Raw Jute
Raw Jute
Raw Jute
Spinning:
Spinning is the process for producing yarn from sliver obtained from Third drawing. The jute spinning frame machine is fitted with slip draft zone and capable of producing quality yarns at high efficiency with autodofting arrangements also. spun yarns in thespinning process are wound onto Bobbins. after to fill theempty bobbins with yarn machine is stopped, replace thesebobbins by empty bobbins. The entire time is called anaverage cycle time. The time for replacing the bobbins full of yarn by empty bobbins is called softing time.
Selection of jute for a batch Piecing up Softening and Lubricating Conditioning or Pilling Breaker Carding Finisher Carding First Drawing Second Drawing Third Drawing Spinning
softning process jute becomes soft and pileable and suitable for carding.
Carding:
Carding is a combining operation where jute reeds are splitted and extraneous matters are removed. Jute fibres are formed into ribbon called "sliver". There are three different carding section (1)Breaker carding (2)Inner carding (3)finisher carding In the Breaker carding machine soften jute after piling is feed by hand in suitable weight. The machine by action with different rollers turns out raw jute in the form of jute sliver for finisher carding. In this process root cutting is necessary before feeding the material to the hand feed breaker carding machine. Finisher carding machine make the sliver more uniform and regular in length and weight obtained from the breaker carding machine.Nearly 4 to 12 sliver obtained from breaker carding machine.
Drawing:
Drawing is a process for reducing sliver width and thickness by simultaneously mixing 4 to 6 sliver together. There are three types of Drawing Frame machine. In most mills 3 Drawing passages are used in Hessian and 2 Drawing passages are used inSacking. The slivers obtained from finisher carding machine is fed with four slivers on to the first drawing frame machine. The first drawing frame machines makes blending, equalizing the sliver and doubling two or more slivers, level and provide quality and color. This machines includes delivery roller, pressing roller, retaining roller, faller screw sliders, check spring, back spring, crimplingboxetc.. In second drawing, the Second Drawing Frame machine obtain the sliver from the First drawing machine and use six slivers and deliveries per head. The Second Drawing machine makes more uniform sliver and reduce the jute into a suitable size for third drawing. In the third drawing, the Third Drawing frame machine uses the sliver from second drawing. The Third Drawing machine is of high speed makes the sliver more crimpled and suitable for spinning. The comparison of the three drawing process: Drawing Efficiency Productivity Process Range(%) Mt/mc/shift 1st Drawing 55 - 73 1.75 2.2 2nd 64 - 74 1.62 1.9 Drawing
3rd Drawing 67 - 70 1.31 1.4