BMK 1090-3 en PDF

Training Documentation
LTM 1090/3
Outline of components with identification (BMK)
TECHNICAL DATA:
max. lifting capacity at 2,5 m radius: 90 t

max. height a. hook w. bipart. swing-away jib: 84 m
max. radius w. biparted swing-away jib 58 m
length of telescopic boom: 11,5 - 52 m
Counterweight variants: 0,8 t to max. 22 t
COMPONENTS:
Active rear-axle steering:

Axles 3 and 4 steered hydraulically
Carrier engine: Liebherr: D 846 TI A5, P= 338 kW / 460
h.p. at 1900 1/min, LH-ECU 5 (EUROIII)
Crane engine: Liebherr: D 924 TI-E A4, P= 149 kW / 202
h.p. at 1800 1/min
Automated power shift gear: ZF: 12 AS 2302
Data bus technology with 2 CAN and 3 LS busses
06 / 2003
Kundendienst-Schulung LWE (VMS) D:\1090_3\Deckblatt_1090_3.p65

LTM 1090/3
Outline of components (BMK)
Components
Carrier UW-13
Kundendienst-Schulung LWE (VMS) D:\1090_3\Trennbltter_1090_3.pmd
Kundendienst-Schulung LWE (VMS) 01/03/03 ED D:\1090_3\BMK-Bauteile UW_1090_3.pmd
UW contents 1 UW contents 2
Pneumatic system: ...................................................................................... 20

BMK - Table (-A1 to -E30) ................................................................................ 3
BMK - Table (-E31 to -L5) ................................................................................. 4 Compressor and air drier ................................................................................ 20
BMK - Table (-M1 to -S156) .............................................................................. 5 Bulkhead plate, pressure sensors, manometric switches ............................... 21
BMK - Table (-S161 to -Y32b) ........................................................................... 6 Solenoid valves - secondary consumers ......................................................... 22
BMK - Table (-Y33a to -Y232) ........................................................................... 7 ABV control devices ....................................................................................... 23
Carrier: ........................................................................................................... 9 Diesel engine D 846 TI A5: ........................................................................ 24
Front view, lighting and mirrors ......................................................................... 9 Components left ............................................................................................. 24
Rear view, lighting ........................................................................................... 10 Components right ........................................................................................... 25
Outrigger control panel, side marking lights right ............................................ 11 Fuel pressure sensor, fuel preheating ............................................................. 26
Outrigger control panel, side marking light left ................................................ 12 Flame starting device ..................................................................................... 27
Speed sensors and auxiliary speed sensors .................................................. 28

Drivers cab: ................................................................................................. 13
Charge temperature, NBF (engine fitted) ......................................................... 29
Interior lighting, windscreen washer pump ...................................................... 13
Charge and air filter (engine fitted) .................................................................. 30
Heater, ventilator, whiper drives ....................................................................... 14
Coolant temperature and level sensors ........................................................... 31
Control elements ............................................................................................ 15
Oil pressure sensor ........................................................................................ 32
Centre console - main switch, batteries, fuses, voltage converters ................. 16
Exhaust gas feedback .................................................................................... 33
Centre console - fuses, relays ........................................................................ 17
Atmospheric pressure sensor ......................................................................... 34
Centre console - E / A modules, ECUs .......................................................... 18
Ventilator drive ................................................................................................ 35
Centre console - components ......................................................................... 19
LTM 1090/3 - Carrier BMK - outline of components - UW 1 -

UW contents 1 UW contents 2
Automated power shift gear ZF 12 AS 2302 with intarder: ....................... 36

Hydraulic pump centering circuit .................................................................... 51
Clutch and gear actuators .............................................................................. 36 Steering plate circulation ................................................................................ 52
Intarder ........................................................................................................... 37 Steering plate centering circuit ....................................................................... 53
Power train: ................................................................................................. 38 Supporting system: ...................................................................................... 54

Outline, control conditions .............................................................................. 38 Supporting valves left ..................................................................................... 54
Transfer case VG 2600 - speed selection ....................................................... 39 Supporting valves right .................................................................................... 55
Transfer case VG 2600 - contact switches and tachy sensor ........................ 40 Inclination sensors ......................................................................................... 56
Contact switches on axles 1 and 2 ................................................................. 41
Suspension: .................................................................................................. 57
Contact switches on axles 3 and 4 ................................................................. 41
Check-back signal suspension ....................................................................... 57
Wheel speed sensors .................................................................................... 42
Axle locking valves - left ................................................................................. 58
Eddy current brake Telma Focal 250 .............................................................. 43
Axle locking valves - right ............................................................................... 59
Steering: ....................................................................................................... 44
Optional equipment: ................................................................................... 60
Steering and parking brake from OW .............................................................. 44
Emergency actuation ..................................................................................... 60
Steering gear and lack switch ........................................................................ 45
Battery charger .............................................................................................. 61
Active rear-axle steering: ........................................................................... 46
Additional heater ............................................................................................ 62
Components in the outrigger casing left .......................................................... 46
Index -A to -P ............................................................................................... 63
Components in the outrigger casing right ....................................................... 47
Angle sensors ................................................................................................ 48 Index -R to -Z ................................................................................................ 64
Hydraulic pump, steering circuit axles 3 and 4 ............................................... 49
Steering plate axles 3 and 4 ........................................................................... 50

BMK - Table (-A1 to -E30)
A ......... Sub-assemblies, partial sub-assemblies B35 ..... Auxiliary speed sensor ........................................................................ 28
A1 ....... ECU actuator ...................................................................................... 36 B36 ..... Speed sensor ...................................................................................... 28
A2 ....... Intarder ECU EST 42 ........................................................................... 18 B37 ..... Pressure sensor charge ...................................................................... 30
A4 ....... Clutch actuator with 4 solenoid control valves and movement sensors . 36 B46 ..... Needle-type displacement sensor ....................................................... 29
A7 ....... Inductive sensor output speed ............................................................. 36 B47 ..... Actuator exhaust gas feedback ........................................................... 33
A8 ....... Display unit ......................................................................................... 15 B48 ..... Atmospheric pressure sensor ............................................................. 34
A9 ....... Keyboard unit ...................................................................................... 15 B50 ..... Angle sensor, Achse 1 ........................................................................ 48
A10 ..... E / A module 1 ZE 0, LSB 1 address 2 ............................................... 18 B51 ..... Angle sensor LA1, axle 3 .................................................................... 48
A11 ..... E / A module 2 ZE 0, LSB 1 address 3 ............................................... 18 B52 ..... Angle sensor LA2, axle 4 .................................................................... 48
A12 ..... E / A module 3, ZE0 LSB 1 address 4 ................................................ 11
A13 ..... E / A module 4, ZE0 LSB 1 address 5 ................................................ 12 E ......... Lighting devices
A14 ..... E / A module 5 ZE 0, LSB 1 address 6 ............................................... 18 E1 ....... Blinker, R/R ........................................................................................ 10
A17 ..... Engine ECU ........................................................................................ 18 E2 ....... Blinker, R/L ......................................................................................... 10
A26 ..... Interval relay, front whiper .................................................................... 19 E3 ....... Stop light R/L ...................................................................................... 10
A29 ..... Control device eddy current brake ....................................................... 43 E4 ....... Stop light R/L ...................................................................................... 10
A32 ..... Wheel speed ECU (ABV and ASR) ..................................................... 18 E5 ....... Parking light, L ...................................................................................... 9
A33 ..... Timing relay interior lighting ................................................................. 17 E6 ....... Rear light, L ........................................................................................ 10
A50 ..... Control device SG1577 ........................................................................ 62 E7 ....... Registration number light R/R ............................................................. 10
A51 ..... Heater Thermo 90S ............................................................................. 62 E9 ....... Parking light, F/R .................................................................................. 9
A57 ..... Fuel preheating ................................................................................... 26 E10 ..... Rear light, R ........................................................................................ 10
A73 ..... Outrigger control panel R .................................................................... 11 E13 ..... Reversing light, L ................................................................................ 10
A74 ..... Outrigger control panel L ..................................................................... 12 E14 ..... Blinker, F/L ........................................................................................... 9
A75 ..... EDC actuator ...................................................................................... 24 E15 ..... High-beam, F/L ..................................................................................... 9
A90 ..... Equipment module .............................................................................. 19 E16 ..... Low-beam, F/L ...................................................................................... 9
A94 ..... Diode-OR-Module ................................................................................ 17 E17 ..... Low-beam, F/R ..................................................................................... 9
A103 ... Resistance module ............................................................................. 47 E18 ..... High-beam, F/R ..................................................................................... 9
A104 ... Resistance module ............................................................................. 46 E19 ..... Blinker, R .............................................................................................. 9
E20 ..... Blinker, side L ..................................................................................... 12
B ......... Converters , non electric / electric E21 ..... Side marking light, R ........................................................................... 11
B2 ....... Oil pressure sensor ............................................................................. 32 E22* .... Fog lamp, F/L ....................................................................................... 9
B5 ....... Pressure sensor, supply service brake, brake circuit 1 ........................ 21 E23* .... Fog lamp, F/R ....................................................................................... 9
B6 ....... Pressure sensor, supply service brake, brake circuit 2 ........................ 21 E24 ..... Fog tail lamp, L ................................................................................... 10
B7 ....... Pressure sensor, supply parking brake ............................................... 21 E25 ..... Reversing light, R ................................................................................ 10
B8 ....... Pressure sensor, service brake, brake circuit 1 ................................... 21 E27 ..... Connection for warning beam, F/L ......................................................... 9
B9 ....... Pressure sensor, service brake, brake circuit 2 ................................... 21 E28 ..... Connection for warning beam, F/R ........................................................ 9
B10 ..... Gas pedal sensor ................................................................................ 15 E29 ..... Contour light, R/R ............................................................................... 10
B15 ..... Temperature sensor ............................................................................ 37 E30 ..... Contour light, ...................................................................................... 10
B19 ..... Inclination sensor ................................................................................ 56

BMK - Table (-E31bis -L5)
E31 ..... Contour light F/L ................................................................................... 9 F79 ..... Fuse 50A for superstructure ................................................................ 16
E32 ..... Contour light, F/R .................................................................................. 9 F80 ..... Fuse 80A battery box ......................................................................... 16
E33 ..... Fog tail lamp, R .................................................................................. 10
E36 ..... Interior lighting, L ................................................................................ 13 G ........ Generators
E37 ..... Interior lighting, centre ......................................................................... 13 G1 ....... Battery ................................................................................................ 16
E38 ..... Interior lighting, R ................................................................................ 13 G2 ....... Battery ................................................................................................ 16
E39 ..... Cigarette lighter 24V ........................................................................... 15 G3 ....... Generator ............................................................................................ 25
E40 ..... Mirror heating 40W ............................................................................... 9 G4 ....... Pulser ................................................................................................. 40
E41 ..... Mirror heating 40W ............................................................................... 9 G6 ....... Battery charger ................................................................................... 61
E43 ..... Side marking light, L ........................................................................... 12
E44 ..... Side marking light, R ........................................................................... 11 H ......... Optic and acoustic signalization devices
E49 ..... Blinker, side L ..................................................................................... 12 H101 ... Horn ................................................................................................... 54
E50 ..... Blinker, side R .................................................................................... 11 H102 ... Horn ................................................................................................... 54
E51 ..... Side marking light, L ........................................................................... 12 H105 ... Warning signal during reversing ........................................................... 10
E52 ..... Side marking light, R ........................................................................... 11 H107 ... Loudspeaker, L ................................................................................... 13
E57 ..... Side marking light, L ........................................................................... 12 H108 ... Loudspeaker, R ................................................................................... 13
E58 ..... Side marking light, R ........................................................................... 11 H109 ... Radio .................................................................................................. 13
E76 ..... Side marking light, L ........................................................................... 12
E77 ..... Side marking light, R ........................................................................... 11 K ......... Relays, contactors
E125 ... Lighting outrigger, R/R ......................................................................... 11 K50* .... Timing relay, air flap* ........................................................................... 17
E126 ... Lighting outrigger, F/R ......................................................................... 11 K51 ..... Relay, air flap* ..................................................................................... 17
E127 ... Lighting outrigger, F/ L ........................................................................ 12 K52* .... Relay for add. projector E93 and E94 .................................................. 17
E128 ... Lighting outrigger, F/ L ........................................................................ 12 K64 ..... Relay, fuel preheating 130A / 20A ....................................................... 17
E150 ... Track keeping light, R/R ...................................................................... 10 K65 ..... Relay, engine start .............................................................................. 17
E151 ... Track keeping light, L .......................................................................... 10 K66 ..... Relay, activation flame preheating plug ................................................ 17
E231 ... Air-drier 24 V 100 W ........................................................................... 20 K67 ..... Relay, activation solenoid valve ............................................................ 17
F ......... Fuses L ......... Inductivities

F1 - ..... F6 Fuses .......................................................................................... 17 L1 ....... Wheel speed sensor, left-front A (A1L) ................................................ 42
F7 - ..... F12 Fuses .......................................................................................... 17 L2 ....... Wheel speed sensor, rear-front B (A1R) .............................................. 42
F13 - ... F18 Fuses .......................................................................................... 17 L3 ....... Wheel speed sensor, left-rear C (A2L) ................................................. 42
F19 - ... F24 Fuses .......................................................................................... 17 L4 ....... Wheel speed sensor, right-rear D (A2R) .............................................. 42
F25 - ... F30 Fuses .......................................................................................... 17 L5 ....... Eddy current brake axle 4 from front .................................................... 43
F37 - ... F42 Fuses .......................................................................................... 17
F43 - ... F48 Fuses .......................................................................................... 17
F49 - ... F54 Fuses .......................................................................................... 17
F55 - ... F60 Fuses .......................................................................................... 17

BMK - Table (-M1 bis -S156)
M ........ Electric motors R ......... Resistances

M1 ...... Starter................................................................................................. 25 R6 ....... Fuel level sensor, fuel reservoir ............................................................ 60
M2 ...... Motor, wind screen whiper ................................................................... 14 R9 ....... Flame preheating plug ......................................................................... 27
M4 ...... Drive ventilator / heat exchanger .......................................................... 14 R11 ..... Charge temperature sensor ................................................................. 29
M10 .... Motor, pump wind screen washer ........................................................ 13 R14 ..... Cooling water temperature sensor ....................................................... 31
M19 .... Actuator circulated/fresh air ................................................................ 14 R22 ..... Resistance, power source LSB 1 ........................................................ 19
M20 .... Actuator air, foot space / screen ......................................................... 14 R25 ..... Series resistance for steering motor from superstructure ..................... 19
M21 .... Actuator water circulation / drivers cab ............................................... 14 R26 ..... Resistance, suspension ...................................................................... 19
M22 .... Motor, drive steering from OW ............................................................. 44 R44 ..... Temperature sensor at battery positive pole......................................... 61
M23 .... Drive mirror adjustment vert. .................................................................. 9 R66 ..... Series resistance for exhaust gas feedback ........................................ 19
M24 .... Drive mirror adjustment horiz. ................................................................ 9
M25 .... Drive mirror adjustment vert. .................................................................. 9 S ......... Switches, push-buttons, limit switches
M26 .... Drive mirror adjustment horiz. ................................................................ 9 S17 ..... Ignition switch ..................................................................................... 15
S19 ..... Mirror adjustment ................................................................................ 15
MP ...... Measuring points S34 ..... Contact switch, return signal on-road speed ON .................................. 39
MP 2 ... Measuring point, pumpe pressure, steering circuit 2 ........................... 52 S35 ..... Contact switch, return signal off-road speed ON .................................. 39
MP 3 ... Measuring point, steering circuit 1 at steering gear ............................. 45 S82 ..... Swich, intarder ON / OFF .................................................................... 37
MP 4 ... Measuring point, steering circuit 2 at steering gear ............................. 45 S89 ..... Manometric switch, monitoring centering pressure .............................. 53
MP 5 ... Measuring point, P8 emergency steering pump ................................... 52 S90 ..... Flow indicator to identify a pipe break ................................................. 53
MP 6 ... Measuring point, P9 ventilator ............................................................. 35 S103 ... Steering column switch, L ................................................................... 15
MP 7 ... Measuring point, P11 pump rear-axle steering ..................................... 49 S104 ... Selector, mode UW- / OW .................................................................. 15
MP 8 ... Measuring point, load pressure signal, rear axle steering pump ........... 50 S105 ... Steering column switch, R .................................................................. 15
MP 9 ... Measuring point, P centering pump ..................................................... 53 S106 ... Battery main switch ............................................................................ 16
MP 10 . Measuring point, pressure hydr. accumulator rear-axle steering .......... 50 S114 ... Manometric switch 5,6 A, parking brake ............................................. 21
MP 11 . Measuring point, pre-charge pressure reservoir ................................... 49 S116 ... Manometric switch 0,5 E, stop light ON .............................................. 21
S118 ... Flow switch, lack steering pump 1 ...................................................... 45
N ......... Slip-ring transmitters S119 ... Flow indicator, lack auxilary pump steering circuit 2 ............................ 52
N1 ....... Slip-ring unit (see also OW) ................................................................ 56 S120 ... Manometric switch .............................................................................. 30
S134 ... Door contact switch, left ..................................................................... 13
P ......... Measuring instruments, test devices S135 ... Door contact switch, right ................................................................... 13
P11 ..... Tachygraph ......................................................................................... 15 S137 ... Contact switch, axles 2 and 3 ............................................................. 59
P14 ..... Working hour counter .......................................................................... 15 S139 ... Contact switch .................................................................................... 41
S142 ... Proximity switch, return signal suspension front left ............................ 57
S144 ... Proximity switch, return signal suspension front right .......................... 57
S146 ... Proximity switch, return signal suspension rear left ............................. 57
S148 ... Proximity switch, return signal suspension rear right ........................... 57
S156 ... Contact switch, lonitudinal differential lock ON .................................... 40

BMK - Table (-S161 bis -Y32b)
S161 ... Contact switch, transv. differ. lock axle 1 ............................................. 41 X295 .... Plug-in connection B47 ....................................................................... 33
S162 ... Contact switch, transv. differ. lock axle 2 ............................................. 41 X339 .... Connector needle-type displacement sensor ....................................... 29
S163 ... Contact switch, transv. differ. lock axle 3 ............................................. 41
S164 ... Contact switch, transv. differ. lock axle 4 ............................................. 41 Y ......... Elektric-operated, mechanic devices
S176 ... Contact switch, axle 3 activated .......................................................... 41 Y1* ...... 2-way valve, air-flap control transfer case ............................................. 22
S236 ... Tumbling switch, transfer case in neutral position ............................... 39 Y2a ..... 2-way valve, inversion to OW mode ............................................... 21, 44
S313 ... Cooling water level sensor ................................................................... 31 Y2b ..... 2-way valve, inversion to UW mode ............................................... 21, 44
S354 ... Contact switch, axle 1 ........................................................................ 58 Y5 ....... 2-way valve, longit. differ. lock transfer case ........................................ 22
Y6 ....... 2-way valve, transv. differ, lock axles 3 and 4 ....................................... 22
U ......... Converters Y7 ....... 2-way valve, transv. differ. lock axles 1 and 2 ....................................... 22
U50 ..... Voltage converter 24V / 12V ................................................................ 16 Y8 ....... Proportional valve, ventilator drive ........................................................ 35
Y9a ..... Suspension 1 = locked ....................................................................... 57
V ......... Diodes Y9b ..... Suspension 1 = activated .................................................................... 57
V1 ....... Z diode 16V, exhaust gas feedback ..................................................... 19 Y10 ..... Filling front left .................................................................................... 58
Y11 ..... Evacuating front left ............................................................................. 58
X ......... Terminals, connectors, sockets Y12 ..... Filling front right .................................................................................. 59
X14 ...... Connector fuel preheating .................................................................... 26 Y13 ..... Evacuating front right ........................................................................... 59
X35 ...... Socket 24V trailer ............................................................................... 10 Y16 ..... Filling rear left ..................................................................................... 58
X44 ...... Connector electrical equipment carrier ................................................ 36 Y17 ..... Evacuating rear left ............................................................................. 58
X45 ...... Connector electrical equipment gear box ............................................. 36 Y18 ..... Filling rear right ................................................................................... 59
X47 ...... Diagnostic connector, gear box ........................................................... 18 Y19 ..... Evacuating rear right ........................................................................... 59
X48 ...... Diagnostic connector intarder .............................................................. 18 Y24 ..... Circulation, suspension / supporting.................................................... 52
X49 ...... Interval relay, front whiper .................................................................... 19 Y26a ... Outrigger rear right EXT ....................................................................... 54
X56 ...... Plug-in connection for the installation of battery charger ...................... 61 Y26b ... Outrigger rear right RETR .................................................................... 54
X81 ...... Socket 24V ......................................................................................... 15 Y27a ... Outrigger front right EXT ...................................................................... 54
X161 .... Socket ABV trailer .............................................................................. 10 Y27b ... Outrigger front right RETR ................................................................... 54
X205 .... Socket 12V* ....................................................................................... 15 Y28a ... Outrigger rear left EXT ......................................................................... 55
X209 .... Connector for programming of the E / A modules ................................ 18 Y28b ... Outrigger rear left RETR ...................................................................... 55
X277 .... Plug-in connection black, aux. speed sensor ...................................... 28 Y29a ... Outrigger front left EXT ........................................................................ 55
X278 .... Plug-in connection white, speed sensor .............................................. 28 Y29b ... Outrigger front left RETR ..................................................................... 55
X279 .... Connector charge temperature sensor ................................................. 29 Y30a ... Supporting ram front left UP ................................................................ 55
X280 .... Connector pressure sensor ................................................................. 30 Y30b ... Supporting ram front left DOWN .......................................................... 55
X283 .... Connector cooling water temperature sensor ....................................... 31 Y31a ... Supporting ram rear left DOWN ........................................................... 55
X284 .... Plug-in connection from engine ECU to EDC actuator ......................... 26 Y31b ... Supporting ram rear left UP ................................................................. 55
X287 .... Plug-in connection to intarder ECU ..................................................... 37 Y32a ... Support ram front right DOWN ............................................................ 54
X292 .... Diagnostic connector, engine .............................................................. 18 Y32b ... Supporting ram front right UP .............................................................. 54
X293 .... Connector cooling water level sensor .................................................. 31

BMK - Table (-Y33a bis -Y232)
Y33a ... Supporting ram rear right DOWN ......................................................... 54

Y33b ... Supporting ram rear right UP ............................................................... 54
Y34 ..... Fuel dosing pump, add. heater ............................................................ 62
Y35 ..... 2-way valve, engine brake and aeration outrigger case ........................ 22
Y37 ..... Accumulator charging valve ................................................................. 37
Y38 ..... Valve, activation intarder (U = 0 to 24V PWM) ..................................... 37
Y41 - ... Y44 ABV control devices .................................................................... 23
Y48 ..... Solenoid valve, release of fuel to flame preheating plug ........................ 27
Y62 ..... Control transfer case ........................................................................... 22
Y136 ... Inversion suspension ........................................................................... 22
Y148 ... Static brake OW ........................................................................... 21, 44
Y149 ... Control valve ASR ............................................................................... 23
Y207 ... 2-way valve in exhaust gas feedback pipe ........................................... 33
Y220 ... Solenoid valve, release hydraul. accumulator ...................................... 50
Y221 ... 5/2-way valve, centering valve .............................................................. 53
Y222 ... 5/2-way valve, centering valve .............................................................. 53
Y225 ... 4/2-way valve ....................................................................................... 52
Y226 ... 3/2-way valve, locking valve ................................................................. 53
Y231 ... Prop.valve axle 4, Bosch CAN valve .................................................... 50
Y232 ... Prop.valve axle 3, Bosch CAN valve .................................................... 50


Carrier:
Front view, lighting and mirrors
-E28 -E27
connection for connection for
warning beam, warning beam, F/L
F/R
-E32
contour light, F/R -E31
contour light
F/L
-M25 -M23
drive mirror drive mirror
adjustment vert. adjustment vert.
-M26 -M24
drive mirror drive mirror
adjustment horiz. adjustment horiz.
-E41 -E40
mirror heating mirror heating
40W 40W
-E19 -E14
blinker, blinker,
R F/L
-E9 -E5
parking parking light,
llight, L
F/R
-E17 -E23* -E18 -E15 -E22* -E16
low fog lamp, F/R high high fog lamp, F/L low beam,
beam,F/R beam, F/R beam, F/L
F/L

Carrier:
Rear view, lighting
-E25
reversing -E4
lamp, R stop light,
R/L
-E3
-E151 stop -E13 -H105 -E150
track keeping light, reversing warning signal track
light, L R/L lamp, L during reversing keeping
light R/R
-E30 -E2 -E6 -E24 -E33 -E10 -E1 -E29

contour blinker, stop fog tail fog tail light, tail light, blinker, contour
light, R/L light, L light, L R R R/R light,
R/R
pneumatic
connection -E7
ABV registration plate
light R/R
pneumatic option
connection
trailer
-X35 -X161
socket 24V socket ABV trailer
trailer ISO 7638

Carrier:
Outrigger control panel, side marking lights right
-E125 -E77 -E58 -E52 -E44 -E126 -E21 -E50

lighting side marking side marking side marking side marking lighting side marking blinker
outrigger light, R light, R light, R light, R outrigger, light, R side, R
R/R F/R
-A12 -A73
E/A module 3 outrigger
(behind), control
ZE0 LSB 1 address 4 panel,R

Carrier:
Outrigger control panel, side marking lights left
-E49 -E20 -E127 -E43 -E51 -E57 -E76 -E128

blinker blinker lighting side marking side marking side marking side marking lighting
side L side L outrigger light, L light, L light, L light, L outrigger
F/L F/L
-A13 -A74
E/A module 4, outrigger
ZE0 LSB 1 address 5 control
panel, L

Drivers cab:
Interior lighting, screen washer pump
-H107 -H109 -H108
loudspeaker, L radio loudspeaker, R
-E36 -E37 -E38

interior lighting, interior interior lighting,
L llighting, centre R
-M10
motor,
screen washer
pump
-S134 -S135
door contact door contact
switch, left switch, right

Drivers cab:
Heater, ventilator, whiper drives
-M4 -M20
drive actuator air,
ventilator / heat exchanger foot space / screen
-M21
actuator
water circulation
engine / drivers cab
-M2
motor
wind-screen
whiper
-M19
actuator
circulated/fresh air

Drivers cab: -E39 -X205

Control elements cigarette socket 12V*
ligghter 24V
-S19
-A8 -P11 -A9 mirror
display unit tachygraph keyboard adjustment
unit
-P14
working hour
counter
-S104 -X81 -S17

selector UW- / socket 24V ignition
OW mode switch
-S103 -B10 -S105

steering gas pedal sensor, steering column
column (double angle sensor) switch R,
switch, L 0 = 4 mA speed setting
25 = 20mA switch,
cruise controller
and add. brakes

Drivers cab:
Centre console - main switch, batteries, fuses, voltage
converter
-S106 -F80
battery fuse
main switch battery box
80A
-G1
battery
-G2
battery
-U50
voltage converter 24V
/ 12V 3A radio
-F79
fuse 50A,
for superstructure
(D30L, LICCON,
heater)

Drivers cab:
Centre console - fuses, relays
Replacement of Beru flame start module
-K65 -K66 -K67 -K50*

-A33 -K64 relay, relay, relay, activation timing relay,
engine start activation of flame solenoid valve fuel air-flap*
timing relay relay,
interior fuel preheating (control by preheating plug release for flame
lighting 130A / 20A ECU) (control by ECU) preheating plug
-K51
relay,
air-flap*
-K52*
relay for add.
projector E93
and E94
-A94
diode-OR-module, voltage
supply of LSB1, supporting
force display, inclination
sensor and outrigger length
sensor from superstructure or
carrier
-F1 -F7 -F13 -F19 -F25 -F37 -F43 -F49 -F55

to to to to to to to to to
F6 F12 F18 F24 F30 F42 F48 F54 F60

Drivers cab:
Centre console - E / A modules, ECUs
-A32 -A17
wheel speed
ECU (ABV engine ECU
and ASR)
-A2
intarder ECU
EST 42
-X47
diagnostic
connector,
gear box
-X48
diagnostic
connectot
intarder
-X209
connector for
programming of
E / A modules
-A14 -A11 -A10
-X292 E / A module 5 E / A module 2 E / A module 1
diagnostic ZE 0, LSB 1 ZE 0, LSB 1 ZE 0, LSB 1
connector, address 6 address 3 address 2
engine E / A module

Drivers cab:
Centre console - modules
-R66
resistance 33 Ohm 25 W,
series resistance for
exhaust gas feedback
-R25
resistance 0,47 Ohm 100 W,
series resistance for at the rear of the plate
steering motor from the
superstructure
-A90
equipment
module
8 6 4 2
A602792308
500R
500R
3W
3W
16V
7 5 3 .1 -A90
-R26
resistance,
-A26 suspension -R22
-X49 -V1 resistance,
interval relay, Z diode 16V, power source
front whiper exhaust gas feedback LSB 1

Pneumatic system:
Compressor and drier
2-piston compressor,
pneumatic system
-E231
air drier
heater
24 V 100 W

Pneumatic system:
Bulkhead plate, pressure sensors,
manometric switches
-B9 -B7
pressure sensor, pressure sensor,
service brake supply
circuit 2 parking brake
-B8
-S116 pressure sensor,
manocontacteur 0,5 E, service brake
at P > 0,5 bar = 1 circuit 1
= stop light ON
-B6
-S114 pressure sensor,
manom. switch 5,6 A, supply
parking brake service brake
at P < 5,6 bar = 1 circuit 2
= brake appliedl. (breaker)
-B5
pressure sensor,
supply
service brake
circuit 1
-Y2a
2-way valve,
inversion to
OW mode
-Y148
parking brake OW, -Y2b
1 = released, 2-way valve,
0 = applied inversion to
UW mode

Pneumatic system: fitting shaft - transfer case

Solenoid valves secondary consumers
=F+F4 =F+F4 =F+F4 =F+F4 =F+F4 =F+F4 =F+F4 =Z38+F4

-Y5 -Y7 -Y6 -Y35 -Y64 -Y62 -Y63 -Y1
1
2 2 2 2 2 2 2 2
air-flap
LUFTKLAPPE
option
-Y5 -Y1*
KUNDENWUNSCH control transfer case 2-way valve,
(see transfer case) 2-way valve, air-
longit. differ. lock
longit. differ. lock flap
LAENGSDIFFERENTIALSPERRE transfer case,
transfer case
VERTEILERGETRIEBE 2 3 -Y63 -Y62 -Y64 activation
1
axle 1 in axle 2,
activation axle 3
activation
ZUSCHALTUNG
1.ACHSE STEUERUNG
axle 1 IN 2.ACHSE
in axle 2
VERTEILERGETRIEBE
ANSCHLUSS
1 2 3
activation
ZUSCHALTUNG
axle 3 X
3.ACHSE STRASSE -Y64 - -
X
GELNDE - - -Y63
NEUTRAL X
transv. differ. lock
QUERDIFFERENTIALSPERRE - -Y62 -
axles 1+2
1+2ACHSE
X BESTROMT
- STROMLOS
0,4
transv. differ. lock

QUERDIFFERENTIALSPERRE
axles 3+4
3+4ACHSE -Y136 -Y35 -Y6 -Y7
inversion 2-way valve, 2-way valve, 2-way valve,
suspension enginebrake and transv. differ. transv. differ. lock
aeration outrigger lock axles 3 and axles 1 and 2
ABSTTZKASTEN case 4
MOTORBREMSE RECHTS / LINKS
* option

Pneumatic system:
ABV control devices
-Y41 -Y42
ABV control device for ABV control device for
wheel axle 1 left wheel axle 1 right
-Y41 to -Y44
ABV control devices
-Y149 -Y43 -Y44

control valve ASR, ABV control device for ABV control device for
braking skidding wheels axle 2 + 3 left wheels axle 2 + 3 right
wheel on axle 4

Diesel engine D 846 TI A5:

Components left fuel fine filter fuel
hand pump
fuel suction
filter
oil dip stick

compressor
-A75
EDC
actuator
ventilator wheel for
cooling of engine
compartment,
driven by Visko
clutch gear pump
gear pump for steering
for steering circuit 1
circuit 2


Components right
exhaust gas
recooling to
reduce the
NOx values
-M1 -G3
starter generator
turbocharger oil filter


Fuel pressure sensor, preheating
-xxx
fuel pressure sensor
(signal not
interrogated)
-X284
plug-in connection,
from engine ECU
to EDC actuator
2 3 1
EINSCHALTSTROM : I<=30A
- -A57
closing current :
(tmax=5se./U=30V)
NENNSTROM : I<=23A
- -X14
=F+F3 nominal current : I<23A
fuel
-A57
preheating
T C 25 50 80
SCHALTPUNKT
ooperating point:: R NENN 1,8R 1,48R 1,26R
EIN -1C (+/-3C)
AUS +6C (+/-2C) R min 1,62R 1,33R 1,13R
R max 2,34R 1,92R 1,63R

4


Flame start device
control ofY48 and R9 by K67 and K66

directly by engine ECU (without flame
start device!)
-R9
flame preheating plug
-Y48
solenoid valve,
fuel release to
flame preheating plug
X1
1
t=26sec. :
R=0,75R
=F+F3 =F+F3 I=28A +/-2A
-Y48 -R9
U=21V
Unenn=19V
2
X2
=F+F =F+F3
-XM8.2 4 -MSP19 2
/129.6 /129.4


Speed sensor and auxiliary speed sensor
-X277
HILFDREHZAHL
aux. speed HILFDREHZAHL
aux. speed DREHZAHL
speed DREHZAHL
speed plug-in connection black,
MOTOR ECU
engine ECU engine
M O T O RECU
ECU engine
M O T O R ECU
ECU engine
MOTOR EECU
CU aux. speed sensor to engine ECU
/37.1 /37.1 /37.1 /37.1
INDB1 INDA1 INOTB1 INOTA1
-X273 19 -X273 20 -X273 21 -X273 18
MASSE U=0V.. MASSE U=0V..
70V AC 70V AC
BU
RD
BU
RD
-X278
plug-in connection white, speed
sensor to engine ECU
BU
RD
BU
RD
=F+F3 =F+F3 =F+F3 =F+F3
-X277 2 -X277 1 -X278 2 -X278 1
/132.3 /132.3 /132.4 /132.4
BK
YE
BK
YE
=F+F3 =F+F3
-B35 R=930R -B36 R=930R
N S N S
-B36
speed sensor
-B35
aux. speed sensor
engine rotating anti-clockwise -

speed sensor precedes aux.
speed sensor


Charge temperature, NBF (engine fitted)
RD
BU
=F+F3 =F+F3
-X339 2 -X339 1
/132.3 /132.3
=F+F3 100 OHM

-B46 (20C)
-X339
-B46
needle-type displacement sensor,
100 R at 20 C cylinder 1
-X279
-R11
charge temperature
sensor,
25 C = 2050 Ohm
100 C = 186 Ohm


Charge and air filter (engine fitted)
-X280
-B37
pressure sensor, charge
0,5 to 4 bar / 0,5 to 4,5 V
15F37L2 /44.5
-X21 14
/130.3
X1
=F+F4
-S120 P
LUFTFILTER X2
air filter
IN ORDNUNG
all right
-X21 15
/130.3
-X721 4
B.E2.7
/32.2
ANZEIGEEINHEIT
display unit
FAHRERHAUS
drivers cab
LUFTFILTER
air filter
-S120
manometric switch,
air filter all right


Coolant temperature and level sensor
-X293
-S313
cooling water
level sensor,
-X283
-R14
cooling water
temperature sensor
(to heat exchanger),
25 C = 2050 Ohm
100 C = 186 Ohm


il pressure sensor
oilLDRUCK
pressure oilLDRUCK
pressure LDRUCK
oil pressure
Mengine
O T O R ECU
ECU engine
M O T O R ECU
ECU M Oengine
T O R E ECU
CU
/37.1 /37.1 /37.1

OLDV OLD+ OLD-
-X273 1 -X273 2 -X273 3 protected
Un=5V Uin=0,5V ABGESICHERT
BK
...4,5V
Iby I=1A
MIT I=1A
RD
BU
BK
RD
BU
=F+F3 =F+F3 =F+F3
-X281 1 -X281 3 -X281 2
/132.4 /132.4 /132.4
VERSORGUNG
supply SIGNAL GND
Imax=15mA
Imax=15mA
Ityp=2,5mA
Ityp=2.5mA
=F+F3
0,5 - 4,5 V
-B2
U P
0 - 6 BAR
-B2
oil pressure sensor


Exhaust gas feedback -X295
plug-in connection B47
AGR AGR AGR XM3:12 /79.7
Mengine
O T O R ECU
ECU engine
M O T O RECU
ECU Mengine
O T O R ECU
ECU
/37.1 /37.1 /37.2

OTE OTV TAM5
-B47 -X273 16 -X273 17 -X274 4
Uin=0V Uref=5V HIGH: UBAT
...5V +-0,1V Imax=1,3A
RD
BU
f<500Hz
-R66_X 1 -A90 8
/132.6
pneumatiic X1 2
33R -V1 Z16V
connection -R66 25W 1 5W
X2
-R66_X 2 -A90 7
/132.6
-Y207
2-way valve -X14 6 -X14 17
in exhaust gas feedback /130.3 /130.3
pipe
heat exchanger-exhaust gas recooling
RD
BU
to reduce the NOx values
=F+F3 =F+F3 =F+F3 =F+F3

-X295 4 -X295 3 -X295 2 -X295 1
/132.3 /132.3 /132.3 /132.3
=F+F3 ?
=F+F3 -Y207
-B47 ?
U=16V +-6%
I=167mA
R=96R +-8%


Atmospheric pressure sensor
-B48
Atmospheric
pressure
sensor
ATMOSPHAERENDRUCK
p=kPa
-B48
...5,25V
+Uv=4,75V
GND
Ua
1 2 3
-X27 7 9 8
/130.6
U=5V ABGESICHERT Uin=0,5V

-X273 7 -X273 9 MIT I=1A -X273 8 ..4,5V
LUFIV LUFI- LUFI+

/37.1 /37.1 /37.1
M O T OECU
engine R ECU M O T OECU
engine R ECU M O T O ECU
engine R ECU
atmospheric pressure
ATMOSPHAERENDRUCK atmospheric pressure
ATMOSPHAERENDRUCK atmospheric pressure
ATMOSPHAERENDRUCK


Ventilator drive
variable displacement pump

A10VO, ventilator drive
-MP 6
measuring point,
P9 ventilator
-Y8
proportinal valve,
ventilator drive
CONTROL CONDITIONS
SCHALTBEDINGUNGEN
MEDIUM STEUERBEREICH
VALVE OPENING
VENTILOEFFNUNG
CONTR: RANGE =F+F3-Y8
COOLING
KUEHL- 83C ... 93C 100% ... 50% ... 0%
WATER
WASSER
LADE-
CHARGE 40C ... 50C 100% ... 50% ... 0%
LUFT
GEAR
GETRIEBE- 95C ... 105C 100% ... 50% ... 0%
OIL
OEL
SPULENSTROM
COIL CURRENT I =
-Y8 1,2A ... 0,7A ... 0A
COOLER SPEED
KUEHLERDREHZAHL 0% ... 50% ... 100%

Automated power shift gear ZF 12 AS 2302 with intarder: -X45 -X44

Clutch and gear box actuator connector connector
gear box electrics carrier electrics
-A7
-X45
inductive sensor
output speed
-A1
ECU gear box actuator with integrated
electronic gear box control and
displacement sensors, temperature
sensor, air-pressure sensor, and speed
sensor (gear box input).
-A4
clutch actuator
with 4 solenoid control
valves and displacement
sensors

Automated power shift gear ZF 12 AS 2302 with intarder:

Intarder
-Y38 -Y37
pulse-width modulated accumulator
valve, intarder charge valve
activation (U = 0 to
24V PWM)
-S82
switch,
intarder ON / OFF
(at icy road danger)
-B15
temperature sensor,
cooling water intarder
20 C .. 40140 Ohm
80 C .... 3518 Ohm
-X287 100 C ... 1819 Ohm
plug-in connection 120 C ..... 996 Ohm
to intarder ECU 130 C ..... 751 Ohm

Power train:
Drive 6 x 8 (standard): Axles 2, 3 and 4 driven
Outline, control conditions Drive 8 x 8 (option): Axles 1, 2, 3 and 4 driven
1-SCHEIBEN TROCKENKUPPLUNG
singleVALEO
dry plate clutch ANTRIEB 6X8 / * 8X8
VALEO DRIVE 6X8 / * 8X8
DIESELMOTOR
Diesel engine ZF-SCHALTGETRIEBE AS-TRONIC
D846 TI
TIA5
A5
ZFMIT
power shift gear AS-Tronic
AUTOMATISCHER SCHALTUNG
D846 with automatic control
i=12,33 - 0,78
338 KW BEI 1.900 1/min 1=12.33 - 0.78 transfer case VG
2.100 Nm BEI 900-1.300 1/min VERTEILERGETRIEBE VG 2600
2600
istr.=0,802
igel.=1,792
ABV SENSOR TELMA F2200 (kW) ABV SENSOR
Q1 Z2 Q4
LVG Z3
Q2 Q3
ABV SENSOR ABV SENSOR
AXLE 11 AXLE 22 AXLE 3 AXLE 4

ACHSE ACHSE ACHSE steering
rear-axle 3 ACHSE steering
rear-axle 4
steering axle
LENKACHSE
steering axle
LENKACHSE HINTERACHSLENKUNG HINTERACHSLENKUNG
Control conditions on-road-off-road speed (transfer case) front axle and transv. differential lock :
On-road-off-road speed: Speed max. 1 km/h AND power-shift gear neutral position
Differential locks: Speed max. 1 km/h
Sequence: 1. Longit. differ. lock LVG - *activation axle 1 (Z2) - activation axle 3 (Z3)
2. Transv. differ. lock in axle 3 (Q3) - axle 4 (Q4)
Transv. differ. lock in *axle 1 (Q1 - axle 2 (Q2) => possible only in drivers cab
At terminated control, limitation of speed to 40 km/h

Off-road speed in transfer case VG => control mode manually

Power train:
Transfer case VG 2600 - speed selection
-S236 -S34 -S35 BETRIEBSARTEN RCKMELDUNG

0 0 0 FEHLER BLINKT
0 0 1 GELNDEGANG EIN EIN
0 1 0 STRASSENGANG EIN AUS
1 1 1 NEUTRALSTELLUNG BLINKT SCHNELL
0 1 1 ZWISCHENSTELLUNG BLINKT
-S34 -S35
contact switch, contact switch, -S236
return signal on-road return signal off-road tumbler switch,
speed ON (flashing) speed ON (flashing) transfer case in
neutral position
speed 2 neutral speed 1

on-road off-road
-Y64 -Y62 -Y63

Power train:
Transfer case VG 2600 - contact switch and tachy sensor
-G4
front view rear view pulser
for tachygraph
from oil cooler
from engine
to oil cooler
emergency
pump
fitting flange
centering pump
axles 3 and 4
BK
BN
BU
WH
to axles 1 to axles 3 and 4
and 2
-S156 =F+F3 + -
8V
contact switch, -G4
longit. differ. lock ON
pneumatic
connection longit.
differ, lock

Power train: Power train:

Contact switches on axles 1 and 2 Contact switches on axles 3 and 4
Achse 1 von hinten axle 3 from the rear
-S161 -S176 -S163

contact switch, contact switch, contact switch,
transv. differ. lock axle 1 axle 3 activated transv. differ. lock axle 3
axle 2 from the rear axle 4 from the left front
-S139 -S162 -S164

contact switch, contact switch, contact switch,
axle 1 activated transv. differ. lock axle 2 transv. differ. lock axle 4

Power train:
Wheel speed sensors
=F+F4 wheel speed

ACHSE 1 LINKS
sensor
1K15
-L1
-L1 -L2
wheel speed wheel speed
sensor left sensor right
front front
A (A1L) B (A1R)
corrugated
hose with
flexible shaft
for wheel
speed sensor
-L3 -L4 corrugated hose
wheel speed wheel speed with flexible shaft
sensor left sensor right for angle sensor -
rear rear rear-axle steering
C (A2L) D (A2R)

Power train:
Eddy current brake Telma Focal 250
axle 4 from front
-L5
eddy current
brake
-A29
control unit
eddy current brake
to TELMA indicator to stop lights

Steering:
Steering and parking brake from OW
-M22
motor, drive of
steering from OW
-Y2a
2-way valve,
inversion to
OW mode
-Y148
parking brake OW, -Y2b
1 = released, 2-way valve,
0 = applied inversion to
UW mode

Steering:
Steering gear and lack switch
=F+F4
-S118
-S118
flow switch, lack
steering pump 1
(circuit 1)
2 1 2 1
150 BAR
-D4
M LINKS
=
2 1 Z2 Z1
steering gear
steeringLINKS
RADEINSCHLAG left
-MP 3 -MP 4
RADEINSCHLAG LINKS
steering left measuring point, measuring point,
steering circuit 1 steer. circuit 2 on
on steering gear steering gear


Modules in outrigger case left
-A13
E / A module 4,
ZE 0, LSB 1
address 5
connecting line (angle sensors) from

outrigger case left to right
A104 without cover
-A104
resistance module
6
=U+F =U+F
-A104_X 1 -A104_X 2 7 8 9
/130.6 /130.6 =F+F

5
-A104 4 6 -A104
500R
500R
500R
500R
500R
4 1 2 7
120R 2
1 3
1 5 3 2 9
WIDERSTANDSMODUL
-A104_7 resistance module
ANSCHLUSS - SEITE
CAN matching resistor 120 Ohm terminal side
=U+F =U+F
-A104_X 4 -A104_X 7 5 3 6 9
-A104_4
/130.6 /130.6
CAN matching resistor 120 Ohm


Modules in outrigger case right
-A14
E / A module 3
ZE 0, LSB 1
address 4
connecting line from outrigger case left

to right
A103 without cover
connecting line to
angle sensors 1, 2 and 3
-A103
resistance module
6
-A103_X 1 -A103_X 2
/130.6 /130.6 7 8 9
-A103 =F+F
5
4 6 -A103
500R
500R
500R
500R
500R
4 1 2 7
120R
2
1 3
3 5 1 2 9
WIDERSTANDSMODUL
-A103_7 resistance- module
ANSCHLUSS SEITE
CAN matching resistor 120 Ohm terminal side
=U+F =U+F
-A103_4 -A103_X 4 -A103_X 3 5 7 6 9
CAN matching resistor 120 Ohm /130.6 /130.6


Angle sensors
location of angle sensors B50, B51, B52

-A72
centering cylinder
-B52
angle sensor LA2, axle 4 right from the rear
axle 4
completely installed cover dismantled
-B51
angle sensor LA1,
axle 3
steering cylinder
-B50
angle sensor,
axle 1
-A71
centering cylinder
axle 3 left from the front


Hydraulic pump steering circuit axles 3 and 4
-MP 11
measuring point,
pre-charge pressure
reservoir
-D22
axial piston
pump
for rear-axle
steering
axles 3 and 4
-MP 7
measurig
point,
P11 pump
rear-axle
steering


Steering plate axles 3 and 4 -MP 10 -ZS1 -ZS2
measuring point,
-Ds pressure hydr. -Y220
accumulator 0,32l, accumulator solenoid valve,
-A60 rear-axle steering
gas filling pressure 40bar release hydr. accumulat.
-Y231
prop.valve axle 4
Bosch CAN valve
-Y232
prop.valve axle 3
Bosch CAN valve
-A67
-MP 8
measuring point,
load pressure signal
rear-axle steering
pump
-A63


Hydraulic pump centering circuit
transfer case front
emergency
steering pump
1-SCHEIBEN TROCKENKUPPLUNG
VALEO
single plate dry clutch ANTRIEB 6X8 / * 8X8
VALEO
Dieel engine ZF power shift gear AS-TRONIC
DIESELMOTOR ZF-SCHALTGETRIEBE AS-TRONIC
0846 TI A5
D846 TI A5 with automaticSCHALTUNG
MIT AUTOMATISCHER control
i=12,33 - 0,78
338 KW BEI 1.900 1/min
transfer case VG 2600
2.100 Nm BEI 900-1.300 1/min VERTEILERGETRIEBE VG 2600
istr.=0,802 -D25
igel.=1,792
wheel gear driven axial piston pump,
for centering circuit axles 3 and 4
ABV SENSOR TELMA F2200 (kW) ABV SENSOR
Q1 Z2 Q4
LVG Z3
Q2 Q3
ABV SENSOR ABV SENSOR
AXLE 1 AXLE 3 AXLE 4

AXLE 2
ACHSE 1 ACHSE 2 rear-axle
ACHSE steering
3 ACHSE steering
rear-axle 4
steering axle steering axle
LENKACHSE LENKACHSE HINTERACHSLENKUNG HINTERACHSLENKUNG

Active rear-axle steering: -S119

Steering plate circulation flow indicator,
lack aux. steering pump steering circuit 2
-MP 5
measuring point,
P8 emergency
steering pump
-Y225 -MP 2 -Y24

4 / 2-way valve, measuring point, circulation
switches at P < 180 bar (-S89) pump pressure suspension / supporting
approx.. 3 km/h the supply of the steering circuit 2
centering circuit from the wheel-driven
pump -D25 to the gear pump of
steering circuit 2


Steering plate circulation
-S90
flow indicator for the
recognition of a pipe
break
-S89
manometr. switch,
monitoring of the centering
pressure, error
signal at P < 180 bar and
v > 10 km/h
-Y222 -MP 9 -Y221

5/2 way valve, measuring point, -Y226 -V2 5/2 way valve,
centering valve axle 4, P centering pump, 3/2 way valve, oil pressure filter centering valve axle 3
1 = steering, 0 = centering wheel-driven locking valve 1 = steering, 0 = centering

Supporting system: -H101 -H102

Supporting valves left horn horn
-Y27b -Y32b
outrigger front supp. ram
right RETR -Y33b -Y26b
front right
UP supp. ram outrigger rear
rear right right RETR
UP
-Y32a -Y33a
supp. ram supp. ram
front right rear right
DOWN DOWN
-Y27a -Y26a
outrigger front outrigger rear
right EXT right EXT

Supporting system:
Supporting valves right
-Y30b -Y29b
supp. ram ourigger front
front left left RETR.
DOWN
-Y31b -Y28b
supp. ram outrigger rear
rear left left RETR
UP
-Y28a
-Y31a outrigger rear
supp. ram left EXT
rear left
DOWN
-Y30a -Y29a
supp. ram outrigger front
front left UP left EXT

Supporting system:
Inclination sensor
-N1
slip-ring unit
(see also OW)
-B19
inclination sensor
ZE0 LSB1 address 16

Suspension:
Return signal suspension
transfer case
frame inside right
-S148 -S144
proximity switch, return proximity switch, return
signal suspension rear signal suspension front
right right
proximity switch
-Y9a -Y9b
suspension suspension -S142 -S146
1 = locked 1 = activated
proximity switch, return proximity switch, return setting to position 3
signal suspension front signal suspension rear (for pneumatiic dimension 14.00
left left R25 and 16.00 R25)

Suspension: -Y16 -Y17

Axle locking valves - left filling evacuating
rear left rear left
axle locking valve, axles 1 and 2
-S354
contact switch,
axle 1 activated
gas filling pressure accumulator=
40 bar
3,5
L
-YO107
=F+F4 T =F+F40 P SP
-Y13 -Y12
2,5
-A56 M X

-Y11 -Y10
evacuating filling
front left front left C A

Suspension: axle locking valve, axles 1 and 2

Axle locking valves - right -Y12
filling
front right
-S137 -Y13
contact switch, evacuating
axles 2 and 3 front right
locked
-Y19 -Y18
evacuating filling
rear right rear right

Optional equipment:
Emergency actuation
supply for
emergency mode
inversion,
normal mode / emergency mode
-R6
level sensor,
fuel reservoir
0% - 100% /
2,0V - 7,0V

Optional equipment:
Battery charger
splash water
container
-X56
plug-in connection for
fitting of battery charger
-R44
temperature sensor on
-G6 battery positive pole
battery
charger
0 C = 670 Ohm
10 C = 600 Ohm
20 C = 511 Ohm
30 C = 415 Ohm

Optional equipment:
Additional heater
-A50
control unit
SG1577
-A51
heater
Thermo 90S
-Y34
fuel dosing pump
additional heater
40 Ohm at 20 C

Index -A bis -P
-A to -P -R to -Z
A A104...46 E 9...9 E44...11 G M

A 1...36 E10...10 E49...12 G1...16
B M 1...25
A 2...18 E13...10 E50...11 G2...16
B 2...32 M 2...14
A 4...36 E14...9 E51...12 G3...25
B 5...21 M 4...14
A 7...36 E15...9 E52...11 G4...40
B 6...21 M10...13
A 8...15 E16...9 E57...12 G6...61
B 7...21 M19...14
A 9...15 E17...9 E58...11
B 8...21 H M20...14
A10...18 E18...9 E76...12
B 9...21 M21...14
E19...9 H101...54
A11...18 E77...11 M22...44
B10...15 H102...54
A12...11 E20...12 E125...11
B15...37 M23...9
E21...11 H105...10
A13...12 E126...11 M24...9
B19...56 H107...13
A14...18 E22*...9 E127...12
B35...28 M25...9
E23*...9 H108...13
A17...18 E128...12 M26...9
B36...28 H109...13
A26...19 E24...10 E150...10
B37...30 MP 2...52
A29...43 E25...10 E151...10 K
B46...29 MP 3...45
A32...18 E27...9 E231...20 K50*...17
B47...33 MP 4...45
A33...17 E28...9 K51...17
B48...34 F MP 5...52
A50...62 E29...10 K52*...17
B50...48 F 1 - F6...17 MP 6...35
A51...62 E30...10 K64...17
B51...48 F 7 - F12...17 MP 7...49
A57...26 E31...9 K65...17
B52...48 F13 - F18...17 MP 8...50
A60...50 E32...9 K66...17
F19 - F24...17 MP 9...53
A63...50 E E33...10 K67...17 MP 10...50
F25 - F30...17
A67...50 E 1...10 E36...13
F37 - F42...17 L MP 11...49
A73...11 E 2...10 E37...13
E38...13
F43 - F48...17 L1...42 N
A74...12 E 3...10
F49 - F54...17 L2...42 N1...56
A75...24 E 4...10 E39...15
F55 - F60...17 L3...42
A90...19 E 5...9 E40...9 P
F79...16 L4...42
A94...17 E 6...10 E41...9
F80...16 P11...15
E43...12 L5...43
A103...47 E 7...10 P14...15

Index -R bis -Z
-A to -P -R to -Z
R S135...13 X 47...18 Y 8...35 Y34...62

R 6...60 S137...59 X 48...18 Y 9a...57 Y35...22
R 9...27 S139...41 X 49...19 Y 9b...57 Y37...37
R11...29 S142...57 X 56...61 Y10...58 Y38...37
R14...31 S144...57 X 81...15 Y11...58 Y41...23
R22...19 S146...57 X161...10 Y12...59 Y42...23
R25...19 S148...57 X205...15 Y13...59 Y43...23
R26...19 S156...40 X209...18 Y16...58 Y44...23
R44...61 S161...41 X277...28 Y17...58 Y48...27
R66...19 S162...41 X278...28 Y18...59 Y62...22
S163...41 X279...29 Y19...59 Y63...22
S
S164...41 X280...30 Y24...52 Y64...22
S 17...15 S176...41 X283...31 Y26a...54 Y136...22
S 19...15 S236...39 X284...26 Y26b...54 Y148...21, 44
S 34...39 S313...31 X287...37 Y27a...54 Y149...23
S 35...39 S354...58 X292...18 Y27b...54 Y207...33
S 82...37 X293...31 Y28a...55 Y220...50
S 89...53 U
X295...33 Y28b...55 Y221...53
S 90...53 U50...16
X339...29 Y29a...55 Y222...53
S103...15 V Y29b...55 Y225...52
S104...15 Y
V1...19 Y30a...55 Y226...53
S105...15 Y 1*...22
V2...53 Y30b...55 Y231...50
S106...16 Y 2a...21, 44
Y31a...55 Y232...50
S114...21 X Y 2b...21, 44
Y31b...55
S116...21 X 14...26 Y 3...22 Z
Y32a...54
S118...45 X 35...10 Y 5...22 ZS1...50
Y32b...54
S119...52 X 44...36 Y 6...22 ZS2...50
Y33a...54
S120...30 X 45...36 Y 7...22
Y33b...54
S134...13

LTM 1090/3
Outline of components (BMK)
Components
Superstructure
OW-11
Kundendienst-Schulung LWE (VMS) D:\1090_3\Trennbltter_1090_3.pmd
OW Contents 1 OW Contents 2
BMK - Table (-A1 to -H95) ............................................................................... 3 Electric equipment superstructure: 24

BMK - Table (-H101 to -NT) ............................................................................. 4
BMK - Table (-P2 to -S644) ............................................................................. 5 Battery box ................................................................................................... 24
BMK - Table (-S646 to -Y12) ........................................................................... 6
Diesel engine D 924 TI - E 149 KW: 25
BMK - Table (-Y17a to -ZE2) ........................................................................... 7
Components .................................................................................................. 25
Instruments cabin: 9
Sensors... ..................................................................................................... 26
Liccon monitor, pedal ...................................................................................... 9 Temperature, pressure, speed sensors .......................................................... 27
Master switch left .......................................................................................... 10 Cooling system ............................................................................................. 28
Master switch right ........................................................................................ 11 Cooling system ............................................................................................. 29
Upper console ............................................................................................... 12
Hydraulic equipment superstructure: 30
Crane cab: 13 Outline hydraulic pumps ................................................................................ 30
Wiper, radio system ...................................................................................... 13 Main control block ......................................................................................... 31
Heater, additional heater ................................................................................ 14 Main control block with hoist gear 2 .............................................................. 32
Additional heater ........................................................................................... 15 Main control block - pressure steps .............................................................. 33
Main control block - pressure steps .............................................................. 34
Control cabinet: 16 Temperature sensor hydraulic oil ................................................................... 35
Winch 1 ........................................................................................................ 36
Swing frame - fuses ....................................................................................... 16 Winch 2 ........................................................................................................ 37
Swing frame - relays ..................................................................................... 17 Secondary consumers .................................................................................. 38
Swing frame - relays ..................................................................................... 18 Slewing gear - control, slewing angle indictor ................................................ 39
Control ON, voltage converter ........................................................................ 19 Slewing gear - brake ..................................................................................... 40
Participants on CAN and LSB ....................................................................... 20 Luffing gear ................................................................................................... 41
EMERGENCY MODE without LICCON system - X-emergency connector ..... 21 Boom direction .............................................................................................. 42
EMERGENCY MODE without LICCON system - actuation ........................... 22 Ballasting ...................................................................................................... 43
EMERGENCY MODE without LICCON system - resistances ........................ 23
LTM 1090/3 - Superstructure BMK - Outline of components - OW 1 -

LTM 1090/3 - Superstructure BMK - Outline of componen - OW 2 -
OW Contents 1 OW Contents 2
Pneumatic system - superstructure: 44
Interlock superstructure, platform cabin ......................................................... 44
Superstructure in general: 45
Central lubrification system ........................................................................... 45

Cooler hydraulic oil, fuel level sensor ............................................................. 46
Lighting superstructure .................................................................................. 47
Telescopic boom: 48
Cable drums, angle and length sensors ......................................................... 48

Boom head ................................................................................................... 49
Interlocking tele ............................................................................................. 50
Interlocking gripper ........................................................................................ 51
Hydraulic swing-away jib: 52
Control .......................................................................................................... 52
Limit switch left ............................................................................................. 53
Angle sensor and limit switch right ................................................................ 54
Hydraulic components ................................................................................... 55
Index -A to -R 57
Index -S to -Z 58

BMK - Table (-A1 to -H95)
A ......... Sub-assemblies, partial sub-assemblies E ......... Lighting devices

A1 ....... Control unit SG 1577 ........................................................................... 15 E6 ....... Contour light 5W ................................................................................. 47
A2 ....... Heater Thermo 90S water circulation pump ......................................... 15 E7 ....... Contour light 5W ................................................................................. 47
A11 ..... Filter heating, fuel preheating .............................................................. 26 E8* ...... Working projector 70W roof front ......................................................... 47
A14 ..... Diode and resistance mount ............................................................... 19 E11 ..... Warning beacon 70W ......................................................................... 47
A15 ..... Variation module, hoist gear 2 ............................................................. 19 E12 ..... Warnijg beacon 70W ........................................................................... 47
A20 ..... Flame starting device, engine ............................................................. 20 E17 ..... Xenon working projector 42W, base section ........................................ 47
A50 ..... Diode and varistor board ...................................................................... 17 E18 ..... Xenon working projector 42W, base section ........................................ 47
A417 ... Additional supply LSB ......................................................................... 49 E60 ..... Working projector ................................................................................ 47
E96 ..... Working projector 70W, cabin ............................................................. 47
B ......... Converters, non electric / electric EP0 .... Input board, ZE0, LSB1 ....................................................................... 20
B2 ....... Pressure sensor, piston area luffing ram ............................................. 41 EP1 .... Input board, ZE1, LSB2 ....................................................................... 20
B4 ....... Angle sensor tele base section ZE1 ................................................... 48 EP3 .... Input board, ZE2, LSB3 ....................................................................... 20
B6 ....... Angle sensor tele boom head ZE2 ...................................................... 49
B7 ....... Length sensor tele boom ..................................................................... 48 F ......... Fuses
B11 ..... Pressure sensore P ............................................................................ 34 F1 - ..... F6 fuses ........................................................................................... 16
B12 ..... Pressure sensor LS ............................................................................ 34 F7 - ..... F12 fuses ............................................................................................ 16
B17* .... Slewing sensor 0-360 ........................................................................ 42 F13 - ... F18 fuses ............................................................................................ 16
B19 ..... Angle sensor, gas pedal position UW ................................................... 9 F19 - ... F24 fuses ............................................................................................ 16
B25 ..... Loudspeaker right ............................................................................... 13 F25 - ... F30 fuses ............................................................................................ 16
B26 ..... Loudspeaker left ................................................................................. 13 F31 - ... F36 fuses ............................................................................................ 16
B29 ..... Angle sensor, gas pedal position OW ................................................... 9 F37 - ... F42 fuses ............................................................................................ 16
B30 ..... Converter, foot brake slewing gear ................................................... 9, 40 F43 - ... F48 fuses ............................................................................................ 16
B31 ..... Speed sensor ................................................................................ 26, 27 F49 - ... F54 fuses ............................................................................................ 16
B32 ..... (without fig.) speed sensor 2 ............................................................... 27 F60 ..... Overvoltage protection ......................................................................... 24
B34 ..... Charge pressure ................................................................................. 27 F61 ..... Fuse 50A, starter ................................................................................ 24
B35 ..... Coolant temperature ............................................................................ 28 F62 ..... Fuse 50A, battery + ............................................................................ 24
B36 ..... Charge temperature ............................................................................ 27
B37 ..... Coolant level ....................................................................................... 28 G ........ Generators
B38 ..... Negative pressure air filter P / U .......................................................... 27 G1 ....... Generator ............................................................................................ 25
B39 ..... Oil temperature ................................................................................... 26 G2 ....... Battery 12V ........................................................................................ 24
B55 ..... Angle sensor swing-away jib ZE2, LSB 3 address 27 ......................... 54 G3 ....... Battery 12V ........................................................................................ 24
B62 ..... Temperature sensor hydraulic oil ......................................................... 35
H ......... Optic and acoustic signalization devices
H21 ..... LMB intermittent light cabin ................................................................ 46
H80 ..... Bell, warning upon cut-off LMB overload .............................................. 46
H95 ..... Radio .................................................................................................. 13

BMK - Table (-H101 to -NT)
H101 ... Charge control indicator UW ................................................................. 9 K36 ..... Air flap engine -Y56 (1 = open) ............................................................ 18
H102 ... Preheating indicator UW ....................................................................... 9 K37 ..... Hydraulic pump at Dolly ...................................................................... 18
H105 ... Charge control indicator OW ................................................................. 9 K38 ..... Light -H613, gripper in pos. at emergency mode ................................. 18
H106 ... Preheating indicator OW ....................................................................... 9 K51 ..... Release hoist gear 1 ........................................................................... 17
H423 ... Check-back signal slewing brake released ....................................... 10 K52 ..... Release hoist gear 2 .......................................................................... 17
H599 ... Interval horn ballasting ......................................................................... 13 K53 ..... Raising boom ...................................................................................... 17
H612 ... Indication / central lubrification system ON ....................................... 12 K54 ..... Telescoping ......................................................................................... 17
H613 ... Ram in position ............................................................................. 12, 22 K55 ..... Preselection luffing / not telescoping ................................................... 17
H627 ... Indicator / air-conditioner ON ............................................................ 12 K56 ..... Lowering boom .................................................................................... 17
H628 ... Indicator / additional heater ON ...................................................... 12 K57 ..... Slewing ............................................................................................... 17
K58 ..... Release ram ....................................................................................... 17
K ......... Relays, contactors K59 ..... Release ram ....................................................................................... 17
K1 ....... Control ON .......................................................................................... 19 K60 ..... Slewing gear free-wheeling .................................................................. 17
K11 ..... Hoist gear 1 lowering ........................................................................... 18 K61 ..... Luffing swing-away jib ......................................................................... 17
K12 ..... Hoist gear 2 lowering ........................................................................... 18 K651 ... Interval relais screen-wiper motor / front ............................................. 12
K13 ..... Auxiliary relay, emergency mode without LICCON .............................. 18 -K652 .. Interval relais screen-wiper motor / skylight ....................................... 12
K14 ..... Auxiliary relay, emergency mode with LICCON ................................... 18
K15 ..... Charge control superstructure OW ...................................................... 18 M ........ Electric motors
K16 ..... Water circulation heater (Y28) ............................................................ 18 M1 ...... Starter ................................................................................................. 25
K17 ..... Heater cabin, warm ............................................................................. 18 M2 ...... Motor, hydraulic oil cooler ................................................................... 46
K18 ..... Horn .................................................................................................... 18 M3 ...... Wiper motor front screen ..................................................................... 13
K19 ..... Fresh air blower .................................................................................. 18 M4 ...... Wiper motor skylight .......................................................................... 13
K20 ..... Tele released ....................................................................................... 18 M6 ...... Screen washer motor skylight ............................................................. 13
K21 ..... Water circulation heater (Y28) ............................................................ 18 M7 ...... Front screen washer pump .................................................................. 13
K22 ..... Emergency mode with LICCON .......................................................... 18 M9 ...... Water circulation pump ....................................................................... 14
K23 ..... Aux. relay emergency mode without LICCON ..................................... 18 M23 .... Actuator, regulation working projector base section ............................ 47
K24 ..... Hydraulic oil cooler -M2 ON .............................................................. 18
K25 ..... Aux. relay emergency mode without LICCON ..................................... 18 MP ...... Measuring points
K26 ..... Fuel preheating, filter heating 130A / 40A optional assignment! .......... 18 MP ...... Measuring point, lowering boom .......................................................... 55
K27 ..... Seat heating ON ............................................................................... 18 MP ...... Measuring point, raising boom ............................................................ 55
K28 ..... Lighting superstructure -E4 and -E5 ................................................... 18
K29 ..... Air drier - Y59 ...................................................................................... 18 N ......... Slip-ring transmitters
K30 ..... Central lubrification system ................................................................. 18 N1 ....... Slip-rings for LSB sensors, interlocking tele/gripper ............................ 48
K32 ..... 42W working projector boom -E17 -E18, OFF .................................... 18 N1 ....... Sllip-ring transmitter ............................................................................ 42
K33 ..... 42W working projector boom -E17 -E18, ON ...................................... 18 N2 ....... Cable drum for high-voltage antenna ................................................... 48
K34 ..... 42W working projector boom head -E16 .............................................. 18 N3 ....... Cable drum for working projector boom head ...................................... 48
K35 ..... Air-conditioner, clutch compressor high-pressure -Y137 ..................... 18 NT ....... Power pack ......................................................................................... 20

BMK - Table (-P2 to -S644)
P ......... Measuring instruments, test devices S103 ... Ignition switch UW ................................................................................ 9
P2 ....... Incremental sensor with adjusting switch and limit switches ............... 36 S104 ... Ignition switch OW ................................................................................ 9
P3 ....... Incremental sensor with adjusting switch and limit switches ............... 37 S301 ... Master switch 1 .................................................................................. 11
P12 ..... Control panel ....................................................................................... 53 S320 ... Parking brake carrier ........................................................................... 11
P654 ... Preselector dial, additional heater ....................................................... 12 S321 ... Blinker L / 0 / R ................................................................................... 11
P655 ... Working hour counter .......................................................................... 12 S322 ... Preselection - tele luffing / swing-away jib luffing ................................. 11
S323 ... Cut-off acoustic warning .................................................................... 11
R ......... Resistances S324 ... Engine stop ........................................................................................ 11
R4 ....... Fuel level sensor ................................................................................. 46 S325 ... Displacement program, on-road / off-road ........................................... 11
R9 ....... Flame preheating plug ......................................................................... 26 S326 ... Displacement direction F / N / R ......................................................... 11
R50 ..... Series resistance 47 R, at EMERGENCY MODE hoist gear ............... 23 S327 ... Front axle steering, steering direction left ........................................... 11
R51 ..... Series resistance 30 R, at EMERGENCY MODE luffing ..................... 23 S328 ... Front axle steering, steering direction right ......................................... 11
R52 ..... Series resistance 30 R, at EMERGENCY MODE telesc.+ slew. ........ 23 S401 ... Master switch 2 .................................................................................. 10
R53 ..... Series resistance 47 R, at EMERGENCY MODE hydr. pump ............. 23 S413 ... Terminal box ....................................................................................... 48
R59 ..... Potentiometer 68R .............................................................................. 23 S420 ... Static brake slewing gear 1 ................................................................. 10
S421 ... Tilting cabin UP ................................................................................... 10
S ......... Switches, push-buttons, limit switches S424 ... Raising jib at overload ......................................................................... 10
S1 ....... Battery main switch ............................................................................ 24 S425 ... Tilting cabin DOWN ............................................................................ 10
S26 ..... Plunger-operated switch, counterweight left bottom .......................... 43 S427 ... Rear-axle steering, steering direction right .......................................... 10
S27 ..... Plunger-operated switch, counterweight right bottom ........................ 43 S428 ... Rear-axle steering, steering direction left ............................................ 10
S28 ..... Manom. switch > 230 bar, counterweight left top .............................. 43 S602 ... Screen wiper, skylight ......................................................................... 12
S29 ..... Manom. switch > 230 bar counterweight right top ............................. 43 S604 ... Screen wiper / wipe-wash / skylight .................................................... 12
S30 ..... Proximity switch, superstructure interlock, pin bottom ........................ 44 S606 ... Screen wiper / front ............................................................................ 12
S31 ..... Temperature switch hydraulic oil ......................................................... 46 S608 ... Screen wiper / wipe-wash / front ........................................................ 12
S32 ..... Proximity switch, superstructure interlock, pin top .............................. 44 S610 ... Parking light / parking light + cruising light ........................................ 12
S34 ..... Incremental sensor ............................................................................. 39 S618 ... Release ram / release tele ->manually. ............................................... 12
S35 ..... Incremental sensor ............................................................................. 39 S620 ... Manual pressure increase ............................................................. 12, 22
S49 ..... Manometric switch .............................................................................. 36 S622 ... Displacement controller at emergency mode without Liccon ............... 12
S50 ..... Manometric switch .............................................................................. 32 S626 ... Additional heater ON / OFF ............................................................ 12
S69 ..... Proximity switch, grease distributor .................................................... 45 S630 ... Air-conditioner ON ............................................................................ 12
S72 ..... Refolding swing-away jib ..................................................................... 53 S632 ... Working projector roof / towards front .................................................. 12
S73 ..... Unfolding swing-away jib ..................................................................... 53 S634 ... Lighting winch ..................................................................................... 12
S81 ..... Key-operated switch, emergency mode with LICCON ......................... 16 S636 ... Working projector, roof / towards rear ................................................. 12
S83 ..... Temperature switch, water circulation, behind additional heater .......... 15 S638 ... Working projector 70W, base section ................................................. 12
S84* .... EMERGENCY-OFF, cabin .................................................................. 13 S640 ... Working projector 42W, base section ................................................. 12
S89 ..... Step switch, blower heat exchanger ................................................... 14 S642 ... Working projector, actuator ................................................................. 12
S90 ..... Heater switch ...................................................................................... 14 S644 ... Warning beacon, intermittent light on / off ........................................... 12

BMK - Table (-S646 to -Y12)
S646 ... Seat heating ON ................................................................................. 12 X252 .... Connector, speed sensor .................................................................... 27
S648 ... Extending / retracting platform ............................................................ 12 X254 .... Connector, charge pressure ................................................................ 27
S650 ... Instrument lighting ............................................................................... 12 X255 .... Connector, coolant temperature .......................................................... 28
S658 ... Ballasting UP / DOWN ................................................................... 12 X256 .... Connector, charge temperature ........................................................... 27
S660 ... Superstructure interlock ...................................................................... 12 X257 .... Connector, coolant level ...................................................................... 28
S901 ... Inductive sensor tele 1 ZE1, LSB 2 address 10 ................................... 50 X258 .... Connector, negative pressure air filter .................................................. 27
S902 ... Inductive sensor tele 2 ZE1, LSB 2 address 11 ................................... 50 X259 .... Connector, oil temperature .................................................................. 26
S903 ... Inductive sensor tele 3 ZE1, LSB 2 address 12 ................................... 50 X260 .... Connector, EDC .................................................................................. 26
S904 ... Inductive sensor tele 4 ZE1, LSB 2 address 13 ................................... 50 X268 .... Connector, control device .................................................................... 45
S905 ... Inductive sensor tele 5 ZE1, LSB 2 address 14 ................................... 50 X269 .... Connector, on S69 grease distributor .................................................. 45
S908 ... Inductive sensor, gripper position at emergency mode ....................... 50 X272 .... Connector, filter heating, fuel preheating ............................................. 26
S912 ... Inductive sensor, gripper left interlocked ZE1, LSB 2 address 18 ........ 51 X298 .... Socket 230V, ventilator cabin .............................................................. 14
S913 ... Inductive sensor, gripper right interlocked ZE1, LSB 2 address 20 ...... 51 X306 .... Plug-in connection for P3 .................................................................... 37
S914 ... Inductive sensor, gripper left released ZE1, LSB 2 address 19 ............ 51 X320 .... Terminal box ....................................................................................... 47
S915 ... Inductive sensor, gripper right released ZE1, LSB 2 address 21 .......... 51 X417 .... Terminal strip ...................................................................................... 49
S918 ... Inductive sensor, tele interlocked ZE1, LSB 2 address 16 ................... 50 X501 .... Plug-in connection .............................................................................. 54
S919 ... Inductive sensor, tele released ZE1, LSB 2 address 17 ....................... 50 X502 .... Plug-in connection .............................................................................. 53
S930 ... 1. Hoist limit switch, top position tele boom head ............................... 49 X519 .... Socket cabin ....................................................................................... 13
S931 ... 2. Hoist limit switch, top position tele / whip line ................................ 49 XMLSB2 Nodal point for LSB sensor gripper .................................................... 51
S940 ... Hoist limit switch top, single swing-away jib ZE2, LSB 3 address 27 .. 54 XNOT ............................................................................................................... 21
S945 ... Hoist limit switch top, jib ZE2, LSB 3 address 26 ............................... 53 XST1 ... to heater ............................................................................................. 15
XST2 ... Sensor ................................................................................................ 15
T ......... Converter XST3 ... Dosing pump Y139 ............................................................................. 15
T50 ...... Voltage converter, 24V / 12V - 3A radio ............................................... 19
Y ......... Electric-operated, mechanic devices
X ......... Terminals, connectors, sockets Y1a ..... Prop. valve, hoist gear 1 lifting ....................................................... 31, 32
X5 ....... Connector, pressure sensor LS ........................................................... 34 Y1b ..... Prop. valve, hoist gear 1 lowering .................................................. 31, 32
X5 ....... Connector, pressure sensor P ............................................................. 34 Y3 ....... Brake winch 1 ..................................................................................... 36
X49 ...... Socket 24V ......................................................................................... 16 Y4a ..... Prop. valve, luffing UP ............................................................. 31, 32, 41
X50 ...... Connector ........................................................................................... 21 Y4b ..... Prop. valve, luffing DOWN ....................................................... 31, 32, 41
X51 ...... Connector, EMERGENCY MODE hoist gear 1 .................................... 21 Y5 ....... Prop. valve, lowering brake luffing down .............................................. 41
X52 ...... Connector, EMERGENCY MODE hoist gear 2 .................................... 21 Y6a ..... Prop. valve, tele RETR .................................................................. 31, 32
X53 ...... Connector, EMERGENCY MODE luffing ............................................. 21 Y6b ..... Prop. valve, tele EXT ..................................................................... 31, 32
X54 ...... Connector, EMERGENCY MODE telescoping .................................... 21 Y10 ..... Safety relief, lowering brake control - luffing down ............................... 41
X55 ...... Connector, EMERGENCCY MODE slewing ........................................ 21 Y11 ..... Pressure step p4 ................................................................................ 33
X205 .... Connector, temperature switch hydraulic oil ........................................ 46 Y12 ..... Pressure step p3 ............................................................................... 33
X251 .... Connector, speed sensor .............................................................. 26, 27

BMK - Table (-Y17a to -ZE2)
Y17a ... Prop. valve, hoist gear 2 lifting ............................................................. 32 Z ......... Central units
Y17b ... Prop. valve, hoist gear 2 lowering ........................................................ 32 ZE0 ..... Central unit 0 ...................................................................................... 20
Y18 ..... Brake winch 2 release ......................................................................... 37 ZE1 ..... Central unit 1 ...................................................................................... 20
Y19a ... Counterweight UP ............................................................................... 38 ZE2 ..... Central unit 2 ...................................................................................... 20
Y19b ... Counterweight DOWN ......................................................................... 38
Y20 ..... Brake, release .................................................................................... 40
Y21 ..... Prop. valve, foot brake slewing gear .................................................... 40
Y22 ..... Interlock superstructure ....................................................................... 44
Y23 ..... Release superstructure ....................................................................... 44
Y26 ..... Solenoid valve, fuel release for flame preheating plug R9 .................... 26
Y27 ..... Proportional valve, ventilator drive ........................................................ 29
Y28 ..... Water circulation ................................................................................. 15
Y31 ..... Proportional valve, pump 1 .................................................................. 30
Y32 ..... Proportional valve, pump 2 .................................................................. 30
Y38 ..... Unlocking ............................................................................................ 51
Y40 ..... Inversion valve interlocking tele / interlocking gripper ........................... 50
Y49 ..... Pre-charge pressure, ring area tele ram .............................................. 31
Y59 ..... Heating air-drier ................................................................................... 44
Y66 ..... Proportional valve, slewing left ............................................................. 39
Y67 ..... Proportional valve, slewing right .......................................................... 39
Y69 ..... Central lubrification system ................................................................. 45
Y80a ... Proportional valve, lowering swing-away jib ......................................... 52
Y80b ... Proportional valve, raising swing-away jib ............................................ 52
Y82 ..... Dir. control valve, release luffing swing-away jib ................................... 52
Y85a ... Unfolding swing-away jib ..................................................................... 38
Y85b ... Folding swing-away jib ........................................................................ 38
Y103a . Tilting cabin UP ................................................................................... 38
Y103b . Tilting cabin DOWN ............................................................................ 38
Y109 ... Inversion valve, slewing gear engaged / slewing gear free-wheeling ..... 39
Y137 ... Clutch, compressor air-conditioner ...................................................... 25
Y139 ... Fuel dosing pump, additional heater ................................................... 15
Y141 ... Extending platform cabin ..................................................................... 44
Y142 ... Retracting platform cabin .................................................................... 44


Instruments cabin:
Liccon monitor, pedal
-H105 -H101 -H102

charge charge preheating
control control indicator
indicator indicator carrier
superstructure carrier
-H106 -S103 -S104

-B30 foot brake -B19 -B29 preheating ignition ignition
carrier angle sensor, indicator switch switch
converter, (pneumatic) angle sensor, carrier superstructure
0-25 / 200-700 mA gas pedal position gas pedal position superstructure
foot brake at free- carrier superstructure
wheeling slewing gear 0 = 4 mA 0 = 4 mA
25 = 20 mA 25 = 20 mA

Instruments cabin: T
Master switch left

MS2Y T:T : dead man
TOTMANN
S2 S1 St:S1: hand accelerator
HANDGAS
0 S2:
S2 : high-speed
SCHNELLGANG
MS2X
S3:
S3 : horn
HORN
MS2
-S401 S3
master switch 2, left

telescoping, slewing
ZE1, LSB 2 address 9
-S421
tilting cab UP
-H423
acknowledgement -S420
slewing brake static brake
released slewing gear
1 = brake released
-S425
tilting cab DOWN
-S424
luffing up at
overload
-S428 -S427
rear-axle steering, rear-axle steering,
steering left steering right

Instruments cabin: 1
T
Master switch right MS1Y
0
MS1X T:T : TOTMANN
dead man
S2 S1 S1:
St: HANDGAS
hand accelerator
MS1 S2 :
S2: SCHNELLGANG
high-speed
1 S3 :
S3: HORN
horn
-S301 S3
master switch 1, right
luffing tele, luffing swing-away jib
hoist gear 1
1 2
X X X X X
X X X X X
-S321
blinker -S322
L/0/R preselection -
luffing tele / luffing
-S320 swing-away jib
parking brake
carrier,
1 = released -S323
cut-off
acoustic
-S324 warning
engine stop
-S325
displacement -S326
program on-road / displacement
off-road direction
F/N/R
-S327 -S328
front-axle steering, front-axle steering,
steering left steering right

Instruments cabin:
Upper console -H627* -H613
-P655 -S648 -S644* -S640* -S636* -S632 -H628 -S622 -S618

-S650 -S646 -S642* -S638* -S634 -S630* -S626* -S620
-H612 -S608 -S604 -S660 -P654* -K651 -K652

-S610 -S606 -S602 -S658
-H612... indicator / centralized lubrification ON -S606... screen wiper / front -S640... working projector 42W base section
-H613... track switch -S608... screen wiper / wipe-wash / front -S642... working projector setting mode
-H627... indicator / air-conditioning ON -S610... parking light / parking light + driving light -S644... warning beacon, intermittent light ON/OFF
-H628... indicator / additional heater ON -S618... releasing gripper / releasing tele ->manual -S646... seat heating ON
-S620... manual pressure increase -S648... extending / retracting platform
-K651... interval relais, screen wiper motor / front -S622... displ. controller for emerg. mode without Liccon -S650... instrument lighting
-K652... interval relais, screen wiper motor / sky-light -S626... additional heater ON / OFF -S658... ballasting UP / DOWN
-S630... air-conditioner ON -S660... interlocking superstructure
-P654... preselector dial add. heater -S632... working projector roof / towards front
-P655... working hour counter -S634... lighting winch
-S602... screen wiper sky-light -S636... working projector roof / towards rear
-S604... screen wiper / wipe-wash / sky-light -S638... working projector base section 70W

Crane cabin:
Wiper-, radio system
-M3
wiper motor
front screen
-S84*
EMERGENCY-
OFF,
Cabin
-B25
loudspeaker right
-M4
wiper motor
sky-light
-B26
loudspeaker
-H599 left
interval horn
ballasting
rear of operators
-X519 seat
socket
cabin
-H95
radio
-M7 -M6
front screen sky-light
washer pump washer pump

Crane cabin:
engine
Heater, additional heater
heat exchanger
COLD
add. heater
THERMO 90
pump U 4810
-X298
socket 230V
ventilator
cabin
mechan. -S89 -S90

adjustment -M9
step switch heater switch circulation pump
circulating / blower
fresh air water
heat exchanger

Crane cabin: -S83

Additional heater thermoswitch,
water circulation
-Y139
fuel dosing
pump
add. heater
-Y28
water circulation,
at rear of add. heater 0 = engine and cabin,
1 = engine
-XST3 -XST2 -XST1 circulation

dosing sensor to heater -A1 -A2
pump
pump control unit water heater
Y139 SG 1577 Thermo 90S

Control cabinet:
Swing frame - fuses -F1- F6
-F7 - F12
-F13 - F18
-F19 - F24
-F25 - F30
-F31 - F36
-F37 - F42
-F43 - F48
-F49 - F54
-S81
key-operated push-
button,
-X49 emergency mode
socket 24V with LICCON

Control cabinet:
Swing frame - relays
-A50
diode and varistor
board
-K59 -K51
releasing ram release hoist gear 1 (MS-Y <> 0)
-K60 -K52
slewing gear free-wheeling release hoist gear 2 (MS-Y <> 0)
-K53
-K61 luffing up
luffing swing-away jib
-K54
telescoping (MS2-Y <> 0)
-K62 -K55
luffing swing-away jib preselection luffing / not telescoping
-K56
luffing down
-K57
slewing (MS-X <> 0)
-K58
releasing ram

Control cabinet:
Swing frame - relays
-K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18 -K19
-K20 -K21 -K22 -K23 -K24 -K25 -K26 -K27
-K29 -K30 -K31 -K32 -K33 -K34 -K35 -K36 -K37
-K11 .... hoist gear 1 lowering

-K12 .... hoist gear 2 lowering
-K13 .... aux. relay emergency mode without LICCON
-K14 .... aux. relay emergency mode with LICCON
-K15 .... charge control superstructure OW
-K16 .... water circulation heater (Y28)
-K17 .... heater cabin warm -K38
-K18 .... Horn
-K19 .... fesh air blower
-K20 .... tele released
-K21 .... water circulation heater (Y28) -K29 .... air drier - Y59
-K22 .... emergency mode with LICCON -K30 .... centralized lubrification system
-K23 .... aux. relay emergency mode without LICCON
-K24 .... hydraulic oil cooler -M2 EIN -K32 .... 42W working projector boom -E17 -E18 OFF
-K25 .... aux. relay emergency mode without LICCON -K33 .... 42W working projector boom -E17 -E18 ON
-K26 .... fuel preheating, filter heating 130A / 40A option. assignment! -K34 .... 42W working projector boom head -E16
-K27 .... seat heating ON -K35 .... air-cond, clutch compress. high-pressure -Y137
-K28 .... lighting superstructure -E4 and -E5 -K36 .... air-flap engine -Y56 (1 = open)
-K37 .... hydraulic pump at Dolly
-K38 .... light -H613, gripper in pos. at emergency mode

Control cabinet: -T50

Control ON, voltage converter voltage converter,
24V / 12V - 3A
radio
-A14
diode and resistance
mount, generation of
the excitation voltage
on Lima D+
-A15
variation module,
hoist gear 2
-K1
control ON

Control cabinet: -EP0 -EP1 -EP3

Participants on CAN and LSB input board, input board, input board,
ZE0, LSB1 ZE1, LSB2 ZE2, LSB3
E / A module 6
engine ECU
LH-ECU1
CAN starpoint
-A20
flame
starting
device
-NT -ZE0 -ZE1 -ZE2

power central central central
pack unit 0 unit 1 unit 2

Control cabinet: -X54 -X55

EMERGENCY MODE without LICCON system - connector, connector,
X-emergency connector EMERGENCY MODE EMERGENCY
telescoping MODE
slewing
-X52 -X53
connector, connector,
EMERGENCY MODE EMER GENCY
hoist gear 2 MODE
luffing
-X50
connector -X51
connector,
EMERGENCY
M ODE
hoist gear 1
-XNOT
-XEMERG
-X51
1
SCHWENKRAHMEN
swing frame ARMATURENBRETT D
SCHALTSCHRANK
-X52
control cabinet 2
-X53
-
-X56
XEMERG -X54
-S620 /17.5
-S622 /17.5 -S618 /17
-X55
-XNOT
-X57
-XNOT
-XEMERG -X54 -X55
-X52 -X53
-X50 -X51

Control cabinet:
EMERGENCY MODE without LICCON system - control
switches on upper instrument board

-H613
ram in
position
-S622 /17.5 -S618 /17.6
upper console cabin OW
-XNOT
-X57
BETRIEBSART
operating mode RELAISTRGER SCHALTSCHRANK
relay mounts control cabinet KRANFUNKTION
crane function
-XNOT INinSTECKER
-XEMERG : :
connector -S622
- S622
-XNOT
-X54 -X55
-X51 <= II
1 -X51
-XNOT
-XEMERG <= I -S622 -S620
-X52
-S618
II: releasing tele
-X53
manual pressure interlocking-X51

0:-X50 tele/ram
increase I: releasing ram
-XNOT
2
-X52
-X53
-X54
-X55
-X51
-X52 <= II
2 -X52
-XEMERG
-XNOT <= I
-X53 <= II -S618 -S620

-X53
-XEMERG
-XNOT <= I II => II : TELE ENTBOLZEN
II : releasing tele
NUR WENN
only if
ZYLINDER
ram
0 : TELE VERBOLZEN
00 : interlocking tele , VERBOLZT
interlocked
interlocking
ZYLINDERram VERBOLZEN
<=
-X54 <= II I => II : :releasing ram ENTBOLZEN

ZYLINDER
-X54 MANUELLE
manual
DRUCKAUFSCHALTUNG
pressure increase
-XEMERG
-XNOT <= I
=>
-X55 <= II
-X55
-XNOT
-XEMERG <= I
-H613
ram in position
ZYLINDER IN POSITION

Control cabinet:
EMERGENCY MODE without
LICCON system - resistances
-R53
series resistance 47 R,
at EMERGENCY MODE
hydraulic pump
-R52 -R59
series resistance 30 R, potentiometer 68R,
at EMERGENCY MODE adjustment of the speed
telescoping and slewing for telescoping and slewing
at EMERGENCY MODE
-R51
series resitance 30 R,
at EMERGENCY MODE
luffing
-R50
series resistance 47 R,
at EMERGENCY MODE
hoist gear

Electric equipment superstructure:

Battery box
-G2
battery 12V
-G3
battery 12V
-F61
fuse 50A,
starter
-S1
battery
main switch
95Q BK
=D+D3
=D+D3 X1
battery charger
LADEGERT
BATTERIEKASTEN -S1 main switch
HAUPTSCHALTER
16Q RD
sensor
SENSOR
X2
battery box
+.1 +.2 +.3 +.4 +.5
16Q RD
X2
switch
HAUPTSCHALTER
*
61 X1 X1 =D+D3
battery
=D+D3
BATTERIE
=D+D3 =D+D3 =D+D3

95Q
-F60 -G2.G3 X1
-F61 -F62 -R21
D+ D-
main
50A 50A
X2 X2 =D+D3
-.1 -.2 -.3 -.4 -.5

-X270
/147.7
1 2
-F62 -F60
fuse 50A, overvoltage
battery + protection

Diesel engine D 924 TI - E 149 KW:

Components
fuel prefilter
with water
separator and
preheating fuel fine
engine oil filter filter
-Y137
clutch,
compressor-
gear pump, air-
ventilator drive conditioner
-M1 -G1
starter generator

Diesel engine D 924 TI - E 149 KW: -R9

Sensors... flame preheating
plug
-X272
-A11
filter heating, fuel
preheating
approx. 300W
-Y26
solenoid valve,
fuel release
for flame preheating plug R9
-X251
-B31 -X259 -X260
speed sensor -B39 connector EDC
n / L (0-70V) oil temperature (actuator injection pump)


Temperature, pressure, speed sensors
-X258
-B38
negative
pressure air filter
-X256 P/U(
-B36 0 bar = 4,5V
charge -0,08 bar = 0,5V
temperature
-X254
-B34
charge
pressure
0-5bar/0-5V
-X251
-B31
speed sensor
n / L (0-70V)
-X252
-B32
(without fig.)
speed sensor 2
n / L (0-70V)


Cooling system
KHLWASSER
NIVEAU
=D+D2
-B37
U
S
0-5V frame
MASSE U=5V
GN
WH
BN
=D+D2
-X257 1 2 3
/147.4
RD
BK
BU
-X9 11 17 12
/144.1
-X257
-B37
RD
BK
BU
coolant level
0C = 5K5
10C = 3K5
0-5V 5V 20C = 2K3
30C = 1K6
-X704 11 -X704 12 -X704 10 40C = 1K1
KWSE FPM1 KWV 50C = 770R
/32.2 /32.2 /32.2 60C = 550R
engine
M O T O R ECU
ECU engine
M O T O R ECU
ECU engine
M O T O R ECU
ECU 70C = 400R
cooling water sensor cooling water 80C = 300R

KHLWASSER SENSOR KHLWASSER
90C = 220R
level
NIVEAU frame
MASSE level
NIVEAU
100C = 170R
110C = 130R
without medium Us=5,000V 120C = 100R
OHNE MEDIUM Us=5,000V
within medium Us=4,184V 130C = 80R
IM MEDIUM Us=4,184V
wire rupture : signal
DRAHTBRUCH : SIGNAL
Us=1,250V
Us=1,250V
-X255 140C = 60R
short circuit:
KURZSCHLUSS :
signal - frame Us=0,079V
-B35
SIGNAL - MASSE
wire rupture : + Us=0,079V
Us=1,250V coolant
DRAHTBRUCH : +: frame
wire rupture Us=1,250V
Us=1,250V temperature
DRAHTBRUCH : MASSE Us=1,250V


Cooling system
control cooler
ANSTEUERUNG KHLER
function temperature VENTIL -Y27

valve -27
FUNKTION TEMPERATUR
( (open)
OFFEN )
cooling water
KHLWASSER 85C...95C 100% ... 50% ... 0%
charge
LADELUFT 50C...60C 100% ... 50% ... 0% -Y27
proportional
* air-conditioner
KLIMAANLAGE 40% ............ 0% valve
ventilator drive
current
STROMvalve
VENTIL I = 1,2A ... 0,7A ... 0A
-Y27
speed cooler
DREHZAHL KHLER 0% ... 50% ... 100%
gear pump, 100% 100-0% 0-100%

drive
ventilator =D+D2
motor -Y27
I
-Y27

Hydraulic equipment superstructure:

Outline hydraulic pumps
-Y31
proportional valve,
pump 1
pump 4 pump 3 pump 2 pump 1

gear pump gear pump variable displ. pump variable displ. pump
tele, tele interlock slewing gear, winch 1, luffing, telescoping, winch 1, luffing, telescoping,
secondary hoist gear 2, hoist gear 2,
consumers luffing swing-away jib luffing swing-away jib
-Y32
proportional valve,
pump 2

Hydraulic equipment superstructure: -Y1a

Main control block -Y4a prop.valve, -Y6a
prop. valve, hoist gear 1 prop.valve,
luffing UP lifting tele RETR
-Y4b -Y1b -Y6b

-Y49 prop. valve, prop. valve, prop.valve,
pre-charge luffing down hoist gear 1 tele EXT
pressure ring lowering
area tele ram

Hydraulic equipment superstructure: -Y1a -Y17a

Main control block with hoist gear 2 -Y4a prop.valve, -Y6a prop.valve,
prop.valve, hoist gear 1 prop.valve, hoist gear 2
luffing UP lifting tele RETR lifting
2 3
P
>15bar
P
>15bar
1 -S50 -Y4b -Y1b -Y6b -Y17b

/ manom. switch, prop.valve, prop.valve, prop.valve, prop.valve,
monitoring min. luffing hoist gear 1 tele EXT hoist gear 2
pressure of HW2 DOWN lowering lowering
lowering


Main control block - pressure steps
-Y12
pressure step
p3
-Y11
pressure step
p4
control logic
pressure steps
magnet Y11
function pressure step


Main control block - pressure steps
-X5
-B11
press. sensor P
PUMPE LOAD SENSING (pump X)
ZE2, LSB 3
ADRESSE "20" ADRESSE "21"
address 20
-B11 /24.1 B3.20 /14.2 -B12 /24.1 B3.21 /14.2
0-400bar 0-400bar
=D+D2 p X =D+D2 p XL
-B11 -B12 -X5
LSB 1 LSB 1
-B12
24V LSB 0V 24V LSB 0V
1 4 3 1 4 3
press. sensor LS
4 2 4 2 (pump XL)
ZE2, LSB 3
address 21
BN
BK
BU
BN
BK
BU
3 3


Temperature sensor hydraulic oil
-B62
temperature sensor of hydr. oil for:
indication on LICCON engine picture
Load Sensing control
15F7L2 /47.5
hydraulic oil
HYDRAULIKL
SIGNAL
=D+D2 -30C = 2,00V
-B62 0C = 3,31V
+130C = 9,00V
U
=D+D2 + - AA
-X262 1 2 3 2
/147.7
3 1
-X4 8 18 16
/144.1
-XM2 2
/52.1
1 = OFFEN
0 = GESCHLOSSEN
-X662 9
LUFTKLAPPE E.E6.4
/31.3
E/A-MODUL 6 E/A-MODUL 6
/31.1 temperature
TEMPERATUR
E.A6.2 hydraulic oil
HYDRAULIKL
-X663 14


Winch 1
winch 1 left
winch 1 winch 2
-P2
incremental sensor
with setting switch
-Y3 and limit switches
brake winch 1
releasing winch 1 right
2 3 -S49
manom. switch,
monitoring min. pressure
P of hoist gear 1 lowering
=D+D2 >15bar
-S49
P
>15bar
-S49 /24.6

Hydraulic equipment superstructure: winch 1 winch 2

Winch 2
winch 2 left
winch 2 right
-X306
plug-in connection
for P3
-P3
Incremental sensor -Y18
with setting switch brake winch 2 release
and limit switches for
winch 2


Secondary consumers
-Y19a -Y19b
counterweight UP counterweight DOWN
-Y85a -Y85b
unfolding swing- refolding swing-
away jib away jib
-Y103a -Y103b
tilting cabin UP tilting cabin DOWN


Slewing gear - control, slewing angle indicator
-Y109
accumulator for smooth inversion valve,
start of slewing gear slewing gear engaged / slewing gear free-wheeling
-S35
incremental sensor, signal for:
-S34 setting programs devices
incremental sensor, slew. angle indicator if slew.
see -S35 value sensor not installed
-Y67 -Y66
proportional valve, proportional valve,
slewing right slewing left


Slewing gear - brake
-B30
converter,
0-25 / 200-700 mA
foot brake slewing gear
foot brake
slewing gear
-Y20
brake release
-Y21
prop.valve,
foot brake
foot brake slewing gear

Hydraulic equipment superstructure: -Y4a

Luffing gear prop.valve,
luffing UP
-Y4b
prop.valve,
luffing DOWN
-Y5 -Y10
prop.valve, safety relief, lowering
lowering brake brake control luffing
luffing down down
-B2
pressure sensor,
piston area
luffing ram
ZE1 LSB 2
address 22


Boom direction
Symbol Function
pin bottom
pin p5 over rear =>
bottom superstructure locked
over rear
pin pin bottom, not
flashing p5 over rear =>
bottom superstructure locked
pin pin top =>

top superstructure released
pin pin
flashing intermediate position
top
error
error
error
error
-S4
contact switch 5
1 1 0
=F+F1-S4 * 1 1 1
2 4
175 A AUSLEGER IN FAHRTRICHTUNG
1 A boom in driving direction
2 4 B
5 B boom over rear
AUSLEGER NACH HINTEN
1
-B17*
slewing sensor 0-360,
slewing angle indicator
at working area limitation
-N1 ZE0, LSB 1 address 25
slip-ring transmitter (option)

Hydraulic equipment superstructure :

Ballasting
-S27
plunger-operated
switch
counterweight
right bottom
-S26 -S29
mano. switch
plunger-operated > 230 bar
switch counterweight
counterweight left right top
bottom
BALLASTIE
13
-S28 150
15
manometr. BAR
switch -S28
> 230 bar
counterweight left S >230
top BAR
-S26
M1
plunger-operated switch
280
F KF

Pneumatic system - superstructure:

Superstructure interlock, platform cabin
BN
BN
4 2
1 1
3
=D+D2 =D+D2
-S32 -S30
3 4 2 3 4 2
-Y59
heating
air-drier
-Y23
superstructure
release
-Y22
superstructure
interlock
-S32
proximity switch,
superstructure
interlock
-Y142 pin top
platform
cabin,
retract
-S30
proximity switch,
-Y141 superstructure
platform interlock
cabin, pin bottom
extend

Superstructure in general:
Centralized lubrification system
electronic control S-EP 4

sequence
interval time (h) pilot
DEL
-Y69
centralized
lubrification system
-X269
connector on S69
-X268
connector
control unit
-S69
proximity switch grease distributor
grease distributor

Hydraulic oil cooler, fuel level sensor
-H21
LMB
intermittent light
cabin
-M2 -R4 -H80

engine, fuel level bell,
hydraulic oil cooler sensor warning upon cut-off
-X205 15F7L2 /47.5
TANKGEBER
1 LMB overload
fuel level sensor MONITOR :
-S31 SIGNAL
%
temper. switch hydr. oil, =D+D2
0% = 2,00V
1O.O.
25% = 3,59V
> 55 C = breaking = ventilator -R4 50% = 4,95V
ON 75% = 6,31V
100% = 7,80V
reservoir
TANKINHALT contents
+ AA - SA
DREHBHNE
superstructure
=D+D2
1
-X247 1 2 3 4 2
/148.4 4
3
-X4 1 2 17
/145.1 E.DE6.0L /134.3
-XM2 1
/52.1
-X662 4 -X662 3 -X662 18
E.S6.7 E.E6.7 E.DE6.0 KHLER

/31.3 /31.3 /31.3
E/A module6 6
E/A-MODUL E/A module66
E/A-MODUL E/A
E / Amodule
- M O D U L 66 EE/A
/ A - Mmodule
ODUL 6 6
fuel sensor
TANKGEBER fuelTANKGEBER
sensor air-conditioner
KLIMAANLAGE /31.1
supply
VERSORGUNG signal
SIGNAL ONEIN E.A6.3
X663 12

Lighting superstructure
-M23
actuator,
regulation
working projector
base section
-E17
xenon working
projector 42W,
base section
-E18 -X320
-E60 xenon working terminal box
working projector projector 42W,
base section
-E11 -E12
warning beacon 70W warning beacon 70W
-E8*
working prjector 70W
roof front (option)
-E7
contour
light
-E6 5W
contour
light -E96
5W working projector
cabin 70W

Telescopic boom:
Cable drums, angle and length sensors
-S413
terminal box
-B4
drum with hydraulic hose for angle sensor
hydraulic variable swing-away tele base section
jib* ZE1, LSB 2
address 29
-N1
slip-rings for
-N2 LSB sensor,tele-
cable drum for gripper interlock, S908
high-tension antenna, and Y40
intermittent light,
angle sensor B6,
lighting boom head
-B7
-N3 length sensor
cable drum for tele boom
working projector ZE1, LSB 2
boom head address 30

Telescopic boom:
Boom head
-B6
angle sensor
tele boom head
ZE2, LSB 3
address 23
terminal box
boom head
-X417
terminal strip
-A417
additional supply for
LSB
-S930
1st hoist limit switch
top position
boom head right
-S931 ZE2, LSB 3
2nd hoist limit address 28
switch
top position
tele / whip line
ZE2, LSB 3
address 24

Telescopic boom:
Tele interlocking
-S918
inductive sensor
tele interlocked
-S919
inductive sensor
tele released
-Y40
inversion valve
tele interlocking /
gripper interlocking
-S904 -S901
inductive inductive sensor
sensor tele 1
tele 4 ZE1, LSB 2
address 13
-S905 -S902
inductive inductive sensor
sensor tele 2
tele 5 ZE1, LSB 2
address 14
-S908 -S903
inductive sensor inductive sensor
gripper position tele 3
at emergency ZE1, LSB 2
mode address 12
no LSB sensor

Telescopic boom:
Gripper interlocking
-Y38
release
-XMLSB2
nodal point for
LSB sensor
gripper
-S912 -S914 -S915 -S913

inductive sensor inductive sensor inductive sensor inductive sensor
gripper left interlocked gripper left released gripper right released gripper right interlocked
ZE1, LSB 2 ZE1, LSB 2 ZE1, LSB 2 ZE1, LSB 2
address 18 address 19 address 21 address 20

Hydraulic swing-away jib:

Control
-Y82
directional control valve,
release
luffing swing-away jib
-Y80b -Y80a
proportional valve, proportional valve,
luffing up swing-away jib luffing down swing-away jib


Limit switch left -X502
-S945
hoist limit switch
top position
jib
ZE2, LSB 3
address 26
-P12
control -S72
panel refolding swing-
away jib
-S73
unfolding swing-
awy jib


Angle sensor and limit switch right
-B55
angle sensor
swing-away jib
ZE2, LSB 3
address 29
-X501
-S940
hoist limit switch
top position
single swing-away jib
ZE2, LSB 3
address 27

Hydraulic swing-way jib:

Hydraulic components
-MP
measuring
point, luffing
DOWN
-MP
measuring
point, luffing
UP


Index -A bis -R
-A to -R -S to -Z
A B37..28 F49 - F54..16 K13..18 K54..17 P

B38..27 F60..24 K14..18 K55..17 P 2..36
A 1..15
B39..26 F61..24 K15..18 K56..17 P 3..37
A 2..15
B55..54 F62..24 K16..18 K57..17 P12..53
A11..26
B62..35 K17..18 K58..17 P654*..12
A14..19 G
K18..18 K59..17 P655..12
A15..19 E
G1..25 K19..18 K60..17
A20..20 R
E 6..47 G2..24 K20..18 K61..17
A50..17
E 7..47 G3..24 K21..18 K62..17 R 4..46
A417..49
E 8*..47 K22..18 K651..12 R 9..26
H
B E11..47 K23..18 K652..12 R50..23
E12..47 H 21..46 R51..23
B 2..41 K24..18 M
E17..47 H 80..46 R52..23
B 4..48 K25..18
E18..47 H 95..13 M1..25 R53..23
B 6..49 K26..18
E60..47 H101..9 M2..46 R59..23
B 7..48 K27..18
E96..47 H102..9 M3..13
B11..34 K29..18
EP0..20 H105..9 M4..13
B12..34 K30..18
EP1..20 H106..9 M6..13
B17*..42 K31..18
EP3..20 H423..10 M7..13
B19..9 K32..18
H599..13 M9..14
B25..13 F K33..18
H612..12 M23..47
B26..13 K34..18
F 1- F6..16 H613..12, 22
B29..9 K35..18 N
F 7 - F12..16 H627*..12
B30..9, 40 K36..18
F13 - F18..16 H628..12 N1..42, 48
B31..26, 27 K37..18
F19 - F24..16 N2..48
B32..27 K K38..18
N3..48
F25 - F30..16
B34..27 K51..17
F31 - F36..16 K1..19 NT..20
B35..28 K52..17
F37 - F42..16 K11..18
B36..27 K53..17
F43 - F48..16 K12..18

Index -S bis -Z
-A to -R -S to -Z
S S324..11 S642*..12 X X519..13 Y27..29

S325..11 S644*..12 X 5..34 XMLSB2..51 Y28..15
S 1..24
S326..11 S646..12 X 49..16 XNOT..21 Y31..30
S 26..43
S327..11 S648..12 X 50..21 XST1..15 Y32..30
S 27..43
S328..11 S650..12 X 51..21 XST2..15 Y38..51
S 28..43
S401..10 S658..12 X 52..21 XST3..15 Y40..50
S 29..43
S413..48 S660..12 X 53..21 Y49..31
S 30..44 Y
S420..10 S901..50 X 54..21 Y59..44
S 31..46
S421..10 S902..50 Y 1a..31, 32 Y66..39
S 32..44 X 55..21
S424..10 S903..50 Y 1b..31, 32 Y67..39
S 34..39 X205..46
S425..10 S904..50 Y 3..36 Y69..45
S 35..39 X251..26, 27
S427..10 S905..50 Y 4a..31, 32, 41 Y80a..52
S 49..36 X252..27
S428..10 S908..50 Y 4b..31, 32, 41 Y80b..52
S 50..32 X254..27
S602..12 S912..51 Y 5..41 Y82..52
S 69..45 X255..28
S604..12 S913..51 Y 6a..31, 32 Y85a..38
S 72..53 X256..27
S606..12 S914..51 Y 6b..31, 32 Y85b..38
S 73..53 X257..28
S608..12 S915..51 Y10..41 Y103a..38
S 81..16 X258..27
S610..12 S918..50 Y11..33 Y103b..38
S 83..15 X259..26
S618..12, 22 S919..50 Y12..33 Y109..39
S 84*..13 X260..26
S620..12, 22 S930..49 Y17a..32 Y137..25
S 89..14 X268..45
S622..12, 22 S931..49 Y17b..32 Y139..15
S 90..14 X269..45
S626*..12 S940..54 Y18..37 Y141..44
S103..9 X272..26
S630*..12 S945..53 Y19a..38 Y142..44
S104..9 X298..14
S632..12 Y19b..38
S301..11 T X306..37 Z
S634..12 Y20..40
S320..11 X320..47
T50..19 Y21..40 ZE0..20
S636*..12 X417..49
S321..11
S638*..12 Y22..44 ZE1..20
S322..11 X501..54
S640*..12 Y23..44 ZE2..20
S323..11 X502..53
Y26..26

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What components make up the carrier?

What components make up the carrier?

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Training Documentation

max. lifting capacity at 2,5 m radius: 90 t

Active rear-axle steering:

Kundendienst-Schulung LWE (VMS) D:\1090_3\Deckblatt_1090_3.p65

Pneumatic system: ...................................................................................... 20

BMK - Table (-Y33a to -Y232) ........................................................................... 7 ABV control devices ....................................................................................... 23

Carrier: ........................................................................................................... 9 Diesel engine D 846 TI A5: ........................................................................ 24

Front view, lighting and mirrors ......................................................................... 9 Components left ............................................................................................. 24

Rear view, lighting ........................................................................................... 10 Components right ........................................................................................... 25

Speed sensors and auxiliary speed sensors .................................................. 28

LTM 1090/3 - Carrier BMK - outline of components - UW 1 -

Automated power shift gear ZF 12 AS 2302 with intarder: ....................... 36

Power train: ................................................................................................. 38 Supporting system: ...................................................................................... 54

Angle sensors ................................................................................................ 48 Index -R to -Z ................................................................................................ 64

Hydraulic pump, steering circuit axles 3 and 4 ............................................... 49

Steering plate axles 3 and 4 ........................................................................... 50

Kundendienst-Schulung LWE (VMS) 01/03/03 ED D:\1090_3\BMK-Bauteile UW_1090_3.pmd

BMK - Table (-A1 to -E30)

LTM 1090/3 - Carrier BMK - outline of components - UW 3 -

BMK - Table (-E31bis -L5)

F ......... Fuses L ......... Inductivities

Kundendienst-Schulung LWE (VMS) 01/05/03 ED D:\1090_3\BMK-Bauteile UW_1090_3.pmd

BMK - Table (-M1 bis -S156)

M ........ Electric motors R ......... Resistances

LTM 1090/3 - Carrier BMK - outline of components - UW 5 -

BMK - Table (-S161 bis -Y32b)

Kundendienst-Schulung LWE (VMS) 01/05/03 ED D:\1090_3\BMK-Bauteile UW_1090_3.pmd

BMK - Table (-Y33a bis -Y232)

Y33a ... Supporting ram rear right DOWN ......................................................... 54

LTM 1090/3 - Carrier BMK - outline of components - UW 7 -

Kundendienst-Schulung LWE (VMS) 01/05/03 ED D:\1090_3\BMK-Bauteile UW_1090_3.pmd

LTM 1090/3 - Carrier BMK - outline of components - UW 9 -

-E30 -E2 -E6 -E24 -E33 -E10 -E1 -E29

Kundendienst-Schulung LWE (VMS) 01/05/03 ED D:\1090_3\BMK-Bauteile UW_1090_3.pmd

-E125 -E77 -E58 -E52 -E44 -E126 -E21 -E50

LTM 1090/3 - Carrier BMK - outline of components - UW 11 -

-E49 -E20 -E127 -E43 -E51 -E57 -E76 -E128

Kundendienst-Schulung LWE (VMS) 01/05/03 ED D:\1090_3\BMK-Bauteile UW_1090_3.pmd

-E36 -E37 -E38

LTM 1090/3 - Carrier BMK - outline of components - UW 13 -

Kundendienst-Schulung LWE (VMS) 01/05/03 ED D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Drivers cab: -E39 -X205

-S104 -X81 -S17

-S103 -B10 -S105

LTM 1090/3 - Carrier BMK - outline of components - UW 15 -

Kundendienst-Schulung LWE (VMS) 01/05/03 ED D:\1090_3\BMK-Bauteile UW_1090_3.pmd

-K65 -K66 -K67 -K50*

-F1 -F7 -F13 -F19 -F25 -F37 -F43 -F49 -F55

LTM 1090/3 - Carrier BMK - outline of components - UW 17 -

Kundendienst-Schulung LWE (VMS) 01/05/03 ED D:\1090_3\BMK-Bauteile UW_1090_3.pmd

LTM 1090/3 - Carrier BMK - outline of components - UW 19 -

Kundendienst-Schulung LWE (VMS) 01/05/03 ED D:\1090_3\BMK-Bauteile UW_1090_3.pmd

LTM 1090/3 - Carrier BMK - outline of components - UW 21 -

Pneumatic system: fitting shaft - transfer case

=F+F4 =F+F4 =F+F4 =F+F4 =F+F4 =F+F4 =F+F4 =Z38+F4