Hz 1ph mains

NET connections for ECOSMART devices


Earth

N E

TYPICAL ELECTRIC HEATER WIRING

SIZES 3 TO 7
Note: Inter connections between circuit boards and inverter/contactor are made in the factory.

Connect over temperature trip to control circuit Bus bar clamp

L1 L2 L3 E

Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V

BMS signal

0-10V

L1

N
12 13 14 15 5 6 7 8 9 10 11

Ecosmart
Min
HEAT DAMPER DEMAND

L SL DP

Pwr Standby Fan 1

12 13 14 15

Max

SL run on

Fan 2 Heating Cooling Fault

L3

Connections to Damper

CL N RET
0 1

Frost Tx

L2

400V 50Hz 3 phase

L2

Trickle

Test

Rx

Heat demand signal


L1
(U) (V) (W)

L3
A1

Fault signal

FAULT RUN

Run signal

NET connections for ECOSMART devices

CONTACTER

1 (U) 2

3 (V) 4

5 (W) 6

Earth

L3 L2 L1 N

A2

400V 50Hz 3ph +N mains

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113

A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER TEC HNI C A L I NFO R MATI O N

CONSULTA NT S SP E CI F I C ATION
ECOSMART BOXER UNITS SIZE 3 TO 7 AIR HANDLING UNIT SPECIFICATION
The Air Handling Unit shall be configured and arranged as detailed on the drawings and in accordance with the schedule of equipment. The units shall be manufactured from a highly rigid pentapost framework with 25mm double skinned infill panels. The panels shall contain inert high density infill. Panel materials are heavy gauge Aluzinc corrosion resistant steel. The units shall provide exceptional thermal and acoustic insertion. The general construction is to class A leakage. The fan impeller and motor shall be selected to provide the most energy efficient solution conforming to part L regulations and shall be direct or belt drive with IE2 high efficiency motors to BS5000 as standard. The fan impeller shall be a high efficiency forward or backward curved centrifugal design, manufactured in galvanised steel. The Fan unit shall have a 5 year warranty. The unit and ancillaries shall be of the Ecosmart Boxer type as manufactured by Nuaire Ltd. All other components shall be in accordance with the manufacturers specification.

ECOSMART SYSTEM OPERATION


The Ecosmart controls will enable the unit to automatically vary its speed as it receives signals from one of the interconnected sensors. When the signal is received the fan shall either increase speed gradually until the required level is achieved or it will work on a trickle and boost principle. This will then and move the fan duty point from trickle/background ventilation rate to the required boost ventilation rate. Both the trickle and boost rates are infinitely variable, easy to adjust and remove the need of a main balancing damper.

2. BMS INTERFACES
The fan unit shall be provided with the following integrated BMS interfaces 0 - 10 volt contacts to provide a full BMS interface. This will enable the following functions:Switch the unit on/off. Switch from low speed to high speed. Full speed control facility. Switch the heating function on/off. Switch the cooling function on/off. 2 No. Volt free contacts to provide fan run and failure indication to provide system status. An integrated commissioning/speed control to accurately commission the system, with minimum and maximum speeds easily adjusted via a miniature dial, as recommended in Part L. This will enable the unit to be configured to run between set parameters thus saving motor power and limiting noise. Commissioning set up - The fan unit shall be provided with an integrated commissioning/speed control to accurately commission the system, as recommended in Part L, minimum and maximum speeds easily adjusted via miniature dial. The commissioning set up facility directly controls the integrated speed control/frequency inverter.

CONTROL SPECIFICATION
The Air Handling Unit shall be supplied with one of the following control options:-

1. ECOSMART CONTROLS The compact Ecosmart control system complete with all necessary controls to facilitate the operation of the ventilation system. It shall be come complete with an integral factory fitted Ecosmart PCB which will control the fan unit within the desired design parameters and provide the interface between all external control devices and the unit itself. The Air Handling Unit shall have the following energy saving components integrally mounted, pre-wired to interface with the purpose made PCB, all components pre-wired, configured and factory fitted by the manufacturer: Integral Frequency inverter/speed controller. Integral maximum and minimum speed adjustment for commissioning. Integral adjustable run on timer. Integral BMS interfaces summer/winter switching, heating control, 0-10V speed adjustment. Volt free failure and status indication. Integral air off temperature adjustment. Facility for remote temperature control. Integral background ventilation switch (trickle switch). Multiple IDC sockets for interconnection of sensors or fans using pre-plugged 4-core low voltage cable. Volt free frost alarm/heat demand interface. Frost protection/hold off stat.

3. NO CONTROL IS AVAILABLE
(Example code BHS7NC-E).

COIL TYPES, HX AND CONTROLS


The control for the coils shall be fully integrated and shall maintain a constant off coil temperature. The system shall have frost protection which shall, at temperatures below 4 degrees C, fully open the 3-port valve and only start the fan when the temperature at the filter has risen above the designated set point. Unit to have contacts which will act as frost alarm and/or signal boiler to switch on.

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CO NSULTA NT S SP E CI FIC ATION


HEATING COILS - LOW PRESSURE HOT WATER
The Low Pressure Hot Water heating coil shall be manufactured from copper tubing with high efficiency aluminium fins contained within a galvanised steel frame, shall be factory fitted with a 3-port motorised diverting valve assembly comprising the 3-port valve, double regulating valve, drain cocks aactuator controlling the 3-port valve shall be control via the on-board PCB by the off coil temperature sensor. All components pre-piped, assembled and tested by the manufacturers.

HEATING COILS - ELECTRIC


The Electric Heater Battery shall be factory fitted and pre-wired to an integral closed loop thyristor control. The heat output can be configured on site to suit the specific requirements.

COOLING COILS - CHILLED WATER


The Chilled Water Coil shall be manufactured from copper tubing with high efficiency aluminium fins contained within a galvanised steel frame, it shall be factory fitted with a 3-port motorised diverting valve assembly comprising the 3-port valve, drain cocks and air vents. The actuator controlling the 3-port valve shall be control via the on-board PCB by the off coil temperature sensor. Coil supplied complete with an insulated condensate tray and moisture eliminator. All components pre-piped, assembled and tested by the manufacturer.

COOLING COILS DX COILS


The DX Coil shall be manufactured from copper tubing with high efficiency aluminium fins and droplet eliminator contained within a galvanised steel frame. The coil shall be filled with dry nitrogen with the pipe connections capped. It shall be factory fitted and tested by the AHU manufacturer. Note: Fan control only example code is BHS7FC-LD.

HEAT EXCHANGER
The cross flow heat exchanger shall be complete with a motorised summer bypass; this will be activated when the heating, cooling or ventilation switch on the user control is switched to the ventilation position. The Ecosmart controlled fan unit shall have a 5 year warranty. Non Ecosmart fan controlled units will have a 3 year warranty. All equipment shall be as manufactured by Nuaire Ltd. *Suitable for 95% RH non condensing.

Download specification from www.nuaire.co.uk/specifications

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115

UND E RBE NCH CL A SSRO O M UNIT


INNOVATIVE MECHANICAL HEAT RECOVERY AND VENTILATION SYSTEM

CHRISTS COLLEGE SCHOOL, GUILDFORD

CLIENT: SURREY COUNTY COUNCIL CONSULTANT: DSDHA & ATELIER TEN CONTRACTOR: WATES
The school was commissioned to replace the existing 1970s facility that had serious physical problems, while the school struggled with bullying and antisocial behaviour. DSDHA along with its support consultants won a place on the Surrey County Councils framework. The 700 pupil Christs College was completed in February 2009. The building is designed to promote the feel of one big house with its single entrance opening into an atrium space used for assembly and group activities. The building is not BREEAM certified but the design was assessed as BREEAM Very Good and features a concrete frame and floor slabs for thermal mass.

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A I R H A NDL ING UNI TS ( A H US) UNDER B ENC H C L A SSRO O M UNI T TEC H NIC A L INFO R MATI O N

School: Hlne Binet, classroom DSDHA.

Nuaire worked closely with Atelier Ten to design an innovative mechanical heat recovery and ventilation system. The building has thick cavity walls, intake and outlet vents set in the brickwork underneath each window, and a Nuaire XBOXER heat recovery unit and fan unit in each classroom. Until the room comes up to temperature, a damper cuts off the fresh air supply and the unit works in re-circulation mode with an electric heater battery to heat the air.

The classrooms have no additional heating source, although the atrium and communal areas have under floor heating. The system means that there is no need for a boiler, pipes or associated costs. The XBOXER heat recovery and ventilation system integrated into the faade, the system had only ever been used before in Germany. Although the technology was straight forward the way the system was put together was not. The contractor had to construct a frame before the faade was built. A mock up was constructed to test the air movement, the acoustics and the reverberation.

DIMENSIONS (mm)

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117

XBOXE R T HE RM A L WHE E L HEAT RECOVERY UNITS


HIGH EFFICIENCY ROTARY WHEEL - HELPING TO SAVE ENERGY AND REDUCE CARBON EMISSIONS.

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B E NE F I T S
HIGH EFFICIENCY
Up to 85% efficient wheel combined with high efficiency motors and backward curved impellers.

QUICK COMMISSIONING*
Integrated supply and extract fan control allows precise system duty adjustment and can be quickly and accurately set *Ecosmart models only.

DX COIL & CHILLED WATER COOLING OPTIONS


Please refer to page 134.

OPTIONAL ENERGY EFFICIENT CONTROLS


Full Ecosmart control compatibility provides a simple plug & go control solution with BMS interface and trickle and boost as standard.

FLEXIBLE RANGE EASY MAINTENANCE


The unit provides access to both right and left sides. It is recommended that clear space left be the full width of the stacked unit. Models 4, 5 and 6 include LPHW or no heater. Models 1, 2 and 3 include LPHW, no heater and electric heater options. For further details please contact Nuaire.

DUAL FANS/MOTORS
Lower profile units with more uniform air distribution over heater batteries/ exchangers.

INTEGRATED REGENERATION CONTROL


Operates automatically by shutting the wheel rotation down.

ANCILLARIES
A range of ancillaries are available including manometers, bulkhead lights, view ports, drain trays and traps. For further details please contact Nuaire.

NO CONTROL OPTION
For control integration by others.

WEATHERPROOF DETAIL
Can be factory fitted or fitted on site, please refer to page 128 for details.

WARRANTY
Models with Ecosmart control have a 5 year warranty. No control models have a 2 year warranty*. *Contact Nuaire for further details.

SPACE SAVING SOLUTION


Stacked configuration reduces overall space requirements and is ideal for plant room, or roof top applications.

FILTER OPTIONS
G4 fitted as standard. Higher grade integrated filters available or as a duct mounted ancillary. Contact Nuaire for details.

QUIETEST SOLUTION
The range has 25mm double skinned infill panels, helping to keep breakout noise to the lowest possible levels.

CONSTANT PRESSURE CONTROL AVAILABLE


For further information contact Nuaire.

Note: Thermal wheels have specific maintenance requirements. Refer to installation and maintenance manual.

HIGH PERFORMANCE RANGE


6 case options available as standard with performance up to 10m3/s. Contact Nuaire for other duties or refer to AHU catalogue.

FEATURES INCLUDE:

With LPHW.

Constant Pressure control option.

Pressure independent balancing control (T1 & T2 LPHW models only).

Filter options.

Frost coil option. (See page 00).

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A I R HA NDL ING UNITS ( A H US) XB OXER TH ER MA L WH EEL TEC HNI C A L I NFO R MATI O N

PERFORMANCE - XBOXER THERMAL WHEEL Xboxer Thermal wheel sizes 1, 2 and 3


1200
ISO 5801 2007 AMCA 300

Casing

1000

Type D Air Density 1.2 kg/m3

Fan Static Pressure (Pa)

800 3 600

Code description (Example)


400 2 1 200

T1NC - TWB - L L 2 WP | | | | | | |
1 2 3 4 5 6 7
1.0 1.5 2.0 2.5

0 0 0.5

Air volume ow rate (m3/s)

PERFORMANCE - XBOXER THERMAL WHEEL E L E CT RI C AL , SOU N D & W E I GH T


Speed (RPM) 1710 Motor power (kW) 1.8 Start current (amps) 11.6 Full load LPHW current Heater (amps) (kW) 11.6 *

1. = Type/Curve Ref. 2. = Ecosmart control as standard NC = No control 3. = Thermal wheel box 4. = Component layout L = Left hand R = Right hand (Handings in direction of supply air) 5. = Type of heater L = LPHW, N = No heater, E = Electric 6. = 2 row coil 7. = Optional Weather Roof

Curve 1

Code T1-TWB-**

Phase 1

Intake Supply Discharge Extract Breakout Intake Supply Discharge Extract Breakout Intake Supply Discharge Extract

Induct Sound Power Levels dB re 1pW 63 125 250 500 1K 2K 75 74 76 72 73 71 79 79 81 78 79 77 79 79 81 78 79 77 75 74 76 72 73 71 72 68 71 61 57 55 84 88 88 84 81 60 69 68 64 84 89 89 84 78 69 78 75 73 78 83 83 78 73 72 82 78 78 71 77 77 71 60 72 82 79 76 69 75 75 69 53 66 82 74 77 65 71 71 65 49 65 80 73 74

4K 66 73 73 66 56 57 64 64 57 47 60 77 69 68

8K 69 66 66 69 50 60 57 57 60 41 69 66 66 69

Breakout dBA Weight @3m Kg*** 45 395

T2-TWB-**

2140

2.1

3.5

3.5

46

395

T3-TWB-**

2412

0.8

2.7

2.7

47

847

Units are supplied c/w with 2 No. G4 filters as standard. (F5 & F7 filters are available as integrated options on supply). Motor power and current loads are the total for both fans running together. Ecosmart models have a soft start function therefore the starting current is identical to the full load. ** Add relevant code for heater type. * For details on coils, codes refer to page 130. ***Weights of units are for guidance and include control and no weather roof.

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DIMENSIONS AND CONFIGURATIONS Xboxer Thermal wheel sizes 1, 2 and 3 DI ME N SION S (m m )


Code T1-TWB T2-TWB T3-TWB A 1470 1470 2000 B 1070 1070 1200 C 1163 1163 1676 Duct size D X E 949 X 494 949 X 494 1440 X 740 E C

Extract Exhaust

Intake Supply

Model shown: T1-3NC-TWB-L (LPHW). No Ecosmart control.

Model shown: T1-3-TWB-L (LPHW). Includes Ecosmart control.

Model shown: T1-3NC-TWB-E (Electric heater). No Ecosmart control.

Model shown: T1-3-TWB-E (Electric heater). Includes Ecosmart control.

Model shown: T1-3NC-TWB-N (No heater). No Ecosmart control.

Model shown: T1-3-TWB-N (No heater). Includes Ecosmart control.

Model shown: T1-3NC-TWB-DX (With DX coil). No Ecosmart control. Note: Control box is integral.

Model shown: T1-3-TWB-DX (With DX coil). Includes Ecosmart control.

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A I R HA NDL ING UNITS ( A H US) XB OXER TH ER MA L WH EEL TEC HNI C A L I NFO R MATI O N

PERFORMANCE - XBOXER THERMAL WHEEL Xboxer Thermal wheel sizes 4, 5 and 6


1100 1000 900 800 Fan Static Pressure (Pa) 700 600 500 6 400 5 300 4 200 100 0 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
ISO 5801 2007 AMCA 300

Casing

V
Type D Air Density 1.2 kg/m3

Code description (Example)

T4NC - TWB - L L 2 WP | | | | | | |
1 2 3 4 5 6 7
1. = Type/Curve Ref. 2. = Ecosmart control as standard NC = No control 3. = Thermal wheel box 4. = Component layout L = Left hand R = Right hand (Handings in direction of supply air) 5. = Type of heater L = LPHW, N = No heater, E = Electric 6. = 2 row coil 7. = Optional Weather Roof

Air volume ow rate (m3/s)

PERFORMANCE - XBOXER THERMAL WHEEL E L E CT RI C AL , SOU N D & W E I GH T


Speed (RPM) 1440 1440 Motor power (kW) 8.8 8.8 Start current (amps) 18 108 Full load LPHW current Heater (amps) (kW) 18 * 18

Curve 4

Code Phase T4-TWB-** 3 T4NC-TWB-**

Intake Supply Discharge Extract Breakout Intake Supply Discharge Extract Breakout Intake Supply Discharge Extract Breakout

Induct Sound Power Levels dB re 1pW 63 125 250 500 1K 2K 83 93 89 82 77 80 87 90 89 90 84 85 88 90 90 91 83 85 86 92 92 85 80 83 80 79 81 67 53 54 87 88 90 89 82 83 88 88 84 80 88 96 98 90 84 95 92 92 96 82 85 84 86 87 76 86 87 87 87 76 83 83 85 85 61 75 83 83 76 59 83 90 92 85 61 79 86 86 80 55 82 90 92 84 61 81 86 86 82 55

4K 80 85 86 83 63 81 85 87 83 64 78 83 83 79 60

8K 61 71 58 74 43 79 84 86 81 61 64 64 64 65 40

Breakout dBA Weight @3m Kg*** 53 1185

T5-TWB-** 3 T5NC-TWB-**

1440 1440

16 16

37 222

37 37

52

2335

T6-TWB-** 3 T6NC-TWB-**

960 960

22 22

45.6 274

45.6 45.6

50

3565

Units are supplied c/w with 2 No. G4 filters as standard. (F5 & F7 filters are available as integrated options on supply). Motor power and current loads are the total for both fans running together. Ecosmart models have a soft start function therefore the starting current is identical to the full load. ** Add relevant code for heater type. * For details on coils, codes refer to page 130. ***Weights of units are for guidance and include control and no weather roof. Please contact Nuaire for further details.

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DIMENSIONS AND CONFIGURATIONS Xboxer Thermal wheel sizes 4, 5 and 6 DI ME N SION S (m m )


Code T4-TWB T5-TWB T6-TWB A 2800 3200 3800 B 1600 2000 2600 C 1600 2000 2600 Duct size D X E 1540 X 740 1940 X 940 2540 X 1240 C

N.B If CW or DX modules are included add 600mm to overall length.

D A Note: Access is from either side.

Model shown: T4-6-TWB-L (LPHW). Includes Ecosmart control.

Model shown: T4-6-TWB-N (No heater). Includes Ecosmart control.

Model shown: T4-6NC-TWB-L (LPHW). No Ecosmart control.

Model shown: T4-6NC-TWB-N (No heater). No Ecosmart control.

Download specification from www.nuaire.co.uk/specifications

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XBOX E R RUN A RO UND CO IL HE AT RECOVERY


NO CROSS CONTAMINATION, MAKES UNITS IDEAL FOR HYGIENE SPECIFIC APPLICATIONS.

Note: for detailed drawings contact Nuaire.

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B E NE F I T S
ENERGY SAVINGS
Nuaires high-performance, run-around energy exchanger can provide heat recovery efficiencies typically up to 60%.

SPACE SAVING SOLUTION


Stacked configuration reduces overall space requirements and is ideal for plant room, or roof top applications.

INTEGRATED RAC CONTROL OUTPUT


RAC control output can interface with RAC pump system (by others) to minimise energy usage.

WEATHERPROOF PROTECTION IDEAL FOR NEW BUILDING DESIGN AND REFURBISHMENT


The run-around coil as part of a system can help reduce peak heating and cooling loads as well as total heating and cooling loads.

QUIETEST SOLUTION
Units have 25mm double skinned infill panels helping to keep breakout noise to the lowest possible levels. (See page 144 for 50mm double skinned infill panels on the custom made units).

Can be factory fitted or fitted on site, please refer to page 128 for further details.

FILTER OPTIONS
G4 fitted as standard. Higher grade integrated filters available or as a duct mounted ancillary. Contact Nuaire for details.

SYSTEM EFFECTIVENESS
A system's overall effectiveness can be much higher than in the past (heat recovery efficiencies typically up to 60%) using run-around-coil-tube heat exchanger systems that are accurately designed for maximum cost-effective performance.

HIGH PERFORMANCE RANGE


3 case options available as standard with performance up to 10m3/s. Contact Nuaire for other duties.

DX COIL & CHILLED WATER COOLING OPTIONS


Please refer to pages 134-137.

QUICK COMMISSIONING*
Integrated supply and extract fan control allows precise system duty adjustment and can be quickly and accurately set. *Ecosmart models only.

FLEXIBLE RANGE
Range includes LPHW or no heater. Constant pressure control is available*. *Contact Nuaire.

SEPARATION ADVANTAGE
There is no possibility of cross contamination with this type of heat recovery. Ideal for hygiene specific applications.

EASY INSTALLATION OPTIONAL ENERGY EFFICIENT CONTROLS


Full Ecosmart control compatibility provides a simple plug & go control solution with BMS interface and trickle and boost as standard All RAC models are supplied in sections for delivery, ready for site assembly. RAC = Run around coil.

ANCILLARIES
A range of ancillaries are available including manometers, bulkhead lights, view ports, drain trays and traps. For further details please contact Nuaire.

EASY MAINTENANCE
The unit provides access to both right and left sides. It is recommended that clear space left be the full width of the stacked unit.

WARRANTY
Models with Ecosmart control have a 5 year warranty. No control models have a 2 year warranty*. *Contact Nuaire for further details.

NO CONTROL OPTION
For control integration by others.

FEATURES INCLUDE:

With LPHW.

Without heater.

Run around energy exchanger.

Constant Pressure control option.

Frost coil option. (See page 132).

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PERFORMANCE - XBOXER RUN AROUND COIL Xboxer Run around coil sizes 4, 5 and 6
1100 1000 900 800 Fan Static Pressure (Pa) 700 600 500 6 400 5 300 4 200 100 0 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
ISO 5801 2007 AMCA 300

Casing

V
Type D Air Density 1.2 kg/m3

Code description (Example)

R4NC - RAC - L 2 WP | | | | | |
1 2 3 4 5 6
Air volume ow rate (m3/s)

1. = Type/Curve Ref. 2. = Ecosmart control as standard NC = No control 3. = Run around coil 4. = Unit type L = LPHW, N = No heater 5. = 2 row coil or 3 = 3 row coil 6. = Optional Weather Roof

PERFORMANCE - XBOXER RUN AROUND COIL E L E CT RI C AL , SOU N D & W E I GH T


Speed (RPM) 1440 1440 Motor power (kW) 8.8 8.8 Start current (amps) 18 108 Full load LPHW current Heater (amps) (kW) 18 * 18 Induct Sound Power Levels dB re 1pW 63 125 250 500 1K 2K 83 93 89 82 77 80 87 90 89 90 84 85 88 90 90 91 83 85 86 92 92 85 80 83 80 79 81 67 53 54 87 88 90 89 82 83 88 88 84 80 88 96 98 90 84 95 92 92 96 82 85 84 86 87 76 86 87 87 87 76 83 83 85 85 61 75 83 83 76 59 83 90 92 85 61 79 86 86 80 55 82 90 92 84 61 81 86 86 82 55 Breakout dBA Weight @3m Kg*** 53 1020

Curve 4

Code Phase R4-RAC-** 3 R4NC-RAC-**

Intake Supply Discharge Extract Breakout Intake Supply Discharge Extract Breakout Intake Supply Discharge Extract Breakout

4K 80 85 86 83 63 81 85 87 83 64 78 83 83 79 60

8K 61 71 58 74 43 79 84 86 81 61 64 64 64 65 40

R5-RAC-** 3 R5NC-RAC-**

1440 1440

16 16

37 222

37 37

52

2335

R6-RAC-** 3 R6NC-RAC-**

960 960

22 22

45.6 274

45.6 45.6

50

3565

Units are supplied c/w with 2 No. G4 filters as standard. (F5 & F7 filters are available as integrated options on supply). Motor power and current loads are the total for both fans running together. Ecosmart models have a soft start function therefore the starting current is identical to the full load. ** Add relevant code for heater type. * For details on coils, codes refer to page 130. ***Weights of units are for guidance and include control and no weather roof. Please contact Nuaire for further details.

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DIMENSIONS AND CONFIGURATIONS Xboxer Run around coil sizes 4, 5 and 6 DI ME N SION S (m m )
Code R4-RAC R5-RAC R6-RAC A 2800 3200 3800 B 1600 2000 2600 C 1600 2000 2600 Duct size D X E C 1540 X 740 1940 X 940 E 2540 X 1240 N.B If CW or DX modules are included add 600mm to overall length.

D A

Note: Access is from either side.

Model shown: R4-6-RAC-L (LPHW). Includes Ecosmart control.

Model shown: R4-6-RAC-N (No heater). Includes Ecosmart control.

Model shown: R4-6NC-RAC-L (LPHW). No Ecosmart control.

Model shown: R4-6NC-RAC-N (No heater). No Ecosmart control.

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XBOXER ANCILLARIES ATTENUATOR MODULES


Attenuators are faced with perforated sheet lined to prevent particle migration and filled with high density mineral wool. Suitable for internal/external use. A B

WEATHER PROTECTION ROOF FOR XBOXER THERMAL WHEEL & RUN AROUND COIL UNITS - SIZES 4, 5 AND 6*
*Note: Weather protection is also available for other stacked and horizontal units in the XBOXER range. For further information contact Nuaire. An example of a stacked unit with weather roof is shown below. Note: These roofs do not provide frost protection. For Weather Protection add WP to end of unit code i.e. R4-RAC-L WP.

B C

DI ME NS ION S (m m )
Unit Code SIL-TR-4 SIL-TR-5 SIL-TR-6 A 900 1200 1200 B 1600 2000 2600 C 800 1000 1300 Weight (Kg) 190 350 384

*Please contact Nuaire for further details and for options for T1-3.

DYNAMIC INSERTION LOSS (dB)


Length 900 125 250 6 8 500 1K 18 22 2K 20 4K 16 8K 15

TWB & RAC WEATHER PROTECTION MOTORISED DAMPER


Opposed blade design with quick fit flanges. 240V Open/ Shut model for efficient back draught protection. (24V modulating version for balancing and control available on request). B A

DI MENS I ONS (mm)


Unit Code T/1 -TWB-*WP T/2-TWB-*WP T/3-TWB-*WP T/R4-RAC/T4 TWB-*WP A 1070 1070 1200 1600 2000 2600 B 1470 1470 2000 2800 3200 3800 C 112 112 100 160 195 248 Weight (Kg*) 40 50 60 56 91 138

T/R5-RAC/T5 TWB-*WP T/R6-RAC/T5 TWB-*WP *Weight of weather roof only.

DI ME NS ION S (m m )
Unit MD-TR-1 MD-TR-2 MD-TR-3 MD-TR-4 MD-TR-5 MD-TR-6 A 165 165 165 165 165 165 B 760 960 1200 800 1000 1300 C 395 494 590 800 1000 1300 Weight (Kg) 15 20 40 19 28 34 height Base Frame is included.

BASE FRAME

CONDENSATE PUMP

Note: Dimensions B & C are to suit unit supplied.

NON MOTORISED DAMPER


Non motorised dampers are available, contact Nuaire.

DI MENS I ONS (mm)


Unit Code Height of base frame 100 80 125 T1, T2 and T3 T4 T5 and T6

DIMENSIONS (mm)
Unit Code XB-CON-DR L xW x H 267 x 51 x 64 Weight (Kg) 1

Please contact Nuaire for manometers, guages, sensors, traps and drains, condensate pumps, access panels, view ports and bulkhead lights.

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RUN AROUND COIL PERFORMANCE


Run around coil 20% ethylene glycol
Intake Air temp. -3 deg C Return Air temp. 22 deg C R6-RAC R6-RAC R5-RAC R5-RAC R4-RAC R4-RAC Q m3/s 7.5 5 5 3 3 2 effy % 51 58 51 54 48 55 Supply air temp* C 9.9 11.5 9.8 10.6 9 10.8 Power transferred kW 117 88 78 49 44 34 Flow rate l/s 2 2 3 2 3.5 2.5 Coil dp kPa Ex/Sup 31 / 38 31 / 38 40 / 50 20 / 25 30 / 37 22 / 26

* before main heating coil. This table gives example values for a Run around Coil heat recovery system based on the overall airway dimensions for the units listed. This type of system has many variables that may be selected to match the required result, and therefore other output conditions may readily be achieved. An example of this is where a run-around coil arrangement is selected to provide frost protection, giving a system effectively independent of the building's main heating provision.

STANDARD THERMAL WHEEL PERFORMANCE


Thermal Wheel
Intake Air temp. -3 deg C Return Air temp. 22 deg C T6-TWB T6-TWB T6-TWB T5-TWB T5-TWB T5-TWB T4-TWB T4-TWB T4-TWB T3-TWB T3-TWB T3-TWB T2-TWB T2-TWB T2-TWB T1-TWB T1-TWB T1-TWB Q m3/s 10.1 7.5 5 6.6 4.5 3 4 3 2 1.9 1.4 0.9 1.2 0.9 0.6 0.8 0.5 0.2 effy % 63 69 76 56 64 71 54 61 69 66 71 77 67 72 77 64 72 82 Supply air temp* C 15.8 16.7 17.8 14.5 15.9 17.1 14.2 15.3 16.7 13.6 14.9 16.3 13.8 14.9 16.3 13.1 15.1 17.5 Power transferred kW 228 184 129 131 102 74 77 65 49 55 43 30 35 28 20 22 16 6.8

* before main heating coil. This table gives a range of performance values for the standard thermal wheel models offered. The principal variable in the thermal wheel performance is the airflow velocity, but wheels having alternative physical properties may be selected in some cases if necessary. The values in the table above have been calculated using the following air conditions: Intake Air Temperature -3 Deg / 80% Relative Humidity; Return Air 22 Deg / 30% Relative Humidity.

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STANDARD COIL PERFORMANCE


Size 1 Air Volume Flow rate (m3/s)
LPHWater Flow & Return Temp. (C) 82/71 Entering Air Temp (C) -3 3 10 15 -3 3 10 15 -3 3 10 15 Heat Output (kW) 23 21 19 18 20 18 16 14 13 11 9 7 Air Off temp (C) 24 28 32 35 20 24 28 31 12 15 20 24

0.72
Water Flow rate (l/s) 0.52 0.48 0.43 0.4 0.24 0.22 0.2 0.18 0.16 0.14 0.11 0.09 Water dp (kPa) 9.2 8 6.6 5.7 3 3 3 3 3 3 3 3 Heat Output (kW) 17 16 14 13 15 13 12 11 10 8.5 7 6

0.36
Air Off temp (C) 37 39 43 45 31 34 37 40 20 22 26 28 Water Flow rate (l/s) 0.38 0.35 0.32 0.3 0.18 0.165 0.15 0.13 0.12 0.1 0.09 0.07 Water dp (kPa) 5.4 4.6 3.9 3.4 3 3 3 3 3 3 3 3 Flow & Return Connection size 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm

80/60

60/40

Size 2 Air Volume Flow rate (m3/s)


LPHWater Flow & Return Temp. (C) 82/71 Entering Air Temp (C) -3 3 10 15 -3 3 10 15 -3 3 10 15 Heat Output (kW) 32.52 29.9 26.86 24.7 28.57 25.96 22.93 20.77 19.69 17.07 14.02 11.82 Air Off temp (C) 21.5 25.9 30.9 34.4 18.3 22.6 27.6 31,2 11.3 15.6 20.5 24

1.1
Water Flow rate (l/s) 0.724 0.665 0.598 0.55 0.349 0.317 0.28 0.253 0.238 0.207 0.17 0.143 Water dp (kPa) 23.2 20 16.4 14.1 6.4 5.4 4.3 3.7 3.4 3 3 3 Heat Output (kW) 28.97 26.55 23.76 21.79 25.43 23.04 20.27 18.32 17.41 15.05 12.32 10.38

0.75
Air Off temp (C) 26.4 30.5 35.2 38.5 22.8 26.9 31.5 34.8 14.6 18.6 23.1 26.2 Water Flow rate (l/s) 0.645 0.591 0.529 0.485 0.31 0.281 0.247 0.224 0.211 0.182 0.149 0.126 Water dp (kPa) 18.9 16.1 13.2 11.3 5.2 4.4 3.5 3 3 3 3 3 Heat Output (kW) 24.25 22.2 19.84 18.18 21.39 19.37 17.04 15.39 14.69 12.7 10.4 8.76

0.5
Air Off Water Flow temp rate (C) (l/s) 33.9 37.5 41.6 44.5 29.5 33.1 37.1 40 19.3 22.7 26.6 29.2 0.54 0.494 0.442 0.405 0.261 0.236 0.208 0.188 0.178 0.154 0.126 0.106 Water dp (kPa) 31.7 11.7 9.6 12 3.8 3.2 3 3 3 3 3 3 Flow & Return Connection size 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm

80/60

60/40

Size 3 Air Volume Flow rate (m3/s)


LPHWater Flow & Return Temp. (C) 82/71 Entering Air Temp (C) -3 3 10 15 -3 3 10 15 -3 3 10 15 Heat Output (kW) 81 75 67 61 65 59 51 45 37 32 22 10 Air Off temp (C) 34 37 41 43 27 30 33 36 15 17 20 20

1.8
Water Flow rate (l/s) 1.81 1.66 1.49 1.36 0.8 0.72 0.62 0.55 0.47 0.38 0.27 0.12 Water dp (kPa) 8.7 7.5 6.3 5.5 3 3 3 3 3 3 3 3 Heat Output (kW) 56 52 46 43 46 42 36 32 27 22 11 9

0.9
Air Off temp (C) 49 51 53 54 39 41 43 44 22 23 20 23 Water Flow rate (l/s) 1.26 1.15 1.04 0.95 0.56 0.51 0.44 0.39 0.33 0.26 0.13 0.11 Water dp (kPa) 4.9 4.3 3.6 3.2 3 3 3 3 3 3 3 3 Flow & Return Connection size 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm

80/60

60/40

The thermal outputs in these tables represent the results that may be achieved with the range of standardised coils offered in this range of equipment. Heating coils may of course be individually selected to meet project specific requirements. *Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire. *Please note that the pressure drops shown are for the bare coil only. Please contact Nuaire for further information.

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STANDARD COIL PERFORMANCE


Size 4 Air Volume Flow rate (m3/s) (2 row as standard) Heat
LPHWater Flow & Return Temp. (C) 82/71 Entering Air Temp (C) -3 3 10 15 -3 3 10 15 -3 3 10 15 Output (kW) 119 110 96 90 98.5 89 77 69 63 52.4 40.4 31

4
Air Off temp (C) 21.6 25.6 30 33.6 17.3 21.4 26.2 29.7 9.5 13.6 18.3 21.5 Water Flow rate (l/s) 2.7 2.5 2.14 2 1.3 1.09 0.95 0.84 0.77 0.64 0.49 0.38 Water dp (kPa) 6.9 6 4.8 4.4 3 3 3 3 3 3 3 3 Heat Output (kW) 108 99.5 87 89 89.3 80.5 70 62 57 48 37 28.5 Air Off temp (C) 26.7 30.3 35.8 34.6 21.7 25.5 29.8 33 12.2 15.9 20.1 22.9

3
Water Flow rate (l/s) 2.4 2.2 1.92 2 1.1 0.98 0.86 0.76 0.69 0.58 0.45 0.35 Water dp (kPa) 5.9 5.1 4.1 4.3 3 3 3 3 3 3 3 3 Heat Output (kW) 90.3 81 75 69 74 67 58 52 48 40 31 23

2
Air Off Water Flow temp rate (C) (l/s) 34.3 38.4 40.9 43.4 28.5 31.7 35.3 38 16.4 19.4 22.8 25 2 1.8 1.7 1.53 0.91 0.82 0.71 0.64 0.58 0.49 0.37 0.28 Water dp Flow & Return (kPa) Connection size 4.4 3.7 3.3 3 3 3 3 3 3 3 3 3 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm

80/60

60/40

Size 5 Air Volume Flow rate (m3/s) (3 row as standard) Heat


LPHWater Flow & Return Temp. (C) 82/71 Entering Air Temp (C) -3 3 10 15 -3 3 10 15 -3 3 10 15 Output (kW) 287 267 238 217 239 216 189 174 162 138 109 89

6.6
Air Off temp (C) 30 34.4 38.7 41.7 27.6 31 34.8 36.4 15.7 19.2 23.3 25.9 Water Flow rate (l/s) 6.4 5.94 5.29 4.84 2.92 2.64 2.31 2.13 1.97 1.7 1.33 1.08 Water dp (kPa) 11.1 9.9 8.2 7.2 3.4 3 3 3 3 3 3 3 Heat Output (kW) 249 227 202 185 213 191 167 149 140 119 94 76

4.5
Air Off temp (C) 39.1 42.2 45.8 48.2 32.9 36 39.5 41.9 20.6 23.5 26.6 28.7 Water Flow rate (l/s) 5.5 5.06 4.5 4.1 2.6 2.34 2.04 1.83 1.7 1.44 1.14 0.93 Water dp (kPa) 8.9 7.7 6.4 5.6 3 3 3 3 3 3 3 3 Heat Output (kW) 180 166 149 137 173 156 136 121 114 97 77 62

3
Air Off Water Flow temp rate (C) (l/s) 51.9 53.8 55.9 57.4 40.8 43.3 46 47.8 25.9 28.1 30.4 31.8 4 3.7 3.3 3.04 2.1 1.9 1.65 1.48 1.38 1.17 0.93 0.75 Water dp Flow & Return (kPa) Connection size 5.4 4.7 4 3.5 3 3 3 3 3 3 3 3 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm

80/60

60/40

Size 6 Air Volume Flow rate (m3/s) (2 row as standard) Heat


LPHWater Flow & Return Temp. (C) 82/71 Entering Air Temp (C) -3 3 10 15 -3 3 10 15 -3 3 10 15 Output (kW) 443 405 361 330 378 341 298 268 251 215 172 142

10.1
Air Off temp (C) 30.3 34.1 38.5 41.5 25.5 29.1 33.5 36.5 15.9 19.5 23.6 26.4 Water Flow rate (l/s) 9.86 9 8.1 7.35 4.62 4.2 3.64 3.27 3.1 2.6 2.1 1.72 Water dp (kPa) 33.8 29.2 24.2 20.9 10.2 8.7 7.2 6.1 5.7 4.5 3.3 3 Heat Output (kW) 392 358 319 291 337 303 265 238 224 191 154 127

7.5
Air Off temp (C) 36.7 40.1 43.9 46.5 31.1 34.4 38.1 40.7 19.7 22.8 26.3 28.7 Water Flow rate (l/s) 8.7 8 7.1 6.48 4.1 3.7 3.2 2.9 2.71 2.32 1.86 1.54 Water dp (kPa) 27.7 23.9 19.8 17.2 8.6 7.3 6 5.1 4.8 3.8 3 3 Heat Output (kW) 319 291 259 236 276 248 217 195 185 158 127 105

5
Air Off Water Flow temp rate (C) (l/s) 45.4 48.1 51.2 53.3 38.9 41.6 44.6 46.6 25 27.5 30.2 32 7.09 6.5 5.75 5.25 3.37 3.03 2.65 2.38 2.24 1.91 1.54 1.27 Water dp Flow & Return (kPa) Connection size 19.8 17.1 14.2 12.3 6.4 5.5 4.5 3.9 3.6 3 3 3 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm

80/60

60/40

The thermal outputs in these tables represent the results that may be achieved with the range of standardised coils offered in this range of equipment. Heating coils may of course be individually selected to meet project specific requirements. *Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire. *Please note that the pressure drops shown are for the bare coil only. Please contact Nuaire for further information.

Download specification from www.nuaire.co.uk/specifications

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FROST COIL PERFORMANCE


Size 1 Maximum Air Volume Flow rate (m3/s)
LPHWater Flow & Return Temp. (C) 82/71 80/60 60/40 Entering Air Temp (C) -3 -3 -3 Heat Output (kW) 119 98.5* 63* Air Off temp (C) 21.6 17.3 9.5

4
Water Flow rate (l/s) 2.7 1.3 0.77 Water dp (kPa) 6.9 3 3 Heat Output (kW) 108 89.3** 57** Air Off temp (C) 26.7 21.7 12.2

3
Water Flow Water rate dp (l/s) (kPa) 2.4 1.1 0.69 5.9 3 3 Heat Output (kW) 90.3 74** 48**

2
Air Off Water Flow temp rate (C) (l/s) 34.3 28.5 16.4 2 0.91 0.58 Water dp (kPa) 4.4 3 3

Connection size 00"/00mm *00"/35mm *00"/35mm **0"/00mm **0"/00mm

Size 2 Maximum Air Volume Flow rate (m3/s)


LPHWater Flow & Return Temp. (C) 82/71 80/60 60/40 Entering Air Temp (C) -3 -3 -3 Heat Output (kW) 287 239 162

6.6
Air Off temp (C) 30 27.6 15.7 Water Flow rate (l/s) 6.4 2.92 1.97 Water dp (kPa) 11.1 3.4 3 Heat Output (kW) 249 213 140 Air Off temp (C) 39.1 32.9 20.6

4.5
Water Flow Water rate dp (l/s) (kPa) 5.5 2.6 1.7 8.9 3 3 Heat Air Off Output temp (kW) (C) 180 173 114 51.9 40.8 25.9

3
Water Flow rate (l/s) 4 2.1 1.38 Water dp (kPa) 5.4 3 3

Connection size *0"/00mm ***00"/00mm *00"/00mm *00"/00mm ** 00"/00mm ** 00"/00mm **00"/00mm

Size 3 Maximum Air Volume Flow rate (m3/s)


LPHWater Flow & Return Temp. (C) 82/71 80/60 60/40 Entering Air Temp (C) -3 -3 -3 Heat Output (kW) 443 378 251

10.1
Air Off temp (C) 30.3 25.5 15.9 Water Flow rate (l/s) 9.86 4.62 3.1 Water dp (kPa) 33.8 10.2 5.7 Heat Output (kW) 392 337 224 Air Off temp (C) 36.7 31.1 19.7

7.5
Water Flow Water rate dp (l/s) (kPa) 8.7 4.1 2.71 27.7 8.6 4.8 Heat Air Off Output temp (kW) (C) 319 276 185 45.4 38.9 25

5
Water Flow rate (l/s) 7.09 3.37 2.74 Water dp (kPa) 19.8 6.4 3.6

Connection size *0"/00mm *00"/00mm *00"/00mm **00"/00mm **00"/00mm **00"/00mm

The thermal outputs in these tables represent the performance of coils selected to achieve our recommended operational specifications for a frost protection coil. Alternative coil specifications may be provided on request. *Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire. *Please note that the pressure drops shown are for the bare coil only. Please contact Nuaire for further information.

Code descriptions

FC TR 1 - 82/71 - 4 | | | | | |
1 2 3 4 5 6
1. = Frost coil 2. = Suitable for Thermal wheel (TWB) & (RAC) Run around coil units 3. = Unit size 4. = Flow temperature 5. = Return temperature 6. = Maximum volume flow rate (m3/s)

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FROST COIL PERFORMANCE


Size 4 Maximum Air Volume Flow rate (m3/s)
LPHWater Flow & Return Temp. (C) 82/71 80/60 60/40 Entering Air Temp (C) -5 -5 -5 Heat Output (kW) 53 53* 53* Air Off temp (C) 5 5 5

4
Water Flow rate (l/s) 1.18 0.65 0.64 Water dp (kPa) 9.2 14.2 10.4 Heat Output (kW) 40 40** 40** Air Off temp (C) 5 5 5

3
Water Flow Water rate dp (l/s) (kPa) 0.89 0.49 0.48 12.3 9.5 13.6 Heat Output (kW) 26.5 26.5** 26.5**

2
Air Off Water Flow temp rate (C) (l/s) 5 5 5 0.59 0.33 0.32 Water dp (kPa) 11.8 12.2 12.8

Connection size 1.25"/35mm *1.25"/35mm *1.25"/35mm **1"/28mm **1"/28mm

Size 5 Maximum Air Volume Flow rate (m3/s)


LPHWater Flow & Return Temp. (C) 82/71 80/60 60/40 Entering Air Temp (C) -5 -5 -5 Heat Output (kW) 87.5* 87.5* 87.5*

6.6
Air Off temp (C) 5 5 5 Water Flow rate (l/s) 1.95 1.07 1.06 Water dp (kPa) 12.3 7.4 9.2 Heat Output (kW) 60** 60* 60* Air Off temp (C) 5 5 5

4.5
Water Flow Water rate dp (l/s) (kPa) 1.33 0.73 0.73 8 13.6 14.2 Heat Air Off Output temp (kW) (C) 40** 40** 40** 5 5 5

3
Water Flow rate (l/s) 0.89 0.49 0.48 Water dp (kPa) 4.4 14.5 8.2

Connection size *2"/54mm **1.5"/42mm ***1.25"/35mm *1.25"/35mm ** 1"/28mm *1.25"/35mm ** 1"/28mm

Size 6 Maximum Air Volume Flow rate (m3/s)


LPHWater Flow & Return Temp. (C) 82/71 80/60 60/40 Entering Air Temp (C) -5 -5 -5 Heat Output (kW) 134* 133* 134*

10.1
Air Off temp (C) 5 5 5 Water Flow rate (l/s) 2.98 1.63 1.62 Water dp (kPa) 7.8 9.9 12.4 Heat Output (kW) 99* 99* 99* Air Off temp (C) 5 5 5

7.5
Water Flow Water rate dp (l/s) (kPa) 2.21 1.21 1.2 11.7 12.9 13.7 Heat Air Off Output temp (kW) (C) 66** 66** 66** 5 5 5

5
Water Flow rate (l/s) 1.48 0.81 0.8 Water dp (kPa) 6.6 14.9 8.3

Connection size *2"/54mm *1.5"/42mm *1.5"/42mm **1.5"/42mm **1.25"/35mm **1.25"/35mm

The thermal outputs in these tables represent the performance of coils selected to achieve our recommended operational specifications for a frost protection coil. Alternative coil specifications may be provided on request. *Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire. *Please note that the pressure drops shown are for the bare coil only. Please contact Nuaire for further information.

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COOLING COIL AND CHILLED WATER PERFORMANCE Size T1


Max Air Volume Flow Rate (m3/s) CWater Flow and Return Temp. (C) 6 / 12 Entering Air Conditions db (deg C) /Rh (%) 25 / 50 0.722 Cooling Output kW total / sensible 9.5 / 7* Connection size Air Off Condition db (deg C) / Rh (%) 17 / 72.5 3/4 / 22mm 18 Pa Water flow rate l/s 0.38 Water dp kPa 16.3 0.36 Cooling Output kW total / sensible 4.9 / 3.5** Connection size Air Off Condition db (deg C) / Rh (%) 17 / 72 3/4 / 22mm 26 Pa Water flow rate l/s 0.193 Water dp kPa 10.6

Size T2
Max Air Volume Flow Rate (m3/s) CWater Flow and Return Temp. (C) 6 / 12 Entering Air Conditions db (deg C) /Rh (%) 25 / 50 Cooling Output kW total / sensible 13.6 / 9.8 Connection size 1.1 Air Off Condition db (deg C) / Rh (%) 17.61 / 70.3 3/4 / 22mm Water flow rate l/s 0.541 Water dp kPa 20.3 Cooling Output kW total / sensible 10.1 / 7.3 Connection size 0.75 Air Off Condition db (deg C) / Rh (%) 17.02 / 72.2 3/4 / 22mm Water flow rate l/s 0.399 Water dp kPa 12.1

Size T3
Max Air Volume Flow Rate (m3/s) CWater Flow and Return Temp. (C) 6 / 12 Entering Air Conditions db (deg C) /Rh (%) 25 / 50 Cooling Output kW total / sensible 23 / 17 Connection size 1.8 Air Off Condition db (deg C) / Rh (%) 17 / 73 1/4 / 35mm Water flow rate l/s 0.93 Water dp kPa 12 Cooling Output kW total / sensible 12.1 / 8.7 Connection size 0.9 Air Off Condition db (deg C) / Rh (%) 17 / 72 1/4 / 35mm Water flow rate l/s 0.48 Water dp kPa 19

DX COIL PERFORMANCE Size T1


Max Air Volume Flow Rate (m3/s) R407C o Liq. Temp. before TEV C o Average Evap. Temp. C o Superheat K 45.0 10.0 5.0 Entering Air Conditions db (deg C) /Rh (%) 25 / 50 Connection size (mm) twin coil interlaced Cooling Output kW total / sensible 7 0.72 Air Off Condition db (deg C) / Rh (%) 17 / 82 Mass flow rate kg / h 163 Coil dp bar / k 0.19 / 0.9 Cooling Output kW total / sensible 3.5 0.36 Air Off Condition db (deg C) / Rh (%) 17 / 82 Mass flow rate kg / h 82 Coil dp bar / k 0.04 / 0

2 x 12.7 2 x 15.9 Gas 5 m/s

2 x 12.7 2 x 15.9 Gas 2.5 m/s

Size T2
Max Air Volume Flow Rate (m3/s) R407C o Liq. Temp. before TEV C o Average Evap. Temp. C o Superheat K 45.0 10.0 5.0 Entering Air Conditions db (deg C) /Rh (%) 25 / 50 Connection size (mm) twin coil interlaced Cooling Output kW total / sensible 12.4 / 10.9 1.1 Air Off Condition db (deg C) / Rh (%) 16.8 / 80 Mass flow rate kg / h 293 Coil dp bar / k 0.82 / 3.9 Cooling Output kW total / sensible 10.2 / 8.1 0.75 Air Off Condition db (deg C) / Rh (%) 16 / 80 Mass flow rate kg / h 240 Coil dp bar / k 0.55 / 2.6

1 x 12.7mm Liquid line and 1 x 28 Gas line

Size T3
Max Air Volume Flow Rate (m3/s) R407C o Liq. Temp. before TEV C o Average Evap. Temp. C o Superheat K 45.0 10.0 5.0 Entering Air Conditions db (deg C) /Rh (%) 25 / 50 Connection size (mm) twin coil interlaced Cooling Output kW total / sensible 17.4 7.4 Air Off Condition db (deg C) / Rh (%) 17 / 82 Mass flow rate kg / h 408 Coil dp bar / k 0.12 / 0.5 Cooling Output kW total / sensible 8.7 5.4 Air Off Condition db (deg C) / Rh (%) 17 / 82 Mass flow rate kg / h 204 Coil dp bar / k 0.06 / 0

2 x 12.7 2 x 22 Gas 6 m/s

2 x 12.7 2 x 15.9 Gas 6.2 m/s

*Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire.

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Size T2 continued
0.5 Cooling Output kW total / sensible 7.1 / 5.1 Connection size Air Off Condition db (deg C) / Rh (%) 16.52 / 73.9 3/4 / 22mm Water flow rate l/s 0.283 Water dp kPa 6.8 Cooling Output kW total / sensible 3.8 / 2.8 Connection size 0.25 Air Off Condition db (deg C) / Rh (%) 15.85 / 76.8 3/4 / 22mm Water flow rate l/s 0.151 Water dp kPa 3

Code description for Chilled Water or Cooling Coils

CW TR 1 - 6/12 - 2.6 | | | | |
1 2 3 4 5
1. = Chilled water or (CC) = Cooling coil 2. = Suitable for Thermal wheel (TWB) & (RAC) Run around coil units 3. = Unit size 4. = Flow and return temperature 5. = Return temperature 6. = Maximum air flow rate (m3/s)

Size T2 continued
0.5 Cooling Output kW total / sensible 7.7 / 5.8 Air Off Condition db (deg C) / Rh (%) 15.4 / 80 Mass flow rate kg / h 182 Coil dp bar / k 0.31 / 1.5 Cooling Output kW total / sensible 4.1 / 3.9 0.4 Air Off Condition db (deg C) / Rh (%) 17 / 80 Mass flow rate kg / h 97 Coil dp bar / k 0.07 / 0

1 x 12.7mm Liquid line and 1 x 28 Gas line

Code description for DX Coil

DX TR 1 - 2.6 | | | |
1
1. = 2. = 3. = 4. =

2 3

Type of coil Suitable for Thermal wheel (TWB) Unit size Maximum air flow rate (m3/s)

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COOLING COIL AND CHILLED WATER PERFORMANCE Size T4


Max Air Volume Flow Rate (m3/s) CWater Flow and Return Temp. (C) 6 / 12 Entering Air Conditions db (deg C) /Rh (%) 28 / 50 Cooling Output kW total / sensible 58 / 38* Connection size 2.6 Air Off Condition db (deg C) / Rh (%) 16 / 82.5 *2 / 54mm Water flow rate l/s 2.32 Water dp kPa 14 Cooling Output kW total / sensible 44 / 28** Connection size 1.9 Air Off Condition db (deg C) / Rh (%) 16 / 80.4 **1.5 / 42mm Water flow rate l/s 1.75 Water dp kPa 23.8

Size T5
Max Air Volume Flow Rate (m3/s) CWater Flow and Return Temp. (C) 6 / 12 Entering Air Conditions db (deg C) /Rh (%) 28 / 50 Cooling Output kW total / sensible 108 / 68* Connection size 4.7 Air Off Condition db (deg C) / Rh (%) 16 / 81.3 *2.5 / 67mm Water flow rate l/s 4.27 Water dp kPa 26.7 Cooling Output kW total / sensible 78 / 49** Connection size 3.4 Air Off Condition db (deg C) / Rh (%) 16 / 81 **2 / 54mm Water flow rate l/s 3.1 Water dp kPa 18.5

Size T6
Max Air Volume Flow Rate (m3/s) CWater Flow and Return Temp. (C) 6 / 12 Entering Air Conditions db (deg C) /Rh (%) 28 / 50 Cooling Output kW total / sensible 167 / 108* Connection size 7.4 Air Off Condition db (deg C) / Rh (%) 16 / 82 *3 / 76mm Water flow rate l/s 6.64 Water dp kPa 22.4 Cooling Output kW total / sensible 125 / 78.5** Connection size 5.4 Air Off Condition db (deg C) / Rh (%) 16 / 80.4 **2.5 / 67mm Water flow rate l/s 5 Water dp kPa 27

DX COIL PERFORMANCE Size T4


Max Air Volume Flow Rate (m3/s) R407C o Liq. Temp. before TEV C o Average Evap. Temp. C o Superheat K 45.0 10.0 5.0 Entering Air Conditions db (deg C) /Rh (%) 28 / 50 Connection size (mm) twin coil interlaced Cooling Output kW total / sensible 48.4 / 37.8 2.6 Air Off Condition db (deg C) / Rh (%) 16 / 93 Mass flow rate kg / h 1134 Coil dp bar / k 0.16 / 0.7 Cooling Output kW total / sensible 36.6 / 28 1.9 Air Off Condition db (deg C) / Rh (%) 16 / 91 Mass flow rate kg / h 858 Coil dp bar / k 0.25/1.1

2 x 15.9 2 x 35 Gas 6.7 m/s

2 x 12.7 2 x 28 Gas 7.5 m/s

Size T5
Max Air Volume Flow Rate (m3/s) R407C o Liq. Temp. before TEV C o Average Evap. Temp. C o Superheat K 45.0 10.0 5.0 Entering Air Conditions db (deg C) /Rh (%) 28 / 50 Connection size (mm) twin coil interlaced Cooling Output kW total / sensible 86.3 / 68.3 4.7 Air Off Condition db (deg C) / Rh (%) 16 / 94 Mass flow rate kg / h 2020 Coil dp bar / k 0.12 / 0.5 Cooling Output kW total / sensible 66.1 / 49.4 3.4 Air Off Condition db (deg C) / Rh (%) 16 / 91 Mass flow rate kg / h 1548 Coil dp bar / k 0.28/1.2

2 x 22 2 x 42 Gas 8.0 m/s

2 x 15.9 2 x 35 Gas 9.1 m/s

Size T6
Max Air Volume Flow Rate (m3/s) R407C o Liq. Temp. before TEV C o Average Evap. Temp. C o Superheat K 45.0 10.0 5.0 Entering Air Conditions db (deg C) /Rh (%) 28 / 50 Connection size (mm) twin coil interlaced Cooling Output kW total / sensible 139.6 / 108 7.4 Air Off Condition db (deg C) / Rh (%) 16 / 93 Mass flow rate kg / h 3267 Coil dp bar / k 0.3 / 1.4 Cooling Output kW total / sensible 104.7 / 78.5 5.4 Air Off Condition db (deg C) / Rh (%) 16 / 91 Mass flow rate kg / h 2449 Coil dp bar / k 0.16/0.7

2 x 22 2 x 54 Gas 7.9 m/s

2 x 22 2 x 42 Gas 9.7 m/s

*Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire.

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Size T4 continued
1.6 Cooling Output kW total / sensible 37 / 23** Connection size Air Off Condition db (deg C) / Rh (%) 16 / 80.2 **1.5 / 42mm Water flow rate l/s 1.48 Water dp kPa 27.2 Cooling Output kW total / sensible 23 / 14.5*** Connection size 1 Air Off Condition db (deg C) / Rh (%) 16 / 80.3 ***1.25 / 35mm Water flow rate l/s 0.92 Water dp kPa 14

Code description for Chilled Water or Cooling Coils

CW TR 4 - 6/12 - 2.6 | | | | |
1 2 3 4 5
1. = Chilled water or (CC) = Cooling coil 2. = Suitable for Thermal wheel (TWB) & (RAC) Run around coil units 3. = Unit size 4. = Flow and return temperature 5. = Return temperature 6. = Maximum air flow rate (m3/s)

Size T5 continued
2.8 Cooling Output kW total / sensible 64.5 / 41** Connection size Air Off Condition db (deg C) / Rh (%) 16 / 80.7 **2 / 54mm Water flow rate l/s 2.56 Water dp kPa 21 Cooling Output kW total / sensible 33 / 20.4*** Connection size 1.4 Air Off Condition db (deg C) / Rh (%) 16 / 79.3 ***1.5 / 42mm Water flow rate l/s 1.31 Water dp kPa 19

Size T5 continued
4.7 Cooling Output kW total / sensible 109 / 68** Connection size Air Off Condition db (deg C) / Rh (%) 16 / 80.1 **2.5 / 67mm Water flow rate l/s 4.34 Water dp kPa 22 Cooling Output kW total / sensible 70 / 44*** Connection size 3 Air Off Condition db (deg C) / Rh (%) 16 / 80.2 ***2 / 54mm Water flow rate l/s 2.77 Water dp kPa 19

Size T4 continued
1.6 Cooling Output kW total / sensible 31.1 / 23.3 Air Off Condition db (deg C) / Rh (%) 16 / 91 Mass flow rate kg / h 734 Coil dp bar / k 0.18 / 0.8 Cooling Output kW total / sensible 20 / 14.5 1 Air Off Condition db (deg C) / Rh (%) 16 / 90 Mass flow rate kg / h 467 Coil dp bar / k 0.19 / 0.9

Code description for DX Coil

DX TR 4 - 2.6 | | | |
1 2 3 4
1. = Type of coil 2. = Suitable for Thermal wheel (TWB) & (RAC) Run around coil units 3. = Unit size 4. = Maximum air flow rate (m3/s)

2 x 12.7 2 x 28 Gas 6.4 m/s

2 x 12.7 2 x 22 Gas 6.9 m/s

Size T5 continued
2.8 Cooling Output kW total / sensible 54.2 / 41 Air Off Condition db (deg C) / Rh (%) 16 / 91 Mass flow rate kg / h 1268 Coil dp bar / k 0.29 / 1.3 Cooling Output kW total / sensible 28.6 / 20.4 1.4 Air Off Condition db (deg C) / Rh (%) 16 / 88 Mass flow rate kg / h 670 Coil dp bar / k 0.27 / 1.2

2 x 15.9 2 x 35 Gas 7.5 m/s

2 x 12.7 2 x 28 Gas 5.9 m/s

Size T6 continued
4.7 Cooling Output kW total / sensible 98 / 68.3 Air Off Condition db (deg C) / Rh (%) 16 / 91 Mass flow rate kg / h 2130 Coil dp bar / k 0.2 / 0.9 Cooling Output kW total / sensible 60.2 / 44 3 Air Off Condition db (deg C) / Rh (%) 16 / 89 Mass flow rate kg / h 1408 Coil dp bar / k 0.19 / 0.9

2 x 22 2 x 42 Gas 8.4 m/s

2 x 22 2 x 35 Gas 8.3 m/s

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WIRING FOR UNITS WITH ECOSMART CONTROL - T1 - TWB L (LPHW)

Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N L SL DP CL N RET

0V 0-10V

Bypass Controller

Set air off temperature of LPHW coil

Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N L SL DP CL N RET

0V 0-10V

Ecosmart
Min Max SL run on

DAMPER RUN HEAT DEMAND

DAMPER RUN HEAT DEMAND

Connections to Damper Heat demand signal Run signal Fault signal

Trickle

Test

AUTO HEATER/COOL

ON OFF

FAULT

Fault signal

FAULT

230V 50Hz 1ph mains

L N E

NET connections for ECOSMART devices Earth


Cooling demand signal Frost alarm signal Signal for DX1 coil if fitted Signal for DX2 coil if fitted

WIRING FOR UNITS WITH ECOSMART CONTROL - T2 - TWB L (LPHW)

Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N L SL DP CL N RET

0V 0-10V

Bypass Controller

Set air off temperature of LPHW coil

Ecosmart
Min Max SL run on

DAMPER RUN HEAT DEMAND

DAMPER RUN HEAT DEMAND

Connections to Damper Heat demand signal Run signal Fault signal

Trickle

Test

AUTO HEATER/COOL

ON OFF

FAULT

Fault signal

FAULT

400V 50Hz 3ph mains

L1 L2 L3 N E

NET connections for ECOSMART devices Earth


Cooling demand signal Frost alarm signal Signal for DX1 coil if fitted Signal for DX2 coil if fitted

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25

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost Tx Rx

30

25

25

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost Tx Rx

30

Ecosmart
Min Max SL run on

Connections to Damper Heat demand signal Run signal

Trickle

Test

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost Tx Rx

25

NET connections for ECOSMART devices Earth

Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N L SL DP CL N RET

0V 0-10V

Ecosmart
Min Max SL run on

Connections to Damper Heat demand signal Run signal

Trickle

Test

Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost Tx Rx

NET connections for ECOSMART devices Earth

A I R H A NDL ING UNI TS ( A H US) XB OXER WIR ING TEC H NIC A L INFO R MATI O N

WIRING FOR UNITS WITH ECOSMART CONTROL - T4, 5 & 6 TWB R4, 5 & 6 RAC N (NO HEATER) EXTRACT
Nuaire Ecosmart Heating Controller (not included with this range) may be suitable for control of third party valve actuators. Contact Nuaire for details.

WIRING FOR UNITS WITH ECOSMART CONTROL - T4, 5 & 6 TWB R4, 5 & 6 RAC N (NO HEATER) SUPPLY

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WIRING FOR UNITS WITH ECOSMART CONTROL - T4, 5 & 6 TWB R4, 5 AND 6 RAC L (LPHW) EXTRACT Nuaire Ecosmart Heating Controller
(not included with this range) may be suitable for control of third party valve actuators. Contact Nuaire for details.

WIRING FOR UNITS WITH ECOSMART CONTROL - T4, 5 & 6 TWB R4, 5 AND 6 RAC L (LPHW) SUPPLY

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WIRING FOR UNITS WITHOUT ECOSMART CONTROL T4NC, T5NC & T6NC TWB - 3 PHASE AND R4NC, 5NC & 6NC RAC - 3 PHASE

THREE PHASE
3 phase for DOL STARTING (4kW and above) 3 phase for connection to a STAR /DELTA STARTER (4kW and above) Note: For all D.O.L. (Direct On Line) operation or Inverter type Speed Control wire in DELTA

U1 V1 W1 W2 U2 V2

L1 L2 L3

STAR L1 - U1 L2 - V1 L3 - W1 Link W2, U2, V2 DELTA L1 - U1 - W2 L2 - V1 - U2 L3 - W1 - V2

U1 V1 W1 W2 U2 V2

400V 3 phase 50Hz supply

400V 3 phase 50Hz supply

* Matched Frequency Inverter 3 Phase input Connections to motor W V U

L1

L/L2 N/L3 PE/

L1 L2 L3 3 Phase only INVERTER SPEED CONTROL Motor 3 phase

Notes: Total length of motor leads should not exceed 50 metres. If a screened motor cable is used, maximum length should be 25 metres. Consult our Technical Department if you wish to use longer leads. Inverters are configured to suit specific fans and control applications as described on the Customer Order free of charge. 400V 3 phase 50Hz supply

* Note: by special order. Refers only to Inverters supplied by Nuaire. Each standard unit uses two motors for both supply and extract operation. (4 in total)

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CONSULTA NT S SP E CI F I C ATION
XBOXER THERMAL WHEEL & RUN AROUND COIL OPERATION
The supply and extract ventilation unit shall be as indicated on the drawings and shall be in accordance with the particular fan schedule in the specification. Supply air to the room shall be pre-heated by the extract air via the integrated thermal wheel or run around coil. Where fitted an integrated heater battery shall raise the temperature of the supply air to the design room temperature after the air has passed through the thermal wheel or run around coil. The Ecosmart ventilation unit shall automatically vary the ventilation rate, as it receives signals from one of the optional interconnected sensors. When signals are received, the fan shall either vary its speed proportionally or on a trickle and boost principle. The unit shall have the facility to commission the supply and extract fans individually via inbuilt minimum and maximum speed adjustment, the fans themselves shall have infinitely variable speed control. A run on timer and background ventilation function and is provided as is unit status indication, run / fail relays, and interface connection for Ecosmart sensors/enablers and system dampers. The unit heat recovery function is facilitated by a dedicated controller and associated sensors. An output signal is provided to control thermal wheel drive or plate heat exchanger bypass operation (included), For Run Around Coil units, the output signal may be used to control the circulation pump system (by others). BMS. The Ecosmart control module can additionally be pre-configured to provide the following integrated BMS interfaces. 0 - 10 volt contacts to provide a full BMS interface. This will enable the following functions:Switch the unit ON/OFF. Variable speed / duty control Switch from low speed to high speed - trickle and boost principle. 2 No. Volt free contacts to provide fan run and failure indication to provide system status. Please note Ecosmart is fan only control.

RANGE TYPE THERMAL WHEEL UNIT


The vertically stacked unit shall be manufactured from aluzinc corrosion resistant steel, with 25mm double skinned infill panels and extruded aluminium frame giving extremely low noise levels. The unit shall include the following items:- Thermal wheel, supply & extract fans, supply and extract filters, G4 grade bag as standard (upgrade to F7 bag if required) and LPHW heating coil (L model). The unit shall be constructed with removable panels allowing maintenance access from either side. Note: T1, T2 & T3 have chosen side access.

NO CONTROL - (OPTIONAL)
Unit provides side access to direct supply and extract fan motor wiring (terminal boxes) for interface to custom built control panels by others. For this option, no sensors are fitted to the unit, but note that in the case of plate heat exchanger units, the bypass damper actuator is included, and for thermal wheel units, the wheel motor and drive unit is included.

ELECTRIC HEATER BATTERY


The electric heater battery shall be factory fitted and pre-wired to an integral closed loop thyristor control. When the unit is switched off, the fan shall continue to run to dissipate heat from the electric heater battery before stopping.

RUN AROUND COIL UNIT


The vertically stacked unit shall be manufactured from aluzinc corrosion resistant steel, with 25mm double skinned infill panels and extruded aluminium frame giving extremely low noise levels. The unit shall include the following items:- Run around coil pair, supply & extract fans, condensate drip tray and 22mm drain connection (alternatively a condensate pump shall be provided if specified), supply and extract filters, G4 grade bag as standard (upgrade to F7 bag if required) and LPHW heating coil (L models). The unit shall be constructed with removable panels allowing full maintenance access from either side.

COIL TYPES - LOW PRESSURE HOT WATER COIL & RUN AROUND COILS (OPTIONAL)
The coil casing shall be formed from heavy gauge galvanised sheet steel to BS 2989 to make a rigid assembly. Tube end plates shall have die formed collared holes to allow expansion and contraction of the tubes without damage. All coils are pressure tested to 16 bar with dry compressed air under water. Standard or duty specific coils are selected to suit customer requirement using specific computer software to give optimum performance with lowest pressure drop. The coils shall be factory fitted with drain cocks and air vents. Standard specification coils have copper tubes and aluminium fins. Coil connections shall be BSP terminated at the exterior of the unit casing. T1, T2 & T3 will have push fit connections.

CONTROL TYPES ECOSMART - (OPTIONAL)


The Ecosmart control option provides the facility for energy saving via an intelligent stand-alone AHU function, or for convenient integration with client BMS with a minimal coordination requirement. The factory fitted control includes:- integral infinitely variable (inverter) speed / duty control for the supply and extract fans, with independent minimum and maximum adjustment for accurate commissioning.

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CO NSULTA NT S SP E CI FIC ATION


XBOXER THERMAL WHEEL & RUN AROUND COIL COOLING COILS - CHILLED WATER (OPTIONAL)
The coil casing shall be formed from heavy gauge galvanised sheet steel to BS 2989 to make a rigid assembly. Tube end plates shall have die formed collared holes to allow expansion and contraction of the tubes without damage. All coils are pressure tested to 16 bar with dry compressed air under water. Standard or duty specific coils are selected to suit customer requirement using specific computer software to give optimum performance with lowest pressure drop. The chilled water coils shall be factory fitted with drain cocks and air vents. Standard specification coils shall have copper tubes and aluminium fins, and shall be supplied complete with an insulated condensate tray with drain connection, and moisture eliminator. Coil connections shall be BSP terminated at the exterior of the unit casing. T1, T2 & T3 will have push fit connections.

MOTORISED DAMPERS
Motorised damper shall be of opposed blade type and come complete with quick fit flanges as standard. Damper is 240V open/shut type designed for efficient back draft protection.

CODE FOR DAMPERS


MD-TR1 (to fit size 1-TWB** MD-TR2 (to fit size 2-TWB** MD-TR3 (to fit size 3-TWB** MD-TR4 (to fit size 4-TWB/RAC** MD-TR5 (to fit size 5-TWB/RAC** MD-TR6 (to fit size 6-TWB/RAC** Note: above are suitable for both Thermal wheel and run around coil ranges.

WEATHER KIT
Manufactured from Aluzinc the weather proof enclosure is designed for Nuaire thermal wheel and run around coil ranges. Kits can be factory fitted or installed on site. Note: enclosure does not provide frost protection.

COOLING COILS DX COIL (OPTIONAL)


The coil casing shall be formed from heavy gauge galvanised sheet steel to BS 2989 to make a rigid assembly. Tube end plates shall have die formed collared holes to allow expansion and contraction of the tubes without damage. All coils are pressure tested to 16 bar with dry compressed air under water. Standard or duty specific coils are selected to suit customer requirement using specific computer software to give optimum performance with the chosen refrigerant. The DX coils shall be of twin coil interlaced type unless otherwise stated (c/w two pairs of connections). Standard specification coils shall have copper tubes and aluminium fins, and shall be supplied complete with an insulated condensate tray with drain connection, and moisture eliminator. Coil connections shall be BSP terminated at the exterior of the unit casing.

XBOXER THERMAL WHEEL & RUN AROUND COIL CODE (FOR THERMAL WHEEL MODELS)
T1-TWB-L L 2 WP T2-TWB-R L 2 WP T3-TWB-L N WP T1-TWB-R N WP T2-TWB-L E WP T3-TWB-R E WP T4-TWB-L*WP T5-TWB-L*WP T6-TWB-L*WP T4-TWB-NWP T5-TWB-NWP T6-TWB-NWP

ANCILLARIES FOR RAC & TWB - ATTENUATORS


Attenuator splitters is shall be manufactured from using chemically inert, noncombustible, non-hydroscopic and vermin resistant sound absorbing material, with fibre-retaining facing Attenuator casing shall be manufactured from aluzinc corrosion resistant steel, with 25mm double skinned infill panels and extruded aluminium frame. Attenuator shall be tested in accordance with BSI 4718: 1971 ASTME 477 and shall be suitable for external/internal use.

CODE (FOR RUN AROUND COIL MODELS)


R4-RAC-L*WP R5-RAC-L*WP R6-RAC-L*WP R4-RAC-NWP R5-RAC-NWP R6-RAC-NWP * Denotes handing, L = left, R = right. Models with Ecosmart control will have a 5 year warranty. Models with no control will have a 2 year warranty. For further details contact Nuaire. Note: Thermal wheels have specific maintenance requirements, contact Nuaire for details.

CODE FOR ATTENUATORS


SIL-TR-1 (to fit thermal wheel unit). SIL-TR-2 (to fit thermal wheel unit). SIL-TR-3 (to fit thermal wheel unit). SIL-TR-4 (to fit both thermal wheel and run around coil unit). SIL-TR-5 (to fit both thermal wheel and run around coil unit). SIL-TR-6 (to fit both thermal wheel and run around coil unit).

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XBOXE R CUSTO M M A D E A HU SOLUTIONS


OPTIMISING AIR QUALITY AND ENERGY CONSUMPTION.

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B E NE F I T S
The XBOXER custom-made solution is customised and covers functions for applications with special demands: energy efficiency, high performance and fast commissioning are some of the qualities applied on both ranges.

FLEXIBILITY
The possibility to combine single and double deck units has been increased in combinations and sizes within this range. Installations with high demands might need one or a few functions outside the standard range. The pre-configured and tailored solution ranges can be combined to offer the best solution. The unit platform could be standardised, whereas a selection of the functions are customised making XBOXER the most flexible AHU range available.

ENERGY SOLUTIONS
Nuaire also offers a number of world class solutions for energy efficiency.

CUSTOMER DEFINED
Customers now have the flexibility to combine modules to build tailor-made AHUs up to 20m/s.

SPECIAL DEMANDS
For installations that demand functionality XBOXER can always offer a solution. For instance, the installation might require a humidifier in order to achieve a specific humidity level. The application environment might also require components in a specific finish, XBOXER can meet this requirement.

PROJECT SPECIFIC CONTROL


AHUs are sent to site control free allowing them to be integrated with control systems supplied by others.

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CUSTOM-MADE SOLUTIONS THE XBOXER RANGE

PUTTING CUSTOM SOLUTIONS INTO CIRCULATION: THE MOST FLEXIBLE AHU RANGE ON THE MARKET TODAY

The XBOXER range offers a solution for every conceivable application and environment, whether inside a plant room or on a roof. There are XBOXER solutions for applications in industrial premises and public buildings as well as domestic dwellings, schools, offices, leisure complexes and shops.
The pre-configured range, covering the most common applications, is standardised enabling shorter delivery times. In addition to a pre-configured range, XBOXER also offers the complete flexibility of custom-made solutions. For even greater flexibility, its possible to add customised features to pre-configured units, making XBOXER the most flexible AHU range on the market today. Energy efficiency, high performance, easy to commission and low noise levels are some of the features common to both ranges.

XBOXER CUSTOM-MADE The XBOXER custom-made range offers highly-efficient solutions purpose-built to meet the exacting demands of even the most specialised application. CUSTOMER-ADAPTED For installations with more specialised needs, for example in terms of hygiene or material, XBOXER enables customer adaptation of the air handling unit as a whole or of its constituent parts. Custom-made units offer a far wider range of components than the pre-configured range leading to significant advantages in terms of functionality and flexibility. SPECIALISED DEMANDS For installations where functionality is the prime concern, the solution will most frequently be found here, for example if the installation requires a humidifier to achieve a specific humidity level. Alternatively, the environment the application is designed for might require components in a specific material, such as casing in stainless steel.

The range provides the capability to combine single and double deck units in many different combinations and sizes. Installations with specialised demands might also require one or several functions that lie outside the standard range. In an instance such as this, the ranges can be combined to provide the optimum solution. For example, the unit platform can be a standard component with some of the functions customized. CUSTOMER-ADAPTED CONTROL Customer-adapted control solutions are available for every conceivable application. ENERGY SOLUTIONS Nuaire also offers a range of world class energy efficiency solutions, such as constant pressure, which can be incorporated into its AHU ventilation systems.

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VENTILATION FOR SCHOOLS

NUAIRE PROVIDING CLEAN AIR SOLUTIONS FOR UK SCHOOLS

Building on its reputation of delivering a varied range of quality, innovative ventilation systems, Nuaire products have been specified for a wide variety of schools projects across the UK.
As the market leader in the design and manufacture of commercial and domestic energy efficient ventilation systems, Nuaire now offers a wide selection of products that have been specifically designed for schools and are suitable for a variety of applications throughout.

Whether an existing educational establishment is being refurbished or a brand new school is being built, the importance of creating a fresh, healthy and comfortable learning environment for the teachers and pupils cannot be underestimated. The quality of the air inside the school plays a key role in creating such an environment and so specifying the correct ventilation systems for school buildings is critical. The demanding specification requirements expected for the new wave of classrooms has resulted in Nuaire adapting one of its existing specialist schools systems into a brand new product, the XBOXER 55. This unit had to provide increased levels of ventilation with a reduction in depth, whilst maintaining low noise levels. Nuaire worked closely with consultants and clients on a number of school projects in order to produce a unit that met their requirements, and conducted exhaustive tests both on an actual school site and at Nuaires renowned test laboratory. As AHU Sales Manager, Stuart Freeman, explains Issues concerning indoor air quality within schools are becoming increasingly important, he said. As well as constructing school buildings that are environmentally sustainable, energy efficient and aesthetically pleasing, local education authorities are also looking to create fresh, healthy and comfortable learning environments for their pupils, and our systems have been designed to do just that.

Compared to most other types of building, schools are extreme environments as they have high and sporadic occupancy levels. For example, due to the irregular occupancy of areas such as classrooms, we have incorporated Ecosmart controls into the XBOXER unit which automatically adjust the systems to allow varying fan speeds, matching the output of the systems to the demand, to minimise energy usage. Also, controls can be linked to business management systems, providing ondemand ventilation, minimising carbon emissions and also prolonging the life of the equipment. Nuaire, which manufactures all its products out of its South Wales base and was the first UK ventilation company to achieve the Carbon Trust Standard, boasts its own in-house Applications Engineering team which works in close partnership with its clients to ensure the best possible solution for their project. The company has even built a 30-seat mock classroom at its UK headquarters. Designed to display and test its range of innovative school ventilation systems, the classroom is the only one of its kind among UK ventilation manufacturers and is to be used as a testing and demonstration facility for customers who wish to test Nuaires products. For more information on Nuaires range of school ventilation products, visit www.nuaire.co.uk/schools or to arrange a visit to the facility contact laura.barker@nuaire.co.uk

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TYPICAL AIR HANDLING UNIT KEY FEATURES AND BENEFITS

GREAT HARDWARE, GREAT SOFTWARE

Its not just Nuaires hardware that sets it apart from its competitors. The software we use is tailor-made to facilitate the specification, design and build of the units through creating detailed drawings and technical specifications within a very short time frame.

AIR HANDLING SYSTEM Variable and optimised adjustment for all system-specific applications: Very latest production technology delivering highest product quality Unit design optimised for lowest possible energy consumption Design and calculations supported by the most advanced selection program and software available Efficiency and economy: By optimising air flow through AHU components thereby reducing energy consumption and minimises internal pressure loss XBOXER uses all conventional heat recovery systems: Thermal wheel, run around coil and high efficiency plate heat exchanger Optional EC motors - (EC) Electronically commutated motors are brushless DC motors. They can be speed controlled with a 0-10V input, removing the need for additional speed control devices. This combined with lower running temperatures and brushless commutation results in longer motor life of up 70,000 hours (L/10) and higher efficiencies Optional IE2 motors. IE2 motors are ideal for applications where the ventilation equipment is expected to run continuously or for long periods of time. The higher efficiencies result in greater savings over the life of the motor and an overall reduction in C02 emissions during operation

DESIGN EXPERIENCE THAT IMPROVES THE CUSTOMER EXPERIENCE At Nuaire, our wealth of design experience is harnessed to deliver unique design features that will significantly enhance the customer experience: Maximum corrosion protection by galvanised and optional powder-coated casing panels 50mm construction providing high standards of heat and noise insulation Building material class A1 mineral wool heat and noise insulation Thermal transmittance minimised by optimised casing covers Unit construction can be dismantled into component sections Class B leakage classification

The quality of the units is due to a combination of in-house technical expertise, high quality production facilities and an experienced workforce dedicated to delivering a quality product. With the emphasis on quality and efficiency, a wide range of both single and modular section construction units are available. These units can be supplied with any combination of standard components including filtration, heating, cooling and heat recovery.

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TYPICAL AIR HANDLING UNIT KEY FEATURES AND BENEFITS

NEW UNIT, NEW STANDARDS

Nuaires flexible air handling unit range.


The casing and energy-efficient components make the range uniquely cost-effective, while the fact that units can be manufactured up to 50mm panel construction makes them extremely flexible.

QUALITY FEATURES: ALL THE INS AND OUTS At Nuaire, quality is the key component of all our products, whatever the application: Suitable for all installations, internally and externally A choice of materials A choice of heat recovery options (including plate HX, thermal wheel and run-around coil)

OPTIONAL NON-PENETRATING MOUNTING SYSTEM

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PRODUCT SPECIFICATION
AIRFLOW m3/s 0 1 2 3 4 5 6 7 8 9

10

15

20

25

UNIT SIZE

10 11 12 13 14 15 16 17 18 19 20 21

UNIT CHARACTERISTICS AIRFLOW (m3/s) BASED ON 2.5m/s THROUGH COIL 25mm 0.66 1.06 1.05 1.46 1.86 2.30 3.14 3.56 4.84 5.71 6.15 7.44 8.76 8.75 10.06 11.39 11.83 13.57 15.36 15.34 17.36 50mm 0.69 1.10 1.08 1.50 1.91 2.35 3.19 3.62 4.92 5.79 6.23 7.53 8.86 8.84 10.16 11.50 11.94 13.69 15.48 15.47 17.49

COIL CHARACTERISTICS AIRFLOW (m3/s) BASED ON 3m/s THROUGH COIL 25mm 0.80 1.28 1.26 1.75 2.23 2.76 3.76 4.27 5.81 6.85 7.38 8.93 10.51 10.50 12.08 13.66 14.20 16.29 18.43 18.41 20.83 50mm 0.83 1.32 1.30 1.80 2.29 2.82 3.83 4.35 5.90 6.94 7.48 9.03 10.63 10.61 12.20 13.79 14.33 16.43 18.58 18.56 20.99 AIRFLOW (m3/s) BASED ON 3.5m/s THROUGH COIL 25mm 0.93 1.49 1.47 2.04 2.60 3.22 4.39 4.98 6.78 7.99 8.61 10.41 12.27 12.25 14.09 15.94 16.56 19.00 21.50 21.48 24.30 50mm 0.96 1.54 1.51 2.10 2.67 3.29 4.47 5.07 6.88 8.10 8.72 10.54 12.40 12.38 14.23 16.09 16.72 19.16 21.67 21.65 24.49

FILTER CHARACTERISTICS AIRFLOW (m3/s) BASED ON 3m/s THROUGH FILTERS 25mm 0.80 1.28 1.26 1.75 2.23 2.76 3.76 4.27 5.81 6.85 7.38 8.93 10.51 10.50 12.08 13.66 14.20 16.29 18.43 18.41 20.83 50mm 0.83 1.32 1.30 1.80 2.29 2.82 3.83 4.35 5.90 6.94 7.48 9.03 10.63 10.61 12.20 13.79 14.33 16.43 18.58 18.56 20.99

MODEL NUMBER CONSTRUCTION NA-01-*-080/080 NA-02-*-090/080 NA-03-*-090/090 NA-04-*-100/080 NA-05-*-100/090 NA-06-*-120/080 NA-07-*-100/100 NA-08-*-130/080 NA-09-*-130/100 NA-10-*-160/080 NA-11-*-130/130 NA-12-*-160/100 NA-13-*-180/090 NA-14-*-190/100 NA-15-*-160/130 NA-16-*-160/160 NA-17-*-220/130 NA-18-*-220/160 NA-19-*-250/160 NA-20-*-250/190 NA-21-*-250/250

25mm CONSTRUCTION WIDTH HEIGHT 755 775 1060 775 755 1080 1360 775 1665 775 1360 1080 1360 1380 1965 1080 1965 1380 2270 1380 1965 1685 1965 1985 2270 1985 1965 2290 2570 1985 2875 1985 2570 2290 2570 2590 2875 2590 2570 2895 2875 2895

50mm CONSTRUCTION WIDTH HEIGHT 805 825 1110 825 805 1130 1410 825 1715 825 1410 1130 1410 1430 2015 1130 2015 1430 2320 1430 2015 1735 2015 2035 2320 2035 2015 2340 2620 2035 2925 2035 2620 2340 2620 2640 2925 2640 2620 2945 2925 2945

* = FOR 25MM CONSTRUCTION INSERT 30/25 * = FOR 50MM CONSTRUCTION INSERT 50/45 EXAMPLE NA-15-50/45-160/130

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PRODUCT SPECIFICATION

This graph is to be used as a guide only Nuaire will be happy to size your unit for you based on your projects individual requirements. This graph should be read in conjunction with either of the tables below. Coils 2.5m/s face velocity Generally when cooling is required in the AHU Little or no condensate is expected and no eliminators are going to be used Results in lower SFPs Coils 3m/s face velocity Generally when cooling is required in the AHU Little or no condensate is expected, or eliminators will be fitted to the coil to catch airborne condensate droplets Coils 3.5m/s face velocity No cooling is required and only LPHW coils are being used Low grade filtration is being used - typically G3 or less Results in higher SFPs Filters 3m/s face velocity G4 or higher filters should be limited to 3m/s face velocity to ensure good particulate capture

AIR HANDLING UNIT "FOOTPRINT" INDICATOR Below is a table of typical components and their lengths that can be used to build up your AHU and provide you with an indicative footprint for you plantroom/plant space requirements. Having established your required air volume identify the corresponding module size on the facing page. (Please take care when identifying the air velocity through the unit and that the correct velocity is used for the components making up your system). This provides the cross sectional area of the unit i.e. width and height. Please note that if a double deck unit is required then the height should be doubled (a minimum of 100mm to be added to allow for the baseframe). The length of the unit is finalised by arranging the relevant components into the desired format and the lengths totalled. (See typical example below). Please note that the system pressure should be kept to below 500Pa, however to maintain low Specific Fan Power's we recommend that the system pressure drop is designed to be below 300Pa. The above dimensions are indicative we recommend that before finalising you plant space requirements you contact Nuaire to verify the selection parameters.

IN-DIRECT GAS HEATER

HUMIDIFIER

BELT DRIVE FAN

PANEL FILTER SW

BAG FILTER SW

PLUG FAN (DIRECT DRIVE)

COOLING COIL

THERMAL WHEEL

PLATE HX

SILENCER

RUNAROUND COIL

HEATING COIL

ACCESS/ SPACER

DAMPER

200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200

350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350

600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600

350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350

600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600

900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900

2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000

600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600

1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200

950 950 950 950 950 950 950 950 950 950 950 950 950 950 950 950 950 950 950 950 950

1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200

1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500

900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900

200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200

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DAMPER

MIXING BOX

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PRODUCT SPECIFICATION

GENERAL SPECIFICATION The Nuaire range of Air Handling Units are designed to meet all the ventilation requirements for commercial and industrial buildings meeting with current standards for construction and operation.

Filter panels are held in rigid galvanised steel holding frames complete with seals to prevent leakage. Magnahelic gauges can be provided if required. Each filter section will be provided with a full access section to allow ease of filter replacement. HEAT RECOVERY

BASE FRAME CONSTRUCTION The base frame is constructed from hot dip galvanised steel section with longitudinal and cross members, the base frame incorporates lifting points. MATERIALS The frame is a pentapost rigid closed section aluminium alloy. The panels have perimeter inner seals with the unit panels seals seating onto the pentapost section ensuring that there is no air leakage into the AHU. All modules, panels and sections with the AHU are manufactured to air leakage classification 2A. The closed section framework provides air gap insulation within the cavity. The unit panels are nominal 25mm or 50mm double skin insulated panels. The panel insulation is high density mineral wool slab which provides good thermal or acoustic properties. Special finishes can be incorporated to meet specific requirements. EXTERNAL AIR HANDLING UNITS Full weatherproof facilities are available for externally mounted units. The units have a rigid weatherproof roof complete with gutter profile allowing clear drainage with all sections fully sealed to prevent the ingress of water through any panels. INLET SECTIONS All units can be provided with grilles or louvres to suit the application. This can be in the form of a weatherproof louvre, inlet grille or bird/insect mesh. Dampers will be opposed blade multi leaf type manufactured in silver anodised aluminium extruded section with low pressure drop characteristics when open. Opposed or parallel blade dampers will have an interlocking gear drive on each blade. Damper blades can be provided in steel with special paint finishes or stainless steel in accordance with particular specification requirements. Sealing edge strips are provided for low air leakage operation. The mixing box will have a single compartment for re circulation and fresh air mode of operation and a twin compartment for recirculation, exhaust and fresh air. FILTRATION The filter section will incorporate bag and/or panel filters suitable for front or side withdrawal. The panel type filters will be disposable or washable in accordance with specification requirements.

All types of heat recovery options can be incorporated into the air handling unit and generally comprise the following: Thermal Wheel Exchangers have a rotating wheel that will recover both sensible and latent heat with efficiencies up to 85%. Plate Heat Exchangers Cross flow type heat recovery will provide up to 70% efficiency. Summer bypass facilities are available. Run Around Coils Waste heat recovery is available with liquid coupled run around coils, the construction is to the same specification as the heating coils, a water/glycol medium is pumped through the coupled coil circuit to provide up to 65% heat recovery. The pump set to be provided by others. COIL TYPES Nuaire provide coils for all types of heating and cooling applications: The coils are constructed from a rigid galvanised framework section with a copper header that the finned, coil tubes are brazed to. Each has flow and return screwed or flanged connections. Coils are fabricated from copper tube with aluminium collars with fins spaced at pitches set to meet specific design performance requirements, providing excellent heat transfer characteristics. Special materials and finishes can be provided such as copper fins and electro tinning to meet particular specification requirements. All pipe and drain connections are fitted with flexible bushes to ensure an airtight seal and good vibration isolation. All coils are fitted with an air vent and drain plug as standard. HEATING TYPES Nuaire can provide the following heating mediums: Hot water coils are available for low, medium and high pressure hot water and steam applications and are manufactured as described in coil types above. Electric The electric heater elements are designed for black heat operation with 80/20 nickel chrome resistance wire centred in a protected metal tube packed with magnesium oxide. The element tubes are copper coated mild steel tubular or finned to meet the particular application. The units are complete with safety cut outs with manual reset. The control system operation is from remote thermostat or step control with pre wired switching and overheat protection. Thyristor/SCR control can be provided.

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PRODUCT SPECIFICATION

Indirect Gas and Oil Indirect fired heat modules are suitable for natural gas, LPG or oil. Gas-fired modules are CE marked and comply with all relevant standards. A heavy gauge, high quality stainless steel (316 grade) combustion chamber / heat exchanger is available. Heater efficiencies will be in excess of 85% across the output range, condensing heater modules are also available to provide higher combustion efficiencies. For large output units, up to 890kW, a forced draught burner is supplied, installed with all controls to meet the particular specification requirements. Heaters are provided with full safety controls including gas pressure proving, flame detection, airflow proving and high temperature cut-out. Burner control can be provided as on/off, high/low/off or modulating as appropriate. COOLING A choice of chilled water or direct expansion heat exchangers are available and are manufactured as described in coil types on page 00 with the exception that the DX Coils have interlaced tubes staggered in the direction of airflow. FANS This section incorporates a fan and motor assembly to meet the specific air volume and pressure requirements for the application. A comprehensive range of fan types are available including centrifugal forward and backward curved fans, plug type, axial or mixed flow type fans. Special fan finishes can be incorporated to meet the particular specification and application requirements. The fan and motor assembly is mounted onto an independent sub frame with anti vibration mount isolation from the main unit frame and a flexible connection on the fan discharge preventing noise and vibration transmission. If direct drive fans are installed then anti vibration mounts would only be fitted as required dependant upon the fan selection and application. Motors will be cage rotor type with an aluminium or steel frame construction and will comply with current British and European standards. Motor sizes up to and including 5.5 kW shall be suitable for D.O.L starting, above 7.5 kW motors shall be suitable for StarDelta starting. Various methods of speed control are available as an option. Motors shall have Class `F` insulation to BS 2757 and shall be provided as standard with an IP54, TEFV enclosure.

Thermistor protection can be provided and shall be set to operate at not more than 120C and shall comply with BS 4999: part 72. The fan motor drive will be a pulley belt drive with taper lock pulleys used on motor ratings up to and including 30kW. Drives above 30kW shall have key secured pulleys. A minimum of two belts shall be used on each drive and shall be endless V belts manufactured in accordance with BS 3790 utilising `A, `B` or `C` sections. PLUG CENTRIFUGAL FAN Direct drive axial-centrifugal fans providing maximum performance with optimum efficiency. The fans are single-entry air intake with backward-curved blades. The impeller directly coupled to the motor shaft providing a space saving solution for simplifying installation and maintenance. Complete fan and motor assembly is supported by compressed anti-vibration mounting system. Wiring All AHUs be supplied non-wired. This maintains the integrity of the air handling unit as cable entries and connections can be properly protected and sealed. A full range of control accessories including damper actuators, pressure switches, valves, transmitters and signal conditioners can be fitted. ACCESSORIES Attenuation Sound absorbent elements are arranged within the unit casing providing a series of vertical splitters to suit the acoustic requirements. The splitter frames contain a faced fibrous infill that is non shredding, non combustible with a class 1 rating, non-hygroscopic and chemically inert. Perforated and melanex facings can be provided on request. Steam Humidification The steam humidifier has injection tubes with a steam jacket and condensate separator providing efficient operation and maintenance. The system provides clean sterile humidification without wetting and corrosion.

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BOX E R MO D UL A R SUP P LY SYSTEMS


MODULAR COMPONENTS WHICH CAN BE ARRANGED IN COMBINATION TO SUPPLY FRESH AIR, RECIRCULATED AIR OR A MIXTURE OF BOTH WITHIN A BUILDING.

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A I R H A NDL ING UNI TS ( A H US) B OXER MO DUL A R SUP P LY TEC H NIC A L INFO R MATI O N

B E NE F I T S
Nuaire Modular Supply Equipment is a range of components in modular form, which can be arranged in combination to supply fresh air, recirculated air or a mixture of both within a building. The air can be heated or unheated, filtered or unfiltered as required.

AIR HEATED OR FILTERED


Heaters can be electric, hot water or steam types. Recirculation modules can be operated directly, by cord, electrically or pneumatically.

COMPATIBLE ROOF TERMINALS


Roof terminals can be filtered or unfiltered. Filter packs may be of a washable or disposable type. This also applies to those fitted into filter modules.

CHOICE OF MODULES
Modules are mainly of aluminium alloy and externally flanged for connection together.

Roof terminal (GRP type) Wall terminal

VERTICAL OR HORIZONTAL ARRANGEMENTS


The units can be arranged vertically or horizontally and include include mixed flow fans, heaters, filters, silencers, discharge heads, inlet bend, extensions and recirculation sections.

HIGH PERFORMANCE
High performance mixed flow impeller.

WARRANTY
BOXER Modular Supply systems have a 00 year warranty.

COMPATIBLE ANCILLARIES
Louvred wall terminals, prefabricated curbs and soaker sheets are available.

Code descriptions

BM 6 - F W | | | |
1
1. = 2. = 3. = 4. =

3 4

BOXER Module Size 650 sq Filter module Washable

INSTALLATION OPTIONS:

TYPICAL ROOF TERMINAL INSTALLATION:


Inlet section securing screws located into curb capping Terminal

Terminal mounting skirt Aluminium Low Profile Terminal (available with filters). GRP Low Profile Terminal. Prefabricated Curb Roof Terminal skirt fixing screws Bend Module

Angular Modular Supply system.

Straight Modular Supply system with high velocity discharge.

Typical assembly of a low profile roof terminal.

nuaire.co.uk

155

A-Z AIR HANDLING UNITS INDEX

PRODUCT A BOXER Modular Supply C Classaire E Ecosmart BOXER Ecosmart Squrbo O OpusXBOX U Underbench Heat Recovery X XBOXER 55 XBOXER Custom AHUS XBOXER Heat Exchange XBOXER Heat Exchange Twin Fans XBOXER Run-around Coil XBOXER Thermal Wheel

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154

90

98 94

34

116

56 144 40 64 124 118

156

029 2085 8200

FOR MORE INFORMATION www.nuaire.co.uk FAN SELECTOR www.nuaire.co.uk/fanselector COMMERCIAL www.nuaire.co.uk/commercial SMOKE SYSTEMS www.nuaire.co.uk/smoke NATURAL VENTILATION www.nuaire.co.uk/naturalventilation RESIDENTIAL www.nuaire.co.uk/residential

NUAIRE LIMITED Western Industrial Estate | Caerphilly | CF83 1NA t +44 (0)29 2085 8200 | f +44 (0)29 2085 8300 | e info@nuaire.co.uk www.nuaire.co.uk

As part of our policy of continuous product development Nuaire reserves the right to alter specifications without prior notice. Telephone calls may be recorded for quality and training purposes.

Part Number 671554 Sept 2011

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