Research
Research
Research
RESEARCH PROJECT SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE AWARD OF DIPLOMA IN PURCHASING AND SUPPLIES MANAGEMENT OF THE KENYA INSTITUTE OF MANAGEMENT
MARCH 2011
DECLARATION Declaration by the Student This research project is my original work and has not been presented to any other examination body. No part of this work should be reproduced without my consent or that of Kenya Institute of Management
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Declaration by Supervisor This project has been submitted for defense with my approval as the Kenya Institute of Management Lecturer.
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DEDICATION This research project dedicated to my family members who encouraged and supported my course. Again to my close friends, as a token of appreciation for their support, patience and understanding throughout the duration of this course. To you all I say thank you.
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ACKNOWLEDGEMENT First I give thanks to God for giving me strength and divine wisdom throughout my time of study. I give thanks also to the Kenya Institute of Management for according me such an opportunity to train and develop managerial skills with them. Thanks to all those lecturers who were involved in developing and shaping my destiny. Special thanks to my lecturers, my researcher supervisor Mr. J. Mwangeka for his unlimited guidance throughout the time of this research. Last but not least, I would like to thank my parents, brothers and sisters for without their encouragement and support, I would not have completed this study. Finally, I thank the entire management and staff of Kenyatta National Hospital for allowing me to use their company as the case study.
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ABSTRACT The purpose of the study was to investigate the effects of information technology on inventory management in health care organization in Kenya with specific reference to Kenyatta National Hospital. The objectives of the study were to: determine the effect of quality control in inventory management. Examine the contribution of customer satisfaction in inventory management, examine the contribution of better data processing in inventory management and establish the effect of reduction of operations cost in inventory management. A descriptive research design was adopted in the study. The researcher used descriptive research design as it is the most applicable as the problem has been defined specifically. Stratified random sampling was employed to select a sample size of 60 respondents from a target population of 6000 respondents. Stratified random sampling was used during sampling as it was very appropriate since it is not biased hence it gave every member of the population an equal chance to participate in the research study. The researcher used questionnaires to collect data. The questionnaires were designed and pre-tested to determine the validity and reliability before being used in the actual study. The findings of the study were; quality control was good and closely monitored by the management at all stages thus ensuring efficiency and effectiveness of services. Better data processing improved inventory management due to computerization. Improved documentation was an indication of proper inventory management that resulted from customer satisfaction and management needs to check and follow up operation costs so that goods supplied are of the right quality, quantity and price. The research recommendations were; any defects should be monitored and corrected on the spot and set quality standards in the organization. Customer satisfaction should be guaranteed by all health care institutions. Abolish use of manual data processing and should have backups for better data processing and organizations should lower they operations cost in order to survive in the current competitive business world. Further study to be done in similar area to cover other factors and how to assist implementing of strategic methods or techniques in inventory control management.
TABLE OF CONTENTS
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LIST OF TABLES
LIST OF FIGURES
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LIST OF ABBREVIATIONS
KNH LPO KIM ISO ICT IT MOH WIP JIT TQM KEBS MSA EDI CD-ROM MSA DPSM PDF Kenyatta National Hospital Local Purchase Order Kenya Institute of Management International Organization of Standardization Information Communication Technology Information Technology Ministry of Health Work-in-progress Just in-time Total Quality Management Kenya Bureau of Standards Mombasa Electronic Data Interchange Compact Disc - read only memory Mombasa Diploma in Purchasing and Supplies Management Permanent Data Formatting
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Quality
Quality is a function of excellence value or grade as determined over a period of time by society generally or by designated bodies in specialized fields.
Suppliers
Suppliers are individuals or businesses that provide goods or services to vendors in return for the agreed upon compensation
its use of microelectronics based combination of computing and telecommunications. A raw material is something that is acted upon or used by or by human labor or for use as a building material to create some product or structure
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CHAPTER ONE INTRODUCTION OF THE STUDY Introduction This chapter contains background of the study, statement of the problem, objectives of the study, research questions, significance of the study, limitations and the scope in that order. Background of the Study Information Technology is defined as the acquisitions, processing, storage and dissemination of vocal, pictorial, textual and numeric information by a microelectronics based combination of computing and telecommunications. The major components of IT are therefore computer and telecommunication. Computer is a device which is capable of automatically accepting data, applying sequence of process to the data and applying the results of these processes, while telecommunications is concerned with the transmission of information over distances by such means as electronic signals, a long conductor, light signals a long optical or by radio waves. (Lysons 1996). A research was carried on how information technology had brought enormous offer on every aspect of business James (2006). He argues that information department had transitioned from a back office support function to an integral planning mechanisms for designing what must be E-supply and E-business model that will ensure future viability for the firm and its position in value chain. He added that in todays environment new Etechnology software appears virtually overnight and begin attracting traditional companies that have been late in developing a cyber channel of customers response. He further said that the use of information technology collaboration with supply chain partner to design new business models with great response to customers demand. Technology is the most dramatic force that is now shaping the destiny of business. According to John (2004) the much heralded "information age" has arrived swiftly. Change of technology can render some product/ service obsolete. 1
New technology replaces an older technology in order for efficiency to be attained, quicker innovation should be exercised. According to McCathy, (1994) underlying any economic environment is its technological base, technical skills and equipments which affect the economic resources which are converted into output. Technological development affect information communication technology (ICT) into two ways:- new processes and new procedures. Computers also allow more sophisticated planning and control. These process changes are accompanied by an exiting explosion of high tech products. Inventories are stock of materials of any kind stored for future use. Inventory control is a technique required to maintain work in progress and finished products. improve on the corporate cash flow and return on investment. American Accounting term refers to inventory as the value or quantity of raw material, components, assemblies, consumables, work-in-progress (WIP) and finished stock that are kept or stored for use as the need arises, (Lysons 1996) Lack of comprehensive inventory control management technique often causes customer levels to drop hence failing the programmes Lyson (2000). Therefore in order to satisfy customers and to achieve the corporate objectives, organizations need to manage inventory in a cost effective manner. In order to achieve this, materials manager must migrate from the methods of eyeball inventory control that is; a method where a manager stands in the middle of the store looks around, and if he happens to notice that some items are out of stock, they are ordered. Such kind of inventory control is very expensive to the company and it causes stock outs that brings loses of sales, increases backorder costs, delays cash flow and accelerates loss of customers. therefore the general objective of inventory control is to maintain stock levels so that the combined costs are at minimum, and this can be done by establishing two factors, when to order and how many to order. Inventory planning is therefore a critical operation which needs better management in order to
According to Lysons (1996), inventory control is defined as the techniques used to ensure those stocks of raw material or other supplies work-in-progress and finished goods are kept at levels which provide maximum service levels at minimum cost. The approaches include continuous review of excess and obsolete inventory, which involves evaluating inventory status on regular basis. In order to keep abreast of changing conditions after stock levels have been established, stock should be carefully reviewed at suitable intervals to ensure the system of stock control is not rendered ineffective (David 1994). Material requirement, planning approach (MRP) is a product oriented computerized technique carried at minimizing inventory and maintaining delivery schedules. It aims at synchronizing ordering and delivery between the purchase and the supplier to the advantage of each to overcome material shortages due to emergencies and late delivering. The approach ensures that items are available when wanted and not before, this minimizes inventory and maintain delivery schedules Kenneth (1996). dependent. According to Lysons (1996), just-in-time (JIT) purchasing is an inventory control whose goal is to maintain just enough materials in just the right place on just the right amount of product. It originated in Japan in 1950s, as he observed the benefits of JIT as low inventory costs, fast detection and correction of unsatisfactory quality and reduced inventory of purchased parts, raw materials and finished goods. When inventory moves so fast that firms, essentially hold zero inventory on hand, they follow the system known as lean supply chain which is a combination of JIT transportation. All three elements combined to create supply chain that minimizes inventory investment and eliminates wastes. JIT system does not tolerate high inventory levels. MRP is an approach to stocks and scheduling that is widely used in situations where demand is
According to David (1994), JIT is based on elimination of waste where possible. JIT is a pull system in the sense that replenishment is triggered only when the a mount available reaches a certain level and stock is pulled through the system only when needed. ABC analysis/pareto analysis approach, Lyson (1996) states that ABC analysis is the application to stock that majority of inventory value will be represented by relatively few items, while the percentages will vary between organizations. approximately segmented in the proportions as below. Table 1:1 ABS Analysis of Inventory Category (usage) A. High value B. Moderate value C. Low value Approximate % of inventory Approximate % of usage value 10 30 60 60 30 10 Inventory will be
Source: Lysons (1996) It is further stared that tight control should be exercised over category A and possible B and less to category C, ABC analysis is simply the refinement of the idea of the, being two categories of stock into a series of three categories widely employed. Category A items are small in number, high in usage value and needs high control. Category B is medium in number, medium usage value and needs moderate control. Category C is high in number, low usage value and many. It is suggested that is not appropriate to be highly concerned with control of category C items because they are many and trivial from the financial point of view.
The action level approach according to David (1994), the basic method of controlling stock quantity is by means of fixing each commodity stock levels that are recorded in the stock control system and subsequently used as a means of indicating when some action is necessary. They include: minimum stock level, reorder level, danger level and maximum stock level. Inventory is grouped as: finished goods which are ready for dispatch, primary inventory that is raw materials work in progress and finished goods. Support inventories for example, consumables, that is all supplies in an undertaking that are classified as indirect and which do not form part of a saleable product. Raw materials, that is, unprocessed state waiting conversion into a product. The inventories are routine inventory; that is, stock that are held, replenished and depleted in the normal course of business, buffer stock these stocks are held on just in case basis are intended to be draw upon if anything goes wrong with the proper control of the routine stocks, insurance inventory these are items usually of a high value or long lead time or both which are held incase some breakdown occurs which can only be remedied by calling these materials rapidly in use, Work-in-progress materials in a pay finished or partially assembled state are held, seasonal stocks - these are held over and above normal stocks to cope with expected higher demand at certain and redundant stocks most organizations however, well regulated have small stocks of materials, which are of no use to the organizations. The economics of inventory management is determined by an analysis of the cost incurred in obtaining and carrying inventories. Analysis is based on acquisition costs, holding cost and cost of stock outs. Acquisition costs analyses imply some costs in ordering irrespective of the quantity of orders, this includes preliminary costs, placement costs and post placement costs. In practice, it varies with the complexity of the order and seniority of staff involved,
whether order preparation is manual or computerized and whether repeat orders cost less than initial order. Holding costs are costs related to the value of inventory and costs proportional to the physical characteristic of inventory. Cost of stock outs is the cost of being out of inventory. It comprises of costs of idle time and fixed overheads spread over a reduced out put. Where the costs of individual stocks outs are computed, these should be expressed in annual figures to ensure compatibilities with acquisition and holding costs. Monczka etal (2002) reasoned that one of the draw backs of holding excessive inventory is the effect it has on a firms working capital. If we hold excessive inventory, then founds are tied up unnecessarily which could have been used more productively elsewhere. These costs include; Unit costs which is the price a firm pays for spare parts ordered, Ordering costs, which are costs, connected with acquiring materials, Quality coast, which helps to identify the causes of problems, Other costs including packing costs and transportation costs and Carrying costs, which reflect cost of capital, cost of storage and cost of obsolescence, deterioration and loss. David etal (1994) had the usually approach to the control of inventory as the control of inputs to the stores. Irrespective of the inventory control employed, the stock controller must consider: availability of supplies determined by delivery period taken by the supplier, frequency of delivery that is, the geographical location of the source of supply or nature of the material affects the size and frequency of deliveries, rate of issue based on meeting the practical needs of the operating functions, price discounts for quantities which influences the quantity purchased, probable requirements for future consumption indicated by past performance, unit of issue, which should be employed consistently in ordering and provisioning procedures, allocations where specific quantities of stock are set aside for special jobs or capital projects, this most be taken into account when controlling the amount n stock if the materials are also used for other purposes and cost
of ordering items should be ordered in sufficiently large quantities to avoid unreasonable expense in preparing large number of small orders. Management is a set of activities directed at the efficient and effective utilization of resources in the pursuit of one or more goals. performance to be superior in the relevant field. Management is working with human, Management is the principal activity financial and physical resources to learn and acquire ability to translate knowledge into that makes a difference in how well organization serve people affected by them. How successful an organization an organization achieves its objectives and satisfies social responsibilities as well as how an organization will probably achieve its goal. Trustworthiness as we see it primarily stems from ethical and consistent organizational behavior. Building competence in supplier relationship is about developing suppliers skills, experience and creativity. Profile of Kenyatta National Hospital Kenyatta National Hospital (KNH) is the oldest hospital in the country founded in 1901 as the Native Civil hospital and then King George VI in 1952. It is currently the largest National referral, teaching and research hospital. The national hospital is the Moi Teaching and referral Hospital in Eldoret. Following the KNH Board Order of 1987 contained in the legal Notice No.109 (Kenya Gazette Supplement No. 23 of 10th April 1987) Kenyatta National Hospital was established as a state corporation under the State Corporation Act. According to the legal Notice the function of the hospital were stated as follows: To receive patients on referral from other hospital or institution within or outside Kenya for specialized health care. To provide facilities for medical education for the University of Nairobi and for research either directly, or through other cooperating health institutions. To provide facilities for education and training in nursing and other health and allied professions and to participate, as a national referral hospital in national health planning. KNH has a board with a responsibility of administration management and development of the hospital. 7
The board comprises 11 members and the Hospital Director is the secretary of the board. The committees are: Finance/Tender Board Committee, Maintenance and Development Committee and Establishment Committee. KNH has turned 104 years and it had its Centenary Celebration in 2001. The Hospital was built to fulfill the role of being a National Referral and Teaching Hospital, as well as to provide medical research environment. Established in 1901 with a bed capacity of 40, KNH became a State Corporation in 1987 with a Board of Management and is at the apex of the referral system in the Health Sector in Kenya. It covers an area of 45.7 hectares and within the KNH complex are College of Health Sciences (University of Nairobi), the Kenya Medical Training College; Kenya Medical Research Institute and National Laboratory Service (Ministry of Health MOH). KNH has 50 wards, 20 out-patient clinics, 24 theatres (16 specialized) and Accident & Emergency Department. Out of the total bed capacity of 1800, 225 beds are for the Private Wing. There is a Doctors Plaza consisting of 60 suites for various consultant specialties. The hospital offers a wide range of diagnostic services such as Laboratories, Radiology/Imaging and Endoscopy among other specialized services. The average bed occupancy rate goes to 300%. In addition, at any given day the Hospital hosts in its wards between 2500 and 3000 patients. On average the Hospital caters for over 95,000 inpatients and over 600,000 out-patients annually. Statement of the Problem Kenyatta National Hospital the largest referral hospital where most patients from different parts of Kenya are referred to incase of any complications is faced with inventory management problems. According to procurement records, delivery and supply of products such as drugs, equipments, hospital materials, were never received in good time. This is because of inefficiency in inventory management hence causing unnecessary delay in the hospital operations. There have been complains on how patients are kept waiting on the queues for very long time close to four hours either to see the doctor, or to be admitted, or to be given drugs (Mboya 2008).
On the other hand, frequent emergencies caused by road or fire accidents can not be ignored as doctors have to attend to emergencies first thus making process even more worse. Although efforts have been made to ensure effective inventory management through use of information technology process in the hospital is upheld, there are still some drawbacks. It is therefore as a result of these drawbacks (quality control, customer satisfaction, better data processing and reduction of operation costs) that this study will try to investigate how they affect inventory management process in public sector in Kenya.
Objectives of the Study General Objective The general purpose of the study was to investigate the effects of information technology on inventory management in healthcare organizations in Kenya. 1.4.2 Specific Objectives of the Study
The study aimed (i) (ii) (iii) (iv) To determine the effect of quality control on inventory management in To examine the contribution of customer satisfaction on inventory To establish the contribution of data processing on inventory management To assess the effect of reduction of operations cost on inventory healthcare organizations in Kenya. management in healthcare organizations in Kenya. in healthcare organizations in Kenya. management in healthcare organizations in Kenya.
Research Questions The study answered the following questions:(i) (ii) (iii) (iv) To what extent does quality control affect inventory management in healthcare organizations in Kenya? How does customer satisfaction affect inventory management in healthcare organizations in Kenya? What is the effect of data processing in inventory management in healthcare organizations in Kenya? How does reduction of operations cost affect inventory management in healthcare organizations in Kenya?
Significance of the Study Organizations The study is of great significance to the various institutions since has established the major challenges facing procurement officers in todays organization. The study has highlighted a full description of these factors, their causes and how they affect procedures, this will make it possible to pinpoint the crucial areas that need much attention when executing public procurement activities, this will influence government organizations to effectively implement appropriate solution that will eliminate the most of organization procurement practices. Procurement Team The study will have a great impact towards creating foundation for development of effective procurement strategies that will help the procurement team in carrying out their daily activities. Procurement officers will know how to handle the challenges facing them therefore will lead to effective planning and running of the organization.
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The General Public The study is of great significance to the general public since it explains the pros and cons of information technology on inventory management to the procurement in organizations. Unnecessary delays affecting the procurement officers and those factors that have been creating pressure to the other organization departments will now be dealt with amicably.
Scholars and Research Students The study is also of great significance to various scholars, students and researchers who might be involved in procurement research activities, the documented report of this study will be easily acquired from the library and it will equip the learners with more knowledge and skills on problems facing the procurement in todays organization. This will lead to development of further research activities that will address other factors that will not be addressed by this study and hence providing more effective solutions to effectively handle procurement challenges.
Limitations of the Study Uncooperative Respondent Cases of uncooperative respondents were experienced by the researcher and this affected achievement of a high response rate. As a result, it led to a number of questionnaires not being returned from some of the respondents who failed to voluntarily participate in answering of the questionnaires. To this effect, researcher was forced to engage the respondents in a brief interview to let them know the importance of this study as a strategy to avoid lack of cooperation.
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Confidentiality and Sensitivity Confidentiality and sensitivity of the study posed a major limitation since most of the respondents were barred by the organization confidentiality policy to expose some of the internal organization matters. The respondent also feared that the findings might be used as a weapon to terminate their employment contracts. The researcher assured the respondents of the confidentiality of the information to fight the fear in them. Opinions and Biasness The individuals who were involved in answering the questionnaires answered the questions based from their opinions but not from the existing facts in the organization. This made some of the respondents to be biased. The researcher therefore had to employ qualitative techniques to select and document, reliable and accurate findings. 1.8 Scope of the Study
The study was limited to the study of inventory management of the organization in relation to quality control, customer satisfaction, better data processing and reduction of operation costs. The research was carried out at Kenyatta National Hospital organization headquarters. The hospital is situated in the western part of Nairobi city, 1.5 kilometers from city centre, off Ngong Road. KNH headquarters has a staff population of 6,000 employees. These employees fall in various categories, from subordinates staff, cleaners, operators, nurses, Doctors, assistant and the top management. This study took a period of four months effective December2010 March 2011 to complete the entire research work.
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2.1
Introduction
This chapter contains a reviewed literature on effects of information technology on inventory management. Extension literature has been reviewed on specific objectives of quality control, customer satisfaction, better data processing and reduction of operations costs. 2.2 Review of Past Studies 2.2.1 Quality Control
In its broadest sense, quality is a degree of excellence: the extent to which something is fit for its purpose. In the narrow sense, product or service quality is defined as conformance with requirement, freedom from defects or contamination, or simply a degree of customer satisfaction. In quality management, quality according to (ISO 9000:2000) is degree to which inherent characteristics fulfills requirements. Quality has different meanings depending on the product and also to different people. The concept of Quality on anything, may it be a product or service has to do with psychological expectation of the users/consumers towards performance or achievements of the desired results. Against this background there must be knowledge of the expected results against some benchmark. All those planned and systematic action necessary to provide adequate confidence that a product or service will satisfy given requirements for quality. As defined in ISO 9000:2000 it is part of quality management system focused on providing confidence that quality requirements will be fulfilled. Quality is the result of a comparison between what was required and what was provided. It is judged not by the producer but by the receiver. The judgment can be made of an intention, as is the case when selecting suppliers, or an output, as is the case when purchasing a product or service. It is a criminal offence under 13
The Standards Act, Cap 496 of the Laws of Kenya, to display the Diamond Mark of Quality without a current and valid permit issued by KEBS. According to Sorrensed (1980) quality is whatever customers expect to be and what they say it is. He proposes that a compromise in quality results in heavy losses for the company. A product or a service that fails to meet this will cost the company in terms of repair cost or making amendments to the product and the company will add the cost of making amendments to the customers. Soaners and Angus (2004) stated that quality is a degree or grade of excellent or worth; it is any kind of property that exists as magnitude or multitude. Total quality management (TQM) as mentioned by Thomas (1995), is where there is a defined culture of quality awareness and quality improvement in every department and at every level in the organization. Organizations practicing TQM have a long-term commitment to quality and consider quality to be core value of the organization. They take an external view of quality as compared to traditional western internal view. Responsibility of operation is to run the quality process at optimal effectiveness to meet quality goals under operating conditions. However due to deficiencies in the original plan the process fails to achieve the optimal point leading to chronic waste. Since the waste is inherent it proves that the operating system are unable to get rid of it instead they carry out quality control to keep the waste from getting worse. Usually quality control is essentially the activities and techniques employed to achieve and maintain the quality of a product, process or service. According to Strategic Management Journal Volume 16, (1995) as a pervasive part of business thinking as quarterly financial results and yet TQM`s role as a strategic resource remains virtually unexamined in strategic management research. Drawing on the resource approach and other theoretical perspectives. This article examines TQM as a potential source of sustainable competitive advantage reviews existing empirical evidence and reports findings from a new empirical evidence study of TQM performance consequences. 14
The findings suggest that most features generally associated with TQM such as quality training, process improvement and benchmarking do not generally produce advantage but that certain tact, behavioral, imperfectly, imitable, cultures such as open culture, employee empowerment and executive commitment can produce advantage. The author concludes that these task resources and non TQM and techniques drive TQM success and organizations that acquire them can out perform competitors with or without accompanying TQM ideology. As stated by Lucey (1995), most products are established as of four performance levels: low, average, high or superior. Performance quality refers to the level at which the products primary characteristics operate. The important question then is whether offering higher product performance can produce higher profitability. The strategic planning institute studied the effect of higher relative product quality premium price; they benefit from more repeat purchasing, consumer loyalty and positive word of mouth and their cost of delivery, more quality were not much higher than for business units producing low quality (Kotler 2000). Quality link to profitability does not mean that the firm should design the highest performance level possible. There are diminishing returns to ever increasing performance. The manufacturers must design a performance level appropriate to the target market and competitors performance levels. A company must also manage performance quality through time. Three strategies available: the first where the manufacturers continuously improve the product often produces the highest returns and market share. The second strategy is to maintain product quality at a given level. Many companies leave their quality unaltered at its initial formulation unless glaring faults or opportunities occur. The third strategy is to reduce product quality through time, some companies cut quality to offset rising costs while others reduce quality deliberately in order to increase current profits although this course or action often hurts long run profitability (Cole 1996).
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Quality control involves monitoring to ensure that defects or potential defects are spotted. Thus it has to do with defect detection and correction achievable through inspections and setting quality standards at the design stage. It uses a series of inspections and tests to check that the planned quality is actually achieved hence emphazing on controlling after occurrence. Standardization plays an important role. It emphases on quality assurance where defect prevention through putting in place quality systems that will ensure quality products are produced. This gives a customer a guarantee of quality be measuring product conformance with process and performance specifications (Martin 1990). According to Sorenson (1950) quality control benefits the organization in several ways. Suppliers quality control system reduces the buyers inspection cost and his confidence in the reliability of the supplier increases. Minimum possible rejection and wider acceptance of the supply is made possible by good and effective quality control system. Goodwill of both vendor and purchaser goes high as there are fewer difficulties and problems in the market for the quality product and sometimes inspection at the purchasers end is eliminated if with each consignment the vendor certificate and statistical data regarding the quality of supply is enclosed. Quality products enable the organization gain popularity and large market share. Market share analysis evaluates a companys performance in comparison to that of its competitors. Sales analysis may show a healthy increase in revenues but this may be due to market growth rather than can improved performance over competitors. It should be recognized that a market share decline is not always a symptoms of poor performance. This is why outcomes should be compared to marketing objectives and performance standards (Jobber 2007) Some companies want to maximize their market share. They believe that a higher sales volume will lead to lower unit costs and higher long run profit. Datta (2006). Market share has been used to describe and analyze an industry and the participants therein. These can be specific or broad measures. They may focus on the product and quality.
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Such as performance data versus specifications, percentage of product returns, and number of customer complaints Irrespective of the system of stock control in use, it is clear that, if large quantities are ordered on an infrequent basis, then the risk of being out of stock will be dismissed and the cost of acquisition will also be reduced (Jessop 1994). These costs will be offered by the higher average investment in stock leading to greater stock hold costs. Jessop (1994), went further and said that if a policy of ordering little and often is adopted, then stock holding costs will be reduced while ordering or acquisition costs rise. The possibility of running out of stock may also be greater. To reduce ordering costs due to frequent ordering and minimize stock holding costs due to large quantities being ordered, an optimum order quantity is set to be ordered after a certain period of time. This solves the problem of understocking and overstocking Figure 2.1 Optimum ordering quantities
Cost of storage EOQ Source: Jessop (1994) Quantity Ordered Cost of ordering
Cost
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2.2.2
Customer Satisfaction
According to Gearson (1993), he said that all things done to achieve excellent quality and services are unimportant if the customer is not satisfied. He defines the customers satisfaction as the perception that his or her expectations have been surpassed. He recommends asking customers what they want at all times thus fulfilling their expectations. The concept of customer service and care defines the link between sales, service and satisfaction. The scholar focuses on the importance of providing superior customer service and royalties and their earning indefinitely. A customer is satisfied when his or her needs, real or perceived are met or exceeded. Quality customer service is however what the customer perceives as quality before one can measure how well they are providing customer service; one needs to have a customer system in place, Sorrensed (1950). This will only succeed when there is total management commitment. This commitment must begin at the top i.e. from the chief executive, Managing director, chairman or the owner. They must develop and communicate a clear vision of what the service quality is going to be and how it will be implemented. He further says that everything possible must be done to know your customers intimately and to understand them totally. This means knowing their likes and dislikes in regards to the business. The changes they may want you to make, their needs, their wants, expectations for now and the future, what motivates them to buy or change in suppliers and what you must do to satisfy them, retain them and make them loyal should conform to the standardization set. Customer service quality performance results in customer satisfaction and loyalty could be provided by competent qualified staff therefore once hired they should be trained extensively to provide superior customer service. Customer problems, as observed by Martin (1990) should be turned into opportunities for customer care. Roots of common problems and complaints are removed and the system actually improves in the process. The organization should identify the strengths and 18
weakness in the purchasing and supply system; it should also describe exactly how customers would be treated. As proposed by Sorrensed (1950), for customers to be satisfied one has to solve their queries courteously and promptly. To him the issue of company attitude towards the customer is the key. He proposes that the company should make promises it can keep because the more promises it keeps the more the customers accept. Kottler (2001) suggests that in order to produce and deliver customer satisfaction two concepts must be in place that is the value, chain and supply chain. Value chain is a tool used to create more customer value. Each firm has a collection of activities performed to design, produce, and market, deliver and performs the firms products. It has the five primary activities and four support activities. Primary activities include inbound logistics operations, outbound logistics, marketing and sales and services. The support activities include procurement, technology development, human resource and firms infrastructure for all these activities to succeed there should be co-ordination between departments hence creating an enabling environment for acquisition of the ISO 9000 series certificate. According to Porter (1996), he developed a powerful framework for analyzing both private and public institutions and formulating appropriate competitive strategies. He came up with a model that identifies the forces that determine the intensity of competition in a given company and therefore profit potential. The four forces highlighted in the model are rivalry among existing firms, threats of new entrants, threat of substitute products and the bargaining power of the supplier. Management should carefully analyze these factors when a competitive strategy is being formulated with a mind of meeting ISO standards. Porter (1996) points out that the key success strategy is to develop a position that is invulnerable to attack from these factors as much as possible. He went further with strategies that he called generic strategies that tend to insulate firms from damaging effects of the competitive forces. These strategies are viewed as general approaches to out perform competitors in any company and to enable the industry to compete internally.
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Focus-this has to do with concentrating on specific buyer, group and segment of the product line or service line area whereas the low cost and differentiation strategies aim at achieving fewer goals that meet the local standards in terms of operations. Company wide the focus or niche approach concentrates on servicing a more narrowly defined market. The bottom line is that the firm can serve a limited market more efficiently than those companies that are competing more broadly. Focus is whereby a company pays attention to specific market segments. According to Baker (1989), he ranked the critical success to product factors influencing competitiveness as; performance in purchasing, operation, reliability and sales price. He stated that the new competition is not between what companies produced in their company but between what they add to their company output in form of customer service, financing and other things that people value hence enabling the company meet the determinants of acquisition of ISO series certificate. The only true measure of acceptable quality is customer satisfaction, which takes into account both objective and subjective interpretations of the needs and expectations of customers. If customers are satisfied with the products and services offered, the organization has not only correctly interpreted customer needs and expectations but it is also providing products and services of acceptable quality. 2.2.3 Data Processing
Data processing is how raw information is manipulated in order to produce a result. The result may lead a better understanding of a problem or a situation. Data processing is a very essential aspect of businesses all over the world. The success of a business depends on how the volumes of data generated are handled and interpreted. There are six stages of data processing. These include collection of the data, preparation of the collected data for processing, data input, processing, output and interpretation of the data and finally storage stage (Wingand 1995).
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For the data to be available it should be collected. Collecting data can be very time consuming and at certain time boring. It is a process that most employees will want to run away from. It may involve travelling or having to sit for a long time. A lot money also goes into data collection. After data is collected, it should be prepared for processing. Raw data cannot be processed. In todays world, computers are the main tools of data processing. The data collected should therefore, be prepared for the computer. There should be codes assigned to each type of response or phenomenon. This is quite technical and if not well done, the results will not be valid. The third stage is the input stage. This is another time consuming process in data processing. For large companies, a lot of people are needed for several days to have this work done. The cost involves is so high and therefore, many businesses are resorting to outsource for this purpose. In that way, they save cost. The volume of data that must be entered in a day is so huge that people have set up data entry companies for that purpose. There are many others who are freelancing in this area. Data entry does not require much education. It is a simple process. What is required is speed and accuracy (Wingand 1995). After the input is over, then comes the time for the processing itself. This is the time various means and methods are used to manipulate the inputted data. In the past, when computers were not available, or when they were not common, people had to do this. It was then a herculean task. However, with an advent of computers the process is now very easy. Many software programs are available for processing large volumes of data within very short periods. Some are general while some are for specific industries and processes. Computers have made data processing at this stage very easy. A click at a button is enough to produce the content. The importance of data processing is to provide information that will guide future company policies. That makes output very important. 21
When the output is available, it should be interpreted in a way that makes it useful for the company. Without interpretation the company does not benefit from the whole process (Wingand 1995). The last stage in data processing is storage. The data inputted, and the result of the process must be stored in a safe manner. This will enable it to be used another time. If the process is not stored, there will not be a good ground for future comparison.
According to Jessop (1994) the operation of the stores functions and the control of stock cannot be performed in an efficient manner without some means of capturing and storing information and a facility for the analysis and use of this information. Stock records are expected to maintain particulars of receipts, issues and balances remaining in stock for each individual item and in the store house from day to day. Jessop points out the following reasons for maintaining records; to indicate the amount of stock of any item at any time without it being necessary for the stock to be counted physically, to establish a link between the physical stock and the stores accounts, to provide a means of provisioning, to supply information fro stock taking, to provide a method of information store house staff of the location of goods in the store house and to serve the purpose of price list. In electronic data processing, the whole process of working with electronic documents can be divided into three basic stages creation, transmission (delivery to designated individuals, publications,) and storage. For the first stage, the Word Document format has a definite advantage. The text processor Microsoft Word is the clear leader in the field of software used for the creation of documents, which is installed on practically every office computer. It is easy to use, possesses a wide range of functions, and, for all intents and purposes, has long ago transformed into the de facto standard. At the same time, fully featured editors for the creation of PDF files simply do not exist. Even professional versions of Adobe Acrobat allow you to make only minimal changes to an already existing document (for example, to fill out a form, add commentary, etc.). 22
In other words, in order to receive a file in the PDF format, you need to create it first in any other format, and then after that convert it into PDF with the aid of some kind of software. Naturally, for the end user, this is not very convenient (OBrian 2004). At the next stage, however, all the benefits turn out to be on the side of the PDF format. Let's examine these in more detail. The first benefit, of course, is platform independence. It is not important which computers are in the offices of your partners and which operating systems they are running. It is not important, what software is installed for reading PDF files. In any case, they will be able to view, and, if necessary, print documents in precisely the needed form. While using the Word Document format, it is better if both parties use the same version of software. Frankly speaking, the same problem with versions for reading format files applies to the PDF format as well. However, you need to take into account that this software is free. Therefore, a new version, if the need arises, can always be downloaded from the Internet. A second advantage of PDF is that the software for viewing files saved in this format is free. Any person or any company can, absolutely free of charge, download the program Acrobat Reader from the Internet, and use if for working with electronic documents. This is especially convenient in the case of a one-way exchange of information. A third advantage of the PDF format is that sending files to partners or clients is safe. The fact is, documents created by Microsoft Word often become the carriers of various viruses. In addition to this, it is sometimes necessary to use built-in defense against unauthorized access. In this regard, PDF has some advantage, insofar as its specifications were investigated by many independent software developers and experts in the field of information security, who confirmed the absence of vulnerabilities and backdoors (OBrian 2004). PDF has yet another, fourth advantage. The PDF format is standardized by the ISO (International Organization for Standardization) for the archival storage of electronic documents and exchange of information between companies.
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In addition, the representatives of Adobe have announced that they plan on sending the specifications of the latest version of its format to the Association for Information and Image Management (AIIM), which intends to promote it as the general international standard for the implementation of electronic data processing. If this takes place, which is highly likely, the use of PDF technology for electronic data processing will be institutionalized worldwide. All these benefits of the PDF format are also relevant for the third stage of data processing, the storage of electronic documents. In such a way, a very interesting situation is apparent. On the one hand, it is best to create documents in the Word Document format. On the other hand, for sending and storing such documents, PDF is the most suitable format. It is possible, of course, to choose any other technology and come to terms with its disadvantages. However, it is better to use a combined data processing approach: create files in the Word Document format, and prior to sending them or submitting them to an archive, convert them into PDF. This allows one to enjoy all the pluses of both technologies and avoid their minuses (Turban 1994). 2.2.4 Reduction of Operation Cost
In todays competitive business reality, companies must lower their operating costs and increase productivity just to survive. Yet, many companies are reluctant to upgrade their computer system, remembering their past experiences and not want to incur new expenses. The tools and technologies exist but a fear of change prevents some manufacturers, distributors and retailers from making the cultural change that is needed to use a new technology to improve how their business operate. What they fail to realize is that having aging software will result in higher operating costs company-wide and excess inventory in the warehouse meaning a decrease in bottom line profits (OBrain 2004). Having an un-automated warehouse resulted in poor inventory control, incorrect shipments and large numbers of returns. When new inventory was received, shelves were consolidated and the computer records were not properly updated. 24
This resulted in inventory being misplaced and new inventory being bought. As a result of these issues, the company ended with excess inventory that cannot be sold. This increase operating cost yet with computerization, operating cost are automatically reduced. Automating the warehouse automatically leads to reducing operating costs and improving the company bottom line profit. When the warehouse is automated, newly received inventory is scanned and computer files are updated in real-time mode resulting in data instantly available to everyone company-wide. Secondly, consolidating shelves will be easier and more efficient as your real-time computer files will reflect both the consolidated and new inventory location and quantity. Thirdly, you will be able to find misplaced inventory and prevent it from collecting dust. Fourthly, less shipping mistakes and returns will be made as picked inventory gets scanned for accuracy. At the staging area before being packed again, it gets scanned and verified confirming that the correct products and quantities are being shipped to the right customer. Finally, labour cost will be dramatically reduced. Since automating your warehouse will create a more efficient and effective inventory environment, you can quickly reduce the size of your inventory management department or transfer them to other areas of the company where they are much more needed. Another excellent way to lower your labour and operating costs and increase sales and the bottom-line profits is to effectively use the web (Sandoe 2001). Internet-based EDI links can be less costly than the traditional leased lines and value added services regard network access and data transmission. As a result, the break even point in terms of transaction volume becomes lower, especially favoring smaller organizations. the special features of the internet and the web based allow the development of interactive applications, enhanced by a graphical user interface with full multimedia support, and thus enable the communication of complex information. A growing number of internet based online auctions and bidding systems supports the negotiation phase by proving a simple negotiation mechanism confined to price alone. Their success is a testimony to the ease with which the internet connects a large number of dispersed users.
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According to Jessop (1994) the operation of the stores functions and the control of stock cannot be performed in an efficient manner without some means of capturing and storing information and a facility for the analysis and use of this information. Stock records are expected to maintain particulars of receipts, issues and balances remaining in stock for each individual item and in the store house from day to day. Jessop (1994) points out the following reasons for maintaining records; to indicate the amount of stock of any item at any time without it being necessary for the stock to be counted physically, to establish a link between the physical stock and the stores accounts, to provide a means of provisioning, to supply information fro stock taking, to provide a method of information store house staff of the location of goods in the store house and to serve the purpose of price list. Therefore, poor record keeping affects inventory control as receipts or issues records are not kept therefore no indication of stock at any time which can lead to under stocking or overstocking Internet search engines help users find items by suing keywords supporting the information phase, in particular to find new sources or to fulfill unexpected requirements. Internet-based catalogs allow buying organizations to browse, search and place orders online. The combine and extend many features of existing channels, such as the rich content of printed catalogs, the convenience and intimacy of on-line shopping and the sophisticated searching capability of CD-ROM catalogs. 2.3 Critical Review James (2006), argued that the use of information technology has facilitated sharing of information and collaboration with supply chain partner. He explained that there is need for developing an E-supply and E-business model to ensure future viability of the firm and its position in the value chain. However, he did not mention the constraints in implementation of the system. Ayub (2005), found out that data processing is made better by using computerized inventory management. Using computers to capture information and then kept in flash disc would make it easier for future retrieval or some information stored in pdf . Ayub 26
outlines that it was necessary that all organizations use computers for better data processing rather than the manual process of record keeping. Gordon (2004) highlighted that inventory control is a significant factor for management of inventory and resources and should therefore e considered as a strategic profession rather than an administrative action. However, the author stated that inventory control was being carried out by professionals without indicating how they can acquire skills and professional knowledge aimed at ensuring customer satisfaction is the bottom line. Lysons (2006) points out that demand forecasting helps in planning and decision making in business. He argued that the decision to enlarge a factory will be based on a forecast of increased demand for the product manufactured. Jessop (1994), argued that with fixed order quantities, inventory is replenished with predetermined quantity of stock every time the inventory falls to specific order level. Thus minimizing understocking and overstocking. 2.4 Summary From the literature review, it is clear that, the management should understand the key factors that affect inventory control function in an organization. The review came up clearly with effect of information technology on quality control, customer satisfaction, better data processing and reduction of operation costs to inventory management. Its always important to achieve organizations goal through strategic planning of the organizations activities. Inventory management is one of most important activities in procurement operations that have been emphasized in the public sector. A lot of organization resources are always pumped in procurement services in order to achieve on time delivery hence a lot of emphasis should be considered when dealing with material specification to gain, lead times should be well known and well scheduled after acceptance of the lead times by both the supplier and purchaser.
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It is also necessary to realize the importance of information technology in all the operations in the public sector more so in the health sectors. This makes retrieval of documents fast and reduces long queues. 2.5 Conceptual Framework This section provides an exploration framework concerning variable inter-relationships that explains the effect of information technology on inventory management. It identifies quality control, customer satisfaction, better data processing and reduction of operations costs as major factors that cause impact on inventory control. The schematic diagram provides the explanation concerning the variable relationship Figure 2.2 Conceptual Framework Independent variables Dependent variable
Quality Control
Data Processing
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Quality Control This is the measures at which customers are satisfied with the products and services provided by a company thus customers get value of their money. Quality is the worthiness that the customers get from the suppliers. Quality is fitness for use. Suppliers are concerned with quality of design or specifications of the right material for the job and communication of the requirements to the supplier in a clear and unambiguous way hence performance quality. And conformance quality is established by inspection. Quality control involves monitoring to ensure that defects or potential defects are spotted. It has to do with defect detection and correction achievable through inspection and setting quality standards at an early stage. It involves a series of inspections and tests to check that the planned quality is actually being achieved where controlling after occurrence is emphasized. This is the value the customer feels subjectively and sometimes in the world of irrationally. This means knowing their likes and dislikes in regards to the business. The changes they may want you to make, their needs, their wants, expectations for now and the future, what motivates them to buy or change in suppliers and what you must do to satisfy them, retain them and make them loyal should conform to the standardization set. Data Processing Data processing includes collection of the data, preparation of the collected data for processing, data input, processing, output and interpretation of the data and finally storing of the data. Better data processing ensures that all stages are systematically followed to the letter with the help of computer based technology. 2.5.1 Reduction of Operation Costs
Reduction of operation costs results when the warehouse is automated, newly received inventory is scanned and computer files are updated in real-time mode resulting in data 29
instantly available to everyone company-wide. Secondly, consolidating shelves will be easier and more efficient as your real-time computer files will reflect both the consolidated and new inventory location and quantity. Thirdly, you will be able to find misplaced inventory and prevent it from collecting dust. Fourthly, less shipping mistakes and returns will be made as picked inventory gets scanned for accuracy.
This chapter outlines the methodology that was used in gathering data on the factors that affect inventory management in health care. The research design and methodology that was used was well defined and the reasons as to why they were chosen in the study were elaborated in the course of the study. The research design incorporated important aspects of methodology that included study design, target population, sample design, data collection methods and data analysis methods. This was accurately and effectively done to ensure desirable. 3.2 Research Design
Research design is simply a guide in collecting and analyzing data in order to accomplish a study. The research design of the study was descriptive research design. This was because the problem was well defined specifically and there were certain issues that the researcher wanted to establish that was, the extent to which variables are related. In addition, descriptive research designs are objective and test specific hypothesis making it suitable for the study.
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3.3
Target Population
The target population included all elements in a researchers area of investigation. In this study the main objective was on inventory activity. The target population included purchasers, store personnel, finance personnel, subordinate staff, pharmacy, medical officers, ward attendants, and human resource personnel hence the target population included representations of all categories of staff from management to operational level to avoid biasness and enhance accuracy.
Table 3.1 Target Population Population Category Procurement Department Store personnel Human Resource Personnel Finance Personnel Laboratory Staff Pharmacy Ward Attendants Medical Officers Subordinate staff Total Source: Author (2011) Population Size 730 410 250 105 520 320 665 1800 1200 6000 Percentage 12 7 4 2 9 5 11 30 20 100
3.4
Sampling Design
Stratified random sampling was used in which the population was divided into strata and a random sample drawn from each sample who participated in the study. The researcher wanted to ensure every stratum was well represented and therefore took a sample of 1% of each stratum as shown in table 3.2 below.
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Table 3.2 Sample Size Population Category Procurement Department Store personnel Human Resource Personnel Finance Personnel Laboratory Staff Pharmacy Ward Attendants Medical Officers Subordinate staff Total Source: Author (2011) The researcher used stratified random sampling. This was because the researcher wanted to make inference from a population which is not homogenous. A stratified random sample was obtained by dividing the elements of a population into non- overlapping and homogenous sub population called strata. Once this was obtained, the researcher selected a simple randomly from each of the stratum. This was to ensure that each of the sub population was well represented. Stratified random sampling provided a more accurate impression of the strata. Population Size 730 410 250 105 520 320 665 1800 1200 6000 Sample Size 7 4 3 1 5 3 7 18 12 60 Percentage 12 7 4 2 9 5 11 30 20 100
3.5
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Information that a researcher normally requires, come from either primary or secondary sources. Data collection methods are those employed in getting the information from the units under investigation. Data collection methods used to collect the relevant data was questionnaires. Questionnaires were designed in a simple form which were easily understood and were delivered to the respondents who were to participate in the research study. A specific time frame was given to the respondents to fill the questionnaire 3.5.1 Questionnaires This is because
questionnaires are always economical and time saving and free minded responses are encouraged. Questionnaires were designed and given to respondents so that they can fill at their own convenient time. The questions were both closed and open ended. Closed questions were simply used to fill and collect the data where Yes or No answers were expected. Open ended questions were availed and space left for filling in the relevant explanations. This gave an opportunity to the respondents to clearly state and elaborate their views accordingly. 3.5.2 Validity and Reliability
The questionnaires were distributed to 9 selected respondents in the nine categories (Purchasers, Stores Personnel, Sub-ordinate Staff and Finance Staff in KNH. A specific time frame was given to the respondents to complete the questionnaire. questionnaires were distributed to individual persons in the categories. The
3.6
The questionnaires were carefully checked to ensure that responses were correctly ascertained. The data was finally analyzed both qualitatively and quantitatively. This 33
involved the use of descriptive statistical analysis method to ensure accuracy was obtained. The frequency tables, charts and figures were used to present the results for easier understanding and interpretation.
4.1
Introduction
The chapter deals with analysis, presentation and interpretation of the study which was to investigate inventory management in health care organizations. The data collected was from Kenyatta National Hospital. objectives 4.2 4.2.1 Presentation of Findings Effect of quality control on inventory management in healthcare organizations in Kenya. Table 4.1 Response Yes No Total Effect of quality control on inventory management in healthcare organizations in Kenya. Frequency 38 2 40 Percentage (%) 95 5 100 The analysis was done based on the research
Source: Author (2011) Figure 4.1 Effect of quality control on inventory management in healthcare organizations in Kenya.
5%
Yes No
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95%
Source: Author (2011) From the table 4.1 and figure 4.8, 95% of the respondents indicated that quality control affects inventory management. 5% of the respondents indicated that quality control does not affect the inventory management. There was high positive response on the effect of quality control in inventory management in hospitals as the study revealed that, the yes respondents were majority since they understood the relationship between quality control and inventory management. Table 4.2. Extent of quality control on inventory management in healthcare organizations in Kenya. Category Very great extent Great extent Small extent Moderate Total Source: Author (2011) Frequency 21 10 5 4 40 Percentage (%) 52 25 13 10 100
60 50 40 30 20 10 0
Percentage
Category
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Source: Author (2011) From the above table 4.2 and figure 4.9, it can be clearly seen that the majority of employees said quality control affect inventory management to a very great extent. These respondents were 21 in total represented by 22%. The other 10 respondents indicated that quality control affects inventory management to a great extent at 25%. Those respondents who said to a small extent were 5 at 13%. Finally, 4 respondents felt the effect was to a moderate extent this represented 10%. 4.2.2 Effect of customer satisfaction on inventory management in healthcare
organizations in Kenya Table 4.3 Effect of customer satisfaction on inventory management Category Yes No Total Source: Author (2011) Frequency 30 10 40 Percentage (%) 75 25 100
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25% Yes
No
75%
Source: Author (2011) From the table 4.2.2 and figure 4.3 above, 30 respondents in total representing 75% indicated that customer satisfaction has a major role in affecting inventory management while 10 respondents in total representing 25% that customer satisfaction had no effect on inventory management. Table 4.4 Extent customer satisfaction affects inventory management Extent Very great extent Great extent Small extent Moderate Total Source: Author (2011)
50 30 Figure 4.4 Extent customer satisfaction affects inventory management
Frequency 19 12 4 5 40
Percentage
40 20 10
37 Category
The table 4.4 and figure 4.4 above are a reflection of the response obtained on the extent customer satisfaction affects inventory management. The results were; 19 respondents representing 48% said that customer satisfaction affects inventory management to a very great extent, 12 respondents representing 30% indicated that customer satisfaction affects inventory management to great extent, 4 respondents representing 10% felt customer satisfaction affects inventory management to small extent and 5 respondents representing 12% said customer satisfaction affects inventory management to a moderate extent .
4.2.3 Effect of Data processing on inventory management in healthcare organizations in Kenya Table 4.6 Effect of data processing Response Yes No Total Frequency 27 13 40 Percentage 67 33 100
3 3% Y es No 67%
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Source: Author (2011) From the above table 4. 6and figure 4.6, 27 respondents in total representing 67% indicated that the data processing affects inventory management in the health care while 13 respondents that is 33% indicated that data processing does not affect inventory management. Table 4.7 Extent of data processing on inventory management Extent Very great extent Great extent Small extent Moderate Total Source: Author (2011) Figure 4.7 Extent of data processing on inventory management Frequency 30 8 2 0 40 Percentage (%) 75 20 5 0 100
80 70 60 50 40 30 20 10 0
Percentage
Category
The table 4.7 and figure 4.7 above are a reflection of the response obtained on the extent data processing affects inventory management. The results were; 30 respondents representing 75% said that data processing affects inventory management to a very great extent, 8 respondents representing 20% indicated that data processing affects inventory management to great extent, 2 respondents representing 5% said that data processing affects inventory management to small extent. There was no response for moderate extent. 4.2.4 Effect of reduction of operations costs on inventory management in healthcare organizations. Table 4.8 Effect of reduction of operations costs on inventory management Response Yes No Total Source: Author (2011) Figure 4.8 Effect of reduction of operations costs on inventory management Frequency 20 20 40 Percentage 50 50 100
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Table 4.8 and figure 4.8 above is an indication showing how reduction of operations costs affects inventory control and the results obtained indicated equal response. 20 respondents that is 50% each for both yes and no. This is an indication showing that reduction of operations costs does or does not have an effect on material delivery process. Table 4.9 Extent of reduction of operations costs on inventory management Extent Very large extent Large extent Moderate extent Low extent Total Source: Author (2011) Frequency 2 31 7 0 40 Percentage 5 77 18 0 100
8 0 7 0 6 0 5 0 4 0 3 0 2 0 1 0 0
Percentage
Category
Source: Author (2011) According to the table 4. 9and figure 4.9 above, the respondents were asked the extent to which reduction of operation costs affected inventory management and the results 41
obtained were as follows: 2 respondents representing 5% indicate the effect was to a very large extent, 31 respondents representing 77% said to a large extent while 7 respondents representing 18% said to a moderate extent. There was no response for low extent. This implied that reduction of operation costs affects inventory management to a large extent. . 4.3 Summary of Data analysis 4.3.1 General Information The response rate was the actual representation of the population. Out of the 60 questionnaires distributed 40 were returned that is 67% of the total population and only 20 questionnaires were not returned which is 33%. From the analysis most respondents were male by 25 in number representing 63% while the remaining 15 were female representing 37%. The response also revealed that the age group of the majority was between 26-30 years meaning the age bracket is the young and energetic ready to work .this was represented by 37% while the age of between 31-35 years was of 25%, below 25 years was 25% and that of between 31-35 was 25% above 41-45 years was of 3%. The majority of respondents were 25 representing 63% were married, 14 respondents were single and only1 respondent representing 2% was divorced. This is an indication that the organization employs mostly married employees who are believed to be more responsible in carrying out their duties. According to the analysis 63% which is 25 respondents had attained professional qualifications on procurement functions and 10 of them representing 25% had reached college level while 12% which is 5 respondents had university qualifications. This revealed that the organization has professional qualified staff. The results obtained also revealed that no respondent worked for less than 1 year while 5 respondents representing 12% worked between 1-5 years. Between 6-9 years work experience were 9 representing23%.those who have worked for between 10-13 years were 16 with 40%.15% represented 6 who worked for between 14-17 years while above
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18years had 4 with 10%.this showed the researcher that majority of the respondents had several years working experience. The results also showed that the respondents were in the job grade of 4-6 representing 37% while job grade 7-10 and 11-14 both had 10 respondents with 25% each. Those in job grade 15-17 were 5 representing 13%. 4.3.2 Quality Control The study revealed that quality control affects inventory management in the health care organizations. It was noted that for efficiency and effectiveness to be realized in the health care , both the customers and management have to practice highest level of integrity, being honesty and transparent in all dealings. The inventory guidelines set in the organization have to be ethically defined where quality is the core value of the organization at all time. 4.3.3 Customer Satisfaction The contribution of customer satisfaction on inventory management had led to efficiency and effectiveness in the whole inventory management process. The results showed customer satisfaction contributed greatly to improved inventory management in the health care as such organizations are able to match their inventory with the customers needs at any given time without much delay. 4.3.4 Data processing In response to the effect of data processing, it was revealed that good inventory management results from better data processing. Proper data processing systems ensured easy of document retrieval and tracing of all the stock without having to waste much time. It was revealed that data processing has been made easy by technology where documents are kept in large quantities in a small storage device like flash discs thus creating efficiency since loss of material and volumes of box files has become a thing of the past.
4.3.5 Reduction of Operation Cost The analysis revealed that although there was an equally mark from the respondents regarding reduction of operation costs on inventory management, it should not be 43
forgotten that unless and until proper inventory mechanism is put in place, the whole reduction operation on inventory management may not be met. Reduction of operations costs may only work when proper methods are put in place
CHAPTER FIVE SUMMARY OF FINDINGS, CONCLUSION AND RECOMMENDATIONS 5.1 Introduction This chapter discusses the summary of findings, conclusions and recommendations of the research study. The summary of findings gives an in-depth explanation of the major factors raised by the respondents on the factors affecting material delivery process purchasing for cost reduction. This was based on the analyzed facts in quantitative analysis where numerical values were used to explain the effects of independent variables on dependent variables. The findings contributed towards answering of the research questions and making conclusions of the research study. recommendations and suggestions for further studies to address. 5.2 Summary of Findings Information technology was found to have a great effect on inventory management process in the health care. It was found that before delivery of materials begins, there has to be a need to generate the entire process. It was also found that when purchasing officers delay in the ordering, the goods may not be made available in good time does affecting the efficiency of the firm in general. The use of better data processing was found to be a critical factor that affects inventory management. Use of internet and other computer based technology where all departments or sections were connected to a neutral centre improved inventory management because all the transaction were computerized and movement of good were checked by both the supplier and purchaser. This led to efficiency in material delivery process. 44 The study gave several
From the findings of the study, customer satisfaction had greatly contributed to improved inventory management in most organization not only in the health care but all profit and nonprofit organizations. The findings revealed that proper documentation in procurement department was an indication of proper inventory management which can easily be retrieved whenever there are issuances and dispatch of similar items for ease of reference. The study findings also revealed that with computerization, paper work was reduced and computerized documentation is now spread over all departments besides the procurement and supplies department as suggested by the respondents. With reduction of operation costs, the study findings revealed that it equally affected inventory management while a similar number of the respondents indicate that reduction of operation coast did not very much affect inventory management. However, when the operation costs were not checked there was a tendency of goods supplied are not of the right quality, right quantity, and price as ordered, then there was no reduction of operation cost.
5.3 5.3.1
Answers to research questions To what extent does quality control affect inventory management in
healthcare organizations in Kenya? The extent to which quality control affects inventory management was indicated as very great with 52%. This was attributed to lack of highest standards of quality control professional who are competent and failure to adhere to procurement ethics as far as inventory management is concern. 5.3.2 How does customer satisfaction affect inventory management in healthcare organizations in Kenya? Customer satisfaction largely affected inventory management. This was shown by 75% respondents. Customer satisfaction had led to automation of all the inventory management activities in the organization. The movements of goods are monitored such
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that the buyer is able to know when the goods were delivery for shipments and the distribution channels used. 5.3.3 What is the effect of data processing on inventory management in healthcare
organizations in Kenya? The effect of better data processing was high with a large number of respondents comprising of 67% indicating that. Some said that the extent better data processing affects inventory management was very great. This was because better data processing ensured effective and efficient inventory management.
5.3.5
heathcare organizations in Kenya? There was equal response on the effect of reduction of operation costs on inventory management. . A 50% tie for yes and no was an indication that the respondents understood what reduction of operation cost meant. Reduction of operation cost is an aspect indicating proper inventory management system put in place. 5.4 Conclusion All organizations especially the health care need to strictly adhere to proper inventory management policies. Information technology is a critical factor that determines the efficiency and effectiveness of inventory control, under utilization of information technology in inventory management leads to high level of ineffectiveness and slows down inventory control operations like recording of receipts and issues. The wide spread use of computer based inventory control techniques like JIT and MRP is greatly determined by how the company has integrated information technology particularly in stores and procurement department where information regarding inventory had to be shared. Proper inventor is mandatory in cost reduction not only in purchasing but in general business operations of the company and if possible should be computerized to reduce the paper base transactions. This will enable the capturing and storing of information and 46
also facilitate the analysis and use of information. Proper keeping of records will ensure that stock in hand is well known and hence well regulated. Customer satisfaction is equally important in inventory management since customers always refer to the quality products or quality service they once received from the organization.
5.5 Recommendations After the above findings, the researcher came up with the following recommendations: 5.5.1 Quality Control
Health care organizations should be able to monitor any defects or potential defects on the spot so as to correct these defects through proper inspection and also through setting quality standards. Quality control systems should be put in place to reduce inspection costs and time consume
5.5.2
Customer Satisfaction
With customer satisfaction, health care organizations should realize that one unsatisfied customer may lead to the collapse of the entire organization. Its inventory management should be a system that guarantees customer satisfaction at all costs. 5.5.3 Data Processing
Although public health care organizations still use manual ways of keeping records, the researcher recommends health care organizations ensure proper inventory management is done and should have backups in data form stored in the computers and other storage devices that are easy to carry and retrieve data anywhere. 5.5.4 Reduction of operation costs.
It was recommended that health care organizations should lower their operation costs and increase productivity in order to survive in the current competitive business world.
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Automation could be seen as one way of reducing operating costs and improving company profit line. 5.6 Suggestion for further study Inventory control is affected by many factors depending on the nature of the business operations and the type of inventories kept. The study explored four factors that were addressed by the specific objectives and this limited the study to explore on more other factors that negatively affects inventory management. Suggestions for further studies is hence advisable to contribute towards identification of more other factors that affect inventory management and assist towards implementation of strategic methods or techniques in inventory control management. References Arjan J.V. W. (2005) Purchasing & Supply Chain Management 4th Edition Prentice Hall Publishers, Silver Burdett, London, United Kingdom Armstrong M. (2006) A handbook of Human Resource Management Practices 10th ed. Kogan Page Ltd. England,United Kingdom. Bailey P. (2005) Purchasing Principle and Management, 5th ed Pearson Education Publishers United Kingdom Cole G. A (1998) Personnel Management Theory and Practice, 4th Edition DP Publications, London, United Kingdom Dobler B. S (2003) World Class Supply Management, 4th ed Tata McGraw Hill Publishers, Mumbai, City Bunch India Ferguson N K and Neil G C, (1991) Developing Customer Supplier Relationships, Supply Chain Management Group, 2nd ed. Glasgow Business School. United Kingdom Farmer D. and Jessop D. (1996) Purchasing and Management 9th ed. Pitman Publishing, Plymouth town, New England, United Kingdom Grant, R. W. and Robert O. (2005). Accountability and Abuses of Power in World Politics. American Political Science Review 1st ed, Kogan Page Publishers, Boroughs, London, United Kingdom
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