Air Handling Units: Catalogue
Air Handling Units: Catalogue
Air Handling Units: Catalogue
Uniclass
EPIC
CI/SfB (57.6)
OUR COMPANY
INTRODUCTION NUAIRES PEDIGREE PROVEN TRACK RECORD INNOVATION OPTIONAL ON-SITE SERVICES ECOSMART CONTROLS
SPECIFICATION A GUIDE TO COMMERCIAL BUILDING SERVICES LEGISLATION INSTALLATION GUIDELINES USEFUL INFORMATION
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OUR PRODUCTS
SECTION OPUSXBOX XBOXER HEAT EXCHANGE XBOXER 55 XBOXER HEAT EXCHANGE TWIN FANS CLASSAIRE ECOSMART SQURBO ECOSMART BOXER UNDERBENCH CLASSROOM UNIT XBOXER THERMAL WHEEL XBOXER RUN AROUND COIL XBOXER CUSTOM AIR HANDLING UNITS BOXER MODULAR SUPPLY
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Nuaire is a world leader in the innovation, development and manufacture of fans and ventilation systems. Despite its name, the company isnt new. In fact, Nuaires innovative approach has its origins in the 1930s, while its tradition of excellence in ventilation goes back to 1963. Since then, the Nuaire name has been at the forefront of innovation in the industry, so much so that today the company is recognised worldwide for its expertise, commitment to innovation and the outstanding quality of its products and customer service.
SETTING NEW STANDARDS Theres more to Nuaire than technological innovations. Nuaires people make these innovations possible. The company has over 400 committed and talented staff at its UK headquarters and its French subsidiary, with technical sales engineers in every major city in Britain, as well as dedicated partners across the globe. Nuaires staff include industry-leading experts who are constantly setting new standards by developing innovative products at the companys research and development unit, the largest and most advanced in the UK. The passion of our people and their commitment to excellence has produced a large, loyal and growing customer base. Professional bodies have also recognised the companys landmark achievements with numerous industry awards.
A SMARTER, MORE ECO-FRIENDLY APPROACH TO VENTILATION Research tells us that over 80% of the life cycle cost of a ventilation system comes from energy usage. As the leading energy-saving ventilation controls technology system on the market today, Ecosmart uses less electricity and operates only when needed, dramatically reducing energy costs year on year and over the systems natural life.
FRESH APPROACH
CUSTOM DESIGN
COMMITMENT TO QUALITY
Like the fresh, clean environments its products create, Nuaires fresh approach to ventilation has brought its own rewards. Business is growing, with innovative new products being developed all the time, setting new standards in energy efficiency and reduced carbon emissions.
The latest manufacturing technology and accredited test facilities enable us to take a flexible approach to the design and build of the right fan solution. More importantly we consider the interface with the clients equipment and processes, which can usually lead to a reduction in assembly costs.
At Nuaire, quality control and a commitment to constant improvement are ingrained in everything we do. We were not only the first fan manufacturer to achieve the quality standard ISO9001 but we are also currently approved to BS EN ISO 9000:2000, the very latest quality standard.
At Nuaire, we pride ourselves on working closely with our customer at every stage of the development process, while the latest manufacturing technology and accredited test facilities enable us to offer a flexible approach to the design and build of the right fan solution.
We dont believe in focussing solely on the ventilation system. A key aspect of Nuaires approach consists of the way we interface with our customers equipment and manufacturing process leading, in the majority of cases, to a significant reduction in assembly costs. With this approach we achieve great results and the satisfaction of our customers. The following examples demonstrate not just how we approach things but some of the results we achieve. PUTTING CUSTOM SOLUTIONS INTO CIRCULATION: THE MOST FLEXIBLE AHU RANGE ON THE MARKET TODAY The XBOXER range offers a solution for every conceivable application and environment, whether inside a plant room or on a roof. There are XBOXER solutions for applications in industrial premises and public buildings as well as domestic dwellings, schools, offices, shops and hospitals.
CASE STUDIES
MANCHESTER SCHOOLS Ventilation: XBOXER heat recovery XBOXER 55 high efficiency plate heat exchangers were installed below classroom ceilings to provide enhanced air quality and improve energy efficiency within the school. The units required a high quality paint finish, low depth, high performance with tested & approved noise levels to meet client and relevant regulations.
SWISS RE, LONDON Ventilation: Ecosmart Boxer The iconic Swiss Re was designed to provide an energy efficient alternative to other office buildings. The steel and glass design maximises daylight penetration and minimises the requirement for artificial light. Light level and movement sensors prevent unnecessary lighting helping to reduce energy consumption and cooling loads. Ecosmart Boxer provided the required high levels of ventilation whilst being one of the most energy efficient AHUs on the market.
HOLIDAY INN, BIRMINGHAM INTERNATIONAL AIRPORT Ventilation: XBOXER thermal wheel The 141 room hotel at Birmingham Airport recently underwent a multimillion pound refurbishment programme. Nuaires XBOXER thermal wheel size T6 was installed on the roof top. The inclusion of the unit in the hotels mechanical design not only provides year round savings in heating and cooling costs, it also helps to increase the indoor air quality.
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Nuaire has built a loyal customer base over the years and not just because of the quality of its fans. The fact is, the company also has a long and successful history in heat recovery and has been developing and manufacturing AHUs for many years. In order to ensure quality control and optimum energy conservation, the company manufactures the majority of the components itself.
Contemporary AHUs are called upon to meet all conceivable air handling requirements and standards throughout Europe. Every AHU in the Nuaire range meets the requirements laid down by the classification in the CEN standard and is manufactured in a factory that has been certified for its quality control (ISO 9001) and environmental policy (ISO 14001).
The company's rigorous product testing regime is unrivalled in the industry, which is hardly surprising given multi-million pound test facilities considered to be amongst the most modern and comprehensive in the world. Its all designed to ensure that our customers benefit from the best ventilation solutions on the market today. The facilities have been designed to meet the latest industry standards and carry the appropriate approvals including those from the British Standards Institute and the Air Movement and Controls Association. The two reverberant chambers at the facility (Type D and Type A configurations) test for both aerodynamic and acoustic performance, allowing Nuaire to selfcertify products, including those for the French market, as well as ensuring that products meet the high standards consistent with Nuaires reputation.
No two AHUs are the same whether you need to satisfy the most budget demanding contract or the most sophisticated, energy conscious, bespoke project the XBOXER range can fulfil your requirements. Nuaires experienced team can provide technical information and support for any project that requires an AHU. The team utilise the latest parametric quoting software and can provide quick and accurate estimates. The software also reduces time during specification changes. The team comprise of specialist engineers, project managers and technical estimators all highly trained to ensure that your AHU project runs as smoothly as possible from enquiry through to installation.
The Nuaire Group offer a number of optional services, details of which can be found below. Please contact us to obtain further information on the available options.
ON-SITE PRODUCT ASSEMBLY Avoid costly cranage, road closures and failing deadlines. Products prepared during manufacture for disassembly on site, shifted to final location and reassembly by trained and qualified engineers. Discuss product & project applications with trained and qualified engineers. AHUs & HEAT RECOVERY & ECOSMART CONTROLS Final connection of interfacing electrical components and sensors. Pre commission and configuring. Functional demonstration. CHANGES IN SYSTEM PERFORMANCE If your final commissioning is indicating the system is under or over performing: Send us your as fitted drawings and commissioning results. Well reselect, up rate, de rate, select an alternative unit and arrange to get the work done with trained and qualified service teams. ACCESS AND SPIGOT PROBLEMS Duct spigot in the wrong location? Our site engineers will modify the fan case in situ. A variety of spigot options on most fans. Twinfans supplied with conventional top access can be converted to bottom access. Well reselect and arrange to get the work done with trained and qualified service teams. PRODUCT REFURBISHMENT Ageing equipment can be refurbished in situ. Modernised with efficient fans and controls. Well reselect and arrange to get the work done with trained and qualified service teams. PLANNED MAINTENANCE All plant and equipment requires a maintenance regime: 1. To ensure continued system efficiency. 2. To extend product working life. 3. To maintain regulatory compliance. 4. To maintain health & safety standards. 5. Modernised with efficient fans and controls. Well reselect and arrange to get the work completed with trained and qualified service teams. All work certified. OLD FANS FOR NEW We'll conduct a site survey dilapidation report and advise on the best solution. Well quote for modern efficient fans with energy conscious controls. Regulation compliant. Well attend to all the site works, set to work and commission. Well follow up with the first maintenance visit free and recommend frequency of future planned maintenance.
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Nuaires Ecosmart energy saving ventilation control is the most flexible system on the market with full BMS interface. All controls are preassembled, configured and installed directly into the fan or air handling unit, this includes 3-port motorised valves and actuators, pipework, off coil thermostats and sensors, frost protection, etc. Site time is kept to a minimum, and quality and efficiency is maintained.
SIMPLE, PRECISE COMMISSIONING As recommended in Part L, Ecosmart enables the system to be accurately commissioned via an integrated speed control, minimum and maximum speeds easily adjusted via commissioning panel integral to the control. QUIETER SYSTEMS With Ecosmart your system is only at maximum design duty when absolutely necessary. The noise levels within your systems are lower because the fans or air handling units are rarely at full speed. IMPROVED LIFECYCLE Ecosmart enables the fan or air handling unit to be run at lower speeds. This reduces the maximum load and wear and therefore increases the overall working life of the units. DEMAND VENTILATION Only ventilates the area when you want it to - why fully ventilate a room when its not occupied - maximum savings possible achieved. HEALTHY ATMOSPHERE Ecosmart has a trickle function as standard which when activated, via a simple switch, enables you to set a background ventilation rate, keeping the rooms fresh when unoccupied, whilst still saving energy. System will boost or ramp to maximum design duty when triggered by an Ecosmart or other external device. Ecosmart has a 5 year warranty. OTHER CONTROL OPTIONS AVAILABLE Refer to Commercial catalogue.
ES-PIR2 sensor.
ES-CO2 RM sensor.
BMS
0-10V dc signal to activate the system and modulate fan speed. Select/Deselect H&C. Note: this will override any other devices (eg. ES-UCF) fitted (except in Constant Pressure fans).
ES-LCD
Touch screen user control in white incorporating time clock facility. This can control the function of the fan by manual setting or using a set of timed programs.
ES-LCDM
Touch screen user control in metal incorporating time clock facility. This can control the function of the fan by manual setting or using a set of timed programs.
Simple low voltage sensors complete with pre-plugged cable means that any control function is easily achieved. You decide which conditions to monitor and the system will operate at the optimum speed.
ES-HUMIDISTAT2
Activates the system when the RH level is above set point. Incorporates two system status LEDs (Green = OK, Red = Failure) and RH set point level adjustment.
ES-THERMOSTAT2
Activates the system when the temperature is above set point. Incorporates two system status LEDs (Green = OK, Red = Failure) and temperature set point level adjustment.
ES-AVI2
When fan failure occurs the AVI will flash a warning. Supplied with pre-plugged 10m length of communication cable.
ES-CO2 Sensor
Duct mounted sensor to modulate fan speed based on CO2 levels. Connect to fan directly. Pre-wired with 2m cable (not adjustable).
ES-HTCSIG
Signal conditioning circuit for humidity, temperature and CO2 sensors.
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The Ecosmart control module has the following two options fitted as standard.
BMS interfaces
The Ecosmart control module can be pre-configured to provide the following integrated BMS interfaces. 0 - 10 volt input to provide a full BMS interface. This will enable the following functions:Switch the unit ON/OFF. Switch heating or cooling ON/OFF (AHUs with relevant coils). Switch from low speed to high speed - variable. Switch from low speed to high speed - trickle and boost principle. Full speed control facility. 2 No. Volt free contacts to provide fan run and failure indication to provide system status. An integrated commissioning/speed control to accurately commission the system, with minimum and maximum speeds easily adjusted via a miniature dial, as recommended in Part L. This will enable the unit to be configured to run between set parameters thus saving motor power and limiting noise. Pre-programmed with soft start function.
ES Ecosmart controls
The compact Ecosmart control module comes complete with a factory fitted Ecosmart PCB which will control the fan unit within the desired design parameters and provide the interface between all external control devices detailed on these pages. The Ecosmart control module has the following energy saving components integrally mounted, pre-wired to interface with the purpose made PCB, all components pre-wired, configured and factory fitted by the manufacturer: (Not pre-wired to eg. SQF, Airmover). Integral Frequency inverter/speed controller. Integral maximum and minimum speed adjustment for commissioning. Integral adjustable run on timer. Integral BMS interfaces - 0- 10V speed adjustment. Integral BMS interfaces - Volt free failure and status indication. Integral background ventilation switch (trickle switch). Multiple IDC sockets for interconnection of sensors or fans using pre-plugged 4-core low voltage cable. Pre-programmed with soft start function.
COMMISSIONING SET UP
The Ecosmart control module can be pre-configured to provide the following integrated commissioning features only. Integrated commissioning/speed control to accurately commission the system, as recommended in Part L, This will enable the unit to be configured to run between set parameters thus saving motor power and limiting noise. Minimum and max speeds easily adjusted via miniature dial. The commissioning set up facility directly controls the integrated speed control/frequency inverter. Pre-programmed with soft start function.
N
240V 1 ph 50Hz Switch live signal 100-230V Damper Open 230V 1A Close 230V 1A Neutral Return 230V signal Contacts Volt Free Run & Fail
NET L Link wire 0V SL Fan 2 Fan 1 0-10V OP CL F3 F4 N RET Run Run Fault Fault
*Sensor
0V = No BMS 0-10V BMS Signal 0.25V = Off or Trickle 0.5V = Speed 1 Important: The Fan will not control external 0.75V = Speed 1 & Cooling Heating/cooling equipment, will only provide 1V = Speed 1 & Heating Heat & cool signal via NET to ES-VF ON/OFF Signal
*Not included as standard.
= Minimum speed adjustment MAX = Maximum speed adjustment SL Run on = Switched Live Run-On Timer adjustment TRICKLE = Selects trickle running: 0 = off, 1 = selected TEST = Test button MIN
ES-Thermostat2
The ES-Thermostat will enable the fan when the ambient temperature is 1C above the set point and will stop the fan when the temperature is at or below set point. The sensor operates with Safe Extra Low Voltage (SELV) with power supplied from the fan unit via the communications cable. Adjusting the sensor set points. Adjustable temperature setting 10 - 35C. After adjustments are made to the sensor, the LED light on the sensor front will flash on and off to show the set point. First, green flashes will indicate the set point in TENS, then red flashes will indicate UNITS. For example 2 green flashes and 3 red flashes show a temperature set point of 23C.
Min
Max
SL run on
0
Trickle
1
Test
Frost Tx Rx
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ES-Humidistat2
The ES-Humidistat will enable the Ecosmart fan when the measured humidity level is 2% above the set point and will stop the fan when the humidity is at or below set point. The sensor operates with Safe Extra Low Voltage (SELV) with power supplied from the fan unit via the communications cable. Adjusting the sensor set points - Adjustable RH setting 65 - 85%. After adjustments are made to the sensor, the LED light on the sensor will flash indicating via a small aperture on the side of the sensor the set point. First, green flashes will indicate the set point in TENS, then red flashes will indicate UNITS. For example 7 green flashes and 3 red flashes show a RH set point of 73%.
ES-TEMP2
This will modulate fan speed based on room temperature. The sensor operates with Safe Extra Low Voltage (SELV) with power supplied from the fan unit via the communications cable. After adjustments are made to the sensor, the LED light on the sensor front will flash on and off to show the set point. First, green flashes will indicate the set point in TENS, then red flashes will indicate UNITS. For example 2 green flashes and 3 red flashes show a temperature set point of 23C. Note: fan speed = 0 (i.e. off) at or below the set point.
STATUS PWR Connect to fan via 4-core data cable OV O - IOV Min Select Max (B) Switch to select max or min speed (A) O- IOV signal to select fan speed only Volt free contacts to select heating and cooling operations Volt free contact to switch on fan
Sensor Response - Normal operation (Proportional band over ten 10C steps)
When temperature RISES, the fans will increase speed. (See above) which shows a set point at 19C. For single phase fans, the speed steps are approximate and actual running speeds will be dictated by the operating pressure of the system and the type of impeller used in the blower. Fan is switched off at set point unless the trickle switch is selected.
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ES-CO2 RM CO2 and temperature sensor requires SELV power supply by others. ES-CO2 RMPP CO2 and temperature sensor supplied with SELV ac power supply. The sensor will monitor the carbon dioxide (CO2) and temperature (see note 1) within the room. If either reading reaches the low threshold values (i.e. C1 & T1) see opposite, then a signal will be sent to start running the fan at minimum speed. As the room CO2 and temperature rises, the fan speed will progressively increase in steps until the upper threshold values are reached. When both CO2 and temperature readings are in operation, whichever reading that results in higher fan speed will be used by the fan unit. The threshold values and other operations can be adjusted by setting DIL switches on the PCB to different positions. Note 1: As supplied; the default operation of the sensor will be based on carbon dioxide reading. If operation with both carbon dioxide and temperature is desirable then change position of switch 7 to ON. Note 2: use switch 8 to change the off state (see table below).
The lower and upper threshold values can be adjusted as shown in the following tables below and overleaf.
Max speed
Off See note 2 T1 or C1 Adjustable Lower threshold CO2 or Temperature signal T2 or C2 Adjustable Upper threshold
T E MPE RAT U R E T H R E SH OL D S W I T C H E S 1- 9
Switch settings 3 2 1 Threshold temperatures T1 (C) T2 (C) 25 24 23 22 25 24 23 22 28 28 28 28 30 30 30 30
Note: Default operation is CO2 only. To select temperature option as well please refer to I&M.
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Commissioning control
Fan Code
Ecosmart Boxer LPHW Ecosmart Boxer Electric Ecosmart Squrbo Ecosmart Squrbo Extract Quietscroll EST Constant Pressure Extractor ESX Ecosmart Airmover ESAM* Ecosmart Squif* Ecosmart Twin Squif* Ecosmart Axus* XBOXER Plate heat exchanger XBOXER Thermal wheel (size 4 to 6) XBOXER Thermal wheel (size 1 to 3) XBOXER Run around coil ES-OPUS (Not compatible with ES-LCD)
* ** *** ****
Fan Type
Air Handling Air Handling Supply Unit Inline Single fan Twin Fan Twin/Single Fan Inline Single fan Inline Single fan Inline Single fan** Inline Twin fan** Inline Single fan Heat Recovery Heat Recovery Heat Recovery Heat Recovery Inline/surface/recessed
G G G G G G G G G G G G G G G G
G G G G G G G G G G G G G G G G
G G G G G G G G G G G G G G G G
G G
G G G G G G
G G G
G G
G G G
G G G G G G G G G G G
G G G G G G G G G G G G G G G G G G G G
G G G G G G G G G G G
G G G G G G G G G G G G G G G G G G G G G G G G G G G G **** **** G
G G G G G
ESAM, Squif, Twin Squif and Axus have a separate Ecosmart control pack that needs to be hard wired. Motor out of airstream. Does not apply to 'NC' (no control) XBOXER units. Supplied by others.
Ecosmart fans and Air Handling Units are pre-programmed and use simple plug and go control interfaces reducing the need for complicated controls. Ecosmart enables multiple fans to be interconnected & controlled by the same sensors. Fully BMS compatible using 0-10V interfaces and volt free contacts, simplifying all your control requirements. Ecosmart ES-OPUS. For units with heating/cooling coils provided with Ecosmart control. An enable signal needs to be provided for heating/cooling to operate ie. ES-LCD, BMS O-10V and ES-CI. Note: For other control options refer to Commercial catalogue.
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Automatic Bypass
Frost protection
BMS compatible
By employing upward displacement in the summer and a patented mixing mode solution in the winter, e-stack uses natural ventilation to reduce CO2 levels and energy bills while helping to maintain a constant room temperature, enabling occupants to work more efficiently and more healthily.
.
Cold
Hot
Low
High
IN SUMMER Natural displacement ventilation can be utilised allowing opening windows/louvres to provide make up air for the natural stack effect through the e-stack unit. This can be boosted in very high temperatures to purge the rooms and return the space to a comfortable level. In night cooling mode the system allows cool air in through the e-stack unit to take advantage of the thermal mass and again can be boosted to provide additional supply air and cooling. IN WINTER Fresh air is allowed to enter the space via the divided shaft in the e-stack unit where it is mixed with warm room air in the mixing box section. The mixed air is then distributed in to the space at the desired temperature avoiding cold drafts by constantly measuring internal and external temperatures. The remaining warm stale air is allowed to rise from the space to the atmosphere. Internal CO2 sensors ensure the system operates within building regulations 365 days a year. The combination of natural ventilation and mixed mode systems ensure ideal room conditions for the occupants 365 days a year by intelligently monitoring and controlling the ventilation system. We believe that using this combination you can create environments that are perfectly suited for all applications and buildings.
A-Series e-stacks: innovative low energy approach for buildings where rooms are connected to a central atrium. R-Series e-stacks: Designed specifically for rooms occupied by 10 to 35 people, ideal for classrooms and offices.
S-Series e-stacks: Suited to spaces with higher heat gains and for rooms with more than 35 occupants, such as halls and theatres.
F-Series e-stacks: Designed for spaces which have access to the external wall and where sloping roofs are used for high level windows.
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The state-of-the-art hi-tech hub which was designed by Atkins and installed by Interserve, encompasses 14 laboratories, four ICT suites, 30 teaching spaces, and associated administration and ancillary features, spanning in total 6,500m2. The hubs main atria provides an avenue between two teaching blocks and is a weatherised space serviced by low velocity fans. Mechanical ventilation housed in the buildings roof voids includes stacked Xboxer heat recovery, while
Tim Pestridge Architectural Photography LLP (CSCS compliant). Members of the British Institute of Professional Photographers (BIPP).
constant pressure twin fans were chosen to aid ventilation in other areas including ICT suites, toilets and administrative facilities. A series stacks situated on the roofs are served by shafts taken through the building, which serve all classrooms and laboratories, delivering fresh air efficiently and quietly to ensure that students and staff are not disturbed during lesson time. Both the natural and mechanical systems are designed to work throughout the year.
Through a combination of passive and assisted night cooling as well as controlled daytime ventilation rates, the peak internal temperature observed was 27.5C even when external temperatures exceeded 29C (BB101 allows up to 120 hours over 28C, and a peak temperature of 32C). As you would expect in summer, CO2 levels remained well below those required to meet BB101. Additional savings were observed in winter due to the heat gains in the space being used to temper incoming air in a reliable, controllable manner. The limited amount of thermal mass available for temperature buffering was maximised, and the low
energy fans in the units were only activated when the internal spaces benefitted from increased airflow through the rooms. This low energy mixing negates the need for preheating of air, which causes many naturally ventilated buildings to actually consume more energy than their mechanically ventilated counterparts. In fact, space heating is only required for pre-heating prior to occupancy, and in the coldest weather. As buildings become increasingly well insulated and airtight, the e-stack system becomes an ever-increasingly attractive option from an energy perspective.
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BUILDING REGULATIONS PART L2 (CONSERVATION OF FUEL AND POWER IN NON-DOMESTIC DWELLINGS) EFFECTIVE FROM OCTOBER 2010 The new part L2 Part A for new buildings and Part B for work on existing buildings came into force in October 2010. To fall in Line with the EU Energy Performance in Buildings Directive (EPDB), the new L2 2010 , Part F (Northern Ireland update due 2012) and the Technical Handbook - Section 6 (Scotland) 2011 documents require a major change in the way buildings are to be assessed for compliance with energy efficiency and carbon emission standards. The new approach taken is to compare the CO2 emissions for the actual building (Building Emission rate BER) with those of a notional building of the same size and shape, and constructed to a concurrent specification laid down in the National Calculation Methodology (NCM) the approved procedure for demonstrating compliance with the UK building regulations (Target Emission rate TER). This approach has been adopted because of the variations in improvement potential across a variety of building types. Extensive research was carried out into the main building categories, and appropriate levels of CO2 emission reductions were identified based on the cost of achieving them in the various building types. When factored together with the likely build mix and build rates, the aggregate CO2 emissions reduction over 2006 emissions rates is 25 %. Part L requires a reasonable provision for the conservation of fuel and power in buildings by: a. limiting heat gains and losses: i. through thermal elements and other parts of the building fabric: and; ii. from pipes, ducts and vessels used for space heating and space cooling and hot water services: b. providing and commissioning energy efficient fixed building services that are fitted with effective controls and; c. providing the building owner with sufficient information about the building and the fixed building services and their maintenance requirements, to allow their efficient operation.
Approved Documents offer technical guidance on means of compliance with the Buildings regulations. They are not intended to represent the only methods available, but they do provide reference points that are useful in the practical process of compliance. If the guidance is followed, there is a presumption that the compliance requirements will be met. Approved Document Part L2A covers work on new non-domestic buildings and major extensions to existing non-domestic buildings i.e. where the additional useful floor area is greater than 100m2 and 25% of the original buildings floor area. Approved Document Part L2B addresses works on existing buildings including extensions (smaller than those mentioned above), change of building use, provision or extension of controlled services and fittings, replacement of thermal elements and consequential improvements. The latter being general fabric or services upgrades triggered by a complex set of criteria related to intended works. The new regulations require the submission of a checklist that demonstrates that compliance has been met against five defined criteria. These criteria are detailed in Approved Document L2A. Criteria1 is mandatory and refers directly to Building regulation 17C. Criteria 2-5 are considered as guidance. Criteria Main Points 1. The Building emission rate (BER) must be less than the Target emissions rate (TER) as calculated under the approved methodology. 2. The performance of the building fabric and heating, hot water and fixed lighting systems should achieve reasonable overall standards of energy efficiency. To avoid a situation where poorly performing systems or construction details are compensated for by other means, limits on design flexibility are imposed for building fabric and services. For building services, this includes the use of appropriate controls, equipment with minimum efficiency levels (verified by testing to acceptable standards) see Associated Documents below, and appropriate levels of metering and monitoring.
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3. The building shall be provided with appropriate passive control measures to limit solar gains to reduce the need for, or capacity of air conditioning systems. (note that compliance with the suggested assessment method does not imply that acceptable levels of comfort will be achieved in the space. 4. The performance of the building, as built, is consistent with the BER. Credits are given in the emissions calculation procedures where this can be demonstrated. Particular attention is required to building air-tightness, where extensive guidance exists and to the continuity of thermal insulation, for which it is suggested that reference be made to accredited construction details and third party verification of design detail. Building services are required to be commissioned effectively (where possible) according to the approved procedures in CIBSE guide M Commissioning Management. Documentary evidence of the use of the approved procedure is required for Building Control to issue a final compliance certificate. Air leakage testing of ductwork may be required, depending on the classification claimed in the BER calculation. 5. The necessary provisions for energy-efficient operation of the building are put in place. This is best achieved by using the guidance in CIBSE TM31 Building Log Book toolkit. Information on the building services equipment may be cross referenced to the specification documentation and the manufacturers operation and maintenance manuals. Data used to calculate the TER and BER should be included in the Log Book along with the recommendations for improvements that are generated by the assessment software package used. ASSESSMENT TOOLS - SOFTWARE The carbon emissions calculation methodology required when generating the BER, TER and the compliance checklist, is implemented in the Simplified Building Energy Model (SBEM) with its user interface - iSBEM freely obtainable from the National Calculation Methodology web site. Local authorities are authorised to accept calculations only from persons deemed by Building Control Bodies as suitably competent. Several dynamic thermal modelling software tools have also been approved for the purpose of assessment and are commercially available, and offer additional functionality. Note that it is required to provide Building Control with the design based TER / BER calculations, together with details of the building specifications upon which they have been based, prior to the commencement of construction works.
At the end of construction, calculations based on the completed design, and details of changes in construction method or specification must also be submitted. ASSOCIATED DOCUMENTS Because of the large amount of technical data and information that is now required to prove compliance with the Building Regulations, and the relative inflexibility of the Approved document as a design tool, it has become necessary to refer to additional documentation for much of the technical detail. These associated documents again offer guidance on requirements without necessarily providing absolute limits of performance. In many cases, reference is made to a wide variety of relevant harmonised European technical standards that exist to support the important EU directives such as the Energy performance in Buildings Directive, and the Energy Using / Energy Related Products Directive. For building services products, the Non Domestic Building Services Compliance Guide describes performance standards for the majority of equipment types that are encountered in current designs, including heating, cooling, hot water, pipe and duct insulation, lighting, pumping and, of most relevance to Nuaire products Section 10: Air Distribution systems. This guidance considers the following system types :Central air conditioning systems, central mechanical ventilation systems with heating, cooling or heat recovery, all other central systems, zonal supply and extract systems where the fan is remote from the zone and ducting is required for example in a ceiling void or on the roof, and local systems serving one room directly (un-ducted) such as a window mounted fans. The principal means of efficiency regulation for ventilation systems is the use of limiting Specific Fan Power (SFP). As a straight-forward, easily calculated location and duty specific measure, this single figure reference effectively combines the actual efficiency rating of the product, and the adequacy of the actual system design. Calculated as the mains delivered power (W) divided by the system delivered airflow (l/s), the guide provides SFP limits for each system type. The variations shown are related to assumptions made about the efficiencies of the available impellers / motors / drives employed, and the aerodynamic resistances of the internal components for example coils and filters within air handling units, and of the distribution ductwork etc.
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Additional SFP allowances are given for various system elements. Some of the application classes defined are extremely tightly specified in this regard, and this leads to a situation where fan types that may have practical benefits (for example in acoustic properties) cannot be used. There are practical limits to the efficiency of commercially available components, and this will ultimately constrain the types of distribution systems that may be used in terms of the operational system resistance. The latest edition of the Scottish Technical handbook Section 6, includes limiting values for external system resistance (this was also planned for the England and Wales version, but deleted late on in the process). The guide very clearly states (10.3 Key Terms) that the specific fan power of an air distribution system should be calculated according to the procedure given in BS EN 13779 2007 Annex D:- Ventilation for Nonresidential buildings Performance requirements for ventilation and room conditioning systems. This important and informative standard describes in Annex D: - the SFP value for the entire building, defined as the weighted average of the SFPE values of individual units and fans. For variable air volume flow systems, the SFPE shall be defined at a partial operating air flow and related external pressure drop - specified for the fan or air handling unit. If the operating profile (of flow rate with respect to time) of the unit is known, then this can be used to establish the partial flow rate, and if not known, then a default value of 65% of design maximum is suggested as a realistic mean annual value for normal comfort ventilation. Additional design criteria are defined for the equipment: - for SFP at 25% of maximum duty to be no more than that at full speed; provision of variable speed drives for fans with motors of over 1100 W; and for the enclosure leakage grade to be L2 as defined in BS EN 1886:2007 Ventilation for buildings - Air handling units - Mechanical performance. Ducting leakage standards are also defined. Minimum control packages are suggested for each system type, and it is stated that Heat recovery devices
should be included where supply and extract ventilation systems include heating and/or cooling. PART F BUILDINGS OTHER THAN DWELLINGS Almost in complete contrast to the extreme detail given concerning residential ventilation systems, Approved Document F sets out guidance for the following non-domestic buildings offices, car parks & other building types. General guidance is given on indoor air quality criteria to facilitate the development of alternative ventilation solutions (from first principles). Guidance is given on provision for maintenance access, and the necessity to ensure the cleanliness of ventilation systems and the security of a clean fresh air supply for the protection of occupant health. For office ventilation (for which a considerable amount of technical research exists) several outline methods are proposed for system design. Alternative approaches (including natural and mixed mode ventilation) are referred to via the appropriate CIBSE guides. For Car Parks, including those below ground simple criteria are expressed for the provision of adequate ventilation by means of accurate Carbon Monoxide level control. Although not referred to in ADF, CO based ventilation alone may not control visual contamination levels, particularly where diesel engined vehicles predominate. Approved Document B is also very relevant to car parks and should be cross referenced. An alternative approach using natural ventilation openings is given, and also mechanical systems with simple air change rate limits are described, and references given to additional sources of guidance. For other buildings, Table 6.3 details an extensive list of reference documents covering the ventilation requirements of a wide range of buildings. For more details about ventilation systems that can help you meet part F contact Nuaire on 02920 858 200.
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SCHOOL BUILDINGS. Compared to most other types of buildings, schools and hospitals are extreme environments. They have high occupancy levels and house many different activities and functions within them. Areas include offices, classrooms/study areas, canteens, commercial kitchens and accommodation a great mix and more varied than most buildings. Part F of the Building regulations applies to schools. Ventilation provisions in schools can be made in accordance with the guidance in DfES Building Bulletin. BB101 exists as a complete design guide to ventilation in schools, covering design rules for natural and mechanical ventilation systems and concepts involved. All major school building projects must now undergo formal environmental assessment using the Building Research Establishments environmental assessment method BREEAM schools and the application of new building regulations should reduce carbon emissions significantly. HOSPITAL BUILDINGS Nuaire has been supplying ventilation systems to hospitals for many years and are aware of the issues for ventilating clinical environments. Health Technical Memorandum 03-01 specialised ventilation in healthcare premises (published in two parts): i part A deals with the design and installation of ventilation systems ii part B covers operational management. The guidance applies to new installations and major refurbishments of existing installations. The above memorandum also includes a revision to reflect current guidance on theatre suite layout and room sizes whilst including other key issues such as: Issues relating to patient comfort and the prevention of health care associated infections. Specialist systems play important roles in these areas. Methods of controlling the casual exposure of staff to anaesthetic substances The design and acceptance testing of general and ultra-clean ventilation (UCV) systems. Setting out the minimum requirements for the design of air-handling units with the regards to the control of Legionella and other dangerous contaminants, and safe access for routine inspection and maintenance.
For further details on school and hospital ventilation system please contact Nuaire on 02920 858 200.
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All Nuaire products are tested in accordance with UK, European and International industry Standards for performance and sound levels.
IT IS AT LEAST TEN TIMES MORE EXPENSIVE TO CORRECT AN ACOUSTIC PROBLEM THAN TO PREVENT IT.
These laboratory test standards are designed to provide a consistent test method and which to a limited extent that simulate the ways that a fan may be used in a variety of installations. Nuaire generally quote the noise levels separately for the unit inlet, outlet and casing radiated (or breakout) sources, to enable the system designer to properly evaluate the product in the application. The noise level measured on site, for example during the commissioning process, is the sound pressure level and this cannot be directly compared with the sound power levels quoted in our fan selection tools (Nuaire catalogue and Fan Selector). Nuaire typically also quote a free field dBA level at 3m, and this figure, whilst useful for comparison with other products, has a very specific definition and cannot be used for acoustic design purposes. The dBA@3m figure quoted will never correspond to a dBA measurement taken at 3m from a product in a real building. Acoustics is a complicated subject and must be treated with caution as part of the services design process. Our sales engineers and technical support staff will often be able to offer advice on appropriate product types for an application, but it is often necessary to refer to acoustic specialists for a definitive design solution. Nuaire have put together the following bullet points for your information and assistance :SYSTEM DESIGN GENERAL AND COMMON SENSE ISSUES Position the fan for minimum noise impact Position grilles and diffusers for minimum noise impact Design the system for low pressure drop and smooth air flow = low velocity ducting and grilles etc. Where appropriate, use barriers and enclosures of a suitable specification ensuring that they are properly installed (eg ceiling tiles and bulkheads). Special acoustic grade materials are generally
available, and the first principle is to add mass to the system eg layers of plasterboard. Use appropriately specified attenuators and AntiVibration mounts again - properly installed and not bridged to the support structure. Flexible or lightweight supporting structures, or slow running fans, can require higher levels of mechanical isolation, and this can only be achieved with high deflection spring type mounts. Flexible Connectors are often a particular source of breakout noise if they must be used in sensitive areas, then an acoustic grade should be specified. Single skinned rectangular attenuators can also be vulnerable to breakout at the fan connection consider this carefully in your specification. Ideally, use attenuators that have been specified with breakout protection, and fit the flexible connectors at inlet attenuator entry and outlet attenuator exit. Any deviation from a straight inlet/outlet condition, whether by crumpled flexible connectors, bends, or offset transformation pieces, will lead to an increase in the quoted induct noise levels. Specify the correct duty with minimal allowances - and commission the systems properly. As a very rough rule of thumb, due to the combined effects of an acoustic room property known as directivity and a distance correction for a real room situation, it is possible that the dBA level measured in a room with a ceiling void mounted fan above it, can be increases of 8-9 dBA up to 14 dBA higher than the Free Field figure. In general terms, a specification of NR 35 or 40 dBA represents a very acceptable level for most people in an office environment. A requirement to achieve levels of NR 30 or 35 dBA or less in a working space, can be considered as challenging, and may require specialist acoustic assistance. At the very least, with such a specification, the acoustic requirements should be a major design consideration. Designated Quiet areas and bedrooms will need to operate at these levels and preferably lower. A final note: It is at least ten times more expensive to correct an acoustic problem than prevent it.
22
USEF UL INFORMATION
RULES OF THUMB
Plant/System Ductwork Selection requirement Rule of thumb Typical duct velocities Low velocity systems 3 5 m/s High velocity systems 7.5 15 m/s Inlet louvres 2.5m/s through free areas Maximum pressure drop rates Low velocity systems 1 Pa/m run High velocity systems 8 Pa/m run Typical system resistances (including air handling plant) Low velocity supply 900 Pa Low velocity extract 300 Pa High velocity supply 1.5 2kPa Air leakage allowance 5% in low velocity systems Environmental Building Application Factor Comfort Noise Levels: Recommended maximum background noise levels for: very quiet rooms, eg concert halls, sound studios quiet rooms, eg bedrooms, theatres, churches private rooms, eg small offices, libraries, living rooms public rooms, eg general offices, classrooms, small shops general areas, eg reception areas, restaurants work areas, eg kitchens, computer rooms, large shops Rule of thumb
Ductwork
Ductwork
Intelligibility of telephone conversations at background noise levels of: up to NR50 Satisfactory up to NR60 up to NR75 up to NR75 Slightly difficult Difficult Unsatisfactory
VENTILATION RATES
The points which affect this are: (a) the size of the building or room (b) the purpose for which it is used (c) the number of occupants (d) the type of work they are doing (e) heat gains from other sources, e.g., electric motors and equipment (f) the amount of steam, dust and odours from production processes (g) whether the customer has any particular temperature requirement for the building The table of recommended ACH given in information leaflets, and the more extensive and detailed list given for different types of rooms and buildings is based on a combination of practical experience and theory, and can safely be used as a guide for all normal conditions in this country. ACH = Air changes per hour
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USEFUL INFORMATION
24
USEF UL INFORMATION
33 54
54 85
128 226
234 358
ENERGY BENCHMARKS
Offices Energy efficiency rating (kWh/m2 per year) Good Air conditioned over 2000m2 <250 Air conditioned 2000m2 or under <220 Computer centre Natural ventilation over 2000m2 Natural ventilation 2000m2 or under
Source: BSRIA Blue Book 2007 www.bsria.co.uk
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USEFUL I NF ORMATION
THERMAL LOADS
Typical buildings
Type of Building or load Offices Industrial Educational Retail Residential General office Interior zones (more than 7m from windows) Perimeter zones 65% glazing 60% glazing Retail Banks Restaurants Hotels Computer suites Windows with internal blinds south facing, June-Sept Windows with internal blinds east-west facing, June-Sept Metabolic Lighting Office machinery
Load per unit area 70 W/m2 80 W/m2 100 W/m2 110 W/m2 60 W/m2 125 W/m2 75 W/m2 180 W/m2 120 W/m2 140 W/m2 160 W/m2 220 W/m2 150-300 W/m2 400 W/m2 250W/m2 of glass 150W/m2 of glass 10 W/m2 12 W/m2 15 W/m2
26
USEF UL INFORMATION
Winter dry resultant temperature (C) 21-23 21-23 21-23 12-19 19-21 9-21 19-21 19-21 40-60%
Summer dry resultant temperature (C) 22-24 22-24 22-24 21-25 21-23 21-23 21-23 21-23
Maintained illuminance (lux) 300-500 300-500 300-500 50-300 500 750/1000 500 300
Average service charge 0.67/ft2 for heating maintenance Averageservice charge 0.23/ft2 for lift maintenance Enclosed air-conditioned small 4.60-5.30/ft2 medium 5.45-6.96/ft2 large 4.60-5.30/ft2 Enclosed non air-conditioned small 3.48-4.51/ft2 medium 3.98-5.28/ft2 large 3.48-4.51/ft2
Source: 1 Office Oscar 2006, Jones Lange LaSalle 2 Retail/Oscar 2006, Jones Lange LaSalle. As referenced BSRIA Blue Book 2008
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USEFUL I NF ORMATION
CONVERSION FACTORS
Length 25.4mm 0.3048m 1609m 6.4516cm2 0.0929m2 16.39cm3 28.32dm3 0.7646m3 0.4047 hectares 4.4546dm3 0.3048m/s 0.00508m/s 0.45359kg 1.016 tonne 16.019kg/m3 0.354km/litre 91 807N 3.6 MJ 1055J 1055J 105.5MJ 745.7W 0.2931W 3.517kW 746.08W 2326J/kg 37.259kJ/m3 4187J/KgK 0.039in 3.28ft 0.00062 miles 0.155in2 10.76ft2 0.061m3 0.035ft3 1.307yd3 2.471 acres 0.224 UK gallon 3.28ft/s 196.85ft/min 2.205lb 0.984imperial ton 0.062lb/ft3 2.82mpg 0.0000108kgf 0.278kWh 0.239callT 0.00095btu 0.0095therm 0.00134hp 3.412btu/h 0.284ton refrigeration 0.00134hp 0.00043btu/Ib 0.0269btu/ft3 0.00024btu/lbf
Area
Power
28
USEF UL INFORMATION
T: 0207 235 4535 www.istructe.org.uk Lifetime Homes for Individual and Community Well Being T: 0207 822 8700 www.lifetimehomes.org.uk Lift and Escalator Industry Association T: 0207 935 3013 www.leia.co.uk The London Plan T: 0207 983 4100 www.london.gov.uk National Association of Chimney Engineers T: 01526 322555 www.nace.org.uk Royal Institute of British Architects T: 0207 580 5533 www.riba.org Royal Institution of Chartered Surveyors T: 0207 222 7000 www.rics.org Smoke Control Association T: 0118 9403416 www.feta.co.uk Solar Trade Association T: 01908 442290 www.greenenergy.org.uk/sta Specification Expert T: 01344 899280 www.barbour.info The Climate Group T: 0207 960 2970 www.theclimategroup.org.uk UK Thermography Association T: 01604 630124 www.ukta.org
Source: BSRIA Blue Book 2008 www.bsria.co.uk
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ALL BUILDINGS HAVE THEIR OWN UNIQUE REQUIREMENTS FOR VENTILATION. WITH THE NEW GOVERNMENT GUIDELINES ON ENERGY EFFICIENCY IT IS MORE DIFFICULT TO MAINTAIN A COMFORTABLE, HEALTHY ENVIRONMENT WHILST PROVIDING AN ENERGY EFFICIENT SOLUTION.
NATURAL VENTILATION Provides low energy ventilation systems, using the principles of natural mixing ventilation in the winter and natural upward displacement in the summer. MECHANICAL EXTRACT FOR OFFICES & COMMUNAL AREAS Extract fans are the simplest form of ventilation for office and communal environments. Whether duct, wall, window or ceiling mounted these fans will extract moisture from wet rooms and offices to provide continuous fresh air. STAIRWELL PRESSURISATION & SMOKE EXTRACT FOR MULTI-FLOOR REQUIREMENTS Nuaire have manufactured smoke and car park ventilation for over 30 years and a design service is available to complement the complete range of smoke pressurisation and extract fans (duct or roof mounted) for 300/400C for 1 & 2 hours, certified to EN12101-3 2002. CAR PARK EXTRACT The comprehensive range of AXUS smoke fans together with the Impulse car park fan meets the ever increasing need to provide smoke extract for car parks.
SMOKE SOLUTIONS STAIRWELL PRESSURISATION & SMOKE EXTRACT APPLICATIONS XS RANGE Wall, window, ceiling and roof extract fans (up to 530l/s).
AXUS SMOKE & AXT High temperature & ambient axial extract fans up to 85m3/s.
MULTI-ROOM VENTILATION
NATURAL VENTILATION
CONSTANT PRESSURE VARIABLE VOLUME Twin fan - high performance extract up to 2.65m3/s.
CONSTANT PRESSURE VOLUME Control damper - energy efficient volume damper for use with constant pressure twin fan.
E-STACK (F, A, S & R SERIES UNITS) Range of low energy systems developed as a solution for use in new buildings.
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NUAIRE HAS OVER 40,000 PRODUCT LINES TO SELECT FROM WHATEVER YOUR REQUIREMENTS. WE HAVE THE SOLUTION FROM A SMALL EXTRACT FAN TO LARGE AIR HANDLING UNITS.
MECHANICAL EXTRACT FOR OFFICES AND COMMUNAL AREAS CAR PARK EXTRACT OPTIONS ES-OPUSDC Energy efficient range of inline, surface and recessed fans up to 115l/s.
IMPULSE HIGH TEMPERATURE EXTRACT Powerful impulse fan certified to EN12101-3 (300C for 2 hours).
ECOSMART SQURBO Energy efficient make up air supply and extract units up to 0.5m3/s.
XBOXER PACKAGED HEAT RECOVERY Low depth, high performance range up to 5m3/s.
SQUIF RANGE Run and standby units ideal for out of airstream applications such as commercial kitchens. Twin fan option.
MRXBOX95 WALL & LOFT HEAT RECOVERY High efficiency up to 95% efficient.
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2,500m2 UKAS accredited laboratory or on-site testing Over 50 years of experience and 150 staff Product and building energy efficiency Supporting design, installation, operation and maintenance
For independent worldwide services contact BSRIA t +44 (0) 1344 465600 f +44 (0) 1344 465626 e bsria@bsria.co.uk
www.bsria.co.uk
32 029 2085 8200
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UNIT LOCATION
PAGE
OPUSXBOX XBOXER HEAT EXCHANGE XBOXER 55 XBOXER HEAT EXCHANGE TWINFANS CLASSAIRE ECOSMART SQURBO ECOSMART BOXER
34 40 56 64
UNDERBENCH CLASSROOM UNIT SUPPLY/EXTRACT XBOXER THERMAL WHEEL XBOXER RUN AROUND COIL XBOXER CUSTOM AIR HANDLING UNITS BOXER MODULAR SUPPLY SUPPLY/EXTRACT SUPPLY/EXTRACT SUPPLY/EXTRACT
SUPPLY
6.0m3/s
154
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34
B E NE F I T S
LOW DEPTH 185MM
The shallowest available, ideal for applications where space is at a premium.
PLUG AND GO
Ecosmart controls and sensors, (please refer to controls section) simply plug directly into the unit supply and extract then respond to the conditions being monitored. An ES-CI will also be required.
HIGH EFFICIENCY
Heat recovery efficiency in excess of 70% possible, this together with low watt D.C. motors gives all round energy savings.
5 YEAR WARRANTY
For peace of mind.
QUICK INSTALLATION
A single point fixing bracket with anti-vibration strip enables quick and easy installation.
ECOSMART EFFICIENCY
Supplied with Ecosmart control, providing a simple to install, easy to commission, energy efficient solution.
TYPICAL INSTALLATION:
Ceiling Grid Mounted Supply Diffuser Ceiling Mounted Extract Grille
OPTIONS INCLUDE:
Extract Air
Exhaust to outside
opusXbox in ceiling void Extract fan section and commissioning controls. Knockout spigots.
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Casing
V
Type D Air Density 1.2 kg/m3
Code descriptions
OPUSXBOX
Inlet Outlet Inlet Outlet Inlet Outlet Inlet Outlet Inlet Outlet Inlet Outlet Inlet Outlet Inlet Outlet
29
38
44
*Fans are programmed with a soft start, therefore starting current is the same as the FLC. Please note step curves shown are for information purposes only and are not individual units. The units actual duty range is infinitely variable. **W = Watts are total power consumption.
INSTALLATION
Bracket tongues engage with casing slots, then unit rotated up to align with fixing screw hole.
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Extract fan and commissioning controls Communications terminal box Supply fan and commissioning controls Mains voltage terminal box Filter
22mm condensate tray and drain 100 dia spigot c/w V.C.D 125 dia spigot c/w V.C.D
4 x 100mm dia spigots c/w V.C.D Mounting bracket with A.V. strip Filter 100 dia spigot c/w V.C.D 125 dia spigot c/w V.C.D
4 x spigot knockouts. 1 x 125mm dia. and 3 x 100mm dia. for each supply and extract system VIEW FROM UNDERSIDE WITH COVER REMOVED 125 dia. 100 dia. extract extract
Cable entry 20mm END VIEW MOUNTING BRACKET TOP VIEW 250
Weight: 25kg
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A I R HA NDL ING UNITS ( A H US) O P USXB OX WI R ING TEC HNI C A L I NFO R MATI O N
Circuit board wiring. Other control wirings are available on each fan. Open the cover of the unit to gain access to these connections.
DO NOT USE Pre-wired to junction box
Trickle Link
230V - 50Hz
Isolator by others N L
3A fuse
1 N L L
Factory fitted links 240V 1ph supply pre-wired to terminal box Switch live input pre-wired to terminal box
N 1 E 2
TEST
N L SL
60 30
Run-on (mins)
0 100
Max Airflow (%)
25 100
Min Airflow (%)
230V - 50Hz
2 1 N L L N 1
2
25 Status
Trickle and Boost operation. Both supply and extract will run at trickle and boost speed together. Closing the boost switch will cause both fans to run at boost setting.
230V - 50Hz
2 1 N L L N 1
2
Boost signal for extract fan Boost signal for supply fan
Wiring for independent boost. The supply and extract fan will trickle and boost independently.
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A I R H A NDL ING UNI TS ( A H US) XB OXER H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N
B E NE F I T S
HIGH EFFICIENCY
Heat exchanger efficiency of up to 70%, alongside high efficiency motors and backward curved impellers.
EASY INSTALLATION
All XB models (sizes 2 - 6) are supplied in one piece. XBH and XBV models (sizes 6, 7, 8, 9 & 10) are supplied in 3 sections (unless otherwise specified) for delivery, ready for site assembly.
EASY MAINTENANCE
Left or right hand options (in direction of airflow) will provide full access to components. For access requirements contact Nuaire.
WEATHERPROOF DETAIL
Can be factory or fitted on site, please refer to page 53 for details. Note: weather proof enclosure for XB2 XB5 is supplied as a separate component.
QUIETEST SOLUTION
Units are double skinned keeping breakout noise to the lowest possible levels. Optional acoustic enclosure available.
5 YEAR WARRANTY
On Ecosmart models for peace of mind. No control models have a 2 year warranty. Contact Nuaire for details.
QUICK COMMISSIONING
Integrated supply and extract fan allows precise system duty can be quickly and accurately set. (Ecosmart models only).
FILTER OPTIONS
G4 fitted as standard. Higher grade integrated filters available. Duct mounted ancillary also available.
FEATURES INCLUDE:
With LPHW.
Filter option.
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PERFORMANCE - XBOXER HEAT EXCHANGE XBOXER Horizontal sizes: (XB2-5) and (S1-XB and S6-XB) and stacked sizes (S2-5 XBV)
(m3/hr) 700 0 720 1440 2160 2880
ISO 5801 2007 AMCA 300
Casing
Code descriptions
XB2 - R L 2 AE | | | | | |
1 2 3 4 5 6
1. Xboxer (S1-XB or XB2-5 or S6XB or S2-5 XBV) 2. Curve ref. 3. Component layout L = Left hand R = Right hand 4. Type of heater battery fitted N= No heater L = LPHW E = Electric 5. 2 = 2 row coil or 3 = 3 row coil 6. Optional Acoustic Enclosure (sizes XB2 - 5 only) *For coil options please see page 74.
Air volume ow rate (m3/s) Note: refer to page 56 for XB55 horizontal unit for internal mounting only.
XBOXER Horizontal sizes: (S6-10 XBH) and stacked sizes: (S6-10 XBV)
(m3/hr) 600 0 3600 Full speed 500 7200 Full speed 10800 14400 18000
ISO 5801 2007 AMCA 300
Casing
V
Type D Air Density 1.2 kg/m3
Code descriptions
S6NC - XBV - R L 3 WP | | | | | | |
1 2 3 4 5 6 7
1. Curve Ref. (S6-10XBH) or S6-10XBV 2. Ecosmart control as standard NC = No control (sizes 1 - 10) 3. Xboxer (XB/H or XBV) 4. Component layout L = Left hand R = Right hand Handings in direction of supply air. 5. Type of heater battery fitted N= No heater L = LPHW E = Electric 6. 2 = 2 row coil or 3 = 3 row coil 7. Optional weather proof kit *For coil options please see page 74.
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A I R H A NDL ING UNI TS ( A H US) XB OXER H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N
PERFORMANCE - XBOXER HORIZONTAL XB AND XBH AND STACKED XBV E L E C T RIC AL , SOU N D & W E I GH T
Motor power Phase watts 1 172 Start current (amps) 1.28 Full load current (amps) 1.28 Electric Heater (kW) Heater FLC (amps) 1.28 LPHW Heater (kW) * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply * Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract Induct Sound Power Levels dB re 1pW 63 125 250 500 1K 2K 60 55 54 47 41 37 64 67 63 59 62 60 68 69 64 61 62 60 61 60 56 48 41 37 71 71 69 66 62 54 64 64 64 62 57 57 67 70 65 69 60 59 60 62 53 50 47 37 69 69 67 68 63 59 67 65 63 57 55 58 67 70 65 67 61 55 59 60 58 52 48 47 75 75 73 70 66 58 68 68 68 66 61 61 71 74 69 73 64 63 64 66 57 58 51 41 73 73 71 72 67 63 71 69 67 61 59 62 71 74 69 71 65 59 63 64 62 56 52 51 76 75 71 70 69 60 64 62 63 61 59 56 74 73 70 73 70 68 67 63 55 57 54 45 74 73 69 72 70 65 67 63 62 57 57 57 74 73 70 72 71 64 66 61 60 55 55 55 80 79 75 74 73 64 68 66 67 65 63 60 78 77 74 77 74 72 71 67 59 61 58 49 78 77 73 76 74 69 71 67 66 61 61 61 78 77 74 76 75 68 70 65 64 59 59 59 82 86 80 68 67 64 76 79 76 67 62 59 85 86 80 74 72 68 77 80 73 64 59 55 76 79 76 67 62 59 82 86 80 68 67 64 77 80 73 64 59 55 85 86 80 74 72 68 75 77 76 74 68 67 81 81 83 84 78 77 76 71 73 79 72 69 80 83 86 79 74 75 78 82 79 77 71 72 84 87 86 87 81 82 79 76 76 82 75 74 83 89 89 82 77 80 84 77 76 78 74 69 89 84 84 84 85 80 84 77 74 79 79 72 89 84 86 83 80 77 86 79 81 80 75 71 92 87 90 87 86 82 87 80 80 82 80 74 91 86 91 85 81 79 Breakout dBA Weight @3m (Kg) 33 75
XB2-**
270
1.7
1.7
4.5
18.7
S2-XBV-**
270
1.7
1.7
4.5
18.7
XB3-**
410
1.9
1.9
4.5
18.7
S3-XBV-** 1
410
1.9
1.9
4.5
18.7
XB4-**
423
2.8
2.8
4.5
18.7
S4-XBV-**
423
2.8
2.8
4.5
18.7
XB5-**
690
3.6
3.6
4.5
18.7
S5-XBV-**
690
3.6
3.6
4.5
18.7
S6-XB-**
850
25
S6-XBH-** S6-XBV-**
S7-XBH-** S7-XBV-**
1 3 1 3 3
6 6 9
6 6 9
6 12 6 12 27
25 16.7 25 16.7 38
S8-XBH-** S8-XBV-**
4.400 kW
54
75
S9-XBH-** S9-XBV-**
8.000 kW
17
17
10
S10-XBH-** 3 S10-XBV-**
11.000 kW 22
22
4K 33 57 56 32 52 40 56 29 58 44 55 42 56 44 60 33 62 48 59 46 57 46 63 37 63 50 62 50 61 50 67 41 67 54 66 54 57 50 61 47 50 57 47 61 65 75 67 73 72 82 74 80 64 74 66 72 66 75 67 74
8K 29 53 51 28 49 28 49 25 54 33 51 34 53 32 53 29 58 37 55 38 53 36 56 30 58 41 58 39 57 40 60 34 62 45 62 43 51 40 54 44 40 51 44 54 56 66 53 69 58 68 55 71 52 66 53 65 56 70 57 69
34
153
36
90
36
153
38
90
36
155
39
94
38
155
43
94
47
212
39
595
47
630
50
954
46
1517
48
1930
Units are supplied c/w with 2 No.G4 filters as standard. F5 & F7 filters are available as integrated options on supply. Motor power and current loads are the total for both fans running together. Unit has a soft start function therefore the starting current is identical to the full load. ** Add relevant code for handing and heater type. * For details on coils, codes and selection please refer to page 74. Note: Size 6 - 1 phase = supply for fan, 3 phase = supply for electric heater battery.
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A I R HA NDL ING UNITS ( A H US) XB OXER H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N
Filter
Heat Exchanger
LPHW Coil B
Filter C
A D
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A I R H A NDL ING UNI TS ( A H US) XB OXER H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N
DIMENSIONS AND CONFIGURATIONS XBOXER Horizontal sizes XB2, 3, 4, 5 and S6-XB DI ME N SION S (m m )
Code XB2 XB3 XB4 XB5 S6-XB A 1700 1700 1700 1700 1700 B 1150 1150 1150 1150 1150 C 340 340 340 340 700 D 315 315 315 315 500 A D C B
Model shown: XB2-5 and S6-XB-RE (right hand with electric heater).
Model shown: XB2-5 and S6-XB-LE (left hand with electric heater).
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A I R HA NDL ING UNITS ( A H US) XB OXER H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N
Supply Fan
LPHW
Heat Exchanger B
Filter Filter
Extract Fan D
Model shown: S6-XBH-LN (left hand with no heater). Note: Control box is integral.
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A I R H A NDL ING UNI TS ( A H US) XB OXER H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N
Supply Fan
Control
LPHW
DI ME N SION S (m m )
Code S7-XBH S8-XBH A 2600 3800 B 1600 2000 C 800 1000 D 1200 2200 E 600 600 F 800 1000 G 600 600 H 350 450
Filter
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A I R HA NDL ING UNITS ( A H US) XB OXER H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N
LPHW
Heat Exchanger B
Filter C Filter
30
Extract Fan A
30 30
48
A I R H A NDL ING UNI TS ( A H US) XB OXER H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N
DIMENSIONS AND CONFIGURATIONS XBOXER Stacked sizes S2, 3, 4 and 5-XBV DIME NSION S (m m )
Code S2-XBV S3-XBV S4-XBV S5-XBV A 2500 2500 2500 2500 B 550 550 550 550 C 820 820 820 820 D
Filter
Control Box
Filter
LPHW
Extract Fan B
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A I R HA NDL ING UNITS ( A H US) XB OXER H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N
Filter
Fan + Control
Heat Exchanger
Filter
A B
LPHW connections
Model shown: S6-XBV-LN (left hand with no heater). Note: control box is integral.
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A I R H A NDL ING UNI TS ( A H US) XB OXER H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N
DIMENSIONS AND CONFIGURATIONS XBOXER Stacked sizes S7 and 8-XBV DIME NS ION S (m m )
Code S7-XBV S8-XBV A 2600 3800 B 800 1000 C 1600 2000 LPHW
Filter
Fan + Control
Heat Exchanger
Filter
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A I R HA NDL ING UNITS ( A H US) XB OXER H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N
Filter
Filter
D E 30 A B 30
Model shown: S9-10-XBV-LN (left hand with no heater). Note: control box is integral.
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A I R H A NDL ING UNI TS ( A H US) XB OXER WEATH ER P RO O F K I TS TEC H NIC A L INFO R MATI O N
FACTORY FITTED WEATHERPROOF KIT Horizontal (size 6 - 10) Stacked (size 2 - 10)
Code descriptions
S7 - XBH - LE WP | | | |
1
B A
4
RL = Right hand, LPHW LN = Left hand, no heater RN = Right hand, no heater 4. Weatherproof kit fitted to unit and delivered to site
Note: Dimension A = equals the length of XBOXER unit selected from this brochure. B = equals the width of XBOXER unit selected from this brochure. Height of weatherproof kit is up to 100mm. For twin fan Weather Kit use codes SXB - HTWP (Horizontal sizes 2 - 5) and SXB - VTWP (Stacked sizes 2 - 5).
1. Size of XBOXER unit 2. XBH = Horizontal unit XBV = Stacked unit 3. LE = Left hand, electric RE = Right hand, electric LL = Left hand, LPHW
WEATHERPROOF KIT FOR ON-SITE FITTING Horizontal (size 6 - 10) Stacked (size 2 - 10)
Code descriptions
SXBH - 7 - LE WP | | | |
1 2 3 4
RL = Right hand, LPHW LN = Left hand, no heater RN = Right hand, no heater 4. Weatherproof kit for on-site fitting 1. SXBH = Horizontal unit SXBV = Stacked unit 2. Size of XBOXER unit 3. LE = Left hand, electric RE = Right hand, electric LL = Left hand, LPHW
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A I R HA NDL ING UNITS ( A H US) XB OXER W EATH ER PROTEC TI O N TEC HNI C A L I NFO R MATI O N
WEATHER PROTECTION FOR XBOXER HORIZONTAL UNIT Sizes XB2 - 5 and XB6
Weatherproof construction Can be retro fitted on site (Please contact Nuaire) Complete with bird/vermin mesh and internal airflow divider Available in 2 sizes
DIMENSIONS (mm)
View from end View from side
External access both sides D E Vermin mesh guard (can be removed and cut for duct access).
DI ME N S ION S (m m )
Unit Code SXB-WP SXB6-WP Unit size 2-5 6 A 2400 2400 B 1400 1400 C 530 880 D 100 100 E 1800 1800 Weight (Kg) 65 79
SXB - WP
Code example for factory fitting
XB2 - LEWP
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A I R H A NDL ING UNI TS ( A H US) XB OXER AC O USTI C ENC L O SUR E TEC H NIC A L INFO R MATI O N
B R E A KOU T R E DU C T I ON
Frequency (Hz) 125 Sound reduction index Db 8 250 14 500 21 1K 23 2K 24 4K 23 8K 19
XB2 - RL - AE
It is recommended the Acoustic Enclosure (see code example below) be ordered with the XBOXER unit and fitted at the factory.
DIME NSION S (m m )
Unit Code XB2-5 Unit size 2-5 A 1800 B 1450 C 470 Weight (Kg) 298
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56
A I R H A NDL ING UNI TS ( A H US) XB 55 H EAT EXC H A NG E UNI TS TEC H NIC A L INFO R MATI O N
B E NE F I T S
QUIETEST SOLUTION
Units are double skinned with specialist acoustic treatment keeping breakout noise to the lowest possible levels. Designed to meet BB101 & BB93.
FILTER OPTIONS
G4 fitted as standard. Higher grade integrated filters available. Duct mounted ancillary also available.
EASY MAINTENANCE
Left or right hand options (in direction of airflow) will provide full access to components. For access requirements contact Nuaire.
5 YEAR WARRANTY
On Ecosmart models for peace of mind. No control models have a 2 year warranty. Contact Nuaire for details.
FEATURES INCLUDE:
Filter option.
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AIR HANDLING UNITS (AHUS) XB55 HEAT EXCHANGE UNITS TECHNIC AL INFORMATION
Casing
V
Type D Air Density 1.2 kg/m3
Code descriptions
XB55NC - L L 1 | | | | | |
1 2 3 4 5 6
1. XBOXER 2. 55 = unit 3. Ecosmart as standard NC = No control 4. Component layout L = Left hand R = Right hand Handings in direction of supply air 5. Type of heater battery N = No heater L = LPHW E = Electric 6. 1 = 1 row coil
Free field hemisherical rad. dBA@3m
1K 66 59 63 72 45
2K 60 55 57 70 42
4K 60 47 47 66 40
8K 61 36 37 61 26
XB55-****
38
Note: Air performance shown is for unit with "high duty" DX coil.
XB55 - L2 version
Air volume flow rate at 0.2m3/s Water Water in out 82 82 82 82 80 80 80 80 60 60 60 60 71 71 71 71 60 60 60 60 40 40 40 40 Coil Ref L3 L3 L3 L3 L4 L4 L4 L4 L4 L4 L4 L4 Air on -3 3 9 15 -3 3 9 15 -3 3 9 15 Air off 31 52 54 56 44 47 49 51 30 33 35 37 l/h kW 13.8 12.6 11.4 10 12.5 10 10 9 8.8 7.7 6.6 5.5 Water flow l/s 0.31 0.28 0.25 0.23 0.15 0.14 0.12 0.11 0.11 0.09 0.08 0.07 Water dp KPA 20 17 14 12 5.7 4.7 4 3 3 2.4 1.83 1.3
15 mm
15 mm
15 mm
*Please note above tables are based on indicative selections. For more specific selection, contact Nuaire.
58
Connection size
AIR HANDLING UNITS (AHUS) XB55 HEAT EXCHANGE UNITS TECHNIC AL INFORMATION
DIMENSIONS (MM) - XB55 UNIT, MATCHING ATMOSPHERIC & ROOM SIDE SILENCERS
Plan view Optional atmospheric silencer Intake Filter Supply Fan XB55 unit 1000 Optional room side silencer Control module Heating or cooling coil
Supply
Extract
Extract Fan
Extract Filter Face Damper Mounting brackets located on each side of the units 25 470
Side view
XB55 unit
Face Damper
1900
1600
450
720 1560
The resistance to airflow details provided are pressure drops for the individual duct connections to the unit. Silencer Type Application Room Side Fixed Supply Extract Exhaust Intake Supply Extract Exhaust Air Volume flow rate/cu.m/s 0.1 0.2 0.3 Resistance to Airflow/Pa 1 5 10 1 5 12 2 7 16 2 6 14 4 17 39 2 9 20 5 10 49 23 37 52
470
Note: The drawings above include optional atmospheric and room side silencers for information purposes.
0.4 18 22 29 24 69 35 88 67
Note: The values quoted are based on test undertaken at NAL test facilities and show the influence of system effect on unit. Note: Contact Nuaire for project specific silencer applications. Note: All insertion losses are dynamic for a flow rate of 0.5cu.m/s.
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0-10V
Ecosmart
Min Max SL run on
Extract
0 1 Test
Trickle
0-10V
Ecosmart
Min Max SL run on
Supply
0 1 Test
Trickle
0V
0V
Fault
Damper Connections
L N
Run Signal
Fault Signal
Damper Connections
Run Signal
Fault Signal
All inter-connections between circuit boards, blowers and sensors are made at the factory. This diagram only shows the essential field wiring points for clarity.
N L
*Remove link wire if switched live signal, an enabler or BMS signal is connected.
Ecosmart
0-10V 0V
Min
Max
SL run on
Extract
0 1
Trickle
Test
DX-2
Inlet Outlet Sensor Sensor Link wire see note* Heat Demand Run
RET CL N
Fault
DP SL N E L
Damper Connections
L N
Run Signal
Fault Signal
20 15
25 30
o
60
Ecosmart
0-10V 0V
Min
Max SL run on
Supply
0 1
Trickle
Test
Fault
Damper Connections
Run Signal
Fault Signal
All inter-connections between circuit boards, blowers and sensors are made at the factory. This diagram only shows the essential field wiring points for clarity. *Remove link wire if switched live signal, an enabler or BMS signal is connected.
0-10V
Ecosmart
Min Max SL run on
Extract
0 1 Test
Trickle
0-10V
Ecosmart
Min Max SL run on
15
20
25 30
o
Supply
0 1 Test
Trickle
0V
0V
Fault
Damper Connections
L N
Run Signal
Fault Signal
Damper Connections
Run Signal
Fault Signal
All inter-connections between circuit boards, blowers and sensors are made at the factory. This diagram only shows the essential field wiring points for clarity.
N L
*Remove link wire if switched live signal, an enabler or BMS signal is connected.
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XB55 Fan wiring. Two per unit i.e. one for each fan.
XB55 with electric heater, heat exchanger, bypass damper and electric heater wiring.
XB55 Fan only or with LPHW coil, heat exchanger bypass damper wiring.
Fuse
Electric Heater Thermal Overload Connection to Electric Elements Bypass Damper Power to open Auto Close N N L N L L Isolator by others N L 230V-50Hz Isolator by others N L 230V-50Hz
3A (T) FAN 1
NEUTRAL Bypass Damper Power to open Auto Close Isolator by others N L 230V-50Hz Isolator by others N L 230V-50Hz
EARTH
62
LIVE L
UNIT SPECIFICATION
The heat recovery ventilation unit together with the room side silencer, atmospheric silencer with optional bolt on mixing box shall have a maximum depth of 470mm. The ventilation unit and attenuators shall all be manufactured utilising the latest specialist acoustic treatment to ensure that the noise impact on the room occupants is minimal and in accordance with the specification. They shall be supplied complete with an integrated mounting system. The unit shall have a high efficiency aluminium heat exchanger matrix with a thermal efficiency of up to 70%. The heat exchanger matrix shall be protected by G4 grade pleated filters on supply and extract; the filters shall be split to facilitate removal. The heat exchanger shall incorporate a full automatic bypass arrangement with actuator and pre-programmed control logic. The unit shall have low energy, high efficiency EC fan/motor assemblies with sealed for life bearings with an anticipated working life of 70,000 hours (L10) and shall be suitable for single phase supply. Impellers shall be high efficiency centrifugal type. The heating/cooling coil shall be sized to meet the room specific requirements. The control for the coils shall be fully integrated and shall maintain a constant off coil temperature matched to meet the rooms requirements. The ventilation unit shall comprise the following:Supply and extract fans, high efficiency heat exchanger matrix, supply and extract filters, full automatic heat exchanger bypass, heating/cooling coil & condensate drip tray (an additional condensate drip tray is provided if a cooling coil is required).
NO CONTROL OPTIONAL
Unit provides side access to direct supply and extract fan motor wiring (terminal boxes) for interface to custom built control panels. For this option, no sensors are fitted to the unit, but note that in the case of plate heat exchanger units, the bypass damper actuator is included, and for thermal wheel units, the wheel motor and drive unit is included. The unit shall be the XB55-**** as manufactured by Nuaire.
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64
A I R H A NDL ING UNI TS ( A H US) XB OXER TWINFA N H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N
B E NE F I T S
HIGH EFFICIENCY
Heat exchanger efficiency of up to 70%, alongside high efficiency motors and backward curved impellers.
QUICK COMMISSIONING
Integrated supply and extract fan allows precise system duty can be quickly and accurately set.
FILTER OPTIONS
G4 fitted as standard. Higher grade integrated filters available or as a duct mounted ancillary.
EASY MAINTENANCE
Left or right hand options (in direction of airflow) will provide full access to components recommended clear space should be full width of vertically stacked units.
DX COIL OPTION
Please contact Nuaire.
QUIETEST SOLUTION
Units are double skinned keeping breakout noise to the lowest possible levels.
ANCILLARIES
A range of ancillaries are available including manometers, bulkhead lights, view ports, drain trays & traps. For further details please contact Nuaire.
GUARANTEED VENTILATION
Ecosmart units with auto-change over and duty share.
WEATHERPROOF DETAIL
Can be factory or fitted on site, please refer to page 00 for details.
5 YEAR WARRANTY
For peace of mind.
WIDE RANGE
12 options available up to 1.7m3/s.
FEATURES INCLUDE:
Horizontal unit.
Bypass damper.
Stacked unit.
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A I R HA NDL ING UNITS ( A H US) XB OXER TW INFA N H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N
PERFORMANCE - XBOXER HEAT EXCHANGE TWINFANS XBOXER SIZES: S2T-S6T-XBV stacked, XB2-5T and S6T-XB horizontal twinfans
(m3/hr) 700 0 720 1440 2160 2880
ISO 5801 2007 AMCA 300
Casing
600
Code descriptions
XB2T - R N 3 | || | | |
1 23
1. 2. 3. 4.
4 5 6
Xboxer (XB2-5T or S6T) Curve Ref. Twinfan Component layout L = Left hand R = Right hand Handings in direction of supply air 5. Type of heater battery fitted N = No heater L = LPHW E = Electric 6. 2 = 2 row coil or 3 = 3 row coil *Please refer to page 74 for coils
Casing
600
Code descriptions
300
S8T - XBH - R N 3 || | | | |
12 3 4 5 6
1. 2. 3. 4.
0 0.5 1.0 1.5 2.0
200
100
Curve Ref. Twinfan XBV = vertical unit or XBH = horizontal unit Component layout L = Left hand R = Right hand Handings in direction of supply air 5. Type of heater battery fitted N = No heater L = LPHW E = Electric 6. 2 = 2 row coil or 3 = 3 row coil *Please refer to page 74 for coils
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A I R H A NDL ING UNI TS ( A H US) XB OXER TWINFA N H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N
PERFORMANCE - XBOXER HEAT EXCHANGE TWINFANS - STACKED XBV AND HORIZONTAL XB & XBH E L E C T RIC A L , SOU N D & W E I GH T
Motor power Phase watts 1 270 Start current (amps) 1.7 Full load current (amps) 1.7 Electric Heater (kW) 4.5 Heater FLC (amps) 18.7 LPHW Heater (kW) * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract * Intake Supply Discharge Extract Induct Sound Power Levels dB re 1pW 63 125 250 500 1K 2K 69 69 67 68 63 59 67 65 63 57 55 58 67 70 65 67 61 55 59 60 58 52 48 47 73 73 71 72 67 63 71 69 67 61 59 62 71 74 69 71 65 59 63 64 62 56 52 51 74 73 69 72 70 65 67 63 62 57 57 57 74 73 70 72 71 64 66 61 60 55 55 55 78 77 73 76 74 69 71 67 66 61 61 61 78 77 74 76 75 68 70 65 64 59 59 59 82 86 80 68 67 64 76 79 76 67 62 59 85 86 80 74 72 68 77 80 73 64 59 55 76 79 76 67 62 59 82 86 80 68 67 64 77 80 73 64 59 55 85 86 80 74 72 68 79 83 80 78 72 73 85 88 87 88 82 83 80 77 77 83 76 75 84 90 90 83 78 81 Breakout dBA Weight @3m (Kg) 36 187 220
XB3T-** 1 S3T-XBV-**
410
1.9
1.9
4.5
18.7
XB4T-** 1 S4T-XBV-**
423
2.8
2.8
4.5
18.7
XB5T-** 1 S5T-XBV-**
690
3.6
3.6
4.5
18.7
S6T-XB-** 1
850
25
S6T-XBV-** 1 3
980
6 12
25 16.7
S8T-XBH-** 3 S8T-XBV-**
4.35 kW
54
75
4K 58 44 55 42 62 48 59 46 63 50 62 50 67 54 66 54 57 50 61 47 50 57 47 61 73 83 75 81
8K 54 33 51 34 58 37 55 38 58 41 58 39 62 45 62 43 51 40 54 44 40 51 44 54 59 69 56 72
38
187 220
39
187 220
43
187 220
47
230
39
322
50 50
790 858
Units are supplied c/w with 2 No.G4 filters as standard. F5 & F7 filters are available as integrated options on supply. Motor power and current loads are the total for both fans running together. Unit has a soft start function therefore the starting current is identical to the full load. ** Add relevant code for handing and heater type. * For details on coils, codes and selection please refer to page 74. Note: Size 6 - 1 phase = supply for fan, 3 phase = supply for electric heater battery.
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A I R HA NDL ING UNITS ( A H US) XB OXER TW INFA N H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N
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AIR HANDLING UNITS (AHUS) XBOXER TWINFA N HEAT EXCHANGE TECHNIC AL INFORMATION
DIMENSIONS AND CONFIGURATIONS XBOXER Horizontal twinfan size S6T-XB DIMENSIONS (mm)
Code S6T-XB A 2300 B 1150 C 700 D 500 Weight (kg) 230
Standby Fan
Main Fan
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A I R HA NDL ING UNITS ( A H US) XB OXER TW INFA N H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N
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A I R H A NDL ING UNI TS ( A H US) XB OXER TWINFA N H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N
DIMENSIONS AND CONFIGURATIONS XBOXER Stacked twinfans sizes 2, 3, 4 and S5T-XBV DI ME N SION S (m m )
Code S2T-XBV S3T-XBV S4T-XBV S5T-XBV A 2500 2500 2500 2500 B 550 550 550 550 C 820 820 820 820 D 250 250 250 250 Weight (kg) C 220 220 220 220 D
A B
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A I R HA NDL ING UNITS ( A H US) XB OXER TW INFA N H EAT EXC H A NG E TEC HNI C A L I NFO R MATI O N
Filter
Standby Fan
Heat Exchanger
Filter
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A I R H A NDL ING UNI TS ( A H US) XB OXER TWINFA N H EAT EXC H A NG E TEC H NIC A L INFO R MATI O N
A B
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A I R HA NDL ING UNITS ( A H US) XB OXER C O I L S FO R L P H W UNI TS TEC HNI C A L I NFO R MATI O N
Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 6.3 10 3 5.6 15 82/71 9 5 19 15 4.6 24 -3 80/60 3 9 15 -3 60/40 3 9 15 6.1 4.7 4.2 3.7 4.4 2.9 2.4 1.9 9.7 13 18 23 6.2 9 14 19
Water flow rate (l/s) 0.14 0.126 0.115 0.104 0.075 0.058 0.052 0.046 0.054 0.035 0.029 0.023
0.4 Water dp (kPa) 6.9 5.6 4.7 3.9 1.98 1.18 0.95 0.74 1.03 0.43 0.30 0.19
Heat Air Off Water flow Output C rate (kW) C (l/s) 5.5 12 0.122 5.1 17 0.113 4.7 22 0.104 4.2 26 0.095 4.8 4.3 3.8 3.4 4 2.6 2.2 1.7 10 15 19 24 8 10 15 20 0.058 0.052 0.047 0.042 0.048 0.032 0.026 0.021
0.3 Water dp (kPa) 5.2 4.5 3.9 3.3 1.18 0.94 0.77 0.62 0.80 0.36 0.24 0.15 0.3 Water dp (kPa) 11.5 10 8.6 7.3 3.2 2.72 2.27 1.85 1.53 1.18 0.87 0.58
Heat Output (kW) 4.3 4 3.7 3.4 3.6 3.3 3 2.7 3.1 2 1.7 1.3
Air Off C C 15 19 24 29 12 17 21 26 10 11 16 20
Water flow rate (l/s) 0.095 0.088 0.082 0.075 0.044 0.041 0.037 0.033 0.037 0.025 0.02 0.016
0.2 Water dp (kPa) 3.3 2.83 2.46 2.06 0.71 0.61 0.50 0.40 0.50 0.23 0.15 0.09 0.2 Water dp (kPa) 7.1 6.3 5.4 4.6 1.98 1.69 1.41 1.16 0.95 0.74 0.53 0.35
Heat Air Off Water flow Output C rate (kW) C (l/s) 2.5 18 0.056 2.3 22 0.052 2.2 27 0.048 2 31 0.044 2.15 2 1.8 1.6 1.6 1.1 1 0.9 15 19 24 28 10 12 17 22 0.026 0.024 0.022 0.019 0.019 0.014 0.013 0.012
0.1 Water dp (kPa) 1.1 0.95 0.81 0.68 0.24 0.20 0.17 0.13 0.13 0.07 0.06 0.05 0.1 Water dp (kPa) 2.74 2.40 2.08 1.78 0.76 0.65 0.55 0.45 0.35 0.27 0.19 0.16
15 mm
15 mm
15 mm
2 ROW
0.4 Water dp (kPa) 14.5 12.5 10.7 9 3.9 3.3 2.74 2.36 1.91 1.46 1.07 0.70 Heat Air Off Water flow Output C rate (kW) C (l/s) 12.5 31 0.278 11,5 35 0.257 10.5 38 0.236 9.6 41 0.214 10.7 9.7 8.8 7.8 7 6 5 4 26 30 33 36 16 20 23 26 0.13 0.119 0.107 0.095 0.085 0.073 0.061 0.048 Heat Output (kW) 9.5 8.8 8 7.4 8 7.5 6.7 6 5.3 4.6 3.8 3 Air Off C C 36 39 42 45 30 33 36 39 19 22 24 27 Water flow rate (l/s) 0.212 0.196 0.18 0.16 0.1 0.091 0.082 0.073 0.065 0.056 0.046 0.036 Heat Air Off Water flow Output C rate (kW) C (l/s) 5.4 41 0.121 5 44 0.112 4.6 47 0.103 4.2 50 0.094 4.7 4.3 3.9 3.5 3 2.5 2 1.8 35 38 41 43 21 24 26 28 0.057 0.052 0.047 0.042 0.036 0.031 0.025 0.023
15 mm
80/60
15 mm
-3 60/40 3 9 15
15 mm
XBOXER Size 6
Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 11 12 3 10.2 17 82/71 9 9.4 22 15 8.4 26 -3 80/60 3 9 15 -3 60/40 3 9 15 9.6 8.6 7.6 6.8 8 5.2 4.4 3.4 10 15 19 24 8 10 15 20
1 ROW
Water flow rate (l/s) 0.244 0.226 0.208 0.19 0.116 0.104 0.094 0.084 0.096 0.064 0.052 0.042 0.6 Water dp (kPa) 5.2 4.5 3.9 3.3 1.18 0.94 0.77 0.62 0.80 0.36 0.24 0.15 Heat Air Off Water flow Output C rate (kW) C (l/s) 8.6 15 0.19 8 19 0.176 7.4 24 0.164 6.8 29 0.15 7.2 6.6 6 5.4 6.2 4 3.4 2.6 12 17 21 26 10 11 16 20 0.088 0.082 0.074 0.066 0.074 0.05 0.04 0.032 0.4 Water dp (kPa) 3.3 2.83 2.46 2.06 0.71 0.61 0.50 0.40 0.50 0.23 0.15 0.09 0.4 Water dp (kPa) 7.1 6.3 5.4 4.6 1.98 1.69 1.41 1.16 0.95 0.74 0.53 0.35 0.5 Water dp (kPa) 2.2 1.93 1.68 1.38 0.55 0.48 0.37 0.28 0.20 0.13 0.05 Heat Output (kW) 5 4.6 4.4 4 4.3 4 3.6 3.2 3.2 2.2 2 1.8 Air Off C C 18 22 27 31 15 19 24 28 10 12 17 22 Water flow rate (l/s) 0.112 0.104 0.096 0.088 0.052 0.048 0.044 0.038 0.038 0.028 0.026 0.024 0.2 Water dp (kPa) 1.1 0.95 0.81 0.68 0.24 0.20 0.17 0.13 0.13 0.07 0.06 0.05 0.2 Water dp (kPa) 2.74 2.40 2.08 1.78 0.76 0.65 0.55 0.45 0.35 0.27 0.19 0.16 0.3 Water dp (kPa) 1.37 1.26 1.05 0.85 0.37 0.31 0.22 0.17 0.12 0.07
22 mm
15 mm
15 mm
XBOXER Size 6
Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 25 31 3 11.5 35 82/71 9 21 38 15 19.2 41 -3 3 80/60 9 15 -3 3 60/40 9 15 21.4 19.4 17.6 15.6 14 12 10 8 26 30 33 36 16 20 23 26
2 ROW
Water flow rate (l/s) 0.556 0.514 0.472 0.428 0.26 0.238 0.214 0.19 0.17 0.146 0.122 0.096 0.6 Water dp (kPa) 11.5 10 8.6 7.3 3.2 2.72 2.27 1.85 1.53 1.18 0.87 0.58 Heat Air Off Water flow Output C rate (kW) C (l/s) 19 36 0.424 17.6 39 0.392 16 42 0.36 14.8 45 0.32 16 15 13.4 12 10.6 9.2 7.6 6 30 33 36 39 19 22 24 27 0.2 0.182 0.164 0.146 0.13 0.112 0.092 0.072 Heat Output (kW) 10.8 10 9.2 8.4 9.4 8.6 7.8 7 6 5 4 3.6 Air Off C C 41 44 47 50 35 38 41 43 21 24 26 28 Water flow rate (l/s) 0.242 0.224 0.206 0.188 0.114 0.104 0.094 0.084 0.072 0.062 0.05 0.046
22 mm
15 mm
15 mm
XBOXER Size 6H 6V
Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 28 30.5 3 26 33 82/71 9 24 37 15 21 40 -3 3 80/60 9 15 -3 3 9 5 23 20 17 15 13 10 6 5 21 25 29 32 11 14 16 21
2 ROW
Water flow rate (l/s) 0.633 0.58 0.53 0.47 0.28 0.25 0.22 0.18 0.15 0.12 0.07 0.07 0.7 Water dp (kPa) 3 2.59 2.22 1.81 0.75 0.62 0.50 0.35 0.26 0.18 0.07 0.07 Heat Air Off Water flow Output C rate (kW) C (l/s) 24 37 0.54 22 40 0.5 20 42 0.46 18 45 0.41 20 17 15 13 11 8 5 27 30 33 36 14 16 17 0.24 0.22 0.19 0.16 0.13 0.1 0.06 Heat Output (kW) 18 17 15 14 15 14 12 10 8 6 Air Off C C 48 48.5 50 53 36 38 40 42 18 17 Water flow rate (l/s) 0.41 0.39 0.35 0.31 0.19 0.17 0.14 0.12 0.1 0.07
1.25
15 mm
60/40
15 mm
74
*Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire.
Connection size
Connection size
Connection size
Connection size
Connection size
1 ROW
A I R H A NDL ING UNI TS ( A H US) XB OXER C O IL S F O R L P H W UNI TS TEC H NIC A L INFO R MATI O N
Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 60 26 55 29 82/71 3 9 50 33 15 45 37 -3 80/60 3 9 15 -3 60/40 3 9 15 50 45 40 35 32 27 22 17 21 25 28 32 12 16 20 23
XBOXER Size 7
2 ROW
1.7 Water flow rate (l/s) 1.32 1.22 1.1 0.97 0.61 0.55 0.49 0.43 0.39 0.33 0.27 0.2 Water dp (kPa) 11 9.6 8.2 7 3.4 2.83 2.37 1.93 1.66 1.28 0.94 0.59 Heat Air Off Output C (kW) C 54 31 50 35 46 38 41 41 45 41 37 33 29 25 20 15 26 29 32 36 15 19 22 24 1.3 Water flow rate (l/s) 1.2 1.1 1 0.92 0.56 0.5 0.45 0.4 0.35 0.3 0.24 0.19 Water dp (kPa) 9.4 8.3 7.2 6.2 2.9 2.42 2.06 1.71 1.39 1.10 0.78 0.54 Heat Air Off Output C (kW) C 46 35 43 38 40 41 36 44 39 36 32 28 25 21 17 14 29 32 35 38 17 20 23 26 1 Water flow rate (l/s) 1 0.96 0.88 0.8 0.48 0.44 0.39 0.35 0.3 0.26 0.21 0.16 Water dp (kPa) 7.4 6.6 5.8 5 2.33 2.07 1.72 1.45 1.14 0.92 0.66 0.43
1.25
Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 94 34 87 37 82/71 3 9 80 40 15 73 43 -3 80/60 3 9 15 -3 60/40 3 9 15 81 74 67 60 54 47 39 32 29 32 35 38 18 21 24 27
2.1 Water flow rate (l/s) 2.1 1.9 1.78 1.62 0.99 0.91 0.82 0.73 0.66 0.57 0.48 0.38
Water dp (kPa) 12.9 11.3 9.8 8.4 3.9 3.4 3.00 2.51 2.15 1.71 1.31 0.91
1.8 Water flow rate (l/s) 1.9 1.77 1.63 1.48 0.91 0.83 0.75 0.67 0.6 0.52 0.43 0.35
Water dp (kPa) 11 9.7 8.5 7.3 3.4 3.05 2.60 2.19 1.84 1.48 1.10 0.80
1.4 Water flow rate (l/s) 1.6 1.48 1.36 1.24 0.76 0.69 0.63 0.56 0.5 0.43 0.36 0.29
Water dp (kPa) 8.2 7.3 6.4 5.5 2.59 2.23 1.93 1.61 1.35 1.07 0.81 0.58
1.25
1.25
Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 157 30 3 144 34 82/71 9 132 37 15 119 40 -3 80/60 3 9 15 -3 60/40 3 9 15 131 118 106 93 83 70 56 42 25 28 31 35 14 18 21 24
3.9 Water flow rate (l/s) 3.5 3.2 2.9 2.6 1.6 1.44 1.29 1.13 1 0.85 0.68 0.51
Water dp (kPa) 11.8 10.4 9.1 7.9 3.9 3.4 2.92 2.42 2.04 1.63 1.19 0.80
Heat Air Off Output C (kW) C 139 35 128 38 117 41 106 44 116 105 94 83 73 62 50 37 29 32 35 38 17 20 23 25
3 Water flow rate (l/s) 3.1 2.85 2.61 2.36 1.42 1.28 1.15 1 0.89 0.75 0.61 0.45
Water dp (kPa) 9.9 8.8 7.7 6.7 3.3 2.87 2.47 2.03 1.73 1.36 1.02 0.66
2 Water flow rate (l/s) 2.35 2.17 1.99 1.8 1.1 0.99 0.88 0.78 0.67 0.57 0.45 0.31
Water dp (kPa) 6.6 5.9 5.3 4.6 2.28 1.97 1.67 1.41 1.14 0.91 0.65 0.39
1.5
1.5
XBOXER Size 10
Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 201 31 3 184 35 82/71 9 168 38 15 151 41 -3 3 9 15 -3 3 9 15 161 145 128 111 96 79 61 39 25 28 31 34 13 16 19 22
2 ROW
4.8 Water flow rate (l/s) 4.5 4.1 3.7 3.4 1.97 1.77 1.56 1.36 1.16 0.96 0.74 0.48 Water dp (kPa) 13 11.2 9.8 8.4 4 3.5 2.95 2.43 1.95 1.49 1.04 0.57 Heat Air Off Output C (kW) C 189 34 174 37 158 40 143 43 152 137 121 106 91 75 58 36 27 30 33 36 15 18 20 22 4.2 Water flow rate (l/s) 4.2 3.9 3.5 3.2 1.86 1.67 1.48 1.29 1.1 0.91 0.7 0.43 Water dp (kPa) 11.7 10.3 9 7.7 3.8 3.3 2.72 2.24 1.79 1.37 0.95 0.48 Heat Air Off Output C (kW) C 166 40 153 42 139 45 125 47 134 121 107 93 80 66 50 29 32 34 37 39 18 20 22 23 3.2 Water flow rate (l/s) 3.7 3.4 3.1 2.8 1.64 1.48 1.31 1.14 0.97 0.8 0.61 0.35 Water dp (kPa) 9.6 8.5 7.5 6.4 3.2 2.66 2.24 1.85 1.47 1.12 0.77 0.35
80/60
1.5
60/40
1.5
For further assistance please call Nuaire. Note: dp figures do not include 3 port valve, approximately divide these figures if valves are included. *Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire.
Code descriptions
S10 - XBV - R L 2 | | | | |
1
1. 2. 3. 4. 5.
3 4 5
Unit reference XBOXER V stacked R = Right hand component layout L = LPHW No number = 1 row coil 2 = 2 row coil or 3 = 3 row coil
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Connection size
Connection size
XBOXER Size 9
2 ROW
Connection size
XBOXER Size 8
2 ROW
Connection size
1 1
75
55
60
65
70
75
80
85
90
Other conditions may be calculated using the equation: = Thermal efficiency ( supply - intake) / ( extract intake) This table and equation assume that the supply and extract mass flow rates are equal. Note: for specific fan power ratings contact Nuaire for details.
76
A I R H A NDL ING UNI TS ( A H US) XB OXER PER FO R MA NC E TEC H NIC A L INFO R MATI O N
ELECTRIC HEATING
To find the final supply air temperature when an electric heater is required, use the following table:
Electric heater kW 2 3 6 9 12 15 18 21 24 27 54
0.1
0.2
8 13 18 23
8 13 18 23 28
20 25 30 35
33 38
0.4
9 14 19
6 11 16 21
8 13 18 23 28
14 19 24 29 34 8 13 18 23 28
20 25 30 35
26 31 36
33 38
0.6
8 13 18
9 14 19
8 13 18 23
12 17 22 27 32 8 13 18 23 28 5 10 15 20 25
16 21 26 31 36 11 16 21 26 31 8 13 18 23 28
20 25 30 35
24 29 34 39
28 33 38
33 38
0.8
7 12 17
8 13 18
6 11 16 21
9 14 19 24
14 19 24 29 34 10 15 20 25 30 5 10 15 20 25
17 22 27 32 37 13 18 23 28 33 7 12 17 22 27
20 25 30 35
23 28 33 38
7 12 17
8 13 18
5 10 15 20
8 13 18 23
15 20 25 30 35 8 13 18 23 28 5 10 15 20 25
18 23 28 33 38 10 15 20 25 30 6 11 16 21 26
40
1.5
6 11 16
7 12 17
8 13 18
5 10 15 20
7 12 17 22
8 13 18 23
25 30 35 40
6 11 16
6 11 16
8 13 18
9 14 19
5 10 15 20
6 11 16 21
8 13 18 23
9 14 19 24
18 23 28 33 38 10 15 20 25 30
6 11 16
6 11 16
7 12 17
8 13 18
8 13 18
9 14 19
5 10 15 20
6 11 16 21
7 12 17 22
8 13 18 23
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77
Bypass controller
Bypass controller
RET
E Heater controller
78
DAMPER
HEAT DEMAND
Fault signal
E L N
RET
DP
CL
SL
DAMPER
HEAT DEMAND
Fault signal
RUN
RUN
FAULT
FAULT
DAMPER
HEAT DEMAND
Fault signal
E L N
E L N
RET RET
DP
DP
CL
SL
CL
SL
DP
RET
CL
SL
DP
CL
SL
RUN
FAULT
E Heater controller
RET
DP
CL
SL
A I R H A NDL ING UNI TS ( A H US) XB OXER WIR ING TEC H NIC A L INFO R MATI O N
0-10V
Ecosmart
Min Max SL run on
Extract
0 1 Test
Trickle
0-10V
Ecosmart
Min Max SL run on
Supply
0 1 Test
Trickle
0V
0V
Fault
Damper Connections
L N
Run Signal
Fault Signal
Damper Connections
Run Signal
Fault Signal
All inter-connections between circuit boards, blowers and sensors are made at the factory. This diagram only shows the essential field wiring points for clarity.
N L
*Remove link wire if switched live signal, an enabler or BMS signal is connected.
0-10V
Ecosmart
Min Max SL run on
Extract
0 1 Test
Trickle
0-10V
Ecosmart
Min Max SL run on
15
20
25 30
o
Supply
0 1 Test
Trickle
0V
0V
Fault
Damper Connections
L N
Run Signal
Fault Signal
Damper Connections
Run Signal
Fault Signal
All inter-connections between circuit boards, blowers and sensors are made at the factory. This diagram only shows the essential field wiring points for clarity.
N L
*Remove link wire if switched live signal, an enabler or BMS signal is connected.
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79
Min
Max
SL run on
Extract
0 1
Trickle
Test
DX-2
Inlet Outlet Sensor Sensor Link wire see note* Heat Demand Run
RET CL N
Fault
DP SL N E L
Damper Connections
L N
Run Signal
Fault Signal
20 15
25 30
o
ELECTRICAL DETAILS
Fan motor ratings Unit size XB2 XB3 XB4 XB5 flc 2 x 0.75A 2 x 0.75A 2 x 1.2A 2 x 1.2A sc 2 x 3A 2 x 3A 2 x 4.8A 2 x 4.8A Electric heater ratings (if fitted) kW 4.5kW 4.5kW 4.5kW 4.5kW flc 18.7A 18.7A 18.7A 18.7A
(Unit sizes XB2-5) Fan wiring. Two per unit and one per blower.
(Unit sizes XB2-5) with electric heater, heat exchanger bypass damper and electric heater wiring.
Fuse
Electric Heater Thermal Overload Connection to Electric Elements Bypass Damper Power to open Auto Close
3A (T) FAN 1
NEUTRAL Bypass Damper Power to open Auto Close
EARTH
LIVE
80
Ecosmart
0-10V 0V
Min
Max SL run on
Supply
0 1
Trickle
Test
Fault
Damper Connections
Run Signal
Fault Signal
All inter-connections between circuit boards, blowers and sensors are made at the factory. This diagram only shows the essential field wiring points for clarity. *Remove link wire if switched live signal, an enabler or BMS signal is connected.
(Unit sizes XB2-5) Fan only or with LPHW coil, heat exchanger bypass damper wiring.
N1 L
Isolator by others
A I R H A NDL ING UNI TS ( A H US) XB OXER WIR ING TEC H NIC A L INFO R MATI O N
Bypass controller
0V 0-10V
0V 0-10V
Ecosmart
Min Max SL run on
Ecosmart
Min Max SL run on
Adjustment for air off temperature. Do not set temperature above 30O C
L SL DP
N RET
Frost Tx
N RET
DAMPER
Connections to Damper
CL
Connections to Damper
CL
0 1
Fault Frost Tx
HEAT DEMAND
RUN
FAULT
N E
Earth
L1 N E
FAULT
RUN
HEAT DEMAND
Trickle
Test
Rx
Trickle
Test
Rx
0V 0-10V
Bypass controller
0V 0-10V
Ecosmart
Min Max SL run on
Ecosmart
Min Max SL run on
L SL DP N RET
DAMPER
Connections to Damper
CL N RET
0 1
Frost Tx
Connections to Damper
CL
0 1
Frost Tx
HEAT DEMAND
RUN
FAULT
N E
Earth
FAULT
RUN
HEAT DEMAND
Trickle
Test
Rx
Trickle
Test
Rx
N E
Earth
0V 0-10V
Bypass controller
Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N L SL DP N RET
AUTO HEATER/COOL DAMPER
0V 0-10V
Ecosmart
Min Max SL run on
25
Pwr
30
Ecosmart
Min Max SL run on
Connections to Damper
CL N RET
Frost Tx
HEAT DEMAND
RUN
FAULT
Fault signal
Fault signal
N E
Earth
FAULT
RUN
Run signal
ON OFF
HEAT DEMAND
Trickle
Test
Rx
25
Connections to Damper
CL
0 1
Frost Tx
Trickle
Test
Rx
L N E
Earth
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81
Bypass controller
Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V
BMS signal
N
12 13 14 15 5 6 7 8 9 12 13 14 15 10 11
0-10V
Ecosmart
Min Max SL run on
L SL DP N RET
DAMPER
L3 L2
Connections to Damper
CL
0 1
Frost Tx
Fault signal
A1
FAULT
RUN
Run signal
HEAT DEMAND
Trickle
Test
Rx
1 (U) 2
3 (V) 4
5 (W) 6
Earth
L3 L2 L1 N
A2
A B
Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N
HTR
0V 0-10V
Ecosmart
Min
DAMPER
12 13 14 15 5 6 7 8 9 10 11
L SL DP
Max SL run on
1 2
12 13 14 15
L3 L2
Connections to Damper
CL N RET
Frost Tx
HEAT DEMAND
Trickle
Test
Rx
FAULT RUN
Adjustment for air off temperature. Do not set temperature above 30O C
LINE 1
LINE 2
LINE 3
Earth
HEAT SENS
L1
L2
L3
CONTACTER
1 (U) 2
3 (V) 4
5 (W) 6
C
A2
L3 L2 L1 N E
Important: Section A is an adjacent module in which additional controls and sensors are installed. Ensure these devices are connected to the Ecosmart control by terminating at points B & C.
82
Sensor
A I R H A NDL ING UNI TS ( A H US) XB OXER WIR ING TEC H NIC A L INFO R MATI O N
Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V
BMS signal
N
12 13 14 15 5 6 7 8 9 12 13 14 15 10 11
0-10V
Ecosmart
Min Max SL run on
L SL DP N RET
DAMPER
L3 L2
Connections to Damper
CL
0 1
Frost Tx
Fault signal
A1
FAULT
RUN
Run signal
HEAT DEMAND
Trickle
Test
Rx
1 (U) 2
3 (V) 4
5 (W) 6
Earth
L3 L2 L1 N
A2
L1 L2 L3 E
Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V
BMS signal
N
12 13 14 15 5 6 7 8 9 12 13 14 15 10 11
0-10V
Ecosmart
Min Max SL run on
L SL DP N RET
DAMPER
L3 L2
Connections to Damper
CL
0 1
Frost Tx
Fault signal
A1
FAULT
RUN
Run signal
HEAT DEMAND
Trickle
Test
Rx
1 (U) 2
3 (V) 4
5 (W) 6
Earth
L3 L2 L1 N
A2
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83
Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V
BMS signal
N
12 13 14 15 5 6 7 8 9 12 13 14 15 10 11
0-10V
Ecosmart
Min Max SL run on
L SL DP N RET
DAMPER
L3 L2
Connections to Damper
CL
0 1
Frost Tx
Fault signal
A1
FAULT
RUN
Run signal
HEAT DEMAND
Trickle
Test
Rx
1 (U) 2
3 (V) 4
5 (W) 6
Earth
L3 L2 L1 N
A2
Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V
BMS signal
N L
12 13 14 15 5 6 7 8 9 10 11
0-10V
Ecosmart
Min Max SL run on
SL DP
12 13 14 15
N RET
DAMPER
Connections to Damper
L3 L2 L1
(U) (V) (W)
CL
0 1
Fault Frost Tx
HEAT DEMAND
Trickle
Test
Rx
FAULT
RUN
25
25
CONTACTER
3 2 1
AUTO HEATER/COOL
Important: Actuator and sensors (A) are positioned in adjacent modular sections and will require wiring and connection to the Ecosmart control.
Earth
L3 L2 L1 N E
Inlet sensor Outlet sensor
400V 50Hz 3ph +N mains Cooling demand signal Frost alarm signal Signal for DX1 coil if fitted Signal for DX2 coil if fitted Connect to inlet sensor after unit is assembled
ON OFF
84
30
A1
A I R H A NDL ING UNI TS ( A H US) XB OXER WIR ING TEC H NIC A L INFO R MATI O N
WIRING FOR TWINFAN UNITS XB6T AND XB8T (STANDBY EXTRACT FAN)
Below is the wiring diagram for the Xboxer twin/standby fan relay box. This box is located on the standby fan and is connected at works to an Ecosmart direct drive control. The customer has to connect the fault terminals of the Ecosmart control to the relay box. If the main Xboxer extract fan should fail then the fault contact will close and therefore energise the relay. The normally open contacts will then close powering up the SL contact of the standby fan. It therefore follows that the customers wiring is 240V and not low voltage.
Note: Internal connections between the supply terminals, output contactors the PCB and inverter are made at the factory.
Remove this link wire if: 1. A switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V
BMS signal
N L SL
Min Max SL run on
0-10V
Ecosmart
DP
DAMPER
CL N RET
Frost Tx
Trickle
Test
Rx
A1
A1
FAULT
RUN
'NET' connection
CONTACTER CONTACTER
1 (U) 2
3 (V) 4
5 (W) 6
13 14
1 (U) 2
3 (V) 4
5 (W) 6
13 14
L1 L2 L3
A2
A2
Pre-wired to Fan 1
Pre-wired to Fan 2
L1 L2 L3
Note: Run and standby extract fans are supplied bolted together.
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85
CONSULTA NT S SP E CI F I C ATION
XBOXER STACKED UNITS OPERATION
The supply and extract ventilation unit shall be as indicated on the drawings and shall be in accordance with the particular fan schedule in the specification. Supply air to the room shall be pre-heated by the extract air via the integrated heat exchanger matrix. Where fitted an integrated heater battery shall raise the temperature of the supply air to the design room temperature after the air has passed through the heat exchanger. The ventilation unit shall automatically vary the ventilation rate, as it receives signals from one of the optional interconnected sensors. When signals are received, the fan shall either vary its speed proportionally or on a trickle and boost principle. The unit shall have the facility to commission the supply and extract fans individually via inbuilt minimum and maximum speed adjustment, the fans themselves shall have infinitely variable speed control.
INVERTER DRIVES
Sizes 2 - 5 have AC control, size 6 has EC control and sizes 7, 8, 9 and 10 have integral frequency inverter/speed control.
ELECTRIC
The Electric Heater Battery shall be factory fitted and pre-wired to an integral closed loop thyristor control. When the unit is switched off, the fan shall continue to run to dissipate heat from the electric heater battery before stopping. The Ecosmart control unit shall have a 5 year warranty. The manufacturers recommendations should be observed at all times. The unit shall be the XBOXER and shall be manufactured by Nuaire.
86
INVERTER DRIVES
Sizes 2 - 5 have AC control, size 6 has EC control and sizes 7, 8, 9 and 10 have integral frequency inverter/speed control. Unit provides side mounting of termination box to connect supply and extract fan motor wiring (terminal boxes) for interface to custom built control panels. For this option, no sensors are fitted to the unit, but with plate heat exchanger units the bypass damper actuator is included.
ELECTRIC
The Electric Heater Battery shall be factory fitted and pre-wired to an integral closed loop thyristor control. When the unit is switched off, the fan shall continue to run to dissipate heat from the electric heater battery before stopping. The Ecosmart control unit shall have a 5 year warranty. The manufacturers recommendations should be observed at all times. The unit shall be the XBOXER and shall be manufactured by Nuaire.
Units shall be as manufactured by Nuaire. *Other filter specifications including high capacity filters & grade F7 available as integrated options. (contact Nuaire).
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87
CONSULTA NT S SP E CI F I C ATION
XBOXER TWINFAN UNITS OPERATION
The supply and extract ventilation unit shall be as indicated on the drawings and shall be in accordance with the particular fan schedule in the specification. Supply air to the room shall be pre-heated by the extract air via the integrated heat exchanger matrix. Where fitted an integrated heater battery shall raise the temperature of the supply air to the design room temperature after the air has passed through the heat exchanger. The ventilation unit shall automatically vary the ventilation rate, as it receives signals from one of the optional interconnected sensors. When signals are received, the fan shall either vary its speed proportionally or on a trickle and boost principle. The unit shall have the facility to commission the supply and extract fans individually via inbuilt minimum and maximum speed adjustment, the fans themselves shall have infinitely variable speed control.
INVERTER DRIVES
Sizes 2 - 5 have AC control, size 6 has EC control.
88
nuaire.co.uk
89
CL A SSA I RE A I R HA ND L I NG UNI TS
THE IDEAL SOLUTION FOR SCHOOL CLASSROOM VENTILATION AND HEATING WHILST MINIMISING ENERGY USE.
90
B E NE F I T S
QUIETEST SOLUTION
High performance unit with very low noise levels provide one of the quietest systems for classroom applications.
ENERGY EFFICIENT
Latest EC motor technology provides high performance with lower power consumption than other units.
FLEXIBLE CONTROLS
Classaire has a simple built in control signal, but can also be fully integrated into a specific BMS system.
MATCHING ANCILLARIES
Grilles, louvres and attenuation solutions are available from Nuaire.
LOW PROFILE
Classaire is installed horizontally in ceiling voids and is ideal for applications where space is of a premium. Full width access panel provides easy access to G3 filters (contact Nuaire for other grade filters).
WARRANTY
Models have a 2 year warranty.
PEACE OF MIND
Classaire is designed to meet therequirements of both BB101 & 93 and ensures that CO2 levels & energy usage is kept to a minimum.
FEATURES INCLUDE:
The Classaire ventilation unit is mounted within a ceiling void above a classroom. Fresh air is ducted from outside directly to the unit and into the classroom. A heating coil is provided to raise the incoming air temperature to the required room temperature. In order to reduce energy consumption and assist in pre-heating the room a damper arrangement is provided in the base of the unit that will re-circulate tempered air from the classroom into the system. When the classroom is occupied and when dictated by the CO2 sensors the dampers revert to full fresh air mode. This operation can also be programmed to top up the heat in the classroom during periods when it is unoccupied and can be used intermittently during periods of occupation but should be overridden by the CO2 sensor to ensure that fresh air requirements are maintained. The operation of the unit shall generally be in accordance with BB93 and BB101.
Fresh air
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91
Casing
43 44 46 48 43 43 45 46 43 45 46 48
45 48 50 52 44 46 48 50 45 47 49 51
50 52 56 56 45 47 50 50 48 50 54 53
51 54 56 58 47 49 52 54 47 50 52 54
47 50 52 55 39 42 44 47 45 48 51 53
41 45 47 50 34 38 41 43 40 44 46 49
33 37 41 44 31 33 36 39 32 36 39 43
27 29 35 37 34 34 34 34 34 34 34 36
34 37 39 42 29 31 34 36 31 34 37 40
Code
CLASSAIRE
Outlet
T YPI C A L DU T Y POIN T S
Supply Voltage (V) 230 230 230 230 Supply Current (A) 0.21 0.30 0.37 0.48 Power Consumed (Watts) 24.7 40.8 50.7 66.8 Fan air Flowrate (l/s) 150 200 246 300 Static Press (Pa) 20 20 20 20 SFP (Watts/l/s) 0.16 0.20 0.21 0.22
DIMENSIONS (mm)
Top view 854
Top view *
LPHW Coil
* Fixing holes
Unit weight 90 Kg
92
CONTROL
Unit control is by others, unless otherwise specified by Nuaire.
nuaire.co.uk
93
94
B E NE F I T S
ENERGY EFFICIENT
All models have Ecosmart controls which provide the most energy efficient and cost effective solution by varying fan speed to suit the required units.
Code descriptions
ESS 2 - E | | |
1 2 3
1. ESS = Ecosmart Squrbo supply fan 2. Case Size/Curve Reference 3. No suffix = without heater E = With electric heating L = Heating 2L = with 2 row LPHW heating
Note: Performance curves make allowance for the internal filter and heater battery and you only need apply the resistance external to the unit and any additional units eg. HX, Filter etc.
DESIGN FLEXIBILITY
Available in 6 case sizes, supply unit with LPHW or electric heater.
COMPACT DESIGN
Low case height makes this unit ideal for restricted ceiling spaces. Unique, removable mounting bracket and integral AV mounts ensure quick and efficient installation and maintenance.
ANCILLARIES
Full range of heat exchangers, attenuators, smart heaters and cowls etc. are available to complete your installation.
QUIETER UNITS
Casing is fully lined to provide high acoustic and thermal insulation properties ensuring very low noise.
WARRANTY
Ecosmart squrbo has a 5 year warranty. For a more comprehensive description of Ecosmart Squrbo supply and extract units please see the Nuaire commercial catalogue.
ESSE 2- WP | | |
1 2 3
1. ESSE = Ecosmart Squrbo extract fan 2. Case Size/Curve Reference 3. WP = Weatherproof enclosure
COST EFFECTIVE
All sensors are safe extra low voltage therefore eliminating the need for expensive main wiring between fan and controls.
3 5 8 8
5 12
1 2 3 4 5
Supply Unit Extract Unit Integral Controls User Controls (on/off, speed, heating) or BMS control Safe Extra Low Voltage (SELV) 12V Cable
6 7 8
CO2 Sensor (optional) PIR (Occupancy Sensor) optional 230V electricity supply to fan
1 2 3 4 5 6
7 8
Supply Fan 8 Electrical Air Heater Filter 6 Extract Fan Control Panel Equivalent Nuaire Control Panel (User Control) for comparative 9 purposes 10 230V/400V Electrical Supply 11 Various Control & 230v/400v 12 Electricity Cabling
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500 Fan Static Pressure (Pa) 400 300 200 6 100 1 0 0 0.1 0.2 0.3
3
V
Type D Air Density 1.2 kg/m3
400 300
200 3 100 0 1 2 5 4 6
3 2
0.4
0.5
0.6
0.1
0.2
0.3
3
0.4
0.5
0.6
Curve 1 2 3 4 5 6
Phase 1 1
2L 4.5 6 8.5 10 12
2K 43 45 53 57 60 67 63 71 63 72 56 71
4K 34 42 44 53 54 64 60 68 62 69 51 67
8K 26 32 34 42 46 53 56 64 58 66 46 62
ESS2-E 1 ESS2-L/2L 1 ESS3-E 1 ESS3-L/2L 1 ESS4-E 1 ESS4-L/2L 1 ESS5-E 1 ESS5-L/2L 1 ESS6-E ESS6-2L 1 1
Note: there is no LPHW coil available for size 1 (ESS1). Unit has facility to open a remote motorised damper if frost protection is required. *3 - phase electrical supply required to electric heating coil.
Curve 1 2 3 4 5 6
Phase 1 1 1 1 1 1
2K 45 48 52 56 63 69 64 69 66 72 56 71
4K 37 44 57 65 57 66 61 63 64 70 51 67
8K 27 34 37 44 49 55 58 65 60 66 46 62
The electrical and sound information in the table is nominal. Breakout dBA@3m is spherical, free field. Start currents (sc) are DOL other than for motors of 4 kW and above which is star delta. * Motor electrical supply, 1=1 phase (230V, 50Hz) 3=3phase (400V, 50Hz). Unit has facility to operate motorised damper fan frost protection. I = Induct inlet. O = Induct outlet. Please note: With Ecosmart, Ecosmart BMS & Ecosmart Commissioning options the units are pre-programmed with a soft start facility.
96
CONTROL SPECIFICATION
The fan unit shall be supplied with one of the following control options:-
ECOSMART CONTROLS
The compact Ecosmart control system complete with all necessary controls to facilitate the operation of the ventilation system. It shall be come complete with an integral factory fitted Ecosmart PCB which will control the fan unit within the desired design parameters and provide the interface between all external control devices and the unit itself.
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98
A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER TEC H NIC A L INFO R MATI O N
B E NE F I T S
VERY QUIET
25mm double skinned panels provide better acoustic and thermal properties over conventional AHUs.
COIL OPTIONS
DX & chilled water coils are available, call Nuaire for further details. Note: Undressed coils are also available.
WARRANTY
Ecosmart Boxer has a 5 year warranty.
LONG LASTING
Each section is manufactured from a highly rigid pentapost framework with heavy gauge AluzincY, corrosion resistant steel panels.
ENERGY EFFICIENT
All models have Ecosmart controls built in, which provide the most energy efficient and cost effective solution.
Weather terminals.
Silencers.
Dampers.
Monometrer.
Base frames.
DX Coils.
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A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER TEC HNI C A L I NFO R MATI O N
PERFORMANCE - ECOSMART BOXER SIZES 1 and 2 Ecosmart Boxer supply unit filter and heating coil
600
Tested in duct
Casing
500
400
1H
2H
300
200
1
100
0.5
3
1.0
1.5
Code descriptions
Ecosmart Boxer supply Unit filter and heating and cooling coil
600
Tested in duct
ESBH S - 2 - LC | | | |
1 2 3 4
1. Ecosmart Boxer range 2. S = Supply EX = Extract 3. Size 1 - 2 4. L = Low Pressure hot water heater battery LC = Low Pressure hot water heater battery and CHCW chilled water cooling coil LD = Low Pressure hot water heater battery and DX cooling coil ED = Electric heater battery and DX = Direct expansion (refrigerant type coil) Note: If no Ecosmart control is required example code would be: BHS2NC-LC. If fan control only is required (undressed coils) example code would be: BHS2FC-LC.
500
400
1H
2H
300
200
1
100
0.5
3
1.0
1.5
500
V
ISO 5801 2007
400
1H 2H
300
200
1
100
0.5
1.0
1.5
100
Curve 1 1H 2 2H
4K 54 73 52 72 52 72 60 69
8K 45 67 42 64 42 64 54 63
EXTRACT
Curve 1 1H 2 2H Code ESBHEX1 ESBHEX1H ESBHEX2 ESBHEX2H Phase 1 1 1 1 FLC (amps) 4.84 7.3 6.4 9.4 SC (amps) 4.84 7.3 6.4 9.4
DX COIL DATA
Max Air kW Evap. Flow Rating temp m3/s R407C deg C 0.4 0.7 8 13.5 5 5 PD Conn through size Coil KPa 10 16 2x12&16od 2x12&22od
Unit Size 1
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A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER TEC HNI C A L I NFO R MATI O N
NB: Units are handed left hand side as standard. (L=Length, W=Weight). Right hand side is available on request. For component Z factors please refer to page 109.
D1
Airflow
Airflow
102
A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER TEC H NIC A L INFO R MATI O N
PERFORMANCE - ECOSMART BOXER SIZES 3 - 7 Ecosmart Boxer supply unit filter and heating coil
1200
Tested in duct
Casing
1000
800
600
400
200
0.5
1.0
1.5
2.0
2.5
3.0
3
3.5
4.0
4.5
5.0
Code descriptions
Ecosmart Boxer Supply unit filter and heating and cooling coil
1200
Tested in duct
ESBH S - 3 - LC | | | |
1 2 3 4
1. Ecosmart Boxer range 2. S = Supply EX = Extract 3. Size 3 - 7 4. L = Low Pressure hot water heater battery LC = Low Pressure hot water heater battery and CHCW chilled water cooling coil LD = Low Pressure hot water heater battery and DX cooling coil ED = Electric heater battery and DX = Direct expansion (refrigerant type coil) Note: If no Ecosmart control is required example code would be: BHS3NC-LC. If fan control only is required (undressed coils) example code would be: BHS3FC-LC. Please note: Sizes 3 - 7 do not have filters included as standard.
1000
800
7
600
6
400
5 3 4
200
0.5
1.0
1.5
2.0
2.5
3.0
3
3.5
4.0
4.5
5.0
1000
800
600
5
400
4 3
200
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
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A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER TEC HNI C A L I NFO R MATI O N
Curve 3 4 5 6 7
Pole 4 2 2 4 4
Phase 3 3 3 3 3
Type I inlet O outlet I inlet O outlet I inlet O outlet I inlet O outlet I inlet O outlet
4K 67 66 70 69 72 71 72 74 74 75
8K 62 62 65 65 67 67 65 66 69 70
CODI N G
Supply with LPHW Heater Code ESBHS3-L ESBHS4-L ESBHS5-L ESBHS6-L ESBHS7-L Supply with LPHW Heater & Cooling Coil Code ESBHS3-LC ESBHS4-LC ESBHS5-LC ESBHS6-LC ESBHS7-LC Supply with LPHW Heater & DX Cooling Coil Code ESBHS3-LD ESBHS4-LD ESBHS5-LD ESBHS6-LD ESBHS7-LD
Curve 3 4 5 6 7
CODI N G
Supply with Electric Heater & DX Cooling Coil Code ESBHS3-ED ESBHS4-ED ESBHS5-ED ESBHS6-ED ESBHS7-ED Supply with Electric Heater Code ESBHS3-E ESBHS4-E ESBHS5-E ESBHS6-E ESBHS7-E Supply with Electric Heater & Cooling Coil FLC Code (amps) ESBHS3-EC ESBHS4-EC ESBHS5-EC ESBHS6-EC ESBHS7-EC 5 57 83 83.5 86
DX COIL DATA
SC (amps) 27 7 8 8.5 11 Unit Size 3 4 5 6 7 Max Air kW Evap. PD Conn Flow Rating temp through size m3/s R407C deg C Coil KPa 1.0 1.4 1.9 2.5 3.5 19 27 37 48 68 5 5 5 5 5 18 15 13 11 11 2x12&22od 2x12&28od 2x22&35od 2x22&35od 2x22&42od
Curve 3 4 5 6 7
Z FACTOR S FOR AN C I L L AR I E S
Casing Module Silencer Damper Frost coil LPHW Frost coil electric Weather cowl Plate heat exchanger H or V For wiring diagrams refer to pages 110. 1 102 61 122 122 61 612 2 41 25 50 50 25 148 3 20 12 23 23 12 117 4 11 6.8 14 14 6.8 68 5 8 4.8 9.6 9.6 4.8 48 6 3.1 1.9 3.8 3.8 1.9 1.9 7 2 1.2 2.4 2.4 1.2 12 Unit Size 3 4 5 6 7 Frost Coils In 1 BSP 1 BSP 1.25BSP 1.25BSP 1.5BSP Out 1 BSP 1 BSP 1.25BSP 1.25BSP 1.5BSP Cooling Coils In Out 1.25BSP 1.25BSP 1.5BSP 2 BSP 2 BSP 1.25BSP 1.25BSP 1.5BSP 2 BSP 2 BSP Heating Coils In Out 1.25BSP 1.5BSP 2 BSP 2 BSP 2 BSP 1.25BSP 1.5BSP 2 BSP 2 BSP 2 BSP
104
A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER TEC H NIC A L INFO R MATI O N
E 373 373
1200 199 1200 243 1200 255 1500 390 1500 507
1000 800
NB: Units are handed left hand side as standard. (L=Length, W=Weight). Right hand side is available on request.
Airflow
Airflow
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A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER TEC HNI C A L I NFO R MATI O N
Model shown: size 7 (right hand supply with electric heater and cooling coil).
Model shown: size 7 (left hand supply with electric heater and cooling coil).
Model shown: size 7 (right hand supply with electric heater and DX coil).
Model shown: size 7 (left hand supply with electric heater and DX coil).
Model shown: size 7 (right hand supply with LPHW heater and cooling coil).
Model shown: size 7 (left hand supply with LPHW heater and cooling coil).).
106
A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER TEC H NIC A L INFO R MATI O N
Model shown: size 7 (right hand supply with LPHW heater and DX cooling coil).
Model shown: size 7 (left hand supply with LPHW heater and DX cooling coil).
Model shown: size 7 (right hand with extract). Please note: Sizes 3 - 7 do not have filters included as standard.
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A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER C O I L S F O R L P H W TEC HNI C A L I NFO R MATI O N
Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 25 31 3 11.5 35 82/71 9 21 38 15 19.2 41 -3 3 9 15 -3 3 9 15 21.4 19.4 17.6 15.6 14 12 10 8 26 30 33 36 16 20 23 26
2 ROW
0.6 Water flow rate (l/s) 0.556 0.514 0.472 0.428 0.26 0.238 0.214 0.19 0.17 0.146 0.122 0.096 Water dp (kPa) 11.5 10 8.6 7.3 3.2 2.72 2.27 1.85 1.53 1.18 0.87 0.58 Heat Air Off Output C (kW) C 19 36 17.6 39 16 42 14.8 45 16 15 13.4 12 10.6 9.2 7.6 6 30 33 36 39 19 22 24 27 0.4 Water flow rate (l/s) 0.424 0.392 0.36 0.32 0.2 0.182 0.164 0.146 0.13 0.112 0.092 0.072 Water dp (kPa) 7.1 6.3 5.4 4.6 1.98 1.69 1.41 1.16 0.95 0.74 0.53 0.35 Heat Air Off Output C (kW) C 10.8 41 10 44 9.2 47 8.4 50 9.4 8.6 7.8 7 6 5 4 3.6 35 38 41 43 21 24 26 28 0.2 Water flow rate (l/s) 0.242 0.224 0.206 0.188 0.114 0.104 0.094 0.084 0.072 0.062 0.05 0.046 Water dp (kPa) 2.74 2.40 2.08 1.78 0.76 0.65 0.55 0.45 0.35 0.27 0.19 0.16
22 mm
80/60
15 mm
60/40
15 mm
Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 60 26 82/71 3 55 29 9 50 33 15 45 37 80/60 -3 3 9 15 -3 3 9 15 50 45 40 35 32 27 22 17 21 25 28 32 12 16 20 23
2 ROW
1.7 Water flow rate (l/s) 1.32 1.22 1.1 0.97 0.61 0.55 0.49 0.43 0.39 0.33 0.27 0.2 Water dp (kPa) 11 9.6 8.2 7 3.4 2.83 2.37 1.93 1.66 1.28 0.94 0.59 Heat Air Off Output C (kW) C 54 31 50 35 46 38 41 41 45 41 37 33 29 25 20 15 26 29 32 36 15 19 22 24 1.3 Water flow rate (l/s) 1.2 1.1 1 0.92 0.56 0.5 0.45 0.4 0.35 0.3 0.24 0.19 Water dp (kPa) 9.4 8.3 7.2 6.2 2.9 2.42 2.06 1.71 1.39 1.10 0.78 0.54 Heat Air Off Output C (kW) C 46 35 43 38 40 41 36 44 39 36 32 28 25 21 17 14 29 32 35 38 17 20 23 26 1 Water flow rate (l/s) 1 0.96 0.88 0.8 0.48 0.44 0.39 0.35 0.3 0.26 0.21 0.16 Water dp (kPa) 7.4 6.6 5.8 5 2.33 2.07 1.72 1.45 1.14 0.92 0.66 0.43
1.25
60/40
Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 94 34 3 87 37 82/71 9 80 40 15 73 43 80/60 -3 3 9 15 -3 3 9 15 81 74 67 60 54 47 39 32 29 32 35 38 18 21 24 27
2 ROW
2.1 Water flow rate (l/s) 2.1 1.9 1.78 1.62 0.99 0.91 0.82 0.73 0.66 0.57 0.48 0.38 Water dp (kPa) 12.9 11.3 9.8 8.4 3.9 3.4 3.00 2.51 2.15 1.71 1.31 0.91 Heat Air Off Output C (kW) C 86 36 79 39 73 42 67 45 74 68 61 55 49 43 36 29 31 34 37 40 19 22 25 28 1.8 Water flow rate (l/s) 1.9 1.77 1.63 1.48 0.91 0.83 0.75 0.67 0.6 0.52 0.43 0.35 Water dp (kPa) 11 9.7 8.5 7.3 3.4 3.05 2.60 2.19 1.84 1.48 1.10 0.80 Heat Air Off Output C (kW) C 72 39 67 42 61 45 56 48 62 57 51 46 41 36 30 24 34 37 39 42 21 24 26 29 1.4 Water flow rate (l/s) 1.6 1.48 1.36 1.24 0.76 0.69 0.63 0.56 0.5 0.43 0.36 0.29 Water dp (kPa) 8.2 7.3 6.4 5.5 2.59 2.23 1.93 1.61 1.35 1.07 0.81 0.58
1.25
60/40
1.25
Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 157 30 3 144 34 82/71 9 132 37 15 119 40 80/60 -3 3 9 15 -3 3 9 15 131 118 106 93 83 70 56 42 25 28 31 35 14 18 21 24
3.9 Water flow rate (l/s) 3.5 3.2 2.9 2.6 1.6 1.44 1.29 1.13 1 0.85 0.68 0.51
Water dp (kPa) 11.8 10.4 9.1 7.9 3.9 3.4 2.92 2.42 2.04 1.63 1.19 0.80
Heat Air Off Output C (kW) C 139 35 128 38 117 41 106 44 116 105 94 83 73 62 50 37 29 32 35 38 17 20 23 25
3 Water flow rate (l/s) 3.1 2.85 2.61 2.36 1.42 1.28 1.15 1 0.89 0.75 0.61 0.45
Water dp (kPa) 9.9 8.8 7.7 6.7 3.3 2.87 2.47 2.03 1.73 1.36 1.02 0.66
2 Water flow rate (l/s) 2.35 2.17 1.99 1.8 1.1 0.99 0.88 0.78 0.67 0.57 0.45 0.31
Water dp (kPa) 6.6 5.9 5.3 4.6 2.28 1.97 1.67 1.41 1.14 0.91 0.65 0.39 For further assistance please call Nuaire. Note: dp figures do not include 3 port valve. Approximately double these figures when valves are included.
1.5
60/40
1.5
Air Volume Flow rate (m3/s) Water Heat Air Off on/off Air On Output C C C (kW) C -3 201 31 3 184 35 82/71 9 168 38 15 151 41 80/60 -3 3 9 15 -3 3 9 15 161 145 128 111 96 79 61 39 25 28 31 34 13 16 19 22
4.8 Water flow rate (l/s) 4.5 4.1 3.7 3.4 1.97 1.77 1.56 1.36 1.16 0.96 0.74 0.48
Water dp (kPa) 13 11.2 9.8 8.4 4 3.5 2.95 2.43 1.95 1.49 1.04 0.57
Heat Air Off Output C (kW) C 189 34 174 37 158 40 143 43 152 137 121 106 91 75 58 36 27 30 33 36 15 18 20 22
4.2 Water flow rate (l/s) 4.2 3.9 3.5 3.2 1.86 1.67 1.48 1.29 1.1 0.91 0.7 0.43
Water dp (kPa) 11.7 10.3 9 7.7 3.8 3.3 2.72 2.24 1.79 1.37 0.95 0.48
Heat Air Off Output C (kW) C 166 40 153 42 139 45 125 47 134 121 107 93 80 66 50 29 32 34 37 39 18 20 22 23
3.2 Water flow rate (l/s) 3.7 3.4 3.1 2.8 1.64 1.48 1.31 1.14 0.97 0.8 0.61 0.35
Water dp (kPa) 9.6 8.5 7.5 6.4 3.2 2.66 2.24 1.85 1.47 1.12 0.77 0.35
1.5
60/40
1.5
*Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire.
108
Connection size
2 ROW
Connection size
2 ROW
Connection size
Connection size
1 1
Connection size
A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER A NC I L L A R I ES TEC H NIC A L INFO R MATI O N
SILENCER MODULES
Splitters are faced with perforated sheet lined to prevent particle migration and filled with high density mineral wool.
MOTORISED DAMPERS
Opposed blade design with quick fit flanges. 240V Open/Shut model (B) for efficient back draught protection and 24V modulating version (M) for balancing and control.
B A
C C
Weight (Kg) 12 14 19 23 28 30 34 Unit Length A Width B 954 954 800 1000 1000 1300 1300 Height C 1060 1340 1600 1600 2000 2000 2600 Weight (Kg) 150 180 210 263 360 440 594
ESBHX1 1000 ESBHX2 1130 ESBHX3 1200 ESBHX4 1400 ESBHX5 2200
Note: silencer cross sectional area matches the Ecosmart Boxer unit.
Height C 530 670 800 800 1000 1000 1300 Weight (Kg) 150 180 200 280 360 600 594
ESBHX1H 1750 ESBHX2H 1425 ESBHX3H 1200 ESBHX4H 1625 ESBHX5H 2000 ESBHX6H 2200 Example of stacked unit with weather kit. ESBHX7H 2200
Z FACTOR S FOR AN C I L L AR I E S
Casing Module Silencer Damper Frost coil LPHW Frost coil electric Weather cowl Plate heat exchanger 1 102 61 122 122 61 612 2 41 25 50 50 25 148 3 20 12 23 23 12 117 4 11 6.8 14 14 6.8 68 5 8 4.8 9.6 9.6 4.8 48 6 3.1 1.9 3.8 3.8 1.9 1.9 7 2 1.2 2.4 2.4 1.2 12
BASE FRAME
(Please contact Nuaire for further details). Provided as standard on sizes 3 - 7. Optional extras on sizes 1 and 2.
80mm
For further ancillaries please refer to Ducting and Ancillaries section or call Nuaire.
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A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER WIR I NG TEC HNI C A L I NFO R MATI O N
WIRING - ECOSMART BOXER SIZES 1 AND 2 ESBHS1, ESBHS2, ESBHEX1 and ESBHEX2
Remove this link wire if: 1. a switched live signal is connected. 2. an ES-PIR, ES-TC or BMS signal is connected.
BMS signal N L SL DP CL N RET DAMPER
WIRING - ECOSMART BOXER SIZES 1 AND 2 ESBHS1-L, ESBHS2-L, ESBHS1-LD and ESBHS-2LD
Set air off temperature of LPHW coil
Speed Controller
Remove this link wire if: 1. a switched live signal is connected. 2. an ES-PIR, ES-TC or BMS signal is connected.
Speed Controller BMS signal
N L SL DAMPER DP CL N RET HEAT DEMAND Trickle Test Min Max SL run on
0V 0-10V
0V
0-10V
Ecosmart
Min Max SL run on
Ecosmart
Pw r
30
1 Test
Frost Tx Rx
HEAT DEMAND
Trickle
AUTO HEATER/COOL
ON OFF
FAULT RUN
FAULT RUN
L N E
FAULT RUN
BMS MODES 3 TO 7
Actuator head, type Belimo model SM24-SR
0V 0-10V
Remove this link wire Speed Controller BMS signal for fan speed Note: Do not reverse the polarity as it may cause damage to the circuit
N L SL DAMPER FAULT RUN HEAT DEMAND DP CL N RET
L1 L2 L3 E
Ecosmart
Min Max SL run on
12 13 14 15
Connections to Damper This contact is not applicable to BMS models Run signal Fault signal
Connections to Damper
L3 L2
Trickle
Test
12 13 14 15 5 6 7 8 9 10 11
Brown Actuator
24 Vac
L1
(U)
(V)
(W)
L N E
Whi ite
A2
110
25
Fan 1
25
Standby
Frost Tx Rx
L N E
0V
BMS signal
0-10V
Ecosmart
Frost Tx Rx
Earth
L N E
Remove this link wire BMS signal for fan speed Note: Do not reverse the polarity as it may cause damage to the circuit
N L SL DP CL N RET
Ecosmart
Min Max SL run on
Trickle
Test
24 Vac Warning: connect via safety isolating transformer ~ Y1 0...10V DC Y2 0...20V phase cut U 2...10V DC 2 3 4 5
Y1 Y2 U
SM24-SR
A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER W I R I NG TEC H NIC A L INFO R MATI O N
WIRING - ECOSMART BOXER SIZES 3 - 7 ESBHS3-L,ESBHS4-L, ESBHS5-L, ESBHS6-L AND ESBHS7, ESBHS3-LD, ESBHS4-LD, ESBHS5-LD, ESBHS6-LD AND ESBHS7-LD
L1 L2 L3 E
WIRING - ECOSMART BOXER SIZES 3 - 7 ESBHS3-LC, ESBHS4-LC, ESBHS5-LC, ESBHS6-LC AND ESBHS7-LC
L1 L2 L3 E
Remove this link wire if: 1. a switched live signal is connected. 2. an ES-PIR, ES-TC or BMS signal is connected.
0V
BMS signal
N L SL DP
0-10V
Ecosmart
Min DAMPER Max SL run on
Remove this link wire if: 1. a switched live signal is connected. 2. an ES-PIR, ES-TC or BMS signal is connected.
0V
BMS signal
N L SL DP
0-10V
Ecosmart
Min DAMPER Max SL run on
12 13 14 15 5 6 7 8 9 10 11
CL N RET
12 13 14 15 5 6 7 8 9 10 11
1 Test
Frost Tx Rx
CL N RET
1 Test
Frost Tx Rx
RU N HEAT DEMAND
Trickle
12 13 14 15
12 13 14 15
Trickle
L3
L3
L2
L2
Fault signal
L1
(U) (V) (W)
FAULT
L1
(U)
(V) (W)
Fault signal
1 (U) 2
3 (V) 4
5 (W) 6
1 (U) 2
3 (V) 4
5 (W) 6
3 2 1
GREEN
3 2 1
BROWN WHITE
Earth
L1 N E
Earth
L2 L1 N E
Inlet sensor
Outlet sensor
ON OFF
L2
ON OFF
L1 L2 L3 E
Remove this link wire if: 1. a switched live signal is connected 2. an ES-PIR, ES-TC or BMS signal is connected. 0V
BMS signal
N L 0-10V
L1 L2 L3 E
B
Remove this link wire if: 1. a switched live signal is connected HTR 2. an ES-PIR, ES-TC or BMS signal 0V is connected. 0-10V
Make connection after the unit has been assembled Heater over-temperature stat
Ecosmart
Min
DAMPER
BMS signal
N
12 13 14 15 5 6 7 8 9 10 11
Ecosmart
Min Max SL run on
12 13 14 15 5 6 7 8 9 10 11
SL DP
L SL DP
1 2
12 13 14 15
N RET
1 Test
Frost Tx
L3
L3
CL N RET
DAMPER
CL
12 13 14 15
Coolin g Fault
1
Test
Frost Tx Rx
HEAT DEMAND
Trickle
Rx
HEAT DEMAND
L2
L2
Trickle
Adjustment for air off temperature. Do not set temperature above 30OC
L1
(U)
(V) (W )
RUN
L1
FAULT RUN
Run signal Fault signal A1 CONTACTER NET connections for ECOSMART devices
FAULT
A1 CONTACTER Earth
1 (U) 2 3 (V) 4 5 (W ) 6
HEAT SENS
L1
L2
L3
L3 L2 L1 N
1 (U) 2
3 (V) 4
5 (W) 6
A2
B
A2
L3 L2 L1 N E
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Sensor
Max SL run on
Fan 2
Fan 1
30
30
A2
25
A2
25
25
30
25
25
25
Connect to LPHW actuator motor SM24 motor set at position A Connect to CW coil actuator motor SM24 motor set at position A
A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER WIR I NG TEC HNI C A L I NFO R MATI O N
Airflow D 2D min Silencer Fan Control Locate Pressure Tapping here Heater Filter
Pressure Sensor
Pressure Sensor
Ecosmart
High Low
Connector Min Max SL run on
Pre-wired in factory to main control PCB via PVC Tubing connector labelled 'P in' (supplied) To fan outlet, connection to be made on site To atmosphere through fan casing
Ecosmart
High Low
Connector Min Max SL run on
Trickle
Test
Pre-wired in factory to main control PCB via connector labelled 'P in' To atmosphere through fan casing
Trickle
Test
Ecosmart
Min Connector Max SL run on
Ecosmart
Min Connector Max SL run on
Inverter
Inverter
Trickle
Test
Trickle
Test
Main control PCB To fan outlet; connection to be made on site To atmosphere through fan casing Low High Pre-wired in factory to main control PCB via connector labelled 'P in' To atmosphere through control casing To fan inlet chamber
Main control PCB Pre-wired in factory to main control PCB via connector labelled 'P in'
Low High
Pressure Sensor
Pressure Sensor
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A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER W I R I NG TEC H NIC A L INFO R MATI O N
i There are no inrush starting currents quoted because the Ecosmart control incorporates a soft starting speed control feature. ii. The inverters are preset to match the fan requirements. Under normal circumstances it should not be necessary to adjust them. iii. Pay particular attention to the model type, recorded on the product rating plate and connect as follows.
SIZES 1 AND 2
Note: Inter connections between circuit boards are made in the factory.
Speed Controller
Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V
BMS signal
N L SL DP
HEAT DAMPER DEMAND
0-10V
Ecosmart
Min Max SL run on
Connections to Damper
CL N RET
0 1
Frost Tx
Trickle
Test
Rx
Fault signal
FAULT RUN
Note: (1) Sizes 1 and 2 fans are rated at 230V ac, 50Hz single phase. All other sizes are rated at 400V ac 50 Hz 3 phase. (2) All electric heaters are rated at 400V ac 50 Hz 3 phase.
N E
SIZES 3 TO 7
Note: Inter connections between circuit boards and inverter/contactor are made in the factory.
L1 L2 L3 E
Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected.
0V
BMS signal
0-10V
L1
N
12 13 14 15 5 6 7 8 9 10 11
Ecosmart
Min
HEAT DAMPER DEMAND
L SL DP
12 13 14 15
Max
SL run on
L3
Connections to Damper
CL N RET
0 1
Frost Tx
L2
L2
Trickle
Test
Rx
L3
A1
Fault signal
FAULT RUN
Run signal
CONTACTER
1 (U) 2
3 (V) 4
5 (W) 6
Earth
L3 L2 L1 N
A2
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A I R HA NDL ING UNITS ( A H US) EC O SMA RT BOXER TEC HNI C A L I NFO R MATI O N
CONSULTA NT S SP E CI F I C ATION
ECOSMART BOXER UNITS SIZE 3 TO 7 AIR HANDLING UNIT SPECIFICATION
The Air Handling Unit shall be configured and arranged as detailed on the drawings and in accordance with the schedule of equipment. The units shall be manufactured from a highly rigid pentapost framework with 25mm double skinned infill panels. The panels shall contain inert high density infill. Panel materials are heavy gauge Aluzinc corrosion resistant steel. The units shall provide exceptional thermal and acoustic insertion. The general construction is to class A leakage. The fan impeller and motor shall be selected to provide the most energy efficient solution conforming to part L regulations and shall be direct or belt drive with IE2 high efficiency motors to BS5000 as standard. The fan impeller shall be a high efficiency forward or backward curved centrifugal design, manufactured in galvanised steel. The Fan unit shall have a 5 year warranty. The unit and ancillaries shall be of the Ecosmart Boxer type as manufactured by Nuaire Ltd. All other components shall be in accordance with the manufacturers specification.
2. BMS INTERFACES
The fan unit shall be provided with the following integrated BMS interfaces 0 - 10 volt contacts to provide a full BMS interface. This will enable the following functions:Switch the unit on/off. Switch from low speed to high speed. Full speed control facility. Switch the heating function on/off. Switch the cooling function on/off. 2 No. Volt free contacts to provide fan run and failure indication to provide system status. An integrated commissioning/speed control to accurately commission the system, with minimum and maximum speeds easily adjusted via a miniature dial, as recommended in Part L. This will enable the unit to be configured to run between set parameters thus saving motor power and limiting noise. Commissioning set up - The fan unit shall be provided with an integrated commissioning/speed control to accurately commission the system, as recommended in Part L, minimum and maximum speeds easily adjusted via miniature dial. The commissioning set up facility directly controls the integrated speed control/frequency inverter.
CONTROL SPECIFICATION
The Air Handling Unit shall be supplied with one of the following control options:-
1. ECOSMART CONTROLS The compact Ecosmart control system complete with all necessary controls to facilitate the operation of the ventilation system. It shall be come complete with an integral factory fitted Ecosmart PCB which will control the fan unit within the desired design parameters and provide the interface between all external control devices and the unit itself. The Air Handling Unit shall have the following energy saving components integrally mounted, pre-wired to interface with the purpose made PCB, all components pre-wired, configured and factory fitted by the manufacturer: Integral Frequency inverter/speed controller. Integral maximum and minimum speed adjustment for commissioning. Integral adjustable run on timer. Integral BMS interfaces summer/winter switching, heating control, 0-10V speed adjustment. Volt free failure and status indication. Integral air off temperature adjustment. Facility for remote temperature control. Integral background ventilation switch (trickle switch). Multiple IDC sockets for interconnection of sensors or fans using pre-plugged 4-core low voltage cable. Volt free frost alarm/heat demand interface. Frost protection/hold off stat.
3. NO CONTROL IS AVAILABLE
(Example code BHS7NC-E).
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A I R H A NDL ING UNI TS ( A H US) EC O SMART B OXER TEC H NIC A L INFO R MATI O N
HEAT EXCHANGER
The cross flow heat exchanger shall be complete with a motorised summer bypass; this will be activated when the heating, cooling or ventilation switch on the user control is switched to the ventilation position. The Ecosmart controlled fan unit shall have a 5 year warranty. Non Ecosmart fan controlled units will have a 3 year warranty. All equipment shall be as manufactured by Nuaire Ltd. *Suitable for 95% RH non condensing.
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CLIENT: SURREY COUNTY COUNCIL CONSULTANT: DSDHA & ATELIER TEN CONTRACTOR: WATES
The school was commissioned to replace the existing 1970s facility that had serious physical problems, while the school struggled with bullying and antisocial behaviour. DSDHA along with its support consultants won a place on the Surrey County Councils framework. The 700 pupil Christs College was completed in February 2009. The building is designed to promote the feel of one big house with its single entrance opening into an atrium space used for assembly and group activities. The building is not BREEAM certified but the design was assessed as BREEAM Very Good and features a concrete frame and floor slabs for thermal mass.
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A I R H A NDL ING UNI TS ( A H US) UNDER B ENC H C L A SSRO O M UNI T TEC H NIC A L INFO R MATI O N
Nuaire worked closely with Atelier Ten to design an innovative mechanical heat recovery and ventilation system. The building has thick cavity walls, intake and outlet vents set in the brickwork underneath each window, and a Nuaire XBOXER heat recovery unit and fan unit in each classroom. Until the room comes up to temperature, a damper cuts off the fresh air supply and the unit works in re-circulation mode with an electric heater battery to heat the air.
The classrooms have no additional heating source, although the atrium and communal areas have under floor heating. The system means that there is no need for a boiler, pipes or associated costs. The XBOXER heat recovery and ventilation system integrated into the faade, the system had only ever been used before in Germany. Although the technology was straight forward the way the system was put together was not. The contractor had to construct a frame before the faade was built. A mock up was constructed to test the air movement, the acoustics and the reverberation.
DIMENSIONS (mm)
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A I R H A NDL ING UNI TS ( A H US) XB OXER TH ER MA L W H EEL TEC H NIC A L INFO R MATI O N
B E NE F I T S
HIGH EFFICIENCY
Up to 85% efficient wheel combined with high efficiency motors and backward curved impellers.
QUICK COMMISSIONING*
Integrated supply and extract fan control allows precise system duty adjustment and can be quickly and accurately set *Ecosmart models only.
DUAL FANS/MOTORS
Lower profile units with more uniform air distribution over heater batteries/ exchangers.
ANCILLARIES
A range of ancillaries are available including manometers, bulkhead lights, view ports, drain trays and traps. For further details please contact Nuaire.
NO CONTROL OPTION
For control integration by others.
WEATHERPROOF DETAIL
Can be factory fitted or fitted on site, please refer to page 128 for details.
WARRANTY
Models with Ecosmart control have a 5 year warranty. No control models have a 2 year warranty*. *Contact Nuaire for further details.
FILTER OPTIONS
G4 fitted as standard. Higher grade integrated filters available or as a duct mounted ancillary. Contact Nuaire for details.
QUIETEST SOLUTION
The range has 25mm double skinned infill panels, helping to keep breakout noise to the lowest possible levels.
Note: Thermal wheels have specific maintenance requirements. Refer to installation and maintenance manual.
FEATURES INCLUDE:
With LPHW.
Filter options.
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A I R HA NDL ING UNITS ( A H US) XB OXER TH ER MA L WH EEL TEC HNI C A L I NFO R MATI O N
Casing
1000
800 3 600
T1NC - TWB - L L 2 WP | | | | | | |
1 2 3 4 5 6 7
1.0 1.5 2.0 2.5
0 0 0.5
1. = Type/Curve Ref. 2. = Ecosmart control as standard NC = No control 3. = Thermal wheel box 4. = Component layout L = Left hand R = Right hand (Handings in direction of supply air) 5. = Type of heater L = LPHW, N = No heater, E = Electric 6. = 2 row coil 7. = Optional Weather Roof
Curve 1
Code T1-TWB-**
Phase 1
Intake Supply Discharge Extract Breakout Intake Supply Discharge Extract Breakout Intake Supply Discharge Extract
4K 66 73 73 66 56 57 64 64 57 47 60 77 69 68
8K 69 66 66 69 50 60 57 57 60 41 69 66 66 69
T2-TWB-**
2140
2.1
3.5
3.5
46
395
T3-TWB-**
2412
0.8
2.7
2.7
47
847
Units are supplied c/w with 2 No. G4 filters as standard. (F5 & F7 filters are available as integrated options on supply). Motor power and current loads are the total for both fans running together. Ecosmart models have a soft start function therefore the starting current is identical to the full load. ** Add relevant code for heater type. * For details on coils, codes refer to page 130. ***Weights of units are for guidance and include control and no weather roof.
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A I R H A NDL ING UNI TS ( A H US) XB OXER TH ER MA L W H EEL TEC H NIC A L INFO R MATI O N
Extract Exhaust
Intake Supply
Model shown: T1-3NC-TWB-DX (With DX coil). No Ecosmart control. Note: Control box is integral.
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A I R HA NDL ING UNITS ( A H US) XB OXER TH ER MA L WH EEL TEC HNI C A L I NFO R MATI O N
Casing
V
Type D Air Density 1.2 kg/m3
T4NC - TWB - L L 2 WP | | | | | | |
1 2 3 4 5 6 7
1. = Type/Curve Ref. 2. = Ecosmart control as standard NC = No control 3. = Thermal wheel box 4. = Component layout L = Left hand R = Right hand (Handings in direction of supply air) 5. = Type of heater L = LPHW, N = No heater, E = Electric 6. = 2 row coil 7. = Optional Weather Roof
Curve 4
Intake Supply Discharge Extract Breakout Intake Supply Discharge Extract Breakout Intake Supply Discharge Extract Breakout
4K 80 85 86 83 63 81 85 87 83 64 78 83 83 79 60
8K 61 71 58 74 43 79 84 86 81 61 64 64 64 65 40
T5-TWB-** 3 T5NC-TWB-**
1440 1440
16 16
37 222
37 37
52
2335
T6-TWB-** 3 T6NC-TWB-**
960 960
22 22
45.6 274
45.6 45.6
50
3565
Units are supplied c/w with 2 No. G4 filters as standard. (F5 & F7 filters are available as integrated options on supply). Motor power and current loads are the total for both fans running together. Ecosmart models have a soft start function therefore the starting current is identical to the full load. ** Add relevant code for heater type. * For details on coils, codes refer to page 130. ***Weights of units are for guidance and include control and no weather roof. Please contact Nuaire for further details.
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A I R H A NDL ING UNI TS ( A H US) XB OXER TH ER MA L W H EEL TEC H NIC A L INFO R MATI O N
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A I R H A NDL ING UNI TS ( A H US) XB OXER RUN A RO UND C O I L TEC H NIC A L INFO R MATI O N
B E NE F I T S
ENERGY SAVINGS
Nuaires high-performance, run-around energy exchanger can provide heat recovery efficiencies typically up to 60%.
QUIETEST SOLUTION
Units have 25mm double skinned infill panels helping to keep breakout noise to the lowest possible levels. (See page 144 for 50mm double skinned infill panels on the custom made units).
Can be factory fitted or fitted on site, please refer to page 128 for further details.
FILTER OPTIONS
G4 fitted as standard. Higher grade integrated filters available or as a duct mounted ancillary. Contact Nuaire for details.
SYSTEM EFFECTIVENESS
A system's overall effectiveness can be much higher than in the past (heat recovery efficiencies typically up to 60%) using run-around-coil-tube heat exchanger systems that are accurately designed for maximum cost-effective performance.
QUICK COMMISSIONING*
Integrated supply and extract fan control allows precise system duty adjustment and can be quickly and accurately set. *Ecosmart models only.
FLEXIBLE RANGE
Range includes LPHW or no heater. Constant pressure control is available*. *Contact Nuaire.
SEPARATION ADVANTAGE
There is no possibility of cross contamination with this type of heat recovery. Ideal for hygiene specific applications.
ANCILLARIES
A range of ancillaries are available including manometers, bulkhead lights, view ports, drain trays and traps. For further details please contact Nuaire.
EASY MAINTENANCE
The unit provides access to both right and left sides. It is recommended that clear space left be the full width of the stacked unit.
WARRANTY
Models with Ecosmart control have a 5 year warranty. No control models have a 2 year warranty*. *Contact Nuaire for further details.
NO CONTROL OPTION
For control integration by others.
FEATURES INCLUDE:
With LPHW.
Without heater.
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A I R HA NDL ING UNITS ( A H US) XB OXER RUN ARO UND C O I L TEC HNI C A L I NFO R MATI O N
PERFORMANCE - XBOXER RUN AROUND COIL Xboxer Run around coil sizes 4, 5 and 6
1100 1000 900 800 Fan Static Pressure (Pa) 700 600 500 6 400 5 300 4 200 100 0 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
ISO 5801 2007 AMCA 300
Casing
V
Type D Air Density 1.2 kg/m3
R4NC - RAC - L 2 WP | | | | | |
1 2 3 4 5 6
Air volume ow rate (m3/s)
1. = Type/Curve Ref. 2. = Ecosmart control as standard NC = No control 3. = Run around coil 4. = Unit type L = LPHW, N = No heater 5. = 2 row coil or 3 = 3 row coil 6. = Optional Weather Roof
Curve 4
Intake Supply Discharge Extract Breakout Intake Supply Discharge Extract Breakout Intake Supply Discharge Extract Breakout
4K 80 85 86 83 63 81 85 87 83 64 78 83 83 79 60
8K 61 71 58 74 43 79 84 86 81 61 64 64 64 65 40
R5-RAC-** 3 R5NC-RAC-**
1440 1440
16 16
37 222
37 37
52
2335
R6-RAC-** 3 R6NC-RAC-**
960 960
22 22
45.6 274
45.6 45.6
50
3565
Units are supplied c/w with 2 No. G4 filters as standard. (F5 & F7 filters are available as integrated options on supply). Motor power and current loads are the total for both fans running together. Ecosmart models have a soft start function therefore the starting current is identical to the full load. ** Add relevant code for heater type. * For details on coils, codes refer to page 130. ***Weights of units are for guidance and include control and no weather roof. Please contact Nuaire for further details.
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A I R H A NDL ING UNI TS ( A H US) XB OXER RUN A RO UND C O I L TEC H NIC A L INFO R MATI O N
DIMENSIONS AND CONFIGURATIONS Xboxer Run around coil sizes 4, 5 and 6 DI ME N SION S (m m )
Code R4-RAC R5-RAC R6-RAC A 2800 3200 3800 B 1600 2000 2600 C 1600 2000 2600 Duct size D X E C 1540 X 740 1940 X 940 E 2540 X 1240 N.B If CW or DX modules are included add 600mm to overall length.
D A
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A I R HA NDL ING UNITS ( A H US) XB OXER A NC I LL A R IES TEC HNI C A L I NFO R MATI O N
WEATHER PROTECTION ROOF FOR XBOXER THERMAL WHEEL & RUN AROUND COIL UNITS - SIZES 4, 5 AND 6*
*Note: Weather protection is also available for other stacked and horizontal units in the XBOXER range. For further information contact Nuaire. An example of a stacked unit with weather roof is shown below. Note: These roofs do not provide frost protection. For Weather Protection add WP to end of unit code i.e. R4-RAC-L WP.
B C
DI ME NS ION S (m m )
Unit Code SIL-TR-4 SIL-TR-5 SIL-TR-6 A 900 1200 1200 B 1600 2000 2600 C 800 1000 1300 Weight (Kg) 190 350 384
*Please contact Nuaire for further details and for options for T1-3.
DI ME NS ION S (m m )
Unit MD-TR-1 MD-TR-2 MD-TR-3 MD-TR-4 MD-TR-5 MD-TR-6 A 165 165 165 165 165 165 B 760 960 1200 800 1000 1300 C 395 494 590 800 1000 1300 Weight (Kg) 15 20 40 19 28 34 height Base Frame is included.
BASE FRAME
CONDENSATE PUMP
DIMENSIONS (mm)
Unit Code XB-CON-DR L xW x H 267 x 51 x 64 Weight (Kg) 1
Please contact Nuaire for manometers, guages, sensors, traps and drains, condensate pumps, access panels, view ports and bulkhead lights.
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A I R H A NDL ING UNI TS ( A H US) XB OXER C O IL PER F O R MA NC E TEC H NIC A L INFO R MATI O N
* before main heating coil. This table gives example values for a Run around Coil heat recovery system based on the overall airway dimensions for the units listed. This type of system has many variables that may be selected to match the required result, and therefore other output conditions may readily be achieved. An example of this is where a run-around coil arrangement is selected to provide frost protection, giving a system effectively independent of the building's main heating provision.
* before main heating coil. This table gives a range of performance values for the standard thermal wheel models offered. The principal variable in the thermal wheel performance is the airflow velocity, but wheels having alternative physical properties may be selected in some cases if necessary. The values in the table above have been calculated using the following air conditions: Intake Air Temperature -3 Deg / 80% Relative Humidity; Return Air 22 Deg / 30% Relative Humidity.
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A I R HA NDL ING UNITS ( A H US) XB OXER C O I L PER FO R MA NC E TEC HNI C A L I NFO R MATI O N
0.72
Water Flow rate (l/s) 0.52 0.48 0.43 0.4 0.24 0.22 0.2 0.18 0.16 0.14 0.11 0.09 Water dp (kPa) 9.2 8 6.6 5.7 3 3 3 3 3 3 3 3 Heat Output (kW) 17 16 14 13 15 13 12 11 10 8.5 7 6
0.36
Air Off temp (C) 37 39 43 45 31 34 37 40 20 22 26 28 Water Flow rate (l/s) 0.38 0.35 0.32 0.3 0.18 0.165 0.15 0.13 0.12 0.1 0.09 0.07 Water dp (kPa) 5.4 4.6 3.9 3.4 3 3 3 3 3 3 3 3 Flow & Return Connection size 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm
80/60
60/40
1.1
Water Flow rate (l/s) 0.724 0.665 0.598 0.55 0.349 0.317 0.28 0.253 0.238 0.207 0.17 0.143 Water dp (kPa) 23.2 20 16.4 14.1 6.4 5.4 4.3 3.7 3.4 3 3 3 Heat Output (kW) 28.97 26.55 23.76 21.79 25.43 23.04 20.27 18.32 17.41 15.05 12.32 10.38
0.75
Air Off temp (C) 26.4 30.5 35.2 38.5 22.8 26.9 31.5 34.8 14.6 18.6 23.1 26.2 Water Flow rate (l/s) 0.645 0.591 0.529 0.485 0.31 0.281 0.247 0.224 0.211 0.182 0.149 0.126 Water dp (kPa) 18.9 16.1 13.2 11.3 5.2 4.4 3.5 3 3 3 3 3 Heat Output (kW) 24.25 22.2 19.84 18.18 21.39 19.37 17.04 15.39 14.69 12.7 10.4 8.76
0.5
Air Off Water Flow temp rate (C) (l/s) 33.9 37.5 41.6 44.5 29.5 33.1 37.1 40 19.3 22.7 26.6 29.2 0.54 0.494 0.442 0.405 0.261 0.236 0.208 0.188 0.178 0.154 0.126 0.106 Water dp (kPa) 31.7 11.7 9.6 12 3.8 3.2 3 3 3 3 3 3 Flow & Return Connection size 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm 0.75" / 22mm
80/60
60/40
1.8
Water Flow rate (l/s) 1.81 1.66 1.49 1.36 0.8 0.72 0.62 0.55 0.47 0.38 0.27 0.12 Water dp (kPa) 8.7 7.5 6.3 5.5 3 3 3 3 3 3 3 3 Heat Output (kW) 56 52 46 43 46 42 36 32 27 22 11 9
0.9
Air Off temp (C) 49 51 53 54 39 41 43 44 22 23 20 23 Water Flow rate (l/s) 1.26 1.15 1.04 0.95 0.56 0.51 0.44 0.39 0.33 0.26 0.13 0.11 Water dp (kPa) 4.9 4.3 3.6 3.2 3 3 3 3 3 3 3 3 Flow & Return Connection size 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm 1.25" / 35mm
80/60
60/40
The thermal outputs in these tables represent the results that may be achieved with the range of standardised coils offered in this range of equipment. Heating coils may of course be individually selected to meet project specific requirements. *Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire. *Please note that the pressure drops shown are for the bare coil only. Please contact Nuaire for further information.
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A I R H A NDL ING UNI TS ( A H US) XB OXER C O IL PER F O R MA NC E TEC H NIC A L INFO R MATI O N
4
Air Off temp (C) 21.6 25.6 30 33.6 17.3 21.4 26.2 29.7 9.5 13.6 18.3 21.5 Water Flow rate (l/s) 2.7 2.5 2.14 2 1.3 1.09 0.95 0.84 0.77 0.64 0.49 0.38 Water dp (kPa) 6.9 6 4.8 4.4 3 3 3 3 3 3 3 3 Heat Output (kW) 108 99.5 87 89 89.3 80.5 70 62 57 48 37 28.5 Air Off temp (C) 26.7 30.3 35.8 34.6 21.7 25.5 29.8 33 12.2 15.9 20.1 22.9
3
Water Flow rate (l/s) 2.4 2.2 1.92 2 1.1 0.98 0.86 0.76 0.69 0.58 0.45 0.35 Water dp (kPa) 5.9 5.1 4.1 4.3 3 3 3 3 3 3 3 3 Heat Output (kW) 90.3 81 75 69 74 67 58 52 48 40 31 23
2
Air Off Water Flow temp rate (C) (l/s) 34.3 38.4 40.9 43.4 28.5 31.7 35.3 38 16.4 19.4 22.8 25 2 1.8 1.7 1.53 0.91 0.82 0.71 0.64 0.58 0.49 0.37 0.28 Water dp Flow & Return (kPa) Connection size 4.4 3.7 3.3 3 3 3 3 3 3 3 3 3 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm 2" / 54mm
80/60
60/40
6.6
Air Off temp (C) 30 34.4 38.7 41.7 27.6 31 34.8 36.4 15.7 19.2 23.3 25.9 Water Flow rate (l/s) 6.4 5.94 5.29 4.84 2.92 2.64 2.31 2.13 1.97 1.7 1.33 1.08 Water dp (kPa) 11.1 9.9 8.2 7.2 3.4 3 3 3 3 3 3 3 Heat Output (kW) 249 227 202 185 213 191 167 149 140 119 94 76
4.5
Air Off temp (C) 39.1 42.2 45.8 48.2 32.9 36 39.5 41.9 20.6 23.5 26.6 28.7 Water Flow rate (l/s) 5.5 5.06 4.5 4.1 2.6 2.34 2.04 1.83 1.7 1.44 1.14 0.93 Water dp (kPa) 8.9 7.7 6.4 5.6 3 3 3 3 3 3 3 3 Heat Output (kW) 180 166 149 137 173 156 136 121 114 97 77 62
3
Air Off Water Flow temp rate (C) (l/s) 51.9 53.8 55.9 57.4 40.8 43.3 46 47.8 25.9 28.1 30.4 31.8 4 3.7 3.3 3.04 2.1 1.9 1.65 1.48 1.38 1.17 0.93 0.75 Water dp Flow & Return (kPa) Connection size 5.4 4.7 4 3.5 3 3 3 3 3 3 3 3 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm
80/60
60/40
10.1
Air Off temp (C) 30.3 34.1 38.5 41.5 25.5 29.1 33.5 36.5 15.9 19.5 23.6 26.4 Water Flow rate (l/s) 9.86 9 8.1 7.35 4.62 4.2 3.64 3.27 3.1 2.6 2.1 1.72 Water dp (kPa) 33.8 29.2 24.2 20.9 10.2 8.7 7.2 6.1 5.7 4.5 3.3 3 Heat Output (kW) 392 358 319 291 337 303 265 238 224 191 154 127
7.5
Air Off temp (C) 36.7 40.1 43.9 46.5 31.1 34.4 38.1 40.7 19.7 22.8 26.3 28.7 Water Flow rate (l/s) 8.7 8 7.1 6.48 4.1 3.7 3.2 2.9 2.71 2.32 1.86 1.54 Water dp (kPa) 27.7 23.9 19.8 17.2 8.6 7.3 6 5.1 4.8 3.8 3 3 Heat Output (kW) 319 291 259 236 276 248 217 195 185 158 127 105
5
Air Off Water Flow temp rate (C) (l/s) 45.4 48.1 51.2 53.3 38.9 41.6 44.6 46.6 25 27.5 30.2 32 7.09 6.5 5.75 5.25 3.37 3.03 2.65 2.38 2.24 1.91 1.54 1.27 Water dp Flow & Return (kPa) Connection size 19.8 17.1 14.2 12.3 6.4 5.5 4.5 3.9 3.6 3 3 3 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm 2.5" / 67mm
80/60
60/40
The thermal outputs in these tables represent the results that may be achieved with the range of standardised coils offered in this range of equipment. Heating coils may of course be individually selected to meet project specific requirements. *Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire. *Please note that the pressure drops shown are for the bare coil only. Please contact Nuaire for further information.
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4
Water Flow rate (l/s) 2.7 1.3 0.77 Water dp (kPa) 6.9 3 3 Heat Output (kW) 108 89.3** 57** Air Off temp (C) 26.7 21.7 12.2
3
Water Flow Water rate dp (l/s) (kPa) 2.4 1.1 0.69 5.9 3 3 Heat Output (kW) 90.3 74** 48**
2
Air Off Water Flow temp rate (C) (l/s) 34.3 28.5 16.4 2 0.91 0.58 Water dp (kPa) 4.4 3 3
6.6
Air Off temp (C) 30 27.6 15.7 Water Flow rate (l/s) 6.4 2.92 1.97 Water dp (kPa) 11.1 3.4 3 Heat Output (kW) 249 213 140 Air Off temp (C) 39.1 32.9 20.6
4.5
Water Flow Water rate dp (l/s) (kPa) 5.5 2.6 1.7 8.9 3 3 Heat Air Off Output temp (kW) (C) 180 173 114 51.9 40.8 25.9
3
Water Flow rate (l/s) 4 2.1 1.38 Water dp (kPa) 5.4 3 3
10.1
Air Off temp (C) 30.3 25.5 15.9 Water Flow rate (l/s) 9.86 4.62 3.1 Water dp (kPa) 33.8 10.2 5.7 Heat Output (kW) 392 337 224 Air Off temp (C) 36.7 31.1 19.7
7.5
Water Flow Water rate dp (l/s) (kPa) 8.7 4.1 2.71 27.7 8.6 4.8 Heat Air Off Output temp (kW) (C) 319 276 185 45.4 38.9 25
5
Water Flow rate (l/s) 7.09 3.37 2.74 Water dp (kPa) 19.8 6.4 3.6
The thermal outputs in these tables represent the performance of coils selected to achieve our recommended operational specifications for a frost protection coil. Alternative coil specifications may be provided on request. *Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire. *Please note that the pressure drops shown are for the bare coil only. Please contact Nuaire for further information.
Code descriptions
FC TR 1 - 82/71 - 4 | | | | | |
1 2 3 4 5 6
1. = Frost coil 2. = Suitable for Thermal wheel (TWB) & (RAC) Run around coil units 3. = Unit size 4. = Flow temperature 5. = Return temperature 6. = Maximum volume flow rate (m3/s)
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4
Water Flow rate (l/s) 1.18 0.65 0.64 Water dp (kPa) 9.2 14.2 10.4 Heat Output (kW) 40 40** 40** Air Off temp (C) 5 5 5
3
Water Flow Water rate dp (l/s) (kPa) 0.89 0.49 0.48 12.3 9.5 13.6 Heat Output (kW) 26.5 26.5** 26.5**
2
Air Off Water Flow temp rate (C) (l/s) 5 5 5 0.59 0.33 0.32 Water dp (kPa) 11.8 12.2 12.8
6.6
Air Off temp (C) 5 5 5 Water Flow rate (l/s) 1.95 1.07 1.06 Water dp (kPa) 12.3 7.4 9.2 Heat Output (kW) 60** 60* 60* Air Off temp (C) 5 5 5
4.5
Water Flow Water rate dp (l/s) (kPa) 1.33 0.73 0.73 8 13.6 14.2 Heat Air Off Output temp (kW) (C) 40** 40** 40** 5 5 5
3
Water Flow rate (l/s) 0.89 0.49 0.48 Water dp (kPa) 4.4 14.5 8.2
10.1
Air Off temp (C) 5 5 5 Water Flow rate (l/s) 2.98 1.63 1.62 Water dp (kPa) 7.8 9.9 12.4 Heat Output (kW) 99* 99* 99* Air Off temp (C) 5 5 5
7.5
Water Flow Water rate dp (l/s) (kPa) 2.21 1.21 1.2 11.7 12.9 13.7 Heat Air Off Output temp (kW) (C) 66** 66** 66** 5 5 5
5
Water Flow rate (l/s) 1.48 0.81 0.8 Water dp (kPa) 6.6 14.9 8.3
The thermal outputs in these tables represent the performance of coils selected to achieve our recommended operational specifications for a frost protection coil. Alternative coil specifications may be provided on request. *Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire. *Please note that the pressure drops shown are for the bare coil only. Please contact Nuaire for further information.
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Size T2
Max Air Volume Flow Rate (m3/s) CWater Flow and Return Temp. (C) 6 / 12 Entering Air Conditions db (deg C) /Rh (%) 25 / 50 Cooling Output kW total / sensible 13.6 / 9.8 Connection size 1.1 Air Off Condition db (deg C) / Rh (%) 17.61 / 70.3 3/4 / 22mm Water flow rate l/s 0.541 Water dp kPa 20.3 Cooling Output kW total / sensible 10.1 / 7.3 Connection size 0.75 Air Off Condition db (deg C) / Rh (%) 17.02 / 72.2 3/4 / 22mm Water flow rate l/s 0.399 Water dp kPa 12.1
Size T3
Max Air Volume Flow Rate (m3/s) CWater Flow and Return Temp. (C) 6 / 12 Entering Air Conditions db (deg C) /Rh (%) 25 / 50 Cooling Output kW total / sensible 23 / 17 Connection size 1.8 Air Off Condition db (deg C) / Rh (%) 17 / 73 1/4 / 35mm Water flow rate l/s 0.93 Water dp kPa 12 Cooling Output kW total / sensible 12.1 / 8.7 Connection size 0.9 Air Off Condition db (deg C) / Rh (%) 17 / 72 1/4 / 35mm Water flow rate l/s 0.48 Water dp kPa 19
Size T2
Max Air Volume Flow Rate (m3/s) R407C o Liq. Temp. before TEV C o Average Evap. Temp. C o Superheat K 45.0 10.0 5.0 Entering Air Conditions db (deg C) /Rh (%) 25 / 50 Connection size (mm) twin coil interlaced Cooling Output kW total / sensible 12.4 / 10.9 1.1 Air Off Condition db (deg C) / Rh (%) 16.8 / 80 Mass flow rate kg / h 293 Coil dp bar / k 0.82 / 3.9 Cooling Output kW total / sensible 10.2 / 8.1 0.75 Air Off Condition db (deg C) / Rh (%) 16 / 80 Mass flow rate kg / h 240 Coil dp bar / k 0.55 / 2.6
Size T3
Max Air Volume Flow Rate (m3/s) R407C o Liq. Temp. before TEV C o Average Evap. Temp. C o Superheat K 45.0 10.0 5.0 Entering Air Conditions db (deg C) /Rh (%) 25 / 50 Connection size (mm) twin coil interlaced Cooling Output kW total / sensible 17.4 7.4 Air Off Condition db (deg C) / Rh (%) 17 / 82 Mass flow rate kg / h 408 Coil dp bar / k 0.12 / 0.5 Cooling Output kW total / sensible 8.7 5.4 Air Off Condition db (deg C) / Rh (%) 17 / 82 Mass flow rate kg / h 204 Coil dp bar / k 0.06 / 0
*Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire.
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Size T2 continued
0.5 Cooling Output kW total / sensible 7.1 / 5.1 Connection size Air Off Condition db (deg C) / Rh (%) 16.52 / 73.9 3/4 / 22mm Water flow rate l/s 0.283 Water dp kPa 6.8 Cooling Output kW total / sensible 3.8 / 2.8 Connection size 0.25 Air Off Condition db (deg C) / Rh (%) 15.85 / 76.8 3/4 / 22mm Water flow rate l/s 0.151 Water dp kPa 3
CW TR 1 - 6/12 - 2.6 | | | | |
1 2 3 4 5
1. = Chilled water or (CC) = Cooling coil 2. = Suitable for Thermal wheel (TWB) & (RAC) Run around coil units 3. = Unit size 4. = Flow and return temperature 5. = Return temperature 6. = Maximum air flow rate (m3/s)
Size T2 continued
0.5 Cooling Output kW total / sensible 7.7 / 5.8 Air Off Condition db (deg C) / Rh (%) 15.4 / 80 Mass flow rate kg / h 182 Coil dp bar / k 0.31 / 1.5 Cooling Output kW total / sensible 4.1 / 3.9 0.4 Air Off Condition db (deg C) / Rh (%) 17 / 80 Mass flow rate kg / h 97 Coil dp bar / k 0.07 / 0
DX TR 1 - 2.6 | | | |
1
1. = 2. = 3. = 4. =
2 3
Type of coil Suitable for Thermal wheel (TWB) Unit size Maximum air flow rate (m3/s)
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Size T5
Max Air Volume Flow Rate (m3/s) CWater Flow and Return Temp. (C) 6 / 12 Entering Air Conditions db (deg C) /Rh (%) 28 / 50 Cooling Output kW total / sensible 108 / 68* Connection size 4.7 Air Off Condition db (deg C) / Rh (%) 16 / 81.3 *2.5 / 67mm Water flow rate l/s 4.27 Water dp kPa 26.7 Cooling Output kW total / sensible 78 / 49** Connection size 3.4 Air Off Condition db (deg C) / Rh (%) 16 / 81 **2 / 54mm Water flow rate l/s 3.1 Water dp kPa 18.5
Size T6
Max Air Volume Flow Rate (m3/s) CWater Flow and Return Temp. (C) 6 / 12 Entering Air Conditions db (deg C) /Rh (%) 28 / 50 Cooling Output kW total / sensible 167 / 108* Connection size 7.4 Air Off Condition db (deg C) / Rh (%) 16 / 82 *3 / 76mm Water flow rate l/s 6.64 Water dp kPa 22.4 Cooling Output kW total / sensible 125 / 78.5** Connection size 5.4 Air Off Condition db (deg C) / Rh (%) 16 / 80.4 **2.5 / 67mm Water flow rate l/s 5 Water dp kPa 27
Size T5
Max Air Volume Flow Rate (m3/s) R407C o Liq. Temp. before TEV C o Average Evap. Temp. C o Superheat K 45.0 10.0 5.0 Entering Air Conditions db (deg C) /Rh (%) 28 / 50 Connection size (mm) twin coil interlaced Cooling Output kW total / sensible 86.3 / 68.3 4.7 Air Off Condition db (deg C) / Rh (%) 16 / 94 Mass flow rate kg / h 2020 Coil dp bar / k 0.12 / 0.5 Cooling Output kW total / sensible 66.1 / 49.4 3.4 Air Off Condition db (deg C) / Rh (%) 16 / 91 Mass flow rate kg / h 1548 Coil dp bar / k 0.28/1.2
Size T6
Max Air Volume Flow Rate (m3/s) R407C o Liq. Temp. before TEV C o Average Evap. Temp. C o Superheat K 45.0 10.0 5.0 Entering Air Conditions db (deg C) /Rh (%) 28 / 50 Connection size (mm) twin coil interlaced Cooling Output kW total / sensible 139.6 / 108 7.4 Air Off Condition db (deg C) / Rh (%) 16 / 93 Mass flow rate kg / h 3267 Coil dp bar / k 0.3 / 1.4 Cooling Output kW total / sensible 104.7 / 78.5 5.4 Air Off Condition db (deg C) / Rh (%) 16 / 91 Mass flow rate kg / h 2449 Coil dp bar / k 0.16/0.7
*Please note: above tables are based on indicative selections. For more specific selection, contact Nuaire.
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Size T4 continued
1.6 Cooling Output kW total / sensible 37 / 23** Connection size Air Off Condition db (deg C) / Rh (%) 16 / 80.2 **1.5 / 42mm Water flow rate l/s 1.48 Water dp kPa 27.2 Cooling Output kW total / sensible 23 / 14.5*** Connection size 1 Air Off Condition db (deg C) / Rh (%) 16 / 80.3 ***1.25 / 35mm Water flow rate l/s 0.92 Water dp kPa 14
CW TR 4 - 6/12 - 2.6 | | | | |
1 2 3 4 5
1. = Chilled water or (CC) = Cooling coil 2. = Suitable for Thermal wheel (TWB) & (RAC) Run around coil units 3. = Unit size 4. = Flow and return temperature 5. = Return temperature 6. = Maximum air flow rate (m3/s)
Size T5 continued
2.8 Cooling Output kW total / sensible 64.5 / 41** Connection size Air Off Condition db (deg C) / Rh (%) 16 / 80.7 **2 / 54mm Water flow rate l/s 2.56 Water dp kPa 21 Cooling Output kW total / sensible 33 / 20.4*** Connection size 1.4 Air Off Condition db (deg C) / Rh (%) 16 / 79.3 ***1.5 / 42mm Water flow rate l/s 1.31 Water dp kPa 19
Size T5 continued
4.7 Cooling Output kW total / sensible 109 / 68** Connection size Air Off Condition db (deg C) / Rh (%) 16 / 80.1 **2.5 / 67mm Water flow rate l/s 4.34 Water dp kPa 22 Cooling Output kW total / sensible 70 / 44*** Connection size 3 Air Off Condition db (deg C) / Rh (%) 16 / 80.2 ***2 / 54mm Water flow rate l/s 2.77 Water dp kPa 19
Size T4 continued
1.6 Cooling Output kW total / sensible 31.1 / 23.3 Air Off Condition db (deg C) / Rh (%) 16 / 91 Mass flow rate kg / h 734 Coil dp bar / k 0.18 / 0.8 Cooling Output kW total / sensible 20 / 14.5 1 Air Off Condition db (deg C) / Rh (%) 16 / 90 Mass flow rate kg / h 467 Coil dp bar / k 0.19 / 0.9
DX TR 4 - 2.6 | | | |
1 2 3 4
1. = Type of coil 2. = Suitable for Thermal wheel (TWB) & (RAC) Run around coil units 3. = Unit size 4. = Maximum air flow rate (m3/s)
Size T5 continued
2.8 Cooling Output kW total / sensible 54.2 / 41 Air Off Condition db (deg C) / Rh (%) 16 / 91 Mass flow rate kg / h 1268 Coil dp bar / k 0.29 / 1.3 Cooling Output kW total / sensible 28.6 / 20.4 1.4 Air Off Condition db (deg C) / Rh (%) 16 / 88 Mass flow rate kg / h 670 Coil dp bar / k 0.27 / 1.2
Size T6 continued
4.7 Cooling Output kW total / sensible 98 / 68.3 Air Off Condition db (deg C) / Rh (%) 16 / 91 Mass flow rate kg / h 2130 Coil dp bar / k 0.2 / 0.9 Cooling Output kW total / sensible 60.2 / 44 3 Air Off Condition db (deg C) / Rh (%) 16 / 89 Mass flow rate kg / h 1408 Coil dp bar / k 0.19 / 0.9
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Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N L SL DP CL N RET
0V 0-10V
Bypass Controller
Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N L SL DP CL N RET
0V 0-10V
Ecosmart
Min Max SL run on
Trickle
Test
AUTO HEATER/COOL
ON OFF
FAULT
Fault signal
FAULT
L N E
Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N L SL DP CL N RET
0V 0-10V
Bypass Controller
Ecosmart
Min Max SL run on
Trickle
Test
AUTO HEATER/COOL
ON OFF
FAULT
Fault signal
FAULT
L1 L2 L3 N E
138
25
30
25
25
30
Ecosmart
Min Max SL run on
Trickle
Test
25
Remove this link wire if: 1. a switched live signal is connected. 2. A ES-PIR, ES-TC or BMS signal is connected. BMS signal
N L SL DP CL N RET
0V 0-10V
Ecosmart
Min Max SL run on
Trickle
Test
A I R H A NDL ING UNI TS ( A H US) XB OXER WIR ING TEC H NIC A L INFO R MATI O N
WIRING FOR UNITS WITH ECOSMART CONTROL - T4, 5 & 6 TWB R4, 5 & 6 RAC N (NO HEATER) EXTRACT
Nuaire Ecosmart Heating Controller (not included with this range) may be suitable for control of third party valve actuators. Contact Nuaire for details.
WIRING FOR UNITS WITH ECOSMART CONTROL - T4, 5 & 6 TWB R4, 5 & 6 RAC N (NO HEATER) SUPPLY
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WIRING FOR UNITS WITH ECOSMART CONTROL - T4, 5 & 6 TWB R4, 5 AND 6 RAC L (LPHW) EXTRACT Nuaire Ecosmart Heating Controller
(not included with this range) may be suitable for control of third party valve actuators. Contact Nuaire for details.
WIRING FOR UNITS WITH ECOSMART CONTROL - T4, 5 & 6 TWB R4, 5 AND 6 RAC L (LPHW) SUPPLY
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WIRING FOR UNITS WITHOUT ECOSMART CONTROL T4NC, T5NC & T6NC TWB - 3 PHASE AND R4NC, 5NC & 6NC RAC - 3 PHASE
THREE PHASE
3 phase for DOL STARTING (4kW and above) 3 phase for connection to a STAR /DELTA STARTER (4kW and above) Note: For all D.O.L. (Direct On Line) operation or Inverter type Speed Control wire in DELTA
U1 V1 W1 W2 U2 V2
L1 L2 L3
U1 V1 W1 W2 U2 V2
L1
Notes: Total length of motor leads should not exceed 50 metres. If a screened motor cable is used, maximum length should be 25 metres. Consult our Technical Department if you wish to use longer leads. Inverters are configured to suit specific fans and control applications as described on the Customer Order free of charge. 400V 3 phase 50Hz supply
* Note: by special order. Refers only to Inverters supplied by Nuaire. Each standard unit uses two motors for both supply and extract operation. (4 in total)
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CONSULTA NT S SP E CI F I C ATION
XBOXER THERMAL WHEEL & RUN AROUND COIL OPERATION
The supply and extract ventilation unit shall be as indicated on the drawings and shall be in accordance with the particular fan schedule in the specification. Supply air to the room shall be pre-heated by the extract air via the integrated thermal wheel or run around coil. Where fitted an integrated heater battery shall raise the temperature of the supply air to the design room temperature after the air has passed through the thermal wheel or run around coil. The Ecosmart ventilation unit shall automatically vary the ventilation rate, as it receives signals from one of the optional interconnected sensors. When signals are received, the fan shall either vary its speed proportionally or on a trickle and boost principle. The unit shall have the facility to commission the supply and extract fans individually via inbuilt minimum and maximum speed adjustment, the fans themselves shall have infinitely variable speed control. A run on timer and background ventilation function and is provided as is unit status indication, run / fail relays, and interface connection for Ecosmart sensors/enablers and system dampers. The unit heat recovery function is facilitated by a dedicated controller and associated sensors. An output signal is provided to control thermal wheel drive or plate heat exchanger bypass operation (included), For Run Around Coil units, the output signal may be used to control the circulation pump system (by others). BMS. The Ecosmart control module can additionally be pre-configured to provide the following integrated BMS interfaces. 0 - 10 volt contacts to provide a full BMS interface. This will enable the following functions:Switch the unit ON/OFF. Variable speed / duty control Switch from low speed to high speed - trickle and boost principle. 2 No. Volt free contacts to provide fan run and failure indication to provide system status. Please note Ecosmart is fan only control.
NO CONTROL - (OPTIONAL)
Unit provides side access to direct supply and extract fan motor wiring (terminal boxes) for interface to custom built control panels by others. For this option, no sensors are fitted to the unit, but note that in the case of plate heat exchanger units, the bypass damper actuator is included, and for thermal wheel units, the wheel motor and drive unit is included.
COIL TYPES - LOW PRESSURE HOT WATER COIL & RUN AROUND COILS (OPTIONAL)
The coil casing shall be formed from heavy gauge galvanised sheet steel to BS 2989 to make a rigid assembly. Tube end plates shall have die formed collared holes to allow expansion and contraction of the tubes without damage. All coils are pressure tested to 16 bar with dry compressed air under water. Standard or duty specific coils are selected to suit customer requirement using specific computer software to give optimum performance with lowest pressure drop. The coils shall be factory fitted with drain cocks and air vents. Standard specification coils have copper tubes and aluminium fins. Coil connections shall be BSP terminated at the exterior of the unit casing. T1, T2 & T3 will have push fit connections.
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MOTORISED DAMPERS
Motorised damper shall be of opposed blade type and come complete with quick fit flanges as standard. Damper is 240V open/shut type designed for efficient back draft protection.
WEATHER KIT
Manufactured from Aluzinc the weather proof enclosure is designed for Nuaire thermal wheel and run around coil ranges. Kits can be factory fitted or installed on site. Note: enclosure does not provide frost protection.
XBOXER THERMAL WHEEL & RUN AROUND COIL CODE (FOR THERMAL WHEEL MODELS)
T1-TWB-L L 2 WP T2-TWB-R L 2 WP T3-TWB-L N WP T1-TWB-R N WP T2-TWB-L E WP T3-TWB-R E WP T4-TWB-L*WP T5-TWB-L*WP T6-TWB-L*WP T4-TWB-NWP T5-TWB-NWP T6-TWB-NWP
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B E NE F I T S
The XBOXER custom-made solution is customised and covers functions for applications with special demands: energy efficiency, high performance and fast commissioning are some of the qualities applied on both ranges.
FLEXIBILITY
The possibility to combine single and double deck units has been increased in combinations and sizes within this range. Installations with high demands might need one or a few functions outside the standard range. The pre-configured and tailored solution ranges can be combined to offer the best solution. The unit platform could be standardised, whereas a selection of the functions are customised making XBOXER the most flexible AHU range available.
ENERGY SOLUTIONS
Nuaire also offers a number of world class solutions for energy efficiency.
CUSTOMER DEFINED
Customers now have the flexibility to combine modules to build tailor-made AHUs up to 20m/s.
SPECIAL DEMANDS
For installations that demand functionality XBOXER can always offer a solution. For instance, the installation might require a humidifier in order to achieve a specific humidity level. The application environment might also require components in a specific finish, XBOXER can meet this requirement.
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A I R HA NDL ING UNITS ( A H US) XB OXER C USTO M MA DE A H US TEC HNI C A L I NFO R MATI O N
PUTTING CUSTOM SOLUTIONS INTO CIRCULATION: THE MOST FLEXIBLE AHU RANGE ON THE MARKET TODAY
The XBOXER range offers a solution for every conceivable application and environment, whether inside a plant room or on a roof. There are XBOXER solutions for applications in industrial premises and public buildings as well as domestic dwellings, schools, offices, leisure complexes and shops.
The pre-configured range, covering the most common applications, is standardised enabling shorter delivery times. In addition to a pre-configured range, XBOXER also offers the complete flexibility of custom-made solutions. For even greater flexibility, its possible to add customised features to pre-configured units, making XBOXER the most flexible AHU range on the market today. Energy efficiency, high performance, easy to commission and low noise levels are some of the features common to both ranges.
XBOXER CUSTOM-MADE The XBOXER custom-made range offers highly-efficient solutions purpose-built to meet the exacting demands of even the most specialised application. CUSTOMER-ADAPTED For installations with more specialised needs, for example in terms of hygiene or material, XBOXER enables customer adaptation of the air handling unit as a whole or of its constituent parts. Custom-made units offer a far wider range of components than the pre-configured range leading to significant advantages in terms of functionality and flexibility. SPECIALISED DEMANDS For installations where functionality is the prime concern, the solution will most frequently be found here, for example if the installation requires a humidifier to achieve a specific humidity level. Alternatively, the environment the application is designed for might require components in a specific material, such as casing in stainless steel.
The range provides the capability to combine single and double deck units in many different combinations and sizes. Installations with specialised demands might also require one or several functions that lie outside the standard range. In an instance such as this, the ranges can be combined to provide the optimum solution. For example, the unit platform can be a standard component with some of the functions customized. CUSTOMER-ADAPTED CONTROL Customer-adapted control solutions are available for every conceivable application. ENERGY SOLUTIONS Nuaire also offers a range of world class energy efficiency solutions, such as constant pressure, which can be incorporated into its AHU ventilation systems.
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A I R H A NDL ING UNI TS ( A H US) XB OXER C USTO M MA DE A H US TEC H NIC A L INFO R MATI O N
Building on its reputation of delivering a varied range of quality, innovative ventilation systems, Nuaire products have been specified for a wide variety of schools projects across the UK.
As the market leader in the design and manufacture of commercial and domestic energy efficient ventilation systems, Nuaire now offers a wide selection of products that have been specifically designed for schools and are suitable for a variety of applications throughout.
Whether an existing educational establishment is being refurbished or a brand new school is being built, the importance of creating a fresh, healthy and comfortable learning environment for the teachers and pupils cannot be underestimated. The quality of the air inside the school plays a key role in creating such an environment and so specifying the correct ventilation systems for school buildings is critical. The demanding specification requirements expected for the new wave of classrooms has resulted in Nuaire adapting one of its existing specialist schools systems into a brand new product, the XBOXER 55. This unit had to provide increased levels of ventilation with a reduction in depth, whilst maintaining low noise levels. Nuaire worked closely with consultants and clients on a number of school projects in order to produce a unit that met their requirements, and conducted exhaustive tests both on an actual school site and at Nuaires renowned test laboratory. As AHU Sales Manager, Stuart Freeman, explains Issues concerning indoor air quality within schools are becoming increasingly important, he said. As well as constructing school buildings that are environmentally sustainable, energy efficient and aesthetically pleasing, local education authorities are also looking to create fresh, healthy and comfortable learning environments for their pupils, and our systems have been designed to do just that.
Compared to most other types of building, schools are extreme environments as they have high and sporadic occupancy levels. For example, due to the irregular occupancy of areas such as classrooms, we have incorporated Ecosmart controls into the XBOXER unit which automatically adjust the systems to allow varying fan speeds, matching the output of the systems to the demand, to minimise energy usage. Also, controls can be linked to business management systems, providing ondemand ventilation, minimising carbon emissions and also prolonging the life of the equipment. Nuaire, which manufactures all its products out of its South Wales base and was the first UK ventilation company to achieve the Carbon Trust Standard, boasts its own in-house Applications Engineering team which works in close partnership with its clients to ensure the best possible solution for their project. The company has even built a 30-seat mock classroom at its UK headquarters. Designed to display and test its range of innovative school ventilation systems, the classroom is the only one of its kind among UK ventilation manufacturers and is to be used as a testing and demonstration facility for customers who wish to test Nuaires products. For more information on Nuaires range of school ventilation products, visit www.nuaire.co.uk/schools or to arrange a visit to the facility contact laura.barker@nuaire.co.uk
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Its not just Nuaires hardware that sets it apart from its competitors. The software we use is tailor-made to facilitate the specification, design and build of the units through creating detailed drawings and technical specifications within a very short time frame.
AIR HANDLING SYSTEM Variable and optimised adjustment for all system-specific applications: Very latest production technology delivering highest product quality Unit design optimised for lowest possible energy consumption Design and calculations supported by the most advanced selection program and software available Efficiency and economy: By optimising air flow through AHU components thereby reducing energy consumption and minimises internal pressure loss XBOXER uses all conventional heat recovery systems: Thermal wheel, run around coil and high efficiency plate heat exchanger Optional EC motors - (EC) Electronically commutated motors are brushless DC motors. They can be speed controlled with a 0-10V input, removing the need for additional speed control devices. This combined with lower running temperatures and brushless commutation results in longer motor life of up 70,000 hours (L/10) and higher efficiencies Optional IE2 motors. IE2 motors are ideal for applications where the ventilation equipment is expected to run continuously or for long periods of time. The higher efficiencies result in greater savings over the life of the motor and an overall reduction in C02 emissions during operation
DESIGN EXPERIENCE THAT IMPROVES THE CUSTOMER EXPERIENCE At Nuaire, our wealth of design experience is harnessed to deliver unique design features that will significantly enhance the customer experience: Maximum corrosion protection by galvanised and optional powder-coated casing panels 50mm construction providing high standards of heat and noise insulation Building material class A1 mineral wool heat and noise insulation Thermal transmittance minimised by optimised casing covers Unit construction can be dismantled into component sections Class B leakage classification
The quality of the units is due to a combination of in-house technical expertise, high quality production facilities and an experienced workforce dedicated to delivering a quality product. With the emphasis on quality and efficiency, a wide range of both single and modular section construction units are available. These units can be supplied with any combination of standard components including filtration, heating, cooling and heat recovery.
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QUALITY FEATURES: ALL THE INS AND OUTS At Nuaire, quality is the key component of all our products, whatever the application: Suitable for all installations, internally and externally A choice of materials A choice of heat recovery options (including plate HX, thermal wheel and run-around coil)
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PRODUCT SPECIFICATION
AIRFLOW m3/s 0 1 2 3 4 5 6 7 8 9
10
15
20
25
UNIT SIZE
10 11 12 13 14 15 16 17 18 19 20 21
UNIT CHARACTERISTICS AIRFLOW (m3/s) BASED ON 2.5m/s THROUGH COIL 25mm 0.66 1.06 1.05 1.46 1.86 2.30 3.14 3.56 4.84 5.71 6.15 7.44 8.76 8.75 10.06 11.39 11.83 13.57 15.36 15.34 17.36 50mm 0.69 1.10 1.08 1.50 1.91 2.35 3.19 3.62 4.92 5.79 6.23 7.53 8.86 8.84 10.16 11.50 11.94 13.69 15.48 15.47 17.49
COIL CHARACTERISTICS AIRFLOW (m3/s) BASED ON 3m/s THROUGH COIL 25mm 0.80 1.28 1.26 1.75 2.23 2.76 3.76 4.27 5.81 6.85 7.38 8.93 10.51 10.50 12.08 13.66 14.20 16.29 18.43 18.41 20.83 50mm 0.83 1.32 1.30 1.80 2.29 2.82 3.83 4.35 5.90 6.94 7.48 9.03 10.63 10.61 12.20 13.79 14.33 16.43 18.58 18.56 20.99 AIRFLOW (m3/s) BASED ON 3.5m/s THROUGH COIL 25mm 0.93 1.49 1.47 2.04 2.60 3.22 4.39 4.98 6.78 7.99 8.61 10.41 12.27 12.25 14.09 15.94 16.56 19.00 21.50 21.48 24.30 50mm 0.96 1.54 1.51 2.10 2.67 3.29 4.47 5.07 6.88 8.10 8.72 10.54 12.40 12.38 14.23 16.09 16.72 19.16 21.67 21.65 24.49
FILTER CHARACTERISTICS AIRFLOW (m3/s) BASED ON 3m/s THROUGH FILTERS 25mm 0.80 1.28 1.26 1.75 2.23 2.76 3.76 4.27 5.81 6.85 7.38 8.93 10.51 10.50 12.08 13.66 14.20 16.29 18.43 18.41 20.83 50mm 0.83 1.32 1.30 1.80 2.29 2.82 3.83 4.35 5.90 6.94 7.48 9.03 10.63 10.61 12.20 13.79 14.33 16.43 18.58 18.56 20.99
MODEL NUMBER CONSTRUCTION NA-01-*-080/080 NA-02-*-090/080 NA-03-*-090/090 NA-04-*-100/080 NA-05-*-100/090 NA-06-*-120/080 NA-07-*-100/100 NA-08-*-130/080 NA-09-*-130/100 NA-10-*-160/080 NA-11-*-130/130 NA-12-*-160/100 NA-13-*-180/090 NA-14-*-190/100 NA-15-*-160/130 NA-16-*-160/160 NA-17-*-220/130 NA-18-*-220/160 NA-19-*-250/160 NA-20-*-250/190 NA-21-*-250/250
25mm CONSTRUCTION WIDTH HEIGHT 755 775 1060 775 755 1080 1360 775 1665 775 1360 1080 1360 1380 1965 1080 1965 1380 2270 1380 1965 1685 1965 1985 2270 1985 1965 2290 2570 1985 2875 1985 2570 2290 2570 2590 2875 2590 2570 2895 2875 2895
50mm CONSTRUCTION WIDTH HEIGHT 805 825 1110 825 805 1130 1410 825 1715 825 1410 1130 1410 1430 2015 1130 2015 1430 2320 1430 2015 1735 2015 2035 2320 2035 2015 2340 2620 2035 2925 2035 2620 2340 2620 2640 2925 2640 2620 2945 2925 2945
* = FOR 25MM CONSTRUCTION INSERT 30/25 * = FOR 50MM CONSTRUCTION INSERT 50/45 EXAMPLE NA-15-50/45-160/130
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PRODUCT SPECIFICATION
This graph is to be used as a guide only Nuaire will be happy to size your unit for you based on your projects individual requirements. This graph should be read in conjunction with either of the tables below. Coils 2.5m/s face velocity Generally when cooling is required in the AHU Little or no condensate is expected and no eliminators are going to be used Results in lower SFPs Coils 3m/s face velocity Generally when cooling is required in the AHU Little or no condensate is expected, or eliminators will be fitted to the coil to catch airborne condensate droplets Coils 3.5m/s face velocity No cooling is required and only LPHW coils are being used Low grade filtration is being used - typically G3 or less Results in higher SFPs Filters 3m/s face velocity G4 or higher filters should be limited to 3m/s face velocity to ensure good particulate capture
AIR HANDLING UNIT "FOOTPRINT" INDICATOR Below is a table of typical components and their lengths that can be used to build up your AHU and provide you with an indicative footprint for you plantroom/plant space requirements. Having established your required air volume identify the corresponding module size on the facing page. (Please take care when identifying the air velocity through the unit and that the correct velocity is used for the components making up your system). This provides the cross sectional area of the unit i.e. width and height. Please note that if a double deck unit is required then the height should be doubled (a minimum of 100mm to be added to allow for the baseframe). The length of the unit is finalised by arranging the relevant components into the desired format and the lengths totalled. (See typical example below). Please note that the system pressure should be kept to below 500Pa, however to maintain low Specific Fan Power's we recommend that the system pressure drop is designed to be below 300Pa. The above dimensions are indicative we recommend that before finalising you plant space requirements you contact Nuaire to verify the selection parameters.
HUMIDIFIER
PANEL FILTER SW
BAG FILTER SW
COOLING COIL
THERMAL WHEEL
PLATE HX
SILENCER
RUNAROUND COIL
HEATING COIL
ACCESS/ SPACER
DAMPER
200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200
350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350
600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600
350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350
600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600
900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900
2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000
600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600
1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200
950 950 950 950 950 950 950 950 950 950 950 950 950 950 950 950 950 950 950 950 950
1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200
1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500
900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900
200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200
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DAMPER
MIXING BOX
FROST COIL
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PRODUCT SPECIFICATION
GENERAL SPECIFICATION The Nuaire range of Air Handling Units are designed to meet all the ventilation requirements for commercial and industrial buildings meeting with current standards for construction and operation.
Filter panels are held in rigid galvanised steel holding frames complete with seals to prevent leakage. Magnahelic gauges can be provided if required. Each filter section will be provided with a full access section to allow ease of filter replacement. HEAT RECOVERY
BASE FRAME CONSTRUCTION The base frame is constructed from hot dip galvanised steel section with longitudinal and cross members, the base frame incorporates lifting points. MATERIALS The frame is a pentapost rigid closed section aluminium alloy. The panels have perimeter inner seals with the unit panels seals seating onto the pentapost section ensuring that there is no air leakage into the AHU. All modules, panels and sections with the AHU are manufactured to air leakage classification 2A. The closed section framework provides air gap insulation within the cavity. The unit panels are nominal 25mm or 50mm double skin insulated panels. The panel insulation is high density mineral wool slab which provides good thermal or acoustic properties. Special finishes can be incorporated to meet specific requirements. EXTERNAL AIR HANDLING UNITS Full weatherproof facilities are available for externally mounted units. The units have a rigid weatherproof roof complete with gutter profile allowing clear drainage with all sections fully sealed to prevent the ingress of water through any panels. INLET SECTIONS All units can be provided with grilles or louvres to suit the application. This can be in the form of a weatherproof louvre, inlet grille or bird/insect mesh. Dampers will be opposed blade multi leaf type manufactured in silver anodised aluminium extruded section with low pressure drop characteristics when open. Opposed or parallel blade dampers will have an interlocking gear drive on each blade. Damper blades can be provided in steel with special paint finishes or stainless steel in accordance with particular specification requirements. Sealing edge strips are provided for low air leakage operation. The mixing box will have a single compartment for re circulation and fresh air mode of operation and a twin compartment for recirculation, exhaust and fresh air. FILTRATION The filter section will incorporate bag and/or panel filters suitable for front or side withdrawal. The panel type filters will be disposable or washable in accordance with specification requirements.
All types of heat recovery options can be incorporated into the air handling unit and generally comprise the following: Thermal Wheel Exchangers have a rotating wheel that will recover both sensible and latent heat with efficiencies up to 85%. Plate Heat Exchangers Cross flow type heat recovery will provide up to 70% efficiency. Summer bypass facilities are available. Run Around Coils Waste heat recovery is available with liquid coupled run around coils, the construction is to the same specification as the heating coils, a water/glycol medium is pumped through the coupled coil circuit to provide up to 65% heat recovery. The pump set to be provided by others. COIL TYPES Nuaire provide coils for all types of heating and cooling applications: The coils are constructed from a rigid galvanised framework section with a copper header that the finned, coil tubes are brazed to. Each has flow and return screwed or flanged connections. Coils are fabricated from copper tube with aluminium collars with fins spaced at pitches set to meet specific design performance requirements, providing excellent heat transfer characteristics. Special materials and finishes can be provided such as copper fins and electro tinning to meet particular specification requirements. All pipe and drain connections are fitted with flexible bushes to ensure an airtight seal and good vibration isolation. All coils are fitted with an air vent and drain plug as standard. HEATING TYPES Nuaire can provide the following heating mediums: Hot water coils are available for low, medium and high pressure hot water and steam applications and are manufactured as described in coil types above. Electric The electric heater elements are designed for black heat operation with 80/20 nickel chrome resistance wire centred in a protected metal tube packed with magnesium oxide. The element tubes are copper coated mild steel tubular or finned to meet the particular application. The units are complete with safety cut outs with manual reset. The control system operation is from remote thermostat or step control with pre wired switching and overheat protection. Thyristor/SCR control can be provided.
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PRODUCT SPECIFICATION
Indirect Gas and Oil Indirect fired heat modules are suitable for natural gas, LPG or oil. Gas-fired modules are CE marked and comply with all relevant standards. A heavy gauge, high quality stainless steel (316 grade) combustion chamber / heat exchanger is available. Heater efficiencies will be in excess of 85% across the output range, condensing heater modules are also available to provide higher combustion efficiencies. For large output units, up to 890kW, a forced draught burner is supplied, installed with all controls to meet the particular specification requirements. Heaters are provided with full safety controls including gas pressure proving, flame detection, airflow proving and high temperature cut-out. Burner control can be provided as on/off, high/low/off or modulating as appropriate. COOLING A choice of chilled water or direct expansion heat exchangers are available and are manufactured as described in coil types on page 00 with the exception that the DX Coils have interlaced tubes staggered in the direction of airflow. FANS This section incorporates a fan and motor assembly to meet the specific air volume and pressure requirements for the application. A comprehensive range of fan types are available including centrifugal forward and backward curved fans, plug type, axial or mixed flow type fans. Special fan finishes can be incorporated to meet the particular specification and application requirements. The fan and motor assembly is mounted onto an independent sub frame with anti vibration mount isolation from the main unit frame and a flexible connection on the fan discharge preventing noise and vibration transmission. If direct drive fans are installed then anti vibration mounts would only be fitted as required dependant upon the fan selection and application. Motors will be cage rotor type with an aluminium or steel frame construction and will comply with current British and European standards. Motor sizes up to and including 5.5 kW shall be suitable for D.O.L starting, above 7.5 kW motors shall be suitable for StarDelta starting. Various methods of speed control are available as an option. Motors shall have Class `F` insulation to BS 2757 and shall be provided as standard with an IP54, TEFV enclosure.
Thermistor protection can be provided and shall be set to operate at not more than 120C and shall comply with BS 4999: part 72. The fan motor drive will be a pulley belt drive with taper lock pulleys used on motor ratings up to and including 30kW. Drives above 30kW shall have key secured pulleys. A minimum of two belts shall be used on each drive and shall be endless V belts manufactured in accordance with BS 3790 utilising `A, `B` or `C` sections. PLUG CENTRIFUGAL FAN Direct drive axial-centrifugal fans providing maximum performance with optimum efficiency. The fans are single-entry air intake with backward-curved blades. The impeller directly coupled to the motor shaft providing a space saving solution for simplifying installation and maintenance. Complete fan and motor assembly is supported by compressed anti-vibration mounting system. Wiring All AHUs be supplied non-wired. This maintains the integrity of the air handling unit as cable entries and connections can be properly protected and sealed. A full range of control accessories including damper actuators, pressure switches, valves, transmitters and signal conditioners can be fitted. ACCESSORIES Attenuation Sound absorbent elements are arranged within the unit casing providing a series of vertical splitters to suit the acoustic requirements. The splitter frames contain a faced fibrous infill that is non shredding, non combustible with a class 1 rating, non-hygroscopic and chemically inert. Perforated and melanex facings can be provided on request. Steam Humidification The steam humidifier has injection tubes with a steam jacket and condensate separator providing efficient operation and maintenance. The system provides clean sterile humidification without wetting and corrosion.
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B E NE F I T S
Nuaire Modular Supply Equipment is a range of components in modular form, which can be arranged in combination to supply fresh air, recirculated air or a mixture of both within a building. The air can be heated or unheated, filtered or unfiltered as required.
CHOICE OF MODULES
Modules are mainly of aluminium alloy and externally flanged for connection together.
HIGH PERFORMANCE
High performance mixed flow impeller.
WARRANTY
BOXER Modular Supply systems have a 00 year warranty.
COMPATIBLE ANCILLARIES
Louvred wall terminals, prefabricated curbs and soaker sheets are available.
Code descriptions
BM 6 - F W | | | |
1
1. = 2. = 3. = 4. =
3 4
INSTALLATION OPTIONS:
Terminal mounting skirt Aluminium Low Profile Terminal (available with filters). GRP Low Profile Terminal. Prefabricated Curb Roof Terminal skirt fixing screws Bend Module
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PRODUCT A BOXER Modular Supply C Classaire E Ecosmart BOXER Ecosmart Squrbo O OpusXBOX U Underbench Heat Recovery X XBOXER 55 XBOXER Custom AHUS XBOXER Heat Exchange XBOXER Heat Exchange Twin Fans XBOXER Run-around Coil XBOXER Thermal Wheel
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FOR MORE INFORMATION www.nuaire.co.uk FAN SELECTOR www.nuaire.co.uk/fanselector COMMERCIAL www.nuaire.co.uk/commercial SMOKE SYSTEMS www.nuaire.co.uk/smoke NATURAL VENTILATION www.nuaire.co.uk/naturalventilation RESIDENTIAL www.nuaire.co.uk/residential
NUAIRE LIMITED Western Industrial Estate | Caerphilly | CF83 1NA t +44 (0)29 2085 8200 | f +44 (0)29 2085 8300 | e info@nuaire.co.uk www.nuaire.co.uk
As part of our policy of continuous product development Nuaire reserves the right to alter specifications without prior notice. Telephone calls may be recorded for quality and training purposes.