250 EXC EUR/AUS 2006

SPARE PARTS MANUAL: ENGINE

ENGLISH

ART.NO.: 3CM083680EN

INDEX

250 EXC EUR/AUS 2006

SPECIAL TOOLS

ENGINE CASE

3x
CRANKSHAFT, PISTON

4x
CYLINDER, CYLINDERHEAD

7x
KICKSTARTER

CLUTCH COVER

5x
CARBURETOR KEIHIN

8x
TRANSMISSION I

12x
1

REED VALVE CASE

CLUTCH

9x
TRANSMISSION II

13x

6x

11x
SHIFTING MECHANISM

14x

15x

INDEX

250 EXC EUR/AUS 2006

COOLING SYSTEM

EXHAUST CONTROL

IGNITION SYSTEM

16x

17x

19x

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
2004 by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTM-SPORTMOTORCYCLE AG, Mattighofen only.

x
2

SPECIAL TOOLS

250 EXC EUR/AUS 2006

FIG
1
3
4
5
7
8
9
10
11
13
14
15
16
19
37

PART NUMBER
56012001044
54629003000
56012004000
54629009044
51012011000
54629012100
51012014000
51012016000
54829001000
50112013000
50112030000
58429059000
6899785
54629027000
58429037043

05548290 / C065482900

DESCRIPTION
UNIVERSAL MOUNTING RACK CPL.
CLUTCH HOLDER 250 '90
GEAR WHEEL SEGMENT
MAGNETIC PULLER M 27X1 KOKUSAN
SPECIAL CIRCLIP PLIER
HOLD. SPANNER ROTOR 2K-1/2/3/4
TIMING DEGREE DISC
PROTECTION CAP CRANKSHAFT M12
ADJUSTING PLATE 250
03
DIAL GAUGE 0-10MM
DIAL GAUGE SUPPORT
LOCTITE 648 GREEN 24ML
LOCTITE 243 BLUE 6CCM
RIVETTING TOOL FOR CLUTCH
MOUNTING TOOL F.BEARING NJ 207

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

ENGINE CASE

250 EXC EUR/AUS 2006

FIG
1
2
4
18
19
20
26
27
28
39
47*
49
54
60
63
64
99

PART NUMBER
54830000044
54830002000
54830040000
59033018000
0912060083
0912060404
54830024000
54630027000
54830027000
54830039000
54830047100
54634049000
0014050163
0015060403
0015060553
0015060603
54830099000

065483001 / C065483001

DESCRIPTION
ENGINE CASE CPL. WITH BEAR. 03
IGNITION COVER 250/300 04
IGNITI.COVER GASKET 250/300 03
BUSHING PIN
2000
AH SCREW DIN0912-M 6X 8
AH SCREW DIN0912-M 6X40 A2
CLUTCH COVER GASKET
2003
DOWEL BUSHING 13,8X11X12
DOWEL 21X12
03
ENGINE CASE GASKET
2003
CHAIN FAIL. PROTECTION 06
RETAINING PLATE
HH COLLAR SCREW M 5X16 WS=6
HH COLLAR SCREW M 6X40 WS=8
HH COLLAR SCREW M 6X55 WS=8
HH COLLAR SCREW M 6X60 WS=8
GASKET SET 250/300
2003

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
1
1
4
9
2
1
1

X AS REQUIRED

REED VALVE CASE

250 EXC EUR/AUS 2006

FIG
42
44
51
52
62

PART NUMBER
0015060163
54736044000
54830051044
54730052000
54830062100

065483003 / C065483003

DESCRIPTION
HH COLLAR SCREW M 6X16 WS=8
RUBBER BOOT CPL. BOYESEN 2002
REED VALVE ASSY BOYESEN CPL.03
REED VALVE CPL. BOYESEN 02
GASKET REED VALVE CASE 04

* NEW PART

QTY
4
1
1
1
1

X AS REQUIRED

CLUTCH COVER

250 EXC EUR/AUS 2006

FIG
1
7
8
9
15
16
21
22
25
26
34
35
37
38
39
40
44
45
46
50
51

PART NUMBER
54830001044
58030020000
0770191015
49030090000
0910100003
0603100141
58030021000
58038022000
54830025000
5483002600098
54835003000
54835001000
54637107000
54837091000
0770021160
0603061001
0015060123
0015060203
0015060253
0015060553
0015060603

05548304 / C065483004

DESCRIPTION
INTERM. CLUTCH COVER CPL. 03
PLUG M 24X3
O-RING 19,00X3,00 NBR
DOWEL 9,8 X 7 X 10
PLUG DIN0910-M 10X1
COPPER GASKET DIN7603-10X14X1
OILDRAIN PLUG W.MAG. M 12X1,5
CU-SEAL RING DIN7603-12X18X1,5
GASKET F. CLU.COVER 250/300 03
CLUTCH COVER OUTSIDE
03
GASKET WAPU-COVER 250 2003
WATERPUMP COVER 250/300 03
SEALING ELEMENT BOTTOM
SEALING CARRIER
03
0-RING 18,72X2,62
CU-SEAL RING DIN7603-6X10X1
HH COLLAR SCREW M 6X12 WS=8
HH COLLAR SCREW M 6X20 WS=8
HH COLLAR SCREW M 6X25 WS=8
HH COLLAR SCREW M 6X55 WS=8
HH COLLAR SCREW M 6X60 WS=8

* NEW PART

QTY
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
7
2
2
4

X AS REQUIRED

CRANKSHAFT, PISTON

250 EXC EUR/AUS 2006

FIG
1*
1*
3
4*
6
7
9
10
11
13*
14
15
16
17
18
19
20
30
31
32

PART NUMBER
54830007200 I
54830007200 II
54030074000
54830233000
54630029000
58132072000
54830016000
0760385273
0625623204
54830118100
54430034000
0888030050
56530123200
6946005
0760253570
50230029012
49030021000
54830015044
0770250015
54630232000

065483009 / C065483006

DESCRIPTION
PISTON CPL. 250 2 RINGS 05
PISTON CPL. 250 2 RINGS 05
WIRE LOCK RING C18X1,5
PISTON PIN
HEX.NUT L/SH M18X1,5
LOCK WASHER VSK 18
SPACER SLEEVE 28X38X10 03
SHAFT SEAL RING 38X52X7BTSL
BALL BEARING 32X65X17 NTN
CRANKSHAFT 250/300
06
NEEDLE BEARING KBK 18X22X20
WOODRUFF KEY DIN6888-3X5X13
CYLIND.ROL.BEAR. NJ207ET2XCS42
WOODRUFF KEY 5X6,5 HARDED
SHAFT SEAL RING 25X35X7 BTSL
LOCKING RING VSK 12
COLLAR NUT M12X1 R/S
CONROD REP. KIT 250/300
O-RING 25,00X1,50 NBR 70
SQUARE RING 66,4MM 250 2000

* NEW PART

QTY
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

X AS REQUIRED

CYLINDER, CYLINDERHEAD

250 EXC EUR/AUS 2006

FIG
4*
5*
6*
7
8
15
16
17
18
20
21
22
23
24
25
26
27
30
30
30
30
36
37
38
47
50

PART NUMBER
54830001100
54830005244
54830006300
5473700700098
54737008000
5473700500098
54737006000
54830079000
56530080000
0770760021
0770114020
58336020090
31007107001
50303089000
0835100351
0835100403
54630044000
54830030002
54830030004
54830030005
54830030075
0770116241
0770440030
51005074000
0912060303
0014050123

065483007 / C065483008

DESCRIPTION
INTERMEDIATE FLANGE
CYLINDER CPL. W. FLANGE 250 06
CYLINDER HEAD 250 EXC
06
CONTROL COVER R/S
2001
GASKET FOR CONTROL COVER R/S
CONTROL COVER L/S
2001
GASKET FOR CONTROL COVER L/S
COLLAR SCREW M 8X35 WS=13
CU-SEAL RING 8 X 16 X 1
O-RING 76,00X2,00 VITON
O-RING 114,00X2,00 SILICONE
VACUUM CONNECTION M 6X1
PVC-HOSE 6X9 MM PER METER
ANGEL PIECE
'97
STUD DIN0835-M10X35
STUD DIN0835-M10X40
COLLAR NUT M10
WS=13
GASKET CYLINDER BASE 0,2MM 03
GASKET CYLINDER BASE 0,4MM 03
GASKET CYLINDER BASE 0,5MM 03
GASKET CYLINDER BASE 0,75MM 03
O-RING 11,3 X2,4 SILICON
O-RING 44,00X3,00 VITON
RETAINING PLATE
AH SCREW DIN0912-M 6X30
HH COLLAR SCREW M 5X12 WS=6

* NEW PART

QTY
1
1
1
1
1
1
1
6
6
1
1
1
x
1
2
2
4
x
x
x
x
4
2
2
4
6

X AS REQUIRED

CARBURETOR KEIHIN

250 EXC EUR/AUS 2006

FIG
1
7
7
7
7
7
7
7
8
9
10
11
12
14
15
17
18
19
20
21
23
23
23
23
23
23
23
23
23
23
23
25
26
27
28
29

PART NUMBER
54831101244
54531607035
54531607038
54531607040
54531607042
54531607045
54531607048
54531607050
57331008000
57331009000
54831010000
54831011000
54531612100
0016040163
54531615000
54531617000
54631118000
54631219100
54631020000
54531621000
54531623150
54531623152
54531623155
54531623158
54531623160
54531623162
54531623165
54531623168
54531623170
54531623172
54531623175
54831025000
54831029000
54831127000
54831028000
54531629000

05548310 / C065483101

DESCRIPTION
CARBURETOR PWK36-S AG
06
IDLE JET 35 KEIHIN
IDLE JET 38 KEIHIN
IDLE JET 40 KEIHIN
IDLE JET 42 KEIHIN
IDLE JET 45 KEIHIN
IDLE JET 48 KEIHIN
IDLE JET 50 KEIHIN
ARM PIN FLOAT
FLOAT CPL.
GASKET FLOAT CHAMBER
FLOAT CHAMBER PWK38-S AG
RETAINING PLATE FOR BLEEDER
HH COLLAR SCREW M 4X16 WS=6
SPRING FOR ADJUSTMENT SCREW
ADJUSTMENT SCREW
SPRING
ADJUSTMENT SCREW M 5
FLOAT VALVE CPL. PWK 38 AG PJ
CLAMP
MAIN JET 150 KEIHIN
MAIN JET 152 KEIHIN
MAIN JET 155 KEIHIN
MAIN JET 158 KEIHIN
MAIN JET 160 KEIHIN
MAIN JET 162 KEIHIN
MAIN JET 165 KEIHIN
MAIN JET 168 KEIHIN
MAIN JET 170 KEIHIN
MAIN JET 172 KEIHIN
MAIN JET 175 KEIHIN
SPECIAL-AH-SCREW M 4X12
THROTTLE CALBE HOLDER M6X0,75
CARBURETOR COVER PWK36-S AG
GASKET FOR CARBURETOR COVER
CLIP FOR JET NEEDLE

* NEW PART

QTY
1
x
x
x
x
x
x
x
1
1
1
1
2
4
1
1
1
1
1
1
x
x
x
x
x
x
x
x
x
x
x
2
1
1
1
1

X AS REQUIRED

CARBURETOR KEIHIN

250 EXC EUR/AUS 2006

FIG
30
31
32
34*
34*
34*
34*
35
45
46
47
48
49*
50
52
53
71
72

PART NUMBER
54831030000
54631231000
54631232000
54831035000
54831035100
54831035300
54831035400
54631035000
54631245000
54531696000
31007007101
52031137001
54531699000
0770180230
50331029038
0770060018
54831071000
54831072000

05548310 / C065483101

10

DESCRIPTION
SLIDING SPRING
SPRING CAP
NIPPLE
JET NEEDLE KEIHIN N8RF 06
JET NEEDLE KEIHIN N8RG 06
JET NEEDLE KEIHIN N8RE 06
JET NEEDLE KEIHIN N8RH 06
THROTTLE VALVE 7 FOR 38 PJ '00
STARTER PISTON CPL.
CLAMP 6 MM
PVC-HOSE 4X6MM
PVC-HOSE 3X5MM
PLUG M 18X1
O-RING 18,00X2,30 NBR 70
SLIDE STOP L=38MM
O-RING 6,00X1,78
WASHER ADJUSTING SCREW
O-RING ADJUSTING SCREW

* NEW PART

QTY
1
1
1
x
x
x
x
1
1
5
2
x
1
1
x
x
1
1

X AS REQUIRED

CLUTCH

250 EXC EUR/AUS 2006

FIG
1
2
3
4
5
8
9
11
12
13
17
18
23
26
28
29
30
50
52
53
54
55
58
61*
64
65*
66*
67
68*
70
71
72
73

PART NUMBER
54832001072
54832002000
54632003000
54832001000
54832000026
58132081000
54832080000
54832011000
54832012000
57532013000
0936181505
56532018000
0733060150
58132026000
58132028000
56532095000
50332070000
50329050000
54637097200
50332054051
54832054000
54637098200
0993012000
54832061044
54813020000
54832067000
54832066000
0770300015
54832069000
0015060163
0015060353
0015060203
42013226000

065483200 / C065483200

11

DESCRIPTION
OUTER CLUTCH HUB 72-T CPL. 03
INNER CLUTCH HUB 546/548 2003
PRESSURE CAP 250-380 '98
OUTER CLUTCH HUB LOOSE 2003
PRIMARY GEAR 26T
2003
SPRING RETAINER 6,2 X 20 X 3,2
CLUTCH SPRING 2,5X43 8,75T
LINING DISC FCC
04
STEEL DISC 1,2 MM
SUPPORTWASHER 22,2X35X3 HARDE.
HEXAGON NUT DIN0936-M18X1,5 R.
LOCK WASHER
CLUTCH RIVET DIN7338- 6X15
DAMPING ELEMENT
RETAINING PLATE
NEEDLE BEARING K26X30X22ZW.KSE
INNER RING WITH COLLAR
VENT INJEKTION HYDR. CLUTCH
AXIAL NEEDLE BEARING AXK 1226
PRESSURE PIECE 125-380 '98
PUSH ROD 250
2003
AXIAL WASHER AS1226 12X26X1
CIRCLIP DIN7993-RW12
OUTPUT CYLINDER CPL.
06
BLEEDER HOLLOW SCREW M10X1
O-RING
PISTON CPL.
O-RING 30,00X1,50 NBR 70
PRESSURE SPRING
HH COLLAR SCREW M 6X16 WS=8
HH COLLAR SCREW M 6X35 WS=8
HH COLLAR SCREW M 6X20 WS=8
CU-SEAL RING DIN7603-10X16X1

* NEW PART

QTY
1
1
1
1
1
6
6
9
8
1
1
1
8
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
2
2

X AS REQUIRED

KICKSTARTER

250 EXC EUR/AUS 2006

FIG
1
2
3
4
7
8
13
17
19
24
25
26
28
31
32
33
34
50
51
52
60
61

PART NUMBER
54833070044
54610052000
54633037000
0760193070
0471170010
0471190120
54633074000
0405222610
59033069000
54833024000
54633025000
54633026000
58033028000
58033031000
59033080000
54633090000
0988172405
59033050000
54833051034
59033052000
0015060103
0015060203

05548330 / C065483300

12

DESCRIPTION
KICKSTARTER CPL.
'03
SPROCKET SCREW-AH M8X20 WS=6
WASHER 8MM GALVANIZED
SHAFT SEAL RING 19X30X7 B
CIRCLIP DIN0471-17X1
CIRCLIP DIN0471-19X1,2
SPRING HANGER
NEEDLE BEARING K 22X26X10 A
BUMP PART
INTERMEDIATE GEAR
2003
KICKSTARTER SPRING
DRIVING HUB
RATCHET GEAR SPRING 1,2 MM
STOP DISK 22,2 X 30 X 1,5
SHIM 20X32X1
STOP DISK 17,2X25X1
SHIM WASHER DIN0988-17X24X0,5
KICKSTARTER SHAFT RACING 2000
KICKSTARTER GEAR 34-T
03
RATCHET GEAR KICKSTARTER
HH COLLAR SCREW M 6X10 WS=8
HH COLLAR SCREW M 6X20 WS=8

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

X AS REQUIRED

TRANSMISSION I

250 EXC EUR/AUS 2006

FIG
1
2
3
4
5
10
11
12
15
16
20
30
43

PART NUMBER
54833101000
54833102000
54833103000
54833104000
54833105000
0625062054
0405222613
0405242812
54633015000
54633096000
0625160040
59033030000
50333043000

05548331 / C065483303

13

DESCRIPTION
MAIN SHAFT 14-T "1E14" 04
SOLID GEAR 2ND G. 17-T "2E17"
SLIDING GEAR 3RD G.19-T "3E19"
IDLER GEAR 4TH G. 20-T "4E20"
IDLER GEAR 5TH G. 29-T "5E29"
BALL BEARING 6205 C3 NTN
NEEDLE BEAR. K 22X26X13 TN
NEDDLE BEAR. K24X28X11,9 DIV.
STOP DISK 20,2X33X1,5
AXIAL-CIRCLIP 25X1,64
GROOVED BALL BEAR. TM 16004 C3
STOP DISC 25,2X32X1,5
STOP DISC 25,2X32X1

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
2
1
1
1

X AS REQUIRED

TRANSMISSION II

250 EXC EUR/AUS 2006

FIG
7
11
12
13
14
15
16
21
22
23
25
26
28
29
29
29
30
31
32
33
35
41
43

PART NUMBER
54833007000
54833111000
54833112000
54833113000
54833114000
54833115000
54633096000
0405202413
0405242812
0405222613
54833025000
0625062035
52033096000
50033029013
50033029014
50033029015
59033030000
56033030000
54833032011
0760324565
0770248022
59033080000
50333043000

05548332 / C065483304

14

DESCRIPTION
COUNTERSHAFT
2003
IDLER GEAR 1ST G. 30-T "1E30"
IDLER GEAR 2ND G. 26-T "2E26"
IDLER GEAR 3RD G. 23-T "3E23"
SLIDING GEAR 4TH G.20-T "4E20"
SLIDING GEAR 5TH G.23-T "5E23"
AXIAL-CIRCLIP 25X1,64
NEEDLE BEAR. K20X24X13
NEDDLE BEAR. K24X28X11,9 DIV.
NEEDLE BEAR. K 22X26X13 TN
BALL BEARING TM-SC05C20C4 NTN
BALL BEARING 6203 JR2 C3
LOCK RING DIN0471-25X1,64SD
SPROCKET 13-T
SPROCKET 14-T
SPROCKET 15-T
STOP DISC 25,2X32X1,5
STOP DISC 17,2X30X1
SPACER SLEEVE DRIVE END 2003
SHAFT SEAL RING 32X45X6,5 BTSL
O-RING 28,80X2,20 P431 NBR 70
SHIM 20X32X1
STOP DISC 25,2X32X1

* NEW PART

QTY
1
1
1
1
1
1
3
1
1
1
1
1
1
x
x
x
2
1
1
1
1
1
1

X AS REQUIRED

SHIFTING MECHANISM

250 EXC EUR/AUS 2006

FIG
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
24
25
26
27
31
32
33
34
35
36
37
38
39
40

PART NUMBER
54834001000
54834002000
54834003000
0402061480
54834005044
58038023200
54634008044
56534013100
54634020000
0625069034
54834012000
0625068050
54834014000
54834015000
0984060302
0912060083
54634049000
54834019000
54834020000
54834023000
50334024044
54634052300
0349000050
0015050203
54834031000
54634131000
54634031050
54634032100
54634050000
54632095000
0760142460
50232050001
50233041000
0933060165

05548340 / C065483400

15

DESCRIPTION
SHIFTING FORK 4TH/5TH GEAR 03
SHIFTING FORK 2ND GEAR 03
SHIFTING FORK 1ST/3RD GEAR 03
NEEDLE ROLLER DIN5402 6X14,8
SHIFTING SHAFT CPL.
03
PRESSURE SPRING 0,9MM
SLIDING PLATE CPL.
TENSIONING SPRING 0,8MM
SPRING GUIDE
BALL BEARING 6903 C4
SHIFT ROLLER
03
BALL BEARING 6805 C4 NTN JAPAN
RETURN SPRING
03
SHIFT LOCATING DRUM
2003
AH SCREW DIN6912 M 6X30
AH SCREW DIN0912-M 6X 8
RETAINING PLATE
SHIFT. RAIL MAIN SHAFT 250/300
SHIFT. RAIL C. SHAFT 250/300
LOCKING LEVER SPRING
03
LOCATING LEVER CPL. 125/200'98
SLEEVE FOR LOCKING LEVER
WASHER DIN7349-5X15X2
HH COLLAR SCREW M 5X20 WS=8
SHIFT LEVER CPL. 250/300 05
STEP PLATE FOR SHIFT LEVER 250
BOLT 6X25 FOR SHIFT LEVER
SHIFTING LEVER SPRING 250
STOP DISK 14X30X1
NEEDLE BEAR.HK 1412 14X20X12
SHAFT SEAL RING 14X24X6 B
STEEL WASHER 6,4X17X3
PAIR OF WASHERS M 6 NORDLOCK
HH SCREW DIN0933-M 6X16 10.9

* NEW PART

QTY
1
1
1
3
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1

X AS REQUIRED

COOLING SYSTEM

250 EXC EUR/AUS 2006

FIG
7
8
9
10
13
15
16
17
18
19
20
23
24
25
26
27

PART NUMBER
50335007000
50335008000
59035009000
31007107001
54835013044
0770320020
0016040183
54835017000
54835018000
58335099000
10001020000
50303089000
54835024000
56535025001
54835026033
54835027000

28
34*
35*
39
40
41
42

54835028000
5463503420030
5463513420030
44011076200
41001052000
0021060003
0015060123

05548351 / C065483502

16

DESCRIPTION
RADIATOR L/S NATURE (45286)'98
RADIATOR R/S NATURE (45285)'98
RADIAT.CAP 20,3PSI (1,4BAR) 03
PVC-HOSE 6X9 MM PER METER
THERMOSTAT 55C CPL. 2004
O-RING 32,00X2,00
SCREW FOR PLASTIC D=4X18
THERMOSTAT 55C
2004
T-CONNECTOR 23/23/12,5
HOSE CLAMP GEMI 10-16
HOSE CLAMP GEMI 16-27
ANGEL PIECE
'97
RADIATOR HOSE 10X17
RADIATOR HOSE 18X25 PER METRE
RADIATOR HOSE W. THERMOSTAT 04
RADIATOR HOSE 18X25X130 MM 03
WATER PUMP - RADIATOR
RADIATOR HOSE 18X25
RADIATOR PROTECTOR L. BLACK
RADIATOR PROTECTOR BLACK 06
CABLE TIE 200/3,6MM BLACK
RUBBER SLEEVE D=12MM
WASHER DIN9021-A 6,4
HH COLLAR SCREW M 6X12 WS=8

* NEW PART

QTY
1
1
1
x
1
1
3
1
1
2
12
1
1
x
1
1
1
x
x
x
4
4
4

X AS REQUIRED

EXHAUST CONTROL

250 EXC EUR/AUS 2006

FIG
1
2
3
4
5
6
8
10
11
12
13
14
15
16*
17*
18
19
20*
21
22
23
25
26
27
28
29
30
31
36
40
41
43
44
45
46*
47

PART NUMBER
0991050102
54637062000
54637063000
0770160021
54637361444
54637361544
0007050160
0912060203
54637067000
54637066000
54637085300
54637065000
54637068100
54837064000
54837064050
54737019000
0770150151
54837020100
0912060163
54637056100
0912060083
0014050123
0349000050
54635005000
0760082472
0137060003
0625160020
54837050044
54637098100
0014050203
54637070100
54837075000
0770021120
0770240020
54637072100
54637072300

05548370 / C065483700

17

DESCRIPTION
FLAT H.SCEW DIN7991-M5X10 10.9
RETAINING PLATE R/S
250
RETAINING PLATE L/S
250
O-RING 16,00X2,00 VITON
CONTR.VALVE L/S "L"300/360/380
CONTROL VALVE R/S 300/360/380
CYLINDER PIN DIN 7-5X16MM (M6)
AH SCREW DIN0912-M 6X20
SPRING SLEEVE
OVERLOAD SPRING
RETAIN.PLATE CONTROL FLAP '92
CONTROL LEVER WITH BALL TYPE
BUSHING SLEEVE
GEAR SEGMENT R/S 250
06
GEAR SEGMENT L/S 250
06
BEAR. SLEEVE F.CONTROL FLAP'97
O-RING 15,00X1,50 VITON
CONTROL CLAP 250
06
AH SCREW DIN0912-M 6X16
WASHER 6,5X11X2
AH SCREW DIN0912-M 6X 8
HH COLLAR SCREW M 5X12 WS=6
WASHER DIN7349-5X15X2
WATER PUMP WHEEL
SHAFT SEAL RING 8X24X7 A DUO
SPRING WASHER DIN0137-B 6
BALL BEARING 16002 C3
CENTRIFUGAL TIMER CPL. 250/300
BALL BEARING 626LLBC3/5K
HH COLLAR SCREW M 5X20 WS=6
COVER LID
250-380'98
SPRING GUIDE 250/300
O-RING 12,37X2,62 NBR70
O-RING 24,00X2,00 NBR70
% ADJUST.SPRING L=65MM D=2MM '
AUXILIARY SPRING MID., YELLOW

* NEW PART

QTY
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
2
1
1
x
1
1
1
2
1
1
1
1
1
1

X AS REQUIRED

EXHAUST CONTROL

250 EXC EUR/AUS 2006

FIG
47
47*
48
50
51
52
53
60
61

PART NUMBER
54837072000
54837072100
54637071200
54637055244
0988101610
54637096000
54837057000
54637095344
50237195055

05548370 / C065483700

18

DESCRIPTION
AUXILIARY SPRING SOFT, RED
AUXILIARY SPRING HARD, GREEN
SPRING INSERT
ANGLE LEVER CPL.
'91
SHIM WASHER DIN988 10X16X1
NEEDLE SLEEVE HK 1010
CONTROL LEVER
03
CONNECT.ROD CPL. L=109,5MM '91
SECURING DIN-71805-S-8

* NEW PART

QTY
x
x
1
1
2
2
1
1
2

X AS REQUIRED

IGNITION SYSTEM

250 EXC EUR/AUS 2006

FIG
3
6
10
12
13
16
31
32
34
35
38
40
42
43

PART NUMBER
50339005200
54839204000
47039090000
50231012000
54739093000
50339006000
54839031400
54839032000
80011034000
50311035000
0014060103
0015050163
0015060123
0015060163

065233900 / C065483903

19

DESCRIPTION
FLYWHEEL KOKUSAN 2K-3 '98
STATOR KOKUSAN 2K-3
2005
SPARK PLUG CAP NGK REINFORC.04
SEALING CUP FOR SPARK PLUG
SPARK PLUG NGK BR7ES
IGNI.COIL KOKU.3834 125-380'98
CDI UNIT 250 EXC
05
WIRING HARNESS FOR CDI 2-ST.05
VOLTAGE REGULATOR
04
CONDENSATOR 2200MF ADP-48 2000
HH COLLAR SCREW M 6X10 WS=8
HH COLLAR SCREW M 5X16 WS=8
HH COLLAR SCREW M 6X12 WS=8
HH COLLAR SCREW M 6X16 WS=8

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
x
3
1
2

X AS REQUIRED

NOTICE

250 EXC EUR/AUS 2006

6/2005
Art.Nr.: 3CM083680EN

*3CM083680EN*
3CM083680EN

KTM Group Partner

KTM-Sportmotorcycle AG
A-5230 Mattighofen
www.ktm.at