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Super Calculations

The document contains calculations and formulas for determining minimum wall thickness or maximum internal pressure for various pressure vessels and piping configurations according to industry standards. It includes calculations for cylindrical pressure vessels, elliptical heads, chemical plant piping according to ANSI B31.3, gas transmission piping per ANSI B31.8, and pipeline pressure according to 49 CFR Part 195. Data is entered into provided formulas to calculate minimum thickness or maximum pressure based on material properties, dimensions, and joint factors.

Uploaded by

Noé Marín
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
372 views

Super Calculations

The document contains calculations and formulas for determining minimum wall thickness or maximum internal pressure for various pressure vessels and piping configurations according to industry standards. It includes calculations for cylindrical pressure vessels, elliptical heads, chemical plant piping according to ANSI B31.3, gas transmission piping per ANSI B31.8, and pipeline pressure according to 49 CFR Part 195. Data is entered into provided formulas to calculate minimum thickness or maximum pressure based on material properties, dimensions, and joint factors.

Uploaded by

Noé Marín
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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ANSI B31,1 ESPESOR MINIMOREQUERIDO PARA LA PRESION DE OPERACIN

T MIN

PD 2(SE+PY)

P D S E Y

PRESION INTERNA DIAMETRO EXTERIOR ESFUERZO MAXIMO PERMISIBLE FACTOR DE EFICIENCIA DE LA JUNTA SOLDADA COHEFICIENTE

1422.3 LBS/PLG2 10 PLG 11000 LBS/PLG2 0.85 0.4

ESPESOR MINIMO:

0.716963137

P D S E Y

200.54 LBS/PLG2 97 PLG 20000 LBS/PLG2 0.85 0.2 165345310.2

TMIN CALCS

CALCULATE CORR RATE & TMIN DATE


Calculated by: Perry D. Koch 2 Thickness Meas's when Corr Rate is Unknown
ENTERED DATA CALCULATED DATA

CALCULATE TMIN DATE


(or THICKNESS at a TMIN DATE)
Calculated by: Perry D. Koch One Thickness Meas. & a Known Corr Rate
ENTERED DATA CALC'D DATA

DATE Meas

Earliest 02/01/95 0.460

Latest 07/22/99 0.200

Tmin 0.100

Corr Rate 58.1

Yrs to Tmin 1.7

TMIN DATE 04/09/01

Date of Meas 06/18/97

Last
Meas

0.380

Tmin 0.120

Corr Rate
30.9

Yrs to Tmin 8.4 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

TMIN DATE
11/14/05 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

ENTERED DATA

CALCULATED DATA

DATE Meas Meas Meas Meas Meas Meas Meas Meas

Earliest 02/01/87 0.460 0.450

Latest 03/01/94 0.240 0.210

Tmin 0.100

Corr Rate 31.1 33.9 0.0 0.0 0.0 0.0 0.0 0.0

Yrs to Tmin 4.5 6.2 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

TMIN DATE 09/01/98 05/09/00 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Date Revised: 3/13/2012 1:16 PM

Page 5 of 9

PDK

TMIN CALCS

CALCULATE PRESSURE VESSEL TMIN or DESIGN PRESSURE


PRESSURE VESSEL TMIN CALCS (Cylindrical shells INSIDE RADIUS) - enter DATA IN BOXES FOR CALC'N t= PR/SE-0.6P P= R= S= E= 150 12.0 16600 0.85 0.128 Minimum Required Thickness, inches Design Pressure, psi INSIDE Radius of shell, inches Maximum Allowable Stress, psi Joint Efficiency inches, per ASME Sect 8 UG-27(c)1 P= SEt/R+0.6t Design Pressure, psi t= R= S= E= 0.128 12.0 16600 0.85 151 minimum required thickness INSIDE Radius of shell, inches Maximum Allowable Stress, psi Joint Efficiency psi, per ASME Sect 8 UG-27(c)1

t=

P=

PRESSURE VESSEL TMIN CALCS (Cylindrical shells OUTSIDE RADIUS) - enter DATA IN BOXES FOR CALC'N t= PR/SE+0.4P P= R= S= E= 300 12.0 12600 0.85 0.332 Minimum Required Thickness, inches Design Pressure, psi OUTSIDE Radius of shell, inches Maximum Allowable Stress, psi Joint Efficiency inches, ASME Sect 8 UG-27 APP 1-1 P= SEt/R-0.4t Design Pressure, psi t= R= S= E= 0.128 12.0 16600 0.85 150 minimum required thickness OUTSIDE Radius of shell, inches Maximum Allowable Stress, psi Joint Efficiency psi ASME Sect 8 UG-27 APP 1-1

t=

P=

FORMED ELLIPSODIAL HEADS, PRESSURE ON CONCAVE SIDE (INSIDE RADIUS) - enter DATA IN BOXES FOR CALC'N t= PD/2SE-0.2P P= D= S= *E= 1450 60.0 16600 0.85 3.115 Minimum Required Thickness, inches Design Pressure, psi INSIDE Diametr head skirt, inches Maximum Allowable Stress, psi Joint Efficiency (see table below for eff) inches, per ASME Sect 8 UG-32(d) P= 2SEt/D+0.2t Design Pressure, psi t= D= S= *E= 3.115 60.0 16600 0.85 1450 minimum required thickness INSIDE Diametr head skirt, inches Maximum Allowable Stress, psi Joint Efficiency (see table below for eff) psi, per ASME Sect 8 UG-32(d)

t=

P=

Date Revised: 3/13/2012 1:16 PM

Page 6 of 9

PDK

TMIN CALCS
FORMED ELLIPSODIAL HEADS, PRESSURE ON CONVCAVE SIDE (OUTSIDE RADIUS) - enter DATA IN BOXES FOR CALC'N t= PD/2SE+1.8P P= D= S= *E= 3300 18.0 17600 0.85 1.656 Minimum Required Thickness, inches Design Pressure, psi OUTSIDE Diametr head skirt, inches Maximum Allowable Stress, psi Joint Efficiency (see table below for eff) inches, per ASME Sect 8 UG-32(d) P= 2SEt/D-1.8t Design Pressure, psi t= D= S= *E= 1.656 30.0 17600 0.85 1834 minimum required thickness OUTSIDE Diametr head skirt, inches Maximum Allowable Stress, psi Joint Efficiency (see table below for eff) psi, per ASME Sect 8 UG-32(d)

t=

P=

* EFFICIENCY (E) TO BE USED IN CALCULATIONS OF SEAMLESS HEADS TYPE OF TYPE OF DEGREE OF EXAMINATION HEAD Hemi-shpr Hemi-shpr All others JOINT #1 #2 ANY OF HEAD TO SHELL JOINT FULL 1.00 0.90 1.00 SPOT 0.85 0.80 0.85 NONE 0.80 0.80 0.80

STRESS VALUES of MATERIALS 1000 psi SPEC NO. SA-285 SA-515 SA-515 SA-516 SA-516 GRADE C 60 70 60 70 TEMP -20 to 650 13.8 15.0 17.5 15.0 17.5

Excerpted from PRESSURE VESSEL HANDBOOK

Date Revised: 3/13/2012 1:16 PM

Page 7 of 9

PDK

TMIN CALCS

CALCULATE PIPING TMIN Chemical Plant & Petroleum Refinery Piping, ANSI B31.3
Straight Pipe Under Internal Pressure, 304.1.2 - enter DATA IN BOXES FOR CALC'N t= PD/2(SE+PY) Pressure Design Thickness, inches P= 370 Internal Design Gage Pressure D= Outside Diameter of Pipe, inches 1.00 SE= Y= 14600 1.00 0.012 Allowable Stress, excluding quality or joint factors (E=1 if seamless pipe) Coefficient from Table 304.1.1, Y=0.4 for all Ferritic Steels up to 900 F inches, per ANSI B31.3, Para. 304.1.2

t=

12.000

CALCULATE PIPING MAXIMUM PRESSURE Chemical Plant & Petroleum Refinery Piping, ANSI B31.3
Straight Pipe Under Internal Pressure, 304.1.2 - enter DATA IN BOXES FOR CALC'N P= 2SEt/(D-2tY) t= 2.560 D= 12.70 SE= Y= 16300 0.40 7835 Internal Design Pressure, psig Pressure Design Thickness, inches Outside Diameter of Pipe, inches Thickness is UT 0.20 - 0.02 corrosion allowance

Allowable Stress, excluding quality or joint factors (E=1 if seamless pipe) Coefficient from Table 304.1.1, Y=0.4 for all Ferritic Steels up to 900 F psig, per ANSI B31.3, Para. 304.1.2

P=

CALCULATE PIPING MAXIMUM PRESSURE


Date Revised: 3/13/2012 1:16 PM Page 8 of 9 PDK

TMIN CALCS

Gas Transmission and Distribution Piping Systems, ANSI B31.8


P= (2St/D)xFxExTInternal Design Pressure, psig S= D= t= F= E= T= P= 35000 16.00 0.18 0.60 1.00 1.00 473 Specified minimum yield strength Nominal outside diameter, inches Nominal wall thickness, inches Construction type design factor from Table 841.111, Construction Type B factor = 0.60, TYPE C = 0.50 Lonlgitudinal joint factor from Table 841.112, 1.00 for seamless pipe Temperature derating factor from Table 841.113, for 250F or less T=1.00 psig

CALCULATE PIPELINE INTERNAL DESIGN PRESSURE

49 CFR, Part 195, para 195.106


Straight Pipe Under Internal Pressure, 304.1.2 - enter DATA IN BOXES FOR CALC'N P= (2St/D)xExF S= t= D= E= F= 13800 2.580 16.0 1.00 0.72 3204.4 Internal design pressure in psig YIELD strength in psi Nominal wall thickness of the pipe in inches Nominal outside diameter of the pipe in inches Seam joint factor, E=1 for all seamless pipe Design factor, F= 0.72, except for off-shore platforms psig

P=

Date Revised: 3/13/2012 1:16 PM

Page 9 of 9

PDK

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