000 BO105 Section 00
000 BO105 Section 00
000 BO105 Section 00
General Description
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Table of Contents
The Development of the BO 105 . . . . . . . . . . . . . . . . . . . . . . . . . General Describtion of the BO 105 . . . . . . . . . . . . . . . . . . . . . . Structural Groups of the BO 105 . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Documentation of the BO 105 . . . . . . . . . . . . . . . . . . . . . . . . . . . EUROCOPTER BO 105 Documentation . . . . . . . . . . . . . . . . . Other Manufacturers Documentation . . . . . . . . . . . . . . . . . . . The EUROCOPTER Documentation . . . . . . . . . . . . . . . . . . . . . . Maintenance Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Illustrated Parts Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cockpit Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flight Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pitot and Static Pressure System . . . . . . . . . . . . . . . . . . . . . . . Pitot Tube Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Speed Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Altimeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rate of Climb Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outside Air Temperature Indicator . . . . . . . . . . . . . . . . . . . . . . Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Monitoring Instruments . . . . . . . . . . . . . . . . . . . . . . . . . n1 RPM Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . n2 RPM Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Turbine Outlet Temperature Indicator . . . . . . . . . . . . . . . . . . . . 4 6 10 14 16 16 18 20 20 22 24 26 28 28 30 32 32 32 34 34 34 36 38 38 38 38 38 System Monitoring Instruments . . . . . . . . . . . . . . . . . . . . . . . . . Mast Moment Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Triple Oil Temperature Indicator . . . . . . . . . . . . . . . . . . . . . . . . Triple Oil Pressure Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Quantity Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pressure Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . nRO Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warning Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overhead Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parking and Mooring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hoisting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . This training document comprises the following ATA chapters: Overhead Panel Instrument Panel Warning Lights Analog Instruments LH and RH Section of Instrument Panel Pitot--Static System Hoisting, Jacking Shoring Towing, Mooring Parking, Storage ATA 24 ATA 31 ATA 31 ATA 31, 34 ATA 30, 34 ATA 34 ATA 07 ATA 09 ATA 10 40 40 40 40 42 42 42 44 48 50 52 54 56 58
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Requirements
The following requirements were set: -------4 -- 6 seats, max. speed over 230 km/h, high safety standards, high performance, operational dependability, simple maintenance, quick change--of--mission adaptability.
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Flight Trials
The easy handling of the helicopter under all conditions was demonstrated during the flight trials. The main stages are listed below: In January, 1966, the first flight of the hingeless three--blade rotor system, installed in the Allouette II helicopter, was successfully performed by the Aerospatiale helicopter chief test pilot. On February 16th, 1967, MBB helicopter chief test pilot performed the successfull first flight of the BO 105, which was equipped with a hingeless, four--blade rotor system. During the next 4 years, four prototypes of the BO 105 passed all tests required successfully. At the end of 1970, the certification by the German Airworthiness Authority (LBA) of the BO 105 was completed.
BO 105 Series S stretched version (e.g. CS, CBS, DBS), airframe stretched 10 inches. BO 105 CB, CBS (e.g. DB,DBS) two Allison 250--C20B engines of 420 SHP (313 kW) each, take--off weight 2400 kg, main transmission ZF FS 72 B (MT 2x86 %), BO 105 CB--4, CBS--4 (DB--4, DBS--4) take--off weight increased from 2400 kg to 2500 kg. BO 105 CB--5, CBS--5 (DB--5, DBS--5) take--off weight 2600 kg with external load, high performance main rotor blades (Type II), modified hydraulic system, different TCI intervals. BO 105 CB--5, CBS--5 (DB--5, DBS--5) Super Five the main transmission ZF FS 72 E is installed for VTOL certification according JAR PART 29 CAT. A. BO 105 LS A--3 take--off weight 2600 kg, two Allison 250--C28C engines of 500 SHP (368 kW) each, main transmission ZF FS 112. BO 105 LS A--3 Superlifter take--off weight 2850 kg with external load, high performance main rotor blades (Type II), the modified hydraulic system, and improved tail rotor blades.
Versions
BO 105 Series A, two Allison 250--C18 engine, 317 SHP (236 kW) each, take--off weight 2100 kg, main transmission ZF FS 72 A or FS 72 B (MT 2x85 %). BO 105 Series B, two MAN 6022 single shaft turbines of 320 SHP (240 kW) each (not launched). BO 105 Series C, two Allison 250--C20 or 250--C20B engines of 400 SHP (300 kW) each, take--off weight 2300 kg, main transmission ZF FS 72 A or FS 72 B (MT 2x79 %), BO 105 Series D additionally, further requirements of the CAA have been met.
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Flight Controls
The main rotor is controlled by rods and bellcranks, routed from the control elements via the cabin sideshell to the transmission deck mounted hydraulic system. The hydraulic system is a tandem system, i.e. it consists of two separate systems, which operate independently of each other (fail safe system). Under normal operating conditions only one system (No.1 main system) functions as a booster, the second system (No.2 standby system) stay in standby. In case of a failure in the main system, it will be immediately cut off and the standby system will be actuated automatically to ensure safe operation and landing.
Fuselage
The fuselage structure is a conventional semi--monocoque construction made in a modular design concept, consisting mainly out of aluminum sheet metal. Bottom shell, doors, engine cowlings and access panels are made of composite material.
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Landing Gear
The BO 105 has two cross tubes and two skids. The cross tubes are constructed to absorb forces during touch down of the helicopter, by bending.
Fuel System
The fuel system comprises three fuel tanks, a fuel supply system, a refueling and ventilation system and a monitoring system. The main tanks and the separated supply tank, with overflow to the main tank, are installed under the cabin floor.
Engines
The BO 105 is powered by two Allison 250--C20B engines with a power output of 420 shp each.
Electrical System
The fully redundant 28 V DC electrical system is supplied by two generators and a battery.
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! NOTE
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30 Tail Unit
The tail unit comprises: 1 tailboom with vertical fin and horizontal stabilizer, 2 tail rotor drive with intermediate transmission and tail rotor transmission, 3 tail rotor, 4 tail rotor blades.
10 Lifting System
The lifting system comprises: 1 main transmission, 2 rotor brake system, 3 main rotor system, 4 main rotor blades.
20 Fuselage
The fuselage comprises: 1 fuselage with tailboom mounting cone, doors and windows, 2 cowlings.
50 Landing Gear
The landing gear comprises: 1 landing gear with two skids and two crosstubes.
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BO 105 Training Manual General Structural Groups of the BO 105 10 Lifting System
60 Power Plant
20 Fuselage
50 Landing Gear For training and information only October 2005 (DRAFT)
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60 Power Plant
The power plant comprises: 1 engine, 2 fuel system with tank, 3 lubrication system including oil cooler, 4 fire walls, 5 engine operation and control.
70 Standard Equipment
The standard equipment comprises: 1 pilot and copilot seats, 2 cabin equipment, 3 interior panelling, 4 cabin vent system, 5 mast moment indication system.
80 Optional Equipment
ECD offers a wide range of optional equipment, which is shown in a separate volume of the Maintenance Manual and in the Flight Manual. Optional equipment is not described in this Training Manual.
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Call Sign
D--HTRAINER
BAUREIHE MODELL GERTE--NR. REGISTER--NO. WERK--NR: SERIAL--NO. Helicopter Number Plate BAUJAHR YEAR OF MANUF.
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Maintenance Concept
General
Maintenance covers all scheduled and unscheduled maintenance activities. It also applies to the on condition maintenance. It is based on condition monitoring by visual checks/inspections and diagnostic features such as chip detectors, filter bypass indicators, boroscope access, failure indications, built-in tests, warning lights etc.
Intermediate Level
The intermediate level covers repairs on/off helicopter, extended periodical inspections as specified in the aircraft maintenance manual. To meet these tasks, maintenance facility, qualified personal, test equipment and special tools are required. ! NOTE The maintenance manual covers all tasks of organizational level and intermediate level.
Maintenance Levels
BO 105 maintenance is split into three maintenance levels: - Organizational Level (O) - Intermediate Level (I) - Depot Level (D) -
Organizational Level
The organizational level covers tasks of the daily servicing, maintenance checks, inspections for condition, exchange of components (e.g. LRU) and quick, simple repairs as specified in the maintenance manual (MM). The work generally takes place at the operators site. After an on the job training these checks can be carried out by pilots, mechanics and operators.
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Daily servicing, maintenance checks inspections for condition, exchange of LRUs. acc. to MM -- Can be carried out by a mechanic or by the pilot (i.e. main transmission servicing).
Repair on/off the helicopter extended periodical inspections acc. to MM -- maintenance facility, qualified personnel, test equipment and special tools are required (i.e. main transmission change).
Manufacturer/authorized customers only Depot Level (D) Major repair or overhaul at the manufacturer or at authorized service stations acc. to special documentation. Tools/test equipment and specialized personnel are necessary (i.e. main transmission overhaul).
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Mechanics Documentation
The mechanic has available: ------Maintenance Manual (MM), Repair Manual (REM), Illustrated Parts Catalog (IPC), Ground Support Equipment (GSE), Wiring Diagram Manual (WDM), Operation Manual (OPM).
Pilots Documentation
The pilot has available three documents: -- Flight Manual, -- Log Book, -- Pilots Checklist. ! NOTE Flight Manual, Log Book, and Pilots Checklist must always be present in the helicopter.
! NOTE
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Pilot
Mechanic
Historical Record LOAP Alert Service Bulletins Service Bulletins Alert Service Informations Service Informations
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Arrangement
The maintenance manual is arranged according to the main assemblies (structural groups). Additionally in a chapter general, basic information about the helicopter is given and in a chapter 100 some subchapters are added for special maintenance information.
Chapters
The chapters give information about the subassemblies of the respective main assembly. The chapters are numbered by two, or in case of standard (70) and optional equipment (80) by three digits. The first digit corresponds to the main assembly, the following to the subassemblies.
Maintenance Manual
General
The maintenance manual (MM) is used for maintenance procedures, repair, and inspections to be performed on the helicopter. In combination with the maintenance manual, the following documents are used: -- repair manual (REM) for repair of assemblies, which are not described in the maintenance manual; -- wiring diagram manual (WDM) to assist inspections of the electrical system; -- illustrated parts catalog (IPC) -- vendor documentation for repair of assemblies which are not manufactured by ECD.
Paragraphs
The chapters are subdivided into paragraphs, which give detailed information about the subassemblies, troubleshooting and maintenance procedures. The paragraphs are numbered in sequence (e.g. paragraph 31--1).
Example
As an example of the manual numbering the maintenance instructions of the tail rotor drive is described: -- first step: the tail rotor drive belongs to chapter 30-- tail unit; -- second step: the tail rotor drive is listed as the second subassembly of chapter 30 (chapter 32); -- third step: the maintenance instructions are described in paragraph 32--4.
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01
Dimensions and Reference Planes
11
Main Transmission
21
Fuselage
31
Tail Boom Assembly
41
Main Rotor Controls
51
Landing Gear
61
Engine
91
Instrument System
101
Inspections and Airworthiness Limitations
02
General Instructions
12
Rotor Brake System
22
Cowlings
32
Tail Rotor Drive
42
Tail Rotor Controls
62
Fuel System
92
Elecrical System
102
Rigging of M. Rotor and Tail Rotor Controls
03
Consumable Materials
13
Main Rotor System
33
Tail Rotor
43
Hydraulic System
63
Lubrication System
103
Measuring the Helicopter
04
Self Manu-facturable Special Tools
14
Main Rotor Blade
34
Tail Rotor Blade
64
Fire Walls
104
Weighing the Helicopter
05
Ground Handling
65
Engine Operation and Control
105
Ground Run/ Functional Test Flight
06
Refueling and Defueling
107
Balancing of Tail Rotor System
106
Tracking and Balancing of Main Rotor Sytem
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Part Number
The part number is built up by the drawing number and the revision index. The drawing number is arranged as shown in the figure below. The revision index is a letter. No letter or letter a defines the original part, b the first, c the second, d the third change.
Arrangement
The IPC is divided into three sections: -- section general contains an introduction explaining how to use the catalog, a vendor list, a list of all incorperated service bulletins and a list of abbreviations; -- section numerical index contains two alpha--numerical listings, one of all electrical identification indices mentioned in section detailed parts list and one of all part numbers mentioned in section detailed parts list; -- section detailed parts list contains exploded views of the assemblies and is subdivided in accordance with the nine structural groups.
Model Codes
The following Model Codes are used: -----A = BO105 A C = BO105 D E = BO105 CBS--5 G = BO105 CB--5 I = NBO--105 CB ----B = BO105 C D = BO105 S F = BO105 DBS--5 H = BO105 DBS
The codification according to serial numbers means e. g.: -- 481--999: This part is to be used on helicopters starting with serial number 481 -- 161--480: This part is to be used on helicopters starting with serial number 161 to 480 -- 001--060: This part is to be used on helicopters starting up to serial number 060 There are no use codes in the major assembly group 80--00--00 Optional Equipment. The valiidity of the items of this group has to be checked by the cusomer individually.
Page Numbering
The pages of the sections general and numerical index are numbered consecutively within each section. In section detailed parts list the figures (exploded views) in each chapter are used for a consecutive numbering and the parts list belonging to a figure is also numbered in this manner. 10- -00 FIG. 03 Page 2 -00-
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Structural Group 10 Lifting System 10--00--00 Part Number Arrangement Example: 105-31802.02c 105 - 3 1802 . 02 c
Change Index (2nd Change) Item Number (Bushing). Special tool if letter W followed by a number Component Number (Tail Rotor Shaft Assy) Number of Structural Group (Empennage) Aircraft Type (BO 105) This part number describes the Bushing of the Tail Rotor Shaft
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Cockpit Arrangement
General
The BO 105 is provided with several units for monitoring, warning and control purposes. These units are installed to certain control panels.
Control Panels
The control panels installed in the BO 105 are subdivided into: Overhead Panel Instrument Panel Operator Panel Center Console
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BO 105 Training Manual General Cockpit Arrangement Overhead Panel Outside Air Temperature Indicator Power Lever
Stick Copilot
Stick Pilot
Collective Lever Copilot Center Console For training and information only October 2005 (DRAFT)
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Instrument Panel
General
Indicating instruments located on the instrument panel are used to monitor the flight operations of the helicopter.
Panel Subdivision
The panel is divided into: ----flight instruments, engine monitoring instruments, system monitoring instruments, warning lights.
Flight Instruments
The flight instruments comprise: -------air speed indicator, altimeter, rate of climb indicator, gyro horizon, directional gyro, clock, magnetic compass.
Instrument Lighting
Instrument lighting is provided and operated via the switch INSTR LIGHT on the operator panel and may be dimmed by a potentiometer INSTR LIGHT on the instrument panel.
Warning Lights
The warning lights are located in the warning panel together with a test switch. For training and information only October 2005 (DRAFT)
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BO 105 Training Manual General Instrument Panel Fire Warning Light Test Switch Warning Lights Gyro Horizon
PITOT HEATING
Altimeter Air Speed Indicator Instrument Light Brightness Control Test Switch Warning Lights Clock Mast Moment Indicator n2 (eng 1+2) + nRO Indicator
TEST
WARN.- LIGHTS -
Torque Indicator (eng 1 + 2) Triple Oil Temperature Indicator Triple Oil Pressure Indicator
TOT Indicator (eng 1) TOT Indicator (eng 2) n1 Indicator (eng 1) n1 Indicator (eng 2) Fuel Quantity Indicator Fuel Pressure Indicator
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Location
There are two static and one ram air pressure pick--up (pitot tube). The static pressure pick--ups are located on the left and right outside of the helicopter in front of the FWD cross tube (near bottom of the fuselage). The pitot tube is located on the right side below the static pressure pick--up.
Pitot Tube
The pitot tube is subjected to the dynamic pressure during forward flight of the helicopter.
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BO 105 Training Manual General Location of the Pitot and Static Pressure System Dynamic and Static Pressure System Schematic Pitot Tube Static Pressure Pick--up, right
CLIMB
DOWN
Pitot Tube
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Power Supply
The pitot heating is supplied with electrical power from the main busbar PP21 via the circuit breaker 1HG at the lower right side of the instrument panel and the toggle switch 4HG in the operators panel. It is labelled PITOT HEATING and has the two positions ON and OFF. The function of the system is indicated by the electro--mechanical indicator 2HG located at the top of the Instrument Panel. It is a non illuminated, electro--mechanical indicator, labelled PITOT HEATING. If Pitot heating is OFF, white sectors are visible on a black background. If Pitot heating is ON, the front side of the indicator is black, no white sectors are visible.
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Circuit Breaker 1HG Toggle Switch PITOT HEATING 4HG Electro Mechanical Indicator PITOT HEATING 2HG Pitot Tube Heating 3HG
Pitot Tube
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Operation
A membrane capsule for the pitot and the static pressure transmits the motion to a gear, which is connected to the pointer of the instrument. The pointer indicates the pressure difference between pitot pressure and static pressure.
Indication Range
The indication range is calibrated from 10 to 150 knots with an interval of 5 knots.
Operation
The rate of climb indicator is a pressure capsule instrument, which measures the static pressure variations resulting from altitude changes. When a change in altitude has been completed, the pressure is equalized via a permanent capillary bleed and the pointer returns to its initial 0 position.
Altimeter
Operation
The altimeter measures static pressure changes in the atmosphere via an aneroid capsule. These static pressure changes are equivalent to changes in altitude.
Indication Range
The indication range for the rate of descent is from 0 to 6000 feet/min and for the rate of climb from 0 to 6000 feet/min. The scale is divided into intervals of 100 feet up to 1000 feet/min, and intervals of 500 feet between 1000 and 6000 feet/min. ! NOTE The instruments function is independent of any electrical power supply.
Indication
The scale is marked in feet. Three pointers indicate the altitude at any given moment: -- the large pointer indicates hundreds, -- the circle pointer indicates thousands,
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BO 105 Training Manual General Pitot and Static Pressure Flight Instruments
Dial Pointer 10000 ft Red Line, VNE Yellow Range, 10--45 kts Short Pointer 1000 ft Rate of Climb
CLIMB
DOWN
ENCODING
Barometric Scale
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Compass
General
The magnetic compass is mounted above the instrument panel at the center beam of the cabin frame and serves as an auxiliary compass. It operates on the principle of a liquid--dampened magnetic compass and indicates the heading of the helicopter to magnetic north.
Indication
The outside air temperature indicator has one pointer, which indicates on two scales with two different graduations: -- centigrade graduation (C) at the inner scale, indication range from: --50 to +60 C, -- Fahrenheit graduation (F) at the outer scale, indication range from: --70 to +150 F.
Indication
The compass card is located on a float with markings at 10 deg intervals. The cardinal directions are marked N, E, S and W, and numbers indicate the heading in 30 deg increments. The float is free to move in all three dimensions with silicone fluid as the damping medium. Deflections caused by interfering magnetic fields are compensated by the compensation device. ! NOTE The instruments function is independent of any electrical power supply.
Clock
General
The clock is a mechanical chronometer with an additional pointer used for the stop--watch function. The outer scale of the clock is a rotating bezel that can be used to measure elapsed time.
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BO 105 Training Manual General Outside Air Temperature Indicator, Compass, Clock
11 12 1 2 10 3 9 8 4 7 6 5
Compass Clock
6 3 N 33 30
Compass Card
Winding Knob
Compensation Device
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Instrument Markings
General
For easier reading of the instruments, pointers and scales are marked with numbers, letters, and colors.
Markings
To identify the indications of the units, pointers and scales are marked as follows: left engine right engine main rotor transmission main tank supply tank 1 and/or red 2 and/or green R and/or black M S
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Normal
40 20
60 80 100
Max. Limit
% 120 TORQUE
Transient
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Operation
The system comprises three tacho--generators, which drive three synchronous electric motors in the RPM indicator.
Torque Indicator
General
The torque indicator is used to monitor the torque of each engine in per cent. This is necessary to match power sharing between the engines.
! NOTE
Operation
The torque indicating system is hydraulically operated, using engine oil pressure which is proportional to engine power. The transfer to the instrument is done via air.
n1 RPM Indicator
General
The system indicates the gas producer turbine RPM (n1). There is one system for each engine. The RPM is indicated in percent.
Operation
The system comprises a tacho generator, which drives a synchronous electric motor in the RPM indicator.
n2 RPM Indicator
General
A triple RPM indicator indicates the power turbine RPM (n2) of each engine and the RPM of the main rotor (nRO). For training and information only
Operation
A thermocouple with four probes senses an average temperature of the turbine gases between the gas producer and the power turbine. The DC voltage thus generated is proportional to the TOT, and is indicated by a millivoltmeter system within the indicator.
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n1 Indicator
Torquemeter
TOT Indicator
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Operation
The system consists of three temperature sensors and three cross--coil measurement units inside the indicator.
General
The instrument gives information about the oil pressure of the two engines and of the main transmission.
Operation
The system consists of three pressure controlled potentiometers and three cross--coil measurement units inside the indicator.
Operation
The system comprises a strain gauge (Wheatstone) bridge arrangement within the mast, an inductive rotary transmitter, and an indicator on the instrument panel.
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CAL TEST
LIMIT
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nRO Indicator
General
A triple RPM indicator indicates the power turbine RPM (n2) of each engine and the RPM of the main rotor (nRO).
Operation
The system consists of two float wire resistance transmitter and cross--coil measurement units within the indicator.
Operation
The system comprises three tacho--generators, which drive three synchronous electric motors in the RPM indicator. ! NOTE The instrument function is indipendent of any electrical power supply.
Operation
The system consists of a pressure transmitter whose resistance varies proportionally, and is indicated via cross--coil measurement units.
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30
6 kp x10
M
20
S
4
1
kp/cm Press
2
1
2 0 0
10
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Warning Lights
General
Some parameters of the helicopter systems do not require constant monitoring by the pilot, unless preset limits are exceeded or definite malfunctions occur. For this reason, warning lights are installed in the instrument panel. They are arranged in a warning light panel.
RPM
If latest Warning Box Type K--DW02/01 is installed, RPM will illuminate and an audio signal is triggered if n1 Split 12 % nRO 75--95 % nRO 102 % nRO 108 % Warning Light Tone intermittent Tone constant Warning Light/Tone intermittent and resetable Warning Light/Tone intermittent Warning Light Warning Light/Tone constant 5 times/sec 5 times/sec, 650 Hz 2,600 Hz
LOW FUEL
LOW FUEL will illuminate, if there are less than 60 kg of fuel in supply tank; pilot has to land within the next 10 minutes.
T OIL
T OIL will illuminate if, -- oil pressure of the main transmission is below 0.5 bar, and/or -- oil temperature of the main transmission is above 105 C.
HY BLOCK
HY Block will illuminate, if a jammed servo valve in the hydraulic system 1 occurs.
GEN 1, GEN 2
GEN 1, GEN 2 will illuminate, if: -- respective generator is switched off, or -- reverse current relay is defective.
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BO 105 Training Manual General Warning Lights TEST FIRE LOW FUEL HY BLOCK GEN 1 Fire Warning Test Switch Fire Warning Light Engine 1 HYD 1 HYD 2 START 1 START 2 GEN 2 RPM T OIL FILT 1 FILT 2 MAG PLUG 1 MAG PLUG 2 BAT 60 BAT 70 OIL COOL T PLUG WARN.--LIGHTS TEST Test Switch Warning Lights Fire Warning Test Switch Fire Warning Light Engine 2 TEST FIRE
Warning Lights
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FILT 1, FILT 2
FILT 1, FILT 2 will illuminate, if the fuel pump filter of the respective engine is contaminated.
Test
To test the function of all indicator lights (except Fire Warning) a test push button labeled TEST WARN. LIGHTS is installed below the warning light panel. By pushing the button a lamp test of all indicator lights and a system test only of the battery (BAT60, BAT70) as well as the Transmission (T OIL) monitoring is performed.
HYD1, HYD 2
HYD 1, HYD 2 will illuminate, if the oil pressure is below the min. value range of 65--72 bar.
OIL COOL
If OIL COOL is illuminated, the differential pressure switch at the air inlet duct is activated and indicates a failure of the oil cooling fan.
T PLUG (Opt.)
T PLUG will illuminate, if metallic particles contaminate the oil system of the main transmission.
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BO 105 Training Manual General Warning Lights TEST FIRE LOW FUEL HY BLOCK GEN 1 Fire Warning Test Switch Fire Warning Light Engine 1 HYD 1 HYD 2 START 1 START 2 GEN 2 RPM T OIL FILT 1 FILT 2 MAG PLUG 1 MAG PLUG 2 BAT 60 BAT 70 OIL COOL T PLUG WARN.--LIGHTS TEST Test Switch Warning Lights Fire Warning Test Switch Fire Warning Light Engine 2 TEST FIRE
Warning Lights
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Operator Panel
General
The operator panel is located below the instrument panel. It mainly serves as an operational and monitoring system, consisting of: ----circuit breakers, caution lights, switches, instruments for monitoring the electrical system.
Battery Switch
The battery switch has two positions: -- BAT OFF/EPU ON: the electrical system is supplied only by an external power unit (EPU); -- EPU OFF/BAT ON: the electrical system is supplied by the battery.
Voltmeter
The voltmeter indicates the operating voltage of the main busbar in DC--Volts.
Amperemeter
The indication of the amperemeter is dependent on the position of the amperemeter switch. The indication range of the amperemeter is from --150 A to +150 A, with the zero position in the center.
Amperemeter Switch
The amperemeter switch, located below the amperemeter, has three positions: -- center position: the current being taken from the main busbar will be indicated as minus Ampere; -- left position: the current being produced by generator 1 will be indicated as plus Ampere; -- right position: the current being produced by generator 2 will be indicated as plus Ampere. For training and information only
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35
RADIO NAV 1
15
ICS
5
HYDR CONTROLS
DC VOLTS
Voltmeter
DC VOLTS
35
10
7.5
BLOWER
2
N2 CONTROL
0 DC AMPS
0 DC AMPS
1 2 ENG ANTI--ICING
LOW FUEL
Ampermeter Switch
INSTR LIGHT
TEST
1 2 PITOT HEATING
1 2 ENG ANTI--ICING
ANTI 1 ICING ANTI ICING 2
20
10
2
HEATING
7.5
EMER DC BUS 1 2 EMERG FUEL VALVE STARTER/IGNITION EPU ON C O N T I G N ENG 1 C ENG 2 ON O N O T F F I G VNT N
DC--SOCKET WIPER
Battery Switch
Test Low Fuel (D and --5 only) For training and information only
Single Hand Starting Device Opt./Standard Super Five October 2005 (DRAFT)
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Overhead Panel
General
The overhead panel is located in the middle of the canopy. It consists of two or three sections: -- a power lever section, -- a switch panel section, -- a COM/NAV circuit breaker panel section (Opt.). Also a hand lamp is installed on the left side.
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GEN TRIP 1
GEN TRIP 2
2 GEN RES
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Handling
General
To handle the helicopter on the ground, ground handle wheels must be installed to the skids. Two men push the helicopter either at: ----front canopy lateral windshield frame, or cabin structure left and right, or engine compartment floor rear edge, or cross tubes of the landing gear.
Operation
The helicopter is lifted by pumping with the control handle of the hydraulic jack. Thereby it has to be ensured that the relief valve is closed (turn right with the handle). After the helicopter is lifted, engage the mechanical lock and release pressure from the jack. ! NOTE Move the helicopter only with engaged mechanical lock and released pressure from the jack.
In addition, one man supports the helicopter at the tail boom skid for steering and balancing. ! NOTE Pushing on the canopy or on the rear cargo doors can result in damage!
Installation
Ground handling wheels are connected to the pickup pins on each skid.
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Control Handle
Pick--up Pin
Towing Bar
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Tie Down
The main rotor is tied down with a hook (type I rotor blades) or a lashbag (type II rotor blades) to the tail boom. The main rotor has to be turned in direction of rotation until one of the blades is aligned with the tail boom. The hook must be attached to the locking plate at the end of the rotor blade or the lashbag must be fitted over the end of the blade. Then the hook or lashbag must be secured to the tail boom by wrapping the attached belt and sack around the tail boom. The tail rotor is tied down to the tail skid. A clamp must be attached to the end of a tailrotor blade, then it must be secured to the tail skid by wrapping the attached belt and sack around the tail skid. ! NOTE Turn the main and tail rotor only in direction of rotation.
Short-Time Covers
All short--time covers and tie-downs are stowed in a storage sack, which should be carried on the helicopter during flights.
Procedure
All the electrical equipment has to be switched off. The helicopter must be grounded at the ground connection with the ground cable. Then all doors, windows and access doors must be closed. ! NOTE The engine outlets may be hot!
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BO 105 Training Manual General Short Term Covers and Tie Downs Type I Blades Type II Blades
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Hoisting
General
For certain maintenance work, it is necessary to hoist the helicopter or parts of it. Therefore the appropriate hoisting fixtures must be used.
Hoisting Ring
In the absence of the recommended hoisting fixtures, the hoisting ring attached to the main rotor head can be used only for hoisting the main rotor head and/or installed main transmission. ! NOTE During hoisting the helicopter and/or the tailboom, the end of the tailboom must be supported for balance!
Hoisting Fixtures
The following units to be hoisted are listed with the required hoisting fixtures: Units fully equipped helicopter, main rotor head, main rotor transmission (rotor head installed) main rotor transmission (rotor head removed) engine tailboom Hoisting fixture 105--14101 W5 1121--14102W1 117W3 105W27 117W27 105--60001 W2 Allison 67 96 96 3 105--30051 W3 117--30001W3 Max. load 2000 kg 2300 kg 3500 kg 3600 kg 3600 kg
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BO 105 Training Manual General Hoisting Equipment Hoisting Fixture 105--14101 W5 1121--14102 W1 117--W3 Hoisting Fixture 105 W27 117 W27 Hoisting Fixture 105 30051 W3
Hoisting Ring
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Jacking
General
The fully equipped helicopter can be raised by either four jacks or three jacks together with a weighing beam. The jacks and the weighing beam must be positioned underneath the jacking points.
Jacking Points
There are four jacking points. Two are attached to the double frame 4, and two to the double frame 9.
Procedures
In the following, two jacking procedures are described: -- jacking up for general maintenance work, -- jacking up for leveling and weighing.
Maintenance Work
Four jacks have to be used for jacking the helicopter: -- position jacks underneath the jacking points, -- operate the jacks simultaneously, until the desired ground clearance is reached, -- tighten locking rings of the jacks.
-- position two jacks underneath the rear jacking points, -- operate the jacks simultaneously, until the desired ground clearance is reached, -- tighten locking rings of the jacks.
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BO 105 Training Manual General Jacking the Helicopter for General Operation Jacking the Helicopter for Levelling and Weighing
Weighing Beam
Hydraulic Jack
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