BMK 1250-6.1 en

Trainings documents
LTM 1250-6.1 (LTM 1250-1)

• Overview of the components with resource identification (BMK)
TECHNICAL DATA:
• max. load at a 3 m radius: 250 t
• max. hoisting height with double folding jib:108 m
• max. boom projection radius
with double folding jib: 92 m
• Length of telescopic boom: 15.5 - 72 m
• Ballast versions: 97.5 t max.
(10t, 22.5t 35t, 47.5t, 60t, 72.5t, 85t, 97.5t)
COMPONENTS:
• Driving motor in the chassis:
• Liebherr: D 9408 TI-E, A5, P= 440 kW / 598 PS at 1900
1/min, LH-ECU 4 (EUROIII)
• Automatic gear box ZF AS 3002 TC Tronic
with converter
• Distributor gear Kessler + CO single stage W3750 (W1280.2)
• Crane drive in the superstructure:
• Liebherr: D 924 TI-E 180 kW / 245 PS LH-ECU 1
• LSB-databus technology
(LSB master switch)
11 / 2004
Customer service training LWE (VMS-Pi) E:\LTM1250-6.1\Deckblatt_1250-6.1-BMK.p7.0

Training Documentation
LTM 1250-6.1 (LTM 1250/1)
Outline of components with identification (BMK)
BMK components
CARRIER UW-13
Kundendienst-Schulung LWE (VMS-Pi) E:\1250-6.1\Trennblätter_1250-6.1.p7.0
Customer service training LWE (VMS) 11/26/04 • PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0
CONTENTS
Vehicle: ...................................................................................................... 3 Automatic transmission ZF 12AS 3002 TC-Tronic: ................................. 26

Front view, lighting and mirrors ..................................................................... 3 Auxiliary control valve, retarder, control valve .............................................. 26
View from rear, lighting ................................................................................. 4 Temperature sensor, transmission ECU, inductive sensor, output speed ..... 27
Support operating unit, side marker lights, left .............................................. 5 Central plug of converter and clutch unit / Cannon plug of
Support operating unit, side marker lights, right ............................................ 6 auxiliary control valve ................................................................................. 28
Auxiliary control valve of converter and clutch unit, clutch actuator,
Cab: ............................................................................................................ 7 Tacho pulse generator ................................................................................ 29
Doors and windows, interior lighting ............................................................. 7
Windshield wiper system, heater ................................................................. 8 Hydraulic pumps: ..................................................................................... 30
Fan heat exchanger, setpoint mode for air supply, horn ................................ 9 Axle suspension / support, steering circuit I and II,
Operating elements .................................................................................... 10 emergency steering, fan drive ..................................................................... 30
Batteries ..................................................................................................... 11
Center console - components and modules ................................................ 12 Power train: ............................................................................................. 31
Center console - fuses, pressure indicator of axle suspension .................... 13 Universal drive shaft installation .................................................................. 31
Center console - relay ................................................................................ 14 Distributor gear Kessler + CO single stage W3750 (W1280.2) ................... 32
Center console - module to be equipped .................................................... 15 Cross-differential locks, axle 1 and 4 .......................................................... 33
Cross-differential locks, axle 5 and 6 .......................................................... 34
Compressed air system: .......................................................................... 16 Switchable drive, axle 4 and 5 .................................................................... 35
Pressure transducer, cab ........................................................................... 16 Wheel speed sensors ................................................................................ 36
Ar drier, compressor ................................................................................... 17 Eddy-current brake Telma DJ 202100 / FOCAL2200L24V ........................... 37
Pneumatic valves ....................................................................................... 18
Steering: ................................................................................................... 38
Diesel engine D 9408 TI - E A5 440 KW: ................................................. 19 Steering gear, deficiency monitor ................................................................ 38
Alternator, compressor - air-conditioning device .......................................... 19 Steering booster ......................................................................................... 39
Impulse transmitter, starter, fuel pre-heater ................................................. 20 Rear axle steering, actuation for axle 3 ...................................................... 40
EDC controlling unit, flame glow plugs, needle movement sensor ............... 21 Rear axle steering, rear axle lock ............................................................... 41
Air and oil pressure sensor ......................................................................... 22
EDC controlling unit, sensor ....................................................................... 23 Support: .................................................................................................... 42
Cooler overview, fan drive ............................................................................ 24 Supporting valves - left ................................................................................ 42
Fuel tank sensor ........................................................................................ 25 Supporting valves - right ............................................................................. 43
Swivel connector, inclination sensor ........................................................... 44
Support force display ................................................................................. 45
Info:
This technical description is only for training purposes.
(subject to modifications)
LTM 1250-6.1(LTM 1250/1)- Chassis• BMK - component overview - Chassis 1 -

LTM 1250-6.1(LTM 1250/1) - Chassis• BMK - component overview - Chassis 2 -
Axle suspension: ..................................................................................... 46

Level sensor ............................................................................................... 46
Oil release, axle suspension / support ....................................................... 47
Axle suspension valves .............................................................................. 48
Axle suspension, left .................................................................................. 49
Axle suspension, right ................................................................................ 50
Lift / lower axle 3 and 4 .............................................................................. 51
Special equipment: ................................................................................. 52

Air-conditioning system .............................................................................. 52
Auxiliary heater .......................................................................................... 53
External power supply, emergency shutoff, cabine ..................................... 54
Index_UW .................................................................................................. 55
Customer service training LWE (VMS) 26/11/04• PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0

Vehicle:
Front view, lighting and mirrors
-E28 -E27
Rotating Rotating
beacon, beacon,
RF LF
-E26
Marker light, -E25
RF Marker light,
LF
-A151_M1 -A150_M1
Drive for mirror
adjustment, Drive for mirror
vertical adjustment,
vertical
-A151_M2 -A150_M2
Drive for mirror
adjustment, Drive for mirror
horizontal adjustment,
horizontal
-A151_E -A150_E
Mirror heating
40W Mirror heating
40W
-E50
Flasher
front
L, 21 W
-E51*
Flasher
side
L, 21W
-E41 -E40 -E1 -E3 -E5 -E6 -E4 -E2

Flasher Flasher Low beams Parking light High beams High beams Parking light Low beams
side front RF, 70W RF, 5W RF, 70W LF, 70 LF, 5W LF, 70W
R, 21W R, 21W

Vehicle:
View from rear, lighting
-H53*
Warning signal
for reversing
-E95 -E75
Tracking light Tracking light
LR, 5W LR, 5W
-E128_E8 -E129_E8
Reversing Reversing
light light
LR, 21W RR, 21W
-E128_E7 -E129_E7
Rear fog Rear fog
light LR, 21W light RR, 21W
-E128_E1 -E128_E2 -E128_E3 -E128_E4 -E128_E5/E6 -E129_E5/E6 -E129_E4 -E129_E3 -E129_E2 -E129_E1
Marker Flasher Brake light Licence plate Taillight Tail Licence plate Brake light Flasher Marker
light LR, 21W LR, 21W light LR, 2x5W light, RR, 2x5W light RR, 21W RR, 21W light
LR, 10W LR, 10W RR, 10W RR, 10W

Vehicle:
Support operating unit, side marker lights, left
-E80 -E81 -E82 -E101 -E83 -E84 -E85 -E86 -E103

Side marker Side marker Side marker Sliding beams Side marker Side marker light Side marker Side marker Sliding beams
light L, 3W light L, 3W light L, 3W illumination LF, light L, 3W L, 3W light L, 3W light L, 3W illumination
70W LR, 70W
-A14 -A10
I / O module 4 Support
CPU 1, LSB 2 control unit, L
Address 5

Vehicle:
Support operating unit, side marker lights, right
-E102 -E66 -E65 -E64 -E63 -E100 -E62 -E61 -E60

Sliding beams Side marker Side marker Side marker Side marker sliding beam Side marker Side marker Side marker
illumination light R, 3W light R, 3W light R, 3W light R, 3W illumination light R, 3W light R, 3W light R, 3W
RR, 70W RF, 70W
-A13
I / O module 3 -A9
CPU 1, LSB 2 Support
Address 4 control unit, R

Cab: -E22
Doors and windows, Interior light,
right
interior lighting
-E20
Interior light,
left -E21
Interior light,
center
-S14 -S15 -S16

Window lifter Window lifter Window lifter for right
for left window for right window window
-M12
Window lifter motor,
right
-M11
Window lifter motor,
left
-S12
Door contact
switch, left
-S13
Door contact
switch, right

Cab:
Windshield wiper system, heater
-M9
Motor
Windshield wiper
-M10
Window washer pump
-Y107
Valve
auxiliary heating
motor
-Y109
Valve, heating
motor
Cab warmer
-Y108
Valve, heating
motor, cab
colder

Cab:
Fan heat exchanger, setpoint
mode for air supply, horn -M21
Actuator, air for leg
room / window
-A145x
-H52 -H51 Fan drive
Horn P = 85W Horn P = 85W Heat exchanger
-M20
Actuator
Recirculated air/
fresh air

Cab:
Operating elements
-A5 -P11 -S5

Display unit Tachograph Right steering column switch
Tempomat,Temposet
-S19 -S201* -S203*

Charger,
Mirror converter for Dolly operation
adjustment chassis -
superstructure
-P14
Working hour
indicator
-P10 -S4 -B30 -A1

Tachograph Steering column Accelerator, Keyboard panel
switch, left sensor, unit
Windshield wiper,
horn, low and high
beams
-S17 -X64 -E204
Ignition starter Socket Cigarette
switch 24V lighter
* = Customer request 24V

Cab: -F79
Batteries Fuse,
Battery box
50A -F100
-AF0 Overvoltage
Fuse element protection
Alternator
-F80
Fuse,
Battery box
80A
-S1 -F81 -G2 -G1

Battery Fuse, Battery Battery
main switch Battery box
Flame starting device
80A
-A78
Flame starting
device
ON < 20° C
-AF21
Fuse, heater
flange relay /
flame starting
device 10A
-R16
Temperature
monitor
Charger

Cab: -S24 -AF20 -A11 -A12

Center console - components and Key for Fuse plug-in I / O module 1 I / O module 2
checking the control module, fuse CPU 1, LSB 2 CPU 1, LSB 2
modules light of the fuse testing testing system Address 2 Address 3
system
-X92 -X93
Diagnostics plug Diagnostics plug
Transmission intarder
-X90 -X91
Plug Engine diagnostics
Programming of plug
the I / O module -A51 -A15
-A62 Engine ECU 4 I / O module 5
Control unit, CPU 1, LSB 2
converter and clutch Address 6
unit, retarder ECU
EST 41
-A60
Wheel speed
ECU (ABV
* = Customer request and ASR)

Cab:
Center console - fuses, pressure indicator of axle suspension
(-F31 to F36)
-F43 to F48
-F13 to F18
-F19 to F24
-F25 to F30
-F49 to F54
-F37 to F42
-F55 to F60
-F7 to F12
-F1 to F6
Axle suspension spring-

mounted STRASSENFAHRT
OHNE AUSGLEICH
1 2 3 4 5 6
NIVEAUVORGANG NORMALBETRIEB
AUSGLEICH ACHSEN 1-4 ( AUTOMATISCH )

1 2 3 4 5 6 AUTOMATISCHES NIVELLIEREN MÚGLICH
MANUELLES NIVELLIEREN MÚGLICH
Axle suspension Axle suspension Axle suspension pressure Axle suspension

NIVEAUVORGANG DOLLY-BETRIEB
pressure pressure Axle 5 and 6 pressure
AUSGLEICH ACHSEN 3-6 ( AUTOMATISCH ) Axle 1 and 2 Axle 1 and 2 left rear Axle 5 and 6
1 2 3 4 5 6 AUTOMATISCHES NIVELLIEREN MÚGLICH
MANUELLES NIVELLIEREN MÚGLICH
left front right front right rear

Cab:
Center console - relay
-K40 ..... Intermittend relay, windshield wipers
-K41* .... Intermittend relay, display unit for dolly operation
-K49 ..... Relay, interior lighting of center of cab
-K50* .... Timing relay, ventilation flap
-K51* .... Relay, ventilation flap
-K54 ..... Relay, engine, fuel pre-heating 130A / 20A
-K61* .... Relay, display unit, cab, dolly operation „ON“
-K62* .... Relay, switching between the axle compensation balancing system
............ for standard operation / dolly operation
-K76* .... Relay, auxiliary heating ON
-K77* .... Relay, auxilliary heating, actuation of circulating pump
-K78* .... Relay, auxiliary heating (only for DBW2020)
-K79* .... Relay, auxiliary heating (only for Airtop 5000)
-A70* .... Speed, pulse divider (GIV)
-A71 ..... Diode module
-A71 -K41 -K49 -K50 -K51 -K54 -K61 -K62 -K76 -K77 -K78 -K79
-K40
-A70
* = Customer request

Cab:
Center console - module to be equipped
-U2*
Voltage transformer
24V/12V, 24A at
Transmitter, socket for
/108.2
/111.1
/111.2
/111.3
/111.4
/111.4
/111.5
/111.6
/111.7
/111.8
trailer 12V
/46.5
/73.4
.1 3 5 7 9 11 13 15 17 19 21 23
-A100
-A100
Module to be
A660008108
equipped
2K05
0,5W
500
500
3W
3W
1K
4W
1K
4W
1K
4W
1K
4W
1K
4W
1K
4W
1K
4W
1K
4W
1K
4W
-U1 2 4 6 8 10 12 14 16 18 20 22 24
Voltage transformer
24V/12V, 3A
Radio
/46.5
/73.4
/108.2
/111.1
/111.2
/111.3
/111.4
/111.4
/111.5
/111.6
/111.7
/111.8
Compressed air system:

Pressure transducer, cab
-S50 -B5 -B7 -B9

Pressure switch 5.6 A Pressure sensor, Pressure sensor, Pressure sensor,
Axle suspension blocked compressed air compressed air Brake pressure 2
at P <5.6 bar = 1 supply I, supply III, brake light
Supply for service Supply
brake, brake Parking brake
circuit 1
-S51 -B6 -B8 -S114 -S116

Pressure switch, 5.5E Pressure sensor, Pressure sensor, Pressure switch 5.6 A Pressure switch, 0.5E
Axle suspension spring- compressed air Brake pressure 1 Parking brake Service brake
mounted supply II, brake light at P <5.6 bar = 1 at P >0.5 bar = 1
at P >5.5 bar = 1 Supply for service = parking brake closed = brake light ON
brake, brake (opener) (closer)
circuit 2


Ar drier, compressor
-X25
/137.3
14
-E231
Air drier
Heater
X1
<+7³C
+F >+30³C
-E231
X2
+F
-XM8.1 1
/135.2
LUFTTROCKNER
HEIZUNG
Compressor,
compressed air
system
Direction of
travel


Pneumatic valves
-Y20 -Y24 -Y21*

Solenoid valve Solenoid Solenoid valve
longitudinal valve cross longitudinal
differential trans. differential differential lock,
-Y22 gearbox switch in switch in axle 4
Solenoid valve, Axle 1
switch on
longitudinal
differential Axle 5,
cross differential
Axle 5+6
-Y200
Solenoid valve, rear axle
release
-Y52
Solenoid valve
Engine brake ?

Diesel engine D 9408 TI - E A5 440 KW:

Alternator, compressor - air-conditioning device
-B32
Sensor
Oil filter Coolant temperature
-B34
Sensor
oil temperature Direction of
travel
-Y112*
Clutch
-G7 Compressor
Alternator Air conditioning
* = Customer request 40W, 1.2A

Diesel engine D 9408 TI - E A5 440 KW:

Impulse transmitter, starter, fuel pre-heater
Fuel fine filter
-E230
Fuel pre-heater
Oil filler neck
-B36
Inductive
impulse transmitter 2
(OT - sensor)
-M1
Starter Compressor,
9KW compressed air
system
-B35
Direction of Inductive
travel impulse transmitter 1
(engine Rpm)

Diesel engine D 9408 Ti-E A5 440KW: -R9 -R10

EDC controlling unit, flame glow plugs, needle movement Flame glow plug 1, Flame glow plug 2,
left right
sensor Oil filter
-Y53
Solenoid valve
Diesel release
Flame starting device
-P31
Needle movement
sensor
100 Ohm (20°)
-P30
EDC controlling
unit
Cylinder head 1

Diesel engine D 9408 Ti-E A5 440KW:

Air and oil pressure sensor
-B33
Sensor
Oil pressure,
engine ECU
P 0-10BAR
-B39
Vacuum sensor, air filter
0.5 to 4.5 V /
-0.08 BAR to 0 BAR

Diesel engine D 9408 Ti-E A5 440KW:

EDC controlling unit, sensor
-B31
Coolant
Level sensor
-B38 -B37
Sensor Sensor
Charge air temperature charge air pressure
-P30x
Plug connection
for the EDC
controlling unit
(injection pump)

Diesel engine D 9408 Ti-E A5: Charge air cooler Heat exchanger Oil cooler
Cooler overview, fan drive Air conditioning device Gear box
(option)
Water cooler Oil cooler, retarder
Automatic Oil cooler
transmission Distributor gear
TC Tronic
Adjusting pump
Fan pump drive
L A10V045ED
-Y50
Proportional valve,
fan control
Hydraulic engine fan drive

2 x A10FE 18/52L

Diesel engine D 9408 Ti-E A5:

Fuel tank sensor
-M15 Fuel
Fuel pump Pre-filter TANKGEBER
+F
TANKINHALT SIGNAL
Flow direction -B70
M
0% = 2,00V
25% = 3,62V
50% = 4,95V
- + AA SA 75% = 6,29V
100% = 7,80V
+F
-B70_X 3 1 2 4
/136.4
1
2
4
3
-B70
Tank sensor
Fuel tank
Fuel 0% - 100% /
Non-return valve 2.0V - /.8V

Automatic transmission ZF 12AS 3002 TC-Tronic:

Auxiliary control valve, retarder, control valve
Heat exchanger
Transmission oil
-Y70
Proportional valve
to control the retarder control
valve, 0-24V AIP

Automatic transmission - ZF 12 AS 3002 TC-Tronic:

Temperature sensor, transmission ECU, inductive sensor, output speed
-X44x
Plug -A61
vehicle electrical Transmission ECU -
system Transmission actuator with
integrated electronic
-X45x transmission control and
Plug displacement sensor,
-B27 transmission temperature sensor, air
Temperature sensor electrical system pressure sensor, and impulse
converter and clutch Filler stub transmitter (transmission input)
unit, oil temperature pipe, converter
20° = 40140 OHM oil
130° =751 OHM
-B29
Inductive sensor,
output speed
Converter, clutch TC2 (440)
Direction of travel
Primary retarder


Central plug of converter and clutch unit / Cannon plug of
auxiliary control valve
For heat exchanger
Return from the heat
exchanger Retarder control valve,
Prop. Valve
-Y72x
Direction of travel Central plug of converter and
clutch unit,
2-pin Cannon plug,
auxiliary control valve of
Filler stub Oil reservoir for converter and clutch unit
pipe, converter TC2 Oil filter
oil Compressed air
connection, retarder,
Oil filler screw 1, gear control valve
box


Auxiliary control valve of converter and clutch unit, clutch
actuator, Tacho pulse generator
Oil filler screw,

first fill,
converter
Oil drain plug 1
Oil filler screw 2,

Direction of travel gear box
Pulse generator for tachograph
(will not be connected, refer to
distributor gear)
-Y72
Auxiliary control valve, converter
and clutch unit
Converter bypass clutch -A69
(closes at n > 1,200 rpm Clutch actuator with 4
opens at n > 1,050 rpm) solenoid valves and
displacement sensor
Valve block, converter control with converter back-
pressure valve, converter safety valve, pressure
valve for the WK and the WK control valve.

Hydraulic pumps:
Axle suspension / support, steering circuit I and
II, emergency steering, fan drive
Adjusting pump
Fan pump drive
L A10V045ED
Dual gear pump, steering Adjusting pump

circuit I and II Support / axle suspension
WP15A2B-380-380-R L A10VO45DRG
Auxiliary steering
hydraulic pump
Gear pump
Steering circuit I
Gear pump
Steering circuit II

Power train:
Universal drive shaft installation
powered powered powered powered

RETARDER 400
i=1,587
DIESELMOTOR ZF-SCHALTGETRIEBE TC-TRONIC Telma F2200(KW)

D9408 TI E MIT AUTOMATISCHER SCHALTUNG
i=12,292 - 0,78
338 KW BEI 1.900 1/min
2.100 Nm BEI 900-1.300 1/min VERTEILERGETRIEBE W3750
i=0,8
T ELMA F2200 (kW)
DREHZAHL SENSOR DREHZAHL SENSOR
LÄNGSDIFF.ACHSE LÄNGSDIFF.ACHSE
VERTEILUNG 1:1 VERTEILUNG 1:1
Q1 L4 L5 Q6
LVG
Q4 Q5
LÄNGSDIFF.ACHSE
VERTEILUNG 1:2
DREHZAHL SENSOR DREHZAHL SENSOR
ACHSE 1 ACHSE 2 ACHSE 3 ACHSE 4 ACHSE 5 ACHSE 6

LENKACHSE LENKACHSE HINTERACHSLENKUNG HINTERACHSLENKUNG
Drive 12 x 6 Axles 1, 5 and 6 powered

Drive 12 x 8 (option) Axles 1, 4, 5 and 6 powered

Power train:
Distributor gear Kessler + CO single stage W3750 (W1280.2)
Input from
the engine Non-return valve
0.2 BAR, line from
the oil cooler
Auxiliary steering
pump
Gear pump
SNP 3/55
Non-return valve
0.2 BAR, line to
the oil cooler
-B28
pulse generator
for tachograph,
distributor gear
Transmission,
vent
Output to axle 1 Front
Compressed air
connection for -S30
differential lock Contact switch
longitudinal
differential
distributor gear,
acknowledgement
Back
Output to axle 4, 5, 6

Power train:
Cross-differential locks, axle 1 and 4
-S41 -S44*
Contact switch Contact switch
Cross-differential lock Cross-differential lock
Axle 1 Axle 4
On = 1 On = 1

Power train:
Cross-differential locks, axle 5 and 6
-S45 -S46
Cross-differential Cross-differential
lock lock
Axle 5 Axle 6
On = 1 On = 1

Power train:
Switchable drive, axle 4 and 5
-S34* -S35
switch in switch in axle 5
Axle 4 On = 1
On = 1

Power train:
Wheel speed sensors
Corrugated
tube with line
for the wheel
speed sensor
-B141 -B142
Wheel speed sensor Wheel speed sensor
Wheel A Wheel B
-B143 -B144
Wheel speed sensor Wheel speed sensor Wheel speed
Wheel C Wheel D sensors

Power train:
Eddy-current brake Telma DJ 202100 / FOCAL2200L24V
MIT UND OHNE WIRBELSTROMBREMSE
MOTORBREMSE WIRBELSTROMBREMSE WSK

TELMA FOCAL 250
-Y52 STUFE STROM +-5% STUFE

0 0 0 0 0
SCHALTERSTELLUNG
1 v 0 0 v
2 1 1 34A 1
3 1 2 68A 2
4 1 3 101A 3
5 1 4 134A 4
-L17
Eddy-current brake
Telma, 2200 L 24V
-A77
Relay box Telma

Steering:
Steering gear, deficiency monitor
-MP12 -MP1 -MP15 -MP2

Measuring point Measuring Measuring point Measuring
Right steering point Left steering point
wheel angle, pressure P wheel angle pressure P
circuit 1 Circuit 1 Circuit 2 Circuit 2
-S118 -S119
Flow indicator Flow indicator
Steering pump, steering circuit 1 Emergency steering pump ZF semi-unitary steering gear

Steering:
Steering booster
-Y210
Steering booster,
Axle 5,
-Y213 right -Y211
Steering Steering
booster, booster,
Axle 5, Axle 6,
left -Y212 right
Steering booster,
Axle 6,
left

Steering:
Rear axle steering, actuation for axle 3
FUNKTION VENTILE
-Y5 -Y203 -Y204 -Y205 -Y202a -Y202b -Y92
FREISCHALTUNG LENKZYLINDER 0 0 1 1 0 0 0
3. ACHSE BEI HUNDEGANG
HINTERACHSLENKUNG 1 1 0 0 1 0 0
RADEINSCHLAG LINKS
HINTERACHSLENKUNG 1 1 0 0 0 1 0
RADEINSCHLAG RECHTS
DRUCKVERSORGUNG ACHSFEDERUNG 1 0 0 0 0 0 1
DRUCKVERSORGUNG HUNDEGANG
-Y204
Actuation,
steering axle 3
(steering cylinder
right)
-Y205
Actuation,
steering, axle 3
(steering cylinder,
left)

Steering:
Rear axle steering, rear
axle lock
-Y202b -Y202a
Steering angle, right Steering angle, left
rear axle steering Rear axle steering
(limited to speed) (limited to speed)
-S59
Acknowledgement
Rear axle release
„locked“ (Y21 = 0)
-Y203
Steering change-
-S58 over,
Acknowledgement Axle 5+6
Rear axle release (limited to speed)
„unlocked“ (Y21 = 1)

Support:
Supporting valves - left
3 2
-Y92 -Y93 -Y91

Pressure stage 2 Pressure stage 3 Pressure stage 1,
Retract sliding beam Extend support extend sliding
retract support cylinder beam
cylinder
4 1
-Y81 -Y84 -Y83 -Y86

Support 3 Sliding beam 2 Support 1 Sliding beam 4
left front right front left rear right rear
Pressure stage
3
Pressure
stage 2
Pressure
stage 1

Support:
Supporting valves - right
3 2
4 1
-Y87 -Y82 -Y85 -Y80

Support 1 Sliding beam 4 Support 2 Sliding beam 3
right rear left rear right front left front

Support:
Swivel connector, inclination sensor
19 20 21 22 23 24
19
20
21
22
23
24
-B17 3 4
1 2
+F
GN
WH
BN
S S S S
-X245 15 16 14 13 2 4 -B17
B B B B
/138.4
8 -S4
BN
1 -
GN
BN
YE
WH
WH
+F +
-5³ LSB
-B100_X 6 1 4 3 7 GN
+
X/Y - Neigungsaufnehmer 0-360³
3 2
Neigungswinkel þ5³
+Y Y 18 -N1 -S4 -B17

Slip ring Switch Shaft encoder
+F -X +X X unit Slewing platform CPU 1, LSB2
-B100 + / -5° address 25
-Y 4 1
6 gn
+24 V DC
3 ws
Ausgang X 0/4...20mA X=0³ ==> I=12MA
4 ge
Ausgang Y 0/4...20mA Y=0³ ==> I=12MA
1 br
0V
7 rs
-B100
Inclination
sensor

Support:
Support force display
-B12 -B14
Pressure gauge 3 Pressure gauge 2
Supporting force sensor Supporting force sensor
4-20mA, left front 4-20mA, right front
-B11 -B13
Pressure gauge 4 Pressure gauge 1
Supporting force Supporting force sensor
sensor 4-20mA, right rear
4-20mA, left rear
Pressure
gauge

Axle suspension:
Level sensor
Proximity switch
-S60 -S62
Proximity switch Proximity switch
Acknowledgement Acknowledgement
Axle suspension Axle suspension
axle 1, left axle 6, left
Setting on axle 1 and 6 at position 5

(settings are independent from the tire size)
-S63 -S61
Proximity switch Proximity switch
Acknowledgement Acknowledgement
Axle suspension Axle suspension
axle 6 right axle 1 right

Axle suspension:
Oil release, axle suspension / support
DRUCK VENTILE
[bar]
-Y91 -Y92 -Y93 -Y95 -Y5
ABSTÛTZUNG AB 350 0 0 1 1 0
SCHIEBEHOLM EIN 200 0 1 0 1 0

ABSTÛTZUNG AUF
DRUCKVERSORGUNG 200 0 1 0 0 1
ACHSFEDERUNG / HUNDEGANG
SCHIEBEHOLM AUS 100 1 0 0 1 0
-Y95
Oil release, -Y5
support Oil release, axle
suspension

Axle suspension:
Axle suspension valves
-Y6b -Y9b
Equalization, axles 1-4, Axle suspension
1= with equalization (1 = spring-mounted)
-Y9a
Axle suspension
(1 = blocked)
-Y6a
Equalization, axles 1-4,
1= without equalization

Axle suspension:
Axle suspension,
left
-Y10 -Y11 -S52 -S53* -Y16 -Y17

Fill Drain Axle equalization Axle equalization Fill Drain
left front left front Axles 1-4, left Axles 3-6, left left rear left rear

Axle suspension:
Axle suspension, right
-Y18 -Y19 -S55* -S54 -Y12 -Y13

Fill Drain Axle equalization, axles Axle equalization Fill Drain
right rear right rear 3-6, right (only for dolly) Axles 1-4, right right front right front
Axles 3-4, right

Axle suspension:
Lift / lower axle 3 and 4
-S80 -Y36
Pressure switch, Lift axle 3+4 (empty
>120 bar = piston surface)
acknowledgement
axle 3+4, up
-Y32 -Y31 -Y30 -Y34 -Y33

Lift axle 3+4 (empty Lower axle 3+4 Lift axle 3+4 (fill ring Lift axle 3+4 (fill ring Lower axle 3+4
piston surface) (empty ring surface) surface) surface) (empty ring surface)

Special equipment:
Air-conditioning system
-S112*
Pressure switch
Air-conditioning
system
-Y112*
Coupling
Compressor
Air-conditioning system

Special equipment:
Auxiliary heater
-M19
Diesel metering
pump
Auxiliary heater
40 Ohm at 20°
Pre-filter
-A130
Control unit
SG 1577 for
Engine-independent
heating
-A131
Heater
Thermo 90 S

Special equipment:
External power supply, emergency shutoff, cabine
Emergency
shutoff, cab*
-G6*
24V DC
Battery
Charger -X64*
Socket
Power supply
230V

Index_UW B E20 7
E129_E1 4 K78 14 S12 7 U2* 15 Y70 26
E129_E2 4 K79 14 S13 7 Y72 29
B5 16 E21 7 X
E129_E3 4 S14 7 Y72x 28
B6 16 E22 7 L
A E25 3
E129_E4 4 S15 7 X44x 27 Y80 43
B7 16 E129_E5/E6 4 S16 7 Y81 42
A1 10 E26 3 L17 37 X45x 27
B8 16 E129_E7 4 S17 10 Y82 43
A5 10 E27 3 X64 10, 54
B9 16 E129_E8 4 M S19 10 X90 12 Y83 42
A09 6 B11 45 E28 3
E204 10 M1 20 S24 12 X91 12 Y84 42
A10 5 B12 45 E40 3
E230 20 M9 8 S30 32 X92 12 Y85 43
A11 12 B13 45 E41 3
E231 17 M10 8 S34* 35 X93 12 Y86 42
A12 12 B14 45 E50 3
M11 7 S35 35 Y87 43
A13 6 B17 44 E51* 3 F Y
M12 7 S41 33 Y91 42
A14 5 B27 27 E60 6
F79 11 M15 25 S44* 33 Y5 47 Y92 42
A15 12 B28 32 E61 6
F80 11 M19 53 S45 34 Y6a 48 Y93 42
A51 12 B29 27 E62 6
F81 11 M20 9 S46 34 Y6b 48 Y95 47
A60 12 B30 10 E63 6
F100 11 M21 9 S50 16 Y9a 48 Y107 8
A61 27 B31 23 E64 6
S51 16 Y9b 48 Y108 8
A62 12 B32 19 E65 6 G N S52 49 Y10 49 Y109 8
A69 29 B33 22 E66 6
G1 11 S53* 49 Y11 49 Y112* 19, 52
A70 14 B34 19 E75 4 N1 44
G2 11 S54 50 Y12 50 Y200 18
A71 14 B35 20 E80 5
A77 37 E81 5 G6 54 P S55* 50 Y13 50 Y202a 41
B36 20 S58 41 Y202b 41
A78 11 B37 23 E82 5 G7 19 P10 10 Y16 49
S59 41 Y17 49 Y203 41
A100 15 B38 23 E83 5 P11 10
H S60 46 Y18 50 Y204 40
A130 53 B39 22 E84 5 P14 10
S61 46 Y19 50 Y205 40
A131 53 B70 25 E85 5 H51 9 P30 21
S62 46 Y20 18 Y210 39
A145x 9 B100 44 E86 5 H52 9 P30x 23
S63 46 Y21* 18 Y211 39
A150_E 3 B141 36 E95 4 P31 21
A150_M1 3 E100 6 K S80 51 Y22 18 Y212 39
B142 36 S112* 52 Y213 39
A150_M2 3 B143 36 E101 5 K40 14 R Y24 18
S114 16 Y30 51
A151_E 3 B144 36 E102 6 K41 14 R9 21 S116 16 Y31 51
A151_M1 3 E103 5 K49 14 R10 21
E S118 38 Y32 51
A151_M2 3 E128_E1 4 K50 14 R16 11 S119 38 Y33 51
AF0 11 E1 3 E128_E2 4 K51 14
S S201* 10 Y34 51
AF20 12 E2 3 E128_E3 4 K54 14
S203* 10 Y36 51
AF21 11 E3 3 E128_E4 4 K61 14 S1 11
E128_E5/E6 4 K62 14 U Y50 24
E4 3 S4 10, 44
E128_E7 4 K76 14 Y52 18
E5 3 S5 10 U1 15
E128_E8 4 K77 14 Y53 21
E6 3


Training Documentation
LTM 1250-6.1 (LTM 1250/1)
Outline of components with identification (BMK)
BMK components
SUPERSTRUCTURE
OW-11
Kundendienst-Schulung LWE (VMS-Pi) E:\1250-6.1\Trennblätter_1250-6.1.p7.0
Kundendienst-Schulung LWE (VMS) 15/12/04• PI E:\LTM1250-5.1\BMK_OW_1250-6.1.p7.0
CONTENTS: BMK
Hydraulic equipment: .............................................................................. 26
BMK - Table (-A1 to -H611) ........................................................................... 3 Outline hydraulic pumps (without HW II) ..................................................... 26
BMK - Table (-H612 to -R52) ........................................................................ 4 Pump 1 (winch 1), Pump 2 (winch 2), Pump 3 (slewing gear) ..................... 27
BMK - Table (-S1 to -S903) .......................................................................... 5 Pump 4, pump 5 (luffing, tele) ..................................................................... 28
BMK - Table (-S904 to -Y19a) ....................................................................... 6 Pump 6 (secondary consumers) ................................................................. 29
BMK - Tabelle (-Y19b bis -ZE3) .................................................................... 7 Telescoping, luffing ..................................................................................... 30
Secondary consumers ............................................................................... 31
Hoist gear 1 ............................................................................................... 32
Instruments cabin: ..................................................................................... 9 Hoist gear 2 with variation block, left .......................................................... 33
Liccon monitor, pedal ................................................................................... 9 Hoist gear 2 with variation block, right ........................................................ 34
Master switches ......................................................................................... 10 Ballasting ................................................................................................... 35
Roof console ............................................................................................... 11 Centralized lubricating system ................................................................... 36
Fuel level sensor, air-drier, hydraulic oil cooler ............................................ 37
Slewing gear .............................................................................................. 38
Crane cabin: ............................................................................................ 12
Superstructure interlocking, ........................................................................ 39
Heater, additional heater ............................................................................. 12
boom direction ........................................................................................... 39
Additional heater ........................................................................................ 13
Wipers, miscellaneous ............................................................................... 14
Swing frame / relays .................................................................................. 15 Superstructure in general: ...................................................................... 40
Swing frame / relays, fuses ........................................................................ 16 Lighting superstructure ............................................................................... 40
Swing frame, components for EMERGENCY MODE without LICCON ........ 17
Swing frame / diode board, relays .............................................................. 18
Telescoping boom: .................................................................................. 41
Cable drums, angle and length sensors ...................................................... 41
Control cabinet: ....................................................................................... 19 Boom head ................................................................................................ 42
Control ON, voltage converters ................................................................... 19 Biparted swing-away jib, auxiliary winch ..................................................... 43
Participants on CAN and LSB .................................................................... 20 Biparted swing-away jib .............................................................................. 44
Luffing jib - pulley head ............................................................................... 45
Luffing jib / position acknowledgement ....................................................... 46
Electric equipment: ................................................................................. 21
Luffing jib - position acknowledgement „bottom“ .......................................... 47
Battery box ................................................................................................ 21
Luffing jib base section ............................................................................... 48
Luffing jib - retainer ram .............................................................................. 49
Diesel engine D924 TI-E 180KW: ............................................................. 22 Tele interlocking ......................................................................................... 50
Components ............................................................................................... 22 Tele interlocking, gripper interlocking .......................................................... 51
Sensors... .................................................................................................. 23
Temperature-, pressure sensors ................................................................. 24
Optional equipment: ............................................................................... 52
Cooling system .......................................................................................... 25
Dolly .......................................................................................................... 52
Nato socket, air-conditioner, external supply .............................................. 53
Index_OW ................................................................................................ 54
LTM 1250-6.1 (LTM1250/1) - Superstructure• BMK - outline of components - OW 1 -


Kundendienst-Schulung LWE (VMS) 15/12/04• Pi
BMK - Table (-A1 to -H611)
-A Sub-assemblies, partial sub-assemblies -E Lighting devices

-A1 Control unit SG 1577 .................................................................... 13 -E6 Contour light 5W .......................................................................... 40
-A2 Heater Thermo 90S ...................................................................... 13 -E7 Contour light 5W .......................................................................... 40
-A11 Filter heating, fuel preheating ....................................................... 23 -E10 Flashing light boom head ............................................................. 43
-A14 Diode and resistance support ....................................................... 19 -E11 Warning beacon 70W .................................................................. 40
-A20 Flame starting device ................................................................... 20 -E12 Warning beacon 70W .................................................................. 40
-A50 Diode board ................................................................................. 18 -E17 Working projector, base section 42W .......................................... 40
-A64 Neutral point ................................................................................. 20 -E18 Working projector, base section 42W .......................................... 40
-A417 Additional supply for LSB ............................................................. 42 -E60 Working projector, superstructure 70W ........................................ 40
-B Converters, electric / non electric -E96 Projector, cabin left 70W .............................................................. 40
-B1 Anemometer ................................................................................ 43 -EP0 Input board ZE0, LSB1 ................................................................ 20
-B2 Pressure sensor 0 - 400 bar, luffing ram - piston area .................. 28 -EP1 Input board ZE1, LSB2 ................................................................ 20
-B4 Angle sensor tele base section .................................................... 41 -EP2 Input board ZE2, LSB3 ................................................................ 20
-B6 Angle sensor tele boom head ....................................................... 42 -EP3 Input board ZE3, LSB4 ................................................................ 20
-B7 Length sensor tele boom .............................................................. 41 -F Fuses
-B11 Pressure sensor, pump 1, 0 - 400 bar ZE2 ................................... 27 -F1 -F6 / Fuses ................................................................................ 16
-B12 Pressure sensor, pump 2, 0 - 400 bar ZE3, .................................. 27 -F7 -F12 / Fuses ................................................................................ 16
-B13 Pressure sensor, pump 4 u. 5 ...................................................... 30 -F13 -F18 / Fuses ................................................................................ 16
-B13 Pressure sensor, 0 - 400 bar, pumps 4 and 5, ZE1, ..................... 28 -F19 -F24 / Fuses ................................................................................ 16
-B17 Pressure sensor 0-360° ................................................................ 39 -F25 -F30 / Fuses ................................................................................ 16
-B22* Pressure sensor, retainer ram jib .................................................. 50 -F31 -F36 / Fuses ................................................................................ 16
-B25 Loudspeaker right ........................................................................ 14 -F37 -F42 / Fuses ................................................................................ 16
-B26 Pressure switch, brake slewing gear ............................................ 52 -F43 -F48 / Fuses ................................................................................ 16
-B26 Loudspeaker left .......................................................................... 14 -F60 Overvoltage protection .................................................................. 21
-B27 Pressure switch, lowering brake luffing ........................................ 52 -F61 Fuse 50A, starter ......................................................................... 21
-B28 Pressure switch pump .................................................................. 52 -F62 Fuse 50A, battery + ..................................................................... 21
-B29 Sensor gas pedal superstructure .................................................. 9 -G Generators
-B30 Sensor footbrake slewing gear ..................................................... 9 -G1 Generator ..................................................................................... 22
-B31 Speed sensor n / L (0-70V) .......................................................... 23 -G2 Battery 12V .................................................................................. 21
-B32 (without fig.) OT sensor 2 ) ........................................................... 23 -G3 Battery 12V .................................................................................. 21
-B34 Charge pressure, 0-5bar / 0-5V .................................................... 24 -H Optic and acoustic signalization devices
-B35 Cooling water temperature ............................................................ 24 -H21 Flashing light cabin ...................................................................... 14
-B36 Charge temperature ...................................................................... 24 -H80 Warning bell / bell superstructure ................................................ 37
-B37 Coolant level sensor ..................................................................... 25 -H95 Radio ........................................................................................... 14
-B39 Öil temperature ............................................................................ 23 -H105 Charge control indicator superstructure ........................................ 9
-B55 Angle sensor , luffing jib, base section ........................................ 48 -H106 Preheating indicator superstructure .............................................. 9
-B56 Angle sensor, luffing jib pulley head ............................................. 45 -H599 Interval horn ballasting ................................................................. 14
-B86 Indoor thermostat, ventilator ........................................................ 12 -H611 Indicator / tele setting “ON” .......................................................... 11

BMK - Table (-H612 to -R52)
-H612 Indicator / manual pressure control “ON” ...................................... 11 -K52 Extending tele / hoist gear 2 ......................................................... 16
-H613 Indicator / emergency mode ......................................................... 11 -K53 Luffing up ..................................................................................... 16
-H614 Indicator / central lubrification “ON” .............................................. 11 -K54 R etracting tele ............................................................................. 16
-H627 Indicator / air-conditioning system “ON” ........................................ 11 -K56 Luffing down ................................................................................. 16
-H628 Indicator / additional heater “ON” .................................................. 11 -K57 Slewing gear ................................................................................. 16
-K Relays, contactors -K58 Releasing gripper ......................................................................... 16
-K1 Control ON ................................................................................... 19 -K59 -K59 .... releasing gripper ............................................................. 18
-K11 Slewing gear free-wheel ................................................................ 15 -K60 EMERGENCY MODE ................................................................... 18
-K12 Setting switch “OFF” .................................................................... 15 -K651 Interval relay windscreen wiper motor / front ................................. 11
-K13 Luffing ram retracting (tele resetting) ............................................ 15 -K652 Interval relay screen wiper motor / skylight ................................... 11
-K14 Emergency mode without Liccon .................................................. 15 -M Electric motors
-K15 Working hour counter ................................................................... 15 -M1 Starter .......................................................................................... 22
-K16 Water circulation heater ............................................................... 15 -M2 Motor hydraulic oil cooler .............................................................. 37
-K17 Heater cabin, warm ...................................................................... 15 -M3 Wiper motor front screen .............................................................. 14
-K18 Horn ............................................................................................. 15 -M4 Wiper motor skylight .................................................................... 14
-K19 Fresh air blower ............................................................................ 15 -M5 Heat exchanger ............................................................................ 12
-K20 Tele RELEASE ............................................................................ 15 -M6 Front screen washer pump ........................................................... 14
-K21 Water circulation .......................................................................... 15 -M7 Skylight washer pump .................................................................. 14
-K22 Aux. contactor, emergency mode with Liccon ............................... 15 -M9 Circulation pump, water circulation engine /heat exchanger .......... 12
-K23 Aux. contactor, gripper released (at emergency mode) ................. 15 -M13 Electric-operated hydraulic pump .................................................. 52
-K24 Hydraulic oil cooler -M2 “ON“ ........................................................ 15 -M14 Ventilator cabin ............................................................................ 12
-K25 Static brake slewing gear ............................................................. 15 -M23 Actuator, adjustment working projector base section .................... 40
-K26 Fuel preheat. filter heat.. 130A / 40A 150W optional assignment . 15 -N Slip-ring transmitters
-K27 Seat heating “ON” ........................................................................ 15 -N1 Slip-ring energy cable tele ............................................................ 41
-K28 Lighting superstructure -E4 and -E5 ............................................. 15 -N2 Cable drum .................................................................................. 41
-K29 Y 14 at tele resetting .................................................................... 15 -NT Power pack .................................................................................. 20
-K30 Y13 at tele resetting ..................................................................... 15 -P Measuring instruments, test devices
-K31 Interlocking -Y47b against -Y47a (secondary consumers) ............ 15 -P2 Incremental sensor, winch 1 ......................................................... 32
-K32 Cut-off air-drier ............................................................................. 15 -P3 Incremental sensor, winch 2 ......................................................... 33
-K33 Central lubrification “OFF” ............................................................ 15 -P654 Preselector dial, additional heater ............................................... 11
-K34 42W working projector boom head -E16 ....................................... 15 -P655 Working hour counter ................................................................... 11
-K35 Air-conditioner clutch compressor high-pressure -Y137 ................ 15 -R Resistances
-K36 Air flap engine -Y56 (1 = open) ..................................................... 15 -R4 Fuel level sensor, reservoir ........................................................... 37
-K37 Retracting tele -Y9 and pre-charge pressure ring area -Y49 .......... 15 -R9 Flame glow plug 1 ........................................................................ 23
-K38 Light -H613, gripper in position at EMERGENCY MODE .............. 15 -R50 Series resistance, 47R at emergency mode lifting and luffing ....... 17
-K39 Electr.-operated hydraulic pump -M13 (Dolly) ................................ 15 -R51 Series resistance, 56R at emergency mode telescoping .............. 17
-K51 Hoist gear 1 ................................................................................. 16 -R52 Series resistance 68R at emergency mode slewing ...................... 17
Kundendienst-Schulung LWE (VMS) 15/12/04• PI

BMK - Table (-S1 to -S903)
-S Switches, push-buttons, limit switches -S326* Seat heating ................................................................................. 10

-S1 Main switch battery box ................................................................ 21 -S401 Master switch 2 left, slewing, hoist gear 2 .................................... 10
-S4 Contact switch ± 5° ...................................................................... 39 -S413 Terminal box ................................................................................ 41
-S26 Plunger-operated switch, ballast left “bottom” ............................. 35 -S418 Terminal box, luffing jib base section ........................................... 48
-S27 Plunger-operated switch, ballast right “bottom” ............................. 35 -S419* Terminal box, luffing jib ................................................................. 45
-S28 Pressure switch >200 bar, ballast left “top” .................................. 35 -S420 Tilting cabin ................................................................................. 10
-S29 Pressure switch >200 bar, ballast right “top” ................................ 35 -S421 Terminal box, swing-away jib ........................................................ 43
-S30 Contact switch superstructure interlocking pin bottom ................. 39 -S422 Slewing brake, release ................................................................. 10
-S31 Temperature switch hydraulic oil ................................................... 37 -S424 Luffing up at overload ................................................................... 10
-S32 Contact switch superstructure interlocking pin top ........................ 39 -S602 Screen wiper skylight ................................................................... 11
-S34 Incremental sensor slewing gear .................................................. 37 -S604 Screen wiper / wipe-wash / skylight .............................................. 11
-S35 Incremental sensor slewing gear .................................................. 37 -S606 Screen wiper / front ...................................................................... 11
-S38 Supply pressure control, winch 1 .................................................. 32 -S608 Screen wiper / wipe-wash / front ................................................... 11
-S39 Supply pressure control, winch 2 .................................................. 34 -S610 Manual pressure control / tele setting ........................................... 11
-S44 Jib variation limit stop .................................................................. 34 -S618 Releasing ram / releasing tele ->manual mode ............................. 11
-S46 Proximity switch winch 2 mounted ................................................ 33 -S620 Manual pressure control ............................................................... 11
-S47 Proximity switch TN variation block .............................................. 33 -S622 Displacement selector at emergency mode without Liccon ........... 11
-S69 Proximity switch, distributor .......................................................... 36 -S626 Additional heater “ON” / “OFF” ...................................................... 11
-S70 Variation block, erecting “UP” ...................................................... 33 -S630 Air-conditioner “ON” ...................................................................... 11
-S71 Variation block, erecting “DOWN” ................................................ 33 -S632 Working projector roof / to front ................................................... 11
-S72 Swinging out biparted swing-away jib ............................................ 44 -S634 Lighting winch .............................................................................. 11
-S73 Swinging in biparted swing-away jib .............................................. 44 -S636 Working projector roof / to rear ..................................................... 11
-S74* Swinging out variation block ......................................................... 33 -S638 Working projector base section 70W ........................................... 11
-S75* Swinging in variation block ........................................................... 33 -S640 Working projector base section 42W ........................................... 11
-S77* High-pressure switch air-conditioner ............................................. 53 -S642 Working projector setting mode ................................................... 11
-S81 Key-operated switch EMERGENCY MODE with LICCON .............. 16 -S644 Warning beacon, flashing light ON / OFF ..................................... 11
-S83 Thermoswitch, water circulation .................................................... 12 -S646 Erection winch, auxiliary winch UP / DOWN ................................. 11
-S89 Step switch, blower heat exchanger .............................................. 12 -S648 Extending / retracting platform ...................................................... 11
-S90 Heater switch ............................................................................... 12 -S650 Instrument lighting ........................................................................ 11
-S92 Push-button, slewing free-wheel ................................................... 9 -S656 Setting “OFF” ............................................................................... 11
-S104 Ignition switch, superstructure ...................................................... 9 -S657 Setting switch .............................................................................. 11
-S107 Engine stop .................................................................................. 9 -S658 Ballasting “UP” / “DOWN” ............................................................. 11
-S301 Master switch 1 right, luffing, telescoping, hoist gear .................... 10 -S660 Superstructure interlocking .......................................................... 11
-S320 Swinging swing-away jib ............................................................... 10 -S900 Proximity switch, swing-away jib swung in ..................................... 44
-S320 Terminal box ................................................................................ 40 -S901 Inductive sensor tele 1 ................................................................. 50
-S322 Preselection luffing / not telescoping ............................................ 10 -S902 Inductive sensot tele 2 ................................................................. 50
-S324 Acoustic warning “OFF” ................................................................ 10 -S903 Inductive sensor tele 3 ................................................................. 50

BMK - Table (-S904 to -Y19a)
-S904 Inductive sensor Tele 4 ................................................................ 50 -X56 Connector .................................................................................... 17

-S905 Inductive sensor Tele 5 ................................................................ 50 -X57 Connector .................................................................................... 17
-S908 Inductive sensor gripper position at emergency mode .................. 50 -X201 Connector high-pressure switch air-conditioner ............................. 53
-S909 Proximity switch, optional auxiliary jib ........................................... 44 -X205 Connector temperature switch hydraulic oil .................................. 37
-S912 Inductive sensor gripper left interlocked ....................................... 51 -X251 Connector speed sensor .............................................................. 23
-S913 Inductive sensor, gripper right interlocked .................................... 51 -X252 Connector speed sensor .............................................................. 23
-S914 Inductive sensor, gripper left released .......................................... 51 -X254 Connector charge pressure .......................................................... 24
-S915 Inductive sensor, gripper right released ........................................ 51 -X255 Connector cooling water temperature ............................................ 24
-S918 Inductive sensor, tele interlocked ................................................. 51 -X256 Connector charge temperature ..................................................... 24
-S919 Inductive sensor, tele released ..................................................... 51 -X259 Connector oil temperature ............................................................ 23
-S930 1st hoist limit switch, lift top, tele head right ................................. 42 -X260 Connector EDC (actuator injection pump) ..................................... 23
-S931 2nd hoist limit switch, lift top, tele head left .................................. 42 -X268 Connector control unit .................................................................. 36
-S940 Hoist limit switch, lift top swing-away jib ....................................... 43 -X269 Connector on S69 ........................................................................ 36
-S945 Lift top biparted swing-away jib ..................................................... 43 -X272 Connector filter heating fuel preheating ........................................ 22
-S951L Proximity switch, jib left, flap in position ....................................... 46 -X306 Connector hoist gear 2 ................................................................. 34
-S951R Proximity switch, jib right, flap in position ..................................... 46 -X322 Connector jib variation, limit stop ................................................. 34
-S952 Proximity switch, retainer ram jib right .......................................... 50 -X358 Connector variation block TN ....................................................... 33
-S953L Proximity switch, jib left /transport position ................................... 46 -X359 Connector variation block TN ....................................................... 34
-S953R Proximity switch, jib right,transport position .................................. 46 -X417 Terminal strip, terminal box boom head ........................................ 42
-S954L Proximity switch, luffing jib bottom left ......................................... 47 -X513 Cable drum luffing jib ................................................................... 45
-S954R Proximity switch, luffing jib bottom right ....................................... 47 -X519 Socket cabin ............................................................................... 14
-S955L Proximity switch, flap / jib left, luffing jib top ................................ 46 -XNOT Emergency connector .................................................................. 17
-S955R Proximity switch, flap, jib right ...................................................... 46 -XST1 to heater ....................................................................................... 13
-S960 Hoist limit switch, lift top .............................................................. 45 -XST2 Sensor ......................................................................................... 13
-U Modulators / converters -XST3 Dosing pump ................................................................................ 13
-U50 Voltage converter 24V/12V 4A, radio ............................................ 19 -Y Electric-operated, mechanical devices
-U51 Voltage converter 24V/12V ........................................................... 19 -Y4 Luffing up ..................................................................................... 30
-X Terminals, connectors, sockets -Y5 Lowering brake, luffing down ........................................................ 31
-X44 Working hour counter D+ ............................................................. 19 -Y6a Extending tele 30 ......................................................................... 30
-X46 Isolating terminal for bell H80, cut-off LMB overload ..................... 19 -Y6b Retracting tele .............................................................................. 30
-X49 Socket, 24V ................................................................................. 16 -Y9 Retracting tele .............................................................................. 30
-X50 Connector .................................................................................... 17 -Y11a Pressure step p3, “retracting tele” ................................................ 30
-X51 Connector EMERGENCY MODE HW1 ......................................... 17 -Y11b Pressure step p4, “luffing up” ....................................................... 30
-X52 Connector EMERGENCY MODE HW2 ......................................... 17 -Y12 1 = pressure step p2/p3/p4, ......................................................... 30
-X53 Connector EMERGENCY MODE luffing ....................................... 17 -Y13 Presure step, pump 6120 bar ....................................................... 29
-X54 Connector EMERGENCY MODE telescoping ............................... 17 -Y14 Pressure step, pump 6, 250 bar ................................................... 29
-X55 Connector EMERGENCY MODE slewing ...................................... 17 -Y19a Ballast DOWN ............................................................................. 31
Kundendienst-Schulung LWE (VMS) 15/12/04• PI

BMK - Tabelle (-Y19b bis -ZE3)
-Y19b Ballast UP .................................................................................... 31 -Y115a Swinging in variation block ........................................................... 34

-Y20 Slewing brake .............................................................................. 37 -Y115b Swinging out variation block ......................................................... 34
-Y21 Prop. valve, footbrake slewing gear < 0,8A ................................. 37 -Y116 Release variation block ................................................................ 34
-Y22a Superstructure interlocked ........................................................... 31 -Y137 Clutch, compressor air-conditioner ............................................... 22
-Y22b Superstructure released ............................................................... 31 -Y139 Dosing pump 40 Ohm at 20° ........................................................ 13
-Y26 Fuel release for flame glow plug R9 .............................................. 23 -Y141 Extending footboard ..................................................................... 14
-Y28 Valve, water circulation ............................................................... 12 -Y142 Retracting footboard ..................................................................... 14
-Y31a Lifting, hoist gear 1 (pump 1) ........................................................ 27 -Z Central units
-Y31b Lowering, hoist gear 1 (pump 1) .................................................... 27 -ZE0 Central unit 0 ................................................................................ 20
-Y32a Lifting, hoist gear 2 (pump 2) ........................................................ 27 -ZE1 Central unit 1 ................................................................................ 20
-Y32b Lowering, hoist gear 2 (pump 2) .................................................... 27 -ZE2 Central unit 2 ................................................................................ 20
-Y33a Slewing left, (pump 3) ................................................................... 27 -ZE3 Central unit 3 ................................................................................ 20
-Y33b Slewing right, (pump 3) ................................................................. 27
-Y34 Variation unit, luffing up, telescoping (pump 4) ............................. 28
-Y35 Variation unit, luffing up, telescoping (pump 5) ............................. 28
-Y38 Releasing tele / ram ..................................................................... 51
-Y40 Inversion valve interlocking tele / interlocking gripper ................... 51
-Y41 Brake winch 1 .............................................................................. 32
-Y42 Hydraulic motor variation angle ..................................................... 32
-Y44 Slewing free-wheel / footbrake ...................................................... 37
-Y45 Brake, winch 2 ............................................................................. 34
-Y46 Brake, winch HW2 ....................................................................... 34
-Y47a Secondary consumers .................................................................. 31
-Y47b Secondary consumers .................................................................. 31
-Y49 Pre-charge pressure ring area, tele ram ........................................ 30
-Y57 Engine brake exhaust flap ........................................................... 29
-Y57 Engine brake exhaust flap ........................................................... 24
-Y59 Air drier ........................................................................................ 37
-Y85a Swinging in swing-away jib ............................................................ 31
-Y85b Swinging out swing-away jib .......................................................... 31
-Y103a Cabin DOWN ............................................................................... 31
-Y103b Cabin UP ..................................................................................... 31
-Y104A Winding up auxiliary winch ............................................................ 43
-Y104B Unwinding auxiliary winch .............................................................. 43
-Y114a Erecting variation block “DOWN” ................................................. 34
-Y114b Erecting variation block “UP” ....................................................... 34


Instruments cabin:
Liccon monitor, pedal
-H105
charge control
indicator
superstructure
-H106 -S107 -S104

preheating engine ignition/starting switch
indicator stop superstructure
superstructure 0 = OFF
-B30 -S92 -B29 1 = ignition ON ( LICCON ON)
sensor push-button sensor 2 = engine superstructure ON
0-25°/200-700mA slewing 0-25°/4-20mA
footbrake free-wheel gas pedal
slewing gear superstructure

Instruments cabin:
Master switches
-S301
-S401 master switch 1, right
master switch 2, left luffing, telescoping
slewing, hoist gear 2 hoist gear 1
ZE1, LSB 2 address 9 ZE2, LSB 3 address 9
-S322
preselection luffing
/ not telescoping
-S324*
-S422 acoustic
release warning
-S420 slewing brake „OFF“
tilting
cab -S320
-S424 -S326* swinging
luffing up at seat heating swing-away
overload jib
bridging
dead man’s
seat contact
hand accelerator
high-speed
master
horn switch
* = optional

Instruments cabin:
Roof console
-H627* -H613
-S650 -S646 -S642* -S638* -S634 -S630* -S626* -S622 -S618 -H614
-P655
-P655 -S648 -S644* -S640* -S636* -S632 -H628 -S620
-H611* -S657
-H612 -S608 -S604 -S660 -S656 -P654* -K651 -K652
-S610 -S606 -S602 -S658

-H611... indicator / tele assembly „ON“ -S646... erection winch, aux. winch UP / DOWN -S618... releasing gripper / releasing tele ->manually
-H612... indicator / manual pressure control „ON“ -S644... warning beacon, flashing light ON / OFF -S610... manual pressure control / tele setting
-H613... indicator / emergency mode -S642... working projector setting mode -S608... windscreen wiper / wipe-wash / front
-H614... indicator / central lubrification „ON“ -S640... working projector base section 42W -S606... windscreen wiper / front
-H627... indicator / air-conditioner „ON“ -S638... working projector base section 70W -S604... screen wiper / wipe-wash / skylight
-H628... indicator / additional heater „ON“ -S636... working projector roof / to rear -S602... screen wiper / skylight
-K651... interval relay windscreen wiper motor / front -S634... lighting winch -S660... superstructure interlocking device
-K652... interval relay screen wiper motor / roof -S632... working projector roof / to front -S658... ballasting „UP“ / „DOWN“
-P654... preselector dial additional heater -S630... air-conditioner „ON“ -S657... setting switch
-P655... working hour counter -S626... additional heater „ON“ / „OFF“ -S656... setting „OFF“
-S650... instrument lighting -S622... displ. controller, at emerg. mode without Liccon
-S648... extending / retracting footboard -S620... manual pressure control
* = optional

Crane cabin: -B86 -Y28

Heater, additional heater indoor thermostat valve
ventilator water circulation
-M14
ventilator cabin
-M5
heat exchanger
cabin
-S83
thermoswitch
water circulation
-M9
-S90 circulation pump
heater water circulation
switch engine / heat
exchanger
mechan. -S89
adjustment step switch
circulating / blower
fresh air heat exchanger

Crane cabin:
Additional heater
-A1 -A2
control unit heater
SG 1577 Thermo 90S
circulation pump
-Y139
dosing pump
40 Ohm at 20°
-XST3 -XST2 -XST1

dosing pump sensor to
Y139 heater

Crane cabin:
Wipers, miscellaneous
-H21
flashing light
-M4 cabin
wiper motor
skylight -B25 -B26
loudspeaker loudspeaker
right left
-H599
interval horn -M3
ballasting wiper motor
front screen
-X519
socket cabin
-H95
radio -Y142
retracting
footboard
-M6 -M7 -Y141

front screen skylight washer extending
washer pump pump footboard

Control cabinet:
Swing frame / relays
-K11 .... slewing gear free-wheel

-K12 .... setting switch „OFF“
-K13 .... luffing ram retract (tele resetting)
-K14 .... emergency mode without Liccon
-K15 .... working hour counter
-K16 .... water circulation heater
-K17 .... heater cabin, warm
-K18 .... horn
-K19 .... fresh air blower
-K20 .... tele release
-K21 .... water circulation
-K22 .... auxiliary contactor emergency mode with Liccon
-K23 .... auxiliary contactor gripper released (at emergency mode)
-K24 .... hydraulic oil cooler -M2 „ON“
-K25 .... static brake slewing gear
-K26 .... fuel preheat. filter heat. 130A / 40A 150W option. assignm!
-K27 .... seat heating „ON“ -K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18 -K19
-K28 .... lighting superstructure -E4 and -E5
-K29 .... -Y 14 at tele resetting
-K30 .... -Y13 at tele resetting
-K31 .... interlock -Y47b against -Y47a (secondary consumers)
-K32 .... cut-off air drier
-K20 -K21 -K22 -K23 -K24 -K25 -K26 -K27 -K28
-K33 .... Central lubrification „OFF“
-K34 .... 42W working projector boom head -E16
-K35* ... air-conditioner clutch compr. high-pressure -Y137
-K36 .... air flap engine -Y56 (1 = open)
-K37 .... retract tele -Y9 and precharge pressure ring area -Y49
-K38 .... lamp -H613, gripper in pos. at EMERGENCY MODE -K29 -K30 -K31 -K32 -K33 -K34 -K35 -K36 -K37
-K39* ... electr. operated hydr. pump -M13 (dolly)
-K38 -K39
* = optional

Control cabinet:
Swing frame / relays, fuses
-K51 -K52 -K53 -K54
-F1 to F6
-K56 -K57 -K58

-F7 to F12
-K51 .... hoist gear 1

-F13 to F18 -K52 .... extending tele / hoist gear 2*
-K53 .... luffing up
-K54 .... retracting tele
-F19 to F24 -X49 -S81 -K56 .... luffing down
socket key-oper. switch -K57 .... slewing gear
24V EMERGENCY -K58 .... unlocking gripper
MODE with
-F25 to F30 LICCON
EMERGENCY MODE WITH LICCON:

-F31 to F36
PINNING // UNLOCKING
LOCKING RELEASING
UNLOCKING TELE
-F37 to 42 LOCKING TELE

LOCKING RAM RAM
IN POSITION
UNLOCKING RAM
-F43 to F48
TELESCOPING BY MASTER SWITCH

Control cabinet:
Swing frame, components for EMERGENCY MODE
without LICCON
-X56
-X57
-X55 -XNOT
-X54
-XNOT -X53 -X51
emergency 1
connectors -X52 -X52
2
-X51
-X53
BETRIEBSART RELAISTRØGER SCHALTSCHRANK KRANFUNKTION
-X50
-XNOT IN STECKER : -S622
-X50 .... -X54
-X51 <= II
-X51 .... connector EMERGENCY MODE HW1
NUR BEI
1 -X51
-XNOT <= I
<= ÛBERBRÛCKUNG
" WINDE 1 ABGESPULT "
-X52 .... connector EMERGENCY MODE HW2 -X55
-X52 <= II NUR BEI -X53 .... connector EMERGENCY MODE luffing
2 -X52
-XNOT <= I
<= ÛBERBRÛCKUNG
-X54 .... connector EMERGENCY MODE telescoping
-X55 .... connector EMERGENCY MODE slewing
Roof console:
" WINDE 2 ABGESPULT "
NUR BEI
ARMATURENBRETT DACH
-X53 <= II
-X53 MANUELLE -H613 /19.6
-XNOT <= I <= DRUCKAUFSCHALTUNG
" DRUCKSTUFE 320 BAR (-Y11b UND -Y12) "
II => II : TELE ENTBOLZEN NUR WENN

ZYLINDER
-X54 <= II
TELE VERBOLZEN , VERBOLZT
0 0 :
-X54 ZYLINDER VERBOLZEN
<=
-XNOT <= I
I => I : ZYLINDER ENTBOLZEN
MANUELLE
DRUCKAUFSCHALTUNG
-X55 <= II
-X55 => -S620 /19.5
-XNOT <= I 0 I
-S622 /19.5 -S618 /19.6
=>
SCHALTER ÚFFNEN
ZYLINDER IN POSITION

Control cabinet:
Swing frame / diode board, relays
-A50
diode
board
-R50
series resistance
47R at emergency
mode lifting and
luffing
-K59 -K60
-R51
series resistance -K59 .... unlocking gripper
56R at emergency -K60 .... EMERGENCY MODE
mode telescoping
-R52
series resistance
68R at emergency
mode slewing
* = optional

Control cabinet:
Control ON, voltage converters
-T51
voltage
converter
24V/12V 0-24A
radio-set, radio
transmission
-K1 socket 12V
control ON
-T50
voltage
converter
24V/12V 4A
radio
-X46
isolating terminal
for bell H80,
cut-off LMB
overload
-X44 -A14
working hour diode and resistance
counter, D+ support, generation of
the excitation voltage
of the generator D +

Control cabinet:
Participants on CAN and LSB
-EP0 -EP1 -EP2 -EP3

input board input board input board input board
ZE0, LSB1 ZE1, LSB2 ZE2, LSB3 ZE3, LSB4
engine ECU
LH-ECU1
-NT -ZE0 -ZE1 -ZE2 -ZE3

power central central central central E/A module 6
pack unit 0 unit 1 unit 2 unit 3
-A64
neutral point
-A20
flame starting
device

Electric equipment:
Battery box
-G2
battery 12V
-G3
battery 12V
-F61 -F60
fuse 50A, overvoltage
starter protection
CHARGER
MAIN SWITCH SENSOR
BATTERY BOX
MAIN SWITCH
BATTERY
-F62 -S1
fuse 50A, main switch
battery + battery box

Diesel engine D924 TI-E 180KW:

Components
engine oil filter fuel initial filter with fuel fine filter
water separator and
preheating
-Y137
clutch
compressor air-
conditioner
-G1
generator
-M1
starter


Sensors...
-R9
flame glow
plug 1
-X272
-A11
filter heating
fuel preheating
150W
-X252
-B32
(without fig.)
OT-sensor 2
n / L (0-70V)
-Y26
fuel release
for flame glow
plug R9
-X251 -X259
-B31
speed sensor
-B39
n / L (0-70V) oil temperature
-X260
connector -EDC
(actuator
injectionn pump)


Temperature-, pressure sensors
-X255
-B35
cooling water
temperature
(see also cooling
system)
-Y57
engine brake
exhaust flap
-Y14
pressure step
pump 6
see also: -X254
„pump 6“
-B34
charge pressure
0-5bar / 0-5V
-Y13
pressure
step
pump 6 -X256
see also: -B36
„pump 6“
charge
temperature


Cooling system
gear pump
drive
ventilator motor
-X255
-B37 -B35
coolant cooling water
level temperature

Hydraulic equipment:
Outline hydraulic pumps (without HW II) driving direction
pumps 4, 5
luffing tele
A11VO 130 +
pump 6 A11VO 130
variable displ.
pump
secondary
consumers
A10VO 28
pump 7
gear pump supply
pressure
PRN 38+17
gear pump
drive ventilator motor
pump 1
variable displ.
Pump assembly (with HWII) pump
winch 1
A4VG 90
pump 3 pumps 4, 5
pump 6
VERSION: HOIST GEAR I + HOIST GEAR II variable displ.
pump
slewing gear
A4VG 56
PUMP 3 PUMP 2 PUMP 1
pump 7
SUPPLY SECONDARY
PRESSURE CONSUMERS
PUMP 7 PUMP 6 PUMPS 4,5
pump 3 pump 1

Hydraulic equipment -B11

superstructure: pressure sensor
pump 1
Pump 1 (winch 1), 0 - 400 bar
Pump 2 (winch 2), ZE2, LSB 3
address 21
Pump 3 (slewing gear)
-B12
pressure sensor
pump 2
0 - 400 bar
-Y32b ZE3, LSB 4
lowering hoist address 21
gear 2
(pump 2)
-Y33b -Y31b
slewing right lowering
(pump 3) hoist gear 1
(pump 1)
-Y33a -Y31a
slewing left lifting hoist gear 1
(pump 3) (pump 1)
-Y32a
lifting
hoist gear 2
(pump 2)

Hydraulic equipment superstructure:

Pump 4, pump 5 (luffing, tele)
-Y34 -Y35
regulation unit regulation unit
luffing up luffing up
telescoping telescoping
(pump 4) (pump 5)
-B2
pressure sensor
0 - 400 bar
luffing ram-
piston area
ZE1, LSB 2
address 22
-B13
pressure sensor
0 - 400 bar
pumps 4 and 5
ZE1, LSB 2
address 23


Pump 6 (secondary consumers)
-Y14 -Y13
pressure step pressure step
pumpe 6 pump 6
250 bar 120 bar
-Y14 pressure -Y13 control pressure -Y57

engine brake
0 120 bar 1 limitation valve exhaust flap
1 250 bar 1 32 bar

Hydraulic equipment superstructure: -Y49 -Y11b -Y11a

Telescoping, luffing pre-charge pressure step p4 pressure step p3
pressure „luffing up“ „retracting tele“
ring area 320 bar 180 bar
tele ram
-Y12
1 = pressure step
p2/p3/p4
0 = pressure step
90 bar
-B13
pressure
sensor
0 - 400 bar
-Y9 pumps 4 + 5
ZE1, LSB 2
retracting address 23
tele
STEPS FUNCTION PRESSURE
extending gripper -Y6b -Y4

-Y6a
Tele EXT tele RETR luffing up
retracting gripper
retracting tele
extending tele
luffing up


Secondary consumers
-Y85b
swinging out
swing-away jib
-Y47b -Y19b -Y103b -Y22b

luffing down ballast cabin superstructure
UP UP released
resetting tele
superstructure interlocked
ballasting
tilting cabin
swing-away jib
luffing down
released
gripper released
-Y47a -Y5 -Y19a -Y103a -Y22a

secondary lowering ballast cabine superstructure
consumers brake DOWN DOWN interlocked
luffing down
-Y85a
swinging in
swing-away jib


winch 1
Hoist gear 1
winch 2
-P2
incremental sensor
winch 1
-Y41
brake
winch 1
-Y42
hydraulic motor
slewing angle
variation
Trimot
winch 1
-S38
supply pressure
control
winch 1


Hoist gear 2 with variation block, left
-X358*
connector variation
block TN
-S46
proximity switch
winch 2 mounted
ZE3, LSB4, address 9
CONTROL PANEL VARIATION BLOCK
-S70* Variation block in

mounting variation transport position:
block „UP“
-S71* -S47*
mounting variation proximity switch
block „DOWN“ TN variation block
swung out
-S74* ZE3, LSB4 Variation block
swinging out address 10 erected:
variation block
-S75* -P3
swinging in incremental max. operating position 63°
variation block sensor
winch 2
* = optional

Hydraulic equipment superstructure: -X359

Hoist gear 2 with variation block, right connector jib
-X322 variation block TN
-Y114b* connector jib
mounting variation
variation block block
-X306
„UP“ connector
hoist gear 2
-S44
jib variation
block
-Y115b
swinging out
variation block
-Y116 -Y114a* -Y115a

release mounting swinging in
variation block variation block variation block
„DOWN“
-Y45
brake
winch 2
-S39
supply pressure -Y46
control hydraulic motor
winch 2 slewing angle
variation Trimot
* = optional winch 1


Ballasting
-S28 -S29
manometr. switch manometr. switch
>200 bar >200 bar
ballast left ballast right
„top“ „top“
-S26 -S27
plunger-operated plunger-operated
switch switch
ballast left ballast right
„bottom“ „bottom“


Centralized lubricating system
Electronic
Electronic control
control S-EP
S-EP
sequences
grease distributor
break time (h) pilot
LED
-S69
proximity switch
distributor
-X269
connector on S69
-X268
connector
control unit


Fuel level sensor, air-drier, hydraulic oil cooler
-M2
engine
hydraulic oil cooler
-X205
-S31
temperature
switch
hydraulic oil
FUEL LEVEL SENSOR RESERVOIR CONTENTS

-Y59
air-drier
X1
< +7³C
>+30³C
100W
X2
-R4
fuel level
-H80 sensor
warning bell /
bell superstructure


Slewing gear
-S35
incremenmental
sensor
slewing gear
-Y44
ball valve, slewing
free-wheel /
only to be footbrake
closed for
pressure setting
-Y20
slewing brake -Y21
prop. valve
footbrake
slewing gear
I < 0,8A
-S34
incremental
sensor
slewing gear


Superstructure interlocking, FUNCTION
boom direction PIN BOTTOM

p5³ OVER REAR =>
PIN SUPERSTRUCTURE
BOTTOM INTERLOCKED OVER
REAR
PIN BOTTOM, NOT

PIN
p5³ OVER REAR =>
FLASHING
SUPERSTRUCTURE
BOTTOM
INTERLOCKED
PIN TOP =>

PIN SUPERSTRUCTURE
TOP RELEASED
PIN -
PIN INTERMEDIATE
FLASHING POSITION
TOP
ERROR
ERROR
ERROR
ERROR -S32
contact switch
superstructure
interlocking
pin top
180³
-S30
contact switch
superstructure
270³ 90³ interlocking
pin bottom
1 1 0
=F+F1-S4 * 1 1 1
2 4
þ175³ A AUSLEGER IN FAHRTRICHTUNG
1
2 4
þ5³ B AUSLEGER NACH HINTEN
360³
1
0³
-B17 -S4
slewing sensor 0-360° contact switch
ZE0, LSB1 address 25 ± 5°

Superstructure in general:
Lighting superstructure
-E11 -E12
warning beacon warning beacon
70W 70W
-E6
contour light -E7
5W contour light
5W
-M23 -S320
actuator terminal box
adjustment
working projector
base section
-E96
projector
cabin left 70W
-E60
working projector
superstructure 70W -E18 -E17
working projector working projector
base section 42W base section 42W

Telescoping boom:
Cable drums, angle and length sensors
-N2
cable drum high-voltage
antenna flashing light
angle sensor B6
lighting boom head
-S413
terminal box -B4
angle sensor
tele base section
ZE1, LSB 2
address 29
-N1
slip-rings
energy cable tele
-B7
length sensor
tele boom
ZE1,LSB2
address 30

Telescopic boom:
Boom head
-A417
additional supply
for LSB
-B6 -X417
angle sensor terminal strip
tele boom head
ZE2, LSB 3 terminal box
address 23 boom head
-S931* -S930
2nd hoist limit switch 1st hoist limit switch
lift top lift top
boom head left boom head right
ZE2, LSB 3 ZE2, LSB 3
address 24 address 28
* = optional

Telescopic boom:
-S945
Biparted swing-away jib, auxiliary winch lift top
biparted swing-away jib
ZE2, LSB3 address 26
-S422
terminal box biparted
swing-away jib right
-S421
-B1 terminal box
anemometer swing-away jib
-E10*
flashing light -S940
boom head hoist limit switch
lift top
-Y104B -Y104A swing-away jib
unwinding winding up ZE 2, LSB 3
aux. winch aux. winch address 27

Telescopic boom:
Biparted swing-away jib
pin 2
(pulley head) swing ram
proximity switch
pin 1
(swing-away jib base)
-S909*
proximity switch
optional aux. jib
damped: Signal = 1
=> TELE locked
ZE1, LSB2
address 25
Functions control panel:
S 72 swing swing-away jib pulley head into

transport position /pin 1 locked -
retract swing ram
-S900* Control panel S 73 swing out swing-away jib pulley head into
proximity switch working position / pin 1 locked -
swing-away jib extend swing ram
swung in
Damped: Signal = 1 S 72 swing base of swing-away jib from boom head
=> TELE locked -S72 to permit telescoping / pin 2 locked -
ZE1, LSB2 swinging in extend swing ram
address 26 swing-away jib
S 73 swing swing-away jib base to boom head to
permit locking of pin 1 / pin 2 locked - retract
-S73 swing ram
swinging out
swing-away jib

Telescopic boom:
Luffing jib - pulley head
-X513*
-B56* cable drum
angle sensor, luffing jib
-S960* -S419* luffing jib
hoist limit switch terminal box pulley head
lift top luffing jib ZE 2, LSB 3
ZE 2, LSB 3 address 29
address 27
* = optional

Telescopic boom:
Luffing jib / position acknowledgement flap from the
left
flap from the
right
-S951L*
proximity switch
jib left
flap in position
ZE0, LSB1
address 13
-S953L* -S955L*
proximity switch proximity switch
-S955R* -S953R* -S951R* jib left /transport position flap / jib left
proximity switch proximity switch proximity switch fitting unit luffing jib top
flap jib right jib right ZE0, LSB1 /address 14 ZE0, LSB1 / address 12
jib right transport position flap in position
luffing jib top fitting unit ZE3, LSB4
ZE3, LSB4 ZE3,LSB4 address 13
bottom view of flap
* = optional

Telescopic boom: Nadel

jib
Luffing jib - position acknowledgement „bottom“
A-frame 2
A-frame 1
-S954R* -S954L*
luffing jib bottom right luffing jib bottom left
ZE3, LSB4 ZE0, LSB1
* = optional

Telescopic boom:
Luffing jib base section
-B55 -S418
angle sensor terminal box
luffing jib base luffing jib
section base section

Telescopic boom:
Luffing jib - retainer ram
-S952* -S952*
retainer ram retainer ram -B22*
jib right jib left pressure sensor
signal : „limit stop“ signal: „limit stop“ retainer ram jib
ZE3, LSB4 ZE0, LSB1 ZE3, LSB4
address 11 address 11 address 22
* = optional

Telescopic boom:
Tele interlocking
-S908 -S901
inductive sensor inductive sensor
gripper position tele 1
at emergency ZE1, LSB 2
mode address 10
no LSB sensor
Kein LSB-Geber
-S904 -S902
tele 4 tele 2
ZE1, LSB2 ZE1, LSB 2
-S905 -S903
inductive sensor induvtive sensor
tele 5 tele 3

Telescopic boom:
Tele interlocking, gripper interlocking
-S918 -S919
tele interlocked tele released
address 16 address 17 -Y40
inversion valve
tele interlocking /
gripper
interlocking
-S912 -S913
gripper left gripper right
interlocked interlocked ZE1,LSB 2
ZE1,LSB 2 address 20
address 18 -Y38
tele / ram
release
-S914 -S915
gripper left released gripper right released
ZE1,LSB 2 ZE1,LSB 2

Optional equipment:
Dolly
-B27
manometr. switch
lowering brake -B26
luffing manometr. switch
> 35 bar brake slewing
gear
> 35 bar
-B28
manometr. switch
pump
pump ON < 40 bar
pump OFF > 55 bar
-M13
electric-operated
hydraulic pump
24V / 400W

Optional equipment:
Nato socket, air-conditioner, external supply
Nato socket / starting

support -X201*
(optional)
heat exchanger -S77*
high-pressure
switch
air-conditioner
* = optional

Index_OW E K K59 18 S S418 48 S913 51 X252 23 Y 31a 27

K60 18 S419* 45 S914 51 X254 24 Y 31b 27
A E 6 40 K 1 19 K651 11 S 1 21 S420 10 S915 51 X255 24, 25 Y 32a 27
E 7 40 K11 15 K652 11 S 4 39 S421 43 S918 51 X256 24 Y 32b 27
A 1 13 E10* 43 K12 15 S26 35
A 2 13 S422 10 S919 51 X259 23 Y 33a 27
E11 40 K13 15 M S27 35 S424 10 S930 42 X260 23 Y 33b 27
A11 23 E12 40 K14 15 S28 35
A14 19 M1 22 S602 11 S931* 42 X268 36 Y 34 28
E17 40 K15 15 S29 35 S604 11 S940 43 X269 36 Y 35 28
A20 20 M2 37
E18 40 K16 15 S30 39 S606 11 S945 43 X272 23 Y 38 51
A50 18 M3 14
E60 40 K17 15 S31 37 S608 11 S951L* 46 X306 34 Y 40 51
A64 20 M4 14
E96 40 K18 15 S32 39 S610 11 S951R* 46 X322 34 Y 41 32
A417 42 M5 12
EP0 20 K19 15 S34 38 S618 11 S952* 49 X358* 33 Y 42 32
M6 14
B EP1 20 K20 15 S35 38 S620 11 S953L* 46 X359 34 Y 44 38
M7 14
EP2 20 K21 15 S38 32 S622 11 S953R* 46 X417 42 Y 45 34
B 1 43 M9 12
EP3 20 K22 15 S39 34 S626* 11 S954L* 47 X519 14 Y 46 34
B 2 28 M13 52
K23 15 S44 34 S630* 11 S954R* 47 XNOT 17 Y 47 31
B 4 41 F K24 15
M14 12
S46 33
M23 40 S632 11 S955L* 46 XST1 13 Y 49 30
B 6 42 F60 21 K25 15 S47* 33 S634 11 S955R* 46 XST2 13 Y 57 24, 29
B 7 41 F61 21 K26 15 N S69 36 S636* 11 S960* 45 XST3 13 Y 59 37
B11 27 F62 21 K27 15 S70* 33
N1 41 S638* 11 Y 85a 31
B12 27 K28 15 S71* 33 S640* 11 T Y Y 85b 31
B13 28, 30 G K29 15 N2 41 S73 44
NT 20 S642* 11 T50 19 Y 4 30 Y103a 31
B17 39 K30 15 S74* 33
G1 22 S644* 11 T51 19 Y 5 31 Y103b 31
B22* 49 K31 15 P S75* 33
G2 21 S646 11 Y 6a 30 Y104A 43
B25 14 K32 15 S77* 53 X
G3 21 S648 11 Y 6b 30 Y104B 43
B26 14, 52 K33 15 P2 32 S81 16 S650 11 X 44 19 Y 9 30 Y114a* 34
B27 52 H K34 15 P3 33 S83 12 S656 11 Y114b* 34
B28 52 P654* 11 X 46 19 Y 11a 30
K35 15 S89 12 S657 11 Y115a 34
B29 9 H 21 14 P655 11 X 49 16 Y 11b 30
K36 15 S90 12 S658 11 Y115b 34
B30 9 H 80 37 X 50 17 Y 12 30
K37 15 R S92 9 S660 11 Y116 34
B31 23 H 95 14 X 51 17 Y 13 24, 29
K38 15 S104 9 S900* 44 Y137 22
B32 23 H105 9 X 52 17 Y 14 24, 29
K39 15 R 4 37 S107 9
H106 9 S901 50 X 53 17 Y 19a 31 Y139 13
B34 24 K51 16 R 9 23 S301 10
H599 14 S902 50 X 54 17 Y 19b 31 Y141 14
B35 24, 25 K52 16 R50 18 S320 10
H611* 11 S903 50 X 55 17 Y 20 38 Y142 14
B36 24 K53 16 R51 18 S322 10
H612 11 S904 50 X 56 17 Y 21 38
B37 25
H613 11
K54 16 R52 18 S324* 10 S905 50 Z
B39 23 X 57 17 Y 22a 31
K56 16 S326* 10 S908 50
B55 48 H614 11 X201* 53 Y 22b 31 ZE0 20
K57 16 S401 10 S909* 44
B56* 45 H627* 11 X205 37 Y 26 23 ZE1 20
K58 16 S413 41 S912 51
B86 12 H628 11 X251 23 Y 28 12 ZE2 20
ZE3 20

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Trainings documents

LTM 1250-6.1 (LTM 1250-1)

Customer service training LWE (VMS-Pi) E:\LTM1250-6.1\Deckblatt_1250-6.1-BMK.p7.0

Vehicle: ...................................................................................................... 3 Automatic transmission ZF 12AS 3002 TC-Tronic: ................................. 26

LTM 1250-6.1(LTM 1250/1)- Chassis• BMK - component overview - Chassis 1 -

Axle suspension: ..................................................................................... 46

Special equipment: ................................................................................. 52

Customer service training LWE (VMS) 26/11/04• PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0

-E41 -E40 -E1 -E3 -E5 -E6 -E4 -E2

LTM 1250-6.1(LTM 1250/1)- Chassis• BMK - component overview - Chassis 3 -

Customer service training LWE (VMS) 26/11/04• PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0

-E80 -E81 -E82 -E101 -E83 -E84 -E85 -E86 -E103

LTM 1250-6.1(LTM 1250/1)- Chassis• BMK - component overview - Chassis 5 -

-E102 -E66 -E65 -E64 -E63 -E100 -E62 -E61 -E60

Customer service training LWE (VMS) 26/11/04• PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0

-S14 -S15 -S16

LTM 1250-6.1(LTM 1250/1)- Chassis• BMK - component overview - Chassis 7 -

Customer service training LWE (VMS) 26/11/04• PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0

LTM 1250-6.1(LTM 1250/1)- Chassis• BMK - component overview - Chassis 9 -

-A5 -P11 -S5

-S19 -S201* -S203*

-P10 -S4 -B30 -A1

Customer service training LWE (VMS) 26/11/04• PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0

-S1 -F81 -G2 -G1

LTM 1250-6.1(LTM 1250/1)- Chassis• BMK - component overview - Chassis 11 -

Cab: -S24 -AF20 -A11 -A12

Customer service training LWE (VMS) 26/11/04• PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0

Axle suspension spring-

AUSGLEICH ACHSEN 1-4 ( AUTOMATISCH )

Axle suspension Axle suspension Axle suspension pressure Axle suspension

LTM 1250-6.1(LTM 1250/1)- Chassis• BMK - component overview - Chassis 13 -

Customer service training LWE (VMS) 26/11/04• PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0

Compressed air system:

-S50 -B5 -B7 -B9

-S51 -B6 -B8 -S114 -S116

Customer service training LWE (VMS) 26/11/04• PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0

Compressed air system:

LTM 1250-6.1(LTM 1250/1)- Chassis• BMK - component overview - Chassis 17 -

Compressed air system:

-Y20 -Y24 -Y21*

Customer service training LWE (VMS) 26/11/04• PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0

Diesel engine D 9408 TI - E A5 440 KW:

LTM 1250-6.1(LTM 1250/1)- Chassis• BMK - component overview - Chassis 19 -

Diesel engine D 9408 TI - E A5 440 KW:

Fuel fine filter

Oil filler neck

Customer service training LWE (VMS) 26/11/04• PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0

Diesel engine D 9408 Ti-E A5 440KW: -R9 -R10

LTM 1250-6.1(LTM 1250/1)- Chassis• BMK - component overview - Chassis 21 -

Diesel engine D 9408 Ti-E A5 440KW:

Customer service training LWE (VMS) 26/11/04• PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0

Diesel engine D 9408 Ti-E A5 440KW:

LTM 1250-6.1(LTM 1250/1)- Chassis• BMK - component overview - Chassis 23 -

Hydraulic engine fan drive

Customer service training LWE (VMS) 26/11/04• PI • version 01 E:\LTM1250-6.1\BMK_UW_1250-6.1.p7.0

Diesel engine D 9408 Ti-E A5:

LTM 1250-6.1(LTM 1250/1)- Chassis• BMK - component overview - Chassis 25 -

Automatic transmission ZF 12AS 3002 TC-Tronic: