15.

11 LM6000 Level 1 and On-Site Maintenance Tooling for New Equipment (Minimum Recommandations)
P/N 1C3569G3 1C6361G01 1C8182G02 Description Hydraulic Actuator Unit: Actuates Hydraulic System for checking VBV, VIGV, and VSV System Tool Set-Radial Drive Shaft: Necessary to remove and reinstall Radial Drive Shaft Fixture Set-Removal, Mating Seal: Used to remove and reinstall Transfer Gearbox Carbon Seal, Mating Ring and O Rings Drive Adapter, Borescope Motoring Fixture: Adapts between Ace. Gearbox and Ratchet for Manual Rotation in Borescope Inspection Tool Set-Rigging, VBV Doors: Used to position the Variable Air Bleed By-pass Valve and Linkage Rigging Set VIGV: To check travel of Actuator Ring in Relation to Outer Vane Case Requires use of 1C3569G3 Adapt. Set, Pressure Test/Rigging-VIGV, VBV, VSV System: Necessary to pressure test VBV, VIGV, and VSV System Requires use of 1C3596G3 Fixture, Raise & Hinge - Upper Compressor Case: Necessary to raise, hinge, and prop open the Compr. Stator Case for Rotor Blade Maint. Adpt. Torque Breaking CSV Actuating Arm Retaining Nut: Used to break the torque of the Compressor Stator Vane Actuation Arm Retaining Nuts Wrench Set, Spanner - Airtube Nuts: Necessary to torque Circular Nuts on Air Tubes Gage, Immersion Depth Igniter: Checks Igniter Plug immersion depth Wrench, Spanner-Compressor Stator Vane Spacer: Holds Spacer during Assembly and Disassembly of Compressor Stator Vanes Gage, Set -VSV Clevis Assemblies: Sets and Measures Variable Stator Vane Clevis Assemblies to proper length Fixture, Torque Measuring - VSV Assembly: Used to Measure Torque required to actuate Half Rings and Vanes Borescope Kit - Rigid Type: Used for visual inspection of internal components of engine Fiberscope 6mm: Necessary to inspect areas inaccessible to rigid borescope kit Hand Tool Kit (Snap-On): Contains Hand Tools necessary for General Maintenance WP (GEK) WP1112 WP2810 WP2813

1C8208G02

WP4015

1C9353G02 1C9359G02

WP1312 WP1113

1C9393G01

WP1112

1C9400G01

WP2411

1C9428G01

WP2412

2C6352G07 2C6613G01 2C6647G01

MULT WP1516

2C6925G02

WP1411

2C8102G02 RC3501 RC3503 9448M18G01

WP4015 WP4015

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15.12 LM6000 Tools - Optional

P/N 1C6119G01 1C9408G01 2C 14699G02 Description Guide - Expandable Bushing: Necessary top install expandable bushing into Transfer Gearbox Fixture Set, Torque Measuring - Compressor VSV: Required for setting proper torque of VSV Assembly (low boss vanes) Fixture, Lift-Compressor Stator Vane Spacer: Used to remove and handle Compr. Stator Upper Half with Engine in the Horiz. Position Tool Set, Holding VSV: Holds individual Variable Stator Vanes for Removal and Installation Fixture Drive Electronic Turning Tool - Borescope Inspection: Used to electronically rotate engine core for borescope inspection Borescope Camera With Coupler: Still camera attaches to borescope WP (GEK) WP2811 WP2412 WP2411

2C6018G01 RC2000-LM FG145

WP2412 WP4015 WP4015

15.13 Transportation/Maintenance Dolly Assembly - Optional

P/N 1C9371G01 1C9372G05 Description WP (GEK) Ring Assy - Support IGV Stator Case: WP3012 Provides support for EGV Case Forward Flange required for 1C9372G05 WP3012 Maintenance Dolly-External Engine: Provides frame Assy for use with multiple adapters for Horiz. Engine Maint. /Transportation WP3012 Adapter Set - Pedestal Turbine, Rear Frame: Adapter from Mount Side TRF to Horiz. Engine Maint. /Trans Dolly required for 1C9372G05 WP3012 Adapter Set - Support Air Manifold: Provides support at Air Collector Forward Side required for 1C9372G05 WP3012 Jack Assembly, Support Compressor Rear Frame: Supports Aft Flange of HPC Stator Case for Horiz. Eng. Support required for 1C9372G05 WP3012 Adapter Set Assembly - Support LPC Forward: Supports Fwd Flange of LPC Case if VIGV is removed required for 1C9372G05 WP3012 Adapter Assembly - Maintenance Dolly: Adapter Assy's for Horizontal Engine Maint. /Transportation Dolly required for 1C9372G05

1C9373G01

1C9375G01 1C9376G01

1C9377G01

1C9378G02

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15.14 LM6000 Level II Tools (Optional)

P/N 8200 1C6804G04 IC6892GOI 1C9116G01 IC9150G02 IC9302G02 1C9316G02 1C9317G01 1C9327G03 1C9336G01 1C9338G02 1C9354G03 1C9358G02 1C9362G02 1C9385G01 1C9390G01 1C9397G01 1C9608G01 1C9609G01 IC9610GOI 1C9613G01 1C9616G01 IC9617GOI 1V9618G01 1C9619G01 IC9620GOI IC9622GOI IC9626GOI 1C9627G01 2C 14025G05 2C 14038G02 2C 14049G01 2C 14094G06 2C14131G02 2C 14199G09 2C14222G01 2C14664G01 2C 14672G02 2C14679P01 2C 14684G02 2CI4688G04 2C 14689G01 2C14691G01 Description Torque Multiplier (Sweeney) Tool Set, Jack Screw-Disassemble Flanges Push Bolt - CFF/TGV Bracket Fixture, Lift LP Rotor and Stator Fwd. Tool Set, Jack Screws Tool Set, Assembly, Install -Balance Piston Seals Adapter, Sleeve LPT Rotor Shaft Adapter, Support / Lift LPC Puller, LPT Module - Mid Shaft Fixture, Assembly, Install / Remove - Aft Drive Shaft Nut Fixture, Fwd Restraint - LPT RTR to STTR Dolly Assembly, LM600 Engine Changeout Fixture, Lift, HPT, Horizontal Adapter, Lift, Combustor & HPT Nozzle Stg 1&2 Fixture, Support-LPC Rotor/Stator Fixture Assembly, Lift & Turn VIGV Holder, Shim Pusher/Puller HPT (used with 2C 14199G09) Adapter Assembly Drive Rear Pilot, LP Mid Shaft, Aft Fixture, Lift and Turn LPT Horizontal (Strongback) Fixture, Seating Check LPTR Wrench, LPTS Coupling Nut Tool, Install/Remove LPT Snap Ring Fixture, Torque LPT Coupling Nut Gage Inspection, Fan Shaft to HPC Case Collar Center Wrench HPT Coupling Nut Fixture, Lift and Turn LPT Horizontal Pusher Set - Races / Seals HPTR Stg 1 Fixture, Lift - HPTR Aft Truck, HP Turbine Rotor Horizontal Fixture, Seal Check No. 4 Bearing and Seal Fixture, Seating Check Pusher/Puller HPTR Remove and Replace HPTR Seals Wrench Set, No. 5R Bearing Inner Race Nut Fixture, Lift - HP Turbine Assembly Forward Sleeve Retaining, No. 4 Bearing Stackup Tool Set, Remove / Install - HPC Sttr Vane Spacer Puller, Races and Seals HPTR Stg 1 Adapter, Lift - Combustor Fixture, Inst/Remove Combustor

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15.15 LM6000 Level II Tools (Optional) (Cont)

P/N 2C 14693G01 2C14695G01 2C14703G01 2C14785G02 2C6348P02 2C6967G06 2C6968G02 8112B Description Tool Set, Install / Remove - LPT Module - Core Module Fixture, Lift-Stage 1 HPT Nozzle Assembly Adapter, Lift-Stage 2 HPT Nozzle Fixture, Removal HPT Aft Air Seals Pin, Guide - Fan Rotor Installation Tool, Install, S-2, HPC Blade Retainer Lock Pin Tool, Removal, S-2, HPC Blade Retainer Lock Pin Torque Multiplier (Sweeney)

15.16 LM6000 Start-up and Commissioning Spares

P/N Description 5VX1000 Belt, Generator, Supply Fan 5VS1250 Belt, Turbine, Exhaust Fan HC9600FKN13Z Filter Element, Turbine CONNTECT Waterwash (55 Gal Drum) 5000 HC9606FKS8Z Filter Element, HP Hydraulic AL1335 50 MA Fuses AL1328 2 Amp Fuses AL1310 0.1 Amp Fuse AL1269 4 Amp Fuse AL1308 31 MA Fuse P13-2582 3 Amp Fuse P13-5712 Amp Fuse 226166-001 Calibration, Gas Cylinder CGI-3L Gasket, Flg.4-300# CGI-3p Gasket, Flg.6-300# CGI-3Q Gasket, Flg.8-300# CGI-6D Gasket, Flg 1-600# CGI-6G Gasket, Flg.2-600# CGI-6J Gasket, Flg.3-600# CGI-6L Gasket, Flg.4-600# HC9600FKD13Z Fuel Filter (Liquid) ACB2442440Y1 Filter Element, Turbine Hyd P16-5659 Filter Element, Hyd Start HUOO157956 Filter Element, Charge Pump Qty 4 6 4 1 2 5 5 5 5 5 5 5 1 5 5 5 5 5 5 5 2 1 2 1

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15.17 Recommended Spares

Listed are the typical minimum recommended spare parts for a typical LM6000 gas turbine generator set. Special configuration specific lists can be prepared upon request.

15.18.1
P/N 1304M52G03 9392M95P04 L21131P02 L28490P05 L31967P01 L31967P06 L35166P01 L43563P01 RD34485 RD34489 RD35234 L44500P02

LM6000 Critical Spares (All Configurations)

Description Plug, HPT Stage 2 Borescope Plug, Igniter Sensor, Speed XN25 Sensor, Flame Accelerometer Accelerometer Detector, Resistance Detector, Chip Screen Screen Screen Lube Oil Scavenge Pump Qty 1 1 1 1 1 1 1 1 1 1 1 1

15.18.2
P/N L44684P01 L44736P01 L44745P01 L44745P02

LM6000 Critical Spares (PC Configuration)

Description Sensor, LP Speed Harness, T48 Upper Sensor, T2/P2 Sensor, T25/P25 Qty 1 1 1 1

15.18.3
P/N 9504M33P01 L31476P53 L31476P54 L45816P04 L45881P05 L45882P05 L45921P01 L45970G01 L45972G01

LM6000 Critical Spares (Dual Fuel with Water Injection)

Description Sensor, Temperature Nozzle, Fuel Nozzle, Dual Hose, Fuel Hose, Fuel Primary Hose, Fuel Secondary Gasket Tube, Fuel Tube, Fuel Qty 1 6 1 6 1 1 2 2 2

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15.18.4
P/N 5VX1000 5VX1250

Two-Year Spare Parts Recommendation

Description Ventilation and Combustion Belt, Generator Supply Fan Belt, Turbine Exhaust Fan Turbine Lube Oil Element, Filter-Lube Oil Tank Demister Element, Filter-VGV Pump Element, Filter-Lube Oil Gas Fuel System Switch, Pressure-Fuel Gas Sensor, Temperature-Fuel Gas Transmitter, Pressure, Fuel Supply Liquid Fuel System Transmitter, Pressure, Liquid Fuel Valve, Liquid Fuel Element, Filter Auxiliary Systems Transmitter, Pressure HP Compressor Proximeter Cable, 4.5 Meter Cable, 8.5 Meter Module Accelerometer Interface Transmitter, Pressure-Inlet Static Transmitter, Pressure Turbine HP Transmitter, Pressure-LP Turbine Inlet Transmitter, Pressure-Thrust Balance Hydraulic Start System Switch, Pressure-Hydraulic Pump Switch, Vacuum-Charge Pump Overrunning Clutch Element Charge Pump Element, Filter Charge Pump Turbine Hydraulic System Element, Filter High Pressure Qty 4 6 1 2 4 1 1 1

95-117 ACB2442440Y1 HC9600FKN13Z 132P46C6B 78R25N00A025T3 4E5 PG3000-01M-4812-21-XX-93 1151GP9E22B2D3 8915-877 HC9600FKD13Z 1151AP6E22B2D3 330100-50-01 330130-045-01-00 330130-085-01-00 86517-01-01-01-01 EJA310-DAS4B92NC/HAC PA3000-01M-4813-21-XX-93 PA3000-200-4813-21-XX-93 PA3000-500-4813-21-XX-93 100P44C6R 180P44C6R 273800 HU00157956 P16-5659 HC9606FKS8Z

1 1 2 1 1 1 1 1 1 1 1 1

1 1 1 1 4 2

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15.18.4
P/N

Two-Year Spare Parts Recommendation (Cont)

Description Generator Lube Oil System Switch, Pressure Lube Oil Switch, Pressure Switch Lube Oil Valve, Control Generator/Pressure Sensor, Temperature Lube Oil Supply Element, Filter Lube Oil Switch, Level Rundown Tank Element, Filter Jacking Oil Pump Purge System (Dual Fuel Only) Sensor, Purge Temperature Control, Purge Flow (VB) Control, Purge Flow Vent (VV1) Control, Purge Flow (VA) Liquid Fuel Boost Transmitter, Pressure Supply Pump, Liquid Fuel SPRINT System Switch, Pressure Switch, Pressure Transmitter, Pressure Transmitter, Pressure Switch, Flow Switch, Temperature Valve, Solenoid LM6000 Consumables Gasket Gasket Fitting Reducer Nut Self Locking Gasket, Round Gasket Gasket Gasket Gasket Clamp Seal, Ring Bearing Seal Gasket Shim Qty 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 5 1 5 1 2 1 1 1 1 30 3 1 5 2

132P4S129 132P4S185 655R-EDR-2 78R25N00A025T3 4E5 HC9600FKN13Z L-471-02-SG1 P16-7185 7J30D1/30501BH-D-6-C-007.5 C327335 C327345 C327405 1151GP6E22B2D3 86160R1W039A-1 132P49C6B 160P4S36 3051CG5A02A1A S5M5 3051TG3A2A214 B4E5 V6-EPB-S-S-3-S 10319HE 1530-X1061 1337M46P03 1538M42P01 619E223P52 635E901P02 9009M74P01 9011M60P01 9013M28P02 9013M29P02 9013M30P02 9014M45P64 9016M30P02 9048M33P05 9057M50P01 9107M23P01 9107M55P01

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15.18.4
P/N

Two-Year Spare Parts Recommendation (Cont)

Description LM6000 Consumables (Cont) Packing Packing Seal Seal Seal Seal Seal Fitting Gasket Lock Washer Gasket Guide Nut Nut Nut Nut Nut Clamp Filter Element Flat Washer Flat Washer Flat Washer Washer Washing Flat Washer Nut Nut Gasket Seal Gasket Seal Gasket Gasket Seal Packing, Preformed Packing, Preformed Packing, Preformed Packing, Preformed Packing, Preformed Packing Packing Packing Packing Packing, Preformed Qty 10 10 2 2 1 4 3 10 8 2 5 5 25 25 25 25 25 1 1 100 100 100 100 100 100 5 5 1 2 4 1 25 25 5 1 25 25 25 25 25 25

9365M41P117 9365M41P122 9371M19P04 9371M19P06 9371M19P08 9371M19P10 9371M19P12 9378M31P01 9379M93P01 9397M22P02 9608M12P02 9609M13P02 9610M50P29 9629M48P02 9629M48P04 9629M48P06 9629M48P10 9649M39P04 AC-B244F-2440 AN960C10 AN960C10L AN960C416L AN960C516 AN960C616L An960C616L J1092P04 J1092P05 J219P02 J219P03 J219P04 J219P07 J221P216 J221P222 J221P224 J221P260 J221P904 J221P905 J221P906 J221P908 J221P910 J221P912

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15.18.4
P/N J221P916 J415P123A J515P04 J522P57 J534P06 J534P08 J534P10 J534P12 J628P06D J643P04B J643P12A J644P06D J644P07D J644P08D J644P09D J645P30A L22281P02 L34976P069 M83248/1-121 M83248/1-243 M83248/1-904 M83248/1-905 M83248/1-910 M83248/1-912 MS21083C4 MS21083C5 MS9193-04 MS9193-12 MS9202-042 MS9315-04 MS9315-12 MS9321-10 MS9404-04 MS9557-07 MS9557-10 MS9557-22 MS9567-14 NAS1291C8M R1316P007 R287P04 R287P06 R287P08 R287P10

Two-Year Spare Parts Recommendation (Cont)

Description LM6000 Consumables (Cont) Packing, Preformed Bolt Elbow Nipple Tube Nipple Nipple Tube Nipple Tube Nipple Nut Machine Bolt Machine Bolt Machine Bolt Bolt Machine Bolt Bolt Bolt Gasket Bolt Packing Packing Packing Packing Packing Packing Nut Self Locking Nut Connector Connector Gasket Tube Cap Cap Assy Washing Flat Plug Machine Bolt Machine Bolt Machine Bolt Bolt Nut Packing Nipple Nipple, Tube Nipple Nipple Qty 25 6 1 1 1 1 2 2 5 25 10 5 10 90 5 10 1 5 1 1 1 1 1 3 5 5 5 1 2 25 5 100 5 5 5 5 5 1 1 4 1 2 2

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15.18.4
P/N 1704M61P03 1704M62P04 1704M62P05 1704M63G07 1704M63G08 1704M63G09 1704M63G10 1704M63G11 1704M63G12 1774M59P01 705B276P5 9009M32P01 9108M27P03 9365M41P229 9397M20P02 9609M43P02 9628M16P02 9699M66P01 AN316C4R J1220G05 J1221G03 J1221G04 J1221G07 J1221G08 J1221G10 J201P04 J221P028 J221P138 J221P163 J221P219 J221P240 J221P903 J414P034A J511P106 J511P108 J511P110 J511P112 J644P10A J644P12A J816P072C L43073P01 L43616P01 L47372P01

Two-Year Spare Parts Recommendation (Cont)

Description LM6000 Consumables - PC Sleeve Spacer Spacer Arm Arm Arm Arm Arm Arm Seal Ring Washer Bolt Seal Bushing Washer Bolt Bolt Nut Clamp Clamp Clamp Clamp Clamp Clamp Nut Packing Packing Packing Packing Packing Packing Bolt Nipple Nipple Nipple Nipple Bolt Bolt Bolt Gasket Bolt Packing 5 5 5 5 1 5 1 5 1 2 2 5 5 5 1 25 5 5 25 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 1 1 1 5 5 2 5 1 25 Qty

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15.18.4
P/N L47372P02 MS35842-15 MS9201-04 MS9371-15 MS9489-07 MS9556-06 MS9556-10 MS9557-06 MS9557-09 MS9557-14 MS9557-38 MS9565-05 MS9566-12 MS9902-03 MS9902-04 MS9902-06 MS9902-08 MS9902-10

Two-Year Spare Parts Recommendation (Cont)

Description LM6000 Consumables Packing Clamp Nut Gasket Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Plug Plug Plug Plug Plug Qty

25 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

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P/N 00176-198 1174392/01 1327747/04 18711-115 25281-528 25711-012 25711-249 25711-425 25711-428 25715-005 25715-006 25715-010 25771-148 25771-163 25771-167 26632-032 26661-014 28239-088 28239-089 28278-218 28428-187 29812-761 3116456/52 3116682/01 312916/01 3127195/01 3128497/01 3130399/19 3130399/27 3135217/01 3135356/01 3140899/01 3142638/01 9602933/00 9602943/00 9602947/00 9607087/00 9608488/00 9611592/00 9615175/00

Description Generator Spares Seal Kit (L.O. Pump) (New) Brush Holder Fuse SF21 Gasket Cmpnd (HYLOMAR) 100 Heater Finned 650W Fuse 4F21 Fuse 20ET Fuse 315SBMT (3127032/01) Fuse 450SBMT (3132472/01) Fuse 250mA, Size 0 Fuse 500mA, Size 0 Fuse 2A, Size 0 Relay VP/2 26V Relay 24VDC 3P Relay COMAT 125VDC POT 500R + 500R POT Drive Unit Diode (6W12030VO) Diode (6W02030VO) Diode Bridge 36MB80 Thyristor N018R/H08 RTD Temp Detector Insulated Washer Set (20/set) Earthing Brush Exciter Heater RTD Air Temp Detector Seal Ring Spring Insulated Tube Set (20/set) Insulated Tube Set (20/set) Duplex RTD Bearing Metal Gasket F/Bearing L.O. Pump ACG045N5 L.O. Pump Coupling Assy Auto Power Card Assy PF Control Card Assy Volts Monitor Card Assy EHC CD, Aux Rack Assy Exciter Monitor Card MAVR Control Card, Type B Assy Exciter Lmtr CD, Type B

Qty 1 2 2 6 24 5 5 12 12 5 5 5 2 2 2 1 1 6 6 2 2 2 2 10 2 2 10 2 2 2 2 1 1 1 1 1 1 1 1 1

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